Craftsman 900684253 User Manual ELECTRIC BRAD NAILER Manuals And Guides 1007218L

User Manual: Craftsman 900684253 900684253 CRAFTSMAN ELECTRIC BRAD NAILER - Manuals and Guides View the owners manual for your CRAFTSMAN ELECTRIC BRAD NAILER #900684253. Home:Tool Parts:Craftsman Parts:Craftsman ELECTRIC BRAD NAILER Manual

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740983-06

SEA/RS
INSTRUCTION
MANUAL

CRAFTSMAN
ELECTRIC
BRAD NAILERMODEL NO.
900.684253

0

CRRITSMRNo
L CTRlC

CAUTION:
Carefully
Read Rules for
Safe Operation
and Instructions

BRAD

NAIL

Introduction
Operation
Maintenance
Repair Part

4"

sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684
740983 - 06

(MAY 92-CD)

Printed in U.S.A.

FULL ONE-YEAR

WARRANTY

ON CRAFTSMAN

ELECTRIC

BRAD NAILER

If this Craftsman
Electric Brad Nailer fails to give complete satisfaction within one year from date of purchase, return it to the
nearest Sears store throughout the United States, and Sears wi!_ replace it, free o[ chaige. If _h,s F-iectri¢ _rad Nailer is used
for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you
specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK

IMPORTANT

SAFETY

AND CO., DEPT. 698/731A,

INSTRUCTIONS

SEARS TOWER,

CHICAGO,

IL 60684

(FOR ALL TOOLS)

WARNING: When using Electric Tools, basic safety precautions
tric shock, and personal injury, including the following:

should

always

be followed

to reduce the risk of fire, elec-

1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't expose power tools to rain. Don't use power tools in damp or wet locations. Keep
work area well lit.
3. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges, refrigerator enclosures.
4.

KEEP CHILDREN AWAY. All visitors should be kept away from work area. Do not let visitors contact tool or extension cord.

5. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or locked-up place - out of reach of children.
6.

DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was intended.

7.

USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended, for
example, don't use circular saw for cutting tree limbs or logs.

8. DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid footwear
are recommended when working outdoors. Wear protective hair covering to contain long hair.
9.

USE SAFETY GLASSES. Also use face or dustmask if cutting operation is dusty.

10. DON'T ABUSE CORD. Never carry toot by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
11. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both hands to operate tool.
12. DON'T OVERREACH. Keep proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safe performance. Follow instructionsfor lubrication and
changing accessories. Inspect tool cords periodically and if damaged have repaired by authorized service facility. Inspect extension
cords periodicallyand replace if damaged. Keep handles dry, clean, and free from oil and grease.
14. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
15. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from
tool before turning it on.
16. AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger on switch. Be sure switch is off when plugging in.
17. OUTDOOR
marked.

USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so

18. STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditionsthat may affect its operation. A guard or other part that is damaged should be properly
repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instructionmanual. Have defective
switches replaced by authorized service centers. Do not use tool if switch does not turn it on and off.
20. DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors in these tools normally spark, and the sparks might ignitefumes.
SAVE THESE SAFETY RULES FOR FUTURE USE.
ALWAYS WEAR SAFETY GLASSES
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye injury.
Always wear approved safety glasses or a face shield when working with this tool.
GROUNDING
This tool should be grounded while in use to protect-the operator from
electric shock. The tool is equipped with an approved three-conductor
cord and three-prong grounding type plug to fit the proper grounding
type receptacle, The green (or green and yellow) conductor in the cord

is the grounding wire. Never connect the green (or green and yellow)
wire to a live terminal. Your nailer has a plug like that shown in Figure A.
An adapter, Figures B and C, is available for connecting Figure A plugs
to two-prong receptacles. The green-colored rigid ear, lug, etc., must be
connected to a permanent ground such as a properly grounded outlet
box.

page 2

We recommend that you never disassemble the tool or do any rewinng
in the electncal system. Any such repairs should be performed only by
Sears Service Centers or other qualified service organizations. Should
_o_ be ."Jeterrnined _o make a repair yoursel_ remember that the green
colored wire is the "grounding" wire. Never connect this green wire [o a
"live" terminal. If you replace the plug on the power cord, be sure to connect the green wire only to the grounding (longest) prong on a 3-prong
plug. Never remove the groundmg prong.
NOTE: In the event of a malfunction,
Center for repair.

EXTENSION

GROUNDED
OUTLET BOX
_,

GROUNDING

return your tool to a Sears Service

GROUNDED
OUTLET BOX

/

PRONG IS THE
LONGEST OF THE
THREE PRONGS

CORDS

Tools that have 3 wire cords requiring grounding must only be used with
extension cords that have 3-prong grounding type plugs and 3-pole
receptacles. Only round jacketed extension cords should be used, and
we recommend that they be listed by Underwriters Laboratories (U.L.). If
the extension will be used outside, the cord must be suitable for outdoor use.
Any cord marked as outdoor (The letters "WA" on the cord jacket indicate a
cord recommended for outdoor use) can also be used for indoor work.
An extension cord must have adequate wire size (AWG or American
Wire Gauge) for safety, and to prevent loss of power and overheating
the smaller the gauge number of the wire, the greater the capacity of the
cable, that is 16 gauge has more calSacity than 18 gauge. When using
more than one extension cord to make up the total length be sure each
individual extension cord contains at least the minimum wire size.

B.

C.

ADAPTER

_(_..__..__

GROUNDING
MEANS

MINIMUM WIRE GAUGE REQUIREMENTS

FOR THIS NAILER:

TO 25 FT. -- 16 GA.
TO 50 FT. -- 14 GA.
Before using an extension cord, inspect it for loose or exposed wires,
damaged insulation and defective fittings. Make any needed repairs or
replace the cord if necessary.

OPERATION
SELECTION

OF BRADS

FIGURE 2

Use only 1" or 11/4" long Sears brads. Incorrect brads will cause jamming. 1" long brads are recommended for installing paneling to studs or
furring strips. 11/4" long brads are recommended only for installing paneling over drywall into studs or furring strips.

BRADS

SEARS BRAD NAILS - BOX OF 500
1"

1"

1-1/4"

Off White

9-68452

9-68456

Md. Brown

9-68454

9-68458

Lt. Brown

9-68453

9-68457

Dk. Brown

9-68455

9-68459

LOADING

1=1/4"

t
PUSHER
ASSEMBLY

BRAD HEAD IN
UPPER GUIDE

BRADS

Disconnect the tool from the power supply.
1 .Unhook the Pusher Assembly by pushing in and lifting up as shown in
Figure 1. Remove the pusher from the magazine.

LOWER

GUIDE

2.Slide brads into magazine as shown in Figures 2 and 3.
CAUTION: Brad nails are available in two lengths, 1" and 1-1/4". Your
Brad Nailer is capable of using either length but 1" brads are loaded
differently than 1-1/4" brads. Improper loading will cause jamruing. Study Figure 3 carefully for proper loading of each length.
3.Replace
place,

the pusher assembly

into the magazine

_TBRAD

HEAD IN
1" BRAD
IP OF BRAD IN
BOTTOM

OF "V'

11/4" BRAD
TIP OF BRAD
IN BO'FI'OM
OF "V"

and hook it into
THIS WILL CAUSE JAMMING

The capacity of the tool is one full stripof brads. (72 brads per strip)

.J_l"_"_'--J'_,_/_J
_
FIGURE 3
_/"

NOTE: Remove brads when unit is not in use.

NOTE:
TIP OF BRAD IS NOT
IN BOTTOM OF "V"

TRIGGER SWITCH
The trigger switch is located
on the underside of the handle as shown in Figure 4.
Each pull of the trigger will
result in one complete cycle;
that is the drive and return
stroke all occurring before it
is possible for the operator to
release
the trigger.
Make
sure your finger is not on the
tngger when connecting the
tool to power supply.

.,,_-.-_PUSHER
ASSEMBLY

FIGURE

1

NOTE: If this tool fails to
operate, check for jamming.

page 3

FIGURE 4

SWITCH
INTERLOCK

FIGURE 5

This tool is equipped with a trigger switch interlock so that the tool cannot be inadvertently actuated. To operate, the tool must be held firmly
against the work and then the trigger swDtch can be depressed.
DO NOT ATI'EMPT

TO OVERRIDE

THIS INTERLOCK.
PUSH
HARD

DRIVING BRADS
Each pull of the trigger will result in one complete cycle, that is the drive
and return stroke all occurring before it is possible for the operator to
release the trigger. Hold the tool tight against the material as shown in
Figure 5, before pulling the trigger to assure safety and proper driving of
the brad. Hold the nailer firmly with both hands, as shown in Figure 5.
One handed operation may result in poor performance.
NOTE: Drive a few brads in scrap wood to get the "feel" of your Electdc
Brad Nailer before you attempt to do any finished work.

u UUu

__

NOTE: Do not rapid fire this tool. Damage to the unit could result.

LEVELER

STRIP

Different hardnesses of the material in which you are nailing, will cause
the brads to be driven to different depths. When nailing in soft pine, for
example, the Electric Brad Nailer is quite capable of sinking the brad
heads below the surface of the wood. In order to prevent the brad heads
from sinking into the wood, a Leveler Strip is provided (see Figure 6). To
prevent the brad heads from penetrating too deeply the material into
which you are nailing, pull the Leveler Strip off the Electric Brad Nailer
and reinstall it so that the raised boss shown in Figure 6 is in the front
(where the brads come out).

I RA,SEO
BOSS

F,GURE

MAINTENANCE
WHEN

SERVICING

USE ONLY

IDENTICAL

Only the components shown on the parts list below are to be replaced
by the customer. To avoid the possibility of alteration or damage to the
system, service should be performed by your nearest Sears Electric
Motor Shop/Specialty
repair center. Contact your nearest Sears retail
store.
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged
by their use. Use clean clothes to remove dirt, etc.
When electric tools are used on fiberglass boats, sports cars, etc., it has
been found that they are subject to accelerated wear and possible premature failure, as the fiberglass chips and grindings are highly abrasive
to bearings, brushes, commutator, etc. Consequently,
it is not recommended that this tool be used for continuous production work on any
fiberglass material. During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing with an air jet.
CAUTION -- Do not alter, attach special fixture, or redesign parts of this
tool. Also, please follow grounding instructions as explained earlier.

REPLACEMENT

PARTS

TO CLEAR A JAMMED NAIL
This tool should not jam if kept
clean and the correct brads are
used and loaded properly. If a
jam should occur, unplug the
tool and unload any remaining
brads. Slide jam release clip
forward
to relieve
clamping
pressure as shown in Figure 7.
This may be sufficient to clear
jam.
If further
clearing
is
required, the front brad guide
may be moved.
NOTE: Misuse of the tool, such
as actuating it when empty, will
cause excessive heating and
permanent damage to the tool.

JAM
RELEASE CLIP
SQUEEZE
AND PRESS
FORWARD

GUIDE

FIGURE 7

CAUTION: Do not alter, attach special fixtures, or redesign parts of this tool.

CRAFTSMAN ELECTRIC BRAD NAILER
MODEL NUMBER 900.684253

WHEN ORDERING PARTS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST.
1. THE PART NUMBER
2. THE PART DESCRIPTION
PUSHER

_-_

3. THE MODEL NUMBER - 900.684253
4. THE NAME OF ITEM -ELECTRIC

SPRING CLIP
:RONT

BRAD NAILER

Your Sears merchandise takes on added value when you discover that
Sears has over 2,000 Service Units throughout the country.
IMPORTANT!
Your Brad Nailer is designed
most applications, these are sufficient.

NOSEPIECE

HOW TO ORDER REPAIR PARTS
The above listed parts may be ordered from any SEARS, ROEBUCK
AND CO. repair or catalog store, if the parts are not stocked locally,
your order will be electronically
transmitted to a Sears Repair Parts
D_stribution Center for expediting handling.

for use with 1" brads.

In

Where paneling is being applied over drywall, a slightly longer brad may
be desirable. For this purpose, 1-1/4" brads are available. (Consult your
Instruction Manual for part number). When nailing through paneling,
drywall, and then studding, these longer brads wdl perform adequately. In
other applications where the brads are to be dnven directly into wood, the
brad heads may protrude slightly above the surface. If this situation anses,
use 1" brads.

page 4

SEARS ELECTRIC

BRAD NAILER -- MODEL NUMBER 900.684253

The model number will be found on a nameplate
Model Number m all correspondence
regarding
repair parts.

attached to the handle. Always mention lhe
your Electric Brad Nailer or when ordenng

SEE BACK PAGE FOR PARTS ORDERING

INSTRUCTIONS.

RTS LIST

19

18

42
38
9

2

35
33

24

Item
No.
1
2
3
4
5
6
7
8
9
15
16
18
19
20
22
23
24

Part
No.
140795-00
140796-03
137940-01
137941-01
137942-00
137943-00
137944-00
138055-51
140158-00
137921-00
141682-00
140553-03
340505-00
140150-00
137954-03
137967-00
142113-00

\\

23

Description
Handle (Assembly
Half)
Handle (Cover Half)
Flux Cup
Bumper
Wavy Washer
Flat Washer
Flux Ring
Coil
Plunger & Spring
Return Bumper
Push Button & Spring
P.C. Board & Switch
Cord & Plug
Pusher Assembly
Magazine
Leveler Strip
Spring Clip

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Item
No.

Part
No.

25
A 26
27
30
31
32
_ 33

142114-00
142115-00
137997-00
137976-00
137977-00
138805-00
143062-03

34
35
_ 37

56174-00
140503-00
138842-00

38
42
44
45
46

344916-00
234900-01
32114-06
344917-00
314956-00

A
Description

Qty.

Front Nosepiece
Rear Nosepiece
Rubber Bushing
Safety Rod
Safety Spring
Hitch Pin
6-19 x 5/8 Thread
Forming Screw
Roll Pin
U-Clip
8-32 x 1/4 Machine
Screw & Lockwasher

1
1
1
1
1
1
5

Nameplate
Attachment
Plug
Terminal
Label ID
Caution Label

1
1
1
1
1

page 5

1
1

26

33
37

NOTES:
Chamfer on Front Face of Rear
Nosepiece
must
be assembled
facing away from Unit and toward
Item 25
Torque to 10-15 In. Lbs.
Torque to 18-28 In. Lbs

EXTRA EQUIPMENT:
740983-06 Instruction Manual
Volts
120
AC Only

Amps
10.0

IMPORTANT!--To
assure product SAFETY
and RELIABILITY,
repairs,
maintenance
and adjustment
should be performed
by
Sears Service Centers
or other qualified
service organizations,
always using Sears
replacement parts.

SEARS

S_/EAIRS
ELECTRIC

INSTRUCTION
MANUAL

SERVICE

AD NAILE

Now that you have purchased your Nailer, should a
need ever exist for repair parts or service, simply con=
tact any Sears Service
Center and most Sears,
Roebuck and Co. stores.
Be sure to provide all pertinent facts when you call or
visit.

MODEL NO.
900.684253

The model number of your Nailer will be found
nameplate attached to the handle.

on the

IMPORTANT!--To
assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by Sears Service Centers,
always using Sears replacement parts.

HOW TO ORDER
REPAIR PARTS

WHEN ORDERING
REPAIR PARTS,
FOLLOWING
INFORMATION:

ALWAYS GIVE THE

® PART NUMBER

® PART DESCRIPTION

® MODEL

® NAME OF ITEM

NUMBER

900.684253

Electric Brad Nailer

All parts listed may be ordered from any Sears Service
Center and most Sears stores.
If the parts you need are not stocked locally, your
order will be electronically
transmitted to a Sears
Repair Parts Distribution Center for handling.

sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684



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