Craftsman 917242440 User Manual KIT ELECTRIC LIFT Manuals And Guides 1011571L
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S__A/_S OWNER'S MANUAL MODEL NO, 917,242440 £RIIFT$ I:IN+' Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment ELECTRIC LIFT ACTUATOR KIT for GARDEN TRACTORS • Assembly • Operation • Customer Responsibilities • Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. SAFETY Safe Operation Practices RULES for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • • • • • • • • • • • • • • • I1. IlL CHILDREN Read, understand, and follow all instructionsin the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions,to operate the machine. Cleartheareaofobjeotesuch as recks, toys,wire, etc., which could be picked up and thrown by the blade. Be surethe area is clear of otherpeople beforemowing. Stop machine if anyone enters the area. Never carrypassengers. Do not mow in reverse unlessabsolutelynecessary. Always look down and behind before and while backing. Be aware of the mower discharge directionand do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turnoff blades, set parking brake, stop engine, and remove keys before dismounting. Turn off bladeswhen not mowing. Stop engine before removing grass catcher or unclogging chute. Tragic accidents can occur if the operator is not alert to the presence of children. Childrenare oftenattracted to the machine andthe mowingactivity. Neverassume that children will remain where you last saw them. • • • • • • • Mow only in daylight or good artificiallight. Do not operate the machine while under the influence of alcohol or drugs. Watch for trafficwhen operating near or crossingroadways. Use extra care when loading or unloadingthe machineinto a trailer or truck. • • SLOPE OPERATION • • • • • • Mow up and down slopes, not across. Remove obstacles such as rocks,tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear sothat youwill not have to stop or shiftwhile on the slope. • Followthemanufactureer's recommendations forwheel weights or counterweightsto improve stability. • Use extra care with grass catchers or other attachments. These can change the stabilityof the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid startingor stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straightdown the slope. DO NOT: • • • • Do not turnonslopes unlessnecessary,andthen, turnslowly and gradually downhill,if possible. Do not mow near drop-offs, ditches,or embankments. The mower couldsuddenlyrum over if a wheel is over the edge of a cliff or ditch,or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. Do not use grasscatcher on steep slopes. Never carry children. They may fall off and be seriously injured or interfere with the safe machine operation. Never allow childrento operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Slopes are a major factor related to loss-of-controland tipover accidents, which can result in severe injury or death. All slopes require extra caution. If youcannot backup the slopeor ifyoufeel uneasy on it, do not mow it. DO: • Keep childrenoutofthe mowingarea andunderthe watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. • • • • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never storethe machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts andbolts,especiallyblade attachment bolts,tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regulady. Keep machinefree of grass,leaves, or other debris build-up. Clean. oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs withthe engine running. Grass catcher components are subject to wear, damage, and deterioration,whichcould expose movingparts or allow objects to be thrown. Frequently check components and replace with manufacturer'srecommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. & 2 CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. CONGRATULATIONS on yourpurchase of a Sears Electric Lift Actuator Kit. It has been designed, engineered and manufactured to give you the best possibledependabilityand performance. Should you experience any problemsyou cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, well trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructionswill enable you to assemble and maintain your Lift Kit properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your Electric lift kit. • Follow the instructions under "Operation" and "Customer Responsibilities"sectionsof this Owner's Manual. MODEL NUMBER 917.242440 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL LOCATED IN THE BAG OF PARTS. ATTACH DECAL TO YOUR TRACTOR FOR FUTURE REFERENCE. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. LIMITED ONE YEAR WARRANTY ON CRAFTSMAN ATTACHMENTS For one year from the date of purchase, when this electric lift attachmentis maintainedaccording to the operating and maintenance instructionsinthe owner'smanual, Sears will repairfree ofcharge anydefect in material or workmanship. This warranty does not cover: • • • Expendable items which become worn during normal use. Repairs necessary because of operatorabuse or negligence, includingthe failure to maintain the equipment according to instructionscontained in the owner's manual. Attachments used for commercial or rental purposes. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN ELECTRIC LIFT KIT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS. 60179 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 WARRANTY ................................................................... 3 PARTS ORDERING/SERVICE ..................................... 3 CARTON CONTENTS ............................................... 4-6 COMMON SET-UP ........................................................ 7 GEAR DRIVE REAR ASSEMBLY ................................. 8 HYDRO REAR ASSEMBLY .......................................... 9 ASSEMBLY TO VERT. ENGINE GT ...................... 10-13 ASSEMBLY TO HORZ. ENGINE GT .......................... 14 ELECTRICAL ASSEMBLY ..................................... 15-16 OPERATION ................................................................ 17 CUSTOMER RESPONSIBILITIES .............................. 17 REPAIR PARTS ..................................................... 18-22 3 BEFORE YOU START TO ASSEMBLE THE ELECTRIC LIFT KIT This electric lift kit is designed for all garden tractors, with horizontal shaft or vertical shaft engines, and gear drive or hydrostatic type transaxles. Before you start to lay out the contents, you must first determine if you have a horizontal or vertical shaft engine and a gear drive or hydrostatic type transaxle in your tractor. Once you have this information, layout only those parts which will be used for your type of tractor according to "CARTON CONTENTS" section of this manual. NOTE: KIT ASSEMBLY WILL REQUIRE ALL COMMON PARTS AND ONLY THOSE PARTS GROUPED FOR YOUR PARTICULAR TYPE TRACTOR. ALL REMAINING PARTS MAY BE DISCARDED. 1) VERTICAL OR HORIZONTAL ENGINE CAN BE DETERMINED BY POSITION OF THE ENGINE PULLEY, IF PULLEY IS UNDER THE ENGINE IT IS A VERTICAL TYPE ENGINE, IF PULLEY IS IN FRONT OF ENGINE IT IS A HORIZONTAL TYPE ENGINE. 2) HYDROSTATIC TRANSAXLE. CAN BE DETERMINED BY INFINITE SPEED CONTROL POSITIONS, AND GEAR DRIVE TRANSAXLE WILL HAVE RESTRICTED SPEED GEAR SE'n'INGS. CARTON ***ONLY COMMON ASSEMBLY HARDWARE CONTENTS SHOWN ACTUAL SIZE*** PARTS (1) Hub, Lever Lift (1) Actuator (1) Bolt 3/8 - 16 x 1-3/8 0 0 (1) Actuator COMMON ELECTRICAL O0 I (3) Retainer Spring (Large) Pin PARTS Q O (1) Washer, Lock Int. Tooth (2) Hex Facenut (1) Clip, Insulated (1) Lift_ (1) Wire Harness (1) GroundWire 4 (1) Washer 15/32 x 3/4 x 16 Ga. CARTON CONTENTS ***ONLY VERTICAL HARDWARE ENGINE GARDEN (1) Bushing SHOWN TRACTOR i_ -_ CONTINUED ACTUAL SIZE*** ASSEMBLY PARTS _ j)) (2) LiftLink (2) Retainer Spring (Small) (1) Rod, Pivot Support _.._ (1) Bracket, P_vot_ (1) Washer 13/32 x 7/8 x 16 Ga. (1) Bolt 318- 16 x 1-1/4 (4) Locknut 3/8 - 1 I I 1 ', I I I I (2) Nyliner, Rod Pivot (1) Pivot Arm (1) Bolt 3/8 - 16 x 2-1/4 (1) Washer21/32 x 1 x 21 Ga. (2) Pivot Pin (1) Spacer (1) Pivot Pin (2) Washer 11/32 x 1-1/2 x 10 Ga. HORIZONTAL _(1) ENGINE GARDEN TRACTOR ASSEMBLY r IIIJIllfl II Bolt 3/8 - 16 x 1-3/4 (2) Locknut 3/8- 16 (5) Washer, Flat 17/32 x 1-1/2 x 10Ga. (1) Bolt 3/8 - 16 x 2-1/4 1 (1) Bushing iI (1) Tube .384 x 1/2 x 15/16 (1) Bracket, Lift L.H. (1) Bracket, Lift R.H. CARTON CONTENTS ***ONLY HARDWARE SHOWN ACTUAL SIZE*** HYDRO ASSEMBLY PARTS (1) LH.Actuator G (1) Locknut3/8-16 (1) Bolt 3/8-16 x 1-1/4 (1) R.H. Actuator, Bracket GD (1) Washer 17/32 x 3/4 x 16 Ga. (2) Bolt 7/16-14 x 1-1/4 GEAR DRIVE ASSEMBLY (1) Jam nut 7/16-14 PARTS G (2) Bolt Carraige 3/8-16 x I (1) Locknut7/16-14 0 (1) Actuator, Bracket (2) Locknut3/8-16 ,J % (1) Bolt 3/8 -16 x I (1) Washer 13/32 x 7/8 x 16 Ga. 6 (1) Washer, Lock 3/8 (1) Thick Spacer Washer 13/32 x 7/8 x 7 Ga. / COMMON SET-UP (1) (1) (2) (1) (1) (1) THESE ARE THE TOOLS YOU WILL NEED FOR ASSEMBLY. i 3/16" Allen Wrench 1/2" Wrench 9/16" Wrenches 5/8" Wrench 11/16" Wrench Fiat Blade Screwdriver (1) (1) (1) (1) (1) (1) 9/16" Socket 5/8" Socket 11/16" Socket Drive Ratchet 3" or longer Extension Phillips Screwdriver CAUTION: BEFORE ASSEMBLING ACTUATOR KIT TO TRACTOR: Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion control lever in "NEUTRAL" position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blade and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. NOTE: When right hand (R.H.) and left hand (L.H.) are mentionedinthis manual, it means when you are seated on the tractor, in the operator'sposition. NOTE: THE ILLUSTRATIONS SHOWN IN THIS MANUAL ARE TO AID IN THE ASSEMBLY AND OPERATION OF THIS KIT. THEY MAY OR MAY NOT SHOW YOUR PARTICULAR TRACTOR MODEL. SET-UP (See Figs. 1,2 & 3) • • Remove mower deck if installed(referto your "Tractor Owner's Manual" for instructions). • Remove cap, E-Ring, and washerfrom axle on left rear wheel. • Place a suitable size block of wood under drawbar bracket. • Remove rear wheel. • ON BAND BRAKE MODELS ONLY: Remove hex bolt, Iockwasher and flat washer indicated by arrow, from transaxle and discard. • • Relieve any tension on attachment lift spring by loosening jam nut and adjustment bolt. Remove socket/hex head screw from lift control lever. Remove lift lever and washers (if equipped). NOTE: Use block of wood to assist in lift handle removal. Save washers for later use. Install washers, if removed earlier, on lift lever ]]ub. Fit lift lever hub on splined lift shaft and secure with 3/8-16 x 1-3/8 hex bolt, provided with kit. LIFT JAM NUT LEVER SOCKET HEAD/ HEX HEAD SCREW O DRAWBARo( QBRACKET Q Q WASHERS (IFEQUIPPED) ATrACHMENT LIFT SPRING BOLT Fig. 2 "FOR BAND BRAKE MODELS ONLY" WASHERS (IF EQUIPPED) LIFT LEVER HUB HEX BOLT HEX BOLT LOCKWASHER AND FLATWASHER SPLINED LIFT SHAFT Fig. 1 7 Fig. 3 GEAR DRIVE REAR ASSEMBLY LOCKNUTS INSTALL ACTUATOR BRACKET ASSEMBLY, GEAR DRIVE (See Figs. 4,5 & 6) • Assemblelarge retainer springinouter holeof actuator pin as shown. • Install actuator bracket assembly to LH. frame rail as follows. a. ACTUATOR BRACKET ASSEMBLY Place actuator bracket on frame rail and insert pin through holes (C) and (D) of actuator bracket assembly. NOTE: Inserting pin gives proper alignment of holes for installingelectric actuator. L.H. FRAME RAIL b. Secure bracket to frame rail using two carriage bolts, and Iocknuts as shown. THICK SPACER WASHER NOTE: Depending on the type brake system on your transaxle, follow the appropriate instructionsbelow. BRAKE BAND TYPE SYSTEM • Using flat washer (thin) 13/32 x 7/8 x 16 Ga., Iockwasher 3/8, and hex bolt 3/8-16 UNC x 1, provided with kit, assemble actuator bracket to transaxle. Installhardwarethroughactuatorbracket and brake bracket. Tighten securely. m I Using flat washer (thin) 13/32 x 7/8 x 16 Ga., Iockwasher 3/8, hex bolt 3/8-16 UNC x 1, and flat Spacerwasher (thick) 13/32 x 7/8 x 7 Ga., provided with kit, assemble actuator bracket to transaxle. Place flat spacer washer (thick) between actuator bracket and transaxle. Tighten securely. Assemble electric actuator to actuator bracket assembly as follows. b. Place electric actuator in position. Align hole of actuator with hole (C) of actuator bracket assembly. c. Insert pin through electric actuator and bracket assembly. Align hole of pin with hole (E) in actuator bracket assembly and secure with retainer spring. PIN ;LARGE RETAINER SPRING \w,s • Remove pin from actuator bracket assembly. LOCKNUTS _D DISK BRAKE TYPE SYSTEM a. A (13/32 X 7/8 X 7 GA) OR BRAKE BRACKET _,, _J BRACKET HEX BOLT I _ r Fig. 5 LARGE RETAINER ACTUATOR tKET ASSEMBLY SPRING LARGE ACTUATOR PIN LARGE RETAINER SPRING II | SPRING J ELECTRIC ACTUATOR Fig. 4 Fig. 6 8 HYDRO REAR ASSEMBLY INSTALL ACTUATOR ASSEMBLY, HYDRO (See Fig. 7) • Remove upper hex bolt securingtransaxle bracket to LH frame rail, as indicated by arrow. • Fit leftand rightactuatorbracketstogether,bent bracket to inside. Slide actuator bracket assembly up against inside of LH frame rail, as shown. • • • • ASSEMBLE ELECTRIC ACTUATOR TO BRACKETS, HYDRO (See Figs. 8 & 9) BRACKET • Assemble largeretainer springinouter hole ofactuator pinas shown. NOTE: use end of actuator pin with only one hole. Assemble 3/8-16 x 1 carriage boltthroughLH frame rail and upper corner holes of actuator bracket assembly, as shown. Hand tighten 3/8-16 Iocknuton bolt. Insert7/16-14 x 1-1/4 hexboltfrom insidetractorframe rails through RH actuator bracket, drawbar, LH frame rail and transaxle bracket as shown. Hand tighten Iocknut on hex bolt While holding jamnut on inside of actuator bracket assembly, insert remaining 7/16-14 x 1-1/4 hex bolt from outside through transaxle bracket, LH frame rail and actuatorbracket assembly and thread intojamnut, as shown. • Place actuator in place and align hole in actuator with holes in actuator bracket assembly. • Insertactuatorpin through holes in bracket assembly, actuator and flat washer. Retain with large retainer springat inner most hole locationas shown. ACTUATOR PIN_ LARGE RETAINER SPRING Tighten all hardware securely. JAMNUT (THIN) Fig. 8 HEX BOLT INSIDE) ELECTRIC ACTUATOR FLATWASHER LH. FRAME RAIL L.H. FRAME RAIL ACTUATOR PIN R.i ACTUATOR BRACKET SKID BRACKET R.H. ACTUATOR BRACKET" ELECTRIC ACTUATOR _EMOVE HEX BOLT AND DISCARD ACTUATOR BRACKET © .TRANSAXLE BRACKET LARGE RETAINER SPRING L.H. ACTUATOR BRACKEI Fig. 7 ACTUATOR PIN FLATWASHER 9 Fig. 9 LARGE RETAINER SPRING ASSEMBLY FOR VERTICAL ENGINE MODELS LIFT KIT ASSEMBLY TO GT w/VERTICAL ENGINE ASSEMBLE (See Figs. 10 thru 16) • PREPARATION • Remove height indicatoron LH side of tractor frame. Save all parts except hex bolt for reassembly. FLAT WASHER HEIGHT INDICATOR • 7 - • PIVOT ARM ASSEMBLY Assemble bothlift links between sides of pivot arm as shown. Secure with larger pivot pin and small retainer spring. NOTE: Slots in lift linksare not centered and must be assembledcorrectly.To assemble hold pivotarmwith bent end towards you and downwards. Position lift linkssoslot isto leftand narrow edge isat bottom(see inset) Place spacer between the two links and insertsmaller pivotpin. Secure with small retainer spring. Installtwo nylinersinto pivot bracket as shown. LOCK WASHER HEX BOLT NYLINER PIVOT ARM SNAP-OUT COVER FLAT WASHER NYLINER Fig. 10 LIFT LINKS 0 Slide 21/32 x 1 x 21 Ga. washer onto pivot rodsupport up to nibs. Set aside for later use. SMALL RETAINER SPRINGS LARGER PIVOT PIN NIBS SPACER PIVOT ROD SMALLER PIVOT PIN SUPPORT 21/32 X 1 X 21 GA. WASHER Fig. 11 BE SURE SLOT IS TO LEFT AND NARROW EDGE IS TO BOI-rOM BENT END OF PIVOT ARM INSET Fig. 12 10 ASSEMBLY ASSEMBLE FOR VERTICAL ENGINE MODELS PIVOT ROD BRACKET Install pivot rodbracket to insideof R.H. frame fail'using two hex bolts3/8-16 x 7/8 and two 3/8-16 Iocknuts. 1. Be sure parking brake isengaged. Positionpivot rod bracket to inside of R.H. frame rail and install one hex boltthrough upper mountinghole._Jnstall Iocknuton hex bolt to outside of frame rail. 2. Disengage parking brake, and install remaining hex boltand Iocknut as shown. Tighten hardwaresecurely. Be sureto engage parking brake after pivot rod bracket is installed. VIEW FROM UNDER TRACTOR PIVOT ROD BRACKET 3/8-16 LOCKNUT 318-16 X 718 BOLT UPPER .MOUNTING HOLE 1 PARKING BRAKE DISENGAGED ROD BRACKET 3/8-16 X 718 HEX BOLT PARKING BRAKE ENGAGED Fig. 13 11 RIGHT HAND FRAME RAIL _,RIGHT HAND FRAME RAIL ASSEMBLY FOR VERTICAL ENGINE MODELS INSTALL PIVOT ARM ASSEMBLY Raise link assembly until nylinersare in4inewith hole in LH side oftractorframe. Insertpivotrodsupportwith washerthroughnylinersinpivotarm, as shown.Loosely assembly to hex bolt 3/8-16 x 718 and lock washer through holein LH side offrame. Do not tightenat this time. Assemble flattened end of pivot rod supportto underside of pivot rod bracket usinghex bolt3/8-16 x 1-1/4, flat washer and Iocknut and tighten securely. Now tighten previouslyassembled 3/8-16 x 7/8 hex bolt. 318-16 X 718 HEX BOLT LOCK WASHER NYUNERS AND PIVOT ARM 3/8-16 X 1-1/4 HEX BOLT FLAT WASHER VIEW FROM UNDER TRACTOR 3/8-16 X 7/8 HEX BOLT LOCK HOLE IN LH SIDE OF TRACTOR FLAT PIVOT ROD BRACKET NYLINERS AND PIVOT ARM ASSEMBLY 318-16 LOCKNUT Fig. 14 12 PIVOT ROD SUPPORT ASSEMBLY ATTACH ACTUATOR FOR VERTICAL & LIFT LINKS ENGINE MODELS REASSEMBLE 1 Insertactuatorarm and bushingbetween pivotarmsas shown.Secure with3/8-16 x 2-1/4 hexbolt and Iocknut. NOTE: Be sure that bolt is assembled in direction shown. 2 Positionone lift linkon each side ofthe liftshaftbracket as shown. Insert smaller pivot pin and secure with small retainer spring. HEIGHT INDICATOR Reassemble heightindicatorpreviouslyremoved addingtwo spacer washers and replacing hex boltwith the 5/16-18 x 1-1/4 hex bolt providedwith this kit. Ensure height indicator is showing correct position of deck. This may be adjusted after final assembly of deck by loosening hex bolt and moving height indicator to correct positionin relationto deck, retighten hex bolt and replace snap-out cover. Assemble all parts in order shown. HEIGHT INDICATOR FLAT WASHER LIFT UNK LIFT SHAFT BRACKET SMALL RETAINER SPRING _ LOCK WASHER (ONE ON EACH SIDE OF LIFT SHAFT BRACI_'T) NEW HEX BOLT SMALLER PIVOT PIN LIFT LINK (ONE ON ADD SPACER SNAP-OUT EACH SIDE OF LIFT SHAFT BRACKET) FLAT WASHER BRACKET SMALL RETAINER Fig. 16 SPRING HEX BOLT VIEW FROM UNDER TRACTOR ACTUATOR ARM 2 PIVOT PIN HEX BOLT PIVOT ARMS 1 ACTUATOR ARM Fig. 15 13 LOCKNUT BUSHING ASSEMBLY FOR HORIZONTAL ENGINE MODELS LIFT KIT ASSEMBLY TO GT w/HORiZONTAL ENGINE (See Figs. 17 and 18) • Assemble L.H. and R.H. lift brackets to lift shaft assembly arm using hex bolt 3/8-16 x 1-3/4, five washers, one tube, and one Iocknutas shown. NOTE: When assembling lift brackets, make sure top of L.H. and R.H. brackets are positionedon lift shaft assembly arm (offset to the right). a. Insert hex boltthrough R.H. lift bracket. b. Place tube and two washers on bolt. c. Enter bolt through hole of liftshaft assembly arm. d. Place three washers, L.H. lift bracket, and Iocknut on boltand tighten securely. BRACKET NOTE: The five washers are not used when assembling lift mechanism to sleeve hitch. See your sleeve hitch manual when installingthis electricliftactuator on tractors so equipped. .IFT BRACKET LIFT SHAFT ASSEMBLY ARM L.H. LIFT BRACKET R.H. LIFT BRACKET I Assemble extension arm of electric actuator to L.H. and R.H. lift brackets using hex bolt 3/8-16 x 2-1/4, bushing,and Iocknut. a. LOCK'NUT Insert bushing in hole of actuatorarm. b. Position actuator arm between L.H. and R.H. lift brackets. c. Insert hex bolt through hole (B) of L.H. lift bracket goingthrough actuatorarm and R.H. lift bracket. d. Place Iocknuton bolt and tighten securely. RS TUBE_ Fig. 17 LIFT HARNESS MALE R.H. LIFT BRACKET ELECTRIC ACTUATOR 14 Fig. 18 LH. LIFT BRACKET COMMON ELECTRICAL ASSEMBLY WIRING ASSEMBLY FOR ALL TRACTORS LIFT (See Figs. 19 thru 24) SWITCH BLACK SYSTEM DISCONNECT BATrERY. REBEFORE WORKING ON ELECTRICAL CONNECT BATrERY WHEN FINISHED. I_ {GROUND) WIRE Locate the black plastic plug in upper rightor left side of dash. Remove plug and assemble lift switch. NOTE: Plug location may be differentthan shown. a. Secure one nut to lift switchas shown. b. Enter lift switch in dash hole (with Keyway down) from underside of dash, placing flat washer, internal tooth Iockwasher and nut over threaded area of lift switch. Tighten nut securely. Fig. 20 Connect ground wire (black single wire) to lift switch. a. Viewing lift switch from under hood, connect black wire to upper left hand side terminal of switch. b. Connect opposite end (eyelet) under the right or left upper rear battery support nut. Support nut (indicated by arrow) located on inside of right or left side panel. RIGHT OR RIGHT OR LEFT UPPER REAR SUPPORT BOLT PANEL PLUG Fig. 21 Fig. 19 15 COMMON • Connect lift hamess to electricactuator. a. • • ELECTRICAL ASSEMBLY Connect male connector of harness to female connector of electric actuator. SHIFT GATE COVER Viewing lift switch from under hood connect lift harness to lift switch. a. Connect yellow wire of lift harness to lower right terminal of lift switch. b. Connect double red wire of lift harness to lower left terminal of lift switch. c. Connect single red wire to upper right terminal. L.H. DASH BOLT INSULATED Secure wiring harness. a. Remove Iocknut (underside of tractor) on L.H. saddle bolt. b. Install insulated clip over bolt as shown. Replace Iocknut and tighten securely. c. Insert wiring harness in clip as shown. • Raise hood, insert female connector of lift harness into male connector of tractor harness. • Ensure wire routing does not allow wires to rest on sharp edges or near moving parts. WIRING HARNESS Fig. 23 (TOP) FEMALE CONNECTOR HARNESS) LIFT MALE CONNECTOR BLACK _RACTOR (GROUND) WIRE VIEWED FROM BEHIND DASH HARNESS) DASH (CUTAWA_ O VIEWED FROM LEFT SIDE OF TRACTOR SINGLE RED WIRE LOWER Fig. 24 REASSEMBLE TRACTOR DOUBLE RED WlRE YELLOW WIRE Fig. 22 16 • Reinstall rear wheel and mower deck, if removed earlier. • Remove wood block. • Reconnect spark plug wire. • Retighten lift assist spring bolt. OPERATION CUSTOMER Make sure all Bolts and Nuts are tight, Retainer Springs are secure. LUBRICATION READ THE "RULES FOR SAFE OPERATION" CAREFULLY BEFORE OPERATING YOUR ELECTRIC ACTUATOR. J 2. . Ignition Switch must be "ON" to operate Electric Actuator. After you install LiftSwitch follow markingsalreadyon dashboard. 2. . If you hear a ratcheting sound, you know you are fully raised or fully lowered. Release Switch promptly after ratchetingbegins. GROU ND WHEN TURNING CORNERS, LIFT ATTACHMENT OUT OF THE REVERSING OR TRANSPORTING. J THE ELECTRIC ACTUATOR IS EQUIPPED WITH AN OVERLOAD CIRCUIT THAT WILL TRIP WHEN OVERLOADED. UNIT WILL AUTOMATICALLY RESET AFTER 10 SECONDS. 17 . RESPONSABILITIES The Electric Actuator is lubricated for normal life. If Actuator is disassembled for repair, upon reassembly lubricate with high performance extreme pressure lubricating grease. Apply a light coat of grease to threaded areas and Pivot Points. REPAIR PARTS ELECTRIC ACTUATOR-- MODEL NUMBER 917.242440 GEAR DRIVE, HORIZONTAL ENGINE TYPE TRACTOR 3 7 9 2 14 8 47 7 2O 31 2O 18 REPAIR PARTS ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440 GEAR DRIVE, VERTICAL ENGINE TYPE TRACTOR 13 15 14 2 12 31 14 24 26 34 36 / _-/_t-JI 37 10_'@ "1_I_,_I 6 / 19 REPAIR PARTS ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440 HYDROSTATIC DRIVE, VERTICAL ENGINE TYPE TRACTOR 14 12 31 2O 19 2O 14 42 43 35 44 20 4O 39 20 REPAIR PARTS ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART NO. 4171R 74520636 74520628 5948J 74760622 19131407 19172410 5949J 5947J 10040600 74760620 5950J 74760614 4939M 139276 138908 19211621 138914 138948 73800600 19131416 138912 138905 138947 138909 127017X 8984R 7320R 7319R 19151216 124371X 105624X 677A886 72270608 140877 4940M 74760616 9698R 74780720 73350700 73800700 72140620 140876 140875 19171216 74760520 19112410 DESCRIPTION Clip, Insulated Bolt, Hex 3/8-16 x 2-1/4 Grade 5 Bolt, Hex 3/8-16 x 1-3/4 Grade 5 Bracket, Lift L.H. Bolt, Hex 3/8-16 x 1-3/8 Washer 13/32 x 7/8 x 7 Ga. Washer 17/32 x 1-1/2 x 10 Ga. Tube .384 x 1/2 x 15/16 Bracket, Lift R.H. Washer, Lock Bolt, Hex 3/8-16 x 1-1/4 Bushing .384 x 1/2 x 1-1/4 Bolt, Hex 3/8-16 x 7/8 Spring, Retainer Nyliner Arm, Pivot Washer 21/32 x I x 21 Ga. Rod, Pivot Support Pin, Pivot Locknut3/8-16 Washer 13/32 x 7/8 x 16 Ga. Bracket, Pivot Rod Link, Lift Pin, Pivot Spacer Harness, Lift Kit Switch, Lift Nut, Switch Washer, Lock Int. Tooth Washer 15/32 x 3/4 x 16 Ga. Electric, Actuator Hub, Lever Lift Bracket, Assembly Actuator, Gear Drive Bolt, Carriage 3/8-16 x 1 Pin, Actuator Spring, Retainer Bolt, Hex 3/8-16 x 1 Wire, Ground Bolt, Hex 7/16-14 x 1-1/4 Jam Nut 7/16-14 Locknut 7/16-14 Carraige Bolt 3/8-16 x 1-1/4 LH Actuator Bracket, Hydro RH Actuator Bracket, Hydro Washer 17/32 x 3/4 x 16 Ga. Bolt, Hex 5/16-18 x 1-1/4 Washer 11/32 x 1-1/2 x 10 Ga. 21 REPAIR PARTS ELECTRIC ACTUATOR- - MODEL NUMBER 2 8 7 4 s J 917.242440 / 3 9 I 10 f \ \ \. 12 \ \ / 14 \ \ \ 13 \ \ I \ \6 KEY NO. PART NO. 1862J 2 3 4 5 6 7 1863J 8331J 1857J 1865J 1864J 677A149 PART NO. DESCRIPTION KEY NO. Screw - SI. Fil. Hd. Mach. No. 1032 x 1-5/8 Lockwasher- No. 10 Housing Cover Cover Gasket Snap Ring Retaining Ring SpringWasher (Use 3 or 4 as req'd.) 8 9 10 11 12 674A281 1859J 1861J 673A218 13 14 1860J 1858J 22 DESCRIPTION Pawl & RampWasher Out put Gear Motor - 12V Connector Body Kit Not Serviced Separately Order complete actuator Part# 124371X Thrust Washer Intermediate Gear SERVICE NOTES 23 OWNER'S MANUAL [RRFT$ AN° ELECTRIC LIFT ACTUATOR KIT for GARDEN TRACTORS MODEL NO. 917.242440 Each lift kit has its own model number. This lift kit when mountedto your tractor is not visibly accessible. Therefore, the model plate (included in parts bag) has convenient self-stick adhesive for placement on tractor. Always mention the model number when requesting service or repair parts. IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT - ELECTRIC LIFT ACTUATOR KIT 1-800-4-REPAIR • MODEL NUMBER - 917.242440 (1-800-473-7247) • PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. Sears, Roebuck 142176 11.10.93 and Co., Chicago, IL 60684 U.S.A. PRINTED IN U.S.A.
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