Craftsman 917250032 User Manual TRACTOR Manuals And Guides L0707017
CRAFTSMAN Lawn, Tractor Manual L0707017 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
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SEAl, S OWNER'S MANUAL MODEL NO. 917.250032 ® 20 HP IC ELECTRIC START 6 SPEED TRANSAXLE GARDEN TRACTOR Caution: Read and follow all Safety Rules and Instruct,ons Before Operating This Equipment • AssembUy • Operation , Customer Responsibilities • Service and Adjustment oRepair Parts Sears, i i ,11,,,111,, Roebuck , ,,I, ,,,, ,,,N and Co., Chicago, i,, ,,,11,,1,1 H,I II, I,,,,HI, IL 60684 U.S.A. A SAFETY Practices RULES for Ride-On Safe Operation & Mowers IMPORTANT; THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDSAND FEETANDTHROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. L GENERAL • Read, understand, and follow all instructions in the manual and on the machine before starting Only a_low responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the 5lade Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers, Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing° Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. • • • • • • • OPERATION III. • Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs.. • Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck. I1o SLOPE Tragic accidents can occur if the operator is not alert to the presence of children, Chitdren are often attracted to the machine and the mowing activity Neverassume that children wilt remain where you last saw them - • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.. Never allow children to operate the machine , Use extra care when approaching blind corners, trees, or other objects that may obscure vision. IV, SERVICE • Use extra care in handling gasoline and other fuels_ They are flammable and vapors are explosive. Use only an approved container. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts tight and keep equipment n good condition° Never tamper with safety devices Check their proper operation regularly. Keep machine free ofgrass leaves, orother debris build-up. Clean el or fuel spillage Allow machine to cool before storing.. • • • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage and deteroration, which could expose moving parts or altow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. • • • • Do not DO NOT: in,, i i, !,,,w ,nil1] wt ............................ tant safety precautions, It means CAUTION!!! BECOME ALERT!!! YOUR Lookforthissymboltopotntoutimpor. SAFETY IS INVOLVED, & Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground.. Do not use grass catcher on steep slopes. shrubs, Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles, Use slow speed, Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care wilh grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slowand gradual make sudden changes in speed or direct{on. • Before and when backing, look behind and down for small children, OPERATION • • • = DO: • Keep children out of the mowing area end under the watchful care of another responsible adulto Be alert and turn machine off if children enter the area. • Slopes are a major factor related to toss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution.. If you cannot back up the slope or if you feel uneasy on it, do not mow it • • • CHILDREN ul,, CAUTION: H,l,, H , nl i ............ ALways disconnect spark contact spark plug in order to prevent plug wire and place wire where it cannot accidental starting when setting up, transporting, adjusting or making repairs. v , ,,n, I I"MI' Inl,I i hi' I II PRODUCT CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance SPECIFICATIONS HORSEPOWER: 20 0 GASOLINE CAPACITY: 3 5 GALLONS UNLEADED REGULAR OIL (3 8 PINTS w/Filter) (35 PINTS w/o FILTER) SAE 30 (above 32°F) 5W-30 (below 32"F) Please read and retain this manual, The instructions will SPARK PLUG (GAP,025 IN ): CHAMPION RS14YC enable you to assemble and maintain your tractor properly, Always observe the 'SAFETY RULES. VALVE CLEARANCE: INTAKE 005 EXHAUST 013 Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We nave competent, wetl4rained technicians and the proper tools to service or repair this tractor. MODEL NUMBER 917.250032 GROUND SPEED: SERIAL NUMBER 1st 2rid 3rd Rev, IN, IN. (MPH): LO HI 8 18 14 34 2_4 55 ,9 2.1 DATEOF PURCHASE THE MODELAND SERIALNUMBERS ON A PLATE UNDER THE SEAT, WtLL BE FOUND YOU SHOULD RECORD BOTH SERIALNUMBERAND DATE OF PURCHASE AND KEEP tN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE NON-DETERGENT SAE30 (ISO 100) TIRE PRESSURE: FRONT: REAR: CHARGING 20 AMPS @ 3600 RPM SYSTEM: BLADE BOLT TORQUE: AGREEMENT A Sears maintenance agreement is available on this product. Contact your nearest Sears store for details, CUSTOMER TRANSAXLE OIL (4 QUARTS CAPACITY) Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your unit. • Follow the instructions under "Customer Responsibilities" and "Storage" sections of this manual, LIMITED TWO YEAR WARRANTY 30-35 FT LBS WARNING', This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator RESPONSIBILITIES • t4 PSI 10 PSt In the state of California the above is required by law (_Section 4442 of the California Public Resources Code)° Other states may have similar laws. Federal laws apply on federal tands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PAR-IS section of this manual). ON ELECTRIC START RIDING EQUIPMENT For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanshiF This Warranty does not cover: • • Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts, Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipme.ntaccording to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes, FULL 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge,, WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODLJCT1SIN USE IN THE UNITED STATES,, This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state, SEARS, ROEBUCK AND CO., DI731CR-W SEARS TOWER, CHICAGO, IL 60684 ....... urn, 3 TABLE OF CONTENTS SAFE'rf RULES ............................................................ 2 OPERATION ........................................................... 10-12 PRODUCT SPECIFICATIONS ....................................... 3 MAINTENANCE SCHEDULE ...................................... 13 SERVICE AND ADJUSTMENTS ............................ 17-20 CU STOMER R ESPONSIBILtTtES ..................... 3, 13-16 WARRANTY ................................................................... 3 STORAGE ,.. ................................................................ 21 TABLE OF CONTENTS ................................................. 4 TROU BLESHOOTING ............................................ 22-23 INDEX ............................................................................. 4 REPAIR PARTS - TRACTOR ................................. 25-39 TRACTOR ACCESSORIES ........................................... 5 REPAIR PARTS - ENGINE ..................................... 40.49 PARTS ORDERING/SERVICE ................... BACK PAGE ASSEMBLY ................................................................ 7-9 INDEX A E Accessories Adjustments; Attachment Lift Spring ....................19 Brake ........................................................ 17 Carburetor ............................................... 20 Clutch .................................................17 Throttle Control Cable ......................... 20 Toe-In ................................................... 18 Air Filter, Engtne 16 Air Screen, Engine 16 Assembly .................................................... 7-9 P Electrical: Parking Brake .................................... 10-11 Interlocks and Relays .................. lg Parts Bag .......................................................... 6 Schematic ......................................... 25 Parts, Replacement/Repair ............. 25-49 Widng Diagram 26 Product Specifications ................................3 Engine: R Air Filter .......................................... 16 Air Filter Foam Pre-Oleaner ..........16 Repair Parts ........................................25-49 Air Screen ............................................. 16 S Cooling Fins, Engine 16 Safety Rulee ............................................. 2 Oil Change ........................................t 5 Seat ........................................................... 8 Oil Level 12,15 Service and Adjustments ................ 17-20 B OilType ................................................ 15 Attachment Lift Spring ................. 19 Battery: Preparation ....................................... ...12 Carburetor ....................................... 20 Charging ..............................................8 Repair Parts ............................ 40.49 Clutch ............................................... 17 Cleaning .................................................. 14 Starting ..................................................... 12 Fuse Installation ............................................... 9 Storage ...............................................21 Hood Removal/Installation ...........20 F Levels ................................................. 8,14 Motion Drive Belt Preparation ........................................ 8 Filter: RemovallReplaeement .............18 Starting with Weak Battery .............19 Air Filter ............................................... 16 Tire Care ..................................... 8,19 Air Filter Foam Pre-Cleaner ......... 16 Storage ................................................. 21 Toe-In ............................................. 18 Terminals ......................................... 14 Fuel ................................................. 16 Slope Guide Sheet .................................5t Belt: O11 16 Spark Plugs ............................................. !6 Motion Drive Fuel: Speclfications ................................................ 3 Removal/Replacement ............ 18 Type 12 Starting the Engine ................................. t2 Brake Adjustment ........................................ 1'7 Storage ...............................................21 Steering Wheel .................................. 7,18 C Fuse ............................................................... 1g Stopping the Tractor .............................. 11 H Carburetor Adjustment ...........................20 Storage ................................................... 21 Clutch Adjustment Hood Removal/Installation ......................20 T Controls, Tractor .................................... 10 I Throttle Controt Cable Customer Responsibititles ...............13-16 Indicator Lights ..................................... 12 Adjustment ........................................2C Engine: L Tires ........................................................ 8,1£ Air Filter .........................................16 Lubrication Chart .....................................13 Air Filter Foam Pro-Cleaner .... 16 Trouble Shooting Chaff ....................22-2,_ ................ ............................. ....... 5 ............................... ...... .............................. .................... ............................................. ............................... ..................................................... I 9 ......................................................... ........................................................ ..................................... l 7 M Air Screen, Engine ......................... 16 Maintenance Schedule .......................... 13 Battery ..........................................14 Muffler ...................................................... 16 CoolingFins,Engine ..................... 16 Spark Arrestor ...............................3,30 Engine Oil 15 O Fuel Filter 16 Oil: Spark Plugs ................................ 16 Tractor: Cold Weather Conditions ....... 12,15 Filter ....................................................... 16 Lubrication Chart ........................... 13 Maintenance Schedule ..............13 Engine ............................................. 15 Storage ............................................. 21 Tire Care "Transaxle ...................................... 14 Operation Options: Accessories ........................................5 Spark Arrester 3,30 ......................................... ........................................ ....................................... 8,19 ........................................... 1 ................................ 4 0--t 2 Transaxle: Oil Level .............................................1_ Repair Parts .................................36-3"; W Warranty .................................................. ..... Wiring Diagram ............................................. 2_ Wiring Schematic ........................................ 2._ ACOESSORBES AN ,,t i J i ATTACHMENTS i These accessories and attachments were available when the tractor was purchased They are also available at most Sears retail outlets, catalog and service centers.. Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE SPARK PLUG MAINTENANCE MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor, you_ This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments attaching and detaching Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be availabte or fit your model. Contact your nearest Sears store for the tractor. do not require additiona_ hitches or conversion kits (those that do are indicated) and are designed for easy TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in alt temperatures, durable, stain]tear/puncture resistant, will not shrink or stretch). (Catalog only) LAWN SWEEPERS iet you collect grass cIippings and leaves LAWN VACS for powerful co]fection of heavy grass clippings and leaves, Wand attachment to pick up debris in hard-to.reach places, CARTS make hauling easy, Variety of sizes available, ROLLER for smoother lawn surface. 36-inch wide, 18-inch dlameter water-tight drum holds up to 390 lbs. of weight,. Rounded edges prevent harm to turf, Adjustable scraper automatically cleans drum. TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue_ Chaimdrive transmission. Six 11-inch diameter one piece heat-treated steel tines Tills 30-inch path (Requires sleeve hitch.) TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard, or garden tractor.. Simply hook up to the tractor drawbar and go! DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease.. Spring trip for snow removal on uneven pavement; built-in float for b}ade to fot_ow ground contour. Reversible, replaceable scraper bar. (Use with tire chains, wheel weights or rear drawbar weight.) SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also usefut for granular deicers and sand, CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath, 24 hardened steel coring tips. 150 Ib, capacity weight tray_ AERATOR promotes deep root growth for a healthy lawn, Tapered 2 54nch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to _et moisture soak in, MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth, Useful to prepare bare areas for seeding, Available for front or rear mounting. SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying, Wand has adjustable spray pattern, For applying herbicides, insecticides, fungicides, and liquid fertilizers° FRONT END LOADER system includes double wide rear tires, rear weight box, and hydraulically operated 5.26 cu..ft, bucket (Catatog onlyo) R EAR BLADE is42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading Reverses for snow plowing. (Requires sleeve hitch.) SLEEVE CULTIVATOR is 43 inches wide° Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps., Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional accessory for cultivator: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjustment controls depth, 3-position yoke sets width. Heavy steel landslide for straight furrowing.. (Requires sleeve hitch.) DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide_ Can hook 2 units in tandem (Requires sleeve hitch.) SNOWTHROWER has 40-inch swath,, Drum-type auger handles powdery and weUheavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight.) TIRE CHAINS are heavy duty; closely spaced extra4arge cross links give smooth ride, outstanding traction,, WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy material& (55 tbs each ) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ADS plastic top; clear plastlc windshield offers 360 degree visibility,, Hinged metal doors with catch, Keeps operator warm and dry,. Remove vinyl and windshields for use as sun protector in summer (Catalog only) Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top, (Catalog only,,) WEIGHT BRACKET for drawbar for snow removal applicationsCan be mounted on front of tractor for plowing applications. Uses (1) 55 lb,. weight_ SLEEVE HITCH for use with master lift system,, couples/uncouples 5 Single pin Parts Bag contents Parts packed separately in carton shown full size i ,, i= i,i ,,i,,, i ,,i ....,,,,,,,,, , ,,i O I Seat (t) Shoutder Bolt 5/16-1B Battery acid (1) Knob Steering Wheel Battery I (l) Washer 17/32 x I-3/16 x 12 Gauge Parts Bag Owner's Manual Parts bag contents not shown full size (2) Hex Bolts 1/4-20 x 3/4 @ ! ____ (2) Keys Wheel Steering Insert __ (2) Hex Nuts 1/4-20 (2) Battery Carriage (2) Washers Bolts 1/4-20 x 7-1/2 9/32 x 5/8 x 16 Ga,, Terminal Guard (2) Lock Washers ,N,,,,,, ,,11=1 t/4 ......... / , t (2) Wing Nuts 1/4-20 15 = Slope Sheet f Battery Caps and Instructions ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wilt make assembly easier. Standard wrench sizes are listed (2) 7/16" wrenches (1) Adjustable wrench _ STEERING _,....- WHEEL INSERT (t) Tire pressure gauge (t) Utility knife LOCK WASHER When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). ,_ HEX BOLT PLAT WASHER TO REMOVE TRACTOR FROM CARTON UNPACK * . . Remove all accessible loose parts from carton (See page 6) Cut along dotted lines on the carton, from top to bottom, ail four corners of carton and lay panels fiat, Check for any additional loose parts or cartons and remove ATTACH • • * • , CARTON STEERING WHEEL STEERING (See Fig. 1) Remove hex bolt, lock washer and large fiat washer from steering shaft, Position front wheels of the tractor so they are pointing straight forward Position steering wheel so cross bars are horizontal (left to right) andslide onto adapter, Secure steering wheel to steering shaft with hex bolt lock washer and large flat washer previously removed Tighten securely Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill, BEFORE ROLLING TRACTOR SHAFT FIG. 1 CLUTCH/BRAKE PEDAL OFF SKID IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR iS TO ROLL OFF SKID (See Fig. 2) , , , Release parking brake by depressing clutch/brake pedal. Place gearshift lever in "NEUTRAL" position. Roll tractor backwards off skid. PARKING BRAKE LEVER FIG. 2 7 HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 4) PREPARE Adjust seat before tightening adjustment knob,, BATTERY (See Fig, 3) • Remove cardboard packing on seat pan. CAUTION: Wear eye and face shield. • Place seat on pan and assemble shoulder bolt, Wash hands or clothing immediately if accidentallyin contact with battery acid. • Assembte adjustment knob, Iockwasher and flat washer loosely Do not tighten_ • Tighten shoulder bolt securely. . Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal aU the way down. • Get off seat without moving its adjusted position° • Raise seat and tighten adjustment knob securely. ,ll i H ",, I I IllL H .............. battery Do not acid smoke. are explosive. Fumes from charged Read the instructions included with the batteryvent caps. Alwaysweargloves, clothing and goggles to protect your hands, skin and eyes. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wil! extend its life, • See instructions packed with vent caps in parts bag. • Fitl battery with acid Fill each cell until it reaches the bottom of the vent wells Do not overfill_ • Allow battery to stand and settle for at least thirty minutes_ After standing, check the level of acid. If below the vent wells, add more acid untii the correct level is reached SEAT SEAT PAN SHOULDER BOLT While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT tS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LiFE FLAT WASHER • Charge battery at a rate of 6 amperes for 1 hour. Use a 12 vott battery charger. Observe all safety precautions required for battery charging • Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or iron free water • Install the vent caps to cover the vent wells, Wash the top of the battery with water to remove any acid, then w_pe dry. • Check battery case for leakage to make sure that no damage has occurred in handling. • • Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container, Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming, CHECK BRAKE SYSTEM • ADJUSTMENT KNOB FIG. 4 CHECK The tires on your tractor were overinflated at the factory fo shipping purposes, Correct tire pressure is important fo best cutting performance_ Reduce tire pressure to PSi shown in "PRODUC" SPECIFICATIONS" on page 3 of this manual, After you learn how to operate your tractor, check to set that the brake is properly adjusted, See 'TO ADJUS BRAKE in the Service and Adjustments section of thi manual. Fellow instructions on how to install battery CUT AWAY VIEW TIRE PRESSURE VENT CAP VENT WELL BATTERY CELL ACID LEVEL FIG. 3 8 TERMINAL A CAUTION: Do not short battery terminals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Raise hood. • Make sure d rain tube is fastened to drain hole in battery tray and battery tray is positioned in hole of battery support, BATTERY BOLT CAPS BATTERY TRAY FiG. 6 • Place battery in plastic tray, battery terminals to front of tractor. • First connect RED battery cable to positive (+) battery terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely, • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut, Tighten securely, • Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads° • Position terminal guard over the battery as shown, lower bolts into key holes and slide square shatts of bolts into slots of key holes. J' All assembly instructions have been completed ,/ No remaining loose parts in carton , Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support. ,/ Battery is properly prepared and charged, hour at 6 amps), , Be sure terminal access doors are closed. €" Seat is adjusted comfortably and tightened securely. ,/'CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST. Use terminal access doors for: , Inspection for secure connections (to tighten hardware). , Inspection for corrosion_ • Testing battery. • Jumping (if required). • Periodic charging. (Minimum 1 €" Ail tires are properly inflated. (For shipping purposes, the tires were over-inflated at the factory)r €" Be sure mower deck is properly leveled side-to-side/ front°to-rear for best cutting results. (Tires must be properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers, €" Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: FLAT WASHER (NEGATIVE) BLACKCABLE "';,._r_. v" Engine oil is at proper level #" Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls-their location and function. Operate them before you start the engine. ,/ f% DRAIN TUBE FLAT WASHER ,/ FIG. 5 9 Be sure brake system is in safe operating condition. KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustmentSr Save this manual for future reference, UGHT SWITCH LIFT SWITCH ATTACHMENT CLUTCH SWITCH ,THROTTLE INDICATOR CONTROL LIGHTS HOUR METER CLUTCH/BRAKE PEDAL IGNITION SWITCH PARKING HEIGHT ADJUSTMENT KNOB GEARSHIFT BRAKE LEVER RANGE SHIFT LEVER FIG. 7 Sears tractors conform to the safety standards of the American National Standards Institute, ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor_ LIFT SWITCH _ Used to raise and lower mower deck or other attachments mounted to your tractor, ignition switch must be on to operate this switch. HOUR METER - indicates hours of operation. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine, HEIGHTADJUSTMENT KNOB- Used to adjust the mower heighL GEARSHIFT LEVER: Selects the speed and direction of tractor, THROTTLE CONTROLUsed to control engine speed. RANGE SHIFT LEVER - Allows "Hi" or 'LO" speed for all forward and reverse gears. IGNITION SWITCH - Used to start and stop the engine. INDICATOR LIGHTS - Indicates clutch/brake pedal engagement, attachment engagement, battery charging (+) or discharging (-), and low oil pressure, LIGHT SWITCH - Turns the headlights on and off, PARKING BRAKE LEVER - Locks clutch!brake pedal into the brake position° CHOKE CONTROL - Used when starting a cold engine° 10 ..... ....._ . ......... .. =.....=...,, ........ =, ..... , OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while moving. We recommend wide vision safety mask for over the spectacles or standard safety glasses, HOW TO USE; YOUR TRACTOR TO USE CHOKE TO SET PARKBNG Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. BRAKE (See Fig. 8) • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position° Make sure parking brake will hold tractor secure. CLUTCH/BRAKE PEDAL "BRAKE" ATTACHMENT CLUTCH SWITCH - CONTROL To engage choke control, pull knob out knob in to disengage_ TO USE THROTTLE / CONTROL CONTROL Slowly push (See Fig• 8) Always operate engine at full throttle. . Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow. • Full throttle offers the best mower performance. TO MOVE FORWARD POSITIO (See Fig. 8) AND BACKWARD (See Fig. 8) The direction and speed of movement is controlled by the gearshift lever. GEARSHIFT \ t KEY * Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position° • Move gearshift and range shift levers to desired position, • Slowly release clutch/brake pedal to start movement_ IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO OPERATE FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • Move attachment position_ GROUND DRIVE- i Depress clutch/brake pedal into full "BRAKE" position. • Move gearshift lever to "NEUTRAL" position. Move throttle control to 'SLOW"position. • Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent unauthorized use. • Never use choke to stop engine. NOTE; Under certain conditions when tractor is standing idle with engine running, hot engine exhaust gasses may sause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass covered areas°. l& pletely, as described above, before leavIng the operator's to empty CAUTION; Always posttion; stop tractor comgrass catcher, etc. hills with slopes greater than 15 ° and CAUTION; not drive up or down do not drive Do across any slope. Choose the slowest speed before starting up or down hiIIs° • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control to slower position_ • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • • Move gearshift lever to "NEUTRAL" position,, To restart movement, move gearshift lever to 1st gear and range shift lever to "LO" position. Be sure you have allowed room for tractor to roll slightly as you restart movement_ • Slowly release parking brake and clutch/brake • Make all turns slowly, ENGINE • ........................ I • clutch switch to "DISENGAGED" . ON HILLS pedal, TO TRANSPORT - Raise attachment lift control to highest position, - When pushing or towing your tractor, be su re gearshift lever is in "NEUTRAL" position, 11 * Do not push tractor at more than five (5) MPHo OPERATION ]BEFORE STARTING CHECK ENGINE THE ENGUNE OiL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with unit on level ground. ° Remove dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. DEPRESS FOOT •Indicates you must depress clutch/brake pedal fully to start tractor. PEDAL • Indicates you must disengage attachment clutch control to start tractor, For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART' in the Customer Responsibilities section of this manual)_ . LIGHTS Located on the dash of your tractor, these lights alert you to necessary steps required to start your unit or, while tractor is running, alerts you to a serious problem which requires immediate attention (See Fig. 9) ° . INDICATOR DIBENGAGE A'I_ACHM_f To change engine oil, see the Customer Responsibilities section in this manual BATTERY DISCHARGtNG CHECK OIL ENGINE OIL FILLER CAP & DIPSTICK • Indicates a drop in battery voltage, Increase throttle speed and/or check battery and wiring (See the Customer Responsibilities and Trouble Shooting sections in this manual). - Indicates low oit pressure in your engine Light should come on when engine is not running and key switch is in "ON" position This is a test to be sure light is working and a reminder to always check oil level before starting engine IF CHECK OIL LIGHT COMES ON WHILE IMPORTANT: THE ENGINE IS RUNNING, SHUT OFF ENGINE IMMEDIATELY AND CHECK FOR CAUSE OR SERIOUS ENGINE DAMAGE WILL OCCUR. STARTING FIG. 9 ADD GASOLINE • Fill fuel tank Use fresh, clean, regular unleaded gasoiine (Useof leaded gasolinewilIincreasecarbon and lead oxide deposits and reduce valve life). IMPORTANT= WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur filler neck. Do not overfill. Wipe offany CAUTION: bottom of gas spilled oil or Fill fuel.to Do not store, spilltank or use gasoline near an open flame. i ,HH H InlHH I'"!_ HH I' (See Fig.13) When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine. I I 'IUU,U - Depress the clutch/brake brake pedal and set the parking . Place gearshift lever in "NEUTRAL" position . Move attachment clutch to "DISENGAGED" . Pull choke control out to "CHOKE"position for cold engine start For warm eng{ne start do not use choke control • Move throttle control to midway between "FAST" and "SLOW" positions . Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again • When engine starts, slowly push choke control in • Move throttle control to "FAST" position, • Allow engine to warm up for a few minutes before en_aging clutch/brake pedal or attachment clutch sw_tch position. NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR in the Service and Adjustments section of this manual, instals mower or remove front mower CAUTION: the tractor, suspension Before bracket driving and suspension arms. 12 CUSTOMER RESPONSmB LmES ............. i u, uu FILL,. DATES AS YOU COMPLETE [ REGULAR SERVICE LO_'_ _"_Z_,'_'/_4,,_" ............... ........ check Brake O;erati0n "_ Check Tire Pressure _ T Check for Loose Fasteners ....... $##. R SharPen!Replac e Mower Blades A Lubrication Chart ' _'-'_,_-_-"_ __O_,-r_, _ _ '4_j/" _"__v4_ _ , , ......... _ ........ ! 6_'41 ...... _ ..Check Battery Level/Recharge I $f 0 Ctean Battery and Terminals V' "Check Transmission [ _ T R ,,r, r" r_.... _I:.Hy!L;IU,_/r'_ COoling ..... .......... . ._#' V p ......... Adjust Blade Belt(s) Tension V'5 Adjust Motion Drive Bert(s) Tension Ks V' €.h.eck Engine Oil Level ...... .... .................................... e,' Change Engine Oil Clean Air Filter NE Clean Air Screen G Inspect Muffler/Spark Arrestor i Replace Oil Filter (If equipped) N clean Engine Cooling Fins Replace Spark Plug --_ . , ,,,,, v' , ........ ............ ................ ;: { ! Replace Air Filter Paper Cartr.i.d.g.e. Replace Fuel Filter 1 - Change more often when operating under a heavy toad or tr_ high ambient 2 - Service more oNen when operating in dirtyor dusty conditions GENERAL temperatures Some adjustments will need to be made properly maintain your tractor LUBRICATION periodically (_)TIE (_ SPINDLE ZERK -_ CHART ROD BALL JOINTS _ _-- (_) FRONT WHEEL "___:._-::_.¢W BEARINGZERK FRONT WHEEL (_) "_" 1 Z"'t_!:.:?"'_ (_) STEERING ..... Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear A new spark plug and clean air filter assure proper airfuei mixture and help your engine run better and last longer. ._ _-;_; BEARINGZERK _ _"_.._ 1 I I EACH USE . Check engine oil level • Check brake operation, • • Check tire pressure. Check for loose fasteners, SP|NDLE ZERK (_) to AI_ adjustments in the Service and Adjustments section of this manual should be checked at _east once each season. BEFORE 3 - If equipped with oil filleq change oll every 50 hours 4 • Replace btades more often when mowing tn sandy soil 5 - ff equipped with adjustable system, RECOMiVIENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain tractor as instructed in this manual, ° tv' ., ,,,, ,,,..... TRANSAXLE FLU,D _J _ili. [ " l L._J L_J _,. (_) SAE 30 MOTOR OIL API - SG IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATfNG BEARINGS, tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY (_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES (_) SPRAY SILICONE LUBRICANT 13 '*ENGINE" SECTION (MOVE BOOTS TO LUBRICATE) CUSTOM RESPONS BILITIES TRACTOR BATTERY Always observe safety rules when performing any maintenance. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life. BRAKE . Acid solution levee in each battery cel! should be even with bottoms of vent wells. Add only distilled or ironfree water if necessary, Do not overfill. • • • Keep battery and terminals clean. Keep battery botts tight. Keep vent caps tight and small vent holes in caps open. • Recharge at 6 amperes for '1 hour. OPERATION If tractor requires more than six (6)feet stopping distance at high speed in highest gear, then brake must be adjusted. (See TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS' on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,. • (See Fig. 11) CUT AWAY VIEW _ _ ..... j VENT CAP VENT " Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BATTERY CHECK TRANSAXLE OIL LEVEL LEVEL (See Fig. 10) • Block up rear axle securely or use a tractor jack, • Remove left rear wheel by removing hub bolts. • Remove filler plug from transaxle Oil level must be even with plug threads, if necessary, fill with SAE 30 non-detergent oil API-SG. Replace filler plug, Reassemble wheel to hub, • FIG. 11 TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. * Remove terminal guard. • Disconnect BLACK battery cable first then RED bat.. tery cable and remove battery from tractor. , Wash battery with solution of four tablespoons of baking soda to one pal!on of water. Be careful notto get the soda solution into the cells. TRANSAXLE FILLER PLUG O - • , O • , Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See "iNSTALL BATTERY" in the Assembly section of this manual). V- BELTS Check V-Belts for deterioration and wear after 100 hours of operation. Replace if necessary. The belts are not adjustableo Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. FIG. 10 14 PO LRTHES ,in ENGINE LUBRICATION On}y use high quality detergent oil rated with API service classification SG, Select the oil's SAE viscosity grade according to your expected operating temperature. RECOMMENDED SAE VISCOSITY GRADES ENGINE OIL FILLER & DIPSTICK _F -20 ° 0° 32 ° 609 80 ° 100° _C -29 _ q8 ° 0° 16 _ 27 _ 38" NOTE: Although multi-viscosity oils (5W30, 10W30 etc, improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Checkyour engine oil levelmorefrequentlyto avoid possible engine damage from running low on oil FIG. 12 OIL DRAIN PLUG Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (5) hours of continuous use. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OiL (See Figs. 12 and 13) Determine temperature range expected before oil change, All oil must meet API service classification SG. ' Be sure tractor is on level surface. • • • FIG, 13 CLEAN Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill dipstick. enter the engine when changing oil.. Remove drain plug. • After oil has drained completely, replace oil drain plug CLEAN ENGINE (See Fig. 14) and tighten securely. • Do not overfill. For approximate capacity see "PRODUCT manual. • SPECIFICATIONS" on page 3 of this Use gauge on oil fill dipstick for checking level. Be CLEAN ENGINE COOUNG FINS sure dipstick cap is tightened securely for accurate reading. COOLING FINS Remove any dust, dirt or oi! from engine cooling fins to prevent engine damage from overheating° Air guide covers must be removed. Remove side panels and hood (See TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual. Refill engine with oil through oil fill dipstick tube. Pour slowly. (See Fig. 14) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Be careful not to allow dirt to • AIR SCREEN HEAT SHIELD Keep oil at "FULL" line on dipstick AIR SCREEN AIR GUIDE COVER (BOTH ,SIDES) FIG, 14 15 ...... 1... i.ll-iT,, ........................ . ...i.1.. CUSTOMER _:_ .i....li AIR FILTER FOAM i.,,,,t 1.1.= . .i..._ .... i RESPONSiBiLiTIES . .,i,, .................. ,,i., PRE-CLEANER ENGINE .. '"!ll' ",1 OIL FILTER (See Fig. 16) Replace the engine oil filter every season or every other oil change if the tractor is used for more than 100 hours in one year. (See Fig. 15) Your engine will not run properly and may be damaged by using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of operation, more often if tractor is used in very dusty, dirty conditions, • Remove cover knob and cover, • Unscrew old filter by turning counterclockwise, suitable container to catch oi!. • Apply a thin coating of new engine oil to rubber gasket on replacement oil filter. . Install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 3/4 turn. NOTE: Do not attempt to clean or oil the paper cartridge. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions • Fill crankcase with new oi! (See"TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual, Wash foam pre-cleaner in liquid detergent and water, Wrap foam pre-cleaner in cloth and squeeze dry Lightly coat foam pre-cleaner with clean engine oil. Squeeze in towel to remove excess oil. Do not saturate Install foam pre-cleaner over paper cartridge Reassemble element cover, wing nut, and rubber spacer. Reassemble cover and screw down tight, • Start engine and check for oil leaks. Correct any leaks before placing engine into full operation_ • Remove rubber spacer, wing nut, and element cover. . Remove foam pre-cleaner cartridge • • • • • by sliding it off the paper % j Use a OIL FILTER COVER FIG, 16 IN-LINE 3BER SPACER WING NUT FUEL FILTER (See Fig. 17) Fuel fiiter should be replaced once each season, If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required, ELEMENT COVER FOAM PRE-CLEANER • With engine cool, remove filter and phJg fuel line sections, • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned_ • Immediately wipe up any spilled gasoline. _=...._-.-CARTRIDGE BODY FIG. 15 MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage FIG, 17 CLEANING SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first, Spark plug type and gap setting is shown in "PRODUCT _PECIFICATIONS on page 3 of this manual • Clean engine, battery, seat, finish, etc, of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc_ • Protect painted surfaces with automotive type wax, We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out° Water in engine can result in a shortened engine life. !6 SERVICE AND ADJUSTMENTS ............. _ CAUTION: ,H,, .................. ,,'H.!. . BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake • •. • • Place attachment clutch in "DISENGAGED" position, Place Ignition gearshiftkey lever in "NEUTRAL" Turn "OFF" and remove position. key. ...... Make sure the blades ana all moving parts nave compJetefy stoppea, Disconnect spark plug wire from spark plug and place wire where it cannot come In contact with plugo =,,,,,= ....=r ..... TO ADJUST ATTACHMENT (See Fig. 18) ,',', =, pedal fully and set parking brake. ,,,,, , ' , ,u ,,,,.... HH,,H CLUTCH ,," .... TO ADJUST ='"' " BRAKE (See Figs. 19 and 20) Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear so the mower blades wilt not stop as recommended. Adjustments should be made by an authorized service technician. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted • Remove four (4) hexwasher head tapping screwsfrom shift cover plate located on top of tractor frame. Remove the cover plate, , Make sure attachment clutch and ignition switches are in the "OFF" position Adjust the three nylon Iocknuts until the space between clutch plate and rotor measures O12 inches at all three • , Loosen jam nut (A) on brake rod (B) at clevis (C) (Fig. 21). tf you find it difficult to loosen jam nut (A), remove cover plate in L.H frame rail. s_ot locations cut inside of brake plate NOTE: After installing a new electric clutch, run tractor at full throttle, and engage and disengage electric clutch 10 cycles to wear in clutch plate. • Rotate brake rod (B) counterclockwise, turning brake rod out of clevis (C) four (4) to six (6) turns. • Start tractor with transaxle in "N" (NEUTRAL) position. Depress clutch/brake pedal to the point where the belt stops moving. Hold clutch/brake pedal in position by engaging parking brake. If belt begins to move after ROTOR CLUTCHPLATE next notch on parking brake. • 2" __ Shut engine off Rotate brake rod (B) clockwise by hand, turning brake rod into clevis (C) until tight Tighten jam nut (A) on brake rod (B) at clevis (C) engaging parking brake, depress clutch/brake pedal to If cover plate in LH replaced. _'-____" __ NYLON LOCKNUT (3) "_( " rail was removed it should be SHIFT COVER PLATE Rei_sta" shift c°ver p'ate and f°ur 14)m°unting screws BRAKE PLATE FIG. 18 FIG, !9 A _ _ c FIG. 20 17 .... TO REPLACE MOTION Figs. 21 and 22) =,=,= , =....... TO ADJUST DRIVE BELT (See i,,, STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual, Park the tractor on level surface, Engage parking brake. For ease of service there is a belt installation guide decal on bottom side of left footrest, It is not necessary to remove mower. BELT REMOVAL - FRONT * Raise hood and disconnect negative ground battery cable. , Set parking brake (to get belt slack). • Loosen (do not remove) two (2) engine pulley belt guide bolts and swivel RH_ side of belt guide up. Tighten L.H bolt to hold belt guide in position,, Front wheel toe-in is required for proper steering operation, Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary, idler pulley and frame. • Roll belt off engine pulley, . Roll belt off "V" idler, flat idler and clutching pulleys . Roll belt off clutch pulley-between Pull belt off transaxle pulley, BELT INSTALLATION - TOE-IN ADJUSTMENT TO CHECK TOE-IN (See Fig 23) • . , WHEEL Position front wheels straight ahead Measure distance between wheels at front and rear of tires (dimensions "A" and "B"), Front dimension"A"should be 1/8" to 1/4"less than rear dimension "B", TO ADJUST TOE-IN (See Figs. 23 and 24) - • Push belt down from engine pulley area Place back (flat) side of belt on flat idler (flat idler is next to frame). • Place belt on clutching idler and over clutch pulley° "V" (narrow) part of belt should engage clutch pulley. • Place belt around transaxle pulley. should engage transaxle pulley, . Make sure "V" part of belt engages "V" idler, , Roll belt over engine pulley. , Loosen L.H, engine pulley belt guide bolt and swivel belt guide on to R,H, bolt. Tighten LH and R,H, bolts securely, It is important that both tie rods be equat in length before adjusting toe-in, Both tie rods should measure approximately 10-1/4" in length (see inset), Adjust if necessary_ "V" part of belt • Loosen jam nuts at adjustment sleeves on tie rods. • Adjust both tie rods equally until dimension "A" is 1/8" to 1/4 less than dimension "B". • Tighten jam nuts securely, 1 B • Release parking brake, IMPORTANT; CHECK BRAKE ADJUSTMENT_ FRONT OF TRACTOR LH. BOLT A R,H. BOLT FIG, 23 ENGINE PULLEY ADJUSTMENT SLEEVES TIE ROD ELT GUIDE o o __ .......... FIG. 21 FIAT IDLER CLUTCH PULLEY NUTS 1\ FIG. 24 FRONT CLUTCHING IDLER TRANSAXLE WHEEL CAMBER The front wheel camber is not adjustable on your tractor, If damage has occurred to affect the front wheel camber, contact your nearest authorized service center, PULLEY FIG. 22 18 ....,w._., ,.,=. ,i ,,"..,,.'l,r '1' I ' I'U ''=,,,1' I'""1'_ I I' SERVICE AND ADJUSTMENTS _,, _ i_ , i,,,i,, TO REMOVE WHEEL , i H i ,,,,,,1,1 ...................... , ,m,,,,, , i,i FOR REPAIRS FRONT WHEEL (See Fig, 25) • Block up axfe securely, • Remove axle cover, retaining ring and washers to allow wheel removal, ° Repair tire and reassemble. "POSITIVE"(+J (-) FIG, 26 Replace washers and snap retaining ring securely in axle groove L.H, P_ Replace axle coven WASHERS FIG. 27 RETAINING RING TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse_ The fuse holder is located behind the dash° TO REPLACE HEADLIGHT BULB * Raise hood, , Pull bulb holder out of the hole in the backside of the grill, REAR WHEEL- . " Block rear axle securely. * Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood, , Remove five (5) hub bolts to allow wheel removal. -AXLE COVER FIG. 25 • -Repair tire and reassemble. Replace and tighten hub bolts and axte cover securely. TO START ENGINE WITH A WEAK 'See Figs. 26 and 27) .1,,, ii _, A _ , ...................... INTERLOCKS Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting° BATTERY .,,i * TO ADJUST • ATTACHMENT LIFT SPRING (See Fig. 28) • While holding spring bushing with wrench, loosen jam nut, • Turn adjustment bolt clockwise to extend spring and reduce lift effort (for heavier attachments), ° Turn adjustment bolt counterclockwise tachments). (for lighter at- • Retighten jam nut against spring bushing, IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER, ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO iTS LOWEST POSITION, TO ATTACH JUMPER CABLES - • Check wiring. See the electrical wiring diagram in the Repair Parts section of this manual ...... CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batterles. Always wear eye protection when around batteries, If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT; YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES, • AND RELAYS Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis, ATTACHMENT Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. UFT SPRING ADJU BOLT Connect the other end of the BLACK cable to a bolt on the L,H, side of chassis, away from fue_tank and battery_ TO REMOVE CABLES, REVERSE ORDER • • BI_ACK cable first from left side of chassis and fully charged battery. RED cable last from both batteries, JAM NUT 19 FIG. 28 SPRING BUSHING SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL (See Figs. 29 and 30) ASSEMBLY , Lift hood, • Unscrew one screw at rear of each side panel • Pivot hood and side panel forward and lift off tractor. • To replace, reverse above procedure_ THROTTLE CONTROL RETOR ADJUSTMENTS Disconnect headlight wire connection° CABLE AND CARBU- (See Figs. 31 and 32) Never attempt to change maximum engine speed. This is present at the factory and should only be changed by a qualified service technician who has the necessary equipment_ • Start the engine and allow it to warm up thorougNy (at least 10 minutes), * Loosen clamp screw so throttle cable is free to move_ , Hold throttfe arm against stop screw and adjust throttle stop screw to obtain 1000-1100 RPM. ° Adjust the tow speed adjustment screw for 1400 RPM idle. • Tighten clamp screw to secure throttle cable_ SCREW CLAM THROTTLE FIG. 29 WIRE CONNECTION \ LOW SPEED ADJUSTMENT SCREW FIG, 31 FIG, 30 ENGINE CARBURETOR Your carburetor has a fixed main jet. The idle mixture was set for maximum efficiency at the factory and should normallynot be disturbed lfadjustments seem necessary, first be sure the ignition system is working properly and the governor sensitivity is properly adjusted. T.ROTT [% STOP The carburetor has a limited adjustment range between stops _ 1/8 turn, The screw shou|d only be adjusted within these limits; in to lean the mixture, out to richen SCREW.._, THROTTLEARM When replacing idle mixture screw, turn in until lightly seated, then turn screw back out 1-1/4 turns. Replace limiter cap with the plastic stop approximately centered. _'--'" IDLERFUELUMITERCAP FIG, 32 2O CAB_ ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. i,, ,, i,, FUEL SYSTEM ............................. CAUTION: IMPORTANT: IT tS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. Never store the tractor with where fumes may reach an open flame gasoline in the tank inside a building or spark, Allow the engine to cool before storing in any enclosure, _ , ii1,11,, ,i NIII,I IIIHII TRACTOR Remove mower from tractor for winter storage_ When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Drain the fue{ tank, . Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season, * Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • . Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • . Lubricate as shown in the Customer Responsibilities section of this manual • Be sure that all nuts, bolts and screws are securely fastened Inspect moving parts for damage, breakage and wear Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting, NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasofine in fuel tank or storage container. Always foltow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual)_ BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging, . To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see TO CLEAN BATTERY AND TERMINALS in the Customer Responsibilities section of this manual) • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. . Be sure battery drain tube is securely attached, OIL CYLINDERS • Remove spark ptug(s), • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition keyto "START' position for a few seconds to distribute oil ° Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline wilt cause problems. - If possible, store your tractor indoors and cover it to glve protection from dust and dirt. • Cover you r tractor with a suitabie protective cover that does not retain moisture. Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 21 ,u ,,,,r,ll.... _, U ................... ,r' i " I i ,,, I'l"ll' nl Ill¸ ' 'I i, , t " , i,,,,11 ..... PROBLEM i,i ..... "- i i ........ ,it CORRECTION t Out of fuel 2 3. 4 5 6. 7. Engine not "CHOKED" Engine flooded Bad spark plug Dirty air filter.. Dirty fuel filter Water in fuel 89, 10 Hard to start 1 2. 3 4, 5. 6 7 8. rllll n properly Fitl fuel tank See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start Replace spark plug. Clsantreplace air filter Replace fuelfiller. Drain fuel tank and carburetor, refill tank with fresh gasotine and repIace fuel filter. Check all wiring, Contact Sears Service Center/DepartmenL Contact Sears Service Center/Department. ,,,,i,i H Dirty air filter. Bad spark plug. Weak or dead battery DirtyfuelfiJler. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment° Engine vatves oUt of adjustment. .............................. Engine will not turn over 1. 2 3 4. 5. 6 7. & 9. 10. Loose or damaged wiring. Carburetor out of adjustment. Engine vaives cut of adjustment. nil ' II • ' 'lUt Will not start II n i u i,, CAUSE , ,H,U Illlll,"tr POINTS TROUBLESHOOTING ...... i, I lU i i ,,, 1. 2 3. 4 5. 6. 7. 8. Clean/replace air rifler. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain Iuei tank and refill with fresh gaso!ine. Check atl widng. Contact Sears Service Center/Department. Contact Sears Service Center/Department. 12, Depress clutch/brake pedal Disengage attachment clutch. Recharge or replace battery, Replace fuse. Clean battery terminals. Check alt wiring Check/replace ignition switch. Check/replace solenoid or starter° Contact Sears Service CentedDepartmenL ill 1. 2. 3 4 Clutch/brake pedat not deprassed_ Attachment clutch ts engaged. Weak or dead battery Blown fuss 5. 6. 7. 8. 9 Corroded battery terminals. Loose or damaged wiring Faulty ignition switch. Fautty solenoid or starter. Fautty operator presence switch(as). 3, 4 5r 6. 7. 8. 9. Engine clicks but will not start 1. 2. 3 4 Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. 1. 2 3. 4. Recharge or replace battery. Clean battery terminals. Check atl widng Check/replace solenoid or starter. Loss of power 1. 2. & 4. 5, 6. 7. 8 g Cutting too much grass!too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty ,sir filter. Low otl Isvelldirty oil Faulty spark plug Dirty fuel filter. Stale or dirty fuel. Water in fuel 1. 2. 3. 4. 5. 6 7, 8. 9. Set In"Higher Cut" position/reduce speed. Adjust throttle central Clean underside of mower housing. Clean/rapists air filter. Check oil level/change oil. CIean and regap or change spark piug Replace fuel filter. Drain fuel tank and refill with fresh gasoline, Drain fuel tank and carburetor, refill tank with fresh I III I"' 'llU 10. 11. 12. 13. 14. 15 Excessive vibration Sparkplug wire loose Dirty engine air screen/fins. Dirtyfclogged mL,fflar. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. 1. 2r Worn, bent or loose blade. Bent blade mandrel. 3. Loose/damaged I0. 11. 12. 13. 14. 15 12. 3, part(s). 22 gasoline and replace fuel fitten Connect and tighten spark plug wire, Clean engine air screen_ine. Clean/replace muffler. Check altwiring, Contact Sears Service Center/Department. Contact Sears Service Center/Department. Replace blade. Tighten blade bolt. Replace blade mandret. "13ghlen loose part(s). Replase damaged parts. "['ROU PROBLEM LESHOOTING CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1, Faulty operator-safety Poor cut - 1Lmeven 1, 2. 3. 4. Worn, bent or loose blade Mower deck not level Buildup of grass, leaves, and trash under mower, Bent blade mandrel_ Mower blades wll! not rotate POINTS presence control system° tn clutch mechanism. I Check wiring, switches and connections, If not corrected, contact Sears Service Center/Department. 1, 2, 3 4, Replace blade. Tighten blade boil Level mower deck. Clean underside of mower housing, Replace blade mandrel 1, Obstruction 1, Remove obstruction, 2 3. 4, 5 Mower ddve belt out of adjustment. Worn/damaged mower drive bert. Frozen Idler putley, Frozen blade mandrel. 2 3 4 5_ Adjust mower dr_vebait. Replace mower ddve belt Replace idler pu!ley. Replace blade mandrel. !. 2. 3 4, Engine speedtoo Wow, Travet speed too fast Wet grass, Mower deck not level, 1 2 3 4 Place throttle control in "FAST" position. Shift to slower speed, Allow grass to dry before mowing. Level mower deck 5o 6 Low/uneven tire air pressure, Worn, bent or loose blade. , i ,,,, ,,,,L I, Poor grass discharge 7. 8 9 10. i, i, ,11111., Headlight(s) not working (If _o equipped) ................... ,i,, Buildup of grass, leaves and trash under mower. Mower drive belt worn or out of adjustment Blades improperly installed Improper blades used. IH,,,II, i iiiiii, ,,,,IH ,i, 5 6 7, 8 9 10. , Check tires for proper air pressure, Replace!sharpen blade, Tighten blade bolt. Clean underside of mower housing, Replace!adjust mower drive belt, Reinstall blades sharp edge down Replace with blades listed in this manual, ..................................... 1_ Switch is "OFF", 1, Turn switch "ON" 2, 3, 4. 5. Bulb(s) burned out. Faulty light switch Loose or damaged wiring. Blown fusa. 2 3 4 5 Replace bulb(s) Check!replace light switch, Check wiring and connections. Replace fuse. 1, 2, Bad battery celi(s), Poor cable connections_ 1, 2. Replace battery, Check!clean allconnections. 3. 4, Faulty regulator (if so equipped)° Faulty alternator. 3 4. Replace regulator, Replace alternator, iii Battery wll! not charge iiii 23 ,, .............. i,,i .......... ,,,,11,,i,,,111111,_l,,ull,IL ,, $ERVNCE 24 OTE$ 20 HP TRACTOR - MODEL NUMBER 917.250032 SCHEMATIC REO © ;ATTERY j ...... RED RED FUSE 30 AMP, RED t , t STARTER BLACK S )R I BLACK 1 IGNITION SWITCH WHITE RED LiFT SWITCH ELECTRIC CLUTCH BLACK{ OPERATOR PRESENCE RELAY I I 85 86 I SEAT SWITCH (NOT OCCUPIED) PTO (DISENGAGED) YELLOW BLACK RED @ NON-REMOVABLE CONNECTIONS --<2> REMOVABLE CONNEC_ONS WIRING INSULATED CLIPS i- NOTE: if wiring insulated clips were removed for servicing of unit, they should be replaced to properly secure your wiring. OIL PRESSURE SWITCH (ENGINE OFF) RED INDICATOR tGNmON Posrr,o. ' ON OFF START SWITCH C!RCurr ......] BROWN LIGHTS C DEPRESS FOOT PEDAL DISENGAGE ATTACHMENT BATTERY DISCHARGING CHECK OIL OFF ON 8+I+R÷A B÷I÷R+S PTO SWITCH POSITION t 25 CIRCUIT B+E,C+D B+A,C+F 7 REPAIR PARTS 20 HP TRACTOR = - MODEL NUMBER 917.250032 ELECTRICAL B C 14 D E 16 F 57 G 6t 20 12 45 25 _25 _17 36 _17 54 39 62 64 48 / / i 7 8 13 I 56 \ 37 55 \ I I 51 I I t 24 l I 30 26 58 REPAIR PARTS 20 HP TRACTOR - = MODEL NUMBER 917.250032 ELECTRICAL KEY PART NO. NO. t 2 3 4 5 6 7 8 9 10 11 12 13 t4 109310X 2683R 123620X 124211X 109555X 110712X 121537X 7603J 100541K 109596X 7192J 17011008 7319R 17190408 t5 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 109553X STD511105 73951000 127385X 124372X 4t52J 108824X 71130648 STD523707 120606X STD551237 109626X 4022J 131563 110940X 126453X 127170X DESCRIPTION Key Switch, Ignition Cover, Key Switch Nut, Ignition Light Package Assembly Switch, Light Battery Tray, Battery Tube, Drain Clamp-Hose Tie, Cable Screw #10-24xt/2 Washer, Lock, Internal Tooth Screw, HexWasher Head, Thread Cutting 1/4-20x t/2 Switch, Interlock Screw, HexWasher #10-32 x 1/2 Nut, Keps #10-32 Sensor, LowVoltage Harness, Ignition Bulb, Headlight Fuse, 30 Amp Bolt, Hex 3/8-24 x 3 Bolt, Hex 3/8-16 x 3/4 Cable, Ground Washer, Lock, ExternalTooth 3/8 Switch, P.T.O. Nut, Hex Cover, Terminal Meter, Hour Cable, Starter Clutch, Electric KEY PART NO. NO. DESCRIPTION 33 34 35 36 37 39 40 41 42 43 44 45 46 47 48 49 50 5t 52 54 55 56 57 58 59 60 61 62 63 64 Spacer, Clutch Stop, Clutch Washer Washer, Lock 3/6 Bolt, Carriage 1/4-20 x 7-1/2 Nut, Wing 1/4-20 Guard, Terminal Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Nut, Hex 1/4-20 Washer, Lock 1/4 Harness, Light Socket Switch, Seat Clip, Insulated Relay, Operator Presence Key, Electric Clutch Counterbalance, Engine Tube Bolt, Hex 3/8-16 x 2-1/4 Grade 5 Nut, Hex 3/8-16 Actuator, Electric (See Breakdown) Bracket Bolt, Carriage 3/8-16 x 1 Grade 5 Pin, Actuator Spring, Retainer Bulb, Light Screw, Pan Head #10-32 x 1/2 Wiring, Lift Switch Caps, Battery Switch, Lift 110944X 110881X 19132203 STD551137 72240460 123198X 102476X STD522507 STD551025 STD541025 STD551125 1t0859X 121305X 417tR 109748X 127t71X 120445X 5950J STD523722 STD541037 124371X 677A886 STD533710 7085J 4940M t10143X 7464'1008 !26290X 121264X 8984R NOTE: All component dimensions 1 inch = 25.4 mm 27 given in U.S. inches REPABR PARTS 20 HP TRACTOR CHASSIS == MODEL NUMBER 917.250032 AND ENCLOSURES i 52 77 37 79 G A B C D E F G H J L M N P Q R S 3 _2 28 _ 9 @ 92 REPAIR PARTS 20 HP TRACTOR CHASSIS AND ENCLOSURES KEY PART NO, NO. DESCRIPTION 1 2 3 5 6 8 9 !0 11 13 15 127439 124294X 105529X STD541431 275tR 126656X STD541437 121642X459 106202X STD523707 17490608 16 17490616 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 105511X 120579X 124181X 7192J 105531X 105509X 106020X 123549X 106082X 123487X 7834R 7833R 105465X459 105466X 105464X459 110892X 110893X 7982J 74760716 73680700 108403X459 108410X459 130523 121055X - - MODEL NUMBER 917.250032 KEY PART NO. NO. Seat Pan, Seat Bolt, Shoulder Locknut 5/16-t8 Clip Bracket, Pivot, Seat Nut, Crownlock 3/8-t6 Fender Reflector, Taillight Bolt, Hex 3/8-16x3/4 Screw, Hex Washer Head, Thread Roll. 3/8-16 x 1/2 Screw, HexWasher Head, Thread Roll 3/8-16xl Strap, Fender Nut, Pal Spring, Compression Tie, Cable Nut, Push Bracket, Fender Tank, Fuel Cap, Fuel Pad, Spacer Clamp, Hose Line, Fuel Line, Fuel Footrest, LH Pad, Footrest Footrest, RH Rail, Frame, RH Rail, Frame, LH Drawbar Bolt, Hex 7/16-I4 x t Nut, Crownlock 7/16-14 Panel, Side, RH Panel, Side, LH Bracket, Pivot, Frame, RH Bracket, Pivot, Frame, LH 42 43 44 45 46 47 49 51 52 53 54 58 59 62 64 70 71 72 73 74 75 77 79 80 8t 83 84 85 1060!3X459 ! 10874X 120153X 108512X 108513X 110898X 132257 108067X 106091X 106090X 110350X459 3645J 8710J 19131416 t06088X 106909X 106910X 108402X 124238X 19131614 106086X 105036X 105500X 1270t8X 19131312 120068X 19171912 17490612 86 87 88 89 90 91 92 121251X 12t246X 121248X 7205041! 121249X 123740X 123976X DESCRIPTION Hood Shield, Heat, Front Grill Bracket, Pivot, Grill, RH Bracket, Pivot, Grill, LH Lens Bezei Nut, Pal Hinge, RH Hinge, LH Strap, Grill Bushing Stem, Fuel Tank Washer 13/32 x 7/8 x 16 Gauge Strip, Foam Screw, Special Washer U-Clip Cap, Spring Washer 13/32 x ! x 14 Gauge Foam Strip Foam Strip Retainer, Belt, Lower Bolt, Shoulder 5/16q8 UNC Washer 13/32 x '13/!6 x 12 Gauge Knob, Seat Washer 17/32 x 1-3/16 x 12 Gauge Screw, Hex Washer Head, Thread Rollo 3/8-16 x 3/4 Foam Strip Switch, Bracket Snap Bushing Bolt, Carriage 1/4-20 x 1-1/4 Spacer, Split Spring Nut, Hex, Flange 1/4 NOTE; All component dimensions given in U.S. inches 1 inch = 25.4 mm 29 REPAIR PARTS 20 HP TRACTOR GROUND = - MODEL NUMBER 917.250032 DRIVE 66 / 72 73 69 32 6 71 86 85 84 94 \ . \ 59 .__103 127 OPTIONAL IEQUIPMENT Spark Arrester' Kit A C D E F G H J K L M N O P Q R S T I RIEPAaR PARTS 20 HP TRACTOR., GROUND - MODEL NUMBER 917.250032 DRIVE KEY PART NO, NO, 1 2 STD551131 131723 3 4 5 6 8 11 12 17 18 19 20 23 25 26 28 29 19131316 13280336 732206O0 7319R 110886X STD551125 110866X STD541437 121355X STD551137 19131614 121063X 101344L 122825X I22824X STD533717 3O 31 32 36 37 38 39 40 42 43 44 45 46 47 48 49 50 5t 52 54 55 56 57 58 59 60 61 62 63 64 65 66 67 69 70 STD523707 102403X 19132616 121356X 207J 12000039 121361X STD523715 t21357X STD570907 101356L 104360X 121358X 19131413 121360X 110943X STD5237t0 17190516 74780516 122253X 105598X t06932X STD541431 122268X 110883X 120404X 74760716 STD551143 120332X 9204H 104375X 121749X STD571812 124215X 17720408 KEY PART NO. NO,. DESCRIPTION Washer, Lock Engine, Onan, 20 HP, Model Number 739,11054D Washer 13/32 x 13/16 x 16 Gauge Pipe, Nipple Nut, Hex 3/8-16 Washer, Lock, Internal Tooth Muffler Washer, Lock Base, Engine Nut, Crownlock 3/8-16 Pulley, Ground Drive Washer, Lock 3/8 Washer 13/32 x 1 x I4 Gauge Bracket, V-Pulley, Drive, Mule Pulley, Idler Bracket, Idler, Fiat Keeper, Belt, Mute Drive, V-idler Bolt, Carriage 3/8-16 x 1-3/4 Grade 5 Bolt, Carriage 3/8-16 x 3/4 idler, Flat Washer 13/32 x 1-5/8 x 16 Gauge Bracket, Clutch Washer, Hardened KIip Ring idler, Grooved Bolt, Hex 3/6-16 x 1-3/4 Spring, Extension Pin, Cotter 3/32 x 3/4 Rod, Clutch idler, Flat Retainer Spring Washer 13/32 x 7/8 x 13 Gauge Retainer, Belt Adapter Bolt, Hex 3/8-16 x 1 Grade 5 Screw, Hex 5/16-18 x 1 Bolt, Hex 5/t6-18 x 1 Rod, Shift, Hi-Lo Bracket, Rod, Shift Knob Nut, Crownlock 5/I6-18 Connecting Link V-Belt Bracket, Support, Transaxte Bolt, Hex 7/16-14x I Washer, Lock 7/16 Pulley, Transaxle Locknut t/2-20 Shaft, Foot Pedal Washer 25/32 x 1-1/4 x 16 Gauge Pin, Rolt 3/16x 1-I/4 Control, Throttle Screw, Hex, Thread Cutting 1/4-20 x 1/2 71 72 73 74 75 76 121388X STD551237 STD541137 8883R 677A637 74370612 77 78 79 80 81 82 83 84 85 86 87 88 89 90 92 93 94 95 96 97 98 STD523708 101122M 72140405 STD541025 7229J 1685H STD533110 5308J 7241J STD541537 100604K 5102J 124236X 136284 634A692 7563R 12000034 1304H 3645R 105588X 7154J 99 100 101 102 103 104 105 106 108 109 t10 11 t 1t2 1t3 114 116 I18 119 120 122 124 126 127 128 129 65139 59192 214J STD541410 633A108 2228M 74760720 t05706X 9858M! 5304J 74321016 275tR 10460tX STD522507 73680400 73680700 76020816 101358K 19131612 STD533107 STD523715 t 10895X 120615X 13200300 13290300 DESCRIPTION Control, Choke Washer, Lock, External Tooth 3/8 Nut, Hex 3/8-24 UNF Cover, Pedal Bracket, Brake Screw, Machine, Uncut Flat Head 3/8-16 x 3/4 Bolt, Hex 3/8-16 x 7/8 Band, Brake Bolt, Carriage 1/4-20 x 5/8 Nut, Hex 1/4-20 Guide, Rod, Brake Locknut 5/16-18 Bolt, Carriage 5/16-18 x 3/4 Rod, Brake Spring, Compression Nut, Centerlock, Hex 3/8-24 Yoke Pin, Clevis Cap, Plunger Rod, Parking Brake Bushing and Wheel Hub Washer, Thrust, Axle Klip Ring Bolt, Hub Wheel, Rear Tire, Rear Tube, Tire vOptional, Service Item Only) afve, Tire Cap, Valve Drum, Brake Locknut #10-24 Gear Shift Lever Assembly Key, Woodruff Bolt, Hex 7/16-14x 1-!/4 Bearing, Idler Key, Woodruff Actuator, Switch, Interlock Screw, Hex Fin #t0-24 x 1 Clip Bracket, Interlock Bolt, Hex 1/4-20 x 3/4 Nut, Crownlock 1/4-20 Nut, Crownlock 7/16-14 Pin, Cotter 1/4x 1 Bracket Assembly, Clutch Washer 1/32 x 1 x 12 Gauge Bolt, Carriage 5/16-i8 x 3/4 Bolt, Hex 3/8-16x 1_1/2 Nyliner Spark Arrester Kit Elbow, Standard Pipe, Plug NOTE: All component dimensions given in U.S. inches t inch = 25.4 mm 31 REPAIR PARTS 20 HP TRACTOR - o MODEL NUMBER 917.250032 STEERING !7 / REPABR PARTS 20 HP TRACTOR ° .. MODEL NUMBER 917.250032 STEERING KEY PART NO. NO. 1 2 106230X 8134H 3 4 5 6 7 8 9 10 11 12 14 I5 16 17 18 19 20 21 22 23 24 25 26 27 30 31 32 33 34 122974X 278H 9040H t21167X 6266H 12000029 5284J STD523707 STD54!437 5297J 5298J 74781044 STD551162 STD541062 6855M 121168X 120424X 110497X STD551137 STD541137 5292J 108137X 19292016 121159X 102439X I04239X STD533710 101274N 17490612 35 36 37 38 39 40 41 42 43 102458X 12000034 121021X 100711L 19133808 121050X 9038R 105519X 120028X KEY PART NO. NO. DESCRTPTION Tire, t6 x 6°50 Tube, Front (Optional, Service Item Only) Front Wheel (Includes Key #4 & 5) Fitting, Grease Bearing Spindle, RH Bearing, Thrust Klip Ring Bracket, Axle Bolt, Hex 3/8-16x3/4 Nut, Crownlock 3/8-16 Axle, Front Tube, Pivot Axle Bolt, Hex 5/8-11 x 2-1/4 Grade 5 Washer, Lock 5/8 Nut, Hex 5/8-11 Fitting, Grease Spindle, LH Sector Assembly Link, Drag Washer, Lock 3/8 Nut, Hex 3/8-24 Bushing, Beltcrank Bellcrank Washer 29/32x 1-1/4x 16Gauge Rod, Tie Bracket, Support, Steering Bearing Flanged Bolt, Carriage 3/8-16 x 1 Grade 5 Support, Steering Screw, Hex Washer Head, Thread Roll, 3/8-16 x 3/4 Shaft, Steering Klip Ring Wheel, Steering Adapter, Steering Washer 13/32x 2o3/8 x 8 Gauge Sleeve, Steering Bearing Dash, Lower Dash 44 45 46 47 48 49 105525X 19171416 STD533727 121235X 106042X012 17720408 51 52 53 54 60 6t 62 63 64 65 66 68 69 70 71 72 73 74 75 76 77 79 82 83 85 86 89 91 92 100710L 74780880 73680800 19172610 STD54t037 5213J STD541431 7985J 65139 59192 124213X011 t06615X 2751J 109850X 109851X 7919J 73700600 STD541337 STD533107 121749X 121748X 104757X STD523710 100207K 120t99X 12!177X 4171R 121232X 74180412 93 94 19091216 STD541425 DESCRIPTION Bracket, Support, Dash Washer 17/32 x 7/8 x 16 Gauge Bolt, Carriage 3/8-16 x 2-3/4 Spacer Cover, Gate, Shift Screw, Hex Washer Head, Thread Cutting 1/4-20 x 1/2 Cap, Steering Wheel Bolt, Hex 1/2-13 x 5 Nut, Crowntock 1/2-13 Washer 17/32 x 1-5/8 x 10 Gauge Nut, Hex 3/8-16 Bracket, Frame, Front Nut, Crownlock 5/16-18 Support, Battery Stem, Valve Cap, Valve Dashptate Pin, Mounting, Idler Bracket Clip Joint, Tie Rod, Threaded, RH Joint, Tie Rod, Threaded, LH Rod, Tie Nut, Hex, Jam 3/8-24 LH Nut, Hex, Jam 3/8-24 RH Bolt, Carriage 5/16-18 x 3/4 Washer 13/32 x 1-1/4 x 7 Gauge Washer 25/32 x 1-5/8 x 16 Gauge Cap, Hub, Front Bolt, Hex 3/8-16 x 1 Grade 5 Clip 3/8 Tube Collar Clip Cap, Spindle Screw, Machine, Cross Head 1/4-20 x 1/4 Washer 9/32 x !/4 x 16 Gauge Nut, Keps 1/4-20 UNC NOTE; All component dimensions 1 inch = 25,4 mm 33 given in U,S, inches RE!PAURPARTS 20 HP TRACTOR .. = MODEL NUMBER 917.250032 STEERING E 59 E 56 ,9 36 / 0 lL:,/ 3 1 16 /.31 ! 18 17 J 2O C / 21 A B _S C D E 39 F I/3, @48@ 13 @62® s2 34 @ =9 REPAaR PARTS 20 HP TRACTOR - = MODEL NUMBER 917.250032 STEERING KEY PART NO, NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Handle, Adjust, Lift Nut, Special Rod, Adjust, Lift Pin, Cotter 3/32 x 1/2 Spring Washer 13/32 x 5/8 x 16 Gauge Cover, Access Shield, Heat, Rear Cap, Spring Nut, Crownlock 5/16-18 Brace, Heat Shield Bolt, Hex l/4-20 x 1/2 Grade 5 Nut, Crowntock 1/4-20 Grommet, Split Nut, Hex, Jam 3/8.16 UNC Bolt 3/8-16xl-3/4Grade5 Bracket, Lift, LH Bracket, Lift, RH Washer 17/32 x 1-1/2 x 10 Gauge Tube _384 x 1-1/2 x 15/16 Washer, Lock 3/8 Shaft, Lift Trunnion, Depth Stop Washer 15/32 x 3/4 x 16 Gauge Klip Ring Bracket, Lift, LH Bolt, Shoulder Nut, Hex, Flange 1/4-20 Link, Lift, LH Link, Lift, RH 100734K ! 10807X 110811X STD570907 2876H 19131016 121794X 110870X 109412X STD541431 110904X STD522505 73680400 110436X STD541237 STD523717 5948J 5947J 19172410 5949J STD551137 124217X 110810X 19t51216 12000037 7594J 7901J STD541237 7596J 105503X KEY PART NO, NO. 32 34 35 36 37 38 39 40 41 46 47 48 49 50 51 52 53 54 55 4939M 123934X 19112410 STD551t3t STD523107 105624X STD523710 STD551050 9135R 105501X STD533707 STD541431 74780516 126651X STD533110 19111610 121045X 121046X 17490608 56 57 58 59 60 62 64 65 123935X STD541037 123933X394 120529X STD54t437 STD541437 12000022 19292016 DESCRIPTION Retainer, Spring Scale, Height Indicator Washer 11/32 x 1-1/2 x 10 Gauge Washer, Lock Bolt, Hex 5/16-18 x 3/4 Hub, Lift Shaft Bolt, Hex 3/8-16 x 1 Washer 17/32 x 1 x 16 Gauge Retainer Spring Bracket, Suspension, Mower Bolt, Carriage 3/8-16 x 3/4 Nut, Crowntock 3/8-16 Bolt, Hex 5/16_18 x i Guard, Belt, Engine Bolt, Carriage 5/16-18 x 1 Washer 11/32 x ! x 10 Gauge Panel, Side, RH Panel, Side, LH Bolt, Hex Washer Head, Thread Roll 3/8-16x 1/2 Plug, Hole Nut, Hex 3/8-16 Pointer, Height Indicator Washer, Nylon .44 x °75 x .032 Locknut, Hex, Washer Insert 3/8-16 Nut, Centedock 3/8-16 E-Ring Washer 29/32 x 1-1/4 x t6 Gauge NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 35 REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER 917.250032 29 80 79 78 48 62 58 .°59 57 75 70 74 7O 73 ;2 72 69 25 92 93 24 f98 36 REPAnR PARTS 20 HP TRACTOR - - MODEL NUMBER 917.250032 AYP TRANSAXLE KEY PART NO. NO. 1 2 3 4 5 6 7 8 4197R 12000034 4199R 4216R 4215R 4217R 6256H 74020652 9 10 1t 12 13 14 15 16 17 t8 19 20 21 22 23 24 25 26 27 28 29 30 31 7392M 6272H 4985R 6266H 42t2R 4196R 6276H 633A63 8118M 8740H1 122238X 4218R 6252H 1 7810H 6262H 7393R 992R1 6216H 4986R 122254X 6269H 5855H 122162X 32 33 34 35 36 37 38 39 6277H 4225R 7396H 4198R 4200R 7395H 121878X 122163X 40 41 42 45 46 47 48 49 50 13320400 74780526 13170100 6271H 13060200 74780524 10140500 4895H 4222R KEY PART NO. NO. DESCRIPTION Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier AxleThrust Washer Bolt, Hex 3/8-24x 3-1/4 (1" Thread Length) Steel Bali Spring Shift Fork Detent Shift Fork, High-Low Range Thrust Bearing Race 4th Reduction Pinion 3rd Reduction Gear Shaft Snap Ring, Crescent Type High-Low Range Gears Needle Bearing Sintered Iron Bearing Shift Fork Shaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/8_24 Shift Fork, LH Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork, RH Shift Shaft, High*Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, RH (Includes Key No.'s 17,18, 25, 33, 50, 63, 76, 77 & 82) Dowel Pin Needle Beating Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase Gasket Gearcase and Bearings, LH (Includes Key Numbers I8, 25, 49, 50 (2), 51 and 52) Pipe Plug 1/2-14 N.P.T_ Bolt, Hex 5/16-18 UNC x 1-5/8 Elbow, Street, 90 ° Oil Seal Pipe Plug 1/4-18 N.P.T_ Bolt, Hex 5/16..18 x 1-1/2 Grade 5 Washer, Lock, Extra Heavy 5/16 Needle Bearing Needle Bearing 51 52 53 54 55 56 57 58 59 60 61 62 63 64 1529R 8119M 4220R 4209R 4213R 4442R 4t95R 4214R 4t94R 7528R 4208R 4207R 7398H 4203R 65 66 67 68 69 70 71 4204R 2898J 4926H 4205R 4206R 1370H 633A69 72 73 74 75 76 77 78 79 80 81 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 208J 4201R 12000002 1153R 7392H 3990H 73220500 1167R 73360700 6270H 7384H 5384J 2978J 633A85 8739H1 4924H 19151516 110542X 19181511 75J 6274H 76020412 10040500 74760514 633A!09 122420X DESCRIPTION Needle Bearing Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, Hi-Pro 1/8 x 17/32 Snap Ring, Crescent Type intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion E-Ring Reverse Idler Gear Reverse Idler Thrust Washer Needle Bearing Nut, Hex 5/16-18 Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft Gear Shift Lever, Bent Gear Shift Cap Gear Shift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x !5/16 x 16 Gauge Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Gauge Gear Shift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Washer, Lock 5/16 Bolt, Hex 5/16-18 UNC x 7/8 Gear Shift Lever Assembly Transaxle Assembly (Less Brake Drum and Shift Lever) NOTE: Al! component dimensions given in U.S. inches t inch = 25°4 mm 37 REPADR PARTS 20 HP TRACTOR ELECTRIC - - MODEL NUMBER 917.250032 LIFT ACTUATOR 4 7 / f f f f f J f 11 12 13 KEY PART NO. NO, 1 1862J 2 3 4 5 6 7 1863J 8331J 1857J I865J 1864J 677A149 8 674A281 KEY PART NO. NO, D ESCR1PTtON Screw, Machine, Slotted Fillister Head #10-32 x 1-5/8 Washer, Lock #10 Housing Cover Cover Gasket Snap Ring Retaining Ring Spr}ng Washer (Use 3 or 4 as required) Pawl and Ramp Washer 9 10 II 12 1859J 1861j 673A218 --- 13 14 1860J 1858J NOTE: 38 DESCRIPTION Output Gear Motor, 12 Volt Connector Body Kit Not Serviced Separately-Order 124371X (Complete Actuator) Thrust Washer Intermediate Gear All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS 20 HP TRACTOR ELECTRIC - - MODEL NUMBER 917,250032 LIFT ACTUATOR 3 11 17 5 15 / 14 / 17 10 10 13 $ :,, KEY PART NO, NO. 1 2 3 4 5 6 7 8 9 110921X 128491 12849o 1058O6X 132663 128314 106974X 4900J 131283 | :: DESCRIPTION KEY PART NO. NO. DESCRIPTION Decal Decal Decal Decal Decal Decal Decal Decal Decal 10 11 12 13 14 15 16 17 -- Decal Speed/Deck Size, Chassis Decal Steering Wheel Insert Decal Battery Decat Operating Instructions Decal Side Panel, LH Decat Side PaneI, RH Decal Model, Grill Decal Grill and Hood Manual, Owner's HP, Engine Hoed, Stripe, LH Hoed, Stripe, RH Grill Side Panel Logo, Fender Caution Clutch/Brake V-Belt Drive 39 128884 132265 120960X 108456X 106813X t06814X 132270 128257 132893 REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER ONAN ENGINE - MODEL NUMBER _5_ _6 917.250032 739.11054D I G8 26 11 47 14 28 36 37 49 46 45 4O REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER ONAN ENGINE ° MODEL NUMBER CYLINDER 1 110-3424-_1 2 517-0048-01 3 800-0051 4 5 104-0776 101-0450 6 7 8 101-0450-02 101-0450-10 101-0450-20 101-0450-30 104-0575 101-0782 101-0439-0! 9 10 11 12 13 10t-0405 509-0041 516-0072 120-0735 110-1824 14 110o1824-02 I10-1824-05 110-1824-10 I10-1824-25 t10-0197 15 110-0197-02 110-0197-05 1t0-0197-10 110-0197_25 101-0432 16 19 20 24 26 27 28 29 30 31 32 33 36 37 739.11054D BLOCK KEY PART NO. NO. !01-0432-02 101-0432-10 101-0432-20 101-0432-30 110-3527 110-3526 526-0251 516-0141 110-3637-01 110-3709 115-0006 115-0006-02 115-0006-05 110-3479 110-3480 800-0010 110-3485 1t0-3511 509-0289 110-3181 110-3509 110-3508 917.250032 KEY PART NO. NO. DESCRIPTION 38 40 41 42 43 44 45 Short Block, Cylinder (includes Parts Marked *) * Plug, Welch, Camshaft Opening, Zinc Plated 1-5/8'' * Screw, Cap, Hex Head 3,8-16 x 1-1/4 * Shim, Crankshaft, End Play .005" * Bearing, Crankshaft, Rear, Standard Size (Includes Thrust Washer) .002" Undersize o010" Undersize 020" Undersize ,030" Undersize * Washer, Thrust * Gasket, Bearing Plate * Plate, Bearing, Rear, Standard, Code 11AH * Bearing, Camshaft *Seai, Oil, Crankshaft, Rear * Pin, Drive, Bearing Stop * Tube, Oil, Cylinder Block * Insert, Valve Seat, Exhaust, Standard Size .002" Oversize .005" Oversize .010" Oversize .025" Oversize * Insert, Valve Seat, Intake, Standard Size 002" Oversize .005" Oversize o010" Oversize .025" Oversize * Bearing, Crankshaft, Front, Flanged, Standard Size .002" Undersize .010" Undersize .020" Undersize .030" Undersize * Guide, Valve, Exhaust * Guide, Valve, Intake * Washer, Lock, Spring 3/8" * Pin, Alignment, Gear Cover Cover, Valve, Zinc Plated Gasket, Valve Cover Tappet, Valve, Standard Size ,002" Oversize .005" Oversize Valve, Intake Valve, Exhaust Screw, Cap, Hex Head 1/4.-20 x t-3/4" Spring, Valve Lock, Valve Spring Seal, Valve, Intake Gasket, Cylinder Head Head, Cylinder, Right Side Head, Cylinder, Left Side 110-3487 526-0122 800-057t 526-0063 517-0067 !10-35t0 46 168-0187 168-0189 120-0491 47 48 49 50 51 52 53 54 120-0161 740-1004 800-0007 80t-0049 526-0066 120_0140 t20-0398 t12-0264 58 112-0264-05 I12-0264-0! 112-0264-02 112-0264-03 112-0264-04 112_0229 518-0311 113-0310 113-0310-05 113-0310-10 113-0310-20 113-0310-30 113-0310-40 114-0257 59 60 61 62 63 114-0257-10 114-0257-20 114-0257-30 114-0240 123-0954 123-0952 123-0117 809-0035 64 65 66 67 68 69 _-- 123-0951 123-0958 509-0117 870-0302 503_1336 503q606-01 517-0090 520-0820 55 56 57 DESCRIPTION Washer, Valve Spring, Retaining Washer, Flat 5/16" Screw, Cap, Hex Head, Special 2" Washer, Flat, Copper 1/4" * Plug, Core Hole Cap, Valve Kit, Gasket: Engine, Complete Valve Grind/Carbon Removal Pump, Oil (Components Not Soid Separately) Gasket Kit, Oil Pump Washer, M6 Screw, Cap, Hex Head 1/4-20 x 1" Screw, Cap, Hex Head 3,8_24 x 7/8 Washer, Flat, Copper 3,8" Spring, Bypass Valve Plunger, Bypass Valve Piston, Standard Size (Includes Pin And Rings) 005" Oversize .010" Oversize 020" Oversize _030" Oversize .040" Oversize Pin, Piston Ring, Retaining Ring Set, Piston, Standard Size .005 Oversize .010" Oversize .020" Oversize °030" Oversize .040" Oversize Rod, Connecting (Includes Bolt And Nut) 20 Horsepower, Standard Size .010" Undersize °020" Undersize .030" Undersize Bolt, Connecting Rod, Special Cap and Valve, Breather Tube, Breather Baffle, Breather Tube Screw, Tapping, Round Head #8 x 3/4" Clamp, Loop, Breather Tube Cap Screen, Breather Tube Seal, O-Ring Breather Cap Nut, Hex, Crown!ock Clamp Hose, Breather Plug, Plastic (not shown) Stud, Bolt, Guard Mounting (not shown) * Parts Included In Cylinder Block NOTE: All component dimensions I inch = 254 mm 41 given in US. inches REPAIR PARTS 20 HP TRACTOR ONAN ENGINE ,, MODEL = .. MODEL NUMBER NUMBER 917.250032 739.11054D 5 9 2 5 i i ..................... 1 3 4 5 9 42 REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER ONAN ENGINE = MODEL NUMBER 739.11054D STARTER COMPONENTS OIL FILTER KEY PART NO. NO. KEY PART NO, NO. !91-1954 2 19t-1956 3 191-1931 4 191-1950 5 191-1951 6 191-1766 7 191-1810 8 191-1955 9 10 191-1947 750_1006 DESCRIPTION Kit, Hardware, Starter (includes Solenoid Mounting Screws, Thru Bolts, Armature Shims, Pinion Stop Collar, Retaining Ring, and Solenoid Terminal Nuts) Kit, Solenoid, Starter (includes Solenoid and Spring Plunger) Kit, Bushing, Starter (Includes Rear Cap with Bushing and Front Bushing) Kit, Mounting Bracket (Includes Front Bracket, Front Bushing, Dust Seal, Thrust Washer, Cap Plug and O.D. Pinion Seal) Holder Brush (Includes (2) Negative Brushes, (2) Positive Brushes and Brush Holder) Kit, Shift Lever, Starter (includes Lever, Wear Plate, Rubber Plug and Grease) Clutch Assembly, Starter (Includes Pinion Gear and Clutch Assembly) Seat, Dust (Includes LD. and O.D. Pinion Seals) Cup, Starter Solenoid Nut, Hex, M8 7 8 9 134-4553.50 104-0779 515-0284 6 7 8 122-0771 !22-0645 309-0546 1 2 3 4 5 6 Adapter, Oil Filter Washer, Flat, Copper 54 6" Screw, Cap, Hex Head 5.16-18 x !" Drain, Oil Filter, Painted Screw, Cap, Hex Head W/ET #10-32 x 3,8" Gasket, Oil Fitter Adapter Filter, Oil Switch, Low Oil Pressure 104-1351 516-0014 104-0043 104-0032 515-0001 104-1712 DESCRIPTION Crankshaft (includes Key Noo 5) Ring, Retainer Washer, Gear Retainer, Special Gear, Crankshaft Key, Crankshaft Gear Weight, Balance CAMSHAFT KEY PART NO. NO. BLOWER !34-4633 104-0170 526-0356 526_0017 8!5-0687 122-0320 526-0065 800-0028 122_0360-50 815-0194 KEY PART NO. NO. NOTE: Onan part number stamped on starter nameplate for identiifcation. 1 2 3 4 5 1 2 3 4 5 DESCRIPTION CRANKSHAFT NOTE: Phantomed items not for sale, for repfacement, order complete starter. KEY PART NO. NO, 917.250032 1 2 3 4 5 6 7 150-0078 150-1519 150-1520 510-0015 515-0001 105-0639 105-0332 8 9 105-0541 150-0075 DESCRIPTION Flywheel (Includes Ring Gear) Screw, Cap, Hex Head (Special) Washer, Fiat 7/16" Washer, Flat 7/16" Screw, Lock Head, Flange #10-24 x 3/8" Screen, Air Inlet, Painted Gear, Ring Key, Flywheel DESCRIPTION Ring, Retainer Hub, Governor Cup Cup, Governor Ball, Governor Key, Woodruff, Camshaft Camshaft (Includes Key Number 9) Gear, Camshaft (Includes Gear, Spacer and Plate) Washer, Thrust, Special Pin, Center NOTE; All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS 20 HP TRACTOR ONAN ENGINE - MODEL = - MODEL NUMBER NUMBER 917.250032 739.11054D 12 ! 4 Z2 )P 5€ 44 REPAIR PARTS 20 HP TRACTOR ..., MODEL NUMBER ONAN ENGINE - MODEL NUMBER 739,11054D OIL BASE KEY PART NO. NO° 1 102-1325 2 3 4 102-1387 526-0251 800-0061 5 6 7 8 505-0110 102_0938 102-0743 102_0713 GEARCASE, IGNITION CONTROL, ALTERNATOR AND REGULATOR DESCRIPTION KEY PART NO. NO, Base, Oil (Includes al! Plugs and Plug Gasket) Gasket, Oil Base Washer 3,8" Screw, Cap, Hex Head 3.8.16 x 3.3/4 " Plug, Square Head 3/8" Plug, Hex Head, Special Gasket, Hex Head, Plug Cup, Intake, Oil Pump OIL FILL TUBE AND BRACKET KEY PART NO. NO. 123-1637 2 3 4 5 6 7 509-0142 123-1863-51 123-1685-50 509-0269 816-0576 870-0410 1 103-0799 2 3 4 5 510-0105 150-1422 150-1187 815-0046 6 7 8 9 10 11 516-0130 509-0008 510-0014 509-0040 103-0810 800-0032 12 14 15 16 17 18 21 526-0065 520-0933 850-0039 862-0015 I91-1256 332-2423 323-I257 22 23 166-0763 815-0172 24 8t5-0340 25 26 854_0010 518_0406 27 821-0008 28 29 191-1748 166-0786 DESCRIPTION Cap and Indicator, Oil Fill (Includes O-Ring) O-Ring, Oil Fill Cap Bracket, Fill Tube, Painted Tube, Oil Fill, Painted 15.75" Long Seal, Oil Fill Tube Screw, Pan Head #10x 1-1/4" Nut, Speed, Type U IGNITION KEY PART NO. NO. 1 2 I60-1368 160-1345-01 3 4 5 6 7 166-0761 332-2904 16640767 167-0263 167.1615.01 167-1615-04 740-1004 166-0770 518-0515 800-0004 166-0771 815-0389 815-0650 8 9 10 11 12 13 14 917.250032 DESCRIPTION Gasket, Plate Plate, Ignition Plunger Cover, Zinc Plated Coi!, Battery Ignition (Includes Nuts) Clip, Wire (To #1 Spark Plug Wire) Rotor, Ignition Plug, Spark Cable, Spark Plug, 9" Cable, Spark Plug, 18.5" Washer, M6 Nut, Hex, Flange (M4 Pos. Term) Clip, Wire Screw, Cap, Hex Head 1/4-20 x 5/8 Nut, Hex, Flange (MS Neg. Term.) Screw, Hex Washer Hd. 1/4-20 x 1 Screw, Hex Washer Hd. 1/4-20 x I DESCRIPTION Kit, Gearcase (Includes Parts Marked*) * Bearing, Governor Shaft * Shaft and Arm, Governor * Yoke, Governor Shaft * Screw, Machine, Pan Head #8-32 x 3/8" * Pin, Dowel, Governor Cup Stop * Seal, Oil, Governor Shaft * Ball, Bearing, Governor Shaft * Sea!, Oil, Crankshaft Gasket, Gearcase Mounting Screw, Cap, Hex Head 5/16-18 x 1-3/4" Washer, Flat, Copper 5/16" Stud, Gear Cover Washer, Lock, #10 Nut, Hex 5/16-18 Stator (includes Terminals) Terminal, Stator Leads Body, Terminal Connector, Kit (includes Terminals) Control, Ignition Screw, Machine, Hex Head, SelfLocking, Code 31AZ #10-32 x 1" Screw, Hex Washer Head #10-32 x 3/8" Washer, Lock, Internal Tooth #10 Clip, Retaining, Control Rod To Governor Shaft Screw, Cap, Hex Washer Head 1/4-20 x 5/16" Regulator, Voltage, 20 Ampere Insulator, Ignition Module * Parts Included In 103-0791 Gearcase. NOTE: 45 All component dimensions given in U.So inches 1 inch = 25.4 mm REPAIR PARTS 20 HP TRACTOR .. - MODEL NUMBER ONAN ENGINE = MODEL NUMBER 739.11054D 917.250032 9 7 38 | 46 ill,ill,, i ii ii i ii| REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER ONAN ENGINE - MODEL NUMBER 739.11054D AIR CLEANER KEY PART NO. NOo 1 2 3 865-0020 140-2005-50 140-1496 4 140-2522 5 870-0399 6 7 140-2493-53 815-0575 11 14 16 20 21 22 140-2025 140-2017-50 508-0021 312-0256 140-2536-01 815-0178 23 29 31 140-2536-03 140-2537 815-0463 32 33 140-2441 865-0029 BLOWER HOUSING AND GOVERNOR DESCRIPTION KEY PART NO. NO. Nut, Wing 1/4-20 Cover, Air Cleaner, Painted Wrapper, Air Cleaner Element, Standard Svc and XSL Element, Air Cleaner, Standard Capacity Nut, Hex Washer Head, Flanged 5/16-18 Housing, Air Cleaner Screw, Tapping, Hex Washer Head, 1/4_20 x 3/8" Tube, Air Intake Support, Air Cleaner, Painted Grommet, Rubber (3/4" Hole) Capacitor Spacer, Air Cleaner Stud, 1" Long Screw, Hex Washer Head, Thread Forming #10-32 x 5/8" Spacer, Rubber Knob 1/4-20 Screw, Slotted Hex Washer Head #10-32 x 3/8" Cover, Element Nut, Wing 1/4-20 1 2 3 134-4728-50 815-026t 134-4615-50 4 134-4796-50 5 815-0290 6 7 526-0021 821-0016 8 815-0290 9 10 11 12 13 14 332-2319 526-0018 !50-t214 153-0514 150-2345-02 815-0359 15 8!5-0510 16 I7 150-1398 150-2344-02 18 815-0436 I9 20 38 526-0021 150-1269 821-0008 57 58 403-1523-01 --- STARTER KEY PART NO, NO. 1 3 191-1949-07 800-0595 526-0122 917.250032 DESCRIPTION Starter, Selenoid Shift Screw, Cap, Hex Head 5/16q 8 x 3-1/2" Washer, Ftat 5/16" DESCRIPTION Housing, Blower, Painted Screw, Tapping, Hex Washer Head Housing, Cylinder, Air, L.H., Painted Housing, Cylinder, Air, RH,., Painted Screw, Tapping, Hex Washer Head 1/4-20 x 543" Washer, Flat 1/4" Screw, Cap, Hex Washer Head 5/16-18 x 3/4'' Screw, Tapping, Hex Washer Head 1/4-20 x 543" Clamp, Wire, Alternator Leads Washer, Flat 1/4" Spring, Governor, 5 Ball Clamp, Cable Bracket, Cable Screw, Tapping, Hex Head #10-32 x 1/2" Screw, Tapping, Hex Head #6-32 x 5.'8 Spring, Idle Setting Arm, Governor Control (Without Swive0 Screw, Cap, Hex Washer Head 1/4-20 x 1/2" Washer, Flat, 1/4" Bushing, Control Arm Screw, Cap, Hex Washer Head 1/4.20 x 5/16" Bracket, Lifting, Zinc Plated Insulated Clip WIRING HARNESS (6 LEADS) NOTE: Onan part number stamped on the nameplate for indentification, KEY PART NO. NO. I 2 3 332-0819 323-1386 338-2104-02 NOTE; 47 DESCRIPTION Housing, Receptacle Housing, Receptacle, 6Way Harness, Wiring, Engine All component dimensions given in U.S. inches 1 inch = 25 4 mm REPAIR PARTS 20 HP TRACTOR = ° MODEL NUMBER ONAN ENGINE .. MODEL NUMBER 739.11054D ................IZ 11111 " ........... .................. i, 8 FUEL PUMP AND FILTER I I :i 9 ,t ! _8 6 3 8 11 12 48 917.250032 REPAIR PARTS 20 HP TRACTOR - - MODEL NUMBER ONAN ENGINE - MODEL NUMBER 739.11054D EXHAUST SYSTEM KEY PART NO. NO. 1 2 3 6 134-4254-50 134-4655-50 154-2746 800-0026 7 9 12 850-0045 134-4445-50 821-0009 13 154-2732-01 DESCRIPTION Cover, Exhaust, L..H Cover, Exhaust, R_H. Gasket, Exhaust Adapter Screw, Cap, Hex Head 5/16-t8 x 3/4" Washer, Lock, Spring 5/16" Support, Exhaust Cover Screw, Hex Washer Head 1/4-20 x3/8" Manifold, Exhaust FUEL PUMP AND FILTER KEY PART NO, NO. 1 2 3 503-0707 149-2187-01 815-0555 4 5 6 7 8 9 503-0707 503-073I 149o1321 503-0301 503-0731 I49-2206-01 DESCRIPTION CHOKECONTROL (FRONT PULL) KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 526-0140 153-0523 153-0500 153_0524 821-0004 6 7 8 9 815-0480 854-0010 152-0155 815-0693 10 11 516-0059 815-0359 12 153-0514 146-0496 2 4 5 6 7 154_0733 740q006 154-0275 140q006 800_0032 800-0033 10 12 154-2495 518-0004 13 14 15 16 17 150-2460 509-0145 526-0113 503-1577 150-2409 Washer, Flat #10 Lever, Choke Link, Choke Bracket, Choke Cable Screw, Cap, Hex Washer Head #10-32 x t/4" Screw, Shoulder #10-32 x .34" Washer, Lock, IT #t0 Swivel, Choke Lever Screw, Machine, Hex Head #8-32 x .375" Pin, Cotter Screw, Tapping, Slotted Hex Washer Head #10-32 x 7/8" Clip, Choke Cable CARBURETOR Hose, 12" (Cut to Desired Length) Pump, Fuel, Vacuum Screw, Tapping, Pan Head # 10-24 x 5,8" Line, Pulse (Cut to 7" Long) Clamp, Hose 1/2" Cap, Fuel Fitting CIamp, Hose Clamp, Hose 1/2" Fitter, Fuel KEY PART NO. NO. -- 146-0496 1 146-0437 2 146-0500 3 5 6 7 154_0733 146-0425 145-0391 146-0433 INTAKE MANIFOLD KEY PART NO, NO. 917.250032 DESCRIPTION Carburetor, Complete, 20 Horsepower (Includes Mounting Gasket, Elbow and O-Ring) Gasket, Carburetor to Adaptor Washer, Flat, M8 Manifold, Intake (Un-Tapped Boss) Washer, M8 Screw, Cap, Hex Head 5/16-18 x 1.75" Screw, Cap, Hex Head 5/16-18 x 2" Gasket, Manifold to Block Clip, Retaining, Control Rod to Carburetor Rod, Governor Control O-Ring Washer, Fiat 5/16" Hose, Fuel 30" Spring, Governor Rod 146-0435 146_0503 10 146-0347 DESCRIPTION Carburetor, Complete, 20 Horsepower (Includes Mounting Gasket) Float Kit (includes Float, Pin And Valve) Kit, Repair (Includes Screw and Plug Package, Gasket Package, Float Valve, Idle Adjust Needle and Spring, Mounting Gaskets and Idle Limit Cap) Gasket, Carburetor Mounting Jet, Idle Jet, Power Kit, Shaft, Choke (Includes Choke Valve, Valve Set Screw and Air Filter) Kit, Lever, uAh o k e (Includes Choke Lever Ring, Choke Spring and Choke Collar) Kit, Shaft, Throttle (Includes Valve Set Screw, Air Filter and Throttle Valve) Jet, Fixed, High Altitude Kit (For Altitudes Greater Than 5000 Feet) NOTE: All component dimensions given in US. inches 1 inch = 2&4 mm 49 SERVICE NOTES 5O SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING FIDE SIGHT AND HOLD THIS LEVEL WiTH SKY LINE OR TREE. ol / 15 ° MAX. ii h M AA, _ _ I_ ii '1'r"11111"1 'll"l'r'l'"rl i,ii i I _,,M, I.... I , ....... Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direcbon on slopes. ! ® S A/ S OWNER'S MANUAL MODEL NO. 917.250032 2O HP IC ELECTRIC START 6 SPEED TRANSAXLE GARDEN TRACTO Each tractor has its own model number. number. Each engine has its own model The Model Number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears Service Centre and most Retail Stores. HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS ING INFORMATION: • PRODUCT- GIVE THE FOLLOW- LAWN TRACTOR • MODEL NUMBER - 917,250032 • ENGINE MODEL NUMBER - 739.11054D • PART NUMBER - PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians,,, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell, Sears, Roebuck 132893 Rev. 1 2.26°92 and Co., Chicago, IL 60684 U.S.A. PRINTED IN U.SA,
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