Craftsman 917249791 User Manual GRASS CATCHER Manuals And Guides L0203200

CRAFTSMAN Grass Catcher Manual L0203200 CRAFTSMAN Grass Catcher Owner's Manual, CRAFTSMAN Grass Catcher installation guides

User Manual: Craftsman 917249791 917249791 CRAFTSMAN GRASS CATCHER - Manuals and Guides View the owners manual for your CRAFTSMAN GRASS CATCHER #917249791. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GRASS CATCHER Manual

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Owner's Manual
JCRIIFTSMI N°J
GRASS CATCHER
42" Mower
Model No.
917.249791
CAUTION:
Read and follow all Safety
Rules and Instructions
before operating this
equipment.
• Safety
• Assembly
•Operation
• Customer Responsibilities
•Repair Parts
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which
could be picked up an_dthrown ..bYthe blade.
Be sureih'e-area is clear of other people before mowing. Stop
machine .if.anyone enters the.area.
Never carry passengers. ......
Do n_ mo_; Jn_rev'erse-unlessabsolutely necessary. Always
look down and__befdre and while backing.
Be aware of the mower discharge direction and do not point
it at anyone:_Do not_operate the -mower without either the
entire grass catcher or the guard.i n place,
Slow down before tu-rning:....
Never leave a runningmachine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the ridingmower safely enough to protect themselves
and others from serious injury.
Keep machine free of grass, leaves or other debris build-up
which can touch hot exhaust /engine parts and bum. Do not
allow the mower deck to plow leaves or other debris which
can cause build-up to occur. Clean any oil or fuel spillage
before operating or storing the machine. Allow machine to
cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. Ifyou cannot back up the slope or ifyou feel
uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you willnot have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if awheel is over the edge
of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
•Donottrytostabilizethemachinebyputtingyourfootonthe
ground.
• DO not use grass catcher on steep slopes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity. Neverassume that children will remain
where you last saw them.
•Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
•Never carry children. They may fall oft and be seriously
injured or interfere with safe machine operation.
•Never allow children to operate the machine.
•Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, orother debits build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts orallow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when
necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
2
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow inreverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and rum machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you willnot have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
&
Look for this symbolto point out impor-
tant safety precautions. It means CAU-
TION!It BECOME ALERTI!! YOUR
SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that ara recommended by and comply
with specifications of the manufactu-
rer of your tractor. Use common
sensewhen towing. Operate onlyat
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause
you to lose control of your tractor.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs, always disconnect sperk plug
wire and place wire where it cannot
contact spark plug.
CONGRATULATIONS onyour purchase of anew Grass Catcher. It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/
department. They have competent, well trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructionswillenable you to assemble and maintain your Grass Catcher properly.
Always observe the "SAFETY RULES".
SAFETY RULES ........................................................ 2-3
ASSEMBLY ................................................................ 5-8
OPERATION .................................................................. 9
CUSTOMER RESPONSIBILITIES .............................. 10
STORAGE ................................................................... 10
WARRANTY ................................................................ 10
REPAIR PARTS ...................................................... 12-13
KNOW YOUR GRASS CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS
CATCH ER. Compare the illustrations with the carton contents to familiadze yourself with the parts before starting the assembly.
Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Check carton contents against list. Besureallpartsare
there.
CARTON CONTENTS:
(2) ContainerTops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute
(1) Support Assembly
(1) Cover Assembly
(4) Shoulder Bolts
PARTS IDENTIFICATION COVER
TOOLS REQUIRED FOR ASSEMBLY
(1) 9/16" Wrench
(4) Shoulder Bolts 5/16 - 18 Self Tapping
UPPER CHUTE
FULL
INDICATOR
LATCH
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
LOWER CHUTE
ATTACHING
STRAPS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor,
in the operator's position.
A
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
iepress clutch/brake pedal fully and set parking brake.
Place gearshift/motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and placewire whereit cannot come in contact with
plug.
BAGGER SUPPORT ASSEMBLY
(See Figs. 1A & 1B)
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear drawbar, simply hang the support
assembly on the bolts. Discard the four (4) shoulder bolts
supplied and go on to Step 2 instructions.
SHOULDER
BOLTS
FIG. 1A
If your tractor does nothave four (4) shoulder bolts installed
on the drawbar, follow the instructionsbelow.
1. Using the four formed holes inthe drawbar, installthe
four shoulder bolts as shown and tighten securely.
2. Hang the support assembly on the bolts.
SUPPORT LF
ASSEMBLY _ l _ TAPPING
SHOULDER
BOLTS
FIG. 1B
TO REMOVE THE SUPPORT ASSEMBLY (See Fig. lC)
1. Pulloutward onthe stop bracket enough to allow support
assembly to be lifted up and away from drawbar.
PULL OUT ON STOP BRACKET TO
REMOVE SUPPORT ASSEMBLY
MOUNTING COVER ASSEMBLY TO
SUPPORT ASSEMBLY (See Fig. 2)
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting cover assembly
to tractor.
1. Position cover assembly on ground behind tractor as
shown.
2. Liftand rotate cover to align cover bracket withsupport
assembly.
3. Slide cover assembly down ontothe support assembly.
COVER
ASSEMBLY
SUPPORT
ASSEMBLY
FIG. 2
FIG. lC 5
CONTAINER ASSEMBLY (See Fig. 3)
No hardware required
1. Place bottom half inside of top half, as shown.
2. Place one footinsidebottom halfand lifttophalf to meet
bottom half.
3. Press halves tightly together while liftingtop to lock into
place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED
EDGES ON BOTH HALVES MUST OVERLAP TO FORM
SEAL AS SHOWN IN INSET.
4. Repeat for second container.
CONTAINER
HALF
CONTAINER
TOP HALF
CONTAINER
BOTTOM
HALF
PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF
LOCKING
TAB
ASSEMBLY CHECK: Squeeze sides of lower half of con-
tainer and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
FIG. 3
CONTAINER MOUNTING (See Fig. 4)
No hardware required
1. Install one container to left side first with warning to
outside of unit. Install other container to rightside.
NOTE: Rightcontainer should always overlap leftcontainer
at center support.
2. Close cover and lock latch handle over center support
tube.
COVER LATCH--
HANDLE
CONTAINER
WARNING
CONTAINER
HANDLE
SUPPORT
TUBE
CONTAINER
WARNING
FIG. 4
6
LOWER CHUTE (See Fig. 5)
No hardware required
1. Lower mower deck to its lowest cutting position.
2. With your right hand, raise and hold deflector shield in
uprightposition.
3. With your left hand, hold lower chute as shown and
position lower rear edge of chute between gauge wheel
bracket tab and mower housing. Align"B"on Iowerchute
extended edge with "B"on mower housing.
4. With your righthand, push firmly onthe Iowerchute until
the extended edge slides underthe deflector shield and
along side the hinge bracket as shown.
NOTE: Do notallow frontedge of lower chute to go insidethe
mower deckopening.
5. With chute inproper position,holdthe chute securely, so
itdoes notmove,while hookingthe rearand frontlatches
to the mower deck.
NOTE: While hookingthe latches, the deflector shield may
try to push the chute away from the mower deck opening. It
is important to holdthe chute in position while hooking the
latches to the mower deck.
•If your tractor is equipped with gauge wheels on the
deck, then itwill be necessary to hookthe rear latchinto
the hole in the R.H. gauge wheel bracket.
CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching lower chute and allow it
to rest on chute while in operation.
OPTIONAL
GAUGE _
WHEEL
AND
BRACKET
EXTENDED EDGE "B"
Must be under deflector shield
and along side the hinge bracket
LOWER REAR EDGE
BETWEEN GAUGE WHEEL
BRACKET TAB AND
MOWER HOUSING
AUGN CHUTE'B"
WITH MOWER"B"
PUSH IN
DEFLECTOR SHIELD
HINGE BRACKET
FIG. 5
©
DEFLECTOR
SHIELD \
©
REAR GAUGE
WHEEL
BRACKET
FRONT
LATCH
WITHREAR
GAUGEWHEELS REAR LATCH REAR LATCH
WITHOUT
GAUGE WHEELS
7
UPPER CHUTE (See Figs. 6A & 6B)
No hardware required
1. Lower mower deck to its lowest cutting position,
2. Assemble upperchute by insertingcurved end into hole
in back of cover.
NOTE: Handle carefully so as not to damage full bag
indicator.
3. Push in and tum upper chute until it is inline with lower
chute.
4. Align the bosses on Iowerchute withalignment slots on
upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over
latch pin.
FULL BAG HANDLE
COVER
FIG. 6A
LOWER
UPPER
CHUTE
ALIGNMENT
SLOT
LATCH PIN
RUBBER
LATCH
BOSSES
FIG. 6B
LEVEL MOWER DECK
No hardware required
Be sure deck is properly leveled for best mower perfor-
mance. See your tractors owner's manual for instructions.
8
TIPS FOR IMPROVED BAGGING OPERATION:
Follow the mower operation instructions in your tractor
owner's manual.
When operating you rgrass catcher on alawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time of
operation may be greater than you will experience with
regular use of your grass catcher.
•Always run throttle at full speed when bagging.
•Select a gear low enough to give good mower cutting
performance, good quality cut and good baggingperfor-
mance.
NOTE: It may be necessary to ovedap width of cutto suit
your conditions.
•Ifgrass is extremely tall, it should be mowed twice. The
first time relatively high, the second time to desired
height.
•Use left hand side of mower for tdmming.
•Plastic trash bags can be inserted inside grass catcher
containers for ease of debds disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
b. Raise seat. Unlatch and raise cover.
c. Removeonecontainer at atime bygrasping contai-
ner handles and pulling toward the rear, off of the
tube rails.
d. With the container restingon the ground, close and
secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the filled bag
from the container.
f. Install a new plastic lawn bag withthe edges of the
bag draped over upper lip of the Container.
g. Repeat for other containers.
h. Reinstall containers making sure right container
overlaps left container at center supports.
j. Close cover and secure latches over center support
tubes.
Avoid cuttingwet grass orinthe morningwhile the dew
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the flow path causing clogging.
•Your bagger isequipped witha full bagger indicator. As
the bags become full, movement of the wheel will slow
down and/or stop, indicatingthat the bags are full orthe
chutes have become clogged.
NOTE" To help prevent clogging of chutes, check/empty
containers when movement of the indicator beginsto slow
down.
• Care shouldbe taken notto damage the full bag indicator
and that the wheel spins freely at the beginning of each
USe.
If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
Usuallythisis indicated bythe stoppedmovement of the
full bagger indicator.
a. Disengage blades, shift into neutral, engage the
parking brake and stopthe engine.
-Raise seat. Unlatch and raise cover.
-Slide out containers and dispose of clippings.
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging.
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Checkto insurefull bagger indicatorhas not become
clogged.
- The air passage hole must be clear of debds.
Gently insert a small twig or wire into passage-
way to clear.
CAUTION
• Do not operate mower with grass catcher
partially installed.
•Disengage blades and stop engine before
leaving tractor seat to empty containers,
unclogging chutes, etc.
•Close cover before starting.
•Disengage mower when crossing driveways
or gravel surfaces and other areas where
thrown objects could be a hazard.
•Do not attempt to vacuum up cans or other
potentially hazardous projectiles.
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any mainte-
nance.
• Before each use check for loose fasteners.
•Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's
manual.
STORAGE
When grasscatcher is to be storedfor aperiod of time, clean
it thoroughly, remove all dirt, grass, leaves, etc. Store in a
clean, dry place.
ACAUTION: Do not leave grass in bagger
containers. Empty containers after each
use and before storing. Failure to do so
may result in spontaneous combustion
which could develop into a fire.
ACAUTION: BEFORE PERFORMING ANY
MAINTENANCE, SERVICE OR ADJUST-
MENTS:
Depress clutch brake pedal fully and set
parking brake.
Place gearshift/motion control lever in
"NEUTRAL" position.
Place clutch control in "DISENGAGED"
position.
Turn ignition key to "OFF" position.
Make sure blades and all moving parts
have completely stopped.
Disconnect spark plugwire(s) from spark
plug(s) and place wire where it cannot
come in contact with plug.
ACAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequently check components
and replace with manufacturer's
recommended parts, when necessary.
LIMITED ONE YEAR WARRANTY ON
CRAFTSMAN GRASS CATCHER
For one year from the date of purchase, when this grass catcher attachment is maintained according to the operating
and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or
workmanship.
This warranty does not cover:
• Expendable items which become worn during normal use, such as bags or mower blades.
• Repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment
according to instructions contained inthe owner's manual.
• Grass catcher attachments used for commercial or rental purposes.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN GRASS CATCHER TO THE NEAREST
SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS. 60179
10
NOTES
11
36
GRASS CATCHER- -MODEL NUMBER 917.249791
91213
14
2/
2\35
20
15
21 \
31
31
31
5
18 20
16
67
16
14
25
8 9
10
15
GRASS CATCHER- -MODEL NUMBER 917.249791
KEY PART
NO. NO.
2 69180
3 127533
4 161312
5 126840
618021008
7130933
887175
9 19061216
10 7206J
11 60867
12 10071000
13 109808X
14 2029J
15 130760
16 130759
18 162803
20 71161010
21 132796
22 133235
23 132983
DESCRIPTION
Nut, Crownlock #10-24
Screen, Cover
CoverAsm. (Incl. 3,38,39)
Chute, Upper
Screw, Special #10-14 x 1/2
Full Bagger Indicator
Screw, #10-24 x 1-1/8
Washer 3/16 x 3/4 x 16 Ca.
Spacer, Split
Nut, Acorn #10-24
Washer, lock
Latch, Chute
Nut, Weld
Latch, Hook
Rubber, Latch
Chute, Lower
Screw #10-24 x 5/8
Spring, Cover L.H. (black)
Spacer, Cover
Spring, Cover R.H. (gray)
KEY PART
NO. NO. DESCRIPTION
24 180923 Support Assembly
25 73800400 Locknut
26 4939M Spring, Retainer
27 72140405 Bolt
28 179745 Bracket, Stop
29 170165 ShoulderBolt
31 174083 Plug, Tubing End
32 179746 Bagger, Frame
33 128600 Pin, Hinge
34 127534 Gasket, Cover
35 129584 Container, Top
26 129586 Container, Bottom
38 130895 Latch Handle, Cover
39 155042X431 Strip, Reinforcement
-- 183233 Owner's Manual
NOTES
14
NOTES
15
Get it fixed, at your home or ourst
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7 a.m.- 5 p.m.,CST, Mon.- Sat. 9 a.m.-8 p.m.EST, M- F,4 p.m.Sat.
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