Craftsman 917251521 User Manual TRACTOR Manuals And Guides L0904339

CRAFTSMAN Lawn, Tractor Manual L0904339 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917251521 917251521 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917251521. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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917.251521 OWNER'S MANUAL

®Assembly

*Operation

o Customer Responsibilities

*Service and Adjustments

*Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-59t 7

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

•Read, understand, and follow all instructions in the manual

and on the machine before starting.

° Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

°Be surethe area is clear of other people before mowing. Stop

machine if anyone enters the area.

,Never carry passengers.

,Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point

itat anyone. Do not operate the mower without either the

entire grass catcher er the guard in place.

•Slow down before turning.

° Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

•Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

°Do not operate the machine while under the influence of

alcohol or drugs.

• Watch fer traffic when operating near or crossing roadways.

o Use extra care when loading or unloading the machine into

a trailer or truck.

il, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or

death. All slopes require extra caution, tf you cannot back

up the slope or if you feet uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

° Remove obstacles such as recks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

° Use slow speed. Choose a low gear so that you wilt not have

to stop or shift while on the slope.

•Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

•Use extra care with grass catchers or other .attachments.

These can change the stability of the machine.

o Keep nit movement en the slopes stow and gradual Do not

make sudden changes in speed or direction.

°Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed stowfy straight down the

slope.

DO NOT:

°Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

°Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

*Do not mow on wet grass. Reduced traction coutd cause

sliding.

oDo not try to stabilize the machine by putting your foot on the

ground.

oDo not use grass catcher on steep slopes.

iti. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children wilt remain where you last saw them.

= Keep children out of the mowing area and under the watchful

care of another responsible adult.

,Be alert and turn machine off if children enter the area.

* Before and when backing, look behind and down for sma{t

children.

o Never carry children. They may fall eff and be seriously

injured or interfere with safe machine operation.

, Never allow children to operate the machine.

°Use extra care when approaching btind corners, shrubs,

trees, or other objects that may obscure vision.

IV, SERVICE

• Use extra care in handling gasoline and other fuets_ They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to coot before refueling, Do not

smoke.

- Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

, Never run a machine inside a closed area.

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operation regularly.

° Keep machine free of grass, leaves, or other debris build-up.

Clean ell or fuel spillage. Altow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

°Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary,

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

Look for this symbotte point out important

safety precautions. It means

CAUTION!!! BECOME ALERT!I! YOUR

SAFETY IS INVOLVED,

A WARNING A

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm,

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com-

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly,

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.251521

SERIAL

NUMBER

DATE OF PU RCHASE

THE MOD EL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERtAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedulein maintaining,caring for and

using your tractor.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 20.5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 5.8

REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP!HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered Land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should bemaintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual):

LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman. Riding Equipment is maintained, lubricated and tuned up according

to the instructions.in the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in material

or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

,Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

, Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hoId a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (}N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLYI) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and yo_4may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TA LIE F CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECiFiCATiONS ...................................... 3

CUSTOMER RESPONSIBiLiTiES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-19

OPERATION .......................................................... 11-16

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ........................... 21-27

STORAGE ......................................................... ;.......... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-49

REPAIR PARTS - ENGINE.L ................................. 50-59

PARTS ORDERING/SERVICE ............... BACK COVER

iNDEX A

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 27

Ctutch Pulley ................................ 23

Gauge Wheels ............................. 14

Mower

Front-To-Back ......................... 22

Side-To-Side ........................... 21

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 19

Assembly .......................................... 7-10

Battery:

Charging ............................ :........... 8

Cleaning ....................................... 20

Starting with Weak Battery .......... 25

Storage ........................................ 28

Terminals ..................................... t8

Belt:

Motion Drive

Removal/Replacement ........... 22

Mower Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 23

Blade:

Sharpening .................................. 18

Replacement ................................ 18

Brake Adjustment ................................ 23

Carburetor Adjustment ........................ 27

Clutch Pulley ....................................... 23

Controls, Tractor ................................. 12

Customer Responsibilities ............. t7+20

Engine:

Air Filter .................................... 20

Air Screen ................................ 19

Cooting Fins ............................. 19

Engine Oil .................... :....... 15,19

Fuel Filter .................................. 20

Spark Plug(s) ........................... 20

Tfacto r:

Battery ..................................... 18

Blade ........................................ 18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care .......................... 8,t8,25

Transaxle ................................. 19

Cutting Height, Mower ........................ 13

Electrical:

Interlocks and Relays .................. 26

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................ 20

Air Screen .................................... 19

Cooling Fins ................................. 19

Oil Change ................................... 17

Oil Level ....................................... 17

Oil Type .................................... 13,17

Preparation .................................. 15

Repair Parts ............................ 48-59

Starting ......................................... 15

Storage ........................................ 28

Filter:

Air Filter ...................................... .+20

Fuel .............................................. 20

Oil ................................................. 20

Fuel:

Storage ........................................ 28

Type ............................................. 15

Fuse .................................................... 26

Headlights ........................................... 26

Hood Removal/Installation .................. 28

Leveling Mower Deck .......................... 21

Lubrication:

Chart ............................................ 17

Engine .......................................... 19

Maintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ..; ......... 22

Adjustment, Side.to-Side ............. 21

Blade Replacement ..................... 18

Blade Sharpening ........................ 18

Cutting Height .............................. 13

Installation .................................... 21

Operation ..................................... 14

Removal ....................................... 21

Mowirg Tips ........................................ 16

Muffle_'. ................................................ 20

Spark Arrester ........................... 3,40

Oil:

Cold Weather Conditions ........ 15,19

Engine .......................................... 17

Storage ........................................ 28

Operation ....................................... 11-16

Operating Mower ................................ 14

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

Parking Brake ..................................... 13

Parts' Bag .............................................. 6

Parts, Replacement/Repair ............ 32+49

Product Specifications .......................... 3

Repair Parts ................................... 32-49

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments .............. 21-27

Carburetor .................................... 27

Clutch Pulley ................................ 23

Fuse ............................................. 26

Hood Removal/Installation ........... 26

Motion Drive Belt

Removal/Replacement ........... 22

Mower Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

Removal/ReplaCement ........... 23

Mower Adjustment

Front-to-Back .......................... 22

Side-to-Side ............................ 21

Mower Remova!/Installation ......... 21

Tire Care .............................. 8,18,25

Slope Guide Sheet .............................. 63

Spark Plug(s) ...................................... 20

Specifications ........................................ 3

Starting the Engine ............................. 15

Steering Wheel ................................ 7,24

Stopping the Tractor ........................... 13

Storage ................................................ 28

Throttle Control Cable Adjustment ...... 27

Tires ............................................ 8,18,25

Troubleshooting Chart ................... 29-30

Transaxle ........................................... 19

Warranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................. 31

ACCESSOFIIES AN ATTAC ENTS

These accessories and attachments were available through most Sears retail outtets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK [PLUG GAS CAN FUELSTABILIZER AiR FILTER

MAINTENANCE

BLADES BELTS ]

PIEFIFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This listwas current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Tapered

2,5-inch steel spikes mounted on lO-inch diameter discs puncture

holesinsoil at close intervals tolet moisture soakin, Steetweighttray

for increased penetration.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus accesso-

ries such as side panel kits, too] caddy, cart cover, protective mat and

dolly.

CORING AERATOR takes small plugs out of soil to allow moisture

and nutrientsto reach grass roots. 36-inch swath. 24 hardenedsteel

coring tips. 150 lb. capacity weight tray.

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide. Can hook 2 units intandem. (Requires

sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel. 48

inches wide, t7 inches high, clears 44-inch path when angled. Master

lift control lever for Operator ease. Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar. (Use with tire chains and wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments).

MULCH RAKF_.iDETHATCHER ioosens soil and flips thatch and

matted leaves to lawn surface for easy pickup, Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ERcovers 36-inchwide path and tosses thatch into

large hopper. Mounts behind tractor.

PLOW turns soii 6 inches deep, cuts 10-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel tandside

for straight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 10 lumber.

REAR GRADER BLADE is42 inches wide and operated from driver's

seat, Reversible steel blade can be angled at 30 degrees for grading.

Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawn sudace. 36-inch wide, 18-inch diameter

water-tight drum holds up to 390 lbs. of weight. Rounded edges

prevent harm to turf. Adjustable'scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for

seeding1 helps weed control. Steel frame holds 5 adjustable sweeps.

Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional

accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops.

SLEEVE HITCH for use with master lift system. Single pin couples/

uncouples.

SNOWTHROWER has 42-inch swath, Drum-type auger handles

powdery and wet!heavysnow, Mountseasilywith simple pin arrange-

ment. Discharge chute adjusts from.tractor seat, 6-inch diameter

spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-vott source, Includes booms for automatic

spraying and hand held wand for spot spraying. Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertilizers.

SPREADER/SEEDERS i%ake seeding, fertilizing, and weed killing

easy. Broadcast spreaders are also useful for gmnular de-icers and

sand.

SWEEPERS let you collect grass clippings and leaves,

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue, Chaimddve transmission. Six 11-inch diameter one

piece heat-treated steel tines. Tills 30-inc h path. (Requires sleeve

hitch,) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch. Fits any lawn, yard or garden tractor. Simply hook up to the

tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilting...without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric Overtubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility,

Hinged metal doors with catch. Keeps operator warm and dry,

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper, 12,volt amber

caution light fo_mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris inhard-to-reach places,

VAC/CHIPPER includesa chipper-shredder_

WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front of tractor for plowing applications. Uses (1) 55

lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials.

.•

CONTENTSOF HARDWAREPACK

Parts, Bag contents shown futl size

(1) Shoulder

Bolt 5/16-18

(i) Knob

(1) Washer 17/32 x 1-3/t6 x 12 Gauge

3) Retainer Springs(double loop) ,

(4) Retainer Springs (single loop)

(2) Screws #10 × 5/8 (2) Lock Washers #I,0

(2) Weld Nuts #10

(2) Washers 3/t6 x 3/4 x 16 Gauge

(2)Hex Botts t/4,o20 × 3/4

(2) Washers 9/32 ×

5/8 × t6 Gau{

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

Parts packed separately in carton

Steering

Wheel

Seat

Video

Cassette

Mulcher

Plate

Manual I

Parts Bag

Parts bag contents not shown full size

(2) Shoulder

Bolts

(2) Washers 3/8x 7/8 x 14 Gauge

Gauge

Front Link Assemblies

(2) Center-

lock Nuts

///_:":=:==<_,_Steering

\!_:,==:::i!:i:// insert

Steering

Steeve

(2) Keys

Stope Sheet

_" (2)Latch Hook

Assemblys

Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge

(1) 9/t6" wrench (!) Utility knife

(t) 1/2" wrench (I) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

°Remove all accessible loose parts and parts cartons

from carton (See page 6),

•Cut, from topto bottom, along lines on aii four corners

of carton, and lay panels flat.

• Remove mower and packing materials.

-Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer

from steering shaft.

- Position front wheels of the tractor so they are pointing

straight forward.

-Slide steering sleeve over steering shaft.

•Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

= Secure steering wheel to steering shaft with hex bolt,

lockwasher and large flat washer previously removed.

Tighten securely.

,Snap steering wheel insert into center of steering

wheel.

•Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FORAND REMOVE ANY STAPLES

iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING

WHEEL

/ / t"

/ t //1 /

FIG. 1

TO ROLL TRACTOR OFF SKiD (See Opera-

tion section for location and function of con-

trois)

= Pross lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by-depressing clutch/brake

pedal.

• Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

• Roll tractor backwards off skid,

= Remove banding holding discharge guard up against

tractor.

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

CAUTION: 0o not short battery termi-

nals. Before connecting battery, re,,

move metat bracelets; wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acc!den-

ta_ grounding.

o Lift hood to raised position.

* Open terminal access doors, remove terminal protec*

tive caps and discard,

if this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

= First connect RED battery cable to positive (+) battery

terminal wittl hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grou,_,dingcable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut° Tighten securely.

o Close termhai access doors.

Use terminal access doers for:

Inspection for secure connections (to tighten hard*

ware).

o Inspec'_on for corrosion.

, Testing battery.

o Jumping (if required).

Periodic charging.

LOCK FLAT

HEY, NUT WASHER WASHER

D!ISOARD TtSR!P_NAL '\\ /HEX

PROTECTIVE CAPS k BOLT

POSITIVE

(RED)

CABLE

NEGATWE

(BLACK)

CABLE

iNSTALL SEAT (See Fig.3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan.

Place seat on seat pan and assemble shoulder bolt.

Assemble adjustment knob and flat washer loosely.

Do not tighten.

Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

o Get off seat without moving its adjusted position,

o Raise seat and tighten adjustment knob securely,

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT

WASHER

FiG. 3

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEiVI

After you learn how to operate your tractor, check to see

that the brake is properfy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FiG. 2

ASS MBLY

iNSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 7)

Be sure tractor ison levet surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

- Cut and remove ties securing anti-sway bar and belts°

Swing anti-sway bar to left side of mower deck.

* Stide mower under tractor withdischarge guardto right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING iN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

* Place the R.H. suspension arm on inward pointing

deck pin. if necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

- Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

-Retain both suspension arms to deck pins with double

loop retainer springs.

,Turn height adjustment knob clockwise to remove

slack from mower suspension.

= Raise mowerto highest position.

- Assemble gauge wheels (See 'q'o ADJUST GAUGE

WHEELS" in the Operation section of this manual).

• Install one front link in top hole of the R.H. front mower

bracket and R.H. front suspension bracket. Retain with

two single loop retainer springs as shown.

•Install second front link inL.H. front suspension bracket

only and retain with single loop retainer spring as

shown.

°Turn height adjustment knob counterclockwise until it

stops.

• Lower mower linkage with attachment Eiftcontrol.

-Place the L.H. suspension arm on inward pointing deck

pin. If necessary, rock and raise front of mowerto align

deck pin with the hole in suspension arm.

-Sfide left side of mower back and install the unattached

front Iink in top hole of the L.H. front mower bracket.

Retain with single loop retainer spring asshown.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts

are routed correctly.

ELECTRIC

CLUTCH

PULLEY\

FRONT

SUSPENSION

BRACKETS

DOUBLE LOOP

RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deck pins)

SUSPENSION

ARMS FRONT

MOWER

BRACKET

FRONT

LINK

SHOULDER

BOLT

GAUGE

WHEEL

3/8WASHER

31846

CENTER

LOCKNi

DOUBLE LOOP

RETAINER

SPRING

ANTI-SWAY

BAR

IDLER

PULLEY

SINGLE

LOOP

RETAINER

SPRINGS

D1SCHARGEGUARD

FiG. 4

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

- Instatl two iatch hooks to mulcher plate using, screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemb]e weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

° Tighten hardware securely.

oRaise and hotd deflector shield in upright position.

oPlace front of muicher plate over front of mower deck

opening and slide into place, as shown.

° Hook front latch into hole on front of mower deck.

oHook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

g_a_d from mower. Raise and hold

guard when attaching aautcher pJate

and allow it to rest on plate while in

operation,

....... -......... =

FiG. 6

DEFLECTOR

SHIELD

LATCH

HOOKS

TO CONVERT TO BAGGING OR

DISCHARG_P4_G

Simply remove mulcher plate and store in a safe place.

Your mower is now ready fordischarging or installation of

optional grass catcher accessory°

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and.bagging also.

WELD NUT

FROM THE TOP

HOOK POINTS

DOWN

LATCH

HOOK

WELD

NUT

LOCK

WASHER

WASHERS

FiG, 5

#'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

./ Atf assembly instructions have been completed.

¢" No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

¢" All tires are properly inflated. (For shipping purposes,

the tires were oVerinflated at the factory).

/Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be

properly inflated for leveling),

/Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/Check wiring, See that all connections are still secure

and wires are properly clamped.

V' Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWlNG IMPORTANT

ITEMS:

_/ Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine.

/Be sure brake system is in safe operating condition.

,/ :Itis important to purge the transmission before operat-

ing your tractor for the first time. Follow'proper starting

and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISS!ON" in Opera-

tion section of this manual).

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.

REVERSEBATTERY FORWARD SLOW

OIL PRESSUREENGINE ON CLUTCH LIGHTS OFF

FAST

LIGHTS ON

CAUTION OR

WARNING

ENGINE OFF

FUEL UNLOCKEDCHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

LOCK. LOCKED

MOWER LIFT

N H

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

O ERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswith your tractor to familiarize yourself with the location of various controis a_d ad ustments, Save

this manual for future reference.

AMMETER

CHOKE CONTROL

LIGHT SWITCH \_

CLUTCH/BRAKE

PEDAL

THROTTLE CONTROL

ATTACHMENT

CLUTCH SWtTCH UFT LEVER

PLUNGER

LIFT LEVER

iGNITION swITCH

PARKING BRAKE

LEVER

APPROX.

SPEEDS:

3 MPH

MOTION

CONTROL

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH- Used to engage mower

bJades or other attachments mounted to your tractor,

LiFT LEVER -Used to raise and lower mower deck or other

attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for dec utch ng and

braking the tractor and sta_ling the engine,

MOTION CONTROL -Selects the speed and direction of

tractor.

CHOKE CONTROL - Used when starting a cold engine,

LIGHT SWATCH - Turns the headlights on and off,

THROTTLE CONTROL oUsed to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

iGNITiON SW_TCH - Used to start and stop the engine,

AMMETER - Indicates batterychargihg (+) or discharging

(-),

LiFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position.

HEmGHTADJUST_JENT KNOB- Used to adjust the mower

height,

OPERATIC

The operation of any tractor can result in foreign objects thrown into the eyes, which can resutt

in severe eye damage, Atways wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs; We recommend a wide vision safety mask over the

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake Will,shut off the engine.

• • Depress clutch/brake pedal into full "BRAKE" position

and hold.

°Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO

CONTROL LEVER "ENGAGE"_

CLUTCH/BRAKE

PEDAL "BRAKE"

POSiTiON

MOTION

CONTROL

LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING

POSITION KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSiTiON

FiG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

=Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

= Depress clutch/brake pedal into full ,BRAKE" position.

= Move motion control lever to neutra! (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITEON WHEN THE

CLUTCH/BRAKE PEDAL iS DEPRESSED.

ENGINE -

® Move throttle control to slow (,_=,) position.

NOTE: Failure to move throttle control to slow (=_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

°Turn ignition key to "OFF" position and remove key.

Always remove keywhen leaving tractor to prevent

unauthorized use.

-Never use choke to stop engine. 13

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

TO USE CHOKE, CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

° To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL {See Fig. 8)

Always operate engine at full throttle.

*Operating engine at less than ful! throttle reduces the

battery charging rate.

, Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and ciutch/brake pedal.

, Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The cutting height iscontro!ied by turning the height adjust-

ment knob in desired direction.

o Turn knob clockwise (f_) to raise cutting height.

° Turn knob counterclockwise (_'_) to lower cutting

height,

The cutting height range is approximately 1-1/2" to 4-1/2",

The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed,

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over,3 inches

during hot months, For healthier and better looking

lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATJO

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge

wheats should be assembled so they are slightly off the

ground. Instalt gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-t6 Iocknut and

tighten securely.

Repeat for opposite side instalJing gauge wheel in

same adjustment hole.

GUAGE

WHEEL

MOUNTING \\

LOCKNUT

3/8 WASHER

GAUGE WHI_

FIG, 9

SHOULDER BOLT

TO OPERATE MOWER (See Figs. 7and 8)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

o Select desired height of cut.

o Lower mower with attachment lift control

, Start mower blades by engaging attachment clutch

control

TO STOP MOWER BLADES - disengage attachment

clutch control.

TO OPERATE ON HILLS

- Choose the slowest speed before starting up or down

hills.

* Avoid stopping or changing speed on hills.

-If slowing is necessary, move throttle control lever to

slower position.

- If stopping is absolutely necessary, push r,!_:tch/brake

pedal quickly to brake position and engaf_e parking

brake.

- Move motion control lever to neutral (N) position.

_MPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and

clutch/brake pedal.

, Stowiy move motion control lever to slowest setting.

o Make all turns slowly.

TO TRANSPORT (See Figs, 7 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor.

•Raise attachment Hft to highest :position with attach-

ment lift control.

Remove retainer spring from freewheel control rod.

Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on

back side of the bracket,

• Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure. :

NOTE: To protect hood from damage when transporting

you rtractor on a truck or a trailer, be su re hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.),

F_G. 10 14 F_Go1t

OPERATION

BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 8)

CHECK ENGINE OiL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, fromthe

factory, already filled with summer weight oil.

,Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil Off.

Re nsert the d pst ck nto the tube and rest oil fill cap on

thetube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oi! until "FULL"

mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" inthe

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILL

CAP/DIPSTICK

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

, Place motion control lever in neutral (N) position,

o Move attachment clutch to "DISENGAGED" position.

°Pull choke control out to choke (1\1)position for cold

eng ne start. For warm engine start do not use choke

control.

° Move throttle control to midway between fast (,_) and

slow (_) positions.

• Insert key into ignition and turn key c!ockwise to "START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (4)

position, wait a few minutes and try again.

• When engine starts, slowly push choke control in.

° Move throttle control to fast (4) position.

° Allow engine to warm up for a few minutes before

engaging drive or attachments_

iMPORTANT: COLD STARTING FOR HYDRO (BELOW

40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR (1)

MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL.

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32_F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

FiG. 12

ADD GASOLINE

° Fill fue! tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that canbe used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING tN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohoi blended

fuels (called gasohol or using ethanol or methanol) can

attract moistu re which leads to separation and formation of

acids during storage. Acidic gas can damage the fue!

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty, Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

F_ CAUTION: Fill to bottom of gas

t.n

filler neck. Do not overfill. Wipe off any

spilled oil or fuel Do not store, spill or

use gasoline near an open flame.

PURGE TRANSMISSION

CAUTION: Neve_

,nrenegwheellevetwhiletheengi=neisrun- l

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, tT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

*Place tractor safely on level surface with engine off and

parking brake set.

°Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

°Sitting inthe tractor seat, start engine. After the engine

is running, move throttle control to slow (-m_) position.

With motion control lever in neutral(N) position, slowly

disengage clutch/brake pedal.

° Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds_ Repeat this

procedure three (3) times.

OPERATJO

.- .... .,, . =

NOTE: During this procedure there wilf be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

, Move motion control fever to neutral (N) position. Shut-

off engine and set parking brake.

- Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT, in this section

of manua0.

Sitting in the tractor seat, start engine. After the engine

is running,, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

Slowly move motion controt ]ever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion contro! levertothe neutral (N) position. Repeat

this procedure w;th the motion control lever three (3)

times.

o Your tractor is now purged and now ready for normal

operation.

MOWING ,T PS

• Tire chains cannot be used when the mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing

performance. See TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

- The left-hand side of mower should be used for trim-

ming.

, Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning tothe right

so that clippings wil! discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making ieft hand turns until

finished (See Fig. 13).

o tf grass is extremely tal!, it should be mowed twice to

reduce toad and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground s_<÷edby select-

ing a low enough gear to give the r_]ower cutting

performance as well as the quality of cd[ desired.

= When operating attachments, select a ground speed

that will sLJitthe terrain and give best performance of

the attachment being used.

MULCHING MOWJNG TiPS

mMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILToUP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for f:he lawn.

Always mulch with your highest engine (biade) speed

as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

wiil not be exposed to the direct sun.

For best results, adjust the mowercutting height so that

the mower cuts off only the top one4hird of the grass

blades (See Fig; !4). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

MAX 1/3

FUG.t4

Certain types of grass and grass conditions may re*

quire that an area be mulched a second time to como

pJetely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and grain ng

of the lawn.

FIG, ! 3

CUSTOIVlER O LiTIES

MAINTENANCE SCHEDULE

FtLL IN DATES

AS YOU COMPLETE

REGULARSERVICE

Check Brake Operation -If 1

Check Tire Pressure

Check for Loose Fasteners

Sharpen!Replace MowerBlades

Lubrication Chart

Check Battery Level/Recharge

:Clean Battery and.Terminals

Check TransaxleCooting

Adjust Blade Belt(s) Tension

Adjust Motion Drive Beit(s) Tension

SERVICE DATES

Check Engine Oit Lever

Change,Engine Oil

Clean Air Filter

Clean Air Screen

Lnspect Muffler/Spark Arrester '

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

V'2

V'2 V'

V'2

V' V'

v' I i :I

5-If equipped with adjustable system.

6 - Not required if equipped with maintenance-free batteq/,

7=Tighten front axle pivot bott to 35 ft,4bs, maximum.

Do not eve,tighten.

Replace Spark Plug

Replace Air Filter Paper Cartridge

RepiaceFuel Filter ...... ! 1 .........t I

t - Change more often when operating under a heavy Ioad or in high ambient temperatures,

2-Service more often when operat ng n dirty or dusty conditions.

;3 _ If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed inthis manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Sewice and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRICATION CHART

BEFORE EACH USE

,Check:engine oil level.

,Check brake operation.

• Check tire pressure.

oCheck for loose fasteners.

IMPORTANT: DO NoT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WiLL ATTRACT DUST AND DIRTTHAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE}

{_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

CUSTOM LINES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

- Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

Raise mower to highest position to allow access to

blades.

-Remove hex bolt, lockwasherand flat washer securing

blade.

-Insta_ltnew or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, tock washer arid flat washer in

exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque).

iMPORTANT: BLADE BOLT tS GRADE8 HEATTREATED.

NOTE: Wedo not recommend sharpening blade- but if you

do, be sure the blade is balanced.

LOCK

TRAiLiNG

EDG5 UP

FIG. 15

TO SHARPEN BLADE (See Fig. t 6),

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

, The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

, To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

- Slide biade on to an unthreaded portion of the steel bolt

or pin and hold the bolt 6r pin para]iet with the groun&

If blade is bafanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade, The Jobes of

the center hole may appear to be centered, but are not.

CENTER HOLE //

5/8" BOLT

OR PiN

BLADE

F1G. 16

BATTERY

Your tractor has a battery charging system which is suffF

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life,

o Keep battery and terminals clean.

o Keep battery bolts tight.

- Keep small Vent holes open,

• Recharge at 6-10 amperes for I hour:

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

o Remove terminal guard.

o Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright.

Coat terminals with grease or petroleum jelly.

o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

CUSTOM ESPONSIBILITIES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure ProPer cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot. To prevent

possible damage to seals, no not use high pressure water

or steam to clean transaxle.

*, Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed airor high pressure sprayer.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the lifeof the transaxle. Should

the transaxle ever leak or require servicing, contact your

nearest authorized service center/department.

V°BELTS

Check,V-belts for deterioration and wear after t 00 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with APt service

classification SF or SG. Selectthe oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

.20 ° 0 ° 30° 60 _ 80 _

-;oo -2;° .. oo 2oo 30°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FiG. 17

NOTE: Although muiti-viscosity oils (5W30, 10W30 etc.)

improve starting in co!d weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oi! level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 17 and 18)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

• Be sure tractor is on level surface.

, Oil wilt drain more freely when warm.

•Catch oif in a suitable container.

°Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

,Remove drain p{ug.

o After oil has drained completely, replace oi]:drainplug

andt!ghten securely.

0 Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

Use gauge on oil fill cap/dipstick for checking level.

insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR

OiL

DRAIN

PLUG

FIG, 18

FILL

CAP/DIPSTICK

CLEAN AiR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating, Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

:fibers.

CLEAN AIR INTAKE!COOLiNG AREAS

To insure proper cooling, make sure the grass, screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and extemat

surfaces as necessary. Make sure the cooling shrouds are

reinstalled,

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

CUSTOME RESPONSI ILITIES

AfR FILTER (See F_g. 1g)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cieaner after every 25 hours of opera-

flon or even/season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

o Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

- Squeeze it dry in a clean cloth.

, Saturate it in engine oil. Wrap it in clean, absorbent

ctoth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

Remove nut and cartridge plate.

Gently tap the feat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this wi!l damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

Check rubber seal for damage and proper position

around stud. Replace if necessary.

Reassemble air cleaner, cartridge plate, and nut.

Reinstall air cleaner cover and secure by tightening

knob_

MUFFLER

inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every !00 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manua!.

IN-LINE FUEL FILTER (See Fig. 20)

The fuel filter should be reptaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool. remove filter and plug fuel line

sections.

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

oBe sure there are no fuel line leaks and clamps are

propedy positioned.

• immediately wipe up any spilled gasoline.

CLAMP

CLAMP FUEL FILTER

CARTRIDGE

FOAIVi

PREoCLEANER

CARTRIDGE

PLATE

FIG,, 19

ENGINE OIL FILTER

Replace the e_lgine oil filter every season or every Other oil

change if the tractor is used more thar_ 100 hours in one

year.

FIG. 20

CLEANING

° Clean engine, battery, seat, finish, etc, of all' foreign

matter.

Keep finished surfaces and wheels free of all gasoline;

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air tilter and

carburetor are covered to keep water out. water in engine

can result in ashortened engine life.

RVIC ADJU TS

• i =

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

,Depress clutch/brake pedal fully and set parking brake.

• Place m otion control lever in neutral (N) position.

- Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

- Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

TO REMOVE MOWER (See Fig. 2!)

°Place attachment clutch in "DISENGAGED" position.

• Turn height adjustment knob to lowest setting,

- Lower mower to its lowest position.

• Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage antFswaybar from bracket.

,Remove retainer springs from suspension arms at

deck and disengage arms from deck.

• Raise attachment lift to its highest position.

- RemoVe two retainer springs from each front link and

remove links.

° Slide mower forward and remove belt from electric

clutch pul!ey.

-Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS

TO iNSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly Section of this manual.

LIFT

LINKS FRONT

LINKS

TO LEVEL MOWER HOUSING

Adjust the mower whife tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

• Raise mower to its highest position,

- Measure height from bottom of deck curl to ground

level at front corners of mower. Distance "A" on both

sides of mower should be the same.

, If adjustment is.necessary, make adjustment on one

side of mower only.

, To raise one side of mower, tighten lift link adjustment

nut on that side,

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each halfturn of adjustment nutwill change mower

height a:bout 3/16".

= Recheck measurements after adjusting,

BOTTOM _ _ _ BOTTOM

FiG. 22

SUSPENSION

FRONT

MOWER

BRACKET FRONT SUSPENSION

BRACKETS

CHASSIS

BRACKET

RETAINER

SPRING

ELECTRIC CLUTCH

PULLEY

RETAINER SPRINGS

FRONT MOWER BRACKET

ADJUSTMENT NUT

ANTi-SWAY

BAR RETAINER

SPRINGS

FIG, 21

ERVICE AN ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)°

iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. iF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS

NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest

position,

Check adjustment on right side of tractor. Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown.

Before making any necessary adjustments, check that

both front links are equal in length.

o If links are not equal in length, adjust one link to same

length as other link.

•To lowerfront of mower housing, loosen nut"G" on both

front links an equai number of turns.

•When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front links.

oTo raise {font of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both

front links an equal number of turns.

•When distance °'F" is I/8" to !/2" lower at front than

rear, tighten nut "H" against trunnion on both front

links,

NOTE: Each full turn of nut "G" wi!l change dim. "F" by

approximately 3/8".

Recheck side-to-side adjustment.

MANDREL

BOTH FRONT UNKS SHOULD BE EQUAL JNLENGTH

NUT "G"

NUT "N'

TO REPLACE MOWER DRaVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 25) -

- Park tractor on a level surface. Engage parking brake,

o Remove four screws from LH. mandrel cover and

remove cover.

Roll belt over the top of LH. mandrel pulley.

Remove belt from electric clutch pulley.

Remove belt from idter pulleys.

o Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

® Check primary idler arm and two idlers to see that they

rotate freety.

o Be sure spring is securely hooked to primary idler arm

and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION (See Fig. 25) -

o install belt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown.

-install new belt onto electric clutch pulley.

oRol! belt into upper groove of LH. mandrel pulley.

- Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers.

® Reassemble L.H. mandrel cover.

REMOVE L,H,

MANDREL ELECTRIC

COVER SCREWS CLUTCH

PULLEY

iDLER

PULLEYS

SPRING

MANDREL

MOWER

DR_VE BELT BELT

KEEPER

.................................' F'iGi25 '

FiG, 24, 22

SERVICE ADJUSTMENTS

TO REPLACE MOWER 8LADE DRRVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

• Remove mower drive belt (See'9"O REPLACE MOWER

DRIVE BELT" in this section of this manual).

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

• Remove four screws from R.H. mandrel cover and

remove cover. Unhook spring from bolt on mower

housing.

, Carefully roll belt off R.H. mandrel pulley.

,Remove belt from center mandrel pulley, idler pulley,

and L.H. mandrel pulley.

• Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

•Check secondary idler arm and idler to see that they

rotate freely.

,Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

° tnstall new belt in lower groove of L.H. mandrel pulley,

idler pulley, and center mandret pulley as shown.

° Roll belt over R.H. mandrel pulley. Make sure belt is in

all grooves properly.

• Reconnect spring to bolt in mower housing and rein-

stall R.H. mandrel cover.

°Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual).

°Reassemble mower drive belt (See 'q-O REPLACE

MOWER DRIVE BELT" in this section of this manual).

L.H. MOWER

MANDREL BLADE CENTER

DRIVE BELT MANDREL

iDLER

PULLEY

R.H,

MANDREL

COVER

IDLER ARM

SPRING SWAY-BAR

BRACKET SCREW

FIG. 26

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 27)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest

authorized service center/department.

•Make sure attachment clutch and ignition switches are

in "OFF" position.

•Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures .012" at-all threeSlot

locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

ROTO. R _CLUTCH PLATE

--_....... i_......_::_-_

SLOT (3 .0_2"

/_ _- o

NYLON LOCKNUT (3) BRAKE PLATE

FIG. 27

TO ADJUST E}RAKE (See Fig. 28)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

•Depress clutch!brake pedal and engage parking brake.

,Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary, Contact your nearest au-

thorized service center/department,

WiTH PARKING BRAKE "ENGAGED"

FIG, 28

SE VICEA A JUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig, 29)

Park the tractor on level surface. Engage parking brake,

For ease of service there is a belt installation guide decal on

bottom of left footrest.

- Remove mower (See "TO REMOVE MOWER" in this

section of this manuaL)

BELT REMOVAL -

o Engage parking brake (creates slack in belt).

- Remove belt from clutching and fan idler puiieys.

Remove bett from transaxle pulley.

o Remove beLLfrom engine pulley and front V-idier

pulley.

- Pu!l belt out of alt bett keepers and remove from tractor.

BELT iNSTALLATiON

® Place V part of belt into grooves on engine pulley and

front V-idle[, making sure to route belt inside of all belt

keepers.

Route belt on right side, coming from Widler, towards

back of tractor, above midspan belt keeper and to top

of transaxle pulley.

Route belt on left side, coming from engine pulley,

towards back of tractor and through loop in midspan

bet1 keeper.

o Place V part of belt into grooves on transaxle and fan

idler pulleys, making sure to route belt inside of all belt

keepers.

o Place belt around clutching idlers as shown, making

sure to route belt inside of al! belt keepers,

o Check to be sure belt is positioned correctly and is on

proper side of aft belt keepers.

Reinstall mower.

IIMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L.H, S_DE OF TRACTOR

TRANSAXLE

FAN

IDLER

TO ADJUST MOTION CONTROL LEVER

(See Fig. 30)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

If for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the dght side of chassis.

Park tractor on level surface. Stop tractor by turning

_gnition key to "OFF" position and engage parking

brake.

,Place motion control lever in neutral (N) position.

• While holding Iocknut, loosen jam nut

- Tighten focknut 1/4turn.

-While holding tocknut, tighten jam nut securely.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening [ocknut 1/4 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

LOOKNUT

JAM NUT

FIG. 30

TRANSMBSSION RE!MOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation before

operating the tractor. See "PURGE TRANSMISSION" in

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheet and reassemble per instructions inthe Assembly

section of this manual.

FIG_ 29

RVlC ADJUSTMENTS

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism

have.been replaced or damaged, check toe-in and adjust

if necessary.

TO CHECK TOE-IN (See Fig. 31) -

-Position front wheels straight ahead.

• Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").

- Front dimension "A" should be 1/8" to 1/4" less than

rear dimension "B".

TO ADJUST TOE-IN (See Figs. 31 and 32) -

-Loosen jam nuts at adjustment sleeves on tie rod.

- Adjust tie rod until dimension "A" is 1/8" to 1/4" less than

dimension "B".

°Tighten jam nuts securely,

----A "

FiG. 31

/"_ ADJUSTMENT

_!_':_...I_ SLEEVES

.,_ /_;y /,/i

TIE ROD _-.:_"

FiG, 32

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart-

ment.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 33) -

-Block up axle securely,

•Remove axle cover, retaining ring and washers to atlow

wheel removal.

- Repair tire and reassemble.

•Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

WAS_

AXLE

COVER

FIG, 33

REAR WHEEL -

-Block rear axle securely.

. Remove five (5) hub bolts to atlow wheel removal.

•Repair tire and reassemble. Replace and tighten hub

bolts securely.

TO START ENGINE WITH A WEAK BATTERY

See Fig, 34)

sppa[ks;f r.e I

iais awayfrombat- I

prote tior,I

when around batteries.

tf your battery is too weak to start the engine it should be

recharged, If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEiVL DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

agains t chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

•Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then fromthe fully

charged battery_

RED cable last from both batteries.

"POSITIVE" (+) "NEGATIVE" (-)

LH. PANEL

25 FiG. 34

SERVICE AN ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

° Raise hood.

o Pull bulb holder out of the hote in the backside of the

grill.

= Replace bulb in holder and push buib holder securely

back into the hole in the backside of the grill.

Close hood,

BNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

. Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual,

TO REPLACE FUSE

Replace with 30 am p automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT SPR_NG

(See Fig, 35}

- While holding spring bushing with wrench, loosen jam

nut.

*Turn adjustment bolt clockwise to extend spdng and

reduce lift effort for heavier attachments.

Turn adjustment bolt counterclockwise for lighter at-

tachments.

Retighten jam nut against spring bushing,

UMPORTANT: DO NOTADJUST FOR MAXIMUM SPRING

TENSION WHEN USING L1GHT ATTACHMENTS SUCH

ASAMOWER ADJUST LiFT LEVER SPRING TOAIDtN

UFT]NG ATTACHMENT DO NOT OVERPOWER SPRING,

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION.

ADJUSTMENT SPRING BUSHING

®ATTACHMENT

JAM NUT LIFT SPRING

® 0 ,

FiG. 35

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig, 36}

,Raise hoods

o Unsnap'headlight wi_e connector,

Stand in front of t_acto_. Grasp hood at sides, ti_ttoward

engine and lift off of tractor.

To _ep]ace, reversal above procedures.

f ., _ _% HNADUGHT

"'\- WIRE

_" CONNECTOR

HOOD ) /

- f :='J

::1':._-_.......... f>

#, .

FiG. 36

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 37)

The throttte control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before looSening cable, tf adjustment is

necessary, proceed as follows:

*With engine not running, move throttle control lever to

fast (@) position.

. Check that speed control lever is against stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable until lever is against screw. Tighten clamp screw

securely.

iDLE FUEL

ADJUSTING

NEEDLE IDLE SPEED

ADJUSTING

IEW

THROTTLE

CONTROL

CABLEf

STOP

SCREW SCREW' CHOKE

CONTROL

CABLE

26 F_G. 37

ERVICE DADJ STIVIENTS

TO ADJUST CHOKE CONTROL

(See Figs. 37 and 38)

The choke control has been preset at the factory and

adjustment should not be necessary, check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as f0tlows:

,With engine not running, move choke control (located

on dash panel) to ful_ choke (N) position.

= Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual).

•Choke should be closed, if it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed. Tighten casing clamp screw se-

curely.

o Reassemble air cleaner.

CLOSED FOR

FULL CHOKE

FIG, 38

TO ADJUST CARBURETOR (See Fig. 37)

The carburetor has been present at the factory and adjust-

ment should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In generat, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (coum

terclockwise) increases the supply of fuel to the engine

giving a richer fuel/air mixture.

iMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED iN TOO TIGHT.

PRELIMINARY SETTING -

• Be sure you have a ctean air filter, and the throttle

control cable is adjusted properly (see"4TO ADJUST

THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual).

,With engine off turn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn.

FINAL SETTING -

, Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

•The high idle is set at the factory and cannot be

adjusted.

•tdte speed setting - With throttle control lever in slow

(,_!) position, engine should idle at 1200 RPM. If

engine idles too slow or fast, turn idle speed adiusting

screw in or out until correct idle is attained.

• .Idle fuel needle setti[]g - With throttle control lever in

slow (,_!) position, turn idle fuel adjusting needle in

(clockwise) until engine speed decreases and then

turn out (counterclockwise) approximately 3/4 turn to

obtain the best low speed performance.

,Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

•Move throttle control lever from slow (,_) to fast (,_)

position. If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) t/8 turn. Re-

peat test and continue to adjust, if necessary, until

engine accelerates Smoothtyo

High speed stop is factory adjusted, Do not adjust-damage

may result,

IMPORTANT; NEVER TAMPER WiTH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE

THE FACTORY H!GH SPEED ,SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORtZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more,

CAOT_ON: Never store,the tractor with

gasoline in the tank inside a building

where t'umes may reach an open flame

or spark. AJlow the engine to coot

before storing in any enclosure,

TRACTOR

Remove mower from tractor for winter storage, When

mower is to be stored for a period of time, clean it thor-

oughly, remove alJ dirt, grease, leaves, etc. Store in a

clean, dw area.

- Clean entire tractor (See"CLEANING" in the Customer

Responsibilities sectionof this manual).

= Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

- Lubricate as shown in the Customer Responsibilities

section o_this manual.

• Be sure that all nuts, bolts and screws are securely

fastened, inspect moving parts for damage, breakage

and wear, Replace if necessary.

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

,Fdiy charge ti3e battery for storage.

o After a pedod of time in storage, battery may require

recharging.

- To heip prevent corrosion and power leakage during

tong periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual).

. After cleaning, leave cables disconnected and place

cables where they cannot come in contact with batten,7

terminals.

°Be sure battery drain tube is secureJy attached.

o If battery is ren'loved from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

mMPORTANT: IT tS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

, Start the engine and let it run until the fuel lines and

carburetor are empty.

o Never use engine or carburetor cleaner products in the

fuet tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least !0 minutes after adding

stabilizer to altowthe stabilizer to reach the carburetor. Do

not d rain the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oit (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

o Remove spark ptug(s).

o Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

Turn ignition key to "START" position for afew seconds

to distribute oil.

o Replace with newspark plug(s).

OTHER

o Do not store gasoline from one season to another.

° Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

, If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

- Cover your tractor witha suitabie protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which a!lows condensation to form and

wi!l cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

,Will not start

Hard to start

-- --4" -- --

Engine will not turn over

• - .= .=

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly,

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel

8. Loose or damaged wiring.

9, Carburetor out of adjustment.

10. Engine valves out of adjustment.

t. Dirty air fitter..

2. Bad spark plug,

3. Weak or dead battery.

4. Dirty fuel filter.

5. State or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

CORRECTION

1, FiII fuel tank.

2, See 'q'o START ENGINE" in Operation section.

3, Wait several minutes before attempting to start.

4, Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter,

7. Drain fuel tank and carburetor, refill tank wi'_h fresh

gasoline and replace fuel filter.

8. Check nil wiring.

9. Contact an authorized service center/department.

10. Contact an authorized service center/department,

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery,

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check al! wiring.

7. Contact an authorized service center/department.

8. Contact an authorized service center/department.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery,

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged widng,

7. Faulty ignition switch,

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or staffer.

1. Cutting too much grass/too fast.

2, Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel

9..Water in fuel.

10. Spark plug wire loose.

11. Dirt':/engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose ordamaged widng.

14. Carburetor out of adjustment.

t5: Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

11 Depress clutch!brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check!replace solenoid or starter.

9. COntact an authorized service center/department.

1. Recharge or replace battery,

2. Clean battery terminals.

3, Check al! widng.

4. Check/replace solenoid or starter.

10.

11,

12.

t3.

14.

15.

Set in "Higher Cut" position/reduce speed.

Adjust throttle control.

Clean underside of mower housing.

Clean/replace air filter,

Check oil level/change oil.

Ciean and regap or change spark plug.

Replace fuel fitter.

Drain fuel tank and refill with fresh gasoline.

Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

Connect and tighten spark plugwire.

Clean engine air screen!fins.

Clean/replace muffter.

Check all wiring.

Contact an authorized service center/department.

t. Replace blade. Tighten blade bolt,

2. Replace blade mandrel

3. Tighten loose part(s). Replace damaged parts,

TROUBLESHOOTI G POINTS

PROBLEM

Engine continues to run

when operator Jeaves seat

with attachment clutch

engaged

Poorcut-uneven

Mower blades wili not

rotate

Poor grass discharge

Headlight{sl not working

(if so equipped)

Battery wii! not charge

Loss of drive

Eng}ne "backfires"

when turning engine

"OFF"

CAUSE

1. Faulty operator_safety presence control system.

1_ Worn, bent or loose btade.

2, Mower deck not level.

& Buildup of grass, leaves, and trash under mower.

4, Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, teaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower ddve belt.

3. Frozen idler pulley.

4. Frozen blade mandrel

1. Engine speed too slow.

2, Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn. bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8, Mower drive bett worn.

9. Blades improperly installed.

I0. Improper blades used

t 1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1, Switch is "OFF".

2, Bulb(s) burnedout.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery celt(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped),

4, Faulty alternator.

1. Freewheel control in "disengaged" position,

2, Motion drive belt worn. damaged or broken.

3. Air trapped in transmission during shpment

or servicing,

1, Engine throttle controt not set at "SLOW"

[_c,sition for 30 seconds before stoppin_l angine.

CORRECTION

t. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade, Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley,

4. Replace blade mandrel,

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3, Allow grass to dry before mowing,

4. Level mower deck,

5. Check tires for proper amrpressure,

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt,

9. Reinstall blades sharp edge down.

I0. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Tum switch "ON ",

2. Replace bulb(s).

3. Checkireplace light switch.

4. Check wiring and connections,

5. Replace fuse.

1. Replace battery.

2. ChecWclean all connections,

3, Replace regulator.

4, Replace alternator.

I, Place freewheel control in "engaged" position.

2. Replace motion drive belt,

3. Purge transmission.

1. Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

TRACTOR - -MODEL NUMBER 917.251521

RED

BATTERY

aLACK

___ RED ,

t AMMET_ WHITE

t IGNITION_

SWITCH

..... J

PTO

(DISENGAGED)

.RED _ RED

r---1L .... ,

__, , i_ , STARTER

....... _ SOLENOID

.n__;JEL BLACK,

CLUTCH /B

(PEDAL UP) ELECTRIC CLUTCH

I.......... I

_ .......... J

SEAT SWITCH

(NOT OCCUPIED)

u .... ..... |

BLACK

GROUNDING

CONNECTOR

IGNITIONUNIT

BLACK

RED

PLUGS

CHARGING SYSTEM!OUTPUT

15 AMP DC @ 3600 RPM _.

_ REGULATOR

I........... I

AFTER FIRE SOLENOID

ORANGE

NON-REMOVABLE

CONNECTIONS

1 f

HEADLIGHT

SWITCH (OFF)

:_8 VOLTS AC @ 3600 RPM

{REGULATOR DISCONNECTED}

HEADLIGHTS _ 7

REMOVABLE

CONNECTIONS

_GNITiON SWITCH

POSITION CIRCUIT

OFF M+ G

ON B+L

START B:+ s+ L

WIRING iNSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

GFC

E UDIB

o ! n|A

PTO SWITCH

POSITION CIRCUIT

OFF C + G

ON C÷ F,B+E,A+D!

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.251521

t2\ i

4g .............................

32 /

49 '

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.251521

KEY PART

NO. NO. DESCRiPTiON

1 146141

2 74760412

3 STD55t125

4 STD551025

6 STD541025

7 7697J

8 7603J

9 109596X

10 145211

1t 145209

12 145769

19 10090400

20 73350400

21 136850

22 4t52J

24 40!4J

25 146686

26 !08824X

28 6408R

29 121305X

30 144921

31 140400

32 141226

33 140403

34 1t0712X

39 109553X

40 146071

41 17720408

42 131563

43 145673

45 122822X

49 11151000

50 146283

5t 140405

53 71031008

54 73951000

Battery 12 Volt 35 amp.

Bolt Hex Head 1/4-20 x 3/4

Washer, Lock t/4

Washer 9/32 x 5/8 x 16 Ga

Nut Fin Hex 1/4-20

Tube Plastic

Tray, Battery

Clamp, Hose

Bolt 1/4-20 x 7.5 Zinc

Hold down Battery Dasl_ Mount

Nut Push Nylon 1/4"

Washer, Lock 1/4

Nut, Jam Hex 1/4-20

Harness Socket Light W/4152J

Bulb Light

Cable, Battery Red 4 Ga. 22"

Cable, Battery Red 4 Ga. w/16 wit

Fuse

Cable, Ground 4 Gauge t2"

Switch, Plunger NC Gray

Switch, Ign 3Pos.

Nut, ignition Switch

Cover Switch Key

Key, Ignition Craftsman, Delta

Switch, Light

Switch, Interlock CL MWR Gry 4 term

Harness Ign. 95 GT Elec. CV22

Screw 1/4-20 x 1/2

Cover, Terminal

Solenoid

Ammeter, rectangular !5 amp.

Washer, Lock Internal Tooth 5/8

Switch, PTO

Ring Retainer PTO

Screw Hex Washer Hd #10-32 x 1/2

Nut Keps #10-32

NOTE: All component dimensions given in U.S. inches

I inch = 25.4 mm

REPAIR PARTS

TRACTOR .... MODEL NUMBER 917,251521

CHASSIS AND ENCLOSURES

10 9

,18

/15

59 /

47120 37 5

47 91

!02

6360

44 17

9_ 39 17_

REPAIR PARTS

TRACTOR -=MODEL NUMBER 917.251521

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

150253 Rail, Frame RH VGT 42 72140608

140506 Drawbar, Gt 43 136939

136671X558 Panel Asm., Side LH 44 136940

73800700 Nut, Lock Hex 7/16 Unc 45 138460

145203 Dash, Plastic £tack 47 !7490608

150273 Dash Asm. Lower VGT 48 142133

17720408 Screw. Thd Cut 1/4-20 x 1/2 49 142134

145166 Support, Dash 1-Pc. Battery 50 136575

108067X Nut, Pal 52 73680500

19092016 Washer 9/32 x !-1/4 x 16 Ga. 56 138461

137270 Rivet, Ratchet Male 57 73640400

137269 Washer, Nylon 58 t371 t3

137271 Rivet, Ratchet Female 59 741804!2

136673X558 Hood Asm., Pnt 60 t7490620

136374 Lens, BarClear 63 19131614

121794X Cover, Access 64 144283

17490612 Screw, Thdrol 3/8:16 x 3/4 68 17490508

136373X428 Grille 70 137159

19131312 Washer 13/32 x 13/16 x 12 Ga. 77 137308

74760616 Bolt, Fin Hex 3/8-16 x 1 84 142992

73680600 Nut, Crown!ock 3/8-16 Unc 86 74760716

136670X558 Panel Asm., Side RH 90 1!050600

17490616 Screw, Thdrol 3/8-16x 1 TY-TT 91 150851

t45243X558 Footrest, RH LT/YT/GT 95 92 143485X013

145244X558 Footrest, LH LT/YT/GT 95 94 100207K

145349 Bracket, Support Dash 95 105531X

145052 Saddle, Hydro !995 98 140503

145183 Brace; Support Steering VGT 99 140871

t41315 Bracket Asm., Frame Pivot Lh 100 124236X

1413!4 Bracket Asm., Frame Pivot Rh 101 17490628

142131 Bracket, Engine Supportr 102 4497H

19111116 Washer 11/32x11/16x16Ga. 103 142273

74780512 Bolt,. Fin Hex 5/16-18x3/4 106 138776

140002X558 Fender, Pnt. YT/GT ws FTK MS 558 !20 19131616

19091216 Washer 9/32 x 3/4 x t6 Ga. --- 8022J

136961 Bracket, Axle Front

142132 Bracket, Support Axle/Engine

17580408 Screw Tap Tite !/4-20 x 1/2

Bolt, Carriage 3/8-16 x 1

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Thdrol 3/8-16 x 1/2

Bracket Asm., Pivot Hood Lh

Bracket Asm., Pivot Hood Rh

Bracket, Chassis Front

Nut, Crownlock 5/16-I8

Bracket Asm., Susp Chassis Lh

Nut, Keps Hex 1/4-20

Bracket Asm., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga.

Washer, Serrated Disc 13/32 x 1

Screw, Thd 5/!6-18 x 1/2

Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower

Bolt, Fin Hex 7/16-14 Uric x 1

Washer, Lock External Tooth 3/8

Rail, Frame Lh VGT

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut. Nylon

Bracket Skid Chassis

Rod By Pass

Cap By Pass Rod

Screw Thdrot 3/8,16 x 1-3/4

Retainer, Spring

Lock, By Pass

Bolt 5/16-18 Type TT

Washer 13/32 x I x 16 Ga.

Plug, Hole

NOTE: All component dimensions given in U.S. inches

• 1 inch = 25.4 mm

REPAIR PARTS

GROUND DRIVE

TRACTOR -' MODEL NUMBER 917.251521

lOO

REPAIR PARTS

GROUND DRIVE

TRACTOR= - MODEL NUMBER 917.251521

KEY PART

NO. NO.

2 7070E

3 7563R

5 73680600

6 76020412

7 140507

9 140080

15 19131316

17 140921

20 73940800

22 140498

23 130564

28 73350600

29 140494

30 19131616

32 73220700

33 '12000053

34 124236X:

35 137648

36 149412

37 !21749X

38 150035

39 74321016

40 5304J

41 73631000

42 ,8883R

43 74760412

44 104601X'

45 73800400

46 145170

47 138228

48 72110614

49 19131413

50 131494

51 73680600

52 139123

53 207J

54 138390

55 105706X

56 140218

'58 74760724

61 140488

64 137649

65 67609

66 140296

67 19131312

68 5142H

DESCRiPTiON

Key 1/4 x 2.5

Washer Thrust Axle Harden

Nut Crownlock 3/8-I6

Pin Cotter 1/8 x 3/4

Wheel Hub Asm.

Bolt Hub

Washer 13/32 x 13/16 x I6 Ga

Spring Rod Brake

Nut Hex Jam Toplock 1/2-20

Arm Asm Shift VGTH

Knob, Deluxe t/2-t3 UNC BIWRed

Nut, Hex Jam 3/8-t6 UNC

Brake Rod

Washer 13/32 x 1 x !6 Ga.

Nut Hex 7/16-!4

Ring E

Cap Plunger

Rod Parking Brake

Spring, Drive, Ground

Washer 25/32 x 1-1/4 x 16 Gauge

Nyliner, Bushing

Screw Fin #10-24 x t

Actuator Interlock Switch

Nut Lock #10-24

Cover Pedal BIk Round

Bolt Hex Head 1/4-20 x 3/4

Bracket Interlock

Nut Lock W/Insert 1/4_20

Retainer Spring

Clutch Rod

Bolt Carriage 3/8-16 x 1-3/4 Gr 5

Washer 13/32 x 7/8 x 13 Ga

Pulley Idler Flat

Nut Crownfock 3/8-16 UNC

Pulley idler Grooved

Washer Hartdened

Clutch Arm Asm Idler

Bearing Nyl .503 x.628 x 1.25

V-Belt 84.5x .490 VGTH

Bolt Fin Hex 7/16-14 x t-1/2

Pullery Transaxle

.Shaft Asm Brake Parking Clutch

Bolt Shoulder

Washer Hardened

Washer 13/32 x 13/16 x 12 Ga

Pin Roll

KEY PART

NO. NO, DESCRIPTION

69 123800X

70 :139989

71 140927

72 73800500

73 74780548

74 142432

75 73800700

76 140481

77 74760716

78 19111212

79 72110505

80 140484

81 17490612

82 150586

83 140479

84 140490

85 17541020

86 140462

87 140491

88 140492

89 73800700

90 140489

91 17490644

92 74760520

93 140502

94 133835

95 23200528

96 141103

97 126874X

98 141004

99 17490624

100 126881X

101 59285

102 73560500

t03 73350500

104 140480

105 17580408

106 142576>

107 142577

108 142578

109 140929

t10 88652

-_ 150073

Washer

Console Hydro Fender

Plate Console Shift

Locknut Hex WfWasher Insert

Bolt Fin Hex 5/16-18 x 3

Screw Hex Wsh. Hi-Lo t/4-1/2

Nut Lock Hex 7/16

Bracket Transaxle

Bolt Fin Hex 7/16-t4 x 1

Washer 11/32 x 3/4 x 12 Ga

B0lt Carriage 5/16-18 x 5/8

Bracket Torque RH

Screw Thdrot. 3/8-16 x 3/4

Bracket Mount Torque/Fan

Strap Torque Mid

Spacer

Screw #10-24 x 1-1/4

Pulley Idler

Nut Lock Hex 7/16-14

Keeper Belt.

Screw Thdrol 3/8,t6 x 2-3/4

Bolt Fin Hex 5/16-18 x 1.25

Link Shift Asm

Fastner Christmas Tree '

Screw Set 5/16-18x 1.5

Washer Nickel Plated

Bearing Trust

Bracket Shift Support

Screw Thdrol 3/8-16 x 1-1/2

Washer Compression

Washer Bellvilie

Nut Hex Nylok

Nut Hex Jam 5/16-18

Bracket idler

Screw Tap 1/4-20 x t/2

Fitting Ver)t Hose

Vent Hose

Cap Vent Hose

Spring Return Brake

Hinge; Screw

Transaxle Hydro

NOTE: Allcomponentdimensions givenin U.S. inches

1 inch = 25.4mm

37 ,,

REPAIR PARTS

STEERING _,,SSEMBLY

TRACTOR-, MODEL NUMBER 917.251521

1313

/"--,

/F\

/ /,;,'--. tJl

_\ </tYO-),_

78.,,-

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251521

KEY PART

NO. NO. DESCRIPTION

1 121472X

2 t37094

3 6855M

4 t36960

5 136959

6 6266H

7 121748X

8 12000029

9 121232X

!0 74781044

11 136518

12 73901000

13 121749X

14 10040600

t5 73610600

16 145103

17 137347

t8 137155

t9 146611

20 145182

21 100711L

22 1554J

23 17431008

24 19133808

25 74780616

26 126805X

27 3366R

28 17490612

29 104239X

30 12000034

31 138136

32 19111610

33 10040500

34 74760512

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

Wheel, Steering Auto Black

Axle Asm., Front

Fitting, Grease

Spindle Asm, LH

SpindJe Asm, RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75

Cap, Spindle

Bolt, Fin Hex 5/8-!1 x 2-3/4

Spacer, Brg. Axle Front

Nut, Lock Flange 5/8-11 Uric

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy HIcl Spr 3/8

Nut, Fin Hex 3/8-24 Unf

Shaft Asm., Steering

Rod Asm., Tie Ball J Ball Vgt (Inc.

Key No. 36-40)

Draglink, Bail Joint Solid Vgt

Support Asm., Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strg. BIk

Screw, Stftp #10-t6 x t/2 Ty-b

Washer 13/32 x 2-3/8 × 8 Ga.

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steering

Beadng, Col. Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 1t/32 x 1 x t0Ga.

Washer, Lock Hvy Hlcl Spr 5/16

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Thread

Joint Asm. Ball RH Thread

Jam Nut LH Thread

Joint Asm Ball LH Thread

NOTE: All component dimensions given in U.S. inches

I inch = 25.4 ram

TRACTOR

""MODELNUMBERglT,2SlS21

•53

"37

_:j56

_7 ss

_f 5

REPAIR PARTS

ENGINE

TRACTOR == MODEL NUMBER 917,251521

KEY PART

NO, NO. DESCRIPTION

1 149554

2 144636

5 13200300

7 151396

8 121361X

9 145109

10 105432X

11 140923

12 143996

15 151346

t6 t09227X

t7 106082X

18 151296

19 13290300

20 132755

2! 17720410

22 132779

23 19132616

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD551437

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 STD551143

43 150280

45 128861

46 19131616

47 142040

48 19132007

50 143020

51 140787

52 17580408

53 143528

54 19131414

55 13090336

56 13090308

Engine Kohler CV20S-65530

MufflerAsm

Elbow STD 90 Degree 3/8 - 18 NPT

Muffler Asm Guard

Pulley V-Idler

Stop Keeper Asm VGT

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3.50 YT/GT 96

Pad Spacer

Cap Asm Fuel W/Gauge Vented

Plug Oil Drain (Order From Engine

Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4 - 20 X 5/8

Control Choke

Washer 13/32 X 1 - 5/8 X 16 Ga

Lockwasher Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex w/Ins. 3/8 - 16

Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw TT 3/8-16 x 2-1/4 Unc

Screw TT 3/8-16 x 4

Washer 1-1/20D X 15/32 ID X ,250

Washer Lock 7/16

Bolt Hex 7/16 -20 X 4 - 1/4 Ga 5

Nut Flange 1/4-20 Starter Nut

Washer 13/32 x I x 16 Ga.

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga,

Duct Air

Pipe Crossover

Screw Tap I/4 - 20 x 1/2

Bracket Duct Air Rear Sup

Washer Flat 13/32 x 7/8 x 14 Ga,

Nipple Pipe 3/8NPT X 4-1/2

Elbow Nipple Pipe 3/8 x i

NOTE: All component dimensions given in U_S. inches

1 inch = 25,4 mm

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251521

KEY

NO. PART

NO.

1 140124

2 140551

3 140675

4 127018X

5 145006

6 73800600

7 124181X

8 150176

10 140552

12 121246X

!3 121248X

14 72050411

.......... 21

DESCRiPTiON KEY PART

NO. NO. DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-18 x .62

Clip, Push In Hinged

Nut,Lock Hex 3/8-16 Unc

Spring, Seat Cprsn

Bolt 5/16-18 UNC x 3/4 w/seres

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

Bolt, Carriage 1/4-20 X 1-3/8

15 121249X

16 123740X

17 t23976X

18 19171912

19 120068X

20 t24238X

21 139888

22 73680500

Spacer, Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32 X 1-3/16 X 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5/16-18 Unc

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions given in U,S. inches

1inch = 25.4 mm

REPAIR PARTS

LiFT ASSEMBLY

40 42 43

.TRACTOR ....MODEL, NUMBER 917.25! 521

25 26

33 7

10 \

•22

2o 19 18

KEY

NO.

PART

NO.

121006X

145542

i21002X

12000022

19292016

74780624

125631X

122365X

122364X

2876H

146704

3t46R

139867

140302

73680600

674A247

73350600

143363

19131316

5328J

74760616

127218

4939M

DESCRiPTiON

Rod Asm., Lever

Shaft Asm., Lift Vgt

Lever Asm, L ft Rh

E-Ring Truarc #5133-87

Washer 29/32 x !-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle Fluted Blk

Button, Plunger Red

Plunger, Lever Lift

Spring 2-i/8"

ink Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing, Pvt. Lift Spherical

Nut; Crownlock 3/8-16 Unc

Spring Asm., Assist Lift

Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist

Washer !3/32 x 13/i 6 x 16 Ga.

Bolt,: Adjust Spring Assist

Bolt,_Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring 43

KEY PART

NO. NO, DESCRIPTION

24 73350800

25 130171

26 73800800

12000037

28 19151216

29 !10810X .

30 110807X

31 19131016

32 137150

33 76020308

34 137167

35 138057

36 17490612

37 120529×

38 I23933X505

39 !23935X

40 1749O512

41 73540600

42 19112410

43 123934X

NOTE:

Nut, Jam Hex I/2-13 Unc

Trunnion

Nut, Lock W/Wsh 1/2q 3 Uric

Ring, Klip #T5304-37

Washer 15/32 x 3/4 x 16 Ga.

Trunnion, Dp Stop Dbl Thds Plt

Nut, Special

Washer 13/32 x 5/8 x t6 Ga,

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, lnf 3/8-16 Unc

Screw, Thdrot 3/8:-t6 x 3/4

Washer, Nylon

Pointer, Pnt Height indicator

Plug, Hole

Screw Thdrol 5/16-18 x 3/4

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x !0 Ga.

Scale, Indicator Height

All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR -- MODEL NUMBER 917.251521

1!6 1!7

_. i 119

12 18

REPAIR PARTS

MOWER DECK

TRACTOR - = MODEL NUMBER 917o251521

KEY PART

NO. NO.

1 1450O8

3 138457

5 4939M

6 130832

8 850857

9 STD551137

i0 140296

11 152443

12 129895

t3 137553

14 137152

15 110485X

16 140329

18 72140505

19 132827

20 145055

21 STD54t43t

22 134753

23 131287

24 105304X

25 149287

26 110452X

27 145325

28 19111016

29 131491

30 138776

3I 129963

32 129207

33 137266

34 144945

35 17490628

36 STD551037

DESCRIPTION

Deck Asm., Mower 46" W/GWB

Bracket Asm., Sway Bar

Retainer Spring

Arm, Suspension, Rear (Sway Bar)

Bolt, Patched 3/8-24 x 1-1/4 Gr. 8

Washer, Lock Hvy., Unplated 3/8

Washer, Hard Btade, Mower

Vented

Blade, 46" Mower Deck Mulching

Bearing, Ball, Mandrel #6204

Shaft Asm. w/Lower Bearing

(includes Key No. 12)

Housing, Mandrel

Bear ng, Batl, Mandrel

Stripper, Mower Round

Bolt, Carriage 5/t6-18 x 5/8

Bolt, Hex Head, Shoulder 5/16-18

Baffle, Vortex Mower 46"

Nut, Crownlock 5/16-18 UNC

Stiffiner, Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector Mower

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge

Screw, Hex Head, Thdroll

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Fig. Top Lock Cntr. 9/16

Anchor, Spring Deck 46"

Screw, Thdroll 3/8-16 x 1-3/4 Tytt

Washer 13/32 x 13/I6 x 16Ga.

KEY PART

NO, NO. DESCRiPTiON

37 131494

38 137554

39 144917

40 137273

41 1749062O

42 122052×

43 144949

44 133943

45 145059

46 137729

47 144959

48 148763

49 STD541437

50 72110612

101 145579

102 71161010

103 STD551110

104 19061216

t05 130758

106 2029J

116 137644

117 133957

118 73930600

119 STD551037

126 144948

127 146763

-- 143651

-- 147401

Pulley, Idler, Flat

Keeper, Be!t, Idler

Pulley, Idler, Driver Deck 46"

Spring, Secondary 44/46/50 Vent

Screw, Thdroll 3/8-16 x !-1/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, Thdroll. I/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary 46" B-Sec

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-!/2 Gr. 5

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asm. Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel, Wide

Nut, Centedock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Ga.

Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 4.25

Mandrel Asm 44"/50" Service

Deck Complete (Std. Deck-Order

separately mulcher plate and gauge

wheel components Key Nos. 101-

106 and 116-118)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251521

HYDRO GEAR TRA_ISAXLE -- MOD_,£ NUMBER 218-3010

_72

(2)

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.251521

HYDRO GEAR TRANSAXLE == MODEL NUMBER 218-3010

KEY PART KEY PART

NO. NO. DESCRKPTION NO, NO. DESCRIPTION

1 142874

2 142875

7 153765

16 142876

20 142877

21 142878

22 142879

33 142929

35 142880

36 142882

37 142883

38 142884

39 142885

40 142886

4t 142887

42 142888

43 142889

45 142890

46 142891

47 142892

49 153766

63 142894

64 150818

65 142897

67 142898

68 142899

69 142900

70 142901

Assembly, Housing, LH 71 142902

Assembly, Housing, RH 72 153767

Oil Seat :984 x 1.5 x .25 73 142904

Brake Shaft Assembly 74 142905

Axle Mounting Horn Assembly 76 142907

Washer 1.0 x 1.63 x .08 77 142908

Washer 1.0 x 2.06 x .09 78 142909

Brake Yoke Assembly 79 153768

Brake Arm 81 142910

Puck Plate 82 142911

Brake Puck 89 142912

Washer 7/80.D. x 7/16 x .060 91 153769

Nut, Castle 5/16-24 95 142914

Cotter Pin 103 142916

Brake Actuating Pin t04 142917

Hi Pro Key 106 142918

Spacer 108 142919

Brake Disc 109 142920

Bolt 1/4-20x 1-1/2 1t0 142921

Bolt 1/4-20x 1 111 150820

Differential Assembly 112 150823

Dowel Pin !t3 150821

Reduction Gear, 117 !50822

14 Teeth to 38 Teeth 123 150824

Final Drive Pinion Assembly 124 150825

Jackshafl t29 153771

O-Ring

Washer 5/8 X 1-5/32

Washer 7/8 X 1-1/2

Bolt, Hex 5/16-18 x 3.5

Locknut, Hex 5/16-18

Bolt, Hex 5/16-18 x 1-1/2

Hex Cap Screw 5/16-18 x 1

Shoulder Bolt

Freewheel Actuating Arm

Oil Seal .625 x 1.0 x .25

Grease (10 oz. Tube)

Bolt, Hex 5/16-18 x 1-3/4

Bolt 5/16q8 x 4-1/2

Filter, Spin On

Pump, BDU-10L-t 22

Plug, Straight Thread

Washer

Vent Cap Assembly

Fitting O-Ring Assembly

Contro! Arm

SetScrew

Filter Head

Hose t/2"

Fitting, 1/2" Beaded 90° 7/8 SAE

Fitting, 1/2" Beaded 60° 9/16

Fitting, 1/2" Beaded 90° 9/16

O Ring

Pinch Clamp

Spring, Long

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917,251521

HYDRO GSAR PUMP - i,=_:,ODIELNUMBER BU-!0L=122

KEY

NO.

PART

NO.

! 44569

122716X

122745X

122715X

! 22700X

122699X

122767X

122717X

t 22748X

122749X

144571

122770X

153801

122722X

144573

142978

DESCRIPT'ION

Shaft, Pump

Ring, Retaining

Bearing, Bail

Spacer

Seat, Lip

Ring, Retaining

Bearing, Cradle

Seal, Lip

Arm, Trunnion

Guide, Slot

Housing Kit, Transmission

Bearing, Thrust, Ball

Center Section Kit

Seat, Lip

Shaft, Motor

Washer, Block Thrust

KEY

NO.

PART

NO,

127148X

142938

t22786X

1227t8X

144578

144579

122752X

127!53X

142977

144581

144582

144583

144584

144576

DESCRIPTION

Swashplate, Variable

Bbck Assembly

Pin, Stainless, Headless

Gasket, Center Section

Check Valve Kit

Charge Refief Kit

Screw, Socket Head, Cap

Bypass Valve Kit

Block Spring

O-Ring

Charge Pump Kit

Gerotor Assembly

Screw, Socket Head, Cap

Pump Assembly, Complete

REPAIR

DECALS

PARTS

TRACTOR .-- MODEL NLIMBER 917,251521

637 15 15

17 28\

74 13 2t

•25

KEY PART

NO. NO.

1138955

2 151448

3 146705 Decat,

4 146706 Decal,

5 140837 Decal,

6 133644 Decal,

7 142241 Decal,

_8 151442 Decal,

9 146709 Decal,

10 137537 Decal,

11 4900J Decal,

12 146790 Decal,

13 151401 Deca!,

!4 139346 Decal;

15 138048 Decal,

DESCRIPTION

Deca, Operating Instruction

Decal, Grille

Hood, Craftsman, RH Polo

Hood, Craftsman, LH Polo

Brake Parking:Saddle

Maintenance

PNL Side KoHer

Ins, Hood 20,5 Twin Polo

Fender, Craftsman Gold

Caution Fender Eng/Span

Clutch/Brake

V-Belt Sch VGT Srs Hydro

Chassis, Hydro 46"

V-Belt Schematic

Side Panel Diehard White

WHEELS &TIRES

;,8

KEY PART

NO. NO;

16 149918

17 140837

18 146710

!9 138047

20 149516

21 142336

22 142342

23 106202X

25 151302

26 150333

-- 138311

145245

145247

153504

153505

DESCRPTmON

Decal, Fender Auto Trans Gold

Decal, Saddle Brake Parking

Decal, insert Strg

Decal, Battery Diehard Sears

Decal, Battery

Decal, SDL Cold Start Hydro Eng.

Decal, Brawbar CNTRL

Reflector, Taillight

Decal, Deck Mower EZ3 Polo

Decal, Cap CNSMR Help Line SRS

Decal, Handle LFT Hieght Adj. (Lift

Handle)

Pad, Footrest

Fastener, Pop-in Footrest

Manual, Owner's (Eng)

Manual, Owner's (Span)

KEY PART

,NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tire

2 65139 Stem;Valve

3 106230X Tire, Front

4 8134H Tube, Front (Service Item Only)

5 106228X427 Rim Assembly, Front

6 278H Fitting, GreaSe

7 9040H Bearing, Flange (Front Wheei Only)

8 106277X427 Rim Assembly, Rear

9 105588X Tire, Rear

10 7154J Tube, Rear

1t 104757X Cap, Hub Axle

- - 144334 Sealant, Tire (i 0 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -.. MODEL NUMBER 917.251521

KOHLER ENGINE - MO_EL NUMBER CV2OS_ TYPE NUMBER 65530

44 43 _-42 39

_23

_27

CRANKCASE

REPAtR PARTS

TRACTOR - o MODEL NUMBER 917.251521

KOHLER ENGINE = MODEL NUMBER CV20S, TYPE NUMBER 65530

CYLINDER HEA_IVALVFJBREATRER CRANKCASE

KEY PART KEY PART

NO, NO, DESCRiPTiON NO. NO.

24 318 1!

24 755 76

3 25 313 O2

4 24 755 20

5 24 595 02

6 24 033 03

7 24 041 23

8 24 096 t5

9 SM-0645020

10 X-75-23

11 24755 67

t2 X-426_9

13 24 326 08

14 12 755 03

15 12 173 01

16 24 089 02

17 235011

I8 24 016 01

24 016 02

19 24 0t7 01

24 017 02

20 24 032 05

2! 24 29402 _

22 24 326 05

23 !2 351 01

24 24 41! 04

25 24 04t 08

26 24 3t8 12

27 24 755 61

28 24146 09

29 SM-0631005

30 24 186 03

31 24 194 02

32 M-0640034

33 24 755 74

34 24 15312

35 24 086 32

36 24 086 16

37 24 445 01

38 24755 57

Head Assembly, #1 Cylinder

Kit, Valve Cover, Breather

(Includes Key #3, 34 thru 35)

Grommet, Rubber

Kit, Breather (Includes Key #3 & 5)

Separator, Oil Breather

Kit, Breather.Cover with Gasket

(Includes Key Numbers 7and 8)

Gasket, Breather

Cover, Breather

Screw M6 x 1.0 x 20 (4)

Plug, Hex Head, Countersunk

1/8 N.P.T.F.

Kit, Breather Hose (Includes 12-13)

Clamp, Hose (2)

Hose, Breather

Kit, Retainer (4)

Cap, Valve Spdng (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, .25 Oversize (2)

Valve, Intake, Standard Size (2)

Valve, Intake, .25 Oversize (2)

Seal, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (4)

Gasket, Cylinder Head (2)

Head Assembly, #2 Cylinder

Kit, Valve Train

(Includes Key Numbers 24, 28-31)

Plate, Guide (2)

Washer,' Plain (4)

Arm, Rocker (4)

Pivot, Rocker Arm (4)

Screw M6 x ! .0 x 34 (4)

Kit, Valve Cover, Plain

(Includes Key Numbers 34 thru 35)

O-Ring

Screw, Shoulder (4)

Screw M10 x 1.5 x91 (8)

Strap, Lifting

Kit, Breather Separator

(Includes Key Numbers 39 thru 44)

Spacer

Bracket, Breather Separator

Separator, Oil Breather

Grommet, Rubber

Strap, Breather Separator

Screw M5 x 0.8 x 16 (2)

39 24 11212

40 24 126 44

41 24 595 02

42 25 313 02

43 24 445 02

44 M_0545016

1 24 78205

2 24 29403

3 24 067 05

24 067 06

4 12380 03

5 52 139 09

6 24 874 01

24 87402

24 874 03

7 24 10801

24 108 02

24 108 03

8 24 018 01

9 12 422 t0

12 422 09

12 422 13

12 422 07

12422 08

12 422 11

12 422 12

10 24 010 03

11 24 144 01

12 X-25-63

13 12 032 01

14 X-25-i02

15 t2 380 04

16 M-0545010

17 24 018 04

!8 24402 05

19 24 032 01

20 12 153 0!

21 12 123 04

22 24 12619

23 M-0545016

24 12 153 02

25 24 038 04

26 25 755 13

27 12 153 03

DESCRiPTiON

Cylinder Block (Use Miniblock)

Fitting

Connecting Rod (Standard) (2)

'Connecting Rod (.25) (2)

Pin, Dowel Locating (6)

Plug, Cup

Piston with Ring Set (Standard) (2)

Piston with Ring Set (,25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set (.25) (2)

Ring :Set (.50) (2)

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Green

(As Required)

Shim, Camshaft, Black

(As Required)

Shim, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim; Camshaft, Red

(As Required)

Shim, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 1/4

Seal, Governor Cross Shaft

Washe_,' Plain 114

Pin, Hitch

Screw, Reed Retainer

M5 x 0.8 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil, Front

O-Ring, Lower Oil Fil! Tube

Tube, Oil Fill

Bracket, Qil Fill Tube

Screw, Oil Fill Tube Brackel

M5 x 0.8 x 16

O-Ring, upper Oil Fill Tube

Dipst ok:Assembly (Includes 26-27)

Kit, Oil Fill Cap (includes 27)

O-:Ring, Dipstick

NOTE,: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR ;-- MODEL NUMBER 91'7,251521

KOHLER ENGINE = MODEL NUMBER CV20S, TYPE NUMBER 65530

_.G ANDBAFFLES|

•15

'8 15

,52

REPAIR PARTS

TRACTOR - = MODEL NUMBER 917,25152t

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65530

IGNiTiON/ELECTRiCAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO, DESCRIPTION. NO, NO,

1 24 162 17

2 M-0403025

3 X-25-92

4 24 112 04

5 24 t57 03

6 M-0639016

7 12 112 01

8 24 025 04

9 X-42-15

1.0 25 403 03

1t 24 086 !8

12 236602

13 12 132 02

14 48 154 02

15 12 46803

16 12 086 14

17 24 085 01

18 M-0548025

Screen, Grass 1 24 027 20

Screw, Grass Screen 2 M-0545016

M4 x 0.7 x 24 (4) 3 SM-0645016

Washer, Plain t/2 (4) 4 24 314 05

Spacer, Fan (4) 5 24 146 02

Fan 6 M-0545020

Screw M6 x 1.0 x 16 (4) 7 M-0551016

Spacer, Fan (4) 8 24 063 20

Flywt_eel Assembly 9 24 063 14

Key 10 M-0545010

Rectifier-Regulator 11 24 063 23

Screw, Phillips (2) 12 M-05450t6

Connector, Rectifier-Regulator, 13 24.063 19

3 Contact 14 M-0645016

Spark Plug (2) 15 24 146 08

Clip, Cable 16 24 100 01

Washer, Stator Harness Clip 17 24 112 12

Screw, Stator Harness Clip 18 24 I26 44

M10xl.Sx46 19 24 445 02

Stator, 15 Amp 20 24 086 27

Screw, Stator Mounting NOT

M5 x 0.8 x 25 (2) - -

Washer, Plain 1/4 (2)

Washer, Plain 1/2 (2) - -

Clip, Cable

Modu]e, lgnition (2) --

Screw, Module M5 x 0.Sx 20 (4)

!9 X-25-63

20 X-25-92

21 235173

22 24 584 01

23 SM-0545020

NOT ILLUSTRATED

-- 24 176 12 Harness, Wire

- - 24 518 04 Lead, Green (3", 18 Gauge,

Insulated Grip Barrel Eyelets)

- - 24 1t3 18 Decal, Grass Screen

DESCR_PTION

Housing, Blower

Screw M5 x 0.8 x 16 (3)

Screw M6 x 1.0 x 16 (4)

Guard, Flywheel

Plate, Backing, # 2 Side

Screw M5 x 0.8 x 20 (2)

Screw M5 x 0.8 x 14

Baffle, Cylinder Barrel, # 2 Side

Baffle, Valley, # 2 Side

Screw M5 x 0.8 x 10 (2)

Baffle, Valley, # t Side

Screw M5 x 0.8 x 16 (2)

Baffle, Cylinder Barret, # 1 Side

Screw M6 x ! .0 x 16 (2)

Plate, Backing, # 1 Side

Nut, Plastic

Spacer

Bracket, Breather Separator

Strap, Breather

Screw (2)

ILLUSTRATED

24 100 01 Nut, Plastic (3)

(Included with B{ower Housing)

24 100 02 Nut, Plastic (2)

(!ncluded with Blower Housing)

25 139 16 Plug, Button 9/16

(Included with Blower Housing)

AiR iNTAKE

KEY PART

NO. NO. DESCRIPTION

24 743 05

2 24 096 24

3 25 34! 02

4 12 100 01

5 24 032 03

6 24096 0t

7 24 083 02

8 47083 03

9 24 126 21

10 24 126 43

11 24 t09 03

12 24041 13

13 24 094 02

14 24 041 t4

!5 2416406

16 24 041 01

17 M-0639055

NOT ILLUSTRATED

-- 12 I13 53

Kit, Air Cleaner Cover (includes

Key Numbers 2, 3, and 9thru 1!)

Cover, Air Cleaner

Knob, Cover

Wing Nut

Seal, Air Intake

Cover, Inner Air Cleaner

Element, PreoCleaner

Element, Air Cleaner

Bracket, Air Cleaner

Cup, Fuel Spitback

Gasket, Fuel Spitback Cup

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, intake

Gasket, intake Manifold (2)

Screw M6 x 1.0 x 18 (4)

Decal, Air Cleaner

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -.. MODEL NUMBER 917.251521

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65530

OIL PAN /LUBRICATION

REPAIR PARTS

TRACTOR- =MODEL NUMBER 917.25152!

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65530

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO, DESCRiPTiON NO. NO.

1 M-0839070 Screw M8 x 1.25 x 70

2 M_0839080 Screw M8 × 1o25 x 80

3 24 096 05 Cover, Pinion

4 25 098 03 Starter Assembly (includes 6-11)

5 12 468 0t Washer (3)

6 12 755 54 Kit, Drive End

7 12 22706 Cap, Drive End

8 45 17003 Armature

9 82 755 28 Kit, Brush and Spring

t0 t2 22711 Cap, Commutator End

1! 12 086 25 Bolt, Thru (2)

OiL PAWLUBRHCATION

KEY PART

NO, NO.

1 24 !99 07

2 24 199 04

3 X-75-32

24 136 01

12 050 01

52 032 08

24 086 17

24 086 16

X-75-10

10 24153 08

11 12 144 02

12 52 448 02

13 24 043 12

DESCRIPTION

Oi! Pan Assembly (Includes Key

Numbers 2, 11-14 and t7-19)

Oil Pan

Plug, Hex, Countersunk,

3/8 N.P.T.Fo

Nipple, Oil Filter

Filter, Oil

Seal, Oil (PTO End)

Screw, Oil Pan M8 x 1.25 x 45

Screw, Oil Pan M8x 1.25 x 45 (9)

Plug, Solid, Square Head,

3/8 N.P.T.F.

O-Ring

Shaft, Govemor Gear

Tab, Locking

Kit, Governor Gear with.Pin

(Includes Key Number 14)

.Pin, Governor Regulating

Screw M6 × 1.0 x 25 (2)

Washer, plain (2)

Oil Pump Assembly (Includes 18)

Tube; Oil Pickup

Screen, Oil

14 12 380 01

15 M-0645025

!6 SM-063!005

17 24 393 08

t8 24 123 05

19 2516207

DESCRIPTION

1 SM-0642025

2 24 09014

3 SM-0641060

4 24 089 01

5 25 158 08

6 24079 04

7 25 158 11

8 24126 13

9 24 089 03

10 M-0547050

11 SM-0545016

12 M_0446030

13 SM-0645016

14 12 237 01

15 SM-0545016

16 24 090 07

17 24 468 01

18 24 090 !3

19 24 090 05.

20 24 079 05

21 SM-0545020

22 41 468 O3

23 M-0403025

24 24 089 18

Screw M6 x 1.0 x 25

Lever, Governor

Nut M6 x 1.0

Spring, Linkage

Bushing, Linkage Retaining

Linkage, Throttle

Bushing, Throttle Linkage

Bracket, Control

Spring, Choke Return

Locknut, Hex M5 x 0.8

Screw M5 x 0.8 x 16

Nut, Hex M4 x 0.7

Screw M6 x 1,0 x 16 (4)

Clamp, Cable (2)

Screw M5x 0.8 x 16 (2)

Lever, Throttle Actuator

Washer (3)

Lever, Throttle Control

Lever, Choke

Linkage, Choke

Screw M5 x 0.8 x 20

Washer, Wave

Screw M4 x 0.7 x 24

Spring, Governor

NOTE: All component dimensions given in U.S. inches

! inch = 25.4 mm

REPAIR PARTS

TRACTOR ==MODEL NUMBER 917.251521

KOHLER ENGINE =MODEL NUMBER CV20S, TYPE NUMBER 65530

,_.-7 9

•4[

16 17

24 26

o-38 -3T

REPAIR PARTS

TRACTOR- -MODEL.NUMBER 917.251521

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65530

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 24 853 25 Kit, Carburetor with Gasket

(includes Key Numbers 2 thru 4)

2 24 041 15 Gasket, Carburetor

3 24 053 25 Carburetor Assembly (For

Information Only, Not Available

Separately) (Includes 15-39)

4 24 041 14 Gasket, Air Cleaner Base

5 X_426-9 Clamp, Hose (6)

6 24 353 03 Line, Fue!, 10-5/8" (2)

7 8M-0641060 Nut M6x1.0(2)

8 M-0629095 Stud M6 x 1.0 x 95 (2)

9 47 154 01 Clip, Cable

10 24 100 01 Nut, Plastic (2)

11 24 393 04 Pump, Fuel, Pulse

12 24 086 12 "Screw, Hex Cap Head (2)

13 25 353 03 Line, Fuel, 13-1/2"

t4 25 050 05 Filter, Fuel

t5 24 t44 15 Shaft, Choke

16 24 468 05 Washer

17 24 241 01 Co[lar, Choke

18 24 089 22 Spring, Choke Return

19 24 141 04 Ring, Choke Lever

20 24 090 10 Lever, Choke

21 24 089 24 Spring, Throttle Adjust Screw

22 24 086 19 Screw, Throttle Adjust

23 24 462 02 Valve, Choke

24 24 086 20 Screw, Throttle and Choke Shaft (4)

25 24 337 27 Jet, Air Bleed

26 24 337 11 Jet, Stow

27 24 086 22 Screw, Idle Adjust

28 24 089 23 Spring, Idle Adjust Screw

29 24 086 21 Screw (3)

30 24 096 13 Cover, Passage

31 24 041 18 Gasket, Passage Cover

32 24 041 19 Gasket, Float Chamber

33 24 757 05 Kit, Float Repair

34 24 369 01 Nozzle, Main

35 24 234 01 Chamber, Float

36 24 337 28 Jet, Main

37 24 755 15 Kit, Solenoid Valve (Includes 38-39)

38 24 041 2t Gasket, Chamber Screw

39 24 041 20 Gasket, Solenoid

NOT ILLUSTRATED

-- 24 041 15 Gasket, Carburetor

- - 24 757 06 Kit, Carburetor Repair

- - 24 755 72 Kit, High Altitude

(1500-3000 Meters)

- - 24 755 73 Kit, High Altitude

(Over 3000 Meters)

DESCRIPTION

1 24 014 72 Crankshaft

2 52 139 09 Plug, Cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24 041 02 Gasket, Exhaust (2)

2 M-0829033 Stud, Exhaust Manifold

M8 x 1,25 x 20 (4)

3 M-0841080 Nut, Muffler Mounting

M8 x 1.25 (4)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

- - 24 755 03 Gasket Set

RPM Settings: Low Speed: 1150-1650

High Speed: 3200-3400

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 rnm

NOTES

i,..... . . _ . _ _ _

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o1_

OWNER'S

MANUAL

MODEL NO=

917.251521

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS 7OLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

20.5 HP TWIN CYLINDER

ELECTRIC START

46" MOWER

HYDROSTATIC (AUTOMATIC)

GARDEN TRACTOR

Each tractor has its own model number, Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seat,

The modet number for your engine will be found on the

blower housing of theengine,

Atl parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center!Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

° MODEL NUMBER - 917.251521

•ENGINE MODEL NO. - 0V20S-65530

• PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell,

153504 12.17.95 JH Printed in U.S.A.

IIIIIIIII1[II I I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIII IIIIIIIIIIHIIIII I IIIIIIIIIIII IIIII ....

Craftsman 917251521 User Manual TRACTOR Manuals And Guides L0904339

CRAFTSMAN Lawn, Tractor Manual L0904339 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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