Craftsman 917258481 User Manual TRACTOR Manuals And Guides L0909240
CRAFTSMAN Lawn, Tractor Manual L0909240 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917258481 917258481 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917258481. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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CRDF/'S MODEL NUMBER 917.258481 ® OWNER'S MANUAL oAssembly - Operation ° Customer Responsibilities ° Service and Adjustments ° Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this equipment. 1-800-659-5917 /11111 ......... I SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS., FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SER1OUS INJURY OR DEATH_ II1. CHILDREN !. GENERAL • Read, understand, and follow all instructionsin the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine.. Clear the area of objects such as rocks, toys, wire, etc.., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary.. Always look down and behind before and while backing,, Be aware of the mower discharge direction and do not point it at anyone° Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light.. Do not operate the machine while under the influence of alcohol or drugs.. Watch for traffic when operating near or crossing roadways, Use extra care when loading or unloading the machine into a trailer or truck. Tragic accidents can occur if the operator is not alert to the presence of children.. Children are often attracted to the machine and the mowing activity. Never assume that children wileremain where you last saw them. SLOPE • • • • • • • ,, • • ° • • • • II. OPERATION • • • ° ° • IV. SERVICE • ° • OPERATION SIopes are a major factor related to loss-of-controland tipove[ accidents, which can result in severe injury or death. All slopes require extra caution. If youcannot back up the slope or ifyou feet uneasy on it, do not mow ito ° DO: • Mow up and down slopes, not across.. • Remove obstacles such as rocks, tree limbs, etc_ • Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine., Tall grass can hide obstacles_ • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slopeo ° Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability,. • Use extra care with grass catchers or other attachments These can change the stability of the machine_ • Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction_ ° Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope.. DO NOT: • • • • • Keep children out of the mowing area and under the watchful care of another responsible adutt. Be alert and turn machine off if children enter the area Before and when backing, look behind and down for small chitdren Never carry children. They may fa]I off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine., Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • ° • ° e Use extra care in handling gasoline and other fuefs_ They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running.. Allow engine to cool before refueling., Do not smoke° Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a dosed area, Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition., Never tamper with safety devices_ Check their proper operation regularly.. Keep machine free of grass, leaves, or other' debris build.up.. Clean oil or' fuel spillage.. Allow machine to cool before storing Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequently., Adjust and service as required. ............................................... tant safety precautions. It means CAUTION!!I YOUR Look for' this BECOMEALERT!H symbol to point out imporSAFETY IS INVOLVED. CAUTION: Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drep-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in., Do not mow on wet grass.. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes,. Always disconnect spark plug sparkand plug in order to prevent accidental wire place wire where it cannot contact starting when setting up, transporting, adjusting or making repairs. ,& WARNING 2 A The engine exhaust from this product contains chemicals known to the State of Califor,nia to cause cancer, birth defects, or other reproductive harm. ii i iii iu i ii i n_n_JLi PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.. SPECIFICATIONS HORSEPOWER: 155 GASOLINE CAPACITY AND TYPE: 1,25 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32=F) OiL CAPACITY: 3 PINTS SPARK PLUG: (GAP: .030") CHAMPtON RJI9LM VALVE CLEARANCE: INTAKE: 005"- +007" EXHAUST: ,+009"+ ,,011" GROUND SPEED (MPH): FORWARD: 0..0- 57 REVERSE: 0°0- 2,,7 SERIAL NUMBER TIRE PRESSURE: FRONT: REAR: DATE OF PURCHASE CHARGING SYSTEM: TH E MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT., 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN, CCA: CASE SIZE: BLADE BOLT TORQUE: 30+35 FT+LBS. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center!Department+ We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly° Always observe the "SAFETY RULES". MODEL NUMBER 917 258481 YOU SHOULD RECORD BOTH SERIAL NUMBER AN D DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE RESPONSIBILITIES • Read and observe • Follow a regular schedule in maintaining, using your tractor. , Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual° 25 190 UtR WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest+covered, brush-covered or grass-covered land untess the engine's exhaust system is equipped with a spark arrester meeting applicable local or state Iaws (if any)+ tf a spark arrester is used, it should be maintained in effective working order by the operator+ AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details+ CUSTOMER 14 PSI 12 PSI the safety rules. In the state of California the above is required by law (Section 4442 of the California Public Resources Code)_+ Other states may have similar laws,,Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)° caring for and LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manua!, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:. • o • • Expendabte items which become worn during normal use, such as blades, spark plugs, air cfeaners, belts, etc.+ Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.. Repairs necessary because of operator abuse, negligence, improper storage or accident or the iailure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanshipand ourtesting determines the battery witlnot hold a charge, Sears will replace the battery at no charge, IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE+ PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RID1NG EQUiPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specilic legal dghts, and you may also have other rights which may vary from state to state,. SEARS, ROEBUCK AND CO+, 13/817 WA, HOFFMAN 3 ESTATES, IL 60179 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY ....... _.......................................................... 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-,53 PARTS ORDERING/SERVICE ................ BACK COVER iNDEX A E Operation ............................................... 10-I4 Accessories .......................................................... 5 Electrical: Operating Mower ............................. 12 interlocks and Relays ......................... 24 Options: Adjustments: Schematic ....................................................... 29 Brake .......................................................... 22 Accessories ............................. 5 Wiring Diagram ......................................... 30 Carburetor .............................................................. 25 Spark Arrester ...................................... 3,40 Mower Engine: Front-To-Back .................................. 2I Air Filter ..................................................... 18 P Side-To-Side ........................................... 21 Air Screen ............................................... 19 Parking Brake ..................................................... 11-12 Throttle Control Cable .....................24 Cooling Fins, Engine .............................. 18 Parts Bag ............................................................... 6 Oil Change ............................................. 17 Air Filter, Engine ........................................... 18 Parts, Replacement/Repair ................... 30-47 Oil Level .............................................. 13,17 Air Screen, Engine ............................................ 18 Oil Type ........................................................ 17 Product Specifications ...................................... 3 Assembly ..................................................................... 7-9 Preparation ........................................... !3 Repair Parts ........................................... 48-53 R B Starting ........................................................... 14 Repair Parts ...................................................... 30.47 Storage ........................................................... 26 Battery: Charging .............................................................. 8 S F CIeaning ..................................................... 17 lnstaUation......................................................... 9 Safety Rules ................................................................ 2 Filter: Levels ................................................. 8,17 Seat ........................................................................... 8 Air Filter .................................................. 18 Preparation ................................................ 8 Fuel ................................................................... 19 Service and Adjustments ................... 20-25 Stading with Weak Battery ................... 23 Fuel: Carburetor ............................... 25 Storage ................................................ 26 Fuse ........................................................ 24 Type ............................................................ 13 Terminals ........................................................... 17 Hood Removal/Installation ................ 24 Storage ......................................................... 26 Belt: Motion Drive Belt Fuse ............................................................................. 24 Motion Drive RemovaVReplacement .................. 22 Removal/Replacement ...............22 Mower Belt(s) H Mower Blade(s) Removal/Replacement .................. 22 Hood Removal/Installation ........................... 24 Removal/Replacement .................. 22 Mower Adjustment Blade: Front-to-Back ......................... 21 L Side-to-Side .......................... 21 Sharpening ....................................................... 17 Mower Removal ................................. 20 Replacement ......................................... !7 Leveling Mower Deck ................................ 21 Tire Care ............................................. 8,17,23 Brake Adjustment .......................................... 22 Lubrication: Slope Guide Sheet ........................... 55 Chart ....................................................... 16 C Spark Plug(s) ............................... 19 Carburetor Adjustment ...........................25 M Specifications ..................................................... 3 Controls, Tractor o............................................... 11 Starting the Engine ................................... 13-14 Maintenance Schedule ................................ 16 Customer Responsibilities ..................... I6-19 Mower: Steering Wheel ............................................ 7,23 Engine: Adjustment, Front-to-Back ................ 2I Stopping the Tractor .................................... 12 Air Filter .......................................................... 18 Adjustment, Side-to-Side ................21 Storage.................................... 26 Air Screen, Engine ............................ 18 Blade Sharpening ...................................... 17 Cooling Fins, Engine ....................... t8 Blade Replacement .............................. 17 T Engine Oil ............................................. 17 Cutting Height ............................................. 12 Fuel Filter. ............................................... 19 Installation .........................................20 Throttle Control Cable Adjustment ........25 Spark Ptug(s) ...................................... 19 Operation ..................................................... 12 Tires ................................................................ 8,17,23 Tractor': Removal ............................................................... 20 Trouble Shooting Chart ............................ 27-28 Batter:/ ........................................................... 17 Mowing Tips ......................................................... 15 Transaxle .................................. 17 Blade ...................................................... 17 Muffler ................................................................. 19 Lubrication Chart ................................ 16 Spark Arrester .......................................... 3,40 Maintenance Schedule .............. 16 W Tire Care ........................................ 8,17,23 Warranty ................................... 3 0 Transaxle ........................................................ 17 Widng Diagram ................................................. 30 Oil: Cutting Height, Mower ........................................ 12 Widng Schematic ...................................... 29 Cold Weather Conditions ..........13,17 Engine ................................................................... 17 Storage .......................................................... 26 RIES AND ATTACHMENTS ...................................... ,, ,,,i ii ill ii illl i ,,,,,,,,,,,,,,,,,,,,, Ill llllllll= II I These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the modei number of your tractor.. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINEOIL FUEL STABlUZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fityour tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years _more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor, Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching. SNOW BLADE forsnew removal only. 14-inch high, 48-inch wide bladeclears42-inchpathwhenangled leftorright. Raises, lowers with side lever. Adjustable skids; repJaceab[e reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOW3"HROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow., Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet° Lift controEfed at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight°) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers° SPREADERISEEDERS make seeding, fertilizing, and weed kiIF ing easy° Broadcast spreaders are also useful for granular deicers and sand.. AERATOR promotes deep root growth for a healthy lawn. Tapered 2..5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration_ BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor {tom damage. CARTS make hauling easy.. Variety of sizes available, plus accessories such as side panei kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots_ 36-inch swath_ 24 hardened steel coring tips. 150 lbocapacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster° FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you low 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup_ Twenty spring line teeth_ Useful to prepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TtNE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper_ Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual° RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber° ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds upto 390 lbs. of weight.. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue.. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch.. Fits any lawn, yard or garden tractor.. Simply hook up to the tractor drawbar and got Optional accessories convert unit for dethatching, aerating, hilling....without tools.. TtRE CHAINS are heavy duty; closely s}Saced extra4arge cross linksgive smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshieldwith hand operated wiper; 12-vott amber caution light for mounting on cab tep_ VACS for powerfulcollectionof heavy grass clippingsand leaves, Optional wand attachment to pick up debris in hard-to-reach ptaces_ VAC/CHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications, Uses (1) 55 tb, weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials, 5 CONTENTS OF HARDWARE PACK ............ : ........ i ,,,,, . ,,,,, m. i ................................ Parts Bag contents shown full size O i ,ll Parts packed separately Metal (2) Screws Sheet #10-t6 x 1/2 i i in carton Seat Video Cassette m n (1) Locknut 3/8-24 (1) 2-3/8" Diameter Washer Steering Wheel Steering Boot Mulcher Plate (1) Shoulder' Bolt 5/16-18 (1) Hex Bolt 1/2-t3 x 1 Manua! Parts bag contents i ii Parts Bag not shown full size l l_,liuilllllll ' Steering Wheel Adapter H Wheel Insert Latch Hook Assemblys Steering Bushing Slope Sheet 6 (2) Keys ASS MBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.. Standard wrench sizes are listed_ (1) 5/16" wrench (!) 9/16" wrench (2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (1) 3/4" wrench Phillip Screwdriver When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK • • .: CARTON Remove all accessible loose parts and parts cartons from carton (See page 6), Cut along lines on carton, from top to bottom, all four corners of carton and tay panels flat. POSITION) Check for any additional loose parts or cartons and remove° BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) • Slide the steering bushing over the steering shafL ° Raise steering shaft forward until screw holes in dash line up with steering bushing.. Install two (2) sheet metal screws and tighten securely,. SLOT FIG. 1 • Position steering boot over steering shaft° - Align tabs of steering boot over slots and hole in dash and push down to secure,. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of con- • Slide steering wheel adapter onto upper steering shaft. trols) . Position front wheels of the tractor so they are pointing straight forward.. • Press lift lever plunger and raise attachment lift lever to its highest position. ° Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. • Release parking brake by depressing clutch/brake pedal. • Assemble large flat washer and 3/8-24 hex !ocknut and tighten securely. Snap insert into center of steering wheel. . ° Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section ot this manual)° Roll tractor backwards off skid° ° - 7 Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT _ i,l_ll BATTERY illllll iIIIllL INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment boll , Remove cardboard packing on seat pan. • Place seat on parr and assemble shoulder bolt. Assemble adjustment bolt, lockwasher and flatwasher loosely° Do not tighten. • Tighten shoulder boil securely, = Lower seat into operating position and sit on seal • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal allthe way down (See Fig. 8) • Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely, (See Figs. 2A and 2B) ................ CAUTION: Do not short battery terminals. Before connecting battery, rebands, rings, etc. move metal bracelets, wristwatch Positive terminal must be connected first to prevent sparking from accidental grounding. , • . . • - jl I IIIII , iiii Remove cardboard packing from seat pan and lift seat pan to raised position. Open batter,.#box door, Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (_)terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. Close battery box door. SEAT SEAT PAN SHOULDER BOLT 'k DISCARD TERMINAL FLAT WASHER ADJUSTMENT BOLT WASHER i HEX NUT LOCK WASHER FIG. 3 FLAT WASHER NEGATIVE BLACK) CABLE INSTALL MULCHER PLATE (See Figs. 4A and 4B) ° install two latch hooks to mulcher plate using screw, washer, lock washer', and weld nut as shown° NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. ° Tighten hardware securety_ . Raise and hold deflector shield in upright position, = Place front of mulcher plate over front of mower deck opening and slide lrito place, as shown° = Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck. BOLT FIG. 2A Open battery box door for: ° inspection for secure connections (to tighten hardware) ° Inspection for corrosion, • Testing battery. • Jumping (if required)° ° Periodic charging. WELD NUT FROM THE TOP WELD. NUT _\ SEAT PAN HOOK POINTS DOWN LOCK WASHER SCREW HOOK BOX DOOR WASHER MULCHER PLATE FIG. 2B 8 LOCK WASHER WASHER \_...i SCREW FIG. 4A WELD NUT BLY ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT° SHIELD PLEASE REVIEW THE FOLLOWING CHECKLIST'; ¢" All assembly instructions have been completed_ ¢" No remaining loose parts in carton. V' LATCH HOOKS f ¢" Seat is adjusted comfortably and tightened securely.. FIG. 4B c,u lo.:oo.or,emove disohargo ! .... guard when from mower. and plate hold guard attachingRaise mulcher and allow it to rest on plate while in °peratiom .. TO CONVERT DISCHARGING TO BAGGING Battery is properly prepared and charged.. (Minimum 1 hour at 6 amps). !i | ! ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).. v" Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling)_ v" Check mower and drive belts, Be sure they are routed properly around pulleys and inside all belt keepers Check wiring, See that all connections are still secure and wires are properly clamped. Before driving tractor, be sure freewheel control is in drive position. J OR ,/ Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades.. The mulcher blades are designed for discharging and bagging also, WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS;' ,/ Engine oil is at proper level.. CHECK TIRE PRESSURE J' The tires on your tractor were ovednflated at the factory for shipping purposes.. Correct tire pressure is important for best cutting performance. ,/ • v" Fuel tank is filled with fresh, clean, regular unleaded gasoline.. Become familiar with all controls - their location and function.. Operate them before you start the engine.. Be sure brake system is in safe operating condition. Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS on page 3 of this manual. CHECK DECK v" LEVELNESS For best cutting results, mower housing should be properly leveled° See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, CHECK FOR PROPER POSl3rlON OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. 9 tt is important to purge the transmission before ope rating your tractor for the first time. Follow proper starting and transmission purging instructions (See %O START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).. ill O ERATION These symbols may appear on yourtractor or in literature supplied with the product., Learn and understand their meaning,, 4, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED H REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith yourtractorto familiarize yourselfwiththe locations ofvarious controlsand adjustments,, Save this manual for future reference, ATTACHMENT CLUTCH LEVER IGNITION SWITCH AMMETER LIGHT SWITCH LIFT LEVER PLUNGER THROTTLEJCHOKE CONTROL ATTACHMENT LIFT LEVER o MOWER DECK HEIGHT ADJUSTMENT POSITIONS CLUTCH/BRAKE PEDAL FREEWHEEL CONTROL PARKING BRAKE APPROX, SPEED 3 MPH FIG. 5 Our tractors conform to the safety standards of the American National Standards Institute.. AMMETER: battery. Indicates charging (+) or discharging (-) of MOTION CONTROL LEVER: direction of tractor. Seiects the speed and ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor., ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off° LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. THROTTLE/CHOKE CONTROL: controlling engine speed.. Used for starting and IGNITION SWITCH: engine CLUTCH/BRAKE PEDAL: Used fordeclutching and braking the tractor and starting the engine,. Used for starting and stopping the FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off_ PARKING BRAKE: Locks clutch/brake pedal into the brake position. 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. ............................. ill iil,i ................ illlllll HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) i ,ii ......... pletely, as described above, before leavcAUTIoN: ing the operator's Always position; Stop tractor to empty c0m_ grass catcher, etc. _ Your tractor is equipped with an operator presence sensing switch_ When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine_ = Depress clutch/brake pedal into full "BRAKE" position and hold.. = Place parkingbrake lever in "ENGAGED" positionand release pressure from clutch/brake pedal.. Pedal should remain in "BRAKE" position Make sure parking brake will hold tractor secure. ..... ..................... .............. i ill i TO USE THROTTLE CONTROL HH (See Fig. 6) Always operate engine at full throttle_ • Operating engine at less than full throttle reduces the battery char ging rate. • Full throttle offers the best bagging and mower performaRce,. TO MOVE ATTACHMENT CLUTCH FORWARD AND BACKWARD (See Fig. 6) THROTTLE/CHOKE The direction and speed of movement is controlled by the motion controi lever. ° POSITION • ° TO ADJUST (See Fig. 5) POSITION CLUTCH/BRAKE PEDAL "DRIVE" POSITION MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. FIG. 6 STOPPING Start tractor with motion control lever in neutrai (N) position.. Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position.. • • (See Fig. 6) MOWER BLADES o Move attachment clutch lever to "DISENGAGED" position. Grasp lift lever. Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2to 4% The heights are measured from the ground to the blade tip with the engine not running.. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ° The average lawn should be cut to approximately 2-1/2 inches during the coo! season and to over 3 inches during hot months_ For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired heighL GROUND DRIVE • Depress clutch/brake pedal into full "BRAKE" position.. ° Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.. ENGINE • Move throttle control to slow (,_lh) position NOTE: Failure to move throttle control to stow (°a_) position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ° Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. TO OPERATE MOWER (See Fig. 7) Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine.. * Select desired height of cut.. Start mower blades by engaging attachment clutch control.. o TO STOP MOWER BLADES* disengage attachment clutch control. 12 OPERATION IA cA°T,o,: o0°0,0p°,°,°,h°oow°r without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. jji .................. ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION _ _/ .POSITION .,. / ATTACHMENT LIFT LEVER , r/ // HIGH POSITION FIG. 8 L_ POSITION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 13) ° ° • DISCHARGE GUARD • FIG. 7 3"O OPERATE ON HILLS .................... cAUTIoN: ..... Don0tdriVeupord0wnhills with slopes greater than 15 ° and do not drive across any slope. • ! ! I . Choose the slowest speed before starting up or down hillso • Avoid stopping or changing speed on hills. • if slowing is necessary, move throttle control ]ever to slower position° • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control {ever to neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED° ° To restart movement, slowly release parking brake and clutch/brake pedal. ° Slowly move motion control lever to slowest setting,, • Make all turns slowly. TO TRANSPORT (See Fig. 8) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor., • Raise attachment lift to highest position with attachment lift control., • Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor° Use an appropriate means of tying hood to tractor (rope, cord, etc_). 13 The engine in your tractor has been shipped, from the factory, already filled with summer weight oil Check engine oil with tractor on level ground° Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached,. Do not overfill° For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oi!, see the Customer Responsibilities section in this manual,. ADD GASOLINE ° Fill fuel tank. Use fresh, dean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wifl increase carbon and lead oxide deposits and reduce valve iife)_ Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage,. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season° See Storage instructions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^ AII_IL bo"om o, filler neck. Do not overfill. Wipeoffany spilled oil or fuel. Do not store, spill or use gasoline........................ near an open flame. I ! I TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel, it will take.extra crankingtime to move fuel from the tank to the engine.. • Depress clutch/brake pedal and set parking brake • • Place motion control lever in neutral (N) position° Move attachment clutch to "DISENGAGED" position.. CAUTION: Never' engage or disengage freewheel lever while the engine is runi • Move throttle control to choke (N) position° Note: Before starting, read the warm and cold starting procedures below.. ° Insert key intoignition and turn key clockwise to "START" position and release key as soon as engine starts,. Do not run starter continuously for more than fifteen seconds per minute_ tf tile engine does not start after several attempts, move throttle control to fast (,_) position,wait a few minutes and try again., If engine still does not start, move the throttle control back to the choke (N) position and retry_ WARM WEATHER STARTING (50° F and above) • When engine starts, move the throttle control to the fast (,_) position., o The attachments and ground drive can nowbe used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute usingthe choke as described above. COLD WEATHER STARTING ( 50 ° F and below) ° lllll ] ii .tulul illll E ning, ,.................. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. = Place tractor safely on level surface with engine off and parking brake set,. ° Disengage transmission by placing freewheel control in freewheeling position (See 'q'O TRANSPORT" in this section of manual). ° Sitting inthe tractor seat, start engine., After the engine is running, move throttle control to slow (-_i) position., With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.. ° Move motion control lever to full forward position and hold for five (5) seconds.. Move lever to full reverse position and hold for five (5) seconds., Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air isbeing removed from hydraulic drive system, . Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. ° Engage transmission by placing freewheel control in driving position (See 'q'O TRANSPORT" inthis section of manual). ° Sitting in the tractor seat, start engine, After theengine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, siowly disengage clutch/brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever' to the neutral (N) position, Repeat this procedure with the motion control lever three (3) times. = Your tractor is now purged and now ready for normal operation. When engine starts, allow engine to run with the throttle control in the choke (N) position until the engine runs roughly, then move throttle control to fast (._) position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. HYDROSTATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: = Be sure the tractor is on Ievel ground,. . Place the motion control lever in neutral. Release the parking brake and let the crutch/brake slowty return to operating position,. = Allow one minute for transmission to warm up.. This can be done during the engine warm up period. o The attachments can also be used during the engine warm-up period after the transmission has been warmed up., NOTE." If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need to be adjusted for best engine performance. See 'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this manual, 14 OPERATION MOWING • ° ° . • o ° • ° TIPS MULCHING Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance° See'q'O LEVELMOWERHOUSING" in the Service and Adjustments section of this manual., The left hand side of mower should be used for trim_ ming_ Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine,, This will result in a more even distribution of clippings and more uniform cutting,. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig_9A)_ If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet., Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing,, Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material,, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired, When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH,, CLEAN AFTER EACH USE The special mulching blade wilt recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed,, Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when itis weL Wetgrasstends to form clumps and interferes with the mulching action, The best time to mow your lawn is the early afternoon,, At this time the grass has dried and the newly cut area will not be exposed to the direct sun,, ° For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig.. 9B)o For extremely heavy mulching, reduce yourwidth of cut on each pass and mow slowly,, MAX It3 f FIG. 9B • • FIG_ 9A 15 Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. CU RESPONSiBiLiTiES MAINTENANCE SCHEDULE " FILL IN DATES AS YOU COMPLETE REGULAR T iR iT 0 iR _._O_ .._.'_O_ Check Brake Operation 1_ Check Tire Pressure I_ Check for Loose Fasteners _ DATES I_ _7 Mower Blades _ Check Battery LeveVRecharge i/6 Clean Battery and Terminals _ , I_ Cooling if ....... ..................... ,..................... .4 ......... Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension tb##_ Check Engine Oil Level if Clean Air Filter _2 .................. U Clean Air Screen I/2 ............. Inspect MuffledSparkArreste r ...... V #' Replace Oil Filter (If equipped) Clean Engine Cooling N Fins Replace Air Filter Paper Cadddge Replace Fuel Filter , _#z ....... ........... _, ....... Change more often when operating under a heavy toad of In high ambient temperatures Service mere often when operating in dirty or dusty conditions If equipped with oil lilter_ change oll even/50 hours. Replace blades more orion when mowing in sandy soil GENERAL ....................... 64_,= Replace Spark Plug 12 3 4 - [ t_t2.a E i ..... _4' Change Engine Oil G !_ t4#4 Lubrication Chart ...... Ciieck Transaxle " ......................./_._/_SERVICE SERVICE Sharpen/Replace c /_'___/_o_/" /_.._ ./'__ RECOMMENDATIONS _. _ .... : 6#42 5 - if equipped with adjustable system. 6 - NOt required If equipped with maintenance4ree battery 7 - Tighten trent axle pivot bolt _o35 I1-lbs,, maximum De not overlighten LUBRICATION CHART ® The warranty on this tractor does not cover itemsthat have been subjected to operator abuse or negligence. To receive fullvalue from the warranty, operator must maintain tractor as instructed in this manual.. ® Some adjustments will need to be made periodically to properly maintain your tractor. ZERK(_) FRONT BEARING ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. _T WHEEL ® BEARING ZERK ENG1NE(_) Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air4uel mixture and hefp your engine run better and last longer.. BEFORE EACH USE • • Check engine oil level. Check brake operation o • Checktire pressure° Check for loose fasteners. ® SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES 16 "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOM Ji i lll, ii ii i iiiJll,llllllllllll,,,,, ,,,,,,,,, B|LITI .... i TRACTOR if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual).. • = • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_ Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS' on page 3 of this manual). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. CENTER HOLE / BLADE CARE OR PIN "-_-__ For best results mower blades must be kept sharp place bent or damaged blades. BLADE REMOVAL BATTERY Your tractor has a battery charging system which is sufficient for normat use. However, periodic charging of the battery with an automotive charger will extend its life, ° Keep battery and terminals clean° . Keep battery bolts tight. ,, Keep small vent holes open,. ° Recharge at 6-10 amperes for ! hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. ° Disconnect BLACK battery came first then RED battery cable and remove battery from tractor. ° Rinse the battery with plain water and dry° ° Clean terminals and battery cable ends with wire brush until bright. ° Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT BATTERY" in the Assembfy section of this manual)° MANDREL ASSEMBLY TRAILING EDGE FLATWASHER V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary° The belts are not adjustable. Replace belts if they begin to slip from wear. LOCK WASHER-_ HEX BOLT TRANSAXLE *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. BLADE (See Fig. 11) • Care should be taken to keep the blade balanced,, An unbalanced blade will cause excessive vibration and eventual damage to mower and engine,. The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower. COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling, FIG, 10 • BLADE FIG. 11 Raise mower to highest position to allow access to blades. = Remove hex bott, lock washer and flat washersecufing blade. . Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and flat washer in exact order as shown, , Tighten bolt securely (30-35 Ft° Lbs. torque), IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced° TO SHARPEN // Re- (See Fig. 10) BLADE ii NOTE: Do not use a nail for balancing blade. The lobes of .he center hole may appear to be centered, but are not, TIRES • ii/lllllll,i To check blade balance, you will need a 5/8" diameter steel belt, pin, or a cone balancer., (When using a cone balancer, follow the instructions supplied with balancer)_ Always observe safety rules when performing any maintenance. BRAKE OPERATION ii ii ° 17 Inspect cooling fan to be sure fan blades are intact and clean_ Inspect cooling fins for dirt, grass clippings and other materials, To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins° LITIES TRANSAXLE PUMP FLUID After oil has drained completely, replace oil drain plug and tighten securely. The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle, Should the transax{e ever leak or require servicing, contact your nearest authorized service center/department. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For-approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.. ENGINE LUBRICATION Use gauge on oil fitt cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.. (See Fig. 12) Only use high quality detergent oil rated with API service classification SF, SG or SH_ Select the oil's SAE viscosity grade according to your expected operating temperature SAE VISCOSITY AIR FILTER (See Fig. 14) Your engine will not run properly using a dirty air filter.. Clean the foam pre-cleaner after' every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.. GRADES Service air cleaner more often under dusty conditions °F -20 _ =C -30" -20" TEMPERATURE O" 30 ° 32 ° 40" -t0 ° 0" RANGE ANTICIPATED 60° 80 ° • Remove knob(s) and cover.. TO SERVICE PRE-CLEANER 100 = 10" 20" 30" 40" BEFORE NEXT OIL CHANGE FIG. 12 NOTE: Although multi-viscosity oils (5W30, !0W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year._ TO CHANGE ENGINE OIL (See Fig. 13) Determine temperature range expected before oil change. All oil must meet APt service classification SF, SG or SH. * Be sure tractor is on level surface. Oil wilt drain more freely when warm. Catch oil in a suitable container. - Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ° Remove drain plug.. Slide foam pre-cleaner off cartridge. ° Wash it in liquid detergent and water. • o Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess clio - If very dirty or damaged, replace pre-cleaner.. • Reinstall pre-cleaner over cartridge.. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.. Tighten oil fill cap/dipstick securely each time you check the oil level. • = - • Remove cartridge nut.. ° Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor_ • Clean cartridge by tapping gently on flat surface.. If very dirty or damaged, replace cartridge. • Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT; PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE.. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.. COVER KNOB --_'_-'_ CAP/DIPSTICK OIL DRAIN PLUG CARTRIDGE FIG. 13 FIG. 14 18 CUSTOMER RESPONSiBiLiTiES ........................................... ,i CLEAN AIR SCREEN m l Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual., Remove screws from blower housing and lift housing and dipstick tube assembly off engine,. Cover oil fill opening to prevent entry of dirt.. • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. To reassemble, reverse above procedure+ SCREWS ,lllllll. SPARK PLUGS FINS (See Fig. 15) - • ,.t,lll inspectand replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damager Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. . i MUFFLER (See Fig, 15) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating_ Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers° ENGINE COOLING i lml,lt IN-LINE FUEL FILTER (See Fig. '16) The fuel filter should be replaced once each season, if fuel rifle r becomes clogged, obstructing fuel flow to carburetor, replacement is required° • With engine cool, remove filter and plug fuel line sections+ • Place new fuel filter in position in fuel line with arrow pointing towards carburetor,. • Be sure there are no fuel line leaks and clamps are properly positioned_ • Immediately wipe up any spilled gasoline,. BLOWER HOUSING SCREWS CLAMP DIPSTICK TUBE ASSEMBLY AIR SCREEN ENGINE COOLING FINS FUEL FILTER SPARK PLUG FIG, 16 CLEANING FIG. 15 • Clean engine, battery, seat, finish, etc, of all foreign matter. . Keep finished surfaces and wheels free of all gasoline, oil, etc., . Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life,, 19 RV A ADJUSTM ...... CAUT,0": BEFO.E PE. O.M,NGSE.VlCE O"ADJUSTME"Tsi = • • ° ° ° wll,i,, Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. ,i illl: ........................................ TRACTOR • CLUTCH CLUTCH TO REMOVE MOWER (See Fig. 17) SPRING Mower willbe easier to remove from the rightside oftractor. = = Place attachment clutch in "DISENGAGED" position, Move attachment lift tever forward to lowermower to its lowest pos{tion,, • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer' spring. ° Disconnect anti*sway bar from chassis bracket by removing reta nor spring Disconnect suspension arms from rear deck brackets by removing retainer springs,, ° • Disconnect front links from deck by removing retainer springs° ° Raise lift lever to raise suspension arms_ Slide mower out from under tractor,, RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS (BOTH SIDES) FIG. 17 MOWER (See Fig. 17) ° Raise attachment lift lever to its highest position_ = Slide mower undertractor with discharge guard to right side of tractor. = ° Lower lift lever' to its lowest position_ Install mower in reverse order of removal instructions_ ENGINE SUSPENSION ARMS IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR_ TO INSTALL LEVER ROD 2O AND ADJUSTMENTS TO LEVEL MOWER FRONT-TO-BACK ADJUSTMENT (See Figs.. 20 and 21) IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. HOUSING Adjust the mower while tractor is parked on level ground or driveway.. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual), tf tires are over or underinflated, you will not properly adjust your mower., To obtain the best cutting results, the mower housing should be adjusted so that the front isapproximately 1/8" to !/2" lower than the rear when the mower is in its highest position.. SIDE-TO-SIDE ADJUSTMENT (See Figs.. !8 and 19) = Raise mower to its highest position.. • Atthe midpoint of both sidesof mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. - If adjustment is necessary, make adjustment on one side of mower only. . To raise one side of mower, tighten lift link adjustment nut on that side° ° • To lower one side of mower, loosen lift link adjustment nut on that side. • Check adjustment on right side of tractor.. Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • NOTE: Each full turn of adjustment nut will change mower height about 1/8"o • Recheck measurements after adjusting° BOTTOM EDGE OF MOWER TO GROUND • o BOTTOM EDGE OF MOWER TO GROUND o o Before making any necessary adjustments, check that both front links are equal in length,. Both links should be approximately ! 0-3/8". If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front ofmower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. Recheck side-to-side adjustment,, '.", GROUND LINE °n ", I " "_I / MANDREL FIG. 18 FIG. 20 SUSPENSION ARM LIFT LINK ADJUSTMENT BOTHFRONT LINKS MUST BE EQUAL IN LENGTH NUT FIG. 19 NUT"E" NUT FRONT LINKS 2'1 TRUNNION FIG. 21 TS RVICE AND ADJUSTM w,uu TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE (See Fig. 22) "ENGAGED" NUT "A" The mower blade drive belt may be replaced withouttool& Park the tractor'on level surface_ Engage parkingbrake_ JAM NUT BELT REMOVAL , Remove mower from tractor (See 'q'O REMOVE MOWER" in this section of this manual)° • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower., BELT INSTALLATION • Install new belt in reverse order of removal. • ° ARM Make sure belt isin att pulley grooves and insideaft belt guides. tnstatl mower in reverse order of removal instructions, MANDREL DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT IDLER PULLEYS FIG. 23 TO REPLACE MOTION DRIVE BELT (See Fig. 24) Park the tractor on level surface,. Engage parking brake,. For assistance, there is a belt installation guide decal on bottom side of left footrest.. • • Remove upper' belt keeper, • - Remove belt from stationary idler arid clutching idler_ Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downward from around engine putfey. MANDREL PULLEY • FIG. 22 TO ADJUST BRAKE Install new belt by reversing above procedure, IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS.. (See Fig. 23) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle, ENGINE"-.--......_ II If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° ° Depress clutch/brake pedal and engage parking brake. = Remove mower (See "TO REMOVE MOWER" in this section of this manual.) PULLEY 3F"---_, It 11/ l_.---r_-, _._-_-.J_ / CLUTCHING _L'=I&'" Measure distance between brake operating arm and nut "A" on brake rod. STATIONARY IDLER If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4'L Retighten jam nut against nut "A"o It .... KE_'_'=rl Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au* thorized service centeddepartmento FIG, 24 22 LOCATOB TABS .................................. , ,,,,,,,,,,,,,,lllllllllllllllllllllllllllll SERVICE AND ADJUSTMENTS TO ADJUST Fig. 25) MOTION TO ADJUST STEERING CONTROL LEVER (See If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steeringwheel and reassemble per instructionsin the Assembly section of this manual. The motion control lever has been preset at thefactory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission. . Park tractor on level surface.. Stop tractor by turning ignition key to "OFF" position, and engage parking brake° • FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe_in or camber, contact your nearest authorized service center/department. Adjust motion control lever by tightening adjustment Iocknut one half (1/2) turn_ TO REMOVE WHEEL FOR REPAIRS (See Fig. 26) NOTE: if for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 to 1/2 turn° Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION WHEEL ALIGNMENT REMOVAL/REPLACEMENT Shouid your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual • • Block up axle securely_ Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do net !ose). • • Repair tire and reassemble, On rear wheels only: align grooves in rear wheel hub and axle_ Insert square key., Replace washers and snap retaining ring securely in axle groover ° • Replace axle cover. WASHERS RETAINING RING Q AXLE COVER (REAR WHEEL ONLY) ADJUSTMENT LOCKNUT FIG. 26 FIG. 25 23 SERVICE AND ADJUSTMENTS ......................... .................... ........................... TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) FA CAUTION: Lead,oacid batteries generate explosive gases, Keep sparks, flame and smoking materials away from batteries, Always wear eye protection when around batteries. . u l Raise hood_ Pull bulb holder out of the hole in the backside of the grill,, ° Replace bulb in holder and push bulb holder securely back intothe hole in the backside of the grill. Close hood. . AND RELAYS Check wiring. See electrical wiring diagram in Repair Parts section of this manual TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse_ The fuse holder is located behind the dash_ Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.. o Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery_ o Connect the other end of the BLACK cable to good CHASSIS GROUND, awayfrom fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - TO REMOVE HOOD (See Fig. 28) • Raise hood. BLACK cable first from chassis and then from the fully charged battery., RED cable last from both batteries AND GRILL ASSEMBLY • Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ° To replace, reverse above procedure. NEGATIVE TERMINAL HOOD HEADLIGHT WIRE CONNECTOR CABLES FIG. 28 CHARGED BATTERY POSITIVE TERMINAL , BULB Loose or' damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. - POSITIVE TERMINAL ........................ • INTERLOCKS TO ATTACH JUMPER CABLES - = : ...... HEADLIGHT • . if your battery is too weak to start the engine, it should be recharged If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A 12 VOLT NEGATIVE GROUNDED SYSTEM_ THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES., • m TO REPLACE NEGATIVE TERMINAL FIG, 27 24 SERVICE AND ADJUSTMENTS ENGINE TO FINAL SETTING - ADJUST THROTTLE CONTROL - CABLE (See Fig. 29) ° The throttle control has been preset at the factory and adjustment should not be necessary., Check adjustmentas described below before loosening cable. If adjustment is necessary, proceed as follows: • o While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions,, Release throttle lever_, ACCELERATION TEST - With engine not running, move throttle control lever from slow (,_) to choke (t\1) position° Slowly move lever from choke (1\1)to fast (,_) position,, Check that holes "A" in governor control lever and hole in governor plate line-up_ If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned,, Tighten clamp screw securely. • GOVERNOR CONTROL LEVER Start engine and allow to warm for five minutes, Make final adjustments with engine running and shift/motion control lever in neutral (N) position., Move throttle control lever to slow (,_h.) position,, With finger, rotate and hold throttle lever against idle speed screw, Turn idle speed screw to attain 1750 RPM • GOVERNOR CONTROL PLATE Move throttle control lever from slow (.,_) to fast (_) position,, if engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHtCH IS FACTORY SET FOR PROPER ENGINE SPEED,, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINKTHE ENGINE*GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS, \ THROTTLE LEVER HOLES"A" CLAMP SCREW IDLE SPEED SCREW THROTTLE CABLE FIG. 29 TO ADJUST CARBURETOR (See Fig. 30) The carburetor has been preset at the factory and adjustment should not be necessary.. However, minor adjustment may be required tocompensate fordifferences infuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply offuel to the engine givinga leaner fuel/ air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel tothe engine giving a richer fuel/air mixture.. IDLE MIXTURE VALVE FIG. 30 IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED 1N TOO TIGHT. PRELIMINARY SETTING • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. o Be sure the throttle control cable is adjusted properly (see above). • With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 full turn. 25 ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor wili not be used for 30 days or more° FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORM}NG IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. gasoline in the tank inside a building where fumes may reach an open flame or spark. Never'store Allow the engine to cool CAUTION: thetractor with before storing in any enclosure. !_ TRACTOR Remove mower from tractor for winter storage+ When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). o • Be sure that all nuts, bolts and screws are securely fastene& Inspect moving partsfor damage, breakage and wear, Replace if necessary,, ° Touch up all rusted or chipped paint surfaces; sand tightly before painting. Fully charge the battery for storage. • After a period of time in storage, battery may require recharging, To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughty (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manua0+ • ° • Start the engine and let it run until the fuel lines and carburetor are empty, ° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season, NOTE: Fuel stabilizer is an acceptable alternative {n minimizing the formation of fuel gum deposits during storage+ Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding stabilizer to allow the stabilizerto reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil(with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual)° BATTERY • Drain the fueltank. ° Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual)+ Lubricate as shown in the Customer Responsibilities section of this manual • • CYLINDERS After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals, • Remove spark plug(s). o Pour one ounce of oil through spark plug hole(s) into cylinder(s). = Turn ignition key to"START" position for a few seconds to distribute oil. • Replace with new spark plug(s),, OTHER ° Be sure battery drain tube is secureiy attached. ° Do not store gasoline from one season to another° . If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ° Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoiine will cause problem& • If possible, store your tractor indoors and cover it to give protectionfrom dust and dirt. ° Cover your tractor with a suitable protective cover'that does not retain moisture, Do not use plastic, Plastic cannotbreathe which allows condensation to formand will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING CORRECTION CAUSE PROBLEM Wil! not start 1 Out of fuel,, 2, 3, 4,, 5, 6 7, Engine not =CHOKED" properly. Engine flooded, Bad spark plug,, Dirty air filter_, Dirty fuel filter Water in fuel 8, 9, Loose or damaged wiring Carburetor out of adjustment., 10., POINTS I, 2, 3. 4 5. 6,, 7, Fill fuel tank See "TO START ENGINE" in Operation section Wait several minutes before attempting to start Replace spark plug. Cleanfreplaee air filter Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and _eplace fuel filter Check elf widng_ See "To Adjust Carburetor" In Service Adjustments section, 10r, Contact an authorized service center/department B 9 Engine valves out of adjustment. I. Dirty air filter 2,. Bad spark plug, 3,, Weak or dead battery,, 4, Ditty fuel filter, 5 Stale or dirty fuel 6. Loose or damaged wiring 7, Carburetor out of adjustment, I, 2 3, 4,, 5. 6. 7, 8 Engine valves out of adjustment. 8 Clean/replace air filter Replace spark plug, Recharge or replace battery Replace fuel fi]ter_ Drain fuel tank and refill with fresh gasoline Checkali wiring, See "To Adjust Carburetor" in Service Adjustments section, Contact an authorized service center/department 1 2 3 4, 5 6. 7_, 8, 9. Clutch/brake pedal not depressed. Attachment ctutch is engaged, Weak or dead battery. Blown fuse, Corroded batter:/terminals, Loose or damaged widng., Faulty ignition switch Faulty sofenoid or starter. Faulty operator presence switch(es),, 1_ 2, 3. 4., 5. 6 7, 8, 9 Depress clutch/brake pedal Disengage attachment clutch, Recharge or replace battery, Replace fuse,, Clean battery terminals., Check all wiring, Check/replace ignition swilehCheck!replace solenoid or starter.. Contact an authorized service center/department. Engine clicks but wilt not start 1, 2, 3, 4., Weak or dead battery., Corroded battery terminals Loose or damaged wiring,, Faulty solenoid or starter, 1, 2, 3 4 Recharge or replace battery, Clean battery terminals Check all wiring, Check/replace solenoid or starter Loss of power t. 2,, 3,, 4, 5 6 7, 8, 9 Cutting too much grassttoo fast Throttle In "CHOKE" position. Build-up of grass, leaves and trash under mower, Dirty air filter. Low oil tevel/dtrtyoil., Faulty spark plug Dirty fuel filter_ Stale or dirty fuel, Water in fuel. 10 11 12. 13 14 Spark plug wire loose Dirty engine air screentfins. Dirtylctogged muffler, Loose or damaged wiring Carburetor out of adjustment 15, Engine valves out of adjustment. Herd to start Engine will not turn ever /lu/iHJuu ............. i 1., Set in "Higher Cut" pos[tiontreduce speed 2 Adjust throttle control. 3, Clean underside of mower housing. 4., Cleanlreplace air filter. 5, Check oil tevellchange oil. 6, Clean and regap or change spark ptug, 7,. Replace fuel filter, 8 Drain fuel tank and refiEIwith fresh gasoline, 9_ Drain fuel tank and carburetor, refill tank with fresh gasottne and replace fuel filter, I0. Connect and tighten spark plug wire 11 Clean engine air screenlfins 12. Clean/replace muffler. 13 Check all wiring, 14 See'To Adjust Carburetor" in Service Adjustments section. 15, Contact an authorized service centertdepartment, illul ul JlllJHJt Excessive vibration 1,, Worn, bent or !oose b_ade 2 Bent blade mandrel. 3 Looseldamaged part(s) 1, 2_ 3 27 Replace blade Tighten blade bolt Replace blade mandrel. Tighten !oose part(s), Replace damaged parts, iiUlllllJlllllll ii ii i iiiii, TROU iiiii iiiiiiiii iiii IIIIIIIIII POINTS III PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged t,. Faulty operator+safety presence control system, 1+ Check wiring, switches and connections. If not corrected, contact an authorized service center/ department,, Poor cut - uneven I. 2. 3, 4, 5, Worn, bent or loose blade. Mower deck not level° Buildup of grass, leaves, and trash under mower Bent blade mandrel, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels, 1 2, 3, 4, 5, Replace blade,, Tighten blade bolt, Level mower deck. Clean underside of mower housing. Replace blade mandrel, Clean around mandrels to open vent holes. t 2. 3,, 4,, Obstruction in clutch mechanism Worntdamaged mower drive belt Frozen idler pulley Frozen blade mandrel, 1 2. 3. 4. Remove Replace Replace Replace i iltlllllllll 11111 ii i ,,,,, iiii iii iiii iii iiii iii : : ii iiii1,1 Mower blades wig not rotate ....... i iiiii iii obstruction. mower dnve belt.. idler puUey blade mandre! i iJ Poor grass discharge 1, 2.. 3. 4. 5+ 6. 7. 8 9 i0 11. Engine speed too slow. Travel speed too fast,, Wet grass. Mower deck not level,. Lowfuneven tire air pressure Worn, bent or loose blade., Buildup of grass, leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used.. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels,. 1, 2. 3,. 4_ 5 6, 7, 8 9 t0, t t,. Place throttle control in "FAST" position Shift to stower speed. A!low grass to dry before mowing Level mower deck. Check tires for proper sir pressure Replace/sharpen blade Tighten blade boll Clean underside of mower housing Replace mower drive belt, ReinstaUblades sharp edge down. Replace with blades listed in this manual, Clean around mandrels to open vent holes Headlight(s) not working (if so equipped) 1, 2. 3 4° 5+ Switch ts "OFF",. Bulb(s) burned out,. Faulty light switch., Loose or damaged wiring Blown fuse,, 1, 2 3+ 4 5, Turn switch "ON", Replace bulb(s) Chectdrepiace light switch. Check wiring and connections,, Reptace fuse Battery will not charge 1, 2+ Bad battery celt(s), POOlcable connections,, 1 2 Replace battery Check/clean all connections 3+ 4+ Faulty regulator (if so equipped) Faulty alternator.. 3 4 Replace regulator, Replace alternator, 1 Move throttle control to "SLOW" position and atiow to Idle for 30 seconds before stopping engine Engine "backfires" when turning engine "OFF" 1,+ Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 28 TRACTOR - - MODEL NUMBER 917.258481 SCHEMATIC RED BLACK BATTERY { ..... RED . 07..0 4 FUSE30 AMP. AMMETER (OPTIONAL) WH|TE r RED ID STARTER 1___ BLACK _'-" iii _' ..... t dll m,, t11@ J SOLENOID J C_LUTCHt BRAKE (PEDAL UP) WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH W.ITE ,--.,_ _, . , I I 7 K It t BLACK i BLACK ) ......f[ ATT'MENTCLUTCH _ L .":___=cc_ U (CLUTCHOFF) ! GROUNDING CONNECTOR P HOUR METER (OPTIONAL) @ _I SPARK BLACK r I , ____,.____FUELI t _A_ LINEI ......................................... t7 7f¢,' 1 t posmoN C,RCU,T"MAKE'; OFF RUN/LIGHT G+M+L B+L NONE A+Y RUN B + L NONE START B+ L + S NONE _{2 GAP _-------__ PLUG ON PLUGS TWIN CYL, ENGINES) LIGHTING SYSTEM O__ 5 AMP AC @ 3600 RP_ ORANGE IGNITION SWITCH IGNITION UNIT CHARGING SYSTEM OUTPUT 3 AMP OC @ 3600 RPM l FUEL SHUT-OFF SOLENOID .___ _ 28 VOLTS AC MIN, @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) ', AI T_I::ttqATNI_ ......... -..... I I I I NOTE --,4vo_.s_OM,N ; ;g.;M-t&_T;o_F) YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. BROWN THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE HEADLIGHTS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM, AS THE ENGINE IS REMOVABLE SPEEDED UP, THE LIGHTS NON-REMOVABLE CONNECTIONS WILL BECOME THEIR BRIGHTEST.. CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258481 ELECTRICAL 21 \ t I 42 41 26 19 20 ! 25 I I I I 33 +I l I I I I I I I / I 15 I \ 29 f \ t I 28 / \ I I \\ ! 1 \ 6 % I I I I l I I 2 1 3O i REPAIR PARTS TRACTOR -- MODEL NUMBER 9'17.258481 ELECTRICAL KEY NO, PART NOo 1 2 3 4 6 7 8 9 15 16 19 20 21 144925 74760412 STD551025 STD551125 STD54t025 109238X 156417 109596X 147688 153664 STD551125 73350400 136850 22 24 25 4152J 4799J 146147 26 28 108824X 4207J 29 30 3t 32 33 40 41 42 43 44 45 52 70 121305X 140301 1242ilX 141226 109310X 156442 71110408 131563 145673 73640400 121433X 141940 140422 DESCRIPTION Batter'/12 Volt 25 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Washer Washer Nut Tube, Plastic, 12" Case, Battery Mech Hinge Clamp, Hose Fastner, Snap-ln Switch, Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/ 16 Wire Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Harness, Ignition Bolt, Hex Head, Fin° 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps BIk Hex !/4-20 UNC Ammeter Rectangular6 Amp Protection Wire Loop Harness Engine B&S NOTE: All component dimensions give in US.. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR CHASSIS -- MODEL NUMBER 917.258481 AND ENCLOSURES 3O 17 21 \_ 22 18 27 29 16 14 26 33 10 26 32 14 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258481 CHASSIS AND ENCLOSURES KEY NO. PART NO. t 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 21 22 24 25 26 27 28 29 30 31 33 34 35 38 39 71 100 140 145 147 -- 159530 140356 17490612 STD551025 155272 155923 126842X 155138 156275X010 STD533710 146957 155934X010 17490608 74180512 STD541431 154988X574 126938X 17521312 122933X 124479X STD523710 19131312 STD541437 17030814 140137 124029X 140001X574 136619 I45244X574 145243X574 STD533707 139886 139887 73680400 105037X 158418 156524 74760412 5479J NOTE: DESCRIPTION Chassis Weldment Drawbar Stretch Screw Thdrol 3/8-16 x 3/4 Ty-tt Washer 13/32 x 3/4 x 16 Ga. Bumper Hood/Dash Saddle LT Flat Fender Shift Shield Ht Hood Kohf/Dia Engine Clip Retainer Slide-On Dash Silkscreened 1-Pc M. WAo Bolt Carriage 3/8-16 x 1 Panel Pnt Dash Lh Panel Slkscr Dash Rh Weldment Screw Thdrol 3/8-16 x 1/2 Ty-tt Screw Mach Trhd 5/16-18uncx3/4 Nut Keps 5/16-18 Uric Hood Asm Pnt Weld MS-574 Bumper Hood Screw Sltd Hex Hd w/PI Washer Rivet Ratchet Nylon Washer Nylon Btk 28 x 75 x 19 Bolt Fin Hex 3/8-16unc x 1 Washer 13/32 x t3/32 x 12 Ga Nut Lock 3/8-16 Unc Screw Lock Spider #8 x 7/8 Grille Black Ms-428 Lens Headlight Bar Clear Fender Pnt Bracket Pnt Fender Footrest Pnt Lh LtiYt/Gt 574 Footrest Pnt Rh Lt!Yt/Gt 574 Bolt Rdhd Sht Sqnk 3/8-16 X3/4 Bracket, Asm. Pivot, Loll., Mower Rear Bracket, Asm. Pivot, R.H., Mower Rear Nut Crownlock 1/4-20 Unc Strip Foam 18" Bracket, Suspension Front Rod Pivot Chassis/Hood Bolt Hex Hd 1/4-20 Unc x 3/4 Plug Button Blk 359 Dia All component dimensions given inU.S. inches 1 inch = 25_4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258481 DRIVE 51 57 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258481 DRIVE KEY NO. PART NO. 140607 2 3 8 10 15 16 18 19 21 22 24 25 26 27 28 129 30 32 34 35 36 37 38 39 40 4t 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 142431 144698 141003 STD561210 74490544 STD541431 STD523710 STD541437 106933X 145627 STD541237 106888X STD551037 STD561210 145204 124236X 130807 STD523107 155071 120183X 192116'i 6 STD57t810 123674X 74760644 4470J 154777 19131312 127783 154604 123205X 74760624 STD541437 STD54!431 105710X 105709X STD523712 141416 140312 17490612 8883R 140186 KEY NOo DESCRIPTION Transaxle (See Breakdown) Hydro G r Model 0310-0500 Spring, Return, Brake Pulley, Transmission Rod, Shift Pin, Cotter 1/8 x 1 Bolt Hex FLGHD 5/16-18 Gr.. 5 Nut, Lock Hexw/Ins 5/16-18 UNC Bolt Hex 3/8-16 UNC x 1 Gr.5 Nut, Lock Hex wNVsh 3/8-16 UNC Knob Rd. 1/2-13 Plstc.. Thds. Blk. Rod, Brake Nut Spring, Rod, Brake Washer 13/32 x 13/16 x 16 Ga. Pin, Cotter 1/8 x 3/4 Rod, Parking Brake Cap, Parking Brake Bracket, Transmission Bolt Hex 5/16-!8 UNC x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Washer 13/32 x 13/16 x ! 2 Ga. Pulley, Idler, V-Belt Asm, Bell Crank Retainer, Belt Bolt Nut Nut Crownlock 5/16-I8 Link, Clutch Spring, Return, Clutch Bolt, Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Center Screw, Thdrol 3/8_16 x 3/4 Type TT Cover, Pedal Pulley, Engine 35 64 65 66 69 70 71 72 73 74 75 76 77 78 81 82 83 84 86 87 88 89 91 92 93 94 95 96 97 98 t00 103 104 105 106 108 109 116 118 121 PART NO, 71170764 10040700 154778 142432 134683 141417 19132012 141418 121199X 12t749X STD581075 123583X 121748X 141420 123782X 19171216 141423 71208 19212016 12000008 151147 74780536 STD523115 142564 140462 144643 STD624003 144201 STD541437 19111216 STD541350 141421 71070516 STD523112 17541026 145098 72110610 154774 154419 NOTE: DESCRIPTION Bolt Hex 7/16 x4 Gr.. 5 Washer Keeper, Belt Engine Screw Guide, Belt, Mower Drive RH Strap, Torque, Lh Washer 13/32 x 1-1/4 x 12 Gao Strap, Torque, Rh Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. Ring, E Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Asm, Shaft Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Rod, Tie Bushing, Steering Rod Washer 21/32 x t-1/4 x 16 Ga. Ring, Clip Console, Shift Bolt Hex 5/16-18 x 2-1/4 Bolt Hex 5/16-t8 UNC x 1-1/2 Line Fuel Fan T' Control Asm Bypass Hydro Spring, Retainer 1" Keeper, Belt Rh Nut Keps 3/8-16 UNC Washer t 1/32 x 3/4 x 16 Ga,. Nut Hex Jam Toplock 1/2-20 UNF Arm, Control Pump 500 Hydro Bolt, Head Hex 5/16 x 18 x 1 Bolt H 5/16-18 UNC x 1-1/4 Screw Hex Wh Hd #10-24 x 1-5/8 Adaptor Fan Hydro Lt Hyd Alum Bolt Carriage 3/8-16 x 1.25 Spacer, Beltcrank Nyliner, Clutching Stl All component dimensions given in U.So inches 1 inch = 254 mm REPAIR PARTS TRACTOR STEERING -- MODEL NUMBER 917,258481 ASSEMBLY t _'--'-"'-_ I ) ,_"_'-_ 42 62 1! \ 4o \ 32 43 36 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917.258481 ASSEMBLY KEY NO. t 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 PART NO. 139768 154427 156483 157473 6266H 12t748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 156545 57079 124035X 126684X 71200410 127501 154406 126847X 136874 191314't6 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 104820X 124417X 121749X 121232X 6855M 156593 154780 154404 74781044 154429 DESCRIPTION Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L_H_ Spindle Assembly, R,H, Bearing, Race, Thrust, Hardened Washer 25/32 x I-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steedng Column Draglink Extended Stamped Washer, Lock Bearing Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust +515x ,,750x ,,033 Support, Shaft Washer, Shim 1/4 x 5/8 x ,,062 Screw Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd, Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease Kit Steering Asm Service Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace NOTE: All component dimensions given in U,S,, inches 1 inch = 25,,4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258481 SEAT ASSEMBLY 9, 10 I I I 12 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 140122 140551 STD523710 19131610 '145006 STD541437 124181X 17490616 19131614 155925 121246X 12!248X DESCRIPTION Seat 3350 Blkiblk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Ctip Push In Hinged Nut Hex Lock w/ins 3/8-16 Unc Spring Seat Cprsn 2 250 B]k Zi Screw Thdrol 318-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id KEY NO. PART NO. 14 15 16 17 21 22 23 24 25 26 72050411 134300 121250X 123976X 153236 STD541431 7478O814 19171912 127018X STD551150 DESCRIPTION Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 B[k Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shoulder 5116-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X 1-3/16 X t2 Ga Bolt Shoulder5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U,.S. inches. t inch = 25_4 mm 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258481 DECAI.S 17 8 6 3 7 14 9 7 21 4 8 14 16 11 2 5 22 19 13 18 I5 19 KEY NO. 1 2 3 4 5 6 7 8 9 11 12 13 PART NO. 156835 149516 150676 150677 150680 133644 151799 150685 128314 156439 4900J 146O46 WHEELS 2 "__,_ KEY NON DESCRIPTION 14 15 16 17 18 19 21 22 --_ --_ _ Decal, Instruction Operat Eng Decal, Btry Dngr/Psn Eng Decal, Hood Slope Rh Craftsman Decal, Hood Slope Lh Craftsman Decal, Grille Craftsman S_p LT Dov Decal, Maint Customer Sears Dorn Decal ,Panel Side Decal, Insert Hood Decal, Fender Craftsman White Decal, Fender Danger Eng/Span Decal, Clutch/brake Eng Decal, V-belt Dr Sch Tractor PART NO. 151217 136832 140837 150333 156787 149917 131265 142341 138311 145245 145247 159720 159721 DESCRIPTION Decal, Chassis 42" Hydro Decal, Mower Drive Schematic Decal, Saddle Brake Parking Decal, Cap Cnsmr Heip Line Srs Decal, Mower EZ3 Mulching Decal, Fender, Auto, Trans Srs Wt Decal, Lightbox Decal, CNTRL Movement, Hydro LT Decal, Lift Handle Pad, Footrest Rbr Sq Craftsman 95 Fastner Pop In Footrest Manual, Owner's (English) Manual, Owner's (Spanish) & TIRES KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 1t 59192 65139 t06222X 599O4 106732X427 278H 9040H 106108X427 106268X 7152J 104757X 144334 DESCRIPTION 5,8 4,10 7 !,9 11 Cap Value Tire Stem VaNe Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk I 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE: At1component dimensions given in U S_ inches° 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258481 ENGINE 7 81 4 4O 23 29 \ OPTIONAL 35 EQUIPMENT Spark Arrester 4O REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258481 ENGINE KEY NO. PART NO. 1 2 132759 '17720410 ....... 4 13 14 15 16 23 29 31 32 33 35 37 38 137352 272293 13280324 13200300 STD551237 156123 t37180 109202X 123549X 123487X 17490512 137040 ...... 40 44 46 62 72 78 81 124028X 17490412 19091416 STD551131 71070512 17490620 128861 NOTE: DESCRIPTION Controf Throt Rh Blk Pdl 15 t0 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) B&S Model No, 28N707-0173-01 Muffler Exhaust B&S Lt Gasket 1 313 ld Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shietd Browning Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Ciamp Hose Blk Screw Thdrol 5/16-18 x 3/4 Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyl Blk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw Thdrol 3/8-16x1-1/4 Tytt Nut Flange 1/4-20 Starter Nut Ali component dimensions given in U,S, inches 1 inch = 25°4 mm 4'1 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258481 LIFT 8 / /' / ! / / / / 13 4 6 6 11 5 13 19 20 20 13 15 32 161718 20 19 15 13---_ 32 42 REPAIR PARTS TRACTOR - - _IODEL NUMBER 917.258481 LIFT KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 !6 17 18 19 20 31 32 PART NO. 159460 159474 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 140302 73540600 DESCRIPTION Wire Asm Inner/Sprg. wlPLngr Lt Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga,, Bearing Nytong Grip Handle Fluted Button Plunger Read Link Asm Lift L,H, Link Asm Lift R.H,, Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock W/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Spring Bearing, PvL Lift. Spherical Nut Crownlock 3/8-24 NOTE: All component dimensions given in lJ,S inches 1 inch = 25 4 mm 43 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258481 MOWER 76 77 68 34 33 32 31 58 21 22 _23 24 \ 2 16 28 29 18 18 44 27 REPAIR PARTS TRACTOR- - MODEL NUMBER 917.258481 MOWER KEY NOo PART NO. 1 2 3 4 5 6 8 9 10 tl 12 13 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 48 128774 110485X 140329 72110610 STD533106 132827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 153535 137266 STD533717 133835 131494 8TD551037 STD541437 133551 140083 140088 STD624003 137729 133944 KEY NO. DESCRIPTION 49 50 51 52 53 54 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 84 92 10t 102 t03 104 105 106 128 132 Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 125 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 318-16 x 1-I/4 Bolt, Carriage 5/16-18 x 5!8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, Loll Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened PART NO. 155066 131340 STD541410 139888 131845X900 133943 155046 122052X 140086 141043 149846 144959 142427 131870 127847 121748X 12000029 128903 127845 154810 127498 153701 73350600 142028 158824 STD541437 136420 71161010 19061216 STD551110 130758 2029J 153390 19132203 130794 159481 DESCRIPTION Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5f16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-t6 UNC x 1.44 Keeper, Spring Lever Asm Clutch Pri Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 318-16 Unc Trunnion, Adj. Keeper Belt Idler Nut MuIcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer Felt Washer, Spacer 13/32 ID. x 1-3/80.D.. x 1/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Noso 101-106 and 111-121) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 ram,. 45 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL - MODEL NUMBER NUMBER 917.258481 310-0500 58 34 28 59 26 23 19 63 64 44 17 4 14 52 99 4 5 113 46 REPAIR PARTS TRACTOR HYDRO GEAR KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 I3 14 15 17 18 19 23 24 25 26 27 28 29 30 34 35 36 37 38 39 142986 142987 142932 t42928 142933 142934 142935 150771 t42937 142938 142939 142940 t42941 150772 150773 142944 142945 142946 t50774 142948 142949 142950 t50787 142951 142952 142953 142954 142955 150777 TRANSAXLE - - MODEL - MODEL NUMBER NUMBER 917.258481 310-0500 DESCRIPTION Housing, Lower Assembly, Upper Housing Seal, Lip Ring, Wire Retaining Ring, Retaining Bearing, Shaft Ball Bearing, Cradle Bearing, Thrust 30 x52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42x68 x 16 Block, Cylinder Assembly Seal, Lip 10x25x7 Actuator, Bypass Center Section Assembly Kit Seal, Lip 26x42x8 Ring, Retaining Washer 26 x 35 x 1 Nut, Jam Oil Filter Element Arm, Bypass Ring, Retaining Arm, Actuating Pin, Actuating Bolt 5/16+24 x I-3/4 KEY PART NO. NO. DESCRIPTION 40 41 43 44 52 53 56 58 59 62 63 64 68 69 92 93 98 99 t13 114 119 134 135 139 !40 Locknut, Hex 5/16-24 UNJC Brake Rotor/Stator Kit Washer 7/16 x 7/8 x .060 Differential Assembly Washer 3/4 x 1.5 x .13 Seat .75 x 1.25 x +250 Shaft, Input Bolt 1/4-20 x 1.38 Pin 50D x_43 ID x 750 Arm, Control Puck, Dampener Set Screw Spring Stud 5/16-24 Spring, Block Washer, Block Thrust Sleeve Bearing Seal, Wiper Cap, Vent Assembly Fitting, O-Ring Assembly Spacer Nut, Castle 5/16-24 Pin, Cotter Spring, Compression Nut, Hex 5/16-24 150778 142958 142884 I42990 142991 142961 142963 142964 142965 142966 142967 142920 142969 144610 142977 142978 142993 142976 142917 142918 142980 144607 144608 150775 150776 NOTE: All component dimensions given in US inches 1 inch = 25.4 mm 47 REPAIR PARTS TRACTORBRIGGS & STRATTON ENGINE - MODEL NUMBER 917,258481 - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 230 3 552 614 230 9 @) 634A 718 635 337 f "_ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 1022 4O 40 7 868 52 166 _13 1034 022 45 305 !294_ 1029 1023 1026 48 REPAIR PARTS TRACTOR BRIGGS 127 & STRATTON ENGINE - - MODEL - MODEL NUMBER NUMBER 917.258481 28N707, TYPE NUMBER 0173-01 138 _ee O_ 5 _ 137 .................. i'21 cARBuREToR 142 104 147 1033 VALVE OVERHAUL OVERHAUL KIT KIT _i___!..... ....i _ ÷ 22 15 130 147 95 87 _ ___618 _ 634 634B ! 52 142 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, 49 137 REPAIR PARTS TRACTOR-BRIGGS & STRATTON ENGINE - MODEL 634A 523 _ 842 MODEL NUMBER NUMBER 842 28N707, 524 917.258481 TYPE NUMBER 868 868A 0173-01 467 284A r 12 i 171 L 535 9 358 GASKET SET 445 138 137 977 cARBURETOR GASKET SET 668 304 1044 75 468 305_ 346 334 37 1006 188 ._ 50 721 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE -- MODEL - MODEL NUMBER NUMBER / 917.258481 28N707, TYPE _ 1019 i1058 NUMBER 482 LABEL OWNER'S 0173-01 877 KIT] MANUALI 601 209 801 1090 803 544 5'1 REPAIR PARTS TRACTOR BRIGGS & STRATTON KEY PART NO. NO. 1 2 3 5 7 8 9 10 11 12 13 15 16 18 20 22 23 24 25 26 27 28 29 496412 399265 391086 495858 272614 495735 27803 94621 281246 271916 271997 271996 94728 94239 495162 94196 494238 291675 94624 492326 222698 495860 495977 495978 495979 495854 495852 495851 495855 260924 299691 391286 494504 495490 32 32A 33 34 35 37 4O 45 46 51 94695 94648 495856 495857 262811 224502 224641 262411 496884 272465 52 272569 53 75 78 94637 224061 94832 ENGINE -- MODEL - MODEL NUMBER NUMBER 917.258481 28N707, TYPE KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder * Seal, Oil Head, Cylinder *** Gasket, Cylinder Head Breather Assembly * Gasket, Valve Cover Screw, Sems Tube, Breather * Gasket, Crankcase Cover, .015" * Gasket, Crankcase Cover, .005" * Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Base, Engine * Seal, Oil Screw, Seres, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, O10" Oversize Ring Set, Piston, °020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin Assy., Piston, Standard Size Pin Assy. Piston, ..005"Oversize Rod Assembly, Connecting Rod Assembiy, Connecting, .020" Undersize Crankpin Bore Screw, Hex Washer Head, 1-57/64 Screw, Hex Washer Head, 1-5/8 Valve, Exhaust Valve, intake Spring, Valve Guard, Flywheel Retainer', Valve Spring Tappet, Valve Gear, Cam **** Gasket, Carburetor (Carburetor to Elbow) (Also Included in Gasket Set, Part Number 495993) *** Gasket, Carburetor (Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring Screw, Pan Head 95 98 104 105 t06 108 117 118 121 123 125 127 130 131 133 137 138 141 142 147 164 166 171 187 188 192 20I 209 216 219 222 224 225 227 230 232 238 240 265 284 * ** 94098 495800 231789 231855 231854 224540 231858 495932 498116 94616 498051 224539 494379 494381 281165 281164 495931 231859 497472 214O47 94555 281051 393815 94627 492160 262767 260695 262766 490815 495611 94729 495157 493935 94742 262785 262836 394358 221535 94704 NUMBER 0173-01 DESCRIPTION ** Screw, Throttle Screw, Idle Speed ** Pin, Float Hinge ** Valve Float ** Seat, inlet Valve Valve, Choke ** Jet, Needle Valve Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor .... Gasket, Float Bowl .... Washer, Bowl Shaft and Lever, Choke ** Nozzle, Carburetor *_ Pilot, Jet Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner' Mounting Line, Fuel (11" Long, Cut to Suit) Screw, Seres Screw Assembly, Rocker Arm Link, Governor' Spring, Governor Link, Choke Gear, Governor Plate, Governor Control Screw, Seres, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Cap, Valve Filter, Fue_ (In Fuel Line) Clamp, Casing Screw, Hex Head Included in Gasket Set (495993) Inctuded in Carburetor Kit (497535) *** Included in both Gasket Set (495993) and Valve Overhaul Kit (495992) **** included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U.S inches t inch = 25,4 mm 52 REPAIR PARTS TRACTORBRIGGS & STRATTON KEY PART NO, NO. 284A 94073 294 810068 304 496280 305 94786 306 225020 307 94386 309 497595 310 497602 311 497608 333 495859 334 93381 337 491055 346 93705 356 497708 358 495993 363 19203 383 89838 423 94073 4_45 493909 455 222561 467 493903 468 494439 474 393474 482 93621 510 497606 523 495230 524 68838 525 496113 535 272403 537 281108 544 497603 552 231597 562 92613 592 231082 601 93053 611 493496 614 93306 618 262803 634 281168 634A 491323 634B 281167 635 280872 646 224546 657 93496 663 94620 668 280848 718 230192 726 392134 727 490324 728 94627 729 281390 ENGINE - MODEL - MODEL NUMBER NUMBER 28N707, 9'17.258481 TYPE KEY PART NO. NO. DESCRIPTION Screw, Hex Head Screw, Set Housing, Blower Screw, Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Motor, Starter Bolt, Thru Brush Set Armature, Magneto Screw, Seres, Armature Mounting Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller, Flywheel Wrench, Spark Plug Screw, Sems Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Screen, Flush Rotating Stator, Alternator Screw, Sems Drive, Starter Cap and Dipstick, Oil Filler * Seal, Filler Tube Tube, Oil Filler Element, Filter * O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Carriage Nut, Hex Clamp, Fuel Pipe Elbow, Fuel Pipe Pin, Cotter . Spring, Choke Return * Seal, Choke Shaft * Sea!, Governor ** Washer, Throttle Shaft Boot, Spark Plug Brace, Air Cleaner Screw, Seres Screw, Self-Tapping Spacer Pin, Dowet Gear, Ring (includes Mounting Hardware) Cover, Starter Screw, Hex Head Clip, Wire 729A 741 757 758 759 761 783 801 802 803 842 847 851 868 868A 871 872 875 877 947 965 975 977 987 1005 1006 1019 1022 !023 1026 1029 1033 1034 1044 1054 1058 1090 225170 262932 213998 399891 298909 94593 280104 394856 497605 497604 270920 496415 224110 494435 272610 262835 281361 495862 393456 497157 94010 495933 494385 281166 281400 224413 496758 272475 224552 494432 495136 224554 495992 495248 94673 270723 272623 497607 RPM Settings: * ** NUMBER 0173-01 DESCRIPTION Retainer, Wire Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Drive Cap, End Housing, Starter Seal, Oil Filler Cap Fill Group, Oil Terminal, Ignition Cable Seal Assembly, Valve Gasket, Valve Bushing, Guide (Intake & Exhaust) Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly Solenoid Nut, Hex Bowt Assembly, Carburetor Carburetor Gasket Set Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit Gasket, Cover Cover, Rocker Arm Rod, Push, intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul Kit Guide Assembly, Push Rod Screw, Hex Head Tie, Cable Manual, Owner's Retainer, Brush Low: 1650-1850, High: 3200-3400 Included in Gasket Set (495993) Inctuded in Carburetor Kit (497535) *** Included in both Gasket Set (495993) and Valve Overhaul Kit (495992) .... Included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U,,S. inches 1 inch = 25,,4 mm 53 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING "" ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL ..... SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. / 15° MAX. & Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or toss of control. Exercise extreme caution when changing direction on slopes. CRI:IFTIMI:IN OWNER'S MANUAL MODEL NO. 917.258481 15.5 HP IC ELECTRIC START 42" MOWER HYDROSTATIC (AUTOMATIC) LAWN TRACTOR Each tractor has its own modet number., Each engine has its own model number_ The model number for your tractor will be found on the modet plate located under the seat, The model number for your engine will be found on the btower housing of the engine. IFYOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: All parts listed herein may be o_dered from any Sears, Roebuck and Co.. Service Center/Departrnent and most Retail Stores_ WHEN ORDERING REPAIR PARTS, FOLLOWING INFORMATION: o PRODUCT- ALWAYS GIVE THE TRACTOR ° MODEL NUMBER - 917.258481 • ENGINE MODEL NO, - 28N707, TYPE NO 0173-01 • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians ..... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell,. 1-800-659-5917 159720 1_30_97 RH Printed in U.S.A. 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