Craftsman 917252520 User Manual LAWN TRACTORS Manuals And Guides 98070417

CRAFTSMAN Lawn, Tractor Manual 98070417 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917252520 917252520 CRAFTSMAN LAWN TRACTORS - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTORS #917252520. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTORS Manual

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MODEL NUMBER 917.252520

• Assembly

• Operation

•Customer Responsibilities

• Service and Adjustments

• Repair Parts

OWNER'S MANUAL

OC, onvertlble

®

CAUTION: Read and follow all safety rules and instructions before operating this_equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES A

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

•Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

•Be sure the area isclear ofother people before mowing. Stop

machine ifanyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

•Be aware ofthe mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

•Slow down before tuming.

•Never leave a running machine unattended. Always tum off

blades, set parking brake, stop engine, and remove keys

before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging

chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of

alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result insevere injuryordeath.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

•Mowupand downslopes,notacross.

•Removeobstaclessuchas rocks,tree limbs,etc.

•Watch for holes, ruts, or bumps. Uneven terrain could

overtumthe machine. Tallgrasscan hide obstacles.

•Use slowspeed. Choosea lowgearsothatyouwillnothave

to stoporshiftwhileon the slope.

•Follow the manufacturer'srecommendationsfor wheel

weightsorcounterweightsto improvestability.

•Use extra care with grass catchers or otherattachments.

Thesecan change the stabilityof the machine.

•Keepall movementonthe slopesslowandgradual. Do not

makesuddenchanges inspeedordirection.

•Avoidstartingorstoppingona slope. If tireslosetraction,

disengagethe bladesandproceedslowlystraightdownthe

slope.

DO NOT: .......

•Do not tu.mon slopes unless necessary, and then,turn slowly

ano graaually downhill, if possible.

• Do not mow near drolPoffs, ditches, or embankments. The

mower could suddenly tum over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding.

•Do not try to stabilize the machine by puffingyour foot onthe

ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

•Keepchildrenoutofthemowingarea andunderthewatchful

care ofanother responsibleadult.

•Be alertandrummachineoff ifchildrenenterthe area.

•Beforeandwhenbacking,look behindand downfor small

children.

•Never carry children. They may fall off and be seriously

injuredorinterferewithsafe machineoperation.

•Neverallowchildrento operatethe machine.

•Use extra care when approachingblind comers, shrubs,

trees,or otherobjectsthatmayobscurevision.

IV. SERVICE

•Useextracareinhandlinggasolineandotherfuels.They are

flammableandvaporsare explosive.

Use onlyan approvedcontainer.

Never removegas cap or add fuel with the engine

running.Allowengineto coolbefore refueling. Do not

smoke.

Neverrefuelthe machineindoors.

Neverstorethe machineorfuel containerinsidewhere

thereis an openflame,suchas awater heater.

•Neverruna machineinsidea closedarea.

•Keepnutsandbolts,especiallybladeattachmentbolts,tight

andkeep equipmentingoodcondition.

•Never tamper with safety devices. Check their proper

operationregularly.

•Keepmachinefree ofgrass,leaves,orotherdebrisbuild-up.

Clean oil or fuel spillage. Allow machineto cool before

storing.

•Stop and inspect the equipmentif you strike an object.

Repair,if necessary,beforerestarting.

•Nevermakeadjustmentsor repairswiththeenginerunning.

•Grasscatchercomponentsaresubjecttowear,damage,and

deterioration,which could expose movingparts or allow

objectsto be thrown. Frequentlycheckcomponentsand

replacewithmanufacturer'srecommendedparts,whennec-

essary.

•Mowerbladesare sharpandcan cut. Wrap the blade(s)or

wear gloves,anduseextracaution whenservicingthem.

•Check brake operationfrequently. Adjustand service as

required.

A ook for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

ACAUTION: Always disconnect spark plug

wire and place wire where it c=mnot contact

spark plug In order to prevent accidental

starting when eetting up, transporting,

adjusting or making repairs.

2

A WARNING A

The engine exhaust from this product con-

tains cl_emicals known to the State of Califor-

n|a to cause cancer, birth defects, or other

reproductive harm.

PRODUCT SPECIFICATIONS

CONGRATULATIONS on your purchase of a Seare-

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.252520

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

HORSEPOWER: 15.0

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ-19LM

(GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: .005" -.007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:

I st 1.02

2nd 1.35

3rd 2.10

4th 3.14

5th 4.00

6th 5.12

REVERSE: 1.58

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule inmaintaining, caringfor and

using your tractor.

•Follow the instructions under =Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an intemal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped i_

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of Califomia the above is required by law

(Section 4442 of the California Public Resources Code).

Otherstates may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or

workmanship.

This Warranty does not cover.

•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

•Riding equipment used for commercial or rental purposes.

.... LIMITED 90 DAYWARRANTY ON BA'n'ERY

For ninety(90) days from date of purchase, if any batteryincludedwith this ridingequipmentproves defecti,_ein materialor

workmanshipand ourtestingdeterminesthe batterywill notholda charge,Searswillreplacethe batteryat nocharge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal fights, and you may also have other rightswhich may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ................. ........................................... 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ...................... _........................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATION .......................................................... 10-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS- TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

INDEX

A

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower:.

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttle Control Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................. 18

Assembly ........................................... 7-9

B

Battery:

Charging .................................... 7-8

Cleaning ...................................... 17

Connecting ................................. 7-8

Starting with Weak Battery ......... 23

Storage ....................................... 26

Terminals .................................... 17

Belts:

Motion Drive

RemovaVReplacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 22

C

Carburetor Adjustment ....................... 25

Controls, Tractor ................................ 11

Customer Responsibilities ............. 15-19

Engine:

Air Filter ................................... 18

Air Screen, Engine .................. 18

Battery ..................................... 17

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................. 19

Spark Plugs ............................. 19

Tractor:.

Blades ..................................... 16

Lubdcation Chart ..................... 15

Maintenance Schedule ........... 15

Tire Care ......................... 8,16,23

Cutting Height, Mower ....................... 12

E

Electrical:

Interlocksand Relays ................. 24

Schematic................................... 29

WiringDiagram........................... 30

Engine:

Air Filter....................................... 18

Air Screen................................... 18

CoolingFins,Engine................... 18

OilChange.................................. 17

Oil Level................................. 13,17

OilType....................................... 17

Preparation................................. 13

RepairParts........................... 48-53

Starting........................................ 14

Storage....................................... 26

F

Filters:

Air................................................ 18

Fuel............................................. 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 24

G

GaugeWheels ..................................... 8

H

HoodRemoval/Installation................. 24

L

LevelingMower Deck......................... 21

LubricationChart ................................ 15

M

MaintenanceSchedule ...................... 15

Mower:.

Adjustment, Front-to-Back..........21

Adjustment,Side-to-Side............21

Blade Sharpening....................... 16

BladeReplacement..................... 16

Cutting_eight ............................. 12

Installation................................... 20

Operation.................................... 13

Removal......................................20

MowingTips....................................... 14

Muffler................................................ 19

SparkArrester..........................3,40

MulcherPlate ..................................... 10

4

O

Oil:

Cold Weather Conditions ....... 13,17

Engine ......................................... 17

Storage ....................................... 26

Operation ...................................... 10-14

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

P

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Pads, Replacement/Repair ........... 30-47

Product Specifications........................... 3

R

Repair Parts .................................. 30-47

S

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ........................................... 22

Carburetor ............... _................... 25

Fuse ............................................ 24

Hood Removal/Installation .......... 24

Motion Ddve Belt

Removal/Replacement ........... 22

Mower Blade Ddve Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ........................... 21

Mower Installation ....................... 20

Mower Removal .......................... 20

Tire Care ............................. 8,16,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ............. .......... 13-14

Steedng Wheel ................................ 7,23

Stopping the Tractor...--........................ 12

Storage ............................................... 26

T

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8,16,23

Trouble Shooting Chart .................. 27_28

Transaxle Repair Parts................. 46-47

W

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSORIES AND ATTACHMENTS

TheseaccessoriesandattachmentswereavailablethroughmostSears retailoutletsandservicecenterswhenthetractorwaspurchased.

MostSears storescan orderthese itemsfor youwhenyouprovidethe modelnumberofyourtractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER NR RLTER

%

_IAINTENANCE

BLADES BELTS

PERFORMANCE

Searsoffersa widevarietyof attachmentsthatfit yourtractor.Manyoftheseare listedbelow withbriefexplanationsof howtheycanhelp

you. This listwas currentat the time of publication;however,itmaychangeinfuture years- moreattachmentsmaybe added,changes

maybe made inthese attachments,orsome maynolongerbe availableorfityourmodel. Contact your nearest Sears store for the

accessodes and attachments that are available for your tractor.

Mostof these attachmentsdo notrequireadditionalhitchesor conversionkits(thosethat do are indicated)andare designedforeasy

attachingand detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly.

CORING AERATOR takes small plugs out of soilto allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH letsyou tow 2 or3 pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty springtine

teeth. Useful to prepare bare areas for seeding. Available for front

or rear m_)unting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers. See =MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds upto 390 Ibs. of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADEfor snowremovalonly. 14-inchhigh,48-inchwide

bladeclears42-inchpathwhenangledleftorright.Raises,lowers

withsidelever. Adjustableskids;replaceable,reversiblescraper

bar. (Usewithtirechainsandwheelweightsand/orreardrawbar

weight.)

SNOWI"HROWERhas40-inchswath. Drum-typeaugerhandles

powderyand wet/heavysnow. Mountseasilywith simple pin

arrangement.Dischargechuteadjustsfrom tractorseaL 6-inch

diameterspoutdischargessnow10 to 50 feet. Liftcontrolledat

tractorseat. (Use withchains and wheel weights and/or rear

drawbarweight.)

SPRAYERS use 12-voltDC electricmotorthat connectsto the

tractor battery or other 12-volt source. Includes booms for

automaticsprayingandhandheldwandfor spotspraying.Wand

has adjustablespraypattern. For applyingherbicides,insecti-

cides,fungicides andliquidfertilizers.

SPREADER/SEEDERS makeseeding, fertilizing, andweed kill-

ing easy. Broadcastspreadersare alsousefulfor granularde-

icersandsand.

SWEEPERS letyoucollectgrassclippingsand leaves.

TILLER has5 hpengineand 36-inchswathto prepareseedbeds,

cultivateandcompostgardenresidue. Tiller has itsownbuilt-in

liftanddepthcontrolsystemanddoesNOT requireasleevehitch.

Fitsanylawn,yardorgardentractor.Simplyhookuptothetractor

drawbar and go! Optional accessories convert unit for

dethatching,aerating,hilling...withouttools.

TIRE CHAINS are heavyduty;closelyspacedextra-largecross

linksgivesmoothride,outstandingtraction.

TRACTOR CAB has heavy dutyvinyl fabric over tubularsteel

frame, ABSplastictop;clearplasticwindshieldoffers360 degree

visibility.Hingedmetaldoorswithcatch. Keepsoperatorwarm

and dry. Remove vinylsides and windshieldsfor use as sun

protectorin summer. Optional accessories include: ,tinted/

temperedsolidsafetyglasswindshieldwithhandoperateowiper;,

12-voltambercautionlightformountingon,cabtop.

VACSforpowerfulcollectionofheavygrassclippingsandleaves.

Optional wand attachment to pickup debris in hard-to-reach

places. VAC/CHIPPER includesa chipper-shredder.

WEIGHT BRACKET fordrawbarforsnowremovalapplications.

Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rearwheelsprovideneeded tractionfor

snowremovalor dozingheavy materials.

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

(_ t Metal '

k_) P,lsclrgw%

knut 3/8-24

(1) Large Flat Washer

I , Ill

(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #10

(_ (2) Weld Nuts #10 '

.shers 3/16 x 314x 16 Gauge __

-I lllllllMIllllllI!IU

(2) Hex 1/4-20 x 3/4

_Bo_ (2) Hex Nuts 1/4-20

[2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Parts packed separately in carton

Seat

Steering

Boot

Steering

Wheel

Video

Cassette

Mulcher

Plate

Manual Pa_s Bag

Parts bag contents not shown full size

/F_ _ (2)Washers 3/8

(2) Shoulder (/_) ___ x7/8 x14 Gauge

Bolts \ I_//./(2) Gauge _ (2) Center-

Wheels _ lock Nuts

Steering Wheel

Adapter (2) Keys

___(I I I

2) Latch Hook

Assemblys

Steering

Wheel

Insert

Slope Sheet

Steedng

Bushing

6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 9/16" wrench

(1) 3/4" Socket w/drive rachet

Phillips Screwdriver

Tire pressure gauge

Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 6).

•Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat.

•Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

•Slide the steering bushing over the steering shaft.

•Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

•Position steering boot over steering shaft.

•Place tabs of steering boot over tab slots in dash and

push down to secure.

•Slide steering wheel adapter onto uppersteering shaft.

•Position front wheels of the tractor so they are pointing

straight forward.

•Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

•Assei_ble large flat washer and 3/8-24 Iocknut and

tighten securely.

•Snap steering wheel insert into center of steering

wheel .....

•Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 8)

Raise attachment liftlever to its highest position.

•Release parking brake by depressing clutch/brake

pedal.

•Place gearshift lever in neutral (N) position.

_.,_.Roll tractor backwards off skid.

•Remove banding holding discharge guard up against

tractor.

STEERING

__.S WHEEL INSERT

STEERING _ STEERING

WHEEL _I_ BUSHING

ADAPTER _SCREW

TABS

STEERING

BOOT

STEERING

SHAFT

POSITION)

STEERING

SHAFT , ' '

(SHIPPING _TAB

"........ - SLOT

PosmoN) .... .....

--...r|

FIG. 1

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Remove carboard packing from seat pan and lift seat

pan to raised position.

•Open battery box door.

•Be sure battery drain tube is attached to battery box.

•Remove terminal protective caps and discard.

•If this battery is put into service after month and year

indicated on label (label Iocafed between terminals)

charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to _'ositive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

•Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

•Close battery box door.

Open battery box door for:. •

•Inspection for secure connections (to tighten hard-

ware).

•Inspection for corrosion.

•Testing battery.

•Jumping (if required).

7•Periodic charging.

ASSEMBLY

POSITIVE

(RED)

CABLE

VENT

HOLE_

DISCARD TERMINAL

_PROTECTIVE CAPS

LOCK WASHER

!HEX FLAT WASHER

BOLT

NEGATIVE

(BLACK) CABLE

FIG. 2

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

•Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

SEAT

PAN

BOX DOOR

FIG. 3

INSTALL SEAT(See Fig. 4)

Adjust seat before tightening adjustment bolt.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt.

•Assemble adjustment bolt, lockwasher and flat washer

loosely. Do not tighten.

•Tighten shoulder bolt securely.

•Lower seat into operating position and sit on seat.

•Slide seat untila comfortable positionis reached which

allows you to press clutch/brake pedal all the way

down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT_

ADJUSTMENT

B_ _-"

LOCK WASHER

LARGE FLAT WASHER

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface.

•Adjust mower to c;esiredcutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

•With mower in desired height of cut position, gauge

wheels should be assembled so they are slightlyoffthe

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 Iocknut and

tighten securely.

•Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUNTING

BRACKET "_

3/8-16

LOCKNUT

_8" WASHER

GAUGE WHEEU

SHOULDER BOLT

FIG. 5

FIG. 4 8

ASSEMBLY

INSTALL MULCHER PLATE

(See Figs. 6 & 7)

•Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in upright position.

•Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

•Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

DEFLECTOR

FIG. 7

LATCH

HOOKS

WELD NUT

FROM THE TOP

HOOK POINTS

DOWN

LOCK

WELD WASHER

LATCH

HOOK

WASHER

LOCK

WASHER

WASHER

PLATEMULCHER _SCREW

FIG. 6

WELD

NUT

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safeplace.

Your mower isK6w ready for discharging or installation of

optional grass catcher accessory.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFA C TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/All assembly instructionshave been completed.

/No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

/Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls--their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the procluct. Learn and understand their meaning.

At

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

L,

I

M

MOWER LIFT

R N H L

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL

(Hydro Models only)

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourselfwiththe locationsof various controls and adjustments. Save

this manual for future reference.

LIGHT

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

AMMETER

IGNmON LIFT LEVER PLUNGER

SWITCH

s" " ATTACHMENT

s4, LIFT LEVER

. :- -:-

ATTACHMENT

PARKING BRAKE

GEARSHIFT

LEVER

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades;-or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declmching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

11

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

UFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNmON SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: Indicates battery charging (+) or discharging

(-).

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped withan operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

•Depress clutch/brake pedal into full "BRAKE" position

and hold.

•Place parking brake lever in=ENGAGED" positionand

release pressurefrom clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTL_

CHOKE

CONTROL

ATTACHMENT CLUTCH LEVER

"ENGAGED"POSmON

"DISENGAGED"

POSITION

"BRAKE"

POSITION

!

CLUTCH/BRAKE PEDAL

I"DRIVE"POSmON

PARKING BRAKE

'ENGAGED"POSmON

GEARSHIFT

LEVER

"DISENGAGED"

POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

•Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

•Depress clutch/brake pedal intofull "BRAKE" positLon.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow (NIIb) position.

NOTE: Failure to move throttle control to slow (NIIb)

position and allowing engine to idle before stopping may

cause engine to "backfire".

•Turn ignition key to "OFP position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the

battery charging rate.

•Full throttle offersthe best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshift lever.

•Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

•Move gearshift and range shift levers to desired posi-

tion.

•Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cuttingheight iscontrolled byturning the height adjust-

ment knob in desired direction.

•Turn knob clockwise (F-N) to raise cutting height.

• Turn knob counterclockwise (p_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operatorpresence sens-

ing switch. Any attempt by the operator to leave the seat

withthe engine running and the attachment clutch engaged

will shut off the engine.

•Select desired height of cut.

•Lower mower with attachment liftcontrol.

• Start mower blades by engaging attachment clutch

control.

•TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATrACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

POSITION ATrACHMENT

UFT LEVER

HIGH POSITION

,"_ LOW

POSmON

_uSACR HARGE

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

Choose the slowest speed before starting up or down

hills.

o Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control :ever to

slower position.

•If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

13

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart-

movement.

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all tums slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment liftcontrol.

•When pushingor towingyour tractor, be sure gearshift

lever is in neutral (N) position.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

yourtractor on atruck oratrailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

•The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fillcap/dipstickand wipe clean, reinsertthe

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

=FULL" mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

•To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisturewhich leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the'gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: RII to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 9)

',Wen starting engine for the first time or if engine has run

out of fuel, itwill take extra cranking time to move fuel from

the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

•Place gearshift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

•Move throttle control lever to choke ( J\l ) positionfor

cold engine start. Forwarm engine start, move throttle

control to fast (,f_) position.

•Insertkey intoignitionandturnkey clockwiseto"START"

positionand release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again.

• When engine starts, move throttle control to desired

position.

Allow engine to warm up for afew minutes before

engaging drive or attachments.

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the

machSne. This will result in a more even distributionof

clippings and more uniform cutting.

•When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11 ).

•If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height. .......

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

l=

/[(

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

• Avoid cuttingyour lawnwhen it is wet. Wet grass tends

to form clumps and interferes withthe mulchingaction.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 12). For extremely heavy mulching,

reduce your width of cut and mow slowly.

• Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattem from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

14

in

CUSTOMER RESPONSIBILITIES

iii i i

AS YOU COMPLETE ._" ..... O':

Check Brake Operation VpV' I

Check Tire Pressure If V' I

TCheck for Loose Fasteners If V'7 V'

RSharpen/Replace Mower Blades VP4

L_-- LubricationChart Ik/If

Check Battery Level/Recharge !_s

O Clean Battery and Terminals if

Check Transaxle Cooling Vp

Adjust Blade Belt(s)Tension I_s

AdjustMotion Drive Belt(s) Tension Ks i

Check Engine Oil Level Ik/ Vp

Change Engine Oil __12,3

Clean Air Filter _2

E

NClean Air Screen 1_2

GInspectMuffler/Spark An'ester V'

I Replace Oil Filter (If equipped) _,2

N Clean Engine Cooling Fins VP2

Replace Spark Plug V'

Replace Air Filter Paper Cartridge Ik/2

Replace Fuel Filter ll_

1 - Change more often when operating under a heavy load oc in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3-If equipped with oil tilter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

5-If equipped with adjustable system.

6-Not required if equipped with maintenance-free battery.

7-Tighten Iront axle pivot holt to 35 ft.-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRICATION CHART

(_SPINDLE (_)

(_ -FRONT WHEEL (_

BEARING ZERK BEARING ZERK

®

(_) ATTACHME

CLUTCH

PIVOT(S)

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

• Check tire pressure.

•Check for loose fasteners.

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

i ii ii

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules When performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See 'q'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper airpressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

•Raise mower to highest position to allow access to

blades.

•Remove hex bolt, lockwasher and flat washer secudng

blade.

•Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

•Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do notrecommend sharpening blade- butifyou

do, be sure the blade is balanced.

BLADE _MANDREL

_ASSEMBLY

I__''_ TRAIUNG EDGE

FLAT WASHER ____

:::AS.E.

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

•The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

•Slide blade on to an unthreaded portionof the steel bolt

or pin and holdthe bolt or pin parallel with the ground.

If blade is balanced, it should remain in a hodzontal

position. If either end of the blade moves downward,

sharpen the heavy end untilthe blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE / /

5/8" BO_ BLADE

OR PIN "___,J

FIG. 14

16

••i i •ii

CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual).

•Recharge at 6 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door.

•Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

•Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful notto get

the soda solution into the cells.

•Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends withwire brush

until bright.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG. Select the oil's SAE viscositygrade

according to your expected operating temperature.

SAE VISCOSITY GRADES

°F -20"

°c

0" 30" 32" 40" 60" 80" 100"

-_" -lo" _" 1'o" _ ;o" ,o"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting incold weather, these muiti-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SFor SG.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful notto allow dirt

to enter the engine when changing oil.

•Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

•Refill engine with oil through oil fill dipsticktube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

•Use gauge on oil fillcap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 16

17

ill i ii

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

•If very dirty or damaged, replace pre-cleaner.

•Reinstall pre-cleaner over cartridge.

•Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

•Remove cartridge nut.

•Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

•Cleancartridgebytappinggentlyonflatsurface. Ifvery

dirty or damaged, replace cartridge.

•Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER KNOB-'_'_'_

i

COVER CARTRIDGE NUT

FOAM PAPER

PRE-CLEANER CARTRIDGE

BASE

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

•Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

•Cover oil fill opening to prevent entry of dirt.

•Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

•To reassemble, reverse above procedure.

SCREWS

%BLOWER HOUSING

SCREWS

DIPSTICK TUBE

ASSEMBLY

ENGINE COOLING FINS

SPARK

PLUG

FIG. 18

FIG. 17

18

i |1

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

=PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

•With engine cool, remove filter and plug fuel line

sections.

•Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

•Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL

FILTER

FIG. 19

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

19

ii

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

iDepress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

•Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the rightside oftractor.

• Place attachment clutch in uDISENGAGED" position.

•Move attachment liftlever forward to lower mower to its

lowest position.

•Roll belt off engine pulley.

•Disconnect clutch rod from clutch lever by removing

retainer spring.

•Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

•Disconnect front links from deck by removing retainer

springs.

•Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 20)

•Raise attachment lift lever to its highest position.

•Slide mower under tractorwith discharge guardto right

side of tractor,

°Lower liftlever to its lowest position.

•Install mower in reverse order of removal instructions.

CLUTCH

ROD

RETAINER

SPRING

ANTI-SWAY BAR RETAINER

SPRINGS

(BOTH SIDES)

FIG. 20

CLUTCH

LEVER

RETAINER

SPRING

20

SERVICE ANDADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" onpage 3 of thismanual).

Iftires are over or underinflated, you will not properlyadjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

• Raise mower to its highest position.

•At the midpointof both sidesof mower, measure height

from bottom edge of mower to ground. Distance =A"on

both sides of mower should be the same orwithin 1/4"

of each other.

•If adjustment is necessary, make adjustment on one

side of mower only.

•To raise one side of mower, tighten liftlink adjustment

nut on that side.

•To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

•Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

FIG. 21

QSUSPENSION

UFT UNK

ADJUSTMENT NUT

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURETOADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 114"to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directlyinfront and behind the mandrel at bottom

edge of mower housing as shown.

•Before making any necessary adjustments, check that

both front linksare equal inlength. Both linksshould be

approximately 10-3/8".

•If links are notequal in length, adjust one link to same

length as other link.

•To lower front of mower loosen nut "E" on both front

links an equal number of tums.

•When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "P against trunnion on both front

links.

• To raise front of mower, loosen nut =P from trunnion on

both front links. Tighten nut =E" on both front links an

equal number of tums.

•When distance =D" is 1/4" to 3/4" lower at front than

rear, tighten nut"P against trunnion onboth front links.

•Recheck side-to-side adjustment.

FIG. 23

BOTH FRONT UNKS MUST BE EQUAL IN LENGTH

NUT

NUT "E"

FRONT UNKS TRUNNION

21 FIG. 24

ii

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

_See Fig. 25)

The mower blade d_ve belt may be replaced withouttools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

•Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

•Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

•Install new belt in reverse order of removal.

•Make sure belt is inall pulley grooves and insideall belt

guides.

•Install mower in reverse order of removal instructions.

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage parking brake.

•Measure distance between brake operating arm and

nut "A" on brake rod. --..

If distance isother than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

Road testtractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING ARM

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

•Remove mower (See =TO REMOVE MOWER" in this

section of this manual.)

•Remove upper belt keeper.

•Remove belt from stationary idler and clutching idler.

•Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

Pull belttoward front oftractor and remove downwards

from around engine pulley.

•Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

EN(

PULLEY

IDLER

LOCATOR

TABS

IDLER

UPPER BELT

KEEPER

PULLEY

22 FIG. 27

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ingwheel and reassemble per instructionsinthe Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

•Block up axle securely.

•Remove axle cover, retaining ringand washers to allow

wheel removal (rear wheel contains a square key -Do

not lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

•Replace washers and snap retaining ring securely in

axle groove.

•Replace axle cover.

WASHERS

RETAINING

RING

Q

AXLE COVER _SQUAREKEY

(REAR WHEEL ONLY)

FIG. 28

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 29)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

•Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

•Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CABLES

CHARGED

BAI"rERY

POSITIVE TERMINAL NEGATIVE TERMINAL

RG. 29

23

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

•Pull bulb holder out of the hole in the backside of the

grill.

•Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

•Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30) ....

•Raise hood. "_'

•Unsnap headlight wire connector.

•Stand infront oftractor. Grasp hood at sides, tilttoward

engine and liftoff of tractor.

•To replace, reverse above procedures.

HOOD

HEADUGHT

WIRE

CONNECTOR

ENGINE

TO ADJUST THRO'n'LE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and

adjustment should notbe necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•With engine not running, move throttle control lever

from slow (.=b) to choke (1\1) position. Slowly move

lever from choke (N) to fast (4Bp)position.

•Checkthat holes"A" ingovernor control lever and hole

in govemor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttlecable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROL LEVER GOVERNOR

CONTROL PLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 31

FIG. 30

24

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate fordifferences infuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

•Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

•Be sure the throttle control cable is adjusted properly

(see above).

•With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn.

FINAL SETTING -

•Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

•Move throttle control lever to slow (.=b) position. With

finger, rotate and holdthrottle lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM.

•While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

untilengine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST -

•Move throttle control lever from slow (-=b) to fast ('tap)

position. If engine hesitates or dies, turn idle mixture

valveout (counterclockwise) 1/8turn. Repeattest and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

RG. 32

25

STORAGE

;mmediately prepare your tractor for storage at the end of

the season or if the tractor will notbe used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

•Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and batterycleaned thoroughly (see"TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

•After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

• if battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel •lines and

carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

•Turn ignition key to"START" positionfora few seconds

to distribute oil.

•Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

•Coveryourtractorwith a suitable protec¶ve coverthat

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

..,

26

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

TROUBLESHOOTING POINTS

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Looseordamagedwiring.

9. Carburetorout ofadjustment.

10. Enginevalvesoutof adjustment.

1. Dirtyair filter,

2. Bad sparkplug.

3. Weak ordead battery.

4. Dirtyfuel filter.

5. Staleordirtyfuel.

6. Looseordamagedwiring.

7. Carburetoroutof adjustment.

8. Enginevalvesoutof adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cuttingtoo muchgrass/toofasL

2. Throttlein =CHOKE"position.

3. Build-upof grass,leavesand trashundermower.

4. Dirtyair filter.

5. Lowoillevel/dirtyoil.

6. Faultysparkplug.

7. Dirtyfuel filter.

8. Staleordirtyfuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins .....

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Wom, bent or loose blede.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. Co_ltact an authorized service facility.

10. Contact an authorized service facility.

1. Clean/replaceair filter.

2. Replacesparkplug.

3. Rechargeor replacebattery.

4. Replacefuel filter.

5. Drainfuel tankand refillwith fresh gasoline.

6. Checkallwiring.

7. Contact an authorizedservicefacility.

8. Contactan authorizedservicefacility.

1. Depressclutch/brakepedal.

2. Disengageattachmentclutch.

3. Rechargeor replacebattery.

4. Replacefuse.

5. Cleanbattery terminals.

6. Checkallwidng.

7. Check/replaceignitionswitch.

8. Check/replacesolenoid orstarter.

9. Contactan authorizedservicefacility.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in"HigherCut"position/reducespeed.

2. Adjustthrottle control.

3. Clean undersideof mowerhousing.

4. Clean/replace air filter.

5. Checkoil level/changeoil.

6. Clean and regal)orchangesparkplug.

7. Replacefuel filter.

8. Drainfueltankand refillwithfresh gasoline.

9. Drainfueltankandcarburetor,refilltankwithfresh

gasolineandreplacefuel filter.

10. Connectandtighten sparkplugwire.

11. Cleanengineairscreen/fins..

12. Clean/replacemuffler.

13. Checkallwiring.

14. Contactan authorizedservicefacility.

15. Contactan authorizedservicefacility.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

1. Faultyoperator-safetypresencecontrolsystem.

1. Worn, bent orlooseblade.

2. Mowerdecknotlevel.

3. Buildupof grass,leaves, andtrash undermower.

4. Bentblade mandrel.

5. Cloggedmowerdeckvent holesfrom buildupof

grass,leaves,and trasharoundmandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Enginespeedtoo slow.

2. Travel speedtoofast.

3. Wet grass.

4. Mowerdecknotlevel.

5. Low/unevantireairpressure.

6. Worn,bentorloose blade.

7. Buildupofgrass, leavesandtrashundermower.

8. Mowerdrivebeltwom.

9. Bladesimproperlyinstalled.

10. Improperbladesused.

11. Cloggedmowerdeckvent holesfrom buildupof

grass,leaves, and trasharoundmandrels.

1. Switchis "OFP.

2. Bulb(s)bumedout.

3. Faultylightswitch.

4. Looseor damagedwiring.

5. Blownfuss.

1. Bed batterycell(s).

2. Poorcableconnections.

3. Faultyregulator(if soequipped).

4. Faultyalternator.

CORRECTION

1. Checkwiring,switchesand connections.Ifnot

corrected,contactan authorizedservicefacility.

1. Replaceblade. Tightenbladebolt.

2. Levelmower deck.

3. Clean undersideof mower housing.

4. Replaceblademandrel.

5. Clean aroundmandrelsto openvent holes.

1. Removeobstruction.

2. Replace mowerdrivebelt.

3. Replaceidlerpulley.

4. Replaceblademandrel.

1. Placethrottle controlin=FAST"position.

2. Shiftto slowerspeed.

3. Allowgrassto dry beforemowing.

4. Levelmowerdeck.

5. Checktires for properair pressure.

6. Replace/sharpenblade. Tightenblade bolt.

7. Clean undersideof mower housing.

8. Replacemowerdrivebelt.

9. Reinstallbladessharp edge down.

10. Replacewithbladeslistedinthismanual.

11. Clean aroundmandrelsto openvent holes.

1. Turn switch =ON'.

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replacebattery.

2. Check/cleanallconnections.

3. Replace regulator.

4. Replacealtemator.

1. Enginethrottlecontrolnotset at "SLOW"

positionfor30 secondsbeforestoppingengine. Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

28

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.252520

RED

BATTERY

lira

©BLACK

AMMETER

RED

J

BI

RED

WH_E

FUSE 30 AMP.

J_CK I

!

r = -- -- T

I| I

'O:O'

II

IJI

--+-0' C>+--,

J

CLUTCH /BRAKE

(PEDAL UP)

II

I I

J

SOLENOID ,

WHITE

,©

Ii

I

Ii

RED

STARTER

BLACK

__, SEAT SWITCH

(NOT OCCUPIED)

I

BLACK

_1

dk

IF

P

IGNITION SWITCH

POSITION CIRCUIT

OFF .M.+ G

ON B-_.L

START B + S + L

B'.'CK _

ICONNECTOR

BLACK

q IGNITIONUNIT sPARK

PLUG

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

I I

I__ _1

AFTER FIRE SOLENOID CHARGING SYSTEM OUTPUT 28 VOLTS A(_ MIN; @3600 RPM

3 AMP DC @3600 RPM (CHARGING SYSTEM DISCONNECTED)

RED

UGHTING SYSTEM = _'_ I.......... I I

NOTE OUTPUT ..... DIODE iALTERNATOR I ;

YOUR TRACTOR IS SA_ AC0[__ ..... ,, _.j__)L_FJ i

EQUIPPED WITH A SPECIAL I_ _ ,4VOLTS,CM,N_ _0__(U_mS Og

ALTERNATOR SYSTEM• |z

THE LIGHTS ARE NOT I_HFADLIGHTR

CONNECTED TOTHE I ' ...... i .... _ ....

BATTERY, BUT HAVE THEIR _ , BROWN

OWN ELECTRICAL SOURCE :_J_l _. _ 1_J ,

• I

BRIGHTNESS OF THE LIGHTS SWlTC_I L---(6-

WILL CHANGE WITH ENGINE (OFF)

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THELIGHTS

WILL BECOME THEIR BRIGHTEST. /-J

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

dill,

IF

PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

ELECTRICAL

/

"20

15\/

I

2

4O

\

\

l

I

I

I

I

I

I_

34

36

39

32

/

I

I70

36 35 39

36

\

\

7" "

I

I

I

\

\

/

/

/

/

/

/

/

/

3O

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144925

274760412

3STD551025

4 STD551125

6 STD541025

7 109238X

8 144940

9 109596X

15 144935

16 145355

19 STD551125

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 121305X

30 144921

31 140400

32 141226

33 14O403

34 110712X

35 108236X

36 STD601005

38 140336

39 109553X

40 146057

41 71110412

42 131563

43 145673

44 73800400

45 121433X

49 11151000

70 140422

Battery 12 Volt 25 Amp W/Acid

Bolt, Hex Head 1/4-20 unc x 3/4

Washer

Washer

Nut

Tube, Plastic, 12"

Case, Battery W/2 Holes W/Brty

Clamp, Hose

Screw Cap Hex Nylon 3/8-16 x 1

Nut Mylon 3/8-16 3/8

Washer, Lock

Nut, Hex, Jam 1/4-20 UNC

Harness, Light Socket

(Includes Key # 33)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6 Gauge, Red, W/

16 Wir

Fuse, 30 Amp

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger

Switch, Ignition

Nut, Ignition

Cover, Key Switch

Key, Ignition

Switch, Light

Bracket, Clutch Switch

Screw

Bracket, Interlock Switch

Switch, Interlock, Clutch, 4 Terminal

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 3/4

Cover, Terminal, Red

Solenoid

Nut Lock W/Insert 1/4-20 UNC

Ammeter Rectangular 6 Amp

Washer Lock Internal Tooth 5/8

Hamess Engine B&S

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

CHASSIS AND ENCLOSURES

_25 21 18 \

29

1 28

_J

14

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 145501 Chassis Assembly

2140356 Drawbar

317490612 Screw, Thd. Roll. 3/8-16 x3/4

4 19131216 Washer 13/32 x 3/4 x 16 Gauge

6 145206 Saddle

7 126842X Shield Ht Hood Kohl/Dia Engine

8 126471X Clip Insulator .406 Mtg Hole

9 145938X001 Dash

10 72140608 Bolt, Carriage 3/8-16 x 3/4

11 135464 Panel, Dash, L.H.

13 126276X Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

15 74180512 Screw, Machine, Truss Head

5/16-18 UNC x 3/4

16 STD541431 Nut

17 131445X459 Hood Assembly

18 126938X Bumper, Hood

19 17521312 Screw, SItd. Hex Hd. w/PI Washer

21 122933X Rivet, Ratchet, Nylon

22 124479X Washer, Nylon .28 x .75 x.19

24 STD523710 Bolt

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut

27 17030814 Screw Spiderlock Hex Hd #8-7/8

28 140137 Grill

29 124029X Lens, Headlight Bar, Clear

30 147310X459 Fender

31 139976 Bracket, Fender Support

33 145244X459 Footrest, L.H.

34 145243X459 Footrest, R.H.

35 STD533707 Bolt

38 139886 Pivot Bracket Assembly, L.H.

39 139887 Pivot Bracket Assembly, R.H.

40 139977 Spacer Fender Raised LT

100 105037X Strip Foam 18"

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252520

DRIVE

61

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 145602 Transaxle, Peerless, 6 Speed, 49 123205X

Model Number 930-057 50 STD523715

2 146682 Spring, Return, Brake 51 STD541437

3 123666X Pulley, Transaxle 52 STD541431

4 12000028 Ring, Retainer 53 105710X

5 121520X Strap, Torque 55 105709X

6 17490512 Screw, Thd., Roll. 5/16-18 x 3/4 56 STD523712

8 141003 Lever, Shift 57 130801

10 76020416 Pin, Cotter 58 127274X

11 105701X Washer, Shift Plate 59 140312

12 19091210 Washer 9132 x 3/4 x 10 Gauge 61 17490612

13 74550412 Bolt 1/4-28 UNF W/Patch Grade 8 62 8883R

14 STD551125 Washer 63 140186

15 74780544 Bolt, Hex Head 5/16-18 x 2-3/4 64 71170764

18 STD523707 Bolt

19 STD541437 Nut 65 STD551143

21 106933X Knob 66 129921

22 130804 Rod, Brake 70 134683

24 STD541237 Nut 72 19132012

25 106888X Spring, Brake Rod 74 137057

26 STD551037 Washer 75 121749X

27 STD561210 Pin 76 STD581075

28 145204 Rod, Parking Brake 77 123583X

29 124236X Cap, Parking Brake, Red 78 121748X

30 130807 Bracket, Transaxle 79 2228M

31 127275X Keeper, Belt, L.H. 80 145090

32 STD523107 Bolt 81 145092

34 122424X Shaft Assembly, Foot Pedal 82 123782X

35 120183X Bearing, Nylon 83 19171216

36 STD551062 Washer 84 145643

37 STD571810 Roll Pin 85 73530400

38 123674X Pulley, Idler, Flat 86 71208

39 STD523727 Bolt 87 19212016

40 4470J Spacer, Split .395 x .59 88 12000008

41 109070X Keeper, Belt, Retainer 89 139964

42 19131312 Washer 13/32 x 13/16 x 12 Gauge 90 124346X

44 105706X Bearing, Nylon 96 4496H

45 110812X Washer, Hardened 100 19111216

46 12000039 Ring, Klip

47 127783 Pulley, Idler, V-Groove, Plastic

48 123789X Bellcrank Assembly

Retainer, Belt

Bolt

Nut Crown Lock 3/8-16 UNC

Nut Crown Lock 5/16-18 UNC

Link, Clutch

Spring, Clutch Return

Bolt Fin Hex 318-16 x 1-114

V-Belt, Ground Drive

Keeper, Belt, R.H.

Keeper, Belt, Center Span

Screw, Thd., Roll. 3/8-16 x 3/4

Cover, Pedal

Pulley, Engine

Bolt, Hex Head, Fin.

7/16-20 x 4 Grade 5

Washer

Keeper, Belt, Engine, L.H.

Guide, Mower Drive Belt, R.H.

Washer 13132 x 1-1/4 x 12 Gauge

Spacer, Axle

Washer 25132 x 1-1/4 x 16 Gauge

E-Ring

Key, Square 2.0 x .1845/.1865

Washer 25132 x 1-5/8 x 16 Gauge

Key Woodruff #9 3/16 x 3/4

Arm, Shift

Shaft Assembly

Spring, Torsion

Washer 17/32 x 3/4 x 16 Gauge

Tie Rod

Nut, Nylock

Bushing, Pivot

Washer

E-Ring

Console, Shift, 6 Speed, N/Ignition

Nut, Self-Threading, Washer Hd 1/4

Retainer Spring 1" Zinc Cad

Washer 11/32 x 3/4 x 16 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

REPAIR PARTSTRACTOR --MODEL NUMBER 917.252520

STEERING ASSEMBLY

3O

25 8

12

J

J

47 14

J

10 30

46

43

/ " /"" .s _\ a

11 ,' !.T' j' II I e

I i _P'-. ji +'/I I

36

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1139768

2142033

3 135227

4135228

56266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 132196

37 STD611005

38 139769

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

46 121232X

47 6855M

Steering Wheel

Front Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25132 x 1-5/8 x 16 Gauge

Washer 27132 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Nut, Hex, Fin. 3/8-24 UNF

Spacer, Bearing, Front Axle

Bolt, Hex Head 5/8-11 UNC x 3-1/2

Nut, Lock, Flange 5/8-11 UNC

Pin, Axle 5/8 x 1.55/1.54

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Washer

Screw, Hex Socket Head

1/4-20 x 5/8

Pittman Shaft Assembly

Nyliner, Snap-In

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw, Thd., Roll. 3/8-16 x 314

Pin

Rod, Tie

Bushing, Steering

Screw

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25132 x 1-1/4 x 16 Gauge

Cap, Spindle

Fitting, Grease

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

SEAT ASSEMBLY

23

25

KEY PART

NO. NO.

1 140123

2 140551

3 STD523710 °_-

4 19131610

5 145006

6 STD541437

7 124181X

8 17490616

9 19131614

10 140552

12 121246X

13 121248X

14 72050411

DESCRIPTION

Seat

Bracket, Pivot, Seat

Bolt

Washer 13/32 x I x 10 Gauge

Clip, Push-In Hinged

Nut

Spring, Seat

Screw, Thd., Roll. 3/8-16 x 1

Washer 13/32 x I x 14 Gauge

Pan, Seat

Bracket, Switch Mounting

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-3/8

KEY PART

NO. NO. DESCRIPTION

15 134300 Spacer, Split .28 x .88

16 121250X Spring

17 123976X Locknut, Flange 1/4 Grade 5

21 139888 Bolt, Shoulder 5/16-18 UNC

22 STD541431 Nut

23 74780814 Bolt, Hex Head, Fin."

1/2-13 x 7/8 Grade 5

24 19171912 Washer 17/32 x 1-3/16 x 12 Gauge

25 127018X Bolt, Shoulder 5/16-18 x .62

26 STD551150 Washer, Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

38

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252520

DECALS

9 13 63 18

I

2

14

7718 416

19

11 8

5

12

10

13

2O

21

KEY PART 15 KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1138955 Decal, Operating Instruction 13 131473

2272938 Decal, B&S 15HP IC/Gold OHV 14 136832

3 143735 Decal, Hood, R.H. 15 145245

4 143736 Decal, Hood, L.H. 16 140837

5 132674 Decal, Grill, LT4000 17 133179

6 133644 Decal, Customer Maintenance 18 142234

7 142235 Decal, Side Panel, IC Gold 19 131265

8 133178 Decal, Mower, 3 In One 20 145003

9 128314 Decal, Fender, Craftsman 21 145023

10 137537 Decal, Caution, English - - 145247

11 4900J Decal, Clutch/Brake, English - - 138311

12 146046 Decal, V-Belt Drive Schematic - - 146831

- - 146832

WHEELS & TIRES KEY PART

NO. NO.

1..-,,_ 1 59192

2_ 5,8 2 65139

4,10 -- 3 106222X

7 4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 122082X

10 7152J

11 104757X

Decal, Chassis, 6 Speed/42"

Decal, V-Belt Schematic

Pad Footrest Rbr Sq Craftsman

Decal, Parking Brake Saddle

Decal, Mower QC System

Decal, Ins. Hood 15HP OHV White

Decal, Lightbox, Grill

Decal Battery Dngr/Psn Eng

Decal, Battery Craftsman White

Fastener Pop In Footrest

Decal, Lift Handle

Owner's Manual, English

Owner's Manual, Spanish

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front -

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Only)

Cap, Axle

39

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252520

ENGINE

78

37

29

OPTIONAL EQUIPMENT

Spark Arrester

33

38 78

s_ _

ss S _L_ ss'

_ _ II1,,,1 I-i *| J

23

4O

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 132759

2 17720410

3 145305

4 137352

13 125593X

14 13280324

15 13200300

16 STD551237

23 128953X

24 STD601005

29 137180

30 127057X

31 109202X

32 123549X

33 123487X

37 137040

8 ---

40 124028X

44 17490412

46 19091416

62 STD551131

72 71070512

78 17490620

81 73510400

Control, Throttle

Screw, Hex Head, Thread Cutting

1/4-20 x 5/8

Engine, B&S, 15Hp DiamondModel No.

28N707, Type No. 0162-01

Muffler

Gasket, Exhaust

Nipple, Pipe 3/8 NPT x 3

Elbow, Standard 90°, 3/8-18 NPT

Washer

Shield, Heat

Screw

Arrestor, Spark

Pinch Weld, Hood

Tank, Fuel

Cap Assembly, Fuel Tank, Vented

Clamp, Hose

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer)

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll.

1/4-20 x 3/4

Washer 9/32 x 718x 16 Gauge

Washer, Lock

Screw, Hex Cap Head 5/16-18 x 3/4

Screw, Thd., Roll. 3/8-16 x 1-1/4

Nut Heps Flex 1/4-20 UNC

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

MOWER LIFT

11

28

13

27

5

12

26

22

21

23

30

3\

7

8

19

13

32

i

I

i

31 _19

32

13

20

15 .i_ 161718 20

20

15

42

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252520

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973 Lift Lever Inner Wire Assembly

2 122507X Shaft Assembly, Lift

3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21132 x 1 x 21 Gauge

6 120183X Bearing, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

10 122512X Spring

11 139865 Link, Lift, L.H.

12 139866 Link, Lift, R.H.

13 4939M Retainer Spring

15 127218 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert

1/2-13 UNC

!9 139868 Arm, Suspension, Rear

20 3146R Retainer Spring

21 19151216 Washer 15/32 x 3/4 x 16 Gauge

22 12000037 Ring, Klip

23 110807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Gauge

25 2876H Spring

26 76020308 Pin, Cotter 3/32 x 1/2

27 126971X Rod, Adjust, Lift

28 73350600 Nut, Hex, Jam 3/8-16 UNC

29 138057 Knob, Infinite Height Adjustment

30 110810X Trunnion, Depth Stop

31 140302 Bearing, Pvt, Lift Spherical

32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

MOWER DECK

105" ,,_

106

105

106

3 4

5

\2

16

13-.--

10---.-<

9"'--

29

,18

21 22

_3 24

28 "-

44

!17

. _..116

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252520

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 144393

2 STD533107

3138017

4138440

5STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140505

19 132827

20 136888

21 STD54143!

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 129861

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 133940 ....

50 131340

51 STD541410

52 139888

53 131845

Mower Housing 54

Bolt 55

Bracket Assembly,Sway Bar, Front 56

Bracket Assembly, Sway Bar 58

Retainer Spring 59

Arm, Suspension, Rear 67

Bolt, Hex 3/8-24 x 1.25 Grade 8 68

Washer, Lock 71

Washer, Hardened 72

Blade, Mulching 73

Bearing, Ball 74

Shaft Assembly, Mandrel, Vented 75

(Includes Key Number 6) 76

Housing, Mandrel, Vented 77

Bearing, Ball, Mandrel 78

Stripper, Vented Mower Deck 79

Bolt, Carriage 3/8-16 x 1-1/4 80

Bolt, Carriage 5/16-18 x 5/8 81

Bolt, Shoulder 82

Baffle, Vortex 83

Nut Crownlock 5/16-18 UNC 84

Stiffener Bracket 85

Bracket, Deflector 92

Cap, Sleeve 101

Spring, Torsion, Deflector 102

Nut, Push 103

Shield, Deflector 104

Washer 11/32 x 5/8 x 16 Gauge 105

Rod, Hinge 106

Screw Thdrol Hex Head Zinc Mwr 111

Washer, Spacer 112

Pulley, Mandrel 113

Nut, Toplock, Flanged 114

Bolt 115

Fastner, Christmas Tree 116

Pulley, Idler, Flat 117

Washer 13/32 x 13/16 x 16 Gauge 118

Nut Crownlock 3/8-16 UNC 119

Rod, Pivot, with Nibs 121

Rod, Clutch, Secondary, with Nibs - -

Guard, Mandrel, L.H.

Retainer - -

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5116-18 UNC

Arm Assembly, Pad, Brake

133943

140084

122052X

140086

141043

106932X

144200

142427

131870

127847

121748X

12000029

128903

127845

140334

127498

128759

73350600

142028

120958X

144394

72140620

STD541437

136420

71161010

19061216

STD551110

130758

2029J

140353

132262

17490512

73510500

72110504

137644

133957

73930600

19121414

143723

130794

145411

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes

Guard, TUV Idler

Knob, Round 3/8-16 UNC

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Uric

Trunnion, Adj.

Washer Sintered

Keeper Belt Idler Fixed

Bolt Carriage 318-16 x 2-1/2 Gr. 5

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw Thdrol 5/16-18 x 3/4

_Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher

Plate and Gauge Wheel

Components, Key Nos. 101-106

and 111-121)

NOTE: All component dimensions giv-en in U.S, inches

1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

PEERLESS TRANSAXLE -MODEL NUMBER 930-057

46

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.252520

PEERLESS TRANSAXLE -MODEL NUMBER 930-057

REF PART REF PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1772108A Transaxle Cover 45 786066

2780086 Needle Bearing 46 786086

3770102A Transaxle Case 47 774690

4776260 Countershaft 48 774691

5776219B Output Shaft & Pinion 49 778215

6 778139 Output Gear, 35 Teeth 50 778125

7778136 Spur Gear, 15 Teeth, Steel 51 778124A

8 792136A Shift Key 52 778123A

9 784352 Shift Collar 53 778122A

10 784355 Shift Rod & Fork 54 778273

11 778229 Bevel Gear, 42 Teeth 56 778230

12 778113A Input Bevel Pinion 57 778151

13 778221 Bevel Gear, 16 Teeth 58 778126A

14 778068 Differential Pinion 59 778127A

15 778260 Ring Gear 60 778128A

17 786139 Drive Pin 61 778163

18 786102 Spacer 65 780109

20 792077 Steel Ball, 5/16" Diameter 66 776135

21 792078 Set Screw 3/8-16 x 3/8 67 776315A

22 792079 Spring 68 786116

23 788061 Seal Ring 69 780051

25 792073 Screw 1/4-20 x 1-1/4 70 786118

26 792125 Retaining Ring, Package of 2 71 788069

27 792035 Retaining Ring 72 792165

28 788040 Retaining Ring 72A 788091

29 780072 Washer 76 780090

30 780108 Washer 77 788078A

31 780001 Washer

32 792001 "O" Ring 79 792144

33 788051 Square Cut Ring 81 786081

34 780105A Flanged Bushing

35 780118A Flanged Bushing 82 786082

36 790003 Brake Disk 83 786123

37 790007 Brake Pad Plate 90 788067B

38 799021 Brake Pad, Package of 2 103 792166

39 786026 Dowel Pin 104 792167

40 792076A Washer 150 510334

41 790079 Brake Lever

42 792073 Screw 1/4-20 x 1-1/4

42A 792085A Screw 1/4-20 x 2-1/4

43 792075 Locknut 5/16-24

44 790025 Brake Pad Holder

Spacer

Brake Lever Bracket

Axle, 11-15/16" Long

Axle, 16-112" Long

Spur Gear, 37 Teeth, Steel

Spur Gear, 35 Teeth

Spur Gear, 30 Teeth

Spur Gear, 25 Teeth

Spur Gear, 22 Teeth

Spur Gear, 19 Teeth, Steel

Spur Gear, 12 Teeth, Steel

Spur Gear, 15 Teeth

Spur Gear, 20 Teeth

Spur Gear, 25 Teeth

Spur Gear, 28 Teeth

Spur Gear, 31 Teeth

Washer

Input Shaft

Shifter and Brake Shaft

Disk

Washer

Spacer

Square Cut Ring

Threaded Plug 9/16-18

"O" Ring

Washer

Inverted Retaining Ring,

Package of 2

Spring

Roller Chain,

Number 41 Chain, 24 Links

Sprocket, 9 Teeth

Reverse Sprocket, 18 Teeth

Grease, Bentonite, 32 Ounce Bottle

Screw 1/4-20 x 2

Locknut 114-20

Gasket Eliminator, Loctite #515

Parts must be ordered from Tecumseh Products Co.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

718

3 552

634A

REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

4O

868A

B68

4O

166

294 1029

1034

1022

1026

45

305

1023

7

52

1022

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

BRIGGS & STRA'rl'ON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

1033 VALVE OVERHAUL KIT

121 CARBURETOR OVERHAUL KIT

"k REQUIRES SPEClALTOOLS _ I

TO INSTALL SEE REPAIR

__NS_RUCTION MANUAL

49

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

523

_)524 I 847

304

_634A 842 524 868 868A

537

9

I022

363

12

:305(_p 468

1006 188

358 GASKET SET

1O138

137

977 CARBURETOR GASKET SET

467

171 535

445

668 224

50

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252520

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

209

729A

222

°_265 11Ol.,.,,,E,.,_,,I

LlO-ow...s.,..,. I 24O

783

544

311

8O3

877

601

801

1090

51

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252520

BRIGGS & STRA'I-rON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496412

2 399265

3 391086

5495858

7 272614

8495735

9 27803

10 94621

11 281246

12 271916

271997

271996

13 94728

15 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326

24

25

26

27

28

29

32

32A

33

34

35

37

40

45

46

51

52

53

75

78

222698

495860

495977

495978

495979

495854

495852

495851

495855

260924

299691

391286

494504

495490

94695

94648

495856

495857

262811

224502

224641

262411

494433

272465

272569

94637

224061

94832

Cylinder Assembly 95 94098

Bearing, Cylinder 98 495800

* Seal, Oil 104 231789 **

Head, Cylinder 105 231855 **

*** Gasket, Cylinder Head 106 231854 **

Breather Assembly 108 224540

*Gasket, Valve Cover 117 231858 **

Screw, Sems 118 495932

Tube, Breather 121 497535

* Gasket, Crankcase Cover, .015" 123 94616

*Gasket, Crankcase Cover, .005" 125 495935

* Gasket, Crankcase Cover, .009" 127 - - -

Screw, Cylinder Head 130 224539

Plug, Oil Drain 131 494379

Crankshaft 133 494381

Timing Gear Key 137 281165

Base, Engine 138 281164

*Seal, Oil 141 495931

Screw, Sems, Base Mounting 142 231859

Flywheel and Ring Gear Assembly, 147 497472

Magneto 164 214053

Key, Flywheel 166 94555

Piston Assembly, Standard Size 171 281051

Piston Assembly, .010" Oversize 187 393815

Piston Assembly, .020" Oversize 188 94627

Piston Assembly, .030" Oversize 192 492160

Ring Set, Piston, Standard Size 201 262767

Ring Set, Piston, .010" Oversize 209 260695

Ring Set, Piston, .020" Oversize 216 262766

Ring Set, Piston, .030" Oversize 219 490815

Lock, Piston Pin 222 495611

Pin Assy., Piston, Standard Size 224 94729

Pin Assy., Piston, .005" Oversize 225 231058

Rod Assembly, Connecting 227 493935

Rod Assembly, Connecting, 230 94742

.020" Undersize Crankpin Bore 232 262785

Screw, Hex Washer Head, 1-57164 238 262836

Screw, Hex Washer Head, 1-5/8 240 394358

Valve, Exhaust 265 221535

Valve, Intake 284 94704

Spring, Valve

Guard, Flywheel

Retainer, Valve Spring _..

Tappet, Valve

Gear, Cam

Gasket, Carburetor (Carburetor to

Elbow) (Also Included in Gasket

Set, Part Number 495993)

Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Pan Head

Screw, Throttle

Screw, Idle Speed

Pin, Float Hinge

Valve Float

Seat, Inlet Valve

Valve, Choke

Jet, Needle Valve

Valve, Needle

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

Gasket, Float Bowl

Washer, Bowl

Shaft and Lever, Choke

Nozzle, Carburetor

Pilot, Jet

Elbow, Carburetor

Stud, Rocker Arm

Nut, Air Cleaner Mounting

Line, Fuel (11" Long, Cut to Suit)

Screw, Sems

Screw Assembly, Rocker Arm

Link, Governor

Spring, Governor

Link, Choke

Gear, Governor

Plate, Governor Control

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Cap, Valve

Filter, Fuel (In Fuel Line)

Clamp, Casing

Screw, Hex Head

* Included in Gasket Set (495993)

** Included in Carburetor Kit (497535)

*** Included in both Gasket Set (4959!_33)and

Valve Overhaul Kit (495992)

.... Included in Gasket Set (495993), Carburetor Kit

(497535) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

52

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252520

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0162-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

284A 94073

294 810068

304 496280

305 94729

306 224696

307 94623

309 497595

310 497602

311 497608

333 495859

334 93381

337 491055

346 93705

356 496070

358 495993

363 19203

383 89838

423 94073

445 493909

455 222561

467 493903

468 494439

474 393474

482 93621

510 497606

523 495230

524 68838

525 496113

535 272403

537 281106

544 497603

552 231597

562 92613

592 231082

601 93053

611 493496

614 93306

615 93307

618 262803

634 281168

634A 491323

634B 281167

635 280872

646 224546

657 93496

663 94620

668 280848

718 230192

726 392134

727 490324

728 94627

_r,lr

Screw, Hex Head 729A

Screw, Set 741

Housing, Blower 757

Screw, Hex, Head, 758

Blower Housing Mounting 759

Shield, Cylinder 761

Screw, Cylinder Shield 783

Motor, Starter 801

Bolt, Thru 802

Brush Set 803

Armature, Magneto 842

Screw, Sems, Armature Mounting 847

Plug, Spark 851

Screw, Hex Head

Wire Assembly

Gasket Set

Puller, Flywheel

Wrench, Spark Plug

Screw, Sems

Cartridge, Air Cleaner

Cup, Screen Mounting

Knob, Air Cleaner

Screen, Flush Rotating

Stator, Alternator

Screw, Sems 1005

Drive, Starter 1006

Cap and Dipstick, Oil Filler 1019

Seal, Filler Tube 1022

Tube, Oil Filler 1023

Element, Filter 1026

O-Ring, Air Cleaner

Armature, Starter 1029

Bushing, Governor Crank 1033

Bolt, Governor Lever 1034

Nut, Hex 1044

Clamp, Fuel Pipe 1054

Elbow, Fuel Pipe 1058

Pin, Cotter 1090

Retainer, E-Ring

Spring, Choke Return

Seal, Choke Shaft

Seal, Governor

Washer, Throttle Shaft ...

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Self-Tapping

Spacer

Pin, Dowel

Gear, Ring

(Includes Mounting Hardware)

Cover, Starter

Screw, Hex Head

225170

262932

213998

399891

298909

94593

280104

394856

497605

497604

270920

496415

224110

868 49_35_.,_*_*

868A 2"72610 ***

871 ;_62835

"872-281361

875_ 496862

877 393456 i

947 495739

965 94108

975 495933

977 494385

987 281166 **

281400

224413

496758

272475

224552

494432

495136

224554

•495992

495248

94673

270723

272623

497607

Retainer, Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seal Assembly, Valve

Gasket, Valve

Bushing, Guide (Intake & Exhaust)

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly

Solenoid

Nut, Hex

Bowl Assembly, Carburetor

Carburetor Gasket Set

Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Label Kit

Gasket, Cover

Cover, Rocker Arm

Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit

Guide Assembly, Push Rod

Screw, Hex Head

Tie, Cable

Manual, Owner's

Retainer, Brush

RPM Settings: Low: 1650-1850, High: 3200-3400

* Included in Gasket Set (495993)

** Included in Carburetor Kit (497535)

*** Included in both Gasket Set (495"993) and

Valve Overhaul Kit (495992)

.... Included in Gasket Set (495993), Carburetor Kit

(497535) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

53

SERVICE NOTES

54

Z

UAIRS

OWNER'S

MANUAL

MODEL NO.

917.252520

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-e00-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-8oo-366-727e)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

CRaFTZ aN®

15.0 HP IC

ELECTRIC START

3 in One Convertible

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housingof the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.252520

•ENGINE MODEL NO. - 28N707, TYPE NO. 0162-01

• PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

146831 Rev. 1 06.26.95 Printed in U.S.A.