Craftsman 580762012 User Manual HIGH PRESSURE WASHER Manuals And Guides L0904722

CRAFTSMAN Power Washer, Gas Manual L0904722 CRAFTSMAN Power Washer, Gas Owner's Manual, CRAFTSMAN Power Washer, Gas installation guides

User Manual: Craftsman 580762012 580762012 CRAFTSMAN HIGH PRESSURE WASHER - Manuals and Guides View the owners manual for your CRAFTSMAN HIGH PRESSURE WASHER #580762012. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman HIGH PRESSURE WASHER Manual

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_E/,_\_ Owner's Manual

CRRFTSHRN°

5.0 HORSEPOWER

2000 PSi 2.2 GPM

HIGH PRESSURE WASHER

Model No.

580.762012

CAUTmON: Before using this

product, read this manual and

follow all Safety Rules and

Operating Instructions.

HOURS: Mon. -Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates,

Part Nor B34!8 Draft 0 (07/31/98)

IL 60179 U.S.A.

SAFETY RULES ............... ............. 3

ASSEMBLY .............................. 4-5

OPERATION ............................ 6-10

MAINTENANCE ........................ 11-t4

STO RAGE ............................... t 5

TROUBLESHOOTING ....................... 16

REPLACEMENT PARTS .................. 18-33

HOW TO ORDER PARTS . . .................. 34

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat-

ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material

and workmanship.

If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the

date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30

days after date of purchase.

This warranty does not cover:

• Expendable items such as spark plugs and air filters, which become worn during normal use.

. Repairs necessary because of operator abuse or negligence, including damage resulting from no water being

supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's

manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES,

This warranty gives you specific legal rights and you may also have other rights, which vary from state to

state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

CAUTION: ALWAYS DISCONNECT SPARK PLUG WiRE AND PLACE WIRE WHERE IT CAN- ]

NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

{_ AUTtON: Before using this product,

read this manual and follow all Safety

Rules and Operating Instructions.

• Engine exhaust gases contain DEADLY carbon monoxide

gas. This dangerous gas, if breathed in sufficient concen-

trations, can cause unconsciousness or even death.

Operate this equipment only inthe open air where ade-

quate ventiIatien is availabfe.

o Gasotine is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames, sparks e

or heat in the vicinity while handling gasoline. Avoid

spilling gasoline on a hot engine. Ailow unit to cool for 2 Q

minutes before refueling. Comply with all laws regulating

storage and handling of gasoline.

•The muffler and engine will heat up during operation and

remain hot immediately after shutting it down. Avoid any

contact with a hot muffler or engine or you coutd be

severely burned, o

•The high pressure equipment is designed to be used with

Sears authorized parts only. If you use this equipment with

parts that do not comply with minimum specifications, the

user assumes all risks and liabilities. *

• Operate engine only at governed speed. Running engine

at excessive speeds increases the hazard of personal °

injury. Do not tamper with parts which may increase or

decrease the governed speed, o

o Before starting the Pressure Washer in cold weather,

check att parts of the equipment and be sure ice has not °

formed there. °

• The muffier and air cieaner must be installed and in good

condition before operating the Pressure Washer. These

components act as spark arrestors if the engine backfires.

- Check fuel system for leaks or signs of deterioration such

as chafed or spongy hose, loose or missing clamps or

damaged tank or cap. Correct all defects before operating o

the PressureWasher.

. Units with broken or missing parts, or without protective

housing or covers should NEVER be operated.

• Do not adjust unloader valve to a pressure in excess of

machine rating.

•Operate the pressure at no more than the PSI fluid

pressure rated for your pressure washer,

o High pressure spray can cause paint chips or other

particles to become airborne and fly at high speeds.

• High pressure spray may damage fragile items including

glass. Do net point spray gun at glass when in the jet

spray mode.

o Never move the machine by pulling on the high pressure

hose. Use the handle provided on the top of the unit.

, Keep the hose connected to machine or the spray gun

while the system is pressurized. Disconnecting the hose

while the unit is pressurized is dangerous.

•Nways be certain the spray gun, nozzles and accessories

are correctly attached,

o Hold the spray gun firmly in your hand before you start the

unit. Failure to do so could result in an injury from a whip-

ping spray gun. Do not leave the spray gun unattended

while the machine is running.

o Never use a spray gun which does not have a trigger lock

or trigger guard in place and in working order.

, Do not secure trigger gun in the pull-back (open) position.

o Keep water spray away from electric wiring Or fatal electric

shock may result.

o The cleaning area should have adequate slopes and

drainage to reduce the possibility of a fall due to slippery

surfaces.

Locate this pressure washer in areas away from any

combustible materials, combustible fumes or dust.

Do not spray flammable liquids.

Some chemicals or detergents may be harmful if inhaled

or ingested, causing severe nausea, fainting or poisoning.

These harmful elements may also cause property damage

or severe injury,

Use a respirator or mask whenever there is a chance that

vapors may be inhaled, Read all instructions with the mask

so you are certain the mask will provide the necessary pro-

tection against inhaling harmful vapors.

Alwayswear eye protectionwhen you usethis equipmentor

when youare inthe vicinitywherethe equipment isin use.

Do not wear loose clothing, jewelry or anything that may

be caught in the starter or other rotating parts.

Do not allow CHILDREN to operate the Pressure Washer

at any time.

Never aim the gun at people, animals or plants.

This equipment produces high pressure streams of fluid

which can pierce the skin and its underlying tissues,

leading to serious injury and possible amputation.

Never allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the high pressure hose.

Do not by-pass any safety device on this machine.

MAINTENANCE AND STORAGE:

•Operate and store this unit on a stable surface.

• High pressure hose can develop leaks from wear, kinking,

abuse, etc. Water spraying from a leak is capable of inject-

ing material into skin. inspect hose each time before using

it. Check all hoses for cuts, leaks, abrasions or bulging of

cover, or damage or movement of couplings. If any of

these conditions exist, replacehose immediately, Never

repair high pressure hose. Replace it with another hose

that meets minimum pressure rating of your pressure

washer,

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."

3

CARTON CONTENTS

The following parts are shipped loose with your pressure

washer. Before assembling, become familiar with each

piece.

Check all carton contents against the listing below:

Main Unit:

° Pressure Washer (w/wheels).

•High Pressure Hose

Parts Box:

oAdjustable Nozzle

° Turbo Nozzle

• Spray Gun

°Nozzle Extension

°Wire Form

° Motor Oil

Manual Bag:

• Owner's Manual

• Nozzle Cleaning Kit

° "O"-Ring Kit

If any parts are missing or damaged, call the Pressure

Washer Helpline at t-800-222-3136.

HOW TO REMOVE THE HIGH PRESSURE

WASHER FROM CARTON

°Remove parts boxes includedwith pressurewasher.

The high pressure hose is packed in the bottom of the

carton. Remove the hose.

Slice two corners at handle end of carton, from top to

bottom, so the panel can be folded down flat.

Raise handle, secure in place with the locking caps

(refer to illustration below) and roll the pressure

washer out the open end of the carton.

HOW TO SET UP YOUR PRESSURE WASHER

For the most part, your Craftsman High Pressure Washer

has been assembled at the factory. You must,however,

attach the wireform, assemblethe spray gun and attach

the highpressurehoseto the pump and spray gun.

•While facing the rear of the pressure washer, insert

the wire support with the longer arm positioned on the

left. From this view the hook should resemble a "J".

• Cut tie wrapon chemical injection tube. Remove the

chemical injectionfilter, thread chemical injection tube

through the wire form.

Locking Caps

Check carton for additional loose parts.

• Reinsert the chemical injectionfilter intotube.

4i

HOW TO SET UP YOUR PRESSURE WASHER

(continued)

• Cut the tie wrapson the high pressurehose and

connect to spray gun. Tighten by hand.

g Place assembled spray gun on holder.

o Remove plastic cap and connect high pressure

hose to pump. Tighten by hand.

iHic

Hose here

Attach nozzle extension to spray gun.

"*-==_..,,=.

Attach adjustable nozzle to the nozzle extension.

, Place turbo nozzle in grommet hole in base.

PRE-OPERATIONAL CHECKUST

Before you operate your new high pressure washer

please review the following items:

, All assembly instructions have been completed.

, The high pressure hose connections to the spray

gun and to the pump are tight and secure.

,Engine oil is at proper level

Important: Any attempt to crank or start the engine

before it has been serviced with the recommended oil

may result in an engine failure. See page 8 for basic

instructions on adding oil and proper oil specifications

for your high pressure washer.

o Be sure gas tank is filled properly with clean, fresh,

unleaded gasoline.

,Become familiar with all controls - their location

and function. Operate those controls before

starting the engine.

Important: The water supply to your high pressure

washer must be connected and turned on prior to

starting your engine.

5

KNOW YOUR HnGH PRESSURE WASHER

Read this owner's manual and safety rules before operating your high pressure washer. Compare the

illustrations with your high pressure washer to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

High Pressure

Outlet

Spray Gun

Chemical Injection

Tube and Filter

Air Cleaner

Pressure Hose

Choke Rod

Adjustable '

Regulator

ignition

Switch Lever Water Inlet

Nozzle Exte=

(wand)

_Turbo Nozzle

Adjustable Nozzle /

Starter Grip

_Pump

Oil FillCap

Adjustable Nozzle -- Attaches to nozzle extension and

adjusts to low or high pressure. Twisting nozzle adjusts

the narrow spray pattern to a fan spray pattern,

Note: You can only siphon detergent in the low pressure

mode.

Adjustable Pressure Regulator -- Adjusts water

pressure,

Air Cleaner -- Dry type filter element limits the amount

of dirt and dust that gets intothe engine.

Chemical Injection Tube and Filter -- Mixes water and

detergent in outlet water flow.

Choke Rod -- Adjusts for cold or warm engine start-up.

Gas Cap -- Fill gas tank with unleaded gasoline here,

High Pressure Hose -- Attach one end to the pump.

Attach the other end to the spray gun.

High Pressure Outlet -- Connection for high pressure

hose.

Ignition Switch Lever -- Sets engine in starting mode

for recoil starter and STOPS running engine.

Nozzle Extension (wand) -- Attach one end to the

spray gun. Attach the other end to either the adjustable

nozzle or turbo nozzle.

Oil Fill Cap -- Fill engine with SAE 10W-30 oit here.

Pump -- Devetops high water pressure.

Spray Gun -- Controls the application of water onto

cieaning surface with trigger device. Includes safety latch,

Starter Grip -- Use to start the engine,

Turbo Nozzle -- Attaches to nozzle extension. Creates a

high pressure stream that rotates in a circular pattern,

Water Inlet -- Connection for garden hose.

HOW TO USE YOUR PRESSURE WASHER

-IF YOU HAVE ANY PROBLEMS operating your

pressure washer, please call the pressure washer

helpline at 1-800-222-3136.

_, DANGER! NEVER adjust spray pattern

when spraying. NEVER put hands in front

of spray nozzle to adjust spray pattern.

You could be injured,

HOW TO USE THE ADJUSTABLE NOZZLE

One of the nozzles you can attach to the nozzle

extension (wand) is the adjustable nozzle. You can

slide the adjustable nozzle forward and backward to

adjust the spray pattern to be either high or low pres-

sure. You can also twist the adjustable nozzle from o

side to side to adjust the spray so it is concentrated in

a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward to adjust the spray to low

pressure mode. Slide the nozzle backward to

achieve high pressure. •

, If you get the spray nozzle too close, especially

using high pressure mode, you may damage the

cleaning surface.

APPLYING DETERGENT AND CLEANING WITH

ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for

pressure washers. Household detergents could

damage the pump.

IMPORTANT: You must attach all hoses before you

start the engine. Starting the engine without all the

hoses connected and without the water turned ON will

damage the pump.

To apply detergent follow these steps:

Prepare the detergent solution as required by the

job. (For the enclosed bottles of detergent, add the

8 ounces of chemical to a 1 gallon plastic bottle

with handle (not included). Fill the rest of the bottle

with water.)

Hang the detergent solution on the "J" hook on the

wire form on the guide handle.

Place small filter on the chemical injection tube

into the detergent container.

Slide nozzle backward

for high pressure

mode.

Slide nozzle forward

for low pressure

mode.

Twisting the nozzle adjusts the spray pattern from

a narrow pattern to a fan pattern.

Twist nozzle counter-

clockwise for fan

spray pattern.

Twist nozzle

clockwise for narrow

spray pattern,

For most effective cleaning, keep the spray nozzle

between 8 to 24 inches away from the cleaning

surface.

•Slide adjustable nozzle forward to low pressure

mode. Detergent cannot be applied with nozzle

in high pressure position.

Note: The first step involves applying an appropriate

detergent/solvent solution to penetrate and loosen

grime. The detergent is applied at low pressure to

avoid splashing, overspraying and waste. Leave the

solution on the surface for 3 to 5 minutes. Reapply, if

necessary, to prevent chemical from drying.

Review the use of the adjustable nozzle.

Connect garden hose to water inlet (see "HOW TO

START YOUR PRESSURE WASHER"), check

that high pressure hose is connected to spray gun

and pump (see ASSEMBLY), and start engine.

•For cleaning, start at lower portion of area to be

washed and work upward, using long, even,

overlapping strokes.

, Allow the detergent to soak in between 3 to 5

minutes before washing and rinsing. Reapply, if

necessary, to prevent surface from drying.

Note: The second step involves cleaning the surface

you have prepared with the pressure washer and then

rinsing it clean.

?

BEFORE STARTING THE PRESSURE WASHER

WARNING: Improperlymaintainingthis engine

or failing to correcta problem beforeoperation

couldcausea malfunctioninwhichyoucouldbe

seriously injured.

Always perform a we-operation inspection

before each operationand correctany problem.

Note: It is importantbefore you operate the pressure

washer to check the condition of the engine. Check for

signs of any gas or oil leaks. Check that all of the shields

and covers are in place, and all nuts, bolts and screws

are tightened.

ADD ENGINE OtL

Oil is a major factor affecting performance and service

life. Use 4-stroke automotive detergent oil, rated with

API SERVICE classification SF or SG. SAE 10W-30

weight is recommended for general use.

SAE VISCOSITY GRADES

V

,'20 t 0 = 20 I 40 i 60 i 80,100°F

"30 "20 "t0 0 10 20 30 40°C

AMBIENT TEMPERATURE

Other viscosities (shown in the chart ABOVE) may be

used when the average temperature in your area is with-

in the recommended range. Use no special additives.

NOTE: Check oil level often during engine break in.

OIL RLLER CAP[DIPSTICK

,\

Before operating the engine you will need to do the

following:

oPlace pressure washer on a Ievel surface.

= Place ignition switch lever in STOP or OFF position.

• Clean area around oil fill and remove oil dipstick.

°Wipe dipstickclean.

o Pour oil from the enclosed bottle into the oil fill

opening untiloil reaches the point of overflowing.

DO NOT OVERFILL.

install oil dipstick, hand tightensecurely.

DANGER! NEVER fill the fuel tank indoors.

NEVER fill the fuel tank when the engine is

running or hot. DO NOT light a cigarette or

smoke when filling the fuel tank.

DANGER! Do not overfill the fuel tank.

Always leave room for fuel expansion.

Wipe any fuel spillage from the engine and

equipment before starting.

ADD GASOLINE

Use fresh, clean, UNLEADED regular gasoline with a

pump octane rating of 86 or higher.

Note: Do not use gasoline containing methanol (wood

alcohol). Gasoline containing up to 10% ethanol or grain

alcohol ("Gasohol"), or up to 15% MTBE (Methyl Tertiary

Butyl Ether) may be used but requires special care when

engine is unused for extended periods.

See "Storage" instructions on Page 15.

• Clean area around fuel fill cap, remove cap.

°Slowly add "UNLEADED"regular gasoline to fuel tank.

Install fuel cap and wipe up any spilled gasoline.

LOWER UMIT

IMPORTANT: Never mix oil with gasoline,

,RINSING WiTH THE PRESSURE WASHER

WARNING Be extremely careful if you

must use the pressure washer from ladder,

scaffolding or any other relatively unstable

location. Pressure in a running washer builds

in the wand as you climb. When you press

the trigger, the recoil from the initial spray

could force you to fall, or if you are too close

to the cleaning surface, high pressure could

force you off a climbing apparatus.

Hook up the water supply and start your pressure

washer (see HOW TO START YOUR PRESSURE

WASHER).

Slide adjustable nozzle back to high pressure position

and wait for detergent to clear. Detergent will not flow

when in the high pressure mode.

• When detergent has cleared you may want to expand

the spray pattern for a more gentle rinsing action.

Start at top of area to be rinsed, working down with

same action as for cleaning.

You can also stop detergent from flowing by simply

removing the siphon from bottle.

HOW TO ADJUST PRESSURE USING THE

PRESSURE CONTROL KNOB

Located on the pump is a pressure control knob. You can

increase and decrease the pressure of the spray by turn-

ing the knob clockwise or counterclockwise respectively.

The knob is set at maximum pressure at the factory.

HOW TO USE THE TURBO NOZZLE.

The turbo nozzle rotates the high pressure stream in a

rapid circular pattern. This increases the cleaning effec-

tiveness of the high pressure spray. Attach the turbo

nozzle on the end of the nozzle extension.

The high pressure spray is most effective when the tip of

the wand is held between 8 to 24 inches from the surface

being cleaned.

Important: The turbo nozzle produces an extremely

high pressure spray which is capable of removing paint

and cutting holes through cleaning surfaces if held too

close. Always make sure the surface you clean will not

be damaged by the high pressure spray.

HOW TO START YOUR PRESSURE WASHER

You have assembled your high pressure washer and

have prepared the engine for starting. You are now ready

to clean your car, boat or whatever you plan to clean.

Place pressure washer in an area close enough to an

outside water source that flows at a rate of at least 2.5

gallons per minute. Connect a garden hose to the

water spout.

Check that high pressure hose is tightly connected to

spray gun and pump. See ASSEMBLY section.

Assembled

Quick-Connect

Pull back on the locking collar to remove the female

quick-connect from pump.

Putt back on locking

collar to separate

Disassembled Disassembled

male end female end

Note: You will also need to pull back on the locking

collar to attach the female quick-connect.

®

Check inlet screen, if screen is dirty, clean before

attaching to garden hose. If screen is damaged, Do

not connect to garden hose. Replace with the inlet

screen provided in the O-ring kit or call 1-800-366-

PART to order a replacement (p/n B2384).

Attach the female quick-connect to garden hose and

then attach the garden hose to the water inlet.

Make sure the quick-connect is locked together.

Turn on the water.

Note: Do not run pump without the water supply

connected and turned on. You must follow this

caution or the pump will be damaged.

Position the Choke Rod.

•Cold engine

• Restarted warm engine

• Just refueled engine

(Choke-CLOSED)

(Choke-OPEN)

(Choke-CLOSED).

CHOKE ROD

• Move Ignition Switch Lever to the ON position. = Return the starter grip handle slowly.

o

°

IGNITION SWITCH LEVER

Position the nozzle in the low pressure mode (nozzle

stid forward) and squeeze the trigger on the spray

gun to relieve the air pressure caused by turning ON

the water. Water witl flow out of the gun in a thin

stream. Continue to hold trigger until you have a

steady stream of water and no air remains in the

system. This will make it easier to pull start the

engine. Release the trigger.

Engage the safety latch on the spray gun.

Grasp the starter grip handle and pull slowly until you

feel some resistance. Then pull rapidly to start the

engine.

Starter Grip

TO STOP YOUR PRESSURE WASHER

, Move the ignitionSwitch Lever to the OFF position.

° Wait for the engine to idle down.

•Simply shutting off the engine will not release

pressure in the system. Squeeze trigger on the

spray gun to relieve pressure in the hose.

Note: Asmall amount of water will squirt out from the

spray gun when you release the pressure.

SIPHONING

We recommend that you DO NOT siphon standing water

for your water supply. Contaminated, brackish or dirty

water can damage the pump. Connect only to household

water supply.

TIPS

,Never use the garden hose inlet to siphon detergent

or wax.

° if you have the spray nozzle too far away, cleaning

will not be as effective.

10

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE TASK

"'PRESSURE WASHER

Check/clean water inlet screen

on quick-connect.

Check high pressure hose,

Check. detergent hose.

Check spray gun and assembly for leaks,

Purge PUmPof air and contaminants.

ENGINE,

i Check oillevel.

Change engine oil,

Service air cleaner,

Clean/replace spark plug.

i Prepare for storage,

HOURLY OPERATING INTERVAL

I Every 100

Before Each Hours or

Use Yearly

Xl-

x

x

x

×

x

Every 25

Hou_s or

Yearly

X*

SERVICE DATES

x

Prepareunitfor storageif it iSto

remain idle for longer than 30 days,

I" Clean if clogged. Replace if perforated or torn,

* Change oil after first 2 hours then 25 thereafter, Change sooner when under dirty or dusty conditions.

** Clean more often under dirty or dusty conditions.

GENERAL RECOMMENDATIONS Engine Specifications

,............. ""' l '

i

The warranty of the high pressure washer does not cover

items that have been subjected to operator abuse or neg-

ligence. To receive full value from the warranty, operator

must maintain high pressure washer as instructed in this

manual.

Some adjustments wilf need to be made periodically to

properly maintain your high pressure washer,

All adjustments in the Service and Adjustments section of

this manual should be made at least once each season,

o Once a year you should clean or replace the spark

plug and clean or replace the air filter and check the

gun and wand assembly for wear, A new spark plug

and clean air filter assure proper fuel-air mixture and

help your engine run better and last longer,

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PRESSURE

FLOW RATE

DETERGENT MIX

WATER SUPPLY

TEMPERATURE

2000 psi

2.2 GPM

Use undiluted deterqent

Not to Exceed 140°F

ENGINE MODEL HONDA

RATED HORSEPOWER 5.0

DISPLACEMENT 160cc

SPARK PLUG: Type: NGK: BPR6ES

or equivalent

Set Gap to: 0,028-0,031 in.

.... (0,70-0o80mm)

GASOLINE CAPACITY 1,8 U.S, quart

OIL SAE !0W_30 weig,ht .......

SOLID STATE IGNITION 0,0125 inch

AIR GAP

In the State of California a spark arrestor is required by

law (Section 4442 of the California Public Resources

Code), Other states may have similar laws. Federal laws

apply on federal tands.

Note: tf you equip the engine of your pressure washer with a

spark arrestor muffler, the spark arrestor must be maintained in

effective working order by the owner/operator.

You can order a spark arrestor through your Sears Service

Center.

]]

BEFORE EACH USE

Check water inlet screen for damage.

= Check high pressure hose for leaks.

, Check detergent inlet hose and filter for damage.

e Check gun and wand assembly for leaks.

o Purge pump of air and contaminants.

,Check engine oil level.

PRESSURE WASHER MAINTENANCE

CHECK AND CLEAN INLET SCREEN

Remove quick-connect and examine inlet screen on the

female connector. Clean if clogged or replace if torn.

CHECK HIGH PRESSURE HOSE

High pressure hose can develop leaks from wear, kinking

and abuse. Inspect hose before each use. Check for cuts,

leaks, abrasions or bulging of cover, or damage or move-

ment of couplings. If any of these conditions exist,

replace hose immediately.

DANGER: Water spraying from aleak is

capable of injecting material into skin.

NEVER repair high pressure hose, Replace

with hose that meets minimum pressure

rating of your pressure washer.

CHECK DETERGENT HOSE

Examine the filter on the hose and clean if clogged. Hose

should fit tightly on barbed fitting. Examine for leaks or

tears. Replace the filter or hose if either is damaged.

CHECK SPRAY GUN AND WAND

Examine hose connectionto spray gun and make sure it

is secure. Test trigger by pressing it and making sure it

springs back into place when released. Put the safety

latch in the UP position and test trigger. You should not

be able to press the trigger.

PURGE PUMP OF AIR AND CONTAMINANTS

To remove the air from the pump:

• Set up the pressure washer as described in the

ASSEMBLY section and connect the water supply.

•Remove the nozzle extension from the spray gun.

o Pull the trigger on the gun and hold.

To remove contaminants from the pump:

o Set up the pressure washer as described in the

ASSEMBLY section, and connect the water supply.

oRemove the nozzle attachment from the spray gun.

• Start engine according to OPERATION instructions.

° Pull the trigger on the spray gun and hold.

• When the water supply is steady, engage the safety

latch and refasten the nozzle attachment.

ENGINE MAINTENANCE

CHECKING OIL LEVEL

Oil level should be checked before each use, and at least

after every 5 hours of operation as follows:

•Check the engine oil level with the engine stopped

and in a level position.

• Remove the oil filler cap/dipstick and wipe it clean.

• Insert and remove the dipstick without screwing it into

the filler neck. Check the oil level shown on the dip-

stick.

• if the oil level is low, fill to the edge of the oil filler hole

with the recommended oil. (See page 8)

Reinstall the oil filler cap.

CHANGING ENGINE OIL

Change engine oil after first 2 hours then every 25 hours

thereafter, tf you are using your pressure washer under

extremely dirty or dusty conditions, or in extremely hot

weather, change the oil more often.

Drain used oil while engine is warm. Warm oil drains

quickly and completely.

• Disconnect spark plug wire from spark plug and keep

it away from spark plug.

• Place a suitable container below pressure washer

base to catch used oil. Tilt the pressure washer.

Remove oil filler cap/dipstick and drain plug.

OIL FILLER CAP/DIPSTICK

b

_PLUG

Allow the used oil to drain completely, then reinstall

the drain plug, and tighten securely.

Dispose of used motor oil in a manner that is compati-

ble with the environment. We suggest you take used

oil in a sealed container to your local recycling center

or service station reclamation center, Do not throw it

in the trash, pour it on the ground, or down a drain.

With the engine in a level position, fill the engine with

new oil to the outer edge of the oil filler hole and

screw in the oil filler cap/dipstick securely.

]2

SERVICING THE AIR CLEANER

Your engine will not run properly and may be damaged

if you run it with a dirty air cleaner.

Replace air cleaner once every 100 hours of operation

or once each year, whichever comes first.

Replace more often if operating under dirty or dusty

conditions. Replacements are available at your local

Sears Authorized Service Center.

Important: Operating your pressure washer without

a complete air cleaner installed will allow dirt to enter

the engine, causing rapid engine wear. This type of

damage is not covered by warranty.

To clean or replace the air cleaner, follow these

steps:

, Press the latch tabs on fuel tank side of air cleaner

cover, and remove cover. Check filter to be sure it is

clean and in good condition.

/UR_ _3"tqm

CLEANIREPLACE SPARK PLUG

Change the spark plug every 100 hours of operation or

once each year, whichever comes first. This will help

your engine to start easier and run better. Replace with

NGK: BPR6ES or equivalent type spark plug.

•Disconnect the spark plug cap and remove any dirt

from around the spark plug area.

,Remove the spark plug with a 13/16-inch spark plug

wrench.

o

o

Inspect spark plug and replace if electrodes are worn

or if the insulatoris cracked or chipped.

Clean with a wire brush if you are going to reuse it.

Measure the spark plug electrode gap with a suitable

gauge. Correct the gap, if necessary, by carefully

bending the side electrode. Set gap at 0.028-0.031 in.

(0.70-0.80ram).

o

o

o

o

Replace the filter if it is damaged.

If filter is dirty, clean it by tapping it several times

on a hard surface to remove any dirt. You may also

blow compressed air [(not exceeding30 psi (207kPa,

2.1 kg/cm=)]through the filter from the clean side that

faces the engine.

Never try to brush off dirt. Brushing will force dirt into

the filter fibers.

Wipe dirt from the air cleaner body and cover, using

a moist rag. Be careful to prevent dirt from entering

the air duct that leads to the carburetor.

insert a new or cleaned filter.

Replace cover. Push tabs into slots until they "click".

BODY

install spark plug carefully, by hand, to avoid cross-

threading. Tighten with spark plug wrench to com-

press the washer. (Used plug - !/8 to 1/4 turn; New

plug - 1/2 turn)

Attach the spark plug cap.

NOZZLE MAINTENANCE

If the nozzle becomes restricted or clogged with foreign

materials, such as dirt, excessive pump pressure may

develop. A partially clogged nozzle can cause a pulsing

sensation during use. This generally is not pump related,

but rather due to a clogged or partially restricted nozzle.

If you feel this pulsing during use, it is recommended you

immediately clean the nozzle. Use the kit included with

your pressure washer, and follow these instructions:

e

o

o

o

Shut off engine and turn off the water supply.

Separate the nozzle from the nozzle extension.

Rotate to the stream setting.

Remove orifice from the end of the nozzle using the

allen wrench included with the kit or with a 2mm or

5/64 allen wrench.

\

]3

• Use the wire included in the kit or a small paper clip

to free the foreign materials clogging or restricting the

nozzle.

Insertwire into the nozzle orifice,andturn it

back and forth to clear any obstruction.

Remove additional debris by back flushing water

supply through wand. Back flush between 30 to 60

seconds. Turn wand to stream spray and move

nozzle from low to high pressure while flushing.

* Reinstall orifice into nozzle. DO NOT overtighten.

o Reconnect nozzle to nozzle extension.

, Reconnect with the water supply, turn ON the water

and start the engine.

, Test the pressure washer by operating with nozzle in

the high and the low pressure positions.

O-RING MAaNTENANCE

Through the normal operation of your pressure washer,

O-Rings, which keep the connections of the hoses and

gun tight and leak-free may become worn or damaged.

Provided with your pressure washer is an O-Ring

Maintenance Kit which provides replacement O-Rings,

Rubber Washer and Quick Connect filter.

To remove a worn or damaged O-Ring:

=Use a small flathead screwdriver to get underneath

the O-Ring and pry it off.

Parts in the O-Ring Kit Include;

* 2 O-Rings (pin B2726) for each end of the nozzle

extension.

1 Rubber Washer (pin B2385) for the inside of the

Male Quick-Connect.

* 1 O-Ring (p/n B2C76) for the outside of the Male

Quick-Connect.

O

, 2 O-Rings (pin 82264) for the ends of the high

pressure hose.

• 1 Water Inlet Screen (p/n B2384) for the Female

Quick-Connect.

NOTE: THE ABOVE TWO O-RINGS ARE CLOSE IN SIZE.

Ptease match carefully to assure proper O-Ring usage,

]4

AFTER EACH USE

Water should not remain in the unit for long periods of time.

Sediments of minerals can deposit on pump parts and

"freeze" pump action. Follow these procedures after every

use:

Flush detergent hose by placing the injector filter into

a pail of clear waterwhile running Pressure Washer

with nozzle in low pressure mode. Flush until you can

see clear water running through the tube.

Shut off the engine and let it cool, then remove all

hoses.

CAUTION: Be sure ignition switch lever is

in "STOP" position before you continue, if

you start engine without the proper water

supply connected, you can damage the

pump_

Empty the pump of all pumped liquids by pulling recoil

handle about 6 times. This should remove most of the

liquid in the pump.

Coil the high pressure hose and inspect it for damage.

Cuts in the hose or fraying of it could result in leaks

and loss of pressure. Should any damage be found,

replace hose. DO NOT attempt to repair a damaged

hose. Replace hose with the genuine Craftsman part.

Drain water from hose and properly hang it on the

wire support provided on the guide handle.

Store in a clean, dry area.

DANGER: NEVER store engine with fuel in

tank indoors or in enclosed, poorly ventilat-

ed areas where fumes may reach an open

flame, spark or pilot light as on a furnace,

water heater, clothes dryer or other gas

appliance.

A CAUTION: You must protect your unit

from freezing temperatures. Failure to do so

will permanently damage your pump and

render your unit inoperable.

WINTER STORAGE

Note: To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer.

Follow these instructions:

PROTECT FUEL SYSTEM

Remove all gasoline from the fuel tank to prevent gum

deposits from forming on these parts and causing

possible malfunction of engine.

,_ DANGER: Drain fuel into approved con-

tainer outdoors, away from open flame. Be

sure engine is cool. Do not smoke.

• Run engine until engine stops from lack of fuel, Make

sure you have water supply to pump inlet connected

and turned ON.

Note: If "Gasohor' has been used, complete above

instructions and then put 1/2 pint of unleaded gasoline

into fuel tank and repeat above instructions.

Note: Fuel stabilizer (such as STA-BIL) is an acceptable

alternative in minimizing the formation of fuel gum

deposits during storage. Add stabilizer to gasoline in fuel

tank or storage container. Run engine at least 10 minutes

after adding stabilizer.

CHANGE OIL

While engine is still warm, drain oil from crankcase. Refill

with recommended grade. (See Changing Oil Level on

Page 12.)

OIL CYLINDER BORE

• Remove spark plug and squirt about 1 ounce (30 mt)

of engine oil into the cylinder. Cover spark plug hole

with rag. Crank slowly to distribute oil.

CAUTION: Avoid spray from spark plug

hole when cranking engine slowly,

o install spark plug. Do not connect spark plug wire.

OTHER

_r

O

To protect the unit from freezing temperatures:

Draw RV antifreeze (antifreeze without alcohol) into •

the pump by pouring the antifreeze into a 3ffoot sec-

tion of garden hose connected to the inlet adapter and

pulling the recoil handle twice, o

LONG TERM STORAGE

If you do not plan to use the Pressure Washer for more than

30 days, you must prepare the engine for longterm storage.

Note: As always, prepare the pressure washer pump as

you would after each use.

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your unit indoors and cover it to give

protection from dust and dirt. BE SURE TO EMPTY

THE FUEL TANK.

Cover your unit with a suitable protective cover that

does not retain moisture.

IMPORTANT: NEVER cover your pressure washer while

engine and exhaust area are warm.

]5

PROBLEM

Pump has following problems:

failure to produce pressure, or

erratic pressure, chattering, toss of

pressure, low water volume.

Detergentfailsto mixwith

spray,

1.

CAUSE

Nozzlein low pressuremode.

2. Water inlet is blocked.

3. Inadequate water supply.

4, Inlet hose is kinked or leaking.

5, Clogged water inlet screen,

6. Water supply is over 140°F.

7. Outlet hose is blocked,

8. Outlet hose leaks.

9. Gun leaks.

10. Nozzle is obstructed.

11. Pump is faulty,

1. Detergent line is not submerged

in detergent spray.

2. Chemical filter is clogged.

3. Nozzle is in high pressure mode.

CORRECTION

1. Pull nozzle backward for high

pressure mode.

2. Clear inlet.

3. Provide adequate water flow at

least 2.5 gpm,

4, Straighten inlet hose, patch leak.

5. Replace /clean water inlet screen.

6. Provide cooler water supply.

7. Clear blocks in outlet hose.

8. Replace outlet hose if leaking.

9. Replace o-ring or gun if necessary,

10. Clear nozzle.

11, Contact Sears Service Department,

1. Insert chemical line into detergent.

2. Clean or replace filter/detergent

line.

3. Push nozzle forward for

Engine runs good when not spraying

but dies when you begin to spray,

Enginewill not start;or starts

and runs rough.

Engine speed is too slow.

1. Dirty air cleaner

2. Out of gasoline.

3. Stale gasoline,

low pressure mode,

Contact Sears Service Department.

1. Clean or replaceair cleaner.

2. Fill fuel tank.

3. Draingastank;fill withfreshfuel.

4. Spark plug wire not connected

to spark plug,

5. Bad spark plug.

6. Water in gasoline.

7. Overchoking or flooded,

8. Excessively rich fuel mixture.

9. intake valve stuck open or closed.

10, Engine has lost compression,

Engine shuts down during

operation.

Engine lacks power.

1. Out of gasoline.

2. Air filter dirty

Dirty air filter.

4. Connect wire to spark plug.

5, Replace spark ptug.

6, Drain gas tank; fill withfresh fuel.

7. Set engine throttle control lever to

fast position, choke in run position.

8. Contact Sears Service Department.

9. Contact Sears Service Department.

10. Contact Sears Service Department.

1. Fill fuel tank.

2. Replace Air filter.

Replace air filter.

]6

17

CRAFTSMAN 2000 PSi HIGH PRESSURE WASHER 580.762012

HONDA 4-Cycle Engine GC160QHA

CYLINDER BARREL

Ref No,

4

Part No.

i

1

2

3

4

5

6

7

8

9

Cylinder Assembly

Clip, Valve Guide

Cover, Head

Cover Comp., Breather

Bolt, Flange (6x12)

Bolt, Flange (6x!4)

OIl Seal (25.4x62x6)

Spark Plug (BPR6ES) (NGK)

Guide, Ex. Valve (OS)

1

1

1

!

4

1

1

1

1

12000-ZL8-000

12216-ZE5-300

1231t-ZL8_000

12355-ZL8-000

90013-883-000

90014-952-000

_!90!-ZL8-003

98079-56846

12205-ZE1-315

CRANKSHAFT

Ref No.

1

4Crankshaft Comp. (Q-Type)

Washer, Thrust

1

1

Part No.

13310-ZL8-600

90402-ZL8-000

18

HONDA 4-Cycle Engine GC160QHA

CRANKCASE COVER

E-I?

[

t

i0

.3

Ref No.

1

2

3

4

5

6

7

8

9

t0

11

12

13

14

t5

16

17

18

19

1 18'

Description

Cover Assembly, Crankcase (Q-Type)

Gasket, Oil Filler Cap

Gauge Assembly, Oil Level

Governor Assembly

Weight, Governor

Holder, Governor Weight

Pin, Governor Weight

Slider, Governor

Shaft, Governor Arm

Bolt, Flange (6x25)

Bolt, Drain Plug

Bolt, Drain Plug

Washer, Thrust (6MM)

Clip, Governor Holder

Bearing, Radial Ball

Oil Seal (28x41.25x6)

Washer, Plain (6MM)

Washer, Drain Plug (12MM)

Pin, Lock (8MM)

Pin, Dowel (8x20)

1

1

1

1

2

1

2

1

i

8

2

1

2

1

1

1

1

1

2

2

1

1

2

8

P_artNo.

11300-ZL8-600

15625-ZE1-003

15650+ZL8-003

16510-ZL8-000

16511+ZL8-000

16512-ZL8+000

16513-ZE1-000

16531-ZE1-000

16542t-ZL8-000

90121-952-000

90131-883-000

90131-883-000

90131-896-650

90131-896-650

90451-ZE1-000

90602-ZE1-000

91001-ZL8-003

91202-ZL8-003

94101-06800

94109-12000

941O9-12000

94251-08000

94301-08200

]9

HONDA

PISTON

4-Cycle Engine GC160QHA

°r

_4

Ref No.

1

2

3

4

5

6

Description

Ring Set, Piston (Riken)

Piston

Pin, Piston

Rod Assembiy, Connecting

Bolt, Connecting Rod

Clip, Piston Pin (t3MM)

1

1

!

1

2

2

PaN No.

13010-ZL8-003

13101 -ZL8-O00

13111 -ZEO-O00

13200-ZL8-000

90001-ZE1-000

90551-ZE0-000

FAN COVER

Ref No.

t

2

3

Description

Cover, Fan *NHt*

(Black)

Bolt, Stud

Nut, Flange (6MM)

1

3

3

PaN No.

19611-ZL8-000ZA

90043-ZL8-000

90303-MR1-000

2O

HONDA

CAMSHAFT

4-Cycle Engine GC160QHA

t!_--12

1

2

3

4

5

6

7

8

9

!0

11

12

13

Pulley Comp., Camshaft

Shaft, Cam Pulley

Belt, Timing (84HU7 G-200)

Arm, In. Valve Rocker

Arm, Ex. Valve Rocker

Shaft, Rocker Arm

Valve, In.

Valve, Ex.

Spring, Valve

Retainer, In. Spring Valve

Screw, Tappet Adj.

Nut, Tappet Adj.

O-Ring (6.8xl .9)

Part No.

1

1

1

1

t

2

1

1

2

2

2

2

1

14320-ZL8-000

14324-ZL8-000

14400-ZL8-003

14431-ZL8-000

14441-ZL8-000

14461-ZL8-000

14711 -ZL8-000

!472 i-ZL8-000

14751 -ZL8-000

14771 -ZE1-000

90012-333-000

90206-001-000

91306-PJ4-000

RECOIL STARTER

1

8

9

Starter Assy., Recoil *NH1 *

Knob, Recoil Starter

Rope, Recoil Starter

1

1

1

Part No.

28400-ZL8-003ZA

28461-ZL8-003

28462-ZL8-003

2]

HONDA 4-Cycle Engine GC160QHA

CARBURETOR

412

11

1

2

3

4

5

6

7

8

9

10

tl

12

!3

14

15

16

17

18

19

Description

Gasket Set

Float Set

Chamber Set, Float

Screw Set

Screw Set, Drain

Screw Set B

Screw Set

Carburetor Assy. (BB61B B)

Valve Comp., Float

Nozzle, Main

Insulator, Carburetor

Gasket, Insulator

Gasket, Carburetor

Gasket, Carburetor (Choke side)

Guide Comp., Air

Screw, Pan (5x6)

Clip, Tube (B6.5)

Bulk Hose, Vinyl (4x7x8000)

(4x7x150)

Jet, Main (#60)

Jet, Main (#62)

Jet, Main (#65)

1

I

1

1

!

t

1

1

1

1

1

1

2

t

1

1

1

1

1

(1)

1

I

15

Part No.

16010-883-015

16013-ZL1-003

16015-ZL8-003

16016-ZG0-W00

16024-124-760

;_028-ZE0-005

16029-ZG0-901

16100-ZL8-801

16155-ZL8-003

16t66-ZL8-003

16211-ZL8-000

16212-ZL8-000

16221-883-800

16288-ZL8-000

19650-ZL8-000

93500-05006-1H

95O02-02650

95003-07008-60M

99101-124-0600

99101-124-0620

99101-124-0650

22

HONDA 4-Cycle Engine GC160QHA

AIR CLEANER

4

Ref No.

1

2

3

4

5

6

Tube, Breather

Element, Air Cleaner

Housing Comp., Air Cleaner

Gasket, Air Cleaner

Cover, Air Cleaner

Bolt, Flange (6xl 12) (CT200)

et_ty

!

!

1

1

1

2

Part No.

15721-ZL8-000

V7211-ZL8-000

17220-ZL8-000

17228-ZL8-000

17231-ZL8-000

90003-ZL8-000

MUFFLER

7

Ref No,

!

2

3

4

5

6

7

8

Description

Muffler Comp.

Protector, Muffler

Protector, Muffler

Arrestor Comp., Spark

Plate, Arrester Number

Shroud, Muffler

Bolt, Flange (6x79) (CT 200)

Bolt, Flange (6xt2)

Screw, Tapping (4x6)

1

1

1

1

1

1

2

3

2

3

Part No.

18310-ZL8-010

18321 -ZL8-A00

18321 -ZL8-000

18350-ZL8-000

18356-ZL8-000

19664-ZL8-000

90004-ZL8-000

90013-883-000

90055-ZE1-000

90055-ZE1-000

23

HONDA 4-Cycle Engine GC160QHA

FUEL TANK

Ref No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

23

24

25

26

27

28

29

30

31

17

Description

Pump Assy., Fuel

Rubber, Supporter (107MM)

Tube, Diaphragm

Filter, Fuel

Tank, Fuel

Tank, Fuel

Rubber B, Tank Mounting

Joint, Fuel Tube

Collar, Fr. Cover Setting

Stay A, Fuel Tank

Cap Assy., Fuel Tank

Tube, Fuel Tank

Tube, Fuel

Tube, Fuel

Tube, Fue! Return

Rubber, RR. Fender

Bolt, Stud (F/Tank)

Washer (8MM)

Collar (14x6.1 )

Bolt-Washer (6x25)

Screw-Washer (5x14)

Nut, Flange (6MM)

Clip, Tube (B8)

Clip, Tube (B!0)

Clip, Tube (C9)

Clip, Tube (C11)

Bulk Hose, Fuel (5.5x8000)

(5.5x33)

Filter Comp., Fuel

Suspension, Strainer

Tube, Fuel Tank

Tube, Fuel Pump

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

2

2

1

1

3

1

5

1

1

1

1

1

1

1

®

Part No.

t6700-ZL8-003

16854-ZH8-000

16882-ZL8-000

16952-ZA8-800

17511-ZL8-000

17511-ZL8-800

17516-ZV0-000

17519-ZL8-800

17535-166-000

t7561-ZL8-000

17620-ZL8-003

t7701-ZL8-000

17702-ZL8-000

17702-ZL8-800

17703-ZL8-800

80103-MG2-000

90041-ZL8-000

90473-896-000

90501-KA2-640

93404-06025-00

93894-05014-00

94050-O6000

95002-02080

95002-02080

95002-02100

95002-02100

95002-50000

95002-70000

95001-55008-40M

16910-ZV4-015

169!5-ZV4-000

17701-ZL8-800

17704-ZL8-800

24

HONDA 4-Cycle Engine GC160QHA

FLYWHEEL & IGNITION COIL

Ref No. Description

t

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Key, Special Woodruff (25xl 8)

Coil Assy., Ignition

Clamp, Stop Switch Wire

Clamp, Wire

Flywheel Comp.

Wire, Stop Switch

Wire, Stop Switch

Protector, Switch

Switch Comp., Oil Level

Holder, Stop Switch Wire

Bolt, Flange (6xt2)

Bolt, Flange (6x14)

Bolt, Flange (6x28)

Bolt, Flange (6x20)

Nut, Special (14MM)

O-Ring (11.8x2.4)

Collar (6.6x13.8x14.5)

Sensor Unit ESS

1

1

1

1

1

I

1

1

1

1

3

1

1

1

1

1

1

Part No.

13331-357-000

30500-ZL8-004

30548-ZL8-000

30549-ZL8-000

3t 110-ZI8-004

32195-ZL8-000

32195-ZL8-810

354!9-ZL8-000

35480-ZL8-811

36103-ZE1-000

90013-883-000

90014-952-000

90015-883-000

90022-888-010

90201-878-003

91320-MJ6-003

9150t-ZL8-000

34! 50-ZH7-003

25

HONDA 4-Cycle Engine GC160QHA

CONTROL

Ref No.

1

2

3

4

5

6

7

8

9

10

tl

12

13

14

15

16

17

!8

19

20

21

Description

Control Assy.

Arm, Governor

Rod, Governor

Spring, Governor

Spring, Throttle Return

Lever, Control

Spring, Lever

Washer, Control Lever

Spacer, Control Lever

Base Comp. Control

Rod, Choke Control

Grommet, Choke Rod

Plate, Side

Switch Assy. Engine Stop (N.O)

Bolt, Flange (6x12)

Bolt, Flange (6x14)

Bolt, Governor Arm

Nut, Self-lock (6MM)

Screw*Washer (4xl 2)

Nut, Flange (6MM)

Washer, Piain

1

1

1

1

1

1

1

1

I

!

1

!

1

1

1

2

1

1

1

1

1

Part No.

16500-ZL8-000

16551-ZL8-000

16555-ZL8-000

16561-ZL8-000

t6562-ZL8-000

1657!-ZL8-000

16574-ZE1-000

16575-ZL8-000

t6578-ZE1-000

16580-ZL8-000

166tl-ZL8-000

16613-893-000

19612-ZL8-000

35!20-ZL8-003

90013-883-000

90014-952-000

90015-ZE5-010

90114-SA0-000

93892-04012-00

94050-06000

94103-04000

26

HONDA 4-Cycle Engine GC160QHA

Mark

Ref No.

2

3

4

5

Description

Mark, Engine Switch Indication

Mark, Choke

Mark, Oil Nert

Mark, Throttle Indication

1

1

1

1

87501 -ZLS-O00

87528-ZL8-000

87530+ZL8-000

87532-ZL8-800

2?

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

/t SEAL

_8

19

_,g--

2

3

4

3

3O

44

4O 44

29

4:= 43

- 5O

-51

- 52

lf_, °o°1

_oOO/

o_ooool-

Jo%! 5_

28

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

Item Part# Q_.

1 B2218 !

2 B2260 1

3 96542 2

4 B3328 1

6 B2261B 4

7 B2217 4

8 94944 3

9 99427 3

10 96400 3

11 99735 1

12 93790 t

13 B2016

14 93668

15 40945

16 93652

17 95416

18 93876

19

20

21

22

23

24

25

26

27

28

29

B2015

A2069

97934

B1449

93644

96053

96015

95380

95379

A1575

B2151

1

3

6

1

i

1

1

1

6

6

1

3

3

1

1

1

1

O-RING, 1.625"x 0.1(_3

ADAPTER, Engine

BEARING, Eng. Adptr. RollerThrust4 x

4

CAM, Axial 6.0 Lift

SCREW, Button Hd 5/16 - 24 x 3/4" Lg

O-RING, 0.239 tD x 0.070

SHOE, Piston P_ot

ASSEMBLY, Ceramic Piston& Cap

SPRING, Piston Return

ASSEMBLY, Breather

"(3"RING, Crankcase1t&97 x 11921x

2.62

CRANKCASE ASSEMBLY

SPACER, Pilot

SCREW, SHC M6 x 1.0 x 20 mm Lg

SPRING,Thermal Relief Actuator

PISTON, Thermal Relief Actuator

%)" RING, Thermal Relief 2.9 x 6.5 x

1.78

SPACER ASSEMBLY

GASKET, Head

O-RING, Check Valve

CHECK VALVE, Inletand O_et

ACTUATOR, Then_nalRelief

SEAL, High Pressure

RING, Bearing

SPRING, Chemical Injector

BALL, 5.5 dia.Chemical Injector

BARB HOSE, Brass w_h Nylon Insert

VENTURI ASSEMBLY

30 89138 1

31 B1879 1

32 A2503 1

33 A2015 1

34 B2152 1

35 97840 3

36 97841

37 A2013

38 B2665

39 B3148

40 B3185

41 A1716

42 B3117

43 A2014

44 B2241

Service Kits

45 B3481

46 B3507

47 B3508

48 B3509

49 B3480

50 B3510

51 B3513

52 B3479

53 B3478

54 B3514

3

6

6

1

1

1

1

1

1

_______j_ion

SPRING, Check Valve

SHUTTLE PISTON ASSEMBLY

SEAT, Trapped Line Pressure

BALL, Stainless Steel 9/32 Dia.

BALL SEAT ASSEMBLY

'O" RING, Chk Valve Cap15.6 x 19.16x

1.78

CAP, Outlet Port

BOLT, Head M8 x 1.25 x 70mm Lg

WASHER, Steel Special

HEAD ASSEMBLY

UNLOADER SPINDLE ASSEMBLY

SPRING, Unloader

HANDLE, Unloader

SET SCREW, M6 - 1.0 x 8mm

CAP, Plastic

0 CAM ASSEMBLY, 6.0 LIFT

0 HEAD ASSEMBLY

0 CRANKCASE ASSEMBLY

0 SPACER PLATE ASSEMBLY

0 COMPLETE HEAD ASSEMBLY

0 HIGH PRESSURE OUTLET

ASSEMBLY

0 CHECK VALVE ASSEMBLY, 6 pkg.

0 UNLOADER SPINDLE ASSEMBLY

0 PISTON/SHOE ASSEMBLY

0 O-RING/SEAL KIT

29

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

19

15 12_

12

17

17

t3

14

I0

16

5

45

30

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

t EB2789 1 BASEi HSPW

3 NSP 1 PUMP

4 EB2534 1 HANDLE

5 22129 8 LOCKWASHER, M8

6 52858 2 NUT, M8 Locking Flange

739287 : 2 HHCS, M8 x 45

8 27007 2 MOUNT, Rubber Foot

9 B2142 2 WHEEL, 2" x 9" Black Mag

10 75402 2 PUSHNUT, 1/2"

11 B2168 1 HANGER, Hose

12 B1460 4 CAP, Vinyl

13 B1779 2 COVER, Hinge

14 B2347 2 CAP, End

15 46476 2 CAPLUG

16 31669 1 BOLT, 1/4" - 20 x I-3/4"

Carriage

!7 B2071 2 NUT, 1/4" - 20 Locking Flange

18 92235 1 GROMMET, Turbo Nozzle

19 B1631A I BILLBOARD

20 B1851 1 DECAL, Craftsman 2000 PSI

21 B2796 1 DECAL, Instructions

22 91373 1 DECAL, Data

24 96307 1 DECAL, 1-800 #

25 AI040A 1 HOSE, Chemical

26 A1041 1 FILTER, Chemical Hose

27 A1408 t CAP, Garden Hose Inlet

29 B1288 1 TAG, Breather Cap

30 21782 1 QUICK DISCONNECT,

Female

31 21781 1 QUICK DISCONNECT, Male

32 50190 2 WASHER, M8 Flat

33 48031G 1 CLAMP, Hose 3/16"

34 B2759 1 HOOK, Square Neck 1/4" - 20

35 97054 1 TAG, Pressure Adjust

36 97100 1 CAP, High Pressure

37 B1969 1 HOSE, 1/4" x 25'

38 95529 1 TURBO, Nozzle

39 B2370 1 GUN, High Pressure

40 95587C 1 NOZZLE, Adjustable

41 97123 ! WAND, Extension

43 21217 4 MOUNT, Vibration

44 97566 t TAG, Nozzle

45 45771 8 NUT, M8 - 1.25 Hex

46 B2517 1 DECAL, Recoil Honda

47 96382 1 OIL, Engine SAE 30

48 B34t8 1 MANUAL, Owners

49 B2730 1 KIT, O-Ring Maintenance

50 97009 1 KIT, Nozzle Cleaning

51 B3095 1 DECAL, 5.0 HP

900 NSP 1 ENGINE, Honda 5HP

GC160QHA

Optional Accessories Not Illustrated

71-75187 Garden Hose Quick Connect

71-75197 Accessory Quick Connect Kit

7! -75199 Rotating Brush

71-76430 Floor Bru._h

71-76431 Utility Brush

71-75115 25' Replacement Hose

71-76450 25' Extension Hose

71-76451 50' Extension Hose

71-75116 O-Ring Replacement Kit

7I-76400 House Wash

71-76401 Deck Wash

71-76402 Vehicle/Boat Wash

71-76403 Degreaser

3]

Emission Control System Warranty

Your new Honda Power Equipment engine complies with both the U.S. EPA and State of California emission regulations. American Honda

provides the same emission warranty coverage for engines sold in all 50 states.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

California

The California Air Resources Board and American Honda Motor Co., Inc. are leased to explain the emission control system warranty on your

Honda Power Equipment engine. In California, new utility and lawn and garden equipment must be designed, built and equipped to meet the

State's stringent anti-smog standards.

Other States

In other areas of the United States your engine must be designed, built and equipped to meet the U.S. EPA Phase I Emission standard for

spark ignited engines at or below t9 kilowatts.

All States

American Honda Motor Co., Inc. must warrant the emission control system on your power equipment engine for the period of time listed

below provided there has been no abuse, neglect or improper maintenance of your power equipment engine. Where a warrantable condition

exists, American Honda Motor Co,, Inc. will repair your power equipment engine at no cost to you including diagnosis, parts and labor.

Your emission control system may include such parts as the carburetor or fuel injection system, the ignition system and catalytic converter.

Also included may be hoses, connectors and other emission*related assemblies.

MANUFACTURER'S WARRANTY COVERAGE:

The t 995 and later power equipment are warranted for two years. If any emission-related part on your engine is defective, the part will be

repaired or replaced by American Honda Motor Co,, Inc.

OWNER'S WARRANTY RESPONSIBILITY:

As the power equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual.

American Honda Motor Co, Inc. recommends that you retain al! receipts covering maintenance on your power equipment engine, but

American Honda Motor Co., Inc. cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance

of all scheduled maintenance.

As the power equipment engine owner you should however be aware that American Honda Motor Co., Inc. may deny you warranty coverage

if you power equipment engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

You are responsible for resenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists. The war-

ranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

American Honda Motor Co., Inc.

Power Equipment Customer Relations

4475 River Green Parkway

Duluth, Georgia 30136-2565

Telephone: (770) 497-6400

WARRANTY COVERAGE:

Honda power equipment engine manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines man-

ufactured on or after September 1, 1996 and sold in all of the United States, are covered by this warranty for a period of two years from the

date of delivery to the original retail purchaser. This warranty is transferable to each subsequent purchase for the duration of the warranty

period.

Warranty repairs will be made without charge for diagnosis, parts or labor. All defective parts replaced under this warranty become the prop-

arty of American Honda Motor Co., inc. A list of warranted parts is on the reverse side of this warranty statement. Normal maintenance

items, such as spark plugs and filters, that are on the warranted parts list are warranted up to their required replacement interval only.

American Honda Motor Co., Inc. is also liable fro damages to other engine components caused by a failure of any warranted part during the

warranty period.

Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to

the owner. The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control

system, if such a replacement art is used in the repair or maintenance of your engine, and an authorized Honda dealer determines it is

defective or causes a failure of a warranted part, your claim for repair of your engine may be denied. If the part in question is not related to

the reason your engine requires repair, your claim will not be denied.

TO OBTAIN WARRANTY SERVICE: (see page 33)

EXCLUSIONS: (see page 33)

DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES: (see page 33)

32

Emission Control System Warranty

TO OBTAIN WARRANTY SERVICE:

You must take your Honda power equipment engine or the product on which it is installed, along with your warranty registration card or other

proof of originai purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by American Honda Motor Co,,

Inc. to set! and service that Honda product during his normal business hours. Claims for repair or adjustment found to be caused solely by

defects in material or workmanship wit1 mot be denied because the engine was not properly maintained and used.

If you are unable to obtain warranty service, or are dissatisfied with the warranty service you received, contact the owner of the dealership

involved. Normally this should resolve your problem. However, if you require further assistance, write or call the Power Equipment Customer

Relations Department of American Honda Motor Co,, Inc.

EXCLUSIONS:

FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS

WARRANTY. THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR

DAMAGED BY OWNER ABUSE, NEGLECT, IMPROPER MAINTENANCE, MISUSE, MISFUELING, IMPROPER STORAGE, ACCIDENT

AND/OR COLLISION, THE INCORPORATION OF, OR ANY USE OF, ANY ADD-ON OR MODIFIED PARTS, UNSUITABLE ATTACH-

MENTS, OR THE UNAUTHORIZED ALTERATION OF ANY PART.

THtS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WIT

REQUIRED MAINTENANCE SERVICES AFTER THE ITEM'S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE

SECTION OF THE PRODUCT OWNER'S MANUAL, SUCH AS: SPARK PLUGS AND FILTERS.

DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES:

AMERICAN HONDA MOTOR CO., INC. DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH

AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIP-

MENT: AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY iS

APPLICABLE ONLY WHERE THE CALIFORNIA OR U.S. EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN

EFFECT.

Emission Control System Warranty Parts

SYSTEMS COVERED

BY THIS WARRANTY:

Fue! Metering

PARTS

DESCRIPTION:

Carburetor assembly

Fuel injection pump

Fuet injection nozzle

Fuel regulator

Exhaust System

Air Induction

Ignition

Miscellaneous Parts

Catalyst

Air filter housing

Air filter element*

Crankcase breather tube

Flywheel magneto

Ignition pulse generator

Ignition control module

Ignition coil assembly

Spark plug cap

Spark plug*

Tubing, fittings, seals gaskets and clamps

associated with these listed systems.

*Covered up to the first required replacement only. See the maintenance schedule in the owneCs manual

33

For in-home major brand repair service:

Call 24 hoursa day,7 days a week

1=800-4-MY-HOME (I-800-469-4663)

Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811

in Canada for all your service and parts needs call - 1-800-665-4455

Au Canada pour tout le service ou les pieces

For the repair or replacement parts you need:

Call 7 am - 7 pro,7 daysa week

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hoursa day, 7 daysa week

1=800=488-1222

For information on purchasing a Sears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am - 5 pro,Monday- Saturday

1-800-827-6655

The ServiceSideof Sears_

Hit_ tt_ .............................