Craftsman 917204170 User Manual ZERO TURN RIDING MOWER Manuals And Guides 1403040L

User Manual: Craftsman 917204170 917204170 CRAFTSMAN ZERO-TURN RIDING MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN ZERO-TURN RIDING MOWER #917204170. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ZERO-TURN RIDING MOWER Manual

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Operator Manual

II III/°

7400 TU

26 HP* 54" ower

Model No.

917.204170

*as rated by the manufacturer

For answers to your

questions about this product

Call:

1-800-659-591 7

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Visit our Craftsman website:

www.sears.com/craftsman

Pleasereadthe operator manual carefully and make sure you

understand the instructions before using the machine.

Gasoline containing upto 10% ethanol (EIO) is acceptablefor use in

this machine. The useof any gasoline exceeding 10% ethanol (EIO)

will void the product warranty.

P/N 115 663227 Rev C

Sears Brands Management Corporation

Hoffman Estates, IL 60179 USA

CRAFTSMAN FULL WARRANTY

FOR THREE YEARSfrom the date of purchase, all non-expendable parts of this riding equipment

are warranted against any defects in material or workmanship. A defective non-expendable part

wilt receive free in-home repair or replacement if repair is impossible.

BATTERY LIMITED WARRANTY

FOR 90 DAYSfrom the date of purchase, the battery (an expendable part) of this riding equipment

is warranted against any defects in material or workmanship. A new battery wilt be supplied free

of charge. You are responsible for the labor cost of battery installation.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement,

call 1-800-659-5917 or

visit the web page:

www.craftsman.com/warranty

In all cases above, if part repair or replacement is impossible, the riding equipment wilt be replaced

free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

This warranty covers ONLY defects in materia_ and workmanship. Warranty coverage

does NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty

period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused

by towing objects beyond the capability of the riding equipment, impacting objects that bend

the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and

amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain

the riding equipment according to the instructions contained in the operator manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

INTRODUCTION...............................................................5 OperatingonHills.....................................................19

DrivingandTransportonPublicRoads......................5

Towing.........................................................................5

Operating....................................................................5

SYMBOLSANDDECALS..................................................6

SAFETY.............................................................................7

SafetyInstructions......................................................7

PersonalSafetyEquipment........................................7

SlopeOperation..........................................................8

SafeHandlingofGasoline..........................................8

GeneralMaintenance.................................................9

Transport...................................................................10

Towing.......................................................................10

SparkArrestor...........................................................10

CONTROLS.....................................................................11

ControlLocations......................................................11

SteeringControlLevers............................................12

ParkBrake................................................................12

IgnitionSwitch..........................................................12

ThrottleControl.........................................................13

BladeSwitch.............................................................13

ChokeControl...........................................................13

ServiceMeter............................................................13

Fuses........................................................................14

SeatAdjustmentLever.............................................14

FuelShutOffValve...................................................14

CuttingHeightLever.................................................14

HydroReleaseLevers..............................................14

FuelTank...................................................................15

TrackingKnob..........................................................15

OPERATION....................................................................16

Training.....................................................................16

Steering....................................................................16

BeforeStarting..........................................................16

StartingtheEngine...................................................17

Running....................................................................18

StoppingtheEngine.................................................18

MowingTips.............................................................19

MovingMachineByHand........................................20

WeakBattery............................................................20

JumperCableUse..............................................20

MAINTENANCE...............................................................21

MaintenanceSchedule.............................................21

Battery......................................................................23

SafetySystem...........................................................24

Hardware..................................................................24

ParkBrake................................................................24

TirePressures...........................................................24

CasterWheels..........................................................25

Anti-scalpRollers......................................................25

V-belts.......................................................................25

DeckBeltRemoval.............................................25

PumpBelt.................................................................26

CuttingBlades..........................................................26

Bladereplacement.............................................26

AdjustingtheMowerDeck.......................................27

Levelingdeck.....................................................27

Cleaning...................................................................27

LUBRICATION.................................................................28

WheelandDeckZerks.............................................28

FrontWheelMount..............................................28

FrontWheelBearings.........................................28

DeckSpindles..........................................................28

Engineoilchange.....................................................29

Transaxle(Transmission)FluidChange....................29

TransmissionPurging..........................................30

TROUBLESHOOTING.....................................................31

STORAGE.......................................................................32

WinterStorage..........................................................32

Service......................................................................32

SCHEMATIC....................................................................33

TECHNICALDATA..........................................................34

TorqueSpecifications...............................................35

Accessories..............................................................35

SERVICEJOURNAL........................................................36

CONFORMITY CERTIFICATES

USA requirements

Labels are placed on the engine and/or in the

engine compartment stating that the machine will

fulfill the requirements, This is also applicable to

special requirements for any of the states, (California

emission rules etc,), Do not remove any of these

labels, Certificates can also be supplied with the

machine at delivery or written in the Engine manual,

Take care of them as they are valuable documents,

I

To implement improvements, specifications and designs

can be altered without prior notification.

Note that no legal demands can be placed based on the

information contained in these instructions.

Use only original parts for repairs. The use of other parts

voids the warranty.

Do not modify or install non-standard equipment to the unit

without consent from the manufacturer. Modifications to the

unit may cause unsafe operations or damage the unit.

When this product is worn out and no longer used, it should

be returned to the reseller or other party for recycling.

_, WARNING! Battery posts, terminals and related

accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after

handling.

,_ WARNING! Engine exhaust, some of its

constituents, and certain vehicle components contain or

emit chemicals known to the State of California to cause

cancer and birth defects or other reproductive harm.

,_ WARNING! Failure to follow cautious operating

practices can result in serious injury to the operator or other

persons. The owner must understand these instructions,

and must allow only trained persons who understand these

instructions to operate the mower.

Each person operating the mower must be of sound mind

and body and must not be under the influence of any mind

altering substance.

Congratulations

Thank you for purchasing a Craftsman ride-on mower. This

machine is built for superior efficiency to rapidly mow primarily

large areas, A control panel easily accessible to the operator

and a hydrostatic transmission regulated by steering controls

both contribute to the machine's performance,

This manual is a valuable document, Read the contents

carefully before using or servicing the machine, The following

of instructions (use, service, maintenance) by all who operate

this machine is important for the safety of the operator and

others, It can also considerably increase the life span of the

machine and increase its resale value,

If you sell your machine, be sure to give the operator manual to

the new owner,

The final chapter of this operator manual provides a Service

Journal, Ensure that service and repair work are documented,

A well-kept service journal reduces service costs for the

maintenance and affects the machine's resale value, Please

contact your dealer for more information, Take the operator

manual along when the machine is taken to your dealer for

service,

General

In this operator manual, left and right, backward and forward

are used in relation to the machine's normal driving direction,

Continuous dedication to improve our products require that

specifications and design are subject to change without

notice,

Operating

This machine is constructed only for mowing grass on lawns

and even ground without obstacles such as stones, tree

stumps, etc, The machine can also be used for other tasks

when equipped with special accessories provided by the

manufacturer, Operating instructions for the accessories are

provided with delivery, All other types of uses are incorrect,

The manufacturer's directions concerning operation,

maintenance, and repairs must be carefully followed,

Lawn mowers and all power equipment, can be potentially

dangerous if used improperly, Safety requires good

judgement, careful use in accordance with these instructions

and common sense,

The machine must only be operated, maintained, and repaired

by persons familiar with the machine's special characteristics

and who are also knowledgeable about the safety instructions,

Use only approved repair parts to maintain this machine,

Accident prevention regulations, other general safety

regulations, occupational safety rules, and traffic regulations

must be followed without fail,

Unauthorized modifications to the design of the machine

may absolve the manufacturer from liability for any resulting

personal injury or property damage,

Driving and Transport on Public Roads

Check applicable road traffic regulations before transporting

on public roads, If the machine is transported, you must

always use approved fastening equipment and ensure that the

machine is well anchored, DO NOT operate this machine on

public roadways,

Towing

If machine is equipped with a tow hitch, use extreme caution

when towing, Never allow children or others in or on the towed

equipment, Make wide turns to avoid jack-knifing, Travel slowly

and allow extra distance to stop,

Do not tow on sloped ground, The weight of the towed

equipment may cause loss of traction and loss of control,

Follow the manufacturer's recommendation for weight limits for

towed equipment, Do not tow near ditches, canals, and other

hazards,

Thesesymbolsarefoundonthemachineandintheoperator

manual,

Studythemcarefullysothatyouknowwhattheymean,

,_ WARNING!

XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX. XX

XXXXXXXX XXXX XXXXXX.

Used in this publication to notify the reader of a risk of

personal injury or death, particularly if the reader should

neglect to follow instructions given in the manual,

IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx

XXXXXXXXX XXXXXX XXXXXXXXX. XX XXXXXXXX XXXX XXXXXX.

Used in this publication to notify the reader of a risk of material

damage, particularly if the reader should neglect to follow

instructions given in the manual, Used also when there is a

potential for misuse or misassembly,

Reverse Neutral Fast

I\1

Slow Choke Fuel Warning! Park Brake

Do not Use protective

stand here glasses

Use protective

gloves

Danger, Keep hands

and feet away

Do not touch parts

Battery acid is corrosive, explosive

and flammable

Warning!

Rotating blades,

keep away from the

discharge deck

Read Operator Manual

f

Whole body

exposure to

thrown objects

Shut off engine

before performing

maintenance or repair

Keep a safe

distance from

the machine Use on slopes no

greater than 10° No passengers

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Severing of fingers

and toes

,A

Do not open or

remove safety shields

with engine running

Careful backing up,

watch for

other people

Careful going

forward, watch for

other people

Safety instructions

These instructions are for your safety, Read them carefully,

Genera_ Operation

,_ WARNING! THIS CUTTING MACHINE IS CAPABLE

OF AMPUTATING HANDS AND FEET AND THROWING

OBJECTS, FAILURE TO OBSERVE THE FOLLOWING

SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR DEATH.

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Read, understand, and follow all instructions on the

machine and in the manual

before starting,

It is recommended that

someone be aware that

you are mowing and can

provide help in case of

injury or accident,

Do not put hands or feet

near rotating parts or under

the machine, Keep clear of the discharge opening at all

times,

Only allow responsible adults, who are familiar with the

instructions, to operate the machine,

Clear the area of objects such as rocks, toys, wire, etc,,

which could be picked up and thrown by the blades,

Be sure the area is clear of bystanders before operating,

Stop machine if anyone

enters the area,

Do not mow in reverse

unless absolutely

necessary, Always look

down and behind before

and while backing,

Never direct discharged

material toward anyone,

Avoid discharging material

against a wall or obstruction, Material may ricochet back

toward the operator, Stop the blades when crossing gravel

surfaces,

Do not operate machine without the entire grass catcher,

discharge guard, or other safety devices in place and

working,

Slow down before turning,

Never leave a running machine unattended, Always turn

off blades, set park brake, stop engine, and remove keys

before dismounting,

Never carry passengers, The machine is only intended for

use by one person,

Disengage blades when not mowing, Shut off engine and

wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher, or unclogging the

discharge guard,

Operate machine only in daylight or good artificial light,

Do not operate the machine while under the influence of

alcohol or drugs,

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Watch for traffic when

operating near or crossing

roadways,

Use extra care when

loading or unloading the

machine into a trailer or

truck,

Always wear eye protection

when operating machine,

Wear proper Personal Protective Equipment (PPE) while

operating this machine, including (at a minimum) sturdy

footwear, eye protection, and hearing protection, Do not

mow in shorts and/or footwear with open toes,

Data indicates that operators age 60 years and above are

involved in a large percentage of riding mower-related

injuries, These operators should evaluate their ability

to operate the riding mower safely enough to protect

themselves and others from serious injury,

Follow the manufacturer's recommendation for wheel

weights or counterweights,

Anyone who operates this machine must first read and

understand this Operator Manual, Local laws may regulate

the age of the user,

Keep machine free of grass, leaves or other debris buildup

that can touch hot exhaust or engine parts and burn, Do not

allow the mower deck to plow leaves or other debris that

can cause buildup to occur, Clean any oil or fuel spillage

before operating or storing the machine,

Allow machine to cool before storage,

Personal Safety Equipment

,, Make sure that first aid equipment is close at hand when

using the machine,

o Never use the machine when barefoot,

o Always wear protective shoes or boots, preferably with steel

toe caps,

o Always wear approved protective glasses or a full visor

when assembling or

driving,

o Always wear gloves when

handling the blades,

o Never wear loose clothing

that can get caught in

moving parts,

o Use ear protectors to avoid

damage to hearing,

_WARNING! When using the machine, approved

personal protective equipment should be used. Personal

protective equipment cannot eliminate the risk of injury

but it will reduce the degree of injury if an accident does

happen. Ask your retailer for help in choosing the right

equipment.

Slope Operation

Slopes are a major factor related to loss of control and tip-over

accidents, which can result in severe injury or death. Operation

on all slopes requires extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

o Mow up and down slopes

(10 degrees maximum), not

across.

o Watch for holes, ruts,

bumps, rocks, or other

hidden objects. Uneven

terrain could overturn the

machine. Tall grass can hide

obstacles.

o Choose a low ground speed

so that you will not have to stop while on the slope.

o Do not mow on wet grass. Tires may lose traction.

o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly

straight down the slope.

_ILWARNING! Do not drive up or down hills with slopes

greater than 10 degrees. Do not drive across any slopes.

o Keep movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction, which could

cause machine to roll over.

o Use extra care while operating machine with grass catchers

or other attachments; they can affect the stability of the

machine.

o Do not use on steep slopes.

o Do not try to stabilize the machine by putting a foot on the

ground.

o Do not mow near drop-offs, ditches, or embankments. The

machine could suddenly roll

over if a wheel is over the

edge or the edge caves in.

_IL WARNING! CHILDREN CAN BE INJURED BY

THIS EQUIPMENT. The American Academy of Pediatrics

recommends that children be a minimum of 16 years of age

before operating a riding lawn mower.

Children

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children

will remain where you last saw them.

o Keep children out of

the mowing area and in

the watchful care of a

responsible adult other than

the operator.

o Be alert and turn machine

off if a child enters the area.

o Before and while backing,

look behind and down for

small children.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides

in the past may suddenly appear in the mowing area for

another ride and be run

over or backed over by the

machine.

o Never allow children to

operate the machine.

o Use extra care when

approaching blind corners,

shrubs, trees, or other

objects that may block your

view of a child.

Safe Handling of Gasoline

To avoid personal injury or property damage, use extreme care

in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

o Extinguish all cigarettes, cigars, pipes, and other sources of

ignition.

o Use only approved gasoline containers.

o Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

o Never fuel the machine indoors.

o Never store the machine

or fuel container where

there is an open flame,

spark, or pilot light such as

on a water heater or other

appliance.

o Before you begin refueling,

minimize the risk of static

electricity by touching a

metal surface.

o Neverfillcontainersinsideavehicleoronatruckortrailer

bedwithplasticliner,Alwaysplacecontainersonthe

groundawayfromthevehiclewhenfilling,

o Removegas-poweredequipmentfromthetruckortrailer

andrefuelitontheground,Ifthisisnotpossible,refuel

suchequipmentwithaportablecontainer,ratherthanfrom

agasolinedispensernozzle,

o Keepthenozzleincontactwiththerimofthefueltankor

containeropeningatalltimesuntilfuelingiscomplete,Do

notuseanozzlelock-opendevice,

o Iffuelisspilledonclothing,changeclothingimmediately,

o Neveroverfillfueltank,Replacegascapandtighten

securely,

o Donotstarttheenginenearspilledfuel,

o Neverusegasolineasacleaningagent,

o Ifleaksariseinfuelsystem,enginemustnotbestarteduntil

problemhasbeenresolved,

o Checkthefuellevelbeforeeachuseandleavespacefor

thefueltoexpand,astheheatfromtheengineandthesun

mayotherwisecausethefueltoexpandandoverflow,

General Maintenance

_i_, WARNING! The engine and the exhaust system

become very hot during operation.

There is risk for burns if touched.

Allow engine and exhaust system to cool before refueling.

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Never operate machine in a

closed area,

Keep all nuts and bolts tight

to be sure the equipment is

in safe working condition,

Maintain or replace safety

and instruction labels, as

necessary,

Never tamper with safety

devices, Check their proper operation regularly,

Do not modify safety equipment, Check regularly to be

sure it works properly, The machine must not be driven with

defective safety switches or unmounted protective plates,

cowlings or other protective devices,

Do not change the settings of governors and avoid

running the engine with overly high engine speeds, If you

run the engine too fast, you risk damaging the machine

components,

Keep machine free of grass, leaves, or other debris

buildup, Clean oil or fuel spillage and remove any fuel-

soaked debris, Allow machine to cool before storing,

If you strike a foreign object, stop and inspect the machine,

Repair, if necessary, before restarting,

Never make any adjustments or repairs with the engine

running,

Frequently check grass catcher components and the

discharge guard and replace with manufacturer's

recommended parts when necessary,

_lh, WARNING! The engine must not be started when

the driver's floor plate or any protective plate for the mower

deck's drive belt is removed.

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Mower blades are sharp, Wrap the blade or wear gloves,

and use extra caution when servicing them,

Check brake operation frequently, Adjust and service as

required,

Make sure the equipment is in good condition and that

all nuts and bolts, especially those fastening the blade

attachments, are properly tightened and torqued,

Ensure that the fuel filler cap is mounted tightly and no

flammable substances are stored in an open vessel,

Never work with the starter circuit if there is spilled fuel,

Sparking can occur when

working with the battery

and the heavy cables of

the starter circuit, This can

cause battery explosion,

fire or eye injury. Sparking

will not occur after the

grounding cable (normally

negative, black)is removed

from the battery, Disconnect

the grounding cable from the battery first and reconnect it

last,

Do not make a bridge short circuit across the starter relay

to run the starter,

Be very careful when handling battery acid, Acid on skin

can cause serious corrosive burns, If you spill battery acid

on your skin, rinse immediately with water,

,_ WARNING!

The battery contains lead and lead compounds, chemicals

that are considered to cause cancer, birth defects, and

other reproductive system damage. Wash your hands after

handling the battery.

o Acid in the eyes can cause blindness, contact a doctor

immediately,

,, Be careful when servicing

the battery, Explosive gases

form in the battery. Never

perform maintenance on the

battery near open flames or

sparks or while smoking,

,, The battery can explode

and cause serious injury or

damage,

,, Never use the machine

indoors or in spaces lacking proper ventilation, The exhaust

fumes contain carbon monoxide, an odorless, poisonous,

and lethal gas,

,, Stop to inspect the equipment if you run over or into

anything, If necessary, make repairs before starting,

,, Never make adjustments with the engine running,

o Themachineistestedandapprovedonlywiththe

equipmentoriginallyprovidedorrecommendedbythe

manufacturer,Onlyuseapprovedrepairpartsforthe

machine,

o Thebladesaresharpandcancausecutsandgashes,

Wrapthebladesoruseprotectivegloveswhenhandling

them,

[_ CAUTION! Use protective glasses for

maintenance work.

o Check the park brake's functionality regularly, Adjust and

service as necessary,

o The mulch blades should only be used in familiar areas

when higher quality mowing is desired,

o Reduce the risk of fire by removing grass, leaves, and

other debris that may have accumulated on or under the

machine,

o Allow the machine to cool before putting it in storage,

o Regularly clean deck and underside of deck, avoid

spraying engine and electrical components with water,

Towing

If machine is equipped with a tow hitch, use extreme caution

when towing, Never allow children or others in or on towed

equipment,

Make wide turns to avoid jack-knifing, Travel slowly and allow

extra distance to stop, Do not tow on sloped ground, The

weight of the towed equipment may cause loss of traction and

loss of control,

Follow the manufacturer's recommendation for weight limits for

towed equipment, Do not tow near ditches, canals, and other

hazards,

Spark Arrestor

This mower is equipped with an internal combustion engine

and should not be used on or near any unimproved forested,

bush covered or grassy lands unless the engine's system is

equipped with a spark arrestor meeting applicable local or

state laws (if any),

Federal laws apply on federal lands,

If a spark arrestor is used, it should be maintained in effective

working order by the operator,

A spark arrestor for the muffler is available through your

authorized Craftsman dealer,

_ WARNING!

Use extreme caution when loading the machine into a truck

or trailer using ramps. There is the possibility of serious

injury or death if the machine falls off the ramps.

IMPORTANT INFORMATION The park brake is not

sufficient to lock the machine in place during transport.

Ensure that the machine is well fastened to the transport

vehicle. Always reverse the machine onto the transport

vehicle to avoid tipping it over.

,_ WARNING!

Engine exhaust and certain vehicle components contain

or emit chemicals considered to cause cancer, birth

defects, or other reproductive system damage. The engine

exhaust contains carbon monoxide, which is an odorless,

colorless, poisonous gas. Do not use the machine

in enclosed spaces.

Transport

,, The machine is heavy and can cause serious crushing

injuries, Be extra cautious when it is loaded on or unloaded

from a vehicle or trailer,

o Use an approved trailer to transport the machine, Activate

the park brake, turn off the fuel supply, and fasten the

machine with approved fastening devices such as bands,

chains, or straps when transporting,

o Do not operate this machine on public roadways,

o Check and abide by local traffic regulations before

transporting the machine on any road,

o Do not tow this machine, it may cause damage to the drive

system,

o Do not tow any trailers, etc, with this mower, They may

jackknife or overturn causing damage to the mower and

possibly serious injury to the operator,

o Load the unit onto truck or trailer by driving up ramps

of suitable strength using a slow speed, Do not lift! The

machine is not intended to be lifted by hand,

o When loading or unloading this machine, do not exceed the

maximum recommended operation angle of 10°,

ThisoperatormanualdescribestheCraftsmanZeroTurnRider.

TheriderisfittedwithaKohlerfour-strokeoverheadvalve

engine.

Transmissionfromtheengineismadeviaabelt-driven

hydraulicpumps.Usingtheleftandrightsteeringcontrols,the

flowisregulatedandtherebythedirectionandspeed.

Control Locations

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4

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,/

//

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14

7 8

11

12

13

1. Motion control levers

2. Park brake

3. Tracking knob

4. Fuel tank

5. Hydro release levers

6. Choke control

7. Ignition switch

8. Service meter

9. Throttle control

10. Blade switch

11 Seat adjustment lever

12. Right tracking bolt

13. Cutting height adjuster

14. Deck lift pedal

Motion Control Levers

The machine's speed and direction are continuously variable

using the two steering controls, The steering controls can

be moved forward or backward about a neutral position,

Furthermore, there is a neutral position, which is locked if the

steering controls are moved outward,

When both controls are in the neutral position (N), the machine

stands still,

By moving both controls an equal amount forward or

backward, the machine moves in a straight line forward or

backward respectively,

For example, to turn right while moving forward, move the right

control towards the neutral position, The rotation of the right

wheel is reduced and the machine turns to the right,

Zero turn can be achieved by moving one control backward

(behind the neutral position) and carefully moving the other

steering control forward from its neutral position, The rotation

direction when zero turning is determined by which steering

control is moved backward behind the neutral position, If the

left steering control is pulled backward, the machine turns to

the left, Use extra care when using this maneuver,

If the steering controls are in uneven positions when standing

still or do not fit in the slots for moving the controls outward,

they can be adjusted,

_IL WARNING!

The machine can turn very rapidly if one steering control is

moved much further forward than the other.

Park Brake

The park brake is found on the left of the machine, Pull the

lever backward to activate the brake and push forward to

release it,

IMPORTANT INFORMATION The machine must stand

absolutely still when applying the park brake. Always set

the park brake before dismounting. Release the park brake

before moving the mower.

ignition Switch

1

Forward

2

Neutral

4

Reverse

Fq

Neutral

Lock

The ignition switch is placed on the control panel and is

used to start and stop the engine, On models equipped

with headlights, turn the key clockwise to ACCESSORY for

headlight use,

im

Throttle Control Choke Control

The choke control is used for cold starts in to provide the

engine with a richer fuel mixture,

For cold starts the control should be pulled out to its extent,

Push the choke in once the engine starts,

The throttle control regulates the engine speed and thereby

the rate of rotation of the blades, assuming the blade switch is

pulled out, see Blade Switch,

To increase or decrease the engine speed, the control is

moved forward or back respectively,

Avoid idling the engine for long periods, as there is a risk

of fouling the spark plugs, USE FULL THROTTLE WHEN

MOWING, for best mower performance and battery charging,

Blade Switch

Service Meter

To engage the mower deck, pull the knob out; mower blades

are disengaged when the knob is pressed down,

The service meter displays the total number of hours the

engine has run and indicates when the engine and mower

need servicing,

After every 50 hours of operation, an oil can icon will appear

and stay on for two hours, before an automatic reset occurs, To

service the engine and mower, see the Service Journal of this

manual,

NOTE: The service meter operates (clocks hours) only when

the engine is running.

Fuses Cutting Height Lever

Fuses are located on the left hand side of the machine and are

accessed by tilting the seat forward, Fuses are flat pin fuses

type as used in automobiles, The 20 A is the primary fuse, The

7,5 A is for the mower deck coupling,

Seat Adjustment Lever

The desired cutting height is set with the height pin, The

cutting height pedal releases the deck lift to place the deck at

the selected height,

For transport, push the lift pedal fully forward until the deck lift

latches in the transport (highest) position,

IMPORTANT INFORMATION Always raise the deck to the

highest position for transport.

IMPORTANT INFORMATION To obtain an even cutting

height, it is important that the air pressure in all tires is 15

psi /103 kPa /1 bar.

Hydro Release Levers

The seat can be adjusted lengthways, The lever under the front

edge of the seat is moved to the left (as seen by the driver in

the seat), to adjust the seat backward or forward,

Fuel Shut Off Valve

The fuel shut off valve is located at the left rear of the seat, The

valve is off when the handle tab is turned perpendicular to the

fuel line,

Transaxle bypass linkages must be engaged when pushing or

pulling the mower, The release levers are located on each side

of the rear of the unit below the rear engine plate, See Manual

Transport in the Operation section,

_iL WARNING! Bypass linkages are located close to

the muffler. To prevent burns, the engine should be shut off

and allowed to cool before the bypass linkage levers are

handled.

Fuel Tank IMPORTANT INFORMATION Experience indicates that

alcohol blended fuels (called gasohol, ethanol or methanol)

can attract moisture, which leads to separation and

formation of acids during storage. Acidic gas can damage

the fuel system of an engine while in storage. To avoid

engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel the next season. See Storage for

additional information. Never use engine or carburetor

cleaners in the fuel tank or permanent damage may occur.

Tracking Knob

_ WARNINGE Gasoline is highly flammable.

Observe caution and fill the tank outdoors (see the safety

instruction).

_1_ WARNINGE The engine and the exhaust system,

become very hot during operation.

Risk for burns if touched.

Allow engine and exhaust system to cool before refueling.

_lk WARNINGt Fill to bottom of filler neck. Do not

overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Read the safety instructions before refueling, The capacity for

the tank is 5 gallons (19 liters),

Regularly check the gas cap gasket for damage and keep the

cap properly tightened,

The engine will run on a minimum of 87-octane unleaded

gasoline (no oil mix), Environmentally adapted alkylate

gasoline can be used, See Technical Data concerning ethanol

fuel, Methanol fuel is not allowed, Do not use E85 alcohol

based fuel, Damage to the engine and components may

OCCUr,

When operating in temperatures below 0° C (32 ° F), use fresh,

clean winter grade gasoline to help insure good cold weather

starting,

If the mower is not tracking straight, check the air pressure in

both rear tires, Recommended air pressure is 15 psi (103 kPa /

1 bar) for all tires, Tracking must be checked on a flat and level

concrete or blacktop surface,

Rotating the tracking knob allows fine tuning adjustments so

the machine tracks straight with the steering control levers in

the full forward position,

Rotate the knob counter clockwise (as viewed from the

operation position) to increase the speed on the left lever,

Rotate clockwise to decrease speed,

ReadtheSafety section and following pages, if you are

unfamiliar with the machine,

Training

Due to unique steering capabilities, zero turn mowers are far

more maneuverable than typical riding mowers,

This section should be reviewed in its entirety prior to

attempting to move the mower under its own power, When

first operating the mower or until becoming comfortable with

controls, use a reduced throttle speed and reduced ground

speed, DO NOT move control levers to the furthest forward or

reverse positions during initial operation,

First time users should become familiar with the mower's

movement on a hard surface, such as concrete or blacktop

PRIOR to attempting to operate on turf, Until the operator

becomes comfortable with the mower controls and zero turning

capability, overly aggressive maneuvers may damage turf,

Steering

To move forward and backward

The direction and speed of the mower's movements are

effected by the movement of the control lever(s) on each side

of mower, The left control lever controls the left wheel, The right

control lever controls the right wheel,

First time users should push the mower (see Manual Transport

in the Operation section) to an open, fiat area without other

people, vehicles or obstacles nearby, To move the unit under

its own power, the operator must sit in the seat and start the

engine (see Before Starting in the Operation section), Adjust

the engine speed to idle, disengage the park brake but do not

engage the blades at this time, Rotate control levers inward,

As long as the control levers have not been moved forward or

backwards, the mower will not move,

Slowly move both control levers forward slightly, This will allow

mower to start moving forward in a straight line. Pull the control

levers back to the neutral position and the mower should stop

moving,

Pull back slightly on control levers, allowing the mower to

move backwards. Push the control levers forward to the neutral

position and mower should stop moving,

To turn to the right

While moving in a forward direction, pull the right lever back

towards the neutral position while maintaining the position of

the left lever, this will slow the rotation of the right wheel and

cause the machine to turn in that direction,

To turn to the left

While moving in a forward direction pull the left lever back

towards the neutral position while maintaining the position of

the right lever, this will slow the rotation of the left wheel and

cause the machine to turn in that direction,

To zero turn

While moving in a forward direction, first pull both control

levers back until the mower stops or slows dramatically,

Then by alternating one lever slightly to the forward position

and the other in the reverse position, complete the turn,

Before Starting

1, Read the sections on Safetyand Controls before starting

the machine,

2, Perform the daily maintenance before starting (see

Maintenance Schedule in the Maintenance section),

3, Check that there is sufficient fuel in the fuel tank,

4, Adjust the seat to the desired position,

5, Set the deck cutting height by inserting the lift pin into the

desired cut height,

6, The following conditions must be fulfilled before the

engine can be started:

,, The blade switch must be pressed downward into the

disengaged position,

,, The park brake must be up into the activated position,

,, Both steering controls must be in the locked (outer) neutral

position,

_, WARNING! Engine exhaust and certain vehicle

components contain or emit chemicals considered to cause

cancer, birth defects or other reproductive system damage.

The engine exhaust contains carbon monoxide, which is a

odorless, colorless, poisonous gas. Do not use the machine

in enclosed spaces.

Starting the Engine

1, Sit on the seat,

2, Raise the mower deck to the transport position by locking

the lift pedal fully forward,

5, Move the steering controls outward to the locked (outer)

neutral position,

6, Move the throttle to the middle position, If the engine is

cold, the choke control should be pulled up,

3, Activate the park brake pulling the lever fully upwards,

7, Open the fuel tank valve,

8, Press in and turn the ignition key to the start position,

4, Disengage the mower blades by pressing the blade

switch down,

IMPORTANT INFORMATION Do not run the starter for

more than 5 seconds each time. If the engine does not

start, wait approximately 10 seconds before retrying.

9, When the engine starts, immediately release the ignition

key back to the run position, Slowly push in the choke

control knob, if it was used to start a cold engine,

10, Set the engine speed with the throttle, Allow the engine to

run at a moderate speed, approximately mid throttle, for a

short time before use,

11, USE FULL THROTTLE WHEN MOWING,

Running

1, Release the park brake by moving the lever downward,

NOTE: The mower is equipped with an operator presence

system. When the engine is running, any attempt by the

operator to leave the seat without first setting the park

brake will shut off the engine.

2, Move the steering controls inwards, out of the neutral

position (N),

3, Release foot pedal latch and lower deck to set cutting

height,

Stopping the Engine

1, Move the throttle to the minimum position (tortoise

symbol),

2, Move the steering controls outward,

3, Disengage the mower deck by pressing the blade switch

down,

4, Move throttle control to full throttle,

5, Engage the mower deck by pulling up the blade switch,

4,

5,

Raise the mower deck by pressing the foot pedal forward

to the transport position,

When the machine is standing still, activate the park brake

by pulling the lever upward,

If the engine has been worked hard, allow it to idle at

least 60 seconds to attain a normal operating temperature

before stopping, To prevent fouling the spark plugs, avoid

idling the engine for longer periods,

_ WARNING! Make sure that no one is near the

mower when engaging blade switch.

Make sure the work area is free from objects that could be

thrown by the rotating blades.

6, Turn the ignition key to the stop position,

7, Remove key, Always remove key when leaving the mower

to prevent unauthorized use,

IMPORTANT INFORMATION Leaving the ignition switch

in any other position than OFF will cause the battery to be

discharged.

Mowing Tips

o Observe and flag rocks and other fixed objects to avoid

collisions.

o Begin with a high cutting height and reduce it until the

desired mowing result is attained. The average lawn should

be cut to 64 mm during the cool season and over 76 mm

during the hot months. For healthier and better looking

lawns, mow often after moderate growth. For best cutting

performance, grass over 15 cm in height should be mowed

twice. Make the first cut relatively high, the second to the

desired height.

o The mowing result will be best with a high engine speed

(blades rotate rapidly) and low speed (rider moves slowly).

If the grass is not too long and dense, the driving speed

can be increased without negatively affecting the mowing

result.

o The finest lawns are obtained by mowing often. The lawn

becomes more even and the grass clippings more evenly

distributed over the mown area. The total time taken is not

increased as a higher operating speed can be used without

poor mowing results.

o Avoid mowing wet lawns. The mowing result is poorer

because the wheels sink into the soft lawn, clumps build,

and grass clippings fasten under the cowling.

o Hose the mower deck underside with water after each use.

When cleaning, the mower deck shall be raised into the

transport position. Make sure the mower is cooled and the

engine is off.

• Use compressed air to clean top surface of the deck.

Avoid flooding water on top surface, engine and electrical

components.

o When the mulching kit is used, it is important that the

mowing interval is frequent and the deck is cleaned more

often.

Operating on Hills

Read the Safety Instructions Driving on Slopes in the Safety

Instructions,

1. Use the slowest speed possible before starting up or

down hills.

2. Avoid stopping or changing speed on hills.

3. If stopping is absolutely necessary, pull drive levers into

the neutral position and push to the outside of the unit and

engage the park brake.

4. To restart movement, release the park brake.

5. Pull the control levers back to the center of the mower and

press forward to regain forward motion.

6. Make all turns slowly.

_ WARNING! Clear the lawn of stones and other

objects that can be thrown out by the blades.

_IL WARNING! Never drive the rider on terrain that

slopes more than 10 degrees. Mow slopes up and down,

never side to side. Avoid sudden directional changes.

Moving Machine By Hand

When pushing or pulling the mower, engage the IZT

(integrated Zeroturn Transaxle) bypass linkages, The release

levers are located on each side of the rear of the unit below the

rear engine plate,

1, Raise the deck to the highest (transport) position,

2, Pull the release levers up and out of the keyhole slots,

Release the levers with the head outside the bracket and

held into the bypass setting,

3, To reengage the IZTs to drive, reverse the above

procedure,

Weak Battery

If the battery is too weak to start the engine, it should be

recharged, (See Battery in the Maintenance section,)

If jumper cables are used for emergency starting, follow this

procedure:

,Jumper Cable Use

1, Connect each end of the RED cable to the POSITIVE (+)

terminal on each battery, taking care not to short against

chassis,

2, Connect one end of the BLACK cable to the NEGATIVE (-)

terminal of the fully charged battery,

3, Connect the other end of the BLACK cable to a good

CHASSIS GROUND on the mower with the discharged

battery, away from the fuel tank and battery,

Load the machine into truck or trailer by driving up ramps in

low gear, DO NOT LIFT! The machine is not intended to be

lifted by hand,

_WARNING! Bypass linkages are located close to

the muffler. To prevent burns, the engine should be shut off

and allowed to cool before the bypass linkage levers are

handled.

_, WARNING! Make no adjustments without:

• the engine stopped,

• the ignition key removed,

• the park brake activated

_ WARNING! Use extreme caution when loading the

machine into a truck or trailer using ramps. There is the

possibility of serious injury or death if the machine falls off

the ramps.

To remove cables_ reverse order

1, Remove BLACK cable first from chassis and then from the

fully charged battery,

2, Remove RED cable last from both batteries,

,_ CAUTION! Lead-acid batteries generate explosive

gases. Keep sparks, flame and smoking materials away

from batteries. Always wear eye protection when around

batteries.

IMPORTANT INFORMATION The mower is equipped

with a 12-volt negative grounded system. The other vehicle

must also be a 12-volt negative grounded system. Do not

use your mower to start other vehicles.

Maintenance Schedule

The following is alist of maintenance procedures that must be

performed on the machine, For those points not described in

this manual, visit an authorized service workshop, An annual

service carried out by an authorized Sears service workshop

is recommended to maintain your machine in the best possible

condition and to ensure safe operation,

Read General Maintenance in the Safety section,

MAINTENANCE

Check the park brake

Check the engine's oil level (every refueling)

Check the safety system

Check for fuel and oil leakages

Check/clean the engine's cooling air intake

Check the mower deck

Check for loose hardware (screws, nuts)

Clean under the mower deck

Start the engine and blades, listen for unusual sounds

Check for damage

Thoroughly clean around the engine

Clean around belts, belt pulleys

Check the tire pressures

Check battery connections

Sharpen3//Replace mower blades

Clean the engine's cooling air intake 2_

Clean the air cleaner's foam pre-filter 2)

Clean the air cleaner's paper filter cartridge 2>

Check/adjust the park brake

Inspect muffler/spark arrestor

1) First change after 8-10 hours. When operating with a heavy load

or at high ambient temperatures, replace every 50 hours.

2) In dusty conditions, cleaning and replacement are required more

often.

3) Performed by authorized service workshop.

• = Described in this manual

• = Not described in this manual

[] = Refer to the engine manufacturer's manual

Daily

Before After

o

[]

o

[]

o

o

o

o

Atleast

once

each

year

Maintenance interval

in hours

25 100 300

•••

•••

••••

••••

[] [] [] []

[] []

[] []

••••

|

Daily Atleast

once

each

year

Maintenance interval

in hours

MAINTENANCE Before After 25 100 300

Check/adjust throttle cable m

Check the condition of belts, belt pulleys • •

Change the engine oil 1) [] []

Replace the engine oil filter [] []

Clean/replace the spark plugs [] []

Replace the fuel filter • •

Replace the paper air filter 2) [] []

Check the caster wheels (every 200 hours) • •

Replace the air cleaner's foam prefilter 2_ []

Check the hydraulic oil in the oil tank •

Change the hydraulic oil (every 300 hours) • •

Replace the hydraulic oil filter (every 300 hours) • •

Dismantle and inspect starter 3_(every 300 hours) •

Check/adjust the mower deck • •

Check the engine valve clearance 3/ • •

Perform the 300-hour service 3_ • •

1) First change after 8-10 hours. When operating with a heavy load or

at high ambient temperatures, replace every 50 hours.

2) In dusty conditions, cleaning and replacement are required more

often.

3) Performed by authorized service workshop.

• = Described in this manual

•= Not described in this manual

[] = Refer to the engine manufacturer's manual

_ WARNINGE Before performing any service or

adjustment checklist

• Engage the park brake.

• Place the Blade-switch in the disengaged position.

• Turn the ignition switch to OFF position and remove

the key.

• Make sure the blades and all moving parts have

completely stopped.

CAUTION! Use protective glasses when cleaning

and washing the mower

CAUTION! Use protective glasses when

around batteries.

_, WARNING!

Escaping hydraulic oil under pressure can have sufficient

force to penetrate the skin, causing serious injury. If injured

by escaping fluid, see a doctor at once. Serious infection

or reaction can develop if proper medical treatment is not

administered immediately.

Battery

Your mower is equipped with a maintenance free battery and

does not need servicing. However, periodic charging of the

battery with an automotive type battery charger will extend its

life.

o Keep battery and terminals clean.

o Keep battery bolts tight.

o See chart for charging times.

Cleaning battery and terminals

Corrosion and dirt on the battery and terminals can cause the

battery to lose power.

1. Open the terminal access doors.

2. Disconnect BLACK battery cable first, then the RED

battery cable and remove the battery from the machine.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush

until shiny.

5. Coat terminals with grease or petroleum jelly.

6. Reinstall battery.

STANDARD STATE APPROXIMATE BATTERY CHARGING TIME*

TO FULL CHARGE AT 80°F /27°C

BATTERY OF Maximum Rate at:

CHARGE 50Amps I 30Amps I 20Amps I 10Amps

12.6V 100% - FULL CHARGE -

12.4V 75% 20 rain. 35 rain. 48 rain. 90 rain.

12.2V 50% 45 rain. 75 rain. 95 rain. 180 rain.

12.0V 25% 65 rain. 115 rain. 145 rain. 280 rain.

11.8V 0% 85 rain. 150 rain. 195 rain. 370 rain.

*Charging time depends on battery capacity,

condition, age, temperature and efficiency of charger

9. Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt and hex nut.

10. Close access doors.

11. Lower seat. Connect BLACK grounding cable to negative

(-) battery terminal with remaining hex bolt and hex nut

12. Replace terminal boot cover.

13. Lower the seat.

Replacing battery

1. Lift seat and rotate forward.

2. Open terminal access doors

,_ WARNING! Do not short battery terminals by

allowing a wrench or any other object to contact both

terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparks

from accidental grounding.

IMPORTANT INFORMATION Do not attempt to open

or remove caps or covers. Adding or checking level of

electrolyte is not necessary.

Always use two wrenches for the terminal screws.

3. Using two if/, wrenches disconnect BLACK battery cable

then RED battery cable.

4. Using a 7/16wrench, remove the bolts on either side of the

terminal guard and lift off guard.

5. Carefully remove the battery from the mower.

6. Install new battery with terminals in the same position as

the old battery.

7. Reinstall battery terminal guard.

8. Connect RED battery cable to positive (+) battery terminal

with hex bolt and hex nut.

Safety System

The machine is equipped with a safety system that prevents

starting or driving under the following conditions,

The engine can only be started when:

o The mower deck is disengaged,

o The steering controls are in the outer, locked neutral

position,

o The park brake is on,

Park Brake

Visually check that no damage is found on the lever, links, or

switch belonging to the park brake, Perform a standstill test

and check that there is sufficient braking action,

To adjust the park brake, contact the Sears service workshop,

IMPORTANT INFORMATION The machine must be

standing still when applying the park brake.

,_ WARNING! Faulty adjustment will result in reduced

braking ability and can cause an accident.

Make daily inspections to ensure the safety system works by

attempting to start the engine when one of the conditions is not

met, Change the conditions and try again,

If the machine starts when one of these conditions is not met,

turn the machine off and repair the safety system before using

the machine again,

Make sure the engine stops when the park brake is not

engaged and the operator leaves the seated position,

Check that the engine stops if the mower blades are engaged

and the driver temporarily moves off the driver's seat,

IMPORTANT INFORMATION To be able to drive, the

driver must sit in the seat and release the park brake

before the steering controls can be moved into the neutral

position, otherwise the engine will stop.

Hardware

Check daily, Inspect the entire machine for loose or missing

hardware,

Tire Pressures

All tires should be at 15 psi/103 kPa 1 bar,

IMPORTANT INFORMATION DO NOT add any type of

tire liner or foam fill material to the tires. Excessive loads

created by foam filled tires will cause premature failures.

Only use O.E.M. specified tires.

Caster Wheels

Check every 200 hours, Check that wheels rotate freely, If

wheels do not rotate freely take the unit to your dealer for

service,

Foam filled tires or solid tires will void the warranty,

Removal and installation

Remove nut and caster bolt, Pull the wheel out of the yoke and

take care of the spacers, Install in reverse order, Tighten caster

bolt,

/

/

/,'/

V-belts

Check every 100 hours of operation, Check for severe

cracking and large nicks,

NOTE: The belt will show some small cracks in normal

operation.

The belts are not adjustable, Replace belts if they begin to slip

from wear,

Deck Belt Removal

1, Park on a level surface, Apply park brake,

2, Lower the deck into the lowest cutting position,

3, Remove foot plate and belt shields,

4, Using a ratchet or breaker bar with a 9/16"socket on the

spring idler bolt, relieve the tension on the belt,

5, Remove any dirt or grass that may have accumulated

around the cutter housings and entire deck surface,

6, Carefully lift the belt over the top of the cutter housing

pulleys,

Anti-scalp Rollers

Anti-scalp rollers are properly adjusted when they are just

slightly off of the ground when the deck is at the desired

cutting height in the operating position, Anti-scalp rollers then

keep the deck in the proper position to help prevent scalping

in most terrain conditions,

Anti-scalp rollers can be set in three positions:

,, Upper position 1" to 21f2'' (25 to 63 mm) grass,

,, Middle position 21f_''to 4" (63 to 102 mm) grass,

o Lower position 4" to 5" (102 to 127 mm) grass,

The rollers should be approximately 6,5 mm from ground, Do

not adjust the rollers to support the deck,

IMPORTANT INFORMATION Adjust anti-scalp rollers with

the mower on a flat level surface.

To avoid deck damage, the anti-scalp rollers must not be

adjusted to support the deck.

7, Remove the belt from around the electric clutch on the

engine shaft and off the mower deck,

Deck Belt Installation

NOTE: For ease in installing the deck belt, refer to the

routing decal on the top of the deck.

1, Wrap the deck belt around the electric clutch pulley that is

located on the engine shaft,

2, Route the belt forward between the spring loaded and

stationary pulleys,

3, Place belt around spring loaded idler pulley,

4, Wrap the belt around the stationary idler pulley and

around the mandrel housings,

5, Push inward on the idler arm and carefully route belt over

stationary idler pulley, Once belt is properly routed, slowly

release idler arm to tension belt,

6, Check that there are no twists in the belt and that the

routing matches the routing decal.

7, Replace belt shields on both mandrel housings and

secure with fasteners,

lm

Pump Belt

The belts are not adjustable. Replace belts if they begin to slip

from wear.

Replacing Pump Belt

Park the mower on a level surface. Engage the park brake.

Belt Removal

From the top side of the deck:

1. Remove the deck belt (see Deck Belt Removalin this

section of the manual).

2. Tilt seat forward to access fan covers. Remove both fan

covers,

3. Place the belt over the right and left idler pulleys.

4. Place the belt on the engine pulley.

5. Use the breaker bar to hold the tension off the belt while

removing the implement used as a brace in the plate.

6. Replace and secure clutch stop.

7. Reinstall the fan shields.

8. Reinstall the deck belt. (See Deck Belt installation in this

section of the manual).

Cutting Blades

For the best mowing results, it is important that blades are well

sharpened and not damaged.

Replace blades that have been bent or cracked when hitting

obstacles.

Let the service workshop decide whether a blade with large

nicks can be repaired/ground or must be replaced. Balance

the blades after sharpening.

Check the blade mounts.

From the underside of the mower:

3. Remove clutch stop to access the belt.

4. With a V/' breaker bar and using the square opening in the

pump idler arm, shift the arm to create slack in the belt.

%_IL CAUTION! Blades are sharp. Protect

your hands with gloves and/or wrap blades with

a heavy cloth when handling.

The sharpening of blades should be carried out

by an authorized service workshop.

Blade replacement

1. Remove blade bolt by turning counter clockwise.

2. Install new or resharpened blade with stamped GRASS

SIDE facing towards ground/grass (down) or THIS SIDE

UP facing deck and cutter housing.

3. Seat the blade's opening firmly onto the cutter housing.

4. Tighten blade bolt securely.

5. Torque blade bolt to 40-55 ft/Ibs (54-75 Nm).

5. With the idler arm in the slack position, slip a screwdriver,

clevis pin or similar into the 3/s" hole in the plate that sits

between the two fan covers. This will keep the idler in the

extended position and allow removal of the breaker bar.

6. Remove belt from the engine and pump pulleys over the

top of the fans.

Belt Installation

1. If the pump is not locked in the extended position, repeat

Steps 4 and 5 from the above instructions.

2. Slip the belt over the fans and route it between the idler

pulleys.

lU

/

/

IMPORTANT INFORMATION Special blade bolt is heat

treated.

Replace with a Craftsman bolt if required.

Do not use lower grade hardware than specified.

Adjusting the Mower Deck

Check the tire pressure before adjustment of the mower deck,

See Tire Pressures in Maintenance section. Faulty mower

deck adjustments will cause an uneven mowing result,

Leveling deck

Adjust the deck while the mower is on a level surface,

Make sure the tires are inflated to the correct pressure, See

Technical Data/Transmission, If tires are under or over

inflated, you cannot properly adjust your deck,

Four slots control the height and pitch of the mower deck, The

deck should be adjusted slightly higher in the rear,

NOTE: To insure accuracy of leveling procedure, mower deck

drive belt must be installed prior to leveling deck.

1, Wear heavy gloves, Turn each outer blade tip to align with

the deck side-to-side, 4, Confirm measurements again, Blade tips should be level

side-to-side, In the rear, blade tips should be level to

1/8"higher than side-to-side measuremenL In the front,

blade tips should be level to 1/s"lower than side-to-side

measurement,

NOTE: This will place the mower deck in a standard

measurement position. Depending on the type of grass being

mowed or environmental conditions, additional adjustments

may be required to achieve the desired cut.

2, Measure from the floor surface up to the bottom of the

blade tip on the discharge side of the mower deck, Retain

this measurement, Move to the opposite side, check

that measurement is the same, If adjustment is required,

loosen the Iocknut and move mounting bolt up or down

in slot until both side-to-side measurements are equal,

Retain measurement,

Cleaning

Regular cleaning, especially under the mower deck, will

increase the machine's life-span, Make it a habit to clean the

machine directly after use (after it is cooled), before the debris

sticks,

Use compressed air to clean the top side of mower deck, For

cleaning the underside of the deck, use the clean out port,

Attach the connect coupler (from the accessory packet) to

any garden hose, After mowing, snap the hose to the clean

out port on the deck and turn on the water supply, Restart the

mower and engage the blades to use the spinning action to

wash away debris, Make sure the hose is away from the mower

blades,

Avoid spraying water on the engine and electrical

components. When cleaning is complete, turn off the engine,

turn off the water supply to the hose and disconnect the

connect coupler from the deck, Allow the mower to dry

completely before storage,

3, Turn both outer blades to align with the deck in front-to-

rear manner, Reposition rear mounting bolts up or down

until rear of mower deck is positioned level to 1/8"higher in

the rear than the side-to-side measurement,

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12/12 Every year

1/52 Every Week

1/365 Every day

Lubricate with

grease gun

Filter change

Oil change '_

Level check

General

Remove the ignition key to prevent unintentional movements

during lubrication,

When lubricating with an oil can, it must be filled with engine

oil,

When lubricating with grease, unless otherwise stated, use a

high grade molybdenum disulphide grease,

For daily use, the machine should be lubricated twice weekly,

Wipe away excess grease after lubrication,

It is important to avoid getting lubricant on the belts or the

drive surfaces on the belt pulleys, Should this happen, attempt

to clean them with spirits_ If the belt continues to slip after

cleaning, it must be replaced, Gasoline or other petroleum

products must not be used to clean belts,

Wheel and Deck Zerks

Use only good quality bearing grease,

Grease from well-known brand names (petrochemical

companies, etc,) usually maintains a good quality,

Front Wheel Mount

Lubricate 3-4 strokes with a grease gun on each set of wheel

bearings,

Front Wheel Bearings

Lubricate 3-4 strokes with a grease gun on each set of wheel

bearings,

Deck Spindles

Lower the cutting deck completely,

If a grease gun without rubber hose is used, the foot plate

must be removed to access the center spindle,

Lubricate with a grease gun, 2-3 strokes per spindle,

IMPORTANT INFORMATION Use minimal lubrication

and remove excess lubricant so that is does not come into

contact with belts or belt pulley drive surfaces.

Engine oil change

NOTE: Change the engine oil when the engine is warm.

Refer to the engine owner's manual for the correct

replacement oil and filter change recommendations.

,_ WARNING! To prevent burns, the engine should be

shut off and allowed to cool slightly so the engine is still

warm but the surrounding surfaces and oil are not.

1, Park on a level surface, Apply park brake,

2, Clean the dirt and debris from the area around the oil fill

cap,

3, Remove the cap/dipstick,

4, Locate the drain hose at the left rear of the engine, Place

an adequately sized container under the end of the drain

hose and remove the oil drain plug,

5, Allow the oil to fully drain from the engine,

6, Replace the drain hose plug and tighten securely,

7, Fill the engine with new oil to the bottom of the fill tube

threads, Check the level with the dipstick,

8, Replace the oil fill cap securely when the oil level is FULL,

9, Refer to the Service Journal for oil checking and changing

intervals,

Transaxle (Transmission) Fluid Change

This transaxle is designed with an external filter for ease

of maintenance, To ensure constant fluid quality levels and

longer life, an oil filter change interval of every 200 hours is

recommended,

The following procedure is performed with the transaxles

installed in the mower and the mower on level ground, Apply

the pump release valve for each transaxle and set the park

brake,

1, Remove the three filter guard screws and filter guard,

Clean any loose debris from around the perimeter of the

filter,

2, Place an oil drain pan (31 cm or more diameter and 8

liters capacity is optimal) beneath the oil filter, Remove the

oil filter from the transaxle,

,/

©

3, After the oil has drained, wipe the filter base surface and

apply a film of new oil to the gasket of the replacement

filter,

4, Install the new filter by hand, turning it three-quarters to

one full turn after the filter gasket contacts the filter base

surface,

5, Reinstall the filter guard, Torque screws to

65 in/Ibs, each,

6, Repeat steps on the opposite side,

7, Drain old oil filters of all free flowing oil prior to disposal,

Place used oil in appropriate containers and dispose of it

in accordance with laws in your area,

8, Remove the top port plug (see illustration) from the left

side and right side of the transaxles prior to filling with oil,

This will allow the transaxles to vent during oil fill,

9, Remove the cap from the transaxles' expansion tank

located on the vehicle frame,

10, Fill with 20W50 motor oil until oil just appears at the bottom

of each transaxles' top port (approximately 2 quarts per

transaxle, 4 quarts total), Install the top port plug into each

transaxle as the oil level reaches the port,

11, Install and torque the top port plugs to 180 in,/Ibs,

12, Continue to fill the transaxles through the expansion

tank until the FULL COLD line is reached (this will take

approximately 23 additional ounces),

13, Reinstall the expansion tank cap by hand, Be careful to

not overtighten,

lm

Transmission Purging

Due to the effects air has on efficiency in hydrostatic drive

applications, it is critical to purge the system,

These purge procedures should be implemented any time a

hydrostatic system has been opened for maintenance or if any

additional oil has been added to the system,

Resulting symptoms in hydrostatic systems may be:

o Noisy operation,

o Lack of power or drive after short term operation,

o High operation temperature and excessive expansion of oil,

o Shortened component life,

Before starting, make sure the oil tank is at the proper oil level,

If not, fill to the specifications outlined previously,

The following procedures are best performed with the vehicle

drive wheels off the ground, then repeated under normal

operating conditions,

See Moving Machine By Hand in the Operation section for

bypass linkage adjustments,

1, Disengage the brake, ifactivated,

2, With the bypass linkage disengaged and the engine

running at fast idle, slowly move the directional control in

both forward and reverse directions five or six times, As air

is purged from the unit, the oil level will drop,

3, With the bypass linkage engaged and the engine running,

slowly move the directional control in both forward and

reverse directions five or six times, Check the oil level and

add oil as required after stopping the engine,

4, It may be necessary to repeat Steps 2 and 3 until all

the air is completely purged from the system, When the

hydraulic drive operates at normal noise levels and moves

smoothly forward and reverse at normal speeds, the

hydraulic drive is considered purged,

5, After the vehicle has been used two times, the oil level

should be checked while the oil is cold and adjusted

accordingly,

Problem /Cause

Engine will not start

Blade switch is engaged

Steering controls are not locked in the neutral position

Park brake is not activated

Battery is dead

Contamination in the carburetor or fuel line

Fuel supply shutoff valve is closed

Clogged fuel filter or fuel line

Ignition system faulty

Starter does not turn the engine over

Dead battery

Poor contact of the battery terminal cable connections

Blown fuse

Fault in the starter safety circuit, See Safety System in

the Maintenance Section

Engine runs rough

Faulty carburetor

Clogged fuel filter or jet

Choke open on a warm engine

Clogged ventilation valve on the fuel cap

Fuel tank nearly empty

Fouled spark plugs

Rich fuel mixture or fuel-air mixture,

Wrong fuel type

Water in fuel

Clogged air filter

Engine seems weak

Clogged air filter

Fouled spark plugs

Carburetor incorrectly adjusted

Air trapped in hydraulic system

Machine vibrates

Blades are loose

Blades are incorrectly balanced

Engine is loose

Engine overheats

Clogged air intake or cooling fins

Engine overloaded

Poor ventilation around engine

Defective engine speed regulator

Too little or no oil in the engine

Contamination in the fuel line,

Fouled spark plugs

Battery not charging

Poor contact of the battery terminal cable connections

Charging lead is disconnected

Fault in engine charging system

Machine moves slowly, unevenly, or not at all

Park brake on

Bypass linkage engaged

Drive belt for the transmission slack or has come off

Air trapped in hydraulic system

Mower deck not engaging

Drive belt for the mower deck has come loose

Contact for the electromagnetic coupling has loosened

Blade switch is faulty or has come loose from cable

contact

Blown fuse

Transaxle leaks oil

Damaged seals, housing, or gaskets

Air trapped in hydraulic system

Uneven mowing results

Different air pressure in tires on the left and right sides,

Bent blades

Suspending for the mower deck is uneven

Blades are dull

Driving speed too high

Grass is too long

Grass collected under the mower deck

Winter Storage

The machine should be readied for storage at the end of the

mowing season or if it will not be in use for more than 30 days,

Fuel allowed to stand for long periods of time (30 days or

more) can leave sticky residues that can plug the carburetor

and disrupt engine function,

Fuel stabilizers are an acceptable option as regards to the

sticky residues that can occur during storage,

Add stabilizer to the fuel in the tank or in the storage container,

Always use the mixing ratios specified by the manufacturer

of the stabilizer. Run the engine for at least 10 minutes after

adding the stabilizer so that it reaches the carburetor, Do not

empty the fuel tank and the carburetor if you have added

stabilizer,

,_ WARNING! Never store an engine with fuel in the

tank indoors or in poorly ventilated spaces where fuel vapor

can come in contact with open flames, sparks, or a pilot

light such as in a boiler, hot water tank, clothes dryer, etc.

Handle the fuel with care. It is very flammable and can

cause serious personal injury and property damage. Drain

the fuel into an approved container outdoors and store far

away from open flame or sources of ignition. Never use

gasoline for cleaning. Use a degreaser and warm water

instead.

To ready the machine for storage:

1, Thoroughly clean the machine, especially under the

mower deck, Touch up damage to the paint and spray

a thin layer of oil on the underside of the mower deck to

avoid corrosion,

2, Inspect the machine for worn or damaged parts and

tighten any nuts or screws that may have become loose,

3, Change the engine oil; dispose of properly,

4, Empty the fuel tanks or add a fuel stabilizer, Start the

engine and allow it to run until the carburetor is drained of

fuel or the stabilizer has reached the carburetor,

5, Remove the spark plug and pour about a tablespoon of

engine oil into the cylinder, Turn over the engine so the oil

is evenly distributed and then refit the spark plug,

6, Lubricate all grease zerks, joints, and axles,

7, Remove the battery, Clean, charge, and store the battery

in a cool place, but protect it from direct cold,

8, Store the machine in a clean, dry place and cover it for

extra protection,

Service

When ordering spare parts, please specify the purchase year,

model, type, and serial number,

Always use genuine Craftsman spare parts,

An annual check-up at an authorized service workshop is a

good way to ensure that your machine performs its best the

following season,

SOLENOID YEL

RIGHT MOTION

CONTROL LEVER

(PARKED)

LEFT MOTION

CONTROL LEVER

(PARKED)

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WHT

YEL

YEL

YEL

rn

BRAKE

SWITCH

(ENGAGED)

YEL

TO

ENGINE S

PIGTAIL

tSEAT --_

(UN-OCCUPZED) GRN

BLK

WHT

GRN

BLU

C_LUTCHELECTRIC

WHT

BLK

PTO

SWITCH

(OFF)

BLK BLK

i

ENGINE

GROUND

PUR

WHT

WHT

WHT

7.5 AMP

BLK

L

M

PUR

SERVICEMINDER

RED/BLK

RED/BLK

A

20 AMP

BLK

YEL/RED

ACCESSORY

OUTLETS

RED

L

m

Engine Frame

Manufacturer Kohler Cutting Width 54"(137 cm)

Type KT-745 Cutting Height 11/j-41/j (3,8-11,4 cm)

Power 26 HP 1> Uncut Circle 0

Lubrication Pressure with oil filter Number of Blades 3

Fuel Min 87 octane unleaded (Max Blade Length 18" /46 cm

ethanol 10%, Max MTBE 15%)

Fuel tank capacity 5 gallons/18,9 liters Nose Roller Yes

Cooling Air cooled Sprung Seat Premium Commercial EVC

Air filter Standard Hinged Arm Rests Yes

Alternator 12v 15 amp @3600 rpm Service Meter Digital

Starter Electric Blade Engagement 200 ft-lb Warner Clutch

Transmission Deck Construction Stamped

Transmission ZT-3100 Hydro Gear Productivity 3,5 acres/h /14,164 m2/h

Steering control Dual levers, foam gripped Dimensions

Speed forward 0-8,5 m ph - 0-13,7 Km/h Weig ht 700 Ibs /318 kg

Speed reverse 0-4 mph - 0-6,4 Km/h Base Machine Length 751/2"/192 cm

Brakes Mechanical park brake Base Machine Height 42"/107 cm

Front caster tires 13 x 6 - 5 Base Machine Width 49"/124 cm

Rear tires, turf pneumatic 22 x 10-10 Overall Width, Chute Up 57" /145 cm

Tire pressure 15 PSi/103 kPa/1 bar Overall Width, Chute Down 671/J /159 cm

1) The power rating as declared by the engine

manufacturer is the average gross power output at

the specified RPM of a typical production engine for

the engine model measured using SAE Standards for

engine gross power. Refer to the engine manufacturer

engine specifications,

ml

Engine crankshaft bolt

Deck pulley bolts

Lug nuts

Blade bolt

Torque Specifications

50 ft/Ib (67 Nm)

75 ft/Ib (100 Nm)

75 ft/Ib (100 Nm)

55 ft/Ib (75 Nm)

Standard 1A"fasteners

Standard 5/16"fasteners

Standard s/s"fasteners

Standard 7/16"fasteners

Standard 1/2"fasteners

9 ft/Ib (12 Nm)

18 ft/Ib (25 Nm)

33 ft/Ib (44 Nm)

52 ft/Ib (70 Nm)

80 ft/Ib (110 Nm)

Accessories

Collection system

Grade

¼

@ 5/16

.c_

d s/s

@

V16

.c

-_ 1/2

@ 9/16

c_ 8sis

.__Q sA,

Or) co

c O

cO o

_o b 11/s

** Grade 5-

HEX HEAD CAP SCREWS

Thetorque values shown should be used as a general guideline when specific torque values are not given.

9

18

31

5O

75

110

150

250

378

782

SAE Grade 5

12

24

42

68

102

149

203

339

512

1060

Grade Grade 8,8

M4 1,5

U.S. Standard Hardware

SAE Grade 8

13

28

46

75

115

165

225

370

591

1410

18

38

62

102

156

224

305

502

801

1912

Flangelock Screw

w/Flangelock Nut

24

4O

33

54

Minimum commercial quality (lower quality not recommended

Metric Standard Hardware

Grade 10,9 Grade 12,9

2 2,2 3 2,7 3,7

M5 3 4 4,5 6 5,2 7

@

® M6 5,2 7 7,5 10 8,2 11

M7 8,2 11 12 16 15 20

o

oM8 13,5 18 18,8 25 21,8 30

@

cMI0 24 33 35,2 48 43,5 59

d

® M12 43,5 59 62,2 84 75 102

._ M14 70,5 96 100 136 119 161

_ M16 108 146 147 199 176 239

¥

E M18 142 193 202 274 242 328

_ M20 195 264 275 373 330 447

NM22 276 374 390 529 471 639

M24 353 478 498 675 596 808

M27 530 719 735 996 904 1226

Action Date,mtrreading,stamp,sign

Delivery Service

Charge the battery

Adjust the tire pressure of all wheels to 15 PSi (I bar)

Mount the steering controls in the normal position

Connect the contact box to the cable for the seat's safety switch

Check that the right amount of oil is in the engine

Adjust the position of the steering controls

Fill with fuel and open the fuel shut off valve

Start the engine

Check that there is drive to both wheels

Check the mower deck adjustment

Check:

Safety switch for the park brake,

Safety switch for the mower deck,

Safety switch in the seat,

Safety switch in the steering controls,

Park brake functionality,

Driving forward,

Driving backward,

Engaging the blades,

Check engine high idle speed

Inform the customer about:

Need and advantages of following the service schedule

Need and advantages of leaving the machine for service

Effects of service and maintaining a service journal

on the machine's resale value

Application areas for mulching

Fill in the sales papers, etc

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

Action Date, mtr reading, stamp, sign

After 10 hours

Change the engine oil

Check hydraulic oil level

Inspect hydraulic hoses

Inspect hydraulic belt

Inspect hydraulic filter

Check neutral position

Check safety system

Check seat belt

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

Action Date, mtr reading, stamp, sign

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

Daily Service

Clean debris from mower

Check engine oil level

Check the tire pressures

Check underside of deck

Inspect deck pulleys

Check/clean the engine's cooling air intake

Check safety system

Check seat belt

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

Action Date,mtrreading,stamp,sign

25-Hour Service

Check the fuel pump's air filter

Sharpen/Replace mower blades if required

Check the tire pressures

Check battery with cables

Lubricate according to lubrication chart

Check/clean the engine's cooling air intake

Clean the air cleaner's foam pre-filter

CI

CI

CI

CI

CI

CI

CI

Action Date, mtr reading, stamp, sign

lO0-Hour Service

Grease fittings (caster pivots and caster wheels)

Inspect dampeners

Inspect frame

Inspect throttle cable

Inspect hardware

Check the tire pressures

Change the engine oil and filter

Change air filter

Inspect spark plug

Inspect fuel filter

Check engine RPM

Clean underside of deck

Check blade pitch

Grease blade spindles

Inspect spindle bearings

Inspect deck belt and blades

Inspect idler arm bearings

Inspect deck idler pulleys

Check hydraulic oil level

Inspect hydraulic filter

Inspect hydraulic drive belt

Inspect hydraulic hoses

Check neutral position

Inspect battery connections

Check safety system

Check seat belt

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

Action Date, mtr reading, stamp, sign

300-Hour Service

Grease fittings (caster pivots and caster wheels)

Inspect dampeners

Inspect frame

Inspect throttle cable

Inspect hardware

Check the tire pressures

Change the engine oil and filter

Change air filter

Inspect spark plug

Inspect fuel filter

Check engine RPM

Clean underside of deck

Check blade pitch

Grease blade spindles

Inspect spindle bearings

Inspect deck belt and blades

Inspect idler arm bearings

Inspect deck idler pulleys

Change hydraulic oil

Change hydraulic filter

Replace hydraulic drive belt

Inspect hydraulic hoses

Check neutral position

Inspect battery connections

Load test battery

Clean electrical connections

Inspect the clutch

Check safety system

Check seat belt

Check fuel system for leaks

Inspect safety guards and shields

Check brake adjustment

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

CI

Action Date, mtr reading, stamp, sign

At Least Once Each Year

Clean the engine's cooling air intake (25 hours)

Replace the air cleaner's foam pre-filter (300 hours)

Replace the air filter's paper cartridge

Change the engine oil (50 hours)

Replace the engine oil filter (100 hours)

Check/adjust the cutting height

Check/adjust the park brake (50 hours)

Clean/Change the spark plugs (100 hours)

Change the fuel filter (100 hours)

Check the engine valve clearance

D

D

D

D

D

D

D

D

D

D

Action Date, mtr reading, stamp, sign

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For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

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www.Oraftsman.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a

product serviced by Craftsman:

1-800-827-6655 (U.S.A.) 1-800-361-6655 (Canada)

Para pedir servicio de reparacion

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

Au Canada pour service en frangais:

1-800-LE-FOYER "c

(1-800-533-6937)

www.Craftsman.ca

2014-01-31

e /rs

_ Craftsman Brands, LLC JJ

® Registered Trademark /_ Trademark /sM Service Mark of Craftsman Brands, LLC

® Marca Registrada /TMMarca de Fabrica /sM Marca de Servicio de Craftsman Brands, LLC

Mc Marque de commerce /MDMarque depos6e de Craftsman Brands, LLC Printed in the U.S.A.