Craftsman 917250262 User Manual TRACTORS Manuals And Guides L0807433
CRAFTSMAN Lawn, Tractor Manual L0807433 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917250262 917250262 CRAFTSMAN TRACTORS - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTORS #917250262. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTORS Manual
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® MODEL NUMBER 917.250262 OWNER'SMANUAL oAssembly oOperation oCustomer Responsibilities oService and Adjustments oRepair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. SAFETY Practices RULES for Ride-On Safe Operation Mowers A IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH lu GENERAL OPERATION IlL Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsible adults, who are familiar with the instructions, to operate the machine Clear the area of ob ects such as rocks, toys, wire, etc., wh ch cou d be picked up and thrown by the bade Be sure the areais clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing, look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Use extra care in handling gasoline and other fuels Theyare flammable and vapors are explosive Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame, such as a water heater Never run a machine inside a closed alea. Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the plesence of children Children are often attracted to the machine and the mowing activity. Neverassumethatchildrenwinremain where you last saw them Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition_ Never tamper with safety devices Check their proper operation regularly Keep machine free of grass, leaves, or other debris build-up C[ean oU or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object. Repair, if necessary, befole restarting. Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently ci_eck components and replace with manufacturer's recommended parts, when necessary Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequently. Adjust and service as required OPERATION Slopes are ama or factor related to !oss-of-centrol and tipover accidents, which can result in severe in ury or death All slopes require extra caution If you cannot back up the s ope or you fee uneasy on it, do not mow it DO: Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, etc Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Ta/I grass can hide obstac/es Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. I DO NOT: Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes A 2 Look for this symbol to point out important safety precautions. It means CAUTION!t! BECOME ALERTI!! YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs° I PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES". MODEL NUMBER SPECIFICATIONS HORSEPOWER: 20 0 GASOLINE CAPACITY AND TYPE: 35 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: W/O FILTER: SPARK PLUG: (GAP: 025") CHAMPION RV17YC VALVE CLEARANCE: INTAKE: EXHAUST: _003" - 006" 013"016" GROUND SPEED (MPH): 917.250262 1st 2rid 3rd Reverse SERIAL NUMBER DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT, YOU SHOULD RECORD BOTH SERIAL NUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER = the safety Follow a regularschedule using your tracton is available on this prodstore for details rules,, in maintaining, 4 QUARTS SAE 30 API-SF/SG TIRE PRESSURE: FRONT: REAR: CHARGING 5 AMPS BATTERY 5 AMPS HEADLIGHTS SYSTEM: 14 PSi 10 PSI 30-35 FT. LBS In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws_ Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). caring for and Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual,, LIMITED TWO YEAR WARRANTY HI 18 3,4 56 2.2 WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. RESPONSiBILiTiES Read and observe LO 08 14 2.4 09 TRANSAXLE OIL CAPACITY AND TYPE: BLADE BOLT TORQUE: MAINTENANCE 40 35 ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual Riding equipment used for commercial or rental purposes, LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge WARRANTY SERVICE CENTER/DEPARTMENT IS AVAILABLE BY RETURNING iN THE UNITED STATES THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN 3 ESTATES, ILLINOIS 60179 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-18 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................. 7-10 OPERATION .......................................................... 11-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 19-25 STORAGE ................................................................... 25 TROUBLESHOOTING ........................................... 28-29 REPAIR PARTS - TRACTOR ................................ 31-47 REPAIR PARTS - ENGINE .................................... 48-57 PARTS ORDERING/SERVICE ............... BACK COVER MNDEX A Electrical: Interlocks and Relays ......................23 Adjustments: Schematic ..........................................30 Brake ....................................... 21 Wiring Diagram ....................................... 32 Carburetor ................................................... 25 Engine: Clutch Pulley ........................................... 21 Air Filter .................................................... 18 Gauge Wheels ............................................ 13 Air Screen ............................... 18 Mower Cooling Fins ........................................18 Front-To-Back .................................... 20 Side-To-Side ................................... 19 Oil Change ................................... 17 Oil Level ................................................. 13,17 Throttle Control Cable ................. 23 Oil Type ..............................................17 Air Filter, Engine ................................................. 18 Preparation .......................................13 Air Screen, Engine .............................. 18 Repair Parts .................................... 48-57 Assembly .......................................................... 7-10 Starting ...............................................14 Storage ................................................26 Accessories ..................................................5 Operation .......................................................... t1-14 Operating Mower ................................... 13 Options: Accessories ................................... 5 Spark Attester ............................... 3,40 P Parking Brake ..............................................12 Parts Bag .................................................................. 6 Parts, Replacement/Repair ...............48*57 Product Specifications ............................. 3 R Repair Parts ....................................... 31-47 B F Battery: Filter: Charging ...................................................... 8 Air Filter ............................................ 18 Cleaning ............................................................. 16 Installation ........................................ 10 Fuel ................................................................ 18 Levels ......................................... 8,17 Oil .................................................. 17 Preparation ..................................................... 8 Fuel: Stading with Weak Battery ........... 23 Storage ...............................................26 Storage ....................................... 26 Type ........................................................ 12 Terminals ............................................... 16 Fuse ................................................................ 23 Belt: Motion Drive H Removal/Replacement ................... 22 Headlights ............................................. 23 Mower Drive Hood Removal/InstaUation ........................ 24 Removal/Replacement .......... 20 Mower Blade Drive Removal/Replacement ................21 L Blade: Leveling Mower Deck ............................ 19 Sharpening ................................................... 16 Lubrication: Replacement ............................... 16 Chart ....................................................... 15 Brake Adjustment ................................................ 21 C M S Safety Rules ................................................... 2 Seat .......................................................................... 8 Service and Adjustments .............. 19-25 Carburetor ......................................... 25 Clutch Pulley .................................... 21 Fuse .................................................. 23 Hood Removal/Installation ................. 24 Motion Drive Belt Removal/Replacement ............. 22 Mower Dive Belt Removal/Replacement .......... 20 Mower Blade Drive Removal/Replacement ............ 21 Mower Adjustment Front-to-Back ................................... 20 Side-to-Side .............................. 20 Mower Removal ................................19 Tire Care ...................................... 8,16,23 Slope Guide Sheet .................................. 59 Spark Plug(s) .............................................18 Specifications ........................................... 3 Starting the Engine ................................ 13-14 Steering Wheel ......................................7,22 Stopping the Tractor .................................... 12 Storage .........................................................26 Maintenance Schedule ...........................15 Carburetor Adjustment ........................ 25 Mower: Clutch Pulley ......................................................... 21 Adjustment, Front-to-Back ......... 20 Controls, Tractor ............................................... 11 Adjustment, Side-to-Side ............. 19 Customer Responsibilities .................... 15-18 Blade Sharpening .......................... 16 Blade Replacement ................................... 16 Engine: Air Filter ................................... 18 Cutting Height .............................. 12 T Installation ......................................... 19 Air Scree ................................................... 18 Operation ....................................... 13 Throttle Control Cable Adjustment ...... 25 Cooling Fins ........................... 18 Removal ....................................................... 19 Engine Oil ........................................ 17 Tires ................................................................ 8,16,23 Fuel Filter .......................................... 18 Mowing Tips ......................................................... 14 Trouble Shooting Chart ......................28-29 Spark Plug(s) ............................. 18 Muffler ................................................................... 18 Transaxle ..................................................... 16 Tractor: Spark Arrester ............... ,........... 3,40 Battery .......................................... 17 W Blade ........................................ 16 0 Lubrication Chart ...................................... 15 Warranty ..................................................... 3 Oil: Maintenance Schedule ............ 15 Wiring Diagram ....................................... 32 Tire Care .............................. 8,16,23 Cold Weather Conditions ............ 13,17 Wiring Schematic .......................................30 Transaxle ................................. 16 Engine ............................................. 17 Storage ..............................................26 Cutting Height, Mower ..................................... 12 4 ACCESSORIES AND ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that tit your tractor, you, This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments do not require additional hitches attaching and detaching Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy SLEEVE CULTIVATOR is 43 inches wide Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps Adjusts vertically, horizontally (Requires sleeve hitch ) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops SLEEVE HITCH for use with master lift system Single pin couples/uncouples SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangemenL Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weighL) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides and liquid fertilizers AERATOR promotes deep root growth for a healthy lawn Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly_ CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 units in tandem. (Requires sleeve hitch ) DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears 44-inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight.) EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines Tills 30-inch path (Requires sleeve hitch) Or use 5 hp tow-behind TILLER with 36inch swath to prepare seed beds. cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling_ _without tools, GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments) MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Usefultopreparebareareasforseeding. Availableforfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjustment controls depth, 3-position yoke sets width Heavy steel lands!de for straight furrowing (Requires sleeve hitch ) RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber REAR GRADER BLADE is 42 inches wide and operated from driver's seat, Reversible steel blade can be angled at 30 degrees for grading Reverses for pushing snow backwards (Requires sleeve hitch.) ROLLER for smoother lawn surface. 36-inch wide. 18-inch diameterwater-tight drum holds upto 3901bs, of weight Rounded edges prevent harm to tuff Adjustable scraper automatically cleans drum, 5 TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility, Hinged metal doors with catch. Keeps operator warm and dry_ Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include; tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab toF VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications Uses (1) 55 Ib weight, WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials CONTENTS Parts Bag contents OF PACK shown full size Parts packed separately in carton Seat (1) Shoulder Bolt 5/16-18 m ÷ (1) Knob Battery acid Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Gauge Owner's Manual Parts Bag Parts bag contents not shown full size (3) Retainer Springs (double loop) Washers 3/8 Gauge (2) Shoulder' Bolts _=_(2) Wheels (2) Centerlock Nuts _ Front Link Assemblies (4) Retainer Springs (single loop) Steering Wheel Insert Steering Sleeve (2) Keys (2) Hex Bolts 1/4-20 x 3/4 ......... (2) Hex Nuts 1/4-20 ;I -L (2) Lock Washers (2) Washers 1/4 9/32 x 5/8 x 16 Gauge 15 ° Slope Sheet 6 Battery Caps and Instructions ASSEMBLY Your new tractor has been assembled at the factorywith the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed HEX BOLT (2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife t_ - LOCI(WASHER (1) 9/16" wrench (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)_ TO REMOVE TRACTOR UNPACK • STEERING FROM CARTON CARTON STEERING Remove all accessible loose parts and parts cartons from carton (See page 6). _DAPTER _ Cut, from top to bottom, along lines on all four corners of carton, and lay panels flaL • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. o STEERING WHEEL " /:,I, STEERING / z / STEERIN SLEEVE / BEFORE ROLLmNG TRACTOR OFF SKID A'I-rACH " , / " (See Fig. 1) , / FIG. 1 Remove hex bolt, lock washer and large flat washer from steering shafL HOW TO SET UP YOUR TRACTOR Position front wheels of the tractor so they are pointing straight forward PREPARE BATTERY (See Figs. 2A and 2B) , Slide steering sleeve over steering shafL = Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. CAUTION: Wear eye and face shield. ° Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed Tighten securely. Wash hands or clothing immediately if accidentally in contactwith battery acid. • Snap steering wheel insert into center of steering wheel Do not smoke, Fumes from charged battery acid are explosive. Read the instructions included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes, • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. TO ROLL = TRACTOR OFF SKID (See Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the battery with an automotive charger will extend its life. Fig. 7) Raise attachment lift lever to its highest position Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position, Roll tractor backwards off skid, 7 • See instructions packed with vent caps in parts bag, o Lift hood to raised position. o Remove battery from tractor to fill with acid and charge. To remove battery, remove terminal guard and battery bolts securing battery to tractor. o Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells. Do not overfill ASSEMBLY • Allow battery to stand and settle for at least thirty minutes.. After standing, check the battery cell acid level If below the vent wells, add more acid until the correct level is reached_ While battery INSTALL (after adding acid) and later, while battery is being charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE. Charge battery at a rate of 6 amperes for 1 hour_ Use a 12 volt battery charger° Observe all safety precautions required for battery charging. ° Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water_ o Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry_ Check battery case for leakage to make sure that no damage has occurred in handling. ° . Dispose of excess battery acid. Neutralize acid for disposal by adding it to two gallons of water in a five gallon plastic container, Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming, ° Follow instructions on how to install battery. (See Fig. 3) Adjust seat before tightening adjustment knob. is standing ° SEAT • Remove cardboard packing on seat pan_ . Place seat on seat pan and assemble shoulder bolt. ° Assemble adjustment knob and flat washer loosely. Do not tighten. = Tighten shoulder bolt securely, = Lower' seat into operating position and sit on seal ° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. ° Get off seat without moving its adjusted position° • Raise seat and tighten adjustment knob securely. SEAT SEAT PAN \ SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB FIG. 3 BATTERY BOLTS CHECK TIRE PRESSURE The tires on your tractor'were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ° FIG. 2A Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK CUT AWAY VIEW BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted_ See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual CELL ACID LEVEL FIG. 2B 8 , BLY INSTALL (See MOWER Figs. AND DRIVE BELT 4 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake, ° Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. • Turn height adjustment knob clockwise slack from mower suspension. • Raise deck to highest position_ to remove , Cut and remove tie down securing anti-sway Swing anti-sway bar to left side of mower deck, bar • • Slide mower under tractor with discharge guard to right side of tractor. Assemble gauge wheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iockn uts. Tighten securely. = Ad ust gauge wheels before operating mower as shown in the Operat on sect on of th s manua. IMPORTANT; CHECK BELT FOR PROPER ROUTING iN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE CHECK DECK LEVELNESS o Install one front link in top hole of the LH. front mower bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as shown. For best cutting results, mower housing should be properly leveled. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. o Install second front linkin R.H. front suspension bracket and retain with single loop retainer spring as shown CHECK BELTS • Slide right side of mower deck back and install link in top hole of R.H. front mower brackeL Retain with single loop retainer spring as shown. • Turn height adjustment knob counterclockwise stops. o Lower mower linkage with attachment lift control ° Place the suspension arms on inward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs, DOUBLELOOP RETAINER SPRING PROPER POSITION OF ALL See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. until it SUSPENSION ARMS DOUBLE LOOP RETAINER SPRING (Inward pointing deck pins) CHASSIS BRACKET FOR FRONT LINKS FRONT SUSPENSION BRACKET LECTRIC CLUTCH PULLEY , L.H. GAUGE WHEEL BAR FRONT SUSPENSION BRACKET SINGLE LOOP RETAINER SPRINGS SHOULDER BOLT GAUGE WHEEL 3/8-16 CENTER LOCKNUT BRACKET ANTI-SWAY BAR 3/8WASHER IDLER PULLEY FIG, 4 GUARD 9 LY INSTALL BATTERY (See Figs. 5 and 6) LOCK WASHER CAUTION: Do not short battery terminals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. RE .UT Positive terminal must be connected first to prevent sparking from accidental grounding. o Lift hood to raised position. ° Be sure battery drain tube has not come loose and is securely attached to drain in battery tray. • Lower battery into battery tray with terminals to front of tractor. • Position terminal guard overbattery and install battery bolts through guard mounting holes and into threaded fasteners on support plate. o Tighten battery bolts securely, but do not over tighten. = Open terminal access doors. ° First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely. ° Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut,, Tighten securely. Close terminal access doors. = DOOR : Inspection for secure connections ware). ° Inspection for corrosion. = Testing battery. o Jumping (if required),, o Periodic charging. :_::_i:;_:•"_::;: '': . F /... <_>_._ _ THREADED F] :il _ ;'_ CHECKLIST: ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton_ ,/ Batteryis properly prepared and charged. 1 hour at 6 amps). J Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side/ front-to°rear for best cutting results° (Tires must be properly inflated for leveling). ,/ Checkmoweranddrivebeltso Besuretheyarerouted properly around pulleys and inside all belt keepsr's. (Minimum ,/ Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: GUARD ,/ ,/ _BATTERY _ NEGATIVE " (BLACK) CABLE PLEASE REVIEW THE FOLLOWING BOLTS I POSITIVE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT. SA ERY . U ------ ,/CHECKLIST TERMINAL -: _- FIG. 6 (to tighten hard- F "1 ...... ' ..... Use terminal access doors for: o FLAT WASHER TRAY ,/ DRAIN TUBE ,/ FIG. 5 10 Engine oil is at proper level Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition. OPEF AT ON KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, this manual for future reference_ AMMETER THROTTLE CONTROL ATTACHMENT CLUTCH SWITCH CHOKE CONTROL Save LIFT LEVER --- LIGHT SWITCH LIFT LEVER CLUTCH/BRAKEPEDAL HEIGHT ADJUSTMENT KNOB RANGE SHIFTLEVER PARKING BRAKE LEVER GEARSHIFT LEVER FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute, ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor, RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears. LIFT LEVER- Used to raise and lower mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. IGNITION SWITCH - Used to start and stop the engine CLUTCH/BRAKE PEDAL - Used for deciutching braking the tractor and starting the engine. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position, GEARSHIFT tractor, THROTTLE AMMETER - Indicates battery charging (+) or discharging (-) LIGHT SWITCH - Turns the headlights on and off, and LEVER - Selects the speed and direction of CHOKE CONTROL - Used when starting a cold engine, HEIGHTADJUSTMENT height. CONTROL - Used to control engine speed 11 KNOB- Used to adjustthe mower OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch_ When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine, o IGNITION KEY PUSH IN TO "DISENGAGE" ATTACHMENT CLUTCH SWITCH PULL OUT TO "ENGAGE" pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL THROTTLE CONTROL LEVER "BRAKE" POSITION RANGE SHIFT LEVER HEIGHT ADJUSTMENT KNOB TO USE CHOKE CONTROL (See Fig. 8) GEARSHIFT LEVER AND BACKWARD The direction and speed of movement is controlled by the gearshift lever_ • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position_ ° Move gearshift and range shift levers to desired position. o Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) FIG. 8 STOPPING (See Fig. 8) MOWER BLADES . Move attachment clutch switch to "DISENGAGED" position GROUND DRIVE o Depress clutch/brake pedal into full "BRAKE" position_ . Move gearshift lever to neutral (N) position. ENGINE Move throttle control to slow (,_) Fig. 8) Always operate engine at full throttle, • Operating engine at less than full throttle reduces the battery charging rate° o Full throttle offers the best mower performance, TO MOVE FORWARD (See Fig. 8) "DISENGAGED" POSITION (See Use choke control whenever you are starting a cold engine Do not use to start a warm engine. = To engage choke control, pull knob out Slowly push knob in to disengage CHOKE CONTROL CLUTCH/ BRAKE PEDAL "DRIVE" POSITION ! NOTE: Undercertainconditions whentractorisstanding idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. Depress clutch/brake pedal into full "BRAKE" position and hold. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure_ ! position_ NOTE: Failure to move throttle control to slow (,_=_) position and allowing engine to idle before stopping may cause engine to "backfire" o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ° Never use choke to stop engine_ 12 The cutting height is controlled by turning the height adjustment knob in desired direction. ° Turn knob clockwise ((-_) to raise cutting height. ° Turn knob counterclockwise (_-_) to lower cutting heighL The cutting height range is approximately 1-1/4" to 4-1/4"o The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months_ For healthier and better looking lawns, mow often and after moderate growth. ° For best cutting performance, grass over 6 inches in height should be mowed twice_ Make the first cut relatively high; the second to desired height, OPERATUON TO ADJUST • • GAUGE WHEELS (See Fig. TO OPERATE 9) Adjust mower to desired cutting height. Lower mower with lift control Remove rear retainer spring and clevis pin which secure each gauge wheel o l Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly oft the ground, , _ o ° o Replace retainer springs into clevis pins RETAINER (_ SPRING '_ • TO OPERATE MOWER When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractoron atruck or atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc). (See Figs. 7 and 8) Your tractor is equipped with an operater presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • • Select desired height of cut Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch control. BEFORE STARTING CAUTION: Do not operate the mower without either the entire grass catcher, THE ENGINE CHECK ENGINE OiL LEVEL (See Fig. 11) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached_ Do not overfill TO STOP MOWER BLADES - disengage attachment clutch control on mowers so equipped, charge guard in place. lift to highest position with attach- = FIG. 9 _ I Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal, Make all turns slowly_ Raise attachment ment lift control BRACKET _ _,_ hills with slopes greater than 15 ° and CAUTION: not drive up or down do not drive Do across any slope. TO TRANSPORT WHEEL I ON HILLS I or the dis- • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual) To change engine oil, see the Customer Responsibilities section in this manual OIL CAP/DIPSTICK RUNNER DISCHARGE GUARD FIG, 11 FIG. 10 13 OPERATION ADD GASOLINE MOWING T PS o o Fill fuel tank. Use fresh, clean, regular unleaded gasoline, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life), IMPORTANT: WHEN OPERATING IN TEMPERATURES Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig. 10).. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season, See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occun Q @ START ENGINE (See Fig. ! 8) When starting engine for the first time or' if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine o Depress clutch/brake pedal and set parking brake. = Place gearshift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. Move throttle control to midway between fast (,_) and slow (,_,) positions° o Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (=_) position, wait a few minutes and try again, ° When engine starts, slowly push choke control in_ ° Move throttle control to fast (,€_) position. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard frorn dried clippings_ Make first cut relatively high; the second to the desired height. Do not mow grass when it is weL Wet grass will plug mower and leave undesirable clumps.. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. Pull choke control out to choke (l\l) position for cold engine start. For warm engine start do not use choke control o The left hand side of mower should be used for trimruing. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig 12). ! TO is Mower should be properly leveled for best rnow!rlg performance. See 'TO LEVEL MOWER HOUSING in the Service and Adjustments section of this rnanual. STARTING CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Tire chains cannot be used when the mowerhousing attached to tractor. Allow engine to warm up for a few minutes before engaging drive or' attachments. FIG. 12 NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted forbest engine performance. See 'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 14 CUSTOMER RESPONSIBiLiTiES REOUL RBERV,CE AS YOU COMPLETE Check Brake Check Tire Pressure Check for Loose Fasteners a Sharpen/ReplaceMower Blades C Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling 0 a DATES Operation T T YSERVICE Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil Clean Air Filter E N Clean Air Screen G I Inspect MuffledSpark Arrester Replace Oil Filter (if equipped) N E Clean Engine Cooling Fins v' Replace Spark Plug Replace Air Filter Paper Cartridge J Replace Fuel Filter 12 3 4 - Change more often when operaling under a heavy load or tn high ambient lemperatures Service more often when operating in dirty or dusty conditions If equipped wilh oil lilter, change oiI every 50 hours Replace blades more olten when mowlng in sandy soil GENERAL RECOiVliVIEN DATUONS LUBRBCATUON CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual ®TIE REARING Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last Ionger. Check tire pressure. Check for loose fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY ENGINE (_ SECTORGEAR TEETH (_) CHECK/ADD--. TRANSAXLE FLUID Check engine oil level ° o ZERK (_ _ FRONT WHEEL (_) BEARING ZERK ZERK (_ EACH USE Check brake operation SPINDLE ® All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • ROD BALL JOINTS ® Some adjustments will need to be made periodically to properly maintain your tractor. BEFORE 5 - If equipped wilh adjustabfe system 6 - Not required if equtpped with maintenance-free battery 7 • Tighten Iront axle pivot bog to 35 ft -_bs maximum Do not overlighlen (_SAE 30 MOTOR OIL API - SF/SG _) GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER (_)SPRAY 15 RESPONSIBILITIES SILICONE LUBRICANT "ENGINE" SECTION (MOVE BOOTS TO LUBRICATE) CUSTOM LITnE$ TRACTOR o The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower, Always observe safety rules when performing any maintenance. = To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer.. (When using a cone balancer, follow the instructions supplied with balancer). o Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or' pin parallel with the ground. If blade is balanced, it should remain in a horizontal position If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_ BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_ (See "TO ADJUST BRAKE" in the Service and Adjust _ ments section of this manual) TIRES = Maintain proper' air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual), o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber_ = Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_ BLADE CENTER HOLE 5/8" BOLT CARE For' best results mower blades must be kept sharp, place bent or damaged blades, BLADE NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.. REMOVAL BLADE oR Re- (See Fig. 13) o Raise mower to highest position to allow access to blades. o Remove hex bolt, Iockwasher and flat washer securing blade. V-BELTS Install new or resharpened blade with trailing edge up towards deck as shown. Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable.. Replace belts if they begin to slip from wear_ ° FIG. 14 Reassemble hex bolt, lock washer and flat washer' in exact order as shown TRANSAXLE o Tighten bolt securely (30-35 FL Lbs. torque).. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling_ NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced° CHECK TRANSAXLE OIL LEVEL (See Fig. 15) MANDREL BLADE ° Block up rear'axle securely.. • Remove left rear wheel by removing hub bolts. ° Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG Replace filler plug.. Reassemble wheel to hub. TRAILING EDGE UP ° FLAT WASHER', = For approximate capacity see "PRODUCT SPECIFICATIONS on page 3 of this manual HEX BOLT (GRADE 8)*_ TRANSAXLE *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD, / O O FIG, 13 TO SHARPEN BLADE (See J Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and eventual damage to mower and engine. FIG. 15 16 FILLER PLUG CUSTOMER BATTERY RESPONSUB LUTUES (See Fig. 16) NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the battery with an automotive charger will extend its life. • Acid solution level in each battery cell should be even with bottoms of vent wells Add only distilled or iron free water if necessary. Do not overfill . Keep battery and terminals clean. o Keep battery bolts tight. • Keep vent caps tight and small vent holes in caps open, • Recharge at 6 amperes for 1 hour_ TO CLEAN BATTERY AND TERMINALS Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level TO CHANGE ENGINE OIL (See Figs. 17 & 18) - Determine temperature range expected before oil change,, All oil must meet API service classification SF or SG, Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, = Remove terminal guard. = Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells, • Oil will drain more freely when warm, Catch oi! in a suitable container, ° Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil • Remove drain plug After oil has drained completely, replace oil drain plug and tighten securely_ Refill engine with oil through oil fill dipstick tube. Pour slowly. Do notoverfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this = Rinse the battery with plain water and dry. ° • Clean terminals and battery cable ends with wire brush until bright, • Coat terminals with grease or petroleum jelly. • Reinstal! battery (See "INSTALL BATTERY" Assembly section of this manual). in the manual, ° CUT AWAY VIEW [ L.-----J L---.--,J L,--.....J Be sure tractor is on level surface. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading, Keep oil at "FULL" line on dipstick. fjVE.TOAP VENT OIL DRAIN PLUG WELL BATTERY CELL ACID LEVEL OIL FILL CAP/DIPSTICK FIG, 16 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification S F or SG. Select the oirs SAE viscosity grade according to your expected operating temperature, SAE VISCOSITY GRADES FIG. 18 ÷20" -3'0o 0_ -2_" TEMPERATURE 30° -loo 32 _ 40" o° RANGE ANTICIPATED 60" loo soo =0o BEFORE NEXT OIL CHANGE FIG. 17 17 CUSTOMER CLEAN AIR SCREEN (See RESPONSIBILITIES Fig. 19) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating_ Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.. ENGINE COOLING FINS (See Fig. 19) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating_ Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL.ASSEMBLY" in the Service and Adjustments section of this rnanual). FIG. 20 AIR SCREEN COOLING FINS (BOTH SIDES) MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. \ SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. \ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year, IN-LINE FIG. 19 AIR FILTER FILTER (See Fig. 21) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required, o With engine cool, remove filter and plug fuel line sections. ° Place new fuel filter in position in fuel line with arrow pointing towards carburetor. ° Be sure there are no fuel line leaks and clamps are properly positioned. o Immediately wipe up any spilled gasoline. (See Fig. 20) Your engine wilt not run properly using a dirty air filter. Ctean the foam pre-cleaner element after every 25 hours of operation or every season_ Service paper cartridge every 100 hours or every season, whichever occurs firsL Service air cleaner more often under dusty conditions, o FUEL Remove wing nut and cover,, o Remove seal and cartridge plate_ TO SERVICE PRE-CLEANER = Slide foam pre-cleaner off cartridge, ° Wash it in liquid detergent and water. o Squeeze it dry in a clean cloth, o Saturate it in engine oil, Wrap it in clean, absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE = • FIG. 21 Gently tap the flat side of the paper cartridge to dislodge dirt,. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. CLEANING Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. Reassemble air cleaner, cartridge plate, and seal ° Install the air cleaner cover and wing nut, Tighten wing nut 1/2 turnto 1 full turn after nut contacts cover. Do not overtighten. 18 ° Clean engine, battery, seat, finish, etc. of all foreign matter. ° Keep finished surfaces and wheels free of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax, We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life_ ;ERVUCE AND ADJUSTMEHT$ CAUTION: o o • ° ° o BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parldng brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE TO LEVEL MOWER SIDE-TO-SIDE ADJUSTMENT (See Figs. 22 and 23) Raise mower to its highest position Measure height from bottom of deck curl to ground level at front corners of mower Distance "A" on both sides of mower should be the same • NOTE: Each full turn of adjustment nut will change mower height about 3/16" Recheck measurements after adjusting MOWER BOTTOM OF CURL BOTTOM OF CURL _ FRONT SUSPENSION BRACKET ADJUSTMENT NUTS If adjustment is necessary, make adjustment on one side of mower only To raise one side of mower, tighten lift link adjustment nut on that side To lower one side of mower, loosen lift link adjustment nut on that side Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual SUSPENSION ARMS HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated (See "PROD UCT SPECIFICATIO NS" on page 3 of this manual) If tires are over or underinflated, you will not properly adjust your mower (See Fig. 22) Place attachment clutch in "DISENGAGED" position Turn height adjustment knob to lowest setting Lower mower to its lowest position Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket Remove retainer springs from suspension arms at deck and disengage arms from deck Raise attachment lift to its highest position Remove two retainer springs from each front link and remove links Slide mower forward and remove belt from electric clutch pulley Slide mower out from under right side of tractor IMPORTANT: IFAN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS TO INSTALL MOWER LIFT LINKS \ FIG, 23 FRONT MOWER BRACKET ELECTRIC CLUTCH PULLEY CHASSIS SUSPENSION BRACKET RETAINER :" RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS FIG. 22 19 FRONT MOWER BRACKET SERVICE ADJUSTMENTS TO REPLACE FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) IMPORTANT: DECK MUST BE LEVELSIDE-TO-SIDE_ IF THE FOLLOWING FRONT-TO-SACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO.SIDE To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position_ Check adjustment on right side of tractor. Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown. o Before making any necessary adjustments, check that both front links are equal in length_ o If links are not equal in length, adjust one link to same length as other' link. To lower front of mower housing, loosen nut"G" on both front links an equal number of turns o When distance "F" is 1/8" to 1/2" lower at front than rear tighten nut"H" against trunnion on both front links, o To raise front of mower housing, loosen nut H from trunnion on both front links_ Tighten nut "G" on both front links an equal number of turns. = When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8". Recheck side-to-side adjustment. ,_;. Oo Io _,o1 MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 26) o Parktractoron a level surface_ Engage parking brake. • Remove four screws from L.H. mandrel cover and remove cover. = Roll belt over the top of L.H. mandrel pulley. ° Remove belt from electric clutch pulley. ,, Remove belt from idler pulleys. ° Remove any dirt or grass clippings which rnay have accumulated around mandrels and entire upper' deck surface. o Check primary idler arm and two idlers to see that they rotate freely.. o Be sure spring is securely hooked to primary idler arm and bolt in mower housing,. MOWER DRIVE BELT INSTALLATION (See Fig. 26) ,, Install belt in both idlers_ Make sure belt is in both belt keepers at the idlers as shown, ° Install new belt onto electric clutch pulley. ° Roll belt into upper groove of LH. mandrel pulley. ° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers_ Reassemble L.H_ mandrel cover. ° SPRING L,H, MANDREL MANDREL COVER SCREWS IDLER PULLEYS ELECTRIC CLUTCH PULLEY PRIMARY IDLER ARN FIG. 24 BOTH FRONT LINKS SHOULD BE EQUAL. IN LENGTH MOWER HOUSING MANDREL MOWER DRIVE BELT BELT KEEPERS LIT "G" FIG. 26 NUT "H FRONT LINKS FIG. 25 20 SERVICE ANO ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT CLUTCH PLATE (See Fig. 27) Park the tractor on level surface, Engage parking brake,, ° Remove mowerdrive belt (See'q-O REPLACE MOWER DRIVE BELT" in this section of this manual). ° Remove mower (See "TO REMOVE MOWER" in this section of this manual), . Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing, o Carefully roll belt off RH mandrel pulley. o Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley ° Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary idler arm and idler to see that they rotate freely_ o Be sure spring is hooked in secondary idler arm and sway-bar bracket, o Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. ° Rol! belt over R.H. mandrel pulley. Make sure belt is in all grooves properly_ • Reconnect spring to bolt in mower housing and reinstall RH_ mandrel cover_ Reinstall mower to tractor (See "TO INSTALL MOWER" in the Assembly section of this manual), o Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual L.H. MOWER BLADE DRIVE BELT NYLON LOCKNIJT (3) FIG. 28 TO ADJUST CENTER ° Loosen jam nut at clevis which will allow brake rod to be rotated_ o With pliers, from underside of frame, unscrew brake rod from clevis four (4) to six (6) full turns, Start tractor with gear shift lever in neutral (N) position. Slowly depress clutch/brake pedal to the point where the motion drive belt stops moving Hold clutch/brake pedal in this position and engage parking brake. If belt begins to move after engaging parking brake, reset parking brake by depressing clutch/brake pedal slightly to next notch on parking brake_ Stop engine. Screw brake rod back into clevis until clevis pin is against rear edge of slot in brake arm_ Do not over tighten (see "IMPORTANT" above)_ Tighten jam nut against clevis Replace access hole cover, Road test tractor for proper stopping distance and declutching as stated above. Readjust if necessary. If proper adjustment cannot be attained, further maintenance is necessary Contact your nearest authorized service centeddepartmenL SPRING /,' / '_/ ° FIG. 27 TO ADJUST ATTACHMENT (See Fig. 29) If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. IMPORTANT: DO NOT OVER TIGHTEN BRAKE WHEN DEPRESSING CLUTCH BRAKE PEDAL, THE MOTION DRIVE BELT MUST STOP MOVING(DECLUTCH FROM ENGINE PULLEY) BEFORE BRAKE ENGAGES, IMPROPER ADJUSTMENT WILL CAUSE HARD SHIFTING AND EXCESSIVE WEAR TO BRAKE LINING ° Park and turn off the tractor on a level surface Place gear shift lever in neutral (N) position, Disengage parking brake and be sure tractor does not roll in either direction_ ° Lower mower deck (if installed on tractor)_ Snap out access hole cover on left side of tractor above footrest_ SECONDARY IDLER ARM IDLER PL BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. MANDREL COVER SWAY-BAR BRACKET BRAKE PLATE CLUTCH (See Fig. 28) The electric clutch should provide years of service, The clutch has a built-in brake that stops the pulley within 5 seconds_ Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department, Make sure attachment clutch and ignition switches are in "OFF" position Adjust the three nylon Iocknuts until space between clutch plate and rotor measures ,012" at all three slot locations cut in the inside of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate JAMUT BRAKE I _ \\ CLEV,SROD KE 21 FIG. 29 IOI SERVICE TO REPLACE (See Fig. 30) MOTION ADJUSTMENTS TO ADJUST DRIVE BELT STEERING WHEEL ALIGNMENT Park the tractor on level surface, Engage parking brake. For ease of service there isa belt installationguide decal on bottom of left footresL It is not necessaryto remove mower, If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steeringwheel and reassemble per instructions in the Assembly section of this manual, BELT REMOVAL - FRONT WHEEL ° Engage parking brake (creates slack in belt). o Remove mower drive belt from electric clutch pulley only (See 'q'O REPLACE MOWER DRIVE BELT" in this section of this manual). = Roll motion drive belt off transaxle pulley. Front wheel toe-in is required for proper steering operation,, Toe-in was set at the factory and adjustment should not be necessary If parts in the front axle or' steering mechanism have been replaced or damaged, check toe-in and adjust if necessary, ° Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley° = Pull belt out of all belt keepers. BELT INSTALLATION TOE-IN ADJUSTMENT TO CHECK TOE-IN (See Fig° 31) = • - Position front wheels straight ahead_ Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". o Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keeper& o ° Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown. o Loosen jam nuts at adjustment sleeves on tie rod. o Make sure V part of belt engages V-idler,, ° Adjust tie rod until dimension"A"is dimension "B",. ° Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. o Tighten jam nuts securely. . Place long lower section of belt through loop in midspan belt keeper o Check to be sure belt is on proper side of all belt keepers. TO ADJUST TOE-IN (See Fig& 31 and 32) - B o Reinstall mower drive belt onto electric clutch pulley. IMPORTANT: CHECK BRAKE ADJUSTMENT FRONT TRACTOR V-BELT DRIVE SCHEMATIC VIEWED FROM L.H_ SIDE OF TRACTOR CLUTCHING IDLER CLUTCHING FLATIDLER 1/8" to 1/4" less than OF TRACTOR _ A _______ FIG. 31 BELT rKEEPER ADJUSTMENT SLEEVES ENGINE aULLEY V-IDLER 'BELT KEEPER" BELT TWISTS BELT KEEPER TRANSAXLE PULLEY JAM NUTS FIG. 32 FRONT WHEEL FIG. 30 CAMBER The front wheel camber is not adjustable on you r tractor_ If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/department. 22 SERVICE AN TO REMOVE WHEEL ADJUSTMENTS FOR REPAIRS FRONT WHEEL (See Fig, 33) • Block up axle securely_ • Remove axle cover, retaining ring and washers to allow wheel removal. o Repair tire and reassemble_ • Replace washers and snap retaining ring securely in axle groove. o "POSITIVE" (+) "NEGATIVE" (-) Replace axle cover. RETAINING B°LT AXLE COVER l \ WAS.ERS I FIG. 33 FIG. 34 REAR WHEEL Block rear axle securely TO REPLACE Remove five (5) hub bolts to allow wheel removal ° Repair tire and reassemble bolts securely_ TO START ENGINE (See Fig. 34) Replace and tighten hub BULB o Raise hood. ° Pull bulb holder out of the hole in the backside of the grill. WITH A WEAK BATTERY Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ° your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES Check wiring. See electrical wiring diagram in Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse fuse holder is located behind the dash TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (_) terminal of fully charged battery_ Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fuel tank and battery_ TO REMOVE CABLES, REVERSE ORDER - ° HEADLIGHT BLACK cable first from chassis and fully charged battery. RED cable last from both batteries 23 The SERVICE TO ADJUST ATTACHMENT ADJUSTMENTS LIFT SPRING SPRING BUSHING (See Fig. 35) o While hotding spring bushing with wrench, loosen jam nut. o Turn adjustment bolt clockwise to extend spring and reduce lift effort for' heavier attachments. Turn adjustment bolt counte[clockwise tachments for lighter at- e JAM NUT Retighten jam nut against spring bushing, IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER, ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTAOHMENT, DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO ITS LOWEST POSITION. TO REMOVE HOOD ATTACHMENT LIFT SPRING FIG. 35 AND GRILL ASSEMBLY (See Fig. 36) ° Raise hoo& . ° Unsnap headlight wire connector Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. o To replace, reverse above procedure. HEADLIGHT WIRE CONNECTOR HOOD FIG. 36 24 SERVmCE AND AOJUSTMENTS ACCELERATION ENGnNE TO ADJUST THROTTLE CONTROL o CABLE (See Fig. 37 & 38) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable If adjustment is necessary, proceed as follows: . (See Fig. 39) The carburetor has been present at the factory and adjustment should not be necessary However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or Ioa& If the carburetor does need adjustment, proceed as follows: CASING CLAMP, SCREW In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY Do not adjust-damage IMPORTANT** NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDINGTHEENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THEENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS Check that speed control lever is against stop screw, if it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. CARBURETOR Move throttle control lever from slow (_) to fast (,_) position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 tum Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. may resulL With engine not running, move throttle control lever to fast (,,_) position TO ADJUST TEST - STOP SCREW SPEED CONTROL LEVER THROTTLE CONTROL CABLE SETTING - • Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above) o With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns FIG. 37 STOP • Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn. FINAL SETTING - = SPEED CONTROL LEVER Start engine and allow to warm for five minutes Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in fast ( ._ ) position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions FIG. 38 IDLESPEED Idle speed setting - With throttle control lever in slow (._'_.) position, engine should idle at 1400 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. ADJUSTING SCREW ,_ _ _-J IDLE FUEL ADJUSTING ..,_'-f_ \, ~_(" EEDLE Idle fuel needle settina - With throttle control lever in slow (_) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough Turn needle to a point midway between those two positions MAIN FUEL ' ADJUSTING NEEDLE Recheck idle speed, Readjust if necessary, 25 FIG. 39 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for' 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove aft dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual) o Lubricate as shown in the Customer Responsibilities section of this manual. o Be sure that all nuts, bolts and screws are securely fastene& Inspect moving parts for damage, breakage and wear. Replace if necessary, ° Touch up all rusted or chipped paint surfaces; sand lightly before painting. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. o Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual). Fully charge the battery for storage. ° Drain the fuel tank. o NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer_ BATTERY o o CYLINDERS After a period of time in storage, battery may require recharging. o To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS in the Cus= tomer Responsibilities section of this manual). Remove spark plug(s)o Pour one ounce of oil through spark plug hole(s) into cylinder(s),, After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminal& o Turn ignition key to"START" position for a few seconds to distribute oil o Replace with new spark plug(s), OTHER Be sure battery drain tube is securely attached. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Do not store gasoline from one season to another., Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. . = If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture_ Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 SERVmCE NOTES 27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1 2 3 4 5 6 7 Out of fuel EngIne not "CHOKED" pmperly Engtne fioodsd_ Bad spark plug Dirty air tilter Dirty fuel filter Water in fuel 1 2 3 4 5 6 7, 8 9 10 Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 8 9_ 10 Hard to start 1 2. 3 4 5 6 7 8 Dirty air filtar Bad spark plug Weak or dead battery Dirty fue! filler Stale or dirty fuel Loose or damaged wiring, Carburetor out of adjustment Engine valves out of adjustment 1 2 3 4 5 6. 7_ 8 Clean/replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring Contact an authorized service canter/department Contact an authorized service center/department Engine will not turn over 1 2 3 4 Clutch/brake peda! not depressed. Attachment clutchis engaged Weak or dead battery Blown fuse 5 6 7 B 9. Corroded battery terminals Loose or damaged wiring. Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch(es)_ 1 2 3 4 5 6 7 8 9 Depressclutch/brake pedal Disengage attachment clutch Recharge or replace battery Replacefuse Clean battery terminals Check all wiring Check/replace ignitionswitch Check/replace solenoid or starter Contact an authorized service center/department Engine clicks but will not start 1 2 3 4 Weakor dead battery Corroded batteryterminals Loose or damaged wiring Faulty solenoid or starter 1 2 3 4 Recharge or replace battery Clean battery terminals Check al! wiring_ Check/replace solenoid or starter Loss of power 1 2 3 4 5. 6 7 8 9 Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower Dirty air filter, Low oil level/dirty oil Faultysparkp]ug Dirty rue] filter Stale or dirty fuel Water in fuel 1 2 3 Set in "Higher Cut" position/reduce speed Adjust throttle contro] Ctaan underside of mower housing 4 5. 6 7. 8 9 Clean/replace air filter CheckollleveVchange oil. Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor, refill tank with fresh 10 11. 12 13 14 15 Excessive vibration 1 2 3 10 11 12. l& 14 15 Spark plugwtreloose, Dirty engine air screen/tins Dirty/clogged muffler, Loose or damaged wiring Carburetor out of adjustmenL Engine valves outof adjustment 1 2. 3 Worn, bent or loose blade Bentblade mandrel Loose/damaged part(s) 28 Fill fuel tank See "TO START ENGINE" in Operation section Wait several minutes before attempting to start Replace spark plug. Clean/reptace air filter Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel tilter Check all w_ring Contact an authorized service center/department Contact an authorized service center/department gasoline and replace fuel filter Connect and tighten spark pfug wire. Clean engine air screen/tins Clean/replace muffler Check all wiring Contact an authorized service center/department Contact an authorized service center/department Replace blade Tighten blade bolt Replace blade mandrel Tightenloose part(s) Replace damaged parts TROUBLESHOOTn PROBLEM POINTS CAUSE CORRECTION Engine continues to run when operator leaves seal with attachment clutch engaged 1 Faulty operator-safety presencecontrol system 1 Check wiring, switches and connections. If not corrected, contact an authorized service center/ depadment Poorcut-uneven 1 2 Worn, bent or loose blade Mower deck not level ! 2 Replace blade Tighten blade bolt Level mower deck 3 4 Buildup of grass, leaves, and trash under mower Bent blade mandrel 5_ Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels 3 4 5 Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes. t 2 3 4 Obstruction in clutch mechanism Worn/damaged mower drive belt Frozen idler pulley Frozen blade mandrel 1 Remove obstruction 2 3 4 Replace mowerdrive belt Replace idler pulley Replace blade mandrel 1 2 3 4 Engine speed too slow Travel speed too fast Wet grass Mower deck not level 1 2 3 4 Place throttle control in "FAST" position Shift to slower speed Allow grass to dry before mowing Level mower deck 5 6 Low/uneven tire air pressure Worn, bent or loose blade 7 8 Buildup of grass, leaves and trash under mower Mower drive belt worn 9 10 11 Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels Mower bladeewill rotate not Poor grass discharge 5. 6_ 7 8 9 10 11 Check tires for proper air pressure Replace/sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower ddve belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Headlight(s) not working (if so equipped) 1. Switch is "OFF" 1 Turn switch "ON" 2 3. 4 5 Bulb(s) burned out Faulty light switch Looseordamaged widng Blown fuse 2 3 4 5 Replace bulb(s) Check/replace light switch Check wiring and connections Replace f_Jse Battery will not charge 1 2 Bad battery cell(s) Poor cable connections 3 4 Faulty regulator (if so equipped) Faulty alternator 1 2 3 4 Replace battery Check/clean all connections Replace regulator Replace alternator 1 Engine throttlecontrol not set at "SLOW" position for 30 seconds before stopping engine 1 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine Engine "backfires" when turning engine "OFF" 29 TRACTOR - MODEL NUMBER 917.250262 SCHEMATIC RED 8LACK RED RED I AMMETER I STARTER BLACK WHITE S SOLENOID BLACK IGNITION SWITCH BLACK BLACK BLUE AFTER FIRE SOLENOID I _ I 8LACK IGNITION UNIT CHARGING SYSTEM _ SPARK PLUG OUTPUT 15 AMP DC @ 3600 RPM O RED _-_ REGULATOR LLOW_ 26 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED) ORANGE I I HEADLIGHT BROWN _ SWITCH (OFF) HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT OFF M+ G ON START B+L B+ S+ L 0 O- NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS GFC E D WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 30 /- gl PTO SWITCH l OFF POSITION ON tC C +G CIRCUIT +F,B+E,A+D REPAIR PARTS TRACTOR - MODEL NUMBER 917,25(}262 DECALS 18 6 7 15 15 7 4 13 10 8 13 \ 9 2 11 12 14 KEY PART NO, NO. 1 2 3 4 5 6 7 8 9 10 11 12 138955 142254 138042 138043 142243 133644 138048 t46206 128314 137537 4900J 146047 WHEELS KEY PART NO, NO. DESCRIPTION Decal, Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 13 14 15 17 18 19 23 Operating Instruction Grill Hood, Craftsman, RH Hood, Craftsman, LH PNL Side Kohler Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch/Brake V-Belt Drive Schematic 128884 139346 146206 138834 132266 138047 106202X 105466X 138311 137318 137319 145913 145914 DESCRIPTION Decal, Chassis, 6 Speed/50" Decal, V-Belt Schematic Decal Hood Insert Hd GT Decal, Dash Decal, Insert Strg Decal, Battery Reflector, Taillight Pad Footrest Decal, Handle Lift (Lift Handle) Decal, Reflector Decal, Reflector Manual, Owner's (Eng) Manual, Owner's (Span) & TIRES KEY PART NO. NO. 1 2 3 4 5 6 5,8 4,10 7 7 8 9 10 11 59192 65139 106230X 8134H 106228X427 278H 6856M 9040H 106277X427 105588X 7154J 104757X 136327 NOTE: 31 DESCRIPTION Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only) Rim Assembly, Front Fitting, Grease (Front Wheel Only) Fitting Grease Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only) Cap Axle (Front Wheel Only) Cover, Axle (Rear Wheel On y) All component dimensions given in U,S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR - MODEL NUMBER 917.250262 ELECTRICAL 22 I 1 i! i! I l I t J 12 26 7 I 32 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250262 ELECTRICAL KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 1t 12 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 37 40 41 121537X 74760412 STD551025 STD551125 121264X STD541025 7697J 7603J 109596X 145211 145209 145769 10090400 73350400 136850 4152J 11150400 4799J 4799J 108824X 4207J 121305X 144921 140400 141226 140403 110712X 109553X 146065 17720408 42 43 45 49 50 51 53 131563 145673 122822X 11151000 140404 140405 71031008 54 73951000 NOTE: DESCRIPTION Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Ga. Washer, Lock 1/4 Caps, Battery Nut, Hex 1/4-20 Tube, Drain Tray, Battery Clamp, Hose Bolt 1/4-20x7-1/2 Hold Down Battery Dash Mount Nut, Push Nylon 1/4-20 Washer, Lock 1/4 Nut, Hex Jam 1/4-20 Harness, Light Socket Bulb, Headlight Washer, Lock, Int. Tooth Cable Battery Cable Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Switch Key Key, Ignition Switch, Light Switch Intlk. CL Mwr. Gry. 4 term Harness, Ignition Screw, HexWasher Head, Thread Cutting 1/4-20 x 1/2 Cover, Terminal Solenoid Ammeter Lock Washer Switch, P,T_O. Ring Retainer PTO Screw, Hex Washer Head #10-32xl/2 Nut, Keps #10-32 All component dimensions given in U.S. inches 1 inch = 25.4 turn 33 REPAIR PARTS TRACTOR CHASSIS - MODEL NUMBER 917.250262 AND ENCLOSURES 10 9 18 38 15 ! 59 9 13 11 92 53 68 31 47120 37 8 48 5 17 / 41 68 47 17 52 69 28 16 17 21 42 i 77 56 > 47 1.\_17 17 2O 19 2 17 67 86 34 4417 REPAUR PARTS TRACTOR CHASSIS - MODEL NUMBER 917.250262 AND ENCLOSURES KEY NO, PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 t6 17 18 19 20 21 22 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 144737 140506 136671X459 73800700 145203 145053 17720408 145166 108067X 19092016 137270 137269 137271 136673X459 136374 121794X 17490612 136373X428 19131312 74760616 73680600 136670X459 145243X459 17490512 121046X 145244X459 145349 145051X014 145183 141315 141314 142131 19111116 74780512 121642X459 19091216 136961 142132 17580408 72140608 DESCRIPTION Rail, Frame RH Drawbar, Gt Panel Asm. Side LH Nut, Lock Hex 7/16 Uric Dash, Plastic Black Dash Asmo, Lower Screw, Thd Cut 1/4_20 x 1/2 Support, Battery Nut, Pat Washer 9/32 x 1-1/4 x 16 Ga. Rivet, Ratchet Male Washer, Nylon Rivet, Ratchet Female Hood Asm., Pnt Lens, Bar Clear Cover, Access Screw, Thdrol 3/8-16 x3/4 Grille Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 Nut, Crownlock 3/8-16 Unc Panel Asm., Side RH Footrest, RH Screw, Thdrol 5/16-18 x 3/4 Panel, Dash Side LH Footrest, LH Bracket, Support Dash Saddle, Slkscr Vgt Bracet, Support 1 pc Steering Vgt Bracket Asm. Frame Pivot Lh Bracket Asm., Frame Pivot Rh Bracket, Engine Support Rear Washer 11/32 x 11/16 x 16 Ga. Bolt, Fin Hex 5/16-18 x 3/4 Fender, PnL Washer 9/32 x 3/4 x 16 Ga. Bracket, Axle Front Bracket, Support Axle/Engine Screw Tap Tite 1/4-20 x 1/2 Bolt, Carriage 3/8-16 x 1 KEY NO. PART NO. 43 44 45 47 48 49 50 52 53 54 56 57 58 59 60 62 63 64 67 68 69 70 77 84 65 86 88 90 91 92 94 95 97 106 120 - - 136939 136940 138460 17490608 136814 136813 136575 73680500 137304 126470X 138461 73640400 137113 74180412 17490620 72110608 19131614 144283 140737 17490508 140022 137159 187308 142992 120404X 74760716 10040700 11050600 144735 143485X013 100207K 105531X 137373 138776 19131616 8022J NOTE: 35 DESCRIPTION Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh Screw Thdrol 3/8 - 16 x 1-1/4 Bracket Asm. Pivot Hood Lh Bracket Asm., Pivot Hood Rh Bracket, Chassis Front Nut, Crownlock 5/16-18 Unc Rod, Support Hood Clip, Insulated Bracket Asm., Susp Chassis Lh Nut, Keps Hex 1/4-20 Bracket Asm, Fender Screw, Mach Cr 1/4-20 x 3/4 Screw Thdrol 3/8 - 16 x 1-1/4 Bolt, Carriage 3/8-16 x 1 Gr. 5 Washer 13/32 x 1 x 14 Ga. Washer, Serrated Disc 13/32 x 1 Guide, Belt T/A Screw Thdrol 5/16-18 x 1/2 Shield, Heat Guide, Belt Mid Span Shield, Front Stop, Over Center Mower Bracket, Support Transaxie Bolt, Fin Hex 7/16-14 Unc x 1 Washer, Lock Hvy HIcl Spr 7/16 Washer, Lock External Tooth 3/8 Rai!, Frame Lh Plate, Silkscreen Dash Clip, Fuel Line Push Nut, Nylon Shield, Heat, Engine Screw Thdrol 5/16-18 x 1-1/4 Washer 13/32 x 1 x 16 G& Plug, Hole All component dimensions 1 inch = 2&4 mm given in U.S. inches REPAIR PARTS TRACTOR GROUND - MODEL NUMBER 917.250262 DRIVE 36 6 31 j 29 64 37 35 38 49 J / 34 49 52 7 62 36 REPAnR PARTS TRACTOR GROUND KEY NO. - MODEL NUMBER 917.250262 DRIVE PART NO. 1 3 4 5 6 7 8 9 10 It 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 9858M1 7563R 17490508 73680600 76020412 135758 12000034 140080 142509 136927 9204H 139419 138901 19131316 143012 126909X 137104 136926 23260412 633A109 106932X 136925 136923 137552 17490528 28 29 30 31 34 35 36 37 73350600 137213 19131614 76020312 124236X 137646 138364 121749X DESCRIPTION Key Woodruff Washer Thrust Axle Harden Screw, Thdrol 5/16-18 x1/2 Nut Crownlock 3/8-16 Pin Cotter 1/8 x 3/4 Wheel Hub Asm, Ring Klip Bolt Hub Disc Brake Yoke Brake Disc Locknut 1/2-20 Washer Special Bushing Washer 13/32x 13/16x 16 Ga Set Screw 1/4-28 x 3/4 Spring Lever Brake Cam Brake Disc Screw Flat Head 1/4-28 x 3/4 Gearshift Lever Assembly Knob Support Puck Brake Puck BrakeTop Spring Return Screw Hex Wsh Thd 5/16-18 x 1-3/4 Nut Hex Jam 3/8-16 Brake Rod Washer 13/32x 1 x 14Ga Pin Cotter 3/32 x 3/4 Cap Plunger Rod Parking Brake Spring Extension Washer 25/32 x 1-1/4 x 16 Gauge KEY NO. PART NO, 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 66 67 68 69 110895X 74321016 5304J 73631000 8883R 74760412 104601X 73800400 145170 138228 72110614 19131413 131494 73680600 139123 207J 138390 106706X 137153 141756 122253X 122268X t37524 10040700 74760720 137649 67609 140296 19131312 5142H 136327 NOTE: 37 DESCRIPTION Nyiiner Screw Fin #10-24 x 1 Actuator Interlock Switch Nut Lock #10-24 Cover Pedal Bolt Hex Head 1/4-20 x 3/4 Bracket Interlock Nut Lock W/Insert 1/4-20 Retainer Spring Clutch Rod Bolt Carriage 3/8-16 x 1-3/4 Gr 5 Washer 13/32 x 7/8 x 13 Ga Pulley Idlr Flat Nut Crownlock 3/8-16 UNC Pulley Idler Grooved Washer Hartdened Clutch Arm Asm Bearing, Idler V-Belt Bracket Shift Rod Hi-Lo Shift RodHi-Lo Spring Clip Connecting Link Pullery Transaxle Washer Lock 7/16 Bolt Fin Hex 7/16-14 x 1-1/4 Shaft Clutch/Brake Pedal Bolt Shoulder Washer Hardened Washer 13/32 x 13/16 x 12 Ga. Pin Roll Hub Cover All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR STEERING - MODEL NUMBER 917.250262 ASSEMBLY 14 23 22 / 31 / / / 34 U I / 1313 33' 32 i/ \ 27 / / 7 19 27 6 / 16 \ \ \ \ \ \ 38 8 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250262 STEERING ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 121472X 137094 6855M 136960 136959 6266H 121748X 12000029 121232X 74781044 136518 7390'1000 121749X 10040600 73610600 145103 137347 18 19 20 21 22 23 24 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 137155 143119 145182 100711L 1554J 17431008 19133808 74780616 126805X 3366R 17490612 104239X 12000034 138136 19111610 10040500 74760512 138059 137156 73360600 109850X 73700600 109851X NOTE: DESCRIPTION Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm, RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer, Brg. Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HIcl Spr 3/8 Nut, Fin Hex 3/8-24 Unf Shaft Asm., Steering Rod Asm. Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Ball Joint Solid Vgt Support Asm., Steering Vgt Column, Steering Adapter, Wheel Steering Bushing, Strg. BIk Screw, Slftp #10-16 x 1/2 Ty-b Washer 13/32 x 2-3/8 x 8 Ga. Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering Bearing, Col. Strg. Screw Thdrol 3/8-16 x 3/4 Bearing, Flange Ring, Klip Truarc #5304-75 Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread ,Joint Asmo Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 TR4CTOR.I_00_1.N_I/_B_R917"2_OZ'e2 \ ! ! \ I I ! / 14 ! / I / 16 I I I 11 / 0---4 10 9 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250262 ENGINE KEY NO. 1 2 PART NO. 140387 144110 3 4 5 6 8 9 10 11 12 13 14 15 16 17 16 19 13240300 13280328 13200300 138129 121361X 145109 105432X 137140 136907 138486 '138487 141069 109227X 106082X 123549X 13290300 20 21 22 23 24 25 26 27 28 29 30 32 34 35 36 37 39 40 41 42 43 62 133439 17720410 '138672 19132616 11050600 73610600 3645J 139277 7834R 132920 105037X 17490508 17720408 10040500 74570512 123487X 17490624 17490652 126197X 10040700 71170768 137373 NOTE: DESCRIPTION Engine Kohler 20 Mag Vert Muffler Asm Kohter VGT (Ino, Key No, 34) Elbow Street 3/8 NPT Nipple Pipe 3/8NPT X 3-1/2 Elbow STD 90 Degree 3/8-18 NPT Clamp Tube Double Engine Pulley V-Idler Keeper Asm, Belt Engine VGT Bushing Clutch Electric Pultey Engine VGT Elect Clutch Baffle Air LH Koh VGT Baffle Air RH Koh VGT Tank Fuel W/Sym Vented Pad Spacer Pad Spacer Cap Asm Fuel W/Sym Vented Plug Oil Drain (Order From Engine Manufacturer) Control Throttle Screw Hex Thd Cut 1/4-20 X 5/8 Control Choke Washer 13/32 X 1_5/8 X 16 Ga Washer Ext Tooth 3/8 Nut Fin Hex 3/8-24 UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Strip Foam Screw Thdrol 5/16-18 X 1/2 Screw Thd Cut 1_4-20 x 1/2 Washer Lock 5/16 Screw Hex 5/16-16 UNC X 3/4 Clamp Hose Screw Thdrol 3/8 - 16 X 1 - 1/2TT Screw Thdrol 3/8 - 16 X 3 - 1/4 Washer 1-1/20D X 15/32 ID X .250 Washer Lock 7/16 Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5 Shield Heat Kehier VGT All component dimensions 1 inch = 2&4 mm 4'I given in U.S. inches REPAgR PARTS TRACTOR - MODEL NUMBER 917.250262 SEAT ASSEMBLY 1 5 21 3 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO, 127439 140551 140675 127018X 145006 73680600 124181X 17490508 19131614 140552 121246X 121248X KEY NO. DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Bolt, Shoulder 5/16-18 X °62 Clip, Push-In Hinged Nut, Crownlock 3/8-16 Uric Spring, Seat Cprsn Screw, Thdrol 5/16-18 X 1/2 Washer 13/32 X 1 X 14 Ga. Pan, Seat Bracket, Mounting Switch Bushing, Snap 14 15 16 17 18 19 20 21 22 PART NO. 72050411 121249X 123740X 123976X 19171912 120068X 124238X 139888 73680500 NOTE: 42 DESCRIPTION Bolt, Carriage 1/4-20 X 1-3/8 Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 X 1-3/16 X 12 Ga Knob, Seat 1/2-13 Unc Cap, Spring Seat Bolt, Shoulder 5/16-18 Unc Nut, Crownlock 5/16-18 Unc All component dimensions 1 inch = 25.4 mm given in US. inches REPAIR PARTS TRACTOR - MODEL NUMBER 917,250262 LIFT ASSEMBLY 4O 42 35 43 17 34 33 7 8 9 31 10 \ j 39 1 42 3 4 23 2 i 23 6 12 13 16 12 23 22 12 14_ 41" KEY NO. PART NO. 1 121006X 2 137295 3 121002X 4 12000022 5 19292016 6 74780624 7 125631X 8 122365X 9 122364)( 10 2876H 11 142369 12 3146R 13 139867 14 140302 15 73680600 '16 674A247 17 73350800 18 143363 19 19131316 20 5328J 21 74760616 22 127218 23 4939M 15 13 20 KEY NO. DESCRIPTION Rod Asm. Lever Shaft Asm., Lift Vgt Lever Asm. Lift Rh E-Ring Truarc #5133_87 Washer 29/32 x 1-1/4 x 16 Ga, Bolt, Fin Hex 3/8o16 x 1-1/2 Grip, Handle Fluted Button, Plunger Plunger, Lever Lift Spring 2-1/8" Link Lift Retainer, Spring Arm, Suspension Vgt Bearing Nut, Crownlock 3/8-16 Unc Spring Asm. Assist Lift Nut, HexJam 3/8-16 Unc Bracket, Spring Assist Washer 13/32 x 13/16 x 16 Ga. Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16 x 1 Link, Front Retainer, Spring 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 18 PART NO. 73350800 130171 73800800 12000037 19151218 110810X 110807X 19131018 137150 76020308 137167 138057 17490612 120529X 123933X505 123935X 17490512 73540600 19112410 123934X NOTE: 43 19 DESCRIPTION Nut, ,Jam Hex 1/2-13 Uric Trunnion Nut, Lock W/Wsh 1/2-13 Unc Ring, Klip #T5304-37 Washer 15/32 x 3/4 x 16 Go. Trunnion, Dp Stop Dbl Thds Pit Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Screw, Thdrol 3/8-16 x 3/4 Washer, Nylon Pointer, Pnt Height Indicator Plug, Hole Screw Thdrol 5/18-18 x 3/4 Nut Crownlock 3/8-24 Washer 11/32 x 1-1/2 x 10 Ga, Scale, Indicator Height All component dimensions 1 inch = 2&4 mm given in U.S. inches RE:PAiR PARTS TRACTOR MOWER - MODEL NUMBER 917.250262 DECK 55 53\ 48 47 40 60 59 6 6O 58 64 2 22 21 54 6 lO _ 11 8_ 44 23 REPABR PARTS TRACTOR MOWER - MODEL NUMBER 917.250262 DECK KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 136457 7368O5OO 7211O5O6 7631J 138457 4939M 130832 850857 10030600 140296 137380 129895 137553 14 15 16 17 18 19 20 21 22 23 24 25 27 28 30 31 32 33 34 35 137152 110485X 140329 106735X 19111016 105304X 123713X 137607 110452X 110509X 136320 19111216 19131316 132823 138776 137266 129861 129963 72140610 72110616 KEY NO. DESCRIPTION Deck Asm. Mower 50" Vented Nut, Crownlock 5/16-18 Bolt, Carriage 5/16-18 x 3/4 Runner, Mower LH Bracket Asm., Sway Bar Retainer, Spring Arm Suspension, Rear Bolt 3/8-24 x 1,25 Gr. 8 Patched Washer, Lock Hvy 3/8 Unplated Washer, Hard B_ade Mower Vented Blade (3 Required) Bearing, Ball #6204 (Mandrel) Shaft Asm., W/Lower Brg HIncludes Key No. 12! ousing, Mandrel44 Vent Bearing, Ball Mandrel Stripper, Mower Vented Rod, Hinge Washer 11/32 x 5/8 x 16 Ga. Cap, Sleeve Spring, Torsion Deflector Bracket, Deflector Nut, Push Shield, Deflector Mower Runner, RH Washer 11/32x3/4xf6Ga. Washer 13/32 x 13/16 x 16 Ga. Spacer, Spring Stop Idler Screw Thdrol Flex Head Zinc Mwr Nut, Fig Top Lock Cntr 9/16 Pulley, Mandrel Washer, Spacer Mower Vented Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 3/8-16 x 2 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 99 PART NO. 72110608 137166 137554 131494 136572 72140506 136460 122052X 73680600 74760628 137200 137729 136574 137272 137273 139245 137789 139573 138255 '138687 136577 133957 137644 139031 136573 133943 72110612 19121414 102403X 139622 73930600 72110614 NOTE: 45 DESCRIPTION Bolt, Carriage 3/8-16 x '1 Gr. 5 Stiffener, Arm Idler Keeper, Belt Idler Pulley, Idler Flat Pulley, Driven Bolt, Carriage 5/16-18 Unc x 3/4 Arm, Idler Secondary Spacer, Retainer Nut, Crownlock 3/8-16 Unc Bolt, Fin Hex 3/8-16 Uric x 1-3/4 Cover, Mandrel RH Screw, Thd Roll 1/4-20 x 5/8 Cover, Mandrel LH Arm, Idter Primary Spring, Secondary Pulley, Idler V Groove Shield, Idler V-Belt, Mower Primary V-Belt, Mower Secondary Spring, Primary Bar Asm., Wheel Gauge Wheel, Gauge Bolt, Shoulder Pin, Clevis Bracket, Wheel Gauge Washer Hardened Bolt Carriage 3/8-16 x 1-1/2 Washer 3/8 x 3/4 x 14 Ga. Pulley Idler Flat Mower Keeper Belt Idler Nut, Centerlock 3/8-16 Bolt RDHD 3/8-16 x 1-3/4 Gr. 5 All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR - MODEL NUMBER 917o250262 TRANSAXLE 6 I 2 5 20 7 82 15 14 73 I 72 25 24 41 -'_45 46 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250262 TRANSAXLE KEY PART NO. NO. 1 2 3 4 5 6 7 8 4197R 12000034 4199R 4216R 4215R 4217R 6256H 74020652 9 10 11 12 13 14 15 16 17 18 19 20 2t 22 23 24 25 26 27 28 29 30 31 7392M 137261 4985R 6266H 4212R 137125 6276H 633A63 8118M 8740H1 122238X 4218R 6252H1 7810H 6262H 7393R 992R1 139111 4986R 122254X 6269H 5855H 139538 32 33 34 35 36 37 39 6277H 4225R 7396H 4198R 4200R 7395H 139536 40 41 45 46 49 50 51 13320400 17580520 6271H 13060200 4895H 4222R 1529R KEY PART NO. NO. DESCRIPTION Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier AxleThrust Washer Bolt, Hex Head 3/8-24 x 3-1/4 (1"Thread Length) Steel Ball Spring Shift Fork Detent Shift Fork, High-Low Range Thrust Bearing Race 4th Reduction Pinion Shaft, Brake Snap Ring, Crescent Type High*Low Range Gears Needle Bearing Sintered Iron Bearing Shift ForkShaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 Shift Fork, R.H. Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork, L.H. Shift Shaft, High-Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, R.H, (Includes Key No.'s 17,18, 25, 33, 50, 63, 77 and 82) Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase and Bearings, L.H. (Includes Key Numbers 18, 25, 49, 50 (2), 51 and 52) Pipe Plug 1/2-14 N.P.T. Bolt, Hex 5/16-18 UNC x 1-1/4 Oil Seal Pipe Plug 1/4-18 N.P.T. Needle Bearing Needle Bearing Needle Bearing 52 53 54 55 56 57 58 59 60 61 62 63 64 8119M 4220R 4209R 4213R 4442R 4195R 4214R 4194R 7528R 4208R 4207R 7398H 4203R 65 66 67 68 69 70 71 4204R 2898J 12000033 4205R 4206R 1370H 633A69 72 73 74 75 77 79 80 81 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 139120 4201R 12000008 1153R 6803J 1167R 73360700 6270H 136984 5384J 2978J 633A85 8739H1 4924H 19151516 110542X 19181511 75J 6274H 76020412 10040500 74760514 633A109 140332 NOTE: 47 DESCRIPTION Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, Hi-Pro 1/8 x 17/32 Klip Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion E-Ring Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/16 x 16 Gauge Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Gauge Gearshift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Washer, Lock 5/16 Bolt, Hex Head 5/16-18 UNC x 7/8 Gearshift Lever Assembly Transaxle Assembly 6 sp AYP Disk All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER 917.250262 MV20S, TYPE NUMBER 57527 I AIR INTAKE J BAFFLES AND SHROUD I 1 8 7 --5 '% / ! 4 6 3 / @-° BREATHER AND VENT I --11 II III"_j _--12 18 ," 14 15 17 /'_ 16 48 32 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL NUMBER - MODEL NUMBER MV20S, TYPE NUMBER AIR INTAKE KEY PART NO. NO. 1 2 X-276-7 52 755 83 3 4 5 6 7 8 9 10 52 096 35 52 123 21 231032 52 082 04 45 083 01 45 083 02 237423 X-67-98 11 12 13 14 t5 52 201 06 277093 52 054 39 X-26-79 X-50-37 16 X-50-57 17 X-22-9 18 25 041 06 917.250262 57527 BAFFLES&SHROUD DESCRIPTION KEY PART NO, NO. Wing Nut 1/4-20 Kit, Cover and Tube (Includes Key Numbers 3 and 4) Cover, Air Cleaner Tube, Air Intake Seal, Element Cover Cover, Air Cleaner Element Pro-Cleaner Element Seal, Air Cleaner Cover Screw, Hex Washer Head #10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, Slotted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow _ 2 3 4 DESCRIPTION 52 063 44 52 313 05 52 063 42 X-67-83 52 755 70 6 7 8 9 5221701 52 468 16 52 086 11 52 124 05 Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump Screw, Hex Washer Head 1/4-20 x 7/16 (14) Kit, Blower Housing (Includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head NOT ILLUSTRATED - - 52 113 47 Decal, Horsepower BREATHER & VENT KEY PART NO. NO. 1 2 3 4 5 NOT ILLUSTRATED - - 25 113 15 Decal, Air Cleaner -5211330 Decal 6 7 8 9 10 NOTE: 49 DESCRIP_ON X-81-1 X-25-12 52 096 18 52 055 01 X-352-39 52 326 52 096 52 032 52 035 275220 (3) 12 08 04 02 Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve Seal, Breather Breather Assembly Stud, #1 Cylinder Valve Cover 1/4-20 × 3-1/4 All component dimensions given in US. inches 1 inch = 25.4 mm REPAaR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER 917.250262 MV20S, TYPE NUMBER 57527 19-- 17 14 13 \ 12 CARBURETOR I 19 7 8 3 5 16 5O REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER MV20S, TYPE NUMBER DESCRIPTION 1 2 3 X-82-2 52 468 12 82 755 18 4 5 6 7 8 5201606 52 03t 01 52 316 06 52 755 50 52 072 12 9 10 11 12 13 25 066 12 X-269-43 52 078 05 52 030 10 52 030 11 52 030 12 25 086 10 14 25 086 13 15 16 17 52 141 02 52 139 08 25 086 11 18 19 52 032 10 82 755 19 20 _ T . 57527 CARBURETOR CRANKCASE KEY PART NO. NO. 917.250262 KEY PART NO. NO. Nut, Hex 5/16-18 (12) Washer, Fiat 5/16 (12) Kit, #1 Cylinder Barrel (Includes Key Numbers 4 thru 6) Valve, Exhaust Insert, Valve Seat (2) Guide, Valve (2) Kit, Oil Relief Step Stud 5/16-18 x 3/4, 3/8_16 x 5/8, 2" Long (12) Screw, Hex Flange 5/16-18 x 2 (2) Ring, Retaining Shaft, Governor Searing, Sleeve, Standard (2) Bearing, Sleeve ,010"(2) Bearing, Sleeve _020" (2) Screw, Hex Flange 5/16-18 x 1_1/2 (3) Screw, Hex Flange 3/8-16 x 3-5/8 (2) O-Ring Plug Screw, Hex Flange 5/16-18 x 3-1/2 (8) Seal, Oil, Front Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru 6) Crankcase (Service with Short Block, Part Number 82 522 30) 1 2 52 041 09 52 755 91 3 4 5 52 164 15 235778 X-67-97 6 X-75-23 7 8 9 10 11 12 X-21-1 X-6-29 41 072 19 52 063 40 25 155 02 5285329 13 14 271030 52 053 55 15 16 17 18 25 041 06 X-77-2 232867 X-67-62 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25 25 52 25 25 25 25 25 25 52 25 25 25 25 25 25 25 25 086 27 146 02 144 16 368 01 089 02 086 26 089 04 368 03 089 02 090 13 089 03 194 01 146 03 041 04 757 09 104 01 041 03 100 05 DESCRIPTION Gasket, Intake (2) Kit, Manifold (Includes Key Numbers 3 thru 8) Manifold, Intake Clamp, Cable Screw, Hex Washer Head #10-24 x 3/8 (2) Plug, Hex, Countersunk 1/8 N.PoT_F. Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-18 x 1-1/4 (4) Stud 5/16-18 x 1 (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (Includes Key Numbers 15 thru 23) Gasket Carburetor (2) Carburetor Assembly (Information Only - Not Available Separately) (Includes Key Numbers 19 thru 36) Gasket, Air Cleaner Nut 5/16 (2) Strap, Lifting Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4) Plate, Throttle Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fuel Spring, Main Fuel Lever, Choke Spring, Choke, Friction Ball, Choke, Friction Plate, Choke Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer NOT ILLtJSTRATED - 271030 Gasket, Carburetor (2) NOTE: 51 All component dimensions given in U.S. inches 1 inch = 25.4 mm RE!PAiR PARTS TRACTOR KOHLER ENGINE CRANKSHAFT - MODEL - MODEL NUMBER NUMBER MV20S, DIPSTICK I TYPE 917.250262 NUMBER 57527 J 1 m ELECTRIC STARTER 3 J 2 0 @ 4-- 4 5\ Q \ 8 7 EXHAUST --6 IH-- 7 52 J REPAUR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER 917.250262 NUMBER MV20S, TYPE NUMBER ELECTRIC STARTER CRANKSHAFT KEY PART NO. NO. 1 2 5201427 52 468 03 52 468 04 52 468 05 DESCRIPTION Crankshaft Washer, Thrust Washer, Thrust Washer, Thrust 1 52 038 14 2 3 4 5 6 7 X-25-44 52 032 14 41 153 01 52 12611 52 123 20 47139 01 52 098 13 .119/_122 (A.R.) .128/_131 .137/. 140 (A.R.) 2 3 4 5 6 7 8 9 DESCRIPTION 1 2 52 041 20 52 755 78 3 25 086 07 4 5 220534 41 086 02 6 7 52 072 15 X-82-2 X-20-1 X-81-1 82 755 52 081 52 170 52 211 52 227 82 755 26 07 05 03 12 28 Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut, Hex 1/4-20 (2) Kit, Drive Cap, Drive End Armature Bolt, Thru 1/4-20 x 6-7/8 (2) Cap, Commutator End Kit, Brush NOT ILLUSTRATED - - 25 450 03 Tag, Caution Dipstick Assembly (Includes Key Numbers 2 and 3) Washer, Plain 5/16 Seal, Rubber O-Ring Bracket, Oil Tube Support Tube, Oil Fill 11-7/8 Plug, Hex, Countersunk 3/4 NoP.T.F. EXHAUST KEY PART NO. NO. 1 2 3 4 CYLINDER HEAD KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DIPSTICK KEY PART NO. NO. 57527 DESCRIPTION 52 126 12 X-75-72 52 086 11 52 041 14 DESCRIPTION Bracket Washer, Plain (3) Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2) NOTE: All component dimensions given in U,.S, inches 1 inch = 25,4 mm Gasket, Head (2) Kit, Cylinder Head (2) (Includes Key Number 3) Screw, Machine, Hex Head 5/16-18 x 2 (4) Washer, Plain 5/16 (18) Screw, Hex Head 5/16-18 x 1-1/2 (18) Stud 5/16-18 x 2 (6) Nut, Hex 5/16-18 (6) 53 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER 917.250262 MV20S, TYPE NUMBER 57527 GOVERNOR 1 9 6 lO IGNITION FLYWHEEL I _--15 _--2 e--3 11 n__ _ _-_14 4 I 10 --_ 9 8 8 54 REPAUR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER MV20S, TYPE NUMBER FLYWHEEL KEY PART NO. NO. 1 2 25 t62 01 25 086 21 3 4 5 6 7 8 25 112 04 25 157 01 25 086 24 52 468 15 X-286-17 52 025 36 1 2 3 4 5 6 7 8 9 10 11 12 231355 X-25-12 237022 A-235743-S 52 078 04 X-25-102 X-269-28 X-25-63 52 090 23 277341 52 158 O7 25 086 15 13 14 15 16 17 52 089 07 X-81-1 X-25-72 52 186 09 52211 04 18 19 20 21 22 23 24 25 25 141 03 25 158 08 52 079 07 52 079 06 X-25-63 52 090 14 52 089 08 25 086 21 26 27 235778 X-67-97 28 29 30 25 431 01 X-70-3 52 086 05 57527 FUEL PUMP DESCRIPTION KEY PART NO. NO. Screen, Grass Screw, Hex Washer Head 1/4-20 x 5/8 (4) Spacer (4) Fan Screw, Hex Machine 3/8-24 x 14/4 Washer, Plain Key, Square 3/16 x 7/8 Flywheel GOVERNOR KEY PART NO, NO. 917.250262 1 47 086 08 2 52 559 01 3 4 5 6 7 8 9 10 X-380-1 X-25-63 25 041 09 25 155 02 X-426-9 15 353 04 25 050 03 5235318 DESCRIPTION Screw, Pozidriv, Truss Head 1/4-20 x 5/8 (2) Pump, Fuel Assembly (Includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose Clamp, Hose (4) Line, Fuel, 11-t/2" Filter, Fuel Line, Fuel, 8" DESCRIPTION IGNITION KEY PART NO. NO. Pin, Governor Stop Washer, Plain 1/4 Washer, Thrust Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension Bushing, Throttle Control Lever Screw, Hex Washer Head 1/4-20 x 1 Spring, Governor Nut, Hex 1/4-20 Washer, Plain 1/4 Arm, Governor Screw, Round Head, Square Neck 1/4-20 x 1 Ring, Retaining (4) Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Washer, Plain 1/4 Lever, Throttle Spring, Torsion Screw, Hex Washer Head 1/4-20 x 5/8 Clamp, Cable (3) Screw, Hex Washer Head #10-24 x 3/8 (3) Bushing, Speed Control Lever Nut, Hex #10-32 Screw, Hex Head #10-32 x 7/8 25 755 03 2 3 4 5 6 7 X-132-5 236602 237878 X-67-51 210281 X-67-64 8 9 10 11 12 13 236473 220297 52 313 02 52 132 02 52 126 O8 25 08615 14 15 52 584 02 25 086 16 DESCRIPTION Kit, Rectifier-Regulator (Includes Key Number 2) Screw, Hex Cap 1/4-20 x 5/8 (2) Connector, 3 Contact Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head #10-32 x 7/16 Connector, 3 Contact Grommet, Rubber Grommet Spark Plug (2) Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Module, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2) NOT ILLUSTRATED - - 47 518 33 Lead, Violet, Rectifier-Regulator (11", 14 Gauge, Uninsulated Push On Tab Terminals) - - 52 518 19 Lead, White, Module To Connector (19-1/2", 14 Gauge, Insulated Push On Tab, Uninsulated Push On Tab Terminals) NOTE: All component dimensions given in US 1 inch = 25.4 mm 55 inches REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER 917.250262 MV20S, TYPE NUMBER OIL PAN OIL FILTER 57527 I I --3 ] J 2 PISTON AND ROD O!,,L SmTCH I ! 1 2 OIL PUMp I 4 1 _. CAMSHAFT AND VALVES 9 2 ___ uJ I 2 3 @-, 5 8 ® 2 4 7_ 5 6 56 5 -6 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - MODEL NUMBER NUMBER MV20S, TYPE NUMBER DESCRIPTION KEY PART NO. NO. 1 X-67-64 2 3 4 5 6 52 050 03 52 199 08 X-75-10 25 054 07 X-75-38 7 52 086 12 8 52 032 10 KEY PART NO. NO. 1 Screw, Hex Washer Head #10-32 x 7/16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6) Plug, Square Head 3/8 N+P_T.F+(2) Elbow, Street Plug, Hex, Countersunk 1/4 N.P.T.F. Screw, Hex Washer Head 5/16-18 x 1-1/4 (9) Seal, Oil, Rear KEY PART NO. NO. 52 050 02 82 755 23 3 X-55-15 4 X-75+23 5 52 041 16 1 2 3 4 5 6 7 8 9 Oil Filter Kit, Oil Filter Adaptor (Includes Key Numbers 3 thru 5) Screw, Hex Socket Head 5/16-18 x 1-1/4 (2) Plug, Hex, Countersunk 1/8 N_P.T.F_ Gasket, Oil Filter 2 3 4 067 067 874 874 874 874 874 141 108 108 108 108 DESCRIPTION 52 012 52 019 41 755 52 413 25 069 52 016 52 017 52 032 230011 09 03 10 01 01 05 07 13 KEY PART NO. NO. DESCRIPTION 71 724 16 17 18 19 20 01 09 10 11 12 VALVES Camshaft Tappet (4) Kit, Retainer (4) Rotator, Exhaust Valve (2) Spring, Valve (4) Valve, Exhaust (2) Valve, Intake (2) Seal, Intake Valve Stem (2) Retainer, Intake Valve (2) OIL PUMP PISTON & ROD KEY PART NO. NO. Plug, Pipe 1/8 N.P.T.F+ KEY PART NO. NO. DESCRIPTION 1 2 DESCRIPTION X+75-23 CAMSHAFT& OIL FILTER 52 52 52 52 52 52 52 52 52 52 52 52 57527 LOW OIL PRESSURE SWITCH OIL PAN 1 917.250262 Connecting Rod, Standard (2) Connecting Rod .010" (2) Piston with Ring Set, Standard (2) Piston with Ring Set .003" (2) Piston with Ring Set .010" (2) Piston with Ring Set +020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and +003" (2) 1 2 3 X+280-25 52 144 05 52 422 01 4 5 6 7 52 043 05 52 393 09 52 096 03 X-67-64 DESCRIPTION Pin, Roll Shaft, Oil Pump Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump Rotor Set Cover, Oil Pump Screw, Hex Washer Head #10-32 x 7/16 (4) NOTILLUSTRATED -- 52 755 94 Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200-3400 NOTE: All component dimensions given in U.S. inches 1 inch = 25+4 mm Ring Set .020" Ring Set ,010"/i / Ring Set +030" 57 NOTES 58 o'o E t"_ e" -_€/I :4 _N,,. o_o_ _-___._ a_o_ o/ / _ / ,', = _ ._.., 0 0 8.__>,= / r_o 59 ® S_EA/RS OWNER'S MANUAL MODEL NO. 917.250262 20.0 HP TWIN CYLINDER ELECTRIC START 50" MOWER 6 SPEED TRANSAXLE GARDEN TRACTOR Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT- TRACTOR ° MODEL NUMBER - 917.250262 • ENGINE MODEL NO. - MV20S, TYPE NO. 57527 • PART NUMBER ° PART DESCRIPTION FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) 145913 1020.94 Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians_, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell Printed in U,.S.A_
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