Craftsman 917257730 User Manual Lawn, Tractor Manuals And Guides L0804022

CRAFTSMAN Lawn, Tractor Manual L0804022 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917257730 917257730 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917257730. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

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®
MODEL NUMBER 917.257730 OWNER'SMANUAL
oAssembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
_j
SAFETY RULES &
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH
I. GENERAL OPERATION
,, Read, understand_ and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
', Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
,, Never carry passengers.
" Do not mow in reverse unless absolutely necessary. Always
took down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
" Stow down before turning.
, Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
,, Turn off blades when not mowing.
= Stop engine before removing grass catcher or unclogging
chute.
" Mow only in daylight or good artificial light.
= Do net operate the machine while under the influence of
alcoho_ or drugs.
Watch for traffic when operating near or crossing roadways.
" Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you fee]
uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree timbs, etc.
,, Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
o Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
,, Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
" Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
,, Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
°Avoid starting or stopping on a slope, tf tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
.Donotturnonsiopesuntessnecessary,andthen,turns_owiy
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
oDo not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep s_opes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to th_
presence of children. Children are often attracted to the machine
and the mowing activity. Neverassume that children wilt remair
where you last saw them.
" Keep children out of the mowing area and under the watchfu
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for smal
children.
,, Never carry children. They may fall off and be seriously
iniured or interfere with safe machine operation.
Never allow children to operate the machine.
o Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
" Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
" Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
', Never tamper with safety devices. Check their proper
operation regularly.
. Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
, Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
,, Never make adjustments or repairs with the engine running.
Grass catcher components are subiect to wear, damage, and
deterioration, which could expose moving parts or allow
obiects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
°Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
,,,,,I",',HH I=
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.
CONGRATULATIONS on your purchase of a Sears
Tractor. ft has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department. We have com-
petent, welt-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES",
MODEL
NUMBER 917.257730
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBQTHSERtALNUMBERAND
DATE OF PURCHASEAND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
o Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owneCs manual.
PRODUCT SPECIRCAqT ONS
HORSEPOWER: 18.0
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OtL TYPE (APFSFiSG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F) i
OIL CAPACITY: Wi FILTER: 4.0 P,NTS --!-_ '
W/O FILTER: 3.5 P_NTS
I
SPARK PLUG: CHAMPION RV17YC i
(GAP: .025") i
4
VALVE CLEARANCE: INTAKE: .003"-.006"
EXHAUST: .003" -.0t6" i
i
GROUND SPEED (MPH): FORWARD: 0 - 5.6
REVERSE: 0-2.5 .[
TIRE PRESSURE: FRONT: !4 PSt
REAR: 10 PSI /
CHARGING SYSTEM: 15 AMPS @ 3600 RPM I
BLADE BOLT TORQUE: 30-35 FT_ LBS. t
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush.-covered or grassocov -
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable _ocal or state laws
(if any), ff a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by taw
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. FederaJ _awsapply on
federal lands. A spark arrester for the muffter is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual)o
L|M TED TWO YEAR WARRANTY ON ELECTR|C START RIDING E@.J P IENT f
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the ;_
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or I
workmanship.
This Warranty does not cover: _'
Expendable items which become worn during norma_ use, such as blades, spark plugs, ai_ cleaners and belts.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gtas&
Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiture to maintain the _
equipment according to the instructions contained in the owner's manual. I
Riding equipment used for commercial or rental purposes. 1
LIM TED 90 DAY WARRANTY ON BATTERY i
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery wilt not hold a charge, Sears will replace the battery at no charcje
WARRANTY SERVICE tS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE ii
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. !
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 1
3
TABLE OF CONTENTS
=
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16=!9
WARRANTY ................................................................... 3
TRACTOR ACCESSORIES ...................................... 5,15
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-15
MAINTENANCE SCHEDULE ......................................
SERVICE AND ADJUSTMENTS ............................ 20<
STORAGE ....................................................................
TROUBLESHOOTING ............................................ 284
REPAIR PARTS - TRACTOR ................................. 3%_
REPAIR PARTS - ENGINE ..................................... 484
PARTS ORDERING/SERVICE ................ BACK COVE
INDEX A
Accessories ...................................... 5,15
Adjustments:
Brake ............................................ 22
Carburetor .................................... 22
Clutch Pulley ................................ 22
Gauge Wheels .............................. 13
Mower
Front-To-Back ......................... 21
Side-To-Side ........................... 20
Throttle Control Cable .................. 26
Air Filter, Engine .................................. 18
Air Screen, Engine ............................... 18
Assembly .......................................... 7-10
B
Battery:
Charging ......................................... 8
Cteaning ....................................... 19
installation .................................... 10
Levels ........................................ 8,17
Preparation ..................................... 8
Starting with Weak Battery ........... 24
Storage ......................................... 27
Terminals ...................................... 18
Belt:
Motion Drive
RemovaVReptacement ............ 2t
Mower Drive
Removal/Replacement ............ 21
Mower Blade Drive
Remora!/Replacement ............ 22
Blade:
Sharpening ................................... 17
Replacement ................................ 17
Brake Adjustment ................................ 22
C
Carburetor Adjustment ........................ 26
Clutch Pulley ........................................ 22
Controls, Tractor .................................. 11
Customer Responsibilities .............. 16-19
Engine:
Air Filter .................................... t 8
Air Screen ................................. 18
Cooling Fins ............................. 18
Engine Oil ............................ t4,18
Fuel Fitter ................................. 19
Spark Plug(s) ............................ 19
Tractor:
Battery ...................................... 17
Blade ........................................ ! 7
Lubrication Chart ...................... 18
Maintenance Schedule ............. t 6
Tire Care .......................... 8,17,24
Transaxie .................................. 18
Cutting Height, Mower ......................... 12
E
Electrical:
Interlocks and Relays ................... 24
Schematic ..................................... 30
Wiring Diagram ............................. 32
Engine:
Air Filter ........................................ 18
Air Screen ..................................... 18
Cooling Fins ................................. 18
Oi! Change ................................... 16
Oil Level ....................................... 16
Oil Type ................................... 12,16
Preparation ................................... t4
Repair Parts ............................ 48-51
Starting .................................... 14-15
Storage ......................................... 27
F
Filter:
Air Filter ........................................ 19
Fuel .............................................. ! 9
Oil ................................................. 19
Fuet:
Storage ......................................... 27
Type ............................................. 14
Fuse ..................................................... 24
H
Headlights ............................................ 24
Hood RemovaVInstallation ................... 25
L
Leveling Mower Deck .......................... 20
Lubrication;
Chart ............................................. 14
Engine .......................................... !7
M
Maintenance Schedule ........................ 16
Mower:
Adjustment, Front-to-Back ............ 21
Adjustment, Side-to-Side .............. 20
Blade Replacement ...................... 17
Blade Sharpening ......................... 17
Cutting Height ............................... t 2
installation .................................... 20
Operation ...................................... 13
Removal ....................................... 20
Mowing Tips ......................................... 15
Muffler .................................................. 19
Spark Arrester ........................... 3,40
Oi!:
O
Cold Weather Conditions ........ t 4,18
Engine .......................................... 16
Storage ......................................... 27
4
Operation ........................................ 11_1
Operating Mower ................................. I
Options:
Accessories ............................... 5,1
Spark Arrester ........................... 3,4
P
Parking Brake ...................................... 1
Parts Bag ...............................................
Parts, ReplacemenVRepair ............ 3t-4
Product Specifications ........................... ;
R
Repair Parts ................................... 31-4:
S
Safety Rules ..........................................
Seat ......................................................
Service and Adjustments ................ 20-2_
Carburetor ................................... 2_
Clutch Pulley ................................. 2_
Fuse ............................................. 2z
Hood RemovaVInstallation ........... 2_
Motion Drive Belt
RemovaVReplacement ............ 2I
Mower Drive Belt
Removal/Replacement ............ 2t
Mower Blade Drive Belt
Removal/Replacement ............ 22
Mower Adjustment
Front-to-Back ........................... 21
Side-to-Side ............................. 20
Mower Removal/Installation ......... 20
Tire Care .............................. 8,15,24
Slope Guide Sheet ............................... 59
Spark Plug(s) ....................................... t 9
Specifications ........................................ 3
Starting the Engine ......................... 14-15
Steering Wheel ................................. 7,23
Stopping the Tractor ............................ 12
Storage ................................................ 27
T
Throttle Control Cable Adiustment ....... 26
Tires ............................................. 8,17,24
Troubleshooting Chart .................... 28-29
Transaxle ............................................. 18
W
Warranty ................................................ 3
Wiring Diagram .................................... 30
Wiring Schematic ................................. 32
ACCESSORIES AN
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGRNE
SPARK PLUG GAS CAN ENGINE OiL FUEL STABiLiZER
S \
MAINTENANCE
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed beiow with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn, Tapered
2.5-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soii at close intervals to tet moisture soak in. Steelweighttray
for increased penetration,
BUMPER protects front end of tractor from damage,
CARTS make hauling easy, Variety of sizes available, plus accesso*
des such as side panel kits, tool caddy, cart cover, protective mat and
dolly,
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrientsto reach grass roots. 36-inch swath. 24 hardened steel
coring tips, t50 Ib, capacity weight tray.
DiSC HARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires
sleeve hitch.)
DOZER BLADE removes snow; grades dirt, sand and gravel, 48
inches wide, 17 inches high, clears 44-inch path when angled. Master
lift control lever for operator ease. Spring trip for snow removai on
uneven pavement; built-in float for blade to foIlow ground contour.
Reversible, reptaceabIe scraper bar. (Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OiL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments).
MULCH RAKEiDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring fine
teeth. Useful toprepare bare areasforseeding, Available forfront or
rear mounting. H_GH PERFORMANCE REEL-ACTiON SPRING
T1NE DETHATCH ER covers 36-inch wide path and tosses thatch into
large hopper. Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-
ment controls depth, 3-position yoke sets width. Heavy steel landside
for straight furrowing. (Requires sleeve hitch,)
RAtVIP TOPS AND FEET let you ioad and unioad tractor from a
pickup truck. Use with 2 x 8 or2 x !0 tumber.
REAR GRADE R BLADE is 42 inches wide and operated from driver's
seat. Reversible steel blade can be angled at 30 degrees for grading.
Reverses for pushing snow backwards. (Requires sfeeve hitch.)
ROLLER for smoother Iawn surface. 36-inch wide, 18qnch diameter
water-tight drum holds up to 390 Ibs. of weight. Rounded edges
prevent harm to turf. Adjustable scraper automatically cIeans drum.
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control. Steel frame holds 5 adjustable sweeps,
Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops.
SLEEVE H_TCH for use wilh master lift system, Single pin couples/
uncouples.
SNOWTHROWER has 42-inch swath. Drum-type auger handles
powdery and wet/heavy snow_ Mounts easily with simple pin arrange-
ment, Discharge chute adjusts Irom tractor seat. 6-inch diameter
sioout discharges snow 10 to 50 feet, Lift controlled at tractor seat.
(Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor
battery or other 12-volt source. Includes booms for automatic
spraying and hand held wand forspot spraying. Wand has adjustable
spray pattern. For applying herbicides, insecticides, fungicides and
liquid fertilizers.
SPREADERISEEDERS make seeding, fertilizing, and weed killing
easy. Broadcast spreaders are also useful for granular de-icers and
sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 8 hp engine to prepare seed beds, cultivate, and compost
garden residue, Chain-drive transmission, Six 114nch diameter one
piece heat-treated steel tines. TiIIs 30-inch path. (Requires sleeve
hitch.) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch. Fits any lawn, yard or garden tractor. Simply hook up to the
tractor drawbar and go! Optional accessories for 5 hp tiller convert
unit for dethatching, aerating, hiIling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross tinks
give smooth dde, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubutar steel frame,
ABS plastic top; ctear plastic windshield offers 360 degree visibility,
Hinged metal doors with catch, Keeps operator warm and dry.
Remove vinyl sides and windshields for use as sun protector in
summer, Optional accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optiona_ wand attachment to pick up debris in hard-to-reach places.
VAC/CH_PPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications. Uses (1) 55
lb. weight.
WH EEL WEIGHTS for rear wheets provide needed traction for snow
removal or dozing heavy materials,
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown futl size
(!) Shoulder Bolt 5/16-18
(1) Knob
I
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(3) Retainer Springs
(4) Retainer Springs
(2) Hex Bolts I/4-20 x 3/4
(2) Washers 9/32 x 5/8 x 16 Ga.
@
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
(2) Wing Nuts 1/4-20
Parts packed separateJy Jn carton
Seat
O
Battery acid
Battery
Steering Wheel
I
F
E _
Parts Bag Owner's Manual
_2w__u,_e,_ ._,_'_
_// (_'_l Steering
Steeve
(2) Washers {C_
3/8 x 3/4 x 14 Gauge (2) Crown
(2) Shoulder Bolts Lock Nuts
_2) Front Link Assemblies
(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys
ii,."-'%._I i,/"-_,ii _ !
' - .Termina! Guard
Steering Wheet Insert
15° Slope Sheet
%
\ ......... f
[ }i
r
J
z
Battery Caps
and Instructions
ASS LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor al! parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness,
TOOLS REQUmRED FOR ASSEMBLY
A socket wrench set wilI make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches (1) Tire pressure gauge
(1) 9/16" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
, Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on al! four corners
of carton, and lay panels flat,
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKiD
ATTACH STEERING WHEEL (See Fig. 1)
o Remove hex bolt, lock washer and large flat washer
from steering shaft.
, Position front wheels of the tractor so they are pointing
straight forward.
,Slide steering sleeve over steering shaft.
, Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
iN SKID THAT MAY PU NCTURE TI RES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 7)
Raise attachment lift lever to its highest position.
,Release parking brake by depressing clutch/brake
pedal.
o Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
Operation section of this manual),
-Rolt tractor backwards off skid.
STEERING WHEEL
_INSERT
¢, _ HEX BOLT
LOC,
WASHER
-T FLAT
STEERING
WHEEL
STEERING
WHEEL
ADAPTER
STEERING
SLEEVE
FIG, t
7
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2}
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally incontact with battery acid,
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Your tractor has a battery charging system which is
sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
oSee instructions packed with vent caps in parts bag.
*Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not oveffitl.
. Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery cell acid
level, tf below the vent wells, add more acid until the
correct level is reached.
While battery is standing (after adding acid) and later, while
battery Jsbeing charged, continue with assembly of tractor.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, 1T IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE.
o Charge battery at a rate of 6 amperes for 1 hour. Use
a 12 vott battery charger. Observe all safety precau-
tions required for battery charging.
Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or-
iron free water.
install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
wipe dry.
= Check battery case for leakage to make sure that no
damage has occurred in handling.
o Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
iNSTALL SEAT (See Fig, 3)
Adjust seat before tightening adjustment knob.
Remove cardboard packing on seat pan.
o Place seat on seat pan and assemble shoulder bolt,
Assemble adjustment knob and flat washer loosely.
Do not tighten.
o Tighten shoulder bolt securely.
o Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
o Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
FLAT
WASHER
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
o Follow instructions on how to install baltery.
FiG. 2 8
ASSEMBLY
_NSTALL MOWER AND ORmVE BELT
(See Figs. 4 and 7)
Be sure tractor is on level surface. Engage parking brake.
*Cut and remove tie down securing anti-sway bar.
Swing anti-sway bar to left side of mower deck.
, Relieve idler tension from belt. Push idter forward and
place a b!ock (standard wood 2 x 4 or equivalent)
behind idler pulley.
= Slide mower under tractor with discharge guard to right
side of tractor.
Swing L.H. gauge wheel bar forward by removing rear
retainer spring and pin.
, install one front link in top hole of the L.H. front mower
bracket and L.H. front suspension bracket. Retain with
two single loop retainer springs as shown.
Slide right side of mower deck forward, toward R.H.
front tire.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. iNSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
, Install second front link in the top hole of the R.H. front
mower bracket and R.H. front suspension bracket.
Retain with two singEe loop retainer springs as shown.
= Carefully remove btock from behind idler pulley.
, Turn height adjustment knob counterclockwise until it
stops.
, Lower mower linkage with attachment lift lever.
DOUBLE LOOP
CHASSIS RETAINER SPRING
BRACKET (inward pointing
DOUBLE LOOP deck pins)
RETAINER SPRING
o Place the suspension arms on inward pointing deck
pins. if necessary, rock and raise front of mower to
align deck pins with the hopes in suspension arms.
Retain with double loop retainer springs.
, Connect anti-sway bar to chassis bracket under left
footrest and retain with double !cop retainer spring.
Turn height adjustment knob clockwise to remove
slack from mower suspension.
o Raise deck to highest position.
o Swing L.H. gauge wheel bar back towards rear of
mower and secure with pin and retainer spring re-
moved earlier.
o Assemble gauge wheels as shown using long shoulder
bolts, 3/8 washers and 3/8-I 6 center Iocknuts. Tighten
securely.
,, Adjustgaugewheetsbeforeoperating mowerasshown
in the Operation section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctly.
FRONT
SUSPENSION
SUSPENSION FRONT BRACKETS
ARMS LINKS
L.H. GAUGE
WHEEL BAR
SHOULDER
BOLT
GAUGE
WHEEL
3/8 WASHER
ANTI-SWAY
BAR
IDLER "/ /
38-16 PULLEY /
CENTER /
LOCKNUT BLOCK
(Wood 2 x 4 or equiv.)
FIG. 4
///
DmSCHARGE'__
GUARD t; /
' I
ASSEMBLY
INSTALL BATTERY (See Figs. 5 and 6)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
_etal bracelets, wristwatch bands,
rings, etco
Positive terminsI must be connected
first to prevent sparking from acciden-
tal grounding.
Lift hood to raised position.
- Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray.
Lower battery into battery tray with terminals to front of
tractor.
, First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washe r, lock washer and hex
nut as shown. Tighten securely.
oConnect BLACK grounding cable to negative (-) battery
terminat with remaining hex bolt, flat washer, lock
washer and he× nut. Tighten securely.
Stide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
, Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of
battery bolts into slots of key holes.
Tighten wing nuts by hand making sure battery bolts
remain in sJots of the key holes in the battery supporL
Be sure terminal access doors are closed.
Use terminal access doors for:
, inspection for secure connections (to tighten hard-
ware).
, inspection for corrosion.
o Testing battery.
JumpJng (if required).
, Periodic charging.
F3G. 5
BATTERY
KEY HOLE
FiG. 6
TERMINAL
TERMINAL
DOORS
I
PENT CAPS
BATTERY TRAY
7CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST,"
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
¢' Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
¢" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
property around pulleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped.
v' Before driving tractor, be sure freewheel controi is in
drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLL OWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/Become familiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
7 It is important to purge the transmission before operat-
ing your tractor for the first time. Fotlow proper starting
and transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in Opera-
tion section of this manual).
I0
OPERATION
...... =
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the i!lustrations with your tractor to familiarize yourself with the location of various controts and adjustments. Save
this manual for future reference.
CHOKE CONTROL
AMMETER THROTTLE CONTROL
ATTACHMENT
CLUTCH SWITCH
LIGHT SWITCH
CLUTCNtBRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
iGNiTION SWITCH
APPROX.
SPEEDS:
lPARKING BRAKE
LEVER
MOTION
CONTROL
LEVER
FREE WHEEL CONTROL
FIG, 7
Our tractors conform to the safety standards of the American National Standards institute,
ATTACHMENTCLUTCH SW_TCH - Used to engage mower
blades or other attachments mounted to your tractor.
UFT LEVER- Used to raise and lower mower deck or other
attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
MOT1ON CONTROL _ Selects the speed and direction ol
tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SW_TCH -Turns the headlights on and off,
THROTTLE CONTROL - Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for
pushing or stowly towing the tractor with the engine off.
tGNITmON SWITCH - Used to start and stop the engine.
AMMETER - indicates battery charging (+) or discharging
(-).
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
NE_GHTADJUSTMENT KNOB- Used to adjust the mower
height,
11
OPERATION
the spectacles or standard safety g_asses.
HOW "TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to teave the seat without first setting the parking
brake will shut off the engine.
oDepress clutch/brake pedal into fult "BRAKE" position
and hold.
Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
"DISENGAGED" ATTACHMENT
THROTTLE POSITION CLUTCH
CONTROL LEVER SWITCH
"ENGAGED"
CHOKE POSITION
CONTROL
CLUTCH]BRAKE
PEDAL "BRAKE"
POSITION
MOTmON
CONTROL
LEVER
HEIGHT
"DR_VE" ADJUSTMENT PARKING
POSiTiON KNOB BRAKE
"DISENGAGED .... ENGAGED"
POSITION POSITION
FiG. 8
STOPPING (See Fig, 8)
MOWER BLADES -
, Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
o Depress clutch/brake pedal into full "BRAKE" position.
Move motion control lever to neutra_ (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL tS DEPRESSED
ENGINE -
Move throttle control to slow (,,_,) position.
NOTE: Failure to move throttle control to slow (4_)
position and allowing engine to idte before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
o Never use choke to stop engine.
NOTE: Under certain conditions when unit is standing idte
with the engine running, hot engine exhaust gases may
cause "browning" of grass_ To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Atways stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cofd engine.
Do not use to start a warm engine.
o To engage choke control, putl knob out, Stowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
Operating engine at less than fuIl throttle reduces the
battery charging rate.
,_ Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
,, Start tractor with motion control lever in neutral (N)
position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
oTurn knob clockwise (/-_) to raise cutting height.
o Turn knob counterclockwise (F_) to lower cutting
height.
The cutting height range is approximately 1-1/4" to 4-1/4%
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approxi-
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
o The average lawn should be cut to approximately 2-1/2
inches during the coo! season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
- For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
t2
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
oAdjust mower to desired cutting height.
Lower mower with lift control. Remove rear retainer
spring and clevis pin which secure each gauge wheel.
o Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels should be slightly
off the ground.
- Replace retainer springs into clevis pins.
RETAINER
SPRING _
CLEVIS
GAUGE
WHEEL BAR
GAUGE
WHEEL
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
o Choose the slowest speed before starting up or down
hifis.
o Avoid stopping or changing speed on hills.
o tf slowing is necessary, move throttle control lever to
slower position,
o If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
, Move motion control lever to neutral (N) position.
iMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
o To restart movement, slowly release parking brake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
o Make all turns slowly.
TO OPERATE MOWER (See Figs. 7 and 8)
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
,Select desired height of cut.
= Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
l& AUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
TO TRANSPORT (See Figs, 7 and 1t)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
- Raise attachment !ifl to highest position with attach-
ment lift control,
Remove retainer spring from freewheel control rod,
° Push control rod in to disengage transmission and
reinsert retainer spring into control rod hole now on
back side of the bracket.
Do not push or tow tractor at more than two (2) MPH.
To reengagetransmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
you rtractor on a truck or atraiter, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.),
\ RUNNER
DISCHARGE
GUARD
RGo 10
t3 F_G. 11
OPERATION
BEFORE $TARTmNG THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. !2)
, The engine in your tractor has been shipped, from the
factory, already rifted with summer weight oil.
oCheck engine oil with tractor on level ground.
-Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down into the tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manua!.
F{Go I2
ADD GASOLINE
*FIll fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve _ife).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP iNSURE GOOD COLD WEATHER-
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohoi or using ethanol or methanol) can
attract moisture ,which leads to separation and formation of
acids during storage. Acidic gas can damage the fue!
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run untit the fuel lines and carburetor are
empty. Use fresh fuel next season, See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: FiJl to bottom of gas tank
filler neck. Do not overfill Wipe off any
spil_led oil or fuel, Co not store, spi_ or
use gasoline near an open flameo
TO START ENG|NE (See Fig. 8)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
- Depress clutch!brake pedal and set parking brake.
, Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
,Pull choke control out to choke (IX1) position for cold
engine start. For warm engine start do not use choke
control
Move throttle control to midway between fast (,t_) and
slow (,_) positions.
- insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute, if engine does not start after
several attempts, move throttle control to fast (,t_)
position, wait a few minutes and try again.
,, When engine starts, slowly push choke control in.
Move throttle control to fast (,_) position.
Allow engine to warm up for a few minutes before
engaging drive or attachments.
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) -AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR (It)N
MINUTE BY PLACING MOTION CONTROL LEVER
NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL,
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
14
OPERATION
PURGE TRANSMISSION
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
o Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
o Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow (_) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
o Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels, The air is being removed from hydraulic drive
system.
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See '_ro TRANSPORT" in this section
of manual).
o Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
,Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever tothe neutral (N) position, Repeat
this procedure with the motion control lever three (3)
times.
oYour tractor is now purged and now ready for normal
operation.
MOWING T PS
Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing
peflormance. See"TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
o Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig. 10).
o The left hand side of mower shouid be used for trim-
ming.
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. !3).
o If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
o Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at ful! throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 13
15
RESPONSIBILITIES
4q--
I
Ni
1 _Change more oftenwhen operatingunder a hear _loado_ inhighambienttemperatures,
2 - Servicemore oftenwl_enope_'atingindirtyordustyconditions.
3 - Ifequipped with oi_filteflchange oilevery 50 hours,
4. Replace blades more often when mowing in sandy soil
5-IIequipped with ediustable system
6 Not required if equipped wltlt maintenance-free battery,
GENERAL RECO_,_MENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments witt need to be made periodically to
properly maintain your tractor.
Ait adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and hetp your engine run better
and last longer.
LUBRICATION CHART
t_TIE ROD BALL JOINTS
(_ FRONT WHEEL--_,,__._.:_:5!'_ FRONT WHEEL(_)
L._J_ _-LEJ_-
SECTOR GEAR ENGINE (_
TEETH
BEFORE EACH USE
o Check engine oil leve!.
Check brake operation.
Check tire pressure.
o Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRt-
CANTS WILL ATTRACT BUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL. THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
SPRAY SILICONE LUBRICANT (_OVE BOOTS TO LUBRICATE)
GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILtTIE!S "ENGINE" SECTION
t6
CUSTOMER RESPONSJ ES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
, Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oi!, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)
=Raise mower to highest position to allow access to
btades.
Removehex bolt, lock washer and flat washer securing
blade.
= Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced.
MANDREL.
BLADE ASSEMBLY
TRAILING
EDGE UP
HEXBOLT_
*A GRADE 8 HEAT TREATED BOLT CAN BE
iDENTIFiED BYSIXUNE$ONTHEBOLTHEAD.
FIGo 14
TO SHARPEN BLADE {See Fig° 15)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even--
tun! damage to mower and engine.
The blade can be sharpened with a fife or on a grinding
wheel. Do not attempt to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bo!t or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nait for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE ]
518"BOLT BLADE
OR PIN fj
FIG. 15
t
BATTERY (See Fig. !(})
Your tractor has a battery charging system which is suffi-.
cient for normaf use. However, periodic charging of the
battery with an automotive charger will extend its life.
Acid solution tevet in each battery cell should be even
with bottoms of vent wells. Add only distilled odron free
water if necessary. Do not overfil!.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep vent caps tight and small vent holes in caps open.
Recharge at 6 amperes for I hour.
CUT AWAY VIEW
WELL
BATTERY
CELL AC|D
LEVEL
FIG. 16
17
CUSTOMER PONSIBILITIES
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "feak" power.
Remove terminat guard,
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
, Wash battery with solution of four tablespoons of
baking soda to one gaIIon of water. Be carefuI not to get
the soda solution into the cells.
Rinse the battery with plain water and dry.
Clean terminals and battery cabJeends with wire brush
until bright.
Coat terminals with grease or petroleum jeIIy.
, Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
ciean to assure proper cooling.
Do not attempt to dean fan or transmission while engine is
running or while the transmission is hot. To prevent
possible damage to seals, no not use high pressure water
or steam to clean transaxte.
- Inspect cooling fan to be sure fan blades are intact and
clean.
- Inspect cooling fins for dirt, grass clippings and other
materiaIs. To prevent damage to seals, do not use
compressed air or high pressure sprayer.
TRANSAXLE PUMP FLUID
Tile transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
V-BELTS
Check V-belts for deterioration and wear after t00 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
L
TEMPERATURE RANGE ANTIC!PATED BEFORE NEX, _ OiL CNANGE
FIG. t7
NOTE: Although multi-viscosity oils (5W30, 10W30, etc.)
improves starting in cold weather, these multi-viscosity ei!s
will result in increased oil consumption when used above
32°C. Check your engine oil Jevel more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of continuous use.
TO CHANGE ENGINE OIL (See Figs. 17 and 18)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG.
Be sure tractor is on level surface.
, Oil witt drain more freely when warm.
Catch oit in a suitable container.
, Remove oil fill cap/dipstick. Be careful not to aJlow dirt
to enter the eHgine when changing oil.
o Remove drain plug.
, After oit has drained completely, replace oit drain plug
and tighten securely.
, Refiil engine with oil through oil fiif dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
-Use gauge on oit fill cap/dipstick for checking tevel. Be
sure dipstick is in all the way for accurate reading.
Keep oit at "FULL" Iine on dipstick.
OIL DRAIN PLUG
ENGINE OIL
FILLER CAP/DIPSTICK
FIG. 18
CLEAN AIR SCREEN (See Fig. I9)
Air screen must be kept free of dirt and c_qaffto prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
18
CUSTO RESPONSIBILmES
ENGINE COOLING FINS (See Fig° 19)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(See"TO REMOVE HOOD AND GRiLL ASSEMBLY" inthe
Service and Adjustments section of this manua!.)
AiR SCREEN
COOLING FINS
(BOTHSIDES)
\
\
FIG. 19
A_R FmLTER (See Fig. 20)
Your engine wilt not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every t 00
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
= Remove wing nut and cover.
Remove seal and cartridge plate,
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap {t in clean, absorbent
cloth and squeeze to remove excess oi!.
TO SERVICE CARTRIDGE
Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
= Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, cartridge ptate, and seal.
- Install the air cleaner cover and wing nut. Tighten wing
nut 1/2 turn to 1full turn after nut contacts cove r. Do not
overtighten.
19
FIG. 20
ENGINE O_L FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year,
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first, Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FgLTER (See Fig. 21)
The fuel filter should be replaced once each season, if fuel
filter becomes clogged, obstructing fue! flow to carburetor,
replacement is required.
With engine cool, remove fiiter and plug fuel line
sections,
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
t
FIG. 2t
CLEANSNG
Clean engine, battery, seat, finish, etc. of al_ foreign
matter.
o Keep finished surfaces and wheels free of all gasoline,
oil, etc,
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFOFtMmNG ANY SERVICE OR ADJUSTMENTS:
Depress cUutch/btake pedal futty and set parking brake.
- P_ace motion centre! Jever in neutrat (N} position,
Place attachment dlutch in "DISENGAGED" positien.
oTurn ignition key "OFF" and remove key,
,Make sure the bWades and aH moving parts have completely stopped.
Disconnect spark plug wire from spark plug and pNacewire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 22)
*PIace attachment clutch in "DISENGAGED" position.
- Turn height adjustment knob to lowest setting.
, Lower mower to its lowest position.
, Remove retainer spring holding anti_swaybar to chas-
sis bracket and disengage anti-swaybar from bracket.
, Remove retainer springs from suspension arms at
deck and disengage arms from deck.
Raise attachment lift to its highest position.
, Remove two retainer springs from each front link and
remove links,
, Slide mower forward and remove belt from electric
clutch pulley.
, Stide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS,
TO INSTALL MOWER
TO LEVEL MOWER HOUSING
Adjust the mower white tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SlDE-TO_SIDE ADJUSTMENT (See Figs. 22 and 23)
Raise mower to its highest position.
Measure height from bottom of deck curl to ground
leve! at front corners of mower. Distance "A" on both
sides of mower should be the same.
* If adjustment is necessary, make adjustment on one
side of mower only.
, TO raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each hatfturn of adjustment nutwitl change mower
height about 3/16".
o Recheck measurements after adiusting.
FRONT
SUSPENSION
BRACKET
RETAINER
SPRING
FroG, 22
RETAINER
FRONT MOWER
BRACKET
\
2O
ADJUSTMENTSSERVICE AND
FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) -
IMPORTANT: DECK MUST BE LEVEL SIDEoTO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE,
To obtain the best cutting results, the mower housing
should be adjusted so the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure dis-
tance "F" directty in front of and behind the mandrel at
bottom edge of mower housing as shown.
, Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link,
o To iower front of mower housing, loosen nut"G" on both
front links an equal number of turns,
- When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut"H" against trunnion on both front links,
, To raise front of mower housing, loosen nut "H" from
trunnion on both front links. Tighten nut "G" on both
front links an equal number of turns.
o When distance "F" is 1/8" to !/2" lower at front than
rear, tighten nut "H" against trunnion on both front
links.
NOTE: Each full turn of nut "G" will change dim. "F" by
approximately 3/8".
Recheck side-to-side adjustment.
F_G.24
BOTH FRONT LINKS SHOULD BE EQUAL 1NLENGTH
NUT "H
FRONT LINKS
TO REPLACE [_]tOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 26) -
o Park tractor on a level surface. Engage parking brake.
Remove four screws from LH. mandrel cover and
remove cover.
o Roll belt over the top of LH. mandrel putiey.
Remove belt from electric clutch pulley.
- Remove belt from idler pulleys.
o Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
o Check primary idler arm and two idlers to see that they
rotate freely.
o Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.
MOWER DRIVE BELT INSTALLATION (See Fig. 26) -
Install belt in both idlers. Make sure belt is in both belt
keepers at the idlers as shown.
Install new belt onto electric clutch pulley.
Roll belt into upper groove of L.H. mandrel pulley.
o Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
Reassemble L.H. mandrel cover.
L,H.
MANOREL
COVER
SCREWS _PRING
IDLER
PULLEYS
PRIMARY
IDLER
ARM
ELECTRIC
CLUTCH
PULLEY
MANDREL
MOWER
DRIVE BELT BELT
KEEPER
\
jr"
BOLTIN
MOWER
HOUSING
FroG.26
F_G.25 2!
AND ADJUSTMENTS
TO REPLACE MOWER BLADE DR_VE BELT
(See Fig. 27)
Park the tractor on levet surface. Engage parking brake.
oRemove mower drive belt (See "TO REPLACE MOWER
DRIVE BELT" in this section of this manual).
o Remove mower (See "TO REMOVE MOWER" in this
section of this manual).
Remove four screws from R.H. mandrel cover and
remove cover. Unhook spring from bolt on mower
housing.
Carefully roll belt off R,H. mandrel pulley.
o Remove belt from center mandrel pulley, idler pultey,
and L.H. mandrel pultey.
Remove any dirt or grass which may have accumu-
lated around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they
rotate freely.
Be sure spring is hooked in secondary idler arm and
sway-bar bracket.
o install new belt in lower groove of LH. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
, Roll belt over R.H. mandrel pulley. Make sure belt is in
all grooves properly.
- Reconnect spring to bolt in mower housing and rein-
stall R.H. mandrel cover.
Reinstall mower to tractor (See "INSTALL MOWER
AND DRIVE BELT" in the Assembly section of this
manual).
Reassemble mower drive belt (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual).
L,H. MOWER BLADE
MANDREL DRIVE BELT CENTER
MANDREL
.R.H,
MANDREL
COVER
SECONDARY
IDLER ARM
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 28}
The electric clutch should provide years of service. Ti_e
dutch has a built-in brake that stops the pu!ley within 5
seconds. Eventually, the internal brake wiIt wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
o Make sure attachment clutch and ignition switches are
in "OFF" position.
o Adjust the three nylon !ocknuts until space between
clutch plate and rotor measures .0t2" at all three slot
locations cut in side of brake plate
NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cyctes to wear in clutch plate,
ROTOR CLUTCH PLATE
SLOT o012"
L
\
NYLON LOCKNUT (3) BRAKE PLATE
FJIG,28
TO ADJUST BRAKE (See Fig. 29)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxte.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and
nut "A" on brake rod.
If distance is other than 1-1/2", looseniam nut and turn
nut "A" until distance becomes 1-1/2". Retighten iam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary, Contact your nearest au-
thorized service center/department.
WITH PARKING 8RAK,E "ENGAGED"
NUT "A"
..... /JA .UT
!_ -" "_ OPERATING
.%
FiG. 29
22
SERVICE O ADJUSTMENTS
TO REPLACE MOTION DRIVE BELT
(See Fig, 30)
Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt instalfation guide decal on
bottom of left footrest.
° Remove mower (See "TO REMOVE MOWER" in this
section of this manual,)
BELT REMOVAL
Engage parking brake (creates slack in belt).
o Remove belt from clutching and fan idler pulleys.
- Remove belt from transaxle pulley.
Remove belt from engine pulley and front V-idler
pulley.
Pul! belt out of all belt keepers and remove from tractor.
BELT INSTALLATION -
o Place V part of beit into grooves on engine pulley and
front V-idler, making sure to route belt inside of all belt
keepers.
Route belt on right side, coming from V-idler, towards
back of tractor, above midspan belt keeper and to top
of transaxle pulley.
Route belt on left side, coming from engine pulley,
towards back of tractor and through loop in midspan
belt keeper.
, Place V part of belt into grooves on transaxle and fan
idler puIleys, making sure to route belt inside of all belt
keepers.
Place belt around clutching idlers as shown, making
sure to route belt inside of al! belt keepers.
Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
Reinstall mower.
iMPORTANT: CHECK BRAKE ADJUSTMENT.
TRACTOR V-BELT DRIVE SCHEMATIC
VlEWED FROM L.H, SIDE OF TRACTOR
CLUTCHING TRANSAXLE
CLUTCHING iDLER BELT
ENGINE ABOVE BELT
PULLEY V-IDLER KEEPER
BELT
;EEPER
ENGINE t BELT
TWISTS
ff_L ICPULLEY I
AS VIEWED FRON BOTTON
BELT
KEEPER FAN
IDLER
TO ADJUST MOTION CONTROL LEVER
(See Fig. 31)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
If for any reason the motion control lever will not hold its
position while at a selected speed, it may be adjusted at the
friction pack located on the right side of chassis.
Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position and engage parking
brake.
,, Place motion control lever in neutral (N) position.
While holding locknut, loosen jam nut
Tighten Iocknut 1/4 turn.
While holding Iocknut, tighten jam nut securely.
NOTE: If for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening Iocknut 1/4 turn.
Road test tractor after adjustment and repeat procedure if
necessary.
LOCKNUT
JAM NUT
FIG. 3!
TRANSMISSION REMOVAL/REPLACEMENT
Shoutd your transmission require remove! for service or
replacement, it should be purged after reinstallation before
operating the tractor. See "PURGE TRANSMISSION" in
Operation section of this manua!.
TO ADJUST STEERING WHEEL AUGNMENT
!f steering wheet crossbars are not horizontal (left to right)
when wheels are positio ned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
NG. 30
23
GERVmCE AN ADJUSTMENTS
FRONT WHEEL TOE4N ADJUSTMENT
Front wheel tee-in is required for proper stee ring operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toeqn and adjust
if necessary.
TO CHECK TOEqN (See Fig. 32) -
Position front wheets straight ahead.
Measure distance between wheels at front and rear of
tires (dimensions "A" and "B").
Front dimension "A" should be l/8" to !/4" tess than
rear dimension '_B".
TO ADJUST TOE-IN (See Figs. 32 and 33)
Loosen jam nuts at adjustment sleeves on tie rod.
o Adjust tie rod until dimension "A" is 1/8" to t/4" less than
dimension "B".
RETAiNiNG
RING
AXLE
COVER
FiG. 34
REAR WHEEL
Block rear axle securely_
o Remove five (5) hub bolts to allow wheel removal.
Repair tire and reassemble. Replace and tighten hub
bolts securely.
TO START ENGINE W_TH A WEAK BATTERY
Tighten iam nuts securely.
B
F_,_ - o/
FiG. 32
_,[_ ADJUSTMENT
SLEEVES
JAM
T_E ROD
FiG. 33
FRONT WHEEL CAMBER
See Fig. 35)
CAUTnON: Lead-acid batteries geneP
ateexplosivegases° Keep sparks, flame
and smoking materials away from bat-
teries. Allways wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHrCLES.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE
(+) termina! of each battery, taking care not to short
against chassis.
o Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully
charged battery.
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/depart-
ment.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 34) -
Block up axle securely.
, Remove axle cover, retaining ring and washers to aitow
wheel removal.
Repair tire and reassemble.
, Reptace washers and snap retaining ring securely in
axle groove.
o Replace axle cover.
RED cable last from both batteries.
"PosmvE" (+) "NEGATIVE" (=)
L.H. PANEL t t /
24 F_Go35
SEF{VlCE AN
TO REPLACE HEADLIGHT BULB
oRaise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
ADJUSTMENTS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
- Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
ADJUSTMENT SPRtNG BUSHING
ATTACHMENT
LIFT SPRING
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO ADJUST ATTACHMENT LiFT SPRING
(See Fig. 36}
oWhile holding spring bushing with wrench, loosen jam
nut.
Turn adjustment bolt clockwise to extend spring and
reduce lift effort for heavier attachments.
, Turn adjustment bolt counterclockwise for lighter at-
tachments.
, Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH
ASAMOWER. ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST
SPRING TENSION TO ITS LOWEST POSITION.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 37)
. Raise hood.
Unsnap headlight wire connector.
. Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
.To replace, reverse above procedures,
HOOD
HEADLIGHT
WiRE
CONNECTOR
F_G. 37
25
SERVICE: AND ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Figs. 38 &39)
The throttte control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable, tf adjustment is
necessary, proceed as foltows:
o With engine not running, move throttle control lever to
fast (,9_) position.
o Check that speed control lever is against stop screw. If
it is note loosen casing clamp screw and pull throttle
cable until lever is against screw, Tighten clamp screw
securely.
TO ADJUST CARBURETOR (See Fig, 40)
The carburetor has been present at the factory and adjust-
ment should not be necessary. However, minor adjustment
may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does not
need adjustment, proceed as foflows:
In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (coun-
terclockwise) increases the suppiy of fueI to the engine
giving a richer fue!/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT,
PRELIMINARY SETTING -
Be sure you have a clean air filter, and the throttle
control cable is adiusted properly (see above).
With engine off turn idle fuel adjusting needle in (clock-
wise) closing it finger tight and then turn out (counter-
clockwise) 1-!/4 turns.
Turn main fuel adjusting needle in (c!ockwise) cfcsing.
finger tight and then turn out (counterclockwise) 1turn.
FINAL SETTING -
o Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control fever in neutral (N) position.
With throttle control lever in fast (@) position, turn main
fue! adjusting needle in (clockwise) until engine begins
to die then turn out (counterclockwise) until engine
runs rough. Turn needle to a point midway between
those two positions.
!die soeed settin.g - With throttle contro! lever in slow
(,,_) position, engine should idte at !400 RPM. if
engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
o ldle fue_1½qeed£%_ett£n9 - With throttle control lever in
slew (_) position, turn idle fuel adjusting needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough. Turn needle
to a point midway between those two positions.
Recheck idle speed. Readjust if necessary.
ACCELERAT!ON TEST -
o Move throttte control tever from slow (_) to fast (,_)
position. If engine hesitates or dies, turn idle mixture
screw out (counterclockwise) !/8 turn. Repeat test an d
continue to adjust, if necessary, until engine acceler-
ates smoothly.
High speed stop is factory adjusted. Do not adjust-damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINESPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IFYOU THINKTHE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
CASING
CLAMP
SCREW
STOP SCREW SPEED CONTROL
THROTTLE
CONTROL
CABLE
F_G. 38
STOP
SCREW
FIG= 39
IDLE SPEED
ADJUSTING
SCREW
26 F_G, 40
STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.
r_ CAUTION: Never store the tractor with
_, j_ gasoline in the tank inside abuilding
_ where fumes may reach an open flame
_ or spark, Allow the engine to cool
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor.-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
Clean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual).
= Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
o Lubricate as shown in the Customer Responsibilities
section of this manual,
- Be sure that all nuts, bolts and screws are securely
fastened, tnspect moving parts fordamage, breakage
and wear. Replace if necessary,
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
° Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
- To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus o
tomer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come incontact with battery
terminals.
,Be sure battery drain tube kssecurely attached.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
_M_ORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING iN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
o Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabifizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuei stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual),
CYLINDERS
Remove spark plug(s).
, Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
o Turn ignition key to "START" position for a few seconds
to distribute oil.
, Replace with new spark plug(s).
OTHER
o Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline wit! cause problems.
o If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
27
TROUBL COTING POmNTS
PROBLEM
Will not start
Herd to start
Engine will not turn over
Engine clicks but wilt not
start
Loss of power
Excessive vibration
CAUSE
1, Out of fuel,
2. Engine not "CHOKED" properly.
3. Engine flooded,
4, Bad sparkplug.
5, Dirty air fi}ter,
6. Dirty fuel filter.
7, Water in fuel,
8. Looseor damaged wiring.
9. Carburetor out of adiustment.
10, Engine valves out of adjustment.
1. Dirty air filter,
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Sta}e or dirty fuel.
6. Loose or damaged wiring,
7. Carburetor out of adiustment.
8, Engine valves out of adjustment.
CORRECTION
1. Fill fuel tank,
2, See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4, Replace spark plug,
5, Clean/replace air tilter.
6, Replace furl filter.
7, Drain fuet tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8, Check all wiring.
9, Contact an authorized service center/department,
10, Contact an authorized service center/department.
1. Clean/replace air rider,
2, Replace spark plug,
3, Recharge or replace battery,
4. Replace fuel filter.
5. Drain fuel tank and refilt with freeh gasoline,
6. Check all wiring.
7. Contact an authorized service center/department,
8. Contact an authorized service center/department,
1. Clutch/brake pedaf not depressed,
2. Attachment dutchJs engaged,
3. Weak or dead battery,
4. Blown fuse.
5. Corroded battery terminals.
6, Loose or damaged wiring,
7. 'Faulty ignition switch.
8. Faulty solenoid or starter.
9. Fault,/operator presence switch(as).
1. Weak or dead battery,
2. Corroded battery terminals.
3. Loose or damaged wiring,
4, Faulty solenoid or starter,
I. Depress cIutch/brake pedal.
2, Disengage attachment clutch.
3, Recharge or replace battery.
4. Replace fuse.
5, Ctean battery terminals.
6, Check all wiring,
7. CheeWreplace ignition switch,
8. CheeWrelutace sotenoid or starter.
9. Contact an authorized service center/department.
11 Recharge or reptace battery.
2. Clean battery terminals.
3_ Check all wiring.
4, ChecWregface solenoid or starter,
1, Cutting too much grass/too fast,
2. Throttle in "CHOKE" position.
3, Buitd-up of grass, leaves and trash under mower.
4. Dirtyair filter.
5. Low oil level/dirty oil
6, Faulty spark plug,
7. Dirty fuef filter,
8. Stale or dirty fuel,
9. Water in fuel
10. Spark plug wire loose,
11. Dirty engine air screen/fins.
I2. Dirty/clogged mufflen
13, Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adiustmenL
1, Worn, bent or loose blade,
2. Bent blade mandrel.
3, Loose/damaged paR(s),
1, Set in "Higher Cut"position/reduce speed.
2, Adiust throttle control.
3, Clean underside of mower housing,
4. Clean/replace air filter.
5. Check oil level/change oil
6. CIean and regap or change spark plug,
7, Replace fuel filter.
8. Drain fuel tank: and refill with fresh gasoline,
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fue} filter,
10. Connect and tighten spark plug wlre.
11, Clean engine air screen/fins,
12. Clean/replace muffler,
13, Check alt wiring.
I4, Contact an authorized service center/department.
15_ Contact an authorized service center/department.
1, Replace blade. Tighten blade bolt.
2, Replace blade mandrel
3. Tighten _oose part(s). Replace damaged parts,
28
TRO LESHOOTmNG POINTS
PROBLEM
Engine continues to run
when operator leaves seat
with attachment crutch
engaged
Poorcut-uneveN
Mower blades wilt not
rotate
Poor grass discharge
Headlight{s) not working
(if so equipped)
Battery will not charge
Loss of drive
Engine "backfires"
when turning engine
"OFF"
CAUSE
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level
3. Bulfdup of grass, leaves, and trash under mower.
4. Bent btade mandrel
5. Clogged mower deck vent hoJes from buildup of
grass, leaves, and trash around mandrels,
1, Obstruction in clutch mechanism.
2, Worn/damaged mower drive belt.
3. Frozen idler pultey.
4. Frozen blade mandrel.
1. Engine speed too stow,
2. Travel speed too fast,
3. Wet grass,
4. Mower deck not level
5. Low/uneven tire air pressure.
6. Worn, bent or toose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower ddve bettwom,
9. Blades improperlyinsta[ied.
10. improper blades used,
1. CIogged mower deck verlt holes from buildup of
grass, leaves, and trash around mandreIs.
1, Switch is "OFF".
2, Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1, Bad battery ceil(e).
2. Poor cable connections.
3. Faulty regulator Iif so equipped).
4. Faulty alternator,
1, Freewheel control Jn "disengaged" position,
2. Motion drive belt worn, damaged or broken.
3, Air trapped in transmission during shpment
or servicing.
1. Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine.
CORRECTION
1. Check wiring, switches and connections, if not
corrected, contact an authorized service center/
department.
t. Replace blade, Tighten btade bolt.
2. Level mower deck.
3. Clean underside of mower housing,
4, Replace blade mandrel.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel
1, Place throttle control in "FAST" position.
2, Shift to slower speed,
3. Allow grass to dry before mowing.
4. Level mower deck.
5, Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
& RepIace mower drive belt.
9. Reinstaf[ bIades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent hotes.
t, Turn sw[tch"ON'L
2, Replace bulb(s),
3_ Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
I, Replace battery.
2, Check/clean all connections.
3. Replace regulator,
4. Replace alternator,
1. Place freewheel control in "engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
I, Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
29
SCHEMATIC
18 HP 44" TRACTOR - - MODEL NUMBER 917.257730
iti °
BATTERY
AMMETER
tGNtTION
SWITCH
i BLACK
RED
FUSE 30 AMP,
BLACK
RED
CLUTCH /BRAKE
(PEDAL UP)
SOLENOID
SEAT SWITCH
(NOT OCCUPIED)
.\oi
GROUNDING
CONNECTOR 9
,,_j-aj IGNITION
[_ RED
CHARGING S_SIEM OUTPUT
15AMP DC @ 3600 RPM d_,
2_2
REGULATOR
iGNITION SWITCH
POSITION CIRCUIT
OFF __
ON B + L
START B + S + L
ORANGE
HEADLIGHT
SWITCH (OFF)
@
NON-REMOVABLE
CONNECTIONS REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING iNSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING
ELECTRIC CLUTCH
I I
STARTER
BLACK
BLACK O
r
BLACK O
O
O SPARK
...... O PLUGS @,--_
/
®
i
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
i
BROWN _._ BLACK
HEADLIGHTS /?°_
GFC
HD_
D _BA
PTO SWITCH
POSITION __ CIRCUIT
,_C+ F_B+ E,A+ D
3O
REPAIR
DECALS
PARTS
! 8 HP 44" TRACTOR =- MODEL NUMBER 917.257730
18 6 37 15 15
13 8 8
14
tl
7 4 13
12
10
KEY PART
NO. NO.
I 138955
2 13859I
3 138042
4 138043
5 140837
6 133644
7 138048
8 128538
9 128314
10 137537
11 4900J
KEY PART
DESCRfPTION NO. NO.
Decai Operating Instruction
Decal
Decal
Decal
Decai
Decai
Decal
Decal
Decal
Decal
Decal
12 138435
Grill GT 6000 USA Black 13 140431
Hood, Craftsman, RH 14 139346
Hood, Craftsman, LH 15 138276
Brake Parking Saddle 17 138834
Maintenance 18 t32266
Side Panel 19 138047
Side Panel 23 t06202X
Fender, Craftsman *- 140699
Caution - _ 140700
Clutch/Brake
DESCRIPTION
Decal, V-Belt Drive Schematic
Decal, Chassis, Hydro 44"
Decal, V-Belt Schematic
Decal Hood Insert Hd GT
Decal, Dash
Decal, Insert Strg
Decal, Battery
Reflector, Taillight
Manual, Owner's (Eng)
Manual, Owner's (Span)
KEY PART
NO, NO. DESCRIPTION
1 59192
2 65139
3 106230X
4 8!34H
5 106228X427
6 6856M
7 9040H
8 106277X427
9 105588X
10 7154J
Cap, Valve, Tire
Stem, Valve
Tire, Front
Tube, Front (Service Item Only)
Rim Assembly, Front
Fitting, Grease
Bearing, Flange (Front Wheel Only)
Rim Assembly, Rear
Tire, Rear
Tube, Rear
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
REPAIR PARTS
18 HP 44" TRACTOR - -MODEL NUMBER 917.257730
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 73951000 Nut Keps #10-32
2 4799J Cable, Battery
3 121537X Batten/
6 t09553X Intlk Switch
8 7103t008 Screw Hex Washer Hd #10-32 x 1
9 140403 Key
10 123620X Cover Switch Key
11 140400 Nut, Ignition Switch
12 140399 Switch, tgn
13 7603j Tray, Battery
!5 121305X Switch, Plunger
17 108824X Fuse
18 121080X Cable, Ground
19 140428 Harness lgn,
20 73350400 Nut, Jam Hex 1/4-20
21 10090400 Washer, Lock 1/4
22 17720408 Screw 1/4-20 x 1/2
24 131563 Cover, Terminal Red
25 138406 Sotenoid
26 74760412 Bolt Hex Head 1/4-20 x 3/4
27 STD551125 Washer, Lock 1/4
28 STD551025 Washer 9/32 x 5/8 x 16 Ga
29 121264X Caps, Battery
30 STD541025 Nut Fin Hex 1/4-20
31 4152J Bulb Light
32 12744IX Harness Socket Light
33 110712X Switch, Light
36 11150400 Washer, Lock Int. Tooth 1/4
39 7697J Tube Plastic
40 109596X Clamp, Hose
44 121433X Ammeter
45 102476X Guard Terminal
46 72240460 Bolt, Carriage 1/4-20 x 7-1/2
48 123198X Nut, Wing 1/4_20
51 !40404 Switch, PTO
52 140405 Ring Retainer PTQ
NOTE: Al! component dimensions given in U.S, inches
1 inch = 25.4 mm
33
REPAIR PARTS
18 HP 44" TRACTOR
CHASSIS AND ENCLOSURES
10
.- MODEL NUMBER 917,257730
t8\
!4
59 13
64 65
11
65= 63
22
15
21
\
20 93
19
99
105
,_ 1O0
86
i
93
3O
25
50
91
72
T--_--- 26
47
52 2:5 33 50
25
98 /39
34
REPAWR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 917.257730
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPT!ON NO. NO. DESCRIPTION
1 140505 Rail, Frame RH 46 10040400
2 140506 Drawbar, Gt 47 17490608
3 136671X459 Panel Asm., Side LH 48 136814
4 73800700 Nut, Lock Hex 7/16 Unc 49 136813
5 136696 Dash, Plastic Black 50 t36575
6 139420 Dash Asm., Lower 52 73800500
7 17720408 Screw, Thd Cut 1/4-20x 1/2 53 137304
8 137563 Support, Battery 54 t26470X
9 108067X Nut, Pat 56 138461
10 19092016 Washer 9/32 x I-1/4 x t6 Ga. 57 73510400
11 137270 Rivet, Ratchet Male 58 137113
12 137269 Washer, Nylon 59 74180412
13 137271 Rivet, Ratchet Female 60 !7490620
14 136673X459 HoodAsm,, Pnt 61 17490612
15 136374 Lens, BarCtear 62 4497H
16 121794X Cover, Access 63 19131614
!7 17490612 Screw, Thdrol 3/8-t6 x 3/4 64 10040600
18 136373X428 Grille 65 73220600
t9 19131312 Washer 13/32x!3/16x12Ga. 66 105466X
20 74760616 Bolt, Fin Hex 3/8-16 x 1 68 17490508
21 73800600 Nut, Lock Hex WiWsh 3/8-16 Unc 69 140022
22 136670X459 PanetAsm., Side RH 70 137159
23 121045X Panel, Dash Side RH 72 74180512
24 105464X459 Footrest, RH 73 74780616
25 17490612 Screw, Thdrot 3/8-16 x 3/4 77 137308
26 17490512 Screw, Thdrol 5/16-18 x 3/4 78 17720408
27 121046X Panel, Dash Side LH 84 138952
28 105465X459 Footrest, LH 86 74760716
29 138193 Bracket, Support Dash 90 11050600
30 !40493 Saddle, SlkscrVgt 91 140504
31 137556 Brace, Support Steering 92 140941X0t3
32 136742 Bracket Asm., Frame Pivot Lh 93 17490608
33 136741 Bracket Asm., Frame Pivot Rh 94 100207K
34 136963 Bracket, Engine Support Rear 95 105531X
35 19111116 Washer 11/32xtli16x!6Ga. 96 8022J
36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 97 137373
37 140002X459 Fender, Pnt. 98 140503
38 190912t6 Washer 9/32x 3/4x 16 Ga. 99 140871
39 136961 Bracket, Axle Front 100 124236X
40 136962 Bracket, Support Axle/Engine !01 t7490628
41 74760408 Bolt, Fin Hex t/4-20 Unc x 1/2 103 72110608
42 72140608 Bolt, Carriage 3/8-16 x 1 104 142273
43 136939 Bracket, Spnsn FrontLh '105 17490508
44 136940 Bracket, Spnsn Front Rh 106 17580520
45 138460 Bracket Asm., Susp Chassis Rh
Washer, Lock Hvy Helical 1/4
Screw Thdroi 3/8-t6 x 1/2
Bracket Asm, Pivot Hood Lh
Bracket Asm., Pivot Hood Rh
Bracket, Chassis Front
Locknut, Hex W/Ins 5/16-18 Unc
Rod, Support Hood
Clip, Insulated
Bracket Asm., Susp Chassis Lh
Nut, Keps Hex 1/4-20
Bracket Asm., Fender
Screw, Mach Cr 1/4-20 x 3/4
Screw Thdrol 3/8-16 x 1-1/4
Screw Thd/Rol 3/8-16 x 3/4
Retainer, Spring
Washer 13/32 x 1 x 14 Ga.
Washer, Lock Hvy HIct Spr 3/8
Nut, Fin Hex 3/8-!6 Unc
Pad, Footrest
Screw, Thdro! 5/16-18 x 1/2
Shield, Heat
Guide, Belt Mid Span
Screw, Mach Trhd 5/16-!8 x 3/4
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Shield, Front
Screw, Thd. Cut 1/4-20 x 1/2
Stop, Over Center Mower
Bolt, Fin Hex 7/16-!4 Unc x 1
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Plate, Sitkscreen Dash
Screw, Thdrol 3/8-16 x !/2
Clip, Fuel Line
Push Nut, Nylon
Plug, Hole
Shield, Heat, Engine
Bracket Skid Chassis
Rod By Pass
Cap By Pass Rod
Screw Thdrot 3/8-16 x I-3/4
Bolt, Carriage 3/8-16 x 1 Gr. 5
Lock, By Pass
Screw, Thd 5/16-18 x 1/2
Bolt 5/16-18 x 1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
REPAIR PARTS
18 HP 44" TRACTOR -- MODEL NUMBER 917.257730
GROUND DRIVE
9
69
78 44
41 o=-JJi ,,
38
82 81 80 49
83
/
t09
84
31
87
105
62
104
37
65
36
/
i
38 49
53
48
58 77
23
22
625
54
98
36
REPAIR PARTS
18 HP 44" TRACTOR = - MODEL NUMBER 917.257730
GROUND DRIVE
KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 7070E Key 1/4 x2,5 66 140296
3 7563R Washer Thrust Axle Harden 67 !9131312
5 73680600 Nut Crownlock 3/8-16 68 5!42H
6 76020412 Pin Cotter 1/8 x 3/4 69 19332616
7 140507 Wheel HubAsm. 70 t39989
8 12000053 Ring E 71 140927
9 140080 Bolt Hub 72 19091216
12 73940800 Nut Hex Jam Toplock 1/2-20 73 10040400
17 140921 Spring Rod Brake 74 74760408
22 t40498 Shaft Arm Asm 75 73800700
23 106933X Knob 76 140481
25 19131316 Washer 13/32 x t3/16 x 16 Ga 77 74760716
29 140494 Brake Rod 78 19111212
30 19131614 Washer 13/32xlx14Ga 79 72110505
31 76020312 Pin Cotter 3/32 x 3/4 80 140484
34 124236X Cap Ptunger 81 17490612
35 137648 Rod Parking Brake 82 140482
36 138364 Spring Extension 83 140479
37 t21749X Washer25/32 x 1-1/4 x 16 Gauge 84 140490
38 110895X Nyliner 85 17541020
39 74321016 Screw Fin #10-24 x 1 86 140462
40 5304J Actuator Interlock Switch 87 140491
41 73631000 Nut Lock #10_24 88 140492
42 8883R Cover Pedal 89 19131312
43 74760412 Bolt Hex Head t/4-20 x 3/4 90 140489
44 104601X Bracket Interlock 91 17490644
45 73800400 Nut Lock W/Insert 1/4-20 92 74760520
46 121358X Retainer Spring 93 140502
47 138228 Clutch Rod 94 t33835
48 721106t4 Bolt Carriage 3/8o16 x t-3/4 Gr 5 95 23200528
49 19131413 Washer 13i32x7i8x13Ga 96 141103
50 131494 Pulley Idter Flat 97 126874X
5I 73800600 Nut Lock Hex 3/8-16 98 141004
52 I39123 Pulley Idler Grooved 99 17490624
53 207J Washer Hartdened t00 12688tX
54 138390 Clutch Arm Asm t0! 59285
55 105706X Bearing, Idler t02 73560500
56 140218 V-Belt 103 73350500
58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 104 140480
59 73220700 Nut Hex 7716-14 105 17580408
6! 140488 Pullery Transaxle 106 142576
62 73800500 Locknut Hex W/Washer Insert 107 142577
63 74780548 BoJt Fin Hex 5/16-18 x 3 I08 142578
64 137649 Shaft Asm Brake Parking Clutch !09 140929
65 67609 Bolt Shoulder 110 73350600
111 88652
- 140343
Washer Hardened
Washer t3/32 x 13/I6 x 12 Ga
Pin Roll
Washer
Console Hydro Fender
Plate Console Shift
Washer 9/32 x 3/4 x 16 Ga
Washer Lock Hvy Helical 1/4
Bolt Fin Hex 1/4-20 x 1/2
Nut Lock Hex 7/16
Bracket Transaxle
Bolt Fin Hex 7/16-!4 x 1
Washer 11/32 x 3/4 x 12 Ga
Bolt Carriage 5/16-18 x 5/8
Bracket Torque RH
Screw Thdro! 3/8-16 x 3/4
Bracket Mount Torque/Fan
Strap Torque Mid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
Pulley Idler
Washer 13/32 x t3/I6 x 12 Ga
Keeper Belt
Screw Thdrol 3/8-16 x 2-3/4
Bolt Fin Hex 5/16-18 x 1.25
Link Shift Asm
Fastner Christmas Tree
Screw Set 5/16-18 x t .5
Washer Nickel Plated
Bearing Trust
Bracket Shift
Screw Thdroi 3/8-16 x !-1/2
Washer Compression
Washer Beitville
Nut Hex Nylok
Nut Hex Jam 5/16-18
Bracket Idler
Screw Tap 1/4-20 x 1/2
Fitting Vent Hose
Vent Hose
Cap Vent Hose
Spring Return Brake
Nut
Bolt
Transaxle Hydro
NOTE: AII component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
18 HP 44" TRACTOR o-MODEL NUMBER 917.257730
STEERING ASSEMBLY
24
21
27
19 _ \ 25
'\
27 i /
J
6
j'\
J
16
14
1313 /
I
\
/ / \
/j_ I/
I l/ !
18 .._..=
38
REPAIR PARTS
18 HP 44" TRACTOR - -MODEL NUMBER 917,257730
ENGINE
17
12
11
18
_ 43 42 41
19
_ 8
;i
34
J
29
\\\
! SPARK ARRESTER KIT J
4O
I6 28
4O
REPAIR PARTS
18 HP 44" TRACTOR o= MODEL NUMBER 917.257730
ENGINE
KEY PART
NO. NO. DESCRIPTRON
141948
144110
3 13240300
4 13280328
5 13200300
6 138129
8 !21361X
9 138559
10 105432X
11 137140
12 136907
13 138486
14 138487
15 127334X
16 109227X
17 106082X
18 123549X
19 13290300
20 133439
21 17720410
22 138672
23 19132616
24 11050600
25 73610600
26 3645J
27 139277
28 7834R
29 132920
30 !05037X
32 17490508
34 17720408
35 10040500
36 74570512
37 123487X
38 11050600
39 17490624
40 17490652
41 126197X
42 10040700
43 71170768
Engine Kohler 18 HP
Model MV18S-58560
Muffler Asm Kohier VGT
(inc, Key No, 34)
Elbow Street 3/8 NPT
Nipple Pipe 3iSNPT X 3 - 1/2
Elbow STD 90 Degree 3/8 - 18 NPT
Clamp Tube Double Engine
Pulley V-idter
Stop Keeper Asm VGT
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Baffle Air LH Koh VGT
Baffle Air RH Koh VGT
Tank Fuel WiSym Vented
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Sym Vented
Plug Oil Drain
(Order From Engine Manufacturer)
Control Throttle
Screw Hex Thd Cut 1/4 - 20 X 5/8
Control Choke
Washer 13/32 X 1 - 5/8 X 16 Ga
Washer Ext Tooth 3/8
Nut Fin Hex 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Une
Spark Arrester Kit
Strip Foam
Screw Thdrol 5/16 - 18 X 1/2
Screw Thd Cut 1.4 -20 x 1/2
Washer Lock 5/16
Screw Hex 5/16 - 16 UNC X 3/4
Clamp Hose
Lockwasher Ext Tooth 3/8
Screw Thdrot 3/8 - 16 X 1 - 1/27T
Screw Thdrol 3/8 - 16 X 3 - 1/4
Washer 1-1/20D X 15/32 lD X .250
Washer Lock 7/16
Bolt Hex 7/16-20 X 4-1t4 Ga 5
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
41
REPAIR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 917.257730
SEAT ASSEMBLY
\\
lO
;J
,<:!:-,,
t_-4_._- 16
L. !8
\5
19
17 12
2o--.._:s;_
_ _,..-,20
i
_s_ 9
I
,ii !
t
2
.s"
/
KEY
NO.
1
2
3
4.
5
6
7
8
9
10
12
13
PART
NO.
127439
140551
140675
127018X
140407
73800600
124181X
17490508
19131614
140552
121246X
t21248X
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt, Shoulder 5/16-t8 X .62
Clip, Push In
Loicknut 3/8-16 Unc
Spring, Seat Cprsn
Screw, Thdrol 5/16-18 X 1/2
Washer 13/32 X 1 X 14 Ga.
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
KEY PART
NO. NO. DESCRIPTION
14 72050411
15 134300
16 121250X
17 I23976X
18 19171912
19 t20068X
20 124238X
21 139888
22 73680500
Belt, Carriage 1t4-20 X 1-3/8
Spacer, SpNt
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer t7/32 X 1-3/16 X 12 Ga.
Knob, Seat 1/2-13 Unc
Cap, Spring Seat
Bolt, Shoulder 5/16-18 Uric
Nut, Crownlock 5/16-18 Unc
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
42
REPAIR PARTS
18 HP 44" TRACTOR - = MODEL NUMBER 917.257730
34
33 31
7
8
9
10 \
23
13
39
KEY PART
NO, NO.
1 121006X
2 137295
3 121002X
4 12000022
5 19292016
6 74780624
7 125631X
8 122365X
9 122364X
10 2876H
11 142369
!2 3146R
13 139867
14 140302
15 73800600
16 674A247
17 73350600
18 5329J
19 19131316
20 5328J
21 74760616
22 127218
23 4939M
23
27
/2 8
4
4
12
13
22
12
DESCRiPTiON
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x t6 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Fluted
Button, Plunger
Plunger, Lever Lift
Spring 2-1/8"
Link Lift
Retainer, Spring
Arm, Suspension Vgt
Bearing, Pvt. Lift Spherical
Nut, Lock Hex W/Wsh 3/8-16 Unc
Spring Asm., Assist Lift
Nut, Hex Jam 3/8-16 Uric
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Link, Front
Retainer, Spring
15
20 19 18
43
KEY PART
NO. NO, DESCRIPT_ON
24 73350800
25 130171
26 73800800
27 12000037
28 19151216
29 t10810X
30 t10807X
31 19131016
32 137150
33 76020308
34 137167
35 138057
36 17490612
37 120529X
38 123933X505
39 123935X
40 74780516
41 10040500
42 19112410
43 123934X
Nut, Jam Hex 1/2-13 Unc
Trunnion
Nut, Lock WiWsh 1/2-t3 Unc
Ring, Klip #T5304-37
Washer 1.5/32 x 3/4 x 16 Ga.
Trunnion, Dp Stop DbI Thds Pit
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression lnf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Screw, Thdrol 3/8-16 x 3/4
Washer, Nylon
Pointer, Pnt Height Indicator
Plug, Hole
Bolt, Fin Hex 5/16-18 x 1
Washer, Lock Hvy Hlcf Spr 5/16
Washer 11/32 x 1-1/2 x t0 Ga,
Scale, indicator Height
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
REPAIR PARTS
18 HP 44" TRACTOR =- MODEL NUMBER 9!7.257730
44" MOWER DECK
55
48
48 48
47
J
J
\3
54
2.25
2
.\
_! 2 2
10
21
22
\
44
REPAIR PARTS
18 HP 44" TRACTOR = - MODEL NUMBER 917o257730
HYDRO GEAR TRANSA×LE =oMODEL NUMBER 214=3010
J
i
t6 /I
I
1
I
t
33 t
36
i
f
/ 78
37
95
/
73
2O
65
119 118
J
I
\70
/
J
/ /
103
76
1
t
J
I
i
i
_6
REPAIR PARTS
18 HP 44" TRACTOR ° -MODEL NUMBER 917.257730
HYDRO GEAR TRANSAXLE -.. MODEL NUMBER 214-3010
KEY PART KEY PART
NO. NO. DESCRIPTJON NO. NO. DESCRiPTiON
1 142874 Assembly, Housing, LH 72 142903
2 142875 Assembly, Housing, RH 73 142904
16 142876 Brake Shaft Assembly 74 142905
20 142877 Axle Mounting Horn Assembly 75 142906
21 142878 Washer 1.0x 1.63 x.08 76 142907
22 142879 Washer 1.0 x 2.06 x .09 77 142908
33 142929 Brake Yoke Assembly 78 142909
35 142880 Brake Arm 81 142910
36 142882 Puck Plate 82 142911
37 142883 Brake Puck 89 142912
38 142884 Washer 7/80.D. x 7/16 x.060 91 142913
39 142885 Nut, Castle 5/16-24 95 142914
40 142886 Cotter Pin 99 142915
41 142887 Brake Actuating Pin 103 142916
42 142888 Hi Pro Key t04 142917
43 142889 Spacer 106 142918
45 142890 Brake Disc 108 142919
46 142891 Bolt 1/4-20 x 1-1/2 109 142920
47 142892 Bolt 1/4-20xl !10 142921
49 !42893 DifferentialAssembly 11I 142922
63 142894 Dowel Pin 113 142923
64 142896 Reduction Gear, 116 142924
14 Teeth to 38 Teeth 117 142925
65 142897 Final Drive Pinion Assembly 118 142926
67 142898 JackShaft I!9 142927
68 I42899 O-Ring t21 142928
69 142900 Washer 5/8 X 1-5/32
70 142901 Washer 7/8 X 1-1/2
71 142902 Bolt, Hex 5/t6-18 x 3.5
Locknut, Hex 5/16-18
Bolt, Hex 5/I6-18 x 1-t/2
HexCap Screw 5/16-18 x 1
Washer, Differential
Shoulder Bolt
Freewheel Actuating Arm
Oil Seal .625 x 1.0 x .25
Bolt, Hex 5/16-18 x 1-3/4
Bolt 5/16-18 x 4-1/2
Filter, Spin On
Pump, BDU-10L-118
Plug, Straight Thread
Washer 11/32 x 9/16
Washer
Vent Cap Assembly
Fitting O-Ring Assembly
Control Arm
Set Screw
Filter Head
Hose 5/16 x 12
Fitting, 90 ° 7/8 SAE
Fitting, 45 ° 9/16
Fitting, 90 ° 9/16 SAE
Fitting, 90° SAE, #6 Flare, Male
Fitting, 90 ° SAE, #6 Flare, Female
Wire Retaining Ring
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
BEPAmR PARTS
t8 HP 44" TRACTOR - - MODEL NUMBER 917.257730
HYDRO GEAR PUMP- MODEL NUMBER BU-10L-118
;23
6O
J
....
\\4 6
KEY PART
NO, NO.
1 144569
2 122716X
3 122745X
4 t22715X
5 122700X
6 122699X
8 !22767X
12 122717X
13 122748X
t4 t22749X
15 144571
t7 122770X
19 144572
21 122722X
22 144573
23 144574
DESCRiPTiON
Shaft, Pump
Ring, Retaining
Bearing, Ball
Spacer
Seal, Lip
Rir_g, Retaining
Bearing, Cradle
Seal, Lip
Arm, Trunnion
Guide, Slot
Housing Kit, Transmission
Bearing, Thrust, Ball
Center Section Kit
Seal, Lip
Shaft, Motor
Washer, Block Thrust
KEY
NO.
25
32
37
38
42
43
44
47
53
6O
62
63
64
67
PART
NO.
127148X
144577
122786X
122718X
144578
144578
144579
I22752X
t27153X
144580
144581
144582
144583
144584
144576
DESCRIPTION
Swashplate, Variable
Block Assembly
Pin, Stainless, Headless
Gasket, Center Section
Check Valve Kit
Check Valve Kit
Charge Relief Kit
Screw, Socket Head, Cap
Bypass Valve Kit
Block Spring
O-Ring
Charge Pump Kit
Gerotor Assembly
Screw, Socket Head, Cap
Pump Assembly, Complete
48
REPAIR PARTS
18 HP 44" TRACTOR ==MODEL NUMBER 917=257730
KOHLER ENGINE -MODEL NUMBER MV18S, TYPE NUMBER 58560
--7
_---12
18
_t t4 15
18
1
J
/
6
--5
'%
f
4
2
3
I
49
REPAIR PARTS
18 HP 44" TRACTOR - -MODEL NUMBER 917,257730
KOHLER ENGSNE - MODEL NUMBER MV18S, TYPE NUMBER 58560
AiR iNTAKE BAFFLES & SHROUD
KEY PART DESCRIPTION KEY PART
NOo NO. NO. NO.
X-276-7 Wing Nut 1/4-20 I 52 063 41
52 755 83 Kit, Cover and Tube 2 52 313 05
(Includes Key Numbers 3 and 4) 3 52 063 42
3 52 096 35 Cover, Air Cleaner 4 X-67-83
4 52 123 2! Tube, Air Intake
5 231032 Seal, EIement Cover
6 52 082 04 Cover, Air Cleaner EIement
7 45 083 01 Pre-Cleaner
8 45 083 02 EIement
9 237423 Seal, Air Cleaner Cover
10 X-67-98 Screw, Hex Washer Head
11 52 20! 06
12 277093
13 52 054 39
14 X-25-79
15 X-50-37
16 X-50-57
17 X-22-9
#10-32 x 9/16 (4)
Base, Air Cleaner
Gasket, Air Cleaner (2)
Elbow, Air Intake
Washer, Plain #10
Screw, Slotted Pan Head
#10-32 x 2-1/4
Screw, Slotted Pan Head
#t 0-32 x 1_3/4 (2)
Washer, Lock, Internal Tooth
#10 (2)
Gasket, Air Cleaner Elbow
18 25 041 06
NOT ILLUSTRATED
- - 25 1t3 15 Decal, Air Cleaner
-- 5211330 Decal
DESCRiPTiON
6
7
8
9
52 755 70
52 2!7 01
52 468 16
52 086 11
52 124 23
Baffle, #2 Cylinder Head
Grommet (2)
Baffle, Fue! Pump
Screw, Hex Washer Head
1/4-20 x 7/16 (14)
Kit, BIower Housing
(includes Key Numbers 6 thru 8)
Support, Upper Housing
Washer, Flat (2)
Screw 1/4-20 x 5/8 (6)
Baffle, #1 Cy{inder Head
NOT iLLUSTRATED
- - 52 113 46 Decal, Horsepower (3)
BREATHER & VENT
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
X-8!-1
X-25_12
52 096 18
52 055 01
X_352-39
6 52 326 12
7 52 096 08
8 52 032 04
9 52 462 01
10 52 096 22
11 275220
Nut, Hex 1/4-20 (2)
Washer, Plain 1/4 (2)
Cover, #2 Cylinder Valve
Gasket, Cover (3)
Stud, #2 Cylinder Valve Cover
1/4-20 x 2-t/4
Hose, Breather
Cover, #1 Upper Cylinder Valve
Seat, Breather
Vatve, UmbrelIa
Cover, #1 Lower Cylinder Valve
Stud, #1 Cylinder Valve Cover
1/4-20 x 3-1/4
NOTE: AtI component dimensions given in U.S. inches
1 inch = 25.4 mm
5O
REPAIR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 917,257730
KOHLER ENG|NE - MODEL NUMBER MV18S, TYPE NUMBER 58560
O--18
19--
17
3
t
t4
13
\12
9
/
%
10
8
13
/
3
--32 19
F _._,
L_% _ 33
--34
_35
_---" 3r8
51
REPAIR PARTS
18 HP 44" TRACTOR o - MODEL NUMBER 917o257730
KOHLER ENGmNE - MODEL NUMBER MV18S, TYPE NUMBER 58560
CRANKCASE CARBURETOR
KEY PART DESCRIPTION KEY PART DESCRUPTION
NO. NO, NO. NO.
t X-82-2
2 52 468 t2
3 82 755 t6
4 52 0!6 05
5 52 03! 01
6 52 316 06
7 52 755 50
8 52 072 I2
9 25 086 12
10 X-269-43
11 52 078 05
12 52 030 10
52 030 1 't
52 030 t2
13 25 086 10
14 25 086 I3
15 52 14t 02
16 52 t39 08
!7 25 086 11
18 52 032 10
!9 82 75517
Nut, Hex 5/16-18 (12) 1 52 041 09
Washer, Flat 5/16 (12) 2 52 755 91
Kit, #1 Cylinder Barrel
(includes Key Numbers 4 thru 6) 3 52 164 15
Valve, Exhaust 4 X-2t-1
Insert, Valve Seat (2) 5 X-6-29
Guide, Valve (2) 6 X-75-23
Kit, Oil Relief
Step Stud 5/16-18 x 3/4, 7 235778
3/8-16 x 5/8, 2" Long (12) 8 X-67-97
Screw, Hex Flange 5/16-18 x 2 (2)
Ring, Retaining 9 4t 072 19
Shaft, Governor 10 52 063 40
Bearing, Sleeve, Standard (2) 1l 25 155 02
Bearing, Sleeve .010" (2) 12 52 853 25
Bearing, Sleeve .020" (2)
Screw, Hex Ftange 13 271030
5/16-18 x 1-1/2 (3) t4 52 053 54
Screw, Hex Flange
3/8-16 x 3-5/8 (2)
O-Ring 15 25041 06
Plug 16 X-77-2
Screw, Hex Flange 17 232867
5/16-18 x 3-!/2 (8) 18 X-67-62
Seat, Qi], Front
Kit, #2 Cylinder Barrel
(includes Key Numbers 4 thru 6)
Crankcase (Service with Short
Block, Part Number 82 522 30)
20 - -
19 25 086 27
20 25 t46 03
21 52 144 24
22 25 368 01
23 25 089 02
24 25 086 26
25 25 089 04
26 25 368 03
27 25 089 02
28 52 090 13
29 25 089 03
30 25 194 01
31 25 146 O2
32 25 041 04
33 25 757 09
34 25 104 01
35 25 041 03
36 25 100 05
Gasket, Intake (2)
Kit, Manifold
(Includes Key Numbers 3 thru 8)
Manifold, Intake
Washer, Lock 5/16 (4)
Screw, Hex Cap 5/16-18 x 2 (4)
PIug, Hex, Countersunk
1/8 N.P.T.F.
Clamp, Cable (2)
Screw, Hex Washer Head
#10-24 x 3/8 (2)
Stud 5/16-18 x 1 (2)
Baffle, Carburetor
Connector, Hose
Kit, Carburetor with Gasket
(includes Key Numbers 12 thru 14)
Gasket, Carburetor (2)
Carburetor Assembly (information
Only - Not Available Separately)
(includes Key Numbers 18 thru 35)
Gasket, Air Cleaner
Nut 5/t6 (2)
Strap, Lifting
Screw, Hex Washer Head
1/4-20 x 3/4
Screw, Throttle and Choke Plate (4)
PIate, Choke
Shaft, Throttle with Lever and Seal
Needle, Idle Fuel Adjust
Spring, Idle, Fuel
Screw, tdte Speed Adjust
Spring, Idle Speed
Needle, Main Fuel
Spring, Main Fuel
Lever, Choke
Spring, Choke, Friction
Bali, Choke, Friction
Plate, Throttle
Gasket, Bowl
Kit, Float
Bowl, Fuel
Gasket, Bowl Retainer Screw
Screw, Bowl Retainer
NOT ILLUSTRATED
-- 25 757 tl Kit, Carburetor Repair
- - 25 757 23 Kit, Bowt Baffle
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
32
REPAIR PARTS
18 HP 44" TRACTOR --MODEL NUMBER 917.257730
KOHLER ENGINE o MODEL NUMBER MV18S, TYPE NUMBER 58560
--
O_4
5
--6
7
1
3_
2
4_
@
Q
©
---6
jl
53
REPAIR PARTS
!8 HP 44" TRACTOR _- MODEL NUMBER 917.257730
KOHLER ENGNNE -MODEL NUMBER MV18S, TYPE NUMBER 58560
CRANKSHAFT ELECTRIC STARTER
KEY PART DESCRIPTION KEY PART
NO. NO. NO. NO.
I 52 014 93
2 52 468 03
52 468 04
52 468 05
DIPSTmCK
KEY PART
NO. NO.
! 52 038 14
2 X-25-44
3 52 032 14
4 4t 163 0!
5 52 126 11
6 52 123 20
7 47 139 01
CYLINDER HEAD
KEY PART
NO. NO.
Crankshaft
Washer, Thrust .119/.122 (A.R.)
Washer, Thrust .128/.131
Washer, Thrust .137/.140 (A.R.)
DESCRIPTION
Dipstick Assembly
(includes Key Numbers 2 and 3)
Washer, Plain 5/16
Seal, Rubber
O-Ring
Bracket, Oil Tube Support
Tube, Oil FiII 11-7/8
Plug, Hex, Countersunk
3/4 N.P.T.F.
DESCRIPTION
Gasket, Head (2)
Cylinder Head (2)
Washer, Plain 5/16 (18)
Screw, Hex Head
5/16-18 x t-1/2 (18)
1 52 041 20
2 52 015 08
3 220534
4 41 086 02
DESCRIPTION
2
3
4
5
6
7
8
9
52 098 12
X-20-1
X-81-1
82 755 26
52 08I 07
52 170 05
52 2! 1 01
52 227 10
82 755 28
Starter Assembly
(Includes Key Numbers 4 thru 9)
Washer, Lock 1/4 (2)
Nut, Hex 1/4-20 (2)
Kit, Drive
Cap, Drive End
Armature
Bolt, Thru (2)
Cap, Commutator End
Kit, Brush
NOT ILLUSTRATED
- - 25 450 03 Tag, Caution
EXHAUST
KEY PART
NO. NO. DESCRiPTiON
t
2
3
4
52 126 12
X-25_72
52 086 1t
52 041 14
Bracket
Washer, Plain (3)
Screw 1/4-20 x 5/8 (3)
Gasket, Exhaust (2)
NOTE: AIl component dimensions given in U.S. inches
1 inch = 25.4 mm
54
REPAIR PARTS
18 HP 44" TRACTOR -= MODEL NUMBER 917.257730
KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560
14
/
5
4
L
--12
31
55
REPAIR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 917.257730
KOHLER ENGmNE - MODEL NUMBER MVtSS, TYPE NUMBER 58560
FLYWHEEL FUEL PUMP
KEY PART DESCRgPTgON KEY PART DESCRiPTiON
NO. NO. NO. NO=
1 25 !62 01 Screen, Grass
2 25 086 2t Screw, Hex Washer Head
1/4-20 x 518 (4)
3 25 112 04 Spacer (4)
4 25 157 0t Fan
5 25 086 24 Screw, Hex Machine 3/8-24 x 1-1/4
6 52 468 15 Washer, Plain
7 X-286-17 Key, Square 3/16 x-/i8
8 52 025 36 Flywheel
GOVERNOR
KEY PART
NO. NO.
1 231355
2 X-25_12
3 237022
4 A_235743_S
5 52 078 04
6 X-25-102
7 X-269-28
8 X-25-72
9 52 090 23
t0 277341
1! 52 t58 07
12 25 086 15
13 52 089 07
14 X_8I_1
15 X-25-63
16 52 186 09
17 52211 04
18 25 I41 03
19 25 158 08
20 52 079 07
21 52 079 06
22 52 090 14
23 52 089 08
24 25 086 21
25 X-67o97
26 235778
27 25 431 0!
28 X-70-3
29 52 086 05
DESCRIPTION
Pin, Governor Stop
Washer, Plain 1/4
Washer, Thrust
Kit, Governor Gear
Shaft, Governor Cross
Washer, Piain 1/4 (2)
Retainer, Governor
Washer, Plain 1/4 (2)
Lever, Speed Control
Washer, Tension
Bushing, Throttle Control Lever
Screw, Hex Washer Head
1/4-20 x 1
Spring, Governor
Nut, Hex 1/4-20
Washer, Plain 1/4
Arm, Governor
Screw, Round Head, Square Neck
1/4-20 x !
Ring, Retaining (4)
Bushing, Linkage Retaining (4)
Linkage, Governor
Linkage, Throttle
Lever, Throttle
Spring, Torsion
Screw, Hex Washer Head
1/4-20 x 5/8
Screw, Hex Washer Head
#10-24 x 3/8 (3)
Clamp, Cable (3)
Bushing, Speed Control Lever
Nut, Hex #10-32
Screw, Hex Head #10-32 x 7/8
I 47 086 08
2 52 559 0I
3 X-380-I
4 X-25-63
5 25 041 09
6 25 !55 02
7 X_426_9
8 52 353 18
9 25 050 03
10 15 353 04
Screw, Pozidriv, Truss Head
I/4-20 x 5/8 (2)
Pump, Fuet Assembly
(Includes Key Numbers 3 thru 6)
Connector, Straight
Washer, Ptain 1/4 (2)
Gasket, Fuet Pump
Connector, Hose
Clamp, Hose (4)
Line, Fuel, 8"
Filter, Fuel
Line, Fuel, 11_1/2"
IGNITION
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
25 755 03
X-132-5
236602
237878
X-67-5t
210281
X-67-64
8 4I 155 03
9 220297
10 52 313 02
11 52 132 02
12 52 126 08
13 25 086 15
14 52 584 02
15 25 086 16
Kit, Rectifier-Regulator
(Includes Key Number 2)
Screw, Hex Cap 1/4_20 x 5/8 (2)
Connector, 3 Contact
Kit, Stator (Includes Key Number 5)
Screw, Hex Cap #10-24 x 3/4 (2)
Clip (2)
Screw, Hex Washer Head
#10-32 x 7/16
Connector, 2 Contact
Grommet, Rubber
Grommet
Spark Plug (2)
Bracket, Module
Screw, Hex Washer Head
t/4-20 x I (2)
Module, Ignition
Screw, Hex Washer Head
1/4_20 x 7/8 (2)
NOT ILLUSTRATED
- - 47 518 33 Lead, Violet, Rectifier-Regulator
(1 t", t4 Gauge, Uninsulated Push
On Tab Terminals)
-- 52 5t8 19 Lead, White, Module To Connector
(19-1/2", 14 Gauge, Insulated Push
On Tab, Uninsulated Push On Tab
Terminals)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
56
REPAIR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 9!7.257730
KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560
J
9
5
8 \
6
2
4
5
OiL FILTER
[
5
T
2
1
/
;}-°
7_ _6
57
REPAtR PARTS
18 HP 44" TRACTOR - - MODEL NUMBER 917.257730
KOHLER ENGINE - MODEL NUMBER MVlSS, TYPE NUMBER 58560
OIL PAN
KEY PART DESCRmPTION
NO, NO.
1 X-67-64
2 52 050 03
3 52 199 !4
4 X-702-14
5 52 054 07
6 X-75-38
7 X-75-10
8 52 086 12
9 52 032 t0
OIL FILTER
KEY PARdi
NO. NO.
1 52 050 02
2 82 755 23
3 X-55-15
4 X-75-23
5 52 041 16
PISTON & ROD
KEY PART
NO, NO,
1 52 067 67
52 067 68
2 52 874 ll
52 874 12
52 874 13
52 874.14
52 874 15
3 230004
4 52 108 09
52 10810
52 10811
52 108 12
Screw, Hex Washer Head
#10-32 x 7/t6 (2)
Filter, Oil Pickup
OiL Pan (Includes Key #4 thru 6)
P}ug, Cup 1-1/16
Elbow, Street
Plug, Hex, Countersunk
1/4 N,P.T.F.
Ptug, Square Head 3/8 N.P.T.F. (2)
Screw, Hex Washer Head
5/t6-18 x 1-1/4 (9)
Seal, OiL, Rear
DESCRIPTION
Oil Fiiter
Kit, Oil Filter Adaptor
(Includes Key Numbers 3 thru 5)
Screw, Hex Socket Head
5/16-18 x 1-1/4 (2)
Plug, Hex, Countersunk
t/8 N.P.T.F.
Gasket, Oil Filter
DESCRIPTION
Connecting Rod, Standard (2)
Connecting Rod .010" (2)
Piston with Ring Set, Standard (2)
Piston with Ring Set .003" (2)
Piston with Ring Set .010" (2)
Piston with Ring Set .020" (2)
Piston w}th Ring Set .030" (2)
Retainer, Piston Pin (4)
Ring Set, Standard and .003" (2)
Ring Set .010" (2)
Ring Set .020" (2)
Ring Set .030" (2)
LOW OIL PRESSURE SWITCH
KEY PART DESCRIPTION
NO. NO.
1 X-75-23 Plug, Pipe 1/8 N.P.T.F.
CAMSHAFT & VALVES
KEY PART
NO. NO, DESCRIPTION
1
2
3
4
5
6
7
8
9
1
2
52 012 09
52 019 03
41 755 10
52 413 0t
25 089 01
52 016 05
52 017 08
52 032 13
230011
Afterserial
52 012 1!
52 019 02
* Camshaft
* Tappet (4)
Kit, Retainer (4)
Rotator, Exhaust Valve (2)
Spring, Valve (4)
Valve, Exhaust (2)
Vaive, Intake (2)
Seal, intake Valve Stem (2)
Retainer, Intake Valve (2)
no. 24082000 use:
Camshaft
Tappet
OIL PUMP
KEY PART
NO, NO. DESCRIPTION
!
2
3
4
5
6
7
X-280-25
52 144 05
52 422 01
52 043 05
52 393 09
52 096 03
X-67-64
Pin, Roti
Shaft, Oil Pump
Spacer, Shim
(As Required, Maximum of 2)
Gear, Oil Pump
Rotor Set
Cover, Oil Pump
Screw, Hex Washer Head
#10-32 x 7/16 (4)
NOT ILLUSTRATED
-- 82 522 30
-_ 52 755 94 Short Block
Gasket Set
RPM Settings: Low Speed: 1150-t650
High Speed: 3200-3400
NOTE: Atl component dimensions given in U.S. inches
I inch = 25.4 mm
58
SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION
O1
LO
SIGHTtNG
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HiLL
SIGHT AND HOLD THIS LEVEL WiTH
SKY LINE OR TREE.
15 ° MAX.
MODEL NO.
917.257730
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
®
18.0 HP TWIN CYLINDER
ELECTRIC START
44" MOWER
HYDROSTATIC (AUTOMATIC)
GARDEN TRACTOR
Each tractor has its own model number, Each engine has
its own mode! number.
The model number for your tractor will be found on the
model plate located under the seat.
The mode! number for your engine wilt be found on the
blower housing of the engine.
AI] parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re-
tail Stores,
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
_, PRODUCT - TRACTOR
"MODEL NUMBER - 917.257730
ENGINE MODEL NO. - MV18S-58560
PART NUMBER
"PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians,., professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
140699 Rev. 3 06.24.94 Printed in U.S.A.
I IIIIIIIIII III_11VIII

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