Craftsman 917254850 User Manual Lawn, Tractor Manuals And Guides L0809026

CRAFTSMAN Lawn, Tractor Manual L0809026 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917254850 917254850 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917254850. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

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®
MODEL NUMBER 917.254850 OWNER'SMANUAL
Assembly
• Operation
Customer
Responsibilities
oService
oAdjustments
oRepair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECT&
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow alt instructions in the manuat
and on the machine before starting..
Onty allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing Stop
machine if anyone enters the area.,
°Never carry passengers.
Do not mow in reverse unless absolutely necessary.. Always
look down and behind before and while backing.
° Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place_
Slow down before turning.
Never leave a running machine unattended. Atways turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
° Turn off blades when not mowing.
° Stop engine before removing grass catcher or unclogging
chute..
Mow only in daylight or good artificial light
°Do not operate the machine while under the influence of
alcohol or drugs,
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck.
!1. SLOPE OPERATION
Slopes are a major factor related to toss-of-control and
tipover accidents, which can result in severe injury or death.
AI! slopes require extra caution, tf you cannot back up the
slope or' if you fee! uneasy on it, do not mow it.
DO:
° Mow up and down slopes, not across_
°Remove obstacles such as rocks, tree limbs, etc
Watch for hotes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability..
°Use extra care with grass catchers or other attachments,
These can change the stability of the machine
° Keep all movement on the slopes sfowand gradual. Do not
make sudden changes in speed or direction.
°Avoid starting or stopping on a slope, tf tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT:
oDo not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible..
oDo not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
°Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes..
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never' assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.,
° Before and when backing, look behind and down for small
children..
° Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation..
° Never allow children to operate the machine..
° Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vislon_
IV. SERVICE
Use extra care inhandling gasoline and other fuets_ They are
flammable and vapors are explosive,
Use only an approved container_
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling Do not
smoke
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater..
Never run a machine inside a dosed area_
Keep nuts and boits, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices. Check their proper
operation regulady_
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spitiage Allow machine to cool before
storing
Stop and inspect the equipment if you strike an object..
Repair, if necessary, before restarting,
Never make adjustments or repairs with the engine running_
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them_
Check brake operation frequently. Adjust and service as
required.
A, Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TIONI!t BECOME ALERTV, tt YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect sparkplug
wire and place wire where it cannot con-
tact spark plug in order to prevent acci-
dental starting when setting up, trans_
porting, adjusting or making repairs,
2
CONGRATULATIONS on your purchase of a Sears
Tractor,, It has been designed, engineered and manu-
factured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
CentedDepartmento We have competent, well-trained
technicians and the proper tools to service or repair this
uniL
Please read and retain this manual The instructions wilt
enable you to assemble and maintain your unit properly,,
Always observe the "SAFETY RULES",
MODEL
NUMBER 917°254850
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT,,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
ucto Contact your nearest Sears store for details,,
CUSTOMER RESPONStBILITIES
.Read and observe the safety rules.
° Follow a regularschedule in maintaining, caring for and
using your unit,,
°Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIF CATIONS
HORSEPOWER: 14
GASOLINE CAPACITY: 5 QUARTS
UNLEADED REGULAR
OIL (35 PINTS W/O FILTER): SAE 30 (Above 32°F)
(4,0 PINTS WlFILTER): SAE 5W-30 (Below 32°F)
SPARK PLUG (GAP030 IN,): CHAMPION RC-12YC
VALVE CLEARANCE: iNTAKE ,,0015 - ,0030 IN.
EXHAUST ,0020- :0035 IN.,
GROUND SPEED: FORWARD
1st 1o10 MPH
2nd 1_40 MPH
3rd 2.00 MPH
4th 3,,00 MPH
5th 4,,20 MPH
6th 5,00 MPH
REVERSE: 1o50 MPH
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT_ LBS,,
WARNING: This unit is equipped with an internal combus-
tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered
rand unless the engine's exhaust system is equipped with
a sp.ark arrester meeting applicable local or state laws {if
any),, ITa spark arres_er Jsusea, i[ snould be maimainea _n
effective working order by the operator.,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws,, Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manua0.
iiii / iin ............................ ,.............. :,
Lt /ilTED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,,
This Warranty does not cover:
*Expendable items which become worn during normal use, such as blades, spark pEugs,air cleaners and belts°
- Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gJass,,
.Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
.Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For 90 days from date of purchase, if any battery inctuded with this riding equipment proves defective in material or workmanship
and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO,,, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
......................................................... hi, i i '::: ........... ::: i,,,i
3
TABLE OF
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ..................................................... ;...................... 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
CONTENTS
OPERATION .......................................................... :I1.14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS -ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
itNDEX
A
Accessories .................................................................5
Adjustments:
Brake .........................................................22
Carburetor, ......................................................25
Mower
Front-To-Back ......................................21
Side-To-Side ................................21
"l"hrottle Control Cable .........................25
Air Filter, Engine .............................................18
Air Screen, Engine .........................................18
Assembly ...........................................................7-10
B
Battery:
Charging .......................................................8
Cleaning .........................................................17
installation ........................................................9
Levels .................................................8,17
Preparation .................................................8
Starting with Weak Battery ............23
Storage ..........................................................26
Terminals .....................................................17
Belt:
Motion Drive
Removal/Replacement ................22
Mower Blade Drive
Removal/Replacement ...............22
Blade:
Sharpening ..................................................16
Replacement .............................................16
Brake Adjustment ...........................................22
C
CarburetorAdjustment ................................25
Controls, Tractor ..............................................11
Customer Responsibilities ..................15-19
Engine:
Air Filter .............................................18
Air Screen, Engine ...........................18
Battery .................................................17
Cooling Fins, Engine ......................18
Engine Oil ..............................................17
Fuel Filter ...........................................19
Spark Plugs .........................................19
Tractor:
Blade ..........................................................16
Lubrication Chart ...............................15
Maintenance Schedule ..................15
Tire Care .......................................8,16,23
Cutting Height, Mower .............................12
E
Electrical:
Interlocks and Relays ...........................24
Schematic ...............................................29
Widng Diagram ....................................30
Engine:
Air Filter .......................................................t8
Air Screen .................................................18
Cooling Fins, Engine ..........................18
Oil Change ..............................................17
Oi! Level ...............................................13,17
Oil Type .....................................................17
Preparation ..................................................13
Repair Parts .....................................48-53
Starling .......................................................14
Storage ......................................................26
F
Filter:
Air Filter ....................................................18
Fuel ..............................................................19
Fuel:
Type ............................................................13
Storage ........................................................26
Fuse .......................................................................24
H
Hood Removal/Installation .................24
L
Leveling Mower Deck ................................21
Lubrication:
Chart .........................................................15
M
Maintenance Schedule .................................15
Mower:
Adjustment, Front-to-Back .............21
Adjustment, Side-to-Side .................21
Blade'Sharpening ..............................16
Blade Replacement ................................16
Cutting Height ........................................12
Installation .................................................20
Operation .....................................................13
Removal ...............................................20
Mowing Tips ..................................................14
Muffler, ..................................................................19
Spark Arrester .................................3,40
Mulcher Plate ...........................................10
O
Oil:
Cold Weather Conditions ...........13,17
Engine .................................................17
Storage ........................................................26
Operation .....................................................1!-14
Operating Mower .............................................13
Options:
Accessories ..................................................5
Spark Arrester. ..................................3,40
P
Parking Brake .........................................11-12
Parts Bag ....................................................................6
Parts, Replacement/Repair ...............30-47
Product Specifications .........................................3
R
Repair Parts ....................................................30-47
S
Safety Rules ..................................................................2
Seat ......................................................................8
Service and Adjustments .......................20-25
Carburetor ....................................................25
Fuse .............................................................. 24
Hood Removal/InstaUation ................23
Motion Ddve Belt
Removal/Replacement ................22
Mower Blade Drive Belt
RemovaltReplacement .................22
Mower Adjustment
Front- to-Back ..............................2!
Side-to-Side ....................................21
Mower Removal ....................................20
Tire Care ..........................................8,16,23
Slope Guide Sheet ......................................55
Spark Plugs .......................................................19
Specifications ..............................................................3
Starting the Engine ..............................13-14
Steering Wheel .............................................7,23
Stopping the Tractor ....................................12
Storage ...................................................................26
T
Throttle Control Cable
Adjustment ................................................25
Tires .......................................................................8,16,23
Trouble Shooting Chart .......................27-28
Transaxle:
Repair Parts ........................................46-47
W
Warranty .................................................................3
WMng Diagram ....................................................30
Wiring Schematic ..................................................29
4
ACCESSO BESA ATTACHMENTS
- .......... .................. ....... ,i,,, i ,,11.... 1_ ..............
These accessories and attachments were available when the tractor was purchased They are also available at most Sears retail outlets,
catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
_ARKPLUG MUFFLER AIR FILTER
........ r ........
GAS CAN ENGINE OIL
Ft. STABILIZER
, ,,,,, .....
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do net require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, heater looking lawn Two Permanex
containers hold 30-gallon plastic bags.
LAWN SWEEPERS let you collect grass clippings and leaves
LAWN VACS for powerful collection of heavy grass clippings and
leaves Wand attachment to pick up debris in hard4o-reach
places
CARTS make hauling easy Variety of sizes available.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater4ight drum hotds up to 390 fbs of weight Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum
SPREADERISEEDERS make seeding, fertilizing, and weed
killing easy Broadcast spreaders are also usefut for granular
de-icers and sand,
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 364nch swath 24
hardened steel coring tips_ 150 Ib capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn Ta-
pered 2,5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration
MULCH RAKE/DETHATCH ER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas ferseeding Available forfrent
or rear mounting
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern For applying
herbicides, insecticides, fungicides, and liquid fertilizers
SNOW BLADE for snow removal only 144nch high, 42-inch
wide blade clears 38-inch path when angled left or right Raises,
lowers with side lever, Adjustable skids; replaceable, reversible
scraper bar. (Use with tire chains, wheelweights, or rear drawbar
weight.)
SNOWTHROWER has40-inchswath Drum4ypeaugerhandles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat (Use with chains, wheel weights, or rear drawbar
weight.)
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials° in pairs (30 lbs, each,)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshietd offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl and windshields for use as sun protector
in summer (Catalog only,)
Optional accessories for tractor cab: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top. (Catalog only..)
TRACTOR COVER protects tractor from weather. Made of
Evolution 3 fabric (water-repellent, extremely breathable, light
weight, soft, non-abrasive, pliable in all temperatures, durable,
stain/teadpuncture resistant, will not shrink or stretch,.) (Catalog
only)
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate, and compost garden residue, Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard, or garden tractor Simply hook up to the
tractor drawbar and go!
CONTENTS OF HARDWARE PACK
............ i .... i.... II'_lL'L'l''1
Parts Bag contents shown full size
= .............. ,,,, ......._......... ..r, ........... ,....
©(2) Sheet
Metal
Screws
#10-16 x 1/2
(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x !
@
(1) Lock Washer 1/2
(!) Washer' 17/32 x 1-3/16 x i2 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
(2) Weld Nuts #10 _ I
LJ
(2) Washers 3/16 x 3/4 x 16 Gauge ..................
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Washers 9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
Parts packed separately in carton
Seat Battery acid
Steering
Wheel
Mulcher
Plate
Steering
Boot
Owner's Manual Parts Bag
......... iHll i,, i, i......................................
Parts bag contents not shown full size
©
(2) Shoutder (2) Locknuts
Bolts 3/8-16
(2) GaugeWheels
Steering
,Wheel Steering Wheel
Insert Adapter
_(2) Latch Ho-__ok
Assemblies
! i' 1
15° Slope Sheet
_ teering
Bushing
(2) Keys J
i
Battery Caps
and Instructions
ASSEM LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely., Use
the correct tools as necessary to insure their proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easien Standard
wrench sizes are listed°
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 9/16" wrench
(1) 3/4" socket & drive ratchet
Tire pressure gauge
Phillips Screwdriver
Utility knife
(1) i/2" wrench
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),
TO REMOVE UNIT FROIVi CARTON
UNPACK CARTON
oRemove alt accessible loose parts and parts cartons
from carton (See page 6).
o Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels flat.
Check for any additional loose parts or cartons and
remove..
BEFORE ROLLING UNIT OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
,Slide the steering bushing over the steering shaft.
o Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely°
= Position steering boot over steering shaft.
° Align tabs of steering boot over slots and hole in dash
and push down to secure.
° Slide steering wheel adapter onto upper steering shaft°
.Position front wheels of the tractor so they are pointing
straight forward.
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,,
o Assemble large flat washer and 3/8-24 hex locknut and
tighten securely,
° Snap insert into center of steering wheel.
o Remove protective plastic from tractor hood and grill,
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES IN SKiD THAT MAY PUNCTURE Tl RESWHERE
UNIT iS TO ROLL OFF SKID,
WHEEL
STEERING
WHEEL "__
ADAPTER
=
STEERING ,__ABS,
SHAFT
(ASSEMBLY TAB
POSITION)
STEERING
BUS}
SCREW
/
/
STEERIN ..... "_-. , ,
SHAFT .... ''
(SHIPPING
POSITION)
SLOT
FIG. 1
TO ROLL UNIT OFF SKiD (See Fig. 8)
-Raise attachment lift lever to its highest position,,
°Release parking brake by depressing clutchtbrake
pedal.
o Place gearshift lever in "NEUTRAL" position.
,Roll unit backwards off skid,
-Remove banding holding discharge guard up against
tracton
LY
:=: _: : i ..... i .. i. . ill.. ............ii iill...lll,, i ,.I.IHlll .m.
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact with battery acid,
Do not smoke. Fumes from charged
battery acid are explosive. Read the
instructions included with the battery
vent caps. Always wear gloves, cloth-
ing and goggles to protect your' hands,
skin and eyes.
Your unit has a battery charging system which is sufficient
for normal use_ However', periodic charging of the battery
with an automotive charger will extend its life
*" See instructions packed with vent caps in parts bag..
= Fill battery with acid_ Fill each cell until it reaches the
bottom of the vent wells._ Do not overfill
Allow battery to stand and settle for at least thirty
minutes.. After standing, check the level of acid_ if
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of uniL
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT tS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE,
o Charge battery at a rate of 6 amperes for i hour. Use
a 12 volt battery charger,. Observe all safety precau-
tions required for' battery charging.
, Check the acid level after' the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water,
o Install the vent caps to cover the vent wells, Wash the
top of the battery with water to remove any acid, then
wipe dry.
o Check battery case for leakage to make sure that no
damage has occurred in handling,.
° Dispose of excess battery acid. Neutralize acid for
disposal by adding it to four inches of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda unti! the addition of
more soda causes no more foaming.
° Follow instructions on how to install battery..
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
= Remove cardboard packing on seat pan.
= Place seat on pan and assemble shoulder' bolt.,
o Assemble adjustment bolt, iockwasherandflatwasher
loosely, Do not tighten.
oTighten shoulder bolt securely..
Lower seat into operating position and sit on seal
= Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down
(See Fig. 8).
oGet off seat without moving its adjusted position,.
o Raise seat and tighten adjustment bolt securety_
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
BOLT
FLAT WASHER
LOCK WASHER
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance°
o Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CUT AWAY VIEW
C VENT CAP
VENT WELL
BATTERY
CELL ACID
LEVEL
FIG. 2
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted° See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
ASSEMBLY
iNSTALL BATTERY (See Figs. 4 & 5)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
o Lift seat to raised position
° Open battery box door°
Lower battery into battery box with battery terminals
toward front of unit
° Be sure battery drain tube is attached to battery box
o First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, tock washer and hex
nut as shown Tighten securely
o Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut° Tighten securely°
o Close battery box door_
Open battery box door for:
o inspection for secure connections (to tighten hard_
ware)°
o inspection for corrosion
o Testing battery°
o Jumping (if required).,
Periodic charging _
BATTERY
BOX DOOR
POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE
POSITIVE (+) TERMINAL BOLT
NEGATIVE (-) TERMINAL
BATTERY
BOX DOOR
VENT CAPS
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig.6)
Assemble gauge wheels with tractor on a flat level surface°
- Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)
. With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt and !ocknut and tighten securely
oRepeat for opposite side installing gauge wheel in
same adjustment hole
3/8-16
LOCKNUT_
GAUGE WHEEL-- __.._ SHOULDER BOLT
FIG. 6
FIG. 4
ASSEMBLY
INSTALL IVlULCHER PLATE (See Figs. 7A &
7B)
o Install two latch hooks, to mulcher plate using screw,
washer, lock washer, and weld nut as shown
NOTE: Pre-assemble weld nut to latch hook by insert-
ing weld nut from the top with hook pointing down°
o Tighten hardware securely
o Raise and hold deflector shield in upright position
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown
° Hook front latch into hole on front of mower deck
o Hook rear latch into hole on back of mower deck.
t_, CAUTION: Do not remove discharge I
guard from mower. Raiseand hold guard I
e_&j_ when attaching mulcher plate and allow
it to rest on plate while in operation. I
WELD NUT HOOK POINTS
FROM THE TOP
WELD
HOOK
LOCK
WASHER
LATCH
HOOK
MULCHER
PLATE
LOCK
WASHER
WASHER
_SCREW
FIG, 7A
WELD
NUT
TO CONVERT TO BAGGING OR DISCHARG-
ING
Simply remove mulcher plate and store in asafe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory
vrCHECKL IS T
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND SA TISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOW!IVG CHECKLIST:
,/ All assembly instructions have beer] completed
v" No remaining loose parts in carton
J Batteryis properly prepared and charged (Minimum
1 hour at 6 amps)
,I Seat is adjusted comfortably and tightened securely_
,." All tires are properly inflated (For shipping purposes,
the tires were overinflated at the factory)
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting resultso (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts Be sure they are routed
properly around pulleys and inside all belt keepers°
,t" Check wiring. See that all connections are still secure
and wires are properly clamped
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRAA TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v' Engine oil is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline
v' Become familiar with all controls - their location and
function_ Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 7B
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparethe illustrationswithyour tractorto familiarize yourself with the locations of variouscontrolsand adjustmentso Save
this manual for future reference°
ATTACHMENT CLUTCH LEVER
LIGHT SWITCH
THROTTLE!CHOKE
CONTROL
CLUTCHIBRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
GEARSHIFT
LEVER
IGNITION
PARKING BRAKE SWITCH
FIG. 8
Sears tractors conform to the safety standards of the American National Standards Institute,,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off°
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH!BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine°
PARKING BRAKE: Locks clutch/brake pedal into the
brake position°
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.,
HEIGHT ADJUSTMENT KNOB: Usedto adjust the mower
cutting height°
't'1
The operation of any tractor can result in fo reign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend wide vision safety mask for over
the spectacles or standard safety glasses, available at Sears Retail or Catalog stores..
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your unit is equipped with an operator presence sensing
switch,. When engine isrunning, any attempt by the
operator to leave the seat without first setting the parking
brake will shut of the engine,.
oDepress clutch/brake pedal into full "BRAKE" position
and holdo
Place parking brake lever in "ENGAGED" position and
release pressurefrom clutch!brake pedal° Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
STOPPING (See Fig. 9)
MOWER BLADES -
* Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE-
Depress clutch/brake pedal into fuII"BRAKE" position.
° Move gearshift lever to "NEUTRAL" positiOn.
ENGINE -
o Move throttle control to "SLOW"position.
NOTE: Failure to move throttle control to "SLOW" position
and allowing engine to idle before stopping may cause
engine to "bacldire"_
, Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use°
o Neveruse choke to stop engine.
NOTE: Undercertain conditions when unit is standing idle
with the engine running, hot engine exhaust gasses may
cause "browning" of grass,, To eliminate this possibility,
always stop engine when stopping unit on grass areas.
CAUTION: Always stop unit completely,
as described above, before leaving the
operator's position; to empty grass
catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle,,
. Operating engine at less than full throttle reduces the
battery charging rate..
° Full throttle offers the best bagging and mower perfor-
mance_
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement is controlled by the
gearshift lever.
, Start tractor with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL" position.
, Move gearshift leverto desired position..
, Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TOA COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE
THROTTLE/CHOKE
CONTROL
ATTACHMENT
CLUTCH LEVER
"ENGAGED"
POSITION
RKING BRAKE
'ENGAGED" POSITION
GEARSHIFT
LEVER
"DISENGAGE!
POSITION
HEIGHT ADJUSTMENT KNOB
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
FIG. 9
t'3
TO ADJUST MOWER CUTTHNG HEIGHT
(See Fig. 9)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
oTurn knob clockwise (f1) to raise cutting height.
, Turn knob counterclockwise (K"_) to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running_ These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed°
oThe average lawn should be cut to approximately 2_1/2
inches during the cool season and to over 3 inches
dudng hot month& For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height_should be njowed !wice.L: Matje ,the first cut
OPERATUON
TO OPERATE MOWER (See Fig. 10)
Your unit is equipped with an operator presence sensing
switch° Any attempt by the operator to leave the seat with
the engine running and the mower clutch engaged wilt shut
off the engine.
o Select desired height of cuL
° Lower mower with attachment lift control.
o Start mower blades by engaging attachment clutch
control
o TO STOP MOWER BLADES - disengage attachment
clutch control.,
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
°To restart movement, slowly release parking brake and
clutch/brake pedal..
o Make all turns slowly..
TO TRANSPORT
o Raise attachment lift control to highest position.
o When pushing or towing your unit, be sure gearshift
lever is in "NEUTRAL" position.
° Do not push or tow unit at more than five (5) MPH..
NOTE: To protect hood from damage when transporting
your tractor on a truck ora trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc..).
BEFORE STARTING THE ENGINE
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
"ENGAGED"
POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
LOW
POSITION
FIG. I0
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 and
do not drive across any slope,
Choose the slowest speed before starting up or down
hills.
o Avoid stopping or changing speed on hills.
o If slowing is necessary, move throttle control lever to
slower position_
= If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear and be sure you have
allowed room for tractor to roll slightly as you restart
movement..
CHECK ENGINE OIL LEVEL (See Fig, 16)
o The engine in your unit has been shipped, from the
factory, already filled with summer weight oil..
° Check engine oil with unit on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off..
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oif level If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill..
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
° To change engine oil seethe Customer Responsibili-
ties section in this manual.
ADD GASOLINE
° Fill fuel tank.. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)..
IMPORTANT: WHEN OPERATING tNTEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (cal{ed gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine whiie in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season° See Storage instruc-
tions for additional information.. Never use engine or
carburetor cieaner products in the fuel tank or permanent
damage may occur
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill Wipe offany
spilled oil or fuel, Do not store, spill or
use gasoline near an open flame.
'13
OPERATI ON
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Depress the clutch/brake pedal and set the parking
brake.
° Place gearshift lever' in "NEUTRAL" position.
, Move attachment clutch to "DISENGAGED" position.
o Move throttle control lever' to "CHOKE" position for
cold engine start_ For warm engine start, move throttle
control to "FAST" position.
Turn ignition key clockwise to "START" position and
release key as soon as engine starts.. Do not run
starter continuously for more than fifteen seconds per
minute.. If engine does no! start afterseveral attempts,
move throttle control to FAST" position, wait a few
minutes and try again.
= When engine starts, move throttle control to desired
position.
° Allow engine to warm up for a few minutes before
engaging drive or attachment clutch..
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 ° F), the carburetor fuel mixture
may need to be adjusted forbest engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TaPS
o Tire chains cannot be used when the mower housing
is attached to unit.
Mower should be properly leveled for best mowing
performance. See 'TO LEVELMOWER HOUSING" in
the Service and Adjustments section of this manual.
. The left hand side of mower' should be used for-trim-
ming,_
° Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine_ This will result in a more even distribution of
clippings and more uniform cutting,,
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 1t),.
oIf grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height,
° Do not mow grass when it is wet,, Wet grass wil! plug
mower and leave undesirable clumps, Allow grass to
dry before mowing_
o Always operate engine at fuil throttle when mowing to
assure better mowing performance and proper dis-
charge of material.. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as wei! as the quality of cut desired.
When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used,,
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH, CLEAN AFTER EACH USE,
The special rnulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed, Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn,
Always rnufch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades,,
°Avoid cutting your lawn when it is wet,. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your' lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun,
o Forbest results, adjustthe mowercutting height sothat
the mower' cuts off only the top one-third of the grass
blades (See Fig. 12)_ For extremely heavy mulching,
reduce your width of cut and mow slowly,,
FIG. 12
MAX 1/3
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path,
o Change your cutting pattern from week to week. Mow
north to south one week then change 1oeast to west the
next week. This will help prevent matting and groining
of the iawn_
FIG. 11 14
CUSTOMER ESPO LUTIlES
.....Check Brake Operaiion ...................................................................6#4
Check Tire Pressure 6#4
T Check for Loose Fasteners _ 6#4J
..... i i .....ii......
F{ ShaipeniReplace Mowei Blades - i .........._#'4 ........................
/4
C Lubrication Chart i6_ 1 I I_
T Check Battery Level/Recharge 6#4
0
RClean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt{s) Tension
Adjust Motion Drive Belt(s) Tension
v"
....................CheckEngine oil Level.................................._ ....................[_ ............. .....................................
Change EngineOil _ 6_1.2.3
Clean Air Filter _1'2
I v'
Clean Air Screen
GInspect MuffledSpark Arrester
I Replace Oil Filter (If equipped)
N Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter .{
v' e,'
v'
1 _Change more o!len when operating under a heavy Ioad or in high ambient temperatures 3 - If equipped with oil filter, change oil every 50 hours
2 - Sewice mote often when operating in dirly or dusty conditions 4 - Replace blades more often when mowing in sandy soil
5 - If equipped with adjustable system
GENERAL RECOMiVIEN DATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual..
Some adjustments wilt need to be made periodically to
properly maintain your tractor..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear.. A new spark plug and clean air filter assure
proper air4uel mixture and help your engine run better
and last longer°
BEFORE EACH USE
o Check engine oil level.
Check brake operation..
o Checktire pressure.
Check for loose fasteners.
LUBRICATION CHART
@SPINDLE ZERK -- SPINDLE ZERK (_)
I
_NTWHEEL (_)
BEARING ZERK
ENGINE (_)
GEARSHIFT (_)
PIVOTS
(_ SAE 30 OR 10W30 MOTOR OIL API - SG
1_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS,,
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
_C_WthF'_'FI1 _R^PHITF TYPF I URRICANT SPARINGLY,
CUSTOMER ESPONS BJLITIES
TRACTOR
Always observe safety riJleswhen performing any mainte-
nance,.
BRAKE OPERATION
If unit requires more than six (6) feet stopping distance at
high speed in highest gear, than brake must be adjusted.
(See "TO ADJUST BRAKE" in Service and Adjustments
section of this manual).,
TIRES
.Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3of this rnanual)_
Keep tires free of gasoline, oil, orinsect control chemi-
cals which can harm rubber,.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp_ Re-
place bent or damaged blades,.
BLADE REMOVAL (See Fig. 13)
=Raise mower to highest position to allow access to
blades.
° Remove hex bolt, lock washer and fiat washer securing
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown_
Reassemble hex bolt, lock washer and flat washer in
exact order as shown_
Tighten bolt securely (30-35 Ft.. Lbs., torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade but if you
do, be sure blade is balanced°
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade wilt cause excessive vibration and even-
tual damage to mower and engine
.The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
o Slide blade on to an unth readed portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position If either' end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for' balancing blade. The lobes of
the center hole may appear to be centered, but are noL
CENTER HOLE //
OR PIN[___
FIG. 14
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
PI_ "lq 16
CUSTOMER RESPO ]LDTnES
BATT'_RY (See Fig. 15)
Your unit has a battery charging system which is sufficient
for normal use., However, periodic charging of the battery
with an automotive charger will extend it's life,,
Acid solution level in each battery cell should be even
with bottoms of vent wells,, Add onty distilled or iron free
water if necessary. Do not overfill°
CUT AWAY VIEW ,j VENT CAP
rVENT
.. .....'_ __"" WELL_:
BATTERY
CELL ACID
FIG. 15
oKeep battery and terminals clean,.
Keep battery bolts tight,
Keepvent capstight and small vent holes in caps openo
o Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
o Open battery box door..
o Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor..
.Wash battery with solution of four tablespoons of
baking soda to one gallon of water_ Be careful not to get
the soda solution into the cells.
o Rinse the battery with plain water and dry°
oClean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly_
o Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
ENGmNE
LUBRICATION
Onty use high quality detergent oil rated with API service
classification SG. Select the oil's SAE viscosity grade
according to your expected operating temperature_
SAE VISCOSITY GRADES
:_F -20" 0_30 =32 _ 40 _ 60" 80 '_ 100 °
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, t 0W30 etco)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year,,
Check the crankcase oil level before starting the engine
and after each eight (8) hours of continuous use. Tighten
oil fill cap/dipstick securely each time you check the oii
level°
V-BELTS
Check V-belts for deterioration and wear after 100 hours
and replace if necessary., The belts are not adjustable.
Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.,
17
TO CHANGE ENGINE OIL (See Fig. !6)
Determine temperature range expected before oil change.
All ol must meet API service classification SG
Be sure vehicle is on level surface..
o Oil will drain more freely when warm.
= Catch oil in a suitable container°
° Remove oil fll dipstick.. Be careful not to alow dirt to
enter' the engine when changing oil
Remove drain plug..
o After ol has drained completely, replace oil drain plug
and tighten securely.,
= Refill engine with oil through oil fill dipstick tube° Pour
slowly.. Do not overfi!o For approximate capacity'see
Product Specifications on page 3 of this manual
= Use gauge on oil lilt dipstick for checking level. Insert
dipstick into the tube and rest the oil fil cap on the tube.
Do not thread the cap onto the tube when taking
reading° Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
COVER KNOB
AIR CLEANER
COVER WING NUT
FOAM
AIR
AIR CLEANER
BASE
AIR CLEANER
PAPER CARTRIDGE OIL FILL
CAP/DIPSTICK
OIL DRAtN
PLUG
AIR FILTER (See Fig.16)
Your engine will not run propedy using adirty air filer.
Clean the foam pre-cteaner element after every25 hours of
operation or every season., Service paper cartridge every
100 hours or every season, whichever occurs first.
Service air' cleaner more often under dusty conditions.
= Remove knob and cover°
o Remove wing nut and air cleaner from base..
TO SERVICE PRE-CLEANER
= Slidefoam pre-cleaner off cartridge.
. Wash it in liquid detergent and water..
= Squeeze it dry in a clean cloth,
. Saturate it in engine oil.. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
° Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.,
Replace adirty, bent, or damaged cartridge..
= Reinstal the pre-cleaner (cleaned and oired) over the
paper cartridge.
o Reassemble air cleaner, wing nut, cover and tighten
knob securely,
CLEAN AIR SCREEN (See Fig, 16)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept dean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstated.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooing shrouds re-
moved, will cause engine damage due to overheating.
FIG, 16
18
CUSTO ILmES
ENGUNE OIL FILTER (See Fig. 17)
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
o Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" through step remove drain ptug)o
Remove oil filter and wipe off filter adapten
oApply a thin coating of new engine oil to the rubber
gasket on replacement oil filter°
Install replacement oil filter on filter adapter. Turn oi!
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn°
° Fill crankcase with new oil ( See "TO CHANGE EN-
GINE OIL" inthis section of this manual). For approxi-
mate capacity see "PRODU CT SPECIFICATIONS" on
page 3 of this manual..
= Start the engine and check for oil leaks.. Correct any
leaks before placing engine into full operation..
OIL FILTER
FIG. 17
MUFFLER
inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage_
SPARKPLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual,
IN-LINE FUEL FILTER (See Fig. 18)
Fuel filter should be replaced once each season° Iffuel filter
becomes clogged, obstructing fuel flow to carburetor, re-
placement is required_
o With engine coot, remove filter and plug fuel line
sections°
= Place new fuel filter in position in fuel iine.
Be sure there are no fuel line leaks and clamps are
properly positioned.
° immediately wipe up any spilled gasoline.
FUEL
ILTER
FIG. 18
CLEANING
° Clean engine, battery, seat, finish, etc. of all foreign
matter°
° Keep finished sudaces and wheels free of all gasoline,
oi!, etc.
o Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and
carburetor are covered to keep water out° Water in engine
can result in a shortened engine life.,
1-q
SERVUCE AN ADJUSTMENTS
=;_.......................... .................. ,,,, ,,. ....... :
CAUTION:
O
o
0
o
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutci_Jbrake pedal fully and set parking brake.
Place gearshift lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
i,,,,,,i, i ii ,,i ii,ll ill _1_ lllll ,i,,_ll:llll,,i, .......... i,_ ii i.....
TRACTOR
TO REMOVE MOWER (See Fig. 19)
Mower' will be easier to remove from the right side of tractor.
Place attachment clutch in "DISENGAGED" position°
o Move attachment lift lever forward to lower mowerto its
lowest position.,
= Roll belt off engine pulley.
= Disconnect clutch rod from clutch lever by removing
retainer spring_
o Disconnect anti-sway bar' from chassis bracket by
removing retainer spring.
= Disconnect suspension arms from rear deck brackets
by removing retainer springs°
Disconnect front links from deck by removing retainer
springs.
= Raise lift lever to raise suspension arms. Slide mower'
out from under tractor_
IMPORTANT: 1FAN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L..H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR_
TO INSTALL MOWER (See Fig. 19)
= Raise attachment lift lever' to its highest position_
Slide mower under tractorwith discharge guard to right
side of tractor.
=Lower lift lever to its lowest position,
o Install mower in reverse order of removal instructions._
CLUTC
LEVER
SPRING
SUSPENSION ENGINE
ARMS PULLEY
SPRINGS
SIDES)
RETAINER
SPRING
ANTI*SWAY BAR RETAINER
SPRINGS
(BOTH SLOES)
FIG. 19
.gn
SERVtCE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway° Make sure tires are properly inflated (See
"PRODUCT SPECiFiCATIONS" on page 3). If tires are
over or under inflated, you wiif not properly adjust your
mower.,
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
You will need two (2) standard 2 x 4 short pieces of wood
to make the following adjustment° Similar blocks measur-
ing !-1/2" thick may also be used..
o Raise mower with attachment lift control to allow two
(2) 1-1/2" thick blocks to be placed under rear edge of
mower..
Place one block directly behind the left mandrel.. Place
the remaining block under the stamped ridge on the
right rear edge of mower deck.
Lower mower deck to its lowest height of cut posit!on
(See 'q'O ADJUST MOWER CUTTING HEIGHT' in
Operation section of this manual),
o On both sides of tractor, loosen, but do not remove, the
fasteners securing the adjustable pivot brackets to
frame. Both brackets must be loose enough to move
freely..
° Pull down firmly on suspension arm to remove any
slack in pivot bracket and hold while tightening rear
fastener first to secure.. Tighten remaining fasten'er.
o Repeat procedure on other side of tractor..
° Raise mower with attachment lift control and remove
blocks from under mower..
PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF
DECK (Use wood 2 x 4's or equiv.)
DIRECTLY .I ........
MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION
FIG. 20
ADJUSTABLE PIVOT
BRACKET
FASTENERS SUSPENSION ARM
PULL DOWN AND TIGHTEN REAR FASTENER FIRST
FRONT-TO-BACK ADJUSTMENT (See Figs_ 22 and 23) _
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF
THE FOLLOWING FRONT-TO*BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL StDE-TO-
SIDEo
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4 °`lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure dis-
tance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown..
° Before making any necessary adjustments_ check that
both front lin_s are equa!, in length_ Both I_nks should
be approximately 10-3/8.
If links are not equal in length, adjust one link to same
length as other link..
To lower front of mower loosen nut "E" on both front
links an equal number of turns..
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
o To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
° When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut "F" against trunnion on both front links,.
° Recheck side-to-side adjustment.
MANDREL
21
FIG. 22
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NUT "E"
NUT "F"
FRONT LINKS TRUNNION
FIG. 23
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 24)
The mower blade drive belt may be replaced without tools_
Park the tractor on level surface,, Engage parking brake,,
For assistance, there is a belt installation guide decal on the
mower housing,
BELT REMOVAL -
o Place attachment clutch in "DISENGAGED" position,,
o Move attachment lift lever forward to lower mower to
its lowest position,,
°Roll belt off engine pulley°
Work belt off both mandrel pulleys and idler pulleys,.
Pull belt away from mower.
BELT INSTALLATION -
°" Install new belt in reverse order of removal.
° Make sure belt is in all pulley grooves and inside all
belt guides.
WITH PARKING BRAKE "ENGAGED"
NUT "A"
FIG. 25
MANDREL IDLER
PULLEY PULLEYS
ENGINE PULLEY
MANDREL
PULLEY
FIG. 24
TO REPLACE MOTION DRIVE BELT
(See Fig. 26)
Park the tractor on leve! surfacer Engage parking brake_
For assistance, there is a belt installation guide decal on
bottom side of left footrest_
Remove mower (See "TO REMOVE MOWER" in this
section of this manual,.)
o Remove upper' belt keeper,
° Remove belt from stationary idler and clutching idler,
Pull belt slack toward rear' of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
° Putl belt toward front of tractor and remove downwards
from around engine pulley.
° Install new belt by reversing above procedure,
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
TO ADJUST BRAKE (See Fig. 25
Your unit is equipped with an adjustable brake system
which is mounted on the right side of the transaxleo
If unit requires rnore than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
° Depress clutch/brake pedal and engage parking brake.
= Measure distance between brake operating arm and
nut "A" on brake rod,,
° If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A"_
Engage parking brake and recheck distance.
° Road test unit for proper stopping distance as stated
above, Readjust if necessary. If stopping distance is
stilt greater than six (6) feet in highest gear, further
maintenance is necessary° Contact your nearest au-
thorized service center.
PULLEY )CATOR
CLUTCHING TABS
IDLER
STATIONARY
IDLER
PULLEY
UPPER BELT
KEEPER
22 _1_ o_
SERVDCE A D ADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual..
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor,. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center°
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
= Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose)o
o Repair tire and reassemble..
°On rear wheels only: align grooves in rear wheel hub
and axle.. Insert square key.
° Replace washers and snap retaining ring securely in
axle groove°
° Replace axle cover_
WASHERS
RETAINING
RING
AXLE COVER
t
'_""' SQUARE KEY
(REAR WHEEL ONLY)
FIG. 27
If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES..
TO ATTACH JUMPER CABLES -
o Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis,
= Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery°
o Connect the other end of the BLACK cable to a good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
° BLACK cable first from chassis and then from the fully
charged battery.
o RED cable last from both batteries°
POSIT1VETERMINAL NEGATIVE TERMINAL
CHASSIS
CABLES
CHARGED
BATTERY
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG. 28
SERVmCE AND ADJUSTMENTS
' ,,i, u i_ , ii i,ll .,................. ii i ...............
TO REPLACE HEADLIGHT BULB
oRaise hood°
° Pull bulb holder out of the hole in the backside of the
grJ{io
. Replace bulb in holder' and push bulb holder securely
back into the hole in the backside of the grill.
o Close hood.
TO REMOVE HOOD AND GRILL (See Fig. 29)
° Raise hood,,
o Unsnap headlight wire connector,,
o Stand in front of tractor,, Grasp hood at sides, tint
forward and lift off of tractoL
To reinstall, slide hood pivot brackets into slots in
frame°
o Reconnect headlight wire connector and close hood,.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your' tractor to run
poorly, stop running or prevent it from starting.
° Check wiring. See electricaE wiring diagram in Repair
Parts section of this rnanual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located in the engine compartment, directly
in front of the dash,
HOOD
HEADLIGHT
WIRE
CONNECTOR
FIG, 29
24
STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor wild not be used for 30 days or
mO re.
CAUTION: Never store the tractor' with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage, When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc.. Store in a
clean, dry area_
• " Clean entire tractor (See"CLEANING"in the Customer
Responsibilities section of this manual)_
o Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual)°
° Lubricate as shown in the Customer Responsibilities
section of this manual_
° Be sure that all nuts, bolts and screws are securely
fastened,, inspect moving parts for' damage, breakage
and wear.. Replace if necessary.
° Touch up all rusted or chipped paint surfaces; sand
lightly before painting_
BATTERY
o Fully charge the battery for storage_
° After a period of time in storage, battery may require
recharging_
o To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS in the Cus-
tomer Responsibilities section of this manual).
° After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
= Be sure battery drain tube is securely attached_
° tf battery is removed from tractor' for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING tN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
°
Q
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetorcleaner products in the
fuel tank or permanent damage may occur,.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container.. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manuat)_.
CYLINDERS
°Remove spark plug(s),
° Pour' one ounce of oil through spark plug hole(s) into
cylinder(s)o
= Turn ignition key to"START" position for a few seconds
to distribute oil.
° Replace with new spark plug(s).
OTHER
= Do not store gasoline from one season to another,
. Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
= If possible, store your tractor indoors and cover it to
give protection from dust and dirt.,
. Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor' to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
TROU LESHOOTING POUNTS
PROBLEM
Will not start
Hard to start
................ ,,,,,,,
Engine will not turn over
Engine clicks but will not
start
Loss of power
Excessive vibration
CAUSE
1 Out of fuel
2, Engine not "CHOKED" properly
3. Engine flooded
4,, Bad spark plug
5, Dirty air filter
6. Dirty fuel filter
7 Water in fuel
8, Loose or damaged wiring.
9.. Carburetor out of adjustment.
t0 Engine valves out of adjustment.
1 Dirty air filter
2 Bad spark plug
3 Weak or dead battery.
4. Dirty fuel filter_,
5, Stale or dirty fuel.
6, Loose or damaged wiring.
7 Carburetor out of adjustment.
8 Engine valves out of adjustmenL
1, Clutch/brake pedal not depressed
2 Attachment clutchis engaged,
3 Weaker dead battery
4, Blown fuse.
5. Corroded battery terminals
& Looseor damaged wiring,
7, Fault,} ignition switch.
8 Fault,/solenoid or starter
9 Faulty operator presence switch(es),
I, Weaker dead battery,
2,. Corroded battery terminals,
3 Looseor damaged wiring,
4 Faulty solenoid or starter.
1, Cutting too much grass!too fast.
2. Throttle in "CHOKE" position
CORRECTION
t. Fill fuel tank
2, See "TO START ENGINE" in Operation section,
3. Wait several minutes before attempting to start,
4, Replace spark plug,
5. Clean/replace air filter,
6 Replace fuel filter,
7 Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter,
8, Check all wiring,
9_ Contact an authorized service center/department,
10, Contact an authorized service center/department
I Cleanlreplace air filter
2, Replace spark plug
3 Recharge or replace battery_
4 Replace fuel filter
5, Drain fuel tank and refill with fresh gasoline.
& Checkall wiring
7, Contact an authorized service center/department
8 Contact an authorized service center/department
1_ Depress clutch/brake pedal
2, Disengage attachment clutch
3 Recharge or replace battery.
4 Replace fuse,
5 Clean battery terminals
6 Check all wiring
7. Check/replace ignition switch.
8, Check/replace solenoid or starter,
9, Contact an authorized service centeddepartment,
1 Recharge or replace battery,
2, Clean battery terminals,
3,, Check all wiring,
4, Check/replace solenoid or starter,
t, Set in "Higher Cut" position/reduce speed,
2. Adjust throttle control
3, Build-up of grass, leaves and trash under mower
4 Dirty air filter
5 Low oil ]eve!ldirty oil.,
6. Faulty spark plug
7,, Dirty fuel filter
8. Stale or dirty fuel
9 Water in fuel
t0, Spark plug wire loose,,
11. Dirty engine air screen/fins
t2 Dirty/clogged muffler
13, Loose or damaged wiring
14. Carburetor out of adjustment
15, Engine valves out of adjustment,
3, Clean underside of mower housing
4 Clean/replace air filter,,
5, Check oil levellchange oil
6 Clean and regap or change spark plug,,
7 Replace fuel filter,
8., Drain fuel tank and refill with fresh gasoline
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.,
10, Connect and tighten spark plug wire,
11 Clean engine air screen/f_ns.,
12 Clean/replace muffler,
t3, Check all wiring.
t Worn, bent or loose blade
2 Bent blade mandrel
3. Loose/damaged part(s)
t4,. Contact an authorized service center/department..
15, Contact an authorized service center/department
1 Replace blade Tighten blade bolt,
2, Replace blade mandrel.,
3 Tighten loose part(s) Replace damaged parts
TIROUBLESHOOT G POINTS
PROBLEM CAUSE CORRECTION
t Faulty operator-safety presence control systemEngine continues to run
when operator leaves seat
with attachment clutch
engaged
Poor cut - uneven
i, , i rI
Mower blades will not
rotate
1 Check wiring, switches and connections if not
corrected, contact an authorized service center/
department
1., Worn, bent or loose blade
2, Mower deck not level
3. Buildup of grass, leaves, and trash under mower
4, Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
t Obstruction in clutch mechanism
2Worn/damaged mower drive belt
3 Frozen idler pulley
4 Frozen blade mandrel,.
1 Replace blade Tighten blade bolt
2. Level mower deck..
3. Clean underside of mower housing
4. Replace blade mandrel
5. Clean around mandrels to open vent holes
!_. Remove obstruction
2 Replace mower drive belt
3.. Replace idler pulley
4. Replace blade mandreI
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
t. Engine speed too slow
2.. Travel speed too fast
3,. Wet grass
4.. Mower deck not levei
5. Low/uneven tire air pressure
6. Worn, bent or loose blade
7 Buildup of grass, leaves and trash under mower
8. Mower drive belt worn.
9. Blades improperly installed
10 Improper biadesused
1t Clogged mower deck vent holes from buitdup of
grass, leaves, and trash around mandrels
1 Switch is "OFF".
2 Bulb(s) burned out.
3 FauIty light switch
4. Loose or damaged wiring,.
5. Blown fuse
1 Bad battery cell(s),
2, Poor cable connections
3, Faulty regulator (if so equipped),
4, Faulty alternator
I. Place throttle control in "FAST" position
2. Shift to slower speed.
3. Allow grass to dry before mowing
4 Level mower deck.
5 Check tires for proper air pressure,.
6 Replace/sharpen blade, Tighten blade bolt
7 Clean underside of mower' housing
8 Replace mower drive belt
9 Reinstall blades sharp edge down
10 Replace with blades listed in this manual
11 Clean around mandrels to open vent holes..
1 Turn switch "ON",.
2 Replace bulb(s)
3 Check/replace light swilch,.
4 Check wiring and connections
5 ReplAce fuse..
1 Replace battery
2 Check/clean all connections.
3 Replace regulator.
4 Replace alternato[..
1 Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
!, Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine
SCHEMATIC
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
l !11
o111o
BATTERY
RED FUSE 30 AMP,
CLUTCH /BRAKE
(PEDAL UP)
-22_
t
!
BLACK
BLACK
BLUE
I
WHIT
STARTER
BLACK
SEAT SWITCH
(NOT OCCUPIED)
' - ' ----4----
ATT'MENT CLUTCH GROUNDING
(CLUTCH OFF) CONNECTOR
'1
,GNmON_ SPARK@
UNIT PLUG
CHARGING SYSTEM OUTPUT
3AMP DO @ 3600 RPM
28 VOLTS AC MIN. @3800 RPM
(CHARGING SYSTEM DISCONNECTED)
RED
IGNITION SWITCH
POSITION
OFF
ON
START
CIRCUIT
M+G
B+L
8+S+L
NON-REMOVABLE
CONNECTIONS
DIODE t ALTERNATOR
UGHTING _ t
5 AMP AC @ 3600 RPM ,_ ......... _1
14 VOLTS AO MIN @ 3600 RPM (LIGHTS OFF)
ORANGE
I |
ti
HEADLIGHT
SWITCH (OFF)
BROWN
WIRING INSULATED CLIPS
NOTE; IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECLIRE YOUR
WIRING
(_ REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS EQUIPPED WITH
A SPECIAL ALTERNATOR SYSTEM. /"
THE LIGHTS ARE NOT CONNECTED
TO THE BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS
OF THE LIGHTS WILL CHANGE WITH
ENGINE SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL
BECOME THEIR BRIGHTEST,
7
_q
REPAURPARTS
14 HP 42" TRACTOR - - MODEL NUMBER 917.254850
ELECTRICAL
7
6
8
16
\
\
I
I
C_
26
33
32
4
36 19
28
I
t
/
!
/
/
!
J
/
/
"27
_30 \
I
I
I
REPAmRPARTS
14 HP 42" TRACTOR - - MODEL NUMBER 917.254850
CHASSIS AND ENCLOSURES
A B C D
52
10
E F G i J KL M P Q
3O
21 11 17
33
28
37
13
37
G
3o
REPAIlR PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
CHASSIS AND ENCLOSURES
KEY PART
NO. NO, DESCRIPTION
1 t35034
2 130805
3 17490612
6 t26595X014
7 17490608
8 126471X
9 13741 tX015
10 5479J
11 122795X
12 t21794X
13 126276X
!4 17490608
15 74180512
16 STD541431
17 13'1445X459
18 126938X
19 STD512505
20 STD551 t25
21 122933X
22 124479X
24 STD523707
25 19131312
26 STD541437
27 17490608
28 126741X
29 124029X
30 126599X459
31 1366t9
32 17490612
33 105465X459
34 105464X459
35 STD533707
36 STD541437
37 105466X
38 134774
39 134775
4O STD533707
5O STD541437
51 19131216
52 '134014
53 72140608
54 747606'14
Chassis Weldment
Drawbar 11 Ga 46 5"wheel Base
Screw Thdrol 3/8-16x3/4 Ty-tt
Saddle Silkscreened
Screw Thdrol 3/8-16xl/2 Ty-tt
Clip Insulated 406 Mtg Hole
Dash Silkscreened Eng
Plug Button Blk 359 Dia
Panel Pnt Dash Lh
Cover Access Black Square
Panel Dash Rh Weldment
Screw Thdrol 3/8-16xl/2 Ty-tt
Screw Mach Trhd 5/16-18uncx3/4
Nut
Hood Asm Pnt Weld Dover S_pe
Bumper Hood
Screw
Washer
Rivet Ratchet Nylon
Washer Nylon Blk 28x 75x 19
Bolt
Washer '13/32 X 13/16 X 12 Ga
Nut
Screw Thdrol 3/8-16xl/2 Ty-tt
Grille Black
Lens Headlight Bar Clear
Fender Pnt
Bracket Pnt Fender
Screw Thdrol 3/8-16x3/4 Ty-tt
Footrest Pnt Lh
Footrest Pnt Rh (dover Gray)
Bolt
Nut
Pad Footrest Rbr Sq Craftsman
Bracket, Assembly, Pivot L°Ho
Bracket, Assembly, Pivot R,H.
Bolt Carriage 3/8o16 x 3/4
Locknut Hex wiVVsh 3/8-16 Unc
Washer 13/32 x 3/4 x 16 Ga,
Plug Dome Black
Bolt, Carriage 3/8_16 UNC x 1
Bolt, Hex 3/8-16 x 7/8
NOTE: All component dimensions given in U_S.,inches
1inch = 25.4 mm
33
REPAURPARTS
14 HP 42" TRACTOR - - MODEL NUMBER 917,254850
DRIVE
58
21 87 18 17
18
62
35 36 34
22 26
50
53
_4
REPAMRPARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
STEERING ASSEMBLY
36
.25 26
2
7
46
33
3/
/
12
16
10
32
35
43
/ /
/ t
I!
\ /
443
45
.'tR
IREPAIR PARTS
14 HP 42" TRACTOR - -MODEL NUMBER 917.254850
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 12t472X
2 133988
3 135227
4 135228
5 6266H
6 121748X
7 19272016
8 12000029
9 3366R
10 130468
11 STD551137
12 736'106O0
13 110438X
14 74O11056
15 739010O0
16 132624
17 132614
18 57O79
19 124035X
20 126684X
21 STD551125
22 71O70410
23 127501
24 1098t6X
25 124036X
26 12000029
27 136874
28 6266H
29 17490612
30 STD551137
31 73610600
32 130465
33 126847X
34 19131416
35 STD561210
36 132196
37 STD611005
38 126805X
39 19133808
40 STD541537
41 104820X
42 124417X
43 t21749X
44 121748X
45 12OO0029
46 121232X
47 6855M
Wheel Steering
Axle Asm Front
Spindle Asm Lh
Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25/32 X 1 5/8 X 16ga
Washer 27/32 X 1 1/4 X 16 Ga
Ring Klip #t5304-75
Bearing Col Strg BIk
Link Drag Sol Ball Jt 20 064
Lockwasher
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt Hex 5/8-11 Uric X 3-1/2
Nut Lock Flange 5/8-11
Pin Axle 5/8 X 1 55/t 54 Lg
Shaft Asm Strg 5/8 X 15 19 Lt
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Washer
Screw Hex Socket 1/4-20 X 5/8
Shaft Asm Pittman
Nyliner Snap In
Bracket Steedng
Ring Klip #t5304-75
Gear Sector
Bearing Race Thrust Harden
Screw Thdrol 3/8-16x3/4 Ty-tt
Lockwasher
Nut Fin Hex 3/8-24 Unf
Rod Tie Wire Form 19 75 Mech
Bushing Link Drag Blk
Washer 13/32 X 7/8 X 16ga
Pin
Bushing Strg 5/8 Id Dash
Screw
Insert Cap Strg Wh Au Gen BIk
Washer 13/32 X 2-3/8 X 8 Ga
Gripco Nut
Adaptor Wheel Strg 640/635id
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Washer 25/32 X t 5/8 X 16ga
Ring Klip #t5304-75
Cap Spindte Fr Top BIk
Fitting Grease
NOTE: All component dimensions given in U,S, inches
1 inch = 25.,4 rnm
"J7
REPAIR PARTS
14 HP 42" TRACTOR --MODEL NUMBER 917.254850
SEAT ASSEMBLY
\
14 10
KEY
NO.
1
2
3
4
5
6
7
8
9
10
!1
12
13
14
PART
NO.
127438X
! 26656X
STD523707
19131610
2751 R
STD541437
124181X
17490616
19131614
131451
12125! X
121246X
121248X
7205O411
12
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat V-450 BIk/red Craftsman
Bracket Pnt Pivot Seat (btk)
Bolt
Washer 13/32 X 1 X 10 Ga
Clip Line Fuel 13/32 Mtg Hole
Nut
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Strip Foam Gray Or Black
Bracket Pnt Mounting Switch
Bushing Snap Blk Ny( 50 Id
Bolt Rdhd Sht Nk 1/4-20xl-3/8
15 13430O
t6 t21250X
17 123976X
18 STD511005
19 73951000
20 4171R
21 105529X
22 STD541431
23 74780814
24 19171912
25 127018X
26 STD551150
Spacer Split 28 X 88 Zinc
Spring Gprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Screw
Nut Keps #10-32 Unf
Clip Insulated 11/32 Mtg Hole
Bolt Shoulder' 5/16-18 Unc Blkz
Nut
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-t8 X 62
Lockwasher
NOTE: All component dimensions given in U+S inches
1 inch = 25.4 mm
.qR
REPAUR
DECALS
913
PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
18 6 3 7 19 5 4
7
\
11 8
12 13
14
17
KEY PART
NO. NO.
1 136794
3 138137
4 128382
5 132674
6 133644
7 133204
8 133178
9 128314
10 137537
11 4900J
DESCRIPTION
Decal Instruction Operat Eng
Decal Hood Rh Craftsman Lt4000
Decal Hood Lh Craftsman Lt4000
Decal Grille Lt4000 Craft Usa
Decal Maint Cust Sears Domesti
Decal Panel Side
Decal Mower 3 In One Conv
Decal Fender Craftsman White
Decal Caution English/Spanish
Decal Clutchtbrake English
WHEELS & TIRES
i,8
10
KEY PART
NO. NO. DESCRIPTION
12 109199X
t3 131473
14 136832
17 133179
I8 132266
19 131265
-- 138311
-- 137891
-_ 137892
Decal V-belt Dr Sch Tractor E
Decal Chassis 6sp 42"
Decal V-belt Schematic 42"eng
Decal Mower Qc System
Decal Insr Wh Strg Usa
Decal, Lightbox Grill
Decal, Handle Lift (Lift Hand_e)
Manual Owners (English)
Manual Owners (Spanish)
NOTE: All component dimensions given in L£S..inches
1 inch = 25..4 mm
39
KEY PART
NO. NO. DESCRIPTION
1 59192
2 65139
3 106222X
4 59904
5 I06732X311
6 278H
7 9040H
8 106108X311
9 106268X
10 7152J
11 104757X
Cap Valve Tire
Stem Valve
Tire F Ts 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6"front White Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8"rear White Service
Tire R Ts 18x9 5-8 C Service
Tube Rear (Service Item Only)
Cap Axle BIk 1 50 X ! 00
NOT" &ll component dimensions given in U.S_ inches
1 inch = 25°4 mm
REIPAHRPARTS
14 HP 42" "TRACTOR - .. MODEL NUM_R 917.254850
ENGINE
27
B
D
25
34
3
15
38
13
29
!Spark Arrester
.... ..i.... i i ..................i
BDEFG H I
4i3
30
20
19
21
18
22
REPAUR PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
ENGINE
KEY PART
NOo NO. DESCRIPTION
1
2
3
132760
17720410
13751O
1t STD551131
12 STD523105
13 137350
14 13280328
15 13200300
16 STD551237
I7 M740t08025
18 136718
19 105839X
20 105838X
21 STD551025
22 123650X
23 128953
24 STD601005
25 126842X
26 17030808
27 105037X
29 137180
3O 127057X
31 109202X
32 123549X
33 123487X
34 124028X
35 17490412
36 19091416
37 101335K
38 ---
Controt Throt Ch Rh BIk Pdl 22 60
Screw Hex Thd Cut 1/4-20x5/8 T
Engine, Model No. LT14S,
Type No. PS1452
Washer Lock HW Hlcl Spr 5/16
Bolt Hexhd 5/16_18xl/2
Muffler Lt Koh
Nipple Pipe 3/8 Npt X 3-1/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Bolt Hex
Shield Pnt Heat
Receptacle 1/4 Turn Dacrotized
Retainer 1/4 Turn 365odx 222id
Washer 9/32 X 5/8 X 16 Ga
Stud 1/4 Turn (reptaces 105751
Shield Pnt Heat Browning Grass
Screw Tap Hex #10-24unc X 1/2
Shield Pnt Heat Hood Lt
Screw Spidertoc Hexhd#8xl!2 Ab
Strip Foam 18"
Arrestor Spark
Strap Hood
Tank Fuel 1 25 Fr
Cap Asm Fuel W/sym Vented
Clamp Hose BIk
Bushing Snap Nyl Blk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X 7/8 X 16ga
Line Fuel 9 50"
Plug Oil Drain (Order From Engine
Manufacturer)
NOTE: All component dimensions given in U_S. inches.
1 inch = 25°4 mm
41
REPABFI PARTS
14 PiP 42" TRACTOR --MODEL NUMBER 917.254850
42" MOWER DECK
65 66
4O
68
19
84
80
81 _86 16
29
88
76
77 78 79
21 22
28
8O
27
AO
REPASR PARTS
!4 HP 42" TRACTOR --MODEL NUMBER 917.254850
42" MowER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1
2138024 Mower Housing 45 4497H
72140506 Bolt Rdhd Sqnk 46 17720410
3 138017
4 138440
4A 132827
5 4939M
6 130832
7 73800500
8 850857
9 100306O0
10 129962
1t 134149
t2 129895
13 137645
14 128774
15 110485X
t6 136929
17 72110618
18 72140505
19 7380O500
2O 136888
21 7368O500
22 134753
23 131267
24 105304X
25 123713X
26 110452X
27 130968
28 19111016
29 131491
30 78158
31 129963
32 129861
33 137266
34 7211O614
35 133835
36 131494
37 19131612
38 133502
39 133503
4O 73680600
41 133551
42 76020312
43 133504
44 134236
5/16-18 Unc x 3/4
Bracket Asm Fr. Sway Bar 47
Bracket Asmo Deck Sway Bar 48
Bolt, Shoulder 49
Retainer Spring 50
Arm Rear Suspension 51
Locknut Hex W/ins. 5/16-18 Unc 52
Bolt 3/8-24 x 1 25 Gr8 Patched 53
Washer Lock Hvy 3/8 Unplated 54
Washer Hard Blade Mower Vented 55
Blade Mulching 42" 56
Bearing Ball #6204 (mandrel) 57
Shaft Asm W!tower Bearing 58
(Inc. Key #12) 59
60
Housing Mandrel Vented (machd)
Bearing Ball Mandrel 6t
Stripper Mower Vented 62
Bolt Rdhd Sqnk 3/8-16 x 2-1/4 63
Bolt, Carriage 5/16-t8 x 518 64
Locknut Hex W/Ins. 5/16-18 65
Baffle Vortex 66
Nut Crown Lock 5/16-18 67
Stiffner Bracket 42" deck 68
Bracket Deflector Mower 42" 74
Cap Sleeve 80 x 112 Btk Mower 75
Spring Torsion Deflector 2 52 76
Nut Push Phos & Oil 77
Shield Deflector Mower 42" BIk 78
Wsher t 1/32 x 5/8 x 16 Ga 79
Rod Hinge 426 75 Wtg 80
Bolt 5/I6-18 x 1 25 T/t 81
Washer Spacer Mower Vented 83
Pulley Mandrel 42" 84
Nut 9/16 top Lock Ffng Oil Dip 85
Bolt Rdhd 3/8-16 Unc x t-3/4 Gr5 86
Fastner Christmas Tree 87
Pulley Idler Fiat 3 060 88
Washer 13/32 x I x 12 Ga - -
Spacer Arm Idler Upper Hdn 42"
Stiffner Arm Idler Upper 42 ....
Nut Crownlock 3/8-16 Unc
Rod Pivot W!nibs
Pin Cotter 3/32 x 3/4 Cad
Rod Clutch Secondary W/nibs
Guard Mandrel Lh Black
131335
133944
133940
131340
69180
105529X
131845
133943
133844
122052X
127498
128759
133573
134666
13187O
127847
121748X
12000029
128903
127845
106932X
130969
136420
71161O10
19061216
100710O0
130758
2029J
133814
133957
7393060O
7476O512
73510500
72'110504
132263
132262
137646
138357
Spring Retainer 1 Zinc/cad
Screw Hex Thd Cut
1/4-20 x 5/8 T
Spring Extension
Washer Hardened Smaller
Roller Asm Cam Follower 42" deck
Bolt Shldr 10-24 Zinc Gr5 42"
Nut Lock #10-24 Unc
Bolt Shoulder 5/16-18 Unc Bikz
Arm Asm Pad Brake
Washer Hardened
Arm Idler 42" mower Lt/yt
Spacer Retainer Pm Mower
Bushing 747 Od x 794 Lg Brass
Spring Clutch Mower 2 750 Zinc
Arm Asm Clutch Primary
Rod Clutch Primary
Spring Return
Arm Clutch Secondary
Washer 25/32 x I-5/8 x 16 Ga
Ring Klip #t5304-75
Bolt Shoulder 3/8-16 Unc I 44
Keeper Spring 4 000
Knob Rd 3/8-16 Plstc Thds BIk
V-Belt Mower 42" 92 40
Cover Mulching 42" Blk
Screw
Washer #10
Washer Lock #10
Latch Asm Bagger
Nut Weld
Bolt Shoulder
Wheel Gage Donut
Nut Locking 3/8-16 Unc BIk
Bolt Hex 5/16-18 x 3/4
Nut Keps 5/16-18
Bolt Carriage 5/16-18 x 1/2
Bracket Gage Wheel LH 42" Deck
Bracket Gage Wheel RH 42" Deck
Mandrel Asm Service (Includes Key
Nos. 8-t0, 12-15, 31 and 33)
Deck Serv 42" Mech Vent
(Std. Deck -Order Separately
mulching and gauge wheel
components key nos 74-88)
NOTE: All component dimensions given in US. inches
1 inch = 25.4 mm
43
REPAIR PARTS
14 HP 42" TRACTOR --MODEL NUr_BER 917.254850
LiFT
13
28 27
26
25 24 23
22 21
45
6
2O
44
REPAHRPARTS
'14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
LiFT
KEY PART DESCRIPTION
NO. NO.
! 136973
2 122507X
3 105767X
4 STD581062
5 19211621
6 120183X
7 125631X
8 122365X
10 122512X
11 134619
12 135388
13 STD624008
14 '135563
15 127218
16 7335080O
17 13017'1
18 STD541450
20 3146R
19 130832
21 19151216
22 12000037
23 110807X
24 STD551037
25 2876H
26 STD560907
27 126971X
28 STD541237
29 138057
3O 110810X
Wire Asm Inner W/Plunger
Shaft Asm, Lift
Pin Groove
E Ring #5133-62
Washer 21/32 x I x 21 Ga.
Bearing Nylong
Grip Handle Fluted
Button Plunger Read
Spring Cprsn
Link Lift Lh Fixed Length
Link Lift Rh Fixed Length
Retainer Spring
Pin Roll Sit 5/16 x 1.25
Link Front
Nut Jam Hex t/2-13 Unc
Trunnion Blk Zinc
Nut LockWiWsh 1/2-13 Unc
Retainer Spring
Arm Suspension Rear
Washer 15/32 x 3/4 x 16 Ga..
Ring Klip #T5304-37
Nut Special
Washer 13/32 x 5/8 x 16 Gao
Spring 2-1/8"
Pin Cotter 3/32 x t/2
Rod Adj. Lift
Nut Hex Jam 3/8-16 Unc
Knob Inf. 3/8-16 Uric BIk w/Sym
Trunnion Dp Stop Dbl Thds Pit
45
REPAIR PARTS
14 HP 42" TRACTOR -- MODEL NUME_ER 917.254850
DANA TRANSAXLE -MODEL NUMBER 4360-48
19
26
37
27
56
38
52
53
22
29
30
ti =
39
54
24
19 4O 4t
55 56
57
35
42
12
45"
44
59
58 55
45
I
4
5
16
17
46 47
48
49
50 51 19
62
63 59
///6/4 65 6869
72 12`3
6O
46
REPA6R PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
DANA TRANSAXLE -MODEL NUMBER 4360-48
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 138248 Housing, Upper 41 105928X
2 2274J Screw, Self-Tapping, Large 42 110084X
1/4-20 x .734 43 !34394
3 134400 Bail, Detent 44 120473X
4 105904X Spring, Detent 45 105933X
5 105905X Screw, Set 46 I06151X
6 138235 Kit, Shifter Assembly 47 120407X
7 134399 Boot, Shifter 48 106589X
8 134791 Screw, Tapping w/Sealer 49 t20408X
9 I38241 Square Ring 50 105937X
10 2267J Ring, Retaining 51 2226J
11 134793 *Assembly, Kit, Shim .625 Shaft 52 134401
12 t38240 Bearing, Flange 53 2264J
13 120415X Washer, Plain .632 x 1o38x.046 54 120474X
14 2257J Key, Woodruff, #9 55 110081X
15 '138234 Assembly, Kit, Input Shaft 56 105941X
16 110078X Pinion, Bevel, 14 Teeth 57 t10071X
17 105909X Ring, Retaining 58 120952X
18 105910X Chain, 24 Pitches 59 110082X
19 105911X Bearing, Flange 60 120475X
20 138242 Gear, Spur, 14Teeth 61 138247
2t 138246 Collar, Clutch 62 120961X
22 138236 Assembly, Kit, Clutch Keys 63 7294J
23 73810500 Locknut 5/16-24 64 108989X
24 138243 Shaft, intermediate 65 120953X
25 2244J Key, Woodruff, #61 66 120954X
26 t05916X Ring, Retaining 67 134799
27 120470X Sprocket, 18 Teeth
28 110070X Spacer 68 138244
29 108977X Gear, Spur, 37 Teeth 69 108996X
30 109254X Gear, Spur, 35 Teeth 70 120956X
31 120405X Gear, Spur, 30 Teeth 71 106596X
32 108980X Gear, Spur, 25 Teeth
33 120406X Gear, Spur, 22 Teeth 72 12095tX
34 134796 Gear, Spur, 19Teeth 73 120416X
35 105925X Washer, Plain ..640 x 1o37 x .061
36 2232J Washer, Plain .632 x 1.00 x .026
37 I08978X Spacer .630 x 1..00x J69
38 110079X Assembly, Gear, Combination of ** Order Key No.. 15
12 Teeth and 35 Teeth
Shaft, Idler
Spacer .635 x ..875 x .755
39 124639X
4O 120472X
Sprocket, 9Teeth
Gear, Bevel, 42 Teeth
*Assembly, Kit, Shim ,750 Shaft
Shaft, Drive
Gear, Spur, 12 Teeth
Gear, Spur, 15 Teeth
Gear, Spur, 20 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 28 Teeth
Gear, Spur, 31 Teeth
Washer, Plain .632 x 1.00 x .060
Washer, Neoprene
Washer, Plain .758 x 1.25 x O31
Axle, LH.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, R.H.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self-Tapping, Large
5/16-18 x 2.25
Lever, Actuating
Washer, Plain .321 x '1.00 x .055
Bracket, AntFRotation
Screw, Self-Tapping, Large
5/16-18 x 1.44
Puck, Friction
Grease
* Use in combinations to maintain proper clearances
NOTE: Atl component dimensions given in USo inches
1 inch = 25.4 mm
47
REPAURPARTS
14 HP 42" TRACTOR - - MODEL NUMBER 917.254850
KOHLER ENGINE -MODEL NUMBER CV14S, TYPE NUMBER PS1452
i, :1 iillll ,,, ,,,,,,,, .......
AIR INTAKE I --1
........... O
2
9
10
CRANK'S'HAFT I......
BLOWER HOUSING AND BAFFLES
ENGINE CONTROLS !
_lu ii, 'L'.............
\
8
11.._I __ 6 j.......
"" _ _--- i0
EXHAUST I
5
4
6
t
2
48
REPAIR PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
KOHLER ENGINE -MODEL NUMBER CV14S, TYPE NUMBER PS1452
AIR INTAKE BLOWER HOUSING AND BAFFLES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
Knob, Air Cleaner Cover
Cover, Air Cleaner
Wing Nut
Washer, Plain i/4
Precleaner Element
Element, Air Cleaner
Stud, Mounting Plate
Screw, Mounting Plate Stud
Gasket, Air Cleaner
Base, Air Cleaner
1 12 341 01
2 12 096 06
3 12 100 01
4 X-25-63
5 12 083 08
6 12 083 05
7 12 O72 03
8 12 086 0'1
9 12 041 02
10 12 094 01
NOT ILLUSTRATED
-- 12 113 27 Decal, Air Cleaner
EXHAUST
KEY PART
NO. NO. DESCRIPTION
1 M_0829033
2 12 041 03
3 M-0841080
4 12 126 11
5 12 445 01
6 M-0645025
Stud, Exhaust Manifold
M8 x ! .25 x 20 (2)
Gasket, Exhaust Manifold
Nut, Muffler Mounting M8 x 1.25 (2)
Bracket, Muffler
Strap, Lifting
Screw, Lifting Strap
M6 x 1.,0x 25 (2)
Short Block
Gasket Set
-- 12 522 01
-- 12 755 01
DESCRIPTION
Crankshaft
Plug, Cup
CRANKSHAFT
KEY PART
NO. NO,
1 1201402
2 1213901
1 SM-0545010
2 12 146 07
3 12 027 !4
4 12 313 03
5 12 063 08
Screw, Mounting M5 x 0°8 x 10 (12)
Plate, Blower Housing
Housing, Blower
Grommet, Blower Housing
Baffle, Cylinder Head
NOT ILLUSTRATED
- - 12 t13 28 Decal, Horsepower
ENGINE CONTROLS
KEY PART
NO. NO. DESCRIPTION
1 12 079 07
2 12 237 01
3 SM-0645016
4 SM-0545016
5 12 536 01
6 SM_0443025
7 12 089 11
8 12 089 04
9 t2 089 't9
10 SM-0641060
I1 SM-0642025
12 t2 090 05
13 25 158 11
14 "12079 01
15 25I58 08
Linkage, Choke
Clamp, Cable
Screw, Hex Head M6 x 1o0x 16 (2)
Screw, Cable Clamp
Control, Speed Assembly (includes
Key Numbers 6 through 8)
Screw
Spring, Choke Adjust
Spring, Choke Return
Spring, Governor
Nut, Governor Arm M6 x 1,0
Screw, Governor Arm
M6 x 1,0 x 25
Lever, Governor
Bushing
Linkage, Throttle
Bushing
NOTE: All component dimensions given in UoS_inches
1 inch = 25,4 mm
RPM Settings: High speed 3200-3400
Low speed 1500-2000
49
REPAIR PARTS
14 HP 42" TRACTOR -- MODEL NUMBER 917.254850
KOHLER ENGINE - MODEL NUMBER CV14S, TYPE NUMBER PS1452
FUEL SYSTEM j
4
/7
/
_-_8
9
2
/
17_
16
11 21--_ ]
20
_23
_24
_2S
30
29 27
CYLINDER HEAD, VAvLE AND BREATHER I
17 20
!L _'1 ,u_ _._..,_ "">_Y'''---_"_ -'21
r" )/!4 _^ _ \_ -""10 .,_
"_. 14 I
15 13
\6
=;n
REPAIR PARTS
14 HP 42" TRACTOR --MODEL NUMBER 917.254850
KOHLER ENGINE - MODEL NUMBER CV14S, TYPE NUMBER PS1452
FUEL SYSTEM CYLINDER HEAD, VALVE AND BREATHER
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
!
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
t8
19
20
21
22
23
24
25
26
27
28
29
3O
12 853 26
12 041 02
!2 053 32
12 041 01
12 089 04
12 079 07
12 265 01
X_426-9
25 353 02
25 050 02
12 368 01
12 089 09
12 086 04
12 089 09
12 146 03
25 086 27
12 144 09
12 144 08
12 089 10
12 146 02
12 337 01
!2 757 02
12 041 05
t2 104 01
t2 041 06
12 757 09
SM-0641060
X-25-63
X-22-11
M-0629122
12 43I 01
12 086 07
Kit, Carburetor 1
(Includes Key Numbers 2 thru 6) 2
Gasket, Air Cleaner 3
Carburetor Assembly 4
(For Information Only - Not 5
Available Separately)
(Includes Key Numbers ! 1 thru 26) 6
Gasket, Carburetor (2)
Spring, Choke Return 7
Linkage, Choke 8
Deflector, Heat
Clamp, Hose (2) 9 12 089 15
Fuel Line, 3" 10 !2 173 01
Filter, Fuel 11 12 755 03
Needle, Idle, Fuel Adjust 12 12 089 01
Spring, Idle Fuel 13 X-426-9
Screw, Idle Speed Adjust 14 12 326 03
Spring, Idle Speed 15 12 468 05
Plate, Throttle 16 SM-0645020
Screw, Throttle Plate (2)
Shaft, Throttle with Lever and Seal 17 12 096 07
Shaft, Choke 18 M-0640034
Spring, Choke Return
Plate, Choke 19 24 194 01
Jet, Main 20 24 186 01
Kit, Float 21 12 146 13
Gasket, Bowl 22 SM-0545010
Bowl, Fuel
Gasket, Bowl Retainer Screw 23 12 018 01
Kit, Solenoid Assembly 24 12 402 01
Nut, Carburetor M6 x 1D0(2)
Washer, Plain 1/4
Washer, Internal Tooth 1/4
Stud, Carburetor M6 x 1.0 x 110
(2)
Sleeve, Insulating
Screw, Ground Wire
31
32
ILLUSTRATED
12 757 03 Kit, Carburetor Repair
12 755 09 Kit, High Altitude Jet
12 518 05 Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On
Tabs
41 518 34 Lead, Ground, Green, 5", 18
Gauge Insulated Grip Barrel
Eyelets
NOT
12 318 02
t2 351 04
12411 01
12 041 08
12 017 01
12 017 02
12 016 0I
12 016 O2
12 112 13
12 086 15
Head, Cylinder
Lifter, Valve (2)
Rod, Push (2)
Gasket, Cylinder Head
Valve, Intake, Standard Size
Valve, intake, .25" Oversize
Valve, Exhaust, Standard Size
Valve, Exhaust, 25" Oversize
Spacer, Head Bolt Exhaust Port
Screw, Cylinder Head
M10 x 1.5 x 80 (5)
Spring, Exhaust Valve
Cap, Valve Spring (2)
Kit, Retainer (2)
Spring, Intake Valve
Clamp, Hose (2)
Hose, Breather
Washer, Flat
Screw, Valve Cover
M6 x 1o0x 20 (5)
Cover, Valve with Nipple
Screw, Rocker Arm M6 x 1 x 34
(2)
Ball, Rocker Pivot (2)
Arm, Rocker (2)
Plate, Guide
Screw, Breather Reed Retainer
M5 x &8 x 10
Retainer, Breather Reed
Reed, Breather
NOTE: AII component dimensions given in U_S. inches
1inch = 2544 mm
51
REPAaR PARTS
14 HP 42" TRACTOR --MODEL NUMBER 917.254850
KOHLER ENGINE -MODEL NUMBER CV14S
GNtTION 1ELECTRICAL J
,
_8
_--lo
2O 5
6
13
TYPE NUMBER PS1452
OIL PAN /LUBRICATION J
I
7
,J ,,_11,J, ,,, i_ iii ,,ll:lllll,l,,Ui,Jl,,,,:,
STARTING SYSTEM !
9_
52
REPABR PARTS
14 HP 42" TRACTOR - -MODEL NUMBER 9!7.254850
KOHLER ENGINE - MODEL NUMBER CV14S, TYPE NUMBER PS1452
IGNITION /ELECTRICAL CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 12 086 14 Screw, Fiywheel MIO x 15 x 45°8 1
2 12 468 03 Washer, Flywheel
3 12 162 01 Screen, Grass 2
4 M-0639016 Screw, Fan M6 x 1 x 13 (4) 3
5 12 112 01 Spacer, Fan (4)
6 1215702 Fan
7 X-42q 5 Key
8 !2 025 25 Flywheel Assembly 4
9 4t 155 02 Connector 5
10 M-0548025 Screw, Stator Mounting
M5 x 0.8 x 25 (4) 6
11 SM-0545010 Screw, Stator Harness Clip 7
M5 x 08 x 10 (2) 8
12 12 154 02 Clip, Stator Harness 9
13 12 085 03 Stator Assembly, 15 Amp
14 12 132 02 Spark Plug
t5 X-728-1 Clip, Cable
16 12 584 01 Module, Ignition
t7 SM-0545020 Screw, Ignition Module
M5 x 0,,8 x 20 (2)
NOT ILLUSTRATED 10
- - 12 518 01 Lead, White, GroundTo Kill (19", 11
18 Gauge, Fully Insulated Push-on
Tab and Uninsulated Push-on Tab
Terminals)
55 755 01 Kit, Diode
OIL PAN /LUBRICATION
11 12 t26 02
12 12 089 03
13 12 462 01
14 12 208 01
15 12 050 01
16 12 136 01
17 X-75-10
18 12 393 01
19 12 032 04
20 12 096 02
21 SM_0545016
12
13
22 !2 032 03
23 SM-0839045
24 12 199 33
14
KEY PART
NO. NO, DESCRIPTION 15
16
1 12 038 01 Dipstick Assembly (Includes #2) 17
2 12 153 03 O-Ring, Dipstick 18
3 12 153 02 O-Ring, Upper Oil Fill Tube 19
4 12 123 04 Tube, Oil Fill 20
5 SM-0545020 Screw, Oil Fill Tube M5 x 0.8 x 20 21
6 12 153 01 O_Ring, Lower Oil Fill Tube 22
7 12 162 02 Screen, Oil Pickup 23
8 12 096 03 Cover, Oil Pickup Screen 24
9 SM-0545016 Screw, Screen Cover
10 M-1051025 Screw, Oil Pump Relief Valve
Bracket M10 x 1_5x 25
Bracket, Oil Pump Relief Valve
Spring, Oil Pump Relief Valve
Piston, Oil Pump Relief Valve
Body, Oil Pump Relief Valve
Filter, Oi!
Adapter, Oil Filter
Plug, Square Head, Solid 3/8
NPTF
Oil Pump Assembly
O-Ring, Oil Pump Cover
Cover, Oil Pump
Screw, Oil Pump Cover
M5 x 0.8 x 16 (3)
Seal, Oil (P.T.O. End)
Screw, Oil Pan M8 x 1.25 x 45
(12)
Pan, Oil
53
12 032 03
12 030 01
12 030 02
12 O30 03
12 445 02
M-0839025
t2 380 03
12 010 04
12 089 18
12 422 08
12 422 09
12 422 10
12 422 11
12 422 12
12 422 13
12 422 07
'12 144 04
12 874 01
12 874 02
12 874 03
12 018 02
12 108 01
12 108 02
12 108 03
12 067 01
12 067 02
12 380 01
12 043 05
SM-0631005
12 t44 02
52 139 09
12 144 01
SM-0631015
12 032 01
X-25-102
12 380 04
Block, Cylinder (Use Short Block,
Part Number t2 522 01)
Seal, Crankshaft
Bearing, Crankshaft, Standard
(Flywheel End)
Bearing, Crankshaft .25" oversize
Bearing, Crankshaft .50" oversize
Strap, Lifting
Screw, Lifting Strap M8 x 125 x
22
Dowel, Locating (4)
Camshaft Assembly (includes #8)
Spring, Actuating
Shim, Camshaft
Shim, Camshaft (as required)
Shim, Camshaft (as required)
Shim, Camshaft (as required)
Shim, Camshaft (as required)
Shim, Camshaft (as required)
Shim, Camshaft (as required)
Shaft, Balance
Piston w/Ring Set, Standard
Piston w/Ring Set .,25" oversize
Piston w/Ring Set .,50" oversize
Retainer, Piston Pin (2)
Ring Set, Standard
Ring Set _25" oversize
Ring Set °50" oversize
Connecting Rod, Standard
Connecting Rod °25" oversize
Pin, Governor Regulating
Gear, Governor Assembly
Washer, Governor Gear Thrust
Shaft, Governor Gear
Plug, Cup
Shaft, Governor Cross
Washer, Governor Shaft
Seal, Governor Cross Shaft
Washer, Plain 1/4
Pin, Governor Hitch
STARTING SYSTEM
KEY PART
NO. NO. DESCRIPTION
1 M-0839070 Screw, Bendix Starter
M8 x 1.25 x 70 (2)
2 12 468 01 Washer (2)
3 12 098 05 Starter Bendix (Includes #4-10)
4 12 755 12 Kit, Drive (includes Key Number 5)
5 12 755 06 Kit, Drive Parts
6 12 227 01 Cap, Drive End
7 12 170 02 Armature
8 12 086 02 Screw, Hex Ftange
9 12 243 01 Cap, Commutator End
(Includes Key Number 10)
10 52 755 15 Kit, Brush
NOT ILLUSTRATED
-- 52 357 01 Lubricant, Starter
NOTE: All component dimensions given in U.S inches
1 inch = 254 mm
54
SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15 °MAX.
iilit _ Operate your Tractor up and down the face of slopes (not ................
ii] _ greater than 15°), never across the face. Make turns gradu-
i!!__ ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
OWNER'S
MANUAL
MODEL NO.
917.254850
HOW TO ORDER
REPAIR PARTS
14.0 HP
ELECTRIC START
3 in One Convertible
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number_ Each engine has
its own model number.,
The model number for your tractor will be found on the
model plate located under the seat,,
The model number for your engine will be found on the
blower housing of the engine,,
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most
Retail Stores,,
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
PRODUCT- LAWN TRACTOR
= MODEL NUMBER - 917.254850
ENGINE MODEL NO. -CV14S, TYPE NO. 1452
PART NUMBER
,PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians.- professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
®
137891 Rev. 2 06.03_93 Printed in US.A.
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