Craftsman 917251630 User Manual TRACTOR Manuals And Guides L0804434

CRAFTSMAN Lawn, Tractor Manual L0804434 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917251630 917251630 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917251630. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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S_ AIk S

MODEL NUMBER 917.251 OWNER'S MANUAL

,Assembly

.Operation

oCustomer Responsibilities

°Service and Adjustments

-Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: t _800-659-5917

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SAFETY RULES

_Safe Operation Practices for Ride-On Mowers

IMPORTANt:TH SCUTTINGMACHINECAPABLEOFAMPUTATINGHANDSANDFEETANDTHROWINGOBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

I. GENERAL OPERATION

• Read, understand, and feIiow all instructions in the manual

and on the machine before starting_

•Oniy al!ow responsible adults, who are familiar with the

instructions, to operate the machine_

• Clear the area of objects such as rooks, toys, wire, etc,

which could be picked up and thrown by the blade

•Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers..

,, Do not mow inreverse unless absolutely necessary. Always

look down and behind before and whiJe backing.

oBe aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning

,, Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or goad artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

•Watch for traffic when operating neat or crossing roadways.

• Use extra care when loading or unloading the machine into

atraifer or truck

il, SLOPE OPERATION

Slopes are amajor factor' related to loss-of-control and

tipover accidents, which can result insevere injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.,

DO:

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them..

•Keep chitdren out of the mowing area and under the watchfut

care of another responsible aduff

° Be alert and turn machine off if children enter the area

,, Before and when backing, took behind and down for small

children

o Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

o Never allow children to operate the machine.

• Use extra care when approaching blind corners, sh[ubs,

trees, or other objects that may obscure vision..

IV. SERVICE

• Useextracareinhandiinggasolineandotherfueis. Theyare

flammable and vapors are explosive

Use only an approved container.

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke.

Never refue] the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

,, Never tamper with safety devices Check their proper

operation regularly.

°Keep machine free ofgrass, leaves, or ether debris bu_ld-up

Clean oil or fuel spillage. Allow machine to cool before

storing.

-Stop and inspect the equipmenl if you strike an object.

Repair, if necessary, before restarting

Mow up and down slopes, not across. •Never make adjustments or repairs with the engine running..

oRemove obstacles such as rocks; tree limbs, etc: ,, Grass catcher components are subject to w ear, damage, and

• Watch for holes, ruts, or bumps. Uneven terrain could deterioration, which could expose moving parts or allow

ovedurn the machine. Tallgrass can hide obstacles objects to be thrown. Frequently check components and

' replace with manufacturer's recommended parts, when nec-

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability_

°Use extra care with grass catchers or other attachments.

These can change the stability of the machine..

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting e[ stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope_

essary.

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

• Check brake operation frequently Adjust and service as

required

i ,,,1111 i1,11111 ,,,,,, ,,,,,,,,,, ,

ti_ Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

ill ii,,irll iiiii i,,,1111 iii

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

•Do not mow near drop-ells, ditches, or embankments.. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass_ Reduced traction could cause

sliding

= Do not try to stabilize the machine by puttingyour loot onthe

ground_

•Do not use grass catcher on steep slopes_

,,,,,,,,, ,,,, ,,,

iiii iiii

....CAUTION: Always disconnect spark plug

wire and place wire wh ere it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs,

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AWARNING &

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

,i,,i i ,,I,,,IIH I, I I IIII IIIII

CONGRATULATIONS on your purchase of a Sears

Tractor, It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor°

Please read and retain this manual The instructions will

enable you to assemble and maintain your tractor proper]y_

Always observe the "SAFETY RULES"

MODEL

'4UMBER 9t 7,251630

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE

FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucto Contact your nearest Sears store for detail&.

CUSTOMER RESPONSIBIMTIES

= Read and observe the safety rules°

= Follow a regular schedufe inmaintaining, caring for and

using your tractor,,

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 20 5

GASOLINE CAPACITY 3..5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (APi-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: , W/FILTER: 42 PINTS

W!O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): Forward LO Ht

1st 07 1 7

2nd 1.4 33

3rd 2 3 54

Reverse 0 9 2t

TRANSAXLE OIL 4 QUARTS

CAPACITY AND TYPE: SAE 30 API-SF/SG

TIRE PRESSURE: FRONT: I4 PSI

REAR: I0 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMPiHR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

with a spark arrester meeting applicable local or state laws

(if any),, tf a spark arrester is used, it should be maintained

in effective working order by the operator,

In the state of California the above is required by law,

(Section 4442 of the California Public Resources Code),,

Other states may have similar laws, Federal taws apply on

federal lands A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

..................UMITED TWO YEAR wARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

• Expendable items which become worn during normat use, such as blades, spark plugs, air cleaners, belts, elc

° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manuai.

•Riding equipment used for commercial or rentat purposes

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears witl replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE fS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERWCE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WlLL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS tN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

im,lUl, i ,i,iiiiiilUll,, i iii ii u i,,

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY ....................... ,.......................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7"10

OPERATION .......................................................... 11-15

MAINTENANCE SCHEDULE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-27

STORAGE ................................................................... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-47

REPAIR PARTS - ENGINE .................................... 50-57

PARTS ORDERING/SERVICE ............... BACK COVER

NDEX A

Accessodes ..................................................5

Adjustments:

Brake .................................... 22

Carburetor, .........................................27

Clutch Pulley .................................. 22

Gauge Wheels ............................... 14

Mower

Front-To-Back ...................................21

Side-To-Side ............................ 20

Throttle Control Cable ................. 26

Air Filter, Engine ............................................19

Air Screen, Engine .......................................19

Assembly ............................................................7.10

Battery:

Charging .......................................... 8

Cleaning ..................................................18

Starling with Weak Battery .............24

Storage ....................................................28

Terminals ....................................... t8

Electrical:

Interlocks and Relays ........................25

Schematic .............................................31

Wiring Diagram ....................................32

Engine:

Air Filter ..............................................19

Air Screen ................................. 19

Cooling Fins .............................................. 18

Oil Change ..........................................18

Oil Level ...................................................18

Oil Type .................................... 14,18

Preparation ...................................... 15

Repair Parts ............................... 50-57

Starting ................................................15

Storage ...............................................28

Filter:

Air Filter ....................................................19

Fuel ............................................................19

Oil ...........................................................19

Fuel:

Storage ..............................................28

Operation ................................... 11-15

Operating Mower ...........................................14

Options:

Accessories ........................................ 5

Spark Arrester, ............................ 3,40

Parking Brake .....................................12-13

Parts Bag ..........................................................6

Pads, Replacement/Repair ...............32-47

Product Specifications .......................... 3

Repair Parts ...........................................32-47

Safety Rules ........................................... 2

Seat ................................................................8

Service and Adjustments .....................20-27

Carburetor ..............................................27

Belt:

Motion Drive

Removal/Replacement ........... 23

Mower Drive

Removal/Replacement ..............21

Mower Blade Drive

Removal/Replacement ................22

Blade: ............................................... Hood Removal/tnslallation ;.,.,..;,.;;:;,:oo.

Storage ............................................ 28

Type .....................................................14

Fuse ..................................................................25

Headlights ...................................................... 25

Clutch Pulley .........................................22

Fuse .....................................................25

Hood Removal/Installation ...............25

Motion Drive Belt

Removal/Replacement ......... 23

Mower Drive Belt

RemovallReplacement ...............21

Mower Blade Drive Belt

Sharpening .........................................17

Replacement ....................................... !7

Brake Adjustment ..........................................22

Carburetor Adjustment ............................27

Clutch Pulley ................................................22

Controls, Tractor ...................................... 12

Customer Responsibilities .............. 16-19

Engine:

Air Filter ................................... 19

Air Screen .....................................t9

Cooling Fins .....................................t8

Engine Oil .....................................14,18

Fuel Filter ......................................19

Spark Plug(s) ..................................19

Tractor:

Battery .............................................18

Blade ............................................ 17

Lubrication Chart ...................._....... 18

Maintenance Schedule ...............16

Tire Care ..................................... 8,17,24

Transaxle .................................... 17

Cutting Height, Mower o............................13

Leveling Mower Deck .................................20

Lubrication:

Chart .....................................................16

Engin e ................................................ 18

Maintenance Schedule ...........................16

Mower:

Adjustment, Front4o-Back .............21

Adjustment, Side4o-Side ....................20

Blade Replacement .......................- 17

Blade Sharpening ................................t7

Cutting Height ...................................13

Installation .............................................20

Operation ................................................14

Removal ..............................................20

Mowing Tips ....................................................15

Muffler ........................................................t9

Spark Attester ................................3,40

Oil:

Cold Weather Conditions ........ 14,18

Engine ....................................................18

Removal/Replacement .......... 22

Mower Adjustment

Front-to-Back .................... 21

Side4o-Side .....................................20

Mower Removal/Installation ...........20

Tire Care .........................................8,17,24

Slope Guide Sheet .....................................59

Spark Plug(s) .............................................19

Specifications ..............................................8

Starting the Engine ......................................15

Steering Wheel ....................................... 7,23

Stopping the Tractor ........................ 15

Storage ..............................................................28

Throttle Control Cable Adjustment ....... 26

Tires .....................................................8,17,24

Troubleshooting Chart ...........................2g_30

Transaxle .........................................t 7,48=49

Warranty ...................................................... 3

VVidng Diagram ...................................... 32

Wiring Schematic .....................................31

, , i,,,,,,,ll,.,,ll i .........

ACCESSORIES AND ATTACHMENTS

iil,l,,,,i i i ................. .

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or I t your model Contact your nearest Seats store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a heatthy lawn Tapered

2 5-inch steel spikes mounted on lO-inch diameter discs puncture

holes in soil at close intervals to let moisture soak in Steel weight tray

for increased penetration

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cad cover, protective mat and

dolly

CORING AERATOR takes small plugs out of soil to allow moisture

and nutrients to reach grass roots 36-inchswath 24hardenedsteel

coring tips t50 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide Can hock 2 units in tandem (Requires

sieeve hitch )

DOZER BLADE removes snow; grades did, sand and gravel 48

inches wide, 17 inches high, clears 44-inch path when angled. Master

lift control lever for operator ease Spring trip for snow removal on

uneven pavement; buiit-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pu_l-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments)

MULCH RAKFJDETHATCHER loosens soiI and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth UseIultopreparebareareasforseeding. Availabteforfrontor

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tosses thatch into

large hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing. (Requires sleeve hitch)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck_ Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is 42 inches wide and operated from driver's

seat Reversible steel bfade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER forsmootheriawnsurface. 36-inchwide, 18-inchdiameter

water-tight drum hotds up to 390 lbs of weight. Rounded edges

prevent harm to lurf Adjustable scraper automatica[fy cleans drum

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control Steel frame holds 5 adjustable sweeps.

Adjusts vertically, horizontally (Requires sleeve hitch ) Optional

accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Singie pin couples/

uncouples

SNOWTHROWER has 42-inch swath Drum-type auger handles

powdery and we_heavy snow Mounts eesilywith simple pin arrange-

ment Discharge chute adjusts from tractor seat 6_incb diameter

spout discharges snow 10 to 50 feet Lift controlled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-volt source. Includes booms for automatic

spraying and hand held wand for spot spraying Wand has adjustable

spray pattern For applying herbicides, insecticides, fungicides and

liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed kitling

easy Broadcast spreaders are also useful for granular de-icers and

sand.

SWEEPERS let you collecl grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue. Chain-drivetransmission Six11-inchdiameterone

piece heat-treated steel tines. Tills 30-inch path (Requires sleeve

hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch Fits any lawn, yard or garden tractor Simply hook up to the

tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; ctosety spaced extra-targe cross links

give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,

ADS plastic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch. Keeps operator warm and dry

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top

VACS for powerfu! collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places

VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front of tractor for plowing applications Uses (1) 55

lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

: x ,H=,= =,mH JuH,u= H u==, WLU'H =

CONTENTS OF HARDWA PACK

,u = 11,,1 = ,iN , iH,,un, _n= , ,1 = ,in, ,, 1,1, i it

(1) Shoulder

Bolt 5/16-18

(t) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

.... i1,1..... iil,pll.,

__...., (3) Retainer Springs

(double loop)

(2) Screws #10 x 518

(4) Retainer Springs (single loop)

(2) Lock Washers #10

(2) Weld Nuts #t0 @

(2) Washers 3/16 x 3/4 x 16 Gauge

...... ,=,,n i

(2) Hex Bolts 1/4-20 x 3/4

(¢

(2) Washers 9/32 x

5/8 x 16 Gauge

m=,, 1,

i ==u=l=lJ,Jill

(2) Hex Nuts t/4-20

(2) Lock Washers 1/4

,11,111,MII1, I III..................

rl,,,= n,,= I

Parts packed separately in carton

Seat

Video Cassette

Steering

Wheel

Mulcher

Plate

Manual Parts Bag

Parts bag contents not shown full size

, i iii1,1, i , i_1 irllllllll i iiiii1,1 ii

(2) Shoulder

Bolts

(2) Washers 318

_/!( x 7/8 x !4 Gauge

2) Gauge (2) Center,-

\_ Wheels lock Nuts

Steering

Wheel

Insert

(2) Keys

Slope Sheet

Steering

Sleeve

_,, ....... _ ..... i, i, i ,1111 i ,, , ,,i,,H,,,i,

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed

(2) 7/16" wrenches (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

(1) Phillips screwdriver

When i'ight or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6),

. Cut, from top to bottom, along lines on atl four corners

of carton, and lay panels flat,

, Remove mower and packing materials

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

o Remove hex bolt, Iockwasher and large flat washer

from steering shaft.

•Position front wheels of the tractor so they are pointing

straight forward

o Slide steering sleeve over steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

o Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed

Tighten securely

• Snap steering wheel insert into center of steering

wheel..

o Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SK[D THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

ii i1,,, ...............

STEERING

WHEEL

._...,.._,',:._. k STEER NG

STEERING /_LI.L _ /SHAFT

WHEEL _--_- _-::',_/ --

ADAPTER ..

STEERING ____L '$ (._1 !_,--.-_-_, _ _ - _ .":'" .

SLEEVE /"_ _ ".t<.." .

/ l _I /

l I

Iltl I I

FIG. 1

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

o Press lift lever plunger and raise attachment lift lever to

its highest position.

. Release parking brake by depressing clutch/brake

pedal

• Place gearshift lever in neutral (N) position.

• Roll tractor backwards off skid.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

m H u

o Lift hood to raised position_

= Open terrninal access doors, remove terminal protec-

tive caps and discard°

o If this battery is put into service after month and year

indicated on fabel (tabet located between terminals)

charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex

nut as shown. Tighten securely°

- Connect BLACK grou nding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut,, Tighten securely,

. Close terminal access door's.

Use terminal access doors for':

• Inspection for secure connections (to tighten hard-

ware).

o Inspection for corrosion,

- Testing battery_

o Jumping (if required),

,, Periodic charging

LOCK FLAT

HEX NUT,, WASHER WASHER

DISCARD TERMINAL HEX

PROTECTIVE CAPS \BOLT

TERMI_NAL

ACCESS

DOOR POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

n ...,H, ,umH, =

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob_

,, Remove cardboard packing on seat pan.,

* Place seat on seat pan and assemble shoulder bolt,

. Assemble adjustment knob and flat washer loosely,

Do not tighten,

.Tighten shoulder bolt securely,.

o Lower seat into operating position and sit on seal

oSlide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

o Get off seat without moving its adjusted position..

, Raise seat and tighten adjustment knob securely..

SEAT PAN

SHOULDER "_

BOLT ___

ADJUSTMENT

KNOB

SEAT

o FLAT

WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for

shipping purposes.. Correct tire pressure is important for

best cutting performance_

oReduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS' on page 3 of this manual°

CHECK BRAKE SYSTEM

After you learn how to oPerate your tractor, check to see

that the brake is properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manuak

FIG. 2

............. ' ' i,, i i ii ,i, i.................... ,

ASSEMBLY

i, i,ii, i, iiiil,,i,, ......................

INSTALL MOWER AND DRIVE BELT (See ,Place the R.H, suspension arm on inward pointing

Figs; 4 and 7) deck pin If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

Be sure tractor is on level surface and mower suspension -Connect anti-sway bar to chassis bracket under left

arms are raised with attachment lift control Engage park- footrest and retain with double loop retainer spring

ing brake . Retain both suspension arms to deck pins with double

o Cut and remove ties securing anti-sway bar and belts_ loop retainer springs.,

Swing anti-sway bar to left side of mower deck. ° Turn height adjustment knob clockwise to remove

. Slide mower under tractorwith discharge guard to right slack from mower suspension°

side of tractor, • Raise mower to highest position

IMPORTANT: CHECK BELT FOR PROPER ROUTING tN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO o Assemble gauge wheels (See "TO ADJUST GAUGE

ELECTRIC CLUTCH PULLEY GROOVE,, WHEELS" in the Operation section of this manual).

o install one front link in top hole of the R.H, front mower

bracket and R,H front suspension bracket. Retain with

two single loop retainer springs as shown.

o Install second front linkin LH, front suspension bracket

only and retain with single loop retainer spring as

shown

o Turn height adjustment knob counterclockwise until it

stops,,

• Lower mower linkage with attachment lift control.

oPlace the LH suspension arm on inward pointing deck

pin. If necessary, rock and raise front of mower to align

deck pin with the hole in suspension arm.

o Slide left side of mower back and instaltthe unattached

front link in top hole of the LoH_front mower bracket

Retain with single loop retainer spring as shown°

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts

are routed correctly,

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKETS

SUSPENSION

DOUBLE LOOP ARMS

RETAINER SPRING FRONT

CHASSIS (Inward pointing MOWER

BRACKET deck pins) BRACKET

FRONT

LINK

SHOULDER

BOLT

GAUGE

WHEEL /

3t8 WASHER

3/8-16

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER

SPRING

ANTI-SWAY

BAR

IDLER /

PULLEY

SINGLE

LOOP

RETAINER

SPRINGS

DISCHARGEGUARD

FIG, 4

INSTALL MULCHER PLATE

(See Figs. 5A and 5B)

oInstall two latch hooks to rnulcher plate using screw,

washer, Iock washer', and weld nut as shown.

NOTE: Pre-assernble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

o Tighten hardware securely.

o Raise and hold deflector shield in upright position,

o Place front of mutcher plate over front of mower deck

opening and slide into place as shown°

o Hook front latch into hole on front of mower deck_

Hook rear latch into hole on back of mower deck.

, N'mm'II " lUU

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

ii,!,l1,11 ,i ...........

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.,

NOTE: tt is not necessary to change blades° The mulcher

blades are designed for discharging and bagging also.

WELDNUT HOOKPOINTS

FROMTHETOP DOWN

I sc,Ew \ ._ ..HOOK

\ .UT

L,,,<, X,/"'/-..U\ \. LOOK

.ooK j/ -4 w,S.ER

FIG. 5A

DEFLECTOR

SHIELD

FIG=5B

LATCH

HOOKS

lCHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST;

t All assembly instructions have been completed°

¢' No remaining loose parts in carton.

,/ Batteryis properly prepared and charged° (Minimum

1 hour at 6 amps),

v" Seat is adjusted comfortably and tightened securely.

v" All tires are propedy inflated. (For shipping purposes,

the tires were overinflated at the factory)°

IBe sure mower deck is properly leveled side4o-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

tCheck mower and drive belts. Be sure they are muted

properly around pulleys and inside all belt keepers.

,/ Check wiring° See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢" Engine oil is at proper' level.

1 Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar' with all controls -their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition,

OPERATUON

u, i 1,1,11 i ii iii .... n,luum u,i

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning°

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE

OILPRESSURE

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Cornparethe i_[_strati_nsWithy_urtract_rt_fami_iarizey_urseifwiththeiocations_fVari_usc_ntr_sandadjustments_ Save

this manual for future reference,

AMMETER

CHOKECONTROL

LIGHT SWITCH

CLUTCH/BRAKE

PEDAL

THROTTLE

CONTROL

HEIGHT

ADJUSTMENT

KNOB

A_ACHMENTCLUTCHSWITCH

GEARSHIFT LEVER

LIFT LEVER

IGNITION SWITCH PLUNGER

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute,

LIFT LEVER

PARKING BRAKE

LEVER

RANGESHIFT

LEVER

ATTACHMENT CLUTCH SWITCH _Used toengage mower

blades or other attachments mounted to your tractor.

LIFT LEVER- Used to raise and tower mower deckor other

attachments mounted to your tractor.

LIFT [.EVER PLUNGER - Used to release attachernent lift

leverwhen changing its position, t

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

GEARSHIFT LEVER -Selects the speed and direction of

tractor,

THROTTLE CONTROL - Used to control engine speed.

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears°

IGNITION SWITCH - Used to start and stop the engine.

AMMETER - Indicates battery charging (+) or discharging

(-).

LIGHT SWITCH -Turns the headlights on and off.

PARKING BRAKE LEVER ,-Locks clutch!brake pedal into

the brake position°

CHOKE CONTROL - Used when starting a cold engine,

HEIGHT ADJUSTMENT KNOB- Use_l to adjust the mower

height°

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs° We recommend a wide vision safety

mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor isequipped with an operator presence sensing

switch, When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine°

o Depress clutch/brake pedal into full "BRAKE" position

and holdo

= Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,r

ATTACHMENT

IGNITION CLUTCH SWITCH

KEY \ PUSH IN Tn PULL OUT TO

CHOKE \ "DISENGAGE" "ENGAGE','

CONTROL _ '_ t

pos,, ,ON

__ S'T'°"

k(_-C-_'---_.--_ /"_ I_'_'_-'X. _ RANGE

\\\ /\_k._" _ 1\ "_ SHIFT

'_ _ ,,D|SEN/GAGED,, X LE'ER

CLUTCH/ POSITION GEARSHIF'I"

BRAKE HEIGHT LEVER

PEDAL ADJUSTMENT

"DRIVE" KNOB

POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

o Move attachment clutch switch to "DISENGAGED"

position_.

GROUND DRIVE-

•Depress clutch/brake pedal into full "BRAKE" position°

oMove gearshift lever to neutral (N) position..

ENGINE

o Move throttle control to stow (,_) position°

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire"°

,Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use

• Never use choke to stop engine. 13

NOTE: Under certain conditions when tractor is standing

!die with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.,

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

= Operating engine at tess than full throttle reduces the

battery charging rate.

oFull throttle offers the best mower performance.,

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

o To engage choke control, pull knob out., Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

gearshift lever.

oStart tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position,,

o Move gearshift and range shift levers to desired posi-

tion.

o Slowly release clutch/brake pedal to start movement_

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 7)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

• Turn knob clockwise (f'_) to raise cutting height..

= Turn knob counterclockwise (F-'_)to lower cutting

height°

The cutting height range is approximately 1-1/4" to 4-1/4"..

The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

o The average lawn sl_ould be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months.. For healthier and better looking

lawns, mow often and after moderate growth°

, For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 8)

Adjust gauge wheels with tractor on a flat level surface°

• Adjust mower todesired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

TO TRANSPORT

oRaise attachment lift to highest position with attach-

ment lift control,

, When pushing or towing your tractor', be sure gearshift

lever is in neutral (N) position.

o Do not push or tow tractor at more than five (5) MPH..

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate rneans of tying

hood to tractor (rope, cord, etco)..

BEFORE STARTING THE ENGIINE

GUAGE

WHEEL

MOUNTING

BRACKET_

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch en-

gaged will shut off the engine.

o Select desired height of cut..

oLower mower with attachment lift control,

o Start mower blades by engaging attachment clutch

control.

o TO STOP MOWER BLADES - disengage attachment

clutch control

TO OPERATE ON HILLS !

o Cheese the slowest speed before starting up or down

hills.

o Avoid stopping or changing speed on hills=

= If slowing is necessary, move throttle control lever to

slower position.

oIf stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

,Move gearshift lever to 1st gear and range shift lever to

low (L) position. Be sure you have allowed room for

tractor to roll slightly as you restart movement.

oTo restart movement, slowly release.parking brake and

clutch/brake pedal°

- Make all turns stowly.

CHECK ENGINE OiL LEVEL (See Fig. 9)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground.

° Untbread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil Ievel. If necessary, add oil until "FULL"

mark on dipstick is reached_ Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual

•i;_ OIL FILL CAP/

FIG, 9

ADD GASOLINE

o Fill fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline witl increase carbon and lead oxide deposits

and reduce valve life), Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness_

IMPORTANT- WHEN OPERATING tN TEMPERATURES

BELOW 32°F(0oc), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that afcohol blended

fuels (called gasohol or using ethanof ot methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never' use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

I _ fillerneck_ Do not overfilL Wipeoffany !

_spilled oil or fuel. Do not store, spilior i

_use gasoline nearan

TO START ENGINE (See Fig. 7)

This engine on this product is designed for maximum

performance and life if operated with the choke (N) fully

open and the throttle controt in the fast (,_) position. To

open the choke fully requires an engine warm-up period of

several seconds to several minutes, depending on the

temperature°

After starting the engine, first open the choke slowly until

the engine just begins to run smoothly,. Then open the

choke in small steps, allowing the engine to accept small

changes in speed and load, untit the choke is fully open.

During engine warm-up, the equipment can be operated°

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine_

= Depress clutch/brake pedal and set parking brake°

o Place gearshift lever in neutral (N) position_

= Move attachment clutch to "DISENGAGED" position.

•Pull choke control out to choke (\I) position for cold

eng ne start. For warm eng ne start do not use choke

control.

o Move throttle control to midway between fast (,_) and

slow (,_) positions,

• Insert key into ignitionand turn key clockwise to"START"

position and release key as soon as engine starts, Do

not run starter continuously for more than fifteen

seconds per minute° tf engine does not start after

several attempts, move throttle control to fast (,t_)

position, wait a few minutes and try again_

= When engine starts, slowty push choke control in.

= Move throttle control to fast (,_) position..

o Aibw engine to warm up for a few minutes before

engaging drive or attachments°

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance.. See

'%0 ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual..

NIOW NG TUPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

o Mower should be properly leveled for best mow!ng

performance_ See TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual

= The left hand side of mower should be used for trim-

ming

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine_ This will result in a more even distribution of

clippings and more uniform cutting_

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etco After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10).

FIG. 10

. if grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height°

o Do not mow grass when it is wet. Wet grass wilt plug

mower and leave undesirable clumps.. Atlow grass to

dry before mowing

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regu{ate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.r

o When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of

the attachment being used.

MULCHING IVIOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUiLT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

o The special mulching blade wi!l recur the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed.. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades_

o Avoid cutting your lawn when it is wet° Wet grass tends

to form clumps and interferes with the mulching action°

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

wil! not be exposed to the direct sun.

oFor best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. tl). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly,.

MAX 1/3

FIG. 11

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week° This will help prevent matting and graining

of the Iawn,

i,, i inl,

OUSTO#ER RESPONSIBHLITIES

-- t,, _l........................ i

_,NCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REaU RSERVtCE

Check BrakeOpemiion........... 6#46##

CheckTire Pressure _/

TCheck for Loose Fasteners _

j_ Sharpen/Replace Mowe_'Blades 64'4

C .Lubrication Chart .......... 6_

T Check Battery LeveVRecharge

0Clean Battery andTerminals _4

RCheck TransaxleCooling , _T_ _ i 644

Adjust Blade Bell(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level 6##6# #

Change EngineOil 6/ 6_,2._

E CleanAir Filter 6/'2

N Clean Air Screen 6/'2 ...

GInspect MuffleriSparkArrester 6##

i ReplaceOil Filter (If equipped)

N Clean EngineCooling Fins :i

ReplaceSparkPlug

ReplaceAir FilterPaper Cartridge

Replace Fuel Filter

I =Change more ellen when operating under a heavy toad or tn high ambient lempatatures

2-Service more often when operaflng in d_rty or dusty conditions

3 - If equipped with oil filter, change o1_even 50 hours

4 - Replace blades mine often when mowing in sandy soil

SERVICE DATES

e/s

5-tf equipped wtfh adlustable system

6 * Not ;required if equipped wtlh rnaln{enanee4ree battery

7-Tighten {rent axle pivot boll to 35 ft -Ibs maximum

Co not over_{ghten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or' negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor..

Ail adjustments in the Service and Adjustments section'of

this manual should be checked at least once each season..

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRIlCATUON CHART

BEFORE EACH USE (_ TRANSAXLE

° Check engine oil level FLUID

= Check brake operation.

-Checktire pressure.

,, Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DtRT

THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARtNGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY., 16

(DSAE 30 MOTOR OIL APt -SF/SG

(_! GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONStBILITIES "ENGINE" SECTION

®SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

_:.:iLl,lit, ...................... inn .......................................iii ,,,,,, ...................

CUSTOMER RESPO ULUTUES

TRACTOR

Always observe safety rules when performing any mainte-

nanceo

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted_

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

° Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free Ofgasoline, oil, or insect control chemi-

cals which can harm rubber

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

•Raise mower to highest position to allow access to

blades,

o Remove hex bolt, lock washer and fiat washer securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown

o Reassemble hex bolt, lock washer and fiat washer in

exact order as shown.

o Tighten bolt securely (30-35 FL Lbs. torque).

IMPORTANT: BLADE BOLT lS GRADE 8 HEATTREATED

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

MANDREL

BLADE ASSEMBLY

TRAILING

EDGE UP

FLAT_ /

LOCK WASHERs.

HEXBOLT

*A GRADESHEATTREATED BOLT CANBE

IDENTIFIED BYSIXLINES ONTHEBOLTHEADo

FIG, 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to kee p the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower°

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer.. (When using a cone

balancer, follow the instructions supplied with bal-

ancer)o

• Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves .downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not°

CENTER HOLE

5/8" BOLT BLADE

OR PIN J

FIG. 13

V-BELTS

Check V-belts for deterioration and wear after 100 hours

and replace if necessary The belts are not adjustable.

Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

CHECK TRANSAXLE OIL LEVEL,

(See Fig. 14)

• Block up rear axle securelyr

° Remove left rear wheel by removing hub bolts..

° Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30

motor oil, API-SF or SG Replace filler plug

= Reassemble wheel to hub.

oFor approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual.

TRANSAXLE

PLUG

FIG. 14

.... ii, tii........ i1,,, i,,

CUSTOMER RESPONSJBJUTtlES

ill, i,111 :....................ii i

BATTERY

Your tractor' has abattery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger wilt extend its life,

oKeep battery and terminals clean.

= Keep battery bolts tight.

o Keep small vent holes open (See "CONNECT BAT =

TERY" in the Assembly section of this manual).

• Recharge at 6-10 amperes for I hour'=

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

o Remove terminal guard.

° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor'.

-Wash battery with solution of four tablespoons of

baking soda to one gallon of water,. Be careful not to get

the soda solution into the cell&

oRinse the battery with plain water and dry:

o Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SGo Select the oil's SAE viscosity grade

according to your expected operating temperature:

SAE VISCOSITY GRADES

¥__

_F _20 _ 0 _ 30 _ 32" 40 _ 60" 80" I00 _

_,C 40" -206 -10 = 09 I'0 _ 20" 30" 40?

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANCE

NOTE: Although multi-viscosity oils (5W30, 10W30 etco)

improve starting in cold weather, these multiwiscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running tow or] oil.

Change the oil after' the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig° !5)

Determine temperature range expected before oil change,

All oil must meet API service classification SF or SG,,

oBe sure tractor is on level surface,

-Oif will drain more freely when warrrL

•Catch oil in asuitable container.

•Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil.

oRemove drain plug,

°After oil has drained completely, replace oil drain plug

and tighten securely,,

.Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill,. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

° Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick,. Tighten

cap onto the tube securely when finished.

AIR

SCREEN"

FIG. 15

OIL

DRAIN

PLUG

, FILL

CAP/DIPSTICK

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating, Clean with a wire brush

or compressed air'to remove dirt and stubborn dried gum

fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.,

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the enghe with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating..

i , , 'MM'" II'llr ..........................

CUSTOMER RESPONSIBmLUTJES

ii, ,, ......................... i i , ,,i,,,llllll,llll .....

AIR FILTER (See Fig. 16) MUFFLER

Your engine will not run properly using a dirty air filter. Inspect and replace corroded muffler and spark arrester (if

Clean the foam pi'e-cleaner after every 25 hours of opera- equipped) as it could create a fire hazard and/or damage

lion or every season. Service paper cartridge every t00

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Loosen knob and remove cover°

TO SERVICE PRE-CLEANER

oSlide foam pre-c[eaner off cartridge.

oWash it in liquid detergent and water.

oSqueeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

- Remove nut and cartridge plate.

-Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this wilt damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

,Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge

CARTRIDGE

FOAM

PRE-CLEANER

CARTRIDGE

PLATE XRUBBER

SEAL

FIG. 16

•Check rubber seal for damage and proper position

around stud. Replace if necessary

o Reassemble air cleaner, cartridge p!ate, and nut.

•Reinstall air cleaner cover and secure by tightening

knob.,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season, If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required

• With engine coot, remove filter and plug fuel line

sections.

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor

• Be sure there are no fuel line leaks and clamps are

properly positioned°

- Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 17

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etc

•Protect painted surfaces with automotive type wax°

We do not recommend using a garden hose to clean your

tractor unless the e_ectrica! system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

. 'H'H,""H','' ml, 'n n

ADJUSTMENTS

,i m,

SERVICE AN

....I..................:- n. i i,.,n,.i .i.................. UU-l.n

,_ .......i. qm i.Hi...

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

oDepress clutch/brake pedal fully and set parring brake.

Place gearshift lever in neutral (N) position,

Place attachment clutch in "DISENGAGED" position.

=Turn ignition key "OFF" and remove key,

= Make sure the blades and all moving parts have completely stopped.

=Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TO REMOVE MOWER (See Fig. 18) TO LEVEL MOWER HOUSING

o Place attachment ciutch in "DISENGAGED" position, Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

•Turn height adjustment knob to lowest setting. "PRODUCTSPECIFICAT!ONS"onpage3ofthismanuaO.

o Lower mower' to its lowest position° Iftires are over or underinflated, you will not property adjust

-Remove retainer spring holding anti-swaybar to chas- your mower.

sis bracket and disengage anti-swaybar from bracket. SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

°Remove retainer springs from suspension arms at o Raise mower to its highest position°

deck and disengage arms from deck. o Measure height from bottom of deck curl to ground

level at front comers of mower.. Distance "A" on both

,, Raise attachment lift to its highest position, sides of mower should be the same

-Remove two retainer' springs from each front link and ° If adjustment is necessary, make adjustment on one

remove links, side of mower' onlyo

, Slide mower forward and remove belt from electric o To raise one side of mower, tighten liftlink adjustment

clutch pulley, nut on that side.

= Slide mower' out from under right side of tractor. = To lower one side of mower, Ioosen lift link adjustment

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE nut on that side.

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, NOTE: Each full turn of adjustment nut will change mower

REMOVE THE FRONT LINKS. height about 3/16".

TO iNSTALL MOWER , Recheck measurements afteradjustingo

BOTTOM BOTTOM

Follow procedure described in "INSTALL MOWER AND OF CURL OF CURL

DRIVE BELT" in the Assembly section of this manual.

ADJUSTMENT

LIFT FRONT

LINKS SUSPENSION

SUSPENSION

ARMS

FIG. 19

CHASSIS

BRACKET_

RETAINER

SPRING

ANTI-SWAY

BAR RETAINER

SPRINGS

FRONT

SUSPENSION

BRACKET

:_ETAINER

INGS

MOWER

BRACKET

FIG. 18

............................. i ,i i1,11,i,i i, i ,i,,ir11,,,,i

SERVUGE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, fF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE,

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately !/8" to 1/2"

lower than the rear when the mower is in its highest

position

Check adjustment on right side of tractor Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown,,

o Before making any necessary adjustments, check that

both front links are equal in length.

o If links are not equal in length, adjust one link to same

length as other link.

o To lower front of mower housing, loosen nut"G" on both

front links an equal number of turns

- When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front links,

o To raise front of mower housing, loosen nut "H" from

trunnion on both front links,, Tighten nut "G" on both

front links an equal number of turns.

° When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front

links.

NOTE: Each full turn of nut "G" will change dim,, "F" by

approximately 3/8'L

oRecheck side-to-side adjustment,

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 22) -

• Park tractor on a level surface. Engage parking brake.

• Remove four screws from LHo mandrel cover and

remove cover,

• Roll belt over the top of L H., mandrel pulley

o Remove belt from electric clutch pulley,

. Remove belt from idler pulleys.

o Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface:

.Check primary idler arm and two idlers to see that they

rotate freely

oBe sure spring is securely hooked to primary idler arm

and bolt in mower housing,

MOWER DRIVE BELT INSTALLATION (See Fig 22) -

oInstall belt in both idlers., Make sure belt is in both belt

keepers at the idlers as shown

o Install new belt onto electric clutch pulley,

. Roll belt into upper groove of L.H mandrel pulley,

o Carefully check bett routing making sure belt is in the

grooves correctly and inside belt keepers

.Reassemble LH mandrel cover

LH. SCREWS

MANDREL IDLER

PULLEYS

MOWER ,f

DRIVE BELT !

ELECTRIC

PULLEY

FIG. 20

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT'H I

FRONT LINKS TRUNNION

FIG. 21

PRIMARY

IDLER

ARM BELT

KEEPERS

FIG. 22

2'1

SEIRV CE AN ADJUSTMENTS

............. 1.1,, ii ....

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface, Engage parking brake.

o Remove mowerdrive belt (See'TO REPLACE MOWER

DRIVE BELT" in this section of this manual)°

,, Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

° Remove four screws from R.H, mandrel cover and

remove cover. Unhook spring from bolt on mower

housing,

° Carefully roll belt off RH. mandrel pulley..

o Remove belt from center mandrel pulley, idler pulley_,

and LHo mandrel pulley..

. Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

* Check secondary idler arm and idler' to see that they

rotate freely.

o Be sure spring is hooked in secondary idler arm and

sway-bar bracket,,

. Install new belt in lower groove of L.H. mandrel pulley,

idler pulley, and center' mandrel pulley as shown.

.Roll belt over R.H,, mandrel pulley. Make sure belt is in

all grooves properly.

= Reconnect spring to bolt in mower housing and rein-

stall R,H. mandrel cover.

. Reinstall mower to tractor (See "TO INSTALL MOWER

in the Assembly section of this manual).

. Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual).

L.H, MOWER

MANDREL BLADE CENTER

DRWE BELT MANDREL

IDLER

PULLEY

SWAY-BAR

BRACKET SCREW

SECOt

IDLER ARM

SPRING

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear' in clutch plate,

SLOT o12,,

NYLON LOCKNUT (3} BRAKE PLATE

FIG. 24

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the left side of the transaxleo

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear', then brake must be adjusted.

R,H.

MANDREL

COVER

FIG, 23

TO ADJUST ATTACHIVIENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service.. The

clutch has a built-in brake that stops the pulley within 5

seconds., Eventually, the internal brake will wear which

may cause the mower' blades to not engage, or, to not stop

as required Adjustments should be made by your nearest

authorized service center/department,

,Make sure attachment clutch and ignition switches are

in "OFF" position.,

o Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures o012" at all three slot

locations cut inside of brake plate_

,Depress clutch/brake pedal and engage parking brake.

o Measure distance between brake operating arm and

nut "A" on brake rod.

o If distance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4",, Retighten jam

nut against nut "A",,

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary, if stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary_ Contact your nearest au-

thorized service centeddepartmenL

WITH PARKING BRAKE "ENGAGE"

OPERATING,

ARM NUT

FIG. 25

...... nnlll lu ,,lu,n , i,,,i,i

SERVICE AND ADJUSTMENTS

i i,,,,uml ,,i,,,,11,1rT i ,nnln, nl,u ,_,,,i .............

TO ADJUST STEERING WHEEL ALIGNMENTTO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface, Engage parking brake°

For ease of service there is a belt installation guide decal on

bottom of left footresL It is not necessary to remove mower°

BELT REMOVAL *

°Engage parking brake (creates slack in belt)o

o Remove mower drive belt from electric clutch pulley

only (See "TO REPLACE MOWER DRIVE BELT" in

this section of this manual)_

o Rolt motion drive belt off transaxle pulley°

•Roll be{t off clutching idler pulleys, then off engine

pulley and front V-idTer pulley,

-Pull belt out of all belt keepers

BELT INSTALLATION -

. Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of belt

keepers,

. Put belt coming from V-idler above midspan belt keeper,

then onto clutching idler pulleys as shown.

° Make sure V part of belt engages V-idler.

. Place belt around transaxle pulley, beginning at top.

V part of belt should engage transaxle pulley°

• P{ace long Iower section of belt through loop in midspan

belt keeper.

,, Check to be sure belt is on proper side of all belt

keepers

.Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FRQM LH. SIDE OF TRACTOR

ENGINE

PULLEY

CLUTCHING

IDLER

CLUTCHING \BELT

FLAT IDLER

V-IDLER

BELT

TWISTS BELT TRANSAXLE

KEEPER PULLEY

AS VIEWED FROM BOSOM

FIG. 26

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation°

Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism

have been replaced or damaged, check toe-in and adjust

if necessary.

TO CHECK TOE-IN (See Fig, 27) -

o Position front wheels straight ahead

-Measure distance between wheels at front and rear of

tires (dimensions 'W' and "B")o

o Front dimension/W' should be 1/8" to !/4" less than

rear dimension "B"

TO ADJUST TOE=IN (See Figs° 27 and 28) -

o Loosen jam nuts at adjustment sFeeves on tie rod°

= Adjust tie rod until dimension"A" is t/8" to 1/4" less than

dimension "B".

• Tighten jam nuts securelyo

FRONT OFTRACTOR

FIG. 27

ADJUSTMENT SLEEVES

TIE ROD

JAM NUTS

FIG. 28

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor° If

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart-

menL

,",l,nn, i,, n i,i ............

RVmCEAND ADJUSTMENTS

,i i,,i ,i,ii i.......................

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 29) -

o Block up axle securely.

° Remove axle cover, retaining ring and washers to aliow

wheel removat_

oRepair tire and reassemble.

= Replace washers and snap retaining ring securely in

axle groove_

oReplace axle cover,

WASHERS

RETAINING

AXLE

COVER \

FIG, 29

REAR WHEEL -

° Block rear axle securely,

. Remove five (5) hub bolts to allow wheel removal,

=Repair tire and reassemble, Replace and tighten hub

bolts securely_

TO START ENGINE WITH A WEAK BATTERY

'See Figs. 30)

i , i nl ,l!l i i ..........................

CAUTION: Lead-acid batteries gener- !

ate explosive gases. Keep spar ks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged_ If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A I2

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

- Connect the other end of the BLACK cable to a panel

bolt on the left side of the tractor, away from fuel tank

and battery.

TO REMOVE CABLES, REVERSE ORDER

• BLACK cable first from chassis and fully charged

battery.

- RED cable last from both batteries.

PANEL

BOLT

FIG. 30

[ i ... iiiii i i ..................... rll . ii.i ............................ iii

SERVUCE AND ADJUSTMENTS

........................ i.i.,i..i i................ 1.1._rll i i,..11111,ii.....

TO REPLACE HEADLIGHT BULB

oRaise hood_

• Pull bulb holder out of the hole in the backside of the

grill.

o Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill°

o Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

= Check wiring See electrical wiring diagram in Repair

Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is located behind the dash,,

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 31)

o While holding spring bushing with wrench, loosen jam

nut..

°Turn adjustment bolt clockwise to extend spring and

reduce lift effort (for heavier attachments)°

= Turn adjustment bolt counterclockwise for lighter at-

tachments_

o Retighten jam nut against spring bushing°

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT,, DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION,

ADJUSTMENT SPRING BUSHING

JAM NUT

FIG. 31

AT"fACHMENT

LIFT SPRING

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 32)

oRaise hood,,

* Unsnap headlight wire connector

o Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

- To replace, reverse above procedure°

HEADLIGHT

"/ "_',' WIRE

XCONNECTION

HOOD i

FIG, 32

,11111111111 iiii, iii ii i ,,,mll,llll i illlllll

$ERVmCE A ADJUSTMENTS

ll,llllll i ii INN, Ill II II ....................

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 33)

The throttle control has been preset at the factory and

adjustment should not be necessary, Checkadjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

° With engine not running, move throttle control lever' to

fast (,_) position°

° Check that speed control lever is against stop screw. If

it is not, loosen casing clamp screw and putJ throttle

cable until lever is against screw.. Tighten clamp screw

securely.

IDLE SPEED

SCREW

THROTTLE

CONTROL

CABLE

STOP

SCREW SCREW CHOKE

CONTROL

CABLE

FIG. 33

TO ADJUST CHOKE CONTROL

(See Figs. 33 and 34)

The choke control has been preset at the factory and

adjustment should not be necessary., check adjustment as

described below before loosening cable, tf adjustment is

necessary, proceed as follows:

o With engine not running, move choke control (located

on dash panel) to full choke (t\I) position.

° Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual).

° Choke should be closed., If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed.. Tighten casing clamp screw se-

curely.

= Reassemble air cleaner°

CLOSED FOR

FUL

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been present at the factory and adjust-

ment should not be necessary.. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or toad. If the carburetor does need

adjustment, proceed as follows:

o Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above)°

° Start engine and allow to warm for five minutes.. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

° The high idle is set at the factory and cannot be

adjusted..

o Idle seed settin - With throttle controt lever in slow

(,_) position engine should idle at 1200 RPM.. If

engine idles teo slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained

NOTE: The carburetor on this engine is Towemission. It is

equipped with an idle fuel needle with a limiter cap and is

not adjustable.. Do not attempt to remove the lim]ter cap

The limiter cap cannot be removed without breaking the

adjusting needle.

High speed stop is factory ad usted. Do not adjust-damage

may resu L

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH _S FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEED1NG THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

FIG, 34

ENGINE

Immediately prepare your' tractor for storage at the end of

the season or if the tractor wilt not be used for 30 days or

more°

' i.,i,,,,i, iiiii ,111

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

iii1,111 i1,1111,1

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc_ Store in a

clean, dry area.

- Clean entire tractor (See"CLEANING"inthe Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened.. Inspect moving parts for damage, breakage

and wear° Replace if necessary_

o Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

° Fully charge the battery for storage.

° After a period of time in storage, battery may require

recharging..

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly ('see"TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals°

- Be sure battery drain tube is securely attached.

• ff battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces°

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

o Drain the fuel tank

° Start the engine and let it run until the fuel lines and

carburetor are empty.

= Never' use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

= Use fresh fuel next season.

NOTE: Fuel stabilizer' is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container, Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain elf (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

= Remove spark plug(s)

o Pour' one ounce of oil through spark plug hole(s) into

cylinder(s).

= Turn ignitionkey to"START" position for a few seconds

to distribute oil

= Replace with new spark plug(s).

OTHER

o Do not store gasoline from one season to another.

o Replace your' gasoline can if your can starts to rust°

Rust and/or dirt in your gasoline will cause problems°

= If possible, store your tractor indoors and cover' it to

give protection from dust and dirt°

° Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

wilt cause your tractor' to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

i,iiTi i ,, ii 'Hill II

TRO LESHOOTUNG POINTS

i..ii .................................................. iii,iiii,,i ...............................

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

i,i, ,i ,, i....

Engine will not turn over

,iii 1,1,,i

Engine clicks but wilt not

start

i,,, i i,iii

Loss of power

i ii

Excessive vibration

1. Out of fus]

2 Engine not "CHOKED" property

3, Engine flooded

4 Bad spark plug

5 Dirty air fitter.

6 Dirty rue! filter

7 Water in fuel

8, Loose or damaged wiring

9Carburetor out of adjustment

10 Engine valves out of adjustment

t, Dirty air filter

2 Bad sparkplug

3 Weak ordead battery.

4 Dirty fuel filter,,

5, Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment,

8 Engine valves out of adiustment

1, Clutch/brake pedal not depressed

2 Attachment clutch is engaged

3 Weak ordead battery

4 Blown fuse

5, Corroded battery terminals

6r Loose or damaged wiring

7, Faulty ignition switch

8 Faulty solenoid or starter,

9 Faulty operator presence switch(as)

1 Weak or dead battery.

2 Corroded batterytermtnals

3 Loose or damaged wiring

4 Faulty sotenoid or starter

1 Cutting too much grass!leo fast

2, Throttle in "CHOKE" position

3 Build-up of grass, Ieaves and trash under mower

1 Fill fuel tank

2 See 'q'O START ENGINE" in Operation sectlon

3 Walt several minutes before attempting to start

4 Replace spark plug

5 Clean/replace air lilfer

6Replace fuel fiIter.

7 Drain fuet tank and carburetor, refill tank with fresh

gasoline and replace fuel fitter

8, Checkall wiring

9 Contact an authorized service center/department

10 Contact an authorized service center/department

1 Clean/replace air filter.

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter..

5, Drain fuel tank and refill with fresh gasoline

6 Check all wiring

7 Contact an authorized service center/department

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse,

5 Clean battery terminals

6 Check all wiring

7, Checldreptace ignition switch

8,. Check/replace solenoid or sfarter

9 Contact an authorized service center/department

1, Recharge or repiace battery

2 Clean battery terminals

3 Check el! wiring

4 Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2, Adjust throttle control

3o Clean underside of mower housing

4 Dirty air filter,

5r LOWoil leveVdirty oil

6, Faulty spark plug.

7 Dirty fuel filter

8, Stale or dirty fuel

9, Water in fuel

10, Spark plug wirefoose,

11. Dirty engine air screen/fins

12, Dirty/dogged muffler

13 Loose or damaged wiring

14 Carburetor out of adjustment.

15. Engine valves out of adjustment

1 Worn, bent or loose blade,

2, Bent blade mandrel.

3, Loose!damaged part(s)

4 Cleanlre'place air filter.

5 Check oi! leve!/change oi!

6 Clean and regap or change spark plug

7, Replace fuel filter

8 Drain fuel tank and refill with fresh gasoline,

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10 Connect and tighten spark plug wire,

11 Clean engine air screen/lins

12 Clean/replace muffler

13, Check allwiring

14. Contact an authorized service center/department

15 Contact an authorized service center/department

1Replace blade Tighten blade bo_t

2, Replace biade mandrel

3, Tightenloose part(s) Replace damaged parts

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut -uneven

Mower blades will not

rotate

,,ill nul i i ........................

Poor grass discharge

Headlight(_,)not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine;

"OFF"

CAUSE

1, Faulty operator-safety presence conlro_system,

1. Worn, bent orloose blade_

2. Mower deck not level

3Buildup of grass, _eaves, and trash under mower.

4 Bent blade mandrel

5. C{ogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

,u ..........................

1 Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozen idler putley

4 Frozen blade mandrel

CORRECTION

1 Check wiring, switches and connections tf not

corrected, contact an authorized service center/

department

1 Engine speed too slow.

2 Travel speed too fast

3 Wet grass

4 Mower deck not level

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7r Buildup of grass, leaves and trash under mower

8. Mower drive beltworn

9 Blades improperly [nsta)led

10 tmproperblades used.

11 Clogged mower deck vent ho)es from buildup of

grass, leaves, and trash around mandrels

1 Switch is "OFF"

2 Bulb(s) burned out

3 Faulty light switch.

4, Loose or damaged wiring.

5 Blown fuse

1 Replace blade Tighten blade bolt

2Levelmower deck.

3 Clean underside of mower housing

4 Replace blade mandreI

5 Clean around mandrels to open vent holes

1 Remove obstruction

2 Replace mower ddve bett

3 Replace idler pulley,

4 Replace blade mandrel

1 Bad battery ceil(s).

2 Poor cable connections.

3. Faulty regulator (if so equipped).

4 Faulty alternator.

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

i, ii, in nil

1 Piece throttle control in "FAST" position

2 Shift to slower speed.

3 Allow grass to dry before mowing

4. Level mower deck

5. Check fires for proper air pressure.

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside el mower housing

8 Replace mower drive bell.

9 Retnsla)l blades sharp edge down

10 Replace with blades listed in this manual

! 1 Clean around mandrels to open vent holes.

1 Turn switch "ON"

2 Replace bulb(s)

3 Check/replace light switch

4. Check wiring and connections..

5 Replace fuse.

1 Replace battery.

2 Check/clean a_lconnections

3. Replace regulator.

4 Replace altematoL

Move throttle contro_ to "SLOW" position and allow

to idle for 30 seconds before stopping engine

SCHEEMAT_C

TRACTOR -MODEL NUMBER 917.251630

RED

BATTE RY

BL&CK

FUSE 3O AMP,

i _MET_ :c G:

WHITE _ ]

- -P_5-

BLACK

WHITE

r- - - _ .... ' I_ Jj STARTERLAcKB

',,,0 ', _}

CLUTCH /BRAKE

(PEDAL UP) ELECTRIC CLUTCH

$ I

RED

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

I ............ 1

AFTER FIRE SOLENOID

BLACK

ORANGE

(_ IGNITION

UNIT

SPARK

PLUGS

CHARGtNG SYSTEM OUTPUT

15AMP °C @ 3600 RPM

_ REGULATOR

I ...... I

I...... I

HEADLIGHT

20+L S+°+0+O

IOEOO TO+SOO+E°+I

SWITCH (OFF)

BROWN

HEADLIGHTS /- -7

IGNITION SWITCH

POSITIONOFFoN[ , CIRCUITMB++ GL

START | B + S + L

@ ©

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE; IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

GFC

uu+l+

E 0+

D n0

PTO SWITCH

POSITIONoFF1- CIRCUITc+ G

ON tC+F,B+E,A+D

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.251630

25 '

REPAIR PARTS

ELECTRICAL

TRACTOR --MODEL NUMBER 917.251630

KEY PART

NO, NO, DESCRIPTION

1 146141 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

3 STD551125 Washer, Lock 1/4

4 STD551025 Washer 9/32 x 5/8 x 16 Ga..

6 STD54!025 Nut Fin Hex 1/4-20

7 7697J Tube Plastic

8. 7603J Tray, Battery

9 109596X Clamp, Hose

10 145211 Bolt t/4-20 x 7.5 Zinc

11 '145209 Hold down Battery Dash Mount

12 145769 Nut Push Nylon I/4"

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex 1/4-20

21 136850 Harness Socket Light W/4152J

22 4152J Bulb Light

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

28 6408R Cable, Ground

29 121305X Switch, PILJnger

30 144921 Switch, Ign

31 140400 Nut, Ignition Switch

32 141226 Cover Switch Key

33 140403 Key, Ignition

34 110712X Switch, Light

39 109553X Switch, Interlock

40 146071 Harness Ign.

41 17720408 Screw t/4-20 x !/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822X Ammeter

49 11151000 Washer, Lock Internal Tooth 5/8

50 146283 Switch, PTO

51 140405 Ring Retainer PTO

53 71031008 Screw Hex Washer Hd #10-32 x 1/2

54 73951000 Nut Keps #10-32

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251630

CHASSIS AND ENCLOSURES

18 15

37 5

47120

17 /

47 91

REPAnR PARTS

TRACTOR -- MODEL NUMBER 917.25t 630

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 150253 Rail, Frame RH 40 142132

2 140506 Drawbar, Gt 41 17580408

3 136671X558 PanelAsm., Side LH 42 STD533710

4 73800700 Nut, Lock Hex 7/16 Unc 43 136939

5 145203 Dash Plastic Black 44 136940

6 150273 Dash Asm., Lower 45 138460

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 47 17490608

8 145166" Support, Dash 1-Pc. Battery 48 142133

9 108067X Nut, Pal 49 142134

10 19092016 Washer 9/32 x 1-1/4 x 16 Ga 50 136575

11 137270 Rivet, Ratchet Mate 52 STD541431

12 137269 Washer, Nylon 56 138461

13 137271 Rivet, Ratchet Female 57 73640400

14 136673X558 Hood Asm., Pnt 58 137113

15 136374 Lens, Bar Clear 59 74180412

16 121794X Cover, Access 60 17490620

17 17490612 Screw, Thdrot 3/8-16 x3/4 63 19131614

18 136373X428 Grille 64 144283

19 19131312 Washer 13/32 x 13/t6x 12 Ga. 67 140737

20 STD523710 Bolt, Fin Hex 3/8-16 x 1 68 17490508

21 STD541437 Nut, Crownlock 3/8-16 Unc 70 137159

22 136670X558 Panel Asm., Side RH 77 137308

23 17490616 ScrewThdrol. 3/8-16 x Ty-tt 84 142992

24 145243X558 Footrest, RH 85 144911

28 145244X558 Footrest, LH 86 74760716

29 145349 Bracket, Support Dash 88 STD551143

30 145051X014 Saddle, 6sp AYP 1995 90 STD551237

31 145183 Bracket, Support 1-Pc Steering VGT 91 150851

32 14t315 Bracket Asm, Frame Pivot Lh 92 143485X013

33 141314 Bracket Asm., Frame Pivot Rh 94 100207K

34 142131 Bracket, Engine Support Rear 95 105531X

35 19111116 Washer 11/32x11/t6xt6Ga. 106 138776

36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 120 19131616

37 121642X558 Fender, PnL -- 8022J

38 19091216 Washer 9/32 x 3/4 x 16 Ga.

39 136961 Bracket, Axle Front

Bracket, Support Axle/Engine

Screw Tap Tite 1/4-20 x 1/2

Boit, Carriage 3/8-16 x 1

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Thdrol 3/8-16 x 1/2

Bracket Asm., Pivot Hood Lh

Bracket Asm., Pivot Hood Rh

Bracket, Chassis Front

Nut, Crownlock 5/i6-18

Bracket Asm., Susp Chassis Lh

Nut, Keps Hex 1/4-20

Bracket Asm., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrot 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga.

Washer, Serrated Disc 13/32 x 1

Guide, Belt T/A

Screw, Thd 5/16-18 x 1/2

Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower

Bracket, Support Transaxle

Bolt, Fin Hex 7/16-14 Unc x 1

Washer Lock Hvy HLCL Spr 7/I6

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon

Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x 1 x 16 Ga.

Plug, Hole

NOTE: All component dimensions given in U.S_ inches

1 inch : 254 mm

REPAIR PARTS

GROUND DRIVE TRACTOR " - MODEL NUMBER 917.251630

_,, ,, 38 /

,,_.... 37

"23

REPAaR PARTS

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.251630

KEY PART

NO. NO.

1 9858M1

3 7563R

4 17490508

5 STD541437

6 STD561210

7 149176

8 12000034

9 140080

10 142509

11 136927

12 9204H

13 139419

14 138901

15 STD551037

16 1430'12

17 126909X

18 137104

19 136926

21 23260412

22 633A109

23 106932X

24 136925

25 136923

26 137552

27 17490528

28 STD541237

29 137213

30 19131616

34 124236X

35 137648

36 149412

37 121749X

DESCRIPTION

Key, Woodruff

Washer, Thrust, Axle

Screw, ThdroL 5/16-18 x 1/2 Tyt

Nut, Crownlock 3/8-16

Pin, Cotter

Wheel, Hub Assembly

Klip, Ring

Bolt, Hub

Disc, Brake

Yoke, Brake Disc

Locknut !/2-20

Washer, Special

Bushing

Washer 13/32 x 13/16 x 16 Ga

Set, Screw 1/4-28 x 3/4

Spring

Lever, Brake

Cam, Brake Disc

Screw, Flat Head 1/4-28 x 3/4

Gearshift, Lever Assembly

Knob

Support, Puck Brake

Puck, Brake Top

Spring, Return

Screw, Hex Wsh Thd 5/16-18 x 1-

3/4

Nut, Hex Jam 3/8-16

Brake, Rod

Washer I3/32 x 1 x 16 GaD

Cap, Plunger

Rod, Parking Brake

Spring, Ground Drive

Washer 25/32 x 1-I/4 x 16 Ga.

KEY PART

NO. NOr DESCRIPTION

38 150035

39 74321016

40 5304J

41 73631000

42 8883R

43 7476O412

44 104601X

45 73800400

46 145170

47 138228

48 72110614

49 19131413

50 131494

51 STD541437

52 139123

53 207J

54 138390

55 105706X

56 137153

57 141756

59 122253X

60 t22268X

61 137524

62 STD551143

63 74760720

64 137649

65 67609

66 140296

67 19131312

68 5142H

69 136327

Nyliner

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Locknut #t0-24

Cover, Pedal

Bolt, Hex 1/4-20 x 3/4

Bracket, Interlock

Locknut w/Insert 1/4-20

Retainer, Spring

Clutch Rod

Bolt, Carriage 3/8-16 x 1-3/4 Gr 5

Washer 13/32 x 7/8 x 13 G&

Pulley, Idler, Flat

Locknut, Hex 3/8-16

Pulley, Idler, Grooved

Washer, Hardened

Clutch, Arm Assembly

Bearing, Idler

V-Belt

Bracket, Shift Rod, Hi-Lo

Shift Rod, Hi-Lo

Spring Clip, Connecting Link

Pulley, Transaxte

Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt, Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub, Cover

NOTE: All component dimensions given in US inches

1 inch = 25.4 mm

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251630

33"

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251630

KEY PART

NO. NO. DESCRIPTION

1 121472X

2 137094

3 6855M

4 136960

5 136959

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 73901000

13 12!749X

14 STD551137

15 73610600

16 145103

17 137347

18 137155

19 '146611

20 145182

2t 100711L

22 1554J

23 STD611005

24 19133808

25 STD5237t0

26 126805X

27 3366R

28 17490612

29 104239X

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

Wheel, Steering

Axle Asm., Front

Fitting, Grease

Spindle Asm, LH

Spindle Asmo, RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x t6 Ga.

Ring, Klip #T5304_75

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer, Brg. Axle Front

Nut, Lock Flange 5/8-11 Uric

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy HIcl Spr 3/8

Nut, Fin Hex 3/8-24 Unf

Shaft Asm, Steering

Rod Asm., Tie Ball J Bali Vgt (Inco

Key No 36-40)

Dragtink, Ball Joint Solid Vgt

Support Asm., Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strg. BIk

Screw, Slftp #10-16 x 1/2 Ty-b

Washer 13/32 x 2-3/8 x 8 Gao

Bolt, Fin Hex 3/8-16 x 1 Gr: 5

Cap, Wheel Steering

Bearing, Colo Strg.

Screw, Thdro! 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32 x 1 x 10 Gao

Washer, Lock Hvy Hlcl Spr 5/16

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Thread

Joint Asm Ball RH Thread

Jam Nut LH Thread

,Joint Asm° Bal! LH Thread

NOTE: All component dimensions given in USo inches

t inch : 25.4 mm

REPAIR PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.251630

18 15 17

@ @

26 37

16 27

28 /

48 33

REPAnR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.251630

KEY PART

NO. NO. DESCRIPTION

152949

2 152947

5 13200300

7 151396

8 121361X

9 145109

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 106082X

18 15't296

19 1329O3OO

20 132755

21 17720410

22 132779

23 19132616

24 11050600

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 73800600

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 10040700

43 150280

45 128861

46 191316'16

47 142040

48 19132007

50 143020

51 152946

52 17580408

53 143528

54_ I913'1414

55 13090336

56 13090308

Engine Kohler Cv20S, 20°5 Hp

Cmd, PS-65538

Muffler Asm

Elbow STD 90 Degree 3/8-18 NPT

Muffler Asm Guard

Pulley V-Idler

Stop Keeper Asm VGT

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3°50 YT/GT 96

Pad Spacer

Cap Asm Fuel W/Gauge Vented

Plug Oil Drain (Order From Engine

Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4-20 X 5/8

Control Choke

Washer 13/32 X 1- 5/8 X 16 Ga

Lockwasher Ext Tooth 3/8

Nut Fin Hex 3/8-24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex w/ins, 3/8-I6 o

CIamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw TT 3/8-16 x 2-1/4 Uric

Screw TT 3/8-t6 x 4

Washer 1-1/20D X 15/32 ID X .250

Washer Lock 7/16

Bolt Hex 7/16-20 X 4-1/4 5 Ga. 1,38

Nut Flange 1/4-20 Uric Starter Nut

Washer 13/32 x 1 x 16 Ga,

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga,,

Duct Air

Pipe Crossover

Screw Tap 1/4 - 20 x 1/2

Bracket Duct Air Rear Sup

Washer Flat 13/32 x 7/8 x 14 Ga.

Nipple Pipe 3/8NPT X 4-1/2

Elbow Nipple Pipe 3/8 x 1

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251630

KEY

NO.

PART

NO.

140124

140551

140675

127018X

145006

STD541437

124181X

150176

140552

t21246X

121248X

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-t8 x .62

Clip, Push tn Hinged

Nut, Crownlock 3/8-16 Unc

Spring, Seat Cprsn

Bolt 5/!6-18 UNC X 3/4 W/Sems

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

KEY PART

NO. NO.

14 72050411

15 121249X

16 123740X

17 123976X

18 19171912

19 120068X

20 124238X

21 139888

22 STD541431

DESCRIPTION

Bolt, Carriage 1/4-20 X 1-3/8

Spacer, Split

Spring, Cprsn

Nut, Lock 1/4 Lge Flg Gr° 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5/t6-18

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions given in U+S. inches

1 inch = 25.4 mm

REPAQRPARTS

TRACTOR - - MODEL NUMBER 917.251639

DECALS 18 6 3 7 15 !5 7

13 8

13 2

KEY PART

NO. NO,

1 138955

2 151448

3 146705

4 146706

6 133644

7 138048

8 142241

9 146709

10 137537

11 4900J

12 150333

13 151452

14 139346

KEY PART

DESCRIPTION NO. NO.

Decal, Operating Instruction 15 151442

Decal, Grille GT IPC 16 146047

Decal, Hood, Craftsman, RH 18 146710

Decal, Hood, Craftsman, LH t9 138047

Decal, Maintenance 20 149516

Decal, Side Panel 21 151302

Decal, Side Panel 23 !06202X

Decal, Fender, Craftsman -- 145245

Decal, Caution _-!45247

Decal, Clutch/Brake - - 138311

Decal, Cap Cnsmr Help Line Srs

Decal, Chassis, 6 Speed/46" - -152658

Decal, V-Belt Schematic -- 152659

DESCRIPTION

Decal, Hood Insert

Decal, V-Belt Drive Sch Tract

Decal, Insert Strg

Decal, Battery

Decal, Battery Dngr/Psn Eng° Acme

Decal, Mower EZ3 Polo

Reflector, Taillight

Pad, Ftrest Rbr Sq

Fastener, Pop-In Footrest

Decal, Handle Lft Height Adjust

(Lift Handle)

Manual, Owner's (Eng)

Manual, Owner's (Span)

WHEELS & TIRES

KEY PART

NO, NO.

1 59192

2 65139

3 !06228X427

106277X427

4 8134H

7t54J

5 106230X

105588X

6 278H

6856M

7 9040H

8 104757X

-- 144334

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Rim Assembly, Rear

Tube, Front (Service Item Only)

Tube, Rear (Service Item Only)

Tire, Front

Tire, Rear

Fitting, Grease (Front Wheel Only)

Fitting, Grease

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only)

Sealant, Tire (10 oz. Tube)

NOTE: AII component dimensions given in UoS. inches

1 inch = 25.4 mm

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR --MODEL NUMBER 917.251630

35 17

12 16

19 18

REPAmR PARTS

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251630

KEY PART

NO, NO, DESCRIPTION

1 121006X

2 145542

3 121002X

4 12000022

5 19292016

6 74780624

7 125631X

8 122365X

9 122364X

10 2876H

tl t46704

!2 3146R

13 139868

14 140302

15 73680600

16 674A247

17 73350600

18 143363

19 19131316

20 5328J

2t 74760616

22 127218

23 4939M

24 73350800

25 130171

26 73800800

27 12000037

28 t91512'16

29 110810X

30 110807X

31 19131016

32 137150

33 76020308

34 137167

35 138057

36 17490612

37 120529X

38 123933X505

39 123935X

40 17490512

41 73540600

42 19112410

43 123934X

Rod Asm., Lever

Shaft Asm, Lift Vgt

Lever Asm_, Lift Rh

E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-1t8"

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing

Nut, Crownlock 3/8_t6 Unc

Spring Asmo, Assist Lift

Nut, HexJam 3/8-'t6 Unc

Bracket, Spring Assist

Washer 13/32 x 13/16 x 16 Ga.

Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring

Nut, Jam Hex 1/2-I3 Unc

Trunnion

Nut, Lock W/Wsh 1/2-13 Unc

Ring, Klip #T5304-37

Washer 15/32 x 3/4 x 16 Ga.

Trunnion, Dp Stop Dbl Thds Pit

Nut, Special

Washer 13/32 x 5/8 x t6 Gao

Spring, Compression inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, Inf 3/8-16 Unc

Screw, Thdrol 3/8-16 x 3/4

Washer, Nylon

Pointer, Pnt Height Indicator

Plug, Hole

Screw, Thdrol 5/16-18 x 3/4 Tyt

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x 10 Gao

Scale, indicator Height

NOTE: All component dimensions given in U.So inches

1 inch = 25,4 mm

REPAnR PARTS

MOWER DECK

TRACTOR -- MODEL NUMBER 917,251630

1t6 117

119,

45\

127 _

126 !

41 _36 46

103102

101 _p.fl02

REPA IR PARTS

MOWER DECK

TRACTOR -- MODEL NUMBER 917.251630

KEY PART

NO. NO.

1 145008

3 138457

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 152443

12 129895

13 137553

14 137!52

15 110485X

16 140329

18 72140505

19 132827

20 145055

21 STD541431

22 134753

23 131267

24 105304X

25 149287

26 110452X

27 145325

28 19111016

29 131491

30 138776

3t 129963

32 129207

33 137266

34 144945

35 17490628

36 STD551037

DESCRIPTION

Housing, Mower 46"

Bracket Asm., Sway Bar

Retainer Spring

Arm, Suspension, Rear (Sway Bar)

Bolt, Patched 3/8_24 x 1-1/4 Gro8

Washer, Lock HW. Unplated 3/8

Washer, Hard Blade, Mower

Vented

Blade Mulching

Bearing, Ball, Mandrel #6204

Shaft Asmo w/Lower Bearing

(Includes Key No. 12)

Housing, Mandrel

Bearing, Ball, Mandrel

Stripper, Mower Round

Bolt, Carriage 5/16-18 x 5/8

Bolt, Hex Head, Shoulder 5/16-t8

Baffle, Vortex Mower 46"

Nut, Crownlock 5/16-18 UNC

Stiffener, Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector Mower

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge

Screw, Hex Head, Thdroll

Washer, Spacer Mower Vented

PuNey, Mandrel

Nut, Flgo Top Lock Cntr. 9/16

Anchor, Spring Deck 46

Screw, Thdroll 3/8-16 x 1-3/4 Tytt

Washer 13/32 x 13/16 x 16 Ga.

KEY PART

NO. NO. DESCRIPTION

37 131494

38 137554

39 144917

40 137273

41 17490620

42 122052X

43 144949

44 133943

45 145059

46 137729

47 144959

48 148763

49 STD541437

50 72110612

t0! 145579

102 71161010

t03 10071000

104 19061216

105 130758

106 2029J

116 137644

I17 133957

118 73930600

119 STD551037

t26 144948

127 146763

-- 147401

-- 143651

Pulley, Idler, Flat

Keeper, Belt, idler

Pulley, idler, Driven

Spring, Secondary 44/46/50 Vent

Screw, Thdroll 3/8-16 x 1-I/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, Thdrol!. 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2 Gr 5

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asmo Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Gao

Arm, Idler, Primary Deck 46"

Pulley, idler, V-Groove Dim. 4.25

Mower Service 46" (Standard Deck

- Order separately mulching

components Key Noso 101-106)

Mandrel Asm 44/50 Service

(Includes Key Nos. 8-10, 12_15, 31

and 33)

NOTE: All component dimensions given in U.So inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251630

TRANSAXLE

! 2

86 "-_ 85

ss--_

92 93

f98

REPAnR PARTS

TRACTOR - - MODEL NUMBER 917.251630

TRANSAXLI=

KEY PART KEY PART

NO. NO, DESCRIPTION NO, NO, DESCRIPTION

1 4197R

2 12000034

3 4199R

4 4216R

5 4215R

6 4217R

7 6256H

8 74020652

9 7392M

t0 137261

11 4985R

12 6266H

13 4212R

14 137125

15 6276H

16 633A63

17 8118M

18 8740H1

19 122238X

20 4218R

21 6252H1

22 7810H

23 6262H

24 7393R

25 992Rt

26 139111

27 4986R

28 122254X

29 6269H

30 5655H

3t 139538

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 7395H

39 139536

40 13320400

41 17580520

45 6271H

46 13060200

49 4895H

50 4222R

51 1529R

Axle Shaft 52 8!I9M

Retaining Ring 53 4220R

Final Drive Gear 54 4209R

Differential Gear 55 4213R

Differential Pinion 56 4442R

Differential Carrier 57 4195R

AxleThrust Washer 58 42t4R

Bolt, Hex Head 3f8-24 x 3-1/4 59 4194R

(1" Thread Length) 60 7528R

SteeI Ball 61 4208R

Spring Shift Fork Detent 62 4207R

Shift Fork, High-Low Range 63 7398H

Thrust Bearing Race 64 4203R

4th Reduction Pinion

Shaft, Brake 65 4204R

Snap Ring, Crescent Type 66 2898J

High-Low Range Gears 67 12000033

Needle Bearing 68 4205R

Sintered Iron Bearing 69 4206R

Shift Fork Shaft, High-Low Range 70 1370H

Differential Pinion Spacer 71 633A69

Differential Pinion Bushing

Gripco Centerlock Nut 3/8-24 72 139120

Shift Fork, R.Ho 73 4201R

Oil Seal 74 12000008

Sintered Iron Bearing 75 1153R

Shift Fork Shaft 77 6803J

Shift Fork, L,H, 79 1167R

Shift Shaft, High-Low Range 80 73360700

Oil Seal 81 6270H

Pressure Relief Valve 82 136984

Gearcase, Reverse Idler Shaft and 84 5384J

Bearings, R_H. (Includes Key No.'s 85 2978J

17,18, 25, 33, 50, 63, 77 and 82) 86 633A85

Dowel Pin 87 8739H1

Needle Bearing 88 4924H

Thrust Bearing Race 89 "19151516

4th Reduction Gear Shaft 90 110542X

4th Reduction Gear Spacer 9t !918t511

Thrust Bearing Race 92 75J

Gearcase and Bearings, Loll, 93 6274H

(Includes Key Numbers 18, 25, 49, 94 76020412

50 (2), 51 and 52) 95 10040500

Pipe Plug 1t2-14 N.P.T, 96 74760514

Bolt, Hex 5/16-!8 0NC x'1-t/4 97 633A109

Oil Seat 98 139535

Pipe Plug 114-18 N.PoT.

Needle Bearing

Needle Beadng

Needle Bearing

Thrust Bearing Race

3rd Reduction Pinion, Low

4th Reduction Gear

3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer

3rd Reduction Pinion Htgh

2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear

Key, Hi-Pro 1/8 x 17/32

Klip Ring

intermediate Speed Gear

High Speed Gear

Thrust Bearing Race

Intermediate and High Speed

Cluster Pinions

Input Shaft

Low Speed Pinion

E-Ring

Reverse Idler Gear

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

Gearshift Lever, Bent

Gearshift Cap

Gearshift Bali Cover and Pin

Shift Lever Guide Ball, Keyed

Spring

Washer 15/32 x 15/16 x 16 Gauge

Shift Mechanism Seal

Washer 9/16 x 15/16 x 12 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket

Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8

Gearshift Lever Assembly

Transaxle Assembly

(Less Brake Drum and Shift Lever)

NOTE: All component dimensions given in Uo& inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251630

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

CYLINDER HEAD, VALVE AND BREATHER

1"I1213!_716

11 1213_4 !5

38 37

_'36 34

_20

O"-25 "24

--26

26-_

25. _C>--=27

22 20-

16 18

O--. 8

REPAUR PARTS

TRACTOR - - MODEL NUMBER 917.251630

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

24 318 11

24 755 76

25 313 02

24 033 03

24 041 23

24 096 15

M-0645020

X-75-23

9 X_426-9

10 24 326 14

11 12 755 03

12 12 173 01

13 24 089 02

14 235011

15 24 016 01

24 016 02

16 24 017 01

24 017 02

17 24 032 05

18 24 294 06

19 24 326 !3

20 12 351 01

21 24 411 05

22 24 041 08

23 24 318 t2

24 24 755 66

25 25 186 01

26 24 599 01

27 M-0640034

28 24 755 74

29 24 153 12

30 24 086 32

31 12 086 16

32 24 445 01

33 24 755 57

Head Assembly, #1 Cylinder t

Kit, Valve Cover, Breather 2

(Inctudes Key #3, 29 thru 30) 3

Grommet, Rubber

Kit, Breather Cover with Gasket 4

(Includes Key Numbers 5 and 6) 5

Gasket, Breather 6

Cover, Breather

Screw Hex Flange M6 x 1o0x 20

(4) 7

Plug, Hex Head, Allen head

I/8 N,.Pipe

Clamp, Hose (2) 8

Hose, Breather 9

Kit, Retainer (4)

Cap, Valve Spring (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, °25 Oversize (2)

Valve, Intake, Standard Size (2)

Valve, Intake, .25 Oversize (2)

Seal, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (4) 10

Gasket, Cylinder Head (2) 11

Head Assembly, #2 Cylinder 12

Kit, Valve Train 13

(Includes Key Numbers 21, 25-26) 14

Arm, Rocker (4) 15

Pivot, Rocker Arm (4)

Screw Hex Flange M6 x 1o0x 34

(4) 17

Kit, Valve Cover, Plain I8

(Includes Key Numbers 34 thru 36) t9

O-Ring 20

Screw, Shoulder (4) 2I

Screw Hex Flange M10 x 1.5 x 90 22

(8) 23

Strap, Lifting ,

Kit, Breather Separator 24

(includes Key Numbers 34 thru 38) 25

Spacer 26

Bracket, Breather Separator 27

Grommet, Rubber

Strap, Breather Separator

Screw Hex Flange M5 x 0.8 x 16

(2)

34 24 11212

35 24 126 44

36 25 313 02

37 24 445 02

38 M-0545016

24 522 05

24 294 03

24 067 05

24067 06

12 380 03

52139 09

24 874 01

24 874 02

24 874 03

24108 01

24 108 02

24 108 03

24 018 01

12422 10

12 422 09

12 422 13

12 422 07

12 422 08

12 42211

12 422 12

24 010 03

24144 01

M0631005

12 032 01

X-25-I02

12 380 O4

M-0545010

24 018 04

24 402 05

24 032 01

12153 01

12I23 04

24 126 19

M-0545016

12 153 02

24 038 04

25 75513

12153 03

Cylinder Block (Use Mini Block)

Fitting

Connecting Rod (Standard) (2)

Connecting Rod (.25) (2)

Pin, Dowel Locating (6)

Plug, Cup

Piston with Ring Set (Standard) (2)

Piston with Ring Set (.25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Red

(As Required)

Shim, Camshaft, Black

(As Required)

Shim, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim, Camshaft, Green

(As Required)

Shim, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 6mm

Seal, Governor Cross Shaft

Washer, Plain "1/4

Pin, Hitch

Screw, Hex Flange

M5 x 0.8 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil, Front

O-Ring, Lower Oil Fill Tube

Tube, Oil Fill

Bracket, Oil FilI Tube

Screw, Hex Flange

M5 x 0.8 x 15

O-Ring, upper Oil Fill Tube

Dipstick Assembly (Includes 26-27)

Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

NOTE: All component dimensions given in U,S.

inches

t inch = 25°4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.251630

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65538

,mlm,,,,,i .... HmH .................. ,,,,

IGNITION /ELECTRICAL BLOWER HOUSING AND BAFFLES

'_%1,

20 19 18 17 16

131

REPAHR PARTS

TRACTOR - - MODEL NUMBER 917.251630

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

IGNITION/ELECTRICAL 12

KEY PART 14

NO. NO, DESCRIPTION 15

1 24 162 17

2 M-0403025

3 X-25-92

4 24 ! 12 04

5 24 157 03

6 M-0639016

7 12 11201

8 24 025 04

9 X-42-15

10 25 403 03

11 24 086 I8

12 236602

13 1213202

14 48 154 02

15 1246803

16 12 086 14

17 24 085 01

I8 M-0548025

19 X-25-63

20 X-25-92

21 235173

22 24 584 0t

23 SM-0545020

Screen, Grass 17

Screw, Hex, Cap 18

M4 x 0..7 x 24 (4) 19

Washer, Plain 3/16 (4) 20

Spacer, Fan (4) NOT

Fan - -

Screw Hex, Flange M5 x 1.0 x 16 (4)

Spacer, Fan (4) --

Flywheel Assembly

Key - -

Rectifier-Regulator

Screw, Phiflips (2) Hci. 11-16 x 7/8

Connector, Rectifier-Regulator,

3 Contact

Spark Plug (2)

Clip, Cable KEY PART

Washer, Plain 3/8 NO. NO.

Screw, Hex, Flange

M10x1.5x46 1 24 743 05

Stator, 15 Amp

Screw, Hex, Cap 2 24 755 91

M5 x 0.8 x 25 (2)

Washer, Plain 1/4 (2) 3

Washer, Plain 3/8 (2) 4

Clip, Cable

Module, Ignition (2)

Screw, Hex, Flange M5 x 0.8 x 20 (4)

NOT ILLUSTRATED

-- 24 176 12 Harness, Wire

- - 25 518 28 Lead, Black (4", t8 Gauge, Insulated

Grip Barrel Eyelets)

- - 24 113 18 Decal, Grass Screen

BLOWER HOUSING &BAFFLES

KEY PART

NO. NO, DESCRIPTION

1 24 027 20

2 M-0545016

3 M-0645016

4 24 314 O5

5 24 146 02

6 M-0545020

7 M-0551016

8 24 06320

9 24 063 14

10 M_0545010

11 24 063 23

Housing, Blower

Screw, Hex Flange M5 x &8 x 16 (3)

Screw, Hex Flange M6 x I.O x 16 (4)

Guard, Flywheel

Plate, Backing, # 2 Side

Screw, Hex Flange M5 x 0.8 x 20 (2)

Screw, Hex Flange M5 x &8 x 14

Baffle, Cylinder Barrel, # 2 Side

Baffle, Valley, # 2 Side

Screw, Hex Flange M5 x &8 x 10 (2)

Baffle, Valley, # 1 Side

M-0545016

24 063 30

M-0645016

24 146 08

24 100 02

24 112 I2

24 126 44

24 445 02

24 086 27

Screw, Hex Flange M5 x 0°8 x 16 (2)

Baffle, Cylinder Barrel, # 1 Side

Screw, Hex Flange M6 x 1°0 x 16 (2)

Plate, Backing, # 1 Side

Nut, Plastic (2)

Spacer

Bracket, Breather Separator

Strap, Breather

Screw, Hex Caps 8-18 x 1/2 (2)

ILLUSTRATED

24 100 01 Nut, Plastic (3)

(Included with Blower Housing)

24 100 02 Nut, Plastic (2)

(Included with Blower Housing)

25 !39 16 Plug, Button 9/16

(Included with Blower Housing)

AIR INTAKE

DESCRIPTION

25 341 02

24 096 24

5 I2 100 01

6 24 096 01

7 24 032 03

8 24 083 02

9 47 083 03

10 24 126 2t

!1 24126 43

12 24 755 86

13 24 326 13

!4 X-426-9

15 24 294 06

16 24 326 14

17 24 109 03

'18 24 04'1 13

19 24 094 02

20 24 041 14

21 24 164 06

22 24 041 01

23 M-0651055

NOT

Kit, Air Cleaner Cover (Includes Key

Numbers 2-4, 10-11)

Kit, Knob w/Gasket (Includes Key

Number 3)

Knob, Cover

Cover, Air Cleaner

Wing Nut

Cover, Inner Air Cleaner

Sea!, Air Intake

Element, Pre-Cleaner

Element, Air Cleaner

Bracket, Air Cleaner

Kit, Air Cleaner Base (Includes Key

Numbers 13-20)

Hose, Breather

Clamp, Hose (2)

Fitting

Hose, Breather

Cup, Fuel Spitback

Gasket, Fuel Spitback Cup

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, Intake

Gasket, Intake Manifold (2)

Screw, Hex Flange M6 x 1o0x 55 (4)

ILLUSTRATED

1211353 DecaI, AirCleaner

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251630

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65538

,i,iiii i i i iiiiiiiiiiiiiii, i

STARTING SYSTEM I

lllllll,llllll

,11 I"HHHHHHIHH'Hll

ENGINE CONTROLS

OIL PAN /LUBRICATION

131 14._\ 15 1

8 7 6

REPAaR PARTS

TRACTOR --MODEL NUrV'IBER 917.251630

KOHLER ENGINE - MODEL NUMBER CV2OS, TYPE NUMBER 65538

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

Screw, Hex Flange M8 x 1.25 x 70

Screw, Hex Flange M8 x 1°25 x 80

Cover, Pinion

Starter Assembly (Includes 6-11)

Washer, Plain 11/32 (3)

Kit, Drive End

Cap, Drive End

Armature

Kit, Brush and Spring

Cap, Commutator End

Bolt, Hex Flange 1/4-20x4-5/8 (2)

t M-0839070

2 M-0839080

3 24 096 05

4 25 O98 O3

5 12 468 01

6 12 755 54

7 12 227 06

8 45 170 03

9 82 755 28

10 1222711

11 1208625

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO, NO.

24 199 07

X-75-32

4 24 136 01

5 12 050 01

6 52 032 08

7 24 086 17

8 24 086 16

9 X-75-10

10 24 153 08

11 12 14402

12 52 448 02

13 24 043 12

Oif Pan Assembly (Includes Key

Numbers 11-14 and !7-19)

Plug, Hex, Countersunk,

3/8 NoP.ToF.

Nipple, Oil Filter

Filter, Oil

Seal, Oil (PTO End)

Screw, Hex Flange M8 x !.25 x 45

Screw, Hex Flange M8x1.25x45 (9)

Plug, Solid, Square Head, 3/8

O-Ring

Shaft, Governor Gear

Tab, Locking

Kit, Governor Gear with Pin

(Includes Key Number 13)

Pin, Governor Regulating

Screw,Hex Flange M6 x 1.0 x 25 (2)

Washer, Plain 6ram (2)

Oil Pump Assembly (includes 17)

Tube, Oil Pickup

Screen, Oil

t4 12 380 01

15 M-0645025

16 M-0631005

17 24 393 08

18 24 123 O5

19 25 162 07

DESCRIPTION

1 SM-0642025

2 24 090 t4

3 M-0641060

4 24 O89 01

5 25 158 08

6 24 079 O4

7 25 158 11

8 24 126 13

9 24 089 03

10 M-0547050

1I M-0545016

12 M-0446030

13 M-0645016

14 12 237 01

t5 M-0545016

16 24 090 07

17 24 468 01

18 24 090 13

19 24 090 05

20 24 079 05

2I SM-0545020

22 41 468 03

23 M-0403025

24 24 089 18

Screw, Hex Flange M6 x 1.0 x 25

Lever, Governor

Nut, Hex Flange M6 x to0

Spring, Linkage

Bushing, Linkage Retaining

Linkage, Throttle

Bushing, Throttle Linkage

Bracket, Control

Spring, Choke Return

Locknut, Hex M5 x 0.8

Screw, Hex Flange M5 x 0.8 x 16

Nut, Hex M4 x 0°7

Screw, Hex Flange M6xl0 x 16 (4)

Clamp, Cable (2)

Screw, Hex Flange M5X0o8 x 16 (2)

Lever, Throttle Actuator

Washer, Plain 5.5ram (3)

Lever, Throttle Control

Lever, Choke

Linkage, Choke

Screw, Hex Flange M5 x 08 x 20

Washer, Spring 1/4

Screw, Hex Cap M4 x 0.7 x 24

Spring, Governor 25

NOTE: All component dimensions given in US. inches

1 inch = 2&4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.251630

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65538

3--.-_

/14

16 17

€_36

°--'_'_' -- 37

-39

REPAR PARTS

TRACTOR - - MODEL NUNIBER 917.251630

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

FUEL SYSTEM

KEY PART

NO. NO, DESCRIPTION

1 24 853 25

2 24 041 15

3 24 053 25

4 24 041 14

5 X-426-9

6 24 353 O3

7 SM-0641060

8 M-0629095

9 47 154 01

10 24 100 01

11 #.4 393 04

12 24 086 12

13 25 353 03

14 25 050 03

15 24 144 15

16 24 468 05

17 24 241 01

18 24 089 22

19 24 141 04

20 24 090 10

21 24 089 24

22 24 086 19

23 24 146 13

24 24 086 20

25 24 337 27

26 24 337 11

27 24 086 22

28 24 089 23

29 24 086 21

30 24 096 13

31 24 041 18

32 24 041 19

33 24 757 05

34 24 369 01

35 24 234 01

36 24 337 20

37 24 755 15

38 24 04t 21

39 24 041 20

Kit, Carburetor with Gasket (Includes

Key Numbers 2 thru 4)

Gasket, Carburetor

Carburetor Assembly (For

Information Only, Not Available

Separately) (Includes 15-39)

Gasket, Air Cleaner Base

Clamp, Hose (6)

Line, Fuel, 10-5/8" (2)

Nut Hex, Flange M6 x 1.0 (2)

Stud M6 x 1.0 x 95 (2)

Clip, Cable

Nut, Plastic (2)

Pump, Fuel, Pulse

Screw, Hex Cap Head M6xl 7x18 (2)

Line, Fuel, 13-1/2"

Filter, Fuel

Shaft, Choke

Washer, Felt 5.7 mm

Collar, Choke

Spring, Choke Return

Ring, Choke Lever

Lever, Choke

Spring, Throttle Adjust Screw

Screw, Throttle Adjust

Choke Plate

Screw, Throttle and Choke Shaft (4)

Jet, Air Bleed

Jet, Slow

Screw, Idle Adjust

Spring, Idle Adjust Screw

Screw, Seres, Pan Hd M4xO.7x8 (3)

Cover, Passage

Gasket, Passage Cover

Gasket, Float Chamber

Kit, Float Repair

Nozzle, Main

Chamber, Float

Jet, Main

Kit, Solenoid Valve (Includes 38-39)

Gasket, Chamber Screw

Gasket, Solenoid

NOT ILLUSTRATED

- - 24 041 15 Gasket, Carburetor

- 24 757 06 Kit, Carburetor Repair

-- 24 755 25 Kit, High Altitude

(1500-3000 Meters)

-- 24 755 26 Kit, High Altitude

(Over 3000 Meters)

CRANKSHAFT

KEY PART

NO. NO° DESCRIPTION

t 2401472 Cranksh&ft

2 5213909 Plug, Cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24 041 02 Gasket, Exhaust (2)

2 M_0829033 Stud

M8 x to25 x 33 (4)

3 M-0841080 Nut, Hex Flange

M8 x t.25 (4)

NOTILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

-- 24 522 16 Short Block

-- 24 755 03 Gasket Set

-- 24782 05 Miniblock

RPM Settings: Low Speed: 1150-1650

High Speed: 3200_3400

NOTE: All component dimensions given in U°S..inches

1 inch = 25..4 mm

iiiiiiiii iiilll i ........................

SERVICE NOTES

i ii i,!l iii i1,1,1111 Nllll,ii ii ::::::::::::::::::::::::::::::::::::: ..................

_JO

i--

8_ A/RS

OWNER'S

MANUAL

MODEL NO.

917.251630

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

-OR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

20.5 HP IC

ELECTRIC START

46" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model nurnber_ Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co,. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

"PRODUCT- TRACTOR

•MODEL NUMBER- 917,251630

=ENGINE MODEL NO. - CV20S-65538

• PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians .... professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell

152658 12_21,95

IIIIIII IIII

Printed in U..S.Ao

IlllllllI

Craftsman 917251630 User Manual TRACTOR Manuals And Guides L0804434

CRAFTSMAN Lawn, Tractor Manual L0804434 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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