Craftsman 917255540 User Manual MOWER Manuals And Guides L0804436

CRAFTSMAN Lawn, Tractor Manual L0804436 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917255540 917255540 CRAFTSMAN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN MOWER #917255540. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman MOWER Manual

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Page Count: 52

OWNER'S

MANUAL

MODEL NO.

917.255540

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

14.0 HP TWIN CYLINDER

ELECTRIC START

38" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

°Assembly

•Operation

.Maintenance

.Service and Adjustment

, Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

CAUTION: ALWAYS DISCONNECTSPARK PLUGWIRE AND PLACEWIRE WHERE ITCANNOT CONTACTSPARK

PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

REPAIRS. iMPORTANT

SAFE3'YSTANDARDS REQUIRE OPERATOR PRESENCE CONTROLSTO MINIMIZETHE RISKOF INJURY, YOU R UNIT IS EQUIPPEDWITH SUCH

CONTROLS_ DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.

"rRAINING:

•Know the controls and how to stop quickly. Read this owner's

manual and instructions furnished with attachments.

•Do not allow children to operate the machine Do not allow

adults to operate it without proper instruction.,

.Do not carry passengers. Do not mow when children and

others are around.

. Do not attempt to operate your vehicie or mower when not in

the driver's seat.

Always get on or off your vehicle from the operator's left hand

side.

•The vehicIe and attachments should be stopped and in-

spected for damage after striking a foreign object, and the

damage should be repaired before restarting and operating

_the.equipment.

PREPARATION:

Always wear substantial footwear. Do not wear loose fitting

clothing that could get caught in moving parts.

Clear the work area of objects (wire, rocks, etc) which might

be picked up and thrown.

• Disengage all attachment clutches before attempting to start

the engine

Handle gasoline with care - it is highly flamrnable

Use approved gasoline containers

Never remove the fuel cap of the fuel tank or add gasoline

to a running or hot engine or an engine that has not been

allowed to cool for several minutes after running. Never

fill tank indoors. Always clean up spitled gasotine.

Open doors if the engine is run in the garage -exhaust

fumes are dangerous. Do not run the engine indoors

•Do not operate the mower without the entire grass catcher,

on mowers so equipped, or the deflector shield in place_

OPERATION:

Keep your eyes and mind on your vehicle, mower, and the

area being cut° Do not let other interests distract you.

,Disengage power to attachments and stop the engine before

leaving the operator's position.

Disengage power to mower, stop the engine, and disconnect

spark piug wire(s) from spark plug(s) before cleaning, making

an adjustment, or repair. Be careful to avoid touching hot

muffler or engine components.

• Disengage power to attachments when transporting or not in

use,

•Take all possible precautions when leaving the vehicle unat-

tended. Disengage the power take-off, lower the attach-

ments, shift into neutral, set the parking brake, stop the

engine, and remove the key_

, Do not stop or start suddenly when going uphill or downhill.

Mow up and down the face of stopes (not greater than 15°),

never across the face.

*Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes_

*While going up or down slopes, place gearshift control lever

in 1st gear position to negotiate the slope without stopping.

•Never mow in wet or slippery grass, when traction is unsure,

or at a speed which could cause a skid.

°Stay alert for holes in the terrain and other hidden hazards.

Keep away from drop-offs.

•Do not drive too close to creeks, ditches, and public high-

ways.

o Exercise special care when mowing around fixed objects in

order to prevent the blades from striking them. Never delib-

erately run vehicle or mower into or over any foreign objects.

°Never shift gears until vehicle comes to a stop_

•Never place hands or feet under the mower, in discharge

chute, or near any moving parts while vehicle or mower =s

running. Always keep clear of discharge chute_

•Use care when pulling leads or using heavy equipment.

Use only approved drawbar hitch points.

L_mlt loads to those you can safely control

Do not turn sharply. Use care when backing_

Use counterweight or wheel weights when suggested in

owner's manual

•Watch out for traffic when crossing or near roadways.

• When using any attachments, never direct discharge of

material toward bystanders nor allow anyone near the ve-

hicle while in operation.

Except for adjustments, do not operate engine if air cleaner

or cover directly over carburetor air intake is removed.

Removal of such part could create a fire hazard_

• Do not change the engine governor settings or overspeed

the engine; severe damage or injury may result.

•When using the vehicle with mower, proceed as follows:

Mow only in daylight or in good artificial light.

Shut the engine off when unclogging chute.

Check the blade mounting bolts for proper tightness at

frequent intervals

•Disengage power to mower before backing up.. Do not mow

in reverse unless absolutely necessary and then only after

careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

•Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working.

° Keep all nuts, bolts, and screws tight to be sure the equip_

ment is in safe working condition,.

• Never store the equipment with gasoline in the tank inside a

building where fumes may reach an open flame or spark.

Allow the engine to coot before storing in any enclosure.

To reduce fire hazard, keep the engine free of grass, leaves,

or excessive grease. Do net dean product while engine is

running

• DO not operate without a muffler, or tamper with exhaust

system. Damaged mufflers or spark arresters could create a

fire hazard. Inspect periodically and replace if necessary.

•Under normal usage the grass catcher bag material is

subject to deterioration and wear. It should be checked

frequently for bag replacement. Replacement bags should

be checked,to ensure compliance with the original

manufacturer s recommendations or specifications.

_ i,,,i.................. ill,,llll,lll,ll,l,,,i,illlll i ,,ll,lllll illllllll i,l,lll,l,lll I

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS=

! _ IT MEANS- ATTENTION!][ BECOME ALERTIH YOUR SAFETY IS INVOLVED.

m _lllll i i IIIHIIll illlllllll Ill Illll Illllllllll

CONGRATULATIONS on your purchase of a Sears

Tractor_ It has been designed, engineered and manu-

factured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact }/our nearest Sears Service

Center/Department. We nave competent, wel!-trained

technicians and the proper tools to service or repair this

unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Atways observe the "SAFETY RULES"..

MODEL

NUMBER 917_255540

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBERAN£

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

, Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your uniL

• Follow the instructions under "Maintenance" and

"Storage" sections of this owner's manual°

PRODUCT SPECIFICATIONS

HORSEPOWER: t4 0

GASOLINE CAPACITY: 2 GALLONS

UNLEADED REGULAR

OIL (3.0 PINTS w/o filter) SAE 30 (or 10W_30)

(3..5PINTS w/filter) WINTER: SAE 5W-30

SPARK PLUG (GAP.030 INn): CHAMPION RJ49LM

STD361458

VALVE CLEARANCE: INTAKE _004- °006IN.

EXHAUST .004 - °006 IN,

GROUND SPEED: FORWARD

1st 1.01 MPH

2nd 2.07 MPH

3rd 3oll MPH

4th 3.96 MPH

5th 5.07 MPH

6th 5,10 MPH

REVERSE: 1.35 MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSt

CHARGING SYSTEM: 16 AMPS @3600 RPM

BLADE BOLT TORQUE: 30-35 FT, LBS.

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered brush-covered or grass-covered

tend unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any) lfa spark arrester is used, it should be maintained in

effective working order by the operator.

tn the state of California the above is required by !aw

[Section 4442 of the California Public Resources Code)

Other states may have similar laws. Federal laws apply on

federal lands A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual)..

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the

operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship.

This Warranty does not cover:

, Tire replacement or repair caused by puncturesfrom outside objects (suchas nails, thorns, stumps, or glass)°

Expendable items which becomeworn during normal use, such as blades,spark plug, air cleaners and belts.

Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes°

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace the battery at no charger

WARRANTY SERVICE IS AVAILABLE BY CONTACTING ]'HE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES, THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS IN USE IN THE UNITED STATES.

This Warranty gives you specific legalrights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE OF CONTENTS

.;AFETY RULES ........................... 2

JRODUCT SPECIFICATIONS ................. 3

;USTOMER RESPONSIBILITIES ............... 3

_"ABLE OF CONTENTS ...................... 4

NDEX .................................... 4

!VARRANTY .............................. 5

ASSEMBLY ............................ 7-9

OPERATION ......................... _.10-13

MAINTENANCE ........................ 14-17

SERVICE AND ADJUSTMENTS ............ 18-24

STORAGE .............................. 25

TROUBLESHOOTING ................... 26-27

REPAIR PARTS ........................ 30-50

iNDEX A

Adjustments

Brake ..................... 21

Carburetor ................ 24

Choke ....................... 23

Mower

Front-To-Back ........... 19

Side-To-Side ................. 18

Throttle Control Cable ........ 23

Air Filter, Engine ............... 17

Air Screen, Engine ............... 16

Assembly ................... 7-9

Battery

Charging ...................... 8

Cteaning ................... 16

Installation ................. 9

Levels ................. 8, 15

Preparation .................. 8

Starting with Weak Battery ..... 22

Storage .................... 25

Terminals ................. 16

Belt

Motion Drive

Removaf/Replacement ..... 21

Mower Blade Drive

Removal/Replacement ..... 20

Blade

Replacement ............... 15

Sharpening ................. t5

Brake Adjustment .............. 21

Carburetor, Adjustment ........ 24

Choke, Adjustment ........... 23

Controls, Tractor 10

Cutting Level, Mower. ....... 11

Engine

Adjustments

Carburetor ................ 24

Choke ................. 23

Throttte Control Cable ...... 23

Air Filter ................... 17

Air Screen .................. 16

Cooling Fins ............... 16

Oil Change ................. 16

OIl Level ................ t2, 16

Oil Type .................... 16

Preparation ............... 12

Starting ..................... 13

Storage .................... 25

Filter

Air Cleaner ................ 17

Fuel ..................... 17

Oil ...................... 17

Fuel

Storage .................... 25

Type ..................... 13

Fuse ...................... 22

Headlights ................... 22

Hood Removal/installation ....... 23

Leveling Mower Deck ...... 18-19

Lubrication, Chart ............... t4

Maintenance ............. 14-t7

Air Filter .................. t 7

Foam Pre-Cleaner ......... 17

Air Screen Engine ........... 16

Battery ................. 15

Blade .................... 15

Cooling Fins, Engine ......... 16

Engine Oi! .................. 16

Fuel Filter 17

Lubrication Chart ............ t4

Schedule ................ 14

Spark Plugs ................. 17

Tire Care ............. 8, t5, 22

Transaxle .................. 21

Mower

Adjustment

Front-Tc--Back ............ 19

Side-To-Side ............ 18

Blade Replacement ......... 15

Blade Sharpening ............. 15

Cutting Level ............... 11

Installation ................ 18

Operation .................. 12

Removal ................... 18

Mowing Tips ................. 13

Muffler ........................ 17

Spark Arrester . ............. 3

OilCold Weather Conditions ... 13, 16

Engine .................... 16

Filter ...................... 17

Operating Mower .............. 12

Operation ............... 10-13

Repair Parts .............. 30-50

Parking Brake ............. 1O,11

Parts Bag ................... 6

Product Specifications ........... 3

Safty Rules .................... 2

Seat .......................... 8

Service and Adjustments ....... t8-24

Carburetor. ................. 24

Choke ....................... 23

Fuse ...................... 22

Hood Removal/Installation ..... 23

Mower Adjustment

Front-To-Back ........... t9

Side-To-Side .............. i8

Motion Drive Belt

Removal/Replacement .... 21

Mower Blade Drive Belt

Removal/Replacement .... 20

Mower Removal ............. t8

Throttle Control Cable ......... 23

Tire Care .............. 8, 15, 22

Slope Guide Sheet ........... 5t

Spark Plugs .................. 17

Specifications .................. 3

Starting the Engine ............ 13

Steering Wheel ............ 7, 21

Stopping the Tractor ........... 11

Storage .................... 25

Throttle Control Cable, Adjustment 23

Tires .................. 8, 15, 22

Transaxle, Maintenance ........ 21

Trouble Shooting ......... 26--27

..... • ............ i,,u,H, n. i i

ACCESSORIES AND ATTACHMENTS

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These accessories and attachments were available when the unit was purchased. They are also available at most Sears retait ou'lets,

catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG MUFFLER

I AIR FILTER GAS CAN

ENGINE QIL STABfLtZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle_ Many of these are listed below with brief expfanations of how they

can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added,

changes may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears

store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additiona! hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and

leaves for ahealthier, neater looking lawn Two Permanex

containers hold 30-gallon pfastic bags

LAWN SWEEPERS let you collect grass cllppings and leaves

LAWN VACS for powerful collections of heavy grass clippings

and leaves. Wand attachment to pick up debris in hard4o-reach

places

CARTS make hauling easy Variety of sizes available

ROLLER for smoother lawn surface. 36-inch wide, 18 inch

diameterwater4ightdrumholdsupto3901bs ofweight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

CORING AERATOR takes small plugs out of soil to aliow mois-

ture and nutrients to reach grass root& 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn, Ta-

pered 25" steef spikes mounted on 104n diameter discs punc-

ture holes in soil at close intervals to let moisture soak in Steel

weight tray for increased penetration.

DETHATCHER Ioosens soil and flips thatch and matted leaves to

lawn surface for easy pick up. Twenty spring line teeth Useful

to prepare bare areas for seeding. Available for front or rear

mounting

SPRAYERS use t2-voit DC electric motor that connects to the

tractor battery or other 12wolt source Includes booms for

automatic spraying when pulling, and hand hetd wand for spot

spraying Wand has adjustable spray pattern, For applying

herbicides, insecticides, fungicides, and liquid fertilizers,

SNOW BLADE for snow removal only, 14-inch high, 42-inch

wide blade clears 38 inch path when angled left or right Raises,

lowers with side leverr Adjustable skids; replaceable, reversible

scraper bar (Use with tire chains, wheel weights, or rear drawbar

weight )

SNOWTHR OWER has 40-inch swath Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat, (Use with chains, wheel weights, or rear drawbar

weight)

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction_

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials, in pairs (30 Ibs, each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshieEd offers 350 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl and windshields for use as sun protector

in summer

Optional accessories for tractor cab: tinted/tempered solid safety

glass windshield with hand operated wiper; 12-volt amber caution

iight for mounting on cab top

TRACTOR COVER protects tractor from weather Made of

Evolution 3 fabric (water-repellent, extremely breathable, iight

weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, wi!l not shrink or stretch)

m .,.i, iiiiiii,,HI"U.......................I' "111' IIlI"' I' '

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt 5116-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gao

(2) Hex Bolts 1/4 - 20 x 3/4

(¢ @

(2) Hex Nuts 1/4 - 20

(2) Washers 9/32 x 5/8 x 16 Ga

(2) Lockwashers 1/4

miii1,111111iiiii i ii u

(2) Wing Nuts 1/4 - 20

Parts packed separately in carton

Seat

Steering Wheel

Parts Bag

Battery acid

Battery

Owner's Manual

Parts bag contents not shown full size

(2) Keys Steering

Wheel

Insert

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

15° Slope Sheet

iiiii iii

Terminal Guard

......BatieryC.ps '

and Instructions

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire Pressure Gauge

(1) 9/16" wrench (1) Screwdriver

(1) 1/2" wrench (t) Utility Knife

When right or left hand is mentioned in this manuat, it means

when you are in the operating position (seated behind the

steering wheel)_

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

•Remove all loose parts from carton (See page 6).

. Cut, from top to bottom, all four corners of carton and lay

panels flat+

ATTACH STEERING WHEEL (See FIG, 1)

• Remove hex nut and large flat washer from steering shaft.

. Position front wheels of the tractor so they are pointing

straight forward.

•Position steering wheel so cross bars are horizontal (left

to right) and slide onto adapter+

• Secure steering wheel to steering shaft with hex nut and

large flat washer previously removed, Tighten securely

° Snap insert into center of steering wheel

o Remove protective plastic from tractor hood,.

BEFORE ROLLING UNIT OFF SKID

(See FIG, 2)

IMPORTANT: CHECK FOR AND REMOVE ANY STA-

PLES iN SKID THAT MAY PUNCTURE

TIRES WHERE UNIT IS TO ROLL OFF

SKID,

- Raise attachment lift lever to its highest position.

- Release parking brake by depressing clutch!brake pedal.

. Place gearshift lever in "NEUTRAL" position°

.Roll unit backwards off skid.

STEERING

HEX NUT

11]

FIG. 1

CLUTCH/BRAKE LIFT LEVER

GEARSHIFT

LEVER

FIG. 2

ill ii i ii illl

ASSEMBLY

illl illllllllll illllll illlll i

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See FIG. 3)

................... i

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if ac-

cidentally in contact with battery acid.

Do not smoke. Fumes from charged battery

acid are explosive.

Read the instructions included with the

battery vent caps in the bag of parts. Al-

ways wear gloves, clothing and goggles to

protect your hands, skin and eyes,

illlllllllU i i

Your unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life

*See instructions packed with vent caps in parts bag°

, Fill battery with acid° Fill each cetl until it reaches the bot-

tom of the vent wells. Do not over fill.

, Allow battery to stand and settle for at least thirty minutes.

After standing, check the level of acid. If below the vent

wells, add more acid until the correct level is reached_

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit.

,To maximize the life of your battery, it is necessary that

the battery be charged before use. Use a 12 volt battery

charger_ Charge battery at a rate of 6 amperes for 1 houri

Observe all safety precautions required for' battery charg-

ing. Failure to charge battery can result in a shortened

battery life.

oCheckthe acid level after the battery is charged. If the acid

has fallen below the correct level, add distilled or iron free

water.

o Install the vent caps to cover the vent wells. Wash the top

of the battery with water to remove any acid, then wipe

dry°

°Check battery case for Ieakage to make sure that no dam-

age has occurred in handling.

oDispose of excess battery acid° Neutralize acid for dis-

posal by adding it to four inches of water in a five gallon

plastic container (I 1 cm water in a 19 litre container). Stir

with a wooden or plastic paddle while adding baking soda

until the addition of more soda causes no more foaming°

o Follow instructions on how to install battery.

CUT AWAY VIEW

I.............L----.J _ _}"_---_ VENT CAP

VENT WELL

BATTERY

CELL ACID

LEVEL

INSTALL SEAT (See FIG. 4)

Adjust seat before tightening adjustment knob.

°Remove cardboard packing on seat pan.

, Place seat on pan and assemble shoulder bolt.

•Assemble adjustment knob and flat washer loosely. Do

not tighten.

°Tighten shoulder bolt securely,

•Lower seat into operating position and sit on seat_

°Slide seat until a comfortable position is reached which al-

lows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment knob securely.

SEAT

PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT

WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping pu_poses_ Correct tire pressure is important for

best cutting performance.

•Reduce tire pressure to PSI shown in"PRODUCTSPECI-

FICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results mower housing should be properly

eveled. See "TO LEVEL MOWER HOUSING" in the Serv-

ice and Adjustments section of this manual°

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Adjust-

ments section of this manual. Verify that the belts are routed

cotrectly_

FIG. 3

,11,1 iii 11,.111 , ................................................. i, ,

ASS BLY

,i,i,,iii i ,,II,H , ,,i,, i ,, , iii ........................... ii iiii

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is properly adjusted. See"TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL BATTERY (See FIGS. 5 & 6)

CAUTION: Do not short battery terminals.

Before installing battery, remove metal

Abracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

=,====,1=.... , , HH' H

•Raise hood

° Lift out air intake duct

• Make sure drain tube is fastened to drain hole in battery

tray and battery tray is positioned in hole of battery sup-

port

, Place battery in plastic tray, battery terminals to front of

tractor

o First connect RED battery cable to positive (+) battery ter-

minal with hex bolt, flat washer, Iockwasher and hex nut

as shown Tighten securely

, Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, Iockwasher

and hex nuL Tighten securely

• Slide the two battery bolts through terminal guard and

start wing nuts onto threads

• Position terminal guard over battery as shown, lower bolts

into key holes and slide square shafts of bolts into slots of

key holes

° Tighten wing nuts by hand making sure battery bolts re-

main in slots of key holes in battery support.

• Replace air intake duct Make sure bottom lip of air duct

sits between battery and lip of batterie tray

• Be sure terminal access doors are closed

Use terminal access doors for:

• Inspection for secure connections (to tighten hardware)

• Inspection for corrosion

• Testing battery

• Jumping (if required)

° Periodic charging

.." %,

NEGATIVI

_BALACK)

BLE

POSITIVE

(RED)

CABLE

FLAT

WASHER

HEX

BOLT

FIG. 5

WING NUT

TERMINAL

GUARD

ACCESS

DOOR

AIR DUCT

BATTERY

BOLT

BATTERY

KEY BATTERY TRAY

HOLE DRAIN TUBE BOTTOM OF LIP

FIG. 6

#'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/All assembly instructions have been completed.

¢" No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum 1

hour at 6 amps)..

v" Seat is adjusted comfortably and tightened securely.

7All tires are properly inflated. (For shipping purposes, the

tires were overinflated at the factory°)

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be prop-

erly inflated for leveling.)

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keeper&

¢" Check wiring. See that all connections are still secure and

wires are properly clamped,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/Engine oil is at proper level.

€" Fuel tank is filled with fresh, clean, regular unleaded gaso-

lineo

¢ Become familiar with all controls-their location and func-

tion_ Operate them before you start the engine.

¢" Be sure brake system is in safe operating condition.

i i illl illlllillllllll UllUiiiiiUllllllU i u ill i ilillllllllliiillllllllllll!l

OPERATION

-. :::: _::]_l_U ] LI _L ILl i ijjl

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswith your Tractor to familiarize yourseff with the locations of various controls and adjustments, Save

this manual for future reference,

ATTACHMENT CLUTCH LEVER

LIGHT LIFT LEVER PLUNGER

CHOKE

CONTROL

ATTACHMENT LIFT LEVER

PARKING BRAKE LEVER

CLUTCH/

BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT LEVER

IGNITION SWITCH

FIG, 7

A'RrACHMENT CLUTCH LEVER- Used to engage mower'

blades or other attachments mounted to your tractor,

ATTACHMENT LIFT LEVER - Used to raise and lower the

attachment mounted to your tractor,

CLUTCH!BRAKE PEDAL- Used for declutching and brak-

ing the tractor,

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height.

LIGHT SWITCH -Turns the headlights on and off,

GEARSHIFT LEVER - Selects the speed and direction of

the tractor,

THROTTLE CONTROL- Used to control engine speed,

IGNITION - Used to start and stop the engine_

PARKING BRAKE LEVER- Locks clutch/brake pedal into

the brake position,,

CHOKE CONTROL- Used when starting a cold engine.

i....i..lll.i illl- i.. i........ i........ i iil.l.il.i

OPEF ATmON

........... i.i, i.ll=l.=l=.

The operation of any tractor can result tn foreign objects thrown into the eyes, which can resu!t

In severe eye damage, Always wear safety glasses or eye shlelos while operating your tractor or

before performing any adjustments or repairs° We recommend wide vision safety mask for over

the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See FIG. 8)

•Depress clutch/brake pedal into full"BRAKE" position and

hold_

oPlace parking brake lever in "ENGAGED" positionand re-

lease pressure from clutch/brake pedal. Pedal should re-

main in "BRAKE" position. Make sure parking brake will

hold vehicle secure_

STOPPING (See FIG. 8)

MOWER BLADES -

.Move attachment clutch lever to "DISENGAGED" posi-

tion,

GROUND DRIVE-

.Depress clutch/brake pedal into full "BRAKE" position

.Move gearshift lever to "NEUTRAL" position,

ENGINE -

.Move throttle control to "SLOW" position.

o Turn ignition key to "OFF" position and remove key, Al-

ways remove key when leaving vehicle to prevent un-

authorized use.

•Never use choke to stop engine.

TO USE CHOKE CONTROL (See FIG. 8)

Use choke control whenever you are starting a cold engine,

Do not use to start a warm engine.

•To engage choke control, pull knob out, Slowly push knob

in to disengage.

TO USE THROTTLE CONTROL (See FIG. 8)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the bat-

tery charging rate and the engine cooling air flow.

•Fuli throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD (See

FIG. 8)

The direction and speed of movement is controlled by the

gearshift lever.

, Start unit with clutch!brake pedal depressed and the

gearshift lever in "NEUTRAL" position.

° Move gearshift lever to desired position,

• Slowly release clutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE

STOP BEFORE SHIFTING OR CHANG*

ING GEARS_

"DISENGAGED"

ATTACHMENT POSITION

CLUTCH

SWITCH GEAR

"ENGAGED" SHIFT

POSITION LEVER

IGNITION

THROTTLE

CHOKE

"DISENGAGED"

POSITION

"BRAKE" CLUTCH/BRAKE

POSITION PEDAL "DRIVE"

POSITION

HEIGHT

ADJUSTMENT

KNOB

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT (See

FIG. 8)

The cutting height is controlled by turning the height adjust_

merit knob in desired direction.

•Turn knob clockwise to raise cutting height

•Turn knob counterclockwise to fower cutting height,

The cutting height range is approximately 1-1/4" to 3-3/4",

The heights are measured from the ground to the blade tip

with the engine not running, These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed,

•The average Iawn should be cut approximately 2-1/2"

during the cool season and over 3" during hot months. For

healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6" in height

should be mowed twice Make the first cut relatively high;

the second to desired height°

OPERATIO

TO OPERATE MOWER (See FIG. 8 & 9)

Your unit is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut, using height adjustment

knob

•Lower attachment lift lever.

°Engage mower by slowly moving attachment clutch lever

to "ENGAGED" position.

•TO STOP MOWER - Move attachment clutch Iever to

"DISENGAGED" position_

° Raise attachment lift lever_

i1,1,,,,,, i,,

CAUTION: Do not operate the mower wlth-_

_k out either the entire grass catcher, on mow-_

ors so equipped, or the discharge guard lnl

p!ace- ,.........

R,H_RUNNER

DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

,,,,,,,,,,,,,,,,,,,,,,, ,

J CAUTION: Do not drive up or down htllsJ

with slopes greater than 15°and do not|

drive across any slope.

•Choose the slowest speed before starting up or down

hills.

•Avoid stopping or changing speeds on hills.

•If slowing is necessary, move throttle control lever to

slower position.

•If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake,

oMove gearshift lever to "NEUTRAL" position.

=To restart movement, release parking brake and move

gearshift lever to 1st gear. Be sure youhave allowed room

for' unit to roll slightly as you restart movement,

°Slowly release parking brake and clutch/brake pedal.

° Make all turns slowly.

TO TRANSPORT

. Raise attachment lift control to highest position.

o When pushing o! towing your unit, be sure gearshift lever

is in NEUTRAL' position.

= Do not push or tow unit at more than 5 MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See FIG. 10)

,The engine in your unit has been shipped, from the fac_

tory, already filled with summer weight oi!.

° Check engine oil with unit on level ground.

•Remove oil fill dipstick and wipe clean replace and screw

cap t ght, wait for a few seconds, remove and read oil

level if necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill

,Forcold weather oper'ationyou should change oi! for eas-

ier starting (See "OI L VISCOSITY CHART" in the Mainte-

nance section of this manual).

•To change engine oil, see the Maintenance section in this

manual.

AIR INTAKE DUCT_ OIL FILLER CAP

AND DIPSTICK

FIG. 10

i,, ii ,, ,11,,,,i i, iii

OPERATmO

i, ,ii ................... i,iiiii,,,MI,III,H

ADD GASOLINE

• Fill fuel tank, Use fresh, clean, regular unleaded gasoline

(Use of leaded gasoline will increase carbon and lead ox-

ide deposits and reduce valve life)

IMPORTANT: WHEN OPERATINGINTEMPERATURES

BELOW 32°F (0°C), USE FRESH CLEAN

WINTER GRADE GASOLINE TO HELP

INSURE GOOD COLD WEATHER

START! NG.

WARNING'. Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until

the fuel lines and carburetor are empty Use fresh fuel next

season, See Storage section of this manual for additional

information, Never use engine or carburetor cleaner prod-

ucts in the fuel tank or permanent damage may occur

CAUTION: Fill to bottom of gas tank ftllerl

neck° Do not overfill Wipe off any spilled R

oil or fuel. Do not store, spill or use gaso-_

line near an 0pen flame, , ..... !

TO START ENGINE (See FIG. 8)

When starting engine for the first time or if engine has run out

of fuel, it wilt take extra cranking time to move fuel from the

tank to the engine.

• Depress the clutch/brake pedal and setthe parking brake

• Place gearshift lever in "NEUTRAL" position

- Move attachment clutch to"DISENGAGED" position

. Pull choke control out to "CHOKE" position for cold en-

gine start. For warm engine start do not use choke con-

trol.

• Move throttle control to midway between "FAST" and

"SLOW" positions.

.Turn ignition key clockwise to "START" position and re-

lease key as soon as engine starts. Do not run starter

continuously for more than fifteen seconds per minute. If

engine does not start after several attempts, move throt-

tle control to "FAST" position, wait a few minutes and try

again

. When engine starts, slowly push choke control in

o Move throttle control to "FAST" position.

• Allow engine to warm up for a few minutes before engag-

ing clutch/brake pedal or attachment clutch switch.

NOTE: If at a high altitude (above 3000 feet) or in cold tem-

peratures (below 32°F or 0°C), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

i ii1,111,i,

I_) AUTION: Before driving the tractor, In- I

stall mower or remove front mower sus- I

pension bracket and suspension arms,

.........................:................................ ,..... i

MOWING TIPS

o Tire chains cannot be used when the mower housing is at-

tached to unit

• Mower should be properly leveled for best mowing per-

formance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

• Use the runner on the right hand side of mower as a guide.

The blade cuts approximately an inch outside the runner

(See FIG. 9).

• The left hand side of mower should be used for trimming

=Drive so that clippings are discharged onto the area that

has been cut Have the cut area to the right of the ma-

chine. This will result in a more even distribution of clip-

pings and more uniform cutting.

= When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc After one ortwo rounds, mow in the oppo-

site direction making left hand turns until finished (See

FIG 11).

FIG. 11

° If grass is extremely tall, it should be mowed twice to re_

duce load and possible fire hazard from dried clippings,

Make first cut relatively high, the second to the desired

height.

•Do not mow grass when it is wet. Wet grass will plug mow-

er and leave undesirable clumps. AlIow grass to dry be-

fore mowing

•Always operate engine at full throttle when mowing to as-

sure better mowing performance and proper discharge of

material Regulate ground speed by selecting a tow

enough speed to give the mower cutting performance as

well as the quality of cut desired.

oWhen operating attachments, select a ground speed that

will suit the terrain and give best performance of the at-

tachment being used

NTE CE

MAINTENANCE SCHEDULE

FILLINDATES

AS YOUCOMPLETE

......REGULARSERVICE .... L

Check Brake Operation

TCheckTire Pressure

ACheckfor LooseFasteners

CSharpen/ReplaceMowerBlades

TLubricatePivotPoints

BatteryLevel/Recharge

Check

C!ear_BatteryandTerminals

Check EngineOilLevel

ChangeEngineOil

CleanAir Filter/FoamPro+cleaner

NEOr+anAt;Screen

G Inspect Muffler/Spark Arrestor .....

1 Change Engine Oil Fitter

N Clean Engine Cooling Fins

E Reptace Spark Plug

Replace Air Filter Paper Cartridge

ReplaceFuelFilter

___-_J_ €/Y'/_'4.-_/"S ERVICE DATES

+v',

I_+,=

1,,Change more often when operating under a heavy load ot in h{ghambient temperatures

2+Service more often when operellng In dirty or dusty conditions

3+Replace blades more often when mewing In sandy sot{

GENERAL RECOMMENDATIONS LUBRICATION,CHART

The warranty oft this unit does not cover items that have

been subjected to operator' abuse or negligence° To receive

full value from the warranty, operator must maintain unit as

instructed in this manual.

Some adjustments will need to be made periodically to prop-

erly maintain your unit.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season=

•Once a year you should replace the spark plug, clean or

replace air _ter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel

mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level

•Check brake operation+

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART")

**SPINDLE

BEARING

__ WHEEL

BEARING**

PIVOT

* BOTH ENDS OF

SHIFTER SHAFT

*SAE 30 or 10W30 MOTOR OIL API - SF!CC

** EXTREME PRESSURE LUBRICATING GREASE

*_ REFER TO ENGINE MAINTENANCE SECTION

IMPORTANT: Do not oilor grease thepivotpointswhichhave special

nylon beatings,Viscous lubricantswileattract dust and dirt that wi{i

shortenthe life of the self-lubricatingbearings,Ifyoufeel they must be

lubricated, use on+ya dry, powderedgraphite type lubricant sparingly,

i, nlUUUl nl ,Ul,,nlnnlll

MAINTENANCE

................. i i n,,,,,,,i,u,nl,

TRACTOR

Always observe safety rules when performing any mainte-

nance

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT

SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemicals

which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and other

hazards that may cause tire damage

BLADE CARE

For best results mower blades must be kept sharF The

blades can be sharpened with a file or on a grinding wheel.

We suggest they be sharpened or replaced after every 25

hours of mowing, Check blades more often if mowing _n

sandy conditions,

• Do not attempt to sharpen blades while they are on the

mower,

° Replace bent or damaged blades,

BLADE REMOVAL (See FIG. 12)

. Raise mower to highest position to allow access to

blades,

. Remove hex bolt, lockwasher and flat washer securing

blade

. Install new or resharpened blade with trailing edge up to-

wards deck as shown,

° Reassemble hex bolt, Iockwasher and fiat washer inexact

order as shown,

• Tighten bolt securely (30-35 Ft, Lbs,)

IMPORTANT: BLADE BOLT IS GRADE 5 HEAT

TREATED,

BLADE

MANDREL

ASSEMBLY

WASHER__

LOCKWASHER

QHEX BOLT

(GRADE5)

A GRADE 5 HEAT TREATED BOLT

CAN BE IDENTIFIED BYTHREE LINES

ON THE BOLT HEAD AS SHOWN AT

LEFT

TO SHARPEN BLADE (See FIG. 13)

Care should be taken to keep the blade balanced, An unbal-

anced blade will cause excessive vibration and eventual

damage to mower and engine,

• The blade can be sharpened with a file or on a grinding

wheel, Do not attempt to sharpen while on the mower

• To check blade balance, drive a nail into a beam or wall

Leave about one inch of the straight nait exposed, Place

center hole of blade over the head of the nail, tf blade is

balanced, it should remain in a horizontal position If

either end of the blade moves downward, sharpen the

heavy end until the blade is balanced,

BLAD_

}

Oj¸ o_

FIG. 13

BATTERY (See FIG. 14)

Your unit has a battery charging system which is sufficient

for normal use_ However, periodic charging of the battery

with an automotive charger will extend its life

,Acid solution level in each battery cell should be even with

bottoms of vent wells Add only distilled or iron-free water

if necessary, Do not overfill,

CUT AWAY VIEW

F]'_'_ VENT CAP

_------r_ _ r'x"'''"'_ _BATTERY

I H _ R ,[/J _ R P'_ "_ R I-.-,-" BATTERY

CELL

FIG. 14

•Keep battery and terminals clean

• Keep battery bolts tight,

• Keep vent caps tight and small vent holes in caps open.

• Recharge at 6 amperes for 1 hour,

FIG. 12

HH'HHIH'I'H '"'11' I

IVIAINT CE

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

*Remove terminal guard.

* Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor.

°Wash battery with solution of four tablespoons of baking

soda to one galfon of water. Be careful not to get the soda

solution into the ceils.

, Rinse the battery with plain water and dry

° Clean terminals and battery cable ends with wire brush

until bright

° Coat terminals with grease or petroleum jelly.

, Reinstall battery (See "INSTALL BATTERY" in the As-

sembly section of this manual).

ENGINE

LUBRICATION

Change the oil after the first two hours of operation arid

every 50 hour s thereafter or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil leve_ before starting the engine and

after each five (5) hours of continuous use. Add SAE 30W

motor oil or equivalent Tighten oil fill cap/dipstick securely

each time you check the oil level, SAE 5W-30 motor oil may

be used to make starting easier in areas where temperature

is consistently 32° F (0°C) or lower.

TO CHANGE ENGINE OIL (See FIGS. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SD, SE or SF.

• Be sure vehicle is on level surface.

,Oil will drain more freely when warm.

,Catch oil in a suitable container.

•Remove oil fill dipstick. Be careful riot to allow dirt to enter

the engine when changing oil.

,Remove drain plug.

AIR SCREEN

ENGINE OIL DIPST|CF

OIL DRAIN PLUG

°After oil has drained completely, replace oil drain plug arid

tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do riot overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this man-

uaL

-Use gauge on oil fitt dipstick for checking level. Be sure

dipstick cap is tightened securely for accurate reading

Keep oil at "FULL" line on dipstick.

RECOMMENDED SAE VISCOSITY GRADES

°F -20° 0°32° 60° 80°100°

°C -29° -18° 0° 16° 27°38°

FIG= 16

CLEAN AIR SCREEN (See FIG. 15)

Air screen must be kept free of dirt and chaff to prevent en-

gine damage from overheating, Clean with a brush or com-

pressed air to remove dirt, stubborn dried gum fibers,

CLEAN ENGINE COOLING FINS (See FIG, 17)

Remove any dust, dirt or oil from engine cooling fins to pre-

vent damage from overheating. Air guide covers must be re-

moved, Remove side panels and hood (See "TO REMOVE

HOOD AND GRILL ASSEMBLY" in Service and Adjust=

ments section of this manuat

CLEAN THESE

AREAS OF DIRT

AND DEBRIS

FIG. 17

FIG. 15

AIR FILTER FOAM PRE-CLEANER (See

FIG, 18)

Your engine will not run properly and may be damaged by

using a dirty air filter_ Clean the foam pre-cleaner element

after every 25 hours of operation, more often if tractor is

used in very dusty, dirty conditions.

•Unscrew knob and open cover.

•Remove cartridge and foam pre-cleaner.

NOTE: Do not attempt to clean or oil the paper cartridge.

Replace paper cartridge once a year or after every 100

hours of operation, more often if used in very dusty or dirty

conditions,

• Wash foam pre-cleaner in liquid detergent and water,

•Wrap foam pre-cleaner in cloth and squeeze dry,

•Lightly coat foam pre-cleaner with clean engine oil,

Squeeze in towel to remove excess oil_ Do not saturate,

•Install foam pre-cleaner in cover,

•tnstal_ cartridge in cover with tabs on cartridge in slots on

cover, Use new cartridge if old one is dirty or wet

•Close cover and tighten knob securely,

CAR_DGE

FOAM 'X

PRE-CLEANER \

TABS

KNOB COVER

FIG. 18

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing sea-

son or after every 100 hours of use, whichever comes first.

Spark plug type and gap setting is shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER (See FIG. 19)

Replace the engine oil fi_ter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

o Unscrew old filter byturning counterclockwise Use a suit-

able container to catch oil.

*Apply a thin coating of new engine oil to rubber gasket on

replacement oil filter.

oInstall replacement oil filter on filter adapter. Turn oil filter

clockwise until rubber gasket contacts filter adapter, then

tighten filter an additional 1/2 to 3/4 turn

,Fill crankcase with new oil ( See "TO CHANGE ENGINE

OIL"). For approximate capacity see "PRODUCT SPECI-

FICATIONS" on page 3 of this manual

* Start engine and check for oil leaks. Correct any leaks be-

fore placing engine into full operation

OIL FILTER

_,= '_

FIG. 19

IN-LINE FUEL FILTER (See FIG. 20)

Fuel filter should be replaced once each season. If fuel filter

becomes clogged, obstructing fuel flow to carburetor, re-

placement is required

oWith engine coot, remove filter and plug fuel line sections

* Place new fuel filter in position in fuel line with arrow point-

ing towards carburetor

,Be sure there are no fueI line leaks and clamps are prop-

erly positioned.

, immediately wipe up any spilled gasoline

FIG. 20

CLEANING

*Clean engine, battery, seat, finish, etc. of all foreign mat-

ter.

o Keep finished surfaces and wheels free of all gasoline, oil,

etc.

,Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

unit unless the electrical system, muffler, air filter and carbu-

retor are covered to keep water out Water in engine can re-

sult in a shortened engine fife.

• Depress clutch/brake pedal fully and set parking brake=

• Place gearshift lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

H, = =, I,l=,N,H I, H H I ll= HIH,H,=H,== =

TRACTOR

TO REMOVE MOWER (See Fig. 21)

Mower will be easier to remove from the right side of unit.

•Remove mower blade drive belt from engine pulley

only (See "TO REPLACE MOWER BLADE DRIVE

BELT" through step removing belt from electric clutch

pulley)_

. Remove retainer spring from clutch rod; pult clutch rod

out of clutch iever

, Pull retainer springs out of rear suspension trunnions

Remove rear suspension trunnions from lift brackets.

. Putl retaine_ springs from front hinge pins

•Remove hinge pins attaching parallel link to mower

and front axle.

• Raise lift lever to raise suspension arms Slide mower

out from under tractor_

IMPORTANT: IFAN ATTACHMENT OTHERTHAN THE

MOWER tS TO BE MOUNTED TOTHE

TRACTOR, THE R,H. AND L.H. SUS_

PENSION ARMS MUST BE REMOVED

FROM TRACTOR

TO INSTALL MOWER (See Fig. 21)

• Raise attachment lift lever to its highest position.

• Turn height adjustment knob to lowest setting.

• Slide mower under tractor with discharge guard to right

side of tractor.

• Install parallel link to front axle and mower with hinge

pins Secure hinge pins with retainer springs

° Lower attachment lift lever to lower suspension arms

Slide trunnions through lift bracket holes and secure

with retainer springs.

• Roll belt over electric clutch pulley Make sure belt is

inside all pulley grooves and inside belt guides

•Raise attachment lift lever to raise mower

• Turn height adjustment knob to desired setting.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3). If tires are

over or under inflated, you will not properly adjust your

mower.

CLUTCH

TRUNNIOI

CLUTCH I

LEVER_ RETAINER

SPRINGS

CLUTCH

ROD

SIDE-TO-SIDE ADJUSTMENT (See Figs. 22 and 23) -

• Raise attachment lift lever to its highest position.

• Measure height from bottom of deck curl to ground

level at front corners of mower° Distance "A" should be

the sarne.

• If distance "A" needs to be changed, snap out access

hole cover on left side of tractor above footrest

• To raise left side of mower, loosen nut "B" and tighten

nut "C"_

• To lower left side of mower, loosen nut "C" and tighten

nut "B".

,When distance "A" is equal, securely tighten nuts "B"

and "C"_

•Replace access hole cover.

LIFT

BRACKET

RETAINER ENGINE

SPRING PULLEY

FIG. 21

PINS

SERVDCE AN ADJUSTMENTS

i,%,1 ,IIH, i i1,1,, ii ,i H,,IINIIH

BOTTOM BOTTOM

OF CURL OF CURL

GROUNDLINE

FIG. 22

FRONT-TO-BACKADJUSTMENT (See Figs 24 and 25) -

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/2 to 3/4"

(1.3 cm to 1,9 cm) lower than the rear when the mower is

in its highest position.

Check adjustment on right side of tractor° Measure dis-

tance "D" at front and rear flanges of mower housing as

shown.

•To raise rear of mower, loosen nut "E" on both rear

suspension arms,, Screw both nuts "F" on both rear

suspension arms an equal number of turns,

•When distance "D" is 3/4" to 7/8" higher at rear than

front, retighten nuts "E".

•Recheck side-to_side adjustment,

IMPORTANT: WHEN ADJUSTING REAR SUSPEN-

SION TRUNNIONS, ALWAYS ADJUST

BOTH EQUALLY SO MOWER WILL

STAY LEVEL SIDE-TO-SIDE

NUT"B" _1

ETOSIDE

_"_ ADJUSTMENT

TRUNNION

FIG. 23

REAR SUSPENSION ARM

BOTTOM

OF CURL

DT-

REAR SUSPENSION TRUNNION

)

GROUND _" D

LINE

FIG, 24

REAR

SUSPENSION

TRUNNION

NUT "F"

LIFTBRACKET

REAR

SUSPENSION

ARM

FIG. 25

i i i i .......................................................................

SERVICE AN ADJUSTMENTS

TO ADJUST MOWER BLADE DRIVE BELT

(See Fig. 26)

Your tractor' has been manufactured with the ability to

readjust the mower blade drive belt to provide you with

longer belt life.

With engine off and the lift lever in the highest position,

move attachment clutch lever slowly forward. If the lever

moves significantly forward in the slot before resistance

is felt, adj"ustment is necessary.

•Lower the mower deck for easier access.

• Remove the bolt, nut and D-shaped washers from

rock shaft assembly.

• Move extension spring from lower to upper end of

slot in rock shaft assembly and install bolt, nut and

the D-shaped washers (flat side of washers down)°

,Tighten bolt and nut to secure the D-shaped wash-

ers (flat side down as shown)

NOTE: When installing a new belt, be sure spring is in

lower end of slot,

TO REPLACE MOWER BLADE DRIVE BELT

(See Figs. 26 and 27)

The mower blade drive belt may be replaced without

tools Park the tractor on level surface, Engage parking

brake, For assistance, there is a bett installation guide

decat on the mower housing°

BELT REMOVAL -

• Ptace attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to

its lowest position_

• Roll belt off engine pulley_

• Pull belt off both mandrel puIleys,

•Spring belt guide away from idler putley and pull belt

off idter pulley,

• Slide belt from under extension spring,

IDLER BELT BELT ENGINE PULLEY

GUIDE

L,H°

MANDREL

IDLER

EXTENSION

R,Ho

MANDREL

ROCKSHAFT

SPRING

BRAKE

ROD

NUT

FIG. 26

BELT INSTALLATION -

•Slide belt under extension spring=

•Place belt around back side and in groove of both

mandrel pulleys,

• Spring idler belt guide down and place belt around

rear side of idler pulley

° Roll belt over engine pulley,

° Make sure belt is in all pulley grooves and inside all

belt guides.

BELT

GUIDES

ENGINE

PULLEY

FIG. 27

SERVICE AND

....... 11 =l, nmuinllll

TO ADJUST BRAKE (SEE FIG. 28)

Your unit is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

if unit requires more than 6 feet stopping distance at high

speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

. Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-t/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A"o

o Engage parking brake and recheck distance°

• Road test unit for proper stopping distance as stated

above. Readjust if necessary. If stepping distance is

still greater than 6 feet (18 metres) in highest gear,

further maintenance is necessary. Contact your nearest

Authorized Service Center.

ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See FIGS. 30 and 31)

The transaxle should be in neutral when the gearshift lever

is in the neutral (lock gate) position. The adjustment is

preset at the factory; however, if adjustment is needed,

proceed as follows_

WITH PARKING BRAKE "ENGAGED"

JAM NUT

OPERATING

FIG_28

TO REPLACE MOTION DRIVE BELT (See FIG.

29)

Park the tractor on Ievel surface Engage parking brake,

For ease of service there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual)

• Remove belt from stationary idler and clutching idler.

• Remove belt from engine pultey_

• Roll belt over top of transmission pulley.

• Install new beft by reversing above procedure.

IMPORTANT: REPLACE ONLY WITH BELT LISTED IN

THIS MANUAL.

IDLER

.Make sure transaxte is in neutral, Loosen two Iocknuts

on tie rod.

• Turn center rod until gearshift lever falls into neutral

lock gate on fender consoled

• Turn center rod until gearshift lever fails into neutra!

lock gate on fender console,

•Tighten locknuts securely.

;HIFT LEVER

;K GATE

FIG, 30

LOCKNLr[S

ROD

TIE

TRANSAXLE

PULLEY CLUTCHINC

IDLER

ENGINE

PULLEY

FIG. 31

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove

steering wheel and reassemble per instructions in the

Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your unit, If damage has occured to affect the front wheel

toe-in or camber, contact your nearest Authorized Service

Center

FIG_ 29 21

J,J

SERVICE AN ADJUSTMENTS

::::::::::::::::::::::::i=, i H,i ii =l,,= ,=lNi ,Hi ll=lN= H= l liH

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from left side of chassis and fully

charged battery.

o RED cable last from both batteries.

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 32)

•Block up axle securely.

*Remove hub cap, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not Iose)_

°Repair tire and reassemble°

•On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key_

Replace washers and snap retaining ring securely in

axle groove°

. Replace hub cap.

WASHERS

RETAINING

RING

HUB CAP

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 32

TO START ENGINE WITH A WEAK BATTERY

(See Figs, 33 & 34)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep s parks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged, If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR UNIT tS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM.

THE OTHER VEHICLE MUST ALSO BE

A 12 VOLT NEGATIVE GROUNDED

SYSTEM. DO NOT USE YOUR TRAC*

TOR BATTERY TO START OTHER VE-

HICLES,

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

•Connect the other end of the BLACK cable to a panel

bolt on the left side of the chassis, away from fuel tank

and battery, 22

"POSITIVE" "NEGATIVE"

(+) (-)

FIG. 33

"_ PANEL

BOLT

FIG. 34

TO REPLACE FUSE (See Fig. 35)

Replace with 30 amp automotive*type ptug-in fuse° The

fuse holder' is located under' the dash, directly behind the

engine,

FUSE

HOLDER

FIG 35

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bu[b holder out of the hole in the backside of the

gritl.

•Replace bulb in holder and push bulb holder securely

back into the hole in the backside Of the grill

•CIose hood.

................... ii iii iiiiii

SERVICE AN

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Figs. 36 and 37)

• Raise hood.

• Unsnap headlight wire connector.

• Carefully remove wing nuts from rear of side panels°

• Stand at front of tractor. Grasp hood and side panels,

tilt forward and lift off unit.

To reinstall, reverse above procedure.

ADJUSTMENTS

FIG, 36

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 38)

The throttle control has been preset at the factory and

adjustment shoutd not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever to

"FAST" position_

• Check that swivel is against stop. If it is not, loosen

cable clamp screw and pull cable back until swivel is

against stop. Tighten cable clamp screw securely

CLAMP SCREW SWIVEL K, l/

/ / "_-1\\

THROTTLE __/__ _ _k\\

CABLE ,..".,_.

GOVERNED IDLE _ _._-,.,,r_

SPRING '_'_"-

(RED OR WHITE)

FIG. 38

TO ADJUST CHOKE CONTROL (See Fig. 39)

The choke control has been preset at the factory and

adjustment should not be necessary. Check ad ustment as

described below before loosening cable_ If adjustment s

necessary, proceed as follows:

o With engine not running, move choke control (located

on dash panel) to full "CHOKE" position

• Loosen knob and remove cover assembly from air

cleaner.

• Choke should be closed. If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed. Tighten casing damp screw se-

curely.

• Replace air cieaner cover assembly and tighten knob.

LE /JCHOKEI

F1G. 37 FIG. 39

,,,,,, i,i i i i,iii ii

SERVICE AN

II iiiiiiiiiii iii i iii i ii ii ...............

TO ADJUST CARBURETOR (See Fig. 40)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

rnent may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw In (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel!air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT

IF SCREW IS TURNED IN TOO TIGHTo

ADJUSTMENTS

HHH,H=, H=

ACCELERATION TEST-

" Move throttle control lever from "SLOW" to "FAST"

position. If engine hesitates or dies, turn idle mixture

screw out (counterclockwise) 1/8 turn. Repeat test

and continue to adjust, ifnecessary, until engine accel-

erates smoothly.

High speed stop is factory adjusted. Do not adjust o.

damage may result.

IMPORTANT:

PRELIMINARY SETTING -

•Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see

above).

•With enpine off turn idle mixture screw In (clockw se)

dosing it finger tight and then turn out (counterclock-

wise) !-1/4 to 1-1/2 turns_

FINAL SETTING -

• Start engine and allow to warm for five minutes_ Make

final adjustments with engine running and shift! motion

control lever in "NEUTRAL" position.

•With throttle control lever in "SLOW" position, hold

throttle lever against idle speed screw and adjust idle

speed screw to obtain 1300 to 1500 RPMo

• While still holdin_ throttle lever against idle speed

screw, turn idle mixture screw In (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough° Turn screw to a point midway

between those two positions.

•Continue to hold throttle neveragainst idle speed screw

and adjust idle speed screw to obtain 1200 RPM, if the

governed idle spring is red org00 RPM, if the governed

id e sp_ing is white. Release throttle lever.

NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET

FOR PROPER ENGINE SPEED. OVER-

SPEEDING THE ENGINE ABOVE THE

FACTORY HIGH SPEED SETTING CAN

BE DANGEROUS° IF YOU THINK THE

ENGINE_GOVERNED HIGH SPEED

NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE

CENTER, WHICH HAS PROPER

EQUIPMENT AND EXPERIENCE TO

MAKE ANY NECESSARY ADJUST-

MENTS.

TH ROTTLE IDLE SPEED

LEVER SCREW

IDLE

SCREW

FIG= 40

ii illll ill i,i, LJLI

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the unit will not be used for 30 days or more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc,, Give blades

and underside of housing a good coat of grease or rust

preventative. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual),

. Lubricate as shown in the Maintenance section of this

manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

. Fully charge the battery for storage.

*After a period of time in storage, battery may require

recharging,

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS in the Mainte-

nance sectioin of this manual)_

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•Be sure battery drain tube is securely attached to drain

in battery tray,

ENGINE

FUEL SYSTEM

IMPORTANT: 1T IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSEN-

TIAL FUEL SYSTEM PARTS SUCH AS

CARBURETOR, FUEL FILTER, FUEL

HOSE, OR TANK DURING STORAGE,

ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED

GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTU RE

WHICH LEADS TO SEPARATION AND

FORMATION OF ACIDS DURING

STORAGE° ACIDIC GAS CAN DAMAGE

THE FUEL SYSTEM OF AN ENGINE

WHILE IN STORAGE,,

• Drain the fuel tank_

Start the engine and let it run until the fuel lines and

carburetor are empty°

•Never use engine or carburetor cteaner products in the

fuel tank or permanent damage may occur,

• Use fresh fuel next season,.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age, Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Maintenance section of this

manual).

CYLINDERS

•Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to START position for a few seconds

to distribute oilo

• Replace with new spark plug(s),

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust,

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and cover it to give

protection from dust and dirL

• Cover your unit with a suitable protective cover that

does not retain moisture° Do not use plastic. Plastic

cannot breath which allows condensation to form and

will cause your unit to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE EN-

GINE AND EXHAUSTAREAS ARE STILL

WARM.

_111illll i i ill,ii ill i,,,ll Ill U

TROUBLESHOOTING POINTS

,,, ,,,,i,i l i, Ull iu ul.................. ,,11

PROBLEM CAUSE CORRECTION

WIll not start

Hard to start

IH"Ill Ul I

Engine wltt not turn over

,,,,uu,,ii

Engine cltcks but will not

start

Loss of power

ii J,ii,i m,l,,iu,

Excessive vibration

1. Outof fuel.

2, Engine not"CHOKED" properiyo

3, Engine flooded,

4_ Bad spark plug,,

5_ Dirty air filter,

6 Dirty fuel filter.

7_ Water tn fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment

10, Engine valves out of adjustment,

1, Fill fuel tank

2. Sea TO START ENGINE In Operation section.

3. Walt several minutes before attempting to start.

4,, Replace spark plug.

5. Clean/replace air filter.

6_ Replace fuel filter.

7. Drain fuel tank and carburetor, refllt tank with fresh

gasoline and replace fuel filter.

8 Check aU wiring,

9, Contact Sears Service Department`

10. Contact Sears Service Department.

t, Dirty air filter°

2_ Bad spark plug.

3o Weak or dead battery.

4. Dirtyfuel filter.

5. Stale or dirty fuel.

6, Loose or damaged wiring

7. Carburetor out of adjustment.

8. Engine vaives out af adjustment

1. Clutch/brake pedal not depressed,

2, Attachment clutch Is engaged.

:3. Spark ptug wire ts disconnected.

4. Weak or dead battery.

5, Blown fuse°

6. Corroded battery termlnals_

7. Loose or damaged wiring.

8. Faulty Ignition switch,

9, Faulty solenoid or starter.

10 Faulty operator presence switch(as),

,,,, H,H, I ,I,,I I IHHI

1. Weak or dead battery.

2. Corrodedbattery terminals,

3. Looseordamagedwlrtng_

4. Faultysolenoid or starter.

1. Cuttingtoo much grass/too fast,

2Throttle In'CHOKE" position.

3Build-up of grass, leaves and trash under mower

4o Dirty air filter.

5. Low oillevel./dlrtyoil

6_ Faulty sparkplug.

7_ Dirtyfuel flltero

8. Stale or dirtyfuel

9. Water In fueL.

10, Spark plug wire loose,

11, Dirty engine air screen]tins.

12. Dirty/clogged muffler.

t3. Loose or damaged wiring.

t4. Carburetor out of adjustment.

15. Engine valves out of adjustment

,,,,i ii i i ,,,i,i,i IHH

1. Worn, bent or loose blade.

2o Bent b|ade m_dreL

3. Loose/damaged part(s)_

I. Clean]replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4_ Replace fuel fllter_

5, Drain fuet tank and reflI_ with fresh gasoline.

6. Check aU wldng.

7o Contact Sears Service Department,

8. Contact Bears Service Department,

1, Depress clutch/brake pedal

2_ Disengage attachment clutch°

3. Connect wire to spark plug,

4_ Recharge or replace battery.

5. Replace fuse

6. Clean battery termlnais_

7. Check all wiring,

8_ Check/replace Ignition switch.

9 Check/replace solenoid or starter.

10. Contact Sears Service Department,

,,,,J,Ni II,H,,H HII

1. Recharge or replace battery,,

2. CIean battery termthais.

3. Check all wiring.

4, Check!replace solenoid or starter.

t, Set In "Higher Cut" position]reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean]replace air filler.

5,, Check oil level/change oil

6. Clean and regap or change spark plug.

7. Replace fuel filtero

8. Drain fuel tank and refill with fresh gasoIine.

9, Drain fuel tank and carburetor, refilI tank with fresh

gasoIIne and replace fuel fitter_

10. Connect and tighten spark piug wire.

11o Clean engine air screen]fins.

12. Clear,replace muffler.

13. Check all wiring.

14. Contact Sears Service Department.

15. Contact Sears Service Department,

Ul, i

1. Replace blade. Tighten btade bait,

2. Replace blade mandrel

3Tighten loose part(s). Replace damaged parts.

i,l,lllll i ,1111 ,llll,i i i ,i,1,11 i i illll,lll,lllll illllllllll ii i ii iiit,llll i Ill

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leave8 seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

=1, iiii!ll

Poor grass discharge

ii Jll,,i ii illlllllll ii

Headlight(s) not working

(lf so equipped)

t,lll i II LIIIIIllllI I

Battery will not charge

CAUSE

1_ Fautty operatoFsaiety presence control system

1o Worn, bent or loose blade.

2. Mower deck not level,

CORRECTION

............... Lll illl

1, Check widng, switches and connections, If net

corrected, contact Sears Service Department

1 Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower.

4o Bent blade mandrel

1o Obstruction in clutch mechanism.

2, Mower drive bait out of adjustmenL

3. Worn/damaged mower drive bert.

4, Frozen idEerpulley.

5, Frozen blade mandrel,

1. Engine speed too slow.

24 Travel speed too fast

3, Wet grass,

4, Mower deck not leVeL

5,. Low/uneven tire air pressure,

6. Worn, bent or loose blade.

7, Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn or out of adjustment

3, Clean underside of mower housing.

4, Replace blade mandrel

!, Remove obstruction

2, Adjust mower drive belt.

3. Replace mower drive belt,

4. Replace idler pulley

5. Replace btade mandrel

1, Place throttle control in "FAST" posttion_

2. Shift to slower speed,

3. Allow grass to dry before mowing.

4. Lever mower deck.

5_ Check tires for proper air pressure°

,64 Replace/sharpen blade. Tighten blade bo_t,

7. Clean underside of mower housing.

8 Replace[adjust mower drive belt

9, Blades Improperly lnstafled,,

10, Improper blades used

i.,,J lu,,,, ml

1, Switch is "OFF",

2r Bulb(s) burned OUL

3. Faulty light switch,

4_ Loose or damaged wiring_

5o Blown fuse

i.11 ........

1, Bad battery celi(s).

2_ Poor cable connections,

3, Faulty regurator (if so equipped),

9, Reinslall blades sharp edge down,,

O_ Replace with blades listed in this manual

1. Turn switch =ON".

2. Replace bufb(s).

3, Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse,

.....,HI i,i iiii I,,HH II

1_ Replace battery,

2. Check/dean a!l connections

3, Replace regulator,

SCHEMATIC

14 HP RIDING LAWN TRACTOR -- MODEL NUMBER 917.255540

RED

WHITE

_SWlTCH t__

RED \

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+ L

START B + S + L

BATTERY

RED

FUSE 30 AMP = _ I

...... t ...... I I _ I

I _ WHITE

! i : i -b:

-w--J I I I _...... J

1 _ J CLUTCHIBRAKE

__ __ (PEDALUP) BLACK

, ATPMENTCLUTCH

(CLUTCHOFF)

ORANGE

TILLER

ATTACH-

MENT

CONN,

BLACK

I I

STARTER

I ......... I

I I

_ BLACK

i I

SEAT SWITCH

(NOT OCCUPIED) t_ r-_

_c, y-! .....I_GNIT_IO.._____JT------O

_ 16 AMP O_

REGULATOR

-4

SPARK O-----_

PLUGS _-----_

[ ALTERNAT_

o uE

_ C)_ _(_l_ AFTER FIRE

SOLENOID

BROWN _CK

J...... _ I _ I HEAD

HEADLIGHT

SWITCH L_ LIGHTS

(OFF)

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

-7

REPAIR PARTS

14 HP RIDING LAWN TRACTOR - - MODEL NUMBER 917.255540

ELECTRICAL

46 32 18

REPAIR PARTS

14 HP RIDING LAWN TRACTOR - - MODEL NUMBER 917.255540

ELECTRICAL

KEY PART DESCRIPTION

NO. NO,

! 109310)(

2 110859X

3 4152J

4 102972X

5109553X

6124211X

7 110712X

8 109081X

9 10090400

10 73350400

11 74780408

12 11050400

13 73510400

14 719J

15 127873X

16 2751R

17 4206J

t8 4207J

19 109787X

20 121537X

21 121305X

22 104445X

23 17021008

24 108824X

25 74760412

Molded, Key

Harness, Light Socket

Bulb, Light

Switch, Ignition

Switch, Interlock, Attachment, Clutch

Ignition, Nut

Switch, Light

Solenoid

Washer, Lock 1/4

Nut, Jam 1/4-20

Bolt, Hex, Fin 1/4-20x 1/2

Washer, Lock, External Tooth 1/4

Nut, Keps 1/4-20

Cover, Terminal

Harness, Ignition

Clip, Fuel Line

Cable, Battery

Cable, Ground

Bezel, Ignition

Battery (Includes Battery Acid)

Switch, Seat

Switch, Interlock, Clutch

Screw, Hex, Tap #10-24 x 1/2

Fuse,

Bolt, Hex 1/4-20 x 3/4

KEY PART

NO. NO.

DESCRIPTION

26 19091016

27 10040400

28 73220400

29 123198X

30 11050600

3t 102476X

32 72240460

33 74641008

34 73951000

36 102501X

38 235R

39 74780408

40 73680400

41 100541K

42 109596X

43 4171R

44 121264X

46 7603J

47 123620X

-- 101539X

-- 120960X

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock 1/4

Nut. Hex 1/4-20

Nut, Wing 1/4-20

Washer, Lock, External Tooth 3/4"

Guard, Terminal

Bolt, Carriage 1/4-20 x 7-1/2

Screw, Stotted Pan Head #10-32 x 1/2

Nut, Keps #t0-32x 1/2

Wire, Loop

Clip, Insulation

Bolt, Hex 1/4-20 x 1/2

Nut, Crowntock 1/4-20

Tube

Clamp, Hose

Clip, Insulated

Caps, Battery

Tray, Battery

Cover, Key Switch

Sheet, Instruction, Tractor 15° Slope

Decal, Battery

127877Owners Manual

*STANDARD HARDWARE - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches.

1inch = 25.4 mm

A B

(_12

C D E

_34 _ 40

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

CHASSIS

9S,

100

32 38

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

CHASSIS

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NOv

1127438X Seat 62 108410X

3 !26656X Bracket, Pivot, Seat 63 106091X

4 105529X Bolt, Shoulder 5/16-18 64 t06090X

5 120068X Knob, Adjustment 65 106909X

6 73680500 Nut, Lock 5/!6-18 66 t06003X

7 73680600 Nut, Lock 3/8-16 67 106004X

8 !26599X459 Fender 68 110897X

9 106202X Reflector, Rear 69 127018X

11 17490612 Screw, HexWasherThdo Rotl 70 108512X

3/8-16 X3/4 71 108513X

12 74760612 Washer 13/32 x 13/16 x 12 Gauge 74 7476061

13 STD523707 Bolt, Hex 3/8-!6 x3/4 75 STD551037

14 7192J Tie, Cable 76 110350X

16 120579X Nut, Pat 77 11050600

17 124238X Cap, Spring 81 17490612

19 124181X Spring, Compression

20 19131614 Washer 13/32 x 1 x 14 Gauge 82 123933X394

21 109873X Bracket, Fender 83 9151R

23 127813 Tank, Fuel 84 17490608

24 123549X Cap, Fuel

25 123487X Clamp, Hose 85 5320R

26 5277J Line, Fuel 89 19171912

27 106082X Pad, Spacer 90 !24294X

28 127213X Assembly, Chassis 91 121251X

29 12t306X Drawbar 92 121246X

30 124118X Panel, Dash, LoH. 93 121249X

31 121794X Cover, Access 94 72170410

32 I10828X Panel, Dash, R.H. 95 t21250X

33 I05525X Bracket, Support, Dash 96 t21248X

35 I05465X459 Footrest, LoHo 97 t23976X

36 105464X459 Footrest, R.H. 98 126564X

37 72140606 Bolt, Carriage 3/8-16x3/4 100 127271

38 I05466X Pad, Footrest 101 74760408

39 110923X Bracket, Clutch, Mower 102 106092X

43 110436X Grommet, Split -- 128490

44 !05839X Receptacle -- 128491

45 105838X Retainer - _ 128314

46 123650X Stud 1/4 Turn -- 127520

47 105867X Shield, Heat -- 108428X

48 109015X Bracket, Pivot, L,H., - _ 105806X

49 109016X Bracket, Pivot, RH. -- 105807X

50 106013X459 Hood -* 4900J

51 2751R Clip -- 109199X

52 108402X U-Clip -- 106813X

53 106910X Washer - _ 106814X

54 108067X Nut, Pal -- 106974X

55 105528X Grill * _ 125962X

58 17490608 Screw, Hex, Wsh, Thd. Roll

3/8-16 x 1/2

59 127530 Strap, Tank

60 120529X Washer, Nylon ,44 x .75 x .032

6t 108403X Panel, Side, R.H.

DESCRIPTION

Panel, Side, L.H_

Hinge, R.H.

Hinge, L.H.

Screw, Special

Lens, R.H.

Lens, L.H_

Bezel, Headlight

Bolt, Shoulder

Bracket, Pivot, RoH.

Bracket, Pivot, L.H.

Bolt, Hex 3/8-16 x 1

Washer 13/32 x 13/16 x 16 Gauge

Strap Assembly, Grill

Washer, Lock, External Tooth 3/8

Bolt, Hex Washer Thd. Roll

3/8-16 x t

Pointer, Height Indicator

Grommet

Screw, Hex Washer Thd. Roll

3/8 x 16 x 1/2

Clip, insulated

Washer 17/32 x 1-3/16 x 12 Gauge

Pan, Seat

Strip, Foam

Bracket, Switch Mount

Spacer, Split

Bolt, Carriage 1/4-20 x 1-1/4

Spring, Compression

Bushing, Snap

Nut, Hex, Flange, Large

Strip, Foam

Console,

Bolt, Hex, Fin 1/4-20 UNC x 1/2

Support, Heat Shield

Decal, Hood, R.rH.

Decal, Hood, L.H.

Decal (Fender)

Decal, USA

Decal, Speed,

Decal (Grill)

Decal, Stripe (Grill)

Decal, Clutch/Brake

Decal, Drive Belt

Decal, Stripe, Side Panel, LH

Decal, Stripe, Side Panel, R.H.

Decal, Caution

Decal, HP (Side Panel)

* STANDARD HARDWARE - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches.

1 inch = 25A mm

A B C D E F GH J K L M N

R S

54 _69 _ 74

_77

REPAIR PARTS

DRIVE

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

98 D

_5 6

"10

36 _,_ | 32 I '_.-71

,_43

1--OPTIONAL EQUIPMENT _I

!SPARK ARRESTER KIT I

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - - MODEL NO. 917.255540

DRIVE

KEY PART KEY PART

NO, NOo DESCRIPTION NQ NO,

1 123666X Pulley, Transaxle (Driven) 59 110437X

2 12000028 Ring, Retainer 60 124236X

3 73800600 Nut, Hex, Lock W,&_/sh Insert 3/8-16 61 106888X

4 120898X Transaxle, 6 Speed, Dana Model No. 62 19131316

4360-7 63 121748X

5 105953X Duct, Air Intake 64 73350600

6 13200300 Elbow, STD. 90° 3/8-18 65 STD561210

7 13280336 Nipple, Pipe 67 123766X

8 12781t Engine, 14HP, Vanguard, Bdggs & 68 t23789X

Stratton Model No. 303777, Type No.. 69 123205X

0032-03 70 74760624

9 122440X Muffler 71 110812X

10 122434X Tube, Manifold, L H. 72 12000039

11 122435X Tube, Manifold, R.H 73 105709X

14 17190408 Screw, HexWsh.Thd Cut. 1/4_20 74 105710)(

15 122981X Shield, Heat 76 124559X

t6 127272X Bushing, Rod, Steering 77 17720410

17 125907X V-Belt, Drive 78 59192

18 2751R Clip 79 65139

24 17490612 Screw, Hex Washer Hd Thd Roll. 80 106268X

3/8-16 x 3/4 81 106108X311

25 121218X Keeper, Belt, Engine 82 109502X

26 74760612 Bolt, Hex 3/8-16x 3/4 83 121749X

27 19131312 Washer 13/32 x 13/16 x 12 Gauge 84 12000001

28 73680600 Nut, Lock 3/8-I6 85 104757X

29 8883R Cover, Pedal 86 123583X

30 122424X Shaft, Foot Pedal 87 t27274X

31 STD571810 Pin, Roll 3/16 x 1 88 17490624

32 STD551062 Washer 21/32 x 1 x 16 Gauge

33 120183X Bearing, Nylon 89 17490512

34 122439X Bracket, Muffler Mounting

35 121440X Guide, Belt, Lower, Engine Pulley, L.H. 90 74760616

36 121441X Guide, BeLt,Lower, Engine Pulley, R.H. 91 105706X

37 104777X Guide, Beft Retainer, Chassis 93 19132012

38 109070X Keeper, Belt 97 7152J

39 4470J Spacer 98 1t0422X

40 123674X Idler, Flat 99 121851X

41 74760644 Bolt, Hex 3/8-16x2-3/4 100 101326L

42 105731X Putley, Engine 10t 11050600

43 10040700 Washer, Lock 7/16 102 17030808

44 71130720 Belt, Hex 7/t6-20 x 1-1/4 103 71040412

45 127275X Keeper, Belt, LH 104 STD551025

46 106933X Knob 105 123794X

47 123781X Rod, Shifter 106 73530400

49 19091216 Washer9/32x3i4x10 107 126591X

50 19131614 Washer 13/32 x 1 x 14 Gauge 108 12000003

51 105701X Washer, Shift Rate 109 t27273X

52 19171216 Washer 17/32 x 3/4 x 16 Gauge 110 123782X

53 STD523727 Bolt, Hex 3/8-16 x 2_3/4 111 123793X

54 121520X Strap, Torque - - 125917X

55 109167X Bracket, Transaxle -- 125918X

56 123223X Duct, Extension -* 127781X

57 76020412 Pin, Cotter 1/8 x 3/4

58 125637X Rod, Brake, Park

DESCRIPTION

Rod, Brake

Cap

Spring, Rod, Brake

Washer 13/32 x t3t16 x 16 Gauge

Washer 25/32 x 1-5/8 x 16 Gauge

Nut, Hex, Jam 3/8-16

Pin, Cotter 1/8x 1

Pulley, Idler

Arm, idler

Retainer, Belt

Bolt, Hex 3/8-16 x 1-1/2

Washer, Hardened

Ring, Klip

Spring, Return, Clutch

Link, Clutch

Control, Throttle

Screw, Hex Thd Cut 1/4-20 x 5/8

Cap, Valve

Stem, Valve

Tire, Rear

Rim,

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Cap, Hub, Rear

Key, Square 25 x 1845/1865

Keeper, Belt, RH.

Bolt, Hex Washer Thd Roll

3/846 x 1-1/2

Screw, Hex Washer Thd Roll.

5/16-18 x 3/4

Bolt, Hex 3/8-16 x 1

Bearing

Washer 13/32 x 1-1/4 x 12 Gauge

Tube

Spring, Brake Return

Spark Arrester Kit

Deflector, Muffler

Washer, Lock, Tooth 3/8

Screw, Hex, Spidedock #8 x 1/2

Bolt, Hex 1/4_28 x 3/4

Washer 9/32 x 3/4 x 16 Gauge

Shift, Arm

Nut 1/4-28

Washer 2t/32 x 1-1/4 x 16 Gauge

Ring, Klip

Shaft Assembly, Shifter

Spring, Torsion

Rod, Tie

Decal, Engine

Decal, Engine, B & S

Decai, Airduct, V-Twin, Engine

* STANDARD HARDWARE - PURCHASE LOCALLY

NOTE: A!l component dimensions given in U.S inches

1 inch = 25 4 mm

AB D E G H J K L M N O P Q

oo 90 88 89 14 102

_28 (_ 93 @ 101_ 5

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - - MODEL NO. 917.255540

STEERING AND FRONT AXLE

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

STEERING AND FRONT AXLE

KEY PART KEY PART

NO. NOt DESCRIPTION NO. NO. DESCRIPTION

2 126805X insert, Steering Wheel 46

3 73940800 Nut, Top Lock 1/2-20 UNF 48

4 100712K Washer 49

5 100713N Wheel, Steering 50

6 100711L Adapter, Steering Wheet 5I

7 106015X Sleeve, Steering 52

8 120028X Dash 53

9 127536X011 Dash Plate 54

10 109816X Nytiner, Snap-tn 55

11 !7490608 Screw, Hex Washer Thd_ Roll. 56

3/8-16 x 1/2 57

12 121749X Washer 25/32 x 1-1/4 x 16 Gauge 58

13 128755 Shaft, Steering 59

16 124036X Bracket, Steering 60

17 124037X Gear, Pinion 61

18 19212010 Washer 21/32 x 1-1/4 x 10 Gauge 62

19 124033X Shaft, Pitman 64

20 12000029 Ring, Ktip 65

21 6266H Bearing, Thrust 66

22 124034X Gear, Sector 67

24 105518X Dash, Lower 68

25 74180512 Screw, Crown Truss Hdo 69

5/16-18 x 3/4 70

26 73680500 Locknut 6/16-18 72

27 127543X011 Saddle 73

28 73680600 Locknut 3/8-16 74

29 STD523120 *Bolt, Hex 5/16-18x2 75

30 t21236X Spacer 76

31 128231 Support Plate, Battery 77

32 STD523707 *Bolt, Hex 3/8-16 x 3/4 78

33 57079 Washer 79

34 124035X Support, Shaft 80

35 126684X Washer 5/8 x 1/4 x 16 Gauge 81

36 126540 Control, Choke 83

37 17490612 Screw, HexWsh. Thd. RolL 84

3/8-t6 x 3/4 85

38 11050600 Washer, Lock, lntJExternal Tooth - -

3/8 --

39 72110608 Bolt, Carriage

40 1J_669X Axle, Front 1o'_o7_

42 74761060 Bolt, Hex 5/8-!1 x 3-3/4

45 110438X Spacer, Bearing, Front Axte

73901000

105656X

t05654X

121748X

105715X

19131416

STD561210

3366R

124032X

STD551137

STD541137

1554J

17431008

104757X

275tR

STD541037

59192

65139

278H

9040H

106732X31!

106222X

Locknut, Flange 5/8-tl

Spindle, LH..

Spindle, R.H.

Washer 25/32 x 1-5/8 x 16 Gauge

Rod, Tie

Washer 13/32 x 7/8 x 16 Gauge

*Pin, Cotter 1/8x3/4

Bearing

Link, Drag

*Washer, Lock 3/8

* Nut, Hex 3/8-24

Bushing, Steering

Screw, Hex #10-16x 1/2

Cap, Hub, Front

Clip, Fuel Line

*Nut, Hex 3/8-16

Cap, Valve

Stem, Valve

Fitting, Grease

Bearing

Rim,

Tire, Front

STD551125 *Washer, Lock 1/4

59904

72110622

121235X

19131416

71070410

STD5t2507

19091216

73510400

19272016

124460X

5320R

120754X

121232X

128315

108456X

Tube, Tire, Front

Bolt, Carriage, Hex 3/8-16 x 2-3/4

Spacer

Washer 13/32 x 7/8 x 16 Gauge

Screw, Hex, Socket, 1/4 x 20 x 5/8

* Screw, Pan Head 1/4-20 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

Nut, Keps 1/4 NC

Washer 27/32 x 1-t/4 x 16 Gauge

Bracket, Air Duct Locator

Clip, Insulated

Bushing

Cap, Spindle

Decal, Cap, Steering Wheel

Decal (Dash)

*STANDARD HARDWARE - PURCHASE LOCALLY

NOTE: Alt component dimensions given in U.S_ inches.

1 inch = 25.4 mm

Q26

D F G H

73 (_56

028 ®62

_ 75

(D56

@ 82

M J K L

38 _79

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

LIFT"ADJUSTMENT

217

I3'

11 49

36 /

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - -MODEL NO. 917.255540

LIFT ADJUSTMENT

KEY PART KEY PART

NO. NO, DESCRIPTION NO, NQ DESCRIPTION

1 106933X Knob 30 9t35R

2 125916X Lever, Mower, Clutch 31 4939M

3 125914X Bracket, Pivot 32 110447X

4 73680600 Nut, Lock 3/8-16 33 4921H

5 STD523707 *Bolt, Hex 3/8-16x3/4 34 19171516

6 106451X Bolt, Shoutder 35 110448X

7 108387X Rod, Clutch, Primary 36 110029X

8 76020412 Pin, Cotter 1/8 x 3/4 38 STD541237

9 106308X Trunnion, Lift, Lower 40 121599X

10 109728X Beltcrank 41 105848X

11 108236X Bracket, Switch 42 121598X

12 106444X Bracket, BeHcrank 43 S'1"D541050

13 1200037 Ring, Klip 44 58606

14 100734K Knob, Height Adjustment 45 76020308

15 110807X Nut, Special 46 19131410

16 110729X Rod, Adjust, Lift 47 73980600

17 2876H Spring 48 12000022

18 STD551037 *Washer 13/32 x 5/8 x 16 Gauge 49 19292016

19 17021008 Screw, Hex Hd Tap. 50 73360700

20 124516X Shaft, Lift 51 122365X

21 121002X Lever, Lift (Inc. Key No. 22) 52 73710700

22 121006X Rod, Lever 53 123934X

23 122364X Plunger, Lever 54 19112410

24 125631X Grip, Handle 55 STD551131

25 STD523715 *Bolt 3/8-t6x 1-1/2 56 74780516

26 123935X Plug, Hole

27 110739X Washer, Spring 3/8

28 1108t0X Trunnion, Stop Depth

29 19151216 Washer 15/32 x 3/4 x 16 Gauge

Retainer, Spring

Retainer, Sp.ring

Trunnion, Dft

Retainer, Spring

Washer 17/32 x 5/16 x 16 Gauge

Link, Lift, Adjust

Link, Lift

*Nut, Jam 3/8_16

Arm, Suspension, L.H

Bolt, Shoulder 3/8-16

Arm, Suspension 3/846

*Nut, Hex, Fin 1/2-13

Spring

Pin, Cotter 3/32 x 1/2

Washer 13/32 x 7/8 x 10 Gauge

Nut, Lock 3/8-!6

E-Ring

Washer 29/32 x 1-1/4 x 16 Gauge

Nut, Hex, Jam 7/16 x 20

Button, Plunger

Nut, Crownlock, Jam 7/16 x 20

Scale, Height Indicator

Washer 11/32 x 1-1/2 x 10 Gauge

*Washer, Lock Hvy. Hetical Spring

Bolt, Hex, Fin 5/16-18 x 1

*STANDARD HARDWARE -PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches.

1 inch = 2&4 mm

A B D E

_5 _25_41_ 19

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - - MODEL NO. 917.255540

MOWER

•_"25_ 28

34 35

i34 35

_39

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - - MODEL NO. 917.255540

MOWER

KEY PART KEY PART

NO NO. DESCRIPTION NO. NO. DESCRIPTION

1 106085X V-Belt 41 STD551137

2 !21259X Housing 42 STD632715

3 8417J Runner, RH. 43 I08250X

4 73680600 Locknut 3/8-16 44 !08235X

5 19111216 Washer 11/32 x 3/4 x16 Gauge 45 4921H

6 72140505 Bolt, Carriage 5/16-18 x 5/8 46 6404J

7105896X Bracket, Deflector 47 124066X

8 110452X Nut, Push 48 76020616

9 106734X Spring, Deflector 49 t08247X

10 106735X Rod, Hinge 50 STD533707

11 106736X Deflector, Shield 52 108243X

13 105304X Cap 53 108241X

14 105662X Link, Parallel 54 105857X

15 105744X Pin, Hinge, Front 55 108673X

16 STD551037 *Washer t3/32 x 13/16x 16 56 106578X

Gauge 57 106463X

17 105872X Stop, Link 58 108249X

18 109835X Pin, Hinge, Rear 59 106456X

19 STD523707 *Bolt 3/8-16 x 3/4 60 100672K

20 73680500 Locknut 5/16-18 61 100673L

21 109598X Bracket, Lift, Roll° 62 106513X

22 109597X Bracket, Lift, LH- 63 19111016

23 STD533107 *Bolt, Carriage 5/16-t8 x 3/4 64 74760688

25 109503X Support, Arm 65 7631J

26 109504X Stop, Deck, Front 66 19131614

28 126756X Guide, Belt 67 72140610

29 STD523720 *Bolt 3/8._16x 2 69 122314X

30 127163X Arm, idler 73 74760412

31 76020308 Pin, Cotter 74 109893X

32 123688 Pulley, Idler 75 73680400

33 106902X Spacer, Retainer 76 110445X

34 102669X Keeper, Belt 77 72110506

35 121676X Mandrel Assembly -. !22215X

36 100668L Plate, Support, Mandrel -- t05814X

37 17490614 Screw, Hex Washer Hd. 3/8-16 x -- 121343X

3/4

38 17490620 Screw, Hex Washer Hd. 3/8-16 x

1-1/4

39 121263X Blade, 38"

40 19132012 Washer 13/32 x 1-1/4 x 12

Gauge

*Washer, Lock 3/8

*Bolt, Hex 3/8_24 x 1-1/2 Grade 5

Spring, Extension

Rod, Clutch, Mower

Spring, Retainer

Spacer 1/2 x 9/16

Rock, Shaft, Assembly

Pin, Cotter 3/16 x 1

Rod, Brake, Primary

Bolt, Carriage 3/8-16 x 3/4

Bracket, Pivot, RH

Bracket, Pivot, LH.

Bracket, Suspension, Rear, R,H

Bracket, Suspension, Rear, L.H.

Brake Assembly

Rod, Brake, Secondary, LH.

Rod, Brake, Secondary, R.H.

Bracket, Brake, Pivot

Spacer, Brake

Bracket, Support

Washer, Wear

Washer 11/32 x 5/8 x 16 Gauge

Bolt 3/8-16 x 5-1/4

Runner, L.H.

Washer 13/32 x 1 x 14 Gauge

Bolt, Carriage 3/8-16 x 1-1/4

Spacer, Split

Bolt, Hex 1/4-20 x 3/4

Washer, Special

Nut t/4-20

Plate, Support, L H., Mandrel

Bolt, Carriage 5/16-18 x 16 Gauge

Mower Assembly Complete

Decal (Mower, Housing)

Decal, Warning (Mower, Housing)

*STANDARD HARDWARE - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S inches.

1 inch = 25.4 mm

M N P Q

7_74

_74 @20

75 4

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR - . MODEL NO, 917,255540

TRANSAXLE FOOTE-DANA - - MODEL NO. 4360.7

59 49

56 51

55 18

58 60

43 52

REPAIR PARTS

14 HP 38" RIDING LAWN TRACTOR -- MODEL NO. 917.255540

TRANSAXLE FOOTE-DANA - - MODEL NO. 4360-7

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

39 120471X

1 't20458X Housing,. Upper 40 120472X

2 2274J Screw, Tapping, Lg. t/4-20x.734 41 105928X

3 68003 Ball, Detent 42 t10084X

4 105904X Spring, Detent 43 !08983X

5 105905X Screw, Set 43 105930X

6 120460X Assembly, Shifter 43 105931X

7 120461X O-Ring 43 105932X

8 120462X *Washer, Plain .505 x 942 x .006 43 3417J

8 120463X *Washer, Plain .505 x .942 x .010 43 106097X

8 120464X *Washer, Plain 505 x .942 x ,015 43 2264J

8 120465X *Washer, Plain .505 x 942 x.020 43 106098X

8 120466X *Washer, Plain .505 x.942 x.026 43 2265J

8 83818 *Washer, Plain .505 x.942x.030 43 106586X

8 120467X *Washer, Plain .505 x .942 x .040 43 106587X

9 2286J Ring, Retaining 43 106588X

10 2267J Ring, Retaining 43 2263J

11 3413J *Washer, Plain .632 x 1.00 x .010 44 120473X

11 2233J *Washer, Plain .632 x 1.00 x 020 45 105933X

11 2232J *Washer, Plain .632 x 1.00 x .026 46 106151X

11 2231J *Washer, Plain .632 x 100 x.031 47 120407X

!1 2230J *Washer, Plain .632 x 1.00 x.036 48 t06589X

11 2229J *Washer, Plain .632 x !.00 x .041 49 120408X

11 2228J *Washer, Plain .632 x 1.00 x .046 50 t05937X

tl 2227J * Washer, Plain .632 x 1.00 x ..050 51 2226J

II 2226J *Washer, Plain ,632 x 1.00 x .060 52 2272J

11 105906X *Washer, Plain .632 x 1.00 x .082 53 2263J

12 6725J O-Ring 54 120474X

13 1204t5X Washer, Plain .632 x 1.38 x 046 55 1t0081X

14 2257J Key, Woodruff #9 56 105941X

I5 110077X Assembty, Kit, Input Shaft 57 110071X

16 110078X Pinion, Bevel, 14 Teeth 58 120952X

17 105909X Ring, Retaining 59 110082X

18 105910X Chain, 24 Pitches 60 120475X

19 105911X Bearing, Flange 6t 120476X

20 108976X Gear, Spur, 14 Teeth 62 120961X

21 1059t3X Collar, Clutch 63 7294J

22 t20468X Key, Clutch 64 108989X

23 2242J Key, Woodruff 65 120953X

24 120469X Shaft, Intermediate 66 120954X

25 2244J .Key, Woodruff #61 67 120955X

26 105916X Ring, Retaining 68 108992X

27 120470X Sprocket, 18 Teeth 69 108996X

28 110070X Spacer 70 120956X

29 108977X Gear, Spur, 37Teeth 71 73810500

30 109254X Gear, Spur, 35 Teeth 72 106596X

31 120405X Gear, Spur, 30Teeth 73 120993X

32 108980X Gear, Spur, 25 Teeth 74 120951X

33 120406X Gear, Spur, 22 Teeth 75 120416X

34 108455X Gear, Spur, 19Teeth

35 105925X Washer, Plain .640 x 1.37 x .061

36 2232J Washer, Plain .632 x 1.00 x .026

37 108978X Spacer .630 x IO0 x ,169

38 110079X Assembly, Gear, Combination **Order Key Number 15.

12 Teeth and 35 Teeth

Shaft, tdIer

Spacer .635 x875 x .755

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

*Washer, Plain .758 x 112 x OI0

*Washer, Plain .758 x 1.12 x 0t5

*Washer, Plain .758 x 1.12 x .020

* Washer, Plain 758 x ! 12 x .025

* Washer, Plain .758 x '125 x 020

*Washer, Plain .758 x 1.25 x O26

*Washer, Plain .758 x 1.25 x .03t

*Washer, Plain .758 x 1.25 x .035

* Washer, Plain .758 x t.25 x .040

*Washer, Plain .758 x 1.25 x .045

*Washer, Plain .758 x 1.25 x 050

* Washer, Plain .758 x 1.25 x .055

*Washer, Plain .758 x 125 x .062

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 15 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Washer, Plain 632 x 100 x 060

Seal, Felt

Washer, Plain .758 x 1.25 x .062

Axle, L.H,

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, !5 Teeth

Axle, RH.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Tapping, Lg. 5/16-18 x 225

Lever, Actuating

Washer, Plain .321 x 100 x 055

Bracket, Anti-Rotation

Locknut 5/16-24

Screw, Tapping, Lg 5/16-18 x 144

Washer, Plain 343 x .81 x .059

Puck, Friction

Grease

*Use in various combinations to maintain proper

clearances

NOTE: All component dimensions given in U S inches

1inch=254mm

REPAnR PARTS

14 H.P.RIDING TRACTOR --MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON --MODEL NUMBER 303777, TYPE 0032-02

72 70

78 17

-63

15_ 14

REPAIR PARTS

14 H.P. RIDING TRACTOR -- MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

KEY PART DESCRIPTION KEY PART

NO. NO, NO. NO,

1 807511 Cylinder Assembly 49 805417

2 805107 Bearing-Cylinder 50 805054

3 805101 Seal-Oil 51 805412

4 805025 Screw-Sem 52 805413

5 807610 Bracket-Governor Controi 53 807596

6 805453 Spring-Governed Idle 54 807621

7 805381 Bott 55 805099

8 805462 Spring_Governor 56 807620

9 805465 Spring-Governor Link 57 807619

10 805018 Washer 58 807622

11 805383 Nut-Hex 59 805395

12 807528 Lever Assembly-Governor 60 805194

13 805480 Link-Governor 61 805313

14 491055 Resistor Spark Plug (Champion 62 807542

RJ12 or equivalent) 63 807588

t5 805529 Elbow-Spark Plug 64 805484

16 807510 Head Cylinder- (Cyl. #2) 65 805482

17 805Ill *+ Gasket.Cylinder Head 66 805362

18 805083 Liner-Exhaust Port 67 805483

19 805097 Screw-Cylinder Head 68 807553

20 805090 Valveqntake 69 805379

21 805089 Valve-Exhaust 70 805100

22 805354 Tappet-Valve

23 805094 Seal_Valve Guide

24 805078 Spring-Valve

25 805092 Retainer-Valve Spring 71 805019

26 805161 Retainer-Valve 72 805420

27 805352 Rod-Push 73 805028

28 805341 Support-Rocker Arm 74 805086

29 807623 Screw-ValveAdjustment (Includes: 75 805084

Jam Nut) 76 805085

30 807557 Arm-Rocker 77 807508

31 805342 Shaft-Rocker Arm 78 805103

32 805343 Stud-RockerArm 78A 805102

33 492932 Filter-Oil 79 805016

34 805449 Washer, Lock 80 805! 97

35 805073 Stud-Oil Filter Adapter 81 805011

36 805030 Screw-Sem 82 805317

37 805250 *Gasket-Oil Filter Adapter 83 807611

38 805292 Adapter-Oil Filter 84 805012

39 805059 Plug-Pipe 85 807516

40 807644 Oi! Pump Assembly 86 807638

41 805058 O-Ring (Oil Pump) 87 805193

42 805312 Screen-Oil

43 805057 Screw-Sem

44 805017 Screw-Crankcase Cover

45 805049 SeaI-Oi_

46 805416 Washer-Governor Shaft

47 805048 Plug-Oil Drain

48 805198 O.Ring (Crankcase) Cover

DESCRIPTION

Pin-Cotter

Seal-Governor Shaft

Bushing-Governor Shaft

Fork-Governor

Pin Assyo Piston (Standard)

Lock-Piston Pin

Ring Set-Piston (Standard)

Piston Assembly (Standard)

Rod Assembly-Connecting

Screw-Connecting Rod

Screw

Slider-Governor

Gear-Cam

*Crankshaft

Washer-Breather Screw

Seal-Breather Screw

Tube-Breather

Seal-Breather Screw

*Breather Assembly

Gasket, Breather

*Cover-Valve

Note: *807665 Cover-Valve Used

on Cylinder #1 on Fue! Pump

Applications

+ Nut-Nylock

+ Washer-Valve Cover

*Valve-Cover Gasket

Seat_Exhaust Valve

Guide-Valve

Seat-Intake Valve

Head-Cylinder (CyL #1 )

Dowel-Crankcase

Dowel-Cylinder Head

Key-Flywheel

Baffle-Breather

Seal-Filler Tube

Screw-Mounting

Tube-Oil Filler

O-Ring

Dipstick

Cover Assembly-Crankcase

+ Washer-Cylinder Head

*Included in Gasket Set - Part No. 807640

+Included in Valve Overhaul Kit - Part No. 807668

Note: All component dimensions given

in U,S inches, 1inch = 25.4mm

A RESISTOR SPARK PLUG MUST BE USED IN

ORDER TO COMPLY WiTH

RADIC _NTERFERENCE

REGL_,.ATIONS

REPAIR PARTS

14 H.P. RIDING TRACTOR -- MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

51_ _50 16

,21

_:_73

,_4s

47LCARBURETOR OVERHAUL KIT ]_,46

REPARR PARTS

14 H.P.RIDING TRACTOR --MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

KEY PART DESCRIPTION KEY PART

NO. NO. NO. NO.

1 805006 Screw-Sem 42 805169

2 805409 Manifold Assembly-Intake 43 394890

3 805023 *Gasketqntake Manifold 44 805448

4 394358 *Filter-Fuel 45 805024

5 93053 Clamp-Hose 46 805158

6 393815 Hose-Fuel (Cut to Required Length) 47

7 805003 *Gasket_Air Cleaner 48

8 807576 Bracket-Air Cleaner 49 805149

9 805405 Screw-Air Cleaner Base 50 805329

10 805406 Screw-Sem 51 805360

11 805370 Deflector-Breather (AC,) 52 805565

t2 807685 Bracket-Fuel Pump 53 805561

13 805407 Screw-Mounting 54 807705

14 807564 Base-Air Cleaner 55 805586

15 221798 Terminal-Ignition Cable 56 807706

16 490586 Armature-Magneto 57 805562

17 491922 Pump-Fuel

18 805025 Screw-Sem 59

19 805407 Screw-Mounting 60 807707

20 807565 Screw-Air Cleaner Mtg. 61 805570

21 807609 Bracket-Choke Control 62 805571

22 805113 Filter-Air Cleaner 63 805522

23 805267 Pre-Filter 64 807709

24 805439 Link-Choke 65 807710

25 221535 Clamp-Casing 66

26 805169 Screw-Hex Head 67 807711

27 805447 Screw-Sem 68 807712

28 805021 Nut-Hex 69 807713

29 805007 Washer-Spring 70 805576

30 805402 Spacer 71 805574

31 280829 Screen-Rotating 72 805580

32 807639 Carburetor Assembly 73 805592

33 19203 Puller-Flywheel 74 807714

34 807646 Solenoid 75 807715

35 805407 Screw-Mounting 76 805575

36 807531 Flywheel & Ring Gear 77 805581

37 807594 Wire-Ground (CyL #1 ) 78 805578

38 393295 Stator-Alternator 79 805577

39 807593 Wire-Ground (CyL #2) 80 807717

40 805498 Nut-Nylock

4I 807527 Terminal-Ground

DESCRIPTION

Screw-Hex Head

Regulator-Alternator

Screw-Regulator Mtg,

* Gasket-Exhaust Manifold

Screw-Sem

Carburetor Overhaul Kit

Carburetor Gasket Set

*Gasket-Carburetor Mtg

Spacer-Carburetor

Screw-Sere

** Nozzle-Carburetor

Screw-Valve Mtg

Screw-Throttle Adj.

** Pin-Float Hinge

** Valve-Fuel Inlet

Valve-Choke Gasket-Sealing (Sold

in kit only)

**Jet-Main (Sold in kit and ref 147)

Valve Assy, Carb Idle

** Plug-Welch

Valve-Throttle

Shaft-Throttle

Float Assy.-Carb,

** Gasket Float Bowl (Sold in kit only)

Shaft-Choke

** Nozzle

Drain-Carb Bowl

** Collar_Throttle

** Collar-Throttle

** Collar-Choke

Screw-Bowl Mtg.

Plug and Seal Carbo

Bowl Assy. Float

** Seal-Throttle Shaft

** Seal-Choke Shaft

Retainer-Choke Shaft

Retainer-Throttle Shaft

Bali-Choke Locator

*Included in Gasket Set-Part Noo 807640

**Included in Carburetor Overhaul Kit Part No, 807708

REPAIR PARTS

14 H.P. RIDING TRACTOR -- MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

_15

_'t8

(_17

KEY PART

NO. NO,

1 807640

2 805112

3 805028

4 805111

5 805024

6 805149

7 805023

8 805379

9 805250

DESCRIPTION

Gasket Set

*Gasket-Crankcase Cover

*+ Gasket,Valve Cover

*+ Gasket-Cylinder Head

* Gasket-Exhaust Manifotd

*Gasket-Carburetor Mtg,

* Gasket-Intake Manifold

* Gasket-Breather

*Gasket-Oil Filter Adapter

KEY PART

NO. NO.

DESCRIPTION

10 805003

11 807688

12 8O5483

13 805482

14 8O7668

15 805019

16 8O542O

17 805193

*Gasket-Air CIeaner

Breather Gasket Set

Seal-Breather Screw

Overhaul Kit-Valve

+ Nut-Nylock

+ Washer-Valve Cover

+Washer-Cylinder Head

*included in Gasket Set - part Nor 807640

+included in Valve Overhaul Kit -Part No 807668

REPAIR PARTS

14 H.P. RIDING TRACTOR -- MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

KEY PART

NO. NO.

1 805009

2805369

3 805406

4 807662

5805025

6 805363

DESCRIPTION

Screw-Sere

Cover-Carburetor

Screw_Sem

Housing-Blower

Screw-Sem

Tube-Air Inlet

KEY PART

NOo NO.

7807657

8 807663

9 807660

10 805260

11 8O5505

12 807656

DESCRIPTION

Cover-Air Guide (Cyl, #2)

Back Plate Assembly

Valley Cover-Air Guide

Screw-Sem

Shield-Starter

Cover-Air Guide (Cyl, #1 )

REPANR PARTS

14 H.P. RIDING TRACTOR -- MODEL NUMBER 917.255540

ENGINE BRIGGS & STRATTON -- MODEL NUMBER 303777, TYPE 0032-02

8IJ

KEY PART

NO. NOo

1 399169

2 49O316

3 8O5247

4 94169

5 399172

6 49O311

7 49O31O

DESCRIPTION KEY PART

NO. NO.

Motor-Starting 8 490309

Brush Spring Set 9 94288

Screw-Starter Mtg. 10 398003

Bolt 11 280104

Housing Assembly 12 490467

Brush Assembly 13 490421

CapAssembly-Cornmutator End 14 394857

DESCRIPTION

Armature Assembly

Roll Pin

Clutch Assembly

Gear

Retainer Kit

Drive Assembly

Cap Assembly-Commutator End

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AN.LDHOLD THIS LEVEL WITH

SKY LINE;_)R TREE.

15° MAX.

OWNERIS

nVIANUAL

MODEL NO.

C9!7°255540

HOW TO ORDER

REPAIR PARTS

14,0 HP TWHN

ELECTREC START

38" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

CYUNDER

Each tractor has its own model number,. Each engine has its own model

number.

The Model Number' for your tractor will be found on the modet plate lo-

cated under the seat

The model number for your engine will be found on the blower housing of

the engine,

All paTts listed herein may be ordered flom any Sears Service Centre

and most Retail Stores

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION;

. PRODUCT- LAWN TRACTOR

° MODEL NUMBER- 917.285840

• ENGINE MODEL NUMBER -303777, TYPE NUMBER 0032-03

• PART NUMBER

, PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has

service units nationwide staffed with Sears trained technicians,_ profes-

sional technicians specifically trained to insure that we meet our pledge

to you, we service what we sell.

i i ill H irl irmliH_r , ilUll, l.l_.

Sears, Roebuck and Co, Chicago, IL 60684 U.S.A.

127877 01o0&91 PRINTED IN U_SA

Craftsman 917255540 User Manual MOWER Manuals And Guides L0804436

CRAFTSMAN Lawn, Tractor Manual L0804436 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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