Craftsman 91725010 User Manual SEARS 6 H.P. CUSTOM TRACTOR Manuals And Guides 1207229L

User Manual: Craftsman 91725010 91725010 CRAFTSMAN SEARS 6 H.P. CUSTOM TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN SEARS 6 H.P. CUSTOM TRACTOR #91725010. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SEARS 6 H.P. CUSTOM TRACTOR Manual

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Mode]-917o25020
ModeJ°9t7o25010
,7_,a © i'[
SUl-_.i.oLIM_IED ....................{,.,ISh@dJ/'k
TRACTOR
GUARAN ! EE
... WE GUARANTEE the Sears Tractor to be free from defects in materials
and workmanship for a period of one (1) year from date of sale. This also includes
the gasoline engine which is warranted for a period of one (1) year by the gasoline
engine manufacturer.
Should a defect appear within the guarantee period, we will, at our option, either
repair or replace the defective part without cost to you.
This guarantee does not cover free repair, replacement, or installation of parts
worn through normal use or to parts damaged due to accident, negligence, abuse
or improper use, or if the Tractor has been altered or adjusted by other than our
qualified serviceman.
We do not authorize any person or representative to make any other guarantee
or to assume far us any liability in connection with the sale of the Sears Tractor
other than those contained herein. Any agreements outside of or contradictory
to the foregoing shall be void and of no effect. This guarantee applies only to
those machines sold and operated in the United States and Canada.
SEARS, ROEBUCK AND CO.
and SIMPSONS-SEARS LIMITED
SEARS
TRACTOR GUARANTEE
ISSUED TO
TO THE PURCHASER...
Below is listed the madel number o_
your Sears Tractor as well as the date
of your purchase_ Keep this certificate
with your valuable papers° This information
will prove helpful should you need to av¢_il
yourself of your guarantee rights or if
you need to order repair parts during th_
years of service which have been built
into this fine piece of equipment,
REMEMBER,..
ONLY SEARS HAS IT
A NATIONWIDE SERVICE ORGANIZATION
COAST TO COAST
FACTORY APPROVED PARTS AND
EXPERT FACTORY TRAINED MEN
SERVICE CONTRACT
A modern low cost, fulf protection Service Contract is available on this product,
!9 coverage up to two full years if desired. No examination necessary if purchased i_t
_._; within 30 days of original Tractor purchase. Contact your nearest Sears Store, i
TABLE OF CONTENTS
DESCRIPTION PAGE NO, DESCRIPTION PAGE NQ
ATTACHMENTS FOR YOUR TRACTOR 2
RULES OF GOOD SAFETY 3
PARTS IDENTIFICATION 4
BATTERY INSTALLATION 5
BEFORE STARTING THE ENGINE 5-6
Tires 5
Engine 5
Operating Controls 6
HOW TO START ENGINE 6-7
Recoil Model 7
Electric Mode! 7
For All Models 7
TO OPERATE TRACTOR 8
ENGINE LUBRICATION 8
TRANSAXLE LUBRICATION 8
LUBRICATION CHART 9
PARKING BRAKE 10
PARKING BRAKE ADJUSTMENT t0
BRAKE ADJUSTMENT !0
SEAT POSITION !0
TROUBLE SHOOTING 11
HOW TO TIGHTEN TRANSAXLE DRIVE
BELT 12-13
STARTER AIR CLEANER t4
Recoil Model 14
Electric Model 14
HOW TO START IF BATTERY IS LOW 14
IMPORTANT BATTERY CARE I5
WINTER CARE 15
TIRES 15
STORAGE INSTRUCTIONS 15
GENERAL INFORMATION 15
NOTES 16
TO THE CUSTOM OWNER
Please accept our congratulations on your investment in a Sears Custom Tractor. We feel you will obtain
from your Custom the economical and superior performance it is designed to give. it is certain that you
will derive a large measure of personal satisfaction from its operation.
Years of tractor manufacturing experience and contact with the actual customer have been combined
with advancements in engineering to produce all the features and refinements built into your tractor.
Properly adiusted, operated and maintained, this tractor wiit respond to every reasonable demand you
make upon it and give you reliable service for years to come.
Sears, Roebuck and Co. or Simpsons-Sears Limited in Canada reserves the right to make any changes
in design or improvemenls on its implements "without imposing any obligation to install the same upon its
implements heretofore manufactured.
bUME UF THE MANY ATTACHMENTS AVAiL.ABLE FOR YOUR CUSTOM TRACTOR
Rotary Titter Plow Disc Harrow
Drag Harrow CuJtivatar with Sweeps Grader Bkzde
Adjustable Foot with Sweep Rotary Mower
Bulldozer Rotary Snowplow
-2 -
Dump Rake
Vacuum Cleaner Attachment
RULES OF GOOD SAFETY
_.. ON' Pc,'zc ,s'T#,f_? - _'m#e-_S, G,,pL_r,
7"/##T" PmLY,#zZ-7"G'_) ,4 _='AmG'_rN, _"
/
k.
/
r_r_13 IUIZN I_I-ILAI|UN
SWITCH FOR HEADL
AND TAIL LIGHT
IGNITION
SWITCH
3TTLE CONTROL
CHOKE
GEAR SHIFT
LEVER "_
\
DRIVE, CLUTCH AND _ r;i'
BRAKE PEDAL
/,
J
FOOT
REST
-4-
/
PARKING BRAKE
Throughout this manual the use of the terms L.H,
(Left Hand), R,H, (Right Hand), Front and Rear
must be understood to avoid confusion when follow-
ing instructions, Left and Right indlcate the left
and right sides of the tractor when facing forward
in the driver's seat. Reference to Front indicates
the Hood end of the tractor, and Rear the drawbar.
The Sears Custom Tractor has be_.n completely
assembled at the factory, except for the battery.
The battery is shipped dry. Below are instructions
for filling and installing battery.
INSTALL BATTERY FOR ELECTRIC
STARTER MODEL ONLY°
FIG. 3
1. Fill battery with electrolyte and charge battery
as outlined in instructions in battery container,
2. Lift cowling and install battery in battery box
so that (+) positive and (-) negative terminals
are to front of tractor. Secure battery to battery
support with two battery bolts (A), battery clamp
(B), washers, and wing nuts,
(Bolts, clamp, washers and wing nuts shipped
in plastic bag.)
3, Connect starter switch cable (covered cable)
to (+-) positive terminal. Tighten bolt securely.
4. Connect ground strap to (-) negative terminal.
Tighten bolt securely°
CAUTION:
When fastening cables to battery, keep cables even
with or lower than top of battery terminal. If cable
is too high, it can short against cowling.
5. Be sure terminal cover (C, Fig°3) is in place
on positive terminal,
TIRES
Tires are over-inflated for shipping purposes, Re-
duce air pressure to I5 ibs. in front tires, and 8
lbs. in rear tires.
BEFORE STARTING THE ENGINE
FUEL
TANK
OIL FILLER CAP
AND DIP STICK
FiG. 4
ENGINE
a. Lift hood as shown in Fig. 4.
b. Engine crankcase is shipped filled with oil
ready for use; however we recommend that the
oil level be checked. Unscrew oil filler cap
and dipstick to check oil. Refer to engine man-
ual for grade of oil to use.
Crankcase capacity 1]/_ pints. CAUTION: Do not
over fill crankcase. Use allstate regular MS S.A.E.
#30 oil or equivalent, tf not available use allstate
rnulti-grade al I-weather oil (SAE 10W-30) or
equiva lent,
NOTE: Use S.A.E. IOWbelow32 degrees,
C. Fil! the fuet tank with regular grade of FRESH,
clean gasoline.
(
-5-
BEFORE STARTING THE ENGINE (Cont'd.)
OPERATING CONTROLS
Become thoroughly familiar with the operating controls
before starting the engine.
The following controls are used to operate the tractor.
\
The gear shift lever selects the Forward speeds,
NeutraI, and the Reverse positions required.
HOW TO START ENGINE
CAUTION: Before starting the engine, check to see
that eontrois are as fotJows:
Transmission gear shift lever, refer to Fig. 6, is in
NEUTRAL, In Neutrat the gear shift lever is free
to move forward and backward, tt wit! operate simi-
lar to an automobile.
FIG. 5
The Drive, Ctutch and Broke pedal is shown in
Fig. 5. This pedal operates a combination brake
and drive dutch. There are three positions of
operation:
a. The tractor is in Drive when the pedal is all the
way out--foot removed from pedal.
b. The tractor is in Neutral when the pedal is de-
pressed half way.
c. The Brake is in operation when pedal is pressed
oil the way forward.
GASOLINE SHUT
OFF VALVE
FIG_7
2. Open gasoline shut-off valve located on L.H. side
of gas tank. Refer to Fig. 7. Turn in counter-
clockwise direction.
\
\
FIG. 6
2. The Transmission gear shift lever
front center of seat. Refer to Fig. 6.
is focated at .
FIG.8
To start a cold engine, pull out on choke control,
refer to Fig. 8.
-6-
HOW TO START ENGINE (Cont'd.)
RECOIL MODEL
\
FIG. 9
CAUTION: KEEP HANDS AND FEET CLEAR OF
ALL MOVING PARTS.
1. Place feet on foot rests.
2. Refer to Fig. 9. Turn key in ignition switch
clockwise to "on" position.
3. Grasp recoil starter handle and pull sharply.
Refer to Fig. 10. Do NOT allow starter rope
to snap back. Rewind sfowly keeping hold of
the starter bangle at all times.
4. After engine starts, move throttle lever to fast
position; refer to Fig, 8.
ELECTRIC MODEL
CAUTION: KEEP HANDS AND FEET CLEAR OF
ALL MOVING PARTS.
1. Place feet on foot rests.
2. Refer to Fig. 9. Turn key in ignition switch
c_ockwise to engage starter. When engine
starts, release key and move throttIe {ever,
refer to Fig. 8, to fast position.
CAUTION: Do not run starter continuously for
more than 30 seconds at a time.
If after severaI attempts, engine does not start,
move throttle lever to FAST position. Wait for
two minutes and try again.
FOR ALL MODELS
1, Engine speed between FAST and SLOW posi-
tions may be varied as desired.
2. To STOP engine, turn key in counterclockwise
direction to "off" position.
3. Key should be removed when tractor is not in
operation so that chitdren cannot start tractor.
FIG. 10 /_J CAUTION
.7-
IU UHLffAIL IRACtUR
.
,
Try your tractor in a targe, open space, Avoid
ditches, slopes, etc. Keep area free of children
and animals, Learn to start, stop and reverse.
Start the engine and put the throttle _ever in the
SLOW position, refer to Fig. 8. Push down on
foot pedal, refer to Fig. 5, and move gear shift
lever, Fig. 6, to speed desired. Gradually let up
on foot pedal. DO NOT SHIFT GEARS WHILE
TRACTOR iS MOVING.
First Gear-- 1.1 M.P.H.
Second Gear -- 2,15 M.P.H.
Third Gear -- 3.75 M.P.H.
Fourth Gear-- 5.55 M.P.H.
Reverse Gear -- 2.89 M.P.H.
ENGINE LUBRICATION
1, Change oil in crankcase after first 2 hours of
operation. Engine should be warm when all is
changed.
TRANSAXLE LUBRICATION
I. Check oil in transaxte, after every 50 hours of
operation.
.
FIG, 12
Drain oil every 500 hours.
To drain oil, unscrew drain plug under transaxle,
refer to Fig. 12, and catch oil in suitable con-
tamer.
2. To
FIG. I1
drain oil, unscrew petcock at lower front
end of engine, refer to Fig. tl. Catch used oil
in suitable container.
3. Refill engine crankcase with oiI as instructed
in Engine Manual. Refer to Fig. 4 for location
of oil filler cap.
4. Check oil level after each 5 hours of operation
and add oil if necessary.
5. After first oil change, oil shouid be changed
after each 25 hours of operation.
FIG. 13
3. To fill transaxle0 use Allstate or any other high
grade multi-purpose extreme pressure gear lub-
ricant S.A.E. 90. FiJI through filler piug, Fig.
13. OiI capacity of transaxle is 4pints.
4, To check oil level, remove plug from front of
transaxJe, Fig.!2. Oil levet should be even
with this plug.
-8-
LUBRICATION CHART
KiNG PiN
(GREASE FITTING
_ FOOT PEDAL
SHAFT
CLUTCH AND
BRAKE ROD
OIL CAN
GREASE GUN
KING PIN
REASE FITTING)
FRONT WHEEL
(GREASE FITTING)
I INTERMEDIATE
SHAFT
--_L_J (GREASE FITTING)
!
FOOT PEDAL SHAFT _,
INTERMEDIATE SHAFT
(GREASE FITTING)
1 I _ll_ I _ I
_,J_ TRANSAXLE
STEERING SHAFT
_"-'-LIGHT OIL - EVERY 5TO 10 HOURS
__GREASE EVERY 10 HOURS
.?_....I-- CHECK OiL LEVEL IN TRANSAXLE EVERY 50 HOURS
AN INEXPENSIVE ALL PURPOSE (ZERK) GREASE GUN IS NECESSARY FOR GREASE FITTING LUBRICATION.
PARKING BRAKE
FIG_ t4
When parking brake handle is up, (facing tractor
seat), park brake is disengaged. To engage park
brake, push down on foot brake pedal and park
brake handle until handle faces front of tractor,
refer to Fig. !4_
BRAKE ADJUSTMENT
SEAT POSITION
!
FIG. 16
The seat can be moved forward or backward to give
the most comfortable riding position. To adiust the
seat, loosen nut beneath seat and seat spring,
refer to Fig. J6. Siide seat to position desired.
Retighten nut making sure seat has not twisted out
of alignment with the seat spring.
FIG. 15
When operating tractor on hillsides, slopes, etc._ be sure broke is properly adjusted.
To adiust brake, turn rear nut (A, Fig. 15), on brake rod. Then turn front nut (B, Fig. 15), about ] turn at a time
unti! finger on idler bracket ho_ds belt straight or deflects belt not more than 1/8", when foot pedal is fully
depressed, (pushed forward), and brake band makes solid contact with brake drum. NOTE: Belt must be straight
or deflected slightly when'pedal is depressed for clutch to release properly. Check belt guides at engine pulley.
Guides must clear belts by 1/I6 when clutch is engaged° Refer to Fig. 18.
PARKING BRAKE ADJUSTMENT
The flanged nut (C, Fig. t5), is adjustable forward or backward so that parking brake lock assembly will hold
brake futt or when parking brake is pushed down Ilocked position). Tighten jam nut against flanged nut to lock
flange nut in position.
-10-
TROUBLE SHOOTING
HARD TO START
No gasoline in fuel tank or carburetor.
Fuel strainer, or fuel line clogged.
Fill fuel tank: open fuel shut off valve. Check
fuel line, fuel strainer and carburetor. Remove
fuel strainer and clean. Clean fuel line and
carburetor.
Water in gasoline or old fuel.
Spark Plug wire off at spark plug.
Spark plug dirty.
Improperly choked, not futly choked
or flooded engine.
Dirty carburetor air filter.
Carburetor out of adjustment
Ignition switch off.
Drain fuel from tank and carburetor. Refill
with fresh clean gasoline. Remove and dry
spark plug and reset plug gap. Replace wire
on spark plug.
Remove plug, clean and reset plug gap, or in-
stall new spark plug_
Check remote control setting to see that
throttle is not too close to choke position
to cause flooding. If setting is too far it's
not fully choked.
Remove air filter and tap to remove dust and
dirt, clean with compressed air, Install new
air cleaner once each year. Check carburetor
adjustment, see engine manual. Turn on igni-
tion key.
Poor ignition. Check points, condensor, plug, coil or !oose
wires.
ENGINE OVERHEATS
Dirty starter, air cleaner or screen. Clean polyurethane cleaner around starter or
screen over starter. Be sure fins on cylinder
head and around cylinder are clean.
Fill to level indicated on dip stick.
Do not over fill engine.
Correct carburetor adjustment.
See Engine Manual.
ENGINE LACKS POWER
Engine overloaded. Shift to a lower gear or reduce toad.
Dirty carburetor, air cleaner. Improper Clean or replace air cleaner. Adjust. See
carburetor adjustment, engine manual.
Faulty ignition. Check points, spark plug condensor, coil and
Poor compression, loose wires. See Dealer to check compression,
Belt Slips. Tighten drive belt.
-tl-
HOW TO TIGHTEN TRANSAXLE DRIVE BELT
BELT
BOLTS
ALSO 2 BOLTS
OTHER SIDE OF
MACHIN E
BRAKE DRUM
BRAKE BAND
SEAT SPRING H
DISTANCE MUST BE EQUAL ACROSS
ENTIRE WIDTH OF CHASSIS CHANNEL
AFTER BELT ADJUSTMENT IS MADE.
CHASSIS CHANNEL
T R AN SAXL E
DRAWBAR
FIG. 17
1. Loosen bolts holding fransaxle and brake to chassis channel. (Total eight) Two on each side in
chassis and drawbar, two in L.H. chassis side and brake bracket, two in seat spring and chassis,
See Fig. 17. Also, loosen front nut (B) on brake rod. Refer to Fig. 15.
TAB
JDLER BR
O
IDLER PULLEY
BELT
FIG. 18
FOOT
PEDAL
t/16 BELT
GUIDE
2. Depress foot pedal and place a 3/8" block between tab on idler bracket and belt as shown. (if
3/8" block in not available a common lead pencil can be used which is about 5/t6" round). See
Fig. 18. Pull drawbar and transaxte assembly to rear, Fig. !7, until foot pedQt just starts to move
forward, Fig. 18. Tighten bolts in R.H. chassis channel side and drawbar. Be sure space between
drawbar and chassis, Fig. 17, is equal on both sides and tighten L.H. bolts and seat spring Bolt
securely, If spacing between chassis and drawbar is not equal tractor will not track properly.
-12 -
HOW TO TIGHTEN TRANSAXLE DRIVE BELT (Cont'd.)
ENGINE
IDLER BRACKET FINGER XPULLEY
BELT
0
/
FOOT
PEDAL
FIG. ]9
3. Adiust nuts (A) on brake rod to lengthen rod, so that finger (X) on idler bracket assembfy, holds
belt straight, or deflects belt not more than t/8 inch, between kclrer pulley and engine pulley,
with foot pedal fully depressed (forward). See Fig. 19. Lengthen brake rod to make belt deflect.
4. Readiust flanged and Jam nut on brake rod so that brake lock will hold brake in full brake position.
Tighten Jam nut tight against flanged nut to lock flanged nut in position on brake rod.
5. Check belt guides at engine pulley. Belt guides must ctear belts by 1/16 inch when clutches are
engaged. See Fig. t8.
STARTER AIR CLEANER HOW TO START IF BATTERY iS LOW
FIG, 20
This cleaner (A, Fig. 20), is designed to keep
pieces of grass, chaff, etc., from entering the engine
cooling system. This cleaner must be cleaned every
four to eight hours depending upon conditions.
To clean, remove cleaner and tap lightly. Knead
with hands until cleaner appears to be clean. An air
hose. may be used if available. Replace air cleaner
Before starting engine.
F
FIG. 21
The screen (B Fig. 2t), MUST BE BRUSHED,
CLEANED FREQUENTLY, while operating tractor
to prevent engine from over-heating.
FI G. 22
1. The quickest method would be to connect quick-
start Battery cables or _jumpers" from your
automobile 12 volt Battery to the tractor Battery.
CAUTION: Connect positive (+) terminal to
positive (+) terminal.
2. Method number two will NOT charge battery,
but is strictly emergency starting only.
a.
b,
Remove machine screws (C, D and E, Fig.
2t). This will allow removal of belt guard
assembly (F, Fig. 21).
Loosen nut (G, Fig. 22), and push motor-
generator forward. This will take tension
from V-belt. Remove bett.
c. Secure a piece of rope and tie a knot in one
end. Place this knot into notch in engine
pulley, refer to Fig. 22.
d. Wrap rope around engine pulley using grooves
provided.
e. Pull rope sharply to start engine.
DO NOT REPLACE V-BELT OR GUARD WHILE
ENGINE I$ RUNNING. The above method of starting
is only a means to get unit to nearest source of
battery charging. DO NOT operate tractor any tonger
than necessary with V_belt and guard removed. Stop
engine and replace as soon as possible. Be sure to
have proper tension on belt, retighten nut IG, Fig.
22).
!4_
IMPORTANT -BATTERY CARE
Proper attention to the battery on units so equipped
is of the utmost importance,
Your battery is of the same high standard as is
used in automobiles. Unfortunately it does not have
the advantage of automatic attention by the service
station attendant as the one in your car.
The folJowing points are recorded to help remind you
to provide attention to the battery and gain full
advantage of the usable life built into the battery
and avoid costly replacements.
1. Check solution levei in" battery at least once
each week, Add distiIled water when required
to retain the level of 3/t6" over the separators.
After adding water, run the engine so that the
generator charge will mix the solution. DO NOT
OVER" FILL RETAIN 3/t6" SOLUTION
ABOVE PLATES.
2. Keep the battery clean_ Remove any collection
of grease or other substance from the top of
the battery.
.
4.
5_
6,
7,
Keep top of battery clean and dry at all times.
Keep battery snug in its cradle or holder.
Keep vent caps tight and small vent holes in
caps open.
If battery should become discharged or fall
below a specific gravity of 1,225 remove battery
and have it recharged_
When recharging, request service station to
SLOW CHARGE the battery at a rate of 2
to 3 amperes° FAST CHARGlflG IS NOT RE-
COMMENDED_
WINTER CARE
1_ If unit is not used regularly during winter
months it should be removed and stored in
a cool, dry pJace_
2. If unit is used only infrequently during winter
months check at least once each thirty days to
be sure a full charge is maintained.
3. A battery not fully charged can freeze result-
ing in the necessity to replace.
4, A safe rule is to charge the battery monthly
or at least test and recharge if below 1.225
specific gravity.
Please remember the necessity of proper winter
care for the battery, Batteries not in use for several
months and not kept fully charged produce a suJpha-
tion of the p_ates which cannot be removed by
recharging.
Your guarantee is intended to provide you adequate
protection. It does not, however, cover recharging
or damage resulting from lack of care, freezing or
inability to perform after winter or long storage
periods without proper attention.
TIRES
Keep tires inflated to 15 pounds of air in frontt 8
pounds in rear. To repair a punctured tire, front wheel
may be removed by unsnapping "E" ring from front
spindle and sliding washer and front wheel complete
with tire from spindle. Remove rear wheel by unscrew-
ing three hub bolts from wheel and hub. A local auto°
mobile repair station can repair tire in same manner
as an automobile,
STORAGE INSTRUCTIONS
In the event your tractor is to be inoperative for
periods in excess of 30 days - prepare for storage
as outlined below:
1, Drain gas tank.
2. Drain carburetor by allowing engine to run out of gas-
oline. Then push in drain valve under carburetor bowl
to remove all gasoline from carburetor. Evaporating
gasoline will leave gum deposits if not drain complete-
ly. These deposits make fuel systems inoperative re-
suiting in a hard or non-starting engine when again
used,
3. Do not save or store gasoJine over winter,
GENERAL
1.
e
3.
Just as your automobile needs professional
mechanical maintenance from time to timer
so does your air cooled engine, Cleaning and
adjustment of the carburetor and periodic re-
placement of the spark plug and ignition points
is made necessary by NORMAL use.
Professional air cooled engine service is as
close as your nearest Sears Store.
Ayearly check up or tune up by Sears is a
good idea to avoid breakdowns or delays . ..
Do it each fall_ then you're ready for spring.
We even prepare it for storage for you,
-15_
- NOTES -
-16-

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