Craftsman 917249398 User Manual GRASS CATCHER Manuals And Guides L0305123
CRAFTSMAN Grass Catcher Manual L0305123 CRAFTSMAN Grass Catcher Owner's Manual, CRAFTSMAN Grass Catcher installation guides
User Manual: Craftsman 917249398 917249398 CRAFTSMAN GRASS CATCHER - Manuals and Guides View the owners manual for your CRAFTSMAN GRASS CATCHER #917249398. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GRASS CATCHER Manual
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Owner's Manual JCRIII:TSMIIII° J 38" Mower GRASS CATCHER Model No. 917.249483 and 917.249398 CAUTION: • • • • • Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co., Hoffman Estates, Safety Assembly Operation Customer Responsibilities Repair Parts IL 60179 Visit our Craftsman website:www.sears.com/craftsman SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: I. GENERAL OPERATION • Read, understand, and follow all instructionsin the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of ob ects such as rocks, toys, wire, etc., which could be picked up and thrown by the bade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Donot turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. • • Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn offblades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. • III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • • Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the ridingmower safely enough to protectthemselves and others from serious injury. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container, Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. • II. SLOPE OPERATION Slopes are a major factor related to Ioss-of-contrel and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straightdown the slope. FAILURE • 2 Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper wit h safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. SAFETY RULES Safe Operation Practices for Ride-On I Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Mowers ,_ Look for this symbol to point out important safety pR=cautions. It means CAUTION!!! BECOME ALERT!!t YOUR SAFETY IS INVOLVED. in neutral, you may lose control of CAUTION: the tractor. Do not coast down a hill Before and when backing, look behind and down for small children. & Mow up and down slopes (15 ° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts,or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. CAUTION: In orderwhen to prevent accidental starting setting up,transporting,adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. 3 CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well trained technicians and the proper tools to service or repair this unit. Please road and retain this manual. The instructionswill enable you to assemble and maintain your Grass Catcher properly. Always observe the "SAFETY RULES". LIMITED ONE YEAR WARRANTY ON CRAFTSMAN GRASS CATCHER For one year from the date of purchase, when this grass catcher attachment is maintained according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. This warranty does not cover: • Expendable items which become worn during normal use, such as bags or mower blades. • Repairs necessary because of operator abuse or negligence, includingthe failure to maintain the equipment according to instructions contained in the owner's manual. • Grass catcher attachments used for commercial or rental purposes. Warranty service is available by returning the craftsman grass catcher to the nearest Sears parts and repair center in the United States. This Warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL. 60179 SAFETY RULES ......................................................... 2-3 WARRANTY ................................................................... 4 BAG OF PARTS .......................................................... 5-6 ASSEMBLY ............................................................... 7-11 OPERATION ................................................................ 12 CUSTOMER RESPONSIBILITIES ............................... 13 STORAGE .................................................................... 13 PREPARATION ....................................................... 14-15 REPAIR PARTS ....................................................... 22-23 PARTS ORDERING/SERVICE .................... BACK PAGE 4 KNOW YOUR GRASS CATCHER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR G RASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend wide vision safety mask for over the spectacles or standard safety glasses. UNPACKING CARTON CONTENTS: INSTRUCTIONS • • Remove all parts and packing materials from carton. Fold flaps to insideof carton and turncarton upsidedown on floor of work area. To protect grass catcher cover during assembly place cover upsidedown on overturned carton. • Check carton contents against list. Be sure all parts are there. (2) (2) (1) (1) (1) Container Tops Container Bottoms Upper Chute Lower Chute Support Post (1) Mounting Bracket (1) Cover Assembly (1) Cover Seal (1) Bag of Parts (1) Owner's Manual NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly instructions will identify the group needed for that step. ASSEMBLY LOCATION HARDWARE GROUP SHOWN ACTUAL SIZE "A" 1 © MOWER DECK BAFFLE (1) Bolt 3/8-16 x 1-1/4 GROUP (1) Locknut 3/8-16 "B"J © REAR MOUNTING BRACKET TO DRAW BAR oo,t6/16.10x3/4 (4) Locknut 5/16-18 (4) Shoulder Bolt - Self Tapping GROUP SUPPORT POST TO CONTAINER SUPPORT "C"J © (3) Carriage Bolt 5/16-18 x 3/4 5 (3) Locknut 5/16-18 GROUP "D" I SUPPORT POST TO MOUNTING BRACKET (1) Bracket Support Pin (1) Retainer Spring LOWER CHUTE ASSEMBLY TO MOWER DECK GROUP "E"J (1) Washer 13/32 x 1 x 16 Ga. GROUP CHUTE LATCH ASSEMBLY TO UPPER CHUTE (3) Tubing End Caps (1) Wing Nut "F"] liltltlElllfllllllltltllltltltliltllltltltill I (1) Screw #10 x 1-1/8 ] (1) Spacer, Split #10 (2) Washer 3/16 x 3/4 x 16 Ga. GROUP (1) Nut, Acorn #10 "G"] (1) Rubber Latch CHUTE LATCH ASSEMBLY TO LOWER CHUTE J (1) Screw #10 x 5/8 (1) Washer, Lock #10 6 (1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10 BEFOREYOU STARTTO ASSEMBLE THE GRASS CATCHER Some tractor models may need minor modifications before you can mount the grass catcher to the tractor. Look carefully at the mower deck on your tractor and compare the deck mandrel to the illustrations below. If your mower deck mandrel looks like STYLE "A", your tractor is ready - proceed with the grass catcher assembly. If your mower deck mandrel looks like STYLE "B", go to the PREPARATION section in this manual. DECK MANDREL STYLE "A" PARTS IDENTIFICATION DECK MANDREL STYLE "B" UPPER CHUTE COVER FULL BAGGER INDICATOR GRASS CHUTE LATCH CONTAINERS LOWER CHUTE LOWER CHUTE WING NUT NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position. (1) 3/8" Wrench (1) Drive Ratchet (1) 3" or longer Extension THESE ARE THE TOOLS YOU WILL NEED TO AS- (1)_1/2" Wrench (J) Short Handle SEMBLE YOUR GRASS CATCHER: (2) 9/16" Wrenches (1) 1/2" Socket Phillips Screwdriver (1) 9/16" Deep well Socket CAUTION: • A BEFORE ASSEMBLING GRASS CATCHERTOTRACTOR: Depress clutch/brake pedal fully and set parking brake. Place clutchcontrol in "DISENGAGED" position. Place attachment gearshift/motion lever in neutral (N) position. Turn ignition key "OFF" and remove key. • Make sure the blade and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 7 _._ MOWER DECK BAFFLE Use Hardware - - GROUP(See "A"Fig. 1) • • UPPER CORNER RIBS Raise your tractor mower deck to its highest position, Install the hex bolt, and lecknut through mower deck baffle and tighten securely. UPPER CORNER _-._._'_'_,_ SELF TAPPING RI#BS I" rr_. I (L ">.._'.,_ BOLTS HEX BOLT _ I SHOULDER_ LANCEDTABS TOWARD BOTTOM FIG. 2B BOLTS AND LOCKNUTS (See Fig. 2C) IMPORTANT: ONTRACTORSWITH FUELTANKUNDERTHE SEAT,THE D RAWBAR MUST BE REMOVED FOR INSTALLATION OF MOUNTING BRACKET.TO REMOVE DRAWBAR, REMOVE TWO HEX BOLTS ON BOTH SIDES OF DRAWBAR. MOWER DECK BAFFLE FIG. 1 • REAR MOUNTING BRACKET (See Figs. 2A, 2B & 2C) NOTE: If your tractor already has four (4) shoulder bolts installed on the rear drawbar, simply hang the mounting bracket, lanced tabs towards bottom, on the bolts. Discard hardware group "B" and disregard the remaining Step 2 instructions. Assemble the mounting bracket, lanced tabs towards bottom, using the four smaller inside holes on the drawbar. NOTE: If your tractor drawbar does not have the four correct holes for mounting the bracket, refer to the PREPARATION section of this manual. • • Install the four bolts and Iocknuts as shown and tighten securely. If drawbar was removed from tractor, reassemble to tractor at this time. Tighten securely. A I LOCKNUTS BOLTS / I _L_ _---,_=_-",-_ _"_-" BOLTS ,BOT. S, DES, LANCED TABS TOWARD BOTTOM FIG. 2A _.f- - LANCED TABS TOWARD BOTTOM FIG. 2C If your tractor does not have four (4) shoulder bolts installed on the drawbar, follow the instructions below. Use Hardware - - GROUP "B" Only one set of hardware in GROUP "B" will be used to mount the rear mounting bracket. To determine which set is correct for your tractor, check to see if there are (2) two upper corner ribs on each side of drawbar. If your tractor has the upper corner ribs, use the (4) four self tapping shoulder bolts. If you r tractor does not have the corner ribs, use the set of (4) four bolts and Iocknuts. SELFTAPPING SHOULDER BOLTS (See Fig. 2B) • Using the four formed holes in the drawbar, install the four shoulder bolts as shown and tighten securely. Hang the mounting bracket, lanced tabs towards bottom, 8 on the bolts. COVER SEAL (See Fig. 3) • • No hardware required Align mark on seal with mark at cover opening. Work seal into opening so cover sits between flanges of seal. ALIGNMENT MARKS COVER SEAL _ ( FIG. 3 SUPPORT POST - (See Fig. 4)"C" Use Hardware - GROUP L& BRACKET SUPPORT PIN COVER ASSEMBLY CAUTION: Container support is spring loaded and locked to the cover. Handle cover assembly carefully so as not to unlatch the cover from the container support. " , Rotate cover assembly onto its side as shown. Assemble support post to container support with the three (3) carriage bolts and Iocknuts. Tighten securely. RETAINER SPRING ,/ p CARRIAGE BOLTS SUPPORT POST END CAP SUPPORT POST FIG. 4 LANCEDTABS MOUNTING BRACKET MOUNTINGTOTRACTOR Use Hardware - - GROUP (See "D" Fig. 5) NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting assembly to tractor. • Raise seat on tractor mounted. • With cover closed, lift assembly and place support post inside mounting bracket. Allow assembly to rest on lanced tabs of mounting bracket. Line up holes in mounting bracket with holes in support post and insert bracket support pin. Secure with retainer spring. Unlatch and open cover. Install the three (3) tubing end caps onto container support. Tap each end cap onto container support tubes to seat securely. • • • to allow assembly FIG. 5 to be CONTAINER ASSEMBLY No hardware required • (See Fig. 6) Place bottom half inside of top half, as shown. Place one foot inside bottom half and lift top half to meet bottom half. • Press halves tightly together while lifting top to lock into place as shown. IMPORTANT:BEFORE LOCKINGTHETABS,HOOKED EDGES ON BOTHHALVESMUSTOVERLAPTOFORMSEAL AS SHOWN IN INSET. Repeat for second container. LOWER CHUTE -(See Fig. 8)"E" Use Hardware - GROUP Raise and hold deflector shield in upright position. Slide back edge of chute over rear corner of mower deck and pivot forward. Align slot in lower chute with hex bolt in mower deck baffle and close chute over deck openning. Secure with washer and wing nut. CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation. PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF DEFLECTOR CONTAINER BOTTOM HALF SHIELD WASHER \ MOWER DECK \ LOCKING TAB FIG. 6 WING NUT HEX BOLT FIG. 8 ASSEMBLY CHECK: Squeeze sides of lower half of container and Check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above. CHUTE ASSEMBLY (See Fig.LATCH 9) Use Hardware CONTAINER (See Fig. 7) MOUNTING No hardware required • Assemble latch pin to upper chute, as shown. Press weld nut into rubber latch and assemble rubber latch to )ower chute, as shown. • Tighten all hardware securely. . Install one container to left side first with warning to outside of unit. Install other container to right side. NOTE: Right container should always overlap left container at center support. "F & G" • • #10x1-118 • ° - GROUPS SCREW \\ \ _ _ WASHERS 3/16x3/4x16Ga. _'" ½ SPL,T // )_ / SPACER ACORNNUT Close cover and lock latch handle over center support tube. UPPER CHUTE _ COVER LATCH HANDLE _, _ LATC_ R CONTAINER WARNING LOWER CHUTE CENTER SUPPORT TUBE CONTAINER HANDLE FIG. 7 J WASHER / o\_._LOC_ WAS.ER 3/16 x 3/4 x 16 Ga. CONTAINER WARNING FIG. 9 10 o%X 1 1 f_UPPER CHUTE (See Figs. 10A & lOB) Ii,,# No hardware required • • • Lower mower deck to its lowest cutting position. Assemble upper chute by inserting curved end into hole in back of cover. NOTE: Handle carefully so as not to damage full bag indicator. • Push in and turn upper chute until it is in line with lower chute. • Align the bosses on lower chute with alignment slots on upper chute and slide together. Secure with rubber latch by hooking hole in latch over latch pin. • UPPER FULBAG INDICATOR HANDLE CHUTE COVER LOWER CHUTE FIG. IOA ALIGNMENT SLOTS LATCH PIN RUBBER LATCH BOSSES FIG. lOB 11 LEVEL MOWER DECK No hardware required Be sure deck is properly leveled for best mower performance. See your tractors owner's manual for instructions, TIPS FOR IMPROVED OPERATION: • BAGGING Follow the mower operation instructions in your tractor owner's manual. • When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher. • • Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging. Your bagger is equipped with a full bagger indicator. Movement of the wheel increases as the bags fill. The wheel will be spinning fastest just before the bags fill completely.When the wheel stops, it indicates that the bags are full and the chutes have become clogged. NOTE: To help prevent clogging of chutes, check/empty bags when the wheel is spinningfast. Experience will teach you the best time to empty the bags. Care should be taken not to damage the parts and that the wheel spins freely at the beginning of each use. • If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. Usually this is indicated by the stopped movement of the full bagger indicator. a. Disengage blades, shift into neutral, engage the parking brake and stop the engine. - Raise seat. Unlatch and raise cover. Always run throttle at full speed when bagging. Select a gear low enough to give good mower cutting performance, good quality cut and good bagging performance. NOTE: It may be necessary to overlap width of cut to suit your conditions. • If grass is extremely tall, it should be mowed twice.The first time relatively high, the second time to desired height. Use left hand side of mower for trimming. • Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full: a. Disengage blades, shift into neutral, engage the parking brake and stop the engine. b. Raise seat. Unlatch and raise cover. - Slide out containers and dispose of clippings. - Replace containers, close cover, and latch. b. Unlatch chutes and check for clogging. - Remove all debris in chutes. - Reassemble and latch chutes c. Remove one container at a time by grasping container handles and pulling toward the rear, off of the tube rails. c. Check to insure full bagger indicator has not become clogged. - The air passage hole must be clear of debris. Gently insert a small twig or wire into passageway to clear. d. With the container resting on the ground, close and secure the top of the plastic lawn bag. e. Tip the container on its side and slide the filled bag from the container. f. Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container. g. Repeat for other containers. CAUTION • Do not operate mower with grass catcher partially installed. h. Reinstall containers making sure right container overlaps left container at center supports. j. Close cover and secure latches over center support tubes. • Disengage blades and stop engine before leaving tractor seat to empty containers, unclogging chutes, etc. • Close cover before starting. • Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard. • Do not attempt to vacuum up cans or other potentially hazardous projectiles. 12 GENERAL STORAG E RECOMMENDATIONS When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place. Always observe safety rules when performing any maintenance. • Before each use check for loose fasteners. • Clean unit thoroughly after each use. BLADE A CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • See BLADE CARE instructions in your tractor owner's manual. A CAUTION: BEFORE PERFORMING ANY MAINTENANCE, SERVICE OR ADJUSTMENTS: • Depress clutch brake pedal fully and set parking brake. • Place gearshift/motion control lever in "NEUTRAL" position. Place clutch control in "DISENGAGED" position. • • Turn ignition key to "OFF" position. • Make sure blades and all moving parts have completely stopped. • Disconnect spark plug wire(s) from spark plug(s) and place wire where it cannot come in contact with plug. A CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently checkcomponents and replace with manufacturer's recommended parts, when necessary. 13 CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous combustion which could develop into a fire. CAUTION: • A BEFORE PROCEEDING WITH PREPARATION OFTRACTOR: Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blade and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. NOTE ON SOME MODEL TRACTORS, MINOR MODIFICATIONS MAY BE NECESSARY TO MOUNT YOUR NEW GRASS CATCHER. NOT ALL MODEL TRACTORS WILL NEED THE FOLLOWING MODIFICATIONS. CHECK EACH STEP CAREFULLY TO DETERMINE IF MODIFICATION IS REQUIRED, ONCE YOUR MODEL TRACTOR CONFORMS TO THIS SECTION PROCEED TO ASSEMBLY. To Prepare your Grass Catcher you may need: (1) Heavy Shears or (1) (1) (1) (1) Hand Saw Ruler Drill Motor 9/32" Drill Bit (1) (1) (2) (2) (1) DRILL HOLE (See Fig. 12) IN DECK BAFFLE 11/32" Drill Bit 13/32" Drill Bit 7/16" Wrench 1/2" Wrench 9/16" Wrench On some model tractors, itmay be necessary to drill a hole in the mower deck baffle. If your mower deck baffle does not have a hole drill a 13/32" hole as shown, NOTE: To assist in proper hole location, there is a template in the back of this manual that may be used. A socket wrench set will make assembly easier. Standard wrench sizes are listed. TRIM DEFLECTOR (See Fig. 11) SHIELD DEFLECTOR On some model tractors, it may be necessary to trim the bottom corner of the deflector shield. If your deflector shield is not trimmed, use heavy shears or a hand saw to cut off corner as shown. NOTE: To assist in proper cut off, there is a template in the back of this manual that may be used. DEFLECTOR SHIELD DRILL HOLE CUTLINE FIG. 12 FIG. 11 14 SHIELD DRILL 4 HOLE (See Figs. 13,14BOLT & 15)PA'n'ERN On some model tractors, it may be necessary to drill new holes in drawbar for the mounting bracket. To determine if you need to drill holes in your drawbar, closely look at the illustration below. • • Place the drawbar in a vice or similar locking device. Cut out the 4 hole bolt pattern template from the back of this manual. • • • • Align toD and r_ of template and drawbar. Tape in position. Mark and drill hole #1 only, using a 11/32" drill bit. Assemble mounting bracket to drilled hole in drawbar with one hex bolt and nut from hardware group "B=. NOTE: Mounting bracket must be assembled with lanced tabs to bottom as shown. -C-_ ...... ;I J 2-1/4" HEX BOLT AND NUT DRAWBAR J / L..__ / h . MOUNTING " B.ACNET _ Ii 11 I-- ii Ii ,, I _ i t / J , :,..... ,',; ,: Ii II II Jl ,,, o*Lxe .. FIG. 13 Ii t_ ..... 1-7/16" Your drawbar may or may not have some or all of the holes shown. For the assembly of your new grass catcher only the five holes dimensioned will be used. If your drawbar does not have the five holes in the correct positions continue with this section. • WIRE LOOP MOUNTING HOLE (drill 9/32" if necessary) I IO ,'- I IO " LANCED TABS TO Bo3-rOM • _-PARALLEL FIG. 15 Remove the drawbar by removing the two mounting bolts on each side. Keep hardware for remounting. NOTE: If your tractor has a wire loop mounted to the drawbar, remove it at this time. • Align bracket so it is parallel with right edge of drawbar and tighten securely. Holes in bracket should line up with remaining holes in template. • Using bracket as a template, drill remaining three (3) 11/32" mounting holes. NOTE: Ifyour tractor is equipped with a wire loop, drillnew mounting hole as shown, if necessary. DRAWBAR For ease of assembly mounting bracket should be assembled at this time (refer to "REAR MOU_NTING BRACKET" in ASSEMBLY section of this manual). "i: Remount drawbar to tractor using hardware previously removed. WIRE LOOP Not on all models) NOTE: Failure to reconnect the wire loop connection will result in not being able to start tractor. PROCEED WITH ASSEMBLY INSTRUCTIONS IN THE FRONT OFTHIS MANUAL DRAWBAR MOUNTING BOLTS (bothsides) FIG. 14 15 16 DEFLECTOR TRIM TEMPLATE \ \ USETRIANGLE ABOVE FOR A GUIDETO TRIMMING YOUR DEFLECTOR SHIELD. CUT OUT SHADED AREA AND PLACE ON INSIDE Bo'rroM EDGE OF DEFLECTOR. TRIM DEFLECTOR ALONG DOTTED LINE USING EITHER HEAVY SHEARS OR A HAND SAW. MOWER DECK BAFFLE DRILL TEMPLATE 'I TOP EDGE I ! I I I i I '' R I I II I ! i 1 I -- G . ! I 1-t/4"_ 17 USE TEMPLATE ABOVE FOR A GUIDE TO DRILLING YOUR MOWER DECK BAFFLE. CUT OUT SHADED AREA AND ALIGN WITH TOP, AND RIGHT, EDGE OF BAFFLE. DRILL A 13/32" HOLE AT SPECIFIED LOCATION. 2" 1 18 .................... .. "\ USE THIS SLOT TO AID IN POSITIONING TEMPLATE I I "I II HOLE #1 f _ I USE 11/32" DRILL BIT \ 1.) CUT OUT TEMPLATE. 2.) ALIGN TOP AND RIGHT EDGE OF TEMPLATE AND DRAWBAR. d WIRE LOOP HOLE rkl_W USE 9/32" DRILL BIT"'_ ---i_'_l- I 3.) TAPE IN POSITION. -f 4.) MARK AND DRILL HOLE #1 I I I 5.) ASSEMBLE MOUNTING BRACKET TO DRAWBAR, USE BRACKET AS TEMPLATE FOR REMAINING HOLES. WIRE LOOP HOLE OLD , I I I -\-- \ I I I f r i / i #,i----',iI e"_---'--L- ..... 7".... _-'_ ........... _ ........ "_---_............... _i 20 21 REPAIR PARTS GRASS CATCHER- 2 _ - MODEL NUMBER 917.249483 AND 917.249398 . 4 5 20 10 38 39 12 20 \ 9 15 17 2 2O 21 2 24 33 26 31 \ 27 31 40 41 _ 36 / b," 26 25 18 REPAIR PARTS GRASS Io KEY NO. PART NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 CATCHER- - MODEL NUMBER DESCRIPTION KEY NO. 69180 127533 171061 139569 18021008 130933 87175 19061216 7206J STD541810 STD551110 109808X 2029J 74930620 19131616 73750600 131970 135651 71161010 Nut, Crownlock #10-24 Screen, Cover Cover Asm. (Incl. 3,38,and 39) Chute, Upper Screw, Special #10-14 x 1/2 Full Bagger Indicator Screw, #10-24 x 1-1/8 Washer 3/16 x 3/4 x 16 Ga. Spacer, Split Nut, Acorn #10-;34 Washer, lock #1q Latch, Chute Nut, Weld Bolt, Hex 3/8-16_( 1-1/4 Washer 13/32 x 1 x 16 Ga. Locknut 3/8-16 Chute, Lower Wingnut 3/8-16 Screw #10-24 x 5/8 Truss Head 23 24 25 26 27 28 30 31 32 33 34 35 36 38 39 40 41 -- 132796 133235 Spring, Cover L.H.(black) Spacer, Cover 917.249483 PART NO. 132983 126813X STD541431 4939M STD523107 170053 131137 174083 126919X 128600 127534 183286 129586 130895 155042X431 STD533107 170165 137900 AND 917.249398 DESCRIPTION Spring, Cover R.H. (gray) Post, Support Locknut 5/16 x 18 Spring, Retainer Bolt, Hex 5/16-18 x 3/4 Bracket, Mounting Pin, Support Post Plug, Tubing End Bagger, Frame Pin, Hinge Gasket, Cover Container, Top Container, Bottom Latch Handle, Cover Strip, Reinforcement Carriage Bolt 5/16-18 x 3/4 Shoulder Bolt, Self Tapping Owner's Manual Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. ;_!_i!iiiiii For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) www.sears.com Anytime, day or night (U.S.A. and Canada) www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 • _ ¸•%¸¸ Anytime, day or night (U.S.A. only) www.sears.com ? To purchase a protection or maintenance agreement (Canada) 1-800-827-6655 (u.s_.) agreement (U.S.A.) on a product serviced by Sears: 1-800-361-6665 ? ii !ii (Canada) ? ? r Para pedir servicio de reparacibn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR si (1-888-784-6427) Au Canada pour service en franc,._is: 1-800-LE-FOYER Mc (1-80o-533-6937) www.sears.ca © Sears, Roebuck and Co. ® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / _M Marca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co. ac Marque de commerce / MDMarque d_posee de Sears, Roebuck and Co. 137900 Rev. 6 03.11.03 rad PRINTED IN U.S.A.
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