Craftsman 917258680 User Manual Lawn, Tractor Manuals And Guides L0807744
CRAFTSMAN Lawn, Tractor Manual L0807744 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917258680 917258680 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917258680. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual
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® [RDFTS MODEL NUMBER 917. OWNER'S MANUAL • Assembly Operation Customer Responsibilities Service and Adjustments • Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this 1-800-659-5917 equipment. SAFETY Safe Operation RULES Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. l. ,, ,, , o • • • , ,, = ,, GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. i11. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. , Be alert and turn machine off if children enter the area. . ® • IV. SERVICE * Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohot or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. = II. SLOPE OPERATION ,, Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. , , DO: • Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a tow gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the. stability of the machine. Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. , , , portant safety precautions. It means CAUTION!!! YOUR Look for this BECOMEALERT!!! symbol to point out imSAFETY IS INVOLVED. DO NOT: , , , • CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. Donotturnonslopesunlessnecessary, andthen,turnslowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. Do not use grass catcher on steep slopes. A WARNING The engine exhaust from this product contains chemicals known to the State of Califor= nia to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.258680 SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 18.0 GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: W/O FILTER: SPARK PLUG: (GAP: .025") CHAMPION RV17YC VALVE CLEARANCE: INTAKE: EXHAUST: .003" - .006" .013" - .016" GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER • Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. o Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. FRONT: REAR: TWO YEAR WARRANTY 14PSI 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. 30 240 U1R with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthis manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped LIMITED 1.1 1.4 2.3 3.5 4.5 5.7 1.8 TIRE PRESSURE: is available on this prodstore for details. RESPONSIBILITIES 4.0 PINTS 3.5 PINTS ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-57 PARTS ORDERING/SERVICE ................ BACK COVER INDEX A Accessories ........................................... Adjustments: Brake ............................................ Carburetor .................................... Mowe Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. 5 23 25 21 20 25 Air Filter, Engine .................................. 18 Air Screen, Engine .............................. 19 Assembly .......................................... 7-10 B Battery: Charging ........................................ Cleaning ....................................... Starting with Weak Battery .......... Storage ........................................ Terminals ..................................... Belt: Motion Drive Removal/Replacement ........... Mower Belt(s) Removal/Replacement ........... Blade: Sharpening .................................. Replacement ................................ Brake Adjustment ................................ 8 17 24 26 16 Engine: Air Filter ........................................ 18 Air Screen .................................... 19 Cooling Fins ................................. 18 Oil Change ................................... 18 Oil Level ....................................... 14 Oil Type ................................... 14,18 Preparation .................................. 14 Repair Parts ............................ 48-57 Starting ......................................... 15 Storage ........................................ 26 F Filter: Air Filter ........................................ Fuel .............................................. Fuel: Type ............................................. Storage ........................................ Fuse .................................................... 23 17 17 22 Repair Parts ................................... 14 26 24 Safety Rules .......................................... Seat ....................................................... .................. 24 Leveling Mower Deck .......................... Lubrication: Chart ............................................ Engine .......................................... 20 16 18 M C Carburetor Adjustment ........................ Controls, Tractor ................................. 18 19 L 22 25 11 Customer Responsibilities ............. 16-19 Engine: Air Fiiter .................................... 18 Air Screen ................................ 18 Cooling Fins ............................. ! 8 Engine Oil ........................... 14,18 Fuel Filter ................................. 19 Spark Plug(s) ........................... 19 Tractor: Battery ...................................... 17 Blade ........................................ 17 Lubrication Chart ..................... 16 Maintenance Schedule ............ 16 Tire Care .......................... 8,17,23 Transaxle ................................. 18 Cutting Height, Mower ........................ 13 E Maintenance Schedule ....................... Mower: Adjustment, Front-to-Back ........... Adjustment, Side-to-Side ............. Blade Replacement ..................... Blade Sharpening ........................ Cutting Height .............................. Installation .................................... Operation ..................................... Removal ....................................... P Parking Brake ................................ 12-13 Parts Bag .............................................. 6 Parts, Replacement/Repair ............ 30-47 Product Specifications .......................... 3 R H Hood Removal/Installation Operating Mower ................................ 14 Options: Accessories .................................... 5 Spark Arrester ........................... 3,38 16 2! 20 17 17 13 20 14 20 Mowing Tips ........................................ 15 Muffler ................................................. 19 Spark Arrester ........................... 3,38 O Oil: 30-47 S 2 8 Service and Adjustments ............... 20-25 Carburetor .................................... 25 Fuse ............................................. 24 Hood Removal/Installation ........... 24 Motion Drive Belt Removal/Replacement ........... 23 Mower Belt(s) Removal/Replacement ........... 22 Mower Adjustment Front-to-Back .......................... 21 Side-to-Side ............................ 20 Mower Removal/Installation ......... 20 Tire Care .............................. 8,17,23 Slope Guide Sheet .............................. 59 Spark Plug(s) ...................................... 19 Specifications ........................................ 3 Starting the Engine ........................ 14-!5 Steering Whee! ................................ 7,23 Stopping the Tractor ........................... 13 Storage ................................................ 26 T Throttle Control Cable Adjustment ...... 25 Tires ............................................ 8,17,23 Troubleshooting Chart ................... 27-28 Transaxle ........... .....:............................ 18 W Cold Weather Conditions ........ 14,18 Engine .......................................... 18 Storage ........................................ 26 Operation ....................................... 11-15 Electrical: Interlocks and Relays .................. 24 Schematic .................................... 29 Wiring Diagram ............................ 30 4 Warranty ................................................ Wiring Diagram ................................... Wiring Schematic ................................ 3 30 29 ACCESSORIES AND ATTAC ENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGINE SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments de not require additional hitches attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close interva!s to !et moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deckto reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Avaiiabie for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP pickup TOPS truck. AND FEET let you toad and unload Use with2x8or2xl01umber. tractor SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TiRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. from a ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. 5 CONTENTS Parts Bag contents shown OF HARDWARE full size PACK Parts packed separately in carton (1) Shoulder Bolt 5/16-18 I I (1) Knob l Seat I Video Cassette Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Ga. Mulcher Plate Parts Bag Manual (3) Retainer Springs (double loop) Parts bag contents not shown full size _XM_Y (4) Retainer Springs (single loop) (2) Screws #10 x 5/8 /_) (2) Washers (2) Shoulder Bolts (2) Centerlock Nuts Steering Sleeve (2) Washers 3/8 x 7/8 x 14 Gauge O (2)Lock Washers #1_ _M(2) Front Link Assemblies (2) Weld 3/16 x 3/4 x16 GaugeNuts #10 L_ Steering Wheel Insert .. (2) Hex Bolts 1/4-20 x 3/4 '2) Gauge Wheels (2) Keys (2) Hex Nuts 1/4-20 ..................... d ok !'i (2) Washers 9/32 x 5/8 x 16 Ga• (2) Lock Washers 1/4 ! ..... Slope Sheet Assemblies ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 7/16" wrenches 3/4" Socket w/drive ratchet (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Phillips Screwdriver Pliers Utility knife _ INSERT "_-- UNPACK TRACTOR i STEERING WHEEL Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. ,;_"' SLEEVE STEERING _/ ..... ATTACH STEERING WHEEL (See Fig. 1) / .... _. _. " "::: -_. / j "-// / // / / FIG. 1 TO ROLLTRACTOR section for location OFFSKID (See Operation and function of controls) * Press lift lever plunger and raise attachment lift lever to its highest position. - Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove iocknut and large flat washer from steering shaft. , Position front wheels of the tractor so they are pointing straight forward. , Slide the steering sleeve over the steering shaft. , , • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. , o Secure steering wheel to steering shaft with !ocknut and large flat washer previously removed. Tighten securely. - Snap steering wheel. • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. SHAFT / / • wheel insert into center of steering 1_ / / BEFORE ROLLING TRACTOR OFF SKID WHEEL STEERING ADAPTER - _ /: CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). FLAT WASHER STEERING FROM CARTON • HEX LOCKNUT i _ When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE WHEEL Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. INSTALL 2) CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must first to prevent sparking tal grounding. be connected from acciden- . Lift hood to raised • Open terminal access doors, remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. . - • , • • Jumping Periodic Fig. 3) Remove cardboard packing on seat pan. - Place seat on seat pan and assemble shoulder bolt. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment knob securely. SEA" SEAT PAN SHOULDER BOLT Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. • Close terminal access doors. Use terminal access doors for: Inspection for secure connections ware), Inspection for corrosion. Testing battery. (See , position. . o SEAT Adjust seat before tightening adjustment knob. (to tighten / hardFLAT WASHER ADJUSTMENT KNOB (if required). charging. FIG. 3 HEX NUT N LOCK WASHER FLAT WASHER DISCARD TERMINAL _ HEX PROTECTIVE X BOLT CAPS CHECK TIRE PRESSURE The tires on your tractor were overinflated shipping purposes. Correct tire pressure best cutting performance. Reduce tire pressure to PS! shown SPECIFICATIONS" on page 3 of this in "PRODUCT manual. POSITIVE CHECK CABLE After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. NEGATIVE (BLACK) CABLE FIG. 2 8 BRAKE at the factory for is important for SYSTEM ASSEMBLY INSTALL (See Figs. MOWER AND DRIVE BELT Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. 4 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. , Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. , , Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. Lower mower linkage with attachment lift control. e Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. • • Turn height adjustment knob clockwise slack from mower suspension. • Raise mower to highest position. , Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual). CHECK BELTS RETAINER r_ u ^ ¢,, t,,! _n_oo,S BRACKET FOR PROPER POSITION OF ALL FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH SUSPENSION ARMS LOOP LEVELNESS See the figures that are shown for replacing motion, mower u_,v_, ,_,_u ,,,uw_ u,_u_ u_,w u_,t= in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Slide left side of mower back and instatl the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown. DOUBLE MOWER to remove For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. until it o Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. CHECK Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown. Turn height adjustment knob counterclockwise stops. , SPRING FRoNIULLEY _ MOWER BRACKET (outward pointing deck pins) FRONT LINK SHOULDER GAUGE WHEEL 3/8 WASHER SINGLE LOOP RETAINER SPRINGS 3/8-16 CENTER LOCKNUT DOUBLE LOOP RETAINER SPRING ANTI-SWAY BAR \ USE PLIERS FOR RETAINER SPRINGS IDLER PULLEY DISCHARGE FiG. 4 GUARD ASSEMBLY iNSTALL MULCHER * PLATE (See Figs. 5 and 6) DEFLECTOR SHIELD Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. - Tighten hardware securely. . Raise and hold deflector shield in upright position. , , Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. - Hook rear latch into hole on back of mower deck. / CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT DISCHARGING TO BAGGING LATCH HOOKS FIG. 6 OR l CHECKMS T Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BES T PERFORMANCE AND SA TI SFA CTION FROM TH!S QUALITY PRODUCT. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. PLEASE REVIEW THE FOLLOWING HOOK POINTS DOWN WELD NUT FROM THE TOP LOCK WASHER WELD. NUT "_ , _/ All assembly instructions have been completed. ¢" No remaining loose parts in carton. ,/ Battery is properly prepared and charged. 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. i /_11 HOOK LOCK WASHER WASHER (Minimum ^'" ............ _":_'_+_'_ (For shipping purposes, the tires were overinflated at the factory). LlltD_b C1.1 t::_ _*JIU_Jt:_lly llllldLtZ_U, ¢ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢' Check wiring. See that all connections are still secure and wires are properly clamped. SCREW LATCH CHECKLIST: WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTtON TO THE FOLL 0 WING IMPOR TANT ITEMS: WELD NUT MULCHER PLATE v" Engine oil is at proper level. l Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you.start the engine. v' FIG. 5 ,/ 10 Be sure brake system is in safe operating condition. OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED ,6T R ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH AMMETER - THROTTLE CONTROL CHOKE CONTROL ATTACHMENT CLUTCH SWtTCH - _ LIGHT SWITCH LIFT LEVER _ER _ ATTACHMENT LIFT LEVER / ' \ / , CLUTCH/BRAKE PEDAL PARKING LEVER BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG, 7 Our tractors conform to the safety standards of the American National Standards Institute. IGNITION SWITCH - Used to start and stop the engine. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching braking the tractor and starting the engine. HEIGHT ADJUSTMENT height. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. MFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. and KNOB - Used to adjust the mower CHOKE CONTROL - Used when starting a cold engine. AMMETER battery. LIGHT SWLTCH - Turns the headlights on and off. GEARSHIFT the tractor. LEVER - Selects the speed and direction of 12 - Indicates charging (+) or discharging (-) of OPERATION SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. . Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL PARKING BRAKE "ENGAGED" POSITION ATTACHMENT CLUTCH SWITCH PULL OUT ! T_ "=_l_ ^ _=" CHOKE CONTROL "BRAKE" IPOSlTION PUSH-INTO "DISENGAGE" POSiTiON CLUTCH/BRAKE PEDAL"DRiVE" POSITION HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • Move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • Depress ciutchibrake pedal into fuji "BRAKE" position. ° Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow (,_l_) position. NOTE: Failure to move throttle control to slow (_ll,) position and allowing engine to idle before stopping may cause engine to "backfire". , Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate. , Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD (See Fig. 8) AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ° Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjustment knob in desired direction. - Turn knob clockwise (F*_) to raise cutting height. , Turn knob height. counterclockwise (_m)to lower cutting The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. - The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. , For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in 13" same adjustment hole. OPERATION TO TRANSPORT Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). GAUGE WHEEL MOUNTING BRACKET 3/8 WASHER _ SHOULDER GAUGE WHEEL_ _" BOLT FIG. 9 BEFORE TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. , Select desired height of cut. , Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 17) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ® To change engine oil, see the Customer Responsibilities section in this manual. without either the entire grass catcher, CAUTION: operate or thethe mower on mowers Do so not equipped, discharge guard in place. ADD GASOLINE • ATTACHMENT ATTACHMENT CLUTCH SWITCH PULL OUT TO \_ j._ LIFT LEVER _._'_'_ _ HIGH POSITION PUSH-IN TO "DISENGAGE" DISCHARGE GUARD FIG. 10 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • , , , , , , I 1 Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Depress clutch/brake pedal and set parking brake. , Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position. o Move throttle control to fast (,,_) position 14 OPERATION • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) . When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. • , o II FiG. 11 COLD WEATHER STARTING (50 ° F and below) When engine o÷o_o o_.... _...... h choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. , The attachments can be used during the engine warmup period and may require the choke control be pulled out _"_'-'"" bllylluy. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING MULCHING , - o MOWING TiPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. o o TIPS Tire chains cannot be used when the mower housing is attached to tractor. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as welt as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avnid ........... ,_ Jttinavn__r!awn _ ......... when it is wet. Wet grass t_nd_ to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may re,4u.= _,_ o_ _ u= mulched a _=_._,,u [,,,,_ to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 F_G. 12 15 CUSTOME MAINTENANCE RESPONSI ILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE Check Brake Operation If' Check Tire Pressure If T Check for Loose Fasteners tf A_ Sharpen/Replace C Lubrication T Check Battery Level/Recharge 0 Clean Battery and Terminals R CheckTransaxle DATES 1/ 1/ 1/7 Mower Blades Chart Cooling 1/ 1/ 1/ 1/ 1/ 1/ Adjust Blade Belt(s) Tension 1/5 Adjust Motion Drive Belt(s) Tension _lmuw_Bm Check Engine Oil Level Change 1/ Engine Oi! Clean Air Filter E N Clean Air Screen G Inspect I Replace N Clean Engine Cooling Replace Spark Plug Muffler/Spark Replace Replace 1 - Change 2 - Service more more 3 - If equipped 4 - Replace GENERAL _23 1/2 t/2 1/ Arrester _1,2 t/2 Fins 1/ 1/ 1/2 Air Filter Paper Cartridge when often when more operating under operating in dirty or dusty change often when I 1/ Fuel Filter often m_ 1/ Oil Filter (If equipped) with oil tilter, blades m 1/ 1/ a heavy oil every 50 hours. mowing in sandy load or in high ambient temperatures. conditions, soi!. 5 - If equippedwith adjustablesystem. 6 - Not required if equipped with maintenance-freebattery, 7 - Tighten front axle pivot bolt to 35 ft.qbs,maximum. Do not overtighten. RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. _,u juo_,,_u_sectionof thismanual shouldbe checked atleastonce each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH GEARSHIFT(T) PIVOTS USE • Check engine oil level. o Check brake operation. (!)SAE • , Check tire pressure. Check for loose fasteners. (_)GENERAL (_REFER 30 OR 10W30 MOTOR OIL PURPOSE GREASE TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16 CUSTOMER RESPO TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance. BRAKE IBILITIES BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) • - Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. - Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. BLADE CARE CENTER For best results mower blades must be kept sharp. place bent or damaged blades. BLADE REMOVAL (See Re5/8" BOLT OR PIN Fig. 13) , Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. FIG. 14 Install new or resharpened blade with trailing edge up towards deck as shown. BATTERY Reassemble hex bolt, lock washer and flat washer in exact order as shown. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery, with an automotive charger will extend its life. Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE HOLE ASSEMBLY MANDREL - Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • TRAILING Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. EDGE FLAT WASHER LOCK WASHER "-"-" Remove terminal guard. leP HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD. FiG. 13 17 , Rinse the battery with plain water and dry. . Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. - Reinstall battery (See "CONNECT Assembly section of this manual). BATTERY" in the C STOMER RESPONSIBILITIES V-BELTS OIL FILL CAP/DIPSTICK Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OIL DRAIN PLUG ENGINE LUBRICATION FIG. 15 Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. GRADES I ,'1,A,_{I Service air cleaner more often under dusty conditions. oF °C .20 ° .30 ° 0° 30 ° 32 ° 40 ° 60 ° 80 ° 100 ° I -20 ° TEMPERATURE .10 ° RANGE 0° ANTICIPATED 10° BEFORE 20° NEXT 30 ° |_III%J'_'E_, vvill_ ilU_. _..&l i_._ ",,J"_JV'NJI, 40 ° • Remove seal and cartridge plate. TO SERVICE PRE-CLEANER OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. • Slide foam pre-cleaner off cartridge. . Wash it in liquid detergent and water. o • Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oi! level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. . Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. TO CHANGE ENGINE OIL (See Fig. 15) , Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. , Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. Reassemble air cleaner, cartridge plate, and seal. , Be sure tractor is on level surface. ° , , Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. - Remove drain plug. o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. , Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick. lnstalltheaircleanercoverand wing nut. Tighten wing nut 1/2 turn to 1 full turn after nut contacts cover. Do not overtighten. FIG. 16 18 CUSTOMER CLEAN AIR SCREEN (See Fig. RESPONSIBILITIES 17) IN-LINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). COOLING FINS (BOTH SIDES) FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. . Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. ;CREEN CLAMP CLAMP FUEL FILTER \ FIG. 18 \ CLEANING FIG. 17 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK • PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 19 SE VICE AND ADJUSTMENTS A" CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position. ® Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key. o Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact plug. TO REMOVE MOWER TO LEVEL (See Fig. 19) + + , + Place attachment clutch in "DISENGAGED" position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anfi-swaybar from bracket. • Remove retainer springs from suspension arms at deck and disengage arms from deck, ° Raise attachment lift to its highest position. • Remove two retainer springs from each front link and remove links. + Slide mower forward and remove belt from electric clutch pulley. + Slide mower out from under right side of tractor. IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) + Raise mower to its highest position. + At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • + , MOWER If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". + Recheck measurements after adjusting. Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. ADJUSTMENT NUTS_ LIFT LINKS SUSPENSION ARMS CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING ANTI-SWAY BAR with FRONT MOWER BRACKET ' RETAINER SPRINGS FIG, 19 20 SERVICE AND ADJUSTMENTS BOTH FRONT LINKS MUST BE EQUAL BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND IN LENGTH UNE NUT "E" FIG. 20 NL SUSPENSION ARM TRUNNION FIG, 23 MFT LINK ADJUSTMENT NUT TO REPLACE FIG, 2! MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) , Park tractor on a level surface. Engage parking brake. * Remove four screws from L.H. mandrel cover and remove cover. , Roll belt over the top of L.H. mandrel pulley. , Remove belt from electric clutch pulley. * Remove belt from idler pulleys. , Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. o Check primary idler arm and two idlers to see that they rotate freely. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION (See Fig. 24) ° Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. ° Install new belt onto electric clutch pulley. o Roll belt into upper groove of LH. mandrel pulley. ° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. , Reassemble L.H. mandrel cover. FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. _li_CK aujubull_llt on right o_u=_'4_ of tractor. Measure distance "D" directly in front and behind the m_,,u, __'_^'_, _L_" bottom edge of mower housing as shown. , Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is !/8" to !/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. , To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. " Recheck side-to-side adjustment. L.H. MANDREL COVER _ ---117 _'! ...... -. '_ SCREWS ELECTRIC IDLER , ,_,_4CLUTCH PULLEY PULLEYS MANDREL ....._,. %\ ,,, FiG. 22 21 FIG. 24 MOWER DRIVE BELT SERVICE TO REPLACE (See MOWER BLADE AND ADJUSTMENTS DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). o , Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. , Carefully roll belt off R.H. mandrel pulley. o Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. , Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. , Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. ROTOR idler arm and idler to see that they • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department. • Make sure attachment clutch and ignition switches are in "OFF" position. , Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Fig. 25) MOWER BLADE DRIVE BELT PLATE .012" NYLON LOCKNUT b<,\ _ _ BRAKE PLATE (3) FIG. 26 TO ADJUST BRAKE (See Fig. 27) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. , Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). L.H. MANDREL CLUTCH CENTER MANDREL IDLER PULLEY aoHo MANDREL COVER IDLER ARM WITH PARKING BRAKE"ENGAGED" SPRING SWAY-BAR BRACKET SCREW FIG. 25 NUT "A'_ JAM NUT OPERATING ARM FIG, 27 22 SE TO REPLACE MOTION VICE AND ADJUSTMENTS DRIVE BELT (See Fig. 28) LOCKNUTS Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect clutch wire harness. , Remove clutch Iocator. • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. , Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. , Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE. ELECTRIC CLUTCH -__ CLUTCHING IDLER STATIONARY IDLER CENTER TIE ROD FIG. 30 TO ADJUST CLUTCH LOCATOR STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. "_---"_ FRONT WHEEL I TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TRANSAXLE PULLEY'_ II ,.--, \ TO REMOVE \ WIRE HARNESS FiG. 28 SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 29 and 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ® Make sure transaxle is in neutral (N). o Loosen two Iocknuts on tie rod. , Turn center rod until gearshift lever falls into neutral lock gate on fender console. Tighten Iocknuts securely. GEARSHIFT WHEEL FOR REPAIRS (See Fig. 31) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose). , Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. , Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. CLUTCH TRANSAXLE ROD WASHERS RETAINING RING LEVER AX_VER NEUTRAL LOCK GATE SQUARE KEY (REAR WHEEL ONLY) FIG. 31 FIG. 29 23 SERVICE TO START ENGINE (See Fig. 32) AND ADJUSTME WITH A WEAK BATTERY TS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. INTERLOCKS If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. , Check wiring. See electrical wiring diagram in the Repair Parts section of this manual• TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 33) , Raise hood. , Unsnap headlight wire connector. * Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. . To replace, reverse above procedure. HEADLIGHT WIRE CONNECTOR / "POS]-TIVE" { I "NEGATIVE" (+) (-) HOOD PANEL BOLT 0 0 • FIG. 32 FIG. 33 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST ACCELERATION THROTTLE CONTROL • CABLE (See Figs. 34 & 35) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: . With engine not running, move throttle control lever to fast (,_) position. - Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. TO ADJUST CARBURETOR (See Fig. Move throttle control lever from slow (_m.) to fast (,_) position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 36) The carburetor has been present at the factory and adjustment should not be necessary. However, minoradjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: CASING CLAMP SCREW In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY TEST - STOPSCREW THROTTLE CABLE SETTING - , Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above). * With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns. * Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn. FIG. 34 STOP SCREW SPEED CONTROL LEVER FINAL SETTING Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in fast (_) position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. * SPEED CONTROL LEVER FIG. 35 Idle speed setting - With throttle control lever in slow (,_h) position, engine should idle at 1400 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. o Recheck idle speed. Readjust if necessary. IDLE FUEL ADJUSTING NEEDLE IDLE SPEED ADJUSTING SCREW MAIN FUEL ADJUSTING NEEDLE 25 FIG. 36 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). - Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Fully charge the battery for storage. , After a period of time in storage, battery may require recharging. , - Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. . NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY • • CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. * Remove spark n!__ntq_ ® Pour one ounce of oil through spark plug hole(s) into cylinder(s). , Turn ignition key to "START" position for a few seconds to distribute oil. * Replace with new spark plug(s). OTHER , Be sure battery drain tube is securely attached. o Do n_,t o+_,,_,_oo_,J;n_ _...... , ,,..,_ _....,,,-. _,..,,_,J,,, ,,-. ,,,..,,,, , If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. , If possible, store your tractor indoors and cover it to give protection from dust and dirt. • ,.,,,e _ ,-,n to o,...as,_,,, another. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING PROBLEM CAUSE Will not start to start Engine Engine start will not turn over clicks but will not Loss of power Excessive vibration CORRECTION 1. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 10. Hard POINTS Engine valves out of adjustment. 10. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5, 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery, Clean battery terminals. Check all wiring. ChecWreplace solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4, 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. rq ..... ,_,_an/r_pl_,_ air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. service center/department. 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring, Carburetor out of adjustment, 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. Contact an authorized service center/department. 1, 2. 3, Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 1. 2. Worn, bent or loose blade, Bent blade mandrel. 3. Loose/damaged part(s). 27 T CAUSE PROBLEM Engine OUBLESHOOTING continues when operater with attachment to run leaves clutch , POINTS CORRECTION 1, Faulty operator-safety 1. 2. presence control system. I, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1, 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. seat! engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge 1. Obstruction 2. 3. 4. Worn!damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 1. 2. 3. 4. Remove Replace Replace Replace 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4, Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup ef grass, leaves, and trash around mandrels. 5, 6. 7. 8. 9. 10. 11. obstruction. mower drive belt. idler pulley. blade mandrel. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. I. Switch is "OFF". (if so equi_w 2. 3. 4. 5. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. I. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections, 1. 2. Replace battery. ChecWclean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator, Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. l: Engine L_I^\ ___ ..... "backfires" when turning "OFF" engine i.:_- 28 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.258680 SCHEMATIC RED BLACK BATTE RY SOLENOID E I RED _ FUSE 30 AMP. AMMETER (OPTIONAL) [---t i WH,_E 'O'_-- 1 r 'c Gl BLACK I ELECTRIC CLUTCH L'i RED / G ...... I _1 CLUTCH / BRAKE (PEDAL UP) L I_ STARTER ©1 I I I I ..... L ......... FH_ ' J SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I I I E q i _ V II /// /f BLACK _ _b GROUNDING CONNECTOR BLACK METER _1 SPARK (OPTIONAL) BLACK _ IGNITION UNIT lw PLUGS GAP Ib___D "_ (2 PLUGS ON v TWIN CYL. ENGINES) I J CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM I_ REGULATOR i _- 1 28 VOLTS AC (REGULATOR ] IGNITION POSITION OFF RUN/LIGHT SWITCH CIRCUIT G+M+L "MAKE" NONE B+L A+Y RUN B + L NONE START B + L + S NONE HEADLIGHTS I NOTE @ 3600 RRM DISCONNECTED) BROWN YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. REMOVABLE CONNECTIONS FC N HU O NON-REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 G B H DA PTO°SWITCH POSITION CIRCUIT OFF C+G,B+H ON C+F,B+E,A+D REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.258680 ELECTRICAL 21 4O 42 24 19 2O // 5! -_l 4 6 3_\\ _ _---_ 12 55 8 7/ 28 3O 29 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ELECTRICAL KEY NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 3! 32 33 40 41 42 43 44 45 50 51 52 55 70 PART NO. DESCRIPTION 144926 74760412 STD551025 STD551125 STD541025 7697J 7603J 109596X 145211 150109 145769 153664 STD551125 73350400 136850 4152J 4799J 146148 108824X 145491 !21305X 140301 124211X 141226 109310X 156150 71110408 131563 145673 73640400 122822X 154963 140405 141940 17490508 140427 NOTE: Battery Bolt, Hex 1/4-20 UNC x 3/4 Washer Washer Nut Tube, Plastic Tray, Battery Clamp, Hose Bolt, Btr. Frt 1/4-20x7.5 Holddown Btr. Dash Nut, Push Nylon 1/4" Battery Switch Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket W/4152J Bulb, Light Cable Battery Cable, Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Ignition Switch Key, Ignition Harness, Ignition BottBlkFin. Hex 1/4-20UNCx1/2 Cover, Terminal Solenoid Nut, Keps Bik. Hex i/4-20 UNC Ammeter Rectangular 15 Amp Switch PTO 3 Pot Red Delta Ring Retainer PTO Wire Loop Screw Thdro! 5/16-18 x 1/2 TYT Harness Engine Koh 18 TWN 15 AR A!! component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES 119 30 36 87 29 17 _ 36 25 47 26 120 121 122 _ 31 44 90 125 71 66 !24 115 117 / 64 114 123 / 73 6 140 86 11 114 26 117 3 33 10 34 26 39 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES KEY NO. PART NO. 1 2 3 6 7 8 9 10 11 13 17 24 25 26 28 29 30 31 33 34 35 36 38 39 44 47 50 59 64 66 71 73 86 87 90 100 114 115 117 119 120 121 122 123 124 125 140 -- 155051 140356 17490612 155923 145351 126471X 145203 STD533710 145218 145217 136673X558 STD523710 19131312 STD541437 136373X428 136374 140002X558 137113 145244X558 145243X558 STD533707 108067X 139886 139887 140675 105531X 137304 110436X 150272 i56281X0i2 73640400 17580408 136670X558 136671X558 STD551025 105037X 145349 121794X 144283 19092016 Io_=/1 137269 137270 157105 157107 74180412 158418 8022J NOTE: DESCRIPTION Chassis Drawbar Screw, Thdrol. 3/8-16 x 3/4 Type TT Saddle Shield Heat Kohler MV18 Clip, Fuel Line Dash, Plastic Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Hood Assembly Bolt Washer 13/32 x 13/16 x 12 Gauge Nut Grill Lens, Bar, Clear Fender Bracket Assembly, Fender Footrest, LH Footrest, RH Bolt Nut, Pal Bracket Assembly, Pivot, LH Bracket Assembly, Pivot, RH Fender Strap Nut, Push, Nylon Rod, Support Hood Bushing, Snap, Split Dash, Lower Plate, Dash Nut Screw Tap Tite 1/4-20 x 1/2 Panel Assembly, RH Panel Assembly, LH Washer 9/32 x 3/4 x 16 Ga. Strip Foam 18" Bracket, Support, Dash Cover, Access Washer Serrated Disk 13/32 x Washer 9/32 x 1-1/4 x 16 Ga. Rivet, D_h_,_ _,,ot_, Washer, Nylon Rivet, Rachet, Male Bracket, Weldment Pivot Hood LH Bracket, Weldment Pivot Hood RH Screw, Machine 1/4-20 x 3/4 Bracket Suspension Front Plug Dash Blk 500 Dia E. Lift All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258680 DRIVE 87 86 81 23 84 82 86 56 18 2187 _ i 13 _. 18 36 34 36 35 53 26 22 34 27 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DRIVE KEY NO. PART NO. ........ 2 3 4 5 6 8 9 10 11 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 4! 42 43 146682 123666X 12000028 121520X 17490512 141002 137140 STD561210 105701X 74550412 STD551125 74490544 126197X 74780616 STD541437 150280 106933X 130804 137141 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 72140506 155071 120183X STD551062 STD571810 123674X STD523727 4470J 154777 19131312 19111012 KEY NO. DESCRiPTiON Transaxle (See Breakdown) Peerless, P930-057A Spring, Brake Return Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Hex, Washer, Thread Rolling 5/16-18 x 3/4 Rod, Shifter Clutch, Electric Pin, Cotter 1/8 x 1 Washer, Shift Plate Bolt 1/4-28 UNF Gr. 8 w/Patch Washer Lock Bolt, Hex Flghd 5/16-18 Gr. 5 Washer 15/32 x 1-3/4 x 1/4 Bolt Fin Hex 3/8-!6 UNC x ! Gr. 5 Locknut 3/8-16 Bolt, Hex 7/16-20 x 4-1/4 Knob Rod, Brake Bracket Assembly, Clutch Nut, HexJam 3/8-16 Spring, Rod, Brake Washer 13/32 x 13/16x 16 Gauge Pin, Cotter 1/8 x 3/4 Rod, Brake, Park Cap, Plunger Bracket, Transax!e, L.H. Keeper, Belt, Transax!e, L.H. Botl, Hex Hd. 5/16-18 UNC x 3/4 Bolt,Carriage 5/16-18 x 3/4 Shaft, Foot Pedal Bearing Nylon Washer 21/32 x 1 x 16 Gauge Pin,Roll 3/16 x 1 Idler, Flat Bolt, Hex 3/8-!6 x 2-3/4 Spacer Keeper, Belt Idler Washer 13/32 x13/16 x12 Gauge Washer 11/32 x 5/8 x 12 Gauge PART NO. 47 48 49 50 51 52 53 55 56 57 58 59 61 127783 154604 123205X STD523715 STD541437 STD541431 105710X 105709X 74760620 130801 127274X 140312 17490612 62 63 65 66 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 112 113 118 121 8883R 140189 STD55!!43 154778 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 !50360 71208 19212016 12000008 139991 124346X STD624003 19091210 127285X 154774 154419 DESCRiPTiON Pulley, Idler Bellcrank, Asm. Clutch Retainer, Belt Bolt, Hex 3/8-16 x 1-1/2 Nut, Crownlock 3/8-16 Nut, Lock Hex w/Ins 5/16-18 Link, Clutch Spring, Return, Clutch Bolt, Fin. Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Transaxle, R.H. Retainer, Belt Screw, Hex Washer Head, Thd., Roll. 3/8-16 x 3/4 Cover, Foot Pedal Pulley, Engine Washer, Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key Square Washer 25/32 x 1-5/8 x 16 Gao Key Woodruff #9 3/16 x 3/4 Shift Arm Shaft asm Cross P930 20" tires Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Rod, Tie Nut, Lock Center !/4-28 Fnthd. Bushing, Rod, Steering Washer 21/32 x 1-1/4 x 16 Gauge Ring, Klip Console, 6 Speed Nut, Washer Head, Self-Thread 1/4 Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque LT Spacer Be!lcrank Nyliner Clutching Stl NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS - - MODEL TRACTOR STEERING NUMBER 917.258680 ASSEMBLY l_ _-'-'-"-_ ; 39 f _.:, "-'-"---- 41 ,t. L>, i , r_""---_ 42 62 (D o 27 j-.--- 17 \ \. 67 J \ 18 .J 46 8 23/ "'_--_. 47 / "--4 s5 f, / 11 \ , 66 40 9_ / /> \ \ i/J" 25 /- \ .J J C / / \, 't 40 36 15 /7 REPAIR PARTS TRACTOR STEERING - = MODEL NUMBER 917.258680 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 121472X 154427 154422 154423 6266H 121748X 19272016 12000029 3366R 156438 STD551137 73940800 154779 73901000 17 18 !9 20 22 23 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 156543 57079 124035X 126684X 71200410 127501 154406 136874 17490612 139929 19111216 STD551131 73810500 145207 152927 126805X !00712K STD541537 100711L 140216 121749X 121232X 6855M 156595 154780 154404 74781044 154429 NOTE: DESCRIPTION Steering Wheel Axle Assembly, Front Spindle Assembly, LH Spindle Assembly, RH Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing Link, Drag Washer, Lock Nut, Hex, Jam Toplock 1/2-20 UNF Bearing, Axle Locknut, Hex, Jam, w/Washer Insert 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 2-3/4 Shaft Assembly, Pittman Bracket, Steering Gear, Sector Screw, Thdrol 3/8-16 x 3/4 Tie Rod Washer 11/32x3/4x16Ga. Washer Lock Hvy HIIcl Spr. 5/16 Locknut 5/16-24 UNF Bushing, Steering Screw TT #!0-32 5 3/8 Flange Insert, Cap, Steering Wheel Washer .53 x 2.25 x .160 Nut Lock Center 3/8-24 UNF Adapter, Steering Wheel Column, Steering Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease Kit, Steering Assembly Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR = - MODEL NUMBER 917.258680 ENGINE 14 13 81 32 31 34 89 61 2O 89 89 29 91 92 OPTIONAL Spark 23 4 EQUIPMENT Attester 93 38 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ENGINE KEY NO. 1 2 PART NO. 132755 17720410 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 23 25 26 29 31 32 33 34 35 37 38 149723 136215 136216 138129 150176 156425 145552 STD551131 74570512 ........ 13280336 13200300 STD551237 17490624 156426 156123 138672 73920600 137180 151346 152334 123487X 106082X 17490512 8543R ....... 39 40 41 61 81 88 89 90 91 92 93 109227X 3645J 139277 19111216 I °nn_ 72110506 73800500 158736 71110408 19091016 123976X NOTE: DESCRIPTION Control, Throttle Screw,._ex Head, Thread Cutting 1/4-20 2 5/8 Engine (See Breakdown) Kohler Model No. MV18S-PS58560 Muffler, Asm. Twin Lo-Tone Tube Manifold LH Kohler MV18 Tube Manifold RH Kohler MV18 Clamp Tube Double Engine Bolt 5/16-18 UNC x 3/4 w/Sems Shield Heat Browning LH Shield Heat Washer Lock Hvy HLCL Spr. 5/16 Screw Hex Skt 5/16 UNV x 3/4 Gasket (Order From Engine Manufacturer) Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Screw Thdrol 3/8-16 x 1-1/2 TT Shield Heat Browning RH Shield, Browning Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel ....... _ mbty 7 F-U_I ..... "_Jbl_ Clamp, Hose Spacer,Pad Screw Thdrol5/I6-I8 x 3/4TYT Line,Fuel Plug, Oil Drain (Order From Engine Manufacturer) Spacer Pad Bushing Stem, Fuel Tank Washer 11/32 x 3/4 x 16 Ga. k_._ _1.... 1/4-20 _t_,:,_ Nut Bolt Rdhd Sqnk 5/16-18 UNC x 3/4 Nut, Lock Hex w/Ins 5/16-18 UNC Guard Debris Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Washer 9/32 x 5/8 x 16 Ga. Nut Lock 1/4 Lge Fig Gr. 5 All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 SEAT ASSEMBLY \ 14._ 10 j5 6 " 2% 21 / / i jji, . iJ/J 5 / / // 25 i 11 17 KEY NO. PART NO. 1 2 5 6 7 10 11 12 13 14 15 140123 140551 145006 STD541437 124181X 155925 120068X 121246X 121248X 72050411 134300 I L"?. / , . _ . /i \ , \ _ . J 12 KEY NO. DESCRIPTION Seat Bracket, Pivot, Seat Clip Push-tn Nut, Lock Hex w/Ins. 3/8-16 UNC Spring, Seat Pan, Seat Knob, Seat Bracket, Switch Mounting Bushing, Snap, Nylon Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split 16 17 18 21 22 24 25 27 28 PART NO. 121250X 123976X 124238X 153236 STD541431 19171912. 127018X 17490608 150176 NOTE: 4O DESCRIPTION Spring Nut, Flangelock 1/4 Grade 5 Cap, Spring, Seat Bolt, Shoulder 5/16-18 UNC - 2A Nut Washer 17/32x. 1-3/16 x12 Gauge Bolt, Shoulder 5/16-18 x .62 Screw Thdro!. 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 w/Sems All component dimensions 1 inch -- 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DECALS 15 9 13 18 6 3 16 7 8 8 16 7 5 t9 4 10 2O 11 I2 17-- 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 22 Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 156834 156787 146705 146706 151400 133644 138048 142243 146709 156439 4900J 146046 151452 WHEELS KEY NO. DESCRIPTION Operating Instruction Deck Mower, EZ3 Hood, Craftsman, RH Hood, Craftsman, LH Grille Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch/Brake V-Belt Drive Schematic Chassis, 46"6 Sp Srs. Polo 14 15 16 17 18 19 20 21 22 23 ---- -- PART NO. 139346 150333 147137 52-113-50 146710 i38047 149516 140837 133179 106202X 138311 145246 145247 157293 157294 DESCRIPTION Decal, V-Belt Schematic Decal, Cap Cnsmr Help Line Srs. Decal Ins. Hood Decal, HP Engine Decal, Insert Strg Decal, Battery Decal, Btry, DngriPsn. Eng. Acme Decal, Brake Parking Saddle Decal, Mower QC System Reflector, Taillight Decal, Handle Lift Height Adj. Pad Footrest Fastener Pop-In Footrest Manual, Owner's (Eng) Manual, Owners (Span) & TIRES 1 5,8 4,10 7 11 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 -- 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 NOTE: 41 DESCRIPTION Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only) Rim Assembly, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT 7 8 41 10 / / / 6 5 2 !3 13 16 2O 31 32 19 !5 42 1718 2O REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 _z 36 37 38 40 41 49 50 136971 136968 138284 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 137150 76020308 137167 73350600 138057 150233 140302 73540600 155097 123935X 17490512 19112410 123934X 145212 110452X NOTE: DESCRIPTION WireAsm., Inner w/plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32XlX21 Ga Bearing Nylon Grip Handle Fluted Button, Plunger Spring Cprsn Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock .......vv/'vv_n i/2-13 Unc Arm Suspension Rear Spring Retainer Nut Special Washer 13/32 X 5/8 X 16 Ga Spring" Pin Cotter 3/32 x 1/2 Rod Adjust Lift Nut Hex Jam 3/8-16 Unc Knob Infinite 3/8-16 Unc Black Trunnion Infin Height Bearing Pvt. Lift Spherical Nut, Crowntock 3/8-24 Pointer, Height Indicator Plug, Hole Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x1-1/2 x10 Gauge Scale, Height Indicator Nut Hex Flange Lock Nut Push Phos & Oil All component dimensions given in U.S. inches ! inch = 25.4 mm 43 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 DECK 49 46 49 46 41 7 41 I I 45 45 \ 4O 33 _:_ 47 ,3q 32 32 31 116 117 119 21 21 22 24 25 27 \ \ 1\ 12 44 18 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 917.258680 DECK PART NO. 1 3 5 6 8 9 10 156948 138457 STD624008 130832 850857 STD551137 140296 11 12 13 152443 129895 137553 14 15 !6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 137152 110485X 140329 72140505 132827 145055 STD541431 134753 131267 105304X !23713X 110452X 157788 19111016 131491 138776 129963 153531 137266 144945 17490628 STD551037 131494 156086 KEY NO. DESCRIPTION Housing, Mower 46" Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No. 12) Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffiner, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw, Hex Head, Thdrol! Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Belt, Idler 39 40 41 42 43 44 45 46 47 48 49 50 51 52 72 101 102 103 104 105 106 116 117 ! 18 119 126 !27 -- -NOTE: 45 PART NO. 144917 137273 17490620 122052X 144949 133943 145059 137729 144959 139573 STD541437 72110612 153390 156593 19131616 145579 71161010 10071000 19061216 130758 2029J 137644 133957 73930600 19121414 144948 146763 158851 143651 DESCRIPTION Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw, Thdroll 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdrotl. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Washer Felt Pulley Idler Washer 13/32xlx16Ga. Cover, Mulching Screw Washer, Lock #10 Washer Latch Asm. Bagger Nut, Weld Bolt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101106 and 116-118) Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 33) All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR PEERLESS 68 TRANSAXLE - = MODEL - MODEL NUMBER NUMBER 930-057A 34 7 67 35 / 9 / 31 31 23 35 77 29 76 47 / 13 2 / 15 46 917,258680 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 17 18 20 21 22 23 25 772108A 780086A 770102A 776260A 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 780108 780001 792001 788095 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 42A 792085A TRANSAXLE - MODEL - - MODEL NUMBER NUMBER 917.258680 930-057A REF PART NO. NO. DESCRIPTION Cover, Transaxle Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, Input Gear, Bevel, 16 Teeth Gear, Bevel Pinion Gear, Ring Pin, Drive Spacer, Neutral Ball, Steel 5/16" diameter Set Screw 3/8-16 x3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal, Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat Lever, Brake Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 778151 778126A 778127A 778128A 778163 780109 776135 776315A 786116A 780051 786118 788069 792165 788091 780090 788078A 79 81 792144 786081 82 83 90 103 104 150 900 786082 786123 788067B 792166 792167 788093 794602 DESCR_PTION Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.,) Gear, Spur, 35 Teeth (2,,.) Gear, Spur, 30 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,.) Gear, Spur, 19 Teeth, Steel (6,.) Gear, Spur, 12 Teeth, Steel (1.,) Gear, Spur, 15 Teeth (2o.) Gear, Spur, 20 Teeth (3_) Gear, Spur, 25 Teeth (4Q Gear, Spur, 28 Teeth (5_.) Gear, Spur, 31 Teeth (6,h) Washer, Thrust Shaft, Input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAIR PARTS TRACTOR KOHLER ENGINE AIR INTAKE - MODEL - - MODEL NUMBER ! NUMBER MV18S, BAFFLES TYPE AND 917.258680 NUMBER SHROUD PS58560 ] 1 / 8 7 2 \ m 4 --5 I ,% i / 0--5 4 6 --9 BREATHER AND VENT ! 10 /5 --11 2 18 3 713 /14 15 -% 10 !7 / /'_ 16 7J 48 REPAIR PARTS TRACTOR KOHLER ENGINE = MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER AIR INTAKE KEY NO. 1 2 DESCRIPTION X-276-7 52-755-83 Wing Nut 1/4-20 Kit, Cover and Tube (Includes Key Numbers 3 and 4) Cover, Air Cleaner Air Intake Seal, Element Cover Cover, Air Cleaner Element Pre-Cleaner Element Seal, Air Cleaner Cover Screw, Hex Washer Head #10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, S!otted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow 52-096-35 52-123-21Tube, 231032 52-082-04 45-083-01 45-083-02 237423 X-67-98 11 12 13 14 !5 52-201-06 277093 52-054-39 X-25-79 X-50-37 16 X-50-57 17 X-22-9 18 25-041-06 NOT ILLUSTRATED -25-113-15 -52-113-30 PS58560 BAFFLES & SHROUD PART NO. 3 4 5 6 7 8 9 10 917.258680 KEY PART NO. NO. 1 2 3 4 DESCRIPTION 52-063-41 52-313-05 52-063-42 X-67-83 52-755-70 6 7 8 9 52-217-01 52-468-16 52-086-11 52-124-23 NOT ILLUSTRATED - - 52-113-46 BREATHER Decal, Horsepower (3) & VENT KEY PART NO. NO. Decal, Air Cleaner Decal Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump Screw, Hex Washer Head 1/4-20 x 7/16 (14) Kit, Blower Housing (Includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head 1 2 3 4 5 X-81-1 X-25-12 52-096-18 52-055-01 X-352-39 6 7 8 9 10 11 52-326-12 52-096-08 52-032-04 52-462-01 52-096-22 275220 DESCRIPTION Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve Seal, Breather Valve, Umbrella Cover, #1 Lower Cylinder Valve Stud, #1 Cylinder Valve Cover 1/4-20 x 3-1/4 NOTE: All component dimensions 1 inch = 25.4 mm 49 given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER PS58560 CRANKCASE 19 5 ° t _2G 3 I 9 L 19.2°\ CARBURETOR ] ,,_2_=6 / 17 / 9 / 18 10 tN % 0--32 13 7 -- 34 / 1 @-_--- 5 11 12 / / 16 5O 35 38 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER PART NO. 1 2 3 X-82-2 52-468-12 82-755-16 4 5 6 7 8 52-016-05 52-031-01 52-316-06 52-755-50 52-072-12 9 10 11 12 13 25-086-12 X-269-43 52-078-05 52-030-10 52-030-11 52-030-12 25-086-10 14 25-086-13 15 16 17 52-141-02 52-139-08 25-086-11 18 19 52-032-10 82-755-17 20 - -- PS58560 CARBURETOR CRANKCASE KEY NO. 917.258680 DESCRIPTION Nut, Hex 5/16-18 (12) Washer, Flat 5/16 (12) Kit, #1 Cylinder Barrel (Includes Key Numbers 4 thru Valve, Exhaust Insert, Valve Seat (2) Guide, Valve (2) Kit, Oil Relief Step Stud 5/16-18 x 3/4, 3/8-16 x 5/8, 2" Long (12) Screw, Hex Flange 5/16-18 x Ring, Retaining Shaft, Governor Bearing, Sleeve, Standard (2) Bearing, Sleeve .010" (2) Bearing, Sleeve .020" (2) Screw, Hex Flange 5/16-18 x 1-1/2 (3) Screw, Hex Flange 3/8-16 x 3-5/8 (2) O-Ring Plug Screw, Hex Flange 5/16-18 x 3-1/2 (8) Seal, Oil, Front Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru Crankcase (Service with Short Part Number 82 522 30) KEY NO. 6) PART NO, DESCRIPTION 1 2 52-041-09 52-755-91 3 4 5 6 52-164-15 X-21-1 X-6-29 X-75-23 7 8 235778 X-67-97 Gasket, Intake (2) Kit, Manifold (Includes Key Numbers 3 thru 8) Manifold, Intake Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-t8 x 2 (4) Plug, Hex, Countersunk 1/8 N.P.T.F. Clamp, Cable (2) Screw, Hex Washer Head #10-24 x 3/8 (2) Stud 5/16-18x I (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (Includes Key Numbers 12 thru 14) Gasket, Carburetor (2) Carburetor Assembly (Information Only o Not Available Separately) (includes Key Numbers 18 thru 35) Gasket, Air Cleaner Nut 5/16 (2) Strap, Lifting Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4) Plate, Choke Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fuel Spring, Main Fuel Lever, Choke Spring, Choke, Friction Ball, Choke, Friction Plate, Throttle Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer 2 (2) 6) Block, 9 10 11 12 41-072-19 52-063-40 25-155-02 52-853-25 13 t4 271030 52-053-54 15 16 17 18 25-041-06 X-77-2 232867 X-67-62 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25-086-27 25-146-03 52-144-24 25-368-01 25-089-02 25-086-26 25-089-04 25-368-03 25-089-02 52-090-13 25-089-03 25-194-01 25-146-02 25-041-04 25-757-09 25-104-01 25-041-03 25-100-05 NOT iLLUSTRATED - - 25-757-1t -25-757-23 NOTE: 51 Kit, Carburetor Repair Kit, Bowl Baffle All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE CRANKSHAFT - MODEL ] NUMBER - - MODEL MV18S, DiPSTiCK NUMBER TYPE 917.258680 NUMBER PS58560 CTL,.OER,EAO I ] 1 ELECTRIC STARTER [ EXHAUST i @ 4-- @ Q @ G 8 --6 52 4 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER CRANKSHAFT KEY NO. 1 2 PART NO. DESCRIPTION 52-014-93 52-468-03 52-468-04 52-468-05 Crankshaft Washer, Thrust Washer, Thrust Washer, Thrust KEY NO. .119/.122 (A.R.) .128/. 131 .137/. 140 (A.R.) PART NO, DESCRIPTION t 52-038-14 2 3 4 5 6 7 X-25-44 52-032-14 41-153-01 52-126-11 52-123-20 47-139-01 Dipstick Assembly (Includes Key Numbers 2 and 3) Washer, Plain 5/16 Seal, Rubber O-Ring Bracket, Oil Tube Support Tube, Oil Fill 11-7/8 Plug, Hex, Countersunk 3/4 N.P.T.F. CYLINDER KEY NO. 1 2 3 4 PS58560 ELECTRIC STARTER DIPSTICK KEY NO, 917.258680 DESCRIPTION 52-041-20 52-015-08 220534 41-086-02 Gasket, Head (2) Cylinder Head (2) Washer, Plain 5/16 (18) Screw, Hex Head 5/16-18 x 1-1/2 (18) DESCRIPTION 1 52-098-!2 2 3 4 5 6 7 8 9 X-20-1 X-81-1 82-755-26 52-081-07 52-170-05 52-211-01 52-227-10 82-755-28 Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut, Hex 1/4-20 (2) Kit, Drive Cap, Drive End Armature Bolt, Thru (2) Cap, Commutator End Kit, Brush NOT ILLUSTRATED - - 25-450-03 Tag, Caution EXHAUST KEY PART NO. NO. 1 2 3 4 HEAD PART NO. PART NO. 52-126-12 X-25-72 52-086-11 52-041-14 DESCRIPTION Bracket Washer, Plain (3) Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2) NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm 53 REPAIR PARTS TRACTOR KOHLER ENGINE GOVERNOR = MODEL - - MODEL NUMBER MV18S, NUMBER TYPE [ 917.258680 NUMBER FUEL PUMP PS58560 ] @ \ 3 27 _'_"_ 24 28 19 21_ _ 8 _ 18 23 18 19_ 19 13 5 ! I 1 / _17 14 IGNITION [ FLYWH EEL I --1 8--3 \ 8 54 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER FLYWHEEL KEY NO. PART NO. DESCRIPTION 1 2 25-162-01 25-086-21 3 4 5 6 7 8 25-I12-04 25-157-01 25-086-24 52-468-15 X-286-17 52-025-36 Screen, Grass Screw, Hex Washer Head 1/4-20 x 5/8 (4) Spacer (4) Fan Screw, Hex Machine 3/8-24 x 1-1/4 Washer, Plain Key, Square 3/16 x 7/8 Flywheel GOVERNOR KEY NO. 917,258680 PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 231355 X-25-12 237022 A-235743-S 52-078-04 X-25-102 X-269-28 X-25-72 52-090-23 277341 52-158-07 25-086-15 13 !4 15 16 17 52-089-07 X-8!-! X-25-63 52-186-09 52-211-04 18 19 20 2! 22 23 24 25-141-03 25-158-08 52-079-07 52-079_06 52-090-14 52-089-08 25-086-21 25 X-67-97 26 27 28 29 235778 25-431-01 X-70-3 52-086-05 Pin, Governor Stop Washer, Plain t/4 Washer, Thrust Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension Bushing, Throttle Control Lever Screw, Hex Washer Head 1/4-20 x 1 Spring, Governor Nut, Hex !/4-20 Washer, Plain 1/4 Arm, Governor Screw, Round Head, Square Neck 1/ 4-20 x 1 Ring, Retaining (4) Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Lever, Throttle Spring, Torsion Screw, Hex Washer Head 1/4-20 x 5/8 Screw, Hex Washer Head #10-24 x 3/8 (3) Clamp, Cable (3) Bushing, Speed Control Lever Nut, Hex #10-32 Screw, Hex Head #10-32 x 7/8 FUEL PUMP KEY NO. PART NO. 1 2 47-086-08 52-559-01 3 4 5 6 7 8 9 X-380-1 X-25-63 25-041-09 25-155-02 X-426-9 52-353-18 25-050-03 10 15-353-04 PS58560 DESCRIPTION Screw, Pozidriv, Truss Head 1/4-20 x 5/8 (2) Pump, Fuel Assembly (Includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose Clamp, Hose (4) Line, Fuel, 8" Filter, Fuel Line, Fuel, 11-!/2" IGNITION KEY PART NO. NO, 1 25-755-03 2 3 4 5 6 7 X-132-5 236602 237878 X-67-51 210281 X-67-64 8 9 10 11 12 13 41o155-03 220297 52-313-02 DL.......I O_-U_ 52-126-08 25-086-15 14 15 52-584-02 25-086-16 NOTILLUSTRATED -47-518-33 -- 52-518-19 NOTE: 55 DESCRIPTION Kit, Rectifier-Regulator (Includes Key Number 2) Screw, Hex Cap t/4-20 x 5/8 (2) Connector, 3 Contact Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head #10-32 x 7/16 Connector, 2 Contact Grommet, Rubber Grommet Spark ........ rluy t_) Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Module, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2) Lead, Violet, Rectifier-Regulator (11", 14 Gauge, Uninsulated Push On Tab Terminals) Lead, White, Module To Connector (19-1/2", 14 Gauge, Insulated Push On Tab, Uninsulated Push On Tab Terminals) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER OIL PAN ENGINE - MODEL ] -- MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER OIL FILTER _1 PS58560 [ --3 _ 3__4 [ _ 5 [ 7 2 PISTON AND ROD OIL SWITCH] [ 1 / 2 OIL PUMP CAMSHAFT AND T | J VALVES 9 8 I @-° 3 s \ 7 \ \ 5 6 56 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER MV18S, NUMBER TYPE NUMBER PART NO. DESCRIPTION 1 X-67-64 2 3 4 5 6 52-050-03 52-199-14 X-702-14 52-054-07 X-75-38 7 8 X-75-10 52-086-12 9 52-032-10 Screw, Hex Washer Head #10-32 x 7/16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6) Plug, Cup 1-1/16 Elbow, Street Plug, Hex, Countersunk 1/4 N.P.T.F. Plug, Square Head 3/8 N.P.T.F. (2) Screw, Hex Washer Head 5/16-18 x 1-1/4 (9) Seal, Oil, Rear KEY NO. 1 1 2 52-050-02 82-755-23 3 X-55-15 4 X-75-23 5 52-041-16 1 2 3 4 5 6 7 8 9 * 1 2 DESCRIPTION Oil Filter Kit, Oil Filter Adaptor (Includes Key Numbers 3 thru 5) Screw, Hex Socket Head 5/16-18 x 1-1/4 (2) Plug, Hex, Countersunk 1/8 N.P.T.F. Gasket, Oil Filter 1 2 3 4 PART NO. DESCRIPTION 52-067-67 52-067-68 52-874-11 52-874-12 52-874-13 52-874-14 52-874-t 5 230004 52-108-09 52-108-10 52-108-11 52-108-t2 Connecting Rod, Standard (2) Connecting Rod .010" (2) Piston with Ring Set, Standard (2) Piston with Ring Set .003" (2) Piston with Ring Set .010" (2) Piston with Ring Set .020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and .003" (2) Ring Set .010" (2) Ring Set .020" (2) Ring Set .030" (2) DESCRIPTION X-75-23 Plug, Pipe 1/8 N.P.T.F. & VALVES KEY PART NO. NO. DESCRIPTION 52-012-09 Camshaft 52-019-03 Tappet (4) 41-755-10 Kit, Retainer (4) 52-413-0t Rotator, Exhaust Valve (2) 25-089-01 Spring, Valve (4) 52-016-05 Valve, Exhaust (2) 52-017-08 Valve, Intake (2) 52-032-13 Seal, Intake Valve Stem (2) 230011 Retainer, Intake Valve (2) After serial no. 24082000 use: 52-012-11 Camshaft 52-019-02 Tappet OIL PUMP KEY NO. PISTON & ROD KEY NO. PART NO. CAMSHAFT OIL FILTER KEY PART NO. NO. PS58560 LOW OIL PRESSURE SWITCH OIL PAN KEY NO. 917.258680 PART NO, DESCRIPTION 1 2 3 X-280-25 52-144-05 52-422-01 4 5 6 7 52-043-05 52-393-09 52-096-03 X-67-64 Pin, Roll Shaft, Oil Pump Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump Rotor Set Cover, Oil Pump Screw, Hex Washer Head #10-32 x 7/16 (4) NOT ILLUSTRATED .. -- 82-522o30 52-755-94 Short Block Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200°3400 NOTE: 57 All component dimensions 1 inch = 25.4 mm given in U.S. inches SE VICE 58 OTES SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SiGHTiNG GUIDE ONLY RiDE UP AND DOWN NOT ACROSS HiLL SBGHT AND HOLD THiS LEVEL WiTH SKY LINE OR TREE. J ili_ _il iill ___a'ution Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradui_lly to prevent tipping or loss of control. Exercise extreme when ch'a"nging direction on slopes. HILL, CRI:IFrZMI:IN® OW ER' MAN AL 18.0 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.258680 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service CentedDepartment and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: ,, PRODUCT - TRACTOR ,, MODEL NUMBER - 917.258680 1-800=4-REPAIR ', ENGINE MODEL NO. - MV18S - PS58560 (1-800-473-7247) ,, PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: ,, PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 157293 Rev. 1 06.02.97 KFSW Printed in U.S.A. ® [RDFTS MODEL NUMBER 917. OWNER'S MANUAL • Assembly Operation Customer Responsibilities Service and Adjustments • Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this 1-800-659-5917 equipment. SAFETY Safe Operation RULES Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. l. ,, ,, , o • • • , ,, = ,, GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. i11. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. , Be alert and turn machine off if children enter the area. . ® • IV. SERVICE * Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohot or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. = II. SLOPE OPERATION ,, Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. , , DO: • Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a tow gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the. stability of the machine. Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. , , , portant safety precautions. It means CAUTION!!! YOUR Look for this BECOMEALERT!!! symbol to point out imSAFETY IS INVOLVED. DO NOT: , , , • CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. Donotturnonslopesunlessnecessary, andthen,turnslowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. Do not use grass catcher on steep slopes. A WARNING The engine exhaust from this product contains chemicals known to the State of Califor= nia to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.258680 SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 18.0 GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: W/O FILTER: SPARK PLUG: (GAP: .025") CHAMPION RV17YC VALVE CLEARANCE: INTAKE: EXHAUST: .003" - .006" .013" - .016" GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER • Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. o Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. FRONT: REAR: TWO YEAR WARRANTY 14PSI 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. 30 240 U1R with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthis manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped LIMITED 1.1 1.4 2.3 3.5 4.5 5.7 1.8 TIRE PRESSURE: is available on this prodstore for details. RESPONSIBILITIES 4.0 PINTS 3.5 PINTS ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-57 PARTS ORDERING/SERVICE ................ BACK COVER INDEX A Accessories ........................................... Adjustments: Brake ............................................ Carburetor .................................... Mowe Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. 5 23 25 21 20 25 Air Filter, Engine .................................. 18 Air Screen, Engine .............................. 19 Assembly .......................................... 7-10 B Battery: Charging ........................................ Cleaning ....................................... Starting with Weak Battery .......... Storage ........................................ Terminals ..................................... Belt: Motion Drive Removal/Replacement ........... Mower Belt(s) Removal/Replacement ........... Blade: Sharpening .................................. Replacement ................................ Brake Adjustment ................................ 8 17 24 26 16 Engine: Air Filter ........................................ 18 Air Screen .................................... 19 Cooling Fins ................................. 18 Oil Change ................................... 18 Oil Level ....................................... 14 Oil Type ................................... 14,18 Preparation .................................. 14 Repair Parts ............................ 48-57 Starting ......................................... 15 Storage ........................................ 26 F Filter: Air Filter ........................................ Fuel .............................................. Fuel: Type ............................................. Storage ........................................ Fuse .................................................... 23 17 17 22 Repair Parts ................................... 14 26 24 Safety Rules .......................................... Seat ....................................................... .................. 24 Leveling Mower Deck .......................... Lubrication: Chart ............................................ Engine .......................................... 20 16 18 M C Carburetor Adjustment ........................ Controls, Tractor ................................. 18 19 L 22 25 11 Customer Responsibilities ............. 16-19 Engine: Air Fiiter .................................... 18 Air Screen ................................ 18 Cooling Fins ............................. ! 8 Engine Oil ........................... 14,18 Fuel Filter ................................. 19 Spark Plug(s) ........................... 19 Tractor: Battery ...................................... 17 Blade ........................................ 17 Lubrication Chart ..................... 16 Maintenance Schedule ............ 16 Tire Care .......................... 8,17,23 Transaxle ................................. 18 Cutting Height, Mower ........................ 13 E Maintenance Schedule ....................... Mower: Adjustment, Front-to-Back ........... Adjustment, Side-to-Side ............. Blade Replacement ..................... Blade Sharpening ........................ Cutting Height .............................. Installation .................................... Operation ..................................... Removal ....................................... P Parking Brake ................................ 12-13 Parts Bag .............................................. 6 Parts, Replacement/Repair ............ 30-47 Product Specifications .......................... 3 R H Hood Removal/Installation Operating Mower ................................ 14 Options: Accessories .................................... 5 Spark Arrester ........................... 3,38 16 2! 20 17 17 13 20 14 20 Mowing Tips ........................................ 15 Muffler ................................................. 19 Spark Arrester ........................... 3,38 O Oil: 30-47 S 2 8 Service and Adjustments ............... 20-25 Carburetor .................................... 25 Fuse ............................................. 24 Hood Removal/Installation ........... 24 Motion Drive Belt Removal/Replacement ........... 23 Mower Belt(s) Removal/Replacement ........... 22 Mower Adjustment Front-to-Back .......................... 21 Side-to-Side ............................ 20 Mower Removal/Installation ......... 20 Tire Care .............................. 8,17,23 Slope Guide Sheet .............................. 59 Spark Plug(s) ...................................... 19 Specifications ........................................ 3 Starting the Engine ........................ 14-!5 Steering Whee! ................................ 7,23 Stopping the Tractor ........................... 13 Storage ................................................ 26 T Throttle Control Cable Adjustment ...... 25 Tires ............................................ 8,17,23 Troubleshooting Chart ................... 27-28 Transaxle ........... .....:............................ 18 W Cold Weather Conditions ........ 14,18 Engine .......................................... 18 Storage ........................................ 26 Operation ....................................... 11-15 Electrical: Interlocks and Relays .................. 24 Schematic .................................... 29 Wiring Diagram ............................ 30 4 Warranty ................................................ Wiring Diagram ................................... Wiring Schematic ................................ 3 30 29 ACCESSORIES AND ATTAC ENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGINE SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments de not require additional hitches attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close interva!s to !et moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deckto reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Avaiiabie for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP pickup TOPS truck. AND FEET let you toad and unload Use with2x8or2xl01umber. tractor SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TiRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. from a ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. 5 CONTENTS Parts Bag contents shown OF HARDWARE full size PACK Parts packed separately in carton (1) Shoulder Bolt 5/16-18 I I (1) Knob l Seat I Video Cassette Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Ga. Mulcher Plate Parts Bag Manual (3) Retainer Springs (double loop) Parts bag contents not shown full size _XM_Y (4) Retainer Springs (single loop) (2) Screws #10 x 5/8 /_) (2) Washers (2) Shoulder Bolts (2) Centerlock Nuts Steering Sleeve (2) Washers 3/8 x 7/8 x 14 Gauge O (2)Lock Washers #1_ _M(2) Front Link Assemblies (2) Weld 3/16 x 3/4 x16 GaugeNuts #10 L_ Steering Wheel Insert .. (2) Hex Bolts 1/4-20 x 3/4 '2) Gauge Wheels (2) Keys (2) Hex Nuts 1/4-20 ..................... d ok !'i (2) Washers 9/32 x 5/8 x 16 Ga• (2) Lock Washers 1/4 ! ..... Slope Sheet Assemblies ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 7/16" wrenches 3/4" Socket w/drive ratchet (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Phillips Screwdriver Pliers Utility knife _ INSERT "_-- UNPACK TRACTOR i STEERING WHEEL Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. ,;_"' SLEEVE STEERING _/ ..... ATTACH STEERING WHEEL (See Fig. 1) / .... _. _. " "::: -_. / j "-// / // / / FIG. 1 TO ROLLTRACTOR section for location OFFSKID (See Operation and function of controls) * Press lift lever plunger and raise attachment lift lever to its highest position. - Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove iocknut and large flat washer from steering shaft. , Position front wheels of the tractor so they are pointing straight forward. , Slide the steering sleeve over the steering shaft. , , • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. , o Secure steering wheel to steering shaft with !ocknut and large flat washer previously removed. Tighten securely. - Snap steering wheel. • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. SHAFT / / • wheel insert into center of steering 1_ / / BEFORE ROLLING TRACTOR OFF SKID WHEEL STEERING ADAPTER - _ /: CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). FLAT WASHER STEERING FROM CARTON • HEX LOCKNUT i _ When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE WHEEL Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. INSTALL 2) CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must first to prevent sparking tal grounding. be connected from acciden- . Lift hood to raised • Open terminal access doors, remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. . - • , • • Jumping Periodic Fig. 3) Remove cardboard packing on seat pan. - Place seat on seat pan and assemble shoulder bolt. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment knob securely. SEA" SEAT PAN SHOULDER BOLT Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. • Close terminal access doors. Use terminal access doors for: Inspection for secure connections ware), Inspection for corrosion. Testing battery. (See , position. . o SEAT Adjust seat before tightening adjustment knob. (to tighten / hardFLAT WASHER ADJUSTMENT KNOB (if required). charging. FIG. 3 HEX NUT N LOCK WASHER FLAT WASHER DISCARD TERMINAL _ HEX PROTECTIVE X BOLT CAPS CHECK TIRE PRESSURE The tires on your tractor were overinflated shipping purposes. Correct tire pressure best cutting performance. Reduce tire pressure to PS! shown SPECIFICATIONS" on page 3 of this in "PRODUCT manual. POSITIVE CHECK CABLE After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. NEGATIVE (BLACK) CABLE FIG. 2 8 BRAKE at the factory for is important for SYSTEM ASSEMBLY INSTALL (See Figs. MOWER AND DRIVE BELT Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. 4 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. , Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. , , Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. Lower mower linkage with attachment lift control. e Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. • • Turn height adjustment knob clockwise slack from mower suspension. • Raise mower to highest position. , Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual). CHECK BELTS RETAINER r_ u ^ ¢,, t,,! _n_oo,S BRACKET FOR PROPER POSITION OF ALL FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH SUSPENSION ARMS LOOP LEVELNESS See the figures that are shown for replacing motion, mower u_,v_, ,_,_u ,,,uw_ u,_u_ u_,w u_,t= in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Slide left side of mower back and instatl the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown. DOUBLE MOWER to remove For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. until it o Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. CHECK Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown. Turn height adjustment knob counterclockwise stops. , SPRING FRoNIULLEY _ MOWER BRACKET (outward pointing deck pins) FRONT LINK SHOULDER GAUGE WHEEL 3/8 WASHER SINGLE LOOP RETAINER SPRINGS 3/8-16 CENTER LOCKNUT DOUBLE LOOP RETAINER SPRING ANTI-SWAY BAR \ USE PLIERS FOR RETAINER SPRINGS IDLER PULLEY DISCHARGE FiG. 4 GUARD ASSEMBLY iNSTALL MULCHER * PLATE (See Figs. 5 and 6) DEFLECTOR SHIELD Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. - Tighten hardware securely. . Raise and hold deflector shield in upright position. , , Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. - Hook rear latch into hole on back of mower deck. / CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT DISCHARGING TO BAGGING LATCH HOOKS FIG. 6 OR l CHECKMS T Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BES T PERFORMANCE AND SA TI SFA CTION FROM TH!S QUALITY PRODUCT. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. PLEASE REVIEW THE FOLLOWING HOOK POINTS DOWN WELD NUT FROM THE TOP LOCK WASHER WELD. NUT "_ , _/ All assembly instructions have been completed. ¢" No remaining loose parts in carton. ,/ Battery is properly prepared and charged. 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. i /_11 HOOK LOCK WASHER WASHER (Minimum ^'" ............ _":_'_+_'_ (For shipping purposes, the tires were overinflated at the factory). LlltD_b C1.1 t::_ _*JIU_Jt:_lly llllldLtZ_U, ¢ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢' Check wiring. See that all connections are still secure and wires are properly clamped. SCREW LATCH CHECKLIST: WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTtON TO THE FOLL 0 WING IMPOR TANT ITEMS: WELD NUT MULCHER PLATE v" Engine oil is at proper level. l Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you.start the engine. v' FIG. 5 ,/ 10 Be sure brake system is in safe operating condition. OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED ,6T R ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH AMMETER - THROTTLE CONTROL CHOKE CONTROL ATTACHMENT CLUTCH SWtTCH - _ LIGHT SWITCH LIFT LEVER _ER _ ATTACHMENT LIFT LEVER / ' \ / , CLUTCH/BRAKE PEDAL PARKING LEVER BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG, 7 Our tractors conform to the safety standards of the American National Standards Institute. IGNITION SWITCH - Used to start and stop the engine. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching braking the tractor and starting the engine. HEIGHT ADJUSTMENT height. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. MFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. and KNOB - Used to adjust the mower CHOKE CONTROL - Used when starting a cold engine. AMMETER battery. LIGHT SWLTCH - Turns the headlights on and off. GEARSHIFT the tractor. LEVER - Selects the speed and direction of 12 - Indicates charging (+) or discharging (-) of OPERATION SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. . Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL PARKING BRAKE "ENGAGED" POSITION ATTACHMENT CLUTCH SWITCH PULL OUT ! T_ "=_l_ ^ _=" CHOKE CONTROL "BRAKE" IPOSlTION PUSH-INTO "DISENGAGE" POSiTiON CLUTCH/BRAKE PEDAL"DRiVE" POSITION HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • Move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • Depress ciutchibrake pedal into fuji "BRAKE" position. ° Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow (,_l_) position. NOTE: Failure to move throttle control to slow (_ll,) position and allowing engine to idle before stopping may cause engine to "backfire". , Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate. , Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD (See Fig. 8) AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ° Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjustment knob in desired direction. - Turn knob clockwise (F*_) to raise cutting height. , Turn knob height. counterclockwise (_m)to lower cutting The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. - The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. , For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in 13" same adjustment hole. OPERATION TO TRANSPORT Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). GAUGE WHEEL MOUNTING BRACKET 3/8 WASHER _ SHOULDER GAUGE WHEEL_ _" BOLT FIG. 9 BEFORE TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. , Select desired height of cut. , Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 17) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ® To change engine oil, see the Customer Responsibilities section in this manual. without either the entire grass catcher, CAUTION: operate or thethe mower on mowers Do so not equipped, discharge guard in place. ADD GASOLINE • ATTACHMENT ATTACHMENT CLUTCH SWITCH PULL OUT TO \_ j._ LIFT LEVER _._'_'_ _ HIGH POSITION PUSH-IN TO "DISENGAGE" DISCHARGE GUARD FIG. 10 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • , , , , , , I 1 Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Depress clutch/brake pedal and set parking brake. , Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position. o Move throttle control to fast (,,_) position 14 OPERATION • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) . When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. • , o II FiG. 11 COLD WEATHER STARTING (50 ° F and below) When engine o÷o_o o_.... _...... h choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. , The attachments can be used during the engine warmup period and may require the choke control be pulled out _"_'-'"" bllylluy. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING MULCHING , - o MOWING TiPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. o o TIPS Tire chains cannot be used when the mower housing is attached to tractor. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as welt as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avnid ........... ,_ Jttinavn__r!awn _ ......... when it is wet. Wet grass t_nd_ to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may re,4u.= _,_ o_ _ u= mulched a _=_._,,u [,,,,_ to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 F_G. 12 15 CUSTOME MAINTENANCE RESPONSI ILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE Check Brake Operation If' Check Tire Pressure If T Check for Loose Fasteners tf A_ Sharpen/Replace C Lubrication T Check Battery Level/Recharge 0 Clean Battery and Terminals R CheckTransaxle DATES 1/ 1/ 1/7 Mower Blades Chart Cooling 1/ 1/ 1/ 1/ 1/ 1/ Adjust Blade Belt(s) Tension 1/5 Adjust Motion Drive Belt(s) Tension _lmuw_Bm Check Engine Oil Level Change 1/ Engine Oi! Clean Air Filter E N Clean Air Screen G Inspect I Replace N Clean Engine Cooling Replace Spark Plug Muffler/Spark Replace Replace 1 - Change 2 - Service more more 3 - If equipped 4 - Replace GENERAL _23 1/2 t/2 1/ Arrester _1,2 t/2 Fins 1/ 1/ 1/2 Air Filter Paper Cartridge when often when more operating under operating in dirty or dusty change often when I 1/ Fuel Filter often m_ 1/ Oil Filter (If equipped) with oil tilter, blades m 1/ 1/ a heavy oil every 50 hours. mowing in sandy load or in high ambient temperatures. conditions, soi!. 5 - If equippedwith adjustablesystem. 6 - Not required if equipped with maintenance-freebattery, 7 - Tighten front axle pivot bolt to 35 ft.qbs,maximum. Do not overtighten. RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. _,u juo_,,_u_sectionof thismanual shouldbe checked atleastonce each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH GEARSHIFT(T) PIVOTS USE • Check engine oil level. o Check brake operation. (!)SAE • , Check tire pressure. Check for loose fasteners. (_)GENERAL (_REFER 30 OR 10W30 MOTOR OIL PURPOSE GREASE TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16 CUSTOMER RESPO TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance. BRAKE IBILITIES BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) • - Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. - Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. BLADE CARE CENTER For best results mower blades must be kept sharp. place bent or damaged blades. BLADE REMOVAL (See Re5/8" BOLT OR PIN Fig. 13) , Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. FIG. 14 Install new or resharpened blade with trailing edge up towards deck as shown. BATTERY Reassemble hex bolt, lock washer and flat washer in exact order as shown. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery, with an automotive charger will extend its life. Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE HOLE ASSEMBLY MANDREL - Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • TRAILING Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. EDGE FLAT WASHER LOCK WASHER "-"-" Remove terminal guard. leP HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD. FiG. 13 17 , Rinse the battery with plain water and dry. . Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. - Reinstall battery (See "CONNECT Assembly section of this manual). BATTERY" in the C STOMER RESPONSIBILITIES V-BELTS OIL FILL CAP/DIPSTICK Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OIL DRAIN PLUG ENGINE LUBRICATION FIG. 15 Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. GRADES I ,'1,A,_{I Service air cleaner more often under dusty conditions. oF °C .20 ° .30 ° 0° 30 ° 32 ° 40 ° 60 ° 80 ° 100 ° I -20 ° TEMPERATURE .10 ° RANGE 0° ANTICIPATED 10° BEFORE 20° NEXT 30 ° |_III%J'_'E_, vvill_ ilU_. _..&l i_._ ",,J"_JV'NJI, 40 ° • Remove seal and cartridge plate. TO SERVICE PRE-CLEANER OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. • Slide foam pre-cleaner off cartridge. . Wash it in liquid detergent and water. o • Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oi! level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. . Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. TO CHANGE ENGINE OIL (See Fig. 15) , Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. , Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. Reassemble air cleaner, cartridge plate, and seal. , Be sure tractor is on level surface. ° , , Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. - Remove drain plug. o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. , Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick. lnstalltheaircleanercoverand wing nut. Tighten wing nut 1/2 turn to 1 full turn after nut contacts cover. Do not overtighten. FIG. 16 18 CUSTOMER CLEAN AIR SCREEN (See Fig. RESPONSIBILITIES 17) IN-LINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). COOLING FINS (BOTH SIDES) FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. . Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. ;CREEN CLAMP CLAMP FUEL FILTER \ FIG. 18 \ CLEANING FIG. 17 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK • PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 19 SE VICE AND ADJUSTMENTS A" CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position. ® Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key. o Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact plug. TO REMOVE MOWER TO LEVEL (See Fig. 19) + + , + Place attachment clutch in "DISENGAGED" position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anfi-swaybar from bracket. • Remove retainer springs from suspension arms at deck and disengage arms from deck, ° Raise attachment lift to its highest position. • Remove two retainer springs from each front link and remove links. + Slide mower forward and remove belt from electric clutch pulley. + Slide mower out from under right side of tractor. IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) + Raise mower to its highest position. + At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • + , MOWER If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". + Recheck measurements after adjusting. Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. ADJUSTMENT NUTS_ LIFT LINKS SUSPENSION ARMS CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING ANTI-SWAY BAR with FRONT MOWER BRACKET ' RETAINER SPRINGS FIG, 19 20 SERVICE AND ADJUSTMENTS BOTH FRONT LINKS MUST BE EQUAL BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND IN LENGTH UNE NUT "E" FIG. 20 NL SUSPENSION ARM TRUNNION FIG, 23 MFT LINK ADJUSTMENT NUT TO REPLACE FIG, 2! MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) , Park tractor on a level surface. Engage parking brake. * Remove four screws from L.H. mandrel cover and remove cover. , Roll belt over the top of L.H. mandrel pulley. , Remove belt from electric clutch pulley. * Remove belt from idler pulleys. , Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. o Check primary idler arm and two idlers to see that they rotate freely. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION (See Fig. 24) ° Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. ° Install new belt onto electric clutch pulley. o Roll belt into upper groove of LH. mandrel pulley. ° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. , Reassemble L.H. mandrel cover. FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. _li_CK aujubull_llt on right o_u=_'4_ of tractor. Measure distance "D" directly in front and behind the m_,,u, __'_^'_, _L_" bottom edge of mower housing as shown. , Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is !/8" to !/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. , To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. " Recheck side-to-side adjustment. L.H. MANDREL COVER _ ---117 _'! ...... -. '_ SCREWS ELECTRIC IDLER , ,_,_4CLUTCH PULLEY PULLEYS MANDREL ....._,. %\ ,,, FiG. 22 21 FIG. 24 MOWER DRIVE BELT SERVICE TO REPLACE (See MOWER BLADE AND ADJUSTMENTS DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). o , Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. , Carefully roll belt off R.H. mandrel pulley. o Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. , Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. , Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. ROTOR idler arm and idler to see that they • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department. • Make sure attachment clutch and ignition switches are in "OFF" position. , Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Fig. 25) MOWER BLADE DRIVE BELT PLATE .012" NYLON LOCKNUT b<,\ _ _ BRAKE PLATE (3) FIG. 26 TO ADJUST BRAKE (See Fig. 27) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. , Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). L.H. MANDREL CLUTCH CENTER MANDREL IDLER PULLEY aoHo MANDREL COVER IDLER ARM WITH PARKING BRAKE"ENGAGED" SPRING SWAY-BAR BRACKET SCREW FIG. 25 NUT "A'_ JAM NUT OPERATING ARM FIG, 27 22 SE TO REPLACE MOTION VICE AND ADJUSTMENTS DRIVE BELT (See Fig. 28) LOCKNUTS Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect clutch wire harness. , Remove clutch Iocator. • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. , Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. , Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE. ELECTRIC CLUTCH -__ CLUTCHING IDLER STATIONARY IDLER CENTER TIE ROD FIG. 30 TO ADJUST CLUTCH LOCATOR STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. "_---"_ FRONT WHEEL I TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TRANSAXLE PULLEY'_ II ,.--, \ TO REMOVE \ WIRE HARNESS FiG. 28 SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 29 and 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ® Make sure transaxle is in neutral (N). o Loosen two Iocknuts on tie rod. , Turn center rod until gearshift lever falls into neutral lock gate on fender console. Tighten Iocknuts securely. GEARSHIFT WHEEL FOR REPAIRS (See Fig. 31) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose). , Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. , Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. CLUTCH TRANSAXLE ROD WASHERS RETAINING RING LEVER AX_VER NEUTRAL LOCK GATE SQUARE KEY (REAR WHEEL ONLY) FIG. 31 FIG. 29 23 SERVICE TO START ENGINE (See Fig. 32) AND ADJUSTME WITH A WEAK BATTERY TS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. INTERLOCKS If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. , Check wiring. See electrical wiring diagram in the Repair Parts section of this manual• TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 33) , Raise hood. , Unsnap headlight wire connector. * Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. . To replace, reverse above procedure. HEADLIGHT WIRE CONNECTOR / "POS]-TIVE" { I "NEGATIVE" (+) (-) HOOD PANEL BOLT 0 0 • FIG. 32 FIG. 33 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST ACCELERATION THROTTLE CONTROL • CABLE (See Figs. 34 & 35) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: . With engine not running, move throttle control lever to fast (,_) position. - Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. TO ADJUST CARBURETOR (See Fig. Move throttle control lever from slow (_m.) to fast (,_) position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 36) The carburetor has been present at the factory and adjustment should not be necessary. However, minoradjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: CASING CLAMP SCREW In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY TEST - STOPSCREW THROTTLE CABLE SETTING - , Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above). * With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns. * Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn. FIG. 34 STOP SCREW SPEED CONTROL LEVER FINAL SETTING Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in fast (_) position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. * SPEED CONTROL LEVER FIG. 35 Idle speed setting - With throttle control lever in slow (,_h) position, engine should idle at 1400 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. o Recheck idle speed. Readjust if necessary. IDLE FUEL ADJUSTING NEEDLE IDLE SPEED ADJUSTING SCREW MAIN FUEL ADJUSTING NEEDLE 25 FIG. 36 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). - Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Fully charge the battery for storage. , After a period of time in storage, battery may require recharging. , - Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. . NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY • • CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. * Remove spark n!__ntq_ ® Pour one ounce of oil through spark plug hole(s) into cylinder(s). , Turn ignition key to "START" position for a few seconds to distribute oil. * Replace with new spark plug(s). OTHER , Be sure battery drain tube is securely attached. o Do n_,t o+_,,_,_oo_,J;n_ _...... , ,,..,_ _....,,,-. _,..,,_,J,,, ,,-. ,,,..,,,, , If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. , If possible, store your tractor indoors and cover it to give protection from dust and dirt. • ,.,,,e _ ,-,n to o,...as,_,,, another. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING PROBLEM CAUSE Will not start to start Engine Engine start will not turn over clicks but will not Loss of power Excessive vibration CORRECTION 1. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 10. Hard POINTS Engine valves out of adjustment. 10. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5, 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery, Clean battery terminals. Check all wiring. ChecWreplace solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4, 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. rq ..... ,_,_an/r_pl_,_ air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. service center/department. 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring, Carburetor out of adjustment, 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. Contact an authorized service center/department. 1, 2. 3, Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 1. 2. Worn, bent or loose blade, Bent blade mandrel. 3. Loose/damaged part(s). 27 T CAUSE PROBLEM Engine OUBLESHOOTING continues when operater with attachment to run leaves clutch , POINTS CORRECTION 1, Faulty operator-safety 1. 2. presence control system. I, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1, 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. seat! engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge 1. Obstruction 2. 3. 4. Worn!damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 1. 2. 3. 4. Remove Replace Replace Replace 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4, Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup ef grass, leaves, and trash around mandrels. 5, 6. 7. 8. 9. 10. 11. obstruction. mower drive belt. idler pulley. blade mandrel. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. I. Switch is "OFF". (if so equi_w 2. 3. 4. 5. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. I. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections, 1. 2. Replace battery. ChecWclean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator, Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. l: Engine L_I^\ ___ ..... "backfires" when turning "OFF" engine i.:_- 28 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.258680 SCHEMATIC RED BLACK BATTE RY SOLENOID E I RED _ FUSE 30 AMP. AMMETER (OPTIONAL) [---t i WH,_E 'O'_-- 1 r 'c Gl BLACK I ELECTRIC CLUTCH L'i RED / G ...... I _1 CLUTCH / BRAKE (PEDAL UP) L I_ STARTER ©1 I I I I ..... L ......... FH_ ' J SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I I I E q i _ V II /// /f BLACK _ _b GROUNDING CONNECTOR BLACK METER _1 SPARK (OPTIONAL) BLACK _ IGNITION UNIT lw PLUGS GAP Ib___D "_ (2 PLUGS ON v TWIN CYL. ENGINES) I J CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM I_ REGULATOR i _- 1 28 VOLTS AC (REGULATOR ] IGNITION POSITION OFF RUN/LIGHT SWITCH CIRCUIT G+M+L "MAKE" NONE B+L A+Y RUN B + L NONE START B + L + S NONE HEADLIGHTS I NOTE @ 3600 RRM DISCONNECTED) BROWN YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. REMOVABLE CONNECTIONS FC N HU O NON-REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 G B H DA PTO°SWITCH POSITION CIRCUIT OFF C+G,B+H ON C+F,B+E,A+D REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.258680 ELECTRICAL 21 4O 42 24 19 2O // 5! -_l 4 6 3_\\ _ _---_ 12 55 8 7/ 28 3O 29 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ELECTRICAL KEY NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 3! 32 33 40 41 42 43 44 45 50 51 52 55 70 PART NO. DESCRIPTION 144926 74760412 STD551025 STD551125 STD541025 7697J 7603J 109596X 145211 150109 145769 153664 STD551125 73350400 136850 4152J 4799J 146148 108824X 145491 !21305X 140301 124211X 141226 109310X 156150 71110408 131563 145673 73640400 122822X 154963 140405 141940 17490508 140427 NOTE: Battery Bolt, Hex 1/4-20 UNC x 3/4 Washer Washer Nut Tube, Plastic Tray, Battery Clamp, Hose Bolt, Btr. Frt 1/4-20x7.5 Holddown Btr. Dash Nut, Push Nylon 1/4" Battery Switch Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket W/4152J Bulb, Light Cable Battery Cable, Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Ignition Switch Key, Ignition Harness, Ignition BottBlkFin. Hex 1/4-20UNCx1/2 Cover, Terminal Solenoid Nut, Keps Bik. Hex i/4-20 UNC Ammeter Rectangular 15 Amp Switch PTO 3 Pot Red Delta Ring Retainer PTO Wire Loop Screw Thdro! 5/16-18 x 1/2 TYT Harness Engine Koh 18 TWN 15 AR A!! component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES 119 30 36 87 29 17 _ 36 25 47 26 120 121 122 _ 31 44 90 125 71 66 !24 115 117 / 64 114 123 / 73 6 140 86 11 114 26 117 3 33 10 34 26 39 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES KEY NO. PART NO. 1 2 3 6 7 8 9 10 11 13 17 24 25 26 28 29 30 31 33 34 35 36 38 39 44 47 50 59 64 66 71 73 86 87 90 100 114 115 117 119 120 121 122 123 124 125 140 -- 155051 140356 17490612 155923 145351 126471X 145203 STD533710 145218 145217 136673X558 STD523710 19131312 STD541437 136373X428 136374 140002X558 137113 145244X558 145243X558 STD533707 108067X 139886 139887 140675 105531X 137304 110436X 150272 i56281X0i2 73640400 17580408 136670X558 136671X558 STD551025 105037X 145349 121794X 144283 19092016 Io_=/1 137269 137270 157105 157107 74180412 158418 8022J NOTE: DESCRIPTION Chassis Drawbar Screw, Thdrol. 3/8-16 x 3/4 Type TT Saddle Shield Heat Kohler MV18 Clip, Fuel Line Dash, Plastic Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Hood Assembly Bolt Washer 13/32 x 13/16 x 12 Gauge Nut Grill Lens, Bar, Clear Fender Bracket Assembly, Fender Footrest, LH Footrest, RH Bolt Nut, Pal Bracket Assembly, Pivot, LH Bracket Assembly, Pivot, RH Fender Strap Nut, Push, Nylon Rod, Support Hood Bushing, Snap, Split Dash, Lower Plate, Dash Nut Screw Tap Tite 1/4-20 x 1/2 Panel Assembly, RH Panel Assembly, LH Washer 9/32 x 3/4 x 16 Ga. Strip Foam 18" Bracket, Support, Dash Cover, Access Washer Serrated Disk 13/32 x Washer 9/32 x 1-1/4 x 16 Ga. Rivet, D_h_,_ _,,ot_, Washer, Nylon Rivet, Rachet, Male Bracket, Weldment Pivot Hood LH Bracket, Weldment Pivot Hood RH Screw, Machine 1/4-20 x 3/4 Bracket Suspension Front Plug Dash Blk 500 Dia E. Lift All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258680 DRIVE 87 86 81 23 84 82 86 56 18 2187 _ i 13 _. 18 36 34 36 35 53 26 22 34 27 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DRIVE KEY NO. PART NO. ........ 2 3 4 5 6 8 9 10 11 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 4! 42 43 146682 123666X 12000028 121520X 17490512 141002 137140 STD561210 105701X 74550412 STD551125 74490544 126197X 74780616 STD541437 150280 106933X 130804 137141 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 72140506 155071 120183X STD551062 STD571810 123674X STD523727 4470J 154777 19131312 19111012 KEY NO. DESCRiPTiON Transaxle (See Breakdown) Peerless, P930-057A Spring, Brake Return Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Hex, Washer, Thread Rolling 5/16-18 x 3/4 Rod, Shifter Clutch, Electric Pin, Cotter 1/8 x 1 Washer, Shift Plate Bolt 1/4-28 UNF Gr. 8 w/Patch Washer Lock Bolt, Hex Flghd 5/16-18 Gr. 5 Washer 15/32 x 1-3/4 x 1/4 Bolt Fin Hex 3/8-!6 UNC x ! Gr. 5 Locknut 3/8-16 Bolt, Hex 7/16-20 x 4-1/4 Knob Rod, Brake Bracket Assembly, Clutch Nut, HexJam 3/8-16 Spring, Rod, Brake Washer 13/32 x 13/16x 16 Gauge Pin, Cotter 1/8 x 3/4 Rod, Brake, Park Cap, Plunger Bracket, Transax!e, L.H. Keeper, Belt, Transax!e, L.H. Botl, Hex Hd. 5/16-18 UNC x 3/4 Bolt,Carriage 5/16-18 x 3/4 Shaft, Foot Pedal Bearing Nylon Washer 21/32 x 1 x 16 Gauge Pin,Roll 3/16 x 1 Idler, Flat Bolt, Hex 3/8-!6 x 2-3/4 Spacer Keeper, Belt Idler Washer 13/32 x13/16 x12 Gauge Washer 11/32 x 5/8 x 12 Gauge PART NO. 47 48 49 50 51 52 53 55 56 57 58 59 61 127783 154604 123205X STD523715 STD541437 STD541431 105710X 105709X 74760620 130801 127274X 140312 17490612 62 63 65 66 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 112 113 118 121 8883R 140189 STD55!!43 154778 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 !50360 71208 19212016 12000008 139991 124346X STD624003 19091210 127285X 154774 154419 DESCRiPTiON Pulley, Idler Bellcrank, Asm. Clutch Retainer, Belt Bolt, Hex 3/8-16 x 1-1/2 Nut, Crownlock 3/8-16 Nut, Lock Hex w/Ins 5/16-18 Link, Clutch Spring, Return, Clutch Bolt, Fin. Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Transaxle, R.H. Retainer, Belt Screw, Hex Washer Head, Thd., Roll. 3/8-16 x 3/4 Cover, Foot Pedal Pulley, Engine Washer, Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key Square Washer 25/32 x 1-5/8 x 16 Gao Key Woodruff #9 3/16 x 3/4 Shift Arm Shaft asm Cross P930 20" tires Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Rod, Tie Nut, Lock Center !/4-28 Fnthd. Bushing, Rod, Steering Washer 21/32 x 1-1/4 x 16 Gauge Ring, Klip Console, 6 Speed Nut, Washer Head, Self-Thread 1/4 Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque LT Spacer Be!lcrank Nyliner Clutching Stl NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS - - MODEL TRACTOR STEERING NUMBER 917.258680 ASSEMBLY l_ _-'-'-"-_ ; 39 f _.:, "-'-"---- 41 ,t. L>, i , r_""---_ 42 62 (D o 27 j-.--- 17 \ \. 67 J \ 18 .J 46 8 23/ "'_--_. 47 / "--4 s5 f, / 11 \ , 66 40 9_ / /> \ \ i/J" 25 /- \ .J J C / / \, 't 40 36 15 /7 REPAIR PARTS TRACTOR STEERING - = MODEL NUMBER 917.258680 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 121472X 154427 154422 154423 6266H 121748X 19272016 12000029 3366R 156438 STD551137 73940800 154779 73901000 17 18 !9 20 22 23 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 156543 57079 124035X 126684X 71200410 127501 154406 136874 17490612 139929 19111216 STD551131 73810500 145207 152927 126805X !00712K STD541537 100711L 140216 121749X 121232X 6855M 156595 154780 154404 74781044 154429 NOTE: DESCRIPTION Steering Wheel Axle Assembly, Front Spindle Assembly, LH Spindle Assembly, RH Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing Link, Drag Washer, Lock Nut, Hex, Jam Toplock 1/2-20 UNF Bearing, Axle Locknut, Hex, Jam, w/Washer Insert 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 2-3/4 Shaft Assembly, Pittman Bracket, Steering Gear, Sector Screw, Thdrol 3/8-16 x 3/4 Tie Rod Washer 11/32x3/4x16Ga. Washer Lock Hvy HIIcl Spr. 5/16 Locknut 5/16-24 UNF Bushing, Steering Screw TT #!0-32 5 3/8 Flange Insert, Cap, Steering Wheel Washer .53 x 2.25 x .160 Nut Lock Center 3/8-24 UNF Adapter, Steering Wheel Column, Steering Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease Kit, Steering Assembly Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR = - MODEL NUMBER 917.258680 ENGINE 14 13 81 32 31 34 89 61 2O 89 89 29 91 92 OPTIONAL Spark 23 4 EQUIPMENT Attester 93 38 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ENGINE KEY NO. 1 2 PART NO. 132755 17720410 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 23 25 26 29 31 32 33 34 35 37 38 149723 136215 136216 138129 150176 156425 145552 STD551131 74570512 ........ 13280336 13200300 STD551237 17490624 156426 156123 138672 73920600 137180 151346 152334 123487X 106082X 17490512 8543R ....... 39 40 41 61 81 88 89 90 91 92 93 109227X 3645J 139277 19111216 I °nn_ 72110506 73800500 158736 71110408 19091016 123976X NOTE: DESCRIPTION Control, Throttle Screw,._ex Head, Thread Cutting 1/4-20 2 5/8 Engine (See Breakdown) Kohler Model No. MV18S-PS58560 Muffler, Asm. Twin Lo-Tone Tube Manifold LH Kohler MV18 Tube Manifold RH Kohler MV18 Clamp Tube Double Engine Bolt 5/16-18 UNC x 3/4 w/Sems Shield Heat Browning LH Shield Heat Washer Lock Hvy HLCL Spr. 5/16 Screw Hex Skt 5/16 UNV x 3/4 Gasket (Order From Engine Manufacturer) Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Screw Thdrol 3/8-16 x 1-1/2 TT Shield Heat Browning RH Shield, Browning Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel ....... _ mbty 7 F-U_I ..... "_Jbl_ Clamp, Hose Spacer,Pad Screw Thdrol5/I6-I8 x 3/4TYT Line,Fuel Plug, Oil Drain (Order From Engine Manufacturer) Spacer Pad Bushing Stem, Fuel Tank Washer 11/32 x 3/4 x 16 Ga. k_._ _1.... 1/4-20 _t_,:,_ Nut Bolt Rdhd Sqnk 5/16-18 UNC x 3/4 Nut, Lock Hex w/Ins 5/16-18 UNC Guard Debris Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Washer 9/32 x 5/8 x 16 Ga. Nut Lock 1/4 Lge Fig Gr. 5 All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 SEAT ASSEMBLY \ 14._ 10 j5 6 " 2% 21 / / i jji, . iJ/J 5 / / // 25 i 11 17 KEY NO. PART NO. 1 2 5 6 7 10 11 12 13 14 15 140123 140551 145006 STD541437 124181X 155925 120068X 121246X 121248X 72050411 134300 I L"?. / , . _ . /i \ , \ _ . J 12 KEY NO. DESCRIPTION Seat Bracket, Pivot, Seat Clip Push-tn Nut, Lock Hex w/Ins. 3/8-16 UNC Spring, Seat Pan, Seat Knob, Seat Bracket, Switch Mounting Bushing, Snap, Nylon Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split 16 17 18 21 22 24 25 27 28 PART NO. 121250X 123976X 124238X 153236 STD541431 19171912. 127018X 17490608 150176 NOTE: 4O DESCRIPTION Spring Nut, Flangelock 1/4 Grade 5 Cap, Spring, Seat Bolt, Shoulder 5/16-18 UNC - 2A Nut Washer 17/32x. 1-3/16 x12 Gauge Bolt, Shoulder 5/16-18 x .62 Screw Thdro!. 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 w/Sems All component dimensions 1 inch -- 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DECALS 15 9 13 18 6 3 16 7 8 8 16 7 5 t9 4 10 2O 11 I2 17-- 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 22 Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 156834 156787 146705 146706 151400 133644 138048 142243 146709 156439 4900J 146046 151452 WHEELS KEY NO. DESCRIPTION Operating Instruction Deck Mower, EZ3 Hood, Craftsman, RH Hood, Craftsman, LH Grille Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch/Brake V-Belt Drive Schematic Chassis, 46"6 Sp Srs. Polo 14 15 16 17 18 19 20 21 22 23 ---- -- PART NO. 139346 150333 147137 52-113-50 146710 i38047 149516 140837 133179 106202X 138311 145246 145247 157293 157294 DESCRIPTION Decal, V-Belt Schematic Decal, Cap Cnsmr Help Line Srs. Decal Ins. Hood Decal, HP Engine Decal, Insert Strg Decal, Battery Decal, Btry, DngriPsn. Eng. Acme Decal, Brake Parking Saddle Decal, Mower QC System Reflector, Taillight Decal, Handle Lift Height Adj. Pad Footrest Fastener Pop-In Footrest Manual, Owner's (Eng) Manual, Owners (Span) & TIRES 1 5,8 4,10 7 11 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 -- 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 NOTE: 41 DESCRIPTION Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only) Rim Assembly, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT 7 8 41 10 / / / 6 5 2 !3 13 16 2O 31 32 19 !5 42 1718 2O REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 _z 36 37 38 40 41 49 50 136971 136968 138284 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 137150 76020308 137167 73350600 138057 150233 140302 73540600 155097 123935X 17490512 19112410 123934X 145212 110452X NOTE: DESCRIPTION WireAsm., Inner w/plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32XlX21 Ga Bearing Nylon Grip Handle Fluted Button, Plunger Spring Cprsn Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock .......vv/'vv_n i/2-13 Unc Arm Suspension Rear Spring Retainer Nut Special Washer 13/32 X 5/8 X 16 Ga Spring" Pin Cotter 3/32 x 1/2 Rod Adjust Lift Nut Hex Jam 3/8-16 Unc Knob Infinite 3/8-16 Unc Black Trunnion Infin Height Bearing Pvt. Lift Spherical Nut, Crowntock 3/8-24 Pointer, Height Indicator Plug, Hole Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x1-1/2 x10 Gauge Scale, Height Indicator Nut Hex Flange Lock Nut Push Phos & Oil All component dimensions given in U.S. inches ! inch = 25.4 mm 43 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 DECK 49 46 49 46 41 7 41 I I 45 45 \ 4O 33 _:_ 47 ,3q 32 32 31 116 117 119 21 21 22 24 25 27 \ \ 1\ 12 44 18 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 917.258680 DECK PART NO. 1 3 5 6 8 9 10 156948 138457 STD624008 130832 850857 STD551137 140296 11 12 13 152443 129895 137553 14 15 !6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 137152 110485X 140329 72140505 132827 145055 STD541431 134753 131267 105304X !23713X 110452X 157788 19111016 131491 138776 129963 153531 137266 144945 17490628 STD551037 131494 156086 KEY NO. DESCRIPTION Housing, Mower 46" Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No. 12) Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffiner, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw, Hex Head, Thdrol! Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Belt, Idler 39 40 41 42 43 44 45 46 47 48 49 50 51 52 72 101 102 103 104 105 106 116 117 ! 18 119 126 !27 -- -NOTE: 45 PART NO. 144917 137273 17490620 122052X 144949 133943 145059 137729 144959 139573 STD541437 72110612 153390 156593 19131616 145579 71161010 10071000 19061216 130758 2029J 137644 133957 73930600 19121414 144948 146763 158851 143651 DESCRIPTION Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw, Thdroll 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdrotl. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Washer Felt Pulley Idler Washer 13/32xlx16Ga. Cover, Mulching Screw Washer, Lock #10 Washer Latch Asm. Bagger Nut, Weld Bolt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101106 and 116-118) Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 33) All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR PEERLESS 68 TRANSAXLE - = MODEL - MODEL NUMBER NUMBER 930-057A 34 7 67 35 / 9 / 31 31 23 35 77 29 76 47 / 13 2 / 15 46 917,258680 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 17 18 20 21 22 23 25 772108A 780086A 770102A 776260A 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 780108 780001 792001 788095 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 42A 792085A TRANSAXLE - MODEL - - MODEL NUMBER NUMBER 917.258680 930-057A REF PART NO. NO. DESCRIPTION Cover, Transaxle Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, Input Gear, Bevel, 16 Teeth Gear, Bevel Pinion Gear, Ring Pin, Drive Spacer, Neutral Ball, Steel 5/16" diameter Set Screw 3/8-16 x3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal, Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat Lever, Brake Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 778151 778126A 778127A 778128A 778163 780109 776135 776315A 786116A 780051 786118 788069 792165 788091 780090 788078A 79 81 792144 786081 82 83 90 103 104 150 900 786082 786123 788067B 792166 792167 788093 794602 DESCR_PTION Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.,) Gear, Spur, 35 Teeth (2,,.) Gear, Spur, 30 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,.) Gear, Spur, 19 Teeth, Steel (6,.) Gear, Spur, 12 Teeth, Steel (1.,) Gear, Spur, 15 Teeth (2o.) Gear, Spur, 20 Teeth (3_) Gear, Spur, 25 Teeth (4Q Gear, Spur, 28 Teeth (5_.) Gear, Spur, 31 Teeth (6,h) Washer, Thrust Shaft, Input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAIR PARTS TRACTOR KOHLER ENGINE AIR INTAKE - MODEL - - MODEL NUMBER ! NUMBER MV18S, BAFFLES TYPE AND 917.258680 NUMBER SHROUD PS58560 ] 1 / 8 7 2 \ m 4 --5 I ,% i / 0--5 4 6 --9 BREATHER AND VENT ! 10 /5 --11 2 18 3 713 /14 15 -% 10 !7 / /'_ 16 7J 48 REPAIR PARTS TRACTOR KOHLER ENGINE = MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER AIR INTAKE KEY NO. 1 2 DESCRIPTION X-276-7 52-755-83 Wing Nut 1/4-20 Kit, Cover and Tube (Includes Key Numbers 3 and 4) Cover, Air Cleaner Air Intake Seal, Element Cover Cover, Air Cleaner Element Pre-Cleaner Element Seal, Air Cleaner Cover Screw, Hex Washer Head #10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, S!otted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow 52-096-35 52-123-21Tube, 231032 52-082-04 45-083-01 45-083-02 237423 X-67-98 11 12 13 14 !5 52-201-06 277093 52-054-39 X-25-79 X-50-37 16 X-50-57 17 X-22-9 18 25-041-06 NOT ILLUSTRATED -25-113-15 -52-113-30 PS58560 BAFFLES & SHROUD PART NO. 3 4 5 6 7 8 9 10 917.258680 KEY PART NO. NO. 1 2 3 4 DESCRIPTION 52-063-41 52-313-05 52-063-42 X-67-83 52-755-70 6 7 8 9 52-217-01 52-468-16 52-086-11 52-124-23 NOT ILLUSTRATED - - 52-113-46 BREATHER Decal, Horsepower (3) & VENT KEY PART NO. NO. Decal, Air Cleaner Decal Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump Screw, Hex Washer Head 1/4-20 x 7/16 (14) Kit, Blower Housing (Includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head 1 2 3 4 5 X-81-1 X-25-12 52-096-18 52-055-01 X-352-39 6 7 8 9 10 11 52-326-12 52-096-08 52-032-04 52-462-01 52-096-22 275220 DESCRIPTION Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve Seal, Breather Valve, Umbrella Cover, #1 Lower Cylinder Valve Stud, #1 Cylinder Valve Cover 1/4-20 x 3-1/4 NOTE: All component dimensions 1 inch = 25.4 mm 49 given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER PS58560 CRANKCASE 19 5 ° t _2G 3 I 9 L 19.2°\ CARBURETOR ] ,,_2_=6 / 17 / 9 / 18 10 tN % 0--32 13 7 -- 34 / 1 @-_--- 5 11 12 / / 16 5O 35 38 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER PART NO. 1 2 3 X-82-2 52-468-12 82-755-16 4 5 6 7 8 52-016-05 52-031-01 52-316-06 52-755-50 52-072-12 9 10 11 12 13 25-086-12 X-269-43 52-078-05 52-030-10 52-030-11 52-030-12 25-086-10 14 25-086-13 15 16 17 52-141-02 52-139-08 25-086-11 18 19 52-032-10 82-755-17 20 - -- PS58560 CARBURETOR CRANKCASE KEY NO. 917.258680 DESCRIPTION Nut, Hex 5/16-18 (12) Washer, Flat 5/16 (12) Kit, #1 Cylinder Barrel (Includes Key Numbers 4 thru Valve, Exhaust Insert, Valve Seat (2) Guide, Valve (2) Kit, Oil Relief Step Stud 5/16-18 x 3/4, 3/8-16 x 5/8, 2" Long (12) Screw, Hex Flange 5/16-18 x Ring, Retaining Shaft, Governor Bearing, Sleeve, Standard (2) Bearing, Sleeve .010" (2) Bearing, Sleeve .020" (2) Screw, Hex Flange 5/16-18 x 1-1/2 (3) Screw, Hex Flange 3/8-16 x 3-5/8 (2) O-Ring Plug Screw, Hex Flange 5/16-18 x 3-1/2 (8) Seal, Oil, Front Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru Crankcase (Service with Short Part Number 82 522 30) KEY NO. 6) PART NO, DESCRIPTION 1 2 52-041-09 52-755-91 3 4 5 6 52-164-15 X-21-1 X-6-29 X-75-23 7 8 235778 X-67-97 Gasket, Intake (2) Kit, Manifold (Includes Key Numbers 3 thru 8) Manifold, Intake Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-t8 x 2 (4) Plug, Hex, Countersunk 1/8 N.P.T.F. Clamp, Cable (2) Screw, Hex Washer Head #10-24 x 3/8 (2) Stud 5/16-18x I (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (Includes Key Numbers 12 thru 14) Gasket, Carburetor (2) Carburetor Assembly (Information Only o Not Available Separately) (includes Key Numbers 18 thru 35) Gasket, Air Cleaner Nut 5/16 (2) Strap, Lifting Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4) Plate, Choke Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fuel Spring, Main Fuel Lever, Choke Spring, Choke, Friction Ball, Choke, Friction Plate, Throttle Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer 2 (2) 6) Block, 9 10 11 12 41-072-19 52-063-40 25-155-02 52-853-25 13 t4 271030 52-053-54 15 16 17 18 25-041-06 X-77-2 232867 X-67-62 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25-086-27 25-146-03 52-144-24 25-368-01 25-089-02 25-086-26 25-089-04 25-368-03 25-089-02 52-090-13 25-089-03 25-194-01 25-146-02 25-041-04 25-757-09 25-104-01 25-041-03 25-100-05 NOT iLLUSTRATED - - 25-757-1t -25-757-23 NOTE: 51 Kit, Carburetor Repair Kit, Bowl Baffle All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE CRANKSHAFT - MODEL ] NUMBER - - MODEL MV18S, DiPSTiCK NUMBER TYPE 917.258680 NUMBER PS58560 CTL,.OER,EAO I ] 1 ELECTRIC STARTER [ EXHAUST i @ 4-- @ Q @ G 8 --6 52 4 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER CRANKSHAFT KEY NO. 1 2 PART NO. DESCRIPTION 52-014-93 52-468-03 52-468-04 52-468-05 Crankshaft Washer, Thrust Washer, Thrust Washer, Thrust KEY NO. .119/.122 (A.R.) .128/. 131 .137/. 140 (A.R.) PART NO, DESCRIPTION t 52-038-14 2 3 4 5 6 7 X-25-44 52-032-14 41-153-01 52-126-11 52-123-20 47-139-01 Dipstick Assembly (Includes Key Numbers 2 and 3) Washer, Plain 5/16 Seal, Rubber O-Ring Bracket, Oil Tube Support Tube, Oil Fill 11-7/8 Plug, Hex, Countersunk 3/4 N.P.T.F. CYLINDER KEY NO. 1 2 3 4 PS58560 ELECTRIC STARTER DIPSTICK KEY NO, 917.258680 DESCRIPTION 52-041-20 52-015-08 220534 41-086-02 Gasket, Head (2) Cylinder Head (2) Washer, Plain 5/16 (18) Screw, Hex Head 5/16-18 x 1-1/2 (18) DESCRIPTION 1 52-098-!2 2 3 4 5 6 7 8 9 X-20-1 X-81-1 82-755-26 52-081-07 52-170-05 52-211-01 52-227-10 82-755-28 Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut, Hex 1/4-20 (2) Kit, Drive Cap, Drive End Armature Bolt, Thru (2) Cap, Commutator End Kit, Brush NOT ILLUSTRATED - - 25-450-03 Tag, Caution EXHAUST KEY PART NO. NO. 1 2 3 4 HEAD PART NO. PART NO. 52-126-12 X-25-72 52-086-11 52-041-14 DESCRIPTION Bracket Washer, Plain (3) Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2) NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm 53 REPAIR PARTS TRACTOR KOHLER ENGINE GOVERNOR = MODEL - - MODEL NUMBER MV18S, NUMBER TYPE [ 917.258680 NUMBER FUEL PUMP PS58560 ] @ \ 3 27 _'_"_ 24 28 19 21_ _ 8 _ 18 23 18 19_ 19 13 5 ! I 1 / _17 14 IGNITION [ FLYWH EEL I --1 8--3 \ 8 54 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER FLYWHEEL KEY NO. PART NO. DESCRIPTION 1 2 25-162-01 25-086-21 3 4 5 6 7 8 25-I12-04 25-157-01 25-086-24 52-468-15 X-286-17 52-025-36 Screen, Grass Screw, Hex Washer Head 1/4-20 x 5/8 (4) Spacer (4) Fan Screw, Hex Machine 3/8-24 x 1-1/4 Washer, Plain Key, Square 3/16 x 7/8 Flywheel GOVERNOR KEY NO. 917,258680 PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 231355 X-25-12 237022 A-235743-S 52-078-04 X-25-102 X-269-28 X-25-72 52-090-23 277341 52-158-07 25-086-15 13 !4 15 16 17 52-089-07 X-8!-! X-25-63 52-186-09 52-211-04 18 19 20 2! 22 23 24 25-141-03 25-158-08 52-079-07 52-079_06 52-090-14 52-089-08 25-086-21 25 X-67-97 26 27 28 29 235778 25-431-01 X-70-3 52-086-05 Pin, Governor Stop Washer, Plain t/4 Washer, Thrust Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension Bushing, Throttle Control Lever Screw, Hex Washer Head 1/4-20 x 1 Spring, Governor Nut, Hex !/4-20 Washer, Plain 1/4 Arm, Governor Screw, Round Head, Square Neck 1/ 4-20 x 1 Ring, Retaining (4) Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Lever, Throttle Spring, Torsion Screw, Hex Washer Head 1/4-20 x 5/8 Screw, Hex Washer Head #10-24 x 3/8 (3) Clamp, Cable (3) Bushing, Speed Control Lever Nut, Hex #10-32 Screw, Hex Head #10-32 x 7/8 FUEL PUMP KEY NO. PART NO. 1 2 47-086-08 52-559-01 3 4 5 6 7 8 9 X-380-1 X-25-63 25-041-09 25-155-02 X-426-9 52-353-18 25-050-03 10 15-353-04 PS58560 DESCRIPTION Screw, Pozidriv, Truss Head 1/4-20 x 5/8 (2) Pump, Fuel Assembly (Includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose Clamp, Hose (4) Line, Fuel, 8" Filter, Fuel Line, Fuel, 11-!/2" IGNITION KEY PART NO. NO, 1 25-755-03 2 3 4 5 6 7 X-132-5 236602 237878 X-67-51 210281 X-67-64 8 9 10 11 12 13 41o155-03 220297 52-313-02 DL.......I O_-U_ 52-126-08 25-086-15 14 15 52-584-02 25-086-16 NOTILLUSTRATED -47-518-33 -- 52-518-19 NOTE: 55 DESCRIPTION Kit, Rectifier-Regulator (Includes Key Number 2) Screw, Hex Cap t/4-20 x 5/8 (2) Connector, 3 Contact Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head #10-32 x 7/16 Connector, 2 Contact Grommet, Rubber Grommet Spark ........ rluy t_) Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Module, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2) Lead, Violet, Rectifier-Regulator (11", 14 Gauge, Uninsulated Push On Tab Terminals) Lead, White, Module To Connector (19-1/2", 14 Gauge, Insulated Push On Tab, Uninsulated Push On Tab Terminals) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER OIL PAN ENGINE - MODEL ] -- MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER OIL FILTER _1 PS58560 [ --3 _ 3__4 [ _ 5 [ 7 2 PISTON AND ROD OIL SWITCH] [ 1 / 2 OIL PUMP CAMSHAFT AND T | J VALVES 9 8 I @-° 3 s \ 7 \ \ 5 6 56 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER MV18S, NUMBER TYPE NUMBER PART NO. DESCRIPTION 1 X-67-64 2 3 4 5 6 52-050-03 52-199-14 X-702-14 52-054-07 X-75-38 7 8 X-75-10 52-086-12 9 52-032-10 Screw, Hex Washer Head #10-32 x 7/16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6) Plug, Cup 1-1/16 Elbow, Street Plug, Hex, Countersunk 1/4 N.P.T.F. Plug, Square Head 3/8 N.P.T.F. (2) Screw, Hex Washer Head 5/16-18 x 1-1/4 (9) Seal, Oil, Rear KEY NO. 1 1 2 52-050-02 82-755-23 3 X-55-15 4 X-75-23 5 52-041-16 1 2 3 4 5 6 7 8 9 * 1 2 DESCRIPTION Oil Filter Kit, Oil Filter Adaptor (Includes Key Numbers 3 thru 5) Screw, Hex Socket Head 5/16-18 x 1-1/4 (2) Plug, Hex, Countersunk 1/8 N.P.T.F. Gasket, Oil Filter 1 2 3 4 PART NO. DESCRIPTION 52-067-67 52-067-68 52-874-11 52-874-12 52-874-13 52-874-14 52-874-t 5 230004 52-108-09 52-108-10 52-108-11 52-108-t2 Connecting Rod, Standard (2) Connecting Rod .010" (2) Piston with Ring Set, Standard (2) Piston with Ring Set .003" (2) Piston with Ring Set .010" (2) Piston with Ring Set .020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and .003" (2) Ring Set .010" (2) Ring Set .020" (2) Ring Set .030" (2) DESCRIPTION X-75-23 Plug, Pipe 1/8 N.P.T.F. & VALVES KEY PART NO. NO. DESCRIPTION 52-012-09 Camshaft 52-019-03 Tappet (4) 41-755-10 Kit, Retainer (4) 52-413-0t Rotator, Exhaust Valve (2) 25-089-01 Spring, Valve (4) 52-016-05 Valve, Exhaust (2) 52-017-08 Valve, Intake (2) 52-032-13 Seal, Intake Valve Stem (2) 230011 Retainer, Intake Valve (2) After serial no. 24082000 use: 52-012-11 Camshaft 52-019-02 Tappet OIL PUMP KEY NO. PISTON & ROD KEY NO. PART NO. CAMSHAFT OIL FILTER KEY PART NO. NO. PS58560 LOW OIL PRESSURE SWITCH OIL PAN KEY NO. 917.258680 PART NO, DESCRIPTION 1 2 3 X-280-25 52-144-05 52-422-01 4 5 6 7 52-043-05 52-393-09 52-096-03 X-67-64 Pin, Roll Shaft, Oil Pump Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump Rotor Set Cover, Oil Pump Screw, Hex Washer Head #10-32 x 7/16 (4) NOT ILLUSTRATED .. -- 82-522o30 52-755-94 Short Block Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200°3400 NOTE: 57 All component dimensions 1 inch = 25.4 mm given in U.S. inches SE VICE 58 OTES SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SiGHTiNG GUIDE ONLY RiDE UP AND DOWN NOT ACROSS HiLL SBGHT AND HOLD THiS LEVEL WiTH SKY LINE OR TREE. J ili_ _il iill ___a'ution Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradui_lly to prevent tipping or loss of control. Exercise extreme when ch'a"nging direction on slopes. HILL, CRI:IFrZMI:IN® OW ER' MAN AL 18.0 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.258680 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service CentedDepartment and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: ,, PRODUCT - TRACTOR ,, MODEL NUMBER - 917.258680 1-800=4-REPAIR ', ENGINE MODEL NO. - MV18S - PS58560 (1-800-473-7247) ,, PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: ,, PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 157293 Rev. 1 06.02.97 KFSW Printed in U.S.A. ® [RDFTS MODEL NUMBER 917. OWNER'S MANUAL • Assembly Operation Customer Responsibilities Service and Adjustments • Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this 1-800-659-5917 equipment. SAFETY Safe Operation RULES Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. l. ,, ,, , o • • • , ,, = ,, GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. i11. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. , Be alert and turn machine off if children enter the area. . ® • IV. SERVICE * Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohot or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. = II. SLOPE OPERATION ,, Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. , , DO: • Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a tow gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the. stability of the machine. Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. , , , portant safety precautions. It means CAUTION!!! YOUR Look for this BECOMEALERT!!! symbol to point out imSAFETY IS INVOLVED. DO NOT: , , , • CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. Donotturnonslopesunlessnecessary, andthen,turnslowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. Do not use grass catcher on steep slopes. A WARNING The engine exhaust from this product contains chemicals known to the State of Califor= nia to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.258680 SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 18.0 GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: W/O FILTER: SPARK PLUG: (GAP: .025") CHAMPION RV17YC VALVE CLEARANCE: INTAKE: EXHAUST: .003" - .006" .013" - .016" GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER • Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. o Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. FRONT: REAR: TWO YEAR WARRANTY 14PSI 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. 30 240 U1R with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthis manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped LIMITED 1.1 1.4 2.3 3.5 4.5 5.7 1.8 TIRE PRESSURE: is available on this prodstore for details. RESPONSIBILITIES 4.0 PINTS 3.5 PINTS ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-57 PARTS ORDERING/SERVICE ................ BACK COVER INDEX A Accessories ........................................... Adjustments: Brake ............................................ Carburetor .................................... Mowe Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. 5 23 25 21 20 25 Air Filter, Engine .................................. 18 Air Screen, Engine .............................. 19 Assembly .......................................... 7-10 B Battery: Charging ........................................ Cleaning ....................................... Starting with Weak Battery .......... Storage ........................................ Terminals ..................................... Belt: Motion Drive Removal/Replacement ........... Mower Belt(s) Removal/Replacement ........... Blade: Sharpening .................................. Replacement ................................ Brake Adjustment ................................ 8 17 24 26 16 Engine: Air Filter ........................................ 18 Air Screen .................................... 19 Cooling Fins ................................. 18 Oil Change ................................... 18 Oil Level ....................................... 14 Oil Type ................................... 14,18 Preparation .................................. 14 Repair Parts ............................ 48-57 Starting ......................................... 15 Storage ........................................ 26 F Filter: Air Filter ........................................ Fuel .............................................. Fuel: Type ............................................. Storage ........................................ Fuse .................................................... 23 17 17 22 Repair Parts ................................... 14 26 24 Safety Rules .......................................... Seat ....................................................... .................. 24 Leveling Mower Deck .......................... Lubrication: Chart ............................................ Engine .......................................... 20 16 18 M C Carburetor Adjustment ........................ Controls, Tractor ................................. 18 19 L 22 25 11 Customer Responsibilities ............. 16-19 Engine: Air Fiiter .................................... 18 Air Screen ................................ 18 Cooling Fins ............................. ! 8 Engine Oil ........................... 14,18 Fuel Filter ................................. 19 Spark Plug(s) ........................... 19 Tractor: Battery ...................................... 17 Blade ........................................ 17 Lubrication Chart ..................... 16 Maintenance Schedule ............ 16 Tire Care .......................... 8,17,23 Transaxle ................................. 18 Cutting Height, Mower ........................ 13 E Maintenance Schedule ....................... Mower: Adjustment, Front-to-Back ........... Adjustment, Side-to-Side ............. Blade Replacement ..................... Blade Sharpening ........................ Cutting Height .............................. Installation .................................... Operation ..................................... Removal ....................................... P Parking Brake ................................ 12-13 Parts Bag .............................................. 6 Parts, Replacement/Repair ............ 30-47 Product Specifications .......................... 3 R H Hood Removal/Installation Operating Mower ................................ 14 Options: Accessories .................................... 5 Spark Arrester ........................... 3,38 16 2! 20 17 17 13 20 14 20 Mowing Tips ........................................ 15 Muffler ................................................. 19 Spark Arrester ........................... 3,38 O Oil: 30-47 S 2 8 Service and Adjustments ............... 20-25 Carburetor .................................... 25 Fuse ............................................. 24 Hood Removal/Installation ........... 24 Motion Drive Belt Removal/Replacement ........... 23 Mower Belt(s) Removal/Replacement ........... 22 Mower Adjustment Front-to-Back .......................... 21 Side-to-Side ............................ 20 Mower Removal/Installation ......... 20 Tire Care .............................. 8,17,23 Slope Guide Sheet .............................. 59 Spark Plug(s) ...................................... 19 Specifications ........................................ 3 Starting the Engine ........................ 14-!5 Steering Whee! ................................ 7,23 Stopping the Tractor ........................... 13 Storage ................................................ 26 T Throttle Control Cable Adjustment ...... 25 Tires ............................................ 8,17,23 Troubleshooting Chart ................... 27-28 Transaxle ........... .....:............................ 18 W Cold Weather Conditions ........ 14,18 Engine .......................................... 18 Storage ........................................ 26 Operation ....................................... 11-15 Electrical: Interlocks and Relays .................. 24 Schematic .................................... 29 Wiring Diagram ............................ 30 4 Warranty ................................................ Wiring Diagram ................................... Wiring Schematic ................................ 3 30 29 ACCESSORIES AND ATTAC ENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGINE SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments de not require additional hitches attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close interva!s to !et moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deckto reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Avaiiabie for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP pickup TOPS truck. AND FEET let you toad and unload Use with2x8or2xl01umber. tractor SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TiRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. from a ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. 5 CONTENTS Parts Bag contents shown OF HARDWARE full size PACK Parts packed separately in carton (1) Shoulder Bolt 5/16-18 I I (1) Knob l Seat I Video Cassette Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Ga. Mulcher Plate Parts Bag Manual (3) Retainer Springs (double loop) Parts bag contents not shown full size _XM_Y (4) Retainer Springs (single loop) (2) Screws #10 x 5/8 /_) (2) Washers (2) Shoulder Bolts (2) Centerlock Nuts Steering Sleeve (2) Washers 3/8 x 7/8 x 14 Gauge O (2)Lock Washers #1_ _M(2) Front Link Assemblies (2) Weld 3/16 x 3/4 x16 GaugeNuts #10 L_ Steering Wheel Insert .. (2) Hex Bolts 1/4-20 x 3/4 '2) Gauge Wheels (2) Keys (2) Hex Nuts 1/4-20 ..................... d ok !'i (2) Washers 9/32 x 5/8 x 16 Ga• (2) Lock Washers 1/4 ! ..... Slope Sheet Assemblies ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 7/16" wrenches 3/4" Socket w/drive ratchet (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Phillips Screwdriver Pliers Utility knife _ INSERT "_-- UNPACK TRACTOR i STEERING WHEEL Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. ,;_"' SLEEVE STEERING _/ ..... ATTACH STEERING WHEEL (See Fig. 1) / .... _. _. " "::: -_. / j "-// / // / / FIG. 1 TO ROLLTRACTOR section for location OFFSKID (See Operation and function of controls) * Press lift lever plunger and raise attachment lift lever to its highest position. - Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove iocknut and large flat washer from steering shaft. , Position front wheels of the tractor so they are pointing straight forward. , Slide the steering sleeve over the steering shaft. , , • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. , o Secure steering wheel to steering shaft with !ocknut and large flat washer previously removed. Tighten securely. - Snap steering wheel. • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. SHAFT / / • wheel insert into center of steering 1_ / / BEFORE ROLLING TRACTOR OFF SKID WHEEL STEERING ADAPTER - _ /: CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). FLAT WASHER STEERING FROM CARTON • HEX LOCKNUT i _ When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE WHEEL Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. INSTALL 2) CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must first to prevent sparking tal grounding. be connected from acciden- . Lift hood to raised • Open terminal access doors, remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. . - • , • • Jumping Periodic Fig. 3) Remove cardboard packing on seat pan. - Place seat on seat pan and assemble shoulder bolt. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment knob securely. SEA" SEAT PAN SHOULDER BOLT Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. • Close terminal access doors. Use terminal access doors for: Inspection for secure connections ware), Inspection for corrosion. Testing battery. (See , position. . o SEAT Adjust seat before tightening adjustment knob. (to tighten / hardFLAT WASHER ADJUSTMENT KNOB (if required). charging. FIG. 3 HEX NUT N LOCK WASHER FLAT WASHER DISCARD TERMINAL _ HEX PROTECTIVE X BOLT CAPS CHECK TIRE PRESSURE The tires on your tractor were overinflated shipping purposes. Correct tire pressure best cutting performance. Reduce tire pressure to PS! shown SPECIFICATIONS" on page 3 of this in "PRODUCT manual. POSITIVE CHECK CABLE After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. NEGATIVE (BLACK) CABLE FIG. 2 8 BRAKE at the factory for is important for SYSTEM ASSEMBLY INSTALL (See Figs. MOWER AND DRIVE BELT Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. 4 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. , Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. , , Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. Lower mower linkage with attachment lift control. e Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. • • Turn height adjustment knob clockwise slack from mower suspension. • Raise mower to highest position. , Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual). CHECK BELTS RETAINER r_ u ^ ¢,, t,,! _n_oo,S BRACKET FOR PROPER POSITION OF ALL FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH SUSPENSION ARMS LOOP LEVELNESS See the figures that are shown for replacing motion, mower u_,v_, ,_,_u ,,,uw_ u,_u_ u_,w u_,t= in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Slide left side of mower back and instatl the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown. DOUBLE MOWER to remove For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. until it o Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. CHECK Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown. Turn height adjustment knob counterclockwise stops. , SPRING FRoNIULLEY _ MOWER BRACKET (outward pointing deck pins) FRONT LINK SHOULDER GAUGE WHEEL 3/8 WASHER SINGLE LOOP RETAINER SPRINGS 3/8-16 CENTER LOCKNUT DOUBLE LOOP RETAINER SPRING ANTI-SWAY BAR \ USE PLIERS FOR RETAINER SPRINGS IDLER PULLEY DISCHARGE FiG. 4 GUARD ASSEMBLY iNSTALL MULCHER * PLATE (See Figs. 5 and 6) DEFLECTOR SHIELD Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. - Tighten hardware securely. . Raise and hold deflector shield in upright position. , , Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. - Hook rear latch into hole on back of mower deck. / CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT DISCHARGING TO BAGGING LATCH HOOKS FIG. 6 OR l CHECKMS T Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BES T PERFORMANCE AND SA TI SFA CTION FROM TH!S QUALITY PRODUCT. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. PLEASE REVIEW THE FOLLOWING HOOK POINTS DOWN WELD NUT FROM THE TOP LOCK WASHER WELD. NUT "_ , _/ All assembly instructions have been completed. ¢" No remaining loose parts in carton. ,/ Battery is properly prepared and charged. 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. i /_11 HOOK LOCK WASHER WASHER (Minimum ^'" ............ _":_'_+_'_ (For shipping purposes, the tires were overinflated at the factory). LlltD_b C1.1 t::_ _*JIU_Jt:_lly llllldLtZ_U, ¢ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢' Check wiring. See that all connections are still secure and wires are properly clamped. SCREW LATCH CHECKLIST: WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTtON TO THE FOLL 0 WING IMPOR TANT ITEMS: WELD NUT MULCHER PLATE v" Engine oil is at proper level. l Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you.start the engine. v' FIG. 5 ,/ 10 Be sure brake system is in safe operating condition. OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED ,6T R ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH AMMETER - THROTTLE CONTROL CHOKE CONTROL ATTACHMENT CLUTCH SWtTCH - _ LIGHT SWITCH LIFT LEVER _ER _ ATTACHMENT LIFT LEVER / ' \ / , CLUTCH/BRAKE PEDAL PARKING LEVER BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG, 7 Our tractors conform to the safety standards of the American National Standards Institute. IGNITION SWITCH - Used to start and stop the engine. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching braking the tractor and starting the engine. HEIGHT ADJUSTMENT height. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. MFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. and KNOB - Used to adjust the mower CHOKE CONTROL - Used when starting a cold engine. AMMETER battery. LIGHT SWLTCH - Turns the headlights on and off. GEARSHIFT the tractor. LEVER - Selects the speed and direction of 12 - Indicates charging (+) or discharging (-) of OPERATION SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. . Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL PARKING BRAKE "ENGAGED" POSITION ATTACHMENT CLUTCH SWITCH PULL OUT ! T_ "=_l_ ^ _=" CHOKE CONTROL "BRAKE" IPOSlTION PUSH-INTO "DISENGAGE" POSiTiON CLUTCH/BRAKE PEDAL"DRiVE" POSITION HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • Move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • Depress ciutchibrake pedal into fuji "BRAKE" position. ° Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow (,_l_) position. NOTE: Failure to move throttle control to slow (_ll,) position and allowing engine to idle before stopping may cause engine to "backfire". , Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate. , Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD (See Fig. 8) AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ° Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjustment knob in desired direction. - Turn knob clockwise (F*_) to raise cutting height. , Turn knob height. counterclockwise (_m)to lower cutting The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. - The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. , For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in 13" same adjustment hole. OPERATION TO TRANSPORT Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). GAUGE WHEEL MOUNTING BRACKET 3/8 WASHER _ SHOULDER GAUGE WHEEL_ _" BOLT FIG. 9 BEFORE TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. , Select desired height of cut. , Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 17) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ® To change engine oil, see the Customer Responsibilities section in this manual. without either the entire grass catcher, CAUTION: operate or thethe mower on mowers Do so not equipped, discharge guard in place. ADD GASOLINE • ATTACHMENT ATTACHMENT CLUTCH SWITCH PULL OUT TO \_ j._ LIFT LEVER _._'_'_ _ HIGH POSITION PUSH-IN TO "DISENGAGE" DISCHARGE GUARD FIG. 10 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • , , , , , , I 1 Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Depress clutch/brake pedal and set parking brake. , Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position. o Move throttle control to fast (,,_) position 14 OPERATION • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) . When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. • , o II FiG. 11 COLD WEATHER STARTING (50 ° F and below) When engine o÷o_o o_.... _...... h choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. , The attachments can be used during the engine warmup period and may require the choke control be pulled out _"_'-'"" bllylluy. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING MULCHING , - o MOWING TiPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. o o TIPS Tire chains cannot be used when the mower housing is attached to tractor. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as welt as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avnid ........... ,_ Jttinavn__r!awn _ ......... when it is wet. Wet grass t_nd_ to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may re,4u.= _,_ o_ _ u= mulched a _=_._,,u [,,,,_ to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 F_G. 12 15 CUSTOME MAINTENANCE RESPONSI ILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE Check Brake Operation If' Check Tire Pressure If T Check for Loose Fasteners tf A_ Sharpen/Replace C Lubrication T Check Battery Level/Recharge 0 Clean Battery and Terminals R CheckTransaxle DATES 1/ 1/ 1/7 Mower Blades Chart Cooling 1/ 1/ 1/ 1/ 1/ 1/ Adjust Blade Belt(s) Tension 1/5 Adjust Motion Drive Belt(s) Tension _lmuw_Bm Check Engine Oil Level Change 1/ Engine Oi! Clean Air Filter E N Clean Air Screen G Inspect I Replace N Clean Engine Cooling Replace Spark Plug Muffler/Spark Replace Replace 1 - Change 2 - Service more more 3 - If equipped 4 - Replace GENERAL _23 1/2 t/2 1/ Arrester _1,2 t/2 Fins 1/ 1/ 1/2 Air Filter Paper Cartridge when often when more operating under operating in dirty or dusty change often when I 1/ Fuel Filter often m_ 1/ Oil Filter (If equipped) with oil tilter, blades m 1/ 1/ a heavy oil every 50 hours. mowing in sandy load or in high ambient temperatures. conditions, soi!. 5 - If equippedwith adjustablesystem. 6 - Not required if equipped with maintenance-freebattery, 7 - Tighten front axle pivot bolt to 35 ft.qbs,maximum. Do not overtighten. RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. _,u juo_,,_u_sectionof thismanual shouldbe checked atleastonce each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH GEARSHIFT(T) PIVOTS USE • Check engine oil level. o Check brake operation. (!)SAE • , Check tire pressure. Check for loose fasteners. (_)GENERAL (_REFER 30 OR 10W30 MOTOR OIL PURPOSE GREASE TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16 CUSTOMER RESPO TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance. BRAKE IBILITIES BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) • - Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. - Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. BLADE CARE CENTER For best results mower blades must be kept sharp. place bent or damaged blades. BLADE REMOVAL (See Re5/8" BOLT OR PIN Fig. 13) , Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. FIG. 14 Install new or resharpened blade with trailing edge up towards deck as shown. BATTERY Reassemble hex bolt, lock washer and flat washer in exact order as shown. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery, with an automotive charger will extend its life. Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE HOLE ASSEMBLY MANDREL - Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • TRAILING Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. EDGE FLAT WASHER LOCK WASHER "-"-" Remove terminal guard. leP HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD. FiG. 13 17 , Rinse the battery with plain water and dry. . Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. - Reinstall battery (See "CONNECT Assembly section of this manual). BATTERY" in the C STOMER RESPONSIBILITIES V-BELTS OIL FILL CAP/DIPSTICK Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OIL DRAIN PLUG ENGINE LUBRICATION FIG. 15 Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. GRADES I ,'1,A,_{I Service air cleaner more often under dusty conditions. oF °C .20 ° .30 ° 0° 30 ° 32 ° 40 ° 60 ° 80 ° 100 ° I -20 ° TEMPERATURE .10 ° RANGE 0° ANTICIPATED 10° BEFORE 20° NEXT 30 ° |_III%J'_'E_, vvill_ ilU_. _..&l i_._ ",,J"_JV'NJI, 40 ° • Remove seal and cartridge plate. TO SERVICE PRE-CLEANER OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. • Slide foam pre-cleaner off cartridge. . Wash it in liquid detergent and water. o • Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oi! level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. . Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. TO CHANGE ENGINE OIL (See Fig. 15) , Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. , Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. Reassemble air cleaner, cartridge plate, and seal. , Be sure tractor is on level surface. ° , , Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. - Remove drain plug. o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. , Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick. lnstalltheaircleanercoverand wing nut. Tighten wing nut 1/2 turn to 1 full turn after nut contacts cover. Do not overtighten. FIG. 16 18 CUSTOMER CLEAN AIR SCREEN (See Fig. RESPONSIBILITIES 17) IN-LINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). COOLING FINS (BOTH SIDES) FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. . Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. ;CREEN CLAMP CLAMP FUEL FILTER \ FIG. 18 \ CLEANING FIG. 17 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK • PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 19 SE VICE AND ADJUSTMENTS A" CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position. ® Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key. o Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact plug. TO REMOVE MOWER TO LEVEL (See Fig. 19) + + , + Place attachment clutch in "DISENGAGED" position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anfi-swaybar from bracket. • Remove retainer springs from suspension arms at deck and disengage arms from deck, ° Raise attachment lift to its highest position. • Remove two retainer springs from each front link and remove links. + Slide mower forward and remove belt from electric clutch pulley. + Slide mower out from under right side of tractor. IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) + Raise mower to its highest position. + At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • + , MOWER If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". + Recheck measurements after adjusting. Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. ADJUSTMENT NUTS_ LIFT LINKS SUSPENSION ARMS CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING ANTI-SWAY BAR with FRONT MOWER BRACKET ' RETAINER SPRINGS FIG, 19 20 SERVICE AND ADJUSTMENTS BOTH FRONT LINKS MUST BE EQUAL BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND IN LENGTH UNE NUT "E" FIG. 20 NL SUSPENSION ARM TRUNNION FIG, 23 MFT LINK ADJUSTMENT NUT TO REPLACE FIG, 2! MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) , Park tractor on a level surface. Engage parking brake. * Remove four screws from L.H. mandrel cover and remove cover. , Roll belt over the top of L.H. mandrel pulley. , Remove belt from electric clutch pulley. * Remove belt from idler pulleys. , Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. o Check primary idler arm and two idlers to see that they rotate freely. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION (See Fig. 24) ° Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. ° Install new belt onto electric clutch pulley. o Roll belt into upper groove of LH. mandrel pulley. ° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. , Reassemble L.H. mandrel cover. FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. _li_CK aujubull_llt on right o_u=_'4_ of tractor. Measure distance "D" directly in front and behind the m_,,u, __'_^'_, _L_" bottom edge of mower housing as shown. , Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is !/8" to !/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. , To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. " Recheck side-to-side adjustment. L.H. MANDREL COVER _ ---117 _'! ...... -. '_ SCREWS ELECTRIC IDLER , ,_,_4CLUTCH PULLEY PULLEYS MANDREL ....._,. %\ ,,, FiG. 22 21 FIG. 24 MOWER DRIVE BELT SERVICE TO REPLACE (See MOWER BLADE AND ADJUSTMENTS DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). o , Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. , Carefully roll belt off R.H. mandrel pulley. o Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. , Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. , Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. ROTOR idler arm and idler to see that they • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department. • Make sure attachment clutch and ignition switches are in "OFF" position. , Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Fig. 25) MOWER BLADE DRIVE BELT PLATE .012" NYLON LOCKNUT b<,\ _ _ BRAKE PLATE (3) FIG. 26 TO ADJUST BRAKE (See Fig. 27) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. , Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). L.H. MANDREL CLUTCH CENTER MANDREL IDLER PULLEY aoHo MANDREL COVER IDLER ARM WITH PARKING BRAKE"ENGAGED" SPRING SWAY-BAR BRACKET SCREW FIG. 25 NUT "A'_ JAM NUT OPERATING ARM FIG, 27 22 SE TO REPLACE MOTION VICE AND ADJUSTMENTS DRIVE BELT (See Fig. 28) LOCKNUTS Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect clutch wire harness. , Remove clutch Iocator. • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. , Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. , Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE. ELECTRIC CLUTCH -__ CLUTCHING IDLER STATIONARY IDLER CENTER TIE ROD FIG. 30 TO ADJUST CLUTCH LOCATOR STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. "_---"_ FRONT WHEEL I TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TRANSAXLE PULLEY'_ II ,.--, \ TO REMOVE \ WIRE HARNESS FiG. 28 SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 29 and 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ® Make sure transaxle is in neutral (N). o Loosen two Iocknuts on tie rod. , Turn center rod until gearshift lever falls into neutral lock gate on fender console. Tighten Iocknuts securely. GEARSHIFT WHEEL FOR REPAIRS (See Fig. 31) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose). , Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. , Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. CLUTCH TRANSAXLE ROD WASHERS RETAINING RING LEVER AX_VER NEUTRAL LOCK GATE SQUARE KEY (REAR WHEEL ONLY) FIG. 31 FIG. 29 23 SERVICE TO START ENGINE (See Fig. 32) AND ADJUSTME WITH A WEAK BATTERY TS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. INTERLOCKS If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. , Check wiring. See electrical wiring diagram in the Repair Parts section of this manual• TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 33) , Raise hood. , Unsnap headlight wire connector. * Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. . To replace, reverse above procedure. HEADLIGHT WIRE CONNECTOR / "POS]-TIVE" { I "NEGATIVE" (+) (-) HOOD PANEL BOLT 0 0 • FIG. 32 FIG. 33 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST ACCELERATION THROTTLE CONTROL • CABLE (See Figs. 34 & 35) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: . With engine not running, move throttle control lever to fast (,_) position. - Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. TO ADJUST CARBURETOR (See Fig. Move throttle control lever from slow (_m.) to fast (,_) position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 36) The carburetor has been present at the factory and adjustment should not be necessary. However, minoradjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: CASING CLAMP SCREW In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY TEST - STOPSCREW THROTTLE CABLE SETTING - , Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above). * With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns. * Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn. FIG. 34 STOP SCREW SPEED CONTROL LEVER FINAL SETTING Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in fast (_) position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. * SPEED CONTROL LEVER FIG. 35 Idle speed setting - With throttle control lever in slow (,_h) position, engine should idle at 1400 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. o Recheck idle speed. Readjust if necessary. IDLE FUEL ADJUSTING NEEDLE IDLE SPEED ADJUSTING SCREW MAIN FUEL ADJUSTING NEEDLE 25 FIG. 36 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). - Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Fully charge the battery for storage. , After a period of time in storage, battery may require recharging. , - Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. . NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY • • CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. * Remove spark n!__ntq_ ® Pour one ounce of oil through spark plug hole(s) into cylinder(s). , Turn ignition key to "START" position for a few seconds to distribute oil. * Replace with new spark plug(s). OTHER , Be sure battery drain tube is securely attached. o Do n_,t o+_,,_,_oo_,J;n_ _...... , ,,..,_ _....,,,-. _,..,,_,J,,, ,,-. ,,,..,,,, , If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. , If possible, store your tractor indoors and cover it to give protection from dust and dirt. • ,.,,,e _ ,-,n to o,...as,_,,, another. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING PROBLEM CAUSE Will not start to start Engine Engine start will not turn over clicks but will not Loss of power Excessive vibration CORRECTION 1. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 10. Hard POINTS Engine valves out of adjustment. 10. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5, 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery, Clean battery terminals. Check all wiring. ChecWreplace solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4, 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. rq ..... ,_,_an/r_pl_,_ air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. service center/department. 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring, Carburetor out of adjustment, 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. Contact an authorized service center/department. 1, 2. 3, Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 1. 2. Worn, bent or loose blade, Bent blade mandrel. 3. Loose/damaged part(s). 27 T CAUSE PROBLEM Engine OUBLESHOOTING continues when operater with attachment to run leaves clutch , POINTS CORRECTION 1, Faulty operator-safety 1. 2. presence control system. I, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1, 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. seat! engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge 1. Obstruction 2. 3. 4. Worn!damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 1. 2. 3. 4. Remove Replace Replace Replace 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4, Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup ef grass, leaves, and trash around mandrels. 5, 6. 7. 8. 9. 10. 11. obstruction. mower drive belt. idler pulley. blade mandrel. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. I. Switch is "OFF". (if so equi_w 2. 3. 4. 5. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. I. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections, 1. 2. Replace battery. ChecWclean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator, Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. l: Engine L_I^\ ___ ..... "backfires" when turning "OFF" engine i.:_- 28 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.258680 SCHEMATIC RED BLACK BATTE RY SOLENOID E I RED _ FUSE 30 AMP. AMMETER (OPTIONAL) [---t i WH,_E 'O'_-- 1 r 'c Gl BLACK I ELECTRIC CLUTCH L'i RED / G ...... I _1 CLUTCH / BRAKE (PEDAL UP) L I_ STARTER ©1 I I I I ..... L ......... FH_ ' J SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I I I E q i _ V II /// /f BLACK _ _b GROUNDING CONNECTOR BLACK METER _1 SPARK (OPTIONAL) BLACK _ IGNITION UNIT lw PLUGS GAP Ib___D "_ (2 PLUGS ON v TWIN CYL. ENGINES) I J CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM I_ REGULATOR i _- 1 28 VOLTS AC (REGULATOR ] IGNITION POSITION OFF RUN/LIGHT SWITCH CIRCUIT G+M+L "MAKE" NONE B+L A+Y RUN B + L NONE START B + L + S NONE HEADLIGHTS I NOTE @ 3600 RRM DISCONNECTED) BROWN YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. REMOVABLE CONNECTIONS FC N HU O NON-REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 G B H DA PTO°SWITCH POSITION CIRCUIT OFF C+G,B+H ON C+F,B+E,A+D REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.258680 ELECTRICAL 21 4O 42 24 19 2O // 5! -_l 4 6 3_\\ _ _---_ 12 55 8 7/ 28 3O 29 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ELECTRICAL KEY NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 3! 32 33 40 41 42 43 44 45 50 51 52 55 70 PART NO. DESCRIPTION 144926 74760412 STD551025 STD551125 STD541025 7697J 7603J 109596X 145211 150109 145769 153664 STD551125 73350400 136850 4152J 4799J 146148 108824X 145491 !21305X 140301 124211X 141226 109310X 156150 71110408 131563 145673 73640400 122822X 154963 140405 141940 17490508 140427 NOTE: Battery Bolt, Hex 1/4-20 UNC x 3/4 Washer Washer Nut Tube, Plastic Tray, Battery Clamp, Hose Bolt, Btr. Frt 1/4-20x7.5 Holddown Btr. Dash Nut, Push Nylon 1/4" Battery Switch Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket W/4152J Bulb, Light Cable Battery Cable, Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Ignition Switch Key, Ignition Harness, Ignition BottBlkFin. Hex 1/4-20UNCx1/2 Cover, Terminal Solenoid Nut, Keps Bik. Hex i/4-20 UNC Ammeter Rectangular 15 Amp Switch PTO 3 Pot Red Delta Ring Retainer PTO Wire Loop Screw Thdro! 5/16-18 x 1/2 TYT Harness Engine Koh 18 TWN 15 AR A!! component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES 119 30 36 87 29 17 _ 36 25 47 26 120 121 122 _ 31 44 90 125 71 66 !24 115 117 / 64 114 123 / 73 6 140 86 11 114 26 117 3 33 10 34 26 39 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES KEY NO. PART NO. 1 2 3 6 7 8 9 10 11 13 17 24 25 26 28 29 30 31 33 34 35 36 38 39 44 47 50 59 64 66 71 73 86 87 90 100 114 115 117 119 120 121 122 123 124 125 140 -- 155051 140356 17490612 155923 145351 126471X 145203 STD533710 145218 145217 136673X558 STD523710 19131312 STD541437 136373X428 136374 140002X558 137113 145244X558 145243X558 STD533707 108067X 139886 139887 140675 105531X 137304 110436X 150272 i56281X0i2 73640400 17580408 136670X558 136671X558 STD551025 105037X 145349 121794X 144283 19092016 Io_=/1 137269 137270 157105 157107 74180412 158418 8022J NOTE: DESCRIPTION Chassis Drawbar Screw, Thdrol. 3/8-16 x 3/4 Type TT Saddle Shield Heat Kohler MV18 Clip, Fuel Line Dash, Plastic Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Hood Assembly Bolt Washer 13/32 x 13/16 x 12 Gauge Nut Grill Lens, Bar, Clear Fender Bracket Assembly, Fender Footrest, LH Footrest, RH Bolt Nut, Pal Bracket Assembly, Pivot, LH Bracket Assembly, Pivot, RH Fender Strap Nut, Push, Nylon Rod, Support Hood Bushing, Snap, Split Dash, Lower Plate, Dash Nut Screw Tap Tite 1/4-20 x 1/2 Panel Assembly, RH Panel Assembly, LH Washer 9/32 x 3/4 x 16 Ga. Strip Foam 18" Bracket, Support, Dash Cover, Access Washer Serrated Disk 13/32 x Washer 9/32 x 1-1/4 x 16 Ga. Rivet, D_h_,_ _,,ot_, Washer, Nylon Rivet, Rachet, Male Bracket, Weldment Pivot Hood LH Bracket, Weldment Pivot Hood RH Screw, Machine 1/4-20 x 3/4 Bracket Suspension Front Plug Dash Blk 500 Dia E. Lift All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258680 DRIVE 87 86 81 23 84 82 86 56 18 2187 _ i 13 _. 18 36 34 36 35 53 26 22 34 27 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DRIVE KEY NO. PART NO. ........ 2 3 4 5 6 8 9 10 11 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 4! 42 43 146682 123666X 12000028 121520X 17490512 141002 137140 STD561210 105701X 74550412 STD551125 74490544 126197X 74780616 STD541437 150280 106933X 130804 137141 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 72140506 155071 120183X STD551062 STD571810 123674X STD523727 4470J 154777 19131312 19111012 KEY NO. DESCRiPTiON Transaxle (See Breakdown) Peerless, P930-057A Spring, Brake Return Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Hex, Washer, Thread Rolling 5/16-18 x 3/4 Rod, Shifter Clutch, Electric Pin, Cotter 1/8 x 1 Washer, Shift Plate Bolt 1/4-28 UNF Gr. 8 w/Patch Washer Lock Bolt, Hex Flghd 5/16-18 Gr. 5 Washer 15/32 x 1-3/4 x 1/4 Bolt Fin Hex 3/8-!6 UNC x ! Gr. 5 Locknut 3/8-16 Bolt, Hex 7/16-20 x 4-1/4 Knob Rod, Brake Bracket Assembly, Clutch Nut, HexJam 3/8-16 Spring, Rod, Brake Washer 13/32 x 13/16x 16 Gauge Pin, Cotter 1/8 x 3/4 Rod, Brake, Park Cap, Plunger Bracket, Transax!e, L.H. Keeper, Belt, Transax!e, L.H. Botl, Hex Hd. 5/16-18 UNC x 3/4 Bolt,Carriage 5/16-18 x 3/4 Shaft, Foot Pedal Bearing Nylon Washer 21/32 x 1 x 16 Gauge Pin,Roll 3/16 x 1 Idler, Flat Bolt, Hex 3/8-!6 x 2-3/4 Spacer Keeper, Belt Idler Washer 13/32 x13/16 x12 Gauge Washer 11/32 x 5/8 x 12 Gauge PART NO. 47 48 49 50 51 52 53 55 56 57 58 59 61 127783 154604 123205X STD523715 STD541437 STD541431 105710X 105709X 74760620 130801 127274X 140312 17490612 62 63 65 66 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 112 113 118 121 8883R 140189 STD55!!43 154778 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 !50360 71208 19212016 12000008 139991 124346X STD624003 19091210 127285X 154774 154419 DESCRiPTiON Pulley, Idler Bellcrank, Asm. Clutch Retainer, Belt Bolt, Hex 3/8-16 x 1-1/2 Nut, Crownlock 3/8-16 Nut, Lock Hex w/Ins 5/16-18 Link, Clutch Spring, Return, Clutch Bolt, Fin. Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Transaxle, R.H. Retainer, Belt Screw, Hex Washer Head, Thd., Roll. 3/8-16 x 3/4 Cover, Foot Pedal Pulley, Engine Washer, Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key Square Washer 25/32 x 1-5/8 x 16 Gao Key Woodruff #9 3/16 x 3/4 Shift Arm Shaft asm Cross P930 20" tires Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Rod, Tie Nut, Lock Center !/4-28 Fnthd. Bushing, Rod, Steering Washer 21/32 x 1-1/4 x 16 Gauge Ring, Klip Console, 6 Speed Nut, Washer Head, Self-Thread 1/4 Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque LT Spacer Be!lcrank Nyliner Clutching Stl NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS - - MODEL TRACTOR STEERING NUMBER 917.258680 ASSEMBLY l_ _-'-'-"-_ ; 39 f _.:, "-'-"---- 41 ,t. L>, i , r_""---_ 42 62 (D o 27 j-.--- 17 \ \. 67 J \ 18 .J 46 8 23/ "'_--_. 47 / "--4 s5 f, / 11 \ , 66 40 9_ / /> \ \ i/J" 25 /- \ .J J C / / \, 't 40 36 15 /7 REPAIR PARTS TRACTOR STEERING - = MODEL NUMBER 917.258680 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 121472X 154427 154422 154423 6266H 121748X 19272016 12000029 3366R 156438 STD551137 73940800 154779 73901000 17 18 !9 20 22 23 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 156543 57079 124035X 126684X 71200410 127501 154406 136874 17490612 139929 19111216 STD551131 73810500 145207 152927 126805X !00712K STD541537 100711L 140216 121749X 121232X 6855M 156595 154780 154404 74781044 154429 NOTE: DESCRIPTION Steering Wheel Axle Assembly, Front Spindle Assembly, LH Spindle Assembly, RH Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing Link, Drag Washer, Lock Nut, Hex, Jam Toplock 1/2-20 UNF Bearing, Axle Locknut, Hex, Jam, w/Washer Insert 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 2-3/4 Shaft Assembly, Pittman Bracket, Steering Gear, Sector Screw, Thdrol 3/8-16 x 3/4 Tie Rod Washer 11/32x3/4x16Ga. Washer Lock Hvy HIIcl Spr. 5/16 Locknut 5/16-24 UNF Bushing, Steering Screw TT #!0-32 5 3/8 Flange Insert, Cap, Steering Wheel Washer .53 x 2.25 x .160 Nut Lock Center 3/8-24 UNF Adapter, Steering Wheel Column, Steering Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease Kit, Steering Assembly Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR = - MODEL NUMBER 917.258680 ENGINE 14 13 81 32 31 34 89 61 2O 89 89 29 91 92 OPTIONAL Spark 23 4 EQUIPMENT Attester 93 38 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ENGINE KEY NO. 1 2 PART NO. 132755 17720410 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 23 25 26 29 31 32 33 34 35 37 38 149723 136215 136216 138129 150176 156425 145552 STD551131 74570512 ........ 13280336 13200300 STD551237 17490624 156426 156123 138672 73920600 137180 151346 152334 123487X 106082X 17490512 8543R ....... 39 40 41 61 81 88 89 90 91 92 93 109227X 3645J 139277 19111216 I °nn_ 72110506 73800500 158736 71110408 19091016 123976X NOTE: DESCRIPTION Control, Throttle Screw,._ex Head, Thread Cutting 1/4-20 2 5/8 Engine (See Breakdown) Kohler Model No. MV18S-PS58560 Muffler, Asm. Twin Lo-Tone Tube Manifold LH Kohler MV18 Tube Manifold RH Kohler MV18 Clamp Tube Double Engine Bolt 5/16-18 UNC x 3/4 w/Sems Shield Heat Browning LH Shield Heat Washer Lock Hvy HLCL Spr. 5/16 Screw Hex Skt 5/16 UNV x 3/4 Gasket (Order From Engine Manufacturer) Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Screw Thdrol 3/8-16 x 1-1/2 TT Shield Heat Browning RH Shield, Browning Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel ....... _ mbty 7 F-U_I ..... "_Jbl_ Clamp, Hose Spacer,Pad Screw Thdrol5/I6-I8 x 3/4TYT Line,Fuel Plug, Oil Drain (Order From Engine Manufacturer) Spacer Pad Bushing Stem, Fuel Tank Washer 11/32 x 3/4 x 16 Ga. k_._ _1.... 1/4-20 _t_,:,_ Nut Bolt Rdhd Sqnk 5/16-18 UNC x 3/4 Nut, Lock Hex w/Ins 5/16-18 UNC Guard Debris Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Washer 9/32 x 5/8 x 16 Ga. Nut Lock 1/4 Lge Fig Gr. 5 All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 SEAT ASSEMBLY \ 14._ 10 j5 6 " 2% 21 / / i jji, . iJ/J 5 / / // 25 i 11 17 KEY NO. PART NO. 1 2 5 6 7 10 11 12 13 14 15 140123 140551 145006 STD541437 124181X 155925 120068X 121246X 121248X 72050411 134300 I L"?. / , . _ . /i \ , \ _ . J 12 KEY NO. DESCRIPTION Seat Bracket, Pivot, Seat Clip Push-tn Nut, Lock Hex w/Ins. 3/8-16 UNC Spring, Seat Pan, Seat Knob, Seat Bracket, Switch Mounting Bushing, Snap, Nylon Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split 16 17 18 21 22 24 25 27 28 PART NO. 121250X 123976X 124238X 153236 STD541431 19171912. 127018X 17490608 150176 NOTE: 4O DESCRIPTION Spring Nut, Flangelock 1/4 Grade 5 Cap, Spring, Seat Bolt, Shoulder 5/16-18 UNC - 2A Nut Washer 17/32x. 1-3/16 x12 Gauge Bolt, Shoulder 5/16-18 x .62 Screw Thdro!. 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 w/Sems All component dimensions 1 inch -- 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DECALS 15 9 13 18 6 3 16 7 8 8 16 7 5 t9 4 10 2O 11 I2 17-- 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 22 Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 156834 156787 146705 146706 151400 133644 138048 142243 146709 156439 4900J 146046 151452 WHEELS KEY NO. DESCRIPTION Operating Instruction Deck Mower, EZ3 Hood, Craftsman, RH Hood, Craftsman, LH Grille Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch/Brake V-Belt Drive Schematic Chassis, 46"6 Sp Srs. Polo 14 15 16 17 18 19 20 21 22 23 ---- -- PART NO. 139346 150333 147137 52-113-50 146710 i38047 149516 140837 133179 106202X 138311 145246 145247 157293 157294 DESCRIPTION Decal, V-Belt Schematic Decal, Cap Cnsmr Help Line Srs. Decal Ins. Hood Decal, HP Engine Decal, Insert Strg Decal, Battery Decal, Btry, DngriPsn. Eng. Acme Decal, Brake Parking Saddle Decal, Mower QC System Reflector, Taillight Decal, Handle Lift Height Adj. Pad Footrest Fastener Pop-In Footrest Manual, Owner's (Eng) Manual, Owners (Span) & TIRES 1 5,8 4,10 7 11 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 -- 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 NOTE: 41 DESCRIPTION Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only) Rim Assembly, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT 7 8 41 10 / / / 6 5 2 !3 13 16 2O 31 32 19 !5 42 1718 2O REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 _z 36 37 38 40 41 49 50 136971 136968 138284 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 137150 76020308 137167 73350600 138057 150233 140302 73540600 155097 123935X 17490512 19112410 123934X 145212 110452X NOTE: DESCRIPTION WireAsm., Inner w/plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32XlX21 Ga Bearing Nylon Grip Handle Fluted Button, Plunger Spring Cprsn Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock .......vv/'vv_n i/2-13 Unc Arm Suspension Rear Spring Retainer Nut Special Washer 13/32 X 5/8 X 16 Ga Spring" Pin Cotter 3/32 x 1/2 Rod Adjust Lift Nut Hex Jam 3/8-16 Unc Knob Infinite 3/8-16 Unc Black Trunnion Infin Height Bearing Pvt. Lift Spherical Nut, Crowntock 3/8-24 Pointer, Height Indicator Plug, Hole Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x1-1/2 x10 Gauge Scale, Height Indicator Nut Hex Flange Lock Nut Push Phos & Oil All component dimensions given in U.S. inches ! inch = 25.4 mm 43 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 DECK 49 46 49 46 41 7 41 I I 45 45 \ 4O 33 _:_ 47 ,3q 32 32 31 116 117 119 21 21 22 24 25 27 \ \ 1\ 12 44 18 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 917.258680 DECK PART NO. 1 3 5 6 8 9 10 156948 138457 STD624008 130832 850857 STD551137 140296 11 12 13 152443 129895 137553 14 15 !6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 137152 110485X 140329 72140505 132827 145055 STD541431 134753 131267 105304X !23713X 110452X 157788 19111016 131491 138776 129963 153531 137266 144945 17490628 STD551037 131494 156086 KEY NO. DESCRIPTION Housing, Mower 46" Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No. 12) Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffiner, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw, Hex Head, Thdrol! Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Belt, Idler 39 40 41 42 43 44 45 46 47 48 49 50 51 52 72 101 102 103 104 105 106 116 117 ! 18 119 126 !27 -- -NOTE: 45 PART NO. 144917 137273 17490620 122052X 144949 133943 145059 137729 144959 139573 STD541437 72110612 153390 156593 19131616 145579 71161010 10071000 19061216 130758 2029J 137644 133957 73930600 19121414 144948 146763 158851 143651 DESCRIPTION Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw, Thdroll 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdrotl. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Washer Felt Pulley Idler Washer 13/32xlx16Ga. Cover, Mulching Screw Washer, Lock #10 Washer Latch Asm. Bagger Nut, Weld Bolt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101106 and 116-118) Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 33) All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR PEERLESS 68 TRANSAXLE - = MODEL - MODEL NUMBER NUMBER 930-057A 34 7 67 35 / 9 / 31 31 23 35 77 29 76 47 / 13 2 / 15 46 917,258680 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 17 18 20 21 22 23 25 772108A 780086A 770102A 776260A 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 780108 780001 792001 788095 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 42A 792085A TRANSAXLE - MODEL - - MODEL NUMBER NUMBER 917.258680 930-057A REF PART NO. NO. DESCRIPTION Cover, Transaxle Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, Input Gear, Bevel, 16 Teeth Gear, Bevel Pinion Gear, Ring Pin, Drive Spacer, Neutral Ball, Steel 5/16" diameter Set Screw 3/8-16 x3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal, Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat Lever, Brake Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 778151 778126A 778127A 778128A 778163 780109 776135 776315A 786116A 780051 786118 788069 792165 788091 780090 788078A 79 81 792144 786081 82 83 90 103 104 150 900 786082 786123 788067B 792166 792167 788093 794602 DESCR_PTION Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.,) Gear, Spur, 35 Teeth (2,,.) Gear, Spur, 30 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,.) Gear, Spur, 19 Teeth, Steel (6,.) Gear, Spur, 12 Teeth, Steel (1.,) Gear, Spur, 15 Teeth (2o.) Gear, Spur, 20 Teeth (3_) Gear, Spur, 25 Teeth (4Q Gear, Spur, 28 Teeth (5_.) Gear, Spur, 31 Teeth (6,h) Washer, Thrust Shaft, Input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAIR PARTS TRACTOR KOHLER ENGINE AIR INTAKE - MODEL - - MODEL NUMBER ! NUMBER MV18S, BAFFLES TYPE AND 917.258680 NUMBER SHROUD PS58560 ] 1 / 8 7 2 \ m 4 --5 I ,% i / 0--5 4 6 --9 BREATHER AND VENT ! 10 /5 --11 2 18 3 713 /14 15 -% 10 !7 / /'_ 16 7J 48 REPAIR PARTS TRACTOR KOHLER ENGINE = MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER AIR INTAKE KEY NO. 1 2 DESCRIPTION X-276-7 52-755-83 Wing Nut 1/4-20 Kit, Cover and Tube (Includes Key Numbers 3 and 4) Cover, Air Cleaner Air Intake Seal, Element Cover Cover, Air Cleaner Element Pre-Cleaner Element Seal, Air Cleaner Cover Screw, Hex Washer Head #10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, S!otted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow 52-096-35 52-123-21Tube, 231032 52-082-04 45-083-01 45-083-02 237423 X-67-98 11 12 13 14 !5 52-201-06 277093 52-054-39 X-25-79 X-50-37 16 X-50-57 17 X-22-9 18 25-041-06 NOT ILLUSTRATED -25-113-15 -52-113-30 PS58560 BAFFLES & SHROUD PART NO. 3 4 5 6 7 8 9 10 917.258680 KEY PART NO. NO. 1 2 3 4 DESCRIPTION 52-063-41 52-313-05 52-063-42 X-67-83 52-755-70 6 7 8 9 52-217-01 52-468-16 52-086-11 52-124-23 NOT ILLUSTRATED - - 52-113-46 BREATHER Decal, Horsepower (3) & VENT KEY PART NO. NO. Decal, Air Cleaner Decal Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump Screw, Hex Washer Head 1/4-20 x 7/16 (14) Kit, Blower Housing (Includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head 1 2 3 4 5 X-81-1 X-25-12 52-096-18 52-055-01 X-352-39 6 7 8 9 10 11 52-326-12 52-096-08 52-032-04 52-462-01 52-096-22 275220 DESCRIPTION Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve Seal, Breather Valve, Umbrella Cover, #1 Lower Cylinder Valve Stud, #1 Cylinder Valve Cover 1/4-20 x 3-1/4 NOTE: All component dimensions 1 inch = 25.4 mm 49 given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER PS58560 CRANKCASE 19 5 ° t _2G 3 I 9 L 19.2°\ CARBURETOR ] ,,_2_=6 / 17 / 9 / 18 10 tN % 0--32 13 7 -- 34 / 1 @-_--- 5 11 12 / / 16 5O 35 38 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER PART NO. 1 2 3 X-82-2 52-468-12 82-755-16 4 5 6 7 8 52-016-05 52-031-01 52-316-06 52-755-50 52-072-12 9 10 11 12 13 25-086-12 X-269-43 52-078-05 52-030-10 52-030-11 52-030-12 25-086-10 14 25-086-13 15 16 17 52-141-02 52-139-08 25-086-11 18 19 52-032-10 82-755-17 20 - -- PS58560 CARBURETOR CRANKCASE KEY NO. 917.258680 DESCRIPTION Nut, Hex 5/16-18 (12) Washer, Flat 5/16 (12) Kit, #1 Cylinder Barrel (Includes Key Numbers 4 thru Valve, Exhaust Insert, Valve Seat (2) Guide, Valve (2) Kit, Oil Relief Step Stud 5/16-18 x 3/4, 3/8-16 x 5/8, 2" Long (12) Screw, Hex Flange 5/16-18 x Ring, Retaining Shaft, Governor Bearing, Sleeve, Standard (2) Bearing, Sleeve .010" (2) Bearing, Sleeve .020" (2) Screw, Hex Flange 5/16-18 x 1-1/2 (3) Screw, Hex Flange 3/8-16 x 3-5/8 (2) O-Ring Plug Screw, Hex Flange 5/16-18 x 3-1/2 (8) Seal, Oil, Front Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru Crankcase (Service with Short Part Number 82 522 30) KEY NO. 6) PART NO, DESCRIPTION 1 2 52-041-09 52-755-91 3 4 5 6 52-164-15 X-21-1 X-6-29 X-75-23 7 8 235778 X-67-97 Gasket, Intake (2) Kit, Manifold (Includes Key Numbers 3 thru 8) Manifold, Intake Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-t8 x 2 (4) Plug, Hex, Countersunk 1/8 N.P.T.F. Clamp, Cable (2) Screw, Hex Washer Head #10-24 x 3/8 (2) Stud 5/16-18x I (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (Includes Key Numbers 12 thru 14) Gasket, Carburetor (2) Carburetor Assembly (Information Only o Not Available Separately) (includes Key Numbers 18 thru 35) Gasket, Air Cleaner Nut 5/16 (2) Strap, Lifting Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4) Plate, Choke Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fuel Spring, Main Fuel Lever, Choke Spring, Choke, Friction Ball, Choke, Friction Plate, Throttle Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer 2 (2) 6) Block, 9 10 11 12 41-072-19 52-063-40 25-155-02 52-853-25 13 t4 271030 52-053-54 15 16 17 18 25-041-06 X-77-2 232867 X-67-62 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25-086-27 25-146-03 52-144-24 25-368-01 25-089-02 25-086-26 25-089-04 25-368-03 25-089-02 52-090-13 25-089-03 25-194-01 25-146-02 25-041-04 25-757-09 25-104-01 25-041-03 25-100-05 NOT iLLUSTRATED - - 25-757-1t -25-757-23 NOTE: 51 Kit, Carburetor Repair Kit, Bowl Baffle All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE CRANKSHAFT - MODEL ] NUMBER - - MODEL MV18S, DiPSTiCK NUMBER TYPE 917.258680 NUMBER PS58560 CTL,.OER,EAO I ] 1 ELECTRIC STARTER [ EXHAUST i @ 4-- @ Q @ G 8 --6 52 4 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER CRANKSHAFT KEY NO. 1 2 PART NO. DESCRIPTION 52-014-93 52-468-03 52-468-04 52-468-05 Crankshaft Washer, Thrust Washer, Thrust Washer, Thrust KEY NO. .119/.122 (A.R.) .128/. 131 .137/. 140 (A.R.) PART NO, DESCRIPTION t 52-038-14 2 3 4 5 6 7 X-25-44 52-032-14 41-153-01 52-126-11 52-123-20 47-139-01 Dipstick Assembly (Includes Key Numbers 2 and 3) Washer, Plain 5/16 Seal, Rubber O-Ring Bracket, Oil Tube Support Tube, Oil Fill 11-7/8 Plug, Hex, Countersunk 3/4 N.P.T.F. CYLINDER KEY NO. 1 2 3 4 PS58560 ELECTRIC STARTER DIPSTICK KEY NO, 917.258680 DESCRIPTION 52-041-20 52-015-08 220534 41-086-02 Gasket, Head (2) Cylinder Head (2) Washer, Plain 5/16 (18) Screw, Hex Head 5/16-18 x 1-1/2 (18) DESCRIPTION 1 52-098-!2 2 3 4 5 6 7 8 9 X-20-1 X-81-1 82-755-26 52-081-07 52-170-05 52-211-01 52-227-10 82-755-28 Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut, Hex 1/4-20 (2) Kit, Drive Cap, Drive End Armature Bolt, Thru (2) Cap, Commutator End Kit, Brush NOT ILLUSTRATED - - 25-450-03 Tag, Caution EXHAUST KEY PART NO. NO. 1 2 3 4 HEAD PART NO. PART NO. 52-126-12 X-25-72 52-086-11 52-041-14 DESCRIPTION Bracket Washer, Plain (3) Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2) NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm 53 REPAIR PARTS TRACTOR KOHLER ENGINE GOVERNOR = MODEL - - MODEL NUMBER MV18S, NUMBER TYPE [ 917.258680 NUMBER FUEL PUMP PS58560 ] @ \ 3 27 _'_"_ 24 28 19 21_ _ 8 _ 18 23 18 19_ 19 13 5 ! I 1 / _17 14 IGNITION [ FLYWH EEL I --1 8--3 \ 8 54 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER FLYWHEEL KEY NO. PART NO. DESCRIPTION 1 2 25-162-01 25-086-21 3 4 5 6 7 8 25-I12-04 25-157-01 25-086-24 52-468-15 X-286-17 52-025-36 Screen, Grass Screw, Hex Washer Head 1/4-20 x 5/8 (4) Spacer (4) Fan Screw, Hex Machine 3/8-24 x 1-1/4 Washer, Plain Key, Square 3/16 x 7/8 Flywheel GOVERNOR KEY NO. 917,258680 PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 231355 X-25-12 237022 A-235743-S 52-078-04 X-25-102 X-269-28 X-25-72 52-090-23 277341 52-158-07 25-086-15 13 !4 15 16 17 52-089-07 X-8!-! X-25-63 52-186-09 52-211-04 18 19 20 2! 22 23 24 25-141-03 25-158-08 52-079-07 52-079_06 52-090-14 52-089-08 25-086-21 25 X-67-97 26 27 28 29 235778 25-431-01 X-70-3 52-086-05 Pin, Governor Stop Washer, Plain t/4 Washer, Thrust Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension Bushing, Throttle Control Lever Screw, Hex Washer Head 1/4-20 x 1 Spring, Governor Nut, Hex !/4-20 Washer, Plain 1/4 Arm, Governor Screw, Round Head, Square Neck 1/ 4-20 x 1 Ring, Retaining (4) Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Lever, Throttle Spring, Torsion Screw, Hex Washer Head 1/4-20 x 5/8 Screw, Hex Washer Head #10-24 x 3/8 (3) Clamp, Cable (3) Bushing, Speed Control Lever Nut, Hex #10-32 Screw, Hex Head #10-32 x 7/8 FUEL PUMP KEY NO. PART NO. 1 2 47-086-08 52-559-01 3 4 5 6 7 8 9 X-380-1 X-25-63 25-041-09 25-155-02 X-426-9 52-353-18 25-050-03 10 15-353-04 PS58560 DESCRIPTION Screw, Pozidriv, Truss Head 1/4-20 x 5/8 (2) Pump, Fuel Assembly (Includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose Clamp, Hose (4) Line, Fuel, 8" Filter, Fuel Line, Fuel, 11-!/2" IGNITION KEY PART NO. NO, 1 25-755-03 2 3 4 5 6 7 X-132-5 236602 237878 X-67-51 210281 X-67-64 8 9 10 11 12 13 41o155-03 220297 52-313-02 DL.......I O_-U_ 52-126-08 25-086-15 14 15 52-584-02 25-086-16 NOTILLUSTRATED -47-518-33 -- 52-518-19 NOTE: 55 DESCRIPTION Kit, Rectifier-Regulator (Includes Key Number 2) Screw, Hex Cap t/4-20 x 5/8 (2) Connector, 3 Contact Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head #10-32 x 7/16 Connector, 2 Contact Grommet, Rubber Grommet Spark ........ rluy t_) Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Module, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2) Lead, Violet, Rectifier-Regulator (11", 14 Gauge, Uninsulated Push On Tab Terminals) Lead, White, Module To Connector (19-1/2", 14 Gauge, Insulated Push On Tab, Uninsulated Push On Tab Terminals) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER OIL PAN ENGINE - MODEL ] -- MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER OIL FILTER _1 PS58560 [ --3 _ 3__4 [ _ 5 [ 7 2 PISTON AND ROD OIL SWITCH] [ 1 / 2 OIL PUMP CAMSHAFT AND T | J VALVES 9 8 I @-° 3 s \ 7 \ \ 5 6 56 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER MV18S, NUMBER TYPE NUMBER PART NO. DESCRIPTION 1 X-67-64 2 3 4 5 6 52-050-03 52-199-14 X-702-14 52-054-07 X-75-38 7 8 X-75-10 52-086-12 9 52-032-10 Screw, Hex Washer Head #10-32 x 7/16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6) Plug, Cup 1-1/16 Elbow, Street Plug, Hex, Countersunk 1/4 N.P.T.F. Plug, Square Head 3/8 N.P.T.F. (2) Screw, Hex Washer Head 5/16-18 x 1-1/4 (9) Seal, Oil, Rear KEY NO. 1 1 2 52-050-02 82-755-23 3 X-55-15 4 X-75-23 5 52-041-16 1 2 3 4 5 6 7 8 9 * 1 2 DESCRIPTION Oil Filter Kit, Oil Filter Adaptor (Includes Key Numbers 3 thru 5) Screw, Hex Socket Head 5/16-18 x 1-1/4 (2) Plug, Hex, Countersunk 1/8 N.P.T.F. Gasket, Oil Filter 1 2 3 4 PART NO. DESCRIPTION 52-067-67 52-067-68 52-874-11 52-874-12 52-874-13 52-874-14 52-874-t 5 230004 52-108-09 52-108-10 52-108-11 52-108-t2 Connecting Rod, Standard (2) Connecting Rod .010" (2) Piston with Ring Set, Standard (2) Piston with Ring Set .003" (2) Piston with Ring Set .010" (2) Piston with Ring Set .020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and .003" (2) Ring Set .010" (2) Ring Set .020" (2) Ring Set .030" (2) DESCRIPTION X-75-23 Plug, Pipe 1/8 N.P.T.F. & VALVES KEY PART NO. NO. DESCRIPTION 52-012-09 Camshaft 52-019-03 Tappet (4) 41-755-10 Kit, Retainer (4) 52-413-0t Rotator, Exhaust Valve (2) 25-089-01 Spring, Valve (4) 52-016-05 Valve, Exhaust (2) 52-017-08 Valve, Intake (2) 52-032-13 Seal, Intake Valve Stem (2) 230011 Retainer, Intake Valve (2) After serial no. 24082000 use: 52-012-11 Camshaft 52-019-02 Tappet OIL PUMP KEY NO. PISTON & ROD KEY NO. PART NO. CAMSHAFT OIL FILTER KEY PART NO. NO. PS58560 LOW OIL PRESSURE SWITCH OIL PAN KEY NO. 917.258680 PART NO, DESCRIPTION 1 2 3 X-280-25 52-144-05 52-422-01 4 5 6 7 52-043-05 52-393-09 52-096-03 X-67-64 Pin, Roll Shaft, Oil Pump Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump Rotor Set Cover, Oil Pump Screw, Hex Washer Head #10-32 x 7/16 (4) NOT ILLUSTRATED .. -- 82-522o30 52-755-94 Short Block Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200°3400 NOTE: 57 All component dimensions 1 inch = 25.4 mm given in U.S. inches SE VICE 58 OTES SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SiGHTiNG GUIDE ONLY RiDE UP AND DOWN NOT ACROSS HiLL SBGHT AND HOLD THiS LEVEL WiTH SKY LINE OR TREE. J ili_ _il iill ___a'ution Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradui_lly to prevent tipping or loss of control. Exercise extreme when ch'a"nging direction on slopes. HILL, CRI:IFrZMI:IN® OW ER' MAN AL 18.0 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.258680 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service CentedDepartment and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: ,, PRODUCT - TRACTOR ,, MODEL NUMBER - 917.258680 1-800=4-REPAIR ', ENGINE MODEL NO. - MV18S - PS58560 (1-800-473-7247) ,, PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: ,, PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 157293 Rev. 1 06.02.97 KFSW Printed in U.S.A. ® [RDFTS MODEL NUMBER 917. OWNER'S MANUAL • Assembly Operation Customer Responsibilities Service and Adjustments • Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this 1-800-659-5917 equipment. SAFETY Safe Operation RULES Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. l. ,, ,, , o • • • , ,, = ,, GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. i11. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. , Be alert and turn machine off if children enter the area. . ® • IV. SERVICE * Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohot or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. = II. SLOPE OPERATION ,, Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. , , DO: • Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a tow gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the. stability of the machine. Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. , , , portant safety precautions. It means CAUTION!!! YOUR Look for this BECOMEALERT!!! symbol to point out imSAFETY IS INVOLVED. DO NOT: , , , • CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. Donotturnonslopesunlessnecessary, andthen,turnslowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. Do not use grass catcher on steep slopes. A WARNING The engine exhaust from this product contains chemicals known to the State of Califor= nia to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.258680 SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 18.0 GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: W/O FILTER: SPARK PLUG: (GAP: .025") CHAMPION RV17YC VALVE CLEARANCE: INTAKE: EXHAUST: .003" - .006" .013" - .016" GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER • Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. o Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. FRONT: REAR: TWO YEAR WARRANTY 14PSI 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. 30 240 U1R with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthis manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped LIMITED 1.1 1.4 2.3 3.5 4.5 5.7 1.8 TIRE PRESSURE: is available on this prodstore for details. RESPONSIBILITIES 4.0 PINTS 3.5 PINTS ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-57 PARTS ORDERING/SERVICE ................ BACK COVER INDEX A Accessories ........................................... Adjustments: Brake ............................................ Carburetor .................................... Mowe Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. 5 23 25 21 20 25 Air Filter, Engine .................................. 18 Air Screen, Engine .............................. 19 Assembly .......................................... 7-10 B Battery: Charging ........................................ Cleaning ....................................... Starting with Weak Battery .......... Storage ........................................ Terminals ..................................... Belt: Motion Drive Removal/Replacement ........... Mower Belt(s) Removal/Replacement ........... Blade: Sharpening .................................. Replacement ................................ Brake Adjustment ................................ 8 17 24 26 16 Engine: Air Filter ........................................ 18 Air Screen .................................... 19 Cooling Fins ................................. 18 Oil Change ................................... 18 Oil Level ....................................... 14 Oil Type ................................... 14,18 Preparation .................................. 14 Repair Parts ............................ 48-57 Starting ......................................... 15 Storage ........................................ 26 F Filter: Air Filter ........................................ Fuel .............................................. Fuel: Type ............................................. Storage ........................................ Fuse .................................................... 23 17 17 22 Repair Parts ................................... 14 26 24 Safety Rules .......................................... Seat ....................................................... .................. 24 Leveling Mower Deck .......................... Lubrication: Chart ............................................ Engine .......................................... 20 16 18 M C Carburetor Adjustment ........................ Controls, Tractor ................................. 18 19 L 22 25 11 Customer Responsibilities ............. 16-19 Engine: Air Fiiter .................................... 18 Air Screen ................................ 18 Cooling Fins ............................. ! 8 Engine Oil ........................... 14,18 Fuel Filter ................................. 19 Spark Plug(s) ........................... 19 Tractor: Battery ...................................... 17 Blade ........................................ 17 Lubrication Chart ..................... 16 Maintenance Schedule ............ 16 Tire Care .......................... 8,17,23 Transaxle ................................. 18 Cutting Height, Mower ........................ 13 E Maintenance Schedule ....................... Mower: Adjustment, Front-to-Back ........... Adjustment, Side-to-Side ............. Blade Replacement ..................... Blade Sharpening ........................ Cutting Height .............................. Installation .................................... Operation ..................................... Removal ....................................... P Parking Brake ................................ 12-13 Parts Bag .............................................. 6 Parts, Replacement/Repair ............ 30-47 Product Specifications .......................... 3 R H Hood Removal/Installation Operating Mower ................................ 14 Options: Accessories .................................... 5 Spark Arrester ........................... 3,38 16 2! 20 17 17 13 20 14 20 Mowing Tips ........................................ 15 Muffler ................................................. 19 Spark Arrester ........................... 3,38 O Oil: 30-47 S 2 8 Service and Adjustments ............... 20-25 Carburetor .................................... 25 Fuse ............................................. 24 Hood Removal/Installation ........... 24 Motion Drive Belt Removal/Replacement ........... 23 Mower Belt(s) Removal/Replacement ........... 22 Mower Adjustment Front-to-Back .......................... 21 Side-to-Side ............................ 20 Mower Removal/Installation ......... 20 Tire Care .............................. 8,17,23 Slope Guide Sheet .............................. 59 Spark Plug(s) ...................................... 19 Specifications ........................................ 3 Starting the Engine ........................ 14-!5 Steering Whee! ................................ 7,23 Stopping the Tractor ........................... 13 Storage ................................................ 26 T Throttle Control Cable Adjustment ...... 25 Tires ............................................ 8,17,23 Troubleshooting Chart ................... 27-28 Transaxle ........... .....:............................ 18 W Cold Weather Conditions ........ 14,18 Engine .......................................... 18 Storage ........................................ 26 Operation ....................................... 11-15 Electrical: Interlocks and Relays .................. 24 Schematic .................................... 29 Wiring Diagram ............................ 30 4 Warranty ................................................ Wiring Diagram ................................... Wiring Schematic ................................ 3 30 29 ACCESSORIES AND ATTAC ENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGINE SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments de not require additional hitches attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close interva!s to !et moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deckto reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Avaiiabie for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP pickup TOPS truck. AND FEET let you toad and unload Use with2x8or2xl01umber. tractor SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TiRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. from a ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. 5 CONTENTS Parts Bag contents shown OF HARDWARE full size PACK Parts packed separately in carton (1) Shoulder Bolt 5/16-18 I I (1) Knob l Seat I Video Cassette Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Ga. Mulcher Plate Parts Bag Manual (3) Retainer Springs (double loop) Parts bag contents not shown full size _XM_Y (4) Retainer Springs (single loop) (2) Screws #10 x 5/8 /_) (2) Washers (2) Shoulder Bolts (2) Centerlock Nuts Steering Sleeve (2) Washers 3/8 x 7/8 x 14 Gauge O (2)Lock Washers #1_ _M(2) Front Link Assemblies (2) Weld 3/16 x 3/4 x16 GaugeNuts #10 L_ Steering Wheel Insert .. (2) Hex Bolts 1/4-20 x 3/4 '2) Gauge Wheels (2) Keys (2) Hex Nuts 1/4-20 ..................... d ok !'i (2) Washers 9/32 x 5/8 x 16 Ga• (2) Lock Washers 1/4 ! ..... Slope Sheet Assemblies ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 7/16" wrenches 3/4" Socket w/drive ratchet (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Phillips Screwdriver Pliers Utility knife _ INSERT "_-- UNPACK TRACTOR i STEERING WHEEL Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. ,;_"' SLEEVE STEERING _/ ..... ATTACH STEERING WHEEL (See Fig. 1) / .... _. _. " "::: -_. / j "-// / // / / FIG. 1 TO ROLLTRACTOR section for location OFFSKID (See Operation and function of controls) * Press lift lever plunger and raise attachment lift lever to its highest position. - Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove iocknut and large flat washer from steering shaft. , Position front wheels of the tractor so they are pointing straight forward. , Slide the steering sleeve over the steering shaft. , , • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. , o Secure steering wheel to steering shaft with !ocknut and large flat washer previously removed. Tighten securely. - Snap steering wheel. • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. SHAFT / / • wheel insert into center of steering 1_ / / BEFORE ROLLING TRACTOR OFF SKID WHEEL STEERING ADAPTER - _ /: CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). FLAT WASHER STEERING FROM CARTON • HEX LOCKNUT i _ When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE WHEEL Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. INSTALL 2) CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must first to prevent sparking tal grounding. be connected from acciden- . Lift hood to raised • Open terminal access doors, remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. . - • , • • Jumping Periodic Fig. 3) Remove cardboard packing on seat pan. - Place seat on seat pan and assemble shoulder bolt. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment knob securely. SEA" SEAT PAN SHOULDER BOLT Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. • Close terminal access doors. Use terminal access doors for: Inspection for secure connections ware), Inspection for corrosion. Testing battery. (See , position. . o SEAT Adjust seat before tightening adjustment knob. (to tighten / hardFLAT WASHER ADJUSTMENT KNOB (if required). charging. FIG. 3 HEX NUT N LOCK WASHER FLAT WASHER DISCARD TERMINAL _ HEX PROTECTIVE X BOLT CAPS CHECK TIRE PRESSURE The tires on your tractor were overinflated shipping purposes. Correct tire pressure best cutting performance. Reduce tire pressure to PS! shown SPECIFICATIONS" on page 3 of this in "PRODUCT manual. POSITIVE CHECK CABLE After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. NEGATIVE (BLACK) CABLE FIG. 2 8 BRAKE at the factory for is important for SYSTEM ASSEMBLY INSTALL (See Figs. MOWER AND DRIVE BELT Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. 4 and 7) Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. , Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. , , Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. Lower mower linkage with attachment lift control. e Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. • • Turn height adjustment knob clockwise slack from mower suspension. • Raise mower to highest position. , Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual). CHECK BELTS RETAINER r_ u ^ ¢,, t,,! _n_oo,S BRACKET FOR PROPER POSITION OF ALL FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH SUSPENSION ARMS LOOP LEVELNESS See the figures that are shown for replacing motion, mower u_,v_, ,_,_u ,,,uw_ u,_u_ u_,w u_,t= in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Slide left side of mower back and instatl the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown. DOUBLE MOWER to remove For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. until it o Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. CHECK Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown. Turn height adjustment knob counterclockwise stops. , SPRING FRoNIULLEY _ MOWER BRACKET (outward pointing deck pins) FRONT LINK SHOULDER GAUGE WHEEL 3/8 WASHER SINGLE LOOP RETAINER SPRINGS 3/8-16 CENTER LOCKNUT DOUBLE LOOP RETAINER SPRING ANTI-SWAY BAR \ USE PLIERS FOR RETAINER SPRINGS IDLER PULLEY DISCHARGE FiG. 4 GUARD ASSEMBLY iNSTALL MULCHER * PLATE (See Figs. 5 and 6) DEFLECTOR SHIELD Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. - Tighten hardware securely. . Raise and hold deflector shield in upright position. , , Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. - Hook rear latch into hole on back of mower deck. / CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT DISCHARGING TO BAGGING LATCH HOOKS FIG. 6 OR l CHECKMS T Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BES T PERFORMANCE AND SA TI SFA CTION FROM TH!S QUALITY PRODUCT. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. PLEASE REVIEW THE FOLLOWING HOOK POINTS DOWN WELD NUT FROM THE TOP LOCK WASHER WELD. NUT "_ , _/ All assembly instructions have been completed. ¢" No remaining loose parts in carton. ,/ Battery is properly prepared and charged. 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. i /_11 HOOK LOCK WASHER WASHER (Minimum ^'" ............ _":_'_+_'_ (For shipping purposes, the tires were overinflated at the factory). LlltD_b C1.1 t::_ _*JIU_Jt:_lly llllldLtZ_U, ¢ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢' Check wiring. See that all connections are still secure and wires are properly clamped. SCREW LATCH CHECKLIST: WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTtON TO THE FOLL 0 WING IMPOR TANT ITEMS: WELD NUT MULCHER PLATE v" Engine oil is at proper level. l Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you.start the engine. v' FIG. 5 ,/ 10 Be sure brake system is in safe operating condition. OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED ,6T R ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH AMMETER - THROTTLE CONTROL CHOKE CONTROL ATTACHMENT CLUTCH SWtTCH - _ LIGHT SWITCH LIFT LEVER _ER _ ATTACHMENT LIFT LEVER / ' \ / , CLUTCH/BRAKE PEDAL PARKING LEVER BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG, 7 Our tractors conform to the safety standards of the American National Standards Institute. IGNITION SWITCH - Used to start and stop the engine. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching braking the tractor and starting the engine. HEIGHT ADJUSTMENT height. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. MFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. and KNOB - Used to adjust the mower CHOKE CONTROL - Used when starting a cold engine. AMMETER battery. LIGHT SWLTCH - Turns the headlights on and off. GEARSHIFT the tractor. LEVER - Selects the speed and direction of 12 - Indicates charging (+) or discharging (-) of OPERATION SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. . Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL PARKING BRAKE "ENGAGED" POSITION ATTACHMENT CLUTCH SWITCH PULL OUT ! T_ "=_l_ ^ _=" CHOKE CONTROL "BRAKE" IPOSlTION PUSH-INTO "DISENGAGE" POSiTiON CLUTCH/BRAKE PEDAL"DRiVE" POSITION HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • Move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • Depress ciutchibrake pedal into fuji "BRAKE" position. ° Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow (,_l_) position. NOTE: Failure to move throttle control to slow (_ll,) position and allowing engine to idle before stopping may cause engine to "backfire". , Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate. , Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD (See Fig. 8) AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ° Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjustment knob in desired direction. - Turn knob clockwise (F*_) to raise cutting height. , Turn knob height. counterclockwise (_m)to lower cutting The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. - The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. , For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in 13" same adjustment hole. OPERATION TO TRANSPORT Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). GAUGE WHEEL MOUNTING BRACKET 3/8 WASHER _ SHOULDER GAUGE WHEEL_ _" BOLT FIG. 9 BEFORE TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. , Select desired height of cut. , Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 17) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ® To change engine oil, see the Customer Responsibilities section in this manual. without either the entire grass catcher, CAUTION: operate or thethe mower on mowers Do so not equipped, discharge guard in place. ADD GASOLINE • ATTACHMENT ATTACHMENT CLUTCH SWITCH PULL OUT TO \_ j._ LIFT LEVER _._'_'_ _ HIGH POSITION PUSH-IN TO "DISENGAGE" DISCHARGE GUARD FIG. 10 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • , , , , , , I 1 Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Depress clutch/brake pedal and set parking brake. , Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position. o Move throttle control to fast (,,_) position 14 OPERATION • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) . When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. • , o II FiG. 11 COLD WEATHER STARTING (50 ° F and below) When engine o÷o_o o_.... _...... h choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. , The attachments can be used during the engine warmup period and may require the choke control be pulled out _"_'-'"" bllylluy. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING MULCHING , - o MOWING TiPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. o o TIPS Tire chains cannot be used when the mower housing is attached to tractor. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as welt as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avnid ........... ,_ Jttinavn__r!awn _ ......... when it is wet. Wet grass t_nd_ to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may re,4u.= _,_ o_ _ u= mulched a _=_._,,u [,,,,_ to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 F_G. 12 15 CUSTOME MAINTENANCE RESPONSI ILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE Check Brake Operation If' Check Tire Pressure If T Check for Loose Fasteners tf A_ Sharpen/Replace C Lubrication T Check Battery Level/Recharge 0 Clean Battery and Terminals R CheckTransaxle DATES 1/ 1/ 1/7 Mower Blades Chart Cooling 1/ 1/ 1/ 1/ 1/ 1/ Adjust Blade Belt(s) Tension 1/5 Adjust Motion Drive Belt(s) Tension _lmuw_Bm Check Engine Oil Level Change 1/ Engine Oi! Clean Air Filter E N Clean Air Screen G Inspect I Replace N Clean Engine Cooling Replace Spark Plug Muffler/Spark Replace Replace 1 - Change 2 - Service more more 3 - If equipped 4 - Replace GENERAL _23 1/2 t/2 1/ Arrester _1,2 t/2 Fins 1/ 1/ 1/2 Air Filter Paper Cartridge when often when more operating under operating in dirty or dusty change often when I 1/ Fuel Filter often m_ 1/ Oil Filter (If equipped) with oil tilter, blades m 1/ 1/ a heavy oil every 50 hours. mowing in sandy load or in high ambient temperatures. conditions, soi!. 5 - If equippedwith adjustablesystem. 6 - Not required if equipped with maintenance-freebattery, 7 - Tighten front axle pivot bolt to 35 ft.qbs,maximum. Do not overtighten. RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. _,u juo_,,_u_sectionof thismanual shouldbe checked atleastonce each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH GEARSHIFT(T) PIVOTS USE • Check engine oil level. o Check brake operation. (!)SAE • , Check tire pressure. Check for loose fasteners. (_)GENERAL (_REFER 30 OR 10W30 MOTOR OIL PURPOSE GREASE TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16 CUSTOMER RESPO TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance. BRAKE IBILITIES BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) • - Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. - Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. BLADE CARE CENTER For best results mower blades must be kept sharp. place bent or damaged blades. BLADE REMOVAL (See Re5/8" BOLT OR PIN Fig. 13) , Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. FIG. 14 Install new or resharpened blade with trailing edge up towards deck as shown. BATTERY Reassemble hex bolt, lock washer and flat washer in exact order as shown. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery, with an automotive charger will extend its life. Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE HOLE ASSEMBLY MANDREL - Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • TRAILING Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. EDGE FLAT WASHER LOCK WASHER "-"-" Remove terminal guard. leP HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD. FiG. 13 17 , Rinse the battery with plain water and dry. . Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. - Reinstall battery (See "CONNECT Assembly section of this manual). BATTERY" in the C STOMER RESPONSIBILITIES V-BELTS OIL FILL CAP/DIPSTICK Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OIL DRAIN PLUG ENGINE LUBRICATION FIG. 15 Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. GRADES I ,'1,A,_{I Service air cleaner more often under dusty conditions. oF °C .20 ° .30 ° 0° 30 ° 32 ° 40 ° 60 ° 80 ° 100 ° I -20 ° TEMPERATURE .10 ° RANGE 0° ANTICIPATED 10° BEFORE 20° NEXT 30 ° |_III%J'_'E_, vvill_ ilU_. _..&l i_._ ",,J"_JV'NJI, 40 ° • Remove seal and cartridge plate. TO SERVICE PRE-CLEANER OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. • Slide foam pre-cleaner off cartridge. . Wash it in liquid detergent and water. o • Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oi! level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. . Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. TO CHANGE ENGINE OIL (See Fig. 15) , Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. , Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. Reassemble air cleaner, cartridge plate, and seal. , Be sure tractor is on level surface. ° , , Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. - Remove drain plug. o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. , Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick. lnstalltheaircleanercoverand wing nut. Tighten wing nut 1/2 turn to 1 full turn after nut contacts cover. Do not overtighten. FIG. 16 18 CUSTOMER CLEAN AIR SCREEN (See Fig. RESPONSIBILITIES 17) IN-LINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). COOLING FINS (BOTH SIDES) FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. . Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. ;CREEN CLAMP CLAMP FUEL FILTER \ FIG. 18 \ CLEANING FIG. 17 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK • PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 19 SE VICE AND ADJUSTMENTS A" CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position. ® Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key. o Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact plug. TO REMOVE MOWER TO LEVEL (See Fig. 19) + + , + Place attachment clutch in "DISENGAGED" position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anfi-swaybar from bracket. • Remove retainer springs from suspension arms at deck and disengage arms from deck, ° Raise attachment lift to its highest position. • Remove two retainer springs from each front link and remove links. + Slide mower forward and remove belt from electric clutch pulley. + Slide mower out from under right side of tractor. IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) + Raise mower to its highest position. + At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • + , MOWER If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". + Recheck measurements after adjusting. Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. ADJUSTMENT NUTS_ LIFT LINKS SUSPENSION ARMS CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING ANTI-SWAY BAR with FRONT MOWER BRACKET ' RETAINER SPRINGS FIG, 19 20 SERVICE AND ADJUSTMENTS BOTH FRONT LINKS MUST BE EQUAL BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND IN LENGTH UNE NUT "E" FIG. 20 NL SUSPENSION ARM TRUNNION FIG, 23 MFT LINK ADJUSTMENT NUT TO REPLACE FIG, 2! MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) , Park tractor on a level surface. Engage parking brake. * Remove four screws from L.H. mandrel cover and remove cover. , Roll belt over the top of L.H. mandrel pulley. , Remove belt from electric clutch pulley. * Remove belt from idler pulleys. , Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. o Check primary idler arm and two idlers to see that they rotate freely. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION (See Fig. 24) ° Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. ° Install new belt onto electric clutch pulley. o Roll belt into upper groove of LH. mandrel pulley. ° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. , Reassemble L.H. mandrel cover. FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. _li_CK aujubull_llt on right o_u=_'4_ of tractor. Measure distance "D" directly in front and behind the m_,,u, __'_^'_, _L_" bottom edge of mower housing as shown. , Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is !/8" to !/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. , To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. " Recheck side-to-side adjustment. L.H. MANDREL COVER _ ---117 _'! ...... -. '_ SCREWS ELECTRIC IDLER , ,_,_4CLUTCH PULLEY PULLEYS MANDREL ....._,. %\ ,,, FiG. 22 21 FIG. 24 MOWER DRIVE BELT SERVICE TO REPLACE (See MOWER BLADE AND ADJUSTMENTS DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). o , Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. , Carefully roll belt off R.H. mandrel pulley. o Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. , Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. , Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. ROTOR idler arm and idler to see that they • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department. • Make sure attachment clutch and ignition switches are in "OFF" position. , Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Fig. 25) MOWER BLADE DRIVE BELT PLATE .012" NYLON LOCKNUT b<,\ _ _ BRAKE PLATE (3) FIG. 26 TO ADJUST BRAKE (See Fig. 27) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. , Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). L.H. MANDREL CLUTCH CENTER MANDREL IDLER PULLEY aoHo MANDREL COVER IDLER ARM WITH PARKING BRAKE"ENGAGED" SPRING SWAY-BAR BRACKET SCREW FIG. 25 NUT "A'_ JAM NUT OPERATING ARM FIG, 27 22 SE TO REPLACE MOTION VICE AND ADJUSTMENTS DRIVE BELT (See Fig. 28) LOCKNUTS Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect clutch wire harness. , Remove clutch Iocator. • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. , Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. , Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE. ELECTRIC CLUTCH -__ CLUTCHING IDLER STATIONARY IDLER CENTER TIE ROD FIG. 30 TO ADJUST CLUTCH LOCATOR STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. "_---"_ FRONT WHEEL I TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TRANSAXLE PULLEY'_ II ,.--, \ TO REMOVE \ WIRE HARNESS FiG. 28 SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 29 and 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ® Make sure transaxle is in neutral (N). o Loosen two Iocknuts on tie rod. , Turn center rod until gearshift lever falls into neutral lock gate on fender console. Tighten Iocknuts securely. GEARSHIFT WHEEL FOR REPAIRS (See Fig. 31) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose). , Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. , Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. CLUTCH TRANSAXLE ROD WASHERS RETAINING RING LEVER AX_VER NEUTRAL LOCK GATE SQUARE KEY (REAR WHEEL ONLY) FIG. 31 FIG. 29 23 SERVICE TO START ENGINE (See Fig. 32) AND ADJUSTME WITH A WEAK BATTERY TS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. INTERLOCKS If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. , Check wiring. See electrical wiring diagram in the Repair Parts section of this manual• TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 33) , Raise hood. , Unsnap headlight wire connector. * Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. . To replace, reverse above procedure. HEADLIGHT WIRE CONNECTOR / "POS]-TIVE" { I "NEGATIVE" (+) (-) HOOD PANEL BOLT 0 0 • FIG. 32 FIG. 33 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST ACCELERATION THROTTLE CONTROL • CABLE (See Figs. 34 & 35) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: . With engine not running, move throttle control lever to fast (,_) position. - Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. TO ADJUST CARBURETOR (See Fig. Move throttle control lever from slow (_m.) to fast (,_) position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 36) The carburetor has been present at the factory and adjustment should not be necessary. However, minoradjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: CASING CLAMP SCREW In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY TEST - STOPSCREW THROTTLE CABLE SETTING - , Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above). * With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns. * Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn. FIG. 34 STOP SCREW SPEED CONTROL LEVER FINAL SETTING Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in fast (_) position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. * SPEED CONTROL LEVER FIG. 35 Idle speed setting - With throttle control lever in slow (,_h) position, engine should idle at 1400 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. o Recheck idle speed. Readjust if necessary. IDLE FUEL ADJUSTING NEEDLE IDLE SPEED ADJUSTING SCREW MAIN FUEL ADJUSTING NEEDLE 25 FIG. 36 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). - Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Fully charge the battery for storage. , After a period of time in storage, battery may require recharging. , - Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. . NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY • • CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. * Remove spark n!__ntq_ ® Pour one ounce of oil through spark plug hole(s) into cylinder(s). , Turn ignition key to "START" position for a few seconds to distribute oil. * Replace with new spark plug(s). OTHER , Be sure battery drain tube is securely attached. o Do n_,t o+_,,_,_oo_,J;n_ _...... , ,,..,_ _....,,,-. _,..,,_,J,,, ,,-. ,,,..,,,, , If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. , If possible, store your tractor indoors and cover it to give protection from dust and dirt. • ,.,,,e _ ,-,n to o,...as,_,,, another. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING PROBLEM CAUSE Will not start to start Engine Engine start will not turn over clicks but will not Loss of power Excessive vibration CORRECTION 1. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 10. Hard POINTS Engine valves out of adjustment. 10. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5, 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery, Clean battery terminals. Check all wiring. ChecWreplace solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4, 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. rq ..... ,_,_an/r_pl_,_ air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. service center/department. 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring, Carburetor out of adjustment, 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. Contact an authorized service center/department. 1, 2. 3, Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 1. 2. Worn, bent or loose blade, Bent blade mandrel. 3. Loose/damaged part(s). 27 T CAUSE PROBLEM Engine OUBLESHOOTING continues when operater with attachment to run leaves clutch , POINTS CORRECTION 1, Faulty operator-safety 1. 2. presence control system. I, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1, 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. seat! engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge 1. Obstruction 2. 3. 4. Worn!damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 1. 2. 3. 4. Remove Replace Replace Replace 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4, Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup ef grass, leaves, and trash around mandrels. 5, 6. 7. 8. 9. 10. 11. obstruction. mower drive belt. idler pulley. blade mandrel. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. I. Switch is "OFF". (if so equi_w 2. 3. 4. 5. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. I. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections, 1. 2. Replace battery. ChecWclean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator, Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. l: Engine L_I^\ ___ ..... "backfires" when turning "OFF" engine i.:_- 28 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.258680 SCHEMATIC RED BLACK BATTE RY SOLENOID E I RED _ FUSE 30 AMP. AMMETER (OPTIONAL) [---t i WH,_E 'O'_-- 1 r 'c Gl BLACK I ELECTRIC CLUTCH L'i RED / G ...... I _1 CLUTCH / BRAKE (PEDAL UP) L I_ STARTER ©1 I I I I ..... L ......... FH_ ' J SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I I I E q i _ V II /// /f BLACK _ _b GROUNDING CONNECTOR BLACK METER _1 SPARK (OPTIONAL) BLACK _ IGNITION UNIT lw PLUGS GAP Ib___D "_ (2 PLUGS ON v TWIN CYL. ENGINES) I J CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM I_ REGULATOR i _- 1 28 VOLTS AC (REGULATOR ] IGNITION POSITION OFF RUN/LIGHT SWITCH CIRCUIT G+M+L "MAKE" NONE B+L A+Y RUN B + L NONE START B + L + S NONE HEADLIGHTS I NOTE @ 3600 RRM DISCONNECTED) BROWN YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. REMOVABLE CONNECTIONS FC N HU O NON-REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 G B H DA PTO°SWITCH POSITION CIRCUIT OFF C+G,B+H ON C+F,B+E,A+D REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.258680 ELECTRICAL 21 4O 42 24 19 2O // 5! -_l 4 6 3_\\ _ _---_ 12 55 8 7/ 28 3O 29 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ELECTRICAL KEY NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 3! 32 33 40 41 42 43 44 45 50 51 52 55 70 PART NO. DESCRIPTION 144926 74760412 STD551025 STD551125 STD541025 7697J 7603J 109596X 145211 150109 145769 153664 STD551125 73350400 136850 4152J 4799J 146148 108824X 145491 !21305X 140301 124211X 141226 109310X 156150 71110408 131563 145673 73640400 122822X 154963 140405 141940 17490508 140427 NOTE: Battery Bolt, Hex 1/4-20 UNC x 3/4 Washer Washer Nut Tube, Plastic Tray, Battery Clamp, Hose Bolt, Btr. Frt 1/4-20x7.5 Holddown Btr. Dash Nut, Push Nylon 1/4" Battery Switch Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket W/4152J Bulb, Light Cable Battery Cable, Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Ignition Switch Key, Ignition Harness, Ignition BottBlkFin. Hex 1/4-20UNCx1/2 Cover, Terminal Solenoid Nut, Keps Bik. Hex i/4-20 UNC Ammeter Rectangular 15 Amp Switch PTO 3 Pot Red Delta Ring Retainer PTO Wire Loop Screw Thdro! 5/16-18 x 1/2 TYT Harness Engine Koh 18 TWN 15 AR A!! component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES 119 30 36 87 29 17 _ 36 25 47 26 120 121 122 _ 31 44 90 125 71 66 !24 115 117 / 64 114 123 / 73 6 140 86 11 114 26 117 3 33 10 34 26 39 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258680 AND ENCLOSURES KEY NO. PART NO. 1 2 3 6 7 8 9 10 11 13 17 24 25 26 28 29 30 31 33 34 35 36 38 39 44 47 50 59 64 66 71 73 86 87 90 100 114 115 117 119 120 121 122 123 124 125 140 -- 155051 140356 17490612 155923 145351 126471X 145203 STD533710 145218 145217 136673X558 STD523710 19131312 STD541437 136373X428 136374 140002X558 137113 145244X558 145243X558 STD533707 108067X 139886 139887 140675 105531X 137304 110436X 150272 i56281X0i2 73640400 17580408 136670X558 136671X558 STD551025 105037X 145349 121794X 144283 19092016 Io_=/1 137269 137270 157105 157107 74180412 158418 8022J NOTE: DESCRIPTION Chassis Drawbar Screw, Thdrol. 3/8-16 x 3/4 Type TT Saddle Shield Heat Kohler MV18 Clip, Fuel Line Dash, Plastic Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Hood Assembly Bolt Washer 13/32 x 13/16 x 12 Gauge Nut Grill Lens, Bar, Clear Fender Bracket Assembly, Fender Footrest, LH Footrest, RH Bolt Nut, Pal Bracket Assembly, Pivot, LH Bracket Assembly, Pivot, RH Fender Strap Nut, Push, Nylon Rod, Support Hood Bushing, Snap, Split Dash, Lower Plate, Dash Nut Screw Tap Tite 1/4-20 x 1/2 Panel Assembly, RH Panel Assembly, LH Washer 9/32 x 3/4 x 16 Ga. Strip Foam 18" Bracket, Support, Dash Cover, Access Washer Serrated Disk 13/32 x Washer 9/32 x 1-1/4 x 16 Ga. Rivet, D_h_,_ _,,ot_, Washer, Nylon Rivet, Rachet, Male Bracket, Weldment Pivot Hood LH Bracket, Weldment Pivot Hood RH Screw, Machine 1/4-20 x 3/4 Bracket Suspension Front Plug Dash Blk 500 Dia E. Lift All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258680 DRIVE 87 86 81 23 84 82 86 56 18 2187 _ i 13 _. 18 36 34 36 35 53 26 22 34 27 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DRIVE KEY NO. PART NO. ........ 2 3 4 5 6 8 9 10 11 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 4! 42 43 146682 123666X 12000028 121520X 17490512 141002 137140 STD561210 105701X 74550412 STD551125 74490544 126197X 74780616 STD541437 150280 106933X 130804 137141 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 72140506 155071 120183X STD551062 STD571810 123674X STD523727 4470J 154777 19131312 19111012 KEY NO. DESCRiPTiON Transaxle (See Breakdown) Peerless, P930-057A Spring, Brake Return Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Hex, Washer, Thread Rolling 5/16-18 x 3/4 Rod, Shifter Clutch, Electric Pin, Cotter 1/8 x 1 Washer, Shift Plate Bolt 1/4-28 UNF Gr. 8 w/Patch Washer Lock Bolt, Hex Flghd 5/16-18 Gr. 5 Washer 15/32 x 1-3/4 x 1/4 Bolt Fin Hex 3/8-!6 UNC x ! Gr. 5 Locknut 3/8-16 Bolt, Hex 7/16-20 x 4-1/4 Knob Rod, Brake Bracket Assembly, Clutch Nut, HexJam 3/8-16 Spring, Rod, Brake Washer 13/32 x 13/16x 16 Gauge Pin, Cotter 1/8 x 3/4 Rod, Brake, Park Cap, Plunger Bracket, Transax!e, L.H. Keeper, Belt, Transax!e, L.H. Botl, Hex Hd. 5/16-18 UNC x 3/4 Bolt,Carriage 5/16-18 x 3/4 Shaft, Foot Pedal Bearing Nylon Washer 21/32 x 1 x 16 Gauge Pin,Roll 3/16 x 1 Idler, Flat Bolt, Hex 3/8-!6 x 2-3/4 Spacer Keeper, Belt Idler Washer 13/32 x13/16 x12 Gauge Washer 11/32 x 5/8 x 12 Gauge PART NO. 47 48 49 50 51 52 53 55 56 57 58 59 61 127783 154604 123205X STD523715 STD541437 STD541431 105710X 105709X 74760620 130801 127274X 140312 17490612 62 63 65 66 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 112 113 118 121 8883R 140189 STD55!!43 154778 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 !50360 71208 19212016 12000008 139991 124346X STD624003 19091210 127285X 154774 154419 DESCRiPTiON Pulley, Idler Bellcrank, Asm. Clutch Retainer, Belt Bolt, Hex 3/8-16 x 1-1/2 Nut, Crownlock 3/8-16 Nut, Lock Hex w/Ins 5/16-18 Link, Clutch Spring, Return, Clutch Bolt, Fin. Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Transaxle, R.H. Retainer, Belt Screw, Hex Washer Head, Thd., Roll. 3/8-16 x 3/4 Cover, Foot Pedal Pulley, Engine Washer, Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key Square Washer 25/32 x 1-5/8 x 16 Gao Key Woodruff #9 3/16 x 3/4 Shift Arm Shaft asm Cross P930 20" tires Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Rod, Tie Nut, Lock Center !/4-28 Fnthd. Bushing, Rod, Steering Washer 21/32 x 1-1/4 x 16 Gauge Ring, Klip Console, 6 Speed Nut, Washer Head, Self-Thread 1/4 Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque LT Spacer Be!lcrank Nyliner Clutching Stl NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS - - MODEL TRACTOR STEERING NUMBER 917.258680 ASSEMBLY l_ _-'-'-"-_ ; 39 f _.:, "-'-"---- 41 ,t. L>, i , r_""---_ 42 62 (D o 27 j-.--- 17 \ \. 67 J \ 18 .J 46 8 23/ "'_--_. 47 / "--4 s5 f, / 11 \ , 66 40 9_ / /> \ \ i/J" 25 /- \ .J J C / / \, 't 40 36 15 /7 REPAIR PARTS TRACTOR STEERING - = MODEL NUMBER 917.258680 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 121472X 154427 154422 154423 6266H 121748X 19272016 12000029 3366R 156438 STD551137 73940800 154779 73901000 17 18 !9 20 22 23 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 156543 57079 124035X 126684X 71200410 127501 154406 136874 17490612 139929 19111216 STD551131 73810500 145207 152927 126805X !00712K STD541537 100711L 140216 121749X 121232X 6855M 156595 154780 154404 74781044 154429 NOTE: DESCRIPTION Steering Wheel Axle Assembly, Front Spindle Assembly, LH Spindle Assembly, RH Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing Link, Drag Washer, Lock Nut, Hex, Jam Toplock 1/2-20 UNF Bearing, Axle Locknut, Hex, Jam, w/Washer Insert 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 2-3/4 Shaft Assembly, Pittman Bracket, Steering Gear, Sector Screw, Thdrol 3/8-16 x 3/4 Tie Rod Washer 11/32x3/4x16Ga. Washer Lock Hvy HIIcl Spr. 5/16 Locknut 5/16-24 UNF Bushing, Steering Screw TT #!0-32 5 3/8 Flange Insert, Cap, Steering Wheel Washer .53 x 2.25 x .160 Nut Lock Center 3/8-24 UNF Adapter, Steering Wheel Column, Steering Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease Kit, Steering Assembly Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR = - MODEL NUMBER 917.258680 ENGINE 14 13 81 32 31 34 89 61 2O 89 89 29 91 92 OPTIONAL Spark 23 4 EQUIPMENT Attester 93 38 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.258680 ENGINE KEY NO. 1 2 PART NO. 132755 17720410 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 23 25 26 29 31 32 33 34 35 37 38 149723 136215 136216 138129 150176 156425 145552 STD551131 74570512 ........ 13280336 13200300 STD551237 17490624 156426 156123 138672 73920600 137180 151346 152334 123487X 106082X 17490512 8543R ....... 39 40 41 61 81 88 89 90 91 92 93 109227X 3645J 139277 19111216 I °nn_ 72110506 73800500 158736 71110408 19091016 123976X NOTE: DESCRIPTION Control, Throttle Screw,._ex Head, Thread Cutting 1/4-20 2 5/8 Engine (See Breakdown) Kohler Model No. MV18S-PS58560 Muffler, Asm. Twin Lo-Tone Tube Manifold LH Kohler MV18 Tube Manifold RH Kohler MV18 Clamp Tube Double Engine Bolt 5/16-18 UNC x 3/4 w/Sems Shield Heat Browning LH Shield Heat Washer Lock Hvy HLCL Spr. 5/16 Screw Hex Skt 5/16 UNV x 3/4 Gasket (Order From Engine Manufacturer) Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Screw Thdrol 3/8-16 x 1-1/2 TT Shield Heat Browning RH Shield, Browning Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel ....... _ mbty 7 F-U_I ..... "_Jbl_ Clamp, Hose Spacer,Pad Screw Thdrol5/I6-I8 x 3/4TYT Line,Fuel Plug, Oil Drain (Order From Engine Manufacturer) Spacer Pad Bushing Stem, Fuel Tank Washer 11/32 x 3/4 x 16 Ga. k_._ _1.... 1/4-20 _t_,:,_ Nut Bolt Rdhd Sqnk 5/16-18 UNC x 3/4 Nut, Lock Hex w/Ins 5/16-18 UNC Guard Debris Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Washer 9/32 x 5/8 x 16 Ga. Nut Lock 1/4 Lge Fig Gr. 5 All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 SEAT ASSEMBLY \ 14._ 10 j5 6 " 2% 21 / / i jji, . iJ/J 5 / / // 25 i 11 17 KEY NO. PART NO. 1 2 5 6 7 10 11 12 13 14 15 140123 140551 145006 STD541437 124181X 155925 120068X 121246X 121248X 72050411 134300 I L"?. / , . _ . /i \ , \ _ . J 12 KEY NO. DESCRIPTION Seat Bracket, Pivot, Seat Clip Push-tn Nut, Lock Hex w/Ins. 3/8-16 UNC Spring, Seat Pan, Seat Knob, Seat Bracket, Switch Mounting Bushing, Snap, Nylon Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split 16 17 18 21 22 24 25 27 28 PART NO. 121250X 123976X 124238X 153236 STD541431 19171912. 127018X 17490608 150176 NOTE: 4O DESCRIPTION Spring Nut, Flangelock 1/4 Grade 5 Cap, Spring, Seat Bolt, Shoulder 5/16-18 UNC - 2A Nut Washer 17/32x. 1-3/16 x12 Gauge Bolt, Shoulder 5/16-18 x .62 Screw Thdro!. 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 w/Sems All component dimensions 1 inch -- 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258680 DECALS 15 9 13 18 6 3 16 7 8 8 16 7 5 t9 4 10 2O 11 I2 17-- 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 22 Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 156834 156787 146705 146706 151400 133644 138048 142243 146709 156439 4900J 146046 151452 WHEELS KEY NO. DESCRIPTION Operating Instruction Deck Mower, EZ3 Hood, Craftsman, RH Hood, Craftsman, LH Grille Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch/Brake V-Belt Drive Schematic Chassis, 46"6 Sp Srs. Polo 14 15 16 17 18 19 20 21 22 23 ---- -- PART NO. 139346 150333 147137 52-113-50 146710 i38047 149516 140837 133179 106202X 138311 145246 145247 157293 157294 DESCRIPTION Decal, V-Belt Schematic Decal, Cap Cnsmr Help Line Srs. Decal Ins. Hood Decal, HP Engine Decal, Insert Strg Decal, Battery Decal, Btry, DngriPsn. Eng. Acme Decal, Brake Parking Saddle Decal, Mower QC System Reflector, Taillight Decal, Handle Lift Height Adj. Pad Footrest Fastener Pop-In Footrest Manual, Owner's (Eng) Manual, Owners (Span) & TIRES 1 5,8 4,10 7 11 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 -- 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 NOTE: 41 DESCRIPTION Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only) Rim Assembly, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT 7 8 41 10 / / / 6 5 2 !3 13 16 2O 31 32 19 !5 42 1718 2O REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 LiFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 _z 36 37 38 40 41 49 50 136971 136968 138284 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 137150 76020308 137167 73350600 138057 150233 140302 73540600 155097 123935X 17490512 19112410 123934X 145212 110452X NOTE: DESCRIPTION WireAsm., Inner w/plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32XlX21 Ga Bearing Nylon Grip Handle Fluted Button, Plunger Spring Cprsn Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock .......vv/'vv_n i/2-13 Unc Arm Suspension Rear Spring Retainer Nut Special Washer 13/32 X 5/8 X 16 Ga Spring" Pin Cotter 3/32 x 1/2 Rod Adjust Lift Nut Hex Jam 3/8-16 Unc Knob Infinite 3/8-16 Unc Black Trunnion Infin Height Bearing Pvt. Lift Spherical Nut, Crowntock 3/8-24 Pointer, Height Indicator Plug, Hole Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x1-1/2 x10 Gauge Scale, Height Indicator Nut Hex Flange Lock Nut Push Phos & Oil All component dimensions given in U.S. inches ! inch = 25.4 mm 43 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258680 DECK 49 46 49 46 41 7 41 I I 45 45 \ 4O 33 _:_ 47 ,3q 32 32 31 116 117 119 21 21 22 24 25 27 \ \ 1\ 12 44 18 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 917.258680 DECK PART NO. 1 3 5 6 8 9 10 156948 138457 STD624008 130832 850857 STD551137 140296 11 12 13 152443 129895 137553 14 15 !6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 137152 110485X 140329 72140505 132827 145055 STD541431 134753 131267 105304X !23713X 110452X 157788 19111016 131491 138776 129963 153531 137266 144945 17490628 STD551037 131494 156086 KEY NO. DESCRIPTION Housing, Mower 46" Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No. 12) Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffiner, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw, Hex Head, Thdrol! Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Belt, Idler 39 40 41 42 43 44 45 46 47 48 49 50 51 52 72 101 102 103 104 105 106 116 117 ! 18 119 126 !27 -- -NOTE: 45 PART NO. 144917 137273 17490620 122052X 144949 133943 145059 137729 144959 139573 STD541437 72110612 153390 156593 19131616 145579 71161010 10071000 19061216 130758 2029J 137644 133957 73930600 19121414 144948 146763 158851 143651 DESCRIPTION Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw, Thdroll 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdrotl. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Washer Felt Pulley Idler Washer 13/32xlx16Ga. Cover, Mulching Screw Washer, Lock #10 Washer Latch Asm. Bagger Nut, Weld Bolt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101106 and 116-118) Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 33) All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR PEERLESS 68 TRANSAXLE - = MODEL - MODEL NUMBER NUMBER 930-057A 34 7 67 35 / 9 / 31 31 23 35 77 29 76 47 / 13 2 / 15 46 917,258680 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 17 18 20 21 22 23 25 772108A 780086A 770102A 776260A 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 780108 780001 792001 788095 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 42A 792085A TRANSAXLE - MODEL - - MODEL NUMBER NUMBER 917.258680 930-057A REF PART NO. NO. DESCRIPTION Cover, Transaxle Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, Input Gear, Bevel, 16 Teeth Gear, Bevel Pinion Gear, Ring Pin, Drive Spacer, Neutral Ball, Steel 5/16" diameter Set Screw 3/8-16 x3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal, Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat Lever, Brake Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 778151 778126A 778127A 778128A 778163 780109 776135 776315A 786116A 780051 786118 788069 792165 788091 780090 788078A 79 81 792144 786081 82 83 90 103 104 150 900 786082 786123 788067B 792166 792167 788093 794602 DESCR_PTION Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.,) Gear, Spur, 35 Teeth (2,,.) Gear, Spur, 30 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,.) Gear, Spur, 19 Teeth, Steel (6,.) Gear, Spur, 12 Teeth, Steel (1.,) Gear, Spur, 15 Teeth (2o.) Gear, Spur, 20 Teeth (3_) Gear, Spur, 25 Teeth (4Q Gear, Spur, 28 Teeth (5_.) Gear, Spur, 31 Teeth (6,h) Washer, Thrust Shaft, Input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAIR PARTS TRACTOR KOHLER ENGINE AIR INTAKE - MODEL - - MODEL NUMBER ! NUMBER MV18S, BAFFLES TYPE AND 917.258680 NUMBER SHROUD PS58560 ] 1 / 8 7 2 \ m 4 --5 I ,% i / 0--5 4 6 --9 BREATHER AND VENT ! 10 /5 --11 2 18 3 713 /14 15 -% 10 !7 / /'_ 16 7J 48 REPAIR PARTS TRACTOR KOHLER ENGINE = MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER AIR INTAKE KEY NO. 1 2 DESCRIPTION X-276-7 52-755-83 Wing Nut 1/4-20 Kit, Cover and Tube (Includes Key Numbers 3 and 4) Cover, Air Cleaner Air Intake Seal, Element Cover Cover, Air Cleaner Element Pre-Cleaner Element Seal, Air Cleaner Cover Screw, Hex Washer Head #10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, S!otted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow 52-096-35 52-123-21Tube, 231032 52-082-04 45-083-01 45-083-02 237423 X-67-98 11 12 13 14 !5 52-201-06 277093 52-054-39 X-25-79 X-50-37 16 X-50-57 17 X-22-9 18 25-041-06 NOT ILLUSTRATED -25-113-15 -52-113-30 PS58560 BAFFLES & SHROUD PART NO. 3 4 5 6 7 8 9 10 917.258680 KEY PART NO. NO. 1 2 3 4 DESCRIPTION 52-063-41 52-313-05 52-063-42 X-67-83 52-755-70 6 7 8 9 52-217-01 52-468-16 52-086-11 52-124-23 NOT ILLUSTRATED - - 52-113-46 BREATHER Decal, Horsepower (3) & VENT KEY PART NO. NO. Decal, Air Cleaner Decal Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump Screw, Hex Washer Head 1/4-20 x 7/16 (14) Kit, Blower Housing (Includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head 1 2 3 4 5 X-81-1 X-25-12 52-096-18 52-055-01 X-352-39 6 7 8 9 10 11 52-326-12 52-096-08 52-032-04 52-462-01 52-096-22 275220 DESCRIPTION Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve Seal, Breather Valve, Umbrella Cover, #1 Lower Cylinder Valve Stud, #1 Cylinder Valve Cover 1/4-20 x 3-1/4 NOTE: All component dimensions 1 inch = 25.4 mm 49 given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER PS58560 CRANKCASE 19 5 ° t _2G 3 I 9 L 19.2°\ CARBURETOR ] ,,_2_=6 / 17 / 9 / 18 10 tN % 0--32 13 7 -- 34 / 1 @-_--- 5 11 12 / / 16 5O 35 38 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER PART NO. 1 2 3 X-82-2 52-468-12 82-755-16 4 5 6 7 8 52-016-05 52-031-01 52-316-06 52-755-50 52-072-12 9 10 11 12 13 25-086-12 X-269-43 52-078-05 52-030-10 52-030-11 52-030-12 25-086-10 14 25-086-13 15 16 17 52-141-02 52-139-08 25-086-11 18 19 52-032-10 82-755-17 20 - -- PS58560 CARBURETOR CRANKCASE KEY NO. 917.258680 DESCRIPTION Nut, Hex 5/16-18 (12) Washer, Flat 5/16 (12) Kit, #1 Cylinder Barrel (Includes Key Numbers 4 thru Valve, Exhaust Insert, Valve Seat (2) Guide, Valve (2) Kit, Oil Relief Step Stud 5/16-18 x 3/4, 3/8-16 x 5/8, 2" Long (12) Screw, Hex Flange 5/16-18 x Ring, Retaining Shaft, Governor Bearing, Sleeve, Standard (2) Bearing, Sleeve .010" (2) Bearing, Sleeve .020" (2) Screw, Hex Flange 5/16-18 x 1-1/2 (3) Screw, Hex Flange 3/8-16 x 3-5/8 (2) O-Ring Plug Screw, Hex Flange 5/16-18 x 3-1/2 (8) Seal, Oil, Front Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru Crankcase (Service with Short Part Number 82 522 30) KEY NO. 6) PART NO, DESCRIPTION 1 2 52-041-09 52-755-91 3 4 5 6 52-164-15 X-21-1 X-6-29 X-75-23 7 8 235778 X-67-97 Gasket, Intake (2) Kit, Manifold (Includes Key Numbers 3 thru 8) Manifold, Intake Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-t8 x 2 (4) Plug, Hex, Countersunk 1/8 N.P.T.F. Clamp, Cable (2) Screw, Hex Washer Head #10-24 x 3/8 (2) Stud 5/16-18x I (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (Includes Key Numbers 12 thru 14) Gasket, Carburetor (2) Carburetor Assembly (Information Only o Not Available Separately) (includes Key Numbers 18 thru 35) Gasket, Air Cleaner Nut 5/16 (2) Strap, Lifting Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4) Plate, Choke Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fuel Spring, Main Fuel Lever, Choke Spring, Choke, Friction Ball, Choke, Friction Plate, Throttle Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer 2 (2) 6) Block, 9 10 11 12 41-072-19 52-063-40 25-155-02 52-853-25 13 t4 271030 52-053-54 15 16 17 18 25-041-06 X-77-2 232867 X-67-62 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25-086-27 25-146-03 52-144-24 25-368-01 25-089-02 25-086-26 25-089-04 25-368-03 25-089-02 52-090-13 25-089-03 25-194-01 25-146-02 25-041-04 25-757-09 25-104-01 25-041-03 25-100-05 NOT iLLUSTRATED - - 25-757-1t -25-757-23 NOTE: 51 Kit, Carburetor Repair Kit, Bowl Baffle All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR KOHLER ENGINE CRANKSHAFT - MODEL ] NUMBER - - MODEL MV18S, DiPSTiCK NUMBER TYPE 917.258680 NUMBER PS58560 CTL,.OER,EAO I ] 1 ELECTRIC STARTER [ EXHAUST i @ 4-- @ Q @ G 8 --6 52 4 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER CRANKSHAFT KEY NO. 1 2 PART NO. DESCRIPTION 52-014-93 52-468-03 52-468-04 52-468-05 Crankshaft Washer, Thrust Washer, Thrust Washer, Thrust KEY NO. .119/.122 (A.R.) .128/. 131 .137/. 140 (A.R.) PART NO, DESCRIPTION t 52-038-14 2 3 4 5 6 7 X-25-44 52-032-14 41-153-01 52-126-11 52-123-20 47-139-01 Dipstick Assembly (Includes Key Numbers 2 and 3) Washer, Plain 5/16 Seal, Rubber O-Ring Bracket, Oil Tube Support Tube, Oil Fill 11-7/8 Plug, Hex, Countersunk 3/4 N.P.T.F. CYLINDER KEY NO. 1 2 3 4 PS58560 ELECTRIC STARTER DIPSTICK KEY NO, 917.258680 DESCRIPTION 52-041-20 52-015-08 220534 41-086-02 Gasket, Head (2) Cylinder Head (2) Washer, Plain 5/16 (18) Screw, Hex Head 5/16-18 x 1-1/2 (18) DESCRIPTION 1 52-098-!2 2 3 4 5 6 7 8 9 X-20-1 X-81-1 82-755-26 52-081-07 52-170-05 52-211-01 52-227-10 82-755-28 Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut, Hex 1/4-20 (2) Kit, Drive Cap, Drive End Armature Bolt, Thru (2) Cap, Commutator End Kit, Brush NOT ILLUSTRATED - - 25-450-03 Tag, Caution EXHAUST KEY PART NO. NO. 1 2 3 4 HEAD PART NO. PART NO. 52-126-12 X-25-72 52-086-11 52-041-14 DESCRIPTION Bracket Washer, Plain (3) Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2) NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm 53 REPAIR PARTS TRACTOR KOHLER ENGINE GOVERNOR = MODEL - - MODEL NUMBER MV18S, NUMBER TYPE [ 917.258680 NUMBER FUEL PUMP PS58560 ] @ \ 3 27 _'_"_ 24 28 19 21_ _ 8 _ 18 23 18 19_ 19 13 5 ! I 1 / _17 14 IGNITION [ FLYWH EEL I --1 8--3 \ 8 54 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER MV18S, TYPE NUMBER FLYWHEEL KEY NO. PART NO. DESCRIPTION 1 2 25-162-01 25-086-21 3 4 5 6 7 8 25-I12-04 25-157-01 25-086-24 52-468-15 X-286-17 52-025-36 Screen, Grass Screw, Hex Washer Head 1/4-20 x 5/8 (4) Spacer (4) Fan Screw, Hex Machine 3/8-24 x 1-1/4 Washer, Plain Key, Square 3/16 x 7/8 Flywheel GOVERNOR KEY NO. 917,258680 PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 231355 X-25-12 237022 A-235743-S 52-078-04 X-25-102 X-269-28 X-25-72 52-090-23 277341 52-158-07 25-086-15 13 !4 15 16 17 52-089-07 X-8!-! X-25-63 52-186-09 52-211-04 18 19 20 2! 22 23 24 25-141-03 25-158-08 52-079-07 52-079_06 52-090-14 52-089-08 25-086-21 25 X-67-97 26 27 28 29 235778 25-431-01 X-70-3 52-086-05 Pin, Governor Stop Washer, Plain t/4 Washer, Thrust Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension Bushing, Throttle Control Lever Screw, Hex Washer Head 1/4-20 x 1 Spring, Governor Nut, Hex !/4-20 Washer, Plain 1/4 Arm, Governor Screw, Round Head, Square Neck 1/ 4-20 x 1 Ring, Retaining (4) Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Lever, Throttle Spring, Torsion Screw, Hex Washer Head 1/4-20 x 5/8 Screw, Hex Washer Head #10-24 x 3/8 (3) Clamp, Cable (3) Bushing, Speed Control Lever Nut, Hex #10-32 Screw, Hex Head #10-32 x 7/8 FUEL PUMP KEY NO. PART NO. 1 2 47-086-08 52-559-01 3 4 5 6 7 8 9 X-380-1 X-25-63 25-041-09 25-155-02 X-426-9 52-353-18 25-050-03 10 15-353-04 PS58560 DESCRIPTION Screw, Pozidriv, Truss Head 1/4-20 x 5/8 (2) Pump, Fuel Assembly (Includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose Clamp, Hose (4) Line, Fuel, 8" Filter, Fuel Line, Fuel, 11-!/2" IGNITION KEY PART NO. NO, 1 25-755-03 2 3 4 5 6 7 X-132-5 236602 237878 X-67-51 210281 X-67-64 8 9 10 11 12 13 41o155-03 220297 52-313-02 DL.......I O_-U_ 52-126-08 25-086-15 14 15 52-584-02 25-086-16 NOTILLUSTRATED -47-518-33 -- 52-518-19 NOTE: 55 DESCRIPTION Kit, Rectifier-Regulator (Includes Key Number 2) Screw, Hex Cap t/4-20 x 5/8 (2) Connector, 3 Contact Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head #10-32 x 7/16 Connector, 2 Contact Grommet, Rubber Grommet Spark ........ rluy t_) Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Module, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2) Lead, Violet, Rectifier-Regulator (11", 14 Gauge, Uninsulated Push On Tab Terminals) Lead, White, Module To Connector (19-1/2", 14 Gauge, Insulated Push On Tab, Uninsulated Push On Tab Terminals) All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER OIL PAN ENGINE - MODEL ] -- MODEL NUMBER NUMBER 917.258680 MV18S, TYPE NUMBER OIL FILTER _1 PS58560 [ --3 _ 3__4 [ _ 5 [ 7 2 PISTON AND ROD OIL SWITCH] [ 1 / 2 OIL PUMP CAMSHAFT AND T | J VALVES 9 8 I @-° 3 s \ 7 \ \ 5 6 56 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER MV18S, NUMBER TYPE NUMBER PART NO. DESCRIPTION 1 X-67-64 2 3 4 5 6 52-050-03 52-199-14 X-702-14 52-054-07 X-75-38 7 8 X-75-10 52-086-12 9 52-032-10 Screw, Hex Washer Head #10-32 x 7/16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6) Plug, Cup 1-1/16 Elbow, Street Plug, Hex, Countersunk 1/4 N.P.T.F. Plug, Square Head 3/8 N.P.T.F. (2) Screw, Hex Washer Head 5/16-18 x 1-1/4 (9) Seal, Oil, Rear KEY NO. 1 1 2 52-050-02 82-755-23 3 X-55-15 4 X-75-23 5 52-041-16 1 2 3 4 5 6 7 8 9 * 1 2 DESCRIPTION Oil Filter Kit, Oil Filter Adaptor (Includes Key Numbers 3 thru 5) Screw, Hex Socket Head 5/16-18 x 1-1/4 (2) Plug, Hex, Countersunk 1/8 N.P.T.F. Gasket, Oil Filter 1 2 3 4 PART NO. DESCRIPTION 52-067-67 52-067-68 52-874-11 52-874-12 52-874-13 52-874-14 52-874-t 5 230004 52-108-09 52-108-10 52-108-11 52-108-t2 Connecting Rod, Standard (2) Connecting Rod .010" (2) Piston with Ring Set, Standard (2) Piston with Ring Set .003" (2) Piston with Ring Set .010" (2) Piston with Ring Set .020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and .003" (2) Ring Set .010" (2) Ring Set .020" (2) Ring Set .030" (2) DESCRIPTION X-75-23 Plug, Pipe 1/8 N.P.T.F. & VALVES KEY PART NO. NO. DESCRIPTION 52-012-09 Camshaft 52-019-03 Tappet (4) 41-755-10 Kit, Retainer (4) 52-413-0t Rotator, Exhaust Valve (2) 25-089-01 Spring, Valve (4) 52-016-05 Valve, Exhaust (2) 52-017-08 Valve, Intake (2) 52-032-13 Seal, Intake Valve Stem (2) 230011 Retainer, Intake Valve (2) After serial no. 24082000 use: 52-012-11 Camshaft 52-019-02 Tappet OIL PUMP KEY NO. PISTON & ROD KEY NO. PART NO. CAMSHAFT OIL FILTER KEY PART NO. NO. PS58560 LOW OIL PRESSURE SWITCH OIL PAN KEY NO. 917.258680 PART NO, DESCRIPTION 1 2 3 X-280-25 52-144-05 52-422-01 4 5 6 7 52-043-05 52-393-09 52-096-03 X-67-64 Pin, Roll Shaft, Oil Pump Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump Rotor Set Cover, Oil Pump Screw, Hex Washer Head #10-32 x 7/16 (4) NOT ILLUSTRATED .. -- 82-522o30 52-755-94 Short Block Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200°3400 NOTE: 57 All component dimensions 1 inch = 25.4 mm given in U.S. inches SE VICE 58 OTES SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SiGHTiNG GUIDE ONLY RiDE UP AND DOWN NOT ACROSS HiLL SBGHT AND HOLD THiS LEVEL WiTH SKY LINE OR TREE. J ili_ _il iill ___a'ution Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradui_lly to prevent tipping or loss of control. Exercise extreme when ch'a"nging direction on slopes. HILL, CRI:IFrZMI:IN® OW ER' MAN AL 18.0 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.258680 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service CentedDepartment and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: ,, PRODUCT - TRACTOR ,, MODEL NUMBER - 917.258680 1-800=4-REPAIR ', ENGINE MODEL NO. - MV18S - PS58560 (1-800-473-7247) ,, PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: ,, PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 157293 Rev. 1 06.02.97 KFSW Printed in U.S.A.
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