Craftsman 917254920 User Manual Lawn, Tractor Manuals And Guides L0804242

CRAFTSMAN Lawn, Tractor Manual L0804242 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917254920 917254920 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917254920. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

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OWNER'S
MANUAL

MODEL NO.
917.254920

®
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
.............................................

=l=....................

,,= ......

.......

LOOK

FOR

THIS

SYMBOL

CAUTION:

TO POINT

OUT IMPORTANT
SAFETY
PRECAUTIONS. IT MEANS - ATTENTION!
BE=
COME ALERT! YOUR SAFETY
IS INVOLVED.

LOOK FOR THIS WORD TO POINT OUT
IMPORTANT EQUIPMENT PRECAUTIONS.

NOTE: LOOK FOR THIS WORD TO POINT OUT IMPORTANT INFORMATION ABOUT THE OPERATION
AND PERFORMANCE OF YOUR TRACTOR

RULES FOR SAFE OPERATaON
WARNING: This unit is equipped with an internal combustion engine and should not be used on or neat any unimproved forest covered,
brush covered or grass covered land unless the engine's exhaust system is equipped with a spark attester meet ng app cab e ocal or area
laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator,. (See REPAIR PARTS for part
number dent f cation)
In the Slate of California the above is required by taw (Section 4442 of the California Public Resources Code), Other States may have similar
taws Federal laws apply on federal lands
1,,

2
3
4.
5
6
7.
8
9
10
11

c.,
d,.

Do not turn sharply. Use care when backing.,
Use counterweight or wheelweights when suggested in
owner's manual
24,. Watch out for traffic when crossing or near roadways
25_q
using any attachments, never direct discharge of
materlz_l toward bystanders nor allow anyone near the vehicle while in operation
_6, Handle 9_soiine with care - it is highly flammable.
a. Use_pproved gaso!ine containers.
b.
Never remove the fuel cap of the fuel tank or add
gasoline to a running or hot engine or an engine that has
not _een allowed to coo! for several minutes after running_ Never fill tank indoors_ Always clean up spitled
gasoline
c. O_en doors if the engine is run in the garage - exhaust
.
f_mes are dangerous Do not run the engine indoors.
27 Ke_a the vehicle and attachments in good operating condi' tierS, and keep safety devices in place and working.,
28 t_.'eep all nuts, bolts, and screws tight to be sure the equip*
"ment is in safe working condition,,
2_ ,Never store the equipment with gasoline in the tank inside a
)uilding where fumes may reach an open flame or spark,
_Jlowthe engine to coo] before storing in any enclosure,.
30,. "o reduce fire hazard, keep the engine free of grass leaves,
excessive grease. Do not clean product while engine is
nnJng,
31,
_ceptfor adjustments, DO NOToperate engine if air cleaner
eL.cover directly over carburetor air intake is removed
R_moval of such part could create a fire hazard.
32 Do\not operate without a muffler, or tamper with exhaust
system Damaged mufflers or spark attesters could create a
fire I_azard. Inspect periodically and replace if necessary.
33 The _,ehicle and attachments should be stopped and inspecti_d for damage after striking a foreign object, and the
damag_e should be repaired before restarting and operating
the equipment,,
34. Do nolchange the engine governor settings or overspeed the
engine; severe damage or k_jury may resulL
35 When using the vehicle with mower, proceed as follows:
a.
Mow only in daylight or in good artificial lighL
b_ Silut the engine off when unclogging chute,,
c, Check the blade mounting bolts for proper tightness at
frequent intervals
36 Do not operate the mower without the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
37, Disengage power to mower before backing up,, Do not mow
in reverse unless absolutely necessary and then only after
careful observation of the entire area behind the mower°

Know the controls and how to stop quickly° READ THIS
OWNER'S MANUAL and instructions furnished with attachments.
Do not allow children to operate the machine, Do not allow
adults to operate it without proper instfuctiono
Do not carry passengers, Do not mow when children and
others are around
Always wear substantial footwear. Do not wear loose fitting
clothing that could get caught in moving parts
Keep your eyes and mind on your tractor, mower, and the
area being cut, Do not let other interests distract you,,
Do not attempt to operate your tractor or mower when not in
the driver's seat,.
Always get on or off your tractor from tile operator's left hand
side
Clear the work area of objects (wire, rocks, etc) which might
be picked up and thrown,,
Disengage aft attachment clutches before attempting to start
the engine.
Disengage power to attachments and stop the engine before
leaving the operator's position
Disengage power to mower, stopthe engine and disconnect
spark plug wire(s) from spark plug(s) before cleaning, making
an adjustment, or repair. Be careful to avoid touching hot
muffler or engine components
Disengage power to attachments when transporting or not i_,'
use,,

13. Take all possible precautions when leaving the vef_icle
unattended. Disengage the power take-off, lower the attachmef]ts, shift into neutral, set the parking brake, stop the
engine, and remove the key.
14. Do not stop or start suddenly when going uphill or downhill.
Mow up and down the face of slopes (not greater than 15°),
never across the face, Refer to page 47.
15. Reduce speed on slopes and make lures gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes,
16, While going up or down slopes place gear shift control lever
n 1st gear position to negotiate the slope without stopping,
17 Never mow in wet or slippery grass when traction is unsure,
or at a speed wh ch could cause a skid,
18 Stay alert for holes in the terrain and other hidden hazards.
Keep away from drop-offs
19., Do not drive too close to creeks, ditches, and public highways,
20, Exercise special care when mowing around fixed objects in
order to prevent the blades from striking them, Never deliberately run tractor or mower into or over any foreign objects.
21 ,, Never shift gears until tractor comes to a stop.
22 Never place hands or feet under the mower, in discharge
chute, or near any moving parts while tractor or mower Is
running,. Always keep clear of discharge chute.
23 Use care when pulling loads or using heavy equipment.
a
Use only approved drawbat hitch points,.
b
Limit loads to those you can safely control,

38, Under normal usage the gr ass catcher bag material is subject
to deterioration and wear. It should be checked frequently for
bag replacement Replacement bags should be checked to
ensure compliance with the o_iginal manufacturer's recommendations or specifications,.

CONGRATULATIONS
on your purchase of a Sears
Lawn Tractor. It has been designed, engineered and
manufactured to give you the best possible dependability
and performance.
Should you experience any problem
you cannot easily remedy, please contact your nearest
Sears Service DepartmenL
We have competent, welltrained technicians and the proper tools to service or
repair this unit.
MAINTENANCE

SERIAL
NUMBER
DATE OF PURCHASE
THE SERIAL NUMBER WILL BE FOUND
MODEL PLATE UNDER THE SEAT.

AGREEMENT

A Sears Maintenance Agreement is available on this
PforOduCt.See the nearest Sears store or service center
r details_
CUSTOMER

ON THE

YOU SHOULD RECORD THESE NUMBERS
KEEP FOR FUTURE REFERENCE.

AND

RESPONSIBILITIES

Read and retain this manual. Study and observe the safety rules_ Always use care when using your tractor. Always
keep your tractor and mower clean.. Follow a regular schedule in maintaining, caring for, and using your tractor. A well
cared for tractor will run better and last longer.
A TTA CHMENTS
This un# can use many attachments now available at your Sears store. It cannot use attachments that engage the ground
like a plow, harrow, cultivator, or tiller. See page 46 for a list of available attachments

LIMITED TWO YEAR WARRANTY
ON ELECTRIC START RIDING EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according
to the operating and maintenance instruction in the owner's manual, Sears will repair free of charge any delect in
material or workmanship in this electric start riding equipment
This warranty excludes b_ade(s), blade adapter(s), spark p]ug(s), air cteaner and belt(s), which are expendable and
become worn during normal use.
This warranty does not cover:
. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or
glass); and
• repairs necessary because of operator abuse or negligence, inckJding the failure to maintain the equipment according to instructions contained in the owner's manual; and
- riding equipment used for commercial or rental purposes
FULL 90 DAY WARRANTY ON BATTERY
For 90 days from the date of purchase if any battery included with this riding equipment proves defective in material
or workmanship and our testing determines the battery w not hold a charge, Sears will replace the battery at no
charge
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK and CO, D/731CR-W, Sears Tower, Chicago, IL 60684
n._l ,i

_DO

iiiii

i..

iii ill

NOT OVERLOAD TRACTOR

qlll.ii

iHrlll

.......................

ii,,

,lllll

i,,

BY TOWING WEIGHTS GREATER THAN 150 POLtNDS (68 KG).

INDEX
A
Adjustments:
Brake ................................................
14
Carburetor. ...................................
18
Mower Drive Belt ........................
22
Mower
Front-To-Rear .........................
23
Side-To-Side .........................22
Throttle Control Cable ...............
17
Air Cleaner ...........................................
16
Air Screen, Engine ............................
16
Assembly ...............................................
5-8
Attachments ............................................
46
B
Battery:
Charging ....................................
7, 17
Cleaning .............................................
15
Installation ...........................................
8
Levels ..............................................
15
Preparation .......................................
7
Starting with Weak Battery .......
17
Sto rage ...........................................
23
Terminals ...................................15
Belt:
Motion Drive
RemovalfReplacement
......t9
Mower Drive
Removal/Replacement
......22
Adjustment ..................................
22
Blade:
Sharpening ..................................
14
Replacement ....................................
14
Brake Adjustment ..................................
14

F
Filter:
Air Cleaner ...................................
16
Fuel .....................................................
18
Fuel:
Type ...................................................
10
Storage ..............................................
23
Fuse ............................................................
t9
H
Hood Removal/Installation

.............20

L
Leveling Mower Deck ......................22
Lubrication:
Chart ......................................................
24
Tractor Pivot Points ..................17
M
Maintenance ......................................
; 13
Air Cleaner ......................
,.................
16
Foam Pre-cteaner ..................6
Air Screen, Engine...._ .............. 6
Battery ........................4.................5
.
Blade Sharpening .......
,............. 4
Brake Adjustment ......_..............o_4
Engine Oil .......................
, ............/1/'_
6
Fuel Filter ........................................
._/..18
Lubrication Chart ............... ../..24
Spark Plugs ....................................../t
18
Tire Care ....................................
,./_ 7,14
Mower:
Adjustment, Front-to-Bier/ ..... 23
Adjustment, Side-to-_ide I ...... 22
Blade Sharpening ./ ........._.......14
Blade Replacem_ht ...............
t......14
/

Cutting Level _./_...
....................12,22

Carburetor Adjustment ...................18
Controls, Tractor ....................................
9
Cutting Level, Mower ....................
12,22

Operatio .......................................
11
Ben}ova( .....................................
,.._21

.....................................

E
Engine:
Air Screen
Oil Change ...................................
16
Oil Level .........................................
16
Oil Type ...............................................
16
Preparation ....................................
10
Repair Paris ..........................42-45
Starting .................................................
11
Storage .............................................
23

Mowing Tips ............................................
_..12
Muffler. ..................................................
17
Spark Arrester. ..................................
2
O
Oil:
Cold Weather Conditions ............
16
Engine ................................................
16
Storage ........................................
23
Operation .......................................9-12
Operating Your Mower ..............
11
Operating Your Tractor ..............
11
Starting the Engine ....................
11
Stopping Your Tractor .............10
Tractor Operation on Hills ...... 12

Options:
Attachments ...................................
46
Spark Arrester ................................
2
P
Parking Brake ...........................................
9
Paris Bag .................................................
5-6
Parts, Replacement/Repair ......28-45
R
Repair and Adjustments ..............
14-24
Blade .....................................................
14
Carburetor ....................................
18
Fuse .......................................................
19
Hood Remova!/installation .....20
Motion Drive Belt
Removal/Replacement ......19
Mower Drive Belt
RemovallReplacement ..... 22
Mower Adjustment
Front- to-Rear .........................
23
Side-to-Side ...........................
22
Mower Removal ........................21
Tire Care ...........................................
14
Repair Parts ...................................
28-45
S
Safety Rules ................................................
2
Seat ..........................................................
7
Service Record .....................................
13
Slope Guide Sheet ..............................
51
Spark Plugs ...........................................
18
Speed Control Chart ..................... 12
Starting the Engine ..............................
1t
Steering Wheel .........................................
5
Stopping the Tractor ...................... 10
Sto rage .....................................................
23
T
Throttle ConLrol Cable
Adjustment ......................................
17
Tires ............................................
7, 14
Trouble Shooting Chart ............ 25-26
Transaxle:
Repair Parts ..........................40-41
Transporting ..........................................
12

W
Warranty ..............................
3
Wiring Schematic ................................
27

ASSEMBLY
To assemble tractor you will need:
(2) 7116" wrenches

Tire Pressure Gauge

(1) 1t2" wrench

Screwdriver

(2) 9!1 6" wrenches

Utility Knife

(1) 3/4" wrench

5/16" Wrench

Take all of the Items out of the box. The box contains the Items shown below. Open the parts bag and check the
contents (see page 6).
Parts bag contents not shown full size

___

fill!lltlltltl!!iltlltlfilll!!lllllllltlltlll

Ill!!l

(2) Battery Carriage Bolts - 1/4 x 20 x 7 1/2

C
D
Terminal Guard
G

(2) Keys
t5 ° Slope Instruction

Steering Wheel Adapter

Steering Wheel Insed
ao

Seat

Battery Acid

Steering wheel

Owner's Manual

Battery

f,
g

Parts Bag
Steering Boot
i

NOTE: RIGHT HAND(R.H) AND LEFT HAND (L.H.) ARE
DETERMINED FROM OPERATOR'S POSITION
WHILE SEATED ON THE TRACTOR°

The operation of any tractor can result in foreign objects
thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while moving° We recommend Wide Vision Safety Mask for over the spectacles or standard safety
glasses, available at Sears Retail or Catalog Stores°

ASSEMBLY
ASSEMBLY
LOCATION

PARTS
,i,,,

_........

BAG CONTENTS

SHOWN

FULL SaZE

__..

,i,, i,,,11

BA'I-I'ERY

(2) Wing Nut 1/4-20

_IIIIHIII_
BATTERY
TERMINALS

(2) Hex Bolt 1/4-20 x 3/4

(2) Lock Washer

1/4

(2) Washer 9/32 x 5/8 x 16 Ga,.

(2) Hex Nut 1/4-20

F-

IIlliI

SEAT

_LJ
(t) Adjustment Bot

(1) Lock Washer t/2

,--

]']T[Tm-I1
_

(1) Washer 17/32 x
1-3/16 x 12 Gao

1_--

(1) Shoulder Bolt 5/16-18

STEERING
BUSHING
(2) Sheet Metal Screw 10-16 x 1/2 ABTBS

STEERING
WHEEL

!
(1) Locknut

___(t)

Washer 2-1/4

1/2-20

,.........

ASSEMBLY
1. Prepare Battery
WEAR EYE AND FACE SHIELD.
CUT AWAY VIEW

WASH HANDS OR CLOTHING IMMEDIATELY IF ACCIDENTALLY IN CONTACT
WITH BATTERY ACID.

.......

...... ]
CHARGED
DO
NOT
PLOSIVE.

BATTERY
SMOKE.

ACID ARE EXFUMES
FROM

.,BATTERY

_,Z

II III

READ THE INSTRUCTIONS INCLUDED
WITH THE BATTERY VENT CAPS IN
THE BAG OF PARTS. ALWAYS WEAR
GLOVES, CLOTHING AND GOGGLES
TO PROTECT YOUR HANDS, SKIN AND
EYES.

VENT TUBE

11"I/,,V,L

I::l v'_
_J _ v_
r_
H
_ _ _._1'I ~._~:-:-:_

BATTERY
CELL
FIGURE 1

Fill and charge battery (before installing) NOTE: SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY
VENT CAPS FOUND IN BAG OF PARTS.
a

b.
c.

d.
e,

1/2" NUT
2 - 1/4" DIA. WASHERs...

Fill each cell with battery acid. Add the acid until it
reaches the bottom of the vent tubes (Fig. 1)o Do not
add the acid beyond this level or the additional acid
can come out when the battery is charged,
After cells are filled, tilt battery from side to side to
release air bubbles
Allow battery to stand and settle for at least thirty
minutes. If the level of acid falls below the point described in step (a), add more acid until the correct
level isreached Install the battery caps, found in the
bag of parts, to cove r the vent tubes_ Wash the top of
the battery with water to remove any acid, then wipe
dry.
Check battery case for leakage to make sure thai no
damage has occurred in handling,
Neutralize excess battery acid for disposal by adding it to 2 gallons (7 Itres) of water in a five gallon (20
litres) plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
It is recommended that the battery be charged before use. Use a 12 volt battery charger, Charge batten/at a rate of 6 amperes for 1 hour. NOTE: OBSERVE SAFETY PRECAUTIONS, LISTED IN BOX
ABOVE, REQUIRED FOR BATTERY CHARGING.
Check the acid level after the battery is charged. If
the acid has fallen below the correct level, add distilled or iron free water.

j_,_-_-STEERING
WHEEL
ADAPTER
STEERING
BOOT
STEERING
BUSHING

2. Unpack Tractor
a

Cut down fourcorners
and fold down sides.

Disengage parking brake and position front wheels
straight ahead (see page 9)
Install steering wheel

1,
2.

of the carton with utility knife
STEERING SHAFT
(REC'Do POSITION)
STEERING SHAFT
(INST. POSITION)
FIGURE 2

Slide the steering bushing over the steering
shaft (Fig,, 2)
Position steering shaft forward until screw holes
in dash line upwith steering bushing. Install two
(2) screws (Fig° 2).

3o Position steering boot over steering shaft
4.

Place bottom of steering boot over two slots in
dash (Fig,, 2).

Push steering boot down into aligning slots on
dash.

Place steering wheeladapteron

With front wheels pointed straight ahead, place
steering wheel on steering wheel adapter. Bars
of steering wheel should point straight across
tractor.

steering shaft

ASSEMBLY

3, Install Seat

SEAT

Remove cardboard from seat pan,.

Place seat on seat pan. Screw adjustment bolt, lock
washer and flat washer into seat (Fig.. 3). Screw
shoulder bolt into seat (Fig 3). Adjustment bolt,
shoulder bolt and washers found in bag of parts
(shown full size on page 6).
Tighten shoulder bolt using a 1/2" wrench NOTE:
THE SHOULDER BOLT WILL BE LOOSE IN THE
SEAT PAN SLOT..

SEAT PAN
SHOULDER
BOLT
c.

ADJUSTMENT
BOLT

NOTE: SEAT POSITION SHOULD BE ADJUSTED FORWARD OR BACKWARD SO THAT THE OPERATOR CAN COMFORTABLY
REACH CLUTCH/
BRAKE PEDAL AND SAFELY OPERATE TRACTOR.
LOCK
WASHER

FLAT
WASHER

eo Place seat in operating position.. Sit on the seat and
press clutch/brake pedal all the way down, !f operating position is not comfortable, aaiusl sere,.

FIGURE3
POSITIVE

Tighten adjustment bolt, lock washer and flat washer securely_

WASHER

NEGATIVE
_AL

HEXBOLTS
NEGATIVE
CABLE
(BLACK)

POSITIVE
CABLE
(RED)

4. Check Tires
Check the air pressure in the tires, Tires with too much air
_ressure will cause the unit to ride rough. The wrong air

HEX NUTS

FIGURE 4
TERMINAL

WING

_ressure will also keep the mower from cutting level. The
;orrect air pressure is shown on the side of the tires° tf the air
)ressure is not shown, set to pressures shown in the RE'AtR AND ADJUSTMENT section (page 14)o

NUT

WING NUT

.
BATTERY
BOLT

Install Battery
BEFORE INSTALLING
BATTERY, REMOVE METAL BRACELETS,
WRIST
WATCH BANDS, RINGS, ETC. FROM
YOUR PERSON. TOUCHING
THESE
ITEMS
TO BATTERY
TERMINALS
COULD RESULT IN BURNS.

BATTERY
DOORS
"BATTERY

FIGURE 5

DRAIN

TUBE

WEAR EYE AND FACE SHIELD.
WASH HANDS OR CLOTHING IMMEDIATELY IF ACCIDENTALLY IN CONTACT
WITH BATrERY ACID.

_'_'_KEY
HOLE

DO
NOT
CHARGED
PLOSIVE.
8.

SMOKE.
BATTERY

FUMES
FROM
ACID ARE EX-

READ THE INSTRUCTIONS INCLUDED
WITH THE BATTERY VENT CAPS IN
THE BAG OF PARTS. ALWAYS WEAR
GLOVES, CLOTHING AND GOGGLES
TO PROTECT YOUR HANDS, SKIN AND
EYES.

Place 2 1/4"diameterwasheron
steering shaft
and install a I/2" locknut (washer and Iocknut
found in bag of parts)..Tighten securely,.

9o Snap insert into steering wheel
Remove plastic on tractor hood..
Raise attachment lift handle (see page 9)..
Roll Tractor off skid,. Be careful of staples in skid.

ASSEMBLY
a., Lift seat (Fig, 3),
b Lower battery into fender well with battery terminals
toward front of tractor (Fig, 4), Make sure battery
rests in battery tray (Fig. 5)°
NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY
ATTACHED TO BATTERY TRAY DRAIN (Fig, 5)

e
f,
g

NECTED FIRST TO PREVENT SPARKS
POSITIVE
TERMINAL GROUNDING.
MUST BE CONFROM ACCIDENTAL
h
c,

Connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and
hex nut (shown full size on pg 6) found in bag of
parts, Tighten securely with two 7/16 wrenches
(Fig.

J,,

Connect BLACK ground cable to negative (-) battery terminal with remaining hex bolt, flat washer,
lock washer and hex nut (shown full size on pg 6)
found in bag of parts,, Tighten securely (Fig 4).
To prevent corrosion, apply grease to the battery
terminals after installing cables_
Slide two battery bolts through terminal guard and
start the wing nuts onto the threads (Fig 5).
Position terminal guard over battery as shown (Fig
5) and align bolt heads with key holes next to battery
tray (Fig5),
Lower bolt heads into key holes and slide square
shafts of bolts into slots of key holes (Fig 5)
Tighten wing nuts,
Close terminal access doors,

CAUTION:

4).

DO NOT START ENGINE UNTIL YOU HAVE
REVIEWED THE OPERATION SECTION OF
THIS MANUAL.

LIFT LEVER PLUNGER

OPERATION

IGNITION
ATTACHMENT
CLUTCH

ATTACHMENT
LIFT LEVER

LIGHT SWITCH
ADJUSTMENT SLOTS

CONTROL

CLUTCH/BRAKE
PEDAL

MOWER DECK
HEIGHT
ISTMENT
POSITIONING

PARKING BRAKE
NEUTRAL LOCK OUT POSITION

GEARSHIFT LEVER

KNOW YOUR TRACTOR
ATTACHMENTCLUTCH
LEVER: Push lever upto engage
attachment There will be an engine hesitation as the clutch
engages,,
ATTACHMENT LIFT LEVER: Use the attachment litt lever
to raise and lower the attachment mounted to your tractor.
Pull lever back slightly and push button, then move the lift
lever forward to lower attachment.
CLUTCH/BRAKE PEDAL: The pedal has 2 functions; a
clutch and a brake. To engage the brake push the pedal
completely down°
HEIGHT ADJUSTMENT:
Use the height adjustment slots
to adjust the mower height. Push the attachment lift lever
plunger down and position the attachment lift lever into the
desired sloto Release lift lever plunger,,

GEARSHIFT: Press the clutchJbrakepedal down firmly and
move gearshill lever to desired speed,
IGNITION: Place key in ignition and turn to the right to start.
The switch spring returns from the start position
LIGHT SWITCH: Turns the headlights on and off.
PARKING BRAKE: To set the parking brake, push the
clutch/brake pedal completely down. Hold the parking brake
lever in Engage position and release pressure from pedal.
Clutch'brake pedal will remain in brake position.
THROTTLEIGHOKE CONTROL: Use the throttle control to
increase or decrease the speed of the engine, and to choke
the engine for starting, Push lever to the right and forward to
choke°
NEUTRAL LOCKOUT POSITION: Transmission is disengaged when gearshift lever is in this position,

OPERATmON
1. Stopping Your Tractor
AIR SCREEN

NOTE:
OIL FILLER
CAP/DIPSTICK

FUEL FILLER
CAP

REMOVE KEY WHEN LEAVING TRACTOR
PREVENT UNAUTHORIZED USE:

a.. Push clutch-brake pedal into full "BRAKE" position.
Keep your foot on pedal (Fig. 7).
b. Place attachment clutch lever in "DISENGAGED"
position
co Move gearshift lever to "NEUTRAL" position,,
d, Lift up to place parking brake in "ENGAGED" position (Fig. 10) and release pressure from clutcW
brake. Pedal should remain in "BRAKE" position.,
e,. Move throttle control to "S" (slow) position.
f. Turn ignition key to "OFF" position., Never use choke
to stop engine.
2. Preparing the Engine

FUEL TANK

LEARN TO STOP YOUR TRACTOR BEFORE ATTEMPTING TO START THE ENGINE.

1
OIL DRAIN
a,

FIGURE 6

IGNITION KEY

This engine has been shipped filled with summer
weight oil (For cold weather operation see chart
page 16). Check engine oil level. Refer to REPAIR
AND ADJUSTMENT section (page 16)o

Changing oil after the first two hours (or two mowings) will
help eliminate break-in residue which might be damaging to

ATTACHMENT CLUTCH LEVi_R yo_r engine,
"ENGAGED" POSITION
b.. Fil! fue! tank (Fig. 6). Use fresh, clean, regular unleaded gasoline° Capacity is 5 quarts (4.7 titres)..
"DISENGAGED_
POSITION
\NOTE:

FILL TO BOTTOM OF GAS TANK
FILLER NECK. DO NOT OVERRLL
WIPE OFF ANY SPILLED OIL OR FUEL.
DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME.

PARKING
BRAKE

SWITCH

POSITION

THROTTLE
CONTROL

CAUTION:

GEARSHIFT
LEVER

EXPERIENCE INDICATES THAT ALCOHOL
BLENDED FUELS (CALLED GASOHOL OR
USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO
SEPARATION AND FORMATION OF ACIDS
DURING
STORAGE. ACIDIC GAS CAN
DAMAGE THE FUEL SYSTEM OF ANY ENGINE WHILE IN STORAGE
TO AVOID ENGINE PROBLEMS, THE FUEL
SYSTEM SHOULD BE EMPTIED BEFORE
STORAGE FOR 30 DAYS OR LONGER.
DRAIN THE GAS TANK, START THE ENGINE AND LET IT RUN UNTIL THE FUEL
LINES AND CARBURETOR ARE EMPTY.
USE FRESH FUEL NEXT SEASON_ SEE
STORAGE
INSTRUCTIONS
FOR ADDITIONAL INFORMATION.,

POSITION, CLUTCH1BRAKE
DRIVE POSITION!
"BRAKE"
"CLUTCH"
POSITION

FRESH, CLEAN WINTER GRADE FUEL MUST
BE USED TO INSURE GOOD COLD WEATHER
STARTING

_.._j_

FIGURE 7

NEVER USE ENGINE OR CARBURETOR
CLEANER PRODUCTS IN THE FUEL TANK
OR PERMANENT DAMAGE MAY OCCUR.

OPERATWON

3. Starting the Engine
a. Move throttle control lever (Fig 7) past "FAST" to
the "CHOKE" position
bo Fully depress clutch/brake pedal
c_ Turn ignition key to "START" and release key as
soon as engine starts
CAUTION:

DO NOT RUN STARTER CONTINUOUSLY
FOR MORE THAN FIFTEEN SECONDS PER
MINUTE,

If engine does not start
throttle control lever to
minutes and try again
alter
four
or five
TROUBLESHOOTING

After the engine starts move throttle control lever
slowly to the "SLOW" position.
To start a hot engine move the throttle control lever
to a position between "FAST" and "SLOW"_

AI-rACHMENT CLUTCH
LEVER "ENGAGED"
POSITION
ATTACHMENT CLUTCH
LIFT LEVER
LEVER "DISENGAGED"
PLUNGER
POSITION

POSITION

after four or five tries, move
FAST" position, wait a few
If the engine does not start
more
tries,
see the
Chart (page 25),

READ THE "RULES FOR SAFE OPERATION" CAREFULLY BEFORE OPERATING YOUR MOWER.

LIFT LEVER
"HIGHEST"
POSITION

R.H. RUNNER

DO NOT OVER LOAD TRACTOR BY
TOWING WEIGHTS GREATER THAN
150 POUNDS (68 KG).
DISCHARGE
GUARD

ALWAYS WEAR SUBSTANTIAL FOOTWEAR AND AVOID LOOSE FITTING
CLOTHING
THAT
COULD
GET
CAUGHT IN MOVING PARTS.
DO NOT OPERATE THE MOWER WITHOUT EITHER THE ENTIRE GRASS
CATCHER,
ON
MOWERS
SO
EQUIPPED,
OR
THE
DEFLECTOR
SHIELD IN PLACE.

RGURE8

WHEN PARKING BRAKE iS ENGAGED,
MAKE SURE IT WILL KEEP TRACTOR
FROM MOVING.
NEVER PLACEYOURHANDS
OR FEET
INORUNDERANYPOWEREDATIrACH
MENT OR NEAR ANY MOVING PART
WHILE TRACTOR OR ANY POWERED
ATTACHMENTIS
RUNNING.

CAUTION
TO AVOID INJURY
1.
2.
3.
4.
5,
6
7.,
8o
9o
10.
11,

Read owner's manual
Know location and function of all controls,
Keep guards, safety shield and switches in place and
working.
Remove objects that can be thrown by blades,
Do not mow when children and others are around,
Never carry children or passengers
Always look behind machine before backing,
Do not mow where machine can tip or slip.
tf machine stops going uphill, stop blades and back
slowly down.
Be sure blades and engine have stopped before placing
hands or feet near the blades.
Remove key when leaving machine.

4. Operating Your Lawn Tractor and Mower
NOTE: THIS TRACTOR IS EQUIPPED WiTH AN OPERATOR PRESENCE SENSING SWITCH. ANY ATTEMPT BY THE OPERATOR TO LEAVE THE
SEAT WITH THE ENGINE RUNNING AND THE
ATTACHMENT CLUTCH LEVER ENGAGED WILL
SHUT OFF THE ENGINE.
CAUTION: DO NOT ADD ADDITIONAL WEIGHT
TO THE TRACTOR OTHER THAN THE OPTIONAL
WHEEL
WEIGHTS,
EXCESSIVE
WEIGHT MAY OVERLOAD AND DAMAGE THE
TRANSAXLE
a.
b
c,

Depress lift lever plunger and move the attachment
lift lever to the highest position. See Fig., 8
Start the engine (See Starting the Engine).
Move the throttle lever to mid range position. Fully
depress clutch/brake pedal. Select a low (Ist or 2nd)
gear until you become more familiar with the operation of the unit,

OPERATmON
a,, Mower should be adjusted properly front to back
and side to side for good mowing performance. Refer to REPAIR AND ADJUSTMENT section (page
22),.
b_ Use the runner on the R.H side as a guide; the
blade cuts approximately an inch (2,.54 cm) outside
the runner (Fig, 8)°
c.

Ddve so that clippings are discharged onto the area
that has been cuL Have the cut area to the right of
the machine. This will result in a more even distribution of clippings and more uniform cutting°

When mowing large areas (Fig,, 9), start by turning
to tile right so that the clippings will discharge away
from shrubs, fences, driveways, etc. After two or
three rounds, mow in the opposite direction making
left hand turns until finished°

,J,J

FIGURE 9
,

, =,==! .......................

I,IH,

SPEED SELECTION GUIDE

e._ If grass is extremely tall, it should be mowed twice.
The first time cut relatively high; the second time to
the desired heighL

, ,1 ,, ,1,1,11,,111,11,11

FUNCTION

GEARSHIFT

Normal
Mowing

2or3

Heavy

Mowing

The left hand side of mower should be used for trimruing

See Speed Selection Guide.
Do not mow tall, dry (brown) grass over 6 inches
(1524 cm) tall It is a fire hazard.

t or 2

Snow Blowing

Snow Blade

Transport

THROTTLE

4-6

6, Operating

FAST

DO NOT DRIVE UP OR DOWN HILLS
WITH SLOPES GREATER THAN 15 °
AND DO NOT DRIVE ACROSS ANY
SLOPE= REFER TO PAGE 47.
SLOWFAST

...............

Move gearshift lever to "lst" gear before starting up
_ordown hills.

A_OID STOPPING OR SHIFTING ON HILLS.

f,_

g.
h.

Slowly release clutch/brake
the mowing area.

pedal and proceed to

If stopping is absolutely necessary, push clutch/
brake pedal quickly to brake position.

e_ To restart tractor movement, make sure tractor is in
the lowest speed range ("1st" Gear) and release
clutch/brake pedal SLOWLY.

BEFORE YOU MOVE THE GEARSHIFT
LEVER, COME TO A COMPLETE STOP.
FAILURE TO DO SO CAN RESULT IN GEAR
BOX DAMAGE

f.,

Make all turns gradually_

7. Transporting

5. Mowing Tips
NOTE: TIRE CHAINS CANNOT
MOWER ATTACHED.

If slowing is necessary, move throttle control lever
to slower position,

LEAVE ENOUGH ROOM WHEN STOPPING AND STARTING
TO ALLOW
SLIGHT TRACTOR ROLL DOWNHILL
AS CLUTCH/BRAKE
PEDAL MOVES
THROUGH CLUTCH POSITION.

Stop the unit, then select a mowing speed. (See
Speed Selection Guide, above)..
Move throttle lever to flail ttlrottle and slowly move
attachment clutch lever to engaged position, Fig, 8.
Slowly release clutch/brake pedal.
Move throttle lever to fast position°
Observe height of cut and readjust as desired (see
page 9).

CAUTION:

the Tractor on Hills

Your Tractor

For pushing or towing your rtractor, place gearshift lever
in "N" position. Do not tow or push at more than 6 MPH
(9,,7 KPH)o

BE USED WITH THE

MAINTENANCE
To keep yourtractor running
perform necessary service
ing maintenance
schedule:
WITH

EVERY

better and longer,
using the follow-

BEFORE MAKING ANY INSPECTION, ADJUSTMENT, OR REPAIR:
1.
PUSH TRACTOR
CLUTCH/BRAKE
PEDAL COMPLETELY DOWN,
2._ MOVE GEAR SHIFT CONTROL LEVER
TO NEUTRAL POSITION.
3.
PLACE PARKING BRAKE IN "EN-

MOWING

1o Make sure all nuts on bolts are tight and cotter pins and
retainer springs are secure,
2

Observe al! safety precautions.

3o Keep tractor well lubricated (refer to page 24).
4.

5.
6.

Make sure areas around muffler, engine and mower
deck are clean and free of debris buildup.

7.
8.

SERVICE

FROM PEDAL.
DISENGAGE
ATTACHMENT
GAGED"
POSITION.
REMOVECLUTCH
FOOT
LEVER_
SHUT OFF THE ENGINE.
MAKE ABSOLUTELY
SURE
THE
BLADES AND ALL MOVING PARTS
HAVE COMPLETELY STOPPED,,
REMOVE IGNITION KEY,,
DISCONNECTTHE
SPARK PLUG WIRE
FROM THE SPARK PLUG AND KEEP
WIRE AWAY FROM THE SPARK PLUG
TO PREVENT INJ URY FROM ACCIDEN*
TAL STARTING.
BE CAREFUL
TO
AVOID TOUCHING
HOT ENGINE OR
MUFFLER COMPONENTS.

RECORD

FILL IN DATES
AS YOU COMPLETE
REGULAR
SERVICE
Check

Engine

Change

Oil Level

Engine

Oil

_,2

Check Brake Operation
Check Tire Pressure
Sharpen

Mower

Blades

Clean

Air Screen

Clean

Air Cleaner

Lubricate

.....
it'

Pivot Points

Check

Battery

Level/Recharge

Clean

Battery

and Terminals

Inspect
Clean

MufflertSpark
Engine

Replace

C0o!!ng

Air Cleaner

Replace

Spark

Arrester
System
paper

.......

Cartridge

Plug

Replace Fuel Filter
Check Valve Clearance
Check
i......

for Loose

Fasteners

i Cle,anmg

(S,ee Maintenance)

1- Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more oftenwhen operating in dirtyor dusty conditions
3 - Sharpen bladesmore oftenwhen mowing in sandy sol!

J
v'

1. Brake Adjustment

REPAIR AND ADJUSTMENT

This tractor is equipped with an adjustable brake system
mounted on the right side of the transaxle (Fig. 10).
IF TRACTOR REQUIRES MORE THAN
SIX FEET (1.8 METERS) STOPPING
DISTANCE IN HIGHEST GEAR, THEN
BRAKE MUST BE ADJUSTED.

TH PARKING
ENGAGED)
a.

Depress clutch/brake pedal and engage parking
brake,.
b_ Measure distance between brake operating arm
and nut "A" on brake rod,.

NUT "A"

BRAKE ROD

If distance is other' than 1-1/2" (3.8t cm), loosen
jam nut (Fig. 10) and turn nut until distance becomes 1-1/2" (3,,8t cm). Retighten jam nut against
nut "A",
Road test tractor for' proper stopping distance as stated
above_ Readjust if necessary= If stopping distance is still
greater than 6 feet (1,8 meters) in highest gear, further
maintenance is necessary, Contact your local Sears Sewice Center
2. Tire Care
a
Maintain tire pressure in front at 14 PSI (1Kg/cm 2)
and rear tires at 10 PSI (0.7 Kg/cm_),.

NUT

ING ARM
DISC BRAKE
FIGURE 10

LC
HEX BOLT GR.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
Removing wheel for tire repair (Fig, 12),
1_ Block up axle securely.
2. Remove hub cap, klip ring and washer to allow
wheel removal (rear wheel contains a square
key- Do Not Lose).
3
Repair' tire and reassemble. Atign slots in rear
wheel hub and axle. Insert square key_ Replace washers and snap klip ring securely in
axle groove Replace hub cap.

f_OTE: USE GREASE FITTINGS TO LUBRICATE FRONT
WHEELS WITH GENERAL PURPOSE GREASE.
APPLY AN ANTI-SEIZE OR GOOD GENERAL
PURPOSE GREASE TO LUBRICATE REAR AXLES_

FIGURE 11

3. B_le Care
For best results mower blades must be kept sharp° The
blades can be sharpened with a few strokes of a file, or on a
grinding wheel We suggest they be sharpened after every
25 hours of mowing Do not attempt to sharpen while on
mower if you mow in sandy soil check the blades after each
two mowings The sand wears the blades away rapidly,
a_ Blade Replacement
Raise mower to highest position to permit access to
blades_
1 Remove the hex head bolt, Iockwasher and flat
washer (Fig 11) (tum counterclockwise).
2o Remove and discard old blade.

WASHERS

KLIP RING

FIGURE 12

Keep thes free of gasoline, oil, or insect control
chemicals which can harm rubber,

;EMBLY

HUB CAP

SQUARE KEY
(REAR TIRE ONLY)

A GRADE 5 HEAT TREATED
BOLT CAN BE IDENTIFIED BY
THREE LINES ON THE BOLT
HEAD AS SHOWN AT LEFT.

3_ Clean top and bottom of mower housing
4_ Install new blade with SHARP EDGE DOWN
and secure with fiat washer, lockwasher and
hex head boIL TIGHTEN SECURELY,
ALWAYS
USE
GRADE
5
HEAT
TREATED
BOLTS
TO
ATTACH
BLADES. DO NOT USE PLATED BOLTS.
CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE
TIGHT. TORQUE BOLTS TO 30-35
FT.-LBS (41-47 Nm).

When grinding, care should be taken to maintain
blade balance and the blade should be checked for
proper ba}ance belore reinstatlation on mower,, An
unbalanced or bent blade will cause excessive vibration when running, and eventual damage !o
mower or engine. Replace bent or damaged blades.
To check blade balance, drive a nail into a beam or
wall, Leave about one inch (2,54 cm) of the straight
nail exposed, Place center hole of clean blade
over the head of the nail (Fig. 13). NOTE: CENTER THE HOLE OF BLADE ON NAIL. IF BLADE
IS PROPERLY BALANCED, BLADE SHOULD
REMAIN IN POSITION SHOWN tN FIG, 13, IF
EITHER END OF THE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED. SHARPEN
THE HEAVY END UNTIL BLADE IS BALANCED

REPAIR AND ADJUSTMENT

4. Battery Care

CHECK

BATTERY

am Battery acid solution leveiin each battery cell should
be even with bottoms of vent tubes in cells (Fig. 14),
Add ONLY distilled or iron free water if necessary
NOTE: DO NOT OVERFILL.
b, Keep battery and terminals clean,,
c. Keep battery bolts tight.
d Keep vent caps tight and small vent holes in caps
open.
e.
Recharge with auto battery charger_
NOTE: OVERCHARGING
LIFE.

WILL

SHORTEN

FIGURE 13
BATTERY

,
__

BATTERY

/
_.._

_,_

BATTERY
VENT
TUBE
LIQUID

CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals cause the
battery to "leak" power and hinders the operation of the
charger,,

H '_"- r,._l~_...,_
"
" _'=~_ ....

LEAD-ACID
BATTERIES
GENERATE
EXPLOSIVE GASES. KEEP SPARKS,
FLAME AND SMOKING
MATERIALS
AWAY FROM BATTERIES. ALWAYS
WEAR
EYE
PROTECTION
WHEN
AROUND BATTERIES.
a.

Remove terminal guard°
Disconnect BLACK battery cable, then RED battery
cable, and remove battery from tractor.

Rinse the battery with plain water, dry and reinstall
on tractor.

Clean terminals and battery cable ends with wire
brush until bright.
f. Replace batterycables, connecting RED battery cable to positive terminal first, then BLACK battery cable to negative terminal, Coat terminal connections
with grease after installation of cables,
g,, Replace terminal guard°
5. Change Engine Oil
The best time to change engine oil is at the end of a day's
operation when all did and foreign materials are suspended
in the hot oil.
Capacity is 1-1/2 quads (1o4 litres), NOTE: DO NOT
OVERFILL, Dipstick assembly must be securely tightened
into tube at all times when engine is oporating,

BATTERY
CELL

FIGURE 14

co Wash battery with four tablespoons (60 grams) of
baking soda in one gallon (3.8 litres) of water,
NOTE: BE CAREFULL NOT TO GET THE SODA
SOLUTION INTO THE CELLS,,
d.

_ "_' _ _
_~'-----.-_"
"

REPAIR AND ADJUSTMENT
AIR
SCREEN
FUEL CAP

a,. Remove oil drain plug to drain engine oil Tighten
plug securely before filling with fresh oil
b, Add oil through the oil filler cap/dipstick (Fig 15),

OIL FILLER
CAP/DIPSTICK

RECOMMENDED SAE VISCOSITY GRADES

flIIIIFI
°F -20 °
°C -29 °

0°
-18°

32 °
0°

60 °
16 °

80 °
27 °

100 °
38 °

6. Check Engine OU Level
NOTE: DO NOT CHECK ENGINE OIL LEVEL WITH ENGINE RUNNING.
Several minutes after stopping engine, check engine oil
level with tractor on level ground Wipe dipstick (Fig. 15)
clean, screw it down tight for a few seconds, remove and
read oil level. If necessary, add oil until "FULL" mark is
reached (See chart above) NOTE: DO NOT OVERFILL°
7_

OIL DRAIN PLUG
FIGURE 15

COVER

COVER
KNOBS__i_

FIBER
WASHER

Clean Air Cleaner Element (Fig. 16)
a Remove two cover knobs and remove air cleaner
cover.
b Remove two nuts from top of cartridge,
c
Remove cartridge and clean air cleaner body carefully to prevent dirt from entering carburetor_
d,.
Clean cartridge by gently tapping on flat surface.. If
very dirty, replace cartridge.
ek Reassemble air cleaner,,

NOTE:

NUTS HOLDING AIR CLEANER CARTRIDGE
MUST BE INSTALLED WITH FIBER WASHERS
DOWN ON CARTRIDGE PLATE TO PREVENT
DIRT
FROM
ENTERING
CARBURETOR.
TJGHTEN NUTS BY HAND. OVER TIGHTENING
COULD COLLAPSE CARTRIDGE

NOTE:

NEVER RUN ENGINE WITH AIR CLEANER REMOVED_

CARTRIDGE--_--_

PLATE

NUTS

CARTRIDGE

_'_'_AIR

8. Clean Air Screen and Engine Cooling Fins

CLEANER
BASE

FIGURE t6

IMPORTANT:

Air screen
and chaff
Clean with
dried gum

ao Remove four bolts from blower housing.
bo Remove screws from starter housing.
c
Pull oil filter/dipstick out of crankcase if clearance is
required, Cover opening to prevent entry of dirt,
do Pull blower |lousing up and away from starter°

TO AVOID DAMAGE TO THE STARTING
SYSTEM, USE SAE 5W30 OIL WHEN
THE TEMPERATURE
FALLS BELOW
32°F (0°C)_

RECOMMENDED

and cooling fins (Fig. 17) must be kept free of dirt
to prevent engine damage from overheating.
a wire brush or compressed air to remove dirt and
fibers.

NOTE: LEAVE AIR CLEANER IN PLACE TO PREVENT
DEBRIS FROM GETTING INTO CARBURETOR°
e.

SAE VISCOSITY GRADES

Determine temperature range expected before next oil
change, Alloil must meet AoP,.[ service classification SD, S E
or SFo

Use compressed
air or stiff bristle brush
thoroughly clean engine fins,
To reassemble, reverse above procedure.

REPAIR AND ADJUSTMENT
Q, C_Dck Muffler
inspect and replace damaged muffler and/or deflector as it
could create a fire hazard and/or damage
............ _.........................................................

BOLTS

BLOWER HOUSING
BOLTS

J..................

DO NOT TOUCH HOT MUFFLER, CYLINDER OR FINS AS CONTACT
MAY
CAUSE BURNS.

SCREWS
J

10 Lubricate Pivot Points
Place several drops of SAE 30 oil at points where metal
parts move against each other See Lubrication Chart page
24
11 Starting Your Tractor With a Weak Battery

STARTER
HOUSING

If you r battery is too weak to start the engine it should be recharged if jumper cables" are used for emergency starting
follow this procedure:
NOTE: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
NEGATIVE GROUNDED SYSTEM THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM
LEAD-ACID

BATTERIES

AIR SCREEN

STARTER
ENGINE
COOLING
FINS
FIGURE f7

GENERATE

FLAME AND SMOKING MATERIALS
EXPLOSIVE
KEEP SPARKS,
AWAY FROMGASES
BATTERIES
ALWAYS
WEAR
EYE
PROTECTION
WHEN
AROUND BATTERIES

POSITIVE

WASHER

NEGATIVE

HEX BOLTS
a.

b,
c.

Connect each end of the RED jumper cable to the
POSITIVE(+) terminals of each battery (taking care
not to short against chassis). (Fig. 18).
Connect one end of the BLACK jum#ercable to the
NEGATIVE (-) terminal of fully charged battery,

NEGATIVE
CABLE
(BLACK)

(RED}

Connect the other end of the BLACK jumper cable
to the L.H. side panel bolt (Fig. 19) NOTE: KEEP
AWAY FROM GAS TANK AND BATTERY.
Disconnect cables in reverse order:
1.
2.
3.

FIGURE 18

L,Ho side panel bolt (Fig. 19)
Negative terminal of fully charged battery
Positive terminals

PARKING
BRAKE
"ENGAGED"
POSI_ON
DISENGAGED"
POSITION
"BRAKE"
PosmoN

12 Throttle Control Cable Adjustment

GEAR
SHIFT
LEVER

Never attempt to change maximum engine speed° This Is
preset at the factory and should only be changed by a quail
fled service technician who has the necessary equipment
CAUTION: BEFORE ANY ENGINE ADJUSTMENT MAKE
SURE AIR CLEANER IS CLEAN° Remove air cleaner as
sembly while making adjustments°
a

With engine off place throttle control in"FAST" po
sition

Loosen clamp screw (Fig 20) Adjust throttle cable
until holes "A" are aligned in governor control plate
and side plate.
Tighten clamp screw
If holes do not align repeat steps in throttle cable

c
d

adjustment,

"CLUTCH"
POSITION
CLUTCH/BRAKE
"DRIVE"POSITION

FIGURE 19

REPAUR AND ADJUSTMENT
IDLE STOP
_DDONOT
JUST)

IDLE MIXTURE
SCREW

CLAMP
SCREW

HOLES "A"
FUEL

THROTTLE
CABLE

Loosen clamp screw (Fig, 20). Adjust throttle cable
until holes "A" are aligned in governor control plate
and side plate.
co Tighten clamp screw.

13. Carburetor Adjustment
NOTE: ADJUST TH ROTTLE CONTROL CABLE BEFORE
MAKING ANY ADJUSTMENT TO CARBURETOR.
a_

With engine off turn high speed mixture screw clockwise ("_) closing finger tight ONLY, and turn counterclockwise 1-1/2 turns (Fig. 20),

NOTE: THE SCREW SEAT MAY BE DAMAGED
TURNING IT TOO FAR CLOCKWISE
b,
SCREW
HIGH S
MIXTURE SCREW

PLATE
GOVERNOR
CONTROL

SLIDE
PLATE

Turn idle mixture screw clockwise ("_) closing linger tight only, and turn counterclockwise (1¢_)
1-1/2 turns (Fig. 20).

REFER
TO "STARTING
PAGE 10o

THE ENGINE"

FIGURE 20

co Start engine and allow to warm for five minutes.
Make final adjustment with engine running and gear
shift lever in "NEUTRAL" posifion.
d_ With throttle control lever in "FAST" position, turn
high speed mixture screw clockwise ("_) until enine runs "rough" and then turn counterclockwise
) 3/4 turn.

.030" FEELER
GAUGE

eo With throttle control lever in "SLOW" position, turn
idle mixture screw counterclockwise (t¢"_) until engine runs "rough" and then turn clockwise ("_) until
engine begins to die,, Turn idle mixture screw to a
point midway between these positions.

SPARK PLUG

FIGURE 21

With throttle control lever in "SLOW" position, engine should idle at 1750 RPM. If engine idles too
slow, push throttle control lever above idle and turn
idle speed screw one turn clockwise ("_)o
Set
throttle control lever at "SLOW"_ Repeat until satisfactory idle is attained_
if engine idles too fast with throttle control lever in
"SLOW" position push throttle control lever above
idle and turn idle speed screw one turn counterclockwise (_).
Set throttle control lever at
"SLOW" Repeat until satisfactory idle is attained.

14. Replace Spark Plug
Replace spark plug at the beginning of each mowing season
or every 100 hours, whichever comes firsL Gap should be
set a 0.030 inch (0,762 mm) (Fig. 21)_
15. Replace In-line Fuel Filter
BE SURE THERE ARE NO FUEL LINE LEAKS AND THAT
HOSE CLAMPS ARE PROPERLY INSTALLED,
If fuel filter is clogged, obstructing fuel flow to carburetor, replacement is required.
a.

With engine cool, remove filter and plug fuel line
sections that were removed from both ends of fuel
filter (Fig. 20).
Place new fuel filter in position in fuel line.

REPAaR AND ADJUSTMENT
BELT
GUIDE

16. Motion Drive Belt Removal
The tractor drive belt may be replaced without tools_Park the
tractoron level area,, Engageparking brake. NOTE: A BELT
INSTALLATION DECAL IS UNDER LEFT FOOTREST

TRANSAXLE

ao Remove mower (See page 21).
b_ Remove two retainer springs from belt guide
bracket below transaxle pulley Remove bracket
(Fig,,22),
c. Swing belt guides away from belt, toward rear of
tractor (Fig, 22).
d. Roll belt over top of transaxle pulley°
eo Roll belt over engine pulley and off idler (Fig 23),
fo Release parking brake., Pull belt as far as possible
over top of clutch pulley
g, Reset parking brake. Pull belt over top of clutch pulley (Fig. 23).
h.. Pull belt out through shift gate to remove from tractor (Fig., 24),
io Install belt by reversing above procedure,

LISTED IN THE REPAIR PARTS SECTION
REPLACE
OF THIS
BELTONLY
MANUAL.WITH THE BELT

r l
RETAINER
SPRING

BELT GUIDE
BRACKET

RETAINER
SPRING
F,_GURE22

ENGINE
PULLEY
BELT

CLUTCH
17. Fuse Replacement

DECAL

PULLEY_

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located under the dash,

L,H, SIDE

BELT GUIDE

REAR

_ _ _ ,__-

VIEWED FROM BOTTOM OF TRACTOR
F/GURE 23

BELT _..
SHIFT GATE

FIGURE24

REPARR AND ADJUSTMENT

18o Hood Removal

GRASP

HOOD

= =H=,HI=

HERE N,_
DASH

HOOD
SPRING

FEET
DECK*

CLEAR

= H=,,_

KEEP
UNDERMOWER

FROM

GINE CYLINDER OR COOLING FINS
DO CONTACT
NOT TOUCH
HOT
MUFFLER,
AS
MAY
CAUSE
BURN. EN.

a,, Grasp hood at edge next to dash and open hood to
full up position (Fig. 25).
bo Disconnect headlight connection (Fig_ 28)_
c,, Carefully remove hood springs from hinge brackets (Fig,, 25),,

i sp.,.os..E
o.oE.
TE.s,o
!
WEAR SAFETY GOGGLES DURING
REMOVAL AND INSTALLATION,

FIGURE 25

HINGE
BRACKE1

d_ Lower hood half way and grasp at the bottom of the
grill and at the upper hood edge (Fig,,26),, Lift hood
up, out and away from tractor°
e_ Place hood carefully on the ground°
19. Hood installation

HERE

Pick hood up at top of grill and upper hood edge
(Fig° 27),,

b_ Align hood pivot rod with hinge brackets, Rotate
hood half way down, slide pivot rod in and down
into hinge slots (Fig° 27)_
c.

Open hood to full up position (Fig. 25)_

Carefully reinstall hood hinge springs (Fig, 25),,

_.__.B.e._nnect headlight connectiono
L Close hood,
HEADLIGHT
CONNECTION

GRASP
HERE

RGURE26
C
HERE

HOOD
HOOD
PIVOT
ROD
HINGE
BRACKET

FIGURE 27

FIGURE 28

REPAIR AND ADJUSTMENT
20. Mower Removal

ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION

Remove mower belt per instructions under"Mower
Drive Belt Removal" through step (c),.
b, Remove retainer spring from clutch rod; pull clutch
rod out of clutch bracket, (Fig 29)
c_ Pull retainer springs out of rear suspension trunnions. Remove rear suspension tronnions from lift
brackets (Fig,, 29)1
d,, Pull retainer spring out of rear hinge pin Remove
rear hinge pin, (Fig, 29).
e Pull retainer spring out of front hinge pin,, Remove
front hinge pin (Fig 29).
l,
Use lift lever to raise suspension arms, Slide mower
out from under tractor_
NOTE:

LIFT LEVER
PLUNGER

"HIGHEST"
POSITION

LIFT LEVER
"LOWEST"

IFAN ATTACHMENTOTHER
THAN THE MOWER
DECK IS TO BE MOUNTED ON THE TRACTOR,
THE LH. AND R,H, SUSPENSION ARMS (FIG,,
29) SHOULD BE REMOVED FROM TRACTOR,

21. Mower Installation
Your Mower installs without the use of tools.. Raise atlachment lift lever (Fig, 30) to its highest position
a.

Slide mower under tractor discharge guard to RH,
side.

bo Install front hinge pin through axle and parallel link
(Fig,, 32)Secure with retainer spring
c
Install rear hinge pin through mower lift brackets
and parallel link (Fig, 32)° Secure with retainer
spring.
do Install clutch rod in clutch lever (Fig, 32).
e,

g
h

FIGURE 30

Move attachment lift lever (Figo30) forward to lower
suspension arms, Slide trunnions through lift
bracket holes and secure with retainer springs (Fig,
29),,
Roll belt over engine pulley Make sure belt is inside
belt guides (Fig, 32) See belt drive schematic decal
on mower housing
Use attachment lift lever (Fig 30) to raise mower,,

Push lift lever plunger down and position
attachment lift lever to desired cutting height (Fig
31), Release lift lever plunger,

RETAINER
SPRING

FIGURE 31
RETAINER
SPRING

a.H°

SUSPENTION
ARM
CLUTCH ROD

O
ENGINE
PULLEY

RETAINER
SPRINGS

CLUTCH
BELT
GUIDES

RETAINER
SPRINGS

FRONT
AXLE

/
REAR
SUSPENSION
TRUNNIONS
FIGURE 29

LIFT
BRACKET

HINGE
PINS

MOWER
LIFT
BRACKETS

PARALLEL
LINK

REAR
HINGE
PIN

FRONT
HINGE
PIN
FIGURE 32

REPAIR AND ADJUSTMENT
BELT

ENGINE
PULLEY

SPRING

22. Mower Drive Belt Removal

IDLER BELT
GUIDE

NOTE: MOWER BELT INSTALLATION DECAL LOCATED ON MOWER HOUSING,,

IDLER

LH.

REPLACE ONLY WITH THE BELTS SPECIFIED IN THIS
MANUAL,

ASSEMBLY

Place attachment clutch lever in"Disengaged" position (Fig30),
b
Move Attachment tilt lever (Fig, 30) forward to lower'
mower to its lowest position,,
c. Roll belt off engine pulley.
d
Pull belt off both mower deck pulleys_
e, Spring belt guide away from idler pulley and pull belt
off idler putley,
f
Slide belt from under extension spring°
23, Mower Drive Belt Replacement
a, Slide belt under extension spring (Fig,,33)°
b
Place belt on rear side of both mandrel pulleys
co Spring idler belt guide down and place belt around
rear side of idler pulley
d,. Roll belt over engine pulley,
e, Make sure belt is inside all belt guides_

COTTER PIN.:

EXTENSION
SPRING

COTTER PIN

BRAKE.
ROD

LH. PIVOT

NOTE: WHEN INSTALLING A NEW BELT, EXTENSION
SPRING MUST BE RETURNED TO LOWER END
OF SLOT (ORIGINAL POSITION) ON
ROCK
SHAFT ASSEMBLY..

24. Mower Drive Belt Adjustment
Your tractor has been manufactured with the ability to readjust the mower belt drive to provide you with longer belt life

FIGURE 33

If the attachment clutch lever travels 4-1/2" (11.43 cm) up
the slot in the dash before spring resistance is evident, adjustment is necessary. NOTE: CHECK FOR PROPER
SPRING TENSION WITH THE ENGINE OFF AND THE
LIFT LEVER IN THE HIGHEST POSITION

LIFT
LEVER

LIFT

BOTTOM
OF CURL

Lower the mower deck for easier access.

b.
c

Using (2) 7/16"wrenches, remove the bolt, nut & DShaped washers (Fig 33 - inset)
Move extension spring from lower end of slot to upper end in rock shaft assembly and install bolt, nut &
the D-Shaped washers

Tighter_ bolt and nut to secure the D-shaped washers (flat side down)..

BOTTOM
OF CURL

25. Level Mower Housing
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tire pressure is correct. If tires are over
or under inflated, you will not properly adjust your' mower
A
SIDE-TO-SIDE

LINE
FIGURE 34

SIDE TO SIDE_"P_,J
ADJUSTMENT
TRUNNION

NUT

....
B

k==_

_ )
/
- _ I

J
22

MOWER ADJUSTMENT

a.. Depress lift lever plunger and use lift lever to raise
mower to maximum cutting height (Fig. 31)
b. Measure height from bottom of curl to ground line at
front of mower_ Distance "A" should be the same on
both sides (Fig 34),
c. if distance 'W' needs to be changed, snap out access hole cover on L.H. side above footrest Use
1t/16" wrench on nuts "B" and "C" at side-to-side
adjustment trunnion (Fig. 35).
d. To raise left side of mower, loosen nut "B" and
tighten nut "C".
e_ To lower left side of mower, loosen nut "C" and
tighten nut "B"o

BEPAmRAND ADJUSTMENT
NOTE:ONE ROTATIONOF ADJUSTMENT
NUTSIS
EQUIVALENT
TO APPROXIMATELY
31t6"(4.75
ram)HEIGHTCHANGE.
l.. Besureallnutsaresecurelytightened.
g.. Replace
cover.
FRONT-TO-REAR
a.

REAR
SUSPENSION
ARM

MOWER ADJUSTMENT

To obtain the best cutting results, your mower housing should be adjusted so the front and rear flange
distance "D" (Fig 36) is 1/2" (1.27 cm) lower in front
when the mower is positioned in the highest culting
position.

BOTTOM
OF CURL

\
D

NOTE: MEASURE DISTANCE "D" FROM GROUND LINE
TO BOTTOM OF CURL ON RIGHT REAR
FLANGE AND COMPARE TO DISTANCE"D" AT
BOTTOM OF CURL ON RIGHT FRONT FLANGE
b_

'D
WEAR
SUSPENSION
TRUNNION

To raise rear of mower, loosen nut "E" on both rear
suspension arms. Screw both nuts "F" up EQUAL
NUMBER OF TURNS (Fig..37)..
When distance "D" is 1/2" (1.27 cm) lower at front
than rear tighten nuts "E".
To lower rear of mower, loosen nut "F" on both rear
suspension arms an EQUAL NUMBER OF TURNS
(Fig 37).
When distance "D" is 1/2" (1 27 cm) lower at front
than rear, retighten nuts "E".

GROUND
LINE

FIGURE 36

NUT

REAR
St
TRUNNION

NOTE: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO
MOWER WILL STAY LEVEL

SUSPENSION
ARM
BRACKET

NUT "F"

26. Storage
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly,
remove all did, grease, leaves, etc. give blades and underside of housing a good coat of grease or rust preventative
Store in a clean dry area
A. Fuel System
It is important to prevent gum deposits from forming in es
sential fuel system parts such as the carburetor, fuel filtffi',
fuel hose, or tank during storage. Also, experience indicates
that alcohol blended fuels (called gasohol or using ethaDol or
methanol) can attract moisture which leads to separation
and formation of acids during slorage Acidic gas ca)_ damage the fuel system of an engine while in storage. 7o avoid
engine problems, the fuel system should be empti,_d before
storage of 30 days or longer

FIGURE 37
D.

Battery
LEAD-ACID

BATTERIES

GENERATE

FLAME AND SMOKING
MATERIALS
EXPLOSIVE
KEEP SPARKS,
AWAY FROM GASES_
BAI-rERIES.
ALWAYS
WEAR
EYE
PROTECTION
WHEN
AROUND BATTERIES.

B. Engine O11
Drain (with engine warm) and replace with clean engine oil,
(See chart page 16).

Prior to storage, clean terminals and top of
battery.
2. Disconnect
BLACK
battery
cable from
negative side of baltery.
3
Disconnect RED battery cable from positive
side of battery
4.. Position cables down and away from battery..
Eo General Cleaning

C. Cylinder
1,, Remove spark plug
2, Pour one ounce (29,5 cc) of oil through spark
plug hole in to cylinder
3.
Turn ignition key to "START' position for a few
seconds to distribute oil
4o Replace with new spark plug

Clean engine, battery, seat, finish, etc. of all foreign matter.

REPAIR AND ADJUSTMENT
LUBRICATION CHART

FRONT WHEEL -_
BEARING

FRONT
WHEEL Q
BEARING

I
!

ENGINE

MOWER CLUTCH
PIVOT Q

SAE 30 MOTOR OIL

GENERAL PURPOSE GREASE

REFER TO PAGE 16 FOR
ENGINE OIL SPECIFICATIONS

TROUBLESHOOTING
PROBLEM

CAUSE/REMEDY

WILL NOT START

Push CIutchtBrake Pedal into Brake position
Move Attachment Clutch Lever to "Disengaged"

position

Fifl Tank with Gasoline, Check Fuel Line and Carburetor
necessary)., Replace Fuel Filter, Use Fresh Fuel

(clean if

Check Fuse for fault and replace
Recharge or replace Battery
sir

Check Wiring
Replace Spark Plug(s) and adjust gap

WILL NOT TURN OVER

Push Clutch/Brake

Pedal into brake position

Charge or replace Battery
eg-.

Move Mower Clutch Lever to "DISENGAGED"

position

Replace Ignition Switch
Replace Interlock Switch(es)
Replace Solenoid or Starter
Check for fault and replace Fuse
Check all Wire Connections and "Ground" Points
ENGINE CLICKS BUT WON'T START

CIean Battery Terminals

=It

Charge or Replace Battery
Check Wire Connections and "Ground" Points

Place Throttle Control in "FAST" position and run starter several times
to clear out gas
Remove Air Filter and clean

Replace Starter or Solenoid

HARD TO START

Replace Spark PIug(s) and adjust gap
=_ Rechargeor

replace Battery

_r, Check the Wiring

ENGINE MISSES OR LACKS POWER

ENGINE OVERHEATS

Drain Fuel Tank and Carburetor

,8"

Make necessary adjustments to Carburetor

Use Fresh Fuel Replace Fuet Filter

Major Engine Overhaul

Shift to a lower gear or reduce load
Drain Gas Tank and Carburetor, Use Fresh Fuel

Remove and clean Air Cfeaner

_'
_"

Make necessary Carburetor adjustments
Qean Air Screen

Add or change oil

Replace Spark Plug(s) and adjust gap
Check for loose wires

Replace Fuel Filter

_,'

Major Engine Overhaul

Shift to lower gear or reduce load
Clean Air Screen
Add or change oi!

Clean Engine Cooling Fins

,r
,o.

Remove and clean Muffler or replace
Remove and clean Air Filter
Use fresh fuel and adjust Carburetor

Drain and replace oil for proper temperature
,,IH,,H'IH=

TROUBLESHOOTmNG
NO LIGHTS
WON'T CHARGE

Check Fuse, Switch and Wire Connections.

Replace Sw_tch

Check Fuse for fault and replace

Replace Headlight Bulbs

==r Reptace Battery
=r

Replace Regulator

==" Replace Alternator
ENGINE WILL NOT SHUT DOWN
WHEN OPERATOR

LEAVES SEAT

==- NOTE: This tractor is equipped with an operator presence sensing
system. Any attempt by the operator to leave the seat with the engine
runn}ng and the mower clutch engaged will shut down the engine.
Check all Wire connections

UNSAT1SFAC'I'ORY

Check Seat Switch

Check Ooerator Presence Relay

Pla_e Ihrottlei(.;ontrol in "FAST' position

MOWER PERFORMANCE

UNEVEN DISTRIBUTION

OF CLIPPINGS

=_" Chpck air pressure in Tires
=_

Ch_ck front-to._rear and sUe-to-side
Us_ea slower around, speed

Mower adjustment

,=-

Re_lace Mower Blades

,_"

Re_stall Morner Blades with Sharp Edge down

=_" Repr_ce wll i_roper Mower Blades

Readiust
M Drive
Be,
MOWER BLADES WILL NOT ROTATE

_r Clean'_nd_ !_e of Mower Deck
=_ Correct\Clu .h mechanism interference
=_ InstaII ndw 4ower Drive Belt
\

EXCESSIVE

MOWER VIBRATION

WINDROWING
DROPPING

Adjust Mo_'_er Drive Belt

Replace lfi'_en Mandrel
Replace/froZen Idler Pulley

=_" Repl a__ ben}_or unbalanced Blades
,_ Rept_ce Man_relo Replace Deck

STRIPPING OR

OF GRASS CLIPPINGS

Throttle for _naximum engine speed

=_//Let grass dry out\
_/
,_

Clean underside _ Mower Deck
Readjust Mower frOnt-to-rear and side-to-side

=g- Replace Blades
UNEVEN CUT OR SCALPING

_
Readjust Mower front_o-rear
=P Replace Blades
=r

and side-to-side

Replace bent Mandrel(s_
"_

,ill,

, j

12 H.P. 38" RIDING
SCHEMATIC

LAWN TRACTOR

- - MODEL NUMBER

917.254920

BLACK

RED

RED
INTERLOCKSWITCHES

ATTMENTCLUTCH
(CLUTCHOFF)
7.--_.-_, WHtTE

WHITE

u
CLUTCH/BRAKE
(PETALUP)

_
__

.......

SOLENOID
I

SEAT

SWITCH
(NOT OCCUPIED)

MO
FUSE
RED

IGNITION
SWITCH

30 AMP
IGNITION
UNIT

SPARKPLUG
__

BLACK

Q
IGNITIONSWITCH
POSITION

CIRCUIT

OFF

M-G

B-L

START

B-S

'DIODE

RED

._/__

CHARGING
COIL

3 AMP_DC
AT3_00 RPM, BATTERY]N.LINE
ORANGE

20 VOLTSAC {MIN)

-"_H_TE

ACCOIL
j_j,._jk.j
HEADLIGHT

BROWN
LIGHT SWITCH
HEADLIGHT
BLACK
BLACK

WIRING INSULATED CLIPS
NOTE: If wiring insulated clips were
removed for servicing of unit, they
should be replaced to properly secure
your wiring

/- 7
CHASSIS
GROUND

€_
O_
E)

\
L_

01
iii

m
:3

Z
LU

0
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I

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/

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_a

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LU_-W .J

PAGES 29-48 REFER TO SEPARATE
REPAIR PARTS DOCUMENT.

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Craftsman 917254920 User Manual Lawn, Tractor Manuals And Guides L0804242

CRAFTSMAN Lawn, Tractor Manual L0804242 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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