Craftsman 917255950 User Manual Lawn, Tractor Manuals And Guides L0807089
CRAFTSMAN Lawn, Tractor Manual L0807089 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917255950 917255950 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917255950. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual
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Page Count: 28
OWNER'S
MANUAL
MODEL NO,
917.255950
Caution: Read and
Follow All Safety
Rules And
Instructions Before
Operating This
Equipment
®
18.0 HP TWIN CYLmNDER
ELECTRIC START
44" MOWER
6SPEED
GARDEN TRACTOR
.Assembly
o Operation
°Maintenance
•Service and Adjustment
,Repair Parts
3ea_s, Roebuck and Co., Chicago, IL 60684 U.S.A.
SAFETY RULES
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE ITCAN-
NOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,
TRANSPORTING, ADJUSTING OR MAKING REPAIRS,
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY, YOUR
UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OFTHE OPERATOR
PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES,
TRAINING:
Know the controls and how to stop quickly. Read this owner's
manual end irrsttuctions furnished with attachment&
Do not allow children to operate the machine, Do not allow
adults to operate it without proper instruction.
Do not carry passenger& Do not mow when children and oth-
ers are around
Do not attempt to operate your vehicle or mower when not in
the ddveCs seat.
A[ways get on or off your vehicle from tire operator's left hand
side
The vehicle and attachments should be stopped and inspected
for damage after striking a foreign object, and the damage
should be repaired before restarting and operating tire equip-
merit
PREPARATION:
Always wear substantial footwear. Do not wear loose fitting
clothing that could get caught in moving parts.
Clear the work area of objects (wire, rocks, etc.) which might be
picked up and thrown_
Disengage all attachment clutches before attempting to start
the engine.
Handle gasoline with care - it is highly flammable.
- Use approved gasoline containers.
Never remove the fuel cap of the fuel tank or add gasoline
to a running or hot engine or an engine that has not been
allowed to cool for several minutes after running Never fill
tank indoors Always clean Up spilled gasoline,
- Open doors if the engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine indoors.
Do not operate the mower without the entire grass catcher, on
mowers so equipped, orthe deIlector shield in place.
OPERATION:
Keep your eyes and mind on your vehicle, mower, and the area
being cut Do not let other interests distract you.
Disengage power to attachments and stop the engine before
leaving the operator's position.
Disengage power to mower, stop th, engine, and disconnect
spark plug wire(s) from spark plug(s) before cleaning, making
an adjustment, or repair. Be careful to avoid touching hot muf-
fler or engine components.
Disengage power to attachments when transporting or not in
use.
""eke all possible precautions ' hen leaving the vehicle unat-
tended. Disengage the powe, _ake-off, lower the attachments,
shift ,nto neutral, set the park; nj brake, stop the engine, and re-
move the key.
Pn not stop or start suddenly when going uphill or downh!ll.
;,,ow up and down the face of slopes (not greater than 15 ),
never across the face.
Redu,.e speed on slopes and make turns gradually to prevent
tipping or loss of control Exercise extreme caution when
changing direction on slopes.
While going up or down slopes, place gearshift control lever in
1st gear position to negotiate tt:e slope without stopping_
Never mow in wet or slippery grass, when traction is unsure, or
at a speed which could cause a skid.
Stay alert for holes in the terrain and other hidden hazards.
Keep away from drop--offs.
Do not drive too close to creeks, ditches, and public highways.
Exercise special care when mowing around fixed objects in or-
detto prevent the blades from striking them, Never deliberately
run vehicle or mower into or' over any foreign objects.
Never shift gears until vehicle comes to a stop.
Never place hands or feet under the mower, in discharge
chute, or near any moving parts while vehicle or mower is FUrl-
ning. Always keep clear of discharge chute.
Use care when pulling loads or using heavy equipment.
- Use only approved drawbar hitch points.
Limit loads to those you can safely control,
- Do not turn sharply. Use care when backing.
Use counterweight or wheel weights when suggested in
owner's manual.
Watch out for traffic when crossing or near roadways.
When using any attachments, never' dkect discharge of mate-
rial toward bystanders nor allow anyone near the vehicle while
in operation,
Except for adjustments, do not operate engthe if air cleaner or
cover directly over carburetor air intake is removed. Removal of
such part could create a fire hazard
Do not change the engine governor settings or overspeed the
engine; severe damage or injury may resulL
When using the vehicle with mower, proceed as follows:
- Mow only in daylight or in good artificial light.
- Shut the engine off when unclogging chute.
- Check the blade mounting bolts for proper tightness at fre-
quent intervals.
Disengage power to mower before backing up. Do not mow in
reverse unless absolutely necessary and then only after care*
fal observation of the entire area behind the mower.
Keep the vehicle and attachments in good operating condition,
and keep safety devices in place and working.
MAINTENANCE AND STORAGE
Keep all nuts, bolts, and screws tight to be sure the equipment
is in safe working condiflon_
Never' store the equipment with gasoline in tire tank inside a
building where fumes may reach an open flame or spark Allow
the engine to cool before storing in any enclosure.
To reduce fire hazard, keep the engine free of grass, leaves, or
excessive grease. Do not clean product while engine is run-
ning
Do not operate without a muffler, or tamper with exhaust sys-
tem. Damaged mufflers or spark attesters could create a fire
hazer& Inspect periodically and replace if necessary,
Under normal usage the grass catcher bag material is subject
to deterioration and wean It should be checked frequently for
bag replacement. Replacement bags should be checked to
ensure compliance with the original manufacturer's recom-
mendations or specifications.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS - I
ATTENTION!!! BECOME ALERT!II YOUR SAFETYIS INVOLVED, ,, ,
2
CONGRATULATIONS on your purchase of a Sears tractor. It
has been designed, engineered and manufactured to give you
the best possible dependablility and performance,
Should you experience any problem you cannot easily rem-
edy. please contact your nearest Sears Service Center/De-
partment, They have competent, well-trained technicians and
the proper tools to repair this unit,
Please read and retain this manual, The instructions will en-
able you to assemble, operate, and maintain your unit prop-
erly, Always observe the SAFETY RULES,
MODEL
NUMBER 917.255950
SERIAL
NUMBER
DATE OF PURCHASE ....
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE,
i
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product,
Contact your nearest Sears store for detail&
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and us-
ing your unJL
• Follow the instructions under "Maintenance" and "Storage"
sections of this owner's manual,
PRODUCT SPECIFICATIONS
HORSEPOWER:
IASOLINE CAPACITY:
OIL (&0 PINTS w/o FILTER)
(3.5 PINTS with FILTER)
SPARK PLUG (GAP.025 IN.):
VALVE CLEARANCE:
GROUND SPEED:
18.0
3,5 GALLONS
UNLEADED REGULAR
SAE 30 (or 10W-30)
WINTER: SAE 5W-30
CHAMPION RV-15VC
INTAKE ,003-.008 IN_
EXH. .016-.019 iN.
(MPH):
LO HI
1st .8 1_8
2nd 1,4 &4
3rd 2_4 5.5
Rev. .9 2.1
FRONT: 14 PSI
REAR: 10 PSi
15 AMPS @ 3600 RPM
3O-35 FT, LBS,
TIRE PRESSURE:
CHARGING SYSTEM:
BLADE BOLT TORQUE:
WARNING: This unit is equipped with an internal combustion
engine and should not be used on or near any unimproved for-
est-covered, brush-covered or grass-covered land unless
the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arres-
ter is used, it should be maintained in effective working order
by the operator.
In the state of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws applyon federal lands. A
spark arrester for the muffler is available through your nearest
authorized service facility (see the REPAIR PARTS section of
this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained lubricated and tuned up according to the
operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or
workmanship.
This Warranty does not cover:
• Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts,
• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manual
• Riding equipment used for commercial or rental purposes.
FULL 90 DAY WARRANTY ON BATTERY
For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or work-
manship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge,
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART-
MENT IN THE UNITED STATE& THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE
UNITED STATE&
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Di731CR-W SEARS TOWER, CHICAGO, IL 60684
3
SAFETY RULES .............
PRODUCT SPECIFICATIONS . , .
CUSTOMER RESPONSIBILITIES .
WARRANTY ................
TABLE OF CONTENTS ........
INDEX .....................
ASSEMBLY .................
INDEX
TABLE OF CONTENTS
,,l°,,i,,,°t,2
o,,,°,°,_,,,°3
omu==°°,_,=,,5
=,at=lOm_,_°_4
.......... 7-10
OPERATION .............
MAINTENANCE ............
SERVICE AND ADJUSTMENTS
STORAGE ................
TROUBLESHOOTING .......
REPAIR PARTS ............
SLOPE SHEET .............
............. 11-14
........... 15-18
........... 19-25
............. 26
........... 27-28
........... 30-53
............. 55
A
Adjustment, Attachment Lift Spdng. 23
Adjustments:
Brake ................... 21
Carburetor .............. 25
Clutch Pulley .............. 21
Gauge Wheels .......... 13
Mower:
Front-To-Back ....... 20
Side-To-Side ......... 19
Mower Drive Belt ........... 20
Throttle Control Cable ....... 25
Air Filter, Engine .......... 18
Air Screen, Engine ........... 18
Assembly ................. 7--10
Attachment Lift Spring:
Adjustment .............. 23
B
Battery:
Charging ................ 8
Cleaning ................. 17
Installation ............... 8
Levels ................. 8,17
Preparation ............... 8
Starting with Weak Battery .. 23
Storage .................. 25
Terminals ............... 17
Belt:
Motion Drive:
Removal/Replacement .... 22
Mower Blade Drive:
Removal/Replacement [... 21
Mower Drive:
Removal/Replacement .... 20
Blade:
Replacement .............. 16
Sharpening ............... 16
Brake Adjustment .............. 21
C
Carburetor, Adjustment .......... 25
Controls, Tractor ............... 11
Cutting Height, Mower .......... 12
E
Engine:
Adjustments:
Carburetor ............ 25
Throttle Control Cable . 25
Air Filter'. ................. 18
Air Screen ............... 18
Cooling Fins ............... 18
Oil Change ................ 17
Oil Level ............... 13,17
Oil Type .................. 17
Preparation .............. 13
Starting ................... 14
Storage .................. 26
Filter:
Air Cleaner ................ 18
Fuel .................. 18
Oil ...................... 18
Fuel:
Storage ................. 26
Type ..................... 14
Fuse ........................ 23
G
Gauge Wheels, Adjustment ..... 13
H
Headlights .................... 23
Hood Removal ............... 24
L
Leveling Mower Deck ........ 19--20
Lubrication, Chart ............. 15
M
Maintenance ............... 15--18
Air Filter ................. v, 18
Foam Pre-Cleaner ...... 18
Air Screen, Engine ......... 18
Battery .................. 17
Blade ............... ' 16
Cooling Fins, Engine ......... 18
Engine Oil ................ 17
Fuel Filter ................. 18
Lubrication Chart .......... 15
Schedule .................. 15
Spark Plugs ............... 18
Tire Care .............. 8,15,22
Tractor:
Transaxle Oil Level ....... 16
Mower:
Adjustment:
Front-To-Back .......... 20
Side-To-Side ........... 19
Blade Replacement ......... 16
Blade Sharpening .......... 16
Cutting Height ............. 12
Installation ................ 9
4
Operation ................ 13
Removal ................. 19
Mowing Tips .................. 14
Muffler ...................... 18
Spark Arrester .......... 3, 35
O
Oil:
Cold Weather Conditions . 13,17
Engine .................. 17
Transaxle ................. 16
Operating Mower ............... 13
Operation ................. 11--14
P
Parking Brake ............... 11,12
Parts Bag ...................... 6
Product Specifications ........... 3
S
Safety Rules .................... 2
Schematic .................... 29
Seat ....................... 8
Service and Adjustments ..... 19--25
Attachment Lift Spring ...... 23
Clutch Pulley .............. 21
Fuse .............. i : ..... 23
Mower Adjustment
Front-To-Back ......... 20
Side-To-Side ......... 19
Motion Drive Belt:
Removal/Replacement .... 22
Mower Blade Ddve Belt:
Removal/Replacement. .... 21
Mower Drive Belt:
Removal/Replacement .... 20
Mower Removal ............ 19
Tire Care ............. 6"16"22
Slope Guide Sheet .............. 55
Spark Plugs ................... 18
Specifications .................. 3
Starting the Engine .............. 14
Steering Wheel ............... 7,22
Stopping the Tractor ............. 12
Storage ....................... 26
T
Throttle Control Cable:
Adjustment ................ 25
Tires ..................... 8,16,22
Troubleshooting ............ 27--28
W
Wiring Schematic ............. 29
-- ii i, J. ,it ,,,,
ACCESSO ES AND ATTACHMENTS
nl
These accessor es and attachments were available when the unit was purchased, They are also available at most Sears retail
outlets, catalog and service centers. MOSLSears stores can order these items for you when you provide the mode[ number of
your tractor,
ENGINE MAINTENANCE
SPARK PLUG AIR FILTER GAS CAN BLADES BELTS
MUFFLER ENGINE OIL STABILIZER
PERFORMANCE
Sears offers a wide variety of attachments that fit your vehicle, Many of these are listed below with brief explanations of how
they can helpyou, This list was current at the time of publication; however it may change in future years- more attachments
may be added, changes may be made in these attachments, or some may no longer be available or fit your model, Contact
your nearest Sears store for the accessories and attachments that are available for your unit,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for
easy attaching and detaching
LAWN SWEEPERS let youcollectgrass clippings and leaves.
LAWN VACS for powerfialcollection of heavy grass clippings and
leaves, Wand attachment to pick up debds in hard-to-reach
places,
CARTS make hauling easy_ Variety of sizes available.
ROLLER for smoother lawn surface. 36-inch wide, 18inch diame-
ter water-tight drum holds up to 390 Ibs, of weighL Rounded
edges prevent harm to tUrfr Adjustab{e scraper automatically
cleans drum,
SPREADER/SEEDERS make seeding, fertilizing, andweed killing
easy, Broadcast spreaders are also useful for granular de-icers
and san&
CORINGAERATOR takes small plugs out ofsoil to allow moisture
and nutrients to reach grass roots 36-inch swath. 24 hardened
steel coring tips, 150 Ib, capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5" steel spikes mountedon 10-in. diameter discs puncture
holes in soilat close intervalsto let moisture soak in. Steel weight
tray for Increased penetration.
DETHATCHER loosens soil and flips thatch and matted leaves to
lawn surface for easy pickup, Twenty spring line teeth. Useful to
preparebare areas for seeding. Available for front or rear mount-
ing,
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for auto-
matic spraying when pulling, and hand held wand for spot spray-
Ing. Wand has ad ustable spray pattern. For applying herbicides,
insecticides, f_ng'c_des,and liqu'd fert'lizers..
SNOWTHROWER has 40-inch swath, Drum-type augerhandles
powdery and wet/heavy snow. Mounts easily with simple pin ar-
rangementr Discharge chute adjusts from tractor seat. 6-inch di-
ameter spout discharges snow 10to 50 feet, Uft controlled at trac-
tor seat. (Use with chains, wheel weights, or rear drawbar weighL)
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heaw materials. (55 Ibs each.)
TRACTOR CAB has heaw duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility_ Hinged metal doors with catch_ Keeps operator warm
and dry. Remove vinyl and windshields for use as sun protector in
summer.
Optional accessories for tractor cab: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top
TRACTOR COVER protects tractor from weather, Made of Evolu-
tion 3 fabric (water-repellent, extremely breathable, light weight,
soft, non-abrasive, pliable in all temperatures, durable, stain/tear/
puncture resistant, will not shrink or stretch)
TILLER has 8hp engine to prepare seed beds, cultivate and com-
post garden residue. Chain--drive transmission. Six 11-inch di-
ameter one piece heat-treated steeltines. Tills 30-inch path (Re-
quires sleeve hitch.)
DOZER BLADE removes snow; grades dirt, sand and gravel. 48
inches wide, 17 inches high, clears 44.-inch path when angled
Master lift control lever for operator ease. Spring trip for snow re-
moval on uneven pavement; built-in float for blade to fallow
ground contour. Reversible, replaceable scraper bar. (Use with tire
chains, wheel weights or rear drawbar weight.)
REAR BLADE is 42-inches wide and operated from driver's seal
Reversible steel blade can be angled at 30 degrees for grading
Reverses for snow plowing. (Requires sleeve hitch.)
SLEEVE CULTIVATOR is 43-inches wide_ Prepares ground for
seeding, helps weed controlr Steel frame holds 5 adustable
sweeps_ Adjusts vertically, horizontally. (Requires sleeve hitch.)
Optional accessory for cultivator: steel furrow opener for wider
openings for potatoes, corn, and other deep-seeded crops
PLOW turns s0il 6 inches deep, cuts 10-inch furrow Crank adjust-
ment controls depth, 3-position yoke sets width. Heavy steel land-
slide for straight furrowing. (Requires sleeve hitch.)
DISC HARROW has 2 gangs Of4 steel blades that angle from 10 to
20 degrees, 40-inches wide. Can hook 2 units in tandem (Re-
quires sleeve hitch.)
WEIGHT BRACKET for drawbar for snow removal applications
Can be mounted on front of tractor for plowing applications. Uses
(1) 55 lb. weight.
SLEEVE HITCH for use with master lift system Single pin cou-
ples/i,ncouples.
5
CONTENTS OF HARDWARE PACK
illl
i
Parts Bag contents shown full size
(1) Knob
E
(1) Washer 17/32 x 1 3/16
x 12 Ga.
(1) Shoulder Bolt 5/16 -16
(4) Retainer Spring
(4) Washer 11/32 x 1
illlll illlll I ii
(2) Hex Bolt, 1/4,20 x 3/4 (2) Lockwasher, 1/4
@
(2) Washer, 9/32 x 5/8 x 16 Ga.
@
(2) Hex Nut, 1/4 - 20
(2) Wing Nut, 1/4 - 20
Parts, packed separately in carton
Seat Battery acid
Steering Wheel Battery
i I
i I
I', _---" "_ L
Parts Bag Owner's Manual
.... i i ¸ . i ill¸ ill
Parts bag contents not shown full size
(2) Keys
V-Br
(2) Battery Carriage Bolts 1/4-20 x 7-1/2
Terminal Guard
Steering Wheel Insert
m
15° Slope Sheet
......... I,
t
Battery Caps
and Instructions
6
ASSEB BLY
TOOLS REQUIRED FOR ASSE!_BLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches (I) Tire Pressure Gauge
(1) Adjustable Wrench (1) Utility Knife
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
° Remove all loose parts from carton (See page 6)
• Cut, from top to bottom, a!l four corners of carton and lay
panels flat
• Remove mower deck from skid.
ATTACH STEERING WHEEL (See FiG, 1)
o Remove hex bolt. lock washer and large flat washer from
steering shaft
• Position front wheels of the tractor so they are pointing
straight forward
• Position steering wheel so cross bars are horizontal (left
to right) and slide onto adapter_
o Secure steering wheel to steering shaft with hex bolt, lock
washer and large flat washer previously removed.
Tighten securely
• Snap insert into center of steering wheel.
• Remove protective plastic from tractor hood
BEFORE ROLIJNG UNIT OFF SKID
(See FIG, 2)
IMPORTANT" CHECK FOR AND REMOVE ANY STA-
PLES IN SKID THAT MAY PUNCTURE
TIRES WHERE UNIT IS TO ROLL OFF
SKID.
• Release parking brake by depressing clutch/brake pedal
• Place gearshift lever in "NEUTRAL" position.
• Roll unit backwards off skid,
STEERING _:)
WHEEL_z;
INSERT
_._ _ .LOCKWASHER
HEXBOLT STEER'NGWHEEL
//
FLAT W;-',SitER /
£TEE ',
_VI-IE'EL
ADAPTEF
FIG. 1
CLUTCH/BRAKE
PEDAL LIFT LEVER
[ __J
P2
\ \
GEARSHIFT
LEVER
FIG, 2
7
,i
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See FIG. 3)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately If ac-
cidentally in contact with battery acid.
Do not smoke. Fumes from charged battery
acid are explosive.
Read the instructions included with the
battery vent caps in the bag of parts. Al-
ways wear gloves, clothing and goggles to
protect your hands, skin and eyes,
Your unit has a battery charging system which is sufficient
for normal use_ However, periodic charging of the battery
with an automotive charger will extend its life_
° See instructions packed with vent caps in parts bag,
° Fill battery with acid. Fill each cell until it reaches the bot-
tom of the vent wells_ Do not over fill.
•Allow battery to stand and settle for at least thirty minutes.
After standing, check the level of acid. if below the vent
wells, add more acid until the correct level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit.
•To maximize the life of your battery, it is necessary that
the battery be charged before use. Use a 12 volt battery
charger. Charge battery at a rate of 6 amperes for 1 hour.
Observe all safety precautions required for battery charg-
ing. Failure to charge battery can result in a shortened
battery life
.Check the acid level after the battery is charged_ Ifthe acid
has fallen below the correct level, add distilled or iron free
water,
•Install the vent caps to coyerthe vent wells. Wash the top
of the battery with water to remove any acid, then wipe
dry,
• Check battery case for leakage to make sure that no dam-
age has occurred in handling.
•Dispose of excess battery acid, Neutralize acid for dis-
posal by adding it to four inches of water in a five gallon
plastic container. Stir with a wooden or plastic paddle
while adding baking soda until the addition of more soda
causes no more foaming,
•Follow instructions orr how to install battery,
CUT AWAY VIEW
I"_""'- VENT CAP
L.,,.-..J _
_ATTERY
TUBE
BATTERY
CELL
FIG. 3
INSTALL SEAT (See FIG. 4)
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan.
•Place seat on pan and assemble shoulder bolt,
• Assemble adjustment knob and flat washer loosely. Do
not tighten.
•Tighten shoulder bolt securely.
•Lower seat into operating position and sit on seal
•Slide seat until a comfortable position is reached which al-
lows you to press clutch/brake pedal all the way down,
•Get off seat without moving its adjusted position,
•Raise seat and tighten adjustment knob securely.
SEAT
SHOULDER
_OLT
FLAT
WASHER
I SEATPAN
ADJUSTMENT
KNOB
FIG. 4
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes_ Correct tire pressure is important for
best cutting performance,
•ReducetirepressuretoPSIshownin"PRODUCTSPECI-
FICATIONS on page 3 of this manual.
INSTALL BATTERY (See FIGS. 5 & 6)
CAUTION: Do not short battery terminals.
Before installing battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Raise hood.
•Make sure drain tube is fastened to drain hole in battery
tray and battery tray is positioned in hole of battery sup-
port.
•Place battery in plastic tray, battery terminals to front of
tractor°
8
ASSEMBLY
• First connect RED battery cable to positive (+) battery ter-
minal with hex bolt, flat washer, Iockwasher and hex nut
as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, fiat washer, Iockwasher
and hex nut. Tighten securely,
. Slide the two battery bolts through terminal guard and
start wing nuts onto threads.
, Position terminal guard over battery as shown, lower botts
into key holes and slide square shafts of bolts into slots of
key holes.
•Tighten wing nuts by hand making sure battery botts re-
main in slots of key holes in battery support.
• Be sure terminal access doors are closed,
Use terminal access doors for:
• Inspection for secure connections (to tighten hardware)
• inspection for corrosion
,Testing battery
• Jumping (if required)
Periodic charging
POSITIVE
(RED)
CABLE
FLAT
WASHER
NEGATIVE
_BLACK]
ABLE
HEX
BOLT
VENT
CAP
FIG. 5
WING TERMINAL
GUARD
ACCESS
DOORS
BATTERY
BOLT
KEY
HOLE
BATrERY
DRAIN
TUBE
FIG. 6
BATTERY
TRAY
INSTALL MOWER AND DRIVE BELT
Your unit has been shipped with the front mower suspension
bracket banded to the frame. Remove bands and pivot
bracket downward.
MOWER INSTALLATION (See FIGS. 7, 8, 9 and 10)
• Remove banding from suspension arms and gauge
wheels. Set gauge wheels aside for later assembly.
• Slide mower under tractor with discharge guard to right
side of tractor,
• Slide front suspension brackets into mower brackets, Re-
tain with release pins (FIG. 7), Turn depth adjustment
knob counterclockwise until it stops. Lower mower link-
age with attachment lift lever (See FIG. 12)_
• Slide studs through lift links on both sides eftractor, Re-
tain with washers and retainer springs.
• Place the suspension arms on brackets on both sides of
frame (See FIG 8). Retain with washers and retainer
springs.
• Place suspension arms in rear suspension brackets, Re-
tain with release pins.
• Turn depth adjustment knob clockwise to remove slack
from mower suspension.
•Insert gauge wheel bar into bracket (See FiG, 7)_ Retain
with clevis pins and retainer springs.
DEPTH ADJUSTMENT {
KNOB BELT
SUSPEN- _ . I
S,ON.. ". I
PRONTI
.... \\ /suePEN.I
/_ /_RELEASEI
-[V PIN I
FIG. 7
RETAINER
SUSPENSION "__1_ t_.-I /._....
ARM "_ /b_ _ _"t._",,..,,.,.__''-'_,-j
WASHER_----_--_',=_ ,_"'_, _WASHER
RETAINER _"_'__ LIFTLINK
SPRINGF -_',,_Q _ STUD
FIG. 8
9
ASSEMBLY
GAUGE
WHEEL
BAR_
GAUGE
WHEEL,/
r_ -...-----' RETAINER
BRACKET
_CLEVIS
PIN
FIG. 9
DRIVE BELT INSTALLATION (See FIGS. 10 and 11)
• Remove hood and grill (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and Adjustments sec-
tion of this manual,
• Roll mower drive belt over primary mandrel.
• Roll mower drive belt forward over front mower suspen-
sion bracket.
• Place mower drive belt over clutch pulley on engine and
under idler pulley and tension pulley.
• Replace hood and grill assembly.
NOTE: Pull tension pulley lever forward for belt clearance
Make sure narrow "V side of belt is engaged with each pul-
ley, and push tension pulley lever back to operating position.
PRIMARY MOWER
MANDREL DRIVE
FIG, 10
CLUTCH
PULLEY'-'------.----..--
LEVER_
TENS,ON
MORON
_lp RIVE
BELT
DLER
ULLEY
L...
FIG. 11
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the Serv-
ice and Adjustments section of this rnanual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjust-
rnents section of this manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your !ractor, check to see t!_at
the brake is properly adjusted, See 'TO ADJUST BRAKE in
the Service and Adjustments section of this manual
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBESTPERFORMANCEAND SATISFACTIONFROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/All assembly instructions have been completed_
,/No remaining loose parts in carton.
,/Battery is properly prepared and charged. (Minimum 1
hour at 6 arnps).
,/Seat is adjusted comfortably and tigt_tened securely_
,/" All tires are properly inflated. (For shipping purposes, the
tires were overinflated at the factory.)
¢" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be prop-
erly inflated for leveling.)
,/Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers_
,/Check wiring. See that ali connections are still secure and
wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/Engine oil is at proper level
,/Fuel tank is filled with fresh, clean, regular unleaded gaso-
line.
,/Become familiarwithallcontrols-theirlocationand func-
tion.Operate them beforeyou starttheengine.
,/Be sure brakesystem isinsafeoperatingcondition.
10
ii
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
C0rnpare the illustrations with your Tractor to familiarize yourself with the locations of various controls and adjustments Save
this manual for future reference.
ATTACHMENT CLUTCH SWITCH
RW I
THROTTLE CONTROL
AMMETER
CLUTCH/BRAKE PEDAL
LIFT LEVER
LIGHT SWITCH
IGNITION SWITCH
HEIGHT ADJUSTMEN3"
KNOB
GEARSHIFT LEVER
PARKING BRAKE
LEVER
RANGE SHIFT LEVER
FIG. 12
ATTACHMENT CLUTCH SWITCH - Used to engage
mower blades or ether attachments mounted to your tractor,
LIFT LEVER - Used to raise and lower mower deck or other
attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL- Used for declutching and brak-
ing the tractor_
HEIGHT ADJUSTMENT KNOB- Used to adjust the mower
height,
GEARSHIFT LEVER - Selects the speed and direction of
the tractor
THROTTLE CONTROL - Used to control engine speed.
RANGE SHIFT LEVER -Allows "HI" and "LO" speed for all
forward and reverse gears.
IGNITION SWITCH - Used to start and stop the engine,
AMMETER - Indicates battery charging (+) or discharging
LIGHT SWITCH -Turns the headlights on and off,
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position,
CHOKE CONTROL - Used when starting a cold engine,
11
mOPERATION
The operation of arty tractor can result In foreign objects thrown Into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
before performing any adjustments or repairs. We recommend wide vision safety mask for over
the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See FIG. 13)
= Depressclutch/brakepedalintofull"BRAKE"positionand
hold,
• Place parking brake lever in "ENGAGED" position and re-
lease pressure from clutch/brake pedal Pedal should re-
main in "BRAKE" position, Make sure parking brake will
hold vehicle secure,
STOPPING (See FIG. 13)
MOWER BLADES -
•Move attachment clutch lever to "DISENGAGED" posi-
tion,
GROUND DRIVE-
° Depress clutch/brake pedal into full "BRAKE" position.
° Movegearshiftleverto"NEUTRAL"position_
ENGINE -
oMove throttle control to "SLOW" position_
• Turn ignition key to "OFF" position and remove key. Al-
ways remove key when leaving vehicle to prevent un-
authorized use,
•Never use choke to stop engine.
TO USE CHOKE CONTROL (See FIG. 13)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
°To engage choke control, pull knob out, Slowly push knob
in to disengage,
TO USE THROTTLE CONTROL (See FIG. 13)
Always operate engine at full throttle,
•Operating engine at less than full throttle reduces the bat-
tery charging rate and the engine cooling air flow,
•Full throttle offers the best mower performance,
TO MOVE FORWARD AND BACKWARD (See
FIG. 13)
The direction and speed of movement is controlled by the
gear shift lever
°Start unit with clutch/brake pedal depressed and the
gearshift lever in "NEUTRAL" position.
• Move gearshift and range shift levers to desired position,
•Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE
STOP BEFORE SHIFTING OR CHANG-
ING GEARS
CLUTCH/BRAKE
PEDAL "BRAKE" "DRIVE"
POSITION POSITION
ATTACHMENT
CLUTCH SWITCH
CHOKE
IGNITION THROTTLE
KEY CONTROL
LEVER
HEIGHT PARKING BRAKE
ADJUSTMENT "DISENGAGED"
KNOB POSITION
GEAR RANGE
SHIFT SHIFT
LEVER LEVER
FIG. 13
TO ADJUST MOWER CUTTING HEIGHT (See
FIG. 13)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
•Turn knob clockwise to raise cutting height.
°Turn knob counterclockwise to lower cutting height.
The cutting height range is approximately (1-1/4"to 3-3/4")_
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed
•The average lawn should be cut approximately 2-1/2
inches during the cool season and over 3 inches during
hot months. For healthier and better looking lawns, mow
often and after moderate growth.
,For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relatively
high; the second to desired height.
12
OPERATION
irr -,,,i
TO ADJUST GAUGE WHEELS (See FIG. 14)
•Adjust mower to desired cutting hetghtr
• Lower mower with lift contrOlr Remove rear retainer spring
and clevis pin which secure each gauge wheel,
,Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar and
insert clevis pins. Gauge wheels shouldbe slightly off the
ground
• Replace retainer springs into clevis pins,
GAUGE
WHEEL
BAR_
f
RETAINER
./SPRING
CLEVIS
PINS
BRACKET
FIG.14
TO OPERATE MOWER (See FIGS. 12 and 13 )
Your unit is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
.Select desired height of cut, using height adjustment
knob,
• Lower mower with lift lever.
• Engage mower by pulling attachment clutch switch up
and out to "ENGAGED" position.
• TO STOP MOWER - Move attachment clutch switch to
"DISENGAGED" position,
• Raise mower with lift lever,
}_ CAUTION: Do notoperatethe mower with-
out either the entire grass catcher (on
mowers so equipped) or the discharge
guard In place.
J
GUARD
TO OPERATE ON HILLS
,_ CAUTION: DO not drive up or down hillsi-"
with slopes greater than 15 and do not R
drive across any slope.
•Choose the slowest speed before starting up or down
hills.
•Avoid stopping or changing speeds on hills
• If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake
• Move gearshift lever to "NEUTRAL" position,
• To restart movement, move gearshift lever to 1st gear and
range shift lever to "LO" position, Be sure you have al-
lowed room for unit to roll slightly as you restart move-
ment,
• Slowly release parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
•Raise attachment to highest position with lift control.
• When pushing or towing your unit. be sure gearshift lever
is in "NEUTRAL" position.
• Do not push ortow unit at more than five (5) MPH,
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See FIG. 16)
• The engine in your unit has been shipped, from the fac-
tory, already filled with summer weight oil,
•Check engine oil with unit on level ground.
• Remove dipstick and wipe clean, replace, wait for a few
seconds, remove and read oil level. If necessary, add oil
until "FULL" mark on dipstick is reached, Do not overfill
•For cold weather operatlonyou should change oil for eas-
ier starting (see "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual),
• To change engine oil, see the Maintenance section in this
manual.
ENGINE OIL
FILLER CAP
DIPSTICK
FIG. 15
13
FIG. 16
OPERAT[O
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded gasoline.
(Use of leaded gasoline will increase carbon and lead ox-
ide deposits and reduce valve life)
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F (0°C). USE FRESH CLEAN
WINTER GRADE GASOLINE TO HELP
INSURE GOOD COLD WEATHER
STARTING,
WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage, Acidic gas can damage the fuel system of an
engine while in storage, To avoid engine problems, the fuel
system should be emptied before storage of 30 days or
longer_ Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage sections of this manual for additional
information. Never use engine or carburetor cleaner prOd-
ucts in the fuel tank or' permanent damage may occur.
CAUTION= Fill to bottom of gas tank flllerJ
neck. Do not overfill. Wipe off any spllledl
oil or fuel. Do not store, spill or use gaso-|
line near an open flame.
TO START ENGINE (See FIG. 13)
When starting engine for the first time or if engine has run out
of fuel, it will take extra cranking time to move fuel from the
tank to the engine_
• Depress the clutch/brake pedal and set the parking brake
•Place gearshift lever in "NEUTRAL" position.
oMove attachment clutch to "DISENGAGED" position,
• Pull choke control out to "CHOKE" pesition for cold en-
gine start. For warm engine start do not use choke con-
trol
• Move throttle control to midway between "FAST" and
"SLOW" positions,
°Turn ignition key clockwise to "START" position and re-
lease key as soon as engine starts, Do not run starter
continuously for more than fifteen seconds per minute, If
engine does not sta.rt after several attempts, move throt-
tle control tO 'FAST' position, wait a few minutes and try
again
• When engine starts, slowly push choke control in.
• Move throttle corrtrol to "FAST" position.
• Allow engine to warm up for a few minutes before engag-
ing clutch/brake pedal or attachment clutch switch,
NOTE: If at a high al_tude (above 3000 feet) or in cold tem-
peratures (below 32 F). the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual,
ii i HI . i ii
CAUTION= Before driving the tractor, In_
stall mower or remove front mower sus |
penslon bracket and suspension arms. J
!
MOWING TIPS
• Tire chains cannot be used when the mower housing isat-
tached to unit.
• Mower should be properly leveled for best mowing per-
formance. See TO LEVEL MOWER HOUSING"in the
Service and Adjustments section of this manual
°Use the runner on the right hand side of mower as a guide.
The blade cuts approximately an inch outside the runner
(See FIG. 15).
° The left hand side of mower should be used for trimming.
•Drive so that clippings ere discharged onto the area that
has been cut. Have the cut area to the right of the ma-
chine. This will result in a more even distribution of clip-
pings and more uniform cutting
° When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs,, fences.
driveways, etc. After one or two rounds, mow in the oppo-
site direction making left hand turns until finished (See
FIG, 17).
FIG. 17
•If grass is extremely tall, it should be mowed twice to re-
duce load and possible fire hazard from dried clippings.
Make first cut relatively high, the second to the desired
height.
° Do not mow grass when it iswet, Wet grass will plug mow-
er and leave undesirable clumps. Allow grass to dry be-
fore mowing.
°Always operate engine at full throttle when mowing to as-
sure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low
enough gear to give the mower cutting performance as
well as the quality of cut desired
• When operating attachments, select a ground speed that
will suit the terrain and give best performance of the at-
tachrnent being used.
14
FILLIN DATES ,__'_._ _A£,_ _ A,,,__,
REGULAR SERVICE
G
I
N
Ull lU,,
Check Brake Operation
i
aT CheckTire Pressure
Check for Loose Fasteners
A Sharpen/Replace Mower Blades
TLubricate Pivot Points
Check Battery Level/Recharge
a Clean Battery and Termlnals
Lubricate Tie Rod Ball Joints
Check Engine Oil Level
Change Engine Oil
Clean Air Filter/Foam Pre-cleaner
Clean Air Screen
Inspect Muffler/Spark Arrester
v'
Change Engine Oil Filter
Clean Engine Cooling Fins
Replace Spark Plug
Replace Alr Filter Paper Cartridge
Rep,!aceFuel Filter
_f_FSERVICE DATES
J_
_,2 i __
1 - Change more often when operating under a heavy load or In high ambient temperatures
2 - Service more often when operating In dirly or dusty conditions
3*Replace blades more often when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this unit does not cover items that have
been sub ected to operator abuse or negligence, To receive
fu va ue from the warranty, operator must maintain unit as
instructed in this manual.
Some adjustments will need to be made periodically to prop-
erly maintain your unit,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•Once a year you should replace the spark plug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel
mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation,
• Check tire pressure.
• Check for loose fasteners,
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART")
LUBRICATION CHART
TIERODBALLJOINTS
@SP,NOLE. _SP,,O,.E®
STEERING
SECTOR,-""""_"
GEAR
PLAT_ L • I \C,UTC.
PIVOT
ENGINE @
®
SAE 30 MOTOR OIL API - se, SE, or SF
GENERAL PURPOSE GREASE
REFER TO ENGINE MAINTENANCE SECTION
SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
15
IMPORTANT: Do netor!orgrease the pivot points whichhavespecial
nylon bearings,Viscous lubricants will attract dust and dirt thet will
shorten the life of theself-lubricating bearings. If youfeel they must be
lubricated, use only a dry, powdered graphitetype lubricant sparingly.
MAINTENANCE
TRACTOR
Always observe safety rules when performing any mainte*
nance
TIRES
• Maintain proper air pressure in all tires (See "PRODUCT
SPECIFICATIONS" on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals
which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other
hazards that may cause tire damage
BLADE CARE
For best results mower blades must be kept sharp. The
blades can be sharpened yvith a file or on a grinding wheel.
We suggest they be sharp.ened or replaced after every 25
hours of mowing, Check blades more often if mowing in
sandy conditions.
• Do not attempt to sharpen blades while they are on the
mower,
• Replace bent or damaged blades.
BLADE REMOVAL (See FIG, 18)
• Raise mower' to highest position to allow access to
blades
• Remove hex bolt, Iockwasher and flat washer secudng
blade
° Install new or resharpened blade with trailing edge up to-
wards deck as shown.
o Reassemble hex bolt, tockwasher and fiat washer in exact
order as shown.
• Tighten bolt securely (30-35 Ft Lbs. torque)
IMPORTANT: BLADE BOLT IS GRADE 5 HEAT
TREATED_
TO SHARPEN BLADE (See FIG. 19)
Care should be taken to keep the blade balanced. An unbal-
anced blade will cause excessive vibration and eventual
damage to mower and engine,
° The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on t!le mower.
•To check blade balance, drive a nail into a beam or wall.
Leave about one inch ofthe straight nail exposed. Place
center hole of blade over the head of the nail If blade is
balanced, it should remain in a horizontal position. If
either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
BLAD
FIG. 19
CHECK TRANSAXLE OIL LEVEL (See
FIG. 20)
.Block up rear axle securely or use a tractor'jack,
•Remove left rear wheel by removing hub bolts,
°Remove filler plug from transaxle. Oil level must be even
with plug threads. If nec'essary, fill with SAE 30 oil API-
SD. SE. or SF, Replace filler' plug,
• Reassemble wheel to hub.
BLADE
WASHER ......
LOCKWASHE
MANDREL
ASSEMBLY
HEX
BOLT
GR. 5
A GRADE 5 HEAT TREATED BOLT
CAN BE IDENTIFIED BY THREE
LINES
ON THE BOLT HEAD AS SHOWN AT
LEFT
OTRANSAXLE
FILLER
PLUG
FIG. 20
FIG. 18
16
NTENANCE
BATTERY (See FIG. 21)
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Acid solution level in each battery cell should be even with
bottoms of vent wells. Add only distilled or iron-free water
if necessary. Do not overfill.
CUT AWAY VIEW
I , _''_, VENT CAP
BATTERY
TUBE
BATTERY
CELL
FIG. 21
•Keep battery and terminals clean.
, Keep battery bolts tight.
• Keep vent caps tight and small vent holes in caps open.
• Recharge at 6 amperes for 1 hour.
TO CLEAN BAq-FERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
, Wash batt3ry with solution of four tablespoons of baking
soda to one gallon of water. Be careful not to get the soda
solution into the ceils.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "INSTALL BATTERY" in the As-
sembly section of this manual)_
ENGINE
LUBRICATION
Change the oil after the first two hours of operation and
every 100 hours thereafter or at least once a year if the trac-
tor is not used for 100 hours in one year.
Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use, Add SAE 30W
motor oil or equivalenL Tighten oil fill cap/dipstick securely
each time you check the oil level. SAE 5W-30 motor oil may
be used to make starting easier in areas where temperature
is consistently 32°F or lower.
TO CHANGE ENGINE OIL (See FIGS. 22, 23 and 24)
Determine temperature range expected before oil change,
All oil must meet API service classification SD, SE or SF_
•Be sure vehicle is on level surface,
• Oil will drain more freely when warm.
• Catch oil tn a suitable container.
Remove oil filler cap, Be careful not to allow dirt to enter
the engine when changing oil.
=_ ENGINEOIL
FILLERCAP
DIPSTICK _ _ _ //
FIG. 22
Remove drain plug.
.,= ,,
°|1
i
OIL DRAIN PLUG
FIG, 23
•After ell has drained completely, replace oildrain plug and
tighten securely.
•Refill engine with oil through oil filler tube. Pour slowly.
Do not overfill. For approximate capacity see PRODUCT
SPECIFICATIONS" on page 3 of this manual.
•Use gauge on dipstick for checking level Be sure dipstick
cap is in all the way for accurate reading. Keep oil at
"FULL" line on dipstick.
RECOMMENDED SAE VISCOSITY GRADES
°F -20° 0° 32° 60° 80° 100°
°C -29° -18°0° 16°27" 38°
FIG. 24
17
MAINTENANCE
CLEAN AIR SCREEN (See FIG. 25)
Air screen must be kept free of dirt and chaff to prevent en-
gine damage from overheating. Clean with a brush or com-
pressed air to remove dirt, stubborn dried gum fibers.
CLEAN ENGINE COOLING FINS (See FIG. 25)
Remove any dust, dirt or oil from engine cooling fins to pre-
vent damage fi'om overheating. Engine blower housing
must be removed Remove side panels and hood (See "TO
REMOVE HOOD AND GRILL ASSEMBLY" in the Service
and Adjustments section of this manual.
COOLING FINS
UNDER HOUSING
(BOTH SIDES) AIR SCREEN
FIG_ 25
AIR FILTER FOAM PRE-CLEANER (See
FIG. 26)
Your engine will not run properly and may be damaged by
using a dirty air filter. Clean the foam pre-cleaner element
after every 25 hours of operation, more often if tractor is
used in very dusty, dirty conditions.
• Remove the wing nut and air cleaner cover,
•Remove the element cover seal, element cover, paper
element, and pre-cleaner.
NOTE: Do not attempt to clean or oil the paper cartridge,
Replace paper cartridge once a year or after every 100
hours of operation, more often if used in very dusty or dirty
conditions=
•Wash foam pre-cleaner in liquid detergent and water.
• Wrap foam pre-cleaner in cloth and squeeze dry.
• Lightly coat foam pre-cleaner with clean engine oil.
Squeeze in towel to remove excess oil. Do not saturate,
• Install the paper element, pre-cleaner (cleaned and
oiled), element cover, and element cover seal.
•Install the air cleaner cover and wing nuL Tighten wing
nut 1/2 to 1full turn after nut contacts cover Do not over-
tighten.
FIG. 26
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage
SPARK PLUGS
Replace spark plugs at the beginning of each mowing sea-
son or after every 100 hours of use, whichever comes first,
Spark plug type and gap setting is shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual,
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor' is used more than 100 hours in one
year.
See the Engine Manual packed with your unit=
IN-LINE FUEL FILTER (See FIG. 27)
Fuel filter should be replaced once each season, If fuel filter
becomes clogged, obstructing fuel flow to carburetor, re-
placement is required,
•With engine cool, remove filter and plug fuel line sections.
°Place new fuel filter in position in fuel line with arrow point-
ing towards carburetor.
°Be sure there are no fuel line leaks and clamps are prop-
erly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
18
FUEL FILTER
FIG, 27
CLEANING
,Clean engine, battery, seat, finish, etc. of all foreign mat-
ter.
• Keep finished surfaces and wheels free of all gasoline, oil,
etc.
• Protect painted surfaces with automotive type wax,
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and carbu-
retor are covered to keep water out, Water in engine can re-
sult in a shortened engine life,
$EnvucE AN
,i
,, i i, i i,i
ADJUSTMENTS
TRACTOR
TO REMOVE MOWER (See FIG. 28)
Place attachment clutch in "DISENGAGED" position_
Turn height adjustment knob to lowest setting.
Lower mower to its lowest position,
Pull the four (4) release pins out of suspension brackets,
Pull back attachment lift lever and lock into place,
Slide mower forward and remove belt from primary man-
drel,
• Slide mower out from under tractor,
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON
THE TRACTOR. REMOVE THE L.H, AND
R,H. SUSPENSION ARMS AND THE
FRONT SUSPENSION BRACKET,
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever In "NEUTRAL" position.
Place attachment clutch In "DISENGAGED" position.
Turn Ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
H,r iH , ,
SIDE-TO-SIDE ADJUSTMENT (See FIGS, 29 and 30)
* Raise mower to its highest position.
DEPTH ADJUSTMENT ]
KNOB BELT /
SUSPEN- _, /
s,oN-. ,, /
SUSPEN , A.M I
.ONT,
_" _]/ RELEASE /
PIN J
FIG. 28
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND
DRIVE BELT'in Assembly section of this manual r
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See"PROD-
UCT SPECIFICATIONS" on page 3!. If tires are over or un_
derinflated, you will not properly adjust your mower.
BoTroM
OF CURL
BOTTOM
OF CURL
_"_ GROUND LINE
FIG. 29
•Measure height from bottom of deck curlto ground level at
front corners of mower, Distance "A" should be the same,
• If distance "A" needs to be changed, snap out access hole
cover on left side of tractor above footrest,
• To raise left side of mower, loosen nut "B" and tighten nut
_C I_,
• To lower left side of mower, loosen nut"C" and tighten nut
liB'l *
• When distance "A" is equal, securely tighten nuts "B" and
• Replace access hole cover,
ADJUSTMENT
ROD
NUT "C"
®
\NUT "B"
FIG. 30
19
S:RVmCI5 AND .ADJUSTMENTS
FRONT-TO-BACK ADJUSTMENT(See FIGS 31and 32)
To obtain the best cutting results, the mower housing should
be adjusted so the back is approximately 7/8" to 1-1/8"
higher than the front when the mower is in its highest posi-
tion
Measure distance"D" from ground lineto bottom of deck curl
at centerline of left and right blade mandrels
to11,0 q
/////7"?_772////////////////////////////
FIG. 31
• To raise rear of mower, loosen nut "E" on both rear sus-
pension arms Screw both nuts "F" on both rear suspen-
sion arms an equal number of turns,
• When distance "D" is 7/8" to 1-1/8" higher at rear than
front, retighten nuts "E"
NUT "E"
SUSPENSION
NUT"E" ARMS
FIG. 32
• Recheck side-to-side adjustment.
IMPORTANT:
TO ADJUST MOWER DRIVE BELT (See
FIG. 33)
• Lower mower with attachment lift control.
° Check dimension "A" on idler bracket assembly as shown.
If dimension is 1/4" or less, belt should be adjusted.
• Pull tension pulley lever forward to loosen belt.
, Remove idler pulley and reassemble in "NEW" pulley po-
sition hole. Tighten securely.
• Push tension pulley lever rearward into operating posi-
tion.
•Check belt for proper position in all pulley grooves.
NOTE: When installing a new replacement mower drive
belt, idler pulley must be moved back to "ORIGINAL" pulley
_osition.
CLUTCH MOWER
PULLEY DRIVE
BELT
TENSION
PULLEY
IDLER
BRACKET
ASSEMBLY
PULLEY
WHEN ADJUSTING REAR SUSPENSION
ARMS, ALWAYS ADJUST BOTH
EQUALLY SO MOWER WILL STAY
LEVEL SIDE-TO-SIDE.
NEW
PULL FORWARD PULLEY ORIGINAL
TO LOOSEN BELT POSITION PULLEY
FOR EASIER POSITION
BELT INSTALLATION
IDLER
PULLEY
FIG. 33
TO REPLACE MOWER DRIVE BELT
Reverse procedure and install new belt as described in
"DRIVE BELT INSTALLATION" in the assembly section of
this manual.
NOTE: If old mower drive belt was adjusted, idler pulley
must be moved back to "ORIGINAL" position when installing
a new belt.
2O
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See FIG. 34 )
Park the tractor on level surface. Engage parking brake. For
assistance, there is a belt installation guide decal on the un-
derside of mower belt cover,
•Remove mower (See "TO REMOVE MOWER" in this sec-
tion of this manual).
° Remove screws and idler arm nut securing mower belt
cover and remove cover
. Roll belt over the top of the R.H mandrel.
.Pull belt off all other mandrels.
. Remove any dirt and grass which may have accumulated
around mandrels or idler arm.
•Check deck idler arm assembly and flat idler to see that
they rotate freely.
•Be sure spring in deck idler arm assembly and on bolt in
mower housing
° Install new belt in groove of LH mandrel pulley, lower
groove of center mandrel pulley and around flat idler as
shown.
° From a position at discharge end of mower, roll idler belt
into groove of R.H mandrel pulley,
•Rotate center mandrel pulley by hand to make sure belt is
in grooves properly.
• Reassemble top cover to deck. Tighten all screws and
idler arm nut securely.
° Install mower to tractor (See "INSTALL MOWER AND
DRIVE BELT" in the assembly section of this manual),
FLAT IDLER CENTRAL
MANDREL
PULLEY
L.H. MANDREL R,H. MANDREL
PULLEY PULLEY
FIG. 34
TO ADJUST BRAKE (See FIGS. 35 and 36)
Your unit is equipped with an adjustable brake system which
is mounted on the left side of the transaxle
If unit requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted
•Remove four (4) hex washer head tapping screws from
shift cover plate located on top of tractor frame, Remove
the cover plate.
•Loosen am nut (A) on brake rod (B) at clevis (C) (Fig 36)
If you find it difficult to loosen am nut (A), remove cover
plate in L,H. frame ra L
•Rotate brake rod (B) counterclockwise, turning brake rod
out of clevis (C) four (4) to six (6) turns
•Start tractor with transaxle in "N" (neutral) position,
•Depress clutch/brake pedal to the point where the belt
stops moving, Hold clutch/brake pedal in position by en-
gaging parking brake. If belt begins to move after engag-
ing parking brake, depress clutch/brake pedal to next
notch on parking brake_
.Shut engine off. Rotate brake rod (B) clockwise by hand,
turning brake rod into clevis (C) until tight Tighten jam nut
(A) on brake rod (B) at clevis (C).
° Reinstall shift cover plate and four (4) mounting screws If
cover plate in L.H, rail was removed it should be replaced
SHIFT COVER PLATE
O
FIG. 35
/
POWER TAKE OFF (CLUTCH PULLEY - See
FIG. 33)
The power take-off clutch should provide years of service.
The clutch incorporates a built in brake that stops the pulley
almost immediately, Eventually, the internal brake will wear
so the mower blades will not stop as recommended. Ad ust-
ment should be made by your nearest Author zed Serv ce
Center.
FIG. 36
21
$E CE AN
TO REPLACE MOTION DRIVE BELT (See
FIGS. 37 and 38)
Parkthetractoronlevelsurface_ Engageparkingbrake. For
ease of service there is a t2eltinstallation guide decal on bot-
tom side of left footresLI tt is not necessary to remove
mower.
BELT REMOVAL-
•Raise hood and disconnect negative ground battery ca-
ble.
°Set parking brake (to get belt slack)_
• Loosen (do not remove) two (2) engine pulley belt guide
bolts and swivel R.H side of belt guide up_ Tighten L.H
bolt to hold belt guide in position.
• Roll belt off engine pulley.
• Roll belt off "V" idler, flat idler and clutching idler pulleys.
,Pullbeltoffclutchpulley-betweenpulleyandframeo Pull
belt off transaxle pulley.
BELT INSTALLATION -
°Push belt down from engine pulley area. Place back (flat)
side of belt on flat idler (flat idler is next to frame).
°Place belt on clutching idler and over clutch pulley. "V"
(narrow) part of belt should engage clutch pulley.
•Place belt around transaxle pulley. "V"partofbeltshould
engage transaxie pulley.
° Make sure "V" part of belt engages "V" idler.
• Roll belt over engine pulley
° Loosen L.H. engine pulley belt guide bolt and swivel belt
guide on to R.H. bolt. Tighten L.H. and R.H. bolts se-
curely.
° Release parking brake.
IMPORTANT: CHECK BRAKE ADJUSTMENT.
LH, BOLT
O r-j
ENGINEPULL__
f________.B,ELTGUIDE
R.H_BOLT
FIG. 37
ADJUSTMENTS
FLATIDLER CLUTCHPULLEY
"V" IDLER CLUTCHING IDLER TRANSAXLE PULLEY
FIG. 38
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your unit. If darnage has occurred to affect the front wheel
tom-in or camber, corrtact your nearest authorized service
center.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See FIG. 39) -
°Block up axle securely.
• Remove hub cap, retaining ring and washers to allow
wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in axle
groove_
• Replace hub cap°
WASHERS
RETAINING
RING
FIG. 39
REAR WHEEL-
" Block rear axle securely.
•Remove five (5) hub bolts to allow wheel removal.
•Repair tire and reassemble. Replace and tighten hub
bolts and hub cap securely.
22
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY TO REPLACE FUSE
(See FIG, 40)
i i,
CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batterles. I
Always wear eye protection when around
batteries. ,,,
If your battery is too weak to start the engine, it should be re-
charged. If' jumper cables' are used for emergency starting,
follow this procedure:
IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM.
THE OTHER VEHICLE MUST ALSO BE A
12 VOLT NEGATIVE GROUNDED SYS-
TEM. DO NOT USE YOUR TRACTOR
BATTERYTO STARTOTHER VEHICLES.
"POSITIVE" (+) "NEGATIVE" (-)
FIG. 40
TO ATTACH JUMPER CABLES
• Connect each end of the RED cable to the POSITIVE (+)
terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.
•Connect the other end of the BLACK cable to engine block
or a good chassis ground, away from fuel tank and bat-
tery,
TO REMOVE CABLES, REVERSE ORDER
• BLACK cable first from left side of chassis and fully
charged battery.
• RED cable last from both batteries.
Replace with 30 amp automotive-type plug-in fuse The
fuse holder is located behind the dash.
TO REPLACE HEADLIGHT BULB
•Raise hood,
•Pull bulb holder out of the hole in the backside of the grill,
•Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill
• Close hoo&
TO ADJUST ATTACHMENT LIFT SPRING
(See FIG, 41)
• While holding spring bushing with wrench, loosen jam nut
• Turn adjustment bolt clockwise to extend spring and re-
duce lift effort (for heavier attachments).
• Turn adjustment bolt counterclockwise (for lighter attach-
ments).
• Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM
SPRING TENSION WHEN USING LIGHT
ATTACHMENTS SUCH AS A MOWER.
ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVER-
POWER SPRING. WHEN REMOVING
ATTACHMENT, ALWAYS ADJUST TO
SPRING TENSION TO ITS LOWEST PO-
SITION.
SPRING
ADJUSTMENT BUSHING
ATTACHMENT
LIFT SPRING
JAM NUT
FIG, 41
23
SERVUCE AN
TO REMOVE HOOD AND GRILL ASSEMBLY
(See FIGS. 42 and 43)
• Lift hood Disconnect headlight wiring connection_
• Unscrew one screw at rear of each side panel.
ADJUSTMENTS
SCREW _
FIG. 42
•Pivot hood and side panel forward and lift off tractor.
*To replace, reverse above procedure.
aC
FIG, 43
24
SERVUCE AND ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 44 & 45)
The throttle control has been preset at the factory and
ad ustment should not be necessary. Check adjustment as
described be ow before loosening cable. If adjustment is
necessary, proceed as follows:
With engine not running, move throttle control lever to
"FAST" position.
Check that speed control lever is against stop screw. If
it is not, loosen clamp screw and pull throttle cable until
lever is against screw Tighten clamp screw securely,
TO ADJUST CARBURETOR (See Fig. 46)
The carburetor has been preset at the factory and adjust-
ment should not be necessary However, minor adjust-
ment may be required to compensate for differences infuel,
temperature, altitude or load If the carburetor does need
adjustment, proceed as follows:
In general turning the adjusting needles in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the ad usting needles out (counter-
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT
IF NEEDLES ARE TURNED IN TOO
TIGHT,
PRELIMINARY SETTING -
Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above).
With engine off turn idle fuel adjusting needle In (clock-
wise) closing it finger tight and then turn out (counter-
clockwise) 1-1/4 turns,
Turn main fuel adjusting needle In (clockwise) closing
finger tight and then turn out (counterclockwise) 1turn.
FINAL SETTING -
Start engine and allow to warm for five minutes. Make
final ad ustments with engine running and shift/motion
control lever in ' NEUTRAL position.
With throttle control lever in "FAST" position, turn main
fuel ad usting needle In (clockwise) until engine begins
to d e then turn out (counterclockw se) unt engine
runs rough_ Turn needle to a point midway between
those two positions.
Idle speed setting - With throttle control lever in "SLOW"
position, engine should idle at 1200 RPM. If engine
idles too slow or fast, turn idle speed ad usting screw in
or out unt correct die is attained.
Idle fuel needle settina - With throttle control lever in
"SLOW" position, turn idle fuel adjusting needle In
(clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough. Turn needle
to a point midway between those two position&
Recheck idle speed, Readjust if necessary.
ACCELERATION TEST
Move throttle control lever from "SLOW" to "FAST"
position_ If engine hesitates or dies, turn idle fuel
adjusting needle out (counterclockwise) 1/8 turn. Re-
peat test and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted Do not adjust -
damage may resulL
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET
FOR PROPER ENGINE SPEED. OVER-
SPEEDING THE ENGINE ABOVE THE
FACTORY HIGH SPEED SETTING CAN
BE DANGEROUS. IF YOU THINKTHE
ENGINE-GOVERNED HIGH SPEED
NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE
CENTER, WHICH HAS PROPER EQUIP°
MENTAND EXPERIENCETO MAKEANY
NECESSARY ADJUSTMENTS
LEVER
THROTTLE
CABLE
FIG, 44
STOP
SCREW
CONTROL
LEVER
FIG. 45
IDLE SPEED
ADJUSTING
NEEDLE
FUEL
ADJUSTING
NEEDLE
25
FIG. 46
S'TO
Immediate!y prepare your tractor for storage at the end of
the season or if the unit will not be used for' 30 days or more.
R
CAUTION: Never store the tractor wlthJ
gasoline in the tank inside a building where_
fumes may reach an open flame or spark.|
Allow the engine to cool before storing In|
any enclosure, i
TRACTOR
Remove mower from tractor for winter storage_ When
RAGE
ENGINE
FUEL SYSTEM
mower istobe stored for aperiod oftime cleanitthoroughly,
remove a dirt, grease, leaves, etc. Give blades and under-
side of housing a good coat of grease or rust preventative.
Store in a clean, dry area.
• Clean entire tractor (See "CLEANING" in the Mainte-
nance section of this manual).
•Inspect and replace belts, if necessary (See belt replace-
ment instructions in the Service and Adjustments section
of this manual).
•Lubricate as shown in the Maintenance section of this
manual.
oBe sure that all nuts, bolts and screws are securely fas-
tened. Inspect moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly
before painting
BATTERY
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSEN-
TIAL FUEL SYSTEM PARTS SUCH AS
CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED
GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND
FORMATION OF ACIDS DURING STOR-
AGE ACIDIC GAS CAN DAMAGE THE
FUEL SYSTEM OFAN ENGINE WHILE IN
STORAGE.
° Drain the fuel tank,
•Start the engine and let it run untilthe fuel lines and carbu-
retor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur,
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage°
Add stabilizer to gasoline in fuel tank or storage container,
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to al-
low the stabilizer to reach the carburetor. Do not drain the
gas tank and carburetor if using fuel stabilizer
oFully charge the battery for storage_
• After a period of time in storage, battery may require re.
charging.
• To help prevent corrosion and power leakage during long
periods of storage, battery Cables should be disconnected
and battery cleaned thoroughly (see "TO CLEAN BAT-
TERY AND TERMINALS" in the Maintenance section of
this manual),
• After cleaning, leave cables disconnected and place ca-
bles where they cannot come in contact with battery termi-
nals.
°Be sure battery drain tube is securely attached to drain in
battery tray,
ENGINE OIL
Drain oil (with engine warm) and replace with clean' eneine
oil, (See "ENGINE" in the Maintenance section of this man-
ual),
CYLINDERS
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into cyl-
inder,
o Turn ignition key to "START" position for a few seconds to
distribute oil,
° Replace with new spark plug(s).
OTHER
• Do riot store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust
and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give pro-
tection from dust and dirt.
• Cover your unit with a suitable protective cover that does
riot retain moisture. Do not use plastic. Plastic cannot
breath which allows condensation to form and will cause
your unit to rusL
IMPORTANT: NEVER COVER TRACTOR WHILE EN-
GINE AND EXHAUST AREAS ARE STILL
WARM.
26
TROUBLESHOOTUNG POUNTS
PROBLEM
Wilt not start
Hard to start
Engine ',viii not
turn over
Engine clicks but
wtl/not start
Loss of power
i
Excessive vibration
CAUSE
1, Out of fuel.
.Engine not "CHOKED" properly.
Engine flooded.
4_ Bad spark plug.
. Dirty air filter.
. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
.Dirty air filter.
• Badspark plug.
3r Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustmenL
1. Clutch/brake pedal not depressed.
2• Attachment clutch is engaged.
3. Spark plug wire is disconnected.
4. Weak or dead battery.
5_ Blown fuse_
6. Corroded battery terminals.
7. Loose or damaged wiring.
8. Faulty ignition switch_
9. Faulty solenoid or starter.
10_ Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring°
4. Faulty solenoid or stader.
1. Cutting too much grass/too fast,
2, Throttle in"CHOKE" pesition_
3, Buildup of grass, leaves and trash under mower,
Dirty air filter.
Low oil level/didy oil
6. Faulty spark plug
7_ Dirty fuel filter.
8• Stale or dirty fuel•
9, Water in fuel,
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel°
3. Loose/damaged part(s).
CORRECTION
1. Fill fueltank.
2. See TO START ENGINE in Operation section.
3. Wait several minutes before attempting to stad.
4_ Replace spark plug.
Clean/replace air filter.
6. Replace fuel filter_
7. Drain fuel tank and carburetor, refill tank
with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. Contact Sears Setvice Department.
10. Contact Sears Setvice DepadmenL
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
.Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline.
6. Check all wiring•
7. Contact Sears Setvice Department.
8. Contact Sears Setvice Department.
1• Depress clutch/brake pedal.
2, Disengage attachment clutch,
3, Connect wire to spark plug,
4, Recharge or replace battery,
,Replace fuse,
Clean battery terminals,
7, Check all wiring•
. Check/replace ignitionswitch.
Check!replace solenoid or starter,
101 Contact Sears Service DepartmenL
1_ Recharge or replace battery.
2. Clean battery terminals.
3. Check allwidng_
4. Check/replace solenoid or starter.
1. Set in "Higher Cut" position/reduce speed.
2• Adjust throttle control
3. Clean underside of mower housing_
4, Clean/replace air filter.
5, Check oil level/change oil.
6, Clean and regap or change spark plug.
.Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline,
9. Drain fuel tank and carburetor, rsfil[tank
with fresh gasoline and replace fuel filter,
10, Connect and tighten spark plug wire.
11• Clean engine air screen/fins,
12, Clean/replace muffler.
13 Check allwiring.
=14. Contact Sears Setvice Department.
15, Contact Sears Setvice Department,
1. Replace blade. Tighten blade bolt•
. Replace blade mandrel.
3. Tighten loose part(s), Replace dam-
aged pads.
27
=TF OUBLESHOO'T NG POINTS
PROBLEM
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
Poorcut- uneven
Mower blades will
not rotate
Poorgrass
discharge
Headlight(s) not
working (if so
equipped)
Batterywill not
charge
CAUSE
1_ Faulty operator-safeLy presence control system.
1. Worn, bent or loose blade.
2_ Mower deck not level.
3_ Buildup of grass, leaves, and trash under mower.
4_ Bent blade mandrel
1. Obstruction in clutch mechanism.
2. Mower drive belt out of ad ustment.
3 Worn/damaged mower dr ve be t
4 Frozen idler pulley.
5. Frozen blade mandrel.
1. Engine speed too slowo
2. Travel speed too fasL
3_ Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7_ Buildup of grass, leaves and trash under mower,
8_ Mower drive belt worn or out of adjustment.
9. Blades improperly installed,
10. Improper blades used.
1. Switch is "OFF".
2. Bulb(s) burned out.
3Faultylight switch.
4 Loose or damaged wiring.
5. Blown fuse.
1 Bad battery cell s).
2. Poor cab e connect ons.
3. Faulty regulator (if so equipped).
4. Faulty alternator,
CORRECTION
1_ Check wiring, switches and connections, If not
corrected, contact Sears Setvice Department.
1, Replace blade. Tighten blade bolt.
2. Level mower deck.
3_ Clean underside of mower housing.
4. Replace blade mandrel.
1. Remove obstruction.
.Adjust mower drive belt.
•Replace mower drive bell
4. Replace idler pulley.
5_ Replace blade mandrel.
1. Place throttte control in "FAST" position.
2. Shift to slower speed,
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade boll
7. Clean underside of mower housing.
98. Replace/adjust mower drive bell
Reinstall blades sharp edge down.
10. Replace with blades listed in this manual
1, Turn switch "ON"_
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and cannections_
5. Replace fuse.
1_ Replace battery.
2. Check/clean al/connections.
3u Replace regulator.
4. Replace alternator.
28