Craftsman 580328391 User Manual GENERATOR Manuals And Guides L0806841

CRAFTSMAN Generator Manual L0806841 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides

User Manual: Craftsman 580328391 580328391 CRAFTSMAN GENERATOR - Manuals and Guides View the owners manual for your CRAFTSMAN GENERATOR #580328391. Home:Tool Parts:Craftsman Parts:Craftsman GENERATOR Manual

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OWNER'S

MANUAL

MODEL _O.

580.328391

HOURS:

Mon.- Fri. 8 a.m. to 5 p.m

(CST)

CAUTION:

Read and Follow

all Safety Rules

and Instructions

Before Operating

This Equipment

120=240 VOLT/8000 WATT

DELUXE PORTABLE GENERATOR

oAssembly

o Operation

o Customer Responsibilities

oService and Adjustment

oRepair Parts

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

P=t No_984239._vi_o==3(7/t6/96)

SAFETY RULES A

CAUT ON: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON..A

_TACT SPARK PLUG, To PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING,

ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR.

iMPORTANT

THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR

ENCLOSURE, NCLUDING THE GENERATOR COMPARTMENT OF A RECREATIONAL VEHICLE (RV), IS DANGEROUS.

FIRE OR AN EXPLOSION MAY RESULT. NO USER PERFORMED MODIFICATIONS, INCLUDING VENT NG OF EXHAUST

AND/OR COOLING VENTILATION, WILL ELIMINATE THE DANGER.

If this unit is used for backup power in the event of e

a utility power failure, take the following steps: BE-

FORE CONNECTING THE GENERATOR TO AN

ELECTRICAL SYSTEM OPEN THE MAIN CIR-

CUIT BREAKER OR MAIN SWITCH SERVING

THE SYSTEM TO ISOLATE THE GENERATOR

SYSTEM FROM THE ELECTRIC UTILITY. FAIL-

URE TO ISOLATE THE GENERATOR AND UTIL-

ITY SYSTEMS MAY RESULT IN DAMAGE TO o

THE GENERATOR AND MAY ALSO RESULT IN

INJURY OR DEATH TO ELECTRIC UTILITY

WORKERS DUE TO BACKFEED OF ELECTRI-

CAL ENERGY. e

This generator supplies dangerously high electrical

voltages. Use care to prevent extremely hazardous

and possibly lethal electrical shock Never permit

any unqualified person(s) to operate or service the

unit.

DO NOT operate this equipment in the rain, while

standing in water, while barefoot, or while hands or

feet are wet Dangerous electrical shock will resulL o

The spark arrestor muffler can become extremely

hot DO NOT operate this equipment inareas where

corrrbustible material such as grass, leaves or paper •

products can come in contact with the muffier.

Maintain all wiring, extension cords, etc. in good e

condition Worn, bare, frayed, or otherwise dam-

aged wiring and cord sets may cause dangerous

electrical shock and may also result in damage to

equipment and/or property, e

The National Electrical Code requires that the gem

erator be properly connected to an approved earth

ground. Local electrical codes may also require

proper grounding of the unit. See ASSEMBLY sec- =

tion for more grounding information

Wire gauge sizes of wiring and cord sets must be

large enough to handle the maximum electrical load

to which they wilt be subjected. Most devices re- e

quire cord sets rated 125 AC volts at 20 to 30

amperes or' 250 AC volts at 20 arnps (or greater).

Some devices may require a higher or lower rating o

Refer to the Owner's manual of the electrical device

for the manufacturer's recommendations Cord

sets that are too small in diameter or too long will o

overfreat, become damaged and may cause prop-

erty damage and/or electrical shock

The generator engine consumes oxygen and gives

off DEADLY carbon monoxide gas through its ex-

haust system. This dangerous gas, if breathed in

sufficient concentrations, can cause unconscious-

hess or even death_ Operate this equipment out-

doors only, in well ventilated areas where exhaust

gases cannot accumulate and endanger people or

animals.

WARNING: Engine exhaust from this product con-

tains chemicals known, in certain quantities, to

cause cancer, birth defects, or other reproductive

harm.

Gasoline is extremely FLAMMABLE and its vapors

are EXPLOSIVE. Comply with all laws regulating

the storage and handling of gasoline.. DO NOT

permit smoking, open flames, sparks or heat in the

vicinity while handling gasoline. Avoid spilling

gasoline on a hot engine. DO NOT fill fuel tank

while engine is running or hot. Clean off any spilled

gasoline before starting engine.

DO NOT fill fuel tank completely full. Allow room at

top of tank for fuel expansion or fuel may expand

and overflow onto a hot engine

Drain all gasoline from tank before transporting your

generator inside your car or other vehicle.

DO NOT store the generator with fuel in tank where

gasoline vapors might reach an open flame, spark,

or pilot light, as on a furnace, water heater, dryer,

etc. FIRE or an EXPLOSION might resulL

DO NOT insert any object or tool through cooling air

slots or openings of the engine or generator, even

if the engine is not running Damage to the unit or

personal injury may resulL

DO NOT attempt to change the engine governed

speed_ Factory settings are correct when you re-

ceive the unit. Excessively high engine speeds may

result in injury or damage to equipment

DO NOT use the unit if it has been damaged. Repair

or replace all damaged or defective components

before you run the uniL

DO NOT permit children to operate or service the

generator.

Read your Owner's Manual carefully. Only persons

who are familiar with these safety rules and have

been properly instructed in the use of this product

should be permitted to use the product.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. iT /

MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED." !

CONGRATULATIONS on your purchase of a Sears Crafts-

man Generator, It has been designed, engineered and

manufactured to give you the best possible dependability

nd performance,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen-

ter/Department or call the 1_800 number listed on the front

of this manual, We have competent, well-trained techni-

cians and the proper tools to service or repair this unit,

Please read and retain this manual. The instructions will

enable you to assemble and maintain your generator prop-

er}y_ Always observe the 'SAFETY RULES_"

MODEL

NUMBER 580,328391

SERIAL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE GENER-

ATOR STATOR CAN,

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details

CUSTOMER RESPONSIBILIT ES

o Read and observe the safety rules,

o Follow regular schedule in maintaining, caring for and

using your generator

Follow the instructions under "Maintenance" and "Stor-

age" sections of this Owner's Manual,

PRODUCT SPECIFRCATRONS

Generator Specifications

RATED MAXIMUM

POWER

RATED VOLTAGE

RATED MAXIMUM

LOAD CURRENT

RATED FREQUENCY

PHASE

TYPE OF BATTERY

BATTERY CHARGE Amps:

Volts:

8000 Watts (8.0 kW)

120/240 Volts a-o

66.7/33.3 a-c amperes _

60 Hz at 3600 rpm _

Single Phase

Series Y50-N 18L-A3

10 DC amps

12 volts DC

Engine Specifications

ENGINE MODEL GN-Series

DISPLACEMENT 480cc

SPARK PLUG: Type: Champion RC12YC or

or equivalent

Set Gap to: 0.030 inch (0.76mm)

MAXIMUM FULL TANK full load 1/2

OPERATING TIME (hrs) 5 7

GASOLINE CAPACITY

OIL

OIL CAPACITY

5 U.S. gallons

SAE 30 Oil

(SAE 10W-30).

56 oz. with oil filter

46 oz, without filter

NOTE: This generator is equipped with a spark arrestor

muffler The spark arrestor must be maintained in effective

working order by the ownedoperator_

In the State of California a spark arrestor is required by law

(Section 4442 of the California Public Resources Code)

Other states may have similar laws, Federal laws apply on

federal lands,

TABLE OF CONTENTS

SAFETY RULES .....................ii.._o_........ L. INSIDE COVER

MAINTENANCE AGREEMENT ........................................ 1

PRODUCT SPECIFICATIONS .............................................1

CONTENTS OF HARDWARE ............................................ 3

ASSEMBLY ................................................................... 4-5

OPERATION ........................................................................6-10

MAINTENANCE ................................................................11-12

SERVICE AND ADJUSTMENTS ................................... 13 (

SERVICE RECOMMENDATIONS ................................ 14

STORAGE ..................................................................... 14

TROUBLESHOOTING POINTS ............................... __..15

WIRING DIAGRAM ............................................................. 16

REPAIR PARTS ............................................................ 17-25

WARRANTY ................................................................... 27

PARTS ORDERING .................................... BACK COVER

Undex

-A- -H- -R-

Air Cleaner ........... 6, 12

Assembly .............. 4-5

-B-

Before Starting ............. 7

Battery Charging .............. 9

Battery Safety ............ 8

-C-

Carburetor. ............ 13

Circuit Breakers ......... 4,6

Cord Sets ................... 4

Customer Responsibilites

Agreement ................... 1

-E-

Head bolts .................. 11

-H-

Idle Control ............... 8

-L-

Low Oil Shutdown ........... 9

Lubrication ................. 7, 11

--Mm

Maintenance

Agreement ...................... 1

Cleaning generator ......... 11

Engine maintenance ............ 11

General Recommendations ..... 11

Generator Maintenance ........ 11

Receptacles .............. 4

Retarque head bolts ....... 11

-S-

Safety Rules ...... inside cover

Service and Adjustments... 13

Service Recommendations .14

Specifications ............... 1

Starting Engine .............. 7

Stopping Engine ............ 8

Storage ................. 14

-T-

Troubleshooting ........... 15

Engine

Carburetor adjustment ......... 13

Oil level ...................... 11

Speed ......................... 13

Electrical Loads ........... 10

-G-

Gasoline .................... 7

Grounding Lug ........... 4

-O-

Oil Level .................. 11

Operation ............... 66-10

Overloading ................. 10

-p-

Parts, repair ............. 17-24

Valve clearance, adjusting _. 13

Warranty ................. 27

Wattage Reference Guide. _ 10

Widng Diagram ............ 16

CONTENTS OF HARDWARE PACK

Main Unit

Support Leg

Wheels

Parts packed separately, in carton ' ...........

Parts Carton

Handle

Battery Installation

Parts Bag

Wheel Kit Bag

Owner's Manual

Parts Packed in Parts Carton

Not Shown Full Size

(3) Twistlock Plugs Battery Charge Cable

Part Packed in Parts Bag Not

Shown Full Size

Battery Bracket (2) Battery Connector Cables

Parts Packed in Parts Bags Shown Full Size

lHtllllll!lllli! ©© ©

(2) Hex Nuts - 1/4" (2) Lock Washers - 1/4"

(4) Hex Head Capscrews - M8 x 45mm (7) Lock Nuts - M8 ©

(1) Vibration Mount

Hex Head Capscrew - M8 x 30mm

(2) Hex Head Capscrews - M8 x 20mm

Washer - M8

(2) Retainer Pins (2) Washers - 5/8"

(2) Fiat Washers - 1/4"

(2) Spacers

{2) 1/4"-20 x 7" Ho[ddown Bolts

ASSEMBLY

Read these instructions and Operator's Manual in its en-

tirety before you attempt to assemble or operate your new

AC generator.Your AC generator has, for the most part,

been assembled at the factory, except those parts left

unassembled Before you can operate your new AC gen-

erator, you must assemble the wheel kit and install a

battery, which you must purchase. It is ready for use after

it has been properly serviced with the recommended lubri-

cating oil and fuel

IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE

BEFORE IT HAS BEEN SERVICED WITH THE RECOM-

MENDED OIL WILL RESULT IN AN ENGINE FAILURE.

IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY

OF YOUR GENERATOR, PLEASE CALL THE GENER-

ATOR HELPLINE AT 1-800-222-3136

TO REMOVE GENERATOR FROM CARTON

o Cut down corners at one end of shipping carton and lay

that side of carton down flat

o Remove packing material, carton fillers, etc.

,, Remove accessories box, carton and parts bags.

o Remove generator' from shipping carton

Refer to Page 3 "Contents of Hardware Pack" for an illus-

trated listing of all the items included with your generator

Become familiar with each piece before assembling the

generator. Check all contents against the illustrations on

Page 3 If any parts are missing or damaged, call the

Generator Helpline at 1-800-222-3136.

TOOLS NEEDED FOR ASSEMBLY

o Two adjustable wrenches OR the following wrenches:

= Two 1/4" combination wrenches

o Two 1/2-inch (13mm) combination wrenches

iNSTALLiNG WHEEL KIT

The Sears Wheel kit was designed to greatly improve the

portability of the 8000 watt Sears Craftsman Deluxe Gen-

erator Install the Wheel Kit as follows:

= Place the generator on a flat hard surface_

o Slide axle (Item 3) through holes in the brackets pro-

vided on the generator cradle (Fig. 1) and then add the

two spacers (Item 5) on each protruding end of the axle

o- Stand at engine end of generator and gently tilt gener_

ator forward high enough to prop up front of the cradle

This will allow you to add the wheels.

= Slide on the wheels (Item 2) on each end of the axle

and retain each with 5/8" washer (item 10) and retain-.

ing pin (Item 4). Lower the generator

= Attach the vibration mount (Item 7) to the support leg

(Item 6) with M8 x 30rnm capscrew (Item 8), M8 washer

(Item 12) and M8 lock nut (Item 9) using the combina-

tion wrench_

o With the wheels on, you can now tilt the generator end

forward and attach the support leg with two M8 x 20mm

capscrews (Item 11) and two lock nuts

o Set the generator down so it is level and, using the

combination wrench, attach the handle with four M8 x

45mm capscrews and four lock nuts

FIGo I

iNSTALLiNG THE BATTERY

You must purchase and install a 12 volts DC battery (6-cell,

Type Y50-NL18-A3). The battery should be properly serv-

iced with electrolyte fluid and fully charged prior'to installa-

tion.

Install the battery as fotlows (Fig. 2):

= Retain battery to tray with bracket, (2) 1/4-20 x 7" bolts,

(2) 1/4" flat washers, (2) 1/4" lock washers and (2) 1/4"

lock nuts.

BlackCable(-)

FIG. 2

° Connect red battery cable from starter switch to battery

post or terminal indicated with POSITIVE, POS or (+)_

Tighten securely.

• Connect black battery cable from engine mount bolt to

battery post or terminal indicated with NEGATIVE,

NEG or (-) Tighten securely.

ASSEMBLY

coRD SETs AND CONNECTOR PLUGS

120 VOLTS DUPLEX RECEPTACLE

Use only high quality, welt-insulated, extension cords with

the 120-volt "duplex" type electrical receptacles. All cord

sets used should be rated 125 volts at 20 AC amps or

greater for most electrical devices Keep extension cords

as short as possible, preferably less than 15 feet tong to

prevent voltage drop and wires from overheating.

120 VOLTS, 20 AND 30 AMP RECEPTACLES:

oFor the 120 volts, 20 amp locking type NEMA L5-20R

receptacle, a well-insulated cord set with aNEMA

L5-20P locking type connector plug must be properly

connected to the recept&cle and to the desired 120

volts, single phase, 60 Hz, AC load. Cord sets should

be rated 20 AC amperes at 125 volts (or greater) for

most electrical devices (Fig. 3).

_120 vOltS a.c_

FIG. 3

o For 120 volts, 30 amp locking type NEMA L5-30R

receptacle, a welHnsulated cord set with a NEMA

L5-30P locking type connector plug must be properly

connected to the receptacle and the desired 120 volts,

single phase, 60 Hz, AC load The cord set should be

rated 30 AC amperes at 125 volts (or greater) for most

electrical devices (Fig. 3).

120/240 VOLTS, 30 AMP RECEPTACLE:

A 120/240 volts, 30 amp, locking type type mating connec-

tor plug (Fig 4) is required when using this receptacle A

4-wire cord set, rated 30 AC amperes at 250 volts (or

greater), is required and must be connected to the plug and

to the desired loads Order NEMA type L14-30P

240 VOLTS, 50 AMP RECEPTACLE (Fig. 5)

This receptacle is rated 50 AC amperes at 250 volts. You

need a 3-prong grounded connector plug with same rating

to use with this outlet. Although current capacity of outlet

is rated at 50 amps, loads applied through this outlet should

not exceed 33.3 amps or you will overload the generator

GROUNDING THE GENERATOR

The National Electrical Code requires that the frame and

external electrically conductive parts of this generator be

properly connected to an approved earth ground Local

electrical codes may also require proper grounding of the

FIG. 5

uniL For that purpose, a GROUNDING WING SCREW is

)rovided on the base of the cradle (Fig. 6).

FIG. 6

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding screw and

to an earth-driven copper or brass grounding rod (elec-

trode) provides adequate protection against electrical

shock. However, local codes may vary widely. Consult with

a local electrician for grounding requirements in your are&

Proper grounding of generator will help prevent electrical

shock in the event of a ground fault condition in the gener-

ator or in connected electrical devices Proper grounding

also helps dissipate static electricity, which often builds up

in ungrounded devices

OPERATION

KNOW YOUR GENERATOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR. Compare the

illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this

manual for future reference_

AC CIRCUIT BREAKERS

ENGINE RUN/STOP SWITCH

IDLE CONTROL SWITCH

't2 VOLT, 10 AMP

BATTERY CHARGE

RECEPTACLE

120VOLTS"DUPLF.X"._ I"_

RECEPTACLES

120VOLTS, 20 AMP_ "/

RECEPTACLE

120 VOLTS, 30AMI

RECEPTACLE

120/240VOLTS, 30 AMP

RECEPTACLE 2_.,OVOLTS, 5OA_P

RECEPTACLE

ENGINE RUN/STOP SWITCH -- Must be set to RUN to

start the engine_ Set switch to STOP to stop the engine.

120 VOLTS "DUPLEX" RECEPTACLES -- May be used

to supply electrical power for the operation of 120 volts at

20 amps AC, single phase, 60 Hz, AC electrical lighting,

appliance, tool and motor loads.

120 VOLTS, 30 AMP RECEPTACLE -- May be used to

supply electrical power for the operation of 120 volts at 30

amps AC, single phase, 60 Hz, AC electrical lighting,

appliance, tool and motor Ioads_ Locking type connectors

are required when using this receptacle

120 VOLTS, 20 AMP RECEPTACLE -- May be used to

supply electrical power for the operation of 120 volts at 20

amps AC, single phase, 60 Hz, AC electrical lighting,

appliance, tool and motor Ioads. Locking type connectors

are required when using this receptacle

12-VOLT D.C RECEPTACLE -- Recharge a discharged

12 volts automotive type battery through this outlet

120/240 VOLTS, 30 AMP RECEPTACLE -- May be used

to supply electrical power for the operation of up to 240 volts

at 30 amps AC, single phase, 60 Hz, AC electrical lighting,

appliance, tool and motor Ioads. Locking type connectors

are required when using this receptacle.

AC CIRCUIT BREAKERS -- Protects the generator

against electrical overload Breakers are "push to reset"

type for 15-amp, 20-amp and 30-amp loads.

SPARK ARRESTER MUFFLER -- Exhaust muffler has a

spark arrester screen_

240 VOLTS, 50 AMP RECEPTACLE -- May be used to

supply electrical power for the operation of up to 240 volts

at 50 amps AC, single phase, 60 Hz, AC electrical lighting,

appliance, tool and motor loads. Range connectors are

required when using this receptacle

FUEL LEVEL GAUGE - Indicates level of fuel in fuel tank.

OPERATUON

BEFORE STARTING ENGINE

Add Oil:

,, Place generator on alevel surface and remove dipstick

from extended oil fill tube. Use SAE 30 detergent oil

classified "For Service SC, SD, SE, SF, SG." SAE

10W-30 oil may also be used, POUR SLOWLY, Oil

capacity of engine is about three (3) U.S. pints, When

oil is filled to dipstick FULL mark, install and tighten oil

fill plug.

RECOMMENDED SAE VISCOSITY GRADES

I I

¥ .2o .? ._s 32.,,o . 50 .80 i0o

'c .30 -20 -le o 10 20 so 4o

TEMPERATURERANGEANTICIPATEDBEFORENEXTOILCHANGE

"" Use synthetic oil having 5W-20,5W-30or 5W-40 viscosity If not

available, a petroleum based oil may beused having 5W-20or 5W-30

viscosity

NOTE: 10W-40 oil may be used if 10W-30 is not available.

Add Gasoline:

_, Fill fuel tank with clean, fresh, UNLEADED gasoline

Leaded REGULAR grade gasoline may also be used

DO NOT USE PREMIUM GASOLINE BE CAREFUL

NOT TO OVERFILL FUEL TANK.

IMPORTANT: EXPERIENCE INDICATES THAT ALCO-

HOL-BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOISTURE

WHICH LEADS TO SEPARATION AND FORMATION OF

ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE

THE FUEL SYSTEM OF AN ENGINE WHILE IN STOR-

AGE TO AVOID ENGINE PROBLEMS WHEN USING

GASOHOL, THE FUEL SYSTEM SHOULD BE EMPTIED

BEFORE STORAGE PERIODS OF 30 DAYS OR

LONGER. DRAIN THE GAS TANK, STARTTHE ENGINE

AND LET iT RUN UNTIL THE FUEL LINES AND CARBU-

RETOR ARE EMPTY_ USE FRESH FUEL NEXT SEA-

SON. SEE STORAGE INSTRUCTIONS FOR ADDI-

TIONAL INFORMATION NEVER USE ENGINE OR CAR-

BURETOR CLEANER PRODUCTS IN THE FUEL TANK

OR PERMANENT DAMAGE MAY OCCUR

TO START THE ENGINE

Unplug all electrical loads from generator receptacles be-

fore starting the engine Never start or stop the engine with

electrical devices plugged into panel receptacles and

turned on. Start, store and fuel the unit in a level position

o Open the fuel shutoff valve (Fig 7)

,, Apply the choke (Fig. 8). Pull choke lever to its FULL

CHOKE POSITION. If engine is warm, close the choke

only part way or leave it fully open A warm engine

needs less choking than a cold engine.

,* Set the Run/Stop Switch (Fig 9) to RUN position

Crank engine,:

Electric Starting" Press start switch on generator

cradle until engine cranks. Keep pressing until it starts

(Fig, 10)

Manual Starting" Grasp the starter grip and pull

slowly until you feel some resistance. Let rope return

slowly, then pull cord out with rapid full arm stroke. Let

rope return slowly° Do not let rope "snap back" against

starter, Repeat until engine starts_

When engine starts, move the choke to the open

position gradually as engine warms up_

Let the engine stabilize and warm up for a few minutes.

Check that the A_C. ON lamp on the generator panel is

ON before connecting any electrical loads.

FIG. 7 FIG. 8

IGNITION

FIG. 9 F1G. 10

CONNECTING ELECTRICAL LOADS

o Use this generator to operate 120',240 volts, single

phase, 60 Hz, AC lighting, appliance, tool and motor

loads.

o DO NOT connect 240 volts to the 120 volts duplex or

120 volts, 20 and 30-amp receptacles

o DO NOT connect any 3-phase loads to panel recepta-

cles

DO NOT connect any 50 Hz loads to the generator

o Add up the rated watts of all lights, tool, appliance and

motor loads you are powering at one time. This total

should NOT be greater than (a) the generator's rated

wattage capacity, or (b) the circuit breaker rating of the

receptacle supplying power See "Don't Overload the

Generator" on Page 9

OPERATION

STOPPING THE ENGINE

o Unplug all electrical loads from the generator panel

receptacles. Never start or stop the engine with elec..

trical devices plugged in and turned on_

= Let engine run at no-load for several minutes to stabi-

lize the internal temperatures of engine and generator

,, Set the Run/Stop Switch to STOP position. Wait for

engine to come to acomplete stop (Fig. g).

oClose the Fuel Shutoff Valve (Fig_ 7)_

OPERATING AUTOMATgC iDLE CONTROL

An Automatic Idle Control system provides greatly im-

proved fuel economy and noise reduction by operating the

unit at its normal high governed speed only when electrical

loads are plugged in and turned ON, Tne system consists

of (a) Idle Control Cimuit Board, (b) Sensing Transformer,

the control panel (Figure 11)

"IDL._CONTROL

FIG. 11

• At start-up, the unit runs at either high or low governed

speed for several seconds (the speed it runs depends

on what the governed speed was when the unit was

last shut down). After several seconds, the unit auto-

matically goes to an engine speed selected by the

position of the Idle Control Switch.

o With the Idle Control Switch OFF, unit runs at high

governed speed (about 3600 RPM) whether loads are

connected or not.

o With the Idle Control Switch ON, the unit immediately

goes to high governed speed when loads are applied.

When applying large loads, it is advisable to either

"bump" the load on for a short instant to allow the

engine speed to rise before applying the full load, or to

turn the Idle Control Switch OFF. When loads are

removed for more that several seconds, the unit auto °

matically goes to reduced (idle) speed.

o The Idle Control Switch can be turned ON or OFF while

the unit is running, with loads connected or discon-

nected. When starting the unit, do not connect loads

for about 10 seconds to allow the engine speed to

stabilize_

BATTERY SAFETY

AEXPLOSIVE HYDROGEN GAS

CAUTION: Storage batteries give off EXPLOSIVE

hydrogen gas while charging. An explosive mix-

ture will remain around the battery for a long time

after it has been charged. The slightest spark can

ignite the gas and cause an explosion. Such an

explosion can shatter the battery and cause blind-

ness or other serious injury.

ACAUTION: DO NOT permit _noklng, open flame,

sparks or any source of heat around abattery. DO

NOT use any lighter or other flame to provld_

lighting for checking battery fluid levels. Wear

protective goggles, rubber apron and rubber

gloves when working around abattery.

ACAUSTIC SULFURIC ACID

CAUTION: Battery elestrolyte fluid is an extremely

caustic sulfuric acid solution that can cause severe

bums. DO NOT permit fluid contact with eyes,

skin clothing, etc. if spillage occurs,flush with

clear water Immediately.

CHARGRNG A BATTERY

Your generator has the capability of recharging a dis-

charged, 12-volt automotive or utility style storage battery.

Do not use the unit to charge any 6-volt batteries_ Do not

use the unit to crank an engine having a discharged battery_

To recharge 12_voltbatteries, proceed as follows:

= Check fluid level in all battery cells. If necessary, add

ONLY distilled water to cover separators in battery

cells. DO NOT USE TAP WATER_

o If the battery is equipped with vent caps, make sure

they are installed and are tighL

=If necessary, clean battery posts or terminals_

,, Connect battery charge cable connector plug to panel

receptacle (Fig 12). identified by the words 12-VOLT

D.C."

I 12 VOLTS BATTER!

FIG. 12

oConnect battery charge cable clampwith red handle to

battery post or terminal indicated by a POSITIVE, POS

or (+)

= Connect battery charge cable clamp with black handle

to battery post or terminal indicated by a NEGATIVE,

NEG, or (--).

o Start engine (see"Starting the Engine" on Page 5). Let

the engine run while battery recharges.

o When battery has charged, shut down engine (see

"Stopping the Engine" on this page).

NOTE: Use an automotive hydrometer to test battery state

of charge and condition_ Follow the hydrometer manufac-

turer's instructions carefully. Generally, a battery is consid-

ered to be at 100% state of charge when specific gravity of

its fluid (as measured by hydrometer) is 1260.

OPERATUON

ENGINE PROTECTIVE DEVgCES

LOW OIL PRESSURE SHUTDOWN

A Low Oil Pressure Shutdown switch (Fig. 13) on the

engine monitors tow oil pressure, The switch is normally

closed (N.C.), and is held open by engine oil pressure

during startup and operation Should engine oil pressure

drop below a safe value during operation, an automatic

shutdown occurs. This feature protects engine against

damaging low oil pressure conditions and engine failure.

If the engine shuts down unexpectedly, check engine oil

level before attempting a restart..

CAUTIONh DO NOT A"n'EMPT TO OPERATE AN ]

ENGINE WITH LOW OIL PRESSURE BY UNPLUG-

GING LEAD FROM LOW OIL PRESSURE SWITCH

OR BY BYPASSING THE SWITCH IN ANY MAN-/

NER. OPERATING WITH LOW OIL PRESSURE

COULD DAMAGE ENGINE OR CAUSE FAILURE. J

RECEPTACLE CIRCUIT BREAKERS

See DON'T OVERLOAD THE GENERATOR.

DON'T OVERLOAD THE GENERATOR

This generator is equipped with three 20-amp and one

30-amp circuit breakers, which protect the unit against

electrical overload. Overloading a generator in excess of

its rated wattage capacity can result in damage to the

generator to connected electrical devices Observe the

following, to prevent overloading the unit:

o Add up the total wattage of all electrical devices to be

connected at one time. This total should NOT be

greater than the generator's wattage capacity

LOW OIL

FIG. 13

o The rated wattage of lights can be taken from light

bulbs. The rated wattage of tools, appliances and

motors can usually be found on a data plate or decal

affixed to the device, Ifthe appliance, tool or motor does

not give wattage, multiply 120 volts times ampere rating

to determine watts (volts x amps = watts).

,, Some electric motors, such as induction types, require

about two and a half times more watts of power for

starting than for running. This surge of power lasts only

a few seconds when starting such motors. Make sure

you allow for this high starting wattage when selecting

electrical devices to connect to your generator. First,

figure the watts needed to start the largest motor. Add

to that figure the running watts of all other connected

loads.

oThe GUIDE below is provided to assist you in deter-

mining how many items your generator can operate at

one time

WATTAGE REFERENCE GUIDE

RUNNING RUNNING

WATTS

*Air Conditioner (12,000 Btu) ............................ 1700

Battery Charger (20 amp) ............................................ 500

Belt Sander (3") ................................................. 1000

Chain Saw .............................................................. 1200

Circular Saw (6-12/") .................................. 800 to 1000

Coffee Maker ..................................................... 1000

*Compressor (1 HP) ............................................. 2000

*Compressor (3/4 HP) ................................ 1800

Curling Iron ........................................................ 700

*Deep Freeze ................................................ 500

Disc Sander (9") ................................................. 200

Electric Nail Gun ...................................... 1200

Electric Range (one element) ............................. 1500

Electric Skillet ........................................... 1250

*Furnace Fan (1/3 HP) .................................... 1200

Hair Dryer .............................................. 1200

Hand Drill (1") ........................................................ 1100

Hedge Trimmer ............................................................... 450

WATTS

Lawn Mower ........................................................................1200

Light Bulb ........................................................................ 100

Microwave Oven ....................................................................700

*Milk Cooler .................................................................... 1100

Oil Burner on Furnace .................................................... 300

Oil Fired Space Heater (140,000 Btu) ...............................400

*Paint Sprayer, Airless (1/3 HP) ..................................... 600

Paint Sprayer, Airless (handheld) ................................... 150

Radio .................................................................... 50 to 200

*Refrigerator ............................................................. 600

Slow Cooker ........................................................... 200

*Submersible Pump (1 HP) ...................................... 2000

Sump Pump ...............................................................................600

*Table Saw (10") .......................................... 1750 to 2000

Television ......................................................... 200 to 500

Weed Trimmer ........................................................... 500

* Allow 2-1/2 times the listed watts for starting these de-

vices,

CUSTOMER RESPONS BULaTHES

CHANGING OIL

GENERAL RECOMMENDATIONS

The Owner/Operator is responsible for making sure that all

pedodic maintenance tasks are completed on atimely

basis; that all discrepancies are corrected; and that the unit

is kept clean and properly stored. Never operate a dam-

aged or defective generator. Follow the recommendations

in the SERVICE RECOMMENDATIONS chart on page 9.

ICAUTION: DISCONNECT SPARK PLUG WIRE]

A FROM SPARK PLUG AND PLACE WIRE WHERE IT |

CANNOT COME IN CONTACT WITH YOUR SPARK |

PLUG BEFORE WORKING ON YOUR GENER-/

ATOR. J

GENERATOR MAINTENANCE

Generator maintenance constists of keeping the unit clean

and dry. Operate and store the unit in a clean dry environ-

ment where it will not be exposed to excessive dust, dirt,

moisture or any corrosive vapors Cooling air slots in the

generator must not become clogged with snow, leaves,or

any other foreign material.

Check the cleanliness of the generator frequently and clean

when dust, dirt, oil, moisture or other foreign substances

are visible on its exterior surface

NOTE: We DO NOT recommend using a garden hose to

clean generator_ Water can enter the engine fuel system

and cause problems In additon, if water enters the gener-

ator through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator winding

insulation_ Water and dirt buildup on the generator'internal

windings will eventually decrease the insulation resistance

of these windings_

TO CLEAN THE GENERATOR:

oUse a damp cloth to wipe exterior surfaces clean_

,= A soft, bristle brush may be used to loosen caked on

dirt, oil, etc_

,, A vacuum cleaner may be used to pick up loose dirt

and debris.

o Low pressure air (not to exceed 25 psi) may be used

to blow away dirt. Inspect cooling air slots and open-

ings on the generator_ These openings must be kept

clean and unobstructed.

CAUTION: Never insert any object or tool through

the air cooling slots, even if the engine Is not

running. Damage to the unit or personal injury may

result.

Change oil after first 8 hours of operation. Change oil every

50 hours thereafter. If you are using your generator under

dirty or dusty conditions, or in extremely hot weather,

change oil more often,

Change oil while engine is still warm from running, as

follows:

I_ CAUTION: Disconnect spark plug wire from spark ]

plug and keep it away from spark plug. J

_, Clean area around oil drain plug, remove plug (Fig. 14)

and drain oil completely into a suitable container.

OIL DRAIN_

OIL RLTER

FIG. 14

°When all oil has drained, install and tighten oil drain

plug.

o Remove oil dipstick and insert a clean fill funnel into

extended oil fill opening Fill engine crankcase to

dipstick FULL mark. Do not overfill above that mark.

About 3 pints is required. POUR SLOWLY.

o When engine crankcase is filled to proper level, install

and tighten oil fill plug.

REPLACE SPARK PLUGS

Remove and replace spark plugs every 100 operating

hours or once annually, whichever comes firat. See EN-

GINE SPECIFICATIONS on Page 1 for recommended

spark plugs_ Set gap (Fig 15) on spark plug to 0_030 inch

(0_76mm).

A_ CAUTIONI DO NOT blast clean spark plugs. Clean ]

with pen knife or wire brush and solvent. 1

ENGINE MAINTENANCE

CHECKING OIL LEVEL

See OPERATION section on Page 7 for information on

checking oil level. Oil level should be checked prior to each

use or at least every eight hours of operation. Keep oil level

maintained

0(]30" FEELER GAUGE

FIG. 15

CUSTOMER RESPONSitBIL TJES

CHANGE OIL FILTER = Squeeze (don't twist) pre-cleaner in a clean, dry cloth.

o Saturate pre-cleaner in engine oil Squeeze in a clean

absorbent cloth to remove excess oil.

Change engine oil filter every 100 hours of operation (every

second oil change). Before installing new filter, lightly

lubricate filter gasket with fresh, clean engine oil. Screw

new filter on by hand until gasket contacts the filter adapter

(Fig 16) Then tighten about 3/4 turn further Start and run

engine for about 30 seconds, then shut down. Recheck oil

level and add oil as necessary. Finally, start engine and

check for leaks,

NOTE: If you are going to clean the PAPER CARTRIDGE,

do not install the foam pre-cleaner and proceed to instruc-

tions for serving the paper cartridge.

o Carefully install the foam pre-cleaner around the car-

tridge.

To service the PAPER CARTRIDGE, proceed as follows:

o Clean cartridge by tapping gently on a flat surface. If

cartridge is very dirty, replace or wash in a low or

non-sudsing detergent and warm water solution

Rinse thoroughly with flowing water from mesh side

until water runs clear. Let cartridge dry thoroughly

before using

CAU'RONh DO NOT use petroleum solvents such

as kerosene to clean the element. Such solvents

will cause deterioration of the elemenL DO NOToll

the elemenL DO NOT use pressure air to clean or

dry the element.

,, Reinstall paper cartridge, retain with cartridge retainer

and knob. Carefully install foam pre-cleaner

o Install cover assembly onto air cleaner body

,, Tighten latch securely

FIG°16

SERVICE ENGINE AIR CLEANER

Your engine will not run properly and may be damaged if

you run it using a dirty air cleaner Clean or replace foam

pre-cleaner every 25 hours of operation Service cartridge

every 100 operating hours or once annually, whichever

comes first Clean or replace more often if operating under

dusty or dirty conditions To service the foam pre-cleaner

(Fig 17), proceed as follows:

- The cover is attached to the air cleaner housing by two

latches. Lift up on the latches to unlock them, then

remove the cover

,, Carefully remove foam pre-cleaner from around the

cartridge

,, Replace _re-cleaner or wash in liquid detergent and

water.

HOUSING

FIG. 17

CLEAN SPARK ARRESTER MUFFLER

The engine exhaust muffler has a spark arrester screen.

The screen should be inspected every 100 operating hours

or once each year, whichever comes first

DANGER; LET MUFFLER COOL BEFORE WORK-

_ ING ON IT, CONTACT WITH A HOT MUFFLER OR

ENGINE CAN CAUSE SEVERE BURNS.

NOTE If you use your generator on any forest.covered,

brush covered or grass-covered unimproved land, it must

have a spark arrester The spark arrestor must be cleaned

and maintained in good condition by the owner or operator

The preceding is required by law in the State of California.

Other states may have similar laws Federal laws apply on

federal lands_

Clean and inspect the spark arrestor as follows (Fig. 1B):

o Remove four screws that retain the screen to muffler_

MUFFLER

SPARK ARRESTER

SCREEN

SCREW"

FIG. 18

CUSTOMER RESPONSIBgLnTBES

Clean the screen with a commercial cleaning solvent,

Inspect the screen and replace if torn, perforated or

otherwise damaged DO NOT use defective screen. GLEANTHESEAREASOFDIRTANDDEBRIS

Reattach screen with four screws.

CLEAN ENGINE COOLING SYSTEM

Continued operation with a clogged engine cooling system

can cause severe overheating and possible engine dam-

age. Fig. 19 shows the blower housing removed and areas

to be cleaned. Clean these areas every 100 hours of

operation or once annually, whichever comes firsL

FIG. 19

SERVnCE FIECOMMENDATaON$

HOURLY OPERATING INTERVAL

MAINTENANCE TASK

1. Check oil level.

2 Change engine oil

EVERY8

HOURSOR

BEFOREUSE 25HOURSOR

YEARLY 5OHOURS OR

YEARLY

NOTE 1

NOTE 2

10OHOURS OR

YEARLY

3. Change oil filter X

4 Service air cleaner. X

NOTE2

NOTE3

5. Clean cooling system

6 Inspect/clean spark arrestor and

muffler

7. Replace/clean spark plug.

8. Replace in-line fuel filter

9. Prepare for storage.

NOTE3

Prepare unit for storage if it is to remain idle longer than 30 days

NOTE 1: Change oil after first 8 hours, then after every 50 hours or yearly.

NOTE 2: Change sooner when operating under heavy load or high ambient temperature.

NOTE 3: Clean more often under dusty conditions or when airborne debris is present.

YEARLY

$ERVBCE AND ADJUSTMENTS

E_GnNE SPEED

CAUTION: Engine speed was properly adjusted at

the factory and should require no additional adjust-

ment. Do not attempt to change engine speed,. If

you believe the engine is running too fast or too

slow, take your generator to an authorized Sears

Service Center for repair and adjustment, CHANG-

ING ENGINE GOVERNED SPEED WILL VOID EN-

GINE WARRANTY,

Th speed of the generator is maintained byan elec_'onically

convolled governor. DO NOT _y to adjust the governed

speed setlJng for the following reasons:

High engine speeds are dangerous and increase the

risk of personal injury or damage to equipment

o Lowengine speeds impose a heavy load on the engine

v_nen sufficient engine power is not available and may

shorten engine life

The generator will supply correct rated AC frequency

and voltage only at the proper speed Some connected

electrical devices could be damaged by incorrect fre-

quency and/or voltage.

CARBURETOR

The carburetor of your generator set is presetatthe factory,

DO' NOT TAMP ER WITH THE CAR BUR ETOR as this will

void the v_rranty for the emission control system, If your

generator is to be used at an altitude above 5,000 feet,

consult with a Sears Authorized Service Facility regarding

high attitude jetting changes

ENGINE PERFORiV1ANCE PROBLEMS

If your engine is running below its normal performance

level, you could check for the following problems:

Check Compression: R em0ve spark plug and hold thumb

over spark plug hole v_qile cranking engine_ Compression

should be sufficient to push thumb off the opening. If

compression appears low, check for the following:

Loose cylinder head bolts.

Blown head gasket

oWorn or damaged engine

Contact Sears Service Center to repair these problems.

Check Carburetion: Make sure gas tank is filled with

clean, fresh gasoline. Make sure fuel shutoffvalve is open,

Make sure fuel flows freely through fuel line betv_en tank

and carburetor, Crank engine several fimes, then remove

spark plug_ If plug is v_t, look for the following:

o Overcholdng

o Rich fuel mixture

o Water in fuel

o Intake valve stuck open

If plug is dry, look for the following:

o Leaking carburetor gaskets

o Gummy or dirty carburetor

o Intake valve stock closed

If you find any of these problems, contact your nearest

Sears Service Center.

Check Ignition: Remove spark plug wire from plug and

hold metal terminal end of wire near engine metal part.

Crank engine. If spark occurs, t_y a newspark plug If no

spark occurs, contact Sears Service Center.

]3'

STORAGE

GENERAL

The generator should be started at least once every seven

days and allowed to run at least 30 minutes. If this cannot

be done and you must store the unitfur more than 30days,

use this infurmatJonas a guide to prepare it fur storage.

STORAGEINSTRUCTIONS

WARNINGINEVERSTOREENGINEWITHFUELIN

==_ THE TANK INDOORS OR ENCLOSED, POORLYJ

VENTILATED AREAS, WHERE FUMES CAN I

REACH AN OPEN FLAME, SPARK, OR PILOT

LIGHT AS ON A FURNACE, WATER HEATER,

CLOTHES DRYER OR OTHER GAS FURNACE.

ENGINE:

= Run the engine for about five minutes to werm it+

oNOTE: If you did use "gasohol," drain fuel tank, then

run engine untilengine stops from lack of fuel

WARNINGI DRAIN FUEL INTO APPROVED CON- 1

_TAINEROUTDOORS, AWAYFROMOPENFLAME.J

BE SURE ENGINE IS COOL.

IMPORTANT: EXPERIENCE INDICATES THAT ALCO-

HOL-BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOISTURE

WHICH LEADS TO SEPARATION AND FORMATION OF

ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE

THE FUEL SYSTEM OF AN ENGINE WHILE IN STOR-

AGE+ TO AVOID ENGINE PROBLEMS WHEN USING

GASOHOL, THE FUEL SYSTEM SHOULD BE EMPTIED

BEFORE STORAGE PERIODS OF 30 DAYS OR

LONGER, DRAIN THE GAS TANK, STARTTHE ENGINE

AND LET IT RUN UNTIL THE FUEL LINES AND CARBU-

RETOR ARE EMPTY. USE FRESH FUEL NEXT SEA-

SON SEE STORAGE INSTRUCTIONS FOR ADDI-

TIONAL INFORMATION. NEVER USE ENGINE OR CAR-

BURETOR CLEANER PRODUCTS IN THE FUEL TANK

NOTE: Using a fuel additive such as Sears Craftsman ®t

Fuel Stabilizer, or an equivalent; will prevent gum deposits

from forming in the generator's fuel system.

oWhile engine is still werm0 drain oil from crankcase.

Refill with fresh oil. See SPECIFICATIONS for oil

recommendalJons on Page 1+

oRemove spark plug and pour about 1/2 ounce (15ml)

of engine oil into the cylinder+ Replace spark plug but

do not connect spark plug wire. Crank slowly 1odistrib+

ute oil,

cranking engine slowly.

oInstall spark plug. Do not connect spark plug wire.

o Clean dirt, oil, and grease from cylinder, cylinder head,

fins, blower housing, rotating screen and muffler area.

o Store generator in clean, dry area.

GENERATOR:

o Clean the generator as outlined on Page 9 (=To Clean

the Generator'3,

= Check that cooling air slots and openings on generator

are open and unobstructed,

OTHER STORAGE _PS:

eDo not store gasoline from one season to another.

eReplace your gasoline can if it starts to rust. Rust

and/or dirt in your gasoline can cause problems v_e.

you use it with this unit.

o Do not store the generator under any plas_c cover,

Plastic cannot breathe, allowing moisture to form. This

condensation can cause your generator to rust.

OR PERMANENT DAMAGE MAY OCCUR.

TROUBLESHOOTING PORNTS

_ROBLEM CAUSE CORRECTION

Engine is running, but no 1 One of the circuit breakers is open 1. Reset circuit breaker

AC output is available 2, Fault in generator 2, Contact Sears Service Department

3 Poor connection or defective 3 Check and repair

cord set

4 Connected device is bad 4, Connect another device that is

in good condition,

Engine runs good at no-load but"bogs 1 Short circuit in a connected load 1_ Disconnect shorted electrical load

down" when loads are connected 2 Engine speed is too slow 2. Contact Sears Service Department

3 Generator is overloaded 3 See "Don't Ovedoad the Generator

on Page 6,

4 Shorted generator circuit 4 Contact Sears Service Department

Engine will not start; or starts 1

and runs rough 2

12.

Run/Stop Switch set to STOP

Dirty air cleaner

Out of gasoline

Stale gasoline

Spark plug wire not connected

to spark plug

Bad spark plug

Water in gasoline

Overchoking

Excessively rich fuel mixture

Intake valve stuck open or closed

Engine has lost compression 11

Intake valve stuck open or closed 12

Engine shuts down during operation

Engine lacks power

Engine "hunts" or falters

No battery charge DC output (battery

will not charge)

13. Engine compression lost 13

14 Failed battery 14

1 Out of gasoline

2 Low oil level

t_ Load is too high

2 Dirty air filter

Choke is opened too soon

Carburetor is running too rich

or too lean

1 Battery posts corroded

2 Battery fluid level low

3 Battery cables are bad

4 Batteryis defective

1 Set switch to RUN

2 Clean orreplace aircteaner

3 Fill fuel tank

4 Drain gas tank; fill with fresh fuel

5 Connect wire to spark plug

6 Replace sparkplug

7_ Drain gas tank; fill with fresh fuel,

8 Open choke fully and crank engine

9 Contact Sears Service Department,

10 Contact Sears Service Department

Contact Sears Service Department

Replace battery

1 Fill fuel tank,

2 Fill crankcase to proper level,

1 See "Don't Overload the Generator"

on Page 6

2 Replace airfilter

1 Move choke to halfway position until

engine runs smoothly

2 Adjust carburetor

1 Clean battery posts

2 Add distilled water to battery

3 Repair or replace cable(s)

4 Check battery condition, replace if

defective

(3O

if)

€_

if)

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

ITEM

PART NO.

93393B

93682

93693B

87005

93685

93394

27007

42909

52858

22247

39253

22145

39287

DESCRIPTION

HANDLE (1 REQ)

WHEEL (2 REQ )

AXLE (1 REQ,)

RETAINING PIN (2 REQ,)

WHEEL SPACER (2 REQ)

SUPPORT LEG (1 REQ,)

VIBRATION MOUNT (1 REQ)

HEX HEAD CAPSCREW, M8-1 25 X 30ram (1 REQ,)

LOCK NUT, M8 (7 REQ )

WASHER [WHEEL] (2 REQ,)

HEX HEAD CAPSCREW, M8-1 25 x 20mm (2 REQ)

WASHER [VIBRATION MOUNTING] (1 REQ )

HEX HEAD CAPSCREW, M8-1 25 X 45mm (4 REQ )

17 Drawing No 9.3.374

TO "a"

TO STEPPER

MOTOR *

41 38 42

DETAIL OF .'_

ELECTRIC START 40

SWITCH TO STARTER

TO PO81"RVE

BA'I-rERY

TERMINAL (+)

"/1

-'4

r-"

rrl

r11

rli

-4

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

ITEM PART NO.

185110

2 98216

377304

4 78512

5 80270

678299

7 90878

8 35097

9 78831B

10 93615

11 92558

12 83465

14 23152

15 22237

16 22241

17 75246

18 39253

19 22129

20 95919A

21 86494

22 26850

23 143-53621

24 86292

25 23762

26 79661H

27 77581

28 92982

29 95922

30 95923

31 77026

32 77816

33 70542

35 62265

36 84132

,"DESCRIPTION ITEM PART NO.

_16 HP V-Twin Engine (1 req) 37 93826

Heat Shield (1 req ) 38 22097

Engine Support (2 req,) 40 77282

Alternator Support (1 req) 41 22287

Fuel Shut-Off Valve (1 req ) 42 22127

Fuel Valve Bushing (1 req,) 43 78289

Fuel Tank Cap (1 req ) 44 45000

VibralJon Mounts (6 req4 45 44951

M6-1.0 x 60ram Capscrew (4 req) 46 84650

Fuel Tank (1 req ) 47 96716

Cradle (1 req,) 48 95920

Fuel Tank MounlJng Grommet (4 req )

3/8"- 16 x 3/4" Capscrew (6 reqJ 49 95921

3/8" Lock Washer (12 req) 50 33141

3/8"-16 Hex Nut (6 req ) 51 51713

3/8"-16 x 1-1/4" Capscrew(4 req ) 52 49226

M8-125 x 16mm Capscrew (4 req ,) 53 62265

M8 Lock Washer (4 req) 54 96867

Con*zol Panel Assembly (I req.) 56 95349

M6-1.0 x 16ram Wing Screw(1 req) 57 95348

M6 Shakeproof Washer (2 req_) 60 74041

Ground Wire (1 req.) 61 22473

No, 10Self-driller Capscrew(13req) 62 182-53621

No, 10 Shakeproof Washer (1 req.) 63 183-53621

Engine Decal (1 req.) 64 184-53621

Akbox V-Twin Decal ( 1 req ) 65 96378

Danger! Stap! Decal (1 req) 66 96717

Control Panel Decal (! req) 68 73054

Unit Decal (1 reqJ 70 93074

Data Plate Decal (1 req,) 71 98214

Caution! Hot Muffler Decal ( 1 req.) 72 56892

M6-t,0 x 16ram Capscrew (2 req) 73 26539

Rubber Grommet(1 req.) 74 22250

Power Module (1 req ) 75 86495

QTY. DESCRIPTION

Start Instruc'don Decal (1 req,)

M6 Lock Washer (4 req)

Starter Switch (1 reqJ

1/4"-20 x 3/4" Screw (2 req)

1/4"-20 Hex Nut (4 req,)

StaCer Switch Bracket (1 req)

1/4"-20 x 7" Bolt (2 reqJ

Battary Hold Down Bar (1 req,)

Bat_ry Tray (1 req)

Nylon Washer (3 reqJ

Stepper Motor-to-Bell Crank

Linkege (1 req.)

Bell Crank-to-Throttle Linkage (1 req )

#10-32 x 3/4" Capscrew (1 reqJ

M5 Flat Washer (1 reqJ

M5 Lock Washer (1 req,)

Rubber Grommet (1 req4

Stepper Motor (1 req,)

Adjust Plal_ (1 req.)

Bell Crank (1 req.)

M5-0.8 x 20ram Screw (2 req,)

1/4" Washer (2 req.)

Startar Wire Assembly (1 reqJ

Battery Wire Assembly (1 req3

Ground Wire Assembly (1 req,)

Spacer (1 req.)

Spring (1 req.)

Fuel Shut-Off Decal (1 req)

Heat Shield ( 1 req,)

Heat Shield Bracket (1 req)

#10-24 x 3/8" Screw (5 req,)

7/16"-14x 3/4" Hex Bolt (1 req)

7/16" Flat Washer (2 req,)

Thread Locker

19 Drawing No, 95928

CRAFTSMAN 8000 WATr DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

13 12

11 19

14 \

20,26 15

ITEM PART NO.

195909

2 95906

343437

68759

68868

6 83970

7 95996

8 84134

9 74191

10 67962

11 93929

12 51715

13 22264

14 43181

15 75475

DESCRIPTION

Control Panel (t req)

Control Box (1 req)

128/240V 30 Amp Locking

Type Outle (1 req,)

120 Volts 20Amp Duplex

GFCl Ou e (1 req.)

120 Volta 30 Amp Locking

Type Outlet (1 req)

System Control Board (1 req )

Engine Harness Assm (1 req)

Rubber Grommet Connector (1 req )

250 Volts, 50 Amp OuUet (1 req )

Circuit Breaker (1 req )

1/2" Hex Stand-off (4 req )

M4-07 Hex Nut (12 req.)

#6 Lockwasher (16 req )

M3-0 5 x 10ram Screw (6 req )

M4-O 7 x 10ram Screw (t2 req)

rrEM

PART NO,

38150

23365

66822

43182

75207-A

78653

93986

91526

49226

23897

75207

74190

92953

80077

94117

84028

64525

64526

DESCRIPTION

#8 Flat Washer (12 req)

#8 Shakeproof Washer (12 req )

12V DC Outlet& Bracket (1 req)

M3 Lock Washer (4 req)

30 Amp Cimuit Breaker (2 mq)

On-off Switch (2 req )

M3-0,5 x 20ram Screw (8 req)

MS-0 8 x 12ram Screw (4 req)

M5 Lock Washer (4 req)

M5 Flat Washer (4 req )

20 Amp Circuit Breaker (3 req)

120v/20A Twistiock Outlet (1 req )

50-amp, 3-terminal Block (1 req)

M4-0.7 x 20ram Screw (4 req)

Idle Control Board (1 req.)

Idle Control Transformer (1 req)

3/4" Hex Stand-Off (4 req.)

#6-32 x 3/8" Tap Screw (8 req,)

DKtwing No 95916 20

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

14 25

iTEM

PART NO.

86307

66365-G

92553-G

65791

67451

51810

94982-G

66825-B

67022

66449-K

22097

65795

66849

80812

74908

78388

81887-D

52618

52856

66849-C

81917

DESCRIPTION

5/16"-24 x 3/4" HEX HEAD CAPSCREW (4 REQ )

ENGINE ADAPTOR HOUSING (1 REQ.)

ROTOR ASSEMBLY (1 REQ)

BALL BEARING (1 REQ)

FLAT WASHER [SPECIAL] (1 REQ.)

5/16"-24 x 11" ROTOR BOLT (1 REQ.)

STATOR ASSEMBLY (1 REQ)

REAR BEARING CARRIER (1 REQ,)

BEARING CARRIER GROMMET (1 REQ)

M6-1 0 x 200mm STATOR BOLT (4 REQ,)

M6 LOCK WASHER (4 REQ)

BATTERY CHARGE RECTIFIER (2 REQ,)

M5-08 x 16ram TAPTITE SCREW (2 REQ )

BRUSH HOLDER ASSEMBLY (4 REQ,)

M5-08 x 10mm SCREW (4 REQ)

REAR BEARING CARRIER PANEL (1 REQ,)

ALTERNATOR WRAPPER (1 REQ,)

M5-08 x 12mm HEX HEAD SCREW (2 REQ )

M5o0,8 LOCKING NUT (2 REQ)

M5-08 x 20mm TAPTITE SCREW (1 REQ,)

ROLL PIN (1 REQ,)

21 Drawing No R591.5

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

, 525

_19 222

823 116B 243 209_ .,,.209

__ r_ GAsK_rs_r1

Assemblies include all parts shown in frames.

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

t121 CAR_REIOROV_HAUL)QTI _$3

) 467

/_ 643

535

714¸

161

_37

305

1004

3O5

307

573

305 308_1

7z2

122A ¢_

883 ST

116A rt6 ]16B

Assemblies include a]] parts shown in frames

722

722A

BREATHER GASKET SET

423

[VALVEOVEe,AUL_tT]

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

334

332 3

354 _20

_801

513

544

) 310

_188

CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS

ITEM PART NO.

1 69376

2 69333

3 67805

5 1 69311

i 52 69312

670169

! 7 69332

8 72301

9 _2315

10 70190

11 70596

12 69336

13 69325

15 67888

16 70581

17 69315

18 70540

20 67924

22 67878

23 70166

24 67877

25 75248

26 ,75249

27 69327

26 75250

29 75251

32 72346

33 69316

34 69317

35 67816

37 70149

39 70523

40 69320

42 70513

45 70584

46 70530

50 72538

50A 69370

51 67290

52 67895

53 79251

54 67158

55 79252

56 79253

57 79254

58 79255

59 79256

60 79257

6£ 79258

6£ 79259

75 67198-N

87 66554

DESCRIPTION

807521 -- Cylinder Assembly

805107 -- Cylinder Beadng

805101 -- Oil Seal

807508 -- Cylinder Head (#1)

807510 -- Cylinder Head (#2)

+805193 -- Cylinder Hd Washer

+805111 -- Cylinder Hd Gasket

807553 -- Breather Assembly

I-'805379 -- Breather Gasket

805194 -- Screw

805362 -- Breather Tube

"805112 -- Crankcase Cover Gsld

605097 -- Cylinder Head Screw

805048 -- Oil Drain Plug

Crankshaft

805213 -- Ball Bearing

807628 -- Crankcase Cover

805049 -- Oil Seal

805017 -- Crankase Cvr Screw

807531 -- Magneto Flywheel &

Ring Gear Assembly

805016 -- Flywheel Key

807619 -- Piston Assembly

807620 -- Piston Ring Sel

805099 -- Piston Pin Lock

807621 -- Pislon Pin Assembly

807622 -- Connecting Rod Assm

805395 -- Connecting Rod Screw

805089 -- Exhaust Valve

805090 -- intake Valve

805078 -- Valve Spring

805504 -- Starter Cover

805300 -- Windage Plate

605092 -- Valve Spring Retainer

805161 -- Valve Retainer

805354 -- Valve Tappet

807542 -- Cam Gear -- 4WT

805409 -- Manifold Assembly

805142 -- Exhausl Maniiold

"805264 -- Carburetor Mtg Gasket

"805023 -- Intake Manifold Gasket

805466 -- Screw

805008 -- Screw

492193 -- Starter Housing

280918 -- Rewind Stader Pulley

492194 -- Rewihd Sladef Spdng

66894 -- Rope Starter

490653 -- Starter Handle Insert

490652 -- Rewind Starter Handle

94464 -- Pulley Washer

94462 -- Washer Retainer

805007 -- Spring Washer

805054 -- Governor Shaft Seal

ITEM

102

103

104

106

108

116

116A

116B

116C

117

118

119

121

122

125

127

130

131

141

147

161

166

166A

167

171

187

188

189

192

201

206

2O7

2O8

2O9

209A

216

216A

222

227

232

239

24O

243

271

277

28O

300A

3O4

305

307

PART NO.

79260

79261

79262

79263

79264

79265

79266

79267

68573

70506

70541

79268

79269

79270Q

79271

79272

70553

67173

79273

79274

79275

79276

79277

86443

70567

70131

75253

67885

47662-AA

39253

22129

75254

74946

79278

79279

79260

77348

79282

79283

79284

79285

72320

70125

60108

75213

70531

79286

67884

79288

81958

69369

66886

67898

DESCRIPTION

807721--UpperCarb Body

805538 -- Valve Mting Screw

807718 --Throttle Adjusting Screw

:_805541 -- Intake Elbow Gasket

805546 -- Float Assembly

_805545 -- Float Hinge Pin

805620 -- Fuel Inlet Valve

805539 -- Choke Valve

°805058 -- O-dng (oil Pump)

"805198 -- O-dng (crankcase)

"805316 -- O-ring (pick-up Tube)

:1:805549 -- Main Jet Gasket

:_805548 -- Main Jet

$807719 -- Idle Adj Needle Valve

805540 -- Upper Body Mtg Screw

807726 -- Carburetor Overhaul Kit

805328 -- Carburetor Spacer

807801 -- Carburelor Assembly

805559 -- Welch Plug

805554 -- Throttle Valve

807720 -- Throttle Shaft

807722 -- Choke Shaft

805553 -- Slow Speed Jet

807857 -- Air Cleaner Base Assm

805342 -- Rocker Arm Stud

805073 -- Oil Filter Adapter Stud

"+805420 -- Valve Cover Washer

+805019 -- Nut

393815 -- Fuel Hose

805247 -- Screw

805449 -- Lock Washer

807623 -- Valve Adjusting Screw

805480 -- Governor Choke Control

805470 -- Nut For Speed Control

805473 -- Speed Control Screw

805471 -- Speed Control Rod

805630 -- Governor Spring - 2WT

805450 --Governor Idle Spring

805439 -- Choke Link

805509 -- Manual Rod

807610 -- Governor Control Brkl

807528 -- Governor Lever Assembly

805465 -- Governor Link Spring

491657 -- Oil Pressure Swilch

394356 -- Fuel Filter

807598 -- Oil Pump Pick-up Screen

807609 -- Choke Control Bracket

805018 -- Washer

805472 -- Speed Control Bracket

807558 -- Exhaust Muffler

807654 -- Blower Housing

805406 -- Screw

805025 -- Screw

CRAFTSMAN 8000 WATT A-C GENERATOR 580.328391 REPAIR PARTS

rrEM PART NO,

3081 69363

3082 69364

309 75255

310 75256

i 311 75257

332 67890

333 67891

337 72347

351 70116

354 79289

356 79290

356A 79291

358 80055

363 79292

370 75259

423

445

455

456

457

459

461

510

513

515

515A

520

523

524

525

537

539

544

552

552A

562

572

573

592

601

608

613

614

616

634

634A

634B

635

642

66484

86444

70198-A

79293

86445

79294

79295

75250

75261

79298

79299

70520

70156

67181

70151

66480

80002

75269

72361

72362

80003

70199

69368

72321

70162

70197

69397

72366

72367

72365

80004

80005

70562

86447

DESCRIPTION

807648 -- Air Guide Cover (cyl #1)

807649 -- Air Guide Cover (cyl #1)

399169 -- Starter Motor

94169 --Bolt

490311 -- Brush Assembly

805021 -- Hex Nut

492341 -- Magneto Armature

491055 -- Spark Plug

805169 -- Hex Head Screw

805496 -- Nylock Nut

807594 -- Ground Wire (cyl #1)

807593--Ground Wire (eyl #2)

807640 -- Gasket Set

19203 -- Flywheel Puller

805484 -- Breather Screw

Washer

805260 -- Screw

394018 -- Air Cleaner Element

805153 -- Starter Hub

224228 -- Retainer

491875 -- Air Cleaner Knob

492341 -- Stader Dog

94463 -- Retainer Screw

490421 -- Drive Assembly

399003 -- Clutch Assembly

262565 -- Dog Spring

262564 -- Torsion Spring

807527 -- Ground Terminal

807585 -- Dipstick

805259 -- Filler Tube Seal

807584 -- Oil Filler Tube

805003 -- Air Cleaner Gasket

221372 -- Friction Clip

490309 -- Armature Assembly

805412 --Governor Shaft Bushing

8054t3-- governor Shaft Bushing

805381 -- Bolt

805197 -- Breather Baffle

807655 -- Back Plata Assembly

805383 -- Hex Nut

93053 -- Hose Clamp

491017 -- Rewind Starter Assembly

805158 -- Screw

805417 -- Cotter Pin

807596 -- Governor Fork

805416 -- Governor Shaft Washer

:]:805557 -- Throttle Collar

_805543 -- Choke Collar

805529 -- Spark Plug Elbow

807862 -- Air Cleaner Cover

ITEM PART NO.

643 86448

657 67820

688 80006

718A 67806

718 68555

722 75262

722A 75263

727 70129

783 75264

901 75265

802 75266

803 75267

819 68572

823 70542

842 80007

851 75272

862A 86449

864 67195

866 72307

868 70122

869 67910

870 67911

871 67813

876 75268

879 72304

883 67897

884 74807

896 75270

955 80006

978 68548

982 68527

987 80010

991 69341

1003 80011

I1004A 86450

i1014A 86451

1022 67920

1023 69328

1024 70539

1025 70536

1026 70577

1026A 80009

1027 70185

1028 81959

1029 70599

1030 70567

103t 70566

1033 75271

1036 80012

DESCRIPTION

805631 -- Air Cleaner Plate

805009 -- Screw

805485 -- Spdng Cap

805102 -- cylinder Head Dowel

805103 -- Crankcase Dowel

1"805482 -- Breather Screw Seal

t'805483 -- Breather Screw Seal

805503 -- Starter Shield

280104 -- Gear

394856 -- Ddve End Cap Assembly

490310 -- Commutator End Asem

399172 -- Housing Assembly

805057 -- Screw

805317 -- Mounting Screw

805386 -- O-dng

493880 -- Ignition Cable Terminal

807796 -- Air Cleaner Bracket

805083 -- Exhaust Port Liner

807652 -- Air Guide Valley Cover

805094 --Valve Guide Seal

805085 -- Intake Valve

805086 -- Exhaust Valve Seat

905084 -- Valve Guide

490467 -- Gear Kit

805369 -- Carburetor Cover

"805024 -- Exhaust Manifold

Gasket

807595 -- Muffler Clamp

94288 -- Roll Pin

807723 -- Jet Plug

"805250 -- Oil Filter Adapter Gasket

805030 -- Screw

:_805644 -- Shaft Seal

805267 -- Pro-filter

490316 -- Brush Spdng Set

805632 -- Air Inlet Tube

807797 -- Breather Deflector

+'805028 -- Valve Cover Gasket

805100 -- Valve Cover

807644 -- Oil Pump Assembly

805313 -- Governor Slider

805352 -- Rod Intake Push

805617 -- Rod Exhaust Push

491056 -- Oi! Filter

807755-- Oil Filter Adapter

807557 -- Rocker Arm

505342 -- Rocker Arm Shaft

805341 -- Rocker Arm Support

807658 -- Valve Overhaul Kit

808688 i Breather Gasket Set

NOTE: The numbers included in DESCRIPTION refer to the engine manufacturer's part numbers.

• Included in 807640 Gasket Set, Part #80055

+Included in 807668 Valve Overhaul Kit, Part No #80056

1" Included in 807688 Breather Gasket Kit, Part No. #80054

:1: Included in 807726 Carburetor Overhaul Kit, Part No. #75252

TWO-YEAR LiMiTED WARRANTY FOR DELUXE PORTABLE GENERA TORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free from defects in

materials or workmanship for the items and period set forth below from the date of original purchase. This warranty is not

transferable and applies only to portable generators driven by the GN-Series Sears warranted engine

Alternator

Engine

CONSUMER* COMMERCIAL*

2 years (2nd year parts only) 1,year

2years (2nd year parts only) 1 year

*NOTE: For the purpose of this warranty "consumer use" means personal residential household use by original

purchaser. "Commercial Use" means all other uses, Including rental, construction, commercial and Income

producing purposes. Once a generator has experienced commercial use, It shall thereafter be considered e

commercla! use generator for the purposes of this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found

to be defective under normal use and service**. Starting batteries are not warranted by SEARS All transportation costs

under warranty, including return to the factory if necessary, are to be borne bythe purchaser and prepaid by him This warranty

does not cover normal maintenance and service and does not apply to a generator set, alternator or engine, or parts which

have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading,

overspeeding, improper maintenance, repair or storage so as, in SEARS's judgment, to adversely affect its performance and

reliability

** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to peform

well,, This warranty will not cover repair when normal use has exhausted the life of a part or an engine.

THERE IS NO OTHER EXPRESS WARRANTY SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES,

INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO

THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DIS-

CLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSE-

QUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED Some states

do not allow limitations on how long an implied warranty lasts, or the e>'.clusion or limitation of incidental or consequential

damages, so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you

may also have other rights, which vary from state to state

For service, see your nearest SEARS authorized warranty service facility Warranty service can be performed only by a

SEARS authorized service facility This warranty will not apply to service at any other facility At the time of requesting

warranty service, evidence of original purchase date must be presented

SEARS, ROEBUCK AND CO,

Department 817 WA

Hoffman Estates, IL 60179

FORCALIFORNIARESIDENTSONLYWHENSEEKINGSERVICEINCALIFORNIA

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLiGATiONS

The California Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the

emissions control system warranty on your' 1995 and later lawn and garden equipment engine. In California new

utility and lawn and garden equipment engines must be designed, built, and equipped to meet the State's sVingent

anl]-smog standards° Sears must warrant the emission control system on your lawn and garden equipment

. engine for the periods of lime listed belowprovided there has been no abuse, neglect, or improper maintenance

of your lawn and garden equipment engine.

Your emission control system includes parts such as the carburetor and the ignition system.

Where awarrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to

you_ Expenses covered under warranty include diagnosis, parts, and labor,

MANUFACTURER'S WARRANTY COVERAGE

The 1995 and later utility and lawn and garden equipment engines are warranted for two years. If any emission

related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears,

OWNER'S WARRANTY RESPONSIBILITIES

As the lawn and garden equipment engine owner, you are responsible for the performance of the required

maintenance listed in your O_ler's Manual Sears recommends that you retain all receipts covedng maintenance

on your lav_ and garden equipment engine, but Sears cannot deny warranty solely for the lack of receipts or for

your failure _ensure the performance of all scheduled maintenance,

As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty

coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper

maintenance, unapproved modifications, or the use of parts not made or approved by the odginal equipment

manufecturer_

You are responsible for presenting your lawn and garden equipment engine to a Sears authorized repair centsr

as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, notto exceed

30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest

authorized service center or call Sears at 1-800-473-7247.

WARRANTY COMMENCEMENT DATE

The warranty period begins on the date the lawn and garden equipment engine is delivered to the original, end-use

purchaser.

LENGTH OF COVERAGE

Sears warrants to the initial owner and each subsequent purchaser thatthe engine is free fTom defects in matsrials

and workmanship which cause the failure of a warranted part for a period of two years.

WHAT IS COVERED

REPAIR OR REPLACEMENT OF PARTS

o Repair or replacement of any warranted part will be performed at not charge to the ovvner at an approved

Sears servicing center,

o If you have any questions regarding your warranty rights and responsibililJes, you should contact your nearest

authorized service center or call Sears at 1-800-473-7247,

WARRANTY PERIOD

Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only

for regular inspection to the effectof"repair or replace as necessary"shall be warranted for 2 years, Any warranted

part which is scheduled for replacement as required maintenance shall be warranted for the period of _me up to

the first scheduled replacement point for that part,

DIAGNOSIS

The owner shall not be charged for diagnos_c labor which leads to the determination that a warranted part is

defective if the diagnostic work is performed at an approved Sears servicing center.

CONSEQUENTIAL DAIVIAGES

Sears may be liable for damages to other engine components caused by the failure ofa v_arranted part s_ll under

warranty,

WHAT IS NOT COVERED

All failures caused by abuse, neglect, or improper maintenance are not covered

ADD-ON OR MODIFIED PARTS

The use of add-on or modified parts can be grounds for disallowing a warranty claim, Sears is not liable to cover

failures of warranted parts caused by the use of add-on or modified parts.

HOWTO FILE A CLAIM

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest

authorized service center or call Sears at 1-800-473-7247.

WHERE TO GET WARRANTY SERVICE

Warranty services or repairs shall be provided at all Sears authorized service centers.

MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS

Any Sears approved replacement part used in the performance of any v_rranty maintenance or repair on emission

related parts will be provided without charge to the owner if the part is under warranty.

EMISSION CONTROL WARRANTY PARTS LIST

1, Carburetor Assembly

2. Ignition System

a, Spark Plug, covered up to maintenance schedule,

b, Ignition Module

3. Crankcase Breather Tube

4_ Exhaust Manifold

MAINTENANCE STATEMENT

The owner is responsible for the performance of all required maintenance as defined in the owners manual

OWNER'S

MANUAL

iF YOU NEED

REPAIR SERVICE

OR PARTS

FOR REPAIR SERVICE CALL

THIS TOLL FREE NUMBER

1-800=4_REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND ORDERING,

CALL THIS TOLL FREE NUMBER:

1=800-FON-PART

(1-800-366-7278)

1201240 VOLTS /8000 WATT A-C

DELUXE PORTABLE GENERATOR

Each Portable Generator has its own model number, Each engine has its

own part number,

The model number for your Portable Generator will be found on a decal

attached to the unit

The part number for your engine will be found on the Blower Housing of

the engine adjacent to the spark plug.

All parts listed herein may be ordered through Sears, Roebuck and Co.

Service Centers and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-

LOWING INFORMATION:

ePRODUCT-- PORTABLE GENERATOR

eMODEL NUMBER-- 580.328391

oPART NUMBER

e PART DESCRIPTION

Your Sears merchandise has added value when you consider that Sears

has service units nationwide staffed with Sears trained technicians_..pro-

fessionat technicians specifically trained on Sears products, having the

parts, tools and the equipment to ensure that we meet our pledge to you,

we service what we sell.

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Par_No 98423 Revision 3('//16_96) Printedin U,S A

Craftsman 580328391 User Manual GENERATOR Manuals And Guides L0806841

CRAFTSMAN Generator Manual L0806841 CRAFTSMAN Generator Owner's Manual, CRAFTSMAN Generator installation guides

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