Craftsman 917256450 User Manual TRACTOR Manuals And Guides L0710323

CRAFTSMAN Lawn, Tractor Manual L0710323 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917256450 917256450 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917256450. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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MODEL NUMBER 917.256450 OWNER'SMANUAL

•Assembly

° Operation

•Customer Responsibilities

•Service and Adjustments

°Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER_ 1-B00-659-5917

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT; THIS CUTTING MACHNE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWtNG OBJECTS

FA]LIJRE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH..

L GENERAL OPERATION

• Read, understand, end fotlcw a_lInstrUctions in the manual

and on Ihe machine belore stad{ng

• Only allow responsible aduils, who are tamiUar with the

Instructions, to operate the machine

•Clear the area of objects such as rocks, toys, wfre_ etc,

which could be picked up and thrown by the blade

Besurethearealsclearofotharpeoplabeforamawing Stop

machine if anyone enters the area

• Never carry passengers

.Do not mow in reverse unless abselulely necessary Always

took down and behind belora and while backing

• Be aware ot the mower discharge dlractton and de not point

It at anyone, Do not operate the mower w_lhoal either the

entire grass catcher or the guard in place

• Stow down before turning

•Never leave a running machine unattended, Always turn off

b_ades set parking brake, stop engine, and remove keys

before d smountlng

• Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute ...........

• Mow only in daytlght or good artificial light

, Do not operate the machine while under the Influence of

alcohol or drugs

"Watch lot Ira{tic when operating near or crossing roadways

. Use extra care when loading or unloading the machine In{o

a traitor or truck

II. SLOPE OPERATION

Stopes are a major factor related to loss-of-control and

Upover accidents which can result in severe injury or death.

All slopes require extra caution, f you cannot back up the

slope or if you feeluneasy on It, do not mow it

DO:

• Mow up and down slopes, not across

• Remove obslacles such as rocks,tree _imbs,elc

• Watch for holes, ruls, or bumps. Uneven terratn could

overturn the machine Taftgrass can hide obstacles,

•Useslow speed Choose a tow gear so that you wtttnot have

to stop or shift white on the slope.

• Follow the manufacturer's recommendations for wheel

weightsor counlerwalghts to improvestebiltly,

•Use extra care with grass catchers or other attachments

These can change the stability of the machine

,' Keep all movement on the slopes slowend gradual Do not

make sudden changesin speed or direction

•Avoid starting or stopping on a slope. If tires lose traction,

disengage the b_adesand proceed slowly slraigh! down the

slope

DO NOT;

• Dono/turn on slopesunless necessary, andthen-turn slowly

and graduallydownhill, tl posstb[s

,Do not mow near drep-oJfs, ditches, or embankments The

mower could suddenlyturn over ifawheel {s over the edge

el acliff or ditch, or an edge caves in

•Do net mow on wet grass Reduced traction could cause

sUdtng

•Donot try to slabiiize the machine by puttingyour foot on the

ground,

•Do not use grass catcher on steep slopes.

ii1, CHILDREN

Tragic accidents can occur if the operalor ts not alert to the

presence of children Children are often atlraeted to Ihe

machine and the mowing activity. Never assume that

children will remain where you last saw them

• Keep children out of the mowing area and underthe walchful

care of another responsibleadult

• Be clad and turnmachine off i{children enter the area

• Before and when backing, look behind and down for small

cbitdran

• Never carry children, They may, fa!_ off and be seriously

injured or interfere wilh safe machJne operation

• Never allow chiidranto operate the machine

•Use extra care when approaching blind corners, shrubs,

trees, or otherobjects that may obscure vision

IV.

i

i

SERVICE

Usa extra carein handling gasoline and otherfuels They are

Ilammabla and vapors are explosive

Use only an approvedcontainer.

NBVB_"femow gas cap or add luel with the engine

running Allowengine to coot before refueling Do not

smoke,

Never refuel the machine indoors,

Never storethe machine or fuel containerInside where

there is an open flame, such as a water heater

Never run a machine insideaclosedarea

Keep nuls andbolts, especially blade attachment bolts, tight

and keep equipmentingood condIlion

Never tamper with safety devices Check their proper

operallonregularly,

Keep machine Iraeel grass, feaves, orolher debrts build=up.

Clean oil or fuel spiUage. Allow machine to cool before

storing.

Stop and Inspect the equipment tf you strike an obiect

Repair. If necessary, before rastading,

Never makeadjustments or repairs with the engine running.

Grass catchercomponentsare subjectIo wear, damage, and

dalerioratlon which could expose moving pads or aUow

objects to be thrown. Frequently check components and

replace withmanufacturer's recommendedparis, whennec-

essary

Mower blades are sharp snd can cut Wrap the blade(s) or

wear gloves,and use extra caution whenservicing them

Check brake operation frequently Adjust and service as

required

Look for this symbol to point out Im-

portent safety precautions, it means

CAUT|ONtl] BECOMEALERTII1 YOUR

SAFETY IS INVOLVED.

"' cAuT!oN'; Alwa'y; disconnect "parkpiug !

wire and placewire where Itcannot contact I

spark plug in order to prevent accidental I

starting when setting up, transporting, I

, ad "s"ng,,°",ma,k,l,n ,,r?pairs",,,I

& WARNING

The engine exhaust from this product con-

tains cnemmam Known to the State of Califor-

nla to cause cancer, birth defects, or other

reproductive harm,

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CONGRATULATIONS on your purchase of a Sears

Tractor. I1 has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannol easily

remedy, please contact your nearest Sears Authorized

Service CentedDepadment We have competent, well-

trained technicians and the proper tooJa to service or repair

this tractor

Please read and retain this manual The ]nstructlons will

enable you to assemble a nd maintain your tractor prope dy

Atways observe the "SAFETY RULES".

MODEL

NUMBER 917.256450

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT_

YOUSHOULDRECORDBOTHSERIALNUMBERAND

PRODUCT SPECIFICATIONS

HORSEPOWER: 12 5

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API,.SFtSG): SAE 30 (above 32'_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY; 3 0 PINTS

SPARK PLUG: CHAMPION RJtgLM

(GAP: 030") STD 361458

VALVE CLEARANCE: INTAKE: 005" -007"

EXHAUST: 009" - 01 t"

GROUND SPEED (MPH): FORWARD:

let I 0

2rid I 3

3rd 2 1

4th 3 1

5th 40

REVERSE: 16

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5AMPSHEADLiGHTS

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement Is available on this prod-

uct Contact your nearest Sears store for dela[ls

.FOR.FUTU RE_REFERENCE, L_ BATTERY,, AMPiHR: 25

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

, Read and observe the safety rules

• Fellow a regular schedule tn r'nalntainlng, caring for and

using your tractor

•Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an Internat

combustion engine and should not be used on or near any

unimproved forest-covered; brush-covered or grass-cov-

ered land unless lhe engine s exhaust system is equipped

with a spark arrester meeting applicable local or stale laws

(if any) if a spark arrestor is used, it should be maintained

in etfeclive working order by the operator.

In the stale of CaJifomia the above is required by taw

(Section 4442 of the California Public Resources Code)

Other sEates may have similar laws Federal laws apply on

federal Jands A spark arresler for the muffler is available

through your nearest Sears Authorized Service Center/

Depadment (See REPAIR PARTS section of this manual

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Forone {1) year from the date of purchase, [tIbis Crallsman Riding Equipmentis ma_ntained__ubricaled and Iuned up according

le the instructionsin the owner's manual, Sears wil!repair or replace, tree of charge, any partsfound to be defective in metedal

or workmanship

This Warranty does not cover:.

" Expendable Hems which become worn during normal use, such as b_ades,spark plugs,air cleaners, belts, efc

Tire replacementor repaircaused by punctures from outside objects, suchas nails, thorns, stumps, or glass.

', Repairs necessary' because of operator abuse,neg]igence, improperslorage or accident or the faiture to mainlaln the

equipment according IoIhe lnstrucltonscontained In the owner'smanual

• Riding equipment used for commercialor rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (g0} days from daie of purchase, tf any battery Included wilh this riding equipment proves defeclive in material or

workmanshipand our testingdelerrnlnes lhe battery will not hold a charge,Sears wltJreplace the balfery al no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT ESAVAILASLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE 1SAVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EOUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WiLL APPLY) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS iN THE UNITED STATES

This Warranty gives you specillc legal rights, and you may also have other rights which may vary Item state tostate

SEARS, ROEBUCK AND CQ, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ........................................ 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-18

WARRANTY ...................................................................... 3

TRACTOR ACCESSORIES ...................................................5

ASSEMBLY ................................................................ 7-9

OPERATION .............................................................. t0-13

MAINTENANCE SCHEDULE ........................................ 14

SERVICE AND ADJUSTMENTS ................................ 19-24

STORAGE ..................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR .................................... 30-47

REPAIR PARTS -ENGINE ...................................... 48-52

PARTS ORDERINGtSERVICE ............... BACK COVER

INDEX

A

Accessories .............................. 5

Adjustments:

Brake .................. ............. 21

Carburetor ................... 24

Mower

Front-To-Back ....................... 20

Side-To-Side ..................... 20

ThroltteControl Cable ................ 23

Air Filler. Engine .......................... 17

Air Screen. Engine ....................... 17

Assembly ......................................... 7-9

E

Btectdcel:

Interlocks end Relays ............ 23

Schematic ....................... 29

Wiring Diagram ................... 30

Engine-'

A_rFilter.............................. 17

Air Screen ............................. 17

Cooting Fins, Engine .............. 17

Oil Change ........................... 16

0t) Level ......................... 12,18

OilType ................................ 16

Preparation ........................... 12

Repair Pads ......................... 46.52

Starling ...................................... 13

..........B_ille_i_..............

Charging ................................6

CIeanlng ................................... 16

Starling wilh Weak Battery ......... 22

£1orage ........................... 25

Terminals 16

Belt'.

Motion Drive

Removal!Replacement ........ 21

Mower Btade(s)

Removal/Replacement ..... 21

Blade:

Sharpening .....................t5

Replacement ......................... I5

Brake Adjustment ....................21

.................................. Storage :,:':::_;:;:;:::"; "_:.':,L :;:.:LC,: 25

C

Carbureler Adjustment .................24

Controls, Tractor ........................ t0

Customer Responsibilities.......... 15.t 8

Engine:

AlrFilter,,,,,.,,,..........17

Air Screen, Engine .................. 17

CooIing Fins, Engine .............. t7

Engine OIl ............................ t6

Fuel Filter.............................. 18

Spark PLug(s) ................ 18

Traclor;

Batlery ........................................ 16

Blade ................................ 15

LubricationChad ................... 14

Maintenance Schedule ........... I4

Tire Care ................... 8,t5,22

T_-ansaxle ............................... 16

Curling HeighL Mower ................... 11

F

Filter:

Air Filler ..............................17

Fuel ............................18

FueI:

Type ................................ 12

Slerage ............................... 25

FUSe ....................................... 23

H

HoodRemoval/Inslaliatton ...............23

L

Leveltng Mower Deck ..................... 20

Lubrication:

Chad ................................ 14

M

Maintenance Schedule ............ 14

Mower:

Adjustment, Frent..to-Back ....... 20

Adjuslmenl, Side-to-Side ......... 20

Blade Sharpening ................. 15

Blade Replacement....................15

Cut.LingHelghl..................... 11

_nstalfatlon................................ f9

Operation .............................. 12

Removal ....................... 19

Mowlng Tips .......................... t3

Mutfter ............ ..................... 18

Spark Arrestor ...................... 3,40

OI!:

O

Cold Weather Conditions ...... t2)16

Engine ...................... t6

Storage .................... 25

Operation ................................ t0-t3

Operating Mower ....................12

Options:

Accessories ...... ................... .,, 5

Spark Arrestor ................... 3,40

P

Parking Brake ......................... 10-11

Parts Bag ....................................... 6

Pads, Replacement/Repe)r ........ 30-47

Producl SpecilicalJens ........................ 3

R

Repair Parts_;;;=;:=:=:,-o=:':::;:=_;:;:::::-30-47.....

S

Salary Rules ............................... 2

Seat ............ ........................ .., 8

Service and Adjustments .......... 19-24

Carburetor ............................ 24

Fuse .......................................... 23

Hood Removalllnstallation ....... 23

Motion Ddve Bell

Removal/Replacement ,21

Mower Belt(s)

RemovatfReplaoement .... 21

MoWer Adjustment

Front-to-Back ............... 20

S_de-to-Side ........................ 29

Mower Removal .................... 19

Tire Care .........................6,!5,22

Slope GUide Sheet ......................51

Spark Plug(s) ............................ 18

Speclflcalions ................................ 3

Binding the Engine .................. 12-!3

Steering Wheel .......................... 7,22

Stopping the Tractor .................. 1t

Storage ........................................... 25

T

ThrottleConlmt Cable Adjustment ...... 24

Tires ...................................... 8)15,2 _

Trouble Shooting Chad ................ 26-27

Transaxie .................................... 16

W

Warranty ............................... 3

Wiring Dlag<am ............................... 30

Wiring Schematic ...................... 29

ACCESSORIES AND ATTACHMENTS

Those accessories and attachments were available through meal Searsretail outlets andserVice centerswhen thetractorwas purshased

Most Sears storescan order these itemsfor you when you provide the model number el your tractor.

ENGINE MAINTENANCE

SPARKPLUG GASCAN ENGINEOIL FUELSTABILIZERiAIR FILTER BLADES BELTS

t

PERFORMANCE

Searsoilers a wide varietyo! attachmentsthat tit yourtractor, Many of theseayetisted betswwith briel expianaIions of how theycanhelp

you. Thislistwas currentat Ihe lime of pubEtcation;however, itmay change infuture years -morealtachments may be added, ctlanges

may be made In these altachments or some may nolonger be available or tltyear model Contact your nearest Sears store for the

accessories and attachments thai are eva lab efor your tractor.,

Most el Ihese attachments do notrequire additional httchesor conversion ktls (lhose that do are iedicaled) and are designed tot easy

atlachtng and detaching.

AERATOR pr0motesdeep root growth tot a healthy Iawn Ta-

pered 2.5-inch steel spikes mounted on 1O-tnchdiameter discs

punclure holes in soil at close intervals to tel moisture soak in

.Steel welghftray for Increased penetration.......................

BAGGER lets you collect grass clippings and leaves tot a

hsallhlar, nearer looking lawn Two Permanex containershard

3g-gallon plastic bags

BUMPER prelects front end of lraclor from damage

CARTS make hauling easy, Variety o1[sizes available, plus

accessories such as side panel kils, toot caddy, cad cover,

prolactive mat and deity

CORING AERATOR takes small plugs out ef soil to allow roofs-

lure and nuldents to reach grass roots 36-Inch swath 2¢

hardened steelcoringtips 150 lb.,capacityweighl tray

EASY OIL DRAIN VALVE makes oilchanges easier, faster

FRONT NOSE ROLLER canters in front el mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you low 2or 3 pul_-behindatlachmenls al once,

suchas sweepers, dethatshers,aerators (not(or use withtoilers.

cartsor other heavy attachments)

GAUGE WHEELS on bolh sides of the mower deck reduce

chancesof "scalplng" on uneven terrain For mower decks not so

equipped,

MULCH RAKE./DETHATCHER loosens soil andflips thatch and

matted leaves to lawn surface for easy pickup,Twenty springttne

teeth Uselul Ioprepare bare areas forseedlng. Available forfront

or rear mounting. HIGH PERFORMANCE REEL*ACTION

SPRING TINE DETHATCHER covers 36-inch wide palh and

tosses thalch Inlo large hopper_ Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once tnslalled,lets you

mulch, discharge or bag clippings (bagger optional) without

changingblades Formodels not equippedas 3-1n-1Convertible

mowers See "MOWER" In the Repair Parts eeclion of Ihis

manual

RAMP TOPS AND FEET tat youtoad and unload tractorfrom a

pickup Iruck Use with2x8or2 x 10 lumber

ROLLER for smoother tawn surface. 36-inch wide, 18-Inch

dtamelerwaler-gght drum hotds up to3g0Ibs.ofweight. Rounded

edges prevent harm to tuff Adjustable scraper automattsalty

cleans drum

SNOW B LADE Ior snow removal only. 14-Inch high, 48-inch wide

btede clears 42-Inch pathwhen angled loft or right Raises, lowers

with side lever Ad}ustebJe skids; replaceable, reversible scraper

.bar, (Usewtthtirechainaaedwheetweightsandlo_reardrawbar

weight )

SNOWTHROWER has 4g-Inch swath, Drum-type auger handles

powdery and weUheavy snow Mounts easily with simple pin

arrangement Dlschargechule adjusts Item traclor seat. 6-inch

diameter spout discharges snow 10 Io 50 Ieef, UtI controlled al

tractor seat. (Use with chains and wheat weights end!or rear

drawbsr wetghl )

SPRAYERS use 12-volt DO elecldc motor that connects to the

tractor baltery or other |2-volt source. Includes booms for

automatic spraying and hand held wand ler spot spraying. Wand

has adjustabts spray paltem. For applying herbicides, insecli -

cides, lungtcides and iiquld fediUzers.

SPREADER/SEEDERS make seeding, ledttizing, and weed kill-

ing easy, Broadcast spreaders are also usetul for granular de.,

leers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5hp engine and 36-,inch swath to prepare seed beds=

cultivate and compost garden residue Tiller has its own butlt-in

lift and depth conlrol system and does NOT require a sleeve hitch.

Fitsanytawn, ysrdorgardenlrae!or. Simply hook up to the tractor

drawbar and gel Optional accessories convert unil for

dethatshing, aerating, hiIling without tools,

TIRE CHAINS are heavy duty; eloseiy spaced extraqarge cross

!inks give smooth dale, outstanding Iraction

TRACTOR CAB has heavy duly vinyl labdc over tubular sleel

frame, ABS plastic fop; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operatorwarm

and dry Remove vinyl sides and windshields for usa as sun

protector _n summer, Optional accessories tnclude: tinted/

tempered solid safely glass windshield w_thhand operated wipe_

12-veil amber caution Itght for mounting on cab top

VACS Ior pawedul collection of heavygrass clippings and ieaves,

Optional wand attachment to pick up debds In hard-to-reach

places VACICHIPPER Includes a chipper-shredder

WEIGHT BRACKET for drewbar Ior snow removal applications

Uses (f) 55 tb weight

WHEEL WEIGHTS let rear wheels provide needed Iraction for

snow removat or dozing heavy matodala

CONTENTS OF HARDWARE PACK

i

(2) Sheet

Metal

Screws

#10-16 x 1/2

(1 ) Large Flat Washer

(1} Locknut 3/8-24

(1) Hex Boll 1/2-13 x 1

(1) Shoutder Bo}t 5/16-18

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) He× Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20

(2) Lock Washers t/4

(2) Washers 9/32 x 5/8 x 16 Gauge

,uu, u ,i.i ............... , , ,,

i,u,,,u=,u, , i lll , H= H IIIlU=

Parts packed separately in carton

Steering

Whee!

Seat

Video

Cassette

Steering

Boot

Manual Parts Bag

Parts bag contents not shown full size

%___ Steering

Wheel

Steenng Wheel Insert

Adapter

(@ teedng

Bushing

Slope Slteet

,,,n, = i i, i

(2) Keys

ASSEMBLY

Your new tractor has been assembied at the factory with exception of those paris left unassembled for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assembb must be tightened securely Use

the correct toots as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wit! make assembly easier Standard

wrench sizes are listed.

(1) 5/16" wrench (1) 9/16" wrench

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utilib7 knife

(1) 3/4" wrench

When right and left hand are mentioned in this manual, it

means when you are in the operallng position (seated

behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove a!l accessible loose parts and paris cartons

from carton (See page 6),

• Cut along lines on carton, from top to bottom, afl four

corners of carton and Iay panels fiat

•Check for any edditlonaJ loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steedng shaft.

• Raise steering shaft forward unlif screw hobs In dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely

• Position steering boot oversteefing shaft

•Align tabs of steering boot over slots and hole in dash

and push down to secure

• Slide steering wheel adapter onto upper steering shaft

• Position trent wheels of the tractor so they are pointing

straight forward,

•Position steering wheel so cross bars are horizontal

(tel| to right) and sfide onto adapter.

° Assemble large flat washer and 3/8-24 hsxlocknut and

tighlen securely.

• Snap insert into center of steedng wheel,

'. Remove protective ptastlc from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERE

TRACTOR tS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 5)

• Raise atlaohment lift lever to tts highest posilion.

• Release parking brake by depressing clutch/brake

pedal,

,, Place gearshift lever in neutral (N) position,

• Roll tractor backwards off skid

•Remove banding holding discharge guard up against

tractor.

STEERING

SHAFT

POSITION)

STEERING

SHAFT

{SHIPPING ; ....

"*--. TAB

"." SLOT

POSmO.) "-.......::::::::.......,t

FIG. 1

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

Remove cardboard packing from seat pan and lift seat

pan to raised position

• Open battery box door

• Remove terminal protective caps and discard.

• ff this battery is put into service after month and year

Indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-t0 amps

• First connect RED battery ca hie to positive (+) terminal

with hex bolt, llal washer, lock washer and hex nul as

shown. Tighten securely.

• Connect BLACK grounding cable to negalive (-) termi-

nal with remaining hex bolt, fiat washer, lock washer

and hex nut. Tighlen securely.

• Close battery box door_

Open battery box door for:

', Inspection for secure connections (to lighten hard-

ware).

" Inspection [or corrosion.

•Testing battery.

° Jumping (if required),

7" Periodic charging

ASSEMBLY

POSmVE DISCARDTERMINALPROTECTIVE

{RED)CABLE CAPS

SEAT

PAN

BATTERY

BOX DOOR

LOCK

HEX WASHER

FLAT

NASHER

NEGATIVE

(BLACK}CABLE

FIG. 2

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is importanl for

best cutting pedormanCe,r

Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,

CHECK DECK LEVELNESS

Forbest cutting resul!s, mower housing should beproperly

teveJed, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FORPROPER POSITION OFALL BELTS

See the figures that are shown for replacing motion and

mower blade drive baits in the Service and Adjuslments

section of this manual° Verify that the belts are fouled

oorreetly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

FIG, 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bofL

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder boll.

,, Assemble adjustment bo]t,tock washer and flat washer

loosely Do not tighten.

,, Tighten shouIder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutchtbrake pedal eli the way down

(See Fig. B)

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

SEAT_

S_OULOER "\ . \\ \L-_.\ \" _\\

/'_'_ FLATWASH_R

,I CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEtVE

THE BE ST PERFORMANCE AND SA TISFA C TtON FROM

THIS QUALITY PRODUCT_

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" AIt assembly instructions have been completed.,

v" No remaining loose pads in carton.,

,/ Battery is propedy prepared and charged, (Minimum

1 hour at 6 amps).

,/ Seat is adtusted comfortably and tightened securely,

,/ AIi tires are properly Inflated. (For shipping purposes

the tires wore overmI ated at the factory).

v" Be sure mower deck is properly leveled side.to-side/

front-to*rear for besl cutting results. (Tires must be

properly inflated for leveling)r

.! Check mower and drive belts. Be sure they are routed

properly around pulleys and inside el! belt keepers,

,/ Check wiring, See that all connections are still secure

and wires are properly clamped.

WHILE L EARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLL OWING IMPORTANT

ITEMS:

,t" Engine oil Isat proper level

,,," Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become famitiar with all controls - their Iocatlon and

function, Operate them before you start the engine.

V" Be sure brake system is in safe operaling condition.

FIG. 4B

OPERATION

These symbols may appear on your tractor or in lilerature supplied wilh the producl Learn and understand their meanlng

1:::3,& ,

BATTERY REVERSE

ENGINE ON

CAUTION OR

WARNING

ENGINE OFF OIL PRESSURE CLUTCH

FORWARD PAST SLOW

LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKtNG BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

L

PARKING BRAKE

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHE EL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the iifustrations withyour tractor to familiarize yourself with the locations of various contrets and adjustments. Save

this manual for future reference

LIGHTSWITCH

THROttLE/CHOKE

CONTROL

CLUTCHIBRAKE

PEDAL

ATTACHMENT iGNiTION

CLUTCHLEVER SWITCH

LFTLEVER PLUNGER

ATTACHMENT

LIFT LEVER

MOWER DECK

HEIGHT ADJUST-

GEARSHIFT '

LEVER

PARKING BRAKE

FIG, 5

Our tractors conform to the safety standards of the American National Standards Institute

A'I-rACHMENT CLUTCH LEVER: Used to engage Ihe

mower blades, or other attachments mounted to your

[rector.

LIGHT SWITCH: Turns the headtlgh!s on and off

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed,

CLUTCWBRAKE PEDAL: Used for declutchtng and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position

GEARSHIFT LEVER: Seiectsthe speed and direction of

treclor.

ATTACHMENT LIFT LEVER; Used to raise, lower and

adjust the mower deck or other attachments mounted to

your traclor,

LIFT LEVER PLUNGER; Used to release attachment lift

tever when changing its position

IGNITION SWITCH: Used for starling and stopping the

engine

10

OPERATION

The operation of anytractor can result in foreign objects thrown into the eyes, which

can result In severe eye damage, Always wear safety glasses or eye shields while

operating your tractoror performingany adjUstmentsor repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses_

,i,illlll,,ll,llll , ill llll i

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch, • When engine is running, any attempt by the

operator to leave the seat without first selling the parking

brake wiif shut otf the engine.

•Depress crutch/brake pedal into futJ "BRAKE" position

and hold.

', Place parking brake lever in "ENGAGED" posftion and

releasepressurefromclutchfbrakepedaf Pedalshouid

remain In "BRAKEI' position Make sure parking brake

will hold tracloi" secure.

STOPPING (See Fig. 6)

MOWER BLADES o

•Move attachment ctutch lever to "DISENGAGED" po-

sition.,

GROUND DRIVE -

,, Depress clutch/brake pedal into full "BRAKE" posilion,

• Move gearshift lever to neutrat (N) position,

ENGINE -

" Move throttle control to slow (,w_) posffion,

NOTE; Failure to move throttle control to Stow (-_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

•Never use choke to stop engine.

NOTE: Under certain conditions when tractor ts standing

idle with the engine running, hol engine exhaust gases may

cause "browning" of grass, To eliminate Ihis possibility,

always stop engine when stopping tractor on grass areas

l- P_. CAUTION: Always stop tractor c0m- ,,,t

JA,Ik pfetefy, asdescribedabove, beforeteav.

[ _ tog the operator's position; to empty

Mgrass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Atways operate engine at full threltle.,

• Operating engine at tess than full throttle reduces the

battery charging rate

• Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig, 6)

The direction and speed o{ movement is controlled by the

gearshift lever.

• Start tractor with ctulch/brake pedal depressed and

gearshift lever in neutral (N) position,

• Move gearshift lever to desired position,

• Slowly release clutch/brake pedal to start movement

IMPORTANT: BRtNGTRACTOR TOACOMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

PARKING BRAKE

POSITION

GEARSHIFT

LEVER

FIG, 6

11

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment fill lever determines lhe

culling heighl

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position,

Thecutting height range is approximalely 1-tt2 to 4". The

heights are measured from lhe ground to Ihe blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height el

grass and types of grass being mowed

.The average lawn should be cut to approximately 2- t/2

inches during the cool season and to over 3 Inches

during hot monlhs For healthier and belier looking

lawns, mow often and after moderale growth.

• For best cutting performance, grass over 6 inches in

hefght should be mowed tw{ce, Make the first cut

relatively high; the second to desired height.

,, ,,,i,, i =

OPERATION

TO OPERATE MOWER (See Fig, 7)

Your tractor is equfpped with an operator presence sensing

switch. Any attempt by the operator to leave lhe seat with

the engine running and the attachment clutch engaged wttl

shut elf the engine.

,, Select desired height of cut.

Start mower blades by engaging attachment clutch

control

•TO STOP MOWER BLADES- disengage attachment

clutch control

,, ',HH H,, H,

CAUTION; Do not operate the mower

without either the entire grass catcher,

on mowers so equipped_ or the dis-

charge guard in place°

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED _ POSITION

LEVER HIGH POSITION

,/

FiG, 7

LOW

POSmON

Hr

RUNNER

GUARD

TO OPERATE ON HILLS

, i ,L,

t._ CAUTION: Do not drive up or down

hills with elopes greater than 15_and

de.ofdrlve"Cro__ _' nys opo.

_' Choose the slowest speed before starling up or down

hills.

• Avoid stopping or changing speed on hitls.

•If slowing is necessary, move throttle control lever to

slower position,.

° if stopping Is absofuteJy necessary, push clutch/brake

pedal quickly to brake position and engage parking

Drake.

• Move gearshift lever to 1st gear. Be sure you have

allowed room for fraclor to roll slightly as you restart

movement

. To restart movement, slowly release parking brake and

clutchforake pedaf

•Make all turns slowly

t2

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment Wt control,

,, When pushing orfowing your tractor, be sure gearshilt

lever is in neutral (N) position,

" Do not push or tow tractor at more than live (5) MPH_

NOTE: To protect, hood from damage when transporting

your traclor on a truck or atraiter, be sure hood is closed and

secured to tractor,, Use an appropriate means of tying hood

to tractor (rope, cord, etc ).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

*The engine in your tractor has been shipped, fromthe

,, Check engine oil with tractor on levet ground.

•Remove oil fill cap/dlpstick and wipe clean, reinsed the

dipstick and screw cap tfghl, wait for a few seconds

remove and read oil level if nece_,sary, add ot! unti

"FULL" mark on dipstick is reached, Do not cvertiiL

,, For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responslbilities see!ion of this manual).

. To change engine oil, see the Customer ResponsibilF

ties section in this manual.

ADD GASOLINE

• Fill _uer tank, Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane, (Use of leaded

gasoline wiit increase carbon and lead oxide deposits

and reduce valve life), Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days Io assure fuel freshness+

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32_F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING,

WARNING: Experience indicates that aIcohol blended

fuels (called gasohol or using ethanol or methanol) can

altracl moisture which leads to sepm atlon and formation of

acids during slorage. Acidic gas can damage the fuel

syslem of an engine while in storage. To avoid engine

problems, the fuel system shoutd be emptied before star.,

age of 30 days or _onger, Drain the gas tank, start the

engine and let 11run until the fuel tines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for addittonaJ information, Never use engine or

carburetor cleaner products in the fuet tank or permanent

damage may occur.

1........ !

CAUTION: Fill to bottom of gas tank

filler necko Do not overfill, Wipe off eny

spilled oil or fuel, DO not store, spill or

use gasoline near an open flame,

OPERATION

•Drive so that clippings are discharged onto the area

that has been cut Have the cut area to the right of the

machine This wIH result in a more even d_stdbution of

clippings and more uniform cutting

'When mowing large areas, start by turning to the right

so that c[ipplngs will discharge away from shrubs,

fences, driveways, arc Alterone or two rounds mow

in the opposite direction making left hand turns until

finished (See Fig 8)

" tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip

pings Make first cut re[ativeJy high; the second to the

desired height

• Do not mow grass when it ts wet Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing

• Always operate engine at lull throtfle when mowing to

assure belier mowing performance and proper dis

charge of material Regulate ground speed by se[ect

ing a low enough gear to give the mower culling

performance as well as the quality of cut desired

that will suit the terrain and give best performance of

the atlachment being used,

TO START ENGINE (See Fig. 6)

When starting engine for the first time or If engine has run

out of fuel, it witl take extra cranki0g time to move fuel from

the tank to the engine

• Depress clutch/blake pedal and set parking brake

° Place gearshift lever In neutrai (N) pesltlqn°

,, Move attachment clutch to "DISENGAGED position

• Move th[ottle control lever to choke (}"l) position for

coid engine start For warm engine start, move throttle

Centre1 t o fast (,_) posi!ion

•insertkeyinto Ignition and turn key clockwise to"START"

position and refease key as soon as engine starts. Do

nel run starter conttnuousfy for more than fifteen

seconds per minute, If engine does not start after

several attempts, move throttle control to last (._)

position wait a few minutes and try again°

• When engine starts move throttle conifer to desired

position.

., Aflow engine to warm up for afew minutes before

....engaging drive or attachments=

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F) the carburetor fuel mixture

may need to be adjusled [orbest engine performance See

TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TIPS

• Tire chains cannot be used when the mower housing

_sallached to tractor

• Mower should be properly leveled for best mow!,ng

performance See TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual

• Use the rUnner on the right hand side of mower as a

guide The blade cuts approximately an inch outside

Ihe runner (See Fig 7)

• The left hand side of mower should be used for trim-

ruing

f

J

FIG 8

13

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _/_//, ,_ _,_/_'_ __e_ ......

CheckB,o,oOpe,a,e. V' V" { I

_G

I

CheckTirePressure

rT Checkfor LooseFastener's

RSharpenlReptaceMswe_Blades

C LubricationChart

T CheckBatteryLeveltRecharge

0Clean Battery and Tefminqt_

R CheckTt,ansaxleCooling ....

AdjuBlBlade Bell(s) Tension

Adjusl MotionDrive Belt(s)Tensioe

, u ==Hu

Check Engine O!!Level V_

Change Engine Oil

CleanAir Filter

-C!,ea.A_S_ _............................

Inspect MufflertSparkAtteSter

ReplaceOil Filter(11equippedl

=ReplaseSp_Pl,,g

ReplaceAir FtI|erPaperCarltidge

ReplaceFuel Filter

V' v' ........................ I •

v' V', it"

Iv' _v".......

v" _v"

,, v" 'ii0'

v', t

VIv" v"

v'2

.........i.......!i._ .........................

..... v"

v" v" ___

v'_V' I

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have (_)

been subjecled 1o opera_or abuse or negligence, To

receive fu_lvalue from the warranty, operator must maintain

tractor as Instructed in this manual

Some adjustments wilt need Io be made periodically to

properly maintain your tractor.

All adjustments tn the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean

or replace air tilter, and check blades and bells for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT[S)

proper air..|uet mixture and hefp your engine run better

andlast longer

BEFORE EACH USE

•Check engine oil ]evet,

• Check brake operation,

• Check tire pressure,

• Check forloose fasteners

LUBRICATION CHART

®

®

(_ SAE30 OR laW30 MOTOROIL

(_} GENERALPURPOSEGREASE

(_ REFERTO CUSTOMERRESPONSIB1L(TtES"ENGINE" SECTlBN

_MPORTANT: DO NOT OtL OR GREASE THE PIVOT POtNTB

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRt-

CANTSWILL ATTRACT DUSTAND DIRT THAT WILL SHORTEN

THE LfFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

14

CUSTOMER RESPONSIBILITIES

TRACTOR

AJways observe safety ru+es when performing any mainte-

nance.

BRAKE OPERATION

if traclor requires more than six (6) feet stopping distance

at hfgh speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ment s section of this manuel).

TIRES

.'Maintain proper air pressure in oil tires (See "PROD-

UCT SPECiFiCATIONS on page 3 of this manual}

• Keep tires free of gas0tfne, ott, or insect control chemi-

cals which can harm nJbber+

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may pause !ire damage

BLADE CARE

BLADE MANDREL

FLAT WASHER _.

TRAILING EDGE

HEX BOLT

(GRADE B)* _.,_

"A GRADE B HEAT TREATED BOLT CAN BE

IDEHTIRBD BY SiX LrNES ON THE BOLT HEAD.

FIG., 9

...........Forbes+t.re.suits mow+er+blades .must bB..kept.sharp=Re= .... TO SHA R PE NBEADE-(S_Fig-.-10} ...............

place bent or damaged btades.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

BLADE REMOVAL (See Fig. 9)

-Raise mower to highest position to allow access to

blades*

• Remove hex boll, lock washer and flat washer securing

blade+

• Install new or resharpened blade with trailing edge up

towards deck as shown

*Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

,, Tighten bol! securely (30-35 Ft. Lbs. torque)

IMPORTANT: BLADE BOLTIS GRADE 8 HEATTREATED

NOTE: We do not recommend sharpe nlng blade - but ifyou

do, be sure the blade is balanced.

tuai damage to mower and engine

,, The blade can be sharpened with a Iite or on a grinding

wheel Do nel attempt to sharpen while on the mower

" er

• To check btade balance, you will need a 5/8 dlamet

steel bolt, pin, or a cone balancer (When using a cone

batancer, follow the instructions supplied with bal-

ancer)°

• Slide blade on to an unthreaded per, ion of the steel bolt

or pin and hold the bolt or pin parallel wilh the ground.

If blade fs balanced, it should remain in ahorizontar

position- If either end of the blade moves downward.

sharpen the heavy end until the blade is balanced

NOTE: Do not use a naif for balancing blade. The lobes or

the center hole may appear to be centered, but are not.

CENTERHOLE / /

5/8" BOLT _ +_,_ BLADE

!:t

F|G, "lO

15

CUSTOMER RESPONSIBILITIES

BATTERY ENGINE

Your tractor has a batlery charging system whtch is suffi-

cient for normal use. However, periodic charging of the

batlery with an automotive charger will extend ils life

, Keep battery and terminals clean

', Keep battery bolts tight

•Keep small vent holes open.

• Recharge at @10 amperes for I hour

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

lhe battery to "lea_' power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat..

lery cabfe and remove battery from tractor.

,, Rinse the battery with plain water and dry.

•Clean terminals and batterycable ends with wire brush

until bright.

LUBRICATION

Only use high quality detergent oil raled wilh API service

classlficallon SF or SG Select the oii's SAE viscosity grade

according to your expected operating temperature.

_F -2D' 0" 3_t" _.b 40" _o" 80" ' _139"

[TEMPERATURE RANGE At_ICJPATED SEFORE NEXT OiL CHANGE J

F|G. 11

Coal terminals with grease or petroleum jelly,

NOTE: Although mufti-viscosity oils (5W30, 10W30 elc)

improve starting In cold weather, these multi-viscosity oils

will result in increased oii consumption when used above

32°F. Check your engine oil level more frequently 1oavoid

possible engine damage from running'low on oil

...................... Change the oil after the first two hours of opera! on and

Assembly section oT tnls manua_ r

t actor is not used for 25 hours in one year

V-BELTS

CheckV-belts for deterioration and wear alter 1O0hoursof

operation and replace if necessary The belts are not

adjustable. Replace bells if theybegin Io slip from wear,

Check the crankcase etI level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each lime you check the oll level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change,

All oil must meet APf service classif!qalion SF or SG

.Be sure tractor is on level surface.

• Oir will drain more freely when warm-

, Catch oil in a suitable container,

•Remove oft fit! cap/dlpstick. Be careful not to allow dirt

to enter the engine when changing oil,

• Remove dratn plug,

• Affer oil has drained completely, replace oil dra{n plug

and tighten securely.

•Refill engine wilh otl through oi_tilt dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS on page 3 ofthts

manuaJ

,, Use gauge on oil fill cap/dipstick tor checking level. Be

sure dipstick cap is t_ghtaned securely for accurate

reading. Keep oil at "FULL" fine on dipstick.

TRANSAXLE COOLING

Keep transaxiefree from build-up of dirt and chaff which

can restrict coeling,1

_AP/DIpSTICK

OIL DRAIN

PLUG

16 FIG, 12

CUSTOMER RESPONSIBILITIES

• ii

AIR FILTER (See Fig. 13)

Your engine will not run propedy using a dirty air filter

Cle,_n the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first

Service air cleaner more often under dusty conditions

•Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

, Slide foam pre-cleaneroff cartridge

• Wash it in liquid detergent and water,

, Squeeze it dry in a clean cloth,

• Saturate it in engine oit, Wrap it in clean, absorbent

clolh and squeeze to remove excess oil

• If verydfrty or damaged, reptaee pro-cleaner

• Reinslall pre-cleanerover cartridge

• Reinstai[cover and secure wilh knob(s)

TO SERVICE CARTRIDGE

• Remove cartridge nut.

feting carburetor, Clean base carefully to prevent

debris from entering carburetor,

• Cleancartfidgebytappinggenttyonflatsurface livery

dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)

IMPORTANT= PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE

OARTRIDGENUT

PAPER

CARTRIDGE

DOVERKNOB _"_

FOAr,

PRE-CLEANER""_ _

, ii I,IH, II

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free ol dirt and chaff to preven!

engine damage from overheating. Clean with a wire brush

or compressed air 1o remove dirt and stubborn dried gum

fibers,

ENGINE COOLING FINS (See Fig. 14

Remove any dust, dirt or oil from engine cooling lins to

prevent engine damage lrom overheating

• Remove screws from blower housing and lift housing

and dipstick tube assembly off engine

• Cover oil fill opening to proven1 entry of dirt

• Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins..

, To reassemble, reverse above procedure

SCREWS BLOWE R HOUSING

SCREWS

AIR SCREEN

DIPSTICK TUBE

ASSEMBLY

ENGINECOOLINGFINS

F1Gs14

PLUG

FIG. 13

17

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspectand replace corroded muffler and spark arrestor (if

equipped) as itcould create a firehazard and!or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours ot operation, whichever

OCCURSfirst. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS*' on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be repiacedonce each season If fuel

filter becomes clogged, obstructing fuel flow to carburelor,

replacement is required

•With engine cool, remove filter and plug fuel line

sections

•Place new fuel filler in posflton in rue! line with arrow

pointing towards carburetor

•Be sure there are no fuet fine leaks and clamps are

properly positioned

, Immediatety wipe up any _pilled gaso_the ....

Ic CLAMP

FIG. 15

CLEANING

• Clean eng!ne, batte_, seat, finish, etc. of all foreign

matter.

•Keep finished surfaces and wheels free of all gasoline,

o11,elc.

•Protec! pa!nted suflacesw!th "au!omotivetype y_ax_.

We do not recommend using agarden hose to clean your

tractor unless the electrical system, rnuflfer, air filter and

carburetor are covered to keep water out Water tn engine

can resutt in a shodened engine life.

18

SERVICE AND ADJUSTMENTS

&CAUTION; BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

•Depress clut_:Wbrake pedal fUlly and set parking brake,

Place gearshlftlever in neutral(N) position.

Place attachmerit clutch In "DISENGAGED" position,

Turn ignition key "OFF" and remove key,

- Make sure the blades and all moving parts have completely stopped.

* Disconnect spark plug wire from sParkplug and place wire where it cannot come in contact with

plug,

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remoye from the rig ht side of tractor

•Place attachment clutch in "DISENGAGED" position.

•Move attachment tilllever forward Io lower mower to its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch tever by removing

retainer spring

,. Disconnect asti-sway, bar from chassis :bracket by

removing retainer spring

• DiscOnnect suspension arms from rear deck brackets

by removing retainer springs

• Disconnect front links from deck by removing retainer

springs

,. Raise lift lever to raise suspension arms. Slide mower

out from under tractor

IMPORTANT; fF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR.

REMOVE THE FRONT LINKS

TO INSTALL MOWER (See Fig. '16)

•Raise attachment _tt lever to IIs highest position.

• Slide mower under tractor with discharge guard to right

side of tractor,

•Lower Iift lever to Its lowest position,

• installmower In reverse order of removal instructions,

CLUTCH ROD LEVER

RI_TAINERSPR!NGS

ANTI-SWAY BAR

FIGo 16

19

..........._.................................. m

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor ts parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manuaI).

Ifttresare over or undednflated you wlfl not properly adjust

your mower

SIDE-TO-SIDE ADJUSTMENT (See Figs, 17 and 18)

•Raise mower to its highest position

• At the midpoint of both sides of mower, measure height

Irom bottom edge of mowerto ground. Distance"A" on

both sides of mower shoutd be the same or within 1/4"

of each other.

, If adustment is necessary, make adjustment on one

side of mower on y.

• To ratse one side of mower, tighten lift link adjustment

nut on thai side.

,To lower one side of mower, loosen lilt link adjustment

nut en that side.

NOTE: Three full turns of adlustment nut will change

mower height about 1t8",

=,l,i i,= ,H,= Ill II=l=

FRONT-TO-BACK ADJUSTMENT (See Figs 19 and 20)

IMPORTANT: DECK MUST BE LEVEL SfDE-TO-S1DE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT iS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WtLL STAY LEVEL SIDE-TO,,

SIDE,,

TO obtain the best cutting results, the mower housing

should be adjusted so thai the front is approximately 1t4" to

3/4" lower than the rear when the mower is in its highest

position,

Check adjustment on right side of tractor, Measure dis-

lance"D" directly in front and behind the mandrel al bottom

edge of mower housing as shown

" Before making any necessaryad ustments, check that

both front finks are equaltn length Bothllnks shouldbe

approximately t0_3/8".

" If links are not equal in length, adjust one link to same

length as other link

• To lower front of mower loosen nut "E" on both front

links an equal number of turns

• When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

...Re._checkmeasurements.a_fter, adjqs tng ................... ttnks_.................................................

BOTTOMEDGE BOTTOMEDGE

OF MOWERTO OF MOWERTO

GROUND GROUND

FIG. t7

LIFT LINK

ADJUSTMENT NUT

FIG. 18

SUSPENSION

ARM

', To raise front ef mower, loosen nut "F"lrom trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns

• When distance "D" is 1/4" to 3/4" tower at front than

rear, tighten nut"F" against trunnion on both front links

Recheck side-lo-side adjuslmen!.

_., _'_:_,_, I _'_! ..." MANDREL

FIG. 19

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

FRONT LINKS TRUNNION

20 FIG. 20

SERVICE AND ADJUSTMENTS

i

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 21)

The mower blade drive belt may be replaced without tools_

Park the tractor on Ievel surface Engage parking brake,

BELT REMOVAL -

•Place attachment clutch in "DISENGAGED" position

•Move attachment lift lever forward to lower mower to its

[owesl position

• Roit bert off engine pulley.

• Disconnect R H, suspension armlrom reardeck bracket

by removing retainer spring,

,, Work belt off both mandrel pulleys and idler pulleys,

•Pull belt away from mower

BELT INSTALLATION -

• Install new belt in reverse order of removal

•Make sure belt is in all pulley grooves and inside all belt

guide&

...... IDLER ..... ENGINE

MANDREL PULLEYS PULLEY

SUSPENSION

ARM

SPRING

FIG. 21

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

which Is mounted on the right side of the transaxte

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted

• Depress clutch/b rake pedal and engage parking brake

•Measure dislance between brake operating arm and

nut "A" on brake rod.

_, ltdistancefsotherthan 1q/2", ioosenjamnutandturn

nut "A" until dislance becomes 1-1/2". Retighten jam

nut against nut "A'L

* Road test tractor for proper stopptng distance as stated

above, Read ust if necessary. If stopping distance fs

stlii greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center

WITH PARKING BRAKE "ENGAGED"

NUT "A"

_E AM

NUT

RATING

ARM

FIG. 22

TO REPLACE MOTION DRIVE BELT ......

(See Fig. 23)

Park the tractor on level surface, Engage parking brake

For assistance, there is a belt _netaltation guide decal on

bottom side of fell footrest

•Remove mower (See ,,TO REMOVE MOWEH ". Ibis

section of Ihis manual )

• Remove upper belt keeper

-Remove belt from stationary idler and clutching idler

• Pull bell stack toward rear of tractor Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

• Pull belt leward front of tractor and remove downwards

from around engine pulley

. install new beFt by reversing above procedure

iMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATER TABS

ENGINE_--44..__ -- tl

CLUTCHING _,_'_,_*"f II TABS

tl jtto.); | tr ,_ UPPER BELT

MPf _t !II KEEPER

STATIONARY_ |l 1 t II

" II ll Ii

TRANSAXLE.II I_II

21 FIG, 23

,,i,,u,,,,i, LIu,, ,,,i i,, , ,,

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

{fsteering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-An and camber are nol adjustable on

your tractor if damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center

TO REMOVE WHEEL FOR REPAIRS

(See Fig° 24)

• Block up axle securely.

•Remove axle cover, retaining ring and washers 1oallow

wheel removal (rear wheel contains a square key - Do

net lose)

• Repair tire and reassemble.

•On rear wheels only: align grooves in rear whee! hub

and axte, Insert square, key:.

• Replace washers and snap retaining dng securely in

axle groove

, Replace ax}e cover

WASHERS

RETAINING

RING

_'SQUARE KEY

(REAR WHEEL ONLY)

FIG, 24

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 25)

CAUTION: Lead-acid batteries gener-

ateexp|ostvegases, Keep sparks,llame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries°

II your battery is Ioo weak to start the engine, il should be

recharged. If "jumper cables" are used ior emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WiTH A 12

VOLT NEGATtVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSo BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

•Connect each end of the RED cable Io the POSITIVE

(+) terminal of each battery, taking care not to short

againsl chassis_

•.Connect.one.end_of the.BLACK cable to.Ihe..NEGA-_._

T/VE (-) lerminal of fully charged battery.

,, Connect the other end of the BLACK cable fo good

CHASSIS GROUND, away from fuel tank and battery

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first lrom chassis and fhen from the fully

charged battery

° RED cable last from both batteries

POSITIVE TERMINAL NEGATIVE TERMENAL

POSITIVETERMINAL NEGATIVETERMINAL

FIG, 25

22

SERVICE AND ADJUSTMENTS

ENGINE

TO REPLACE HEADLIGHT BULB

*Raise hoOd.r

. PuIt bulb holder out of the hole inIhe backside of the

grill.

° Replace bulb in holder and push butb hoider securely

back into the hole in the backside of the grill

.Close hood

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractorto run

poorly, stop running,or prevent it Irom starting.

•Check wiring See electrical wiring diagram fn Repair

Parts section of thismanual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-,Infuse The

fuse holder is locatedbehind the dash°

TO REMOVE HOOD AND GRILL ASSEMBLY

..(S.ee_ig.26)

• Raise hood_

•Unsnap headlight wireconnector.

•Standinfrontof Iractor.Grasphoodat sides, tilttoward

engine and lift off of tractor,

" To replace, reverse aboye procedure.

\HOOD

HEADLIGHT

._ WIRE

CONNECTOR

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 27)

The throttle control has been preset at the faclory and

adjustment should not be necessary Check adjustment as

described below before loosening cable If adjustment is

necessary, proceed as tollows:

,' With engine not running, move throttle control _ever

from stow (.e_)'to choke (I\l) position. S{owly move

lever from choke (N) to fast (,_,) position

,, Checkthat _oles"A" ing0vernorcontroJtever and hole

in governor plate llne-up, t_holes A' are not aligned,

loosen clamp screw and move throttle cabte until holes

are aligned Tighlen damp screw securely

GOVERNOR GOVERNOR

CONTRGLLEVER CONTROLPLATE

ROLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 27

FIG. 26

23

SERVICE AND

,................. u

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adiusl-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,

temperature, attitude or toad, If the carburetor does need

adjustment, proceed as fotlows:

in general lurnfng idte mixture valve in (clockwise) de-

creases the supply of lucite the eng neg ring a teanar fueV

air mixture. Turning the idle mixture vatve out (counter-

clockwise) increases the supply of fuel to the engine giving

aricher fuel/air mixture

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED tN TOO TIGHT

PRELIMINARY SETTING -

,, Air dearer assembly must be assembled Io the carbu-

retor when making carburetor adjustments.

,' Be sure the throttle control cab{e is adjusted properly

(see above).

• With engine off turn idle mixlure valve in (c_ockwise)

closing it finger tight and then turn out (counterc!ock-

..........wise)- 1-fUtl turn

FINAL SETTING o

•Start e ng n e and allow to warm to r five minutes. Make

f hal adjustments with engine running and shttVmotten

contro! layer in neutral (N) position.

.Move throttle control lever to slow (,.ram)position W{lh

f nger rotate and herd throttle lever against idle speed

screw. Turn die speed screw to attain 1750 RPM

, While s_tfl holding throttle lever against Idle speed

screw, turn d e mixture valve in (clockwise) until en-

g ne begins to die and then turn out (counterclockwise)

unfit engine runs rough. Turn va ve to apo nt m dway

between those two positions Release throttle _ever.

ADJUSTMENTS

, ,, i, ,U,,U,,,llLLLlll, I Ul

ACCELERATION TEST -

• Move throttle control lever from slow (,_) to fast ('r_,)

posit_on, ifengine hesitates or dies, turn td_e mtxture

valve out (counterclockwise) 1t8 turn, Repeat test and

continue to adjust, tf necessary, until engine acceler-

ates smoothly.

High speed slop is factory _djusted Do not sdiust *

damage may resutt.

IMPORTANT: NEVER TAMPER WITH THE ENGtNE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVtCE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

THROTTLE

LEVER

IDLESPEED

SCREW

' 1....,1

|DLE MIXTURE VALVE

FIG_28

24

STORAGE

Immediately prepare your tractor for slorage at the end of

the season or if lhe Iraetor wiU not be used for 30 days or

more.

&CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark_ Allow the engine to coof

before storing in any enclosure.

TRACTOR

Remove mower from traclor for wintar storage When

mower is to be stored for a period of time, clean it thor-

oughiy, remove a]t dirt, grease, leaves, etc. Store in a

clean, dry area.

•Clean entire tractor (See "CLEANING"In the Customer

Responsibilities section of this manua D,

•Inspect ,_nd replace belts, tf necessary (See belt re-

placement _nstructions in the Service and Adjustments

.sec.t]o_ o! this.manuat) .............. .

•Lubricate as shown in the Customer Responsibilities

section of this manual

• Be sure that atl nuts, bolts and screws are secureiy

fastened. Inspect moving paris Iordamage breakage

and wear, Rep ace If necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• FuIly charge the battery for storage.

, After a period of time in storage, battery may require

recharging

• To help prevent corrosion and power leakage during

long periods of storage, batlery cables should be

disconnecled and battery cfeaned lhoroughly (see"TO

CLEAN BATTERY AND TERMINALS in the Cos*

tomer Responsibilities section of Ibis manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in conlact with battery

lerminals,

• Be sure battery drain tube Is securely a!tached.

If battery is removed from fractor tot storage, do not

store battery directly on concrete or damp surfaces

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FtLTER.

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE,

• Draln the fuel tank

• Start the engine and let it run until the tuel lines and

carburetor are empty

• Neveruse engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

• Use fresh fuelnextseason

NOTE: Fuel stabilizer is an acceptable allernative in

m!n!m!zing th#.[#rm,a!!#Q qf!qel gum depos!{s during stor:

age, Add stabilizer to gasoline in fuel lank or slorage

container. Always follow Ihe mix ratio found on stabilizer

container. Run engine at leasl 10 minutes a/let adding

stabilizer to allow lhe stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuet stabilizer

ENGINE OIL

Drain oil (with engine warm) and replace with cfean engine

oil. (See "ENGINE" tn the Customer Responsibilities

section of Ibis manual)

CYLINDERS

•Remove spark plug(s).

,Pour one ounce of oil through spark plug hole(s) inlo

cyllnder(s).

• Turn ignition key to"START" position fora few seconds

to distribute oil

• Replace with new spark plug(s)

OTHER

• Do not store gasoline from one season to anolher

, Replace your gasoline can if your can starts !o rust

Rust and/or dirt in your gasoline will cause problems

• tf possible, store your tractor indoors and cover it to

give protection from dust and dirt

• Cover your tractor with a sullabfe prolective cover thai

does nol retain moisture. Do not use plastic. Plastic

cannot brealhe which allows condensation to form and

will cause your tractor to rust

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

25

PROBLEM

Viii nat start

Herd to start

Engine will not turn over

Engine clicks but will not

start

Lees of power

! Out of fuel

2Englne nol "CHOKED" properly

3Engine Itocded

4 Sad spark pk_g

5Dldy air flkef.

6 Oiriy fuel _tar

7 Wafer In fuel

BL_'DeBor damaged whlng

9 Carburetor out ol adjusfm_nl

10 Engine valves out of adjustment

I Dirly air lifter

2Bad spalk plug

3 Weak or dead battery

4Ditty fuel tiller

5 Slale ordirly fuel

6 Loose or damaged wiring

7. Carburetor out of adjustment

.,_I ._Engine_.valves.ouLal.adjus_ent

1 Clulch/braka pedal nat depressed

2 Attadlmsnl c_IchIs e_gaged

3Week or dead battery

4 Blown fuse

5 Corrodedba_eryl.ermlnals

6 Loose or damaged widng

7. Fautty Ignition switch

BFaulty solanold _ sfadar.

gFaultyoperator presenceswitch[as)

.,..,,,., i,,,i Hi., ..........

iWeak or dead battery

2 Corroded battery lo_mlnals

3. Loose or damaged wldng

4Faulty solenoid or slade_'.

I Cutting Ice much grass/leo fast

2ThmtlJa tn "CHOKE" posHIon.

3, Build-upof grass, teavae and trash under mower

1Fill fuel tank

2 Sea "TO START ENGtNE" In OpereUon ae(:l)on

3Walt savl)_al minu_as before altampttng to start

4 Reptace spark plug.

5Cfeenkeplace air lIIIsr

6 Replace iual_Itar

7Drain fuel Iankand carburetor, tatlll lank wilh fresh

gasoline end replace fuel filter

BCheck ag whlng

g Contact an authorized servicecsnler/dapad,11ent

tO, Contact an authorizedservice cenlerldepadment

tClaardrepfaca afr filter

2 Replace spark plug

3 Recharge, or replace battery

4Replace fuel ftllar

5, Drain fuel lank and refit! wilh f!esh gasoline

6Check allwiiing

7Coolest an authorized service centar/depadmenl

. .B..__ContacLen.aulhorizad eer_iea center/depedmenl

1 Depress cMch/brake pedal

Dieengage attachment ci_tch

3. Recharge or replace battery

4 Replace fuse

5Clean bat_aryle_inals

6Check allwidng

7 Check/replace tgnftiOn switch

BCheck(replace soteneld or starter,

9Contact an authorized service oenler/depadmant

1Recharge or replace bailer':/

2 Clean battery terminals

3Check all wiring

4Check/replace solenoid or stariar

1Sat In "Higher Cut" posiItaNraduca speed

2Adjust throttle conlrol

3 Clean underside of mower housing

,,,,,, ,,,,, ,

Excessive vibration

4 Dirty air filler.

5 Low ol}level/dtdy oil

6 Fautty spark plug

7Didy feat fitter

8 Slale or didy fuel

9 Water In fuel.

tO, Spark plugwire loose

11 Dirty engine air screen.gins,

12. Ol_ytal_gad muf_ar,

t3 Loose or damagadwidng

t4 Carburetor out ol adjustment

t5 Eng[ne valvesout of adlastment

.,,i..

Worn, bent or tooee b_de,

Bent blade mandrel

3Looseldamaged pad(s)

4Cleaalteptace air filter

5Check eli lava{/change oll

BClean and togap orchange spark plug

7Reptecefue_fil_er

8Drain fuel tank and raliflw_lh freshgasoline,

9Drain fuellank end carburetorl refilllank wilhfresh

gaso_noand replacefuaftilter

10 ConnBcl and lighten spark ptug wire

tl Clean engine air acreenllins

t2Cleankeplace muffler

13 Check allwiring

! 14 Contact on eulhodzed service centarldepadmanL

15 Contact an aulhodzed asIvIoa centerldepadmenf

1Replace blade Tighlen blade boll

2Replace btade mandre!.

3Tighlen loose pad(a) Replace damaged pads

26

PROBLEM

Engine continues to run

when operator leaves seat

with s|teohment e|utoh

engaged

Poor cut - uneven

i,,,,,i i

Mower blades wfli"not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "beakflree"

when turning engine

"OFF"

IIL,LILII

TROUBLESHOOTING POINTS

CAUSE CORRECTION

tFaulty operatoFsafety presence conlrol system

fWorn, bent or loose btado

2Mower deck notrevel

3Buildupof grass, loaves, end trash under mower

4Bentblademandrel

5Ciogged mower deck vent holesfrombuildup Of

gross, leaves, and trash around mandrels

1 Obstiucilon In dutch mechanism

2 WorrVdamaged mower ddve belt

3Frozen Id_erpulIey.

4 Fi'ozen btsde mandrel

_,r Engine speed too slow

2 Travel speed too fast ....

3 Wet grass

4Mowsrdecknot]eVei

5 Low/unavsn tire ak pressure

6 Worn, bent or loose blade

78uUdup el grass, leaves and Irash under mower

BMower driveboltworn

gBlades improperly installed

10 Impmperbledesused

11 Clogged mower deck vent holes from buildup of

grass, leaves,lindtrasharound mandrels

1 Swllch Is "OFF"

2Bulb(s)burnedout

3Faulty _tghtswitch

4 Loose or damaged wiring

5Blown fuse,

1. Bad belierycell(s).

2Poor_:ablacopnsollons

3Foully regulator (_fso equipped)

4 Faulty alternator

, i,,,,.,i.i, ,,, ,iJ iL .H I

1 Engine throtgecontroloat set at "SLOW"

posttIon for 30 seconds before stopping engine

1 Check widng, swltches and connections If no{

corrected, contactan authorized service canted

deparlmont

IReplace b_ede Tighten blade bolt

2 Level mower deck,

3 Clean underside el mower housing

4Replace blade mandrel

5Clean around mandrels to open vent holes

, i , , i i

i Remove obstruction

2 Replace mower ddve belt

3 Replace idler pussy

4Replace blade mandrel

t. Ptace 1braille control In*FAST_position

g Shift to slower epeed_

3Allowgrass Io dry before mowing

4Level mower deck,

5 Checktires for proper air pressure,

6 Rap|aceleharpen blade Tighten blade bo_t

7 Clean underside ofmower housing

B Replacemower drivebelt

gReinstall blades sharp edge down

t0 Replace with blades listed in Lhlsmanual

'I1 Clean around mandrels to open vent holes

tTurn switch "ON"

2 Replace bulb(s)

3 Checktreplaee f}ghl swilch

4Chockwiring and connecliona

5Replacefusa,

tRepIeee battery

2, ChecPJcleanall connections

3Replaceregulator

4 Replace alternator

t Move throglocontrol _o"SLOW" posit_oo and ai_ow

to Idle for 30 seconds balers stopping angfne

ii ull,,ll,ll,i,, ii i

27

SERVICE NOTES

i,,, L, i i , ,i, ,,N,

28

TRACTOR-- MODEL NUMBER 917.256450

SCHEMATIC

REO

BATTERY

BLACK

RED

WHrtE

/_LACK

FUSE 30 AMP.

I

4- ; ,

_ ....... J

CLUTCH /BRAKE

(PEDAL UP)

8u_c_ 1

L ..... I

I S E-NSFD'

I SEAT SWITCH

t- ..... _ I (NOT OCCUPIED)

ATT_MENT CLUTCH ] GROUNDING

(CLUTCH OFF) CONNECTOR

5LACK

._ IGNITION SPARK m_,_I

UNIT j _._.l PLUG _'

L LE::::_ G

IGNITION SWITCH

POSITION CIRCUIT ]

OFF M +G

ON B+L

START B÷ S + L

CHARGING SYSTEM OUTPUT 2t] VOLTS AG MIH, _t 3603 RPf_

3*_MF'DC _ 3508 FtF'_ {CHARGING SYSTEM DI_CONNE_3TED)

R_D t.........

ee2_c o ,_go_m_r... DIODE !ALTERNATOR I;

NOTE I_ _ '- ........ J

YOUR TRACTOR IS 1_ "_,_VOLTS_C_1. _ _ _MtU_H'rS_F}

EQUIPPED WITH A SPECIAL {_ .=,_ ....

_:_Du,._r_TS

ALTERNATOR SYSTEM I _...... _ .... "

THE LIGHTS ARE NOT _ ___

CONNECTED TO THE ',_" _'-_-'_! _"T _ ..7 _J "

BATTERY, BUT HAVE THEIR I'_E'AS[f(3HT_ _ I

OWN ELECTRICAL SOURCE SWITCH L__

BECAUSE OF THIS. THE (OFF)

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE iS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS /'_

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

29

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,256450

ELECTRICAL

22

I26

I

_42

36 35

34

15\

I

45 25 32

31

30 ,

!

t

39

,36

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256450

ELECTRICAL

KEY PART

NO. NOr DESCRIPTION

1 146139

2 74760412

3STD551025

4STD551125

6 STD541025

7 109238X

8 144940

9 109596X

15 147688

19 STD551125

20 73350400

21 136850

22 4152J

-24--479gJ

25 146147

26 108824X

28 4207J

29 121305X

30 144921

31 140400

32 141226

33 140403

34 110712X

35 140336

36 STD601005

38 t08236X

39 !09553X

40 146057

41 71110408

42 131563

43 145673

44 73640400

45 140844

49 11155000

70 140413

Batlery 12 Volt 25 AMP

Boil Hex Hd 1[4-20unc X 3/4

Washer 9/32 X 5t8 X 16 Ga

Washer Lock Hvy Helical t/4

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12"

Case Battery w/2 Holes

C]arnp Hose Olive

Faslener Snap- in

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Asm Light W/4152j

Bulb Light #I 156 .

Cable Battery 6 Gal 1 i:_d

Cable Battery 6 Ga red wlt6 Wire

Fuse 30 AMP Auto Green

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch lgn 3 pos

Nut Ignition

Cover Sw Key Btk 1 25 Text SLT

Key Ign Molded Craftsman

Switch Light BIk BIk Red

Bracket Switch Interlock

Screw Tap Hex #10-24unc X I/2

Bracket Switch Clutch

Switch Intlk Clutch Red 4. Term

Harness lgn Dash Lt IPC Mch 95

Bolt BIk. Fin Hex I/4-20 Unc x 1/2

Cover Termina! Red

Solenoid

Nut Keps Btk Hx 1t4-20 Unc

Adapter Ammeter Rectangular

Washer Lock Internal Tooth 5/8

Harness Engine B&S5

NOTE: All component dimensions give in U S. Inches

1 inch = 25_4 mm

31

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

CHASSIS AND ENCLOSURES

30

26

26

33 10

21

38 " 34

39

17

14

32

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256450

CHASSIS AND ENCLOSURES

KEY PART

NO. NOo DESCRIP_ON

1 146501

2 140356

3 17490612

4 STD551025

5146077

6 t45208X015

7 t24027X

8 126471X

9 t46757X013

10 STD533710

tl 146956

13 146961X012

t4 17490608

15 74180512

16 STD54143t

Chassis WeJdment 11go 1995

Drawbar Stretch

Screw 'Thdrol 3/8-16x3/4 Ty-tt

Washer 13/32 x 3/4 x 16 Ga

Bumper, Snap in

Saddle Silkscreen Fit Sdl 5Sp D4360

Heat Shield Sloped Hood

Clip Line Fuel 13/32 Mlg Hole

Dash Silkscreenad Sears Eng/Sy

Bolt, Carriage 318-16 x 1

Panel Pnt Dash Lh

Panel Slkscr Dash Rh Weldment

Screw Thdro_ 3/8-16xl/2 Ty-lt

Screw Mach Trhd 5/16-18uncx3;4

NutKeps 5/16-18 Unc

.._17._ 13.1445X459__Hood Asm Rnt

18 126938X

19 17521310

21 !22933X

22 124479X

24 STD523710

25 19131312

26 STD541437

27 17O30808

28 140137

29 124029X

30 109872X45g

31 136619

33 105476X459

34 105475X469

38 STD533707

38 139886

39 139887

100 105O37)(

-- 5479J

Bumper Hood

Screw Slid Hex Hd w/Pl Washer

Rivet Ratchet Nylon

WasherNyfon Blk 28x 76x 19

Boil Fin Hex 318-16unc X 1

Washer 13/16 X 13/16 X 12Ga

Nut Lock 3/6-16 Unc

Screw, He× Head, Spiderlock #8 x AB

Grille BLK

Lens Headlight Bar Clear

Fender Pnl

Bracket Pot Fender

Footrest Pnt Lh Pelf

Footrest Pnt Rh Perf

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Bracket, Asm Pivot, L H., Mower Rear

Bracket, Asm, Pivot, RH, Mower Rear

Strip, Foam 16"

Plug Bulton Blk 359 Dia

NOTE: All component dimensions given in US. inches

1 inch = 25..4 mm

33

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

DRIVE

KEY PART KEY PART

NO,, NOo DESCRIPTION NO. NO,

I 142602 Transaxle 5sp Std Dana,

Model No. 4360-78

Spring Return Brake T/a Zinc

Pulley Transax_e Atum

Ring Retainer # 5100-82

Strap Pnt Torque 30 Deg BIk

Screw Thdro] 5/16-18 X3/4 Tyt

Plate Pnt Rod Shift T/a (bfk)

Rod Shifter Blk (dana)

Pin Cotter I/8 X 1 Cad

Washer Plate Shf 388 Sq Hole

Washer 15/32 X 3/4 X t6ga

Bolt 1/4-28unf Gr8 w/Patch

2

3

4

5

6

7

8

10

11

12

13

14

............. 15

18

19

21

22

24

25

26

27

28

29

30

31

32

34

38

36

37

38

39

40

DESCRIPTION

146682

123668X

12000028

121520X

17490512

130802

131679

STD561210

10570tX

19151218

74550412

STD551125

41 109070X Keeper Belt Retainer

42 19131312 Washer t3/32 X 13/t6 X I2 Ga

44 105706X Bearing Nyl 503 X 628 X 1 25

45 110B12X Washer Hardened

46 12000039 Ring Klip #t5304_50

47 127783 Pulley Idler V Groove Plastk:

48 123789X BetlcrankAsm

49 123205X Retainer Bell Sly_e Spring

50 STD523715 Boll Hex Hd 3/8-16unc X 1-1/2

51 STD541437 Nut Crownlock3/8-!6 Unc

52 STD541431 Nut Lock 5116°18 Unc

53 t05710X Link Ctulch 766

55 105709X Spring Return Clutch 6 75

Washer Lock Hvy Helical 1/4 56 STD523712 Bolt Fin Hex 3/8-16unc X 1-1/4

74490544" .... B_IFR_,Y-FEGHD 5t16.;18 Gf5 ..................... 57 "130801 ............ ',l;belt-G¢oUild Drive 95 25

STD523710

STD541437

106933X

130804

STD541237

106888X

STD55t037

STD561210

145204

124236X

130807

127275X

STD523107

149001

120t83X

STD551062

8TD5718t0

t23674X

STD523727

4470J

Bolt Fin Hex 3/8-16unc X 1 58 127274X

Nut Lock3/8-16 Unc 59 140312

Knob Rd 1/2-13 Plstc Thds Blk 6I 17490612

Rod Brake Lt 62 8883R

Nut Hex Jam 3/8-16 Uric 63 140186

ring Rod Brake 2 00 Zinc 64 71 t70764

sher 13/32 X 13t16 X 16 Ga 65 STD551143

Pin Cotter 1t8 X 3/4 Cad 66 129921

Rod Brake Parking Lt/'Yt 70 134683

Cap Parking Brake Red 72 19132012

Bracket Transmission 74 109502X

Keeper Belt Lh L114 Ga 75 121749X

Bolt Fin Hex 5/16q8 x 3/4 76 STD581075

Shaft Asm Pedal Foot 77 123583X

Bearing Nylon Bik 629 id 78 121748X

Washer 21/32 X 1 X 16 Ga 112 19091210

Pin Roll 3/! 6 X 1"

Pulley Idler Fiat

Bolt Fin Hex 3/8-16unc X 2-3/4

Spacer Split 395 X 59 Bzp

Keeper Belt Rh Lt PnVzinc t6g

Retainer 8elt Chassis Lh Zinc

Screw Thdrol 3/8-16x314 Ty4t

Cover Pedal B_k Std

Pulley Engine

Bolt Flnhex 7116-20 x 4 g5

Washer Lock Hvy Htel Spr 7/16

Keeper Belt Engine Lh Lt

Guide Belt Dr Mower Rh

Washer 13/32 X I-I/4 X 12 Ga

aaCerSplit .80xl.94

sher 25/32 X 1 1/4X 16 Ga

Ring E #5133-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1 5/8 X 16ga

Washer 9132 X 314 X 10 Ga

NOTE: All component dimensions given in U,S inches

1inch = 254 turn

35

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,256450

STEERING ASSEMBLY

47 14

36

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.256450

STEERING ASSEMBLY

KEY PART

NO, NO, DESCRIPTION

1 139768

2 142033

3135227

4 135226

56266H

6121748X

7!9272016

8 12000029

93366R

10 130465

!1 STD551137

12 73610600

13 110438X

14 74011056

Wheel Steeffng Std Black

Axle Asm Fronl

Spindle Asm Lh

Spindle Asm Rh

Searing Race Thrust Harden

Washer 25/32 X 1 5/8 X 169a

Washer 27/32 X 1 1/4 X 16 Ga

Ring K_ip#t5304-75

Bearing Col Slrg SIk

Link Drag Sol Ba]I Jt 20 064

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3!8-24 Unt

Spacer Searing Axle Front

Bolt Hex 5/8-11 Uric X 34/2

i5 73901000 Locknul Flange 5/8-11 Unc

16 132624 P}nAxleS/SX 1 55/1 54Lg

17 132614 _ - ShaftAsmStrg-5/SX-15.19Et--

18 57079 Washer Thrusl 515x 75Ox 033

19 124035X Support Shaft

20 126684X Washer Shim 1/4 X 5/5 X 062

2I STD551125 Washer Lock Hvy Helical 1!4

22 71070410 Screw Hex Socket 1/4-20 X 5/8

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 132196

37 STD6t!005

36 139769

39 19133808

Shalt Aem P_ttman

Nyliner Snap In

Bracket Steering

Bushing Rod Tie BIk LI

Gear Sector

Washer 13t32 X 7t8 X 169a

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin CoUer 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/6 ld Dash

Screw Slftp #10.16 X 1/2 Ty-b

Insert Cap Strg Wheel Std B_k

Washer 13/32 X 2-3/8 X 8 Ga

40 STD541537 Nul Lock Center 3/8-24unf

4l 104820X Adaptor Wheel Strg 6461635id

42 124417X BootShaft Steering

43 121749X Washer 25/32 X 1 1/4 X 16 Ga

46 121232X Cap Spindle Fr Top Blk

47 6855M Fitt{ng Grease

62 149684 Kit, Steering Assembly, Ser,4ce

NOTE: Al! component dimensions given in U S inches

1 inch = 25 4 mm

37

REPAIR PARTS

TRACTOR _- MODEL NUMBER 917.256450

SEAT ASSEMBLY

\

5

25

KEY PART

NO. NOo

1 140122

2 140551

3STD523710

4 19131610

5 145006

6 STD541437

7124t81X

8 17490616

9 19131614

10 140552

12 121246X

13 121248X

DESCRIPTION

Seat 3350

Bracket Pnt Pivot Seat (blk)

Boll Fin Hex 3/8-16unc X 1

Washer 13132 X 3/4 X t0 Ga

Clip Push in Hinged

Nut Crownlock 3/8-16 Unc

Spdng Seat Cprsn 2 250 BIk Zt

Screw Thdrol 3/8-16 X 1 Ty4t

Washer 13132 X 1 X 14 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap B[k Nyl 50 Id

38

KEY PART

NO, NO, DESCRIPTION

14 72050411 Bolt Rdhd Sht Nk 114-20xl-3/8

15 134300 Spacer Split 28 X 96 Zinc

16 12t250X Spring Cprsn 1 27 SIk Phi

17 123976X Nut Lock 1/4 Lge Ffg Gr 5 Zinc

21 139888 Bolt Shoulder 5/16-18 Unc Slkz

22 STD541431 Nut Crown Lock 5/16-18

23 74780814 Boll F_n Hex 1/2-13 X 7/8 Gr 5

24 18171912 Washer 17132 X 1-3116 X 12 Ge,

25 127018X Bert Shoulder 5/!6-18 X 62

26 STD551150 Washer Lock Hvy Hfcl Spr 1/2

NOTE; A_Icomponent dimensions given in U S inches

1inch = 25,4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,256450

DECALS

914 17 863721 574814 11

13

t0

KEY PART KEY PART

NO. NO. DESCRIPTION NOo NO. DESCRIPTION

1138955

2 272938

3 150678

4150677

5 150680

6 133644

7 150694

8 150692

9125880X

10 149516

11 137537

Decal Instruction Opeiat Eng

Decal Engine 1 ,5 Hp B&S IC Crafls

Decal Hood Sic _eRh Craftsman

Decal Hood Sic ,e Lh Craftsman

Decal Grille

Decal Matnl Customer Sears Dom

Decal Pane! Side |/c

Decal Insert Hood BIk

Decal Fender Craftsman Red

Deca} Btry 10ngr/Psn Eng Acme

Decal Caution English/Spants

12 4900J

13 146046

14 150693

15 136832

16 140837

17 150333

18 133179

21 131265

-- 138311

-- 150688

-- 150689

Decal CIulchibrake English

Decal V-bell Dr Sch Tractor

Decal Chassis 5 Sp 38"

Decal Mower Drive Schematic 38

Decal, Brake Parking Saddle

Decal, cap CNSMR heip line SRS

Decal Mower Qc System

Decal Lightbox

Decal Lift, Handle

Manual, Owner's (Engrish)

Manual, Owner's (Spanish)

WHEELS & TIRES

2_ 5,8

4,!0

11

KEY PART

NO, NOo

1 59192

2 65139

3106222X

4 59904

5106732×427

6 278H

7 g040H

8106108X427

9 124635X

10 7152J

11 104757X

-- 144334

DESCRIPTION

Cap Value Tire

Stem Value

Tire F Ts 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front White Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear White Service

Tire RTs 18x8 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk t 50 X 1 00

Sealant, Tire (10 oz Tube)

NOTE: A/fcomponent dimensions given in U,Sinches,

1 inch = 254mm

39

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.256450

ENGINE

31

33

23

29

OPTIONAL EQUIPMENT

Spark Arrester

24

4O

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256450

ENGINE

KEY PART

NOo NO, DESCRIPTION

1 132759

2 17720410

3150453

4 137348

13 272293

14 13280324

t5 13200300

t6 STD551237

Control Throt Rh BIk Pdf 15 t0

Screw Hex Thd Cut 1/4_20x5/8 T

Engine B&S 10.5-12.5 1C. DC

Model No 289707, -0179-01

Muffler Exhaust B&s Lt

Gasket I 313 Id Tin Plated

Nipple Pipe 3t8 Npt X 3"

Elbow Sial 90 Degree 3/8-18 Npt

Washer Lock Ext Toolh 3/8

23 128953 Shield Pnl Heat Browning Grass

24 STD601005 Screw Tap Hex #10-24unc X 1/2

29 137180

31 109202X

32 123549X

33 123487_.

37 137040

38 ......

40 12402BX

44 17490412

Arrestor Spark

Tank Fuel I 28 Fr

Cap Asm Fuel W/sym Vent.ed

_.Clamp Hose,_lk ..

Line Fuel 20

Plug Oil Drain (Order From Engine

Manufaclu rer}

Bushing Snap Nyl Btk Fuel Line

Screw Hexwsh Thdrol 1/4-20x314

46 19091416 Washer 9/32 X 7/8 X 16ga

62 STD55113t Washer Lock Hvy Hlci Spr 5/t6

72 71070512 Screw Hexhd Cap 5t16-18x3/4

78 17490820 Screw Thdrol 3/8-16xl- 1/4 Tytt

81 128861 Nut Flange 1/4o20 StarterNut

NOTE: AII component dimensions given in UoS. inches

1 Inch = 25 4 mm

4'1

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.256450

LIFT

11

3

13

4

12

65

19

13

31

32

t3

t9

15

20

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

LIFT

KEY PART

NO. NO, DESCRIPTION

1136973 RodAsmo Lever

2 122507X Shaft Asm, Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62

5 t921162I Washer 21/32 x 1 x 21 Ga,

6 120183X Bearing Nylong

7 125631X Grip Handte Fluted

8 122365X Sutton Plunger Road

10 122512X SpringCprsn

11 139865 Lilt Asmo Link LH

12 139866 Lift Asm. Link RH

!3 4939M Retatr}er _pring .....

15 127218 Link Front

16 73350800 Nut Jam Hex 1/2-t3 Unc

17 130171 Trunnion BlkZfnc

18 73800800 Nut LockW/Wsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 3146R Relainer Spring

31 140302 Bearing, Pvt. Lift, Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given In US, inches

tinch = 254 mm

43

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.256450

MOWER

76 77

73 _7

\2

16

2t 2

44

21

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

MOWER

KEY PART KEY PART

Nee NO, DESCRIPTION NO. NO, DESCRIPTION

1 142829

2 STD533107

3 138017

4 138440

5 4939M

6 130832

8 850857

9 STD551137

10 140296

11 134148

12 t29895

13 137645

I4 128774

15 110485X

16 140329

19 13282_

23 137607

24 I05304X

25 123713X

26 1t0482X

27 106736X

28 19111016

29 106735X

30 138776

31 129963

32 129206

33 137266

36 131494

40 STD54_437

41 133551

43 133504

45 STD624003

53 130840

54 133943

55 133840

Mower Housing Assembly

Boil, Carriage 5/16-18 x3t4

Bracket Asm From Sway Bar 38/42

Bracket, Asm, Deck Sway Bar 38"

Retainer Spring

Asm. Suspension Rear

Boit, Hex 3/8-24 x 1q/4 Grade 8

Washer, Lock, Hvy Hlct Spring 3/8

Washer, Hard Blade Mower Vented

Blade, Mower, Mulching 38"

Ball Bearing

Shaft and Bearing Assembly

(Includes Key Number 15)

Mandrel Housing Vented

Ball Bearing, Mandrel

Stripper, Mower, Vented

B0 ,, Shpu!de.r.................

Nut, Crownlock 5tt6-18

Bracket, Mower Deflector

Cap, Sleeve

Spring, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 3/4 x 16 Gauge

Rod, Hinge

Screw, TSdroI Hex Hd

Washer, Spacer

Pulley, Mandrel, Single

Nut, Rangelock 9116

Puiiey, Idler, Flat

Nul, Crownlock 3/8-16

Rod, Pivot

Rod, Clutch, Secondary

Retainer, Spring

Brake Assembly

Washer Hardened

Idler Arm Assembty

56 122052X Spacer, Retainer 1-3/4

67 106932X Knob

68 144200 Belt

69 STD560907 Pin, Cotter 3/32 x 3/4

71 142427 Red, Clutch, Primary

72 131870 Spring, Return

73 127847 Arm, Clutch, Secondary

74 !21748X Washer 25/32 x 1-5/8 x 16 Gauge

75 12000029 Ring, Kiip

76 128903 Bolt, Shoulder

77 127845 Keeper, Spring

78 140334 Arm, C]ulch, Primary

79 127498 Bushing

80 128759 Spring

8I 73350600 NUt HexJam 3/8_18 UNC

82 142028 Trunnion Adj 94

_86 .._7631J ....... Runner, LR_

87 128772 Runner, RH

88 19111216 Washer 11/32x3/4×lTGauge

89 19131612 Washer 13/32x I x 12 Gauge

92 73800600 Nut Lock Hex w/ins 3/8-16 UNC

107 133502 Spacer, Retainer

108 133503 Stiffener, Idler Arm

109 74760640 Bolt, Hex Head 3/846 x 2-1/2

1t0 142587 Upstop Deck Front 38"

113 17490512 Screw, Hex Head, Thd, Roll

5/'16-I8 x 3/4

122 131289 Rod, Brake, LH

123 131288 Rod, Brake, RH

124 STD5337t7 Bolt, Carriage 3/8-16 x 1-3/4

- 130794 Man(;lreI Assembly (Includes Key

Numbers 12-!5, t7-19, 31 and 33)

-- 142820 Mower Deck, Complete

NOTE: All component dimensions given in US inches

1 Inch = 25 4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

DANA TRANSAXLE _MODEL NUMBER 4360-78

37

21

22

27

36

38

52 53

3O

11'

39

54

24

3I

32

55

_6 55

62 i3 59

64

65

6B69

6O

_9

43

65

46

52

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,256450

DANA TRANSAXLE - MODEL NUMBER 4360-78

KEY PART KEY PART

NO, NO_ DESCRIPTION Nee NO. DESCRIPTION

1 142671 Housing, Upper 41 105928X

2 2274J Screw, Self-Tapping, Large 42 110084X

1/4-20 x 734 43 134394

3 134400 Ball, Detent 44 120473X

4 105904X Spring, Detent 45 142678

5 105905X Screw, Set 46 !20407X

6 138235 KIt, ShiRerAssembly 47 106589X

7134399 Boot, Shifter 48 120408X

812095tX Puck, Friction 49 105937X

9143045 Seat, Oil 50 t05936X

10 142672 Ring, Retaining 51 2226J

11 134793 "Assembly, Kit, Shlm .625 Shaft 52 134401

12 149651 Bearing, FJange 53 2264J

13 120415X Washer, P_ain ..632 xI 38 x 046 54 120474X

t4 142674 Key, Woodruff, #9 55 110081X

15 138234 Assembly, Kit, Input Shaft 56 105841X

16 110078X Pinion, Bevef, 14 Teeth 57 110071X

17 105909X Ring; Retaiilifig .................... 58 _20952X

!8 105910X Chain, 24 Pitches 59 110082X

19 106911X Bearing, Flange 60 t20475X

20 142675 Gear, Spur, I4 Teeth 61 142680

21 138246 Cotiar, Clutch 62 120961X

22 138236 AssembJy, Kit, Clutch Keys 63 7294J

23 134791 Screw, Tapping wtSealer 64 108989X

24 142676 Shaft, Intermediate 65 120953X

25 2244J Key, Woodruff, #61 66 120954X

26 105916X Ring, Retaining .67 134799

27 120470X Sprocket, 18 Teelh (Reverse,_

28 110070X Spacer 58 138244

29 142677 Gear, Spur, 37Teeth {1.) 69 108996X

30 120405X Gear, Spur, 30 Teelh (2,') 70 t20956X

31 108980X Gear, Spur, 25 Teeth (3,,) 71 73810500

32 120406X Gear, Spur, 22 Teeth I;'*l 72 106596X

33 134786 Gear, Spur, 19 Teeth

34 134797 Spacer 1,133 x 1.50 x .375 73 1204t6X

35 105925X Washer, Plain 640x 1.37x O6t

36 2232J Washer, Plain .632 x1.00 x,026

37 108978X Spacer _630 x ! .00 x .169

38 110079X Assembly, Gear° Combination of

12 Teeth and 35 Teeth

39 124639X Shalt, Idler

40 120472X Spacer .635 x .875 x.755

Sprocket, 9Teeth (Reverse)

Gear, Bevel, 42 Teeth

'Assembly, Kit, Shim 750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth (1.)

Gear, Spur, 20 Teeth (2-)

Gear, Spur, 25 Teeth (3-)

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Spacer r781 x 1.00 x.

Washer, Plain .632 x 1.00 x.660

Washer, Neoprene

Washer, Plain ..758 x 125 x .03t

Axle, LH,

Gear, Miter, 15 Teeth

Ring, Rela_nIng

Gear_ Spur 32 Teeth

ShafL cr6ss .................

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x I 00 x 055

Bracket, Anli-Rolatlon

Locknut 5/16-24

Screw, Se!f-Tapping, Large

5/16-18 x 1,44

Grease

Use in combinations 1o maintain proper clearances

"' Order Key No 16

NOTE: All component dimensions given in US inches

1 inch = 25.4 mm

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0179-01

_337 13

307

26.5

26

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

BRIGGS & STRATTON ENGINE _MODEL NUMBER 289707, TYPE NUMBER 0179-01

965 53

%

123

284A

668

(_ 1044

12t CARBUP_E_'_OFtOVERHAUL KIT

i

142

105

224

171

49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256450

BRIGGS & STRATTON ENGINE -MODEL NUMBER 289707, TYPE NUMBER 0179-01

783 801

311

1090

544

803

729A

10.58 OWNER'S MANUAL 1

523

_524

284

5O

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.256450

BRIGGS & STRA'rTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0179-01

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1496413

2 399265

3391086

5 494240

7271866

8391406

9 278O3

10 94621

11 280100

12 271916

271997

271996

13 94622

15 94239

16"495162-

94196

18 494238

20 291675

22 94624

23 492326

24 222698

25 394661

394662

394663

394664

26 391780

392331

391781

391782

391783

27 260924

28 299691

391286

29 490346

490469

32 94671

33 262246

34 262247

35 65905

36 26828

37 224502

40 221596

41 292260

42 93630

45 262248

46 212897

51 272465

Cyfinder Assembly 52 272554

Bearing Cyltnder (Requires Special 53 94637

Tools For nstailatlen) 75 224061

"Seal, Oil 78 93805

Heed, Cy!lnder 95 94098

•Gasket Cylinder Head 98 495800

Breather Assemb y 104 231789

* Gasket, Valve Cover 105 231855

Screw, Seres 106 231854

Tube, Breather 108 224540

"Gasket, Crankcase Cover 1/64" 118 494383

Gasket, Crankcase Cover °005" 121 497535

Gasket, Crankcase Cover .009" 123 94616

Screw, Cylinder Head t25 495706

Ptug, Oil Dr=in 127 , - - -

C_ahl(_h_ft I30-22_53_

Key, Timing Gear 13t 494379

.Base' Engtne 133 494381

Seal, Oil 137 281165

Screw, Seres, Base Mounting 138 281164

Flywhee! and Ring Gear Assembly, 141 494380

Magneto 142 494537

Key, Flywheel 147 497472

PJston Assembty, Standerd 164 213819

PistonAssembfy .010"Oversize 171 281051

PtstonAesembly 020"Oversize 187 393815

Piston Assembly .030"Oversize 188 93535

Ring Set, Piston, Standard Size 201 262767

Ring Set, P_ston, Chrome, Standard 209 260871

Ring Set Piston _010" Oversize 216 262766

RingSet, Ptston ,020"Oversize 219 490815

Ring Set, Piston 030" Oversize

L0ck, Piston Pin 222 494887

Pin Assembly, Piston, Standard 224 94513

Pin Assy., Piston .005" Oversize 225 495157

Rod Assembly, Connecting 227 493935

Rod Assembly, Connecting, 230 94742

',020" Undersize CrankpJn Sore 232 262785

Screw, Connecting Rod 240 394358

Valve, Exhaust 265 221535

Valve, Intake

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel *"

Retainer, Intake Valve

Rotocoil, Exhaust Valve ***

Retainer, Exhaust Valve Rotocoi[

Tappet, Valve

Gear, Cam

*'*' Gasket, Carburetor (to Elbow)

* Gasket Carburetor

Stud, Carburetor Mounl ng

Washer, Spr_ng

Screw, Sems

** Screw, Throttle

Screw, idle Speed

_ Pin, Float Hinge

Vaive Assembly, inret Needle

Inlet, Valve Seat

Valve, Choke

*" Valve, Needte

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

"* Plug Welch (Sold in Kit Only)

V&lve, Throttle ....

Shaft and Lever, Throttle

Fbat, Carburetor

*'" Gasket, Fteat Bowl

**" Washer, Float Bowl Screw

** Shaft and Lever, Choke

*" Nozzle /Jet, Carburetor

** Pilot, Jet

Carburetor, EJbow

Nut, Air Cleaner Mounting

Line, Fuel

Screw Sems

L nk, Govemor

Spring, Governor

Ltnk, Choke

Oi1 Slinger, Governor Gear and

Bracket Assembly

Plate, Governor Control

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Filter, Fuer

Clamp, Casing

Included in Gasket Set (494241)

Included in Carburelor Overhaul Kit (497535)

Included tn both Carburetor Overhaul Kit (497535)

and Carburelor Gasket Set (494385)

NOTE: AFIcomponent dimensions given }n U.S, Inches

1inch = 25 4 mm

51

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256450

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0179-01

KEY PART KEY PART

NO_ NO, DESCRIPTION NO, NO. DESCRIPTION

284 94073 Screw, Shoulder, 726 392134 Gear, Ring

Hex Washer Head 0ncludes Mounting Parts)

284A 94704 Screw, Hex Head 7'27 490324 Cover, Starter

304 496319 Housing, Blower (Includes Mounting Screws)

305 94619 Serew, Sems, BIowerHousing 728 94627 Screw, HexHead

Mounting 729 281159 CItp, Lead Wire

306 224545 Shietd, Cylinder 729A 225170 Retainer Wire

307 94623 Screw, Sems, Cylinder Shietd 741 262135 Gear, Timing

Mounting 757 212359 Link, Counterweight

308 491490 Cover, Cylinder Head 758 399891 Counterweight Assembly

309 497595 Motor, Slader 759 298909 Pin, Counterweight

310 497602 Boft, Thru 761 93875 Screw, Counterweight

311 497608 Brush Set 783 280104 Gear, Starter

333 492341 Armature, Magneto 80_ 394656 Cap, Drive

334 93381 Screw, Sees, Armature Mounting 802 497605 Cap,. End .......

337 802592 Plug, Spark 803 497604 Housing, Starter

346 93705 Screw, Hex Head 842 270920 Seat, Oil Fllter Cap

356 494328 Wire, Ground 847 496415 Fill Group, Oil

358 494241 Gasket Set 851 221798 Terminal, Ignition Cable

363 19203 Puller, Flywheel 869 261483 Seat, intake Valve, Standard

383 89838 Wrench, Spark Ptug 870 213316 Seat, Exhaust Valve, Standard

423 94073 Screw, Sees 87t 261961 Guide, Exhaust Vaive

445 493909 Cartfldge, AirCleaner 231218 Gufde, Intake Valve

455 222561 Cup, ScreenMount_ng 872 281104 Cover, AIrCleaner

467 493903 Knob, Air Cleaner 875 494237 Body, Air Cleaner

468 222582 Screen, Flush Rotating 877 393456 Diode and Connector Assembly,

474 393474 Stator, Alternator Dual Circuit

482 93621 Screw, Sems 955 94642 ""Screw, Fuel Bowl

510 497606 Drive; Starter 965 94108 Locknut, Atr Cleaner Mounting

523 490327 Cap and Dipstick, Oil Filler 975 494378 Bowi Assembly, Carburetor

524 68838 Seal, Filler Tube 977 494385 Carburetor Gasket Kit

525 4961t3 Tube, Oil Fifler 987 281166 "* Seal, Throttle Shaft

535 272403 Element, AirCieaner I005 280687 Fan, Flywheel

537 281106 "O+Ring, Air Cleaner 1006 224413 Retainer, Fan

544 497603 Armature, Starter t019 491255 Label Kit

552 231597 Bushing, Governor Crank 1044 94673 Screw, Hex Head

562 92613 Bolt, Governor Lever 1058 272697 Manual, Owner's

592 231082 Nut, Hex 1090 497607 Retainer, Brush

601 93053 Clamp, Fuel Pipe

611 494451 Fuel Inlet Tube

614 93306 Cotter, Hair Pin

618 262803 Spring, Choke Return

634 281168 " Seal, Choke Shalt

634A 491323 * Seal, Governor

634B 281167 **Washer, Throttle Shaft

635 66538 Elbow, Spark Plug

648 224546 Brace, Air Cleaner

557 93496 Screw, Sems

663 94620 Screw, Hex Head

668 280848 Spacer

RPM Settings: Low Speed: t550 +1950

High Speed: 3200 +3400

* Inc|uded in Gasket Set (497535)

"* lnc+uded in Carburetor Overhaul Kit (495799)

*"* Included in both Carburetor Overhaul Kit (497538)

end Carburetor Gasket Sat (494385)

NOTE: Ail component dimensions given in U.,S, inches

1 inch = 25,4 mm

52

SERVICE NOTES

53

SERVICE NOTES

,L , , =,,,llll,, ii i = ii=lm

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

I

_J A Operate your Tractor up and down the fabe of slopes (not I

_| _JL greater than 15°), never across the face. Make turns gradu- I

_] _ ally to prevent tipping or loss of control. Exercise extreme |

caution when changing direction on slopes.

S_ /AVRS

OWNER'S

MANUAL

MODEL NO.

917.256450

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473_7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1_800-366_7278)

"OR CONSUMER ASSISTANCE

HOT UNE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

CRAFTSMAN+

12.5 HP lC

ELECTRIC START

38" MOWER

5SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your tractor will be found on the

model prate located under the seat

The model number for you_ engine will be found on the

blower housing of the engine

Ali parts listed herein may be ordered from any Bears,

Roebuck and col Sa=:VicecenieriDepa_menl and m0st i_,e:,

tail stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE I"HE

FOLLOW|NG INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.256450

• ENGINE MODEL NOr _ 289707, TYPE NO. 0179..01

• PART NUMBER

"PART DESCRIPTION

Your Bears merchandise has added value when you

consider Seers has service units nationwide staffed with

Sears trained technicians, professional technicians

specilIcafly trained lo insure that we meet our pledge to

you, we service what we sail

150688 REV 1 10.t8 95 TR

lllllllllllllll

Printed In U.S.A. CAUTION: Re

F(

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