Craftsman 917256810 User Manual TRACTOR Manuals And Guides L0807541

CRAFTSMAN Lawn, Tractor Manual L0807541 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917256810 917256810 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917256810. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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SE_/A/ S

®

MODEL NUMBER 917.256810 OWNER'S MANUAL

eAssembly

Operation

Customer Responsibilities

Service and Adjustments

Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

GENERAL OPERATION

Read, understand, and fellow all instructions in the manual

and on the machine before starling

Only allow responsible adults, who are familiar with tile

instructions, to operate the machine

Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

Be sure the area is clear of other people before mowing Stop

machine it anyone enters the area

Never carry passengers

Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

Slow down before turning

Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light

Do not operate the machine while under the influence of

alcohol or drugs

Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death_

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

Use extra care with grass catchers or other attachments_

Tirese can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope

DO NOT:

•Do net turnon slopes unless necessary, and then, turnslowly

and gradually downhill, if possible.

Do not mow near drop-ells, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass Reduced traction could cause

sliding

Do not try to stabilize the machine by putting your foot on the

ground

•Do not use grass catcher on steep slopes_

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children.. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off ifchildren enter the area

Before and when backing, look behind and down for small

children

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

• Never allow children to operate the machine

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV° SERVICE

Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area.

• Keep nuts arrd bolts, especially blade attachment bolts, tight

and keep equipment in good condition

•Never tamper with safety devices Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage Allow machine to cool before

storing

Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

Check brake operation frequently Adjust and service as

required

&Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

&CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

2

WARNING

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm,

CONGRATULATIONS on your purchase of a Sears

Tractor It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDeparfment We have competent, well-

trained technicians and the proper tools to service or repair

this tractor,

Please read and retain this manual The instructions will

enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES"

MODEL

NUMBER 917256810

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT_

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OFPURCHASEANDKEEPINASAFEPLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct Contact your nearest Sears store for details

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules

Follow a regular schedule in maintaining, caring for and

using your tractor

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

PRODUCT SPECIFICATIONS

HORSEPOWER: 15 5

GASOLINE CAPACITY 125 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 30 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: 030") STD 361458

VALVE CLEARANCE: INTAKE: 005" - 007"

EXHAUST: 009" -011"

GROUND SPEED (MPH): FORWARD:

1st 1 0

2nd 1 3

3rd 2 1

4th 3 !

5th 4 0

6th 5 1

REVERSE: 1 6

TIRE PRESSURE: FRONT: !4PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN CCA: 190

CASE StZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

(if any) If a spark arrester is used, it should be maintained

in effective working order by the operator

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laws, Federal laws apply on

federal lands A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any paris found to be defective in material

or workmanship

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accidenl or the failure to maintain the

equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO , D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................... 3

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................. 7-9

OPERATION ............... :............................................ 10-14

nNDEX

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

A

Accessories ................... 6

Adjustments:

Brake ........................................ 22

Carburetor ........................ 25

Mower

Front-To-Back .............. 21

Side-To-Side .................. 21

Throttle Control Cable ............... 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................ 18

Assembly ............................. 7-9

B

Battery:

Charging .................................. 9

Cleaning ....................................... 17

Leve_s ................................................ 17

Starting with Weak Battery ..... 23

Storage ......................................26

Terminals ...................................... 17

Belt:

Motion Drive

Removal/Replacemenl ...... 22

Mower Blade(s)

Removal/Replacement .............22

Blade:

Sharpening ..................... 16

Replacement ............................. 16

Brake Adjustment ................. 22

C

Carburetor Adjustment ................... 25

Corrtrols, Tractor .............................. 11

Customer Responsibilities .................15-19

Engine:

Air Filter ....................................... 18

Air Screen, Engine .......................18

Cooling Fins, Engine ...... 18

Engine Oil ........................ 17

Fuel Filter ........................ 19

Spark Plug{s) .............................. 19

Tractor:

Battery ............................. 17

Blade ............................ 16

Lubrication Chart ...................... 15

Maintenance Schedule .......... 15

Tire Care ............................. 9,16,23

Transaxle ...................................... 17

Cutting Height Mower .................... 12

E

Electrical:

Interlocks and Relays ......................24

Schematic .............................................29

Wiring Diagram ................................30

Engine:

Air Filter ................................... 18

Air Screen .................................... 18

Cooling Fins, Engine ...................... 18

Oil Change ...................................... 17

Oil Level ..................................... 13,17

Oil Type ......................................... 17

Preparation ..................................... 13

Repair Paris ..................................48-53

Starting ............................ 14

Storage ...................................... 26

F

Filter:

Air Filter .................................. 18

Fuel ................................. 19

Fuel:

Type ........................................ 13

Storage ................................. 26

Fuse ....................................... 24

H

Hood Removal/Installation ................ 24

L

Leveling Mower Deck ..............................21

Lubrication:

Chart ..................................... 15

M

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back ..............21

Adjustment, Side-to-Side ............... 21

Blade Sharpening ......................... 16

Blade Replacement ....................... 16

Cutting Height .......................................12

Installation .........................................20

Operation ........................................ 13

Removal .......................................... 20

Mowing Tips .......................................... 14

Mulfler .............................................. 19

Spark Arrestor .............................. 3,40

O

Oil:

Cold Weather Conditions ........ 13,17

Engine .............................................. 17

Storage ...................................... 26

Operation ........................................... 10-14

Operating Mower ..................................... 13

Options:

Accessodes ................................. 5

Spark Attester ........................... 3,40

p _

Parking Brake ................................ 11-12

Parts Bag ........................................................6

Parts, Replacement/Repair ......... 30-47

Product Specifications .............................. 3

R

Repair Parts ....................... :,, 30-47

S

Safety Rules ......................................... 2

Seat ................................................... 8

Servicg arrd Adjustments ..................20-25

Carburetor ............................... 25

Fuse ............................................ 24

Hood Removal/Installation ........ 24

Motion Drive Belt

Removal/Replacement ............ 22

Mower Belt(s)

Removal/Replacement .......... 22

Mower Adjustment

Front-to-Back .................................21

Side-to-Side ............................ 21

Mower Removal ............................ 20

Tire Care ................................. 9,16,23

Slope Guide Sheet ....................................55

Spark Plug(s ) ................................... 19

Specifications ....................................... 3

Starting the Engine .............................13-14

Steering Wheel ................................... 7,23

Stopping the Tractor ....................................12

Storage ............................... t........................26

T

Throttle Control Cable Adjustment ...... 25

Tires ......................................... 9,16,23

Trouble Shooting Chart .................. 27-28

Transaxle ....................................................17

4

W

Warranty ............................................... 3

Wiring Diagram ..................................... 30

Wiring Schematic ...........................................29

ACCESSORIES AND ATTACH ENTS

These accessories and attachments were available through most Sears retail outlets and service centers wllen the tractor was purchased

Most Sears stores can order these items for you when you provide the model number o! your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no tonger be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn Two Permanex containers hold

30-gallon plastic bags

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips 150 tb capacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain For mower decks not so

equipped

MULCH RAKEJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwafer-tightdrumholdsupto3901bs e/weight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide

blade clears 42-inch path when angled lefl or right Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper

bar (Use with tire chains and wheel weights and/or rear drawbar

weight)

SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and wet/heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern For applying herbicides, insecti-

cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed ki!l-

ing easy Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch

Fits any lawn, yard or garden tractor Simply hook up to the tractor

drawbar and go] Optional accessories convert unit for

dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include; tinted/

tempered solid satety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hardqo-reach

places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

O Metal

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) 2-3/8" Diameter Washer

(1) Shoulder Bolt 5/16-18 (:1) Hex Bolt 1/2-13 x 1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20

©

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts packed separately in carton

Seat

m

m

m

m

m

4_ _ j_/

Steering

Wheel

Eli

Video

Cassette

Steering

Boot

Manual Parts Bag

Parts bag contents not shown full size

/

,/

Steering Wheel

Adapter

Steering

Wheel

Insert

Steering

Bushing

Slope Sheet

(2) Keys

6

,,,u

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard

wrench sizes are tisted

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 3/4" wrench

When right and teft hand are mentioned in this manuat, it

means when you are in the operating position (seated

behind the steering wheel)

(1) 9/16" wrench

Tire pressure gauge

Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6).

Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flaL

Check for any additional loose parts or cartons and

remove

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL (See Fig. 1)

. Slide the steering bushing over the steering shaft

Raise steering shaft forward until screw holes in dash

line up with steering bushing Install two (2) sheet

metal screws and tighten securely

Position steering boot over steering shaft

Place tabs of steering boot over tab slots in dash and

push down to secure

Slide steering wheel adapter onto upper steering sllaft

Position front wheels of the tractor so they are pointing

straight forward_

Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter

Assemble large flat washer and 3/8-24 focknut and

tighten securely

. Snap steering wheel insert into center of steering

wheel.

Remove protective plastic from tractor hood and grill

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

j( INSERT

___J 3/8-24 REX LOCKNUT

\/_ WASHER

LARGE FLAT

w/'_ STEERING WHEEL

STEERING "

WHEEL ""_..._/ STEERING

ADAPTER _ i _ BUSHING

! SCREW

STEERING ,_I_'_ TARS

STEERING /' //_

SHAFT -- _.V TAB

(' II HOLE

POSITION)

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

Press lift lever plunger and raise attachment lift lever to

its highest position

Release parking brake by depressing clutch/brake

pedal

Place gearshift lever in neutral IN) position

°Roll tractor backwards off skid

Remove banding holding discharge guard up against

tractor

7

EMBLY

CONNECT BA'FrERY (See Figs. 2 and 3)

ACAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding=

Remove cardboard packing from seat pan and lift seat

pan to raised position

Open battery box door

o Remove terminal protective caps and discard

oif this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

First connect RED battery cable to positive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as

shown_ Tighten securely

• Connect BLACK grounding cabte to negative (-) termi-

nal with remaining hex bolt. flat washer, lock washer

and hex nut Tighten securely

Close battery box door.

Open battery box door for:

Inspection for' secure connections (to tighten hard-

ware)

Inspection for corrosion

. Testing battery,

Jumping (if required),

Periodic charging

D|SCARO

TERMINAL

POSITIVE PROTECTIVE

(RED) CABLE CAPS

NEGATIVE

(BLACK) CABLE

SEAT_"

PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt,

Remove cardboard packing on seat pan

Place seat on pan and assemble shoulder bolt

Assemble adjustment bolt, lock washer and flat washer

loosely Do not tighten

° Tighten shoulder bolt securely

Lower seat into operating position and sit on seat

Slide seat until a comfortable position is reached which

allows you to press clbtch/brake pedal allthe way down

(See Fig 8)

° Get off seat without moving its adjusted position

o Raise seat and tighten adjustment bolt securely

SEAT

SEAT PAN

SHOULDER

BOLT X

ADJUSTMENT i_!: LOCK WASHER

BOLT

FIG. 4

FIG. 2

8

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance

Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed

correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBESTPERFORMANCEANDSATISFACTIONFROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST

,/ All assembly instructions have been completed

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps)

/Seat is adjusted comfortably and tightened securely.

¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)

v' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

,/ Check wiring See that all connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWING IMPORTANT

ITEMS_

J Engine oil is at proper level

¢ Fuel tank is filled with fresh, clean, regular unleaded

gasoline

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine

v" Be sure brake system is in safe operating condition.

9

OPERATmON

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning.

{,

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH

FAST

LIGHTS ON

SLOW

LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

G

PARKING BRAKE

LOCKED

UNLOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

L

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

C_mparethei__ustrati_nsw_thy_urtract_rt_famiI_ar_zey_urse_fwiththe__cati_ns_fvari_usc_ntr__sandadjustment_ Save

this manual for future reference

LIGHT

SWITCH

THROTTL_CROKE

CONTROL

ATTACHMENT

AMMETER CLUTCH LEVER IGNITION

SWITCH

LIFT LEVER

PLUNGER

ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

PEDAL

MOWER DECK

HEIGHT ADJUST-

MENT POSITIONS

_" PARKING BRAKE

LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute

AMMETER: Indicates charging (+) or discharging (..) of

battery,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off+

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine

PARKING BRAKE: Locks clutch/brake pedal into the

brake position

GEARSHIFT LEVER: Selects the speed and direction of

tractor

ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position

IGNITION SWITCH: Used for starting and stopping the

engine.

11

OPERATM

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage, Always wear safety glasses or' eye shields while

operating your tractor or performing any adjustments or repair soWe recommend awide

vision safety mask over the spectacles or' standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Undercertain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass To eliminate this possibility,

always stop engine when stopping tractor' on grass areas

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine

Depress clutch/brake pedal into full "BRAKE" position

and hold

Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedalshould

remain in "BRAKE" position Make sure parking brake

will hold tractor secure

THROTTLE/CHOKE

CONTROL

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

POSITION

"BRAKE"

POSITION

PARKING BRAKE

"ENGAGED" POSITION

"DISENGAGED"

POSITION

_- GEARSHIFT

LEVER

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position

Move gearshift lever to neutra! (N) position

ENGINE -

Move throttle control to slow (,,€_.) position.

NOTE: Failure to move throttle control to slow (-_t)

position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use

Never use choke to stop engine,

I&

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle

Operating engine at less than full throttle reduces the

battery charging rate

Full throttle offers the best bagging and mower perfor-

mance

CAUTION: Always stop tractor' com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position

•Move gearshift lever to desired position

•Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height

Grasp lift lever

Press plunger with thumb and move lever to desired

pos_lion

The cutting height range is approximately 1-1/2 to 4" The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed

The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in

height should be mowed twice Make the first cut

relatively high; the second to desired heighL

12

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sens-

ing switch Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged

will shut off the engine.

Select desired height of cut,

o Start mower blades by engaging attachment clutch

control

TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

HIGH POSITION

LOW

POSITION

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

I

CAUTION: Do not drive up or down I

hills with slopes greater than 15° and I

do not drive across any slope.

Choose the slowest speed before starting up or down

hills

Avoid stopping or changing speed on hills

If slowing is necessary, move throttle control lever to

slower position_

if stopping is absolutely necessa; y, push clutch/brake

pedal quickly to brake position and engage parking

brake

Move gearshift lever to 1st gear. Be sure you ilave

allowed room for tractor to roll slightly as you restart

movement,

To restart movement, slowly release parking brake and

clutch/brake pedal

, Make all turns slowly

TO TRANSPORT

Raise attachment lift to highest position with attach-

ment lift control

o When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position

" Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting

your tractor on atruckor atrailer, be sure hood is closed and

secured totractor Use an appropriate means of tying hood

to tractor (rope, cord, etc )

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

Check engine oil with tractor on level ground

• Remove oil fil! cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached Do not overfill

For cold weather operation you slTould change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

• To change engine oil, see the Customer Responsibili-

ties section in this manual

13

ADD GASOLINE

• Fill fuel tank Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0"C),USEFRESH CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage Acidic gas can damage the fuel

system of an engine while in storage To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or" longer Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season See Storage Instruc-

tions for additional irfformation Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur

CAUTION: Fill to bottom of gas tank

filler neck., Do not overfill. Wipeoff any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. I

OPERATION

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

Depress clutch/brake pedal and set parking brake_

Place gear shift lever in neutral (N) position

Move attachment clutch to "DISENGAGED" position

Move throttle control to choke (N) position,

Note: Before starting, read the warm and cold starting

procedures below

Insert key into ignition and tum key clockwise to"START"

position and release key as soon as engine starts Do

not run starter continuously for more than fifteen sec-

onds per minute If the engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again, If engine still

does net start, move the throttle control back to the

choke (N) position and retry,

WARM WEATHER STARTING (50° F and above)

W hen engine starts, move the throttle control to the fast

(.€_,)position

The attachments and ground drive can now be used If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

When engine starts, allow engine to run with the throttle

control in the choke (J\l) position until the engine runs

roughly, then move throttle control to fast (,_) position

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature

The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

MOWING TIPS

Tire chains cannot be used when the mower housing

is attached to tractor

Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

o The left hand side of mower should be used for trim-

ming

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine This will result in a more even distribution of

clippings and more uniform cutting_

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_ 8 )

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings Make first cut relatively high; the second to the

desired height

° Do not mow grass when it is wet Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used

f

,J

FIG. 8

14

CUSTOMER !SPONSI UTnES

MAINTENANCE SCHEDULE ___n_ d_

FILL,NOATES

ASYOU COMPLETE

REGULARSERVICE /__,,_SERVIOE DATES

Check BrakeOperation

CheckTire Pressure

Check for Loose Fasteners

RSharpen/ReplaceMower Blades

_ Lubrication Chart

TCheck Battery Level/Recharge

0 Clean BatteryandTerminals

a Check TransaxleCooling

Adjust BladeBelt(s)Tension

Adjust MotionDriveBelt(s)Tension

Check EngineOil Level

Change EngineOil

Clean Air Filter

E

NClean Air Screen

ie InspectMuffler/SparkArrester

I ReplaceOil Filter(If equipped)

aClean EngineCooling Fins

EReplaceSpark Plug

ReplaceAir FilterPaperCartridge

ReplaceFue!Filter

v' J

v'

_4

v'

v'

V'7 e"

V'

V' e"

V'

e"2

v'

1 - Change more DiVertwhen operating under a heavy load or in high ambient lemperalures

2 - Service more often when operaling in dirty or dusly conditions

3 - If equipped wilh oil lilter, change oil every 50 hours

4 _ Repiace blades mole ellen wben mowing in sandy soil

v'

v'

5-II equipped with ,qdjustab_e syslem

6 - NOl required il equipl}ed wilh ma#_lenance4ree ballefy

7 - Tighlen Iron axle pivot boll !o 35 It qbs maximum

Do not overlighte_

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor_

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

@

LUBRICATION CHART

(_) FRONT WHEE

BEARING ZERK

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for O

wear, A new spark plug and clean air filter assure CLUTCH

proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer

IZERK(_)

'FRONT WHEEL(_)

BEARING ZERK

ENGINE(_

BEFORE EACH USE

Check engine oil level

Check brake operation

Check tire pressure

Check for loose fasteners

(_) SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

15

CUSTOM ESPONSIBILMTIES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp Re-

place bent or damaged blades

BLADE REMOVAL (See Fig. 9)

,, Raise rnower to highest position to allow access to

blades

Remove hex bolt, lock washer and flat washer securing

blade

Install new or resharpened blade with trailing edge up

towards deck as shown

Reassemble hex bolt, lock washer and flat washer in

exact order as shown

Tighten bolt securely (30-35 Ft Lbs torque).

IMPORTANT: BLADE BOLTISGRADE8HEATTREATED

NOTE: We do not recommend sharpening blade - but if you

do, be sure the blade is balanced_

BLADE MANDREL

ASSEMBLY

FLAT WASHER

TRAILING EDGE

HEX BOLT

(GRADE B)*_[t

*A GRADE 8 NEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD_

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

•The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower.

•To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balance r. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade The lobes of

the center hole may appear to be centered, but are noL

CENTER HOLE /

/

/J/

BLADE

5/8"BOLToR

FIG. 10

16

CUSTOMER RESPONSmBULITIES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life

Keep battery and terminals clean.

Keep battery bolts tight

Keep small vent holes open,

,, Recharge at 6-10 amperes for 1 hour

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power

Open battery box door

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor

" Rinse the battery with plain water and dry

Clean terminals and battery cable ends with wire brush

until bright

Coat terminals with grease or petroleum jelly

Reinstall battery (See "CONNECT BATTERY" in tile

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary_ Tile belts are not

adjustable Replace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG. Select the oir s SAE viscosity grade

according to your expected operating temperature

SAE VISCOSITY GRADES

°F *20_ 0" 30" 32_ 40° 60° 80_ 100"

°C -30_ -20° -10 _ 0" _0_ 20_ 30_ 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 11

NOTE: Although multi-viscosity oils (5W30, 10W30 etc)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill

cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OiL (See Figs 11 and 12)

Determine temperature range expected before oil change

All oil must meet API service classification SF or SG,

Be sure tractor is on level surface

Oil will drain more freely when warm

Catch oil in a suitable container

Remove oil fill cap/dipstick Be careful not to allow dirt

to enter the engine when changing oil

Remove drain plug

After oil has drained completely, replace oil drain plug

and tighten securely

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

Use gauge on oil fill cap/dipstick for checking level, Be

sure dipstick cap is tightened securely for accurate

reading, Keep oil at "FULL" line on dipstick

CAP/DIPSTICK

• OIL DRAIN

PLUG

FIG. 12

17

CUSTOMER RESPONSIBJLITmES

AIR FILTER (See Fig. 13)

Your engine will not run properly using a dirty air filter

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season Service paper cartridge every 100

hours of operation or every season, whichever occurs first

Service air cleaner more often under dusty conditions_

Remove knob(s) and cover

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge

Wash it in liquid detergent and water

Squeeze it dry in a clean cloth

Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner

Reinstall pre-cleaner over cartridge

Reinstall cover and secure with knob(s)

TO SERVICE CARTRIDGE

Remove cartridge nut

. Carefully remove cartridge to prevent debris from err-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor

Clean cartridge by tapping gently on flat surface, If very

dirty or damaged, replace cartridge

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOTOIL CARTRIDGE DO NOT

USE PRESSURIZED .AIR TO CLEAN OR DRY

CARTRIDGE

COVER pj CARTRIDGE NUT

_PAPER

r O . LEANER CARTR,OGE

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from over heating Clean with a wire brush

or compressed air to remove dirt and stubtsorn dried gum

fibers

ENGINE COOLING FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating,

oRemove screws from blower housing and lift housing

and dipstick tube assembly off engine.

Cover oil fill opening to prevent entry of dirt.

Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins

To reassemble, reverse above procedure

SCREWS BLOWER HOUSING

SCREWS

DIPSTICK

TUBE

ASSEMBLY

AIR SCREEN ENGINE

COOLING FINS

FIG. 14

FIG. 13

18

CUSTOMER RESPONSmBIL TIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. '15)

The fuel filter should be replaced once each season If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

With engine cool, remove filter and plug fuel line

sections

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor,

Be sure there are no fuel line leaks and clamps are

properly positioned

Immediately wire up any spilled gasoline

CLAMP

FUEL

FILTER

FIG. 15

CLEANING

.Clean engine, battery, seat, finish, etc of all foreign

matter,

Keep finished surfaces and wheels free of all gasoline,

oil, etc

Protect painted surfaces with automotive type wax

We do not recommend using a garden hose to clean your

tractor unless the electrica! system, muffler, air filter and

carburetor are covered to keep water out Water in engine

can result in a shortened engine life

19

SERVICE ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

oDepress clutch/brake pedal fully and set parking brake.

•Place gearshift lever in neutral (N) position.

oPlace attachment clutch in "DISENGAGED" position,

°Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

oDisconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the right side of tractor_

Place attachment clutch in "DISENGAGED" position.

Move attachment lift lever forward to lower mower to its

lowest position,

= Roll belt off engine pulley,

o Disconnect clutch rod from clutch lever by removing

retainer' spring.

o Disconnect anti-sway bar from chassis bracket by

removing retainer spring_

° Disconnect suspension arms from rear deck brackets

by removing retainer springs.

° Disconnect front links from deck by removing retainer

springs_

Raise lift lever to raise suspension arms_ Slide mower

out from under tractor

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS

TO INSTALL MOWER (See Fig. 16)

Raise attachment lift lever to its highest position.

Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position,

o Install mower in reverse order of removal instructions,

CLUTCH

SUSPENSION

ARMS

CLUTCH LEVER

SPRING

ENGINE

SPRINGS

• (SOTHSIDES

RETAINER

SPRING

ANTI-SWAYBAR RETAINER

SPRINGS

(BOTH SIDES

FIG. 16

2O

SERVmCE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway, Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual)

Iftires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

Raise mower to its highest position

o At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground Distance"A"on

both sides of mower should be the same or within 1/4"

of each other

if adjustment is necessary, make adjustment on one

side of mower only

To raise one side of mower, tighten lift link adjustment

nut on that side,

To lower one side of mower, loosen lift link adjustment

nut on that side

NOTE: Each full turn of adjustment nut will change mower

height about 1/8"

•Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUNDED

FRONT-TO-BACK ADJUSTMENT (See Figs 19 and 20)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length Both links should be

approximately 10-3/8"

• If links are not equal in length, adjust one link to same

length as other link.

•To lower front of mower loosen nut "E" on both front

links an equal number of turns

• When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

To raise front of mower, loosen nut"F"from trunnion on

both front links Tighten nut "E" on both front links an

equal number of turns

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links

Recheck side-to-side adjustment

FIG. 17

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 18

FIG. 19

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT"F"_ _ NUT"E"

FRONT LINKS TRUNNION

21 FIG. 20

SERVICE AN ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

The mower' blade drive belt may be replaced without tools,

Palk the tractor on level surface, Engage parking brake

BELT REMOVAL -

. Remove mower' from tractor (See "TO REMOVE

MOWER" in this section of this manual),

Work belt off both mandrel pulleys and idler pulleys

Pull belt away from mower.

BELT INSTALLATION -

Install new belt in reverse order of removal

Make sure belt is in all pulley grooves and inside all belt

guides

Install mower in reverse order of removal instructions_

MANDREL IDLER

PULLEYS

MANDREL

PULLEY

FIGo 21

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle_

If tractor requires more than six (6) feet stopping distance

at hig5 speed in highest gear', then brake must be adjusted

. Depress clutch/brake pedal and engage parking brake,

Measure distance between brake operating arm and

nut "A" on brake rod

If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A"

Road test tractor for proper stopping distance as stated

above_ Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenarice is necessary, Contact your nearest au-

thorized service center.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

_(=) _ OPERATING

FIG. 22

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Park the tractor on level surface Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest

°Remove mower (See "TO REMOVE MOWER" in this

section of this manual )

•Remove upper belt keeper_

° Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers,

= Pull belt toward front of tractor and remove downwards

from around engine pulley_

• Install new belt by reversing above procedure_

MPORTANT: MAKE SURE UPPER BELT KEEPER IS

_OSITIONED PROPERLY BETWEEN LOCAT(_R TABS.

ENGINE-_--

PULLEY

CLUTCHING .---..-

IDLER

STATIONARY

IDLER

TRANSAXLE

PULLEY

LOCATOR

FIG. 23

22

SERVmCE AND ADJ ;TMENTS

TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY

See Fig. 25)

If steering wheel crossbars are not horizontal (left to right)

whenwheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your unit. If damage has occurred to affect the front wheel

toe-in or camber, contact your nearest authorized service

center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose),

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub

and axle, Insert square key,

Replace washers and snap retaining ring securely in

axle groove

o Replace axle cover

WASHERS

RETAINING

RING

AXLE COVER

I

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 24

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weal< to start the engine, it should be

recharged If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPEDWITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

• Connect one end of !he BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from rue! tank and battery

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery

• RED cable last from both batteries

POSITIVE TERI_IlNAL NEGATIVE TERMINAL

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 25

23

SERVICE AND ADJUSTMENTS

ENGINETO REPLACE HEADLIGHT BULB

Raise hood

Pull bulb holder out of the hole in the backside of the

grill

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

Close hood

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting

Check wiring See electrical wiring diagram in Repair

Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 26)

Raise hood

Unsnap headlight wire connector

Stand in front of tractor Grasp hood at sides, tilt toward

engine and lift off of tractor_

To replace, reverse above procedure

HOOD

HEADLIGHT

WIRE

CONNECTOR

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 27)

The throttle control has been preset at the factory and

adjustment should not be necessary Check adjustment as

described below before loosening cable If adjustment is

necessary, proceed as follows:

, With engine not running, move throttle control lever

from slow (,_.) to choke (iX) position. Slowly move

ever from choke (1'-,I)to fast (,f_,) post on

Check that holes "A" in governor control lever and hole

in governor plate line-up If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely

GOVERNOR

CONTROLLEVER GOVERNOR

CONTROLPLATE

\

HOLES"A" CLAMP THROTTLE

SCREW CABLE

FIG. 27

FIG. 26

24

SERVUCE AND ADJUSTMENTS

ACCELERATION TEST -

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adjust-

ment should not be necessary, However, minor adjust-

me nt may be required to compensate for diffe rences in fuel,

temperature, altitude or load, If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW iS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

oAir cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments

Be sure the throttle control cable is adjusted properly

(see above)

•With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn,

FINAL SETTING -

Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position

Move throttle control lever to slow (_) position With

finger, rotate and hold throttle lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM

While still holding throttle lever against idle speed

screw, turn idle mixture valve in clockwise) until en-

g ne begins to d e and then turn out (counterclockwise)

'until engine runs rough Turn valve to a point midway

between those two positions Release throttle lever,

Move throttle control lever from slow (,,_) to fast (,1_,)

position If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted Do not adjust -

damage may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

TRROTTLE IDLE SPEED

LEVER _ SCREW

FIG. 28

25

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before sto_ing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc Store in a

clean, dry area

Clean entire tractor (See "CLEANING" in the Customer

Responsibilities section of this manual)

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)

Lubricate as shown in the Customer Responsibilities

section of this manual

Be sure that all nuts, bolts and screws are securely

fastened Inspect moving parts fordarnage, breakage

and wear Replace if necessary

Touch up all rusted or chipped paint surfaces; sand

lightly before painting

BATTERY

Fully charge the battery for storage

After a period of time'in storage, battery may require

recharging

To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual)

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals

Be sure battery drain tube is securely attached

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STOF_AGE

Drain the fuel tank

Start the engine and let it run until the fuel lines and

carburetor are empty

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age, Add stabilizer to gasoline in fuel tank or storage

container Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual)

CYLINDERS

• Remove spark plug(s)

• Pour one ounce of oil through spark plug h01e(s) into

cylinder(s),

Turn ignition key to "START" position for a few seconds

to distribute oil,

Replace with new spark plug(s)

OTHER

o Do not store gasoline from one season to another

• Replace your gas61ine can if your can starts to rust

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt

° Cover youl tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

26

TROUBLESHOO'[1NG POINTS

CAUSE CORRECTION

PROBLEM

Will not stal't

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1 Out of fuel

2 Engine not "CHOKED" properly

3Engine flooded

4 Bad spark plug

5 Dtdy air filter

6 Dtrty fuel filter

7 Water in fuel

8 Loose or damaged widng

9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dtrty air filter

2 Bad spark plug

3 Weak or dead battery

4 Dirty fuel filter

5 Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment

8 Engine valves out of adjustment

1 Clutch/brake pedal not depressed

2 Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse

5 Corroded battery terminals

6 Loose or damaged wiring

7 Faulty ignition switch

8 Faugy solenoid or starter

9 Faulty operator presence switch(es)

1 Weak or dead battery

2 Corroded battery terminals

3 Loose or damaged wiring

4 Faulty solenoid or starter

1 Cutting too much grass/too fast

2 Throttle in "CHOKE" position

3 Build-up of grass, leaves and trash under mower

4 Dirty air filter

5 Low oil level/didy oil

6 Faulty spark plug

7 Dtrty fuel filter

8 Stale or dirty fuel

9 Water in fuel

10 Spark plug wireloose

11 Dirty engine air screen/fins

!2 Dirty/clogged muffler

13 Loose or damaged wiring

14 Carburetor out of adjustment

15 Engine valves out of adjustment

1 Worn, bent or loose blade

2 Bent blade mandrel

3 Loose/damaged part(s)

1 Fill fuel tank

2 See "TO START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace air filter

6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

9 See "To Adjust Carburetor" in Service Adjustments

section

10 Contact an authorized service center/department

1 Clean/replace air tilter

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline

6 Check a!t wiring

7 See "To Adjust Carburetor" in Service Adjustments

seclion

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check all wiring

7 Checldreplace ignition switch

8 Chectdreplace solenoid or starter

9 Contact an authorized service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check all wiring

4 Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2 Adjust throttle control

3 Clean underside el mower housing

4 Clean/replace air filter

5 Check oil level/cllange oil

6 Clean and regap or change spark plug

7 Replace fuel filter

8 Drain fuel tank and relilt with fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark plug wire

11 Clean engine air screen/fins

12 Clean/replace muffler

13 Check all wiring

14 See "To Adjust Carburetor" in Service Adjustments

section

15 Contact an autllorized service center/depadment

1 Replace blade Tighten blade bolt

2 Replace blade mandrel

3 Tighten loose part(s) Replace damaged pads

27

TROU LESHOOTING POINTS

CORRECTION

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut -uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

Faulty operator-safety presence control system

1 Worn, bent or loose blade

2 Mower deck not level

3 Suitdup of grass, eaves and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves and trash around mandrels

Obstruction in clutch mechanism

2 Worn/damaged mower drive bett

3 Frozen idler pulley

4 Frozen blade mandrel

Engine speed too slow

2 Travel speed tee fast

3 Wet grass

4 Mower deck not level

5 Low/uneven tire air pressure

6 Worn. bent or loose blade

7 Buitdup of grass leaves and trash under mower

8 Mower drive bell worn

9 Blades improperly installed

10 Improper blades used

11 Clogged mower deck vent holes from buildup of

grass leaves, and trash around mandrels

1 Switch is 'OFF"

2 Bulb(s) burned out

3 Faulty light switch

4 Loose or damaged wiring

5 Blown fuse

1 Bad battery cell(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4 Faulty alternator

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

1 Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department

1Replace blade Tighten blade bolt

2 Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1 Remove obstruction

2 Replace mower drive bett

3 Replace idler pulley

4 Replace blade mandrel

Place throttle control in "FAST" position

2 Shift to slower speed.

3 Allow glass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual

11 Clean around mandrels to open vent holes

1 Turn switch "O_N_

2 Replace bulb(s)

3 Check/replace light switch

4 Check wiring and connections

5 Replace fuse

1 Replace battery

2 Check!clean all connections

3Replace regulator

4 Replace alternator

1 Move throttle control to "SLOW" position and allow

to idte for 30 seconds before stopping engine

28

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.256810

BED

BATTERY

BLACK

AMMETER

RED

WHITE

)G L(

IGNITION SWITCH

BLACK

O'-LL>

FUSE 30 AMP

I I

i I

i:l

CLUTCH /BRAKJE

(PEDAL UP)

BLACK

SLACK

l I

I _!

AFTER FIRE SOLENOID

....... I

SOLENOID

RED (_

STARTER

BLACK

WHITE

SEAT SWITCH

i i (NOT OCCUPIED)

..,.,,E'-;-,-F - C_J ,.... -t.... ,

--T--_- ,z-q-_-z , ,-Oh I ¢h_,

It-- ]

I I -- II _q .... I-

_TCH OFF) } CONNECTOR

ATT MENT CLUTCH _ " G-ROLJNI31NG-

IGNITION _ SPARK

UNIT PLUG

CHARGING SYSTEM OUTPUT

3 AMP DC @3600 RPM 26 VOLTS AC MIN. @ 3600 RPM

RED

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B+ S + L

LIGHTING SYSTEM

NOTE OUTPUT DIODE i ALTERNATOR

YOUR TRACTOR IS 5AMPAC@_1_ -

EQUIPPED WITH A SPECIAL 1_ _ " J

ALTERNATOR SYSTEM !_ t4VOLTSACMIN @ 3660 RPM (LIGHTS OFF}

THE LIGHTS ARE NOT IS HEADLIGHT _

CONNECTED TO THE I _...... _ _

BATTERY, BUT HAVE THEIR _ ¢_ Br_OWN_--Z_ __,_

OWN ELECTRICAL SOURCE ',L_'_'---'-'_-' _ _L_ _

BECAUSE OF THIS, THE I_E_A_[I_I_# I _x I

BRIGHTNESS OF THE LIGHTS SWITCH L---{6

WILL CHANGE WITH ENGINE (OFF)

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE ---_-- REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR W_RING

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

ELECTRICAL

26

42

21

40

22

2O 34

70

36 38 39

36

30

RE'PAURPARTS

TRACTOR --MODEL NUMBER 917.256810

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 146139

2 74760412

3 STD551025

4 STD551125

6 STD541025

7 109238X

8 144940

9 109596X

15 147688

16 153664

19 STD551125

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 121305X

30 144921

31 140400

32 141226

33 140403

34 110712X

36 STD601005

38 140336

39 109553X

40 146057

41 71110408

42 131563

43 145673

44 73640400

45 121433X

49 153249

70 140422

Battery 12 VOLT 25 AMP

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12"

Case Battery W/2 Holes W Btry

Clamp Nose Olive

Fastener Snap-In

Switch interlock Push-in

Washer Lock 1/4

Nut Jam Hex 1/4-20 Uric

Harness Asm Light W/4152j

Bulb Light #1156

Cable Battery 6 Ga 11" red

Cable Battery 6 Ga w/16 wire red

Fuse 30 AMP Auto Green

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign 3 Pos

Nut ignition

Cover Sw Key BIk 1 25 Text SLT

Key tgn Melded Craftsman

Switch Light BIk BIk Red

Screw Tap Hex #10-24unc X 1/2

Bracket Switch Interlock

Switch Intlk Clutch Red 4 Term

Harness Ign Lt Dash IPC Mch 95

Bolt BIk, Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red

Solenoid

Nut Keps BIk Hex 1/4-20 Unc

Ammeter Rectangular 6 Amp

Waslqer Pinned Delta

Harness Engine B&S 14 OHV

NOTE: All component dimensions give in U S inches

1 inch = 2&4 mm

31

REPAnR PARTS

TRACTOR - - MODEL NUMBER 917.256810

CHASSIS AND ENCLOSURES

3O

17

26

14

26

33 10

18

19

29

1 28

26

14

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

151169

140356

17490612

STD551025

146077

145208X016

126842X

126471X

!46760X011

10 STD533710

11 146956

13 146961X012

14 17490608

15 74180512

16 STD541431

17 131445X574

18 126938X

19 17521312

21 122933X

22 124479X

24 STD523710

25 19131312

26 STD541437

27 17030814

28 140137

29 124029X

30 109872X574

31 136619

33 145244X574

34 145243X574

35 STD533767

38 139886

39 139887

60 72140606

74 STD541437

100 105037X

140 150556

-- 5479J

Chassis Weldment ! lga 1995

Drawbar Stretch

Screw Thdrol 3/8-16x3/4 Tyqt

Washer 13/32 x 3/4 x 16 Ga

Bumper Snap-In

Saddle Silkscreen 6sp Fit Sdl

D4360

Shield Ht Hood Kehl/Dia Engine

Clip Insulator 406

Dash Silkscreened 1-Pc M WANC

Sym/EN

Bolt Carriage 3!8-16 x 1

Panel Pnt Dash Lh

Panel Slkscr Dash Rh Weldment

Screw Thdro! 3!8-16xl/2 Ty-tt

Screw Mach Trhd 5/16-18uncx3/4

Nut Keps 5/16-18 Unc

Hood Asm Pnt Weld MS-574

Bumper Hood

Screw SItd Hex Hd w/Pl Washer

Rivet Ratchet Nylon

Washer Nylon BIk 28x 75x 19

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 13/32 x 12 Ga

Nut Lock 3/8-16 Unc

Screw Lock Spider #8 x 7/8

Grille Black Ms-428

Lens Headlight Bar Clear

Fender Pnt

Bracket Pnt Fender

Footrest Pnt Lh Lt/Yt/Gt 574

Footrest Pnt Rh Lt/Yt/Gt 574

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Bracket, Asm Pivot, LH, Mower

Rear

Bracket, Asm Pivot, RH, Mower

Rear

Bolt Rdhd Sqnk 3/8-16unc x 3/4

Nut Crownlock 3/8-UNC

Strip Foam 18"

Bracket Chassis Front

Plug Button BIk 359 Dia

NOTE: Allcomponent dimensions given in U S inches

1 inch = 25 4 mm

33

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

DRIVE

I52 3O

30

52

62

35 37

36

61 34

24

25 .J

/

/

.722

53

26

34

RE!PAURPARTS

TRACTOR -- MODEL NUMBER 917.256810

DRIVE

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1 142603 Transaxle 6sp Std Dana, 42 19131312

Model No. 4360-79 44 105706X

2 146682 Spring Return Brake 45 110812X

3 123666X Pulley Transaxle Alum 46 12000039

4 12000028 Ring Retainer#5100-62 47 127783

5 121520X Strap Pnt Torque 30 Deg BIk 48 123789X

6 17490512 Screw Thdrol 5/16-18 X 3/4 Tyt 49 123205X

7 t30802 Plate Pnt Rod Shift T/a (blk) 50 STD523715

8 131679 Red Shifter BIk (dana) 51 STD541437

10 STD561210 Pin Cotter 1/6 X 1 Cad 52 STD541431

11 105701X Washer Plate Shf 388 Sq Hole 53 105710X

12 19151216 Washer 15/32 X 3/4X 16ga 55 105709X

13 74550412 Bolt 1/4-28 Unf Gr 8 w/Patch 56 74760620

14 STD551125 Washer Lock Hvy Helical 1/4 57 130801

15 74490544 Bolt Hex FIghd 5/16-18 Gr, 5 58 127274X

19 STD541437 Nut Lock 3/8-16 Uric 59 140312

21 106933X Knob Rd 1/2-13 PIstc Thds BIk 61 17490612

22 130804 Rod Brake Lt 62 8883R

24 STD541237 Nut Hex Jam 3/8-16 Unc 63 140186

25 106888X Spring Rod Brake 2 00 Zinc 64 71170764

26 STD551037 Washer 13/32 X 13/16 X 16 Ga 65 STD551143

27 STD56t210 Pin Cotter 1/8 X 3/4 Cad 66 129921

28 145204 Rod Brake Parking Lt/Yt 70 134683

29 124236X Cap Parking Brake Red 72 19132012

30 130807 Bracket Transmission 74 109502X

31 127275X Keeper Belt Lh Lt 14 Ga 75 121749X

32 STD523107 Bolt Fin Hex 3/8-16unc X 3/4 76 STD581075

34 151128 Shaft Asm Pedal Foot 77 123583X

35 120183X Bearing Nylon BIk 629 Id 78 121748X

36 STD551062 Washer21/32 X 1 X 16 Ga 110 74760612

37 STD571810 Pin Roll 3/16 X 1" 112 19091210

38 123674X Putley idler Flat 116 72110610

39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/4

40 4470J Spacer Split 395 X 59 Bzp

41 153399 Keeper Belt Idler

Washer 13/32 X 13/16 X 12 Ga

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Klip #t5304-50

Pulley IdJer V Groove Plastic

Bellcrank Asm

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc X 1-1/2

Nut Crownlock 3/8-16 Uric

Nut Lock 5/16.18 Unc

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 Unc x 1-1/4

V-belt Ground Drive 95,25

Keeper Belt Rh Lt Pnt/zinc 16g

Retainer Belt Chassis Lh Zinc

Screw Thdrol 3/8-16x3/4 Ty-tt

Cover Pedal BIk Std

Pulley Engine

Bolt Finhex 7/16-20 x 4 g5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine

Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Split .80xl.94

Washer 25/32 X 1 1/4 X 16 Ga

Ring E #5133-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1 5/8 X 16ga

Bolt Fin Hex 3/8-16unc x 3/4

Washer 9/32 X 3/4 X 10 Ga

Bolt Rdhd Sq Neck 3/8-16 x 1.25

NOTE: All component dimensions given in U.S, inches

1 inch = 254 mm

35

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

STEERING ASSEMBLY

t , 38

'41

8

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

13 110438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 711O0410

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

3O STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 104820×

42 124417X

43 121749X

46 121232X

47 6855M

62 149684

Wheel Steering Std Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X ! 1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag Sol Ball Jt 20 064

Washer Lock Hvy Hlcl Spr 3/8

Spacer Bearing Axle Front

Bolt Hex 5/8-11 Unc X 3-1/2

Locknut Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Cap Sckt Hd Phos & Oil

Shaft Asm Pittman

Nyliner Snap In

Bracket Steering

Bushing Rod Tie BIk Lt

Gear Sector

Washer 13!32 X 7/8 X 16ga

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 Id Dash

Screw

Insert Cap Strg Wheel Std BIk

Washer 13!32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washe'r 25/32 X 1 1/4 X 16 Ga

Cap Spindle FrTop BIk

Fitting Grease

Kit Steering Assembly

NOTE: All component dimensions given in U,S inches

1 inch = 25 4 mm

37

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

SEAT ASSEMBLY

i

f16,

_)115

17 12

23

25 s

s

221

ir -_

%

/ _ • " .. ",,

.... _ _3

h k

KEY

NO.

1

2

3

4

5

6

7

8

9

10

12

13

PART

NO.

140122

140551

STD523710

19131610

145006

STD541437

124181X

17490616

19131614

14O552

121246X

121248X

DESCRIPTION

Seat 3350 BIIdblk C_aftsman

Biacket Pnt Pivot Seat (blk)

Belt Fin Hex 3/8-16unc X 1

Washef 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Hex Lock w/ins 3/8-16 Uric

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X !4 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

38

KEY PART

NO. NO. DESCRIPTION

14 72050411

15 134300

16 121250X

17 123976X

21 153236

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bo_t Shoulder 5/16-18 Uric

Nut Hex Lock w/ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5J16-18 X 62

Washer Lock Hvy HIcl Spr 1/2

NOTE: All component dimensions given in US inches

1 inch = 254 mm

REPAgR PARTS

TRACTOR --MODEL NUMBER 917,256810

DECALS

9 14 17 8 6 3 7 21 57 4 8 14 16 1"1

13

2

10

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 138955 Decal Instruction Operat Eng 13 146046

2 273270 DecaIB&S 1&5 HP IC G 14 150678

3 150676 Decal Hood Slope Rh Craftsman 15 136832

4 150677 Decal Hood Slope Lh Craftsman 16 140837

5 150680 Decal Grille Craftsman Sip LT Dov 17 150333

6 133644 Decal Maint Customer Sears Dom 18 133179

7 142235 Decal Panel Side I/c Gold/White 21 131265

8 150685 Decal Insert Hood -- 145245

9 128314 Decal Fender Craftsman White -- 145247

10 149516 Decal, Btry Dngr/PSN Eng Acme -- 138311

11 137537 Decal Caution English/Spanish -- 155157

12 4900J Decal Clutch/brake English - - 155158

Decal V-beR Dr Sch Tractor

Decal Chassis 6 Sp 42"

Decal Mower Drive Schematic

Decal Saddle Brake Parking

Decal, Cap Cnsmr Help Line Srs,

Decal Mower Qc System

Decal Lightbox

Pad, Footrest Rbr Sq Craftsman 95

Fastner Pop In Footrest

Decal Lift Handle

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS &TIRES

1 _'.-,a KEY PART

5,8 NO. NO.

4,10

7

DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 106268X

10 7152J

11 104757X

-- 144334

Cap Value Tire

Stem Value

Tire F Ts 15 X 6 0 - 6 Service

Tube inner Front #35060

Rim Asm 6"front White Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear White Service

Tire R Ts 18x9 5-8 Service

Tube Rear 95 X 8 Service

Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given in US. inches.

1 inch = 254 mm

39

REPAgR PARTS

TRACTOR - - MODEL NUMBER 917.256810

ENGINE

31

4O

37

33

33

29

OPTIONAL EQUIPMENT

Spark Arrester

13 4

23

35

4O

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256810

ENGINE

KEY PART

NO, NO. DESCRIPTION

1

2

3

132759

17720410

150458

4 137352

13 272293

14 13280324

15 13200300

16 STD551237

23 150554

29 137180

31 109202X

32 123549X

33 123487X

35 17490512

37 137040

38 ......

40 124028X

44 17490412

46 19091416

62 STD551131

72 71070512

78 17490620

81 128881

Control Throt Rh Bfk Pd115 10

Screw Hex Thd Cut 1/4-20x5/8 T

Engine B&S 15/15.5 DIC & GD DC 1

Model No 28N707, Type No 0173-01

Muffler Exhaust B&S Lt

Gasket 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Shield Browning

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented

Clamp Hose BIk

Screw Thdrol 5/16 x 3/4 Tyt

Line Fuel 20"

Plug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4

Screw Thdrol 3/8-16xl-1/4 Tytt

Nut Fiange 1/4-20 Starter Nut

NOTE: Allcomponent dimensions given in U S inches

! inch = 254 mm

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

LIFT

8

19

6

13

2

3

/

//'

6

32

19

20 20

42

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256810

LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122368X

10 122512X

11 139865

12 139866

13 STD624008

15 127218

16 73350800

17 130171

18 73800800

19 139868

20 3146R

31 1403O2

32 73540600

Rod Asm Lever

Shaft Asm Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1 x 21 Ga

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Spring Cprsn

Link Asm Lift LH

Link Asm Lift R H

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Mower

Retainer Spring

Bearing, Pvt Lift. Spherical

Nut Crownlock 3!8-24

NOTE: All component dimensions given in US inches

! inch = 25 4 mm

43

REPAgR PARTS

TRACTOR - - MODEL NUMBER 917.256810

MOWER

56_b

34

.33

32

58

5

\

)

\2

16

21 22

/23 24

25

\

\\\

27

44

REPABR PARTS

TRACTOR - - MODEL NUMBER 917.256810

MOWER

KEY PART KEY PART

NO, NO. DESCRIPTION NO NO. DESCRIPTION

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140508

19 132827

20 136888

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

41 133551

43 140083

Mower Housing 44 140088

Bolt 45 STD624003

Bracket Assembly,Sway Bar, Front 46 137729

Bracket Assembly, Sway Bar 48 133944

Retainer Spring 49 133940

Arm, Suspension, Rear 50 131340

Bolt, Hex 3/8-24 x 125 Grade 8 51 STD541410

Washer, Lock 52 139888

Washer, Hardened 53 131845

Blade, Mulching 54 133943

Bearing, Ba!! 55 140084

Shaft Assembly, Mandrel, Vented 56 122052X

(Includes Key Number 6) 58 140086

Housing, Mandrel, Vented 59 141043

Searing, Bail, Mandrel 67 149848

Stripper, Vented Mower Deck 68 144200

Boll, Carriage 3/8-16 x 2-1/4 71 142427

Bolt, Carriage 5/16-!8x 5/8 72 131870

Bolt, Shoulder 73 127847

Baffle, Vortex 74 12!748X

Nut, Crownlock 5/16-18 UNC 75 12000029

Stiffener Bracket 76 128903

Bracket, Deflector 77 127845

Cap, Sleeve 78 140334

Spring, Torsion, Deflector 79 127498

Nut, Push 80 153701

Shield, Deflector 81 73350600

Washer 11/32 x 5!8 x 16 Gauge 82 142028

Rod, Hinge 83 120958X

Screw Thdrol Hex Head Zinc Mwr 84 144394

Washer, Spacer 85 72140818

Pulley, Mandrel 92 STD541437

Nut, Toplock, Flanged 128 153390

Bolt -- 130794

Fastner, Christmas Tree

Pulley, Idler, Flat -- 145411

Washer 13/32 x 13/16 x 16 Ga

Nut, Crownlock 3/8-18 UNC

Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L H

Retainer

Screw, Thd Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes 42"

Guard, Tuv Idler (94)

Knob Custom Oval

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8q6 UNC

Trunnion Adj 94

Washer Sintered

Keeper Belt idler Fixed

Bolt Carriage 3/8-16 x 2-1/4

Locknut, Hex W/Wsh 3/8-16 UNC

Felt Washer

Mandrel Assembly (includes Key

Numbers 8-10, !2-15, 31 and 32)

Mower Deck, Complete

Available Mulcher Plate Kit not included with tractor:

-- 141112 Mulcher Close-out Plate Kit

NOTE: All component dimensions given in US inches

1 inch = 254 mm

45

REPADR PARTS

TRACTOR - - MODEL NUMBER 917.256810

DANA TRANSAXLE - MODEL NUMBER 4360-79

21

22

24

26 31

27 32

53

37

52

.54,

36

55 56

25

33 34 35

19

12

40 41 42

57

59 49

56 50

55 51

60

"_2 19

43* 5/

46

REPAUR PARTS

TRACTOR -- MODEL NUMBER 917,256810

DANA TRANSAXLE - MODEl.. NUMBER 4360-79

KEY PART KEY PART

NOo NO, DESCRIPTION NO. NO. DESCRIPTION

1 142671

2 2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 134791

9 138241

10 142672

11 134793

12 142673

13 120415X

14 142674

15 138234

16 110078X

17 105909X

18 105910X

19 105911X

20 142675

21 138246

22 138236

23 73810500

24 142676

25 2244J

26 105916X

27 120470X

28 110070X

29 142677

30 142681

31 120405X

32 108980X

33 120406X

34 134796

35 105925X

36 2232J

37 108978X

38 110079X

39 124639X

40 120472X

Housing, Upper 41 105928X

Screw, Self-Tapping, Large 42 110084X

!/4-20 x 734 43 134394

Ball, Detent 44 120473X

Spring, Detent 45 142676

Screw, Set 46 142679

Kit, Shifter Assembly 47 120407X

Boot, Shifter 48 106589X

Screw, Tapping w/Sealer 49 120408X

Square Ring 50 105937X

Ring, Retaining 51 2226J

Assembly, Kit, Shim 625 Shaft 52 134401

Bearing, Flange 53 2264J

Washer, Plain .632 x 138 x 046 54 120474X

Key, Woodruff, #9 55 110081X

Assembly, Kit, Input Shaft 56 105941X

Pinion, Bevel, 14 Teeth 57 110071X

Ring, Retaining 58 120952X

Chain, 24 Pitches 59 110082X

Bearing, Flange 60 120475X

Gear, Spur, 14 Teeth 61 142680

Collar, Clutch 62 120961X

Assembly, Kit, Clutch Keys 63 7294J

Locknut 5/16-24 64 108g8gX

Shaft, Intermediate 65 120953X

Key, Woodruff, #61 66 120954X

Ring, Retaining 67 134799

Sprocket, 18 Teeth (Reverse)

Spacer 68 138244

Gear, Spur, 37 Teeth (1.) 69 108996X

Gear, Spur, 35 Teeth (2-) 70 120956X

Gear, Spur, 30 Teeth (3,,) 71 106596X

Gear, Spur, 25 Teeth (4_)

Gear, Spur, 22 Teeth (5,.) 72 120951X

Gear, Spur, 19 Teeth (6,.) 73 120416X

Washer, Plain 640 x 1.37 x .061

Washer, Plain 632 x 1.00 x 026

Spacer .630 x 100 x .169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

Spacer 635x 875x 755

Sprocket, 9 Teeth (Reverse)

Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim 750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth (1,,)

Gear, Spur, 15 Teeth (2-,)

Gear, Spur, 20 Teeth (3-)

Gear, Spur, 25 Teeth (4°)

Gear, Spur, 28 Teeth (5_)

Gear, Spur, 31 Teeth (64)

Washer, Plain 632 x 100 x 060

Washer, Neoprene

Washer, Plain _758 x 1 25 x 031

Axle, LH

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R ,H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 225

Lever, Actuating

Washer, Plain _321 x 1.00 x .055

Bracket, Anti-Rotation

Screw, Self-Tapping, Large

8/16-18 x 1 44

Puck, Friction

Grease

Use in combinations to maintain proper clearances

** Order Key No 15

NOTE: All component dimensions given in U,S inches

1 inch = 25,4 mm

47

REPAgR PARTS

TRACTOR - - MODEL NUMBER 917.256810

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

718

635 337

552

562

230

_614

230

634A

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

1026

_13

45 @_

305

48

1023

7

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.256810

BRIGGS &STRATTON ENGINE- MODEL NUMBER 28N707, TYPE NUMBER 0173-01

127 138 106 987 95 117 634 634B

U

O _ 105 104

51 _142

137 147

121 CARBURETOR OVERHAUL KIT

i

52

164

_123

"A"REQUIRES SPECIALTOOLS

TO INSTALL, SEE REPAIR

INSTRUCTION MANUAL°

142

_"__ 1022

1033 VALVE OVERHAUL KIT

@ 22

15

46

147

618

634 137

49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256810

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

523

524 8_-

3 20 634A 842 524 868 868A

o _ \51

358 GASKET SET

137

977 CARBURETOR GASKET SET

467

171 _535

304

729

188

224

5O

REPAHR PARTS

TRACTOR - -MODEL NUMBER 917.256810

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0173o01

209

222

I,o58ow,,,:,,s..Nu.L!

201

482

240

877

783

544

311

803

109O

51

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256810

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

1 496412

2 399265

3 391O86

5 495858

7 272614

8 495735

9 27803

10 94621

11 281246

12 271916

271997

271996

13 94728

15 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326

24

25

26

27

28

29

32

32A

33

34

35

37

40

45

46

51

52

53

75

78

222698

495860

495977

495978

495979

495854

495852

495851

495855

260924

299691

391286

494504

495490

94695

94648

495856

495857

262811

224502

224641

262411

496884

272466

272569

94637

224061

94832

Cylinder Assembly

Bearing, Cylinder

* Seal, Oil

Head, Cylinder

*** Gasket, Cylinder Head

Breather Assembly

* Gasket, Valve Cover

Screw, Sems

Tube, Breather

* Gasket, Crankcase Cover, .015"

* Gasket, Crankcase Cover, _005"

* Gasket, Crankcase Cover, 009"

Screw, Cylinder Head

Plug, Oil Drain

Crankshaft

Timing Gear' Key

Base, Engine

* Seal, Oil

Screw, Sems, Base Mounting

Flywheel and Ring Gear Assembly,

Magneto

Key, Flywheel

Piston Assembly, Standard Size

Piston Assembly, 010" Oversize

Piston Assembly, 020" Oversize

Piston Assembly, .030" Oversize

Ring. Set, Piston, Standard Size

Ring Set, Piston, 010" Oversize

Ring Set, Piston, .020" Oversize

Ring Set, Piston, 030" Oversize

Lock, Piston Pin

Pin Assy, Piston, Standard Size

Pin Assy, Piston, .005" Oversize

Rod Assembly, Connecting

Rod Assembly, Connecting,

.020" Undersize Crankpin Bore

Screw, Hex Washer Head, 1-57/64

Screw, Hex Washer Head, 1-5/8

Valve, Exhaust

Valve, Intake

Spring, Valve

Guard, Flywheel

Retainer, Valve Spring

Tappet, Valve

Gear, Cam

**** Gasket, Carburetor Carburetor to

Elbow) (Also Included in Gasket

Set, Part Number 495993)

*** Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Pan Head

95 94098

98 495800

104 231789

105 231855

106 231854

108 224540

117 231858

118 495932

121 498116

123 94616

125 498051

127 ---

130 224539

131 494379

133 494381

137 281165

138 281164

141 495931

142 231859

147 497472

164 214047

166 94555

171 281051

187 393815

188 94627

192 492160

201 262767

209 260695

216 262766

219 490815

222 495611

224 94729

225 495157

227 493935

230 94742

232 262785

238 262636

240 394358

265 221535

284 94704

** Screw, Throttle

Screw, Idle Speed

** Pin, Float Hinge

** Valve Float

** Seat, Inlet Valve

Valve, Choke

** Jet, Needle Valve

Valve, Needle

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

** Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

.... Gasket, Float Bowl

.... Washer, Bowl

Shaft and Lever, Choke

** Nozzle, Carburetor

** Pilot, Jet

Elbow, Carburetor

Stud, Rocker Arm

Nut, Air Cleaner Mounting

Line, Fue! (1!" Long, Cut to Suit)

Screw, Seres

Screw Assembly, Rocker Arm

Link?,Governor

Spring, Governor

Link, Choke

Gear, Governor

Plate, Governor Control

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Cap, Valve

Filter, Fuel (In Fuel Line)

Clamp, Casing

Screw, Hex Head

Included in Gasket Set (495993)

** Included in Carburetor Kit (497535)

*** Included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

.... Included in Gasket Set (495993), Carburetor Kit

(497535) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U_S inches

1 inch = 25.4 mm

52

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.256810

BRIGGS & STRATTON ENGINE .- MODEL NUMBER 28N707, TYPE NUMBER 0173-O1

KEY PART NO. NO.

NO. NO. DESCRIPTION 729A 225170

284A 94073 Screw, Hex Head 741 262932

294 810068 Screw, Set 757 213998

304 496280 Housing, Blower 758 399891

305 94786 Screw, Hex, Head, 759 298909

Blower Housing Mounting 761 94593

306 225020 Shield, Cylinder 783 280104

307 94386 Screw, Cylinder Shield 801 394856

309 497595 Motor, Starter 802 497605

310 497602 Bolt, Thru 803 497604

311 497608 Brush Set 842 270920

333 495859 Armature, Magneto 847 496415

334 93381 Screw, Sems, Armature Mounting 851 224110

337 491055 Plug, Spark 868 494435

346 93705 Screw, Hex Head 868A 272610

356 497708 Wire Assembly 871 262835

358 495993 Gasket Set 872 281361

363 lg203 Puller, Flywheel 875 495882

383 89838 Wrench, Spark Plug 877 393456

423 94073 Screw, Seres 947 497157

445 493909 Cartridge, Air Cleaner 965 94010

455 222561 Cup, Screen Mounting 975 495933

467 493903 Knob, Air Cleaner 977 494385

468 494439 Screen, Flush Rotating 987 281166

474 393474 Stator, Alternator 1005 281400

482 93621 Screw, Sems 1006 224413

510 497606 Drive, Starter 1019 496758

523 495230 Cap and Dipstick, Oil Filler 1022 272475

524 68836 * Seal, Filler Tube 1023 224552

525 496113 Tube, Oil Filler 1026 494432

535 272403 Element, Filter 495136

537 281106 * O-Ring, Air Cleaner 1029 224554

544 497603 Armature, Starter 1033 495992

552 231597 Bushing, Governor Crank 1034 495248

562 92613 Bolt, Carriage 1044 94673

592 231082 Nut, Hex 1054 270723

601 93053 Clamp, Fuel Pipe 1058 272623

611 493496 Elbow, Fuel Pipe 1090 497607

614 93306 Pin, Cotter

618 262803 Spring, Choke Return

634 281168 ** Sea!, Choke Shaft

634A 491323 * Seal, Governor

634B 281167 ** Washer, Throttle Shaft

635 280872 Boot, Spark Plug

646 224546 Brace, Air Cleaner

657 93496 Screw, Sems

663 94620 Screw, Self-Tapping

668 280848 Spacer

718 230192 Pin, Dowel

726 392134 Gear, Ring

(Includes Mounting Hardware)

727 490324 Cover, Starter

728 94627 Screw, Hex Head

729 281390 Clip, Wire

KEY PART

DESCRIPTION

Retainer, Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

* Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

*'_*Seal Assembly, Valve

*** Gasket, Valve

Busl]ing, Guide (Intake & Exhaust)

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly

Solenoid

Nut, Hex

Bowl Assembly, Carburetor

Carburetor Gasket Set

"* Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Label Kit

*** Gasket, Cover

Cover, Rocker Arm

Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit

Guide Assembly, Push Rod

Screw, Hex Head

Tie, Cable

Manual, Owner's

Retainer, Brush

RPM Settings: Low: 1650-1850, High: 3200-3400

Included in Gasket Set (495993)

** Included in Carburetor Kit (497535)

*** Included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

.... Included in Gasket Set (495993), Carburetor Kit

(497535) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U,S inches

1 inch = 25 4 mm

53

SERVICE NOTES

54

8E/A/ S

OWNER'S

MANUAL

MODEL NO.

917.256810

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

®

15.5 HP IC

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine

All parts listed herein may be ordered from any Sears,

Roebuck end Co. Service Center/Department and most Re-

tail Stores

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

•PRODUCT- TRACTOR

•MODEL NUMBER - 917.256810

•ENGINE MODEL NO. -28N707, TYPE NO. 0173-01

•PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider' Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell

155157 6.14.96 TR Printed in US.A_