Craftsman 917254622 User Manual 12 H.P. 38 RIDING LAWN TRACTOR Manuals And Guides L0807042

CRAFTSMAN Lawn, Tractor Manual L0807042 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917254622 917254622 CRAFTSMAN 12 H.P. 38 RIDING LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN 12 H.P. 38 RIDING LAWN TRACTOR #917254622. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 12 H.P. 38 RIDING LAWN TRACTOR Manual

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OWNERS

MANUAL

MODEL NO.

917.254622

Caution:

Read and Follow

All Safety Rules

And Instructions

Before Operating

This Equipment

CRRFrSMRN

LT 12 HP ELECTRIC START

5 SPEED - 38" MOWER

LAWN TRA CTOR

• Assembly

•Operation

Maintenance

•Repair and Adjustment

•Repair Parts

Sears, Roebuck and Co,, Chicago, IL 60684 U.S.A.

SAFETYRULES

I. Know the controls and how to stop quickly. READ THIS

OPERA TOR S MANUAL and instructions furnished with

attachments.

2. Do not allow children to operate the machine. Do not

allow adults to operate it without proper instruction.

3. Do not carry passengers. Do not mow when children and

others are around.

24.

25.

26.

4. Always wear substantial footwear. Do not wear loose fit-

ting clothing that could get caught in moving parts.

5. Keep your eyes and mind on your tractor, mower and

the area being cut, Do not let other interests distract you.

6, Do not attempt to operate your tractor or mower when

not in the drivers seat.

7. Alwaysgetonoroffyourtractorfromtheoperator'sleft

hand side.

8. Clear the work area of objects (wire, rocks, etc.) which

might be picked up and thrown.

9, Disengage all attachment clutches before attempting to

start the engine. 27.

10. Disengage power to attachments and stop the engine

before leaving the operator's position. 28.

11. Disengagepowertomower, stoptheengine, anddiscon-

nect s_parkplug wire(s) from spark plug(s) before clean- 29.

ing, making an adjustment, or repair, be careful to avoid

touching hot muffler or engine components.

12, Disengage power to attachments when transporting or not

in use. 30.

13. Take all possible precautions when leaving the yah!de

unattended. Disengage thepower-take-off , _ower the at-

tachments, shift into neutral, set the parking brake, stop 3 I.

the engine and remove the key.

14. Do not stop or start suddenly when going uphil! or

downhill. Mow up and down the face of slopes (not 32.

greater than 150); never across the face, Refer to page

15. Reducespeedonslopesandmaketurnsgraduallytopre-

vent tipping or loss of control. Exercise extreme caution 33.

when changing direction on slopes.

16 While going _p or down slopes, place Gear Shift Con-

trol Lever in 7st gear position to negotiate the slope

without stopping, 34.

!7, Never mow in wet or slippery grass, when traction is un-

sure or at a speed whichcoufd cause a skid. 35.

18. Stay alert for holes in the terrain and other hidden

hazards. Keep away from drop-offs.

19. Do not drive too close to creeks, ditches and public

highways.

20 Exercise spedal care when mowing araund fixed abjects 36.

in order to prevent the blades from striking them, Never

deliberately run tractor or mower into or over any foreign 37.

obiects.

21. Never shift gears until tractor comes to astop.

22. Neverplacehandsorfeetunderthemower, indischarge

chute or near any moving ports while tractor or mower 38.

_A_y_ clear of discharge chute.

23_ _re whe_j_uEb'_ ]_ads or using heavy equipment.

Ia._, U_nly_E_pl_p_ea_drowbar h;tch po;nts.

I JILL LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS-ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED,

CAUTION: LOOK FOR THIS WORD TO POINT OUT IMPORTANT EQUIPMENT PRECAUTIONS,

b. Limit loads to those you can safely control.

c. Do not turn sharply. Use care when backing.

d. Use counterweight or wheel weights when suggested

in the owner's manual.

Watch out for traffic when crossing or near roadways.

When using any attachments, never direct discharge of

material toward bystanders nor allow anyone near the

vehicle while in operation.

Handle gasoline "with care - it is highly flammable,

a, Use approved gasoline containers.

b. Never remove the fuel cap of the fuel tank or add

gasoline to arunning or hot engine or an engine that

has not been allowed to cool for several minutes after

running. Never fill tank indoors. Always dean up

spilled'gasoline,

c. Open doors if the engine is run in the garage - ex-

haust fumes are dangerous. Do not run the engine

indoors.

Keep the vehicle and attachments ingood operating con-

dition, and keep safety devices in place and wor'kin_l.

Keep all nuts, bolts and screwstight to be sure the equtp_

ment is in safe working condition.

Never store the equipment with gasoline in the tank in-

side abuilding where fumes may reach an open flame

or spark. Al!low the engine to cool before storing in any

enclosure.

To reduce fire hazard, keep the engine free o _grass,

leaves or excessive grease. Do not dean prod_ ct while

engine ts running

Except for adju/t_rl¢ _J_O.,[qOT operate engine if air

cleaner or cover_j_i_t_O_r ctwbu_etor air intake is

removed, RemovcWof _pa_cou_ _e_flre hazard.

Do not operate without _-muffler_ tampe_with exhaust

system. Damaged mufflers or spor_ drte_te_ could create

a fire hazard. Inspect periodically and replace if

necessary.

The vehicle and attachments should be stopped and in-

spected for damage after striking aforeign object and

the damage should be repaired-before restarting and

operating the equipment.

Do not change the engine governor settings or overspeed

the engine; severe damage or injury may result.

When using the yah!de wl"thmower, proceed as follows;

a. Mow only in daylight or in good artificial light.

b. Shut the engine off when unclogging chute.

c. Check the blade mounting bohs Tor proper tightness

at frequent intervals.

Do not operate the mower without the deflector shield in

place.

Disengage power to mower before backing up. Do not

mow 7nieverse unlessabsolutely necessary-an'd then on-

ly after careful observation of the entire area behind the

mower.

Under normal usage the grass catcher bag material is sub-

ject to deterioration andwear. It should'be checked fre-

quently for bag replacement. Replacement bags should

be checked to ensure compliance with the original

manufacturer's recommendations or specifications. I

I THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED I

ON OR NEAR ANY UNIMPROVED FOREST COVERED, BRUSH COVERED, OR GRASS COVERED |

LAND UNLESS THE ENGINE S EXHAUST SYSTEM IS EQUIPPED WITH ASPARK ARRESTER MEET- I

ING APPLICABLE LOCAL OR STATE LAWS (IF ANY). IF A SPARK ARRESTER IS USED, IT SHOULD |

BE MAINTAINED I,N EFFECTIVE WORKING ORDER BY THE OPERATOR. !

In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other

states may have similar laws, Federal laws apply on federal lands. Refer to the Repair Parts Section, page 32.

CONGIIATULATK)NS on your purchase of a Sears

Lawn Tractor. It has been designed, engineered and

manufactured to give you the best possible dependabili-

ty and performance. Should you experience any pro_

blem you cannot easily remedy, please contact your

nearest Sears Service Department. We have compe-

te'nt, well-trained technicians and the proper tools to

service or repair this unit.

MAINTENANCE AGREEMENT

ASears Maintenance Agreement is available on this

product. See the nearest Sears store or service center

for details.

SERIAL

NUMBER

DATE OF PURCHASE

THE SERIAL NUMBER WILL BE FOUND ON

THE MODEL PLATE UNDER THE SEAT.

YOU SHOULD RECORD THESE NUMBERS

AND KEEP FOR FUTURE REFERENCE,

CUSTOMER RESPONSIBILITIES

Read and retain this manual. Study and observe the safety rules. Always use care when using your tractor,

Always keep your tractor and mower clean. Follow aregular schedule in maintaining, caring for, and using

your tractor. A well cared for tractor will run better and last longer,

A TTACHMENTS

This unit can use many attachments now available at your Sears store. It cannot use attachments that engage

the ground like a plow, harrow, cultivator, or tiller. See page 50 for a list of available attachments.

LIMITED ONE YEAR WARRANTY

ON ELECTRIC START RIDING EQUIPMENT

For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up accor

ding to the operating and maintenance instruction in the owner's manual, Sears will repair free of charge any

defect in material or workmanship in this electric start riding equipment.

This warranty excludes blade(s), blade adapter(s), spark plug(s) air cleaner and belt(s), which are expendable

and become worn during normal use.

This warranty does not cover:

Tire replacement or repair caused by punctures from outside objects {such as nails, thorns, stumps,

or glass); and

-repairs necessary because of operator abuse or negligence, including the failure to maintain the equip-

ment according to instructions contained in the owner's manual; and

-riding equipment used for commercial or rental purposes.

FULL 90-DAY WARRANTY ON BATTERY

For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in

material or workmanship and our testing determines the battery will not hold a charge, Sears wifl replace the

battery at no charge.

WARRANTY SERVICE tS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT

IN THE UNITED STATES. This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state

to state.

SEARS, ROEBUCK and CO., D/698-731A, Sears Tower, Chicago, II 60684

INDEX

Adjustments:

Brake ............... 14

Carburetor .............. 78

Mower Drive Belt 22

Mower

Front-to-Rear ........... 22

Side-to-Side ........... 22

Throttle Control Cable ..... 78

Engine Valves ........... 18

Air Filter

Cleaning ................ 76

Element ............... !6

Air Intake Screen, Eng ...... 76

Assembly ............... 5-B

Attachments .............. 50

Battery:

Charging ............... 7

Cleaning ................ 15

Installation ............... 8

Levels .................. t5

Preparation ............... 7

Starting with Weak Battery 17

Storage ............... 23

Terminals ............... t 5

Belt:

Motion Drive Replacement t9

Mower Drive Adjustment 22

Mower Drive,

Remove/Replace ....... 2 t

Blade:

Sharpening ............. 14

Replacement 14

Brake Adjustment ......... t4

Carburetor Adjustment 18

Controls, Tractor ........... 9

Cutting Level, Mower ....... 12

Engine:

Air Screen ............... t6

Off Change ......... 16

Oil Level ............... 16

Oil Type .............. 16

Starting ................ 10

Storage ............. 23

Valve Adjustments ........ 18

Filter:

Air ............................................ 16

Fuel .......................................... 18

Fuel:

Type ................. 10

Storage .............. 23

Type ................... 10

Storage ................. 23

Fuse ..................... 20

Hood Removal ............. 20

Levelling Mower Deck ....... 22

Lubrication:

Chart ................... 24

Tractor Pivot Points ....... 17

Maintenance ...............

Air Filter ................

Air Filter Element .........

Air Screen ..............

Battery .................

Blade Sharpening

Brake Adjustment .........

Engine Oil ..............

Fuel Filter .............

Lubrication Chart 24

Spark Plug ............. 18

Tire Care ............. 14

Mower:

Adjustment, Front-to-Rear 23

Adjustment, Side*to-Side 22

Blade Sharpening ......... t4

Blade Replacement ........ !4

Cutting Level ............ !2

Installation ........... 21

Operation ............... t 1

Removal ............. 20

Muffler .................. 17

Spark Arrester .......... 2

Oil:

Cold Weather Conditions 75

Engine ................. 16

Storage 23

Operation ............. 9 t2

Operating Your Mower ..... t t

Operating Your Tractor ..... 7 t

Starting the Engine ........ 1 t

Stopping Your Tractor ..... 10

Tractor Operation on Hills ]2

Options:

Attachments ........... 50

Spark Attester ............ 2

Parking Brake ........ 9

Parts Bag ........ 5-6

Repair and Adjustments 14-24

Blade ............. .15

Carburetor 18

Fuse ........ 20

Hood Removal .... 20

Motion Drive Belt

Replacement ...... 10

Mower Drive Belt

Replacement ........ 20

Mower Adjustment

Side-to-Side .... 22

Mower Removal 20

Safety Rules ................. 2

Seat ....................... 7

Service Record .............. 13

Slope Guide Sheet ........... 51

Spark Plug ................. !8

Speed Control Chert ......... 12

Starting the Engine .......... I 1

Steering Wheel ............. 5

Stopping the Tractor ......... 10

Storage .................... 23

Throttle Control Cable

Adjustment ............... 18

Tires ...................... 14

Trouble Shooting Chart ...... 25

Valves Adjustments 18

Warranty 3

Wiring {Schematic) 27

UnpDck Tractor

a. Take items out of box. The box contains the

items shown below,

b. Cut down four corners of the carton with a utili-

ty knife and fold down sides.

c, Disengage Parking Brake.

d. Install Steering Wheel

1. Slide upper steering shaft over lower steer

ing shaft until bolt holes line up with slots

in lower steering shaft (Fig. 1).

2. Usetwohexbotts3/8- 16x 1-1/4andtwo

Iocknuts 3/8 _16 to retain upper steering

shaft to lower steering shaft. Tighten

securely. Bolts and nuts found in bag of

parts.

3. Position Steering Sleeve over steering shaft

assembly,

4, For easier assembly, tilt tube towards front

of tractor.

5. Place bottom of Steering Sleeve over two

front prongs on steering bushing,

6. Squeeze the two steering sleeve retainers in-

ward to allow Steering Sleeve to pass over

retainers,

7. Push Steering Sleeve down aligning notch on

Steering Sleeve with tab on steering

ASSEMBLY

bushing.

8. Place steering wheel adapter on upper steer-

ing shaft.

9. With front wheels pointed straight ahead,

place steering wheel on steering wheel

adapter. Bars of steering wheel should point

straight across tractor.

10. Place 2-1/4" diameter washer on upper

steering shaft and install a 1/2" /ocknut

{washer and Iocknut found in bag of parts).

Tighten securely.

11. Snap insert into steering wheel.

e, Remove plastic on tractor hood.

f. Raise attachment lift handle.

g. Roll Tractor off skid, Be careful of staples in skid.

The operation of any tractor can result in

foreign objects thrown into the eyes,

which can result in severe eye damage,

Always wear safety glasses or eye

shields before starting your tractor and

while moving. We recommend Wide

Vision Safety Mask for over the spec _

tacles or standard safety glasses, avail-

able at Sears Retail or Catalog Stores.

a, seat

b, Steering wheel

c. battery

d. battery acid

e, owner's manual

f. parts bag

_. Steering sleeve

upper steering shaft

Parts Bag Contents Not Shown Ful! Size:

(21 Battery Carriage Bolts -1/4-20 x 7-1/2

Terminal Guard

t5 °Slope Instruction (2) Keys

Steering Wheel Adapter

And Instructions .Steering Wheel Insert

ASSEMBL Y

ASSEMBLY PARTS BAG CONTENTS SHOWN FULL SIZE

LOCATION

BATTER Y

BATTERY

TERMINALS

SEA T

UPPER

STEERING

SHAFT

STEERING

WHEEL

(2) Lockwash_, 1/4 Int/Ext Tooth (2) Wing Nut, 1/4-20

12) Hex Bolt, I/4 - 20 x 3/4 ©©

(2) Lockwasher 1/4

(2) Washer 9/32 x 5/8 x 16 Ga,

(2) Hex Nut, 1/4 - 20

F-

(1) Hex Bolt, I/2 -13 -x 1

(1) Lockwasher 1/2

(I) Washer 17/32 x I -

3/16 x 12 Ga.

(1) Shoulder bolt 5/16 - 18

_HI]]]l]]ll]lllllllllll

{2) Hex Bolt 3/8 -16 x 1 I/4 ©

(2) Hex Locknut 3/8 -16

1/4" Dta. Washer

(1) Locknut, I/2-20

To assemble" tractor you will need:

(21 7/16" Wrenches Tire Pressure Gauge

(1) I/2" Wrench Screwdriver

(2) 11/16" Wrenches Utllit V Knife

(1) 3/4" Wrench

NOTE: RIGHT HAND (R.H.! AND LEFT HAND (LH.) ARE

DETERMINED FROM OPERATOR'S POSITION

WHILE SEATED ON THE TRACTOR,

WEAR EYE AND FACE SHIELD.

WASH HANDS OR CLOTHING IM-

MEDIA TEL Y IF ACCIDENTALLY IN

CONTACT WITH BATTERY ACID.

DO NOT SMOKE: FUMES FROM

CHARGED BATTERY ACID ARE

EXPLOSIVE.

READ THE INSTRUCTIONS INCLUD-

ED WITH THE BATTERY VENT CAPS

IN THE BAG OF PARTS. ALWAYS

WEAR GLOVES, CLOTHING AND

GOGGLES TO PROTECT YOUR

HANDS, SKIN AND EYES.

ASSEMBL Y

I 2 NUT .

21/4 DIA WASH_Ft

STEERli

BUSHING

2. Prepare Battery

Fill and charge battery (before installing). NOTE: SEE

DETAILED INSTRUCTIONS PACKAGED WITH BATTERY

VENT CAPS FOUND IN BAG OF PARTS.

a. Fill each cell with battery acid. Add the acid un-

til it reaches the bottom of the vent tubes (Fig,

3). Do not add the acid beyond this level or the

additional acid can come out when the battery

is charged.

b. After cells are filled, tilt battery from side to

side to release air bubbles.

c, Allow battery to stand and settle for at least

thirty minutes, If the level of acid falls below

the point described in step (al, add more acid

until the correct level is reached. Install the bat-

tery caps, found in the bag of parts, to cover

the vent tubes. Wash the top of the battery

with water to remove any acid, then wipe dry.

d. Check battery case for leakage to make sure

that no damage has occured in handling.

e. Neutralize excess battery acid for disposal by

adding it to four inches of water in a five gallon

plastic container. Stir with awooden or plastic

paddle while adding baking soda until the ad-

dition of more soda causes no mf_re foaming,

f . It is recommended that the battery be charg-

ed before use. Use a12 volt battery charger.

Charge battery at a rate of 6amperes for 1

hour. NOTE: OBSERVE SAFETY PRECAU-

TIONS, LISTED tN BOX ABOVE, REQUIRED

FOR BATTERY CHARGING. Check the acid

level after the battery is charged. If the acid has

fallen below the correct level, add distilled or

iron free water.

_/ STEERING

SLEEVE

RETAINER k

3. Instafl Seat. SPraNG \

;TEERING

SPRING

Seat position should De adjusted forward or backward

so that the operator can comfortably reach Clutch, Brake

Pedal and safely operate tractor.

a. Place seat on seat pan. Screw hex head machine

screw, iockwasher and flat washer into seat (Fig.

2). Screw shoulder bolt into seat (Fig. 2). Machine

screw, shoulder bolt and washers found in bag of

parts (shown full size on page 6).

b. Tighten shoulder bolt using a 1/2" wrench. NOTE:

THE SHOULDER BOL T WILL BE LOOSE IN THE

SEA T PAN SL 07-.

c. Tighten machine screw, Iockwasher and ftat

washer using a 1/2"' wrench.

d, Place seat in operating position. Sit on the seat

and press clutch/brake pedal all the way down,

If operating position is not comfortable, adjust

seat.

e. To adjust: Raise seat. Loosen machine screw.

Slide seat to desired position. Tighten machine

screw securely,

I_MACHINE SCREW-LOCKWASHER-FLAT !

IAIklLWASHER MUST BE TIGHTENED SECURE-

I-LY TO PREVENT MOVEMENT OF SEAT.

7 Ill"

ASSEMBL Y

4. Check Ttres

Check the a# pressure in the tires. Tires with too much

air pressure will cause the unit to ride rough. The wrong

air pressure will also keep the mower from cutting level.

The correct air pressure is shown on the side of the tires.

If the air pressure is not shown, set to pressures shown

in the REPAIR AND ADJUSTMENT section (page 14).

5. Install Battery

BEFORE INSTALLING BATTERY,

REMOVE METAL BRACELETS,

WRISTWATCH BANDS° RINGS, ETC.

FROM YOUR PERSON, TOUCHING

THESE ITEMS TO BATTERY TERMI-

NALS COULD RESULT IN BURNS,

a. Lift seat (Fig. 2).

b.Lower battery into fender wel! with battery ter-

minals toward front of tractor (Fig, 4). Make sure

battery rests in battery tray (Fig. 4).

FIGURE 2

BATTERY

_'_jl AWAy VI{W GA P

f ........

_L_ IATTERY

., VENT

TUaE

L_v_L

c{_ FIGURE3

NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY

ATTACHED TO BATTERY TRAY DRAIN,

NOTE:

POSITIVETERMINALMUSTBECON-

NECTED FIRST TO PREVENT

SPARKS FROM ACCIDENTAL

GROUNDING.

c. Connect RED battery cable to positive (+) bat-

tery terminal with hex bolt, flat washer,

Iockwasher and hex nut (shown full size on pg.

6) found in bag of parts. Tighten securely with

two 7/16" wrenches. (Fig. 4)

d. Connect BLACK ground cable to negative (-) bat-

tery terminal with remaining hex bolt, flat

washer, Iockwasher and hex nut (shown full size

on pg. 6) found in bag of parts. Tighten secure-

ly. (Fig, 4)

e. To prevent corrosion, apply grease to the bat-

tery terminals after installing cables.

f, Using the key hole on one side of the battery

support (Fig. 5) slide battery bolt into frame key

hole (head of bolt down). Fasten the battery bolt

to the terminal guard using internal/external

Iockwasher, wing nut, (shown full size on pg. 6)

as shown in Fig. 5.

g. Assemble the remaining battery bolt to other

side of battery support and fasten terminal guard

to it with remaining internal/external Iockwasher,

wing nut, (shown full size on pg. 6) as shown

in Fig. 5.

KEEP TERMINAL ACCESS DOORS CLOSED

WHEN NOT IN USE,

CAUTION: DO NOT START ENGINE UNTIL YOU HAVE

REVIEWED THE OPERATION SECTION OF

THIS MANUAL.

FIGURE 5

6. Maintenance After First 2 Hours (Two

Mowing l

Changing oil after the first two hours (or two mowings)

will help eliminate break-in residue which might be

damaging to your engine.

KNOW YOUR TRACTOR OPERA TION

READ THIS OWNER'S MANUAL BEFORE OPERA TING YOUR LAWN TRACTOR. If you understand the unit and its opera-

tion, you will achieve efficient and peak performance While reading the manual, compare the illustrations with your

Lawn Tractor to familiarize yourself with the location of various controls and adjustments. Study the operating instruc-

tions end safety precautions thoroughly to insure proper functioning of your Lawn Tractor and to prevent injury to yourself

and others. Be sure to pay strict attention to all warnings and cautions: they ar# included for your safety. Save this

manual for future reference.

Light Switch

Ignition

Throttle/Choke

Clutch Brake Pedal

Attachment

Lift Lever

t Clutch

Lever

Height

Adjustment _i

Knob

Gear Shift Lever

i,,,,

t f2/

Parking Brake

ATTACHMENT CLUTCH LEVER: Push lever up to engage

attachment. There will be an engine hesitation as the

clutch engages.

ATTACHMENT LIFT LEVER: Use the attachment lift lever

to raise and lower the attachment mounted to your trac

tot. Pull lever back slightly and push button, then move

the lift lever forward to lower attachment.

CLUTCH/BRAKE PEDAL: The pedal has 2 f_Jnctions; a

clutch and a brake, To engage the brake push the pedal

completely down.

A TTA CHMENT HEIGHT ADJUSTMENT KNOB: Use the

height adjustment knob to adjust the mower height. With

the attachment lift lever in the "'up" position, turn knob

clockwise (F-_l to raise cutting height and

counterclockwise (f-_ )to lower cutting height.

GEARSHIFT: Press the clutch/brake pedal down firmly

and move gear shift lever to desired speed.

IGNITION: Place key in ignition and turn to the right to

start. The switch sprin 9returns from the start positon,

LIGHT SWITCH: Turns the headlights on and off.

PARKING BRAKE: To set the parking brake, push the

clutch/brake pedal completely down. Hold the parking

brake lever in ,Engage" position and release pressure

from pedal, Clutch/brake pedal wilt remain in brake

position.

THROTTLE/CHOKE CONTROL: Use the throttle control

to increase or decrease the speed of the engine, and to

choke the engine for starting. Push lever to the right and

forward to choke.

OPERA TION

AIR

SCREEN

/•

FUEL FILLER

CAP

TANK

FIGURE 6/

1. Stopping Your Tractor

NOTE: REMOVE KEY WHEN LEAVING TRACTOR

TO PREVENT UNAUTHORIZED USE.

a, Push clutch-brake pedal into full "'BRAKE'"

position. Keep your foot on pedal.(Fig.7)

b. Place attachment clutch lever in

...... Fi 7

DISENGAGED position.( g; ) ,,

c, Move gear shift lever to NEUTRAL

postion, (Fig.7)

d Place parking brake in "'ENGAGED" posi-

tion and release pressure from clutch/brake.

Pedal should remain in "'BRAKE'" position.

(Fig.7)

e. Move throttle control to "S'" (slow)

position. (Fig,7)

f.Turn ignition key to "OFF"position. Never

use choke to stop engine. (Fig.7)

Preparing The Engine

I LEARN TO START, STOP AND RE* I

A VERSEYOURTRACTORIN ALARGE, I

OPEN AREA. mI

This enginehasbeenahipped f!lled with su -

Ic3.

mer weight oi! (For cold weather operation see

chart page 16). Check engine off level. Refer to

REPAIR AND ADJUSTMENT section (page 16).

b. Fill fuel tank (Fig. 6), Use fresh, clean_ regular

unleaded gasoline. Capacity is 5 quarts.

FILL TO BOTTOM OF GAS TANK

FILLER NECK. DO NOT OVERFILL.

WIPE OFF ANY SPILLED OIL OR

FUEL. DO NOT STORE, SPILL OR USE

GASOLINE NEAR AN OPEN FLAME.

MOWER 8LADE

CLUTE

POSITION

HEADLIGHT

THROTTLE

"'--_CONTROL

_'LEVER

FIGURE 7

NGAGED"

POSiTiON

PARKING

BRAKE

"ENGAGED"

POSITION

GEARSHIFT

LEVER

CAUTION: EXPERIENCE INDICATES THAT ALCOHOL

BLENDED FUELS (CALLED GASOHOL OR

USING ETHANOL OR METHANOL) CAN AT

TRACT MOISTURE WHICH LEADS TO

SEPARATION AND FORMATION OF ACIDS

DURING STORAGE. ACIDIC GAS CAN

DAMAGE THE FUEL SYSTEM OF AN

ENGINE WHILE IN STORAGE.

TO AVOID ENGINE PROBLEMS, THE FUEL

SYSTEM SHOULD BE EMPTIED BEFORE

STORAGE FOR 30 DAYS OR LONGER.

DRAIN THE GAS TANK, START THE

ENGINE AND LET IT RUN UNTIL THE FUEL

LINES AND CARBURETOR ARE EMPTY.

USE FRESH FUEL NEXT SEASON. SEE

STORAGE INSTRUCTIONS FOR ADDI-

TIONAL INFORMATION.

NEVER USE ENGINE OR CARBURETOR

CLEANER PRODUCTS IN THE FUEL TANK

OR PERMANENT DAMAGE MAY OCCUR.

3, Starting The Engine

a'. Move throttle control lever (Fig. 7) past "'FAST"

to the "CHOKE" position.

b. Turn ignition key to "'START" and release key

as soon as engine starts,

CAUTION; DO NOT RUN STARTER CONTINUOUSLY

FOR MORE THAN FIFTEEN SECONDS PER

MINUTE.

c. If engine does not start after four or five tries.

move throttle control lever to "'FAST" position,

wait a few minutes and try again. If the engine

does not start after four or five more tries, see

the TROUBLESHOOTING Chart (page 25).

d. After the engine starts move throttle control

lever slowly to the "SLOW" position.

e. To start a hot engine move the throttle control

lever to aposition between "FAST" and

"SLOW".

I4_ READ THE "RULES FOR SAFE

OPERATION" CAREFULLY BEFORE

OPERATING YOUR MOWER.

CAUTION: DO NOT ADD ADDITIONAL WEIGHT TO

THE TRACTOR OTHER THAN THE OP-

TIONAL WHEEL WEIGHTS. EXCESSIVE

WEIGHT MAY OVERLOAD AND DAMAGE

THE TRANSAXLE.

ALWAYS WEAR SUBSTANTIAL FOOT- |

WEAR AND AVOID LOOSE FITTING I

CLOTHING THAT COULD GET CAUGHT

IN MOVING PARTS.

CAUTION

TO AVOID INJURY

1_ Read owner's manual.

2. Know location and function of all controls,

qKeep guards, safety shield and switches in place

and working.

4. Remove objects that can be thrown by blades.

5. Do not mow when children and others are around.

6. Never carry children or passengers.

7. Always look behind machine before backing.

8, Do t?ot mow where machine can tip or slip.

9 ,, machine stops going uphill, stop blades and back

slowly down.

! O. Be sure blades and engine have stopped before plac

ing hands or feet near the blades.

11, Remove key when leaving machine.

MAKE SURE PARKING BRAKE WILL HOLD

TRACTOR SECURE.

NEVER PLACE YOUR HANDS OR FEET IN

OR UNDER ANY POWERED ATTACH-

MENT OR NEAR ANY MOVING PART

WHILE TRACTOR OR ANY POWERED

ATTACHMENT IS RUNNING

NOTE:

HEIGHT

ADJUSTMENT

KNOB

OPERA TION

ATTACHMENT CLUTCH

LEVER "'DISENGAGED'"

POSITION ATTACHMENT CLUTCH

LEVER"ENGAGED"

POSITION

LIFT LEVER

-'LOWEST

,POSITfOr_

FIGURE 8

Operating Your Lawn Tractor & Mower

DO NOT OPERATE THE MOWER WITH-

OUT EITHER THE ENTIRE GRASS I

CATCHER, ON MOWERS SO EQUIPPED, |

OR THE DEFLECTOR SHIELD IN PLACE]

THIS TRACTOR IS EQUIPPED WITH AN

OPERATOR PRESENCE SENSING SWITCH. ANY

ATTEMPT BY THE OPERATOR TO LEAVE THE

SEAT WITH THE ENGINE RUNNING AND THE

ATTACHMENT CLUTCH LEVER ENGAGED

WILL SHUT OFF THE ENGINE,

Move the attachment lift lever to the high pos_

lion and adjust height of cut to mid range. See

Fig. 8.

Start the engine, (See Starting the Engine)

Move the throttle lever to mid range position.

Select a tow (_ st or 2nd) gear unlit you become

more familiar with the operation of the unit.

Slowly release clutch brake pedal and proceed

to the mowing area.

Stop the unit, then select a mowing speed. ISee

Speed Selection Guide, page 12).

Move throttle lever to half throttle and slowly

move attachment clutch lever to engaged posi-

tion, Fig. 8.

OPERA TION

g. Slowly release clutch brake pedal.

h. Move throttle lever to fast position.

i. Observe height of cut and readjust as desired,

CAUTION: BEFORE YOU MOVE THE GEAR SHIFT

LEVER, COME TO A COMPLETE STOP.

FAILURE TO DO SO CAN RESULT IN GEAR

BOX DAMAGE.

FIGURE 9

SPEED SELECTION GUIDE

GEARSHIFT THROTTLE

2or 3

FUNCTION

Normal

Mowing

Heavy Mowing

Snow Blowing

Snow Blade

Transport

Ior2

4-6

FAST

SLOW-

FAST

5. Mowing Tips

NOTE: TIRE CHAINS CANNOT BE USED WI'PH THE

MOWER ATTACHED.

a,Mower should be adjusted properly front to back

and side to side for good mowing performance.

Refer to REPAIR AND ADJUSTMENT section

(page 22).

b. Use the runner on the R.H. side as a guide; the

blade cuts approximately an inch outside the

runner (Fig, 8).

c, Drive so that clippings are discharged onto the

area that has been cut. Have the cut area to the

right of the machine. This wil! result in a more

even distribution of clippings and more uniform

cutting.

d. When mowing large areas (Fig. 9), start by tur-

ning to the right so that the clippings will

discharge away from shrubs, fences, driveways,

etc. After two or three rounds, mow in the op-

posite direction making left hand turns until

finished.

e. If grass is extremely taft, it should be mowed

twice. The first time cut relatively high; the se-

cond time to the desired height.

f.The left hand side of mower should be used for

trimming,

g, See Speed Selection Chart.

h. Do not mow tall, dry (brown) grass over 6 in-

ches tall. It is a fire hazard.

6. Operating The Tractor On Hills

DO NOT DRIVE UP OR DOWN HILLS |

WITH SLOPES GREATER THAN 15 ° I

AND DO NOT DRIVE ACROSS ANY

SLOPE. REFER TO PAGE 51,

a. Move gear shift lever to "" 1st" gear before star

ring up or down hills.

b. AVOID STOPPING OR SHIFTING ON HILLS.

c, If slowing is necessary, move throttle control

lever to slower position.

LEAVE ENOUGH ROOM WHEN STOP- |

PING AND STARTING TO ALLOW I

SLIGHT TRACTOR ROLL DOWNHILL

AS CLUTCH-BRAKE PEDAL MOVES

THROUGH CLUTCH POSITION.

d. If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position.

e. To restart tractor movement, make sure tractor

is in the lowest speed range ("Ist'" Gear) and

release clutch-brake pedal SLOWLY.

f. Make all turns gradually.

7. Transporting Your Tractor

For pushing or towingyour tractor, place Gear Shift Lever in

"iV"position. Do not tow or push at more than 6 MPH.

To keep your tractor running better, longer, per-

form necessary service using the following

maintenance schedule:

With Every Mowing

1. Make sure all nuts on bolts are tight and cotter pins

and retainer springs are secure.

2. Observe aft safety precautions,

3, Keep tractor weft lubricated (refer to page 17).

MAINTENANCE

BEFORE MAKING ANY INSPECTION,

ADJUSTMENT, OR REPAIR:

1. PUSH CLUTCH/BRAKE PEDAL COM-

PLETELY DOWN.

2. MOVE'GEAR SHIFT CONTROL LEVER

TO NEUTRAL POSITION.

3. PLACE PARKING BRAKE IN "ENGAG-

ED" POSITION. REMOVE FOOT FROM

PEDAL.

4, DISENGAGE ATTACHMENT CLUTCH

LEVER.

5. SHUT OFF THE ENGINE.

6. MAKE ABSOLUTELY SURE THE

BLADES AND ALL MOVING PARTS

HAVE COMPLETELY STOPPED.

7. DISCONNECT THE SPARK PLUG WIRE

FROM THE SPARK PLUG AND KEEP

WIRE AWAY FROM THE SPARK PLUG

TO PREVENT INJURY FROM ACCI-

DENTAL STARTING. BE CAREFUL TO

AVOID TOUCHING HOT ENGINE OR

MUFFLER COMPONENTS.

SERVICE RECORD (Enter Date Maintenance Performed)

SERVICE RECORD SCHEDULE

FIRST EVERY EVERY EVERY EVERY

Fill in dates as you complete regular service 2 5 25 50 1OO

HOURS HOURS HOURS HOURS HOUR_

Blades - sharpen

Brake Adjustment

Check Battery

Change Engine Oil _'_

Check Engine Oil Leve_

Clean Air Cleaner Element l_J

Check Muffler

Clean Air Screen 1_d

Clean Front GrilI

Lubricate Tractor

Replace Spark Plug I_

Replace Air Cleaner Eiement

Check Tire Pressure

Replace Fuel Filter

REPAIR AND ADJUSTMENT

I 112

(WITH PARKING

BPJ_K E ENGAGED)

1. Brake Adjustment

This tractor is equipped with an adjustable brake system

mounted on the right side of the transaxle (Fig. !0).

IIF TRACTOR REQUIRES MORE THAN I

SIX FEET STOPPING DISTANCE IN I

HIGHEST GEAR, THEN BRAKE MUST I

BE ADJUSTED. l

a, Depress clutch/brake pedal and engage parking

brake.

b. Measure distance between brake operating arm

and nut "A" on brake rod.

c, ff distance is other than l-l/2" loosen jam nut (Fig. 10)

and tum nut "A " until distance becomes 1-1/2", retighten

jam nut against nut "A"

FIGURE !0

WASHER

FIGURE 11

FIGURE 12

ASSEMBLY

A GRADE 5 HEAT TREATED BOLT

CAN BE IDENTIFIED BY THREE

LINES ON THE BOLT HEAD AS

SHOWN AT LEFT.

tERS

HUB

CAP

KLIP RING 14

Road test tractor for proper stopping distance as

stated above, Readjust if necessary,

2, Tire Care

a.Maintain tire pressure in front at 14 PSi and rear

tires at 12 PSI.

b . Keep tires free of gasoline, oil, or insect control

chemicals which can harm rubber.

c. Avoid stumps, stones, deep ruts and other

hazards that may cause tire damage.

d. Removing wheel for tire repair (Fig. 12),

1-Block up axle securely,

2-Remove hub cap, klip ring and washer to

allow wheel removal.

3-Repair tire and reassemble, Replace washers

and snap klip ring securely in axle groove,

Replace hub cap.

3. Blade Care

For best results mower blades must be kept sharp, The

blades can be sharpened with a few strokes of a file, or

on a grinding wheel. We suggest they be sharpened after

every 25 hours of mowing. Do not attempt to sharpen

while on mower. If you mow in sandy soft check the

blades after each two mowings. The sand wears the

blade away rapidly.

a. Blade Replacement

Raise mower to highest position to permit access

to blades.

1. Remove the hex head bolt, Iockwasher and

flat washer (Fig. 11) (turn counterclock

wise) ( F_).

2. Remove and discard old blade.

3. Clean top and bottom of mower housing.

4. Install new blade with SHARP EDGE DOWN

and secure with flat washer, Iockwasher

and hex head bolt, TIGHTEN SECURELY.

ALWAYS USE GRADE 5 HEAT TREAT- i

ED BOLTS TO ATTACH BLADES. DO I

NOT USE PLATED BOLTS. CHECK

BOLTS IN BLADES OCCASIONALLY

TO MAKE SURE BOLTS ARE TIGHT,

TORQUE BOLTS TO 30-35 FT,-LBS.

REPAIR AND ADJUSTMENT

b.When grinding, care should be taken to maintain

blade balance and the blade should be checked

for proper balance before reinstailation on

mower. An unbalanced or bent blade will cause

excessive vibration when running, and eventual

damage to mower or engine. Replace bent or

damaged blades.

c . To check blade balance, drive a nail into a beam

or wail. Leave about one inch of the straight nail

exposed. Place center hole of clean blade over

the head of the nail (Fig. 131. NOTE: CENTER

HOLE OF BLADE ON NAIL, IF BLADE IS PROPER-

LY BALANCED, BLADE SHOULD REMAIN IN

POSITION SHOWN IN FIG. 13. IF EITHER END

OF THE BLADE MOVES DOWNWARD, BLADE

IS NOT BALANCED. SHARPEN THE HEAVY END

UNTIL BLADE IS BALANCED.

i-°

'ICENTER

_' HOLE

BLADE i(

FIGURE 13

4. BATTERY CARE

Check Battery

a. Battery acid solution level in each battery cell

should be even with bottoms of vent tubes in

cells (Fig. 14). Add ONLY distilled or iron free

water if necessary, NOTE: DO NOT OVERFILL,

b, Keep battery and terminals clean.

c. Keep battery bolts tight.

d. Keep vent caps tight and small vent holes in caps

open.

e. Recharge at 6 amperes for 1 hour if necessary.

Clemn Battery, and Terminals

Corrosion and dirt on the battery and terminals cause

the battery to "'leak" power and hinders the opera

tion of the charger.

Et_T AWAy Vt(W

L----- -J

13.T_£A¥

CA,

-_ ]IATTE_Y

•V[NT

TUBE

VEL

_LL

FIGURE14

LEAD-ACID BATTERIES GENERATE

EXPLOSIVE GASES, KEEP SPARKS,

FLAME AND SMOKING MATERIALS

AWAY FROM SATTERIES. ALWAYS

SHIELD YOUR EYES AROUND

BATTERIES.

a. Remove terminal guard.

b. Disconnect BLACK battery cable, then RED bat_

tery cable, and remove battery from tractor.

c. Wash battery with four tablespoons of baking

soda to one gallon of water. NOTE: BE CAREFUL

NOT TO GET THE SODA SOLUTION INTO THE

CELLS.

d. Rinse the battery with plain water, dry and

reinstall on tractor.

e.Clean terminals and battery cable ends with wire

brush until bright.

f.Replace battery cables, connecting RED battery

cable to positive terminal first, then BLACK bat-

tery cable to negative terminal, Coat terminal

connections with grease after installation of

cables.

g. Replace terminal guard.

REPAIR AND ADJUSTMENT

•,7 _ _\ .20 ° 0 °32 ° 60 ° 80 ° 100 °

FUEL \

CAP

FIGURE15

ENGINE OIL

FILLER CAP

AND DIPSTICK

AIR CLEANER

COVER

AIR

SCREEN FOAM

ELEMENT

FIGURE

AIR NER

JBODY

5. Change Engine Oil

The best time to change engine oil is at the end of a day's

operation when all dirt and foreign materials are suspend-

ed in the hot oil.

Capacity is 1-1/2 quarts. NOTE: DO NOT OVERFILL,

Dipstick assembly must be securely tightened into tube

at all times when engine is operating.

CAUTION: TO AVOID DAMAGE TO THE STAR-

TING SYSTEM, USE SAE 5W30 OIL

WHEN THE TEMPERATURE FALLS

BELOW 32 ° .

Recommended SAE Viscosity Grades

Determine temperature range expected before next off

change. All oil must meet A.P.I. service classification SD,

SE or SF. 16

6. Check Engine Oil Level

NOTE: DO NOT CHECK ENGINE OIL LEVEL WITH

ENGINE RUNNING,

Several minutes after stopping engine, check engine oil

level with tractor on level ground, yVipe dipstick (Fig. 15)

clean, screw it down tight for a few seconds, remove

and read oil level. If necessary, add oi! until "'FULL" mark

is reached. (See chart above). NOTE: DO NOT

OVERFILL,

7. Clean Air Cleaner Element (Fig. 16)

a. Remove two cover knobs and remove air cleaner cover.

b. Remove foam pro-cleaner.

-- Wash pro-cleaner in liquid detergent and warm water to

remove dirt.

-- Wrap pro-cleaner in cloth and squeeze dry.

-- Wipe foam with a light coat of engine oil. Do not saturate,

squeeze in rag or towel to remove excess oil.

c. Remove two nuts from top of cartridge,

d, Removecartridgeandcleanaircleanerbodycarefullyto

prevent dirt from entering carburetor,

e. Clean cartridge by gently tappmg on flat sudace, ff very

dirty, replace cartridge.

f. Reassemble air cleaner.

NOTE: Nuts holding air cleaner cartridge must be installed with

fiber washers down on cartridge plate to prevent dirt from

entering carburator, T_hten nuts by hand, Overt_htening

could collapse cartridge.

NOTE: NEVER RUN ENGINE WiTH AIR CLEANER REMOVED.

8. Clean Air Screen and Engine Cooling Fins.

ALWAYS WEAR EYE AND FACE |

PROTECTION WHEN USING COM-]

PRESSED AIR. /

Air screen and cooling fins (Figs. !6 and 1 7) must be

kept free of dirt and chaff to prevent engine damage from

overheating. Clean with a wire brush or compressed air

to remove dirt and dried gum fibers.

a. Remove hood (page 20).

b. Snap off air cleaner cover (Fig. 16).

c, Remove 3screws securing air cleaner body (Figs. 16

and 17) and remove, (Cover carburetor to prevent en-

try of dirt.)

d. Remove oil dipstick and cover opening to prevent en-

try of dirt.

e. Remove 3screws from blower housing and rift hous-

ing off engine (Fig, 17).

f . Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins (Fig, t 7) and air screen (Fig.

16).

g. To reassemble, reverse above procedure•

h.Be certain carburetor tube, breather tube, and gaskets

are in place (Fig. 171,

REPAIR AND ADJUSTMENT

9. Check Muffler

Inspect and replace damaged muffler and/or deflector as

it could create a fire hazard and/or damage.

DO NOT TOUCH HOT MUFFLER,|

CYLINDER OR FINS AS CONTACT I

MAY CAUSE BURNS.

10. Lubricate Pivot Points

Place several drops of SAE 30 oil at points where parts

move against each other, expeeially:

a. Front axle pivot

b. Hood hinges

c. Foot pedal shaft (both ends)

d. Lift shaft (both ends)

See Lubrication Chart page 24.

1 1. Starting your Tractor With a Weak Battery

If your battery is too weak to start the engine, it should

be recharged./f "'jumper cables" are used for emergen-

cy starting, follow this procedure:

NOTE: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE

OTHER VEHICLE MUST ALSO BE A12 VOLT

NEGATIVE GROUNDED SYSTEM.

GASKET

LEAD-ACID BATTERIES GENERATE

EXPLOSIVE GASES. KEEP SPARKS,

FLAME AND SMOKING MATERIALS

AWAY FROM BATTERIES. ALWAYS

WEAR EYE PROTECTION WHEN

AROUND BATTERIES.

a. Connect each end of the RED cable to the

POSITIVE (+) terminals of each battery (tak-

ing care not to short against chassis). (Fig. 18)

b. Connect one end of the BLACK cable to the

NEGATIVE (-) terminal of fully charged

battery.

c, Connect the other end of the cable to the L,H,

side panel bolt (Fig, 19) NOTE: KEEP AWAY

FROM GAS TANK AND BATTERY.

d. Disconnect cables in reverse order:

1 . LH. side Panel Bolt (Fig, 19)

2. Negative terminal of fully charged battery

3. Positive terminals

REPAIR AND ADJUSTMENT

d. If holes do not align, repeat steps in thr, ottle

cable adjustment.

13. Carburetor adjustment

NOTE: ADJUST THROTTLE CONTROL CABLE

BEFORE MAKING ANY ADJUSTMENT

TO CARBURETOR.

THROTTLE

LEVER I

HOLES *'A"

-PLATE

a, Withengineoffturnhighspeedmixturescrewc/ock-

wise ("'_) closing finger tight ONL Y, and turn

counterclockwise (_"_,) I-3/_ turns (Fig. 20).

NOTE: THE SCREW SEAT MAY BE DAMAGED

BY TURNING IT TOO FAR CLOCKWISE.

b, Turn idle mixture sere w clockwise ("'_) closing

finger tight only, and turn counterclockwise (_")

1-½ turns (Fig. 20),

JDLE

MIXTURE

SCREW _= FUEL i

HIGH SPEED LINE

MIX_FURE CLAMP

SCREW

FUEL

FILTER

FIGURE 20

030" FEELER

GAUGE

FIGURE 21

1 2, Throttle Control Cable Adjustment

DO NOT MAKE UNNECESSARY ADJUSTMENTS. FAC-

TORY SETTINGS ARE SATISFACTORY FOR MOST AP-

PLICATIONS AND CONDITIONS. IF ADJUSTMENTS

ARE NEEDED, PROCEED AS FOLLOWS,

a. Make sure air cleaner is clean (see page 16)_

b, With engine not running, place throttle con

trol in "'FAST" detent (not in "CHOKE"

position),

c, Check that hole in throttle lever and hole in

plate line up (Fig. 20 -Insert), tf holes "',4"

are not aligned, loosen clamp screw and move

throttle cable until holes are aligned. Tighten

clamp screw.

Start engine and allow to warm for five minutes.

Make final adjustment with engine running and

Gear Shift lever in "'NEUTRAL'" position.

With throttle control lever in "'FAST" position,

turn high speed mixture screw clockwise

("_-_) until engine runs "rough" then turn

counterclockwise {'_--_ )_turn.

With throttle control lever in "'SLO W'" position,

turn /die mixture screw counterclockwise

(_""_) until engine runs "rough°" and then turn

clock wise ('-'_) until engine begins to die. Turn

idle mixture screw to a point midway between

these positions.

With throttle control lever in "'SLO W'" position,

engine should idle at 1700 RPM. If engine idles

too slow, push throttle control lever above idle

and turn idle speed screw one turn clockwise

('-_), Set throttle controllever at "'SL 0 W", Re-

peat until satisfactory idle is attained.

If engine idles too fast with throttle control lever

in "SLOW" position push throttle control lever

above idle and turn idle speed screw one turn

counterclockwise (_"_ ), Set throttle control lever

at "'SLOW". Repeat until satisfactory idle is at-

tained.

High speed stop is factory adjusted. DO NOT

ADJUST- DAMAGE MAY RESULT,

1 4. Replace Spark Plug

Replace spark plug at the beginning of each mowing

season or every 100 hours, whichever comes first, Gap

should be set a 0.030 inch (Fig, 21).

1 5. Adjust Vatves on Engine

After approximately 200 hours of operation, the engine

valves will require adjustment. It is suggested that a

Sears Service Center do this work, Correct settings are:

Intake _ .002, Exhaust -.004.

REPAIR AND ADJUSTMENT

I_k BE SURE THERE ARE NO FUEL LINE I

LEAKS AND THAT HOSE CLAMPS ARE

•PROPERLY INSTALLED.

16. Replace In-Line Fuel Filter

If fuel filter is clogged, obstructing fuel flow to car-

buretor, replacement is required.

a. With engine cool, remove fitter and plug fuel line

sections which were remove(Jfrom both ends of fuel filter

(Fig. 20),

b. Place new fuel filter in position in fuel line.

CLUTCH

PULLEY

ENG}NE

PULLEY /

DRIVE BELT

INSTALLATION

DECAL

1 7. Motion Drive Belt Removal

The tractor drive belt may be replaced without tools. Park

the tractor on level area, Engage parking brake. NOTE:

ABELT INSTALLATION DECAL iS UNDER LEFT

FOOTREST.

a. Remove mower. (See page 20).

b. Remove two retainer springs from belt guide

bracket below transaxle pulley, Remove

bracket (fig. 22).

c.Swing belt guides away from belt, toward rear

of tractor (Fig. 22).

d. Roll belt over top of transaxle pulley.

e, Roll belt over engine pulley and off idler (Fig,

23),

f.Release parking brake. Pull belt as far as possi-

hie over top of clutch pulley.

g. Reset parking brake. Pull belt over top of

clutch pulley (Fig. 23).

h. Pull belt out through shift gate to remove from

tractor (Fig. 24).

Install belt by reversing above procedure,

NOTE: REPLACE ONLY WITH BELT LISTED IN MANUAL.

BELT

GUIDE

TRANSAXLE

PULLEY

L,H. SIDE

BELT GUIDE

REAR

VIEWED FROM BOTTOM OF TRACTOR

FIGURE 23

/_ I

RETAINER BELT GUIDE RETAINER

SPR_NG BRACKET SPRING

FIGURE2 2

SH_FT GATE

FIGURE 24

REPAIR AND ADJUSTMENT

18. Fuse Replacement

Replace with 30 amp automotive -type plug-in fuse. The

fuse holder is located under the dash.

1 9, Hood Removal

a. To raise hood, lift at rear of hood,

b. To remove hood, grill and side panels, raise

hood and loosen one screw on each side panel.

(This screw remains in the side panel) (Fig. 25).

c. Unsnap headlight connection (Fig. 26).

d. Stand in front of tractor. Grasp hood and tilt

forward and lift off (Fig. 26).

SCRfW

e. To reinstall, reverse above procedure.

20. Mower Removal

_IGURE25 /

CLUTCH ROD

a, Remove mower belt per instructions under

"'Mower Drive Belt Removal" through step(c).

b, Remove retainer spring from clutch rod; pull

clutch rod out of clutch bracket. (Fig. 27)

NOTE:

Pull retainer springs out of rear suspension trun-

nions. Remove rear suspension trunnions from

lift brackets (Fig, 27).

Pull retainer spring out of rear hinge pin.

Remove rear hinge pin. (Fig. 27)

Pull retainer spring out of front hinge pin.

Remove front hinge pin (Fig. 27).

Use lift lever to raise suspension arms, Slide

mower out from under tractor,

IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE

TRACTOR, THE L.H. AND R,H, SUSPENSION

ARMS ( FIG. 27) SHOULD BE REMOVED FROM

TRACTOR.

REAR

SUSPENSION

TRUNNIONS LIFT

BRACKET

FIGURE27

REPAIR AND ADJUSTMENT

21. Mower Installation

Your Mower installs without the use of tools. Raise At-

tachment Lift Lever (Fig, 28) to its highest position, Turn

height adjustment knob to lowest position (Fig. 29).

a. Slide Mower under tractor, discharge guard to

R.H. Side.

b.Install front hinge pin through axle and parallel

rink (Fig, 30). Secure with retainer spring.

c. Install rear hinge pin through mower lift

brackets and parallel link (Fig. 30). Secure with

retainer spring.

d, Install clutch rod in clutch lever (Fig. 30).

ATTACHMENT

CLUTCH LEVER

-OISENGAGED

POSITION'* LIFT LEVER

LOWEST

JPOSIT_ON

FIGURE 28

e, Move Attachment rift lever (Fig. 28) forward

to lower suspension arms. Sfide trunnions

through rift bracket holes and secure with re-

tainer springs (Fig. 27),

f . Roll belt over engine pulley. Make sure belt is

inside belt guides (Fig. 29), See belt drive

schematic decal on mower housing,

g, Use Attachment lift lever (Fig. 28) to raise

mower.

h, Turn height adjustment knob clockwise (/"_1

to the middle of its travel, or to desired cut

height (Fig. 29).

22. Mower Drive Belt Removal

NOTE: MOWER BELT INSTALLATION DECAL

LOCATED ON MOWER HOUSING.

REPLACE ONLY WITH THE BELTS SPECIFIED IN THIS

MANUAL,

a. Place attachment clutch lever in "Disengaged"

position (Fig. 281.

!BELT ENGINE

PULLEY

FIGURE29

Turn height adjustment knob to lowest posi-

tion, Move Attachment lift lever (Fig. 28) for-

ward to lower mower to its lowest position.

Roll belt off engine pulley (Fig. 29).

CLUTCH

ROD

d. Pull belt off both mower deck pulleys.,

e, Spring bett guide away from idler pulJey and pull

belt off idler pulley.

f. Slide belt from under extension spring.

HINGE

FIGURE 30

REPAIR AND ADJUSTMENT

EXTEN

SPRING '_

ROD

BOLl J

L H PtVOT

BRACKE_T _

FIGURE31 _%

RH PIVOT

BRACKET

23. Mower DHve Belt Replacement

a. Slide belt under extension spring (Fig. 31).

b.Place belt on rear side of both mandrel pulleys.

c, Spring idler belt guide down and place belt

around rear side of idler pulley.

d. Roll belt over engine pulley.

e, Make sure belt is inside all belt guides.

24. Mower Drive Belt Adjustment

Your tractor has been manufactured with the ability to

readjust the mower belt drive to provide you with longer

belt life.

If the attachment clutch lever travels 3- 1/2" up the slot

in the dash before spring resistance is evident, adjust

ment is necessary. NOTE: CHECK FOR PROPER SPRING

TENSION WITH THE ENGINE OFF AND THE LIFT LEVER

IN THE HIGHEST POSITION.

a. Lower the mower deck for easier access

b. Using (2) 7/16" wrenches, remove the bolt, nut

& D-shaped washers (Fig, 31 -Inset).

c, Move extension spring from lower end of slot

to upper end in rock shaft assembly and install

bolt, nut & the D-shaped washers.

d. Tighten bolt and nut to secure the D-shaped

washers (fiat side down).

LIFT LEVER

PLUNGER _._

LEVER r

soTroM :_ --P-_:_. BOTTOM

OFCURL,_p--__==x._._-q[,/_oFcurl

u.E :ouNo

FIGURE32

SIDETO SIDE

ADJUSTMENT

TRUNNION

NUT "'C"

-B..

NOTE: WHEN INSTALLING A NEW BELT, EXTENSION

SPRING MUST BE RETURNED TO LOWER END

OF SLOT {ORGINAL POSITION) ON ROCK

SHAFT ASSEMBLY.

25. Level Mower Housing

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tire pressures correct. If tires are

over or under inflated, you will not properly adjust your

mower.

Side-to-Side Mower Adjustment

a. Depress lift lever plunger and use lift lever to

raise mower to maximum cutting height,

b, Measure height from bottom of curl to ground

line at front of mower. Distance "'A "" should be

the same on both sides (Fig. 32).

c. If distance "A '" needs to be changed, snap out

access hole cover on L.H. side above footrest,

Use 11/16" wrench on nuts "'B'" and "C" at

side-to-side adjustment trunnion (Fig. 33).

d. To raise left side of mower, loosen nut "'B" and

tighten nut "C".

e, To lower left side of mower, loosen nut "'C" and

tighten nut "'B'.

FIGURE33

REPAIR AND ADJUSTMENT

NOTE: ONE R()TATION OF ADJUSTMENT NUTS IS

EQUIVALENT TO APPROXIMATELY 3/16"

HEIGHT CHANGE.

NOTE:

f, Be sure all nuts are securely tightened.

g. Replace cover.

Front-To-Rear Mower Adjustment

a. To obtain the best cutting results, your mower

housing should be adjusted so the front and rear

flange distance "D'" (Fig. 34) is 1/2" lower in

front when the mower is positioned in the

highest cutting position.

NOTE: MEASURE DISTANCE "D" FROM

GROUND LINE TO BOTTOM OF CURL ON

RIGHT REAR FLANGE AND COMPARE TO

DISTANCE "D" AT BOTTOM OF CURL ON

RIGHT FRONT FLANGE.

b. To raise rear of mower, loosen nut "'E'" on both

rear suspension arms. Screw both nuts "'F'" up

EQUAL NUMBER OF TURNS (Fig. 35).

When distance "'D'" is I/2" lower at front than

rear tighten nuts "E".

To lower rear of mower, loosen nut "F" on both

rear suspension arms an EQUAL NUMBER OF

TURNS (Fig. 35).

When distance "'D'" is 1/2" lower at front than

rear, retighten nuts "E".

WHEN ADJUSTING REAR SUSPENSION TRUN-

NIONS, ALWAYS ADJUST BOTH EQUALLY SO

MOWER WILL STAY LEVEL.

LINE REAR

SUSPENSION

TRUNNION

NUTE

R£AR

SU_ENStON

TRUNNION "_

NUT"F'

REAR

SUSPENSION

ARM

GROUND

LINE

FIGURE 34

/REAR

SUSPENSION

ARM

LIFT

BRACKET

26, Storage

Remove mower from tractor for winter storage, When

mower is to be stored for a period of time, clean it

thoroughly, remove all dirt, grease, leaves, etc. give

blades and underside of housing a good coat of grease

or rust preventative. Store in a clean dry area. FIGURE 35

A, Fuel System

It is important to prevent gum deposits from form-

ing in essential fuel system parts such as the car-

buretor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can at

tract moisture which leads to separation and forma-

tion of acids during storage. Acidic gas can damage

the fuel system of an engine while in storage, To

avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer.

B. Engine Off

Drain (with engine warm) and replace" with clean

engine oil, (See chart page 16).

C* Cylinder

1. Remove spark plug.

2. Pour one ounce of oi! through spark plug hole in-

to cylinder.

3, Turn ignition key to "START" position for a few

seconds to distribute oil.

4. Replace with new spark plug. 23

D, Battery

1. Prior to storage, clean terminals and top of

battery

2. Disconnect cable from positive side of battery.

E. General Cleaning

Clean engine, battery, seat, finish, etc. of all foreign

matter.

F. Store in a clean, dry area.

REPAIR AND ADJUSTMENT

_FRONT WHEEL

BEARING

LUBRICATIONCHART

AXLE PIVOT (_

SPINDLE

_FRONT WHEEL

BEARING

_ENGINE

,_ CLUTCH/BRAKE

PIVOT

_A TTACHMENT LIFT-

ARM

CLUTCH PIVOT l_J

CLUTCH/BRAKE

PIVOT

ATTACHMENT LIFT ARM 1_

MOWER CLUTCH

PIVOT

SAE 30 MOTOR OIL

_GENERAL PURPOSE GREASE

(_ REFER TO PAGE 16 FOR ENGINE

OIL SPECIFICATIONS.

TROUBLESHOOTING

• WILL NOT START

PROBLEM CAUSE/REMEDY (SEE INDEX)

WILL NOT TURN OVER

Push Clutch/Brake Pedal into Brake Position

Move Attachment Clutch Leve_ to "Disengaged Po_ition

Fill Fuel Tank with Gasoline Check Fuel Line and Carburetor

{clean if necessary) Replace Fuel Filter

Check fuse for fault and replace

Recharge or replace Battery *

Check Wiring

Rep;ace Spark Plug a_d asl, ust DaP

Ao/ust valves

Charge Battery

Replace Ignition Switch

Depress Clutch/Bt_ke Pedal

Disengage Attachment Clutch Lever

Replace InteHock Switch

Replace Solenoid

Replace Fuse

Check Aft Wire Connections

Replace Starter

ENGINE CLICKS BUT WON'T START Char_ or Repine Battery

HARD TO START

ENGINE MISSES OR LACKS POWER

ENGINE OVERHEATS

NO LIGHTS

WON'T CHARGE

OPERA TOR PRESENCE SYSTEM WILL NOT SHUT DOWN

WHEN OPERATOR LEAVES SEAT.

Note: This _acter is equipped with an operatorpresenc, e senstt_eyslem.

Any attempt by the operator to lave the seat withthe engine running and

the attachment clutch engaged wiil shut down the engine.

Place Throttle Control in "'FAST" position

and run starter several times to clear out gas

Remove and clean Fuel Tank end lines. Replace Fuel Filter

Remove Air Filter and clean

Replace Spark Plug and adjust gap

Replace Battery

Check the wiring end Spark Plug

Drain Fuel Tank and Carburetor. use fresh fuel and

replace Spark Plug

Make necessary adjustments to Carburetor

Major Engine Overhaul

Shift to a lower gear o_ reduce load

Remove and clean Fuel Tank; replace Fuel Filter

Remove and clean Air Cleaner

Make necessary carburetor adjustments

Clean Ai, Screen

Add or change oil

Replace Spark Plug

Check Spa_k Plug and check for loose wires

Major Engine OVerhaul

Drain Fuel Tank and Carburetor and refill

Clean Air Screen

Add ot change o_t

Clean Engine Cooling Fins

Remove and clean Muffler or t_place

Remove and clean Air Filter

Use fresh fuel and edjust Carburetor

Check Fuse. Switch and wire connections Repiace

Headlight Bulb5

Check Fuse and replace

Replace Battery

Replace Regula tot

Reolace Alternator

Engage attachment clutch

Check ell wire connections

Check seat switch Check operator presence relay

Check PTO Switch

TROUBLESHOOTING

UNSATISFACTORY MOWER PERFORMANCE

UNEVEN DISTRIBUTION OF CLIPPINGS

Place Throttle Control in *'FAST" portion

Check air pressure in tires

Check front to rear and side re side mower adjust

merit

Usa a slower ground speed

Check engines RPM's {refer to Carburetor Adju_tmentl

Rep4ace mower blades

Reinstafl mower blades with top of blade up

Replace with proper mower blades

Re-adjust mower drive belt

install new Mower Drive Belt

Reinstall Mower Ddve Belt

MOWER BLADES WILL NOT ROTATE Adjust Mower Drive Belt

Replace Frozen Mandrel

Replace Frozen Idler Pulley

EXCESSIVE MOWER VIBRATION Replace Bent or Unbalanced Blades

Replace Mandrel, Straighten Deck or replace

WIND ROWING STRIPPING OR DROPPING Let grass dry out

OF GRASS CLIPPINGS Clean underside of Mower Deck

Readjust Mower

UNEVEN CUT OR SCALPING ReadjustMower

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

SCHEMATIC

12V

_° ollllo °_

FUSE

30 AMP

IGNITION SWITCH

;POSITION CIRCUIT

OFF

START

RED

IGNITION

SWITCH

INTERLOCKSWITCHES I I

CLUTCH/BRAKE ATT MENT CLUTCH

(PEDAL UP) ,CLUTCH OFF) I 1 I

WHITE__ II

I I ! SOLENOIDI

BLACK _BLACK

_L ,No_wI;_;,EO)

[O_

L/DIODE

TBLACK O

SPARK PLUG

BLACK

M-G

B-L

B-S

RED _] _ CHARGINGCOIL

3 AMPS DC 20 VOLTS AC (MINI

AT 3600 RPMo BATTERY IN LINE

ORANGE

LIGHT

SWITCH

BROWN

O <

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

OR TIES WERE REMOVED FOR SER-

VICING OF UNIT. THEY SHOULD BE

REPLACED TO PROPERLY SECURE

YOUR WIRING.

CHASSIS

GROUND

\\\

REPAIRS

12 H.P. 38" RIDING LAWN TRACTOR - -MODEL NUMBER 917.254622,

DRIVE

30 3_

-43

_75 62

_ 59

19 {

6581 _'_55

57 55

OPTIONAL EQUIPMENT t

Spark Attester

REPAIR PARTS

,12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

DRIVE

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO, NO. NO, NO.

t 123088X Engine, 12 HP, Tecumseh 45

Model No. 143.396132 46

2 105731X Pulley, Engine 47

3 120374X Valve, Drain Oil 48

4 STD551143 "Washer, Lock' 7/16 49

5 74770720 Bolt, Hex 7/16-20 x 1 !/4 50

6 120302X V-Belt, Drive 51

7!08835X Muffler 52

8 2949R Gasket 53

9 101326L Deflector, Muffler 54

10 71070510 Hex Hd. Cap Screw 5/16-18 x 5/8 55

!1 STD551131 *Washer, Lock 5/16 56

12 10120OK Spacer 57

13 2751R Clip 58

14 17490628 Screw, Hex Washer Thd. Rolling 59

3/8-16 x 1-3/4 60

15 STD551125 Bolt, Hex 3/8-16 x 2-3/4 61

16 122372X Transaxle Tecumseh, 5 Speed, Model No. 62

17 STD523727

18 73680600

19 STD580025

20 105703X

21 12000028

22 109167X

23 STD523710

24 17490512

25 108171X

26 109368X

27 4921H

28 106190X

29 STD523107 *

30 73680500

31 109370X

32 109369X

33 STD523707

34 121748X

35 !06933X

36 105699X

37 71040412

38 106362X

39 STD561210

4O 19151216

41 104777X

42 17490612

43 19131312

44 10573OX

143.920037 (see pages 40 and 4! for 63

parts breakdown) 64

*Bolt, Hex 3/8-16 × 2-3/4 65

Nut, Crownlock 3/8 16 66

*Key, Woodruff No. 9 3/16 x 3/4 67

Pulley, Transaxle 68

Ring, Retainer 69

Bracket Transaxle 70

*Bolt, Hex 3/8-16 x1 71

Screw, Hex Washer Thread Roiling 72

5/16-18 x3/4 73

Support, Battery 74

Keeper, Belt, L.H. 75

Retainer, Spring 76

Clamp 77

Bolt, Hex 5/16-18 x 3/4 78

Nut, Crownlock 5/16 18 × 3/4 79

Strap, Locator 80

Keeper, Belt, R.H. 81

* Bolt, Hex 3/8-16 ×3/4 8 2

Washer 25/32 x 1-5/8 x 16 Ga.

Knob, Shift 83

Rod, Shift 84

Bolt -Hex 1/4-28 × 3/4 85

Washer - Shift Plate 86

"Cotter Pin, t/8 x 1 87

Washer 15/32 x 3/4 x 16 Ga. 88

Retainer, Belt 69

Screw, Hex Washer Thd. Rolling 3/8 90

16 x 3/4

Washer 13/32 x 13116 x 12 Ga

Keeper, Belt, Engine

109070X Retainer Belt

4470J Spacer

4859J idler, Flat

106298X Pulley, idler

105705X Bellcrank Assembly (Inc. Key No, 86)

STD523715 "Bolt, Hex 3/8 16 x 1-!/2

105709X Spring, Return, Clutch

1108 ! 2X Washer, Hardened

12000039 Ring, Klip

1057tOX Link, Clutch

76020412 Pin, Cotter 1/8 x 3!4

105724X Bracket, Clutch

110437X Rod, Brake

106888X Spring, Rod, Brake

73350600 Nut - Jam 3/8-16

19131316 Washer 13/32 x 13116 x 16 Ga

105758X Rod, Brake, Parking

71673 Cap - Plunger

109037X Shaft, Foot Pedal

8883R Cover - Pedal

121749X Washer 25/32 x 1 1/4 x 16 Ga

STD571810 *Pin, Rotl, 3/16 x 1

106918X Arm, Brake

STD580105 "Key, Square 3/16 x 2

104757X Cap, Hub

59192 Cap, Valve

65139 Stem, Valve

106268X Tire, Rear - 18 x 9.50 ×8

106108X Rim Assembly, Rear

109501X Spacer

6404J Spacer Engine Pulley

12000001 E Ring

121520X Strap, Torque, Transaxle

STD533707 * Bolt, Carriage 3/8-16 x 3/4

110422X

105706X

106499X

17030808

10570OX

108843X

19091210

11050600

7152J

121851X

19111116

74760544

Spring Brake

Bearing

Retainer Belt

Screw Spider Lock No.8-16

X 1t2 ABTPS

Spring

Plate, Shift

Washer 9/32 x 3/4 x10 Ga.

Washer, Lock, Ext Tooth 3/8

Tube, Tire (not furnished with tractor)

Spark Arrester

Washer 11/32 x 11/16 x 16 Ga.

Bolt, Hex 5/16 - 18 x 2 3/4

"STANDARD HARDWARE--PURCHASE LOCALLY

@89

0CDEFGdJ

33 42 - 23

930 _18(_)43 _43 _11 _)18

K L M

012

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

STEERING AND FRONT AXLE

f19

56 5559

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

STEERING AND FRONT AXLE

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO. NO. NO. NO.

1 109283X0!4

274180512

373510500

4 109816X

5121299X

6 17080408

105621X

17190508

9 109226XO13

10 17490608

11 2751R

!2 105810X

13 100710L

14 73940800

15 100712K

16 100713N

17 100711L

18 109285X

19 105643X

20 STD523712

21 73680600

22 17041008

23 108456X

24 109284X

25 109432X

26 17490612

27 6266H

28 108684X

29 106126X

30 12000029

31 101930X

32 109068X

33 2882J

34 74580

35 71208

Dash 36 108683X

Screw Truss Hd 5/16-18 x 3/4 37 105663X

Nut- Keps 5/16 - 18 38 105664X

Nyliner, Snap In 39 74761060

Control - T,hrottle 40 105669X

Screw Hex Thread Cut 4! 110438X

1/420 x 1/2 42 73901000

Dash - Lower 43 17490508

Screw Hex Thread Cut

5/1618 x 1/2 44 108686X

Saddle 45 3366R

Screw Hex Washer Hd, Thread 46 !05716X

Rolling 3/8-16 x 1/2 47 120754X

Clip Insulated 48 1913!416

Decal - Steering Wheel Cap 49 76020412

Insert Steering Whee_ 50 STD55!137

Nut - Hex Jam Lock 1/2_20 51 STD541137

Washer 52 1 O5727X

Wheel - Steering 53 !O5656X

Adapter - Steering Wheel 54 105654X

Sleeve - Steering 55 278H

Shaft Steering Upper 56 9040H

*Bolt Hex 3/8 16 x 1 1/4 57 106732X

Nut, Crownlock 3/8 16

Screw Hex Self Tap, No, 58 59192

!0 t6 x 1/2 Type ABTPS 59 65139

Decal instruction, Uperating 60 106222X

Bushing Steering 61 12t749X

Bracket -Steering 62 104757×

Screw Hex Washer Thread Roiling 63 59904

3/8-!6 x 3/4 Type TT

Bearing Thrust 64 11OI30X

Gear Sector 65 11150500

Key - Woodruff 66 1 !0307X

Klip Ring 67 121748X

Washer, Hardened 68 19272016

Shaft Steering. Lower 69 121232X

Pin - Drive 3/16 x 1

Spacer 627 x .88 x 695

Bushing

Rod Steering

Support Saddle, Rear

Support Saddle, Front

Bolt Hex 5/8 11 x 33/4

Axle Front

Spacer, Bearing, Front Axte

Nut Lock, Flange 5/8 11

Screw Hex Washer Thread Rolling

5/16 18 x 1/2 Type TT

Gear, Pinior,

Bearing

Rod - Tie

Bushing

Washer 13/32 x 7/8 x 16 Ga

Pm- Cotter 1/8 x 3/4

* Washer Lock 3/8

• Nut - Hex 3/8 - 24

Link Drag

Spindle - L H.

Spindle RH

Fitting Grease

Bearing Flange

Rim 6" Front (Inc 2 Each Key

No 56)

Cap Valve

Stem Valve

Tire

Washer 25/32 x 1 1/4 x 16 Ga

Cap Hub, Front

Tube Front (Not furnished with

tractor)

Retainer, Steering

Washer, Lock, tnt Tooth 5/16

Stop - Mower, Clutch Lever

Washer 25/32 x 1-5'8 x 16 Ga

Washer 27/32 x 1 1/4 x 16 Ga

Spindle Cap

*STANDARD HARDWARE -PURCHASE LOCALLY

A8 C O E F G

_21

O 65

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

LIFT ADJUSTMENT

30 I

, 34 /_'

REPAIR PARTS

1£ H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

LIFT ADJUSTMENT

KEY PART

NO. NO.

106448X

106932X

106451X

73680600

106452X

19171713

17021008

!06447X

121221X

109202X

101335K

9151R

6999R

17490612

106901X

106920X

121794X

!06921X

19292016

12000022

100734K

STD541237

1!0809X

76020308

2876H

19131016

110810X

19151216

12000037

120420X

!05768X

DESCRIPTION KEY PART DESCRIPTION

NO. NO.

Lever, Clutch, Mower 32 105723X

Knob 33 I09413X

Bolt, Shoulder 34 4939M

Nut, Crownlock 3/8 16 35 110029X

Bracket, Switch, Interlock 36 110447X

Washer 17/32 x t 1/16 x 13 Ga 37 1!0448X

Screw Hex, Tapping, No 1024 x 38 121598X

12 39 !O5848X

Support, Lever, Clutch 40 121599X

Cap, Fuel 41 106308X

Tank, Fuel 42 STD841250

Line, Fuel 43 9135R

Grommet 44 19171516

Clamp - Hose 45 4921H

Screw, Hex Washer Thd Rolling 46 105864X

3/8 16 x 3/4 47 106444X

Clamp Tank, Fuel 48 STD523707

Panel, Dash, L.H 49 I09728X

Cover, Access 50 76020412

Panel, Dash, R H 51 106446X

Washer 29/32 x I 14 x t6 Ga 52 19131410

E Ring 53 105764X

Knob

• Nut Hex Jam 3/8 16 54 105767X

Rod, Adjus[, Lift 55 106810X

Pin, Cotter 3_32 x t 2 56 72140606

Spring 57 108236X

Washer 13/32 × 5/8 x 16 Ga 58 110807X

Trunnion Depth Stop 59 110739X

Washer 16/32 x 3/4 x 16 Ga 60 73980600

Klip Ring 61 73360700

Shaft, Lift 62 73710700

Lever. Assembly

Plunger

Grip, Handle

Retainer, Srping

Link, Lift

Trunnion, Lift

Link, Lift, Adiustabte

Arm, Suspension, R H

Bolt, Shoulder, 3/8 16

Arm, Suspension L.H

Trunnion, Lift, Lower

*Nut Hex 1/2-13

Retainer, Spring

Washer 17i32 x 15/16 x 16 Ga

Retainer, Spring

Bracket Suspension

Bracket, Bellcrank

• Bolt, He× 3/8 16 x 3/4

Bellcrank Assembly

Pin, Cotter, 1/8 x 34

Rod, Clutch, Primary

Washer 13/32 x 7/8 x 10 Ga

Rod Assembly Lever, Lift

(Includes Key 32)

Pin Groove

Spring - Extension

Screw 3/8-16 x 3/4

Bracket _ Switch

Nut Special

Washer -Spring

Nut Flangelock 3/8-16

Nut, Hex Jam 7/16-20

Nut, Crownlock 7/16 20

*STANDARD HARDWARE PURCHASE LOCALLY

A B

C D E

1. )i 39 ii 48

@59- _. 4

REPAIR PARTS

12 H,P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

38" MOWER

53 !

/_5 _ _---_o

--29

40 41 40 41

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

3_" I

KEY PART

NO. NO,

1O6085X

121259X

8417J

73680600

19111216

72140505

105896X

11 O452X

106734X

"106735X

!O6736X

105814X

105304X

105662X

105744X

105872X

109835X

STD523707

73680500

109598X

109597X

STD533107

3713J

1O9503X

109504X

12!317X

STD523720

lO8832X

106902X

121316X

106513X

102_9X

121887X

100668L

17490612

17490620

DESCRIPTION KEY PART

NO. NO.

V-Belt 38

Housing 39

Runner, R.H. 40

Nut, Crownlock 3/8_16 41

Washer 11/32 x 3/4 x 16 Ga. 42

Bolt, Cart., 5/16 - 18 x 5/8 43

Bracket, Deflector 44

Pushnut 45

Spring, Deflector 46

Rod -Hinge 47

Deflector -Shield 48

Decal, V-Belt Mower Drive 49

Cap 50

Link, Parallel 51

Pin Hinge, Front 52

Stop, Link 53

Pin -Hinge, Rear 54

Bdtt 3/8-16 x 3/4 55

Nut, Crownlock 5/16-16 56

Bracket, Lift, R.H. 57

Bracket, Lift, L.H. 58

Bdlt, Carr. 5/16-16 x 3/4 59

Instruction Caution Decal 60

Support, Arm 61

Stop, Deck, Front 62

Decal -Safety Standard - Not Serviced 63

Guide Belt 64

BOlt 3/8-16 x 265

Arm, Idler 66

Spacer -Retainer _"

Pulley - Idler 58

Washer, Wear, 1/16 69

Keeper, Belt 70

Mandrel Assembly 71

Prate, Support Mandrel 72

Screw, Hex Washer Hd. 3/8 16 x 3/4 ..

Screw, Hex Washer Hd. 3/8 16 x1-1/4

121263X

19132012

STD551137

STD623715

10825OX

108235×

4921H

STD560907

109892X

76020616

108247X

72140606

,108243X

10824tX

105857X

108673X

106578X

106463X

108249X

106456X

100672K

1OO673L •

19131614 -

74760688

7631J

19111016

72140610

121343X

122314X •

76020308

72110506

STD522507

109893X

73680400

110445x

122215X

"STANDARD

DESCRIPTION

Blade

Washer 13/32 x1 1/4 x12 Ga.

Wfasher, Lock 3/8

Bdlt, Hex, 3/8-24 x 1 1/2 Gr. 5

Spring, Extension

Rod -Clutch, Mower

Spring - Retainer

PiI'L Cotter 3/32 x 3/4

Rock Shaft Assembly

Pin, Cotter, 3/16 x 1

Rod, Brake, Primary

BSlt, Carr. 3/8-16 x 3/4

Bracket, Pivot, R.H,

Bracket, Pivot, L.H.

Bracket, Suspension, Rear, R.H.

Bracket, Suspension, Rear, L.H.

Brake Assembly

Rod, Brake, Secondary, LH.

Rod, 6rake, Secondary, RH.

Bracket, Brake, Pivot

Spacer, Brake

Bracket, Support

Washer 13/32 x1x14 Ga.

Bolt, 3/8-16 x 5=1/2

Runner, L.H.

Washer 11/32 x 5/8 x 16 Ga.

Bolt, 3/8_16 x 1-1/4

Decal -Warning

Spacer

Pin, Cotter, 3/32 x 1/2

Bolt, Carriage 5/16-18 x 3/4

Bdlt Hex !/4-20 x 3/4

Washer, Special

Nut, Crowniock 1/4-20

L.H. Mandrel Support

Mower Assembly,Complete

HARDWARE-_PURCHASE LOCALLY

A B C D E F G H

61 36 37

_5 _19 Q19

_)19 (t_ _4LJ 19 _ 4

K L M

4_70

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.,254622

TRANSAXLE TECUMSEH -MODEL NUMBER 143.920037

€;z_..---27

21 -,-e _ _,--- 29 _,_..,_ 71

¢tl e

REPAIR PARTS

12-H.P. 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254622

TRANSAXLE TECUMSEH - MODEL NUMBER

Part

No.

772094

78O086

770O82

776260

776219

778139

778136

792123A

784216

784340

778229

778113A

778221

778068

778165

786101

786040

786121

786122

792077

792078

792079

788061

792073

792125

792035

78804O

780072

78O108

780001

792001

78_051

780105A

780118A

790OO3

7900O7

790006

Part Name

Cover, Transaxle

Bearing, NeedM

Case, Transaxle

Shaft, Counter

Shaft [t Pinion Assy., Output

Gear, Output

Gear, Spur (15 teeth)

Key

Collar, Shifter

Rod _ Fork Assy., Shift

Gear, Bevel (42 teeth)

Bevel Pinion, input

Gear, Bevet

Gear, Bevel pinion

Gear, Ring

Block, Bearing

Pin, Drive

Spacer, Neutral

Spacer

Ball, Steel (5/!6" dia.)

Set Screw, 3/8-16 x 3/8

Spring

Ring, Felt

Screw, Flanged hex hd. thread form-

ing, 1/420 x1-1/4

Ring, Retainer (4 red,, pkg. of 2)

Ring, Retainer

Washer, Thrust

Washer

"O'" Ring

Seal, Square cut

Bushing, Flanged

Bushing, FIanged

Disk, Brake

Plate, Brake pad

Pad, Brake

Ref.

6,1

143.920037

Part

No.

786O26

792076

792128

790047

792073

792075

790025

776273

776135

774680

774691

778191

778124A

778123A

778122A

778209

7782.3O

778126A

778127A

778128A

778163

786(_1

78_3_2

786107

792074

780109

786067

792085

7860_

780051

786118

788069

786116

786071

786O72

Part Name

Pin, Dowel

Washer, Fiat

Washer, Flat

Lever, Brake

Screw, Flanged hex hd. thread form-

iing, 1/4-20 x 1-I/4

Nut, Lock, 5/16_24

Holder, Brake pad

Shaft, Brake

Shall input

Axle (11-15/16 long)

Axle (16 1/2" long)

Gear, Spur (37 teeth)

Gear, Spur (30 teeth)

Gear, Spur (25 teeth)

Gear, Spur {22 teeth)

Gear, Spur (19 teeth)

Gear, Spur (12 teeth)

Gear, Spur (20 teeth)

Gear, Spur (25 teeth)

Gear, Spur (28 teeth)

Gear, Spur (31 teeth)

Chain, Roller INn, 41 chain, 24 links_

Sprocket (9 teeth)

Sprocket (18 teeth)

Plug, Hex hd., 9/16-18 thread

Washer, Thrust

Spacer

Screw, Flanged hex hd. thread form-

ing t/4-20 x 2-1/4

Bracket, Brake lever

Washer, Thrust

Spacer

Seal, Square cut

Disk

Spacer

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

ENGINE TECUMSEH - MODEL NUMBER 143.396132

Repair Parts

119/_

119A _

81 73

Repair Parts

t2 H.P. 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254622

ENGINE TECUMSEH - MODEL NUMBER 143.396132

Ref.

No.

19A

!9A

19A

23A

28A

Part

No.

35323A

28277

35324

35520

29916

650548

35521

35319

35326

650561

35336A

35327

27652

29826

30322

29918

29216

29642

35339A

35340

35341

35329

35430

35431

34866A

34867

34868

31919

35330A

650908

650882

35313

35314A

35315

35316

30063

650128

*35317

35711

31356

31927

35319

35712

Part Name

Cylinder Assy. (Incl. Nos. 8 8- 13)

Washer. Fiat

Rod, Governor

Lever, Governor

Clamp, Throttle lever

Screw, Hex washer hd., 8-32 x5/16

Spring, Extension

Seat, Oil

8affle, Slower housing

Screw, Hexwasherhd Dur!ok, !/4 20

x 5/8

Crankshaft Assy tCounterbatance)

Gear, Counterbalance

Pin, Dowel

Screw, Hex washer hd, 10 32 x 3/4

Nut _t Lockwasher, 8-32

Washer, E,T. Lock

Nut, Lock, 10 32

Ring, Retaining

Piston, Pin _ Ring Assy, (Std,) (incl,

Nos, 19A, 20 8_ 21)

Piston, Pin 8 Ring Assy, (O!O over

I size) (Inc!, Nos 19A, 20 _ 211

Piston, Pin 8 Ring Assy, (.020 over

size) (IncL Nos, 19A, 20 8 21)

Piston 8- Pin Assy, (Std.) (Incl. No 21)

Pston Et Pin Assy. LOI0 oversize]

(Inck No. 21)

Piston 8 Pin Assy 1.020 oversize_

(tncl, No 211

Ring Set, Piston (Std.)

Ring Set Piston L010 oversize)

Ring Set, Piston (.020 oversize)

Ring, Piston pin retaining

Rod Assy., Connecting (incl Nos 23

8 23AI

Soit, Connecting rod

Solt, Connecting rod

Lifter, Valve

Camshaft (Mechanicat Compression

Release} gncl, No. 24)

Weight Assy, Counterbalance

Extension, Blower housing

Screw, Hex washer hd. Seres, 1/4-20

x 1/2

Screw, Hex hd. Seres, 10-24 x 1,2

Gasket, Moun6ng flange

Flange, Mounting (Inck Nos 32, 33 _t

34)

Pump Assy, Off

Plug. OiI drain

Sea!, Oil

Shaft, Govemor

31707A Spacer, Governor gear

35479 Washer, Flat

35321 I Gear Assy, Governor

35322 , Spool, Governor

29193

650833

32589

611093

650880

650881

35135

610118

650872

650814

"35306A

Ring, Retaining

Screw, Hex washer hd, Powerlok,

1/4-20 x 1-3/16

Key, Flywhee!

Flywheel (wring gear)

Washer, Lock

Nut, Flywheel

Sot}d State Assy,

Cover. Spark plug

Stud, Solid state assy.

Screw, Torx hex washer hd, Seres,

10-24 x t

Gasket, Cylinder head

I Ref.

No.

94F

94G

95A

96A

!00

10t

102

103

104

Part

No, Part Name

35307

730218

792035

35308

35433

35309

35432

650691

650690

650746

650692

34046

1"33481

35475

35310

t "33484

650168

326!0A

1*33509

t'34410

33510

33507

33508

1"35295

35296

650878

35297

35298

t'28264

35466

1"35299S

35300

t'650879

t'650£03

"27896A

28423

28424

28425

35350

34148

650128

35301

650128

650517

35043

*33263

35304

35522

35524

33802

650177

35525

35523

650902

792028

"33515A

35288

650738

*'35338A

30063

29747S

3529O

Head Assy., Cylinder

Valve Guide Kit (Incl 2 of No. 52)

Ring, Retaining

Valve, Exhaust (Std.)

Valve, Exhaust (1"32" oversize)

Valve, Intake iStd)

Vatve, intake (t/32" oversizel

Washer, Flat

Washer, SelteviHe

Screw, Hexhd, 5,1618× 3 8

Screw, Hex hd, 5/15 18x !-3 4

Resistor Spark plug (Chamr.,o,-

86C or equivaient_

"O" Ring

Tube, Push rod

Housing, Rocker arm

"O" Ring

Washer, Flat

Screw, Flanged hex hd, 1 _, 20 •

29/32

"O" Ring (Intakel

"0" Ring (Exhaust]

Cap, Valve spring

Spring, Valve

Cap, Valve spring keeper

"0" Ring

Guide, Push rod

Stud, Rocker arm

Arm, Rocker

Bearing, Rocker arm

Nut Assy., Lock (tncl No. 81]

Rod, Push

"0" Ring Assy, find No, 80]

Cover, Rocker arm housing

Screw, Truss hd, w/sealing

Iockwasher, 8-32 x 1/2

Nut, Hex Jam

Gasket, Valve cover

Body, Breather

Element, Breather

Cover, Vaive spring box

Tube, Breather

Spring, Coil

Screw, Hex hd, Seres, 10-24 x 1/2

Extension, Biower housing

Screw, Hex hd. Seres. !024 x !/2

Screw, FiI hd Seres, 1/4-20 x 27/32

Tube Assy, Carburetor

Gasket, Carburetor to intake pipe

Pipe, Intake

Link, Governor

Bracket Assy, Override control ilnci

Nos. 94E _ 94F]

Spring. Compression

Screw, Fil hd,, 6-32 x 21/32

Link, Control bracket

Link, Choke

Screw, Hex washer hd., Seres, 10 32 x

7/16

Screw, Hex hd, Sems, 5/!6 18 x 78

Gasket, Intake pipe

Brace, Intake pipe

Screw, Hex washer spintock hd

thread forming, 1/420 x 5/8

Housing. Slower

Screw, Rex hd Seres, 1/4-20 x 1,2

Screw, Hex hd. Seres, 5/16-24 × 21 _32

Cover, Cylinder head

• Indicates Part Included in

Gasket Set, Ref. No. 174.

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622

ENGINE TECUMSEH -MODEL NUMBER 143.396132

Repair Parts ./_ ._ 139

1:>¢,_ .J ..... 136

I03_ 43-_

157 j j

MODELlindSERIAL

NUMBERSHERE

40--

Repair Parts

12 H,P. 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254622

ENGINE TECUMSEH -MODEL NUMBER 143.396132

Re_

105

I0_

115

116

118

119

120

121

125

126

127 t

129

130

132 I

134

136

137 /

139

140

141

Part

No. Part Name

6502_

30063

35411

29774

26460

34279A

27793

28942

35574

35576

35499

35402A

35404

35403

650875

*33629

35286

*35408

35405

650885

650825

650886

35406

35407

35417

650887

Screw, Hex hd. Seres, 5/16-18 x 5/8

Screw, Hex washer hd. Sems, 1/4-20

x 1/2

Rivet, Pop (Can be purchased Iocallyl

Screen, Blower housing

Line, Fuel"

Clamp, Fuel line

Fitter, Fuel

Clip, Conduit

Screw, Hex washer hd. Sems, 10 32 x

3/8

Tube, Oil tilt

Dipstick, Oil

"O" Ring

Body, Air cleaner

Filter, Po]y pre cleaner

Element, Air cleaner (ind. No. t38)

Screw, Fil hd, Seres, 10-32 x 5 !/4

Gasket, Air cleaner elbow

Adpater, Air cleaner

Gasket, Air cleaner to housing

Cover, Air cleaner

Screw, Truss hd,, 1/420 x 3-1/2

Nut _ Lockwasher, !/4-20 (Sea!ing/

Nut, Wing 1/4-20

Fitting, Breather tube

"0" Ring

Plate, Support

Screw, Hex washer hd. self-drill, self-

tap, 1/4-20 x 1

Ref.

NO,

160

151

152

153

154

157

158

159

160

169

170

171

t73

174

176

Put

No.

650873

611113

610935

610921

610922

33997

35437

27275

34113

30063

34346

632490

33605

35331B

35332

Part Name

Screw, Hex hd. Seres, 1/4-20 x 3/4

Coil Assy., Alternator (3 Amp D.C.}

(Incl. Nos. 152, !53 8` 154)

Diode

Connector, Body

Terminal, Female

Clip, Oi filI tube

Clip, Oil fill tube

Clip, Wire

Plug. BIower housing

Screw, Hexwasher hd Seres. ! 42C

x 1,'2

Decal, Instruction

Carburetor (Ind No, 911

Starter Motor (t2 Volt)

Gasket Set (loci. items marked *)

"O" Ring Kit (Inc!, items marked t_

RPM Speed Settings:

Low !700; High 3500

*Indicates Parts Included if_

Gasket Set. Ref No, 174

tIndicates Parts tnciuded in

"O" Ring Kit, Ref. No, 175,

**In original production, the blower

housing screen _s riveted to the blower

housing Replacement housing has

threaded studs. Order four nuts

(29752) when remounting the blower

housing screen.

CARBURETOR NO. 632490

_,,,,

Ref.

No.

29A

P_t

No.

63249o

632471

6322_

632517

650506

630766

6307_

650417

_72

632473

_24_A

"6307_

*_1_7

631022

632019

*631024

"631_67

27110

"632239

630740

"632281

*631028

631184

631971

631183

630739

631775

632347

Part Name

_arburetor

Shaft 8- Lever Assy, Throttle

Spring, Throttle return

Shutter, Throttle

Screw, Rd. hd., 440 x 3/16

Spring Idle tegulating screw

Spring, Main adjustment screw

Screw, Idle regulating

Shaft 8` Lever Assy., Choke

Spring, Return

Shutter, Choke

Plug, Welch

Inlet Needle, Seat 8` Clip Assy

{IncI. No. 13)

C!}p, Inlet needle

Float, Carburetor

Shaft, Float

Bowl, Float

Gasket, Bowl_to*body

Adjustment Screw Assy., Main

adjustment screw (loci Nos 5A,

21, 23 8 30)

"O" Ring

Screw, Idle adjustment

Gasket, Bowl to-body

Washer

Seal, Dust

Washer, Flat

Fitting. Fuel

Repair Kit (Incl. items marked ")

REPAIR PARTS

12 H.P. 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254622'

ENGINE TECUMSEH - MODEL NUMBER 143,396132

ENGINE

STARTER MOTOR NO, 33606

2\5

336O5

133451

2 33842

3 3343O

4 33431

5 33432

6 33433

733450

8 33434

9 33703

10 33759

11 33712

12 33705

13 33440

14 59(To_

15 33449

16 33706

17 650168

18 650723

!9 34685

Part Name

Starting Motor, Complete

Cover, Dust

Ring, Retainer

Retainer, Spring

Spring, Anti-drift

Gear

Nut, Engaging

Nut, Lock

Cap Assy., Drive end

Armature

Housing Assy.

Card Assy., Brush (Incl. No. 12)

Brush _Spring Kit (Incl, 4 pc,s. o

No. 13)

Spring, Brush

Washer, Thrust

Bolt, 10-32 x 4-1/4

Cap Assy., Commutator end

Washer, Fiat

Nut, Hex

Terminal insulators

('_..

ill I---,

SWARS

OWNER'S

MANUAL

MODEL NO.

917.254622

HOW TO ORDER

REPAIR PARTS

I:RRFTSMRN

LT 12 HP ELECTRIC START

5SPEED -38" MOWER

LAWN TRACTOR

The model number will be found on the Model Plate located under

the seat. Always provide the Model Number when requesting set

vice or repair parts for your Lawn Tractor.

All parts listed herein may be ordered from any Sears Servic_

Center/Departments and most Sears Stores,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION:

* THE PART NUMBER

Q THE PART DESCRIPTION

• THE MODEL NUMBER

• THE NAME OF MERCHANDISE

Your Sears merchandise has added value when you consider that

Sears has service units nationwide staffed with Sears trained

technicians_ .professional technicians specifically trained on Sears

products, having the parts, tools and the equipment to insure that

we meet our pledge to you, We Service What We Sell.

SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

123309XOE 1.09.89

Printed in U.S.A.

Craftsman 917254622 User Manual 12 H.P. 38 RIDING LAWN TRACTOR Manuals And Guides L0807042

CRAFTSMAN Lawn, Tractor Manual L0807042 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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