Craftsman 917255440 User Manual TRACTOR Manuals And Guides L0709142

CRAFTSMAN Lawn, Tractor Manual L0709142 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917255440 917255440 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917255440. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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SEA/_S

CRnFTSMnN

MODEL NUMBER 917.255440 OWNER'SMANUAL

• Assembly

•Operation

• Customer

Responsibilities

Se. vice91

!AdjuStments

Repair _arf_

Caution:

Read and Follow

all Safety Rules

and Instructions

Before Operating

This Equipment

lit....

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPO RTANT: THIS CUTTIN G MAC HINE IS CAPABLE OFA MPUTATI NG HAN DS AN D FEET AN D TH ROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJU RY OR DEATH.

! GENERAL OPERATION

, Read, understand, and follow all instructions in the manual

and on the machine before starting.

, Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

,Clear the area of objects such as rocks, toys, Wire, etc.,

which could be picked up and thrown by the blade.

, Be sure the area isclear of other people before mowing. Stop

machine ifanyone enters the area.

° Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be awar_of the mower discharge direction and do not point

it at anyone. Do not operate the mowe[.wthout either the

entire grass catcher orthe guard in place.

,Slow down before turning.

•Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• TLa'n off blades when not mowing.

; Stopengine b#fore removing grass catcher or unclogg_hg

chute,

•' _W

oMO oniyin daylight orgood artificial4ig_t. '

• Do not operate the machin e white Under the influence of

. _ alCel_01or drugs. : -

._ _W_tch fortraffiC when operatihg nea,r o¢_rossing roadways.

•:Use extra care when loading.o€ unloading the machine into

•a_a!le.r or tr(__,_.

II. SLOPE oPERATIONZ

Slopes _.re .a major factor related to loss-of-centre! and t=pover

accidents, which can respltjr_ severe injury or death. All slopes

require extra caution. Ify0u cannot backup the slope orifyou feel

uneasy on it, _o not mow it. ....

DO:

• Mow up_anu uovyp_pes, nor across.

• Remove obstaC!_s such as rocks, tree limbs, etc.

• Watch for boles, ruts, or bumps. Uneven terrain could

overturnth_,machine. Tall grass can hide obstacleg; :.-

• Use slowspeed. Choosea Iowgear so that you will nct have

to stop or shi_ while on the slope.

• Follow the roanufacturer's recommendations for._'_ne_l

weights or counterweights to improve stability. ..,

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keepallmovementontheslopess/owandgradual. Donot

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments• The

mower could suddenly tum over if awheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding.

•Donot try to stabilize the machine by putting your foot on the

ground.

•Do not use grass catcher on steep slopes•

Ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine

and the mowing activity. Neverassume that children will remain

where you last saw them.

• Keep children out ofthe mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

•Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

=Never allow_childrent_ operate the machine.. •

• Use extra care when approaching blind corners, s_ubs,

trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care inhandling gasoline and other fuels _hey are

flammable and vapors are explosive.

Use on!y an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine _ocool before refueling. DOn0!

smoke. ..

Never refuel the machine indoors.

Never store_the machine or fuel conta_iner inside where

•t[te_ i_ an Open flame such as a water heat_,.

• Never _ru#a machin_ inside a closed area,

•Keep huts and boffs, especially blade attachment belts,.tight

._ . and keep equipment in good €ondition_._

• NeVer tamper with safety device_. ' Check their propel"

oper_t on regularly.. : ......

_,, KeepmachinefreeOfgrass leaves 0rotherdebrisbuild-up.

Clean oil or fuel spjl!_ge. Allow machine to cool before

storing. , _"

• Stop and inspect the °_quipment if you strike an object.

Repair, f necessary, before r_ta_ing.

• Ne_,er make adjustmpnts or rePair_ with the engine running.

• Grass catcher componen:ts°are subject to wear, damage and

deterioration, which ¢o_ldexpose moving parts or allow

objects to be thrown.. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sha_p_can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME ALERT!_! YOUR

SAFETY IS INVOLVED.

&CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES",

MODEL

NUMBER 917.255440

SERIAL

NUMBER

DATEOFPURCHASE

THE MODELANDSERIALNUMBERSWlLLBEFOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP lN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

= Follow a regular schedule in maintaining, caring for and

using your unit.

•Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.5

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/O FILTER: 3.0 PINTS

SPARK PLUG: CHAMPION RJ-19LM

(GAP: .0XX") STD361458

VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:

1st 1.00

2nd 1.50

3rd 2.00

4th 3.00

5th 4.20

6th 5.00

REVERSE: 1.50

TIRE PRESSURE: FRONT: 14PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrestor meeting applicable local or state laws (if

any): If a spark arrestor is used, it should be maintained in

effective working order by the operator.

In the State of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar !aws. Federal laws apply on

federal lands. A spar k arrestor for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

', Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ......................... ....................... 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STO RAG E ................................................................... 26

TROUBLESHOOTING .;........................... . ............. 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS ENGINE .................................... 48-52

PARTS ORDERI _G/SERVICE .................. BACK PAGE

INDEX

Accessories ............................................ 5

Adjustments:

Brake .......................................... 22

Carburetor ................................... 25

Mower:

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttle Control Cable ................. 24

Air Filter Engine .............. _................. 18

Air Screer. Engine ............................. 18

Assembly ................................... :....7-10

Battery:

Charging ....................................... 8

Cleaning ...................................... 17

Installation ...... _................................ 9

Levels .............................. _....... 8,17

Preparation ........................... _....:...8

Starting with Weak Battery .:........ 23

Storage ....................................... 26

Terminals ....... :................... :........ 17

Belts:

Motion Drive

Removal!Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Shan3ening ................................. 16

Replacement ............................... 16

B rake Adjustment .............................. 22

Electrical:

interlocks and Relays .................. 24

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ...................................... 18

Air Screen ................................... 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................. 13.17

Oil Type ...................................... 17

Preparation ............................... :. 13

Repair Parts ............ _............ 48-52

Starting ..................................... 14

Storage ................ o....................... 26

=liters:

Air ............................. _................. 18

Fuel ................................ :............. 1

Fuel:

Type ........... i................................ '13

Storage ................................ _....... 26

Fuse ................................................... 24

Gauge Wheels ..................................... 9

I-I_od Removal/Installation ................. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................ 15

CarburetorAdjustment ....................... 25 M

Controls• Tractor ................................ 11 Maintenance Schedule ..................... i. 15

Castomer Responsibilities ............. 15-19

Engine:

Air Filter .................................. 18

Air Screen, Engine .................. 18

Battery .................................... 17

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... i 6

Lubrication Chart ..................... 15

Maintenance Schedule ............ 15

Tire Care ......................... 8,16,23

Cutting Height, Mower ......................... 12

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Side-to-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacement ..................... 16

Cutting Height ............................. 12

Installation ................................... 20

Operation .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 14

Muffler ................................................ 19

Spark Arrester .......................... 3,40

Mulcher Plate ..................................... 10

Oil:

Cold Weather Conditions ....... 13,17

Engine ......................................... 17

Storage ....................................... 26

Operation ...................................... 11-14

Operating Mower ............................... 13

Options:

Accessories .................................. 5

Spark Arrester .......................... 3.40

Parking Brake ............................... 11-12

Parts Bag .................................. :.......... 6

Parts Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts ...... _.......................... 30-47

Safety Rules ....: .................................... 2

'Seat ............................................ ,........ 8

Service and Adjustments ............. 20-25

Brake .......................................... 22

Carburetor ................................... 25

Fuse ............................................ 24

Hood Removal/InstalFation .......... 24

Motion Drive Belt

Removal!Replacement ........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ........................... 21

Mower Installation ....................... 20

Mower Remova! .......................... 20

Tire Care ............................. 8,16,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ................................ 7,23

Stopping the Tractor ........................... 12

Storage .............................................. 26

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8,16,23

Trouble Shooting Chart .................. 26-27

Transaxle Repair Parts ................. 46-47

Warranty .......................................... _...3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available throug h most Sears retail outlets and service Centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

f SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold

30-gal!on plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, p!us

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chanoes of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKF_.JDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefuitoprepare bareareasforseeding. Availableforfront

or rear mounting. HiGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHING KiT, once installed, lets you mulch, discharge or bag

clippings (bagger optional) without changing blades. For models

not equipped as 3-in-1 Convertible mowers.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-rig ht drum holds up to 3901be. of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 42-inch wide

blade clears 38-inch path when angled left or right, Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement, Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights an_'or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADERISEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go[ Optional accessories convert unit for

dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABe plastic top; clear plastic windshield offers 360 degree

visibility. Hinged meta[ doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavygrass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

I (2) Sheet

Metal

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) Large Flat Washer

(1) Shoulder Bolt 5/16-18

(_@

(1) Hex Bolt 1/2-13 x 1.

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16x 12 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #10

(2) Weld Nuts #10 <

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4.20 x 3/4 @

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Parts packed separately in carton

Seat

Mulcher

/Plate

Battery acid

Steering

Wt-eel Battery

Steering

Boot

Owner's Manual Parts Bag

Parts bag contents not shown full size

(2) Shoulder (2) Locknuts

Bolts 3/8-16

_i s Steering

_ Wheel

Insert Steering Wheel

Adapter

(2) Gauge

Wheels

Latch Hook

Assemblys

_ teering

Bushing

I-_ '.......I

15° Slope Sheet

€

(2) Keys

h .... /

1 ,

.......... h

/ \

Battery Caps

and Instructions

ASSEMBLY

Your new tractor has been assembled at the factory with exception Ofthose parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 3/4" wrench

(1) 9/16" wrench

Tire pressure gauge

Phillips Screwdriver

Utility knife

(1) 1/2" wrench

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flat.

*Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft.

• Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

• Position steering boot over steering shaft.

,, Align tabs of steerifig boot over slots and hole in dash

and push down to secure.

• Slide steering wheel adapter onto upper steering shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 hex Iocknut and

tighten securely.

=Snap insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID.

INSERT

.._._3/8-24 HEX LOCKNUT

f._. _ LARGE FLAT

L_.J"'- WASHER

STEERING WHEEL

sTEERING STEERING

WHEEL I

ADAPTER __ BUSHING

STEERING TABS

BOOT

STEERING /

SHAFT _-_ 3

(, 'i HOLE

POSITION)

STEERING ,'/,"

SHAFT " ,, ;_-_._.TAB

(SHIPPING " ......

POSITION) ---. "'" ' ,' SLOT

~~.

SCREW

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 8)

,, Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake

pedal

* 1 Place gearshift lever in neutral (N) position.

•Roll unit backwards off skid.

• Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with batteryacido

Do not smoke. Fumes from charged

battery acid are explosive. Read the

instructions included with the battery

vent caps. Always wear gloves, cloth-

ing and goggles to protect your hands,

skin and eyes.

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

•See instructions packed with vent caps in oarts bag.

•Fill battery with acid. Fill each ce unti it reaches the

bottom .of the vent wells. Do not overfill.

Allow battery to stand ana settle for at east thirty

minutes. After standing, check the eve! df acid. If

below the vent Wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

battery isbeing charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY., CAN RESULT IN A SHORTEI_ED BATTERY

LIFE.

" Chargebattery at a rate of 6 amperes for 1 hour. Use

a 12 volt batteb' charger. Observe all safety orecau-

tions required for battery charging.

• Check the acid eve after the battery is charged If tne

acid has fallen below the correct evel, add distilled or

iron free water.

• install the veni caps to cover the vent wells. Wash the

top of the battery with water to remove any acid. then

wipe dry.

• Check batte_' Case for leakage to maKe sure that no

damage has occurred in handling.

° Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container. Stir with a wooaen or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

Follow instructions on how to install battery,

CUT AWAY VIEW /VENT CAP

VENT WELL

BATTERY

CELL ACID

LEVEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

. Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, Iockwasher and fiat washer

loosely. Do not tighten.,

• Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat,

Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig. 8).

, Get off seat without moving its adjusted Position.

• Raise seat and tighten adjustment bolt securely.

SEAT PAN

SHOULDER

BOLT

SEAT

ADJUSTMENT

BOLT LOCKWASHER

4ER

FIG. 3

CHECK TIRE PRESSURE

The tires on yoL rtractor were overinflated at the factory for

shipping purposes, Correct tire pressure is important for

best cutting performance.

o Reduce tire pressure to PSI shown n "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove

metal bracelets; wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

Lift seat to raised position.

Open battery box door.

• Be sure battery drain tube is attached to battery box.

° Lower battery into battery box with battery terminals

toward front of tractor.

_- First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

•Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut, Tighten securely.

• Close battery box door.

Open battery box door for:

• inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

•Testing battery.

• Jumping (if required).

° Periodic charging.

BATTERY

BOXDOOR

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

LOCK WASHER

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FIG.4

BOX DOOR

VENT CAPS

FiG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig.6)

Assemble gauge wheels with tractor on aflat, level surface.

•Adjust mower to desired cutting height (See 'q-O AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge

wheels shoutd be assembled Sothey are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment hote.

GAUGE WHEEL _._\ "_-_MOUNTING

BRACKET \

FIG. 6

ASSEMBLY

iNSTALL MULCHER PLATE

(See Figs. 7A &7B)

• Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

,Tighten hardware securely.

• Raise and hold deflector shield in upright position.

o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

- Hook front latch into hole on front of mower deck.

, Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

DEFLECTOR ,.///'_

SHIELD

FIG. 7B

LATCH

HOOKS

LOCK

WELD WASHER

SCREW

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

SCREW

FIG. 7A

WELD

NUT

TO CONVERT TO BAGGING OR DISCHARG-

ING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assemblyi_nstructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

• 1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to.side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers•

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

¢" Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

LIGHT SWITCH

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

LIFT LEVER PLUNGER

LUTCH EVER

BRAKE

HEIGHT

ADJUSTMENT

KNOB

GEARSHIFT

IGNITION

TCN

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower b ades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE!CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordectutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHTADJUSTMENT KNOB: Used to adjust the mower

cutting height.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend wide vision safety mask-for over

the spectacles or standard safety glasses, available at Sears Retail or Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

= Depress clutch/brake pedal into ful! "BRAKE" position

and hold.

PIace parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hoid tractor secure.

° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutra! (N) position.

° Move gearshift and range shift levers to desired posi-

tion.

* Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

- Depress clutch/brake pedal into full "BRAKE" position.

•'Move gearshift lever to neutral (N) position.

ENGINE -

, Move throttle control to slow (_) position.

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

* Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely; as described above, before leav-

ing the operator's position; to empty

grass catcher, etc. , =

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at ful! throttle.

° Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshift lever.

THROTTL_CHOKE ATTACHMENT CLUTCHLEVER

"ENGAGED"POSITION

"DISENGAGED"

)SITION

PARKING BRAKE

"BRAKE" 'ENGAGED" POSIThON

POSITION

GEARSHIFT

LEVER

"DISENGAGED"

PosmoN

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION HEIGHT ADJUSTMENT KNOB

FIG. 9

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

l-he cutting height is controlled by turning the height adjust-

ment knob in desired direction.

° Tdrn knob clockwise (_) to raise cutting height.

• Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

° The average lawn should be cutto approximately2-1/2

inches during the coot season and to over 3 inches

during hot months. Fpr hea!thier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

You rtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the mower dutch engaged will shut

off the engine.

= Select desired height of cut.

Lower mower with attachment lift control.

,, Start mower blades by engaging attachment clutch

control.

•TO STOP MOWER BLADES - disengage attachment

clutch control.

&CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

POSITION ATTACHMENT

HIGH POSITION

"'_ LOW

POSITION

FIG. 10

TO OPERATE ON HILLS 7

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive acrbss any slope.

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear and be su re you have

allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrai]er, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your tractor has been shipped from the

factory already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oi! level. If necessary, add eil until "FULL" mark

on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasolinewill increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHENQPERATINGINTEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

OPERATIO

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

• Place gearshift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control lever to choke (I\1) position for

cold engine start. For warm engine start, move throttle

control to fast (,t_) position.

• Insert key into ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (._)

position, wait a few minutes and try again.

- When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

. Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11).

. If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut reratively high; the second to the

desired height.

= Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mewing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

w _ -J

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recUtting action of the

blades.

, Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 12), For extremely heavy mulching,

reduce your width of cut and mow slowly.

. Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

IMAX 1/3

F|G. 12

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FiLL iN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

sharpen!Replace Mower Blades

v' v' ! [

v',

Lubrication Chart _ V'

TCheck Battery Level!Recharge I

0 Clean Battery and Terminals

a CheckTransaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

NClean Air Screen

G InspectMuffler/Spark Arrester

Replace Oil Filter (If equipped)

N Clean Engine Cooling Fins

ReplaceSpark Plug

ReplaceAir Filter Paper Cartridge

Replace Fuel Filter

v' v'

v'2v'

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2- Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

V='5

SERVICE DATES

The warranty on this tractor does not cover items that have

been subjected to Operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

V_1_2

v'2 !

l¸

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

5 - If equipped with adiustable system.

LUBRICATION CHART

(_ SPINDLE ZERK

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help yourengine run better

and last longer.

(_ FRONT

BEARING ZERK

SPINDLE ZERK(_

"FRONT WHEEL(_

BEARING ZERK

®CLUTCH

PIVOT(S)

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

* Check for loose fasteners.

_=ARSHIFT O

PIVOTS

(_) SAE 30 or 10W30 MOTOR OIL API - SG

® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES"ENGINE' SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.

IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,

15 POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

- Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber:

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

, Raise mower to highest position to allow access to

blades.

• Remove hex bolt, Iockwasher and flat washer securing

blade.

• install new or resharpened blade with trailing edge up

towards deck as shown.

, Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure blade is balanced.

BLADE

FIG, 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

,, To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

anCer).

', Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin paraliel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTERHOLE / /

518" BOLT BLADE

OR PIN

FiG. 14

CUSTOMER RESPONSIBILITIES

BATTERY (See Fig. 15)

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend it's life.

• Acid solution level in each battery Cell should be even

with bottoms of vent wells. Add only distilled or iron free

water if necessary. Do not overfill.

, Keep bat!ery and terminals clean.

•Keep battery bolts tight.

, Keep vent caps tight and smallvent holes in caps open,

•Recharge at 6 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door.

= Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful not to get

the soda solution into the cells.

= Rinse the battery with plain water and dry.

Clean terminals and battery cable endswith wire brush

until bright.

= Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

CUT AWAY VIEW

VENT

BATTERY

CELL ACID

FIG. 15

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

i ii,. i1_

ENGINE

:LUBRICATION

Only use high quality detergent oil rated with API service

classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAEVlSCOSlWGRADES

°F-20 _ 0 °30 ° 32° 40 ° 60_ 80* 100 °

°C -30; "20° "10 °10° 20 _ 30° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oi! after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Tighten

oil fill cap/dipstick securely each time you check the oil

level.

TO CHANGE ENGINE OIL (See Fig. 16) -

• Be sure tractor is on a level surface.

,Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

. Refill engine with oil through oil fitl dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

•Use gauge on oil ill[ dipstick for checking level. Be sure

dipstick cap is tightened secu rely for accu rate reading.

Keep oil at "FULL" line on dipstick.

FiLL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 16

CUSTOM

AiR FILTER (See Fig.-17)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner element after every 25 hours of

operation or every season. Service paper cartridge every

100 hours of operation or every season, whichever occurs

first.

Service air cleaner more often under dusty conditions.

= Remove knob(s) and cover.

TO SERVICE PRE-CLEANER -

° Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• Reinstall pre-deaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE -

= Remove cartridge nut.

, Remove cartridge and clean by tapping gently on flat

surface.

• If very dirty, replace or wash in a nonsudsing detergent

and warm water solution. Rinse thoroughly with water

from inside out until water runs clear. Let cartridge dry

thoroughly before using.

Reinstal! cartridge, nut, precleaner, cover and secure

with knob(s).

iMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER KNOB '-'_'''-

COVER

ER RESPONSIBi

CARTRIDGE NUT

PAPER

FOAM ; CARTRIDGE

AIR SCREEN (See Fig. 18)

The engine air screen must be kept free of dirt and chaff to

prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FiNS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

• Remove oil fill dipstick and cover opening to prevent

entry of dirt.

•Remove screws from blower housing and lift housing

off engine.

• Remove the screws securing the starter housing and

lift housing off engine.

° Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

° To reassemble, reverse above procedure.

SCREWS SLOWER HOUSING

SCREWS

ENGINE COOLING FINS

FIG. 18

FIG. 17

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

comes first. Spark plug type and gad setting are shown in

'_PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

•Place new fuel filter in position in fuel ine.

• Be sure there are no fue line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP_ _CLAMP

FIG. 19

CLEANING

Clear engine, battery, seat, finish etc. of all foreign

matter.

•Keep finished surfaces and wheels free of al! gasoline,

oil, etc.

- Protect painted surfaces with automotive type wax.

We do not recommend using a garder hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keepwater out. Water in engine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

e==_m

m m

CAUTION: BEFORE PERFORMING ANY SERVICE QR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake, ....

Place gearshift lever in "NEUTRAL" position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side ot tractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring.

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise tilt lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AJ\JATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H.AND L.H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 20)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position.

•Install mower in reverse order of removal instructions.

LEVER

SPRING

SUSPENSION ENGINE

ARMS PULLEY

SPRINGS

(BOTH SIDES)

RETAINER

SPRING

ANTI-SWAY BAR RETAINER

SPRINGS

(BOTH SLOES)

FIG, 20

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower wHle tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS'on page3 of this manual).

If tires are over Dr unde rinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 2! and 22) -

You win need two (2) standard 2 x 4 short pieces of wood

to make the following adjustment. Similar blocks measur-

ing 1-1/2" thick may also be used.

= Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of

mower.

• Place one block directly behind the left mandrel Place

the remaining block under the stamped ridge on the

right rear edge of mower deck.

,, Lower mower deck to its lowest height of cut position

(See "TO ADJUST MOWER CUTTING HEIGHT' in

Operation section of this manual).

,, On bothsidesoftractor, loosen, but do not remove, the

fasteners securing the adjustable pivot brackets to

frame. Both brackets must be loose enough to move

freely.

,, Pull down firmly on suspension arm to remove any

slack in pivot bracket and hold while tightening rear

fastener first to secure. Tighten remaining fastener.

• Repeat procedure on other side of tractor.

Raise mower with attachment lift control and remove

blocks from under mower.

PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF

DECK (Use wood 2x4's or equivalent)

DIRECTLY J__('_

MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION

FIG. 21

PULL DOWN AND TIGHTEN REAR FASTENER FIRST

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SiDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE_

TO obtain the best cutting results, the mower housing

Should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

• Before making any necessary adjustments, checktha!

both front links are equal in length. Both links snouma

be approximately 10-3/8".

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut "E" on both front

links an equal number of turns.

- When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

° To raise front of mower, loosen nut"F" fromtrunnion on"

both front links. Tighten nut "E" on both front links an

equal number of turns.

. When distance "D" is !/4" to 3/4" lower at froqt than

rear, tighten nut"F"againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_ oo,,i"X i o o i=MANDREL

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "1""

FRONT LINKS TRUNNION

NUT "E"

21 FIG. 24

SERVICE

IIIIMI !r

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake,

For assistance, there is a belt installation guide decal onthe

mower housing.

BELT REMOVAL -

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to

its lowest position.

• Roll belt off engine pulley.

• Work belt off both mandrel pulleys and idler pulleys.

, Pull belt away from mower.

BELT INSTALLATION -

, Install new belt in reverse order of removal.

• Make sure belt is in all pu!ley grooves and inside all

belt guides.

ENGINE PULLEY

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle:

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage parking brake.

-Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A".

• Engage parking brake and recheck distance.

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center.

AND. ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED"

NUT "A"

AM NUT

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

-Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

- Remove upper belt keeper.

= Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

o Pull belt toward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

iMPORTANT: MAKE SORE UPPER BELT KEEPER tS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

PULLEY LOCATOR

CLUTCHING TABS

IDLER

UPPER BELT

KEEPER

PULLEY

FIG. 27

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE=IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

-Block up axle securely.

*Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

° Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

*Replace washers and snap retaining ring securely in

axle groove.

*Replace axle cover.

WASHERS

RETAINING

RING

'_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 28

AXLE coVER

TO START ENGINE WRTHA WEAK BA'I-i'ERY

See Fig. 29)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries, Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT_ YOUR TRACTOR IS EQUIPPED WITHA

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

,, Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

*Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

- Connect the other end of the BLACK cable to a good

CHASSIS GROUN D, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

, BLACK cable first from chassis and then from the fully

charged battery.

-RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CHASSIS

CABLES

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FiG. 29

TO REPLACE FUSE

CE AN ADJUSTMENTS

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is located in the engine compartment, directly

in front of the dash.

TO REPLACE HEADLIGHT BULB

o Raise hood.

o Pull bulb holder out of the hole in the backside of the

grill.

, Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

* Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running or prevent it from starting.

- Check wiring. See the electrical wiring diagram in the

Repair Parts section of this manual.

TO REMOVE HOOD AND GRILL (See Fig. 30)

,, Raise hood. _

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt

forward and Liftoff of tractor.

• To reinstall, slide hood pivot brackets into slots in

frame.

• Reconnect headlight wire connector and close hood.

HOOD

HEADLIGHT

WIRE

CONNECTOR

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle control has 1seen preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

= With engine not running, move throttle control lever

from slow (,,am,)to choke (N) position. Slowly move

lever from choke (1\1)to fast (,1_) position.

Check that holes"A" in governor control lever and hole

in governor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROLLEVER GOVERNOR

CONTROLPLATE

HOLES"A" CLAMP

SCREW THROTTLE

CABLE

FIG. 31

FiG. 30

. SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust:

ment may be required to compensate fo rdifferences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel!

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fue! to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the Carbu-

retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn.

FINAL SETTING -

• Start engine and allow to warm for five minute& Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

+ Move throttle control lever to slow (._) position: With

finger, rotate and hold throttle lever agains t idle speed

screw. Turn idle speed Screw to attain 1750 RPM.

• While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valVe toa point midway

between those two positions. Re}ease throttle lever.

ACCELERATION TEST-

, Move throttle control lever from slow (,.a_) to fast (,_)

position, if engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE iDLE SPEED

LEVER SCRE_W

VALVE

FiG, 32

STO

Immediately prepare your iractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never storethe tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark: Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean ;tthor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

-Clean entiretractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

e Inspect and replace belts, if necessary (See be[t re-

placement instructions in the Service and Adjustments

section of this manual).

-Lubricate as shown in the Customer Responsibilities

section of this manual.

-Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving partsfordamage, breakage

and wear. Replace if necessary.

-Touch up all rusted or chipped paint surfaces; sand

[ightly before painting.

BATTERY

= Fully charge the battery for storage.

=After a period of time in storage, battery may require

recharging.

= To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see"TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

.After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

*Be sure battery drain tube is securely attached.

*If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

*Drain the fuel tank.

*Start the engine and let it run until the fuel lines and

carburetor are empty.

o Never use engine or carburetor cleaner products in the

fue! tank or permanent damage may occur.

.Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oi! (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

.Turn ignition keyto"START" position for afew seconds

to distribute oil.

•Replace with new spark plug(s).

OTH ER

•Do not store gasoline from one season to another.

= Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline wil! cause problems.

.If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

•Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

CAUSE

Hard to start

!. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug,

5. Dirty air filter.

6. Dirty fuel filter,

7. Water in fuel+

8, Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter,

2+ Bad spark plug,

3. Weak or dead battery,

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged widng.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

CORRECTION

t. Fitlfuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

8+ Check all wiring.

9. Contact an authorized service facility.

10. Contact an authorized service facility.

1. Cleanireulace air filter,

2. Replace sl_rk plug.

3, Recharge or replace battery.

4. Replace fuel filter.

5+ Drain fuel tank and refill with fresh gasoline.

6, Check all wiring.

7. Contact an authorized service facility.

8. Contact an authorized service facility.

Engine will not turn over 1. Clutch!brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7, Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(ee).

Engine clicks but will not

start

mi,,,

Loss of power

Excessive vibration

1. weak or dead battery.

2. Corroded battery terminals.

3+ Loose ordamaged wiring.

4. Faulty solenoid or starter.

i. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower,

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose,

11. Dirty engine air screen/fins.

12. Dirty/c!ogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

4. Depress clutch/brake pedal.

2+ Disengage attachment clutch.

3. Recharge or reelaee battery.

4. ,Replace fuse,

5. Clean battery terminals.

6. Check all wiring.

7L Cheek/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authodzed service facility.

1. Wom, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Recharge or reolace battery.

2. Clean battery terminals.

3. Check al wiring,

4. Check!reptace solenoid or starter.

1. Set in "Higher Cut" oosition/reduce seeed,

2. Adjust throtfie centre

3. Clean underside of mower housing.

4. Clean/replace air filter,

5, Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8+ Drain fuel tank and refi!l with fresh gaSOline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring,

14, Contact an authorized service facility.

15. Contact an authorized service facility,

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3, Tighten loose part(s). Replace damaged parts.

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(e) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

TROU

CAUSE

1. Faulty operator-safety presence control system.

LESHOOTING POINTS

CORRECTION

1. Worn, bent or loose blade.

2. Mower deck not level.

3+ Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wor!!damaged mower drive belt,

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass, +

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower,

8. Mower drive belt worn.

9. Blades impropedy installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

t. Switch is "OFF".

2, Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service facility.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2, Replace mower drive belt,

3. Replace idler pulley.

4. Replace blade mandrel.

!. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

!, Replace bakery.

2. Check!clean all connections.

3, Replace regulator.

4. Replace alternator.

1, Move throttle conti'ol to "SLOW" position and allow

to idle for 30 seconds before stopping engine

!2.5 HP 42" TRACTOR --MODEL NUMBER 917.255440

SCHEMATIC

BLACK

/27

POSITION

OFF

START

.... ____

÷JII--

RED otllo o ACK

BATTERY

RED (_X._

FUSE 30 AMP.

WHITE

IGNITION SWITCH

I I

t I

I I

CLUTCH /BRAKE

(PEDAL UP)

BLACK

L BLACK

RED

I i

RED , I

SOLENOID

STARTER

BLACK

SEAT SWITCH

(NOT OCCUPIED)

I- -I .... .J, ....

t --

, I__ __

ATT'MENT CLUTCH GROUNDING

(CLUTCH OFF) CONNECTOR

BLACK d

81L

_)F iGNITiON sPARK _HI

UNIT PLUG

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM 2B VOLTS AC MIN, @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

IGNITION SWITCH

CIRCUIT

M+G

B+L

B+S

NOTE

YOUR TRACTOR IS EQUIPPED

WITH A SPECIAL ALTERNATOR

SYSTEM. THE LIGHTS ARE NOT

'CONNECTED TO THE BATTERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHT-

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DIM.

AS THE ENGINE iS SPEEDED UP,

-[-HE LIGHTS WILL BECOME

THEIR BRIGHTEST.

NON-REMOVABLE ---O--

CONNECTIONS REMOVABLE

CONNECTIONS

LIGHTINGSYSTEMOUTPUTDIODE i ALTERNATOR

5 AMP AC @ 3600 RPM f-_

I j

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

l I BROWN. --4 BLACK

i _ ! / _ HEAD

HEADLiGHTswITCH _@_.j LIGHTS

(OFF)

WIRING INSULATED CLIPS

NOTE: If wiring insulated clips were re-

moved for servicing of unit, they should

be replaced to properly secure your wiring.

/-7-7

r EPAIR PARTS

12.5 HP 42" TRACTOR - -MODEL NUMBER 917,255440

ELECTRICAL

ABCD E

18 20 i_

•38 '

28 17

3'4 19

L -I

REPAIR PARTS

12,5 HP 42" TRACTOR -- MODEL NUMBER 917.255440

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 121265X

2 STD365402

3 124211X

4 132653

5 4207J

6 132202

7 4799J

8 129965

9 109596X

10 138406

11 STD551125

12 73350400

13 71110408

15 STD541425

16 131563

17 109553X

18 STD601005

19 104445X

20 STD601005

21 121305X

22 121264X

23 74760412

24 STD551025

25 STD551125

26 STD541025

27 109310X

28 108824X

29 109238X

30 123620X

31 110712X

32 136849

33 7662J

34 130890

35 STD601005

36 108236X

37 STD601005

38 STD551225

Battery, 12 Volt, 25 Amp

Sta_er Switch

Nut, Ignition

Harness, Ignition

Cable, Ground, 6 Gauge, Black, 12"

Cable, Battery, 6 Gauge, Red, 43"

Cable, Battery, 6 Gauge, Red, 11"

Box, Battery

Clamp, Hose

SoLenoid

Washer, Lock

Nut, Hex, Jam 1/4-20 UNC

Bolt, Hex Head, Fin.

1/4-20 UNC x 1/2 Grade 5

Nut

Cover, Terminal, Red

Switch, Interlock, C_utch, 4 Terminal

Screw

Switch, Interlock, Clutch, 2 Terminal

Screw

Switch, Plunger

Caps, Battery

Bolt, Hex Head 1/4-20 UNC x 3/4

Washer

Nut

Key, Ignition

Fuse, 30 Amp

Tube, Plastic, 12"

Cover, Key Switch

Switch, Light

Harness, Light Socket

(IncLudes Key # 33)

Bulb, Light

Bracket, Interlock Switch

Screw

Bracket, Clutch Switch

Screw

Washer

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR- -MODEL NUMBER 917.255440

CHASSIS AND ENCLOSURES

c_.. i

17 37

REPAIR PARTS

• • 12.5 HP 42" TRACTOR =-MODEL NUMBER 917=255440

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPI"|ON

1 135034

2 137275

3 17490612

4 134014

5 72140608

6 126595X014

7 17490608

8 126471X

9 137411X015

10 5479J

11 122795X

12 121794X

13 126276X

14 74760614

15 74180512

16 STD541431

17 131445X459

18 126938X

19 STD512505

20 STD551125

21 122933X

22 124479X

23 11050600

24 STD523707

25 19131312

26 STD541437

27 19131216

28 126741X

29 124029X

30 126599X459

31 136619

32 STD533710

33 105465X459

34 105464X459

35 STD533707

36 134775

37 105466X

38 134774

Chassis Assembly

Drawbar

Screw, Thd. Roll. 3/8-16 x 3/4

Plug, Dome

Bolt, Carriage 3/8-16 x 3/4

Saddle

Screw, Thd. Roll. 3/8-16 x 1/2

Clip, Insulated

Dash

Plug, Button

Panel, Dash, L.H.

Cover, Access

Panel, Dash, R.H.

Bolt, Hex Head 3/8-16 x 7/8

Screw, Machine, Truss Head

5/16-18 UNC x 3/4

Nut _,r_"

Hood Assembly _ 1_._"_

Bumper, Hood

Screw

Washer

Rivet, Ratchet, Nylon

Washer, Nylon .28 x .75 x.19

Washer, Lock, External Tooth

Bolt

Washer 13/32 x !3/16 x 12 Gauge

Nut

Washer 13/32 x 3/4 x 16 Gauge

Grill

Lens, Headlight Bar, Clear

Fender

Bracket, Fender

Bolt, Carriage 3/8-16 x 1

Footrest, L.H.

Footrest, R.H.

Bolt

Pivot Bracket Assembly, R.H.

Pad, Footrest, Ribbed

Pivot Bracket Assembly, L.H.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12,5 HP 42"

DRIVE

TRACTOR =- MODEL NUMBER 917.255440

89 ¸

_f "---- "

",,. -,/ ,,

!_.. " )x

""-- 9O

I70

45 44

26, 7 36

71_

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 137363 Transaxle, Dana, 6 Speed, 48 123789X Bellcrank Assembly

Mode[ Number 4360-48 49 123205X Retainer, Belt

2 110422X Spring, Extension, Brake 50 STD523715 Bolt

3 123666X Pulley, Transaxle 51 STD541437 Nut

4 12000028 Ring, Retainer 52 STD551037 Washer

5 121520X Strap, Torque, R.H. 53 105710X Link, Clutch

6 17490512 Screw, Thd., Roll. 5/16-18 x 3/4 54 STD561210 Pin

8 139997 Lever, Shift 55 105709X Spring, Clutch Return

10 76020416 Pin, Cotter 58 STD561210 Pin

11 105701X Washer, Shift Plate 57 138255 V-Belt, Ground Drive

12 19151216 Washer 15/32 x 3/4 x 16 Gauge 58 127274X Keeper, Belt, R.H.

13 71040412 Bolt, Hex Head, Fin. 59 136715 Keeper, Belt, Chassis, Center Span

1/4-28 UNF x 3/4 Grade 8 60 19131312 Washer 13/32 x 13/16 x 12 Gauge

14 STD551125 Washer 61 17490612 Screw, Thd., Roll. 3/8-16 x 3/4

15 74760540 Bolt, Hex Head 5/16-18 x 2-1/2 62 8883R Cover, Pedal

16 STD541431 Nut, Crownlock 5/16-18 UNC 63 140186 Pulley, Engine

17 121520X Strap, Torque L.H. 64 71170764 Bolt, Hex Head, Fin.

18 STD523707 Bolt 7/16-20 x 4 Grade 5

19 STD541437 Nut 65 STD551143 Washer

20 17490512 Screw, Thd., Roll. 3/8-16 x 3/4 66 129921 Keeper, Belt, Engine, L.H.

21 106933X Knob 67 STD523710 Bolt

22 130804 Rod, Brake 68 19131312 Washer 13/32 x 13/16 x 12 Gauge

23 STD541437 Locknut 69 STD541437 Nut

24 STD541237 Nut 70 134683 Guide, Mower Drive Belt, R.H.

25 !06888X Spring, Brake Rod 71 STD523710 Bolt

26 STD551037 Washer 72 19132012 Washer 13/32 x 1-1/4 x 12 Gauge

27 STD561210 Pin 73 STD541437 Nut

28 128904 Rod, Parking Brake 74 109502X Spacer, Split .80 x.94

29 124236X Cap, Parking Brake, Red 75 121749X Washer 25/32 x 1-1/4 x 16 Gauge

30 130807 Bracket, Transaxle 76 STD581075 E-Ring

31 127275X Keeper, Belt, L.H. 77 123583X Key, Square 2.0 x .1845/.1865

32 STD523107 Bolt 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

33 STD541431 Nut 80 131488 Arm, Shift

34 122424X Shaft Assembly, Foot Pedal 81 136932 Shaft Assembly

35 120183X Bearing,Nylon 82 123782X Spring, ToTsion

36 STD551062 Washer 83 19171216 Washer 17/32 x 3/4 x 16 Gauge

37 STD571810 Roll Pin 84 132182 Tie Rod

38 123674X Pulley, Idler, Flat 85 73530400 Nut, Ny!ock

39 STD523727 Bolt 86 71208 Bushing, Pivot

40 4470J Spacer, Spilt .395 x .59 87 19212016 Washer

41 109070X Keeper, Belt, Retainer 88 12000008 E-Ring

42 19131312 Washer 13/32 x 13/16 × 12 Gauge 89 131636 Console, Shift, 6 Speed, w/Ignition

43 STD541437 Nut 90 124346X Nut, Self-Threading, Washer Head

44 105706X Bearing, Nylon 1/4

45 110812X Washer, Hardened 95 17490612 Screw, Thd., Roll. 3/8-16 x 3/4

46 !2000039 Ring, Klip

47 127783 PuIley, Idler, V-Groove, Plastic NOTE: AN component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

STEERING ASSEtVlBLY

_38

25 26

REPAIR PARTS

12.5 HP 42" TRACTOR == MODEL NUMBER 917.255440

STEERING ASSEiVlBLY

KEY PART

NO. NO. DESCRIPTION

1 133741

2 133988

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

2! STD551125

22 71070410

23 127501

24 109816X

25 124036X

26 12000029

27 136874

28 6266H

29 17490612

30 STD551137

31 73610600

32 130465

33 126847X

34 19131416

35 STD561210

36 132196

37 STD611005

38 133742

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

44 121748X

45 12000029

46 121232X

47 6855M

Steering Wheel

Front Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x !6 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Nut, Hex, Fin. 3/8-24 UNF

Spacer, Bearing, Front Axle

Bolt, Hex Head 5/8-11 UNC x 3-1/2

Nut, Lock, Flange 5/8-11 UNC

Pin, Axle 5/8 x 1.55/1.54

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Washer

Screw, Hex Socket Head

1/4-20 x 5/8

Pittman Shaft Assembly

Nyliner, Snapqn

Bracket, Steering

Ring, Klip

Gear, Sector

Bearing, Race, Thrust, Hardened

Screw, Thd., Roll. 3/8-16 x 3/4

Washer, Lock

Nut, Hex, Fin. 3/8-24 UNF

Rod, Tie

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Bushing, Steering

Screw

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Cap, Spindle

Fitting, Grease

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

SEAT ASSEMBLY

-y

,.v _" 7 "_,,

J f

•-,, j

"-.t"

!J!

A B C D E

18 21 3 814

_22Q4 ®9

KEY PART

NO. NO.

1 127438X

2 126656X

3 STD523707

4 19131610

5 2751R

6 STD541437

7 124181X

8 17490616

9 19131614

10 131451

11 121251X

12 121246X

13 121248X

14 72050411

15 134300

DESCRIPTION

Seat

Bracket, Pivot, Seat

Bolt

Washer 13/32 x 1 x 10 Gauge

Clip, Fuel Line

Nut

Spring, Seat

Screw, Thd., Roll. 3/8-16 x 1

Washer !3/32 x 1 x 14 Gauge

Pan, Seat

Strip, Foam

Bracket, Switch Mounting

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-3/8

Spacer, Split .28 x .88

KEY PART

NO. NO. DESCRIPTION

16 121250X

17 123976X

18 STD511005

19 73951000

20 4171R

21 105529X

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

Spring

Locknut, Flange 1/4 Grade 5

Screw

Nut, Hex, Keps #10-32 UNF

Clip, Insulated

Bolt, Shoulder 5/16-18 UNC

Nut

Bolt, Hex Head, Fin.

1/2-13 x 7/8 Grade 5

Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder 5/16-18 x .62

Washer, Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - = MODEL NUMBER 917.255440

20 10

1! 15 8

12 13

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 136794 Decal

2 127908 Decal

3 138137 Decal

4 128382 Decal

5 132674 Decal

6 133644 Decal

7 136332 Decal

8 133178 Decal

9 !28314 Decal

10 137537 Decal,

11 4900J Decal,

Operating Instruction

Engine, 12.5 HP IC Gold

Hood, LT4000, R.H.

Hood, LT4000, LH.

Grill, LT4000

Customer Maintenance

Side Panel, IC Gold

Mower, 3 In One

Fender, Craftsman

Caution, English

Clutch/Brake, English

WHEELS & TIRES

12 109199X

13 131473

14 136832

15 121343X

16 108631X

17 133179

18 132268

19 131265

20 138834

-- 138311

-- 137747

-- 137748

KEY PART

NO. NO.

59192

65139

106222X

599O4

106732X311

278H

9040H

106108X311

106268X

7152J

104757X

Decal, V-BeLt Drive Schematic

Decal, Chassis, 6 Speed/42"

Decal, V Belt Schematic

Decal, Danger, English

Decal, II

Decal, Mower QC System

Decal, Steering Wheel Insert

Decal, Lightbox, Grill

Decal, Dashboard

Decal, Lift Handle

Owner's Manual, English

Owner's Manual, Spanish

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Only)

Cap, Axle

REPAIR

ENGINE

PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

36 F 32

OPTIONAL EQUIPM ENT

==_, =

Spark Arrester

BDEFGH I

I '

2! 5 _ 24 12 7

@16 _ _11

REPAIR PARTS

• i2.5 HP 42" TRACTOR =-MODEL NUMBER 917,255440

ENGINE

KEY PART

NO. NO. DESCRiPTiON

2132759

17720410

137418

6 125593X

11 STD551131

12 71070512

13 137348

14 1328O324

15 13200300

16 STD551237

17 17490620

18 136718

19 105839X

20 105838X

21 STD551025

22 123650X

23 128953X

24 STD601005

25 124027X

26 17030808

27 105037X

29 137180

3O 127057X

31 109202X

32 123549X

33 123487X

34 124028X

35 17490412

36 19091416

37 101335K

38 ---

Control, Throttle

Screw, Hex Head, Thread Cutting

1/4-20 x 5/8

Engine, Briggs & Stratton, 12.5 HP IC,

Model #286707, Type #0441-01

Gasket, Exhaust

Washer, Lock

Screw, Hex Cap Head 5/16-18 x 3/4

Muffler

Nipple, Pipe 3/8 NPT x3

Elbow, Standard 90°, 3/8-18 NPT

Washer

Screw, Thd., Rorl. 3/8-16 x 1-1/4

Shield, Heat

Receptacle, 1/4 Turn

Retainer, 1/4 Turn

Washer

Stud, 1/4 Turn

Shield, Heat

Screw

Shield, Heat, Hood

Screw, Spiderloc, Hex Head

#8 x 1/2 AB

Strip, Foam

Arrestor, Spark

Strip, Foam

Tank, Fuel

Cap Assembly, Fuel Tank, Vented

Clamp, Hose

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd,, Roll.

1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer)

NOTE: A!l component dimensions given in U.S. inches

1inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

MOWERLJFT

4 5

\°

161718 20

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 138284

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

10 122512X

11 134619

12 135388

13 4939M

14 135563

15 127218

16 73350800

17 130171

18 73800800

19 130832

20 3146R

21 19151216

22 12000037

23 110807X

24 19131216

25 2876H

26 76020308

27 126971X

28 73350600

29 138057

30 110810X

Lift Lever Inner Wire Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x 21 Gauge

Bearing, Nylon

Grip, Handle, Fluted

Button, Plunger, Red

Spring

Link, Lift, L.H.

Link, Lift, R.H.

Retainer Spring

Pin, Roll, Slotted 5/16 x 1.25

Link, Front

Nut, Hex, Jam 1/2-13 UNC

Trunnion

Locknut, Hex, with Washer Insert

1/2-13 UNC

Arm, Suspension, Rear

Retainer Spring

Washer 15/32 x 3/4 x 16 Gauge

Ring, Klip

Nut, Special

Washer 15/32 x 5/8 x 16 Gauge

Spring

Pin, Cotter 3/32 x 1/2

Red, Adjust, Lift

Nut, Hex, Jam 3/8-16 UNC

Knob, Infinite Height Adjustment

Trunnion, Depth Stop

NOTE: All component dimensions given in U.S. inohes

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR=- MODEL NUMBER 917.255440

42" MOWER DECK

i 59

q57

' \

I46

44 .,

37 40_

o3_

33 74

77 78 79

23 24

/27

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

42" MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 138024

2 STD533107

3 138017

4 138440

4A 132827

5 STD624008

6 130832

7 73800500

8 850857

9 STD551137

10 129962

11 134149

12 129895

13 137645

14 128774

15 110485X.

16 136929

17 72110618

18 72140505

19 73800500

20 136888

21 STD541431

22 134753

23 131267

24_ 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 78158

31 129963

32 129861

33 137266

34 STD533717

35 133835

36 131494

37 19131612

38 133502

39 133503

40 STD541437

41 133551

42 STD560907

43 133504

44 134236

Mower Deck Assembly

Bolt

Bracket Assembly,Sway Bar, Front

Bracket Assembly, Sway Bar

Bolt, Shoulder

Retainer Spring

Arm, Suspension, Rear

Locknut 5/16-18

Bolt, Hex 3/8-24 x 1.25 Grade 8

Washer, Lock

Washer, Hardened

Blade, Mulching

Bearing, Ball

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 3/8-16 x 2-1/4

Bolt, Carriage 5/16-18 x 5/8

Locknut 5/16-18

Baffle, Vortex

Nut

Stiffener Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5/8 x 16 Gauge

Rod, Hinge

Bolt, Hex Head 5/16-18 x 1.25

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt

Fastner, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x 1 x 12 Gauge

Spacer, Idler Arm, Upper

Stiffner, Idler Arm, Upper,

Hardened

Nut

Rod, Pivot, with Nibs

Cotter Pin

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H.

45 STD624003

46 17720410

47 131335

48 133944

49 133940

5O 13134O

51 STD541410

52 105529X

53 131845

54 133943

55 133844

56 122052X

57 127498

58 128759

59 133573

60 134666

61 133435

62 127847

63 121748X

64 12000029

65 128903

66 127845

67 106932X

68 1309_9

74 13642O

75 71161010

76 19061216

77 STD551110

78 130758

79 2029J

80 133814

81 133957

83 73930600

84 7476O512

85 7351O50O

86 72110504

87 132263

88 132262

-- 130794

--_@8357

Retainer

Screw, Hex Head, Thread Cutting

1/4-20 x 5/8

Spring, Extension

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Bushing_ Large, Brass

Spring, Mower Clutch

Arm, Clutch, Primary

Rod, Clutch, Primary, with Nibs

Spring, Extension, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Knob, Round 3/8,16 UNC

V-Belt

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bolt, Shoulder

Wheel, Gauge

Nut 3/8-16

Bolt, Hex Head 5/16,18 UNC x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16UNC x 1/2

Bracket, Gauge, Wheel L.H.

Bracket, Gaugel Wheel R.H.

Mandrel Assembly (Includes Key

Numbers 8-10, 12.-15, 31 and 32)

Mower Deck, Complete (Standard

Deck, Does Not include Mulching or

Gauge Wheel Components)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - -MODEL NUMBER 917.255440

DANA TRANSAXLE -MODEL NUMBER 4360-48

35 12 9

52 53

/55

19 40

41 42

56 55

46 47

50 51 19

''63 59

43_52

REPAIR PARTS

• 12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

DANA TRANSAXLE - MODEL NUMBER 4360=48

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

138248

2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 134791

9 138241

10 2267J

'11 134793

12 138240

13 120415X

• 14 2257J

15 138234

16 110078X

17 i05909X

18_ 105910X

19 105911X

20 138242

21 138246

22 _138236

23 .73810500

24 138243

25 2244J

26 105916X

27 120470X

28 110070X

29 108977X

30 109254X

31 120405X

32 108980X

33 120406X

34 134796

35 105925X

36 2232J

37 108978X

38 110079X

39 124639X

40 120472X

Housing, Upper

Screw, Self-Tapping, Large

1/4-20 x .734

Ball, Detent

Spring, Detent

Screw, Set

Kit, Shifter Assembly

Boot, Shifter

Screw, Tapping w/Sealer

Square Ring

Ring, Retaining

Assembly, Kit, Shim .625 Shaft

Bearing, Flange

Washer, Plain .632 x 1.38 x .046

Key, Woodruff, #9

Assembly, Kit; tnput Shaft

Pinion, Bevet, 14 Teeth

Ring, Retaining

Chain, 24 Pitches

Bearing, Flange

Gear, Spur, 14 Teeth:

Collar, Clutch

Assembly, Kit, Clutctq Keys

Locknut 5/16-24

Shaft, Intermediate

Key, Woodruff, #61

Ring, Retaining

Sprocket, 18 Teeth

Spacer

Gear, S_ur, 37 Teeth

Gear, S3ur, 35 Teeth

Gear, S 3ur, 30 Teeth

Gear, S 3ur, 25 Teeth

Gear, S bur, 22 Teeth

Gear, S bur, 19 Teeth

Washer Plain .640 x 1.37 x .061

Washer Plain .632 x 1.00 x .026

Spacer .630 x 1.00 x .169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

Spacer .635 x.875 x .755

41 105928X

42 110084X

43 134394

44 120473X

45 105933X

46 106151X

47 120407X

48 106589X

49 120408X

50 105937X

51 2226J

52 1344O1

53 2264J

54 120474X

55 110081X

56 ;105941X

57 110071X

58 120952X

59 110082X

60 120475X

61 138247

62 120961X

63 7294J

64 108989X

65 120953X

66 120954X

67 134799

68 138244

69 108996X

70 120956X

71 106596X

72 120951X

73 120416X

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim .750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 15 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 3! Teeth o

Washer, Piain .632 x 1.00x .060

Washer, Neoprene

Washer, Plain .758 x 1,25 x .031

Axle, LH.

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x 1.00 x .055

, Bracket, Anti-Rotation

Screw, Self-Tapping, Large

5/16-18 x 1.44

Puck, Friction

Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: All component dimensions given in U.S. inches

I inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR- - MODEL NUMBER 917,255440

BRIGGS &STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441 =01

3O7

757

Y337 13

*SPECIAL TOOLS REQUIRED TO iNSTALL.

219

358 GASKET

SET

657

563

6t5_ 614

524

REPAIR PARTS

-12.5 HP 42" TRACTOR - = MODEL NUMBER 917.255440

BRIGGS & STRATTON ENGINE = MODEL NUMBER 286707, TYPE NUMBER 0441-01

147

137

(_ 138

224 445 .

537

663

49 _

REPAIR PARTS

12.5 HP 42" TRACTOR- = MODEL NUMBER 917.255440

BRIGGS &STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

3Q_

801

NOTE:

To Identify Brlgga and Stratton manufactured

=tarter motor==,measure the housing length.

KEYNUMBER

MANUFACTURER

Briggs &Housing

Stratton Length

! 2V 3-21/32"

309

Motor and

Drive Assy.

394805

*lncluclesBrush Set

**includes

4_2

310

!Thru Bolt

Assembly

94003

#398003 Clutch Assembly

#280104 Gear

#490467 Retainer and Pin

#94288 Roll Pin

3tl

Brush

Assembly

395538

510

Drive

Assembly

490421_*

544 801

Armature Drive End Ca

Assembly Assembly

3908,37 _rl,394856

802

End Cap ASsy.

Commutator

395537*

8O3

Housing

Assembly

398159

(Key Number 513)

(Key Number 783)

(Key Number 878)

(Key Numbar 896)

ce8

1044

(_) 75

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255440

BRIGGS & STRATTON ENGINE = MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART KEY PART

NO, NO. DESCRIPTION NO, NO. DESCRIPTION

1 490450

2 399265

3 391O86

5 494240

• 7 271866

8 391406

9 27803

10 94621

11 280100

12 271916

271997

271996

13 94622

15 94239

t6 495162

94196

18 494238

20 291675

22 94624

23 492326

24 222698

25 394661

3948,62

394663

394664

26 391780

392331

391781

391782

391783

27 260924

28 299691

391286

29 490348

490469

31 222299

32 92909

33 262246

34 262247

35 65906

36 26828

37 224502

40 221596

41 292260

42 93630

Cylinder Assembly 45 262248

Bearing, Cylinder (Requires Special 46 212897

Tools For installation) 51 272465

* Seal, Oil

Head, Cylinder 52 272554

* Gasket, Cylinder Head

Breather Assembly 53 94637

Gasket, Valve Cover 75 224061

Screw, Sems 78 93805

Tube, Breather 95 94098

*Gasket, Crankcase Cover 1/64" 98 495800

* Gasket, Crankcase Cover .005" 104 231789

* Gasket, Crankcase Cover .009" 105 231855

Screw, Cylinder Head 3" 106 231854

Plug, Oil Drain 108 224540

Crankshaft 118 494383

Key, Timing Gear 121 495799

Base, Engine

*Seal, Oil 123 94616

Screw, Sems, Base Mounting 125 495706

Flywheel and Ring Gear Assembly, 127 - - -

Magneto 130 224539

Key, Flywheel 131 494379

Piston Assembly, Standard 133 494381

Piston Assembly .010" Oversize 137 281'165

Piston Assembly .020" Oversize 138 281164

Piston Assembly .030" Oversize 141 494380

Ring Set, Piston, Standard 142 494537

Ring Set, Piston, Chrome, Standard 494499

Ring Set, Piston .010" Oversize

Ring Set, Piston .020" Oversize

Ring Set, Piston .030" Oversize 147 231794

Lock, Piston Pin 164 213819

Pin Assembly, Piston, Standard 171 281051

Pin Assembly, Piston .005" Over 187 393815

Rod Assembly, Connecting 188 93535

Rod Assembly, Connecting 20t 1262767

.020" Undersize Crankpin Bore 209 260871

Lock, Connecting Rod Screw 216 262766

Screw, Connecting Rod 219 490815

Valve, Exhaust

Valve, Intake

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel

Retainer, Intake Valve

Rotocoil, Exhaust Valve

Retainer, Exhaust Valve Rotocoil

Tappet-Valve

Gear, Cam

*** Gasket, Carburetor

(Carburetor to Elbow)

* Gasket, Carburetor

(Elbowto Cylinder) ..

Stud, Carburetor MoLTnting

Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, Idle Speed

** Pin, Float Hinge

** Valve Assembly, Inlet Needle

Inlet Valve Seat

Valve, Choke

** Valve, Needle

Carburetor Overhaul Kit

(Includes Items Pnarked ** and ***)

Screw, Elbow Mounting

Carburetor Assembly

Plug, We ch (So d in K t On y)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carbureto_

*** Gasket, Float Bowl

.***Washer, Float Bowl Screw

_, ** Shaft and Lever, Choke

** Nozzle/Jet, Carburetor

High Altitude Kit:

231796 Pilot Jet, High Altitude

281164 Seal, Bowl Screw

** Pilot, Jet

Carburetor, Elbow

Nut, Air Cleaner MOL_nting

Line, Fuel, 11" (Cut To Suit)

Screw, Sems 3/4"

Link, Governor

Spring, Governor

Link, Choke

Oil Slinger, Governor Gear and

Bracket Assembly

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U_S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - -MODEL NUMBER 917.255440

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

222 494887

224 94729

225 231O58

227 493935

230 94742

232 262785

240 394358

265 221535

284 94326

304 224504

305 94619

306 224545

307 94623

308 491490

309 ---

333 492341

334 93381

337 802592

346 93705

356 494328

358 494241

363 19203

383 89838

422 224390

423 93984

445 493909

455 222561

467 493903

468 222562

474 393474

482 93621

523 495230

524 68838

525 280741

535 272403

537 281106

552 231597

562 92613

592 231082

601 93053

611 494451

614 93306

615 93307

Plate, Governor Control 618 262803

(Choke-A-Matic) 634 281168

Screw, Sere, Air Cleaner 634A 491323

Crank, Governor, 1/4" Diameter 634B 281167

Lever Assembly, Governor 635 66538

Washer, Governor Crank, 1/4" I.D. 646 224546

Spring, Governor Link 657 934.96

Filter, Fuel 663 94620

Clamp, Casing 668 280848

Screw, Air Cleaner 726 392134

Housing, Blower, Red

Screw, Seres, Blower Housing 727 490324

Mounting

$_ield, Cylinder 728 94627

Screw, Sems, Cylinder Shield Mtg. 729 281159

Cover, Cylinder Head 741 262135

Motor, Starting, 12 Volt 757 212359

(See Chart on Illustrated Pages 758 399891

for Replacement Parts) 759 298909

Armature, Magneto 761 93875

Screw, Seres, Armature Mounting 842 270920

Plug, Spark, (1-7/8" or 47 ram) 847 490474

(Resistor Type) 851 221798

Screw, Hex Head 869 261463

Wire, Ground 870 210940

Gasket Set 871 261961

(Includes all items marked *) 872 281104,

PulLer, Flywheel 875 494237

Wrench, Spark Plug 877 393456

Clamp, Oil FillerTube

Screw, Seres 955 94642

Cartridge, Air Cleaner 965 94108

Cup, Screen Mounting 975 494378

Knob, Air Cleaner 977 494385

Screen, Flush Rotating

Stator, Alternator, Dual Circuit 987 281166

Screw, Sems 1005 280687

Cap and Dipstick, Oil Filler 1006 224413

Seal, FillerTube 1044 94673

Tube, Oil Filler

Element, Air Cleaner

* O-Ring, Air Cleaner

Bushing, Governor Crank, 1/4" I.D.

Bolt, Governor Lever

Nut, Hex #10-24

Clamp, Fuel Pipe

Fue! Inlet Tube

Cotter, Hair Pin

Retainer, E-Ring

Spring, Choke Return

** Seal, Choke Shaft

* Sea!, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Hex Head

Spacer

Gear, Ring

(Includes Mounting Parts)

Cover, Starter

(Includes Mounting Screws)

Screw, Sems

Clip, Lead Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard

Guide, Exhaust Valve

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly,

Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting

Bowl Assembly, Carburetor

Carburetor Gasket Kit

(Includes items marked ***)

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Screw, Shoulder, Hex Head

RPM Settings: Low Speed: 1550-1950

High Speed: 3200-3400

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SERVICE NOTES

..... [

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD TH1SLEVEL WITH

SKY LINE ORTREE.

Ar"OP_te yqu; Tractor up and down,the face of slopes (not

M _ greater t_n_iS_),,never across the face. Make turns gradu-

J _ ally to prevent, tipping or loss of control. Exercise extreme

Ncaution when cha_ging_direction on slopes.

S A/RS

OWNER'S

MANUAL

MODEL NO.

917°255440

HOW iTO ORDER

REPAIR PARTS

137747 Rev. 3 7.08.93

CRAFTgMIIN®

12.5 HP IC

ELECTRIC START

3 IN One Convertible

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your. tractor will be found on the

model p!ate located under the seat.

The._bde_ number for your engine will be found on the

blower h_sin_ _oft_heengine.

All parts s{_d t_re_?_a_ be ordered from any Sears,

Roebuck and Co _i'_,Center/Department and most

Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

•PRODUCT- LAWN TRACTOR

• MODEL NUMBER - 917.255440

-ENGINE MODEL NO. -286707, TYPE NO. 0441-01

-PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

Printed in U.S.A.

Craftsman 917255440 User Manual TRACTOR Manuals And Guides L0709142

CRAFTSMAN Lawn, Tractor Manual L0709142 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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