Craftsman 917254661 User Manual TRACTOR Manuals And Guides L0805091
CRAFTSMAN Lawn, Tractor Manual L0805091 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917254661 917254661 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917254661. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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OWNERS MANUAL MODEL NO. 917.254661 Caution: Read and Follow All Safety Rules And instructions Before Operating This Equipment L T 12 HP ELECTRIC START 6 SPEED o 38" MOWER L A WN TRA C TOR ® Assembly ® Operation o Maintenance • Repair ® Repair ......... Sears, i Roebuck i, i and i i Co., and Adjustment Parts ii i ,i ii,ll,,i i,, ,ll Chicago, i ii IL 60684 U S.A. i,i i,l,,, inlll illll LOOK FOR THIS SYMBOL TO POINT CAUTION: TIONS. IT MEANS - ATTENTION! BEOUT IMPORTANT SAFETY PRECAUCOME ALERT! YOUR SAFETY IS INVOLVED. LOOK FOR THIS WORD TO POINT OUT IMPORTANT EQUIPMENT PRECAUTIONS,, RULES FOR SAFE OPERATION c. d. Do not turn sharply. Use care when backing. Use counterweight or wheelweights when suggested in owner's manuals. __4,Watch out for traffic when crossing or near roadways. _.5_"_Whenusing any attachments, never direct discharge of _0aterial toward bystanders nor allow anyone near the vehicle while in operation.. 26. Hiandle gasoline with care - it is highly flammable. 1_ Know the controls and how to stop quickly. READ THIS OPERATOR'S MANUAL and instructions furnished with attachments, 2_ Do not allow children to operate the machine. Do not allow/ adults to operate it without proper instruction, ./" 3._ Do not carry passengers_ Do not mow when childreqiand others are around. ,/ 4. Always wear substantial footwear. Do not wear Ioos_ fitting clothing that could get caught in moving parts. 5. Keep your eyes and mind on your tractor, mower/and the area being cut.. Do not let other interests distract YibUo . 6. Do not attempt to operate your tractor or mower wi_en not in the drivers seat., 7o Always get on or off your tractor from the operator's_,left hand side, '\ " 8. Clear the work area of objects (wire, rocks, etc_) which might be picked up and thrown.. 9. Disengage allattachment clutches before attempting t_start the engine. I 0.. Disengage powerto attachments and stop the engine befo'_ leaving the operator's position.. " 1t Disengage power to mower, stopthe engine, and disconnect spark plug wire(s) from spark plug(s) before cleaning, making an adjustment, or repair, Be careful to avoid touching hot! muffler or' engine components.. / 12. Disengage power to attachments when transporting or no/t4n use, Never remove the fuel cap of the fuel tank or add gasoline to a run'ningor hot engine or an engine that has se been approved gasoline not allowed to coolcontainers. for several minutes after running., Never fill tank indoors, always clean up spilled gasoline c. Open doors if the engine is run in the garage - exhaust fumes are dangerou& Do not run the engine indoors. _7,. Keep the vehicle and attachments in good operating condition, and keep safety devices in place and working_ 2& Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 29.. Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark Mow the engine to cool before storing in any enctosur& 30. To reduce fire hazard keepthe engine free of arass, leaves, ",Nor excessive grease,. Do not clean product wT_ile engine is \running. 31_ 'Except for adjustments, DO NOT operate Engine if air cl'e.aner or cover directly over carburetor air intake is remo'_ed, Removal of such part cou[d create a fire hazard.. 32_Do fkot operate without a muffler, or tamper with exhaust syste_ Damaged mufflers or spark attesters could create a fii'e hair& inspect periodically and replace if necessary. 33. The vel_cle and attachments should be stopped and inspected f&,r damage after striking a foreign object, and the damage sh'_,uld be repaired before restarting and operating the equipme_. 34. Do not change'the engine governor settings or overspeed the engine; severe damage or injury may result. 35.. When using the vehicle with mower, proceed as follows: a,, Mow only in daylight or in good artificial light, b, Shut the Engine off when unclogging chute° c,, Check the blade mounting bolts for proper tightness at frequent intervals1, 36. Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place,. 37,, Disengage power to mower before backing up_ Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower. 3& Under normal usage the grass catcher bag material is subject to deterioration and wear. Itshould be checked frequently for bag replacement Replacement bags should be checked to ensure compliance with the original manufacturer's recommendations or specifications_ i t t3.. Take all possible precautions when leaving the v_(hicle unattended, Disengage the power-take-off, lower the,zittaci!ments, return drive control lever to neutral,(shift into4eutral), set the parking brake, stop the engine, and remov/_ the key.. t4,. Do not stop or start suddenly when going uphill_fr downhill. Mow up and down the face of slopes (not great/ar than 15°); never across the face. ,/ 15_ Reduce speed on slopes and make turns gradually to prevent tipping or loss of control. Exercise extrgfne caution when changing direction on slopes, ./ 16. While going up or down slopes, choos_ a speed low enough to negotiate the slope without stop,4alng,. 17. Never mow in wet or slippery gra,s_, when traction is unsure, or at a speed which could caus_ a Skid, Stay alert for holes in the terrain'and other hidden hazards° Keep away from drolmoffs.. not drive too close to creeks, ditches, and public high;e special care when mowing around fixed objects in orevent the blades from striking them. Never delib! tractor or mower into or over any foreign objects.. "_ears until tractor comes to a stop.. ands or feet under the mower, in discharge any moving parts while tractor or mower are keep clear of discharge chute. 'lling loads or using heavy equipment.. ved drawbar hitch points _se you can safely control the above is requited by law (Section 4442 of the Cafifomia Public Resources Code), miliar laws, Federal laws apply on federal lands.. Refer to the Repair Parts Section,, 2 CONGRATULATIONS on your purchase of a Sears Lawn Tractor it has been designed, engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department, We have competent, well-trained technicians and the proper tools to service or repair this unit. SERIAL NUMBER DATE OF PURCHASE THE SERIAL THE MODEL MA IN TENA NCE A GREEMEN T A Sears Maintenance Agreement is available on this product° See the nearest Sears store or service center for details CUSTOMER RESPONSIBILITIES Read and retatn• thls, manual Study and observe tractor and mower clean.. Foflow a regular will run better and last longer. BE FOUND ON THE SEAT._ YOU SHOULD RECORD THESE NUMBERS AND KEEP FOR FUTURE REFERENCE. .4 the safet_rofes. schedule NUMBER WILL PLATE UNDER • use"care when using your tractor Always in maintaining, caring for, )qd using your iractor. Always keep you [" A well cared for tractor A TTA CHMENTS ,/ 1 This unit can use many attac/_ments now available at your Seat's store It cat, not use attachments ground like a plow, l_arrow culhvator_ or" tilter/ See page 26 for a hst of a/aila_le attachments dable and become worn during normal use Thrs warranty does not cover Tire replacement or repair caused by punc VOres from outssde (,blects _such as nails or glass), and / repairs necessary because of operator/abuse or neghgence _ncludmg the failure equipment according to instructions c/ontatned Jn the own s manual and ndlng equipment used for commercial or rental purposes FULL that engage 90-DAY WARRANTY ON thorns stumps ro matnta_n the B _,TTERY For 90 days from the date of purchase, if any battery m material or workmanship and our testing determines the battery at no charcle _ncfuded w_th 'his nd_ng equtpment the battery writ not hold a charge WARRANTY SERVICE MENT IN THE UNITED THE NEAREST SEARS SERVICE CENTER/DEPART. only while this product is tn use in the United States This warranty to state SEARS, fS AVAILABLE BY CONTACTING STATES This warranty applies g_ves you specihc ROEBUCK legal rights and you may aJso have other AND CO., D/731CR-W SEARS rights TOWER, which proves defectwe Sears will replace may vary from CHICAGO, state ILL. 60684 the iNDEX A F Adjustments.. Filter .......................................................................... 16 Operating Your Tractor ................... 11 Brake .................................................................. 14 Fuel." Starting the Engine ................................... 10 Carburetor. ............................................. 18 Type .................................................................... 10 Stopping Your Tractor, ..................... 10 Mower Drive Belt ................................ 22 Storage .......................................................... 23 Tractor Operation on Hills ............ 12 Mower Fuse ......................................................................... 20 Options Attachments 26 Front-to- Rear ............................ 23 Spark Arre.ster 2 Side-to-Side ............................... 22 Throttle Control Cable .................... 18 H P Air Filter Hood Removal ........................................... 20 Parking Brake ......................................... 10 Cleaning ................................................... 16 Parts Bag ............................................... 5-6 Element ................................................. 16 Air Intake Screen, Engine ..................16 L Assembly ........................................ 5-8 Levelling Mower Deck ............................. 22 R Attachments 26 Lubrication.: Repa# and Adjustments ............ 14-23 Chart ................................................... 17 Blade .................................................... 15 B Tractor Pivot Points .............................. 17 Carburetor ..................................... t8 Battery Fuse .................................................. 20 Charging .............................................. 7 Hood Removal ..................... 20 Cleaning ......................................15 M Motion Drive Belt Installation ................................... 8 Maintenance ................................................... 13 Replacement ................. 19 Levels .............................................7 Air Filter. .............................................. 16 Mower Drive Belt Preparation ................................. 7 Air Filter Element ............................... 16 Replacement ................ 22 Starting with Weak Battery ....... 17 Air Screen ...................................... 16 Mower Adjustment Storage .........................................23 Battery ............................................... 15 Side-to-Side .................. 22 Terminals ......................................15 Blade Sharpening ................................. 14 Mower Removal ....................... 20 Belt: Brake Adjustment ............................. 14 Motion Drive Replacement .........19 Engine Oil ................................................... 16 Mower Ddve Adjustment ...........22 Lubrication Chart ............................... 17 S Mower Drive, Spark Plugs ................................................ 18 Safety Rules ............................................. 2 Remove Replace .................... 22 Tire Care ............................................... 14 Seat ....................................................................... 7 Blade: Mower.: Service Record ........................................ !3 Sharpening ......................................... 14 Adjustment, Front.to-Rear ..........23 Slope Guide Sheet .................................. 47 Replacement .............................. 14 Adjustment, Side-to-Side ..........22 Spark Plugs .................................................. t8 Brake Adjustment .................................. 14 Blade Sharpening ........................... 14 Speed Control Chart ...................... I2 Blade Replacement ......................... !4 Starting the Engine ............................t0 Cutting Level ........................................... 22 Steering Wheel .................................. 5 C Installation ............................................. 21 Stopping the Tractor ..........................10 Carburetor Adjustment .......................... 18 Operation .................................................... ..,11 Storage ....................................................... 23 Controls, Tractor ............................................... 9 Removal ................................................ 20 Cutting Level, Mower ............................. 22 Muffler, ........................................................................... 17 Spark Arrestor ........................................ 2 T Throttle Control Cable Adjustment .......................... I8 Tires .............................................................. 14 Trouble Shooting Chart ...............24-25 E Engine.: 0 A# Screen ....................................... 17 Oil Oil Change ......................................... !6 Cold Weather Conditions ................ 16 Oil Level ............................................... 16 Engine ................................................................. 16 Oil Type ................................................... 16 Storage ................................................. 23 W Starting .......................................................... 10 Operation ...................................................... 9-12 Warranty ........................................................ 3 Storage ......................................................... 23 Operating Your Mower. ..............11 4 ASSEMBLY 1o Unpack Tractor a. Take items out of box shown below b Cut down four corners of the carton with a utility knife and fold down sides c 6 Snap steering wheel insert into place on steering wheel Steering column, adapter and insert found in bag of parts The box contains the items e Remove plastic on tractor hood f Raise attachment g Carefully lift handle Disengage Parking Brake Install Steering Wheel NOTE: POSITION FRONT WHEELS FORWARD 1. Remove 1/2" focknut and 2-1/4" die washer (shown futl size belo w) from steering shaft (Fig 1). 2. Position steering column into dashboard (Fig WHEEL _---"__"_TEERING ..-._1/2" ,._.,.-_2-ti4"" HEX the tractor off the skid The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.. Always 1). 3. Install steering wheel adapter on steering shaft 4 Position steering wheel on steering wheel adapter with spokes pointed horizontal left to right 5oSecure steenng wheel to steering shaft using 2-1/4" die. washer and hex Iocknut _-_=_ guide starting wear safety your glasses tractorand or eye while shields moving, before We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Cata. .............................. log Stores. INSERT LOCKNUT DtA WASHER EER1NG WHEEL / ._._, ._._..._--STEERING STEERING WHEEL ADAPTER SHAFT_ j___ STEERING COLUMN 5 a seat b c sreef_ng batt_'ry d battery e wheel acid ! owner parts s manual bag A SSEMBL LOCATION Y PARTS BAG CONTENTS SHOWN FULL SIZE BA TTER Y _ut\_ I/4 _ 20 / m i BA TTERY TERMINALS (2) Hex Bolt. 1/4 . 20 x13/4 \ (2) Lockwasher (_2)'_a;het ,,,,,,,,,,, '/ SEA T 9/32x 5,_ x t6 ,_ Ga 1/4 (2)Hex Nut. t/4 - 20 _w \ / _ 11) Shoulder bolt'_//6 . 18 (1) Washer 17/32 x t-3/I6 x 12 Ga t/2 Parts Bag Content.______s Not Shown Full S iz F ! Steering Terminal 15 o Slope Instruction Wheel Insert Guard Sheet (2) Keys Steering Column (6) Batter}, Caps And Instructions ASSEMBLY To assemble tractor you will need:' CAP / (2) 7/16" (I) 1/2" Wrench (1) 3/4" NOTE: Utility Knife Wrench RIGHT HAND (R,H) DETERMINED WHILE AND LEFT HAND FROM SEATED WEAR .,,,, Tire Pressure Gauge Screwdriver Wrenches Hi_" ARE OPERATORS P(_SITION I!t O 1_ I"" ......... i' EYE AND FACE SHtELI_ \ f, __"F_IGURE OBSER 2 VE SA FETY \, \ \ r b c Allow battery to stand and settle for at least thirty minutes. If the level of acid falls below the point described in step (a), add more acid untif the correct leve! is reached Install the battery caps, found in the bag of parts, to co ver the vent tubes. Wash the top of the battery with water to remove any acid, then wipe Neutralize e_cess batteryacidfordisposafbyadding it to four inches of water in a five gallon plastic Tighten shoulder bolt using a I/2" wrench. NOTE: THE SHOU_DER BOL T WILL BE LOOSE IN THE SEAT SLOT_ Tighten ma_Jme screw, tockwasher and flat washer d using\a3 ,"4" wrench Place seat in o_erattngposltfon and press ctutct\/ brake pedal operating e dry e .so \ F Ct_eck battery case for leakage to make sure that no damage has occured in handling, forward or backward reach Clutch 'Brake (Fig 3) seat on seat pan Screw he_ head machme tockwasher and flat washer ln_o .seat (Fig 3) S ew shoulder bolt into seat (F!g ,3) MachH\e screw, shoulder bolt and washers (shown futf s_ze an page 6) found h\ bag of parts from side to side to d U- stall Seat° be adjusted operator can comfortably safely operate tractor Fill each ceil with battery acid Add the acid until it reaches the bottom of the vent tubes (Fig 2) Do not add the acid beyond this level or the additional acid can come out when the battery is charged PRECA _, REQUIRED Check the acid h . after, the battery is charge,d. If the acid as fallen t_etow the correct le vet, add dis tilled or iron free water. Fill and charge battery (before installing),, NOTE,, SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY VENT CAPS FOUND IN BAG OF PARTS After cells are filled, tilt battery release air bubbles " ;TED tN BI Prepare Battery b b ',_,-'_ _-;J_-'_'! _mmendedthat the batterybe charged use. Use .a 12 voft batfery char ge_ t_attery a_ a ra_e of 6 amperes tar 7 flare READ THE INSTRUCTIONS INCLUDED WITH THE BATTERY VENT CAPS IN THE BAG OF PARTS ALWAYS WEAR GLOVES, CLOTHING AND GOGGLES TO PROTECT YOUR HANDS, SKIN AND EYES, a 'i i_ c_ntainer Stir with a wooden or plastic paddle while a_ding baking soda until the addition of more soda c_uses no more foaming WASH HANDS IF ACClDENTALLY_IN OR CLOTHING\IMMEDIATELY WITH BATTERY CONTACT ACID_ DO NOT SMOKE; FUMES FROM",, CHARGED BATTERY ACID ARE ,,,,. EXPLOSIVE .,, 2. :[-7! t!! !_R _ iJ positio_ Sit on the seat all the way do wn If ls__ not comfortable, To adjust Raise seat Loosen Shde seat to desired posltmn screw securely adjust seat machme screw hghten machtne WASHER MUST BE TIGHTENED SECUREMACHINE SCREW-LOCKWASHER-FLAT LY TO PREVENT MOVEMENT OF SEAT, 7 ASSEMBLY 4. Check Tires Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough. The wrong air pressure wifl also keep the mower from cutting level The corr ect air pressure is shown on the side of the tires ff the air pressure is not shown, set to pressures shown in the REPAIR AND ADJUSTMENT section. (page 14). 5. Install Battery 1 POSITIVE B,_T T_: Ry BEFORE INSTALLING BATTERY, REMOVE METAL BRACELETS, WRISTWATCH BANDS, RINGS, ETC_ FROM YOUR PERSON° TOUCHING NOTE: \ NEGATIV_ BATTERY NEGATIVE WASHER HEX b I j FIGURE3 THESE ITEMS TO BATTERY TERMINALS COULD RESULT IN BURNS, a / -- Lift seat (Fig 3) Lower battery into fender weft with battery terminals toward front of tractor (Fig. 3),. Make sure battery rests in battery tray (Fig 4) \ BOLTS TERMINAL NEGATIVE CABLE(BLACK) NUT ER WASHER POStTIVE / BE SURE BATTERY DRAIN TUBE IS SECURELY ATTACHED TO BATTERY TRAY DRAIN POSITIVE CABLE (RED) POStTIVETERMINALMUSTBECONNECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING HE, x Nut Connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lockwasher and hex nut (shown full size on pg 6) found in bag of parts. Tighten securely with two 7/t6" wrenches. (Fig. 4) d Connect BLACKgroundcable to negativ e (-) battery terminal with remaning hex bolt, flat washer, lockwasher and hex nut (shown ful! size on pg. 6) found in bag of pails.. Tighten securely. (Fig 4) e To prevent corrosion, apply grease to the battery terminals after installing cables.. f . Using the key hole on one side of the battery support (Fig 6) slide battery bolt into frame key hole (head of bolt down). Fasten the battery bolt to the terminal guard using internal/externa! iockwasher; wing nut, (shown full size on pg. 6) as shown in Fig.. 5 g. Assemble the remaining battery bolt to other side of battery support and fasten terminal guard to it with remaining internal/externa! Iockwasher and wing nut, (Shown full size oft pg. 6).. Tighten wing nuts securely by hand (Fig. 5).. NOTE: KEEP TERMINAL ACCESS DOORS CLOSED WHEN NOT IN USE, _ _ , c CAUTION: FIGURE 4 WING INTERNALIEXTERNAL NUT LOCKWASHER TERMINAL GUARD WING NUT INTERNAL/ EXTERNAL LOCKWASHE _ .,_ R BATTERY BOLT SUPPORT FIGURE 5 6. Maintenance After First 2 Hours (Two Mowings) Changing oil after the first two hours (or two mowings) wi!f help eliminate break-in residue which might be damaging to your engine. DO NOT START ENGINE UNTIL YOU HAVE REVIEWED THE OPERATION SECTION OF THIS MANUAL 8 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR LAWN TRACTOR, If you understand the unit and its operation, you will achieve efficient a ndpeak performance. While reading the manual, compare the illustrations with your Lawn Tractor to famifiarize yourself with the location of various controls and adjustments Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Lawn Tractor and to prevent injury to yourseff and others Be sure to pay strict attention to all warnings and cautions. they are included for your safety Save this manual for future reference Indicator Lights, Clutch Light Switch Switch_ Ignition Clutch/Brake Pedal Choke Throttle Control Depth Adjustment Knob l Zf ! Parking Brake Gear Shift Lever 1 A TTA CHMENT LIFT LEVER: Use the attachment lift lever to raise and lower the attachment mounted to .your tractor, Pull lever back slightly and push button, then move the lift lever forward to lower attachment A TTA CHMENT CL UTCH S WITCH: Puff switch out and up to engage attachment. There will be an engine hesitation as the clutch engages. GEARSHIFT: Press the clutch/brake pedal down firmly and move gear shift lever to desired speed INDICA TOR LIGHTS: "DEPRESS FOOT PEDAL "indicates that the clutch/brake pedal must be depressed before the engine will start, "DISENGAGE ATTACHMENT" indicates that the attachment must be disengaged before t!;e engine wilt start, "BATTERY DISCHARGING" indicates there ss insufficient battery charging CHOKE: To start a cold engine, engage choke bY moving throttle control lever to "FAST" detent, then right & upward to "CHOKE" position.. CLUTCH!BRAKE PEDAL: The pedal has 2 functions; a clutch and a brake.. To engage the brake push the pedal completely down DEPTH ADJUSTMENT KNOB: Use the height adjustment knob to adjust the mower height. With the attachment fift lever in the "up"position, turn knob clockwise (,_"k) to raise cutting height and counterclockwise (_) to Iower cutting height. IGNITION: Place key in ignition and turn to the right to start The switch spring returns from the start position LIGHT SWITCH: Turns the headlights on and off.. PARKING BRAKE: To set the parking brake, push the clutch/brake pedal completely down, Hold the parking brake lever in "Engaged"position and release pressure from pedal Clutch!brake pedal will remain in brake position THROTTLE/CHOKE CONTROL:Use the throttle control to increase or decrease the speed of the engine, and to choke the engine for starting. Push control to the right and forward to choke OPERATION a AIR SCREEN This engine has been shipped filled with summer weigh t oil (For cold weather operation see chart page 16)_ Check engine oil leveL Refer to REPAIR AND ADJUSTMENT section.. ( page 16). Fill fuel tank (Fig.. 6).. Use fresh, clean, regular unleaded gasoline. Capacity is 5 quarts b. FUEL CAP FILL TO BOTTOM OF GAS TANK FILLER NECK. DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL. DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME° FILLER FIGURE 6 EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR ii USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE /O_L DRA_N ATTACHMEIT CLUTCH S_ITCH THROTTLE CONTROL\ I LE VE R \"1 ,\ PARK|NG BRAKE FtGURE7 GEAR Stopping NOTE: SHIFT NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR. LEVER Your Tractor REMOVE KEY WHEN LEAVING PREVENT UNAUTHORIZED TRACT_ TO / / B, Push clutch-brake pedal into full "BRA!_E" position, Keep your foot on pedal. b,. Place attachment clutch switch in "DISENGAGED" Position.. USE Move gear shift lever to "NEUTRAL"position_ d_ Place parking brake in "ENGAGED" position and release pressure from clutch/brake., Pedal should remain in "BRAKE"position.. e. Move throttle control to "S" (slow) position.. L Turn ignition key to "OFF"position. Never use choke to stop engine, The Engine 3. Preparing The Engine LEARN TO START, STOP AND RE- VERSE YOUR TRACTOR OPEN AREA. IN A LARGE, 10 throttle control lever (Fig. 7) past "FAS T"to the a. b C 2. TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE STORAGE FOR 30 DAYS OR LONGER DRAIN THE GAS TANK, START THE ENGINE AND LET IT RUN UNTIL THE FUEL LINES AND CARBURETOR ARE EMPTY USE FRESH FUEL NEXT SEASON SEE STORAGE INSTRUCTIONS FOR ADDITIONAL INFORMATION Turni_tfitionkeyto as engine starts. "START'andreleasekeyassoon \ CAUTION: c. DO'NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. ff engine does not start after four or five #ies, move throttle control lever to "FAST" position, wait a few minutes and try again_ If the engine does not start after four or five more tries, see the TROUBLESHOOTING Chart. (page 24). OPERAON d e. After the engine starts move throttle control lever slowly to the "SLOW" position. To start a hot engine move the throttle control lever to a position between "FAST" and "SLOW". DEPTH ADJUSTMENT KNOB LiFT LEVE **HIGHEST" READ THE OPERATING "SAFETY RULES" BEFORE YOURCAREFULLY MOWER. POSITION CAUTION:DO NOT ADD ADDITIONAL WEIGHT TO THE TRACTOR OTHER THAN THE OPTIONAL WHEEL WEIGHTS° EXCESSIVE WEIGHT MAY OVERLOAD AND DAMAGE THE TRANSMISSION. ALWAYS WEAR SUBSTANqltAL R I LOWEST )POSITRON FOOT _ // WEAR ANDTHAT AVOID LOOSE FITTING CLOTHING COULD GET CAUGHT IN MOVING PARTS R H RUNNER ;HARGE GUARD 1 2 .3 4 5 6 7 8 9 t0 1t TO AVOID INJURY Read,_ owner's manual CAUTION Know location and function of al! controls Keep guards, safety shield and switches in place and working Remove objects that can be thrown by blades Do not mow when children and others are around Never carry children or passengers Always took behind machine before backing Do not mow where machine can tip or slip If machine stops going uphill, stop blades and back slowly down Be sure blades and engine have stopped before placing hands or feet near the blades Remove key when leaving machine MAKE SURE PARKING TRACTOR SECURE-, BRAKE WILL FIGURE a Movetheattachmentliftlevertothehighpositionand adjust height of cut to mid range See Fig 8 b Start the engine, C Move the throttle lever to mid range position Select a low (1st or2nd) gearuntilyou become more familiar with the operation of the unit, Operating (See Starting the Engine) HOLD/ d _ NEVER PLACE HANDS OR FEETIIN OR UNDER ANY YOUR POWERED ATTACHMENX OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING. 4, 8 Slow!y release clutch brake pedal and proceed to the Lmowing area bop the unit, then select a mowing speed.. Speed Selection Guide page 12h L Move throttle lever to half throttle and move attachment clutch switch to engaged position. g Slowly release clutch brake pedal., h Move throttle lever to fast position. i. Observe height of cut and readjust as desired. Your Lawn Tractor & Mower DO NOT OPERATE THE MOWER WITHOUT EITHER THE ENTIRE GRASS CATCHER, ON MOWERS SO EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE.. NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH ANY ATTEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND THE ATTACHMENT CLUTCH SWITCH ENGAGED WILL SHUT OFF THE ENGINE, 11 CAUTION: (See BEFORE YOU MOVE THE GEAR SHIFT LEVER, COME TO A COMPLETE STOP. FAILURE TO DO SO CAN RESULT IN GEAR BOX DAMAGE. OPERATION ,. NOTE: TIRE CHAINS CANNOT BE USED WITH THE MOWER ATTACHED, a.. Mower should be adjusted properly front to back and side to side for good mowing performance Refer to REPAIR AND ADJUSTMENT section. (page 22).. b f C, FIGURE SPEED SELECTION FUNCTION GEARSHIFT Normal Mowing 2or3 Heavy Mowing 1 or2 Snow Blowing 1 When mowing large areas (Fig 9 ), start by turning to the right so that the clippings will discharge away from shrubs, fences, driveways, etc._ After two or three rounds, mow in the opposite direction making left hand turns until finished. e If grass is extremely tall, it should be mowed twice The first time cut relatively high, the second time to the desired height. f The left hand side of mower should be used for trimming.. g. See Speed Selection Guide.. h. Do not mow tall, dry grass ever 6 inches tatl. It is a fire hazard. Operating 4-6 The Tractor On Hills DO NOT' DRIVE UP OR DOWN HILLS WITH SLOPES GREATER THAN 15 ° AND DO NOT DRIVE ACROSS ANY SLOPE. REFER TO PAGE 47, GUIDE THROTTLE a.. Move gear shift lever to "l st" geat before .starting up or down hills. b AVOID STOPPING OR SHIFTING ON HILLS.. c. If slowing is necessary, move throttle controf lever to slower position FAST LEAVE ENOUGH ROOM WHEN STOPPING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL AS CLUTCH-BRAKE PEDAL MOVES THROUGH CLUTCH POSITION. Snow Blade Transport Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine,. This witl result in a more even distribution of clippings and more uniform cutting,, d, 9 6. UsetherunnerontheRH. sideasaguide;thebfade cuts approximately an inch outside the runner (Fig 8). d, SLOW FAST e. f. 12 If stopping is absolutely necessary, push clutch/ brake pedal quickly to brake position, To restart tractor movement, make sure tractor is in the lowest speed range ("1st" Gear) and release clutch.brake pedal SL OWL Y_ Make aft turns gradually. MAINTENANCE To keep your tractor running better, longer, perform necessary service using the folio wing maintenance schedule: With Every BEFORE MAKING ANY INSPECTION, ADJUSTMENT, OR REPAIR: 1_ PUSH CLUTCH/BRAKE PEDAL COMPLETELY DOWN_ 2_ MOVE GEAR SHIFT CONTROL LEVER TO NEUTRAL POSITION, 3 PLACE PARKING BRAKE IN "ENGAGED" POSITION. REMOVE FOOT FROM PEDAL 4,, DISENGAGE ATTACHMENT CLUTCH SWITCH. 5, SHUT OFF THE ENGINE, 6, MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED, 7_ DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE SPARK PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING BE CAREFUL TO AVOID TOUCHING HOT ENGrNE OR MUFFLER COMPONENTS Mowing Make sure all nuts on bolts are tight and cotter pins and retainer springs are secure Observe all safety precautions, Keep tractor well lubricated (refer to page 17) SERVICE SERVICE RECORD (Enter Dale Maintenance RECORD Performed) SCHEDULE FIRST EVERY EVERY I EVERY / EVERY 2 HOURS 5 HOURS.. 25 HOURS 150 I HOURS / Fill in dales as you complete regular service Blades - sharpen € Brake Adjustment v" Check Change 100 HOURS ,/ Battery Engine OIi = Check Engine Oil level Clean Air Cleaner Check .... ,,, ,, ........ € € Element Muffler € , ...... Clean Air Screen V Lubrlcale Tractor € Replace Spark Plug € Replace Air Cleaner Element € Check Tire Pressure € 13 REPAIR AND ADJUSTMENT 1_ Brake Adjustment This tractor is equipped with an adjustable brake system mounted on the right side of the transax/e (Fig, 10), IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN HIGHEST GEAR, THEN BRAKE MUST BE ADJUSTED, a JAM BRAKE OPERATING NUT NUT A b. ARM (WITH BRAKE Depress clutch/brake pedal and engage parking brake Measure distance between brake operating arm and nut "A" on brake rod ce is other than 1-1/2", disengage parking brake, l_osen jam nut tFig. I0) and turn nut "A until distance _ecomes I- I,/2", Retighten jam nut against Nut "A'I. '_\ PARKING I ENGAGED] Road test tractor for proper stopping distance as stated \above FIGURE Readjuit if necessary.. 2.\ Tire Care / M_ntain tire pressure in front at 14 PSI and rear tires at !2 10 3o Bl_d, For be_t blades c_ gnnding _ 25 hours mower:, l_ MANDREL ASSEMBLY twom_in_.,_ / /" / Thesandwearsthebladeawayrapidly. //a Blad_ Replacement Raise mo_zet to highest position to permit access to blades\ 1. Remove the hex head bolt, lockwasher and flat / ,_ 2. 3 4. FIGURE :are/ _,suf_smower blades must be kept sharp. The be/_harpened with a few strokes of a fife. or on a e,_l We suggest they be .sharpened after every Ymowing Do not attempt to sharpen while on _u mow in sandy soil check the blades after each 11 was_er (Fig.. 11) (turn counterclockwise)(_-'x) RemOve and discard old blade. Clean_op and bottom of mower housing. Install &ew blade with SHARP EDGE DOWN and secu"m with flat washer, lockwashet and hex head bolt\TIGHTEN SECURELY ALWAYS USE GRADE 5 HEAT TREATED BOLTS TO ATTACH BLADES. DO NOT USE PLATED BOLTS. CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE TIGHT, TORQUE BOLTS TO 30 - 35 FT.- LBS. A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN AT" LEFT. b, 14 When grinding, care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstallation on mower: An unbalanced or bent blade will cause excessive vibration when running, and eventual damage to mower or engine. Replace bent or damaged blades.. REPAIR AND ADJUSTMENT C, To check blade balance, drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of clean blade over the head of the nail (Fig 12) NOTE: CENTER HOLE OF BLADE ON NAIL, IF BLADE IS PROPERLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN IN FIG. 12 IF EITHER ENDOFTHE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED SHARPEN THE HEAVY END UNTIL BLADE IS BALANCED. 4, BATTERY Jf f CENTER ..... / HOLE I I \ BLADE I CARE FIGURE 12 Check Battery a Battery acid solution level in each battery cell should be even with bottoms of vent tubes in cells (Fig 13) Add ONLY distilled or iron free water if necessary NOTE: DO NOT OVERFILL b c. d e Keep battery and terminals clean Keep battery bolts tight Keep vent caps tight and small vent holes in caps open Recharge at 6 amperes for t hour if necessary CUT AWAY VIEW VENT Clean Battery and Terminals Corrosion and dirt on the battery and terminals cause the battery to "leak" power and hinders the operation of the charger BATTERY VENT TUBE LIQUID LEVEL LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS, FLAME AND SMOKING MATERIALS AWAY FROM BATTERIES. ALWAYS SHIELD YOUR EYES AROUND BATTERIES. / FIGURE a b Remove terminal guard Disconnect BLACK battery cable, then RED battery cable, and remove battery from tractor, c Wash battery with four tablespoons of baking soda to one gallon of water NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS, d Rinse the battery with plain water, dry and reinstallon tractor e Clean terminals and battery cable ends with wire brush until bright. f Replace battery cables, connecting RED battery cable to positive terminal first, then BLACK battery cable to negative terminal Coat terminal connections with grease after installation of cables g.. Replace terminal guard. 15 CAP 13 BATTERY CELL ADJUSTMENT Capacity is 1-1/2 quarts,. NOTE: DO NOT OVERRLL Dipstick assembly must be securely tightened into tube at all times when engine is operating AIR SCREEN IMPORTANT: FUEL CAP TO AVOID DAMAGE TO THE STARTING SYSTEM, USE SAE 5W30 OIL WHEN THE TEMPERATURE FALLS BELOW 32 °. Recommended SAE Viscosity Grades Determine temperature range expected before next oif change,. Aft oil must meet A,P°I,,service classification SD, SE or_£F_ .... _. .af Open petcock to drain engine oil,. / Tighten p_(cock finger tight to close, FIGURE 14 / I b I Add oil through the oil filler cap/dipstick (Fig_ 14)_ ! 20 o_ DO! s2o 600 'r°ii II Check, NOTi eoo 700° ....... ,. 'lne 0tl Level DO NOir CHECK ENGINE WITH ENGINE RUNNING. OIL LEVEL after stopping engine, check engine oil level tra_ctot on level ground, Wipe dipstick (Fig,. 14) clean, tight for a few seconds, remove and read oil If necessary, add oil until "FULL "mark is reached, (See NOTE: DO NOT OVERFILL HEX Clean Air Cleaner Element (Fig. 15) a Remove two cover knobs and remove air cleaner cover \b Remove foam pre-cleaner. --Wash pre-cleaner in liquid detergent and warm water to remove d#t Wrap pre-cleaner in cloth and squeeze dry, Wipe foam with a light coat of engine oil Do not saturate.squeeze in rag or towel to remove excess oil c Remove two nuts from top of cartridge d Remove cartridge and clean air cleaner body carefully to prevent dirt horn entering carbure., tot e Clean cartridge by gently tapping on flat sur. face If very dirty, replace cartridge f Reassemble air cleaner NUT NOTE Nuts holding air cleaner cartridge must be in. stalled with hber washers down on cartridge plate to prevent dirt horn entering carburetor Tighten nuts by hand , Over tightening could collapse cartridge FIGURE t6 5. Change Engine 011 The best time to change engine oil is at the end of a day's operation when all dirt and foreign materials are suspended in the hot oil. NOTE. NEVER MOVED 16 RUN ENGINE WITH AIR CLEANER RE- REPAIR 8. Clean Air Screen ALWAYS A WEAR EYE PROTECTION WHEN PRESSED AIR, AND FACE USING COM- AND ADJUSTMENT 11. Starting your Tractor With a Weak Battery tf your battery is too weak to start the engine, it should be recharged If '_iumpercables" are used for emergency starting, follow this procedure: NOTE: YOUR TRACTOR IS EQUIPPED WITH A !2 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. Air screen (Fig, I4) must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush or compressed air to remove dirt and dried gum fibers,, 9, Check Muffler Inspect and replace damaged muffler and/or deflector as it could create a fire hazard and/or damage LEAD-ACID CYLINDER OR FINSHOT AS MUFFLER, CONTACT DO NOT TOUCH MAY CAUSE BURNS° A BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS, FLAME AND SMOKING MATERIALS AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION WHEN AROUND BATTERIES° a 10 Lubricate Plvot Points Place several drops of SA E 30 oil at points where parts move against each other, especially a,. Front axle pivot b Hood hinges c Foot pedal shaft (both ends) d Lift shaft (both ends) Connect each end of the RED cable to the POSITIVE (+) terminals of each battery (taking care not to st:on against chassis). (Fig, I6) Connect one end of the BLACK cable to the NEGATIVE (-) terminals of fully charged battery b,, Connect the other end of the cable to the L.H side panel bolt (Fig, 17) NOTE, KEEP A WAY FROM GAS TANK AND BATTERY C LUBRICATIONCHART FRONT (22) AXLE PIVOT (_ SPINDLE SPINDLE O WHEEL BEARINGS __:"t BEARINGS _WHEEL _ GT,EROO (_ MOWER (1_ CLUTCH BOTH ',-2../ FOOT ENO,NE PIVOT ENDS OF PEDAL SHAFT ...... ;%::, //_{ OSL, TS.AFT 9 i l-':222_::2:22-: _ (_SAE MOTOR OIL Q EXTREMEPRESSURE LUBRICATING GREASE AMDEXNO I, SEARS PART NO 2557R _ REFER TO ENGINE P' o'G OIL SPECS 17 REPAIR AND ADJUSTMENT d., DLsconnect cables in reverse order:: ! L.H Side Panel Bolt (Fig 17) 2, Negative terminals of fully charged battery 3 Positive terminals d e DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. L.H, SIDE PANEL BOLT CLLrrCH BRAKEPEDAL "BRAKE" PosmoN "" PARKING BRAKE "ENGAGED'POSITION ._n=til engine begins to die,. Turn idle mixture screw to a poir} i midway between these positions With thro tte control lever in "SL OW"position, engine should iee at 1750 RPM. If engine idles too slow, push thr_ tUe control lever above idle and turn idle speed sc ew one turn clockwise (F-_). Set throttle control 14let at "SLOW" Repeat until satisfactory idle is att tined (\ CLUTCH/BRAKE PEDAL "CLUTCH' POSIT!ON FIGURE 17 " ,,DRIVE >" POSITION PARKING BRAKE ' DISENGAGED' POSITION F_ b c ff engine idles too fast with throttle control lever in "SLOW" oosition push throttle control lever above idle and u_rnidle speed screw one turn coun!erclockwise (,_ "_).. Set throttle control lever at 'SLOW, Repeat/until satisfactory idle is attained I_OLE 12. Throttle Control Cable Adjustment Never attempt to change maximum engine speed This is preset at the factory and should only be changed by a qualified service technician who has the necessary equipment CAUTION: BEFORE ANY ENGINE ADJUSTMENT, MAKE SURE AIR CLEANER IS CLEAN RemoveAif Cleaner Assembly, while making adjustments. a. With throttle control lever in "FAST" position, turn high speed mixture screw counterclockwise (P_\) until engine runs "rough" then turn clock wise ( /-'_) until engine begins to miss. Turn screw to a point midway between these positions. With throttle control lever in '`slOW"position, hold throttle lever so that idle stop screw is against carburetor; turn idle mixture Screw countercfockwise (F_) until.engine runs "rough" and then turn clockwise I _ / lUL_ STOP MIXTURE SCREW THROTTLE CABLE / / DO NO ADJU5 HOLES A With engine off, place Throttle Control in "FAST" position. Loosen Clamp Screw (Fig. 18). Adjust Throttle Cable until holes "A" are aligned in governor control plate and slide plate Tighten clamp screw.. d If holes do not align, repeat steps in throttle cable adjustment 13. Carburetor Adjustment IDLE SPEED SCREW HIGH NOTE.: ADJUST THROTTLE CONTROL CABLE BEFOf_E MAKING ANY ADJUSTMENT TO CARBURETOR, a With engine off turn high speed mixture screw clockwise ( f-_'_ ) closing finger tight ONLY, and turn counterclockwise (_"-_\) 1-1/2 turns (Fig.. 18) NOTE.: THE SCREW SEA T MA Y BE DAMAGED BY TURNING IT TOO FAR CLOCKWISE. b Turn idle mixture screw clockwise (,f_) closing finger tight only, and turn counterclockwise (_-_,) 1-½ turns (Fig 18) c. Start engine and allow to warm for five minutes,= Make final adjustment with engine running and Gear Shift lever in "NEUTRAL" position.. MIXTURE SPEED SCREW PLATE. SLIDE GOVERNOR PLATE CONTROL FtGURE18 14, Rep_ce Spark Plug Replace s_ark plug at the beginning of each mowing season or every 10_ hours, whichever comes first, Gap should be set at 0030 inch (Fig 19), FIGURE t8 19 FtEPAIR AND ADJUSTMENT 15. Replace In-line Fuel Filter ff fuel filter is clogged, obstructing fuel flow to carburator, replacement is required,. a.. With engine cool, remove filter and plug_ Fuel line sections removed from both ends of fuel filter (Fig.. 18). b Place new fuel filter in position in fuel fine, ii,, ,_ _ ,#"k ii..... ii,ll,,i i,illl _ ............................... i i ,ll,,,ll,i AND THAT HOSE CLAMPS ARE PROPERLY BE SURE THEIR ARE NO FUEL LINE LEAKS ! INSTALLED. / f t RETAINER SPRING FIGURE20 1,6 Motion Drive Belt Removal The tractor drive belt may be replaced without tools. Park the tractoronlevelarea, Engageparkingbrake NOTE: ABELT INSTALLATION DECAL IS UNDER LEFT FOOTREST a. Remove mower BELT 1 GUIDE RETAINER BRACKET SPRING BELT / (See mower section, Following pages). F, /_ _\ / b.. Remove two retainer springs from belt guide bracket/ below transaxte pulley. Remove bracket (Fig 20)_/ ! C Swing belt guides away from belt, toward rear _f _,_ tractor (Fig. 20). / 1 d Roll belt over top of transaxle pulley e. Rofl belt over engine pulley and off idler (Fig 22) Release parking brake. Pull belt as far as possible over top of clutch pulley.. 21 g, Reset parking brake pulley (Fig 22).. Puff belt over top of clutch SHIFT H. SIDE Pull belt out through shift gate to remove from tractor (Fig.. 21) Install belt by reversing above procedure GATE ENGINE PULLEY h DRIVE BELT SCHEMATIC CLUTCH / NOTE: REPLACE ONLY WITH BELT LISTED IN T_flS MANUAL. ULLEY L_H BELT GUIDE \ FIGURE22 VIEWED 19 FROM " - REA R BOTTOM OF TRACTOR SIDE REPAIR AND ADJUSTMENT 17. Fuse Replacement Replace with 30 amp automotive - plug-in type fuse_ Location.: Tied to wiring harness under fuel tank 18. Hood Removal FIGURE a. To raise hood, rift at rear of hood_ b.. To remove hood, grill and side panels, raise hood and loosen one screw on each side panel.. (This screw remains in the side panel) (Fig. 23). c. Unsnap headlight connection (Fig° 24).. d Stand in front of tractor. Grasp hood and tilt forward and lift off (Fig. 24). 23 e.. To reinstall, reverse above procedure. 19 Mower Removal a Remove mower belt per instructions under "Mower Drive Belt Removal" through step(c), b.. Pul! retainer' springs out of rear suspension trunnions. Remove rear suspensions trunnions from hft brackets (Fig. 25),. ¢_ Pul! retainer spring out of rear' hinge pin. Remove rear hinge pin. (Fig. 25) WIRE CONNECTION d Pull retainer spring out of front hinge pin. Remove front hinge pin (Fig.25).. e. Use lift levef to raise suspension arms. Slide mower out from under tractor: FIGURE 2 4 NOTE: RETAINER IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, THE L.H. AND R.H. SUSPENSION ARMS (FIG. 25) SHOULD BE REMOVED FROM TRACTOR. FIGURE 2 5 2O REPAIR AND ADJUSTMENT 20° Mower Installation Your Mower installs without the use of tools. Raise Attachment Lift Lever to its highest position Turn height adjustment knob to lowest position Mower \ a Slide Side b Install front hinge pin through axle and parallel rink (Fig26). Secure with retainer spring, c install rear hinge pin through parallel link (Fig 26) Secure under tractor, guard to R H Slide trunnions through lift brackets holes and secure with retainer spring (Fig 27) around to lower RH suspension FIG_ e belt routed mower pulley, roll belt over mower drive pulley schematic decal on mower housing g. FRONT HINGE PiN mower lift brackets and with retainer spring Move With lift lever forward discharge d f RETAINER SPRfNGS PARALLEL LINK pulley arms REAR HINGE pIN 26 and idler (Fig 27) Drive Rol! belt over L H mower pulley h. Use lift lever to raise mower i Turn height adjustment middle of its travel knob clockwise (F-_) SUSPENSION ARM IDLER PULLEY to the RETAINER SPRING / //7 TRUNNION _,iJ LIFT BRAC 27 21 MOWER DRIVE , RH MOWER PULLEY ET REPAIR AND ADJUSTMENT 21o Mower Drive Belt Replacement ENGINE REPLACE PULLEYs= ONLY WITH BELTS SPECIFIED IN THIS MANUAL, IDLER BELT a Place attachment tion b Turn height adjustment to lowest position c Move attachment lift lever (Fig 28) forward mower to its lowest position d Roll belt off mower drive pulley e Remove (Fig29) mower f To install mower drive belt, reverse above procedure Make sure drive belt is engaged in all pulleys L.H_ clutch switch in "disengaged" posi- MANDREL FIGURE EXTENSION SPRING 29 LiFT LEVER PLUNGER LIFT LEVER SIDE TO.SIDE ADJUSTMENT _'__ BOTTOM BOTTOM OF CURL \ A __i FIGURE LINE b LINE 30 d e,, , _ U I11 II I IIII I pulleys and idler pulley Measure height from bottom of curl to ground line at front of mower. Distance "A" should be the same on both sides (Fig. 30). if distance "A"needs to be changed, snap out access hole cover on L,Ho side above footrest.. Use 9/16" wrench on nuts "B" and "C" at side-to-side adjustment trunnion (Fig. 31)._ To raise left side of mower, loosen nut "B'and tighten nut "C". To lower left side of mower, loosen nut "C" and tighten nut "B". NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS EQUIVALENT TO APPROXIMATELY 3/16" HEIGHT CHANGE II f_ FIGURE (Fig,29) Side-to-Side Mower Adjustment a. Depress lift lever plunger and use lift lever to raise mower to maximum cutting height, (Fig 30).. C, ,_ to lower 23. Level Mower Housing Adjust the mower while tractor is parked on level ground or driveway. Make sure tire pressures are 14 PSI in front tires and 12 PSI h_rear tires If tires are overot underinftated, you will not properly adjust your mower. CURL GROUND from (/F_ 22, Mower Drive Belt Adjustment Your tractor' has a self tensioning belt system and no adjustment is necessary. T GROUND belt knob counterclockwise 31 22 Be sure all nuts are securely tightened. ) REPAIR AND ADJUSTMENT Front.To-Rear Mower Adjustment a. To obtain the best cutting results, .your mower housing should be adjusted so the front and rear flange distance "D" (Fig.. 32) is 1/2" lower in front when the mower is positioned in the highest cutting position. NOTE MEASURE DISTANCE "D" FROM GROUND LINE TO BOTTOM OF CURL ON RIGHT REAR FLANGE AND COMPARE TO DISTANCE "D" AT BOTTOM OF CURL ON RIGHT FRONT FLANGE. b To raise rear of mower, loosen nut "E" on both rear suspension arms (Fig 33)Screw both nuts "F" up EQUAL NUMBER OF TURNS (Fig. 33). c.. When distance "D" is 1/2" lower at front than rear d e. REAR SUSPENSION tighten nuts "E".. To lower rear of mower, loosen nut "F" on both rear suspension arms an EQUAL NUMBER OF TURNS (Fig. 33). When distance "D'" is 1/2'° lower at front than rear, retighten nuts "E" FIGURE 32 ......... j / R NUT AR "E SPENSION s[ T IUNNION NOTE: WHEN ADJUSTING REAR SUSPENSION TRUr NIONS, ALWAYS ADJUST BOTH EQUALLY S D MOWER WILL STAY LEVEL NUT F REAR SUSPENSION ARM LIFT BRACKET 24. Storage Remove mower from tractor for winter storage. is to be stored for a period of time, clean it al! dirt, grease, leaves, etc.. Give blades and underside of housing a good coat of grease or rust preventative Store in a clean dry area. A. i Fuel System _W il FIGURE33 th clean engine oil, (See chart page t6) It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose, or tank during storage Also, experience mdicates that alcohol blended fuels (called gasoho! or using ethanol o methanol) can attract moisture which leads to separation formation of acids during storage Acidic gas can fuel System of an engine while in storage To avoid problems, the fuel system should be emptied _f 30 days or longer Cylinder I Remove spark plug 2 Pourone ounce of oil through spark plug hole into cylinder Turn ignition key to "START position for a few seconds to distribute oil D_ ry B1eplace with new spark plug rior to storage, clean terminals and top ol battery 2. 3. Disconnect cable from positive side ot battery After a period of time in storage, baltery may require recharging E, General Cleaning Clean engine, battery, seat, finish, etc , of all foreign matter F. 23 Store tn a Clean Dry Area TROUBLESHOOTING PROBLEM CAUSE/REMEDY Push Clutch/Brake Pedal into Brake Position. Move Attachment Clutch Switch to "Disengaged" Position Fill Fuel Tank with Gasoline, Check Fuel Line and Carburetor (clean if necessary) Replace Fuel Filter Check fuse for fault and replace Recharge or replace Battery Check Wiring Replace Spark Plug and adjust gap WILL NOT START WILL NOT TURN ENGINE CLICKS HARD Charge Battery Replace Ignition Switch Depress Clutch/Brake Pedal Disengage Attachment Clutch Replace Interlock Switch Replace Solenoid Replace Fuse Check All Wire Connections OVER BUT WON'T Replace Starter Charge or Replace START MISSES ENGINE OR LACKS POWER Clean Air Screen Add or change oil Clean Engine Cooling Fins Remove end clean Muffler or replace Remove and clean Air Filter Use fresh fuel and adjust Carburetor OVERHEATS Check Fuse, Switch and wire connections Headlight Bulbs mESENCE Replace Check Fuse and replace Replace Battery Replace Regulator Replace Alternator CHARGE 0 PERA TOR Battery Shift to a lower gear or reduce load Remove and clean Fuel Tank; replace Fuel Filter Remove and clean Air Cleaner Make necessary carburetor adjustments Clean Air Screen Add or change oil Replace Spark Plug Check Spark Plug and check for loose wires Major Engine overhaul NO LIGHTS WON'T Switch Place Throttle Control in "FAST" position and run starter several times to clear out gas Remove and clean Fuel Tank and lines_ Replace Fuel Filter Remove Air Filter and clean Replace Spark Plug and adjust gap Replace Battery Check the wiring and Spark Plug Drain Fuel Tank and C3rbureror. use fresh fuel Make necessary adjustments to Carburetor Major Engine Overhaul TO START ENGINE (SEE INDEX) S YS TEM-WiLL NO T SHUT DO WN Engage attachment clutch Check aft wire connections Check seat switch Check operator Check PTO Switch WHEN OPERA TOR LEA VES SEA T,. Note: This tractor is equipped with an operator presence sensing system, Any attempt by the operator to leave the seat with the enigne running and the attchment clutch engaged will shut __d.o,wn,,,,the engine. 24 presence relay TROUBLESHOOTING UNSATISFACTORY MOWER PERFORMANCE UNEVEN DISTRIBUTION OF CLIPPINGS MOWER Install new Mower Drive Belt Reinstall Mower Drive Belt Adjust Mower Drive Belt Replace Frozen Mandrel Replace Frozen Idler Pulley BLADES WILL NOT ROTATE EXCESSIVE MOWER Replace Replace VIBRATION WIND ROWING STRIPPING OF GRASS CLIPPINGS UNEVEN .... Place _e'=C0_trol in _;FAST" position' Check air pressure in tires Check front to rear and side to side mower adjustment Use a slower ground speed Check engines RPM's (refer to Carburetor Adjustment) Replace mower blades Reinstall mower blades with top of blade up Replace with proper mower blades Re-adjust mower drive belt OR DROPPING Bent or Unbalanced Mandrel, Straighten Let grass dry out Clean underside of Mower Readjust Mower CUT OR SCALPING Readjust 25 Mower Blades Deck or replace Deck AttachmentsThatAdd to the Usefulness of Your Craftsman Lawn Tractor Searsoffersa wide varietyof attachmentsthatfit yourtractor.Manyof theseare listedbelowwith briefexplanationsof howtheycan help you,Thislist wascurrentatthelimeofpublication: however,it maychangein futureyears--more attachmentsmaybe added,changes(includingchangesin g_estock number)may be madeinthese attachments,or somemay no longerbe available_ Mostof theseattachmentsdo not requireadditiona!hitchesor conversionkits (thosethatdo are indicated)and are designedforeasy attachingand detaching_You mayorder these attachmentsat mostSearsretailstores,catalogsalesoffices,and throughthe catalog.. PERMANEXBAGGERlets you coltectgrasscIippingsand ]eavesfora heafthiernearer-lookinglawn..Two Permanexcontainershold 30-gallonplastic bags. Stocknumber71-24940 LAWNSWEEPERSlet youcoIlectgrass clippingsand Ieaves 71o24030 30-in. 9.0 cu. fL 71-24032 32-in 10.0cu. ft., 71-24033 High-Performance 7t-24038 32 in. 38-in. 115 cu. ft., 12 5 cu..ft. LAWNVACSforpowerfulcollectionsof heavygrassclippingsand leaves.,Wand a_ment 71-2452 3HP 71-24353 4 cu. ft. / 71-24354 10 cu,.fL/ 1,000lb,. t Haulingcart 71-24355 10 cu. fy t,000 lb. t Dumpcart CARTSmakehaulingeasy.. _ topick up debrisin hard-to-reachplaces. 12 b_k,, / 71-26471chute \ J \ 400 tb. \ Dumpcart 71-24356 14 cu. It. !,250 lb t Dumpcart ROLLERforsmootherlawnsurface.36-inchwide,18 inchdiameterwatertight drumholdsup to_90 lb.ofweight.Roundededgespreventharmtoturf.. Adjustablescraperautomaticallycleansdrum. Stocknumber71-_4084. / SPREADERiSEEDERS makeseeding,fertilizing,and weedkillin_easy,Broadcastspreaders/_realso usefulfor granularde-icersand sand, \ ! 71-24194 Drop type,36 inch. 12 in semi-pneumatic _heels t00 Ib.capcitysttel hopper_ 71-24394 Broadcastsovera 5 to8 footswalh.70 lb capacitysteelhopper Nor_;orrosive spreadingspinner,nylongearbox,stainlesssteel \ shaft, 71-24395 t '_ / Broadcasts8 to10 foot swath.160Ib.capac_tyNo\{ustpolypro_lene hopperand impeller.Vinylhoppercovet. \ / CORINGAERATORtakessmallplugsoutofsoil toallowmoistureand nutrient\to c,_grassroots.36-inchswath.24 hardenedsteelcoringtips_t50 ]b.capacityweight tray..Stocknumber7t-25351 \ / AERATORpromotesdeep rootgrowthfor a healthylawn Tapered25" steelspit_ mountedon 10-in_diameterdiscspunctureholesin soilat close intem_als tolet moisturesoakit. Steelweighttrayfor increasedpenetrationStock_; tuber71-2435. DETHATCHERloosensand flipsthatchand mattedleavestolawnsurfacefor east _(_kup.Twentyspringfineteeth_Usefultopreparebareareasfor reseeding 40 inch rear mount:Stocknumber71-24313.38 inchfrontmount:S_c_ 1L_ber71-2430t,. SPRAYERSuse12-voltDCelectricmotorthatconnectstothetractor batteryo_ther 12-v_[tsource,Includes boomsforautomaticsprayingwhenpulling, and handheld wandfor spot spraying,Wandhasadjustablespraypattern/Forapplying_erbicides,insecticides,fungicides,and liquid fertilizers. J 71-2458 50 psi maximumpressurewith 12 foot wand l_tk 71-24398 25 psi maximumpressurewilh 10 foot wan,_ength Spraysup to _8 feet with wand SPrays up t_25 feet with warld, /, SNOWBLADEfor snowremovalonty.,14 inchhigh,42 inct_wide"bfadeclears38 inch palh_whenangled lefi or right. Raises,fowerswith sidelever.. Adjustableskids:replaceable,reversiblescraperbar. (Use,_ iire chains,wheelweights,o_,reardrawbarweight).Stocknumber71-24407. SNOV',,q'HROWER has40-inchswath.Drum-typeaugerh_ndlespowderyandwet/heavysno_. Mountseasily with simplepin arangement.Discharge chuteadjuststo 210degreearcfrom tractorseat.6-inct_diameterspoutdischargessnowt0 to ,_0ft..Lift controlledat lractorseal (Usewith tirechains, wheelweights,or rear drawbarweight).StockNo 71-24072. ', TIRECHAINSare heavyduty; closelyspacedextra-largecrosslinksgive smoothride,outstandingt[action.StockNo. 71-24952.. WHEELWEIGHTSfor rear wheelsprovideneededtractionfor snow removalor dozingheavymaterials,In pairs_StockNo. 71.24434(30 Ib,.each) TRACTORCABhasheavy dutyvinyl fabricovertubularsteelframe,ABSplastictop; clearplasticwindshieldoffers360 degreevisability.Hingedmetal framedoorswitll catch,Keepsoperatorwarmand dry, Removevinyl and windshieldfor use assun protectorin summer°StockNo_71-24171,. Opliona]accessoriesfor tractorcab: tinted/temperedsolidsafelyglasswindshiedwithhandoperatedwiper(StockNo.7t-26168); 12-voltambercaution lightfor mountingon cab top(StockNo 71-26t89). TRACTORCOVERprotectstractorfromweather,Madeof Evolution3 fabric (water_repellenL extremelybrealhab]e,light weighLsoft, non-abrasive, pliablein all temperatures,durable,stain-tear-puncture resistant,will not shrinkor stretch).,StockNo_71-24601. 26
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