Craftsman 917258692 User Manual TRACTORS Manuals And Guides L0711535

CRAFTSMAN Lawn, Tractor Manual L0711535 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

ELT145H33DBV L0711535

User Manual: Craftsman 917258692 917258692 CRAFTSMAN TRACTORS - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTORS #917258692. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTORS Manual

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I:RnFTXHaN°

MODEL NUMBER 917.258692 OWNER'SMANUAL

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659+5917

l't]IIl'll

II

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS tNJURY OR DEATH

I. GENERAL OPERATION

,Read, understand, and followall instructionsinthe manual

end on the machine before starling,

, On_y agow responsible adults, who are familiar wIth the

tnstructlons, to op_rala the machine.

= Clear the area of objects such as rocks, toys, wire, eta,

whichcouldbe pickedup and lhrawnby theblade

•Beaura Ihe area tsclear ofother peopfe before mewing Stop

machine if anyone enters the area

•Never carry p=_ssengers

•Do not mow in reverse unless absolutely necessary Always

fook down and behind belore and while backing

• Be aware of the mower discharge direction and do not point

tt at anyone, Do not operate the mower withouteither the

entire grass catcher or the guard in place

•Slow down before turning

• Never leave a running machine unattended. Always tam off

blades, set parking brake, slop engine, and remove keys

before dismounting

•Turn oft blades when not mowing.

•Stop engine belore removinggrass catcher or unclogging

chute.

•Mow onlyIsdaylightorgood artMclalilght

•Do not operate the machine while under the Inlluenca el

etcohot or drugs

• Welch forIrafiio when operating nearor crossing roadways.

• Use exlra care when {ceding or unloading themachine Into

a traitor or truck,

IL SLOPE OPERATION

Slopes are a major factor related to Ices-of-control and

t_poveraccidents, which can resull in severe Injuny or death.

All slopes require extra caulion. I{ you cannot back up the

siope or if you feel uneasy on it, do not mow It.

DO:

•Mow up and down slopes,not across

•Remove obstectessuch as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

ovedum the machine Tatl grass can hide obetacfas

, Use slow speed, Choose alow gear sothat you wtilnot have

lo slop or shift while on the slope

,Follow the manufacturer's recommendallons Ior wheel

weights orcounterWeightsto Improve stability?

• Usa extra care with grass catchers or other attachments,

These can change the stabilityof the maoMns

• Keep allmovementonthe slopes slow and gradual Do not

make suddenchanges inspeed or d_rectfen

• Avoid starting or slopping on e slope. If tires lose traction,

disengage the blades ano proceed slowly straight down Ihe

slope

DO NOT:

•Donotturnonslopasuniessnecessary, andthen,tumslowly

and graduallydownhill,{tposslble

.Donot mow near drop=oh's,ditches, or embankments. The

mower couldsuddenly turn over tf a wheat Is over the edge

of aclilfor ditch, or if anedge caves in_

•Do not mow on wet grass., Reduced Iractton could cause

sliding

• Dosol try tostabilizethe machine by puttingyour toot on the

ground°

•Do not usa grass catcher on sleep slopes

IlL CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children Children are often attracted to the

machine and lhe mowing activity, Never assume that

children will remain where you last saw them.

° Keepchtidrenou!of the mowing area and under the watchful

careofanotherresponsibleadult

• Be Bled and Iura mschlne off ifchildren enter the area

• Before and whenbacking, look behind and down for small

children

•Never carFy children. They may fall oil and be seriously

Injuredor intedere with sate machine operation

•Never aItow chltdren to operate the machine,

• Use extra care when approaching bl_ndcomers, shrubs,

trees, or other objectsthat may obscure vision,

IV. SERVICE

•Use extra care in hand)(ng gasottneandotherfusts_ They are

gammable and vapors are expIoslve

Use onlyan approved container,

Never remove gas cap or add fuel with the engine

running Allow engine to cool belore refue!ing. Do not

smoke,

Never refuel the machine indoors

Never storethemachine or fuelcontainer Inside where

thera Is an open game, such as a water heater

•Never runa machine inside a closedarea,

." Keep nuts and boltm especially blade attachmentbolts, tight

and keep equipment ingood condition

• Never tamper wllh safety devices Check Ihek proper

operation regularly

• Keepmachine free o! grass leaves, or other debris build-up

Csan o or luel spillage Allow machine to cool beg'ore

storing,

Slop and inspect the equipmenl ityou strike an obJecl.

Repair, I!necessary, before resladlng_

•Never make adjustmentsor repairs withthe engine running

•Grasscalchercomponenls aresubject towear, damage, and

deterioration, which could expose moving parts or allow

ob acts Io be thrown, Frequenllycheck components and

rapace w lh manufacturer srecommended pads, when nec-

essary

•Mower blades are sharpand can cuL Wrap the blade(s) or

weargloves, and use extra caution when servicing them-

. Check brake operation frequently, Adjust and service as

required.

H= ==H, ,H,= , ,H , , ,

i_ Look for thls symbol to point out im-

portant safety precautions. It means

CAUTIONH| BECOME ALERTIII YOUR

SAFETY IS INVOLVED.

A WARNING

The engine exhaust from this product con-

tams cnemtcats Known to the State of uad!or-

nla to cause cancer, birth defects, or other

reproductive harm.

, H, ,, ,,,

CAUTION: Always disconnect spark plug

_b wire and plaee wire where tt cannot contect

spark plug In order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

CONGRATULATIONS on your purchase of a Sears

Tractor It has been designed, engineered and manufac-

tured to give you the best possible dependability and

pedormance,

Shoufd you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartment, We have competent, well-

trained lechnlctans and the proper toots to service or repair

thts tractor,

Please read and retain th{s manual The instructions wilt

enable you to assemble and maintain your tractor propefly

Always observe the "SAFETY RULES".

MODEL

NUMBER 917258692

SERIAL

NUMBER

DATEOFPURCHASE

THE MODELAND SER1ALNUMBERSW[LL BE FOUND

ON A PLATE UNDER THE SEAT.

i YOU SHOULD RECORD BOTH SERfALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement Is available on this prod-

uct Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the satety rules

. Followa regufarschedulein ma[nlaintng, caring for and

using your tractor.

, Foliow the Instructions under "Customer Responsibili-

{ice" and "Storage" sections of this owner's manual

PRODUCT SPECIFICATIONS

HORSEPOWER:.. t8 0

GASOLtNE CAPACITY 3.5 GALLONS

AND TYPE; UNLEADED REGULAR

OIL TYPE (API.,SP/SG/SH): SAE 3.0 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: WI FILTER: 40 PINTS

W/O FILTER: 3 5 PINTS

IPARK PLUG: CHAMPION RV17YC

3AP: ,025")

VALVE CLEARANCE: iNTAKE: 003" - 006"

EXHAUST: .013_'- 0"f6"

GROUND SPEED (MPH): FORWARD; 5,5

REVERSE: 2 4

TIRE PRESSURE; FRONTt 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMPtHR; 30

MIN CCA: 240

CASE SIZE: U'IR

BLADE BOLT TORQUE: 30-35 FT LBS

WARNING: This traclor is equipped with an Internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

wIIh a spark arrestor meeting applicable local or state taws

(if any). t! a spark arresler is used. it should be maintained

in effective working order by the operator

In the state of California the above is required by taw

(Seclion 4442 of Ihe California Public Resources Code)

Olher states may have simifar Iaws, Federal laws apply on

federal lands A spark arrestor for the muffler Is available

through your nearest Sears Aulhorized Service Center/

Department (See REPAIR PARTS section o¿this manua0,

LIMITED TWO YEAR WARRANTY ONCRAFTSMAN RIDING EQUIPMENT

For two (2) years (rum the date el purchase, if Ibis Craftsman Riding Equipment is matnlalned_lubdeated and tuned up according

to the instructions tn the owner's manua!, Sears wll! repairor replace, tree ol charge, any parts foundto be defeclive in material or

workmanship

Thts Warranly does nol cover:.

• Expendable Itemswhich become warn during normal use, such as blades, spark plugs,air cleaners, belts, elc,

Tire replacement or repaircaused by panclures trsmoutalde objects, such ae nails, Ihoms, stamps, or glass.

• Repairs necessary because of Operatorabuse, negffgence, Improper storage or accident orthe failureto maintain the

equipment according to the Instructions containedin lhe owner'smanuaL

• Riding equipment used for commercial or rentalpurposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (gO) days from dale of purchase, 1I any baltary Included with this ddtng equipment proves defective [n maleflal or

workmanshipand our testing determines the batte_ will not holds cha_ge,Sears will replace the be{tory at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER, {IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specitic legaf dghts, end you may also have other rights which may vary from s|ale to state,

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

SAFETY RULES ............................................................. 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ...................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES ............................................ 5

ASSEMBLY .......................................... _.................... 7-I0

OPERATION ............................................................ t1-t5

,lU_l,i ii , i,iin ii I I roll ilu ,i I,

TABLE OF CONTENTS

i,iii,Ul i

MAINTENANCE SCHEDULE ........... , ........................... t6

SERVICE AND ADJUSTMENTS ...............................;20-25

STORAGE ...................................................................... 26

TROUBLESHOOTING ............................... .,............... 27-2B

REPAIR PARTS -TRACTOR ................................. 30-47

REPAIR PARTS- ENGINE .................................... 48-57

PARTS ORDERINGISERVICE ................. BACK COVER

INDEX

A

Accessodes .......................... 5

Adjustments:

Brake ............................. 23

Carburetor .......................... , 25

Mows

Front-To-Back ................... 21

Slde-To-Stde ....................... 20

Throttle Control Cable............... 25

Air Filter, Engine ............................ 1B

Air Screen, Engine ...................... 19

Assembly .................................... 7-10

B

Battery;

Charging ........................... B

Cleaning ......................... 17

Stedlng wtth Weak Battery ......... 24

S{orage ................................. 26

Terminals .............................. !6

Belt:

Motion Drive

Remover/Replacement ..... 23

Mower Belt(s)

RemovaVReptacement .......... 22

Btade:

Sharpening ........................ 17

Replacement ..................... 17

Brake Adtustment .............. :; 22

C

Carburetor Adjustment ................... 25

Controls, Tractor ............................... 11

Customer RespensiblIil{es ........ 16-19

Englne:

A]r Filter ................................ t8

Air Screen ......................... 1B

CostingFins ................ .18

Engine Oi! ................... 14,18

Fuel Filter ............................. 19

Spark Plug(s) .............. _. t9

Tractor:

Battery .............................. 17

Blade ............................ 17

LubricationChart ................. 16

Maintenance Schedule ........ 16

Tire Care ........................ 8,17,23

Transaxle ............................. 18

Cutting Heighl, Mower ................ 13

E

Electrical;

Interlocks and Relays ............... 24

Schematic ........................... 29

Wtdng Diagram ............... 30

Engine:

Air Filter .................... 18

Air Screen ..................... 19

CoolingFins .......................18

OilChange ............ 1B

O11Level ..... ............... ,., 14

Oil Type ......................... 14,18

Preparation .............................. 14

Repair Parts ................... 48-57

Starting ......................................15

Storage ........ _.............. 26

F

F_IIer;

AirFilter ............................18

Fuel .............. 10

Fue!:

Type ................................ !4

Slorage ..................................... 26

Fuse .................... 24

H

Hoed Removab'tnstallalton ............ 24

L

LevelingMower Deck ............... 20

Lubrication:

Chart. ........................ 16

Englt_e ......................... I8

M

Malnlenance Schedule ....... : , ,t0

Mower:

Adjustment, Front4o-Back ...... 21

Adjustment, Side-to-Side ......20

Blade Replacemenl ...................17

Blade Sharpening ...................17

Culling Height .13

Installation.............................20

Operation ...............................14

Remover ............,........20

Mowing Tips ......................... 15

MuIller ......................... ,. t9

Spark Arrestor ....................... 3,38

O

Oil:

Cold Weather Conditions t4,t8

Engine ................................... 18

Storage ............................. 26

Operation ........................ 11,15

Operating Mower ........................ 14

Options:

Accessories .... _., ..............5

Spark Arresler ........... 3,38

P

PerkingBrake ...................... !2-'_3

Parts Bag .............................. 6

Parts, Reptaoemenl/Repafr ....... 30-47

Product Spectlicaflona .............. 3

R

Repair Pads ...................,30-47

S

Safety Rules ......................2

Seat ............................................8

Service andAdjustments......... 20-25

Carburetor...............................25

Fuse ................................... 24

Hood Removal/insIallation ...... 24

MotionDrive Ball

RemovalfReplacement .......23

Mower Bait(s)

RemovallReptacemeet .... 22

Mower Adjustment

"Front-,lo-Back ................ 2!

Side-to-Side .......................:o..20

Mower Remova!/lnstatiatlen ........,. 20

Tire Care ......................8,17,23

Slope Guide Sheet ..................."_.5g

Spark Plug(e) .......................... 1g

Speciticellens ............................. 3

Starting the Engine .............. 14,-15

Steering Wheel ................. 7,23

Stopping the Tractor ....................t3

Storage ................................... 26

T

ThrottleControlCableAdjustment 25

Tires ............................8,17_23

Troubleshooilng Chart ...........27-28

Transaxle ......................... IB

W

Warranly .....................................3

Wiring Diagram ................. 30

Wiring Schematic .................... 29

ACCESSORIES AND ATTACHMENTS

Theseaccessories and attachments were available throughmost Soars retail Outletsand s.etrice centers when the tractor was purchased

Most Seers stores can order these items for you whenyou providethe model number of yourtractor

MAINTENANCE

BLADES BELTS

ENGINE

SPARKPLUG GASCAN ENGINEOIL FUELSTABILIZER AIR FILTER

%

PERFORMANCE

Sears offoma widevariety o| attachments that fityourtractor Manyofihesearelistedbelowwtthbdefexplenat_onselhowlhcycanhelp

you This list was current at the lime of publication: however, it may change in future years- more attachments may be added, changes

may be made in these attachments,or somemay no longerbe available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachmentsdo not raqutre addil_onalhitches or conversionkits (those that do are tndJceled}and are designed tar easy

attaching and detaching

AERATOR promotes deep root gro_;th to_"ahealthy lawn Ta-

pered 2.5-Inch steel spikes mounted on tO-inch diameter d_ses

punclure hates in soil at close tnierva(sto Iet moisture soak In

Steel weight tray for Increased penetration.

BAGGER lets you collect grass olipp_ngs and Ieaves tar a

healthier, nearer looking Iawn, Two permene× containers hold

30-gaUonplasftc begs

BUMPER protects hent end of tractor Item damage

CARTS make hauling easy Variety of sizes available, ptus

eccessodos such as side panel kits, tool caddy, cart Coyote

prolective mat and doily,

CORING AERATOR takessme(}plugs oat of so_lto atIewmois-

ture end nutrients to reach grass roots_ 36-tnoh swa_ 24

hardened stee! coringtips 150 Ib capacity weighttray.,

EASY OIL DRAIN VALVE makes oil changeseasier, fester

FRONT NOSE ROLLER canterstn frontof mower deck to reduce

chancesof "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 pull-behind attachments el once,

such es sweepers, dethalchere, aerators (not for usawl_hrollers,

carts orother heavy agachments}

GAUGE WHEELS on both sides of the mower deck reduce

chances el "scalping" on uneven terrain For mower decksnct so

equipped

MULCH RAKFJDETHATCHER loosens soiland flips thatchand

matted leaves to Iawn surface foreasy pickup, Twenty springt{ne

teeth UsefuIto prepare bare areas forseeding, Available for {rent

or rear mounting. HIGH PERFORMANCE REEL.ACTION

SPRING TINE IJETHATCHER covers 36-1richwide path and

tosses Ihatch Into largo hopper Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT once installed tots you

mulch, discharge or bag clippings (bagger optional) without

changingb!ades. For modelsnotequipped as 3-in. I Convertible

mowers See "MOWER" tn the Repair Parts section of this

manuel.

RAMP TOPS AND FEET let you feed end unload frecter from e

pickup Iruck Use with 2 x 8 or 2x 10 lumber

ROLLER for smoother [awe audace. 36-Inch wide, 18*tnch

dtemetorwator-tight drum holds up to 3901bs,olwaight, Rounded

edges prevent harm to tud Ad ustable scraper automatically

ccans drum,

SNOW BLADEfor snow removal only. 14*inchhigh. ,_B_inchwfde

blade clears42-1nchpath whenangled left or right. Raises, towers

w_thside _ever Adjustable skids; replaceable,reversible scrape r

bar (Use with tirechatns and wheel weights and/or rear drawber

weight)

SNOWTHROWER hes40-fnch swath, Drum-type augerhandles

powdery and weVheavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts tram tractor seat. 6-inch

diameter spout dlschargos snow 10 to 50 feet Uft controlled at

tractor seat. (Use with chafns end wheel weights and/er rea_'

drawbar weight )

SPRAYERS use 12-volt DC etectrlcmotor thai connectsto Ihe

tractor battery or other 12-vei! source. Includes booms far

automaticspraying and hand heid wandtot spotspraying Wand

has ad ustable spray pattern. For applying herbicides, tnsecti-

cdee, fang c des and liquid fertilizers

SPREADERISEEDERS make seeding,fertilizing,end weed kill-

Ing easy. Broadcast spreaders are also uselulfor granular de,-

leers and sand

SWEEPERS let you collect grass clippingsand reaves

TILLER has 5 hp engineand 36-tnclrswath to prepare seed beds,

cultivate end compost garden residue Tiller has itsown built-In

tiltand depthcent rotsystem and does NOT require asleeve hitch.

Fitsany lawn yard orgardentractor, Simply book up to the Irsctor

drawbar end go_ Optional accesser}as convert unit for

dethatching, aerating, hilling withouttools

TIRE CHAINS are heavy duty; closelyspaced extra-large cross

Elnksgive smooth ride. outsl_ndlngt_'action

TRACTOR CA_ hoe heavy duly vinyl fabric over tubularsteel

frame, ASS pta,,Uctop; ctear plastic windshieldoilers 360 degree

vls{billty Hinged metal doomswith catch. Keeps operator warm

and dry Remove v_nytsides end windshields tar use as sun

protector in summer, Optional accessories include: tinted/

temperedsolidsafetyglass windshieldwilh hand opereled wiper;,

12-volt ember cautionIIght for mounting on cab top

VACS forpoweflul collection el heavy grass clippings and leaves.

Optional wand attachment to pick up debris in herd-to-reach

places VACICH1PPER Includes a chtppeFshredder

WEIGHT BRACKET for drawber lorsnow removal apptlcatlons.

Uses (t} 55 Ib: weight

WHEEL WEIGHTS for rear wheeIs provlde neededtraction for

snow removsIordozing heavy materials

I..L_ Ul,U, nil

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder BoTI

5/I6-18

(1) Knob

(I) Washer

17/32 x 1-3/16 x 12 Ga

ner Springs (double loop)

(4) Retainer Springs (single loop)

_ (2) Screws #10 x 518

(2) Lock Washers #1[_

(2) Weld Nuts #10

(2) Washers 3116 x 3/4 x 16 Gauge

, ,,,i,,

(2) Hex Bolts 1/4-20 x 314

G

(2) Washers

9/32 x 5/8 x t6 Ga

®

(2) Hex Nuts !/4-20

®

(2) Lock Washers 1/4

tr

Parts packed separately in carton

Seat

Steering

Wheel

n

Manual

Vldeo

Mulcher Cassette

Plate

Steering

Sleeve

f t

t I

t=

t

ti

t I

Pa_s Bag

(2) Shoulder

Bolls

Parts bag contents not shown full size

(2) Washers 3t8

x 7/8 x t4 Gauge

4#

(2) Center-

lock Nuts

[(_""(2) Front Link Assemblies

_ teering

Wheel

insert

S{ope Sheet

_-<-'_ (2) Keys

Assemblies

_LIJI II '" II I I. .

ASSEMBLY

................... illl, i, L ,iJ,

Your new trac or has been assembled at the factory with exception of those parts teft unassembled for shipping purposes.

To ensure safe and proper operation of your tractor aII parts and hardware you assemble must be ttgittened securely Use

the correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wtil make assembly easier Slandard

wrench sizes are tlsted.

(2) 7/t6" wrenches Ptlers

(1) 9/16" wrench Tire pressure gauge

(1) 3/4" Socket w/drive ratchet Phfflips Screwdriver

Utility knife

When fight or left hand is mentioned in this manual, tt

means when you are in the operating position (seated

behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6).

•Cut from top to bottom, along lines on at[ four corners

of carton, and lay panels f at.

- Remove mowerand packing materials

• Check for any additional loose parts or cartons and

remove

STEERINGWHEEL

HEX LOCKNUT

FLATWAS.ER

__j.... STEERING

_" WHEEL

STEERING

WHEEL _G

STEERIN

AO,_PTEn_t, SHAFT

STEERING ,;;_ -_'

SLEEVE----....._" ('(i D_, - _ -. _'__'

l t ,t I/

tIi/ I

FIG, 1

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove {ocknut and farge flat washer from steering

shaft-

.Position frontwheels of the tractor So they are Pointing

straight forward

• Slide the steering sleeve over the steering shaft

•Position steering wheel so cross bars are horizontal

(left !o right) and slide onto adapter

•Secure steering wheel to steering shalt wlth Iocknut

and _arge flat washer previously removed. Tighten

securely,

• Snap steering wheel insert into center of steering

wheel,

•Remove protective materials from traclor hood and

gdlL

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES

iN SK1DTHATMAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID

TO RO LLTRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press liftlever plunger and raise attachment littlever to

Its highestposition.

•Release parking brake by depressing clutehtbrake

pedal,

,Ptace freewheel controlin freewheeling position to

disengage transmission(See "TO TRANSPORT" In

the Operation section of thismanual)

• Rolltractor backwards off skid

, ,,,,,,, ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig, 2)

• Lift hood to raised position

• Open terminal access doors, remove terminal protec-

tive caps and discard.

• tf lhls battery Is put into service after month and year

indicated an label (label located between terminals)

charge battery for minimum of one hour at 6-10 ampso

,, First connect RED baltery cable to positive (+) battery

terrain al wlth hex bolt, tier washer, lock washBr and hex

nut as shown. Tighten securely.

, Connect BLACK grounding cable te negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely

,, Close lerminat access doors

Use terminal access doors for:

, Inspection for secure conneclions (Io tighten hard-

ware),

• InspectionIor corrosion

•Testing battery.,

• Jumping (if required),

Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERMINAL NEX

PROTECTIVE CAPS BOLT

TERMfNAL -r{1 _

ACCESS

DOOR POSEWE

(REDt

CABLE

NEGATIVE

(BLACK)

CABLE

INSTALL SEAT (See Fig. 3)

Adjust seal before tightening adjustment knob.

• Remove cardboard packtng on seat pan

• Place seal on sea! pan and assemble shoulder bolt.

• Assemble adjustment knob and flat washer loosely.

DO notlighten,

.Tighten shoulderbott securely.

• Lower seat into operating position and sil on seat.

• Slide seat unlif a comfortable position is reached which

allows you lo press clutch/brake pedal all the way

down.

•Get off seat without moving its adjusted position

• Raise seat and tighten ad)ustment knob securely..

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

CHECK TIRE PRESSURE

The tires an your tractor were overlnflated at the factory for

shipping purposes Cprrect tire pressure is important for

best cutting performance

•Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn h_w to operate your tractor, check to see

thai the brake is properly adjusted° See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2

,Li

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Figs. 4 and 7)

Be sure tractor is on level sudace and mower suspension

arms are raised with attachment lift control Engage park-

ing brake.

. Cut and remove ties securin_ anti-sway bar and belts,,

Swing anti-sway bar Io left side of mower deck-

.Slide mowerundertractorwtth dlschargeguardto right

side of tractor,

IMPORTANT= CHECK BELT FOR PROPER ROUTING iN

ALL MOWER :PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

•Install one front link in top hole of the Roll., front mower

bracket and R_H. front suspensior_ bracket, Retain

with two single loop relalner springs as shown,

•_nstall second fronl link in L.H. front suspension bracket

only and retain with single loop retainer spdng as

shown,

•Turn height adjustment knob counterclockwise untf! it

stops

•Lower mower Iinkage with altachment lilt control

• Place the L.H. suspension arm on outward pointing

deck pin. tf necessary, rock and raise front of mower

to align deck pin wilh the hole in suspension arm

Retain with double loop retainer spring wilh loops

down as shown,

• Slide left side of mower back and instatt the unattached

front link in top hote of the LH front mower bracket

Retaln wtlh single loop retainer spring as shown

.Place the R.H suspension arm on oulward pointing

deck pin. if necessary, rock and raise front of mower

to atign deck ptn with the hole in suspension arm.

Relain with double loop retainer spring with roops down

as shown

* Connect anti-sway bar to chassis bracket under lett

footrest and retain w[Ih double loop retainer spring

. Turn height adiustment knob clocl_._lse to remove

slack from mower suspension,

. Raise mower to highest position.,

. Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operalion section of this manual)°

CHECK MOWER LEVELNESS

For best cutting results, mower should be propedyleveled,

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

AdJustmenls section of this manual Verify that the belts

are routed correctiy

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKETS

DOUBLELOOP

RETAINER SPRING

CHASSIS (oulwardpoi_lng

BRACKST deckpln_

SUSPENSION

ARMS FRONT

MOWER

BRACKET

SHOULDER

BOLT

GAUGE

WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

3f@-'tS

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER

SPRING ANTI*SWAY

BAR

IDLER

PULLEY

FIG. 4

SINGLE

LOOP

DISCHARGEGUARO

•,9.

ASSEMBLY

INSTALL MULCHER PLATE (See Figs, 5 and 6)

, Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pro-assemble weld nul to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely

•Raise and hold detteclor shield in upright position.

,, Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

,, Hook rear latch into hole on back of mower deck

CAUTION: De not remove discharge

guard from mower, Raise and hold

guard when attaching mutcher plate

and allow it to rest on plate while In

operation,

,w lull i,ll iii

DEFLECTOR

EHrELD

LATCH

HOOKS

FIGo6

TO CONVERT TO BAGGING OR

DISCHARGING

Sfmpiy remove mulcher ptateand store in a safe place,

Your mower is now ready for discharging orinstallationof

optionat grass catcher accessory,

NOTE: It is not necessary to change blades The muleher

blades are designed for discharging and bagging also,

HOOK

LOCK WELD

WASHER NUT

WASHER WASHER

MULCHER _'_""--SCREW

PLATE

FiG. 5

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEfVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUA LtTY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/Aft assembly Inslructions have been completed

,/ No remaining _oosa parts in carton.

,," Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)

,/ Seat is adiusled comfortably and tightened securely.

,." AII tires are property inflated. (For shipping purposes,

the tires were overfnflaled at the factory),

,/ Be sure mower deck is properly leveled slde-lo.side/

front-to-rear for best culling results (Tires must be

properiy inflated for leve]tng)_

/Check mower and dflve belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring, See that alfconnectfons are still secure

and wiles are property clamped.

_" Before driving tractor, be sure freewheel control is in

drNe position

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTfON TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level..

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with afl controls - their location and

function. Operate them before you start the engine

,I Be sure brake system is in sate operating cond{tton.

,f" It is importanl topurge the transmission before operat-

ing your tractor for lSe first time Foltow proper slaritng

and transmission purging instructions (Sea'TO START

ENGINE" and 'PURGE TRANSMISSION" {n the Op-

eralton section of this manual).

10

OPERATION

These symbols may appear on your tractor or in ]ttera_ure supplied with the producL Learn end understand their meaning

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

41,

REVERSE

OIL PRESSURE CLUTCH

FORWARD FAST SLOW

LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

N

REVERSE NEUTRAL HIGH

0

PARKING BRAKE UNLOCKED

LOCKED

MOWER L|FT ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DfSENGAGED

L

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

11

,1111 i iiiiii i iii

OPERATION

iiii

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location o! various controls and adjustments Save

his manual for luture reference

AMMEI'ER

THRO_LE CHOKE

CONTROL CONTROL

IGNITION ATTACHMENT

SWITCH CLUTCH SW_TCH

UGHT SWITCH

LtFT LEVER

PLUNGER

ATTACHMENT

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

FREEWHEEL,

CONTROL

PARKING

BRAKELEVER

MOTION

CONTROL

LEVER

FIG. 7

Our tractors conform to the safety standards of the American Nettena_ Standards lnstitule_

ATTACHMENTC LUTCH SWITCH _Used to engage mower

biades or other attachments mounted to your tractor

ATTACHMENT LIFT LEVER - Used to raise and lower

mower deck or other attachments mounted to your tractor,

CLUTCHIBRAKE PEDAL - Used for declutching and

bretdng the tractor and starting the engine_

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower

height,

LIGHT SWITCH - Turns the headlights on end off,

MOTION CONTROL LEVER _ Selects the speed and

direction ot the tractor,

IGNITION SWITCH - Used !o slert and stop the engine,

PARKING BRAKE LEVER - Locks clutch!brake pedaf _nto

the brake position,

THROTTLE CONTROL - Used to conlrol engine speed,

LIFT LEVER PLUNGER - Used to reIease attachment lift

lever when changing Its posftfon,

CHOKE CONTROL - Used when starting a cold engine.

AMMETER - indicates charging (+) or discharging (-) of

battery

FREEWHEEL CONTROL - Disengages transmission !or

pushing or slowly towing the tractor with the engine off

12

OPERATION

, , = =,,, ,

The operation of any tractor can result in foreign objects thrown Into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating !

your tractor or performing any adjustments or repairs. We recommend awlde v=ston safety

mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO USE THROTTLE CONTROL (See Fig. 8)

TO SET PARKING BRAKE (See Fig, 8) Always operate engine at (uilthrottle.

Your tractorls equipped with an operatorpresencesensing • OperalJng engine at less than full lhrott[e reduces the

battery charging rate

switch. When engine Is running, any attempt by the

operator to leave the seal without lirst setting the parking •Full throttle offers the best mower performance

brake wtfl shut off the engine TO USE CHOKE CONTROL (See Fig, 8)

•Depress clutch/brake pedal Inlo fu]! "BRAKE" position

and hold. Use choke control whenever you are starting a cold engine

• Place parking brake lever in "ENGAGED" position and Do not use to start a warm engine

reteasepr_ssurefromctutchYorake pedal Pedalshould • To engage choke control, put_ knob out Slowly push

remain [n BRAKE position. Make sure parking brake knob in to disengage

w_tlhold tractor secure. TO MOVE FORWARD AND BACKWARD (See

CHOKE ATTACHMENTBLOTCHSWITCH

THROTTLECONTROL PULLOUTTO *'ENGAGE*' Fig. 8)

CLUTCHIBRAKE PEDAL "_;"DISENGAGED"

"DRIVE" POSmON POSITiON

FIG,. 8

STOPPING (See Fig. 8)

MOWER BLADES =

• Move attachment c_utch switch to "DISENGAGED"

position

GROUND DRIVE -

The direction and speed of movement is controlled by the

motion conlrol lever.

• Start tractor with molten control lever In neulrai (N)

position.

•Release parking brake and cJutchJbrake pedal

DISENGAGE" •Slowly move motion control lever to desired position

MOTION

CONTROL TO ADJUST MOWER CUTTING HEIGHT

LEVER

PAe_NGBRAKE (See Fig. 8)

"ENGAGED'_ The culling heighl is controlled by turning the height adjust-

POSITION meni knob tn desired direction.

• Turn knob clockwise (,"_) to raise cutting height.

•Turn knob counterclockwise {K"_)to lower culling

height

The cutting height range is approximately 1-1/2" to 4" The

heights are measured from the ground to Ihe blade tip wilh

the engine not running These heights are approximate

and may vary depending upon salt conditions, height of

grass and types of grass being mowed

,, Depress clutch/brake pedal inlo full "BRAKE" position.

Move motion control lever to neutral (N) position.

IMPORTANT; THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

ENGINE -

• Move throttie control to slow position

NOTE: Failure to move throtlle control to slow position and

allowing engine to idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use

• Never use choke to stop engine

• The average fawn should be curto approximately 2d/2

inches during the cool season and to over 3 inches

during hot months, For hea!thler and better looking

lawns, mow olten and after moderate growlh..

• For best cutting performance, grass over 6 inci_es in

height should be mowed twice. Make the first cut

relatively htgh; the second to desired height

TO ADJUST GAUGE WHEELS (See Fig, 9)

Gauge wheels are properly adtusted when they are slightly

off the ground when mower ts at the desired cutting height

in operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions

NOTE: Under certain condiltonswhen traclorls standing

Idle with the engine running, hot e nglne exhaust gases may

cause "browning" of grass To eliminate this possibility,

always stop engine when stopping traelor on grass areas

I_ AUTION: Always stop tractor corn- l

ptetely,as describedabove, before leav-

ing the operator's position; to empty

grass catcher, etc.

• Adjust gauge wheelswilh tractor on a tlattevef surface

• Ad ust mower to desired cutting hei_ht (See "TO AD-

JUST MOWER CUTT NG HE GHT' in the Operation

section of this manuel)

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slighliy off the

ground, Inslall gauge wheel in appropriate hole with

shoufder boll, 318 washer, and 3lB-16 !ocknut and

tighten securely.

•Repeat far opposite side installing gauge wheel in

13 same adjustment hole

GAUGE WHEEL

MOUNTING

BBACKE'T_

3t8-16

3/8 WASHER

SHOULDER

GAUGEWF _"_'BOLT

FIG, g

TO OPERATE MOWER (See Fig. 10)

',(our tractor is equipped with an operator presence sensing

switch Any attempt by the operator to leave the seat wilh

the engine running and the attachment clutch engaged will

shut off the engine

• Selecl desired height of cut.

• Lower mower with attachment itft control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage atlachment

clutch control.

ii, H,,, IIIIMI

t& AUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place,

iii

OPERATION

TO TRANSPORT (See Fig. 11)

When pushing or towing your tractor, be sure todisengage

transmission by placing freewheel control _nfreewheeling

position. Free wheel control is located al the rear drawbar

of tractor.

• Raise attachment lift to highest posllion with attach-

ment tilt control-

.Pull freewheel control knob out and hold in position by

inserting retainersprlng into forward hole of control rod

. Do not push or tow tractor at more than two (2) MPH

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transpodlng

your traclcron a truck or a traiter, be sure hood is closed and

secured totraclor Use an appropriate means of tying hood

to tractor (rope, cord, etc).

FiG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

FIG. 10

•The englneinyour tractor has been shipped, fromthe

factory, already filled with summer weight oil

• Check engine otl with tractor on level ground.

• Remove oit tilt cap/dipstick and wipe clean reinsed the

dipstick and push II all the way down into the tube, wait

for a few seconds, remove and read oil ievei if

necessary, add oil until "FULL" mark on dipstick is

reached Do notoverfHl.

•For cold weather operation you should change oll for

easier starting (See "OIL VISCOSITY CHART" In the

Customer Responsibilities section of this manuat).

•To change engine oil see the Customer ReeponsibLli-

ties section in this manual

TO OPERATE ON HILLS

i,mHi ,Ul iH•

OA T,O.:Oonotd.vo pe.downhi.s

I

with slopes greater lhan 15 ° and do not

drive across any slope. i

• Choose the slowest speed before starting up or down

hills,

• Avoid stopping or changing speed on hil{s

•If slowing {s necessary', move throttte control lever to

slower position.

•rfstopp ng s absolufeiy necessary push clutch/brake

pedal quickly to brake position and engage parking

brake.

• Move motion control lever lo neutral (N) position,

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTOHIBRAKE PEDAL IS DEPRESSED

• To restart movement, slowly release parking brake and

clutch/brake pedal

• Slowly move motion control tever lo slowest setting

•Make all turns sIowlv.

ADD GASOLINE

• Fill fuel tank Use fresh clean regular unleaded

gasoline with a minimum of 87 octane {Use of leaded

gasoline wilt increase carbon and fead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days lo assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32"F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP _NSURE GOOD COLD WEATHER

STARTING

WARNING; Experience indicales that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which Ieads to separation and formation o_

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuet lines and carburetor are

empty, Use fresh fuel next season. See Storage Instruc-

tions for additional Information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

14 damana may occur.

ii OPERATION

=

[_ CAUTION: Fill to bottom of gas tank |

filler neck, Do not overfill Wipe off any I

spilled oi! or fuel. Do not store, spill or

use gasoline near an open flame,

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, It will take extra cranking lime to move

fuel from the tank to the engine.

•Be sure freewheel control is ]n the lransmlsston an.-

gaged position.

"Sit on seat in operating position, depress clutch/brake

pedal and set parking brake

• Place motion control lever in neutral IN) postlten

°Move altachment clutch to "DISENGAGED" posillon

,Move throttle conlrol to fast position

•Pull choke control out for a cold engine slad attempt

For a warm engine start atlempl lhe choke csntro! may

net be needed_

NOte: Before starting, read the warm and cold starting

procedures below

• Insert keyinlo ignition and turn keydockwise to"START"

position and release key as soon as engine slarts Do

not run starter continuously for more than fifteen sec-

onds per minute If Ihe engine does nat start after

several attempts, push choke control in, wait a few

minutes and lry again tf engine slilldoes notstart, putl

the choke control out and retry

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke centrotln until

the engine begins to run smoothly. Ifthe engine slarts

to run roughly, pu]t the choke control out slightly for a

few seconds and then continue to push the control in

slowly

•The attachmenls and ground drive can now be used if

the engine does not accept the toad, restart the engine

and allow tt to warm up for one minute using the choke

as described above

COLD WEATHER STARTING (50°F and betow)

•When engine slarts, slowly push choke conlral in unlit

the engine begins le run smoothly Continue to push

the choke conlrol in small steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully In. If Ihe engine starts to run

roughly pull the choke control out stlghlly for a few

seconds and then continue to push the centre n

slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

HYDROSTATIC TRANSMLSSION WARM UP

•Before driving the unit fn cold weather, the transmis-

sion should be warmed up as lellows;

•Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let Ihe clutch/brake

slowly retum to operating position,

,, Allow one minute for transmission to warm up_

This can be done during the engine warm up

period.

•The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and may require the choke control be pulled out sfigh_ly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need Io be adjusted for best engine performance. Sea"TO

ADJUST CARBURETOR" in _he Service and Adjustments

section of this manual

PURGE TRANSMISSION

_CAUTION: Neverengageordisengage !

freewheel lever while the engine is run_

nlng,

To ensure proper operation and performance, It is recom-

mended thai the lransmlsston be purged before operating

tractor for the firsl time This procedure witl remove any

trapped air Inside the lransmtssion which may have devel-

oped during shipping of your tractor

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Plasetractor safely on levetsurface with engine off and

parking brake set

,, D_sengage lransmtsslon by placing freewheel control

in freewheeling position (See TO TRANSPORT" in

this section of manual)

° Sittinginthelractorseat, startenglne Alterlheeng[ne

[s running, move throttle control Eoslow position. With

motion controt lever in neutral IN) position, slowly

disengage clutch/brake pedal.

•Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to furl reverse

posilion and hold tor five (5) seconds_ Repeat this

procedure three (3) times

NOTE: During this procedure lhere witJbe no movement of

d rive wheels. The air Is being removed from hydraulic drive

system

• Move metlon control lever to neutral (N) position.. Shut-

elf engine and set parktng brake

• Engage transmission by placing freewheel control in

driving posilien (See "TO TRANSPORT" in thissection

of manual)

• Sitting in the tractor seat. start engine. After the engine

is running move throttle centre/to half (1/2) speed.

With motion control lever in neutrat IN) position, s owly

disengage c_utchibrake pedal

• Slowly move motion control lever forward, alter the

lractcr moves approximately five (5) feet, slowly move

motion control lever to reverse position_ After the

trB,ctor moves approximately l[ve (5) feet return the

motion control lever to the neutral IN) position. Repeat

this procedure with the motion control lever lhree {3)

times.

, Your_lractor is now purged and now ready for normal

operation

15

OPERATION

i J,

MOWING TIPS

• Tire chains cannot be used when the mower housing is

attached to tractor

° Mower should be properly teveled for best mowing

performance° See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual,,

• The left hand side of mower should be used for trLm-

ming,

• Drive so that clippings are discharged onto the area

that has been out. Have the cut area to the right of the

machine, This wit{ resuIt in a more even distribution of

clippings and more uniform cutting

• When mowing large areas, stad by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc, After one or two rounds, mow

in Ihe opposite direction making left hand turns until

ffnished (See Fig, 12),

•if grass _sextremely tall, it should be mowed twice to

reduce toad and posstbfe fire hazard from tided clip-

pings, Make first cut relatively high; the second to the

deslredheight.

• Do not mow grass when It is wet, Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing

• Atways operate engine at full throttle when mowing to

assure better mowing performance end proper dis-

charge of matedal Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as wel! as the quality of cut desired

• When operating attachments, select a ground speed

that witl suit tile terrain and give best performance of

the attachment being used,

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH_ CLEAN AFTER EACH USE

• The special mutching blade will recur the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they"will disperse into the grass

and not be noliced Also, the mulched grass will

blodegrade quickly to provide nutrients for lhe lawn.

Always mulch with your h_ghest engine (blade) speed

as this will provide the best recurring action of lhe

blades

= Avoidcultlngyourlawnwhenitiswet Welgrasslends

to term clumps and interferes with the mulching action

The best time to mow your lawn is 1ha early aflemoon.

At this tlme the grass has dried and the newIy cut area

wt!f not be exposed to the direct sun.,

', For best resuIls, adjust the mower cutting height so that

the mower cute off only the top one..thlrd of the grass

bfedes (See Fig. 13) For extremely heavy mutcHng,

reduce your width of cut on each pass and mow slowly

•Certain types of grass and grass conditions may re-

quire thal an area be mutehed a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cul path.

= Changeyourcuttingpatternfromweektoweek. Mew

nedh to soulh one weekthen change to east to west the

next week, This will help prevent malting and graining

ofthelawn,

FIG. 13

FIG, 12

16

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE ___oo_n_J

AS YOU COMPLETE f__-_'_9,_._._O?'_ti '"

"Check Brake Operation ..If V' ........

Check T_rePressure I,/V' ....

1"JChec,forLoo,oF.eteners V" V', V'

_Sh_rpen!ReptaceMowerBlades I#"*,_ J

LUb,iCa"oec.e_" V' I," [

T iiChecF!BatteryLeve,_echarge I/_

0 '.CleenBstre_.,RedTerm!._._!e' ' 'V' ........ i --

ai CheckTrensaxle,€ooilng ,, If .............. i

Adjust B{adeBelt{e}Tension V'#_ ..... {

k_lustMotionD,_veee,(s)Te_e_on V'e '

CheckEngineOil Leve_ V_' I_ : ,

Change EngineOil _2.,_ . !if ,

Clean Air Screen ......

i Inspect Multt_dSperkAttester _ .............

_ ReptaceOil Filter (if equipped) I_l,z .....

ReplaceSparkFI,g V' V' :"

RepiacFgeIRepi_eeAirFiilerFitlerPaperCartridge ....., V'_t V _ .........]

GENERAL RECOMMENDATIONS

The warranty on this _ractor does not cover items that have

been subjected to operator abuse or negligence To (])sPl_

receive lullvalue from the warranty, ope rater must maintain

tractor as instrucled {nth{s manual

Some adjustments wilt need to be made perlodfcatly to

properly maintain your tractor.

AII adjustments in the Service and Adjuslments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, cfean

or replace air filter, and check blades and belts for _("f')CLUTCH

wear. A new spark plug and clean air tilter assure

proper elf-fuel mixture and help your engine run better PWOT(S)

and tast longer

BEFORE EACH USE

• Check engine oil level,

• Checkbrake operation

. Checktire pressure.

• Checkfor teose fasteners,

LUBRICATION CHART

®

FRONT WHEEL (_

BEARING ZERK BEARING ZERK

®

(_) SAE 30 OR '_swe0 MOTOR OIL

(_ GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

17 DERED GFLAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

II tractor requires more than six (6) feet stopping distance

at htgh speed in h_ghest gear, then brake must be adjusted,

(See "TO ADJUST BRAKE" in 1he Service and Adjust-

merits section of this manual)

TIRES

,, Malntatnproper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manua!)

• Keep tires free of gasoline, o11,or insect control cheml-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to

s_ow leaks, tire sealant may be purchased from your tocal

parts dealer Tire sealant atso prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig, 14)

•Raise mower to highest posilton to allow access to

bIades

• Remove hex boff, lockwasher and flat washer securing

blade.

•install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex boll, lock washer and flat washer in

exact order as shown

• Tighten bott securely (30-35 Ft Lbs torque}

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced

MANDREL

BLADe

TRAILING EDGE

LOCK WASHER

HeX BOLT (GRADe 8}*

'A GRADe 8HEAT TReATeD BOLT CAN BE

IDENTiFieD BY SIX L|NES ON THE BOLT HEAD.

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced, An

unbalanced blade wlif cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpen?d with a file or on a grinding

wheel Do not attempt to snarpen while on the mower

. To check blade balance, you will need a 5/B" diameter

steel bolt, pin or a cone balancer (When using a cone

balancer, follow the instructions supplied with ba-

ancer,)

• Slide blade on to an unthreaded portion of lhe steel bolt

or pin and hold the bolt or pin parallel withthe ground,

If blade ts balanced, It should remain tn a ho_:izontel

posilion if ellher end of the btade moves downward,

sharpen the heavy end unlit the blade is balanced

NOTE; Do not use a neff for balancing blade The lobes of

he center hole may appear to be centered, but are not

CENTER HOLE ' / ,"

s,." LADe

FIG. 15

BATTERY

Your tractor has a battery charging system which is sulfi-

cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life,

•Keep battery and terminals ctean

• Keep battery bolts tight

• Keep smallvent holesopen

• Recharge at 6-I0 amperes for 1 hour

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can c_ause

lhe battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor

• Rinse the battery with plain water and dry

• Clean terminals and batterycable endswith wire brush

until bright

• Coat terminals wilh grease or petroleum Jelly

•Reinstall battery (See "CONNECT BATTERY _'in the

Assembly section Of this manual)

FIG. 14

18

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-be!Is for delerIorat}on and wear after 100 hours of

operation and replace tf necessary. The belts are not

adjustable, Replace belts if they begin to slip from wear

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling

Do not atlempt to clean fan or transmission while engine is

running or while the transmission is hot,

• Inspect coating fan to be sure fan biades are intact and

clean

• Inspect coo_ing tins for dirt, grass clippings and other

materials To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxiewas sealed at the factory and fluid mainte-

nancetsnotrequlredfor the lifeofthetransaxle,Shouldthe

trensaxle ever[oakorrequireservicing_contactyour near_

eatauthorized service center/department

ENGINE

LUBRICATION

Only use high quality detergent oi! rated with APt service

classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAlE VISCOSITY GRADES

_C,3,,. O" .2'_1" -_C," b* 10_ _1}" 30* 40_

TE,MPERATURE RANGE ANT_C_PA"fEO aEFOR_ NEXT OIL CHANGE

NOTE: Although mu_ti-viscosiiy oils (5W30, 10W30 efc

improve starting In cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the of! after every 50 hours of operation or at least

once a year tfthe tractoris not used for 50 hours In one yea r

Check the crankcase oil tevel before starting the engine

and after each eight (8) hours of operation, Tighten oil fil_

capldtpstick securely each time you check the oll [eve[

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperalure range expected before oil change

All ell must meet API service classification SF, SG or SH

• Be sure tractor is on level surface

• Oil will drain more freety when warm,

• Catch oil in a suitabEe container

• Remove eil fill capldipstick. Be careful not to allow dirt

to enter the engine when changing oil

Remove drain plug.

,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,_

• After oil has drained completely, reptace oil drain plug

and tighten securely.

• Refill engine with oil through eft fill dipstick tube, Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 oi this

manual.

• Use gauge on oil fillcep/dlpsllck for checking level, Be

sure dipstick is In all the way for accurate reading,

Keep oil at "FULL" line on dipstick

OIL FILL

OIL DRAIN

19

FIG. 16

AIR FILTER (See Fig. 17)

Your engine wilt not run properly using a dtdy air fitter_

Clean the foam pro-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first

Service air cleaner more often under dusty conditions

•Remove wing nut and cover.

• Remove seal and cartridge plate

TO SERVtCE PRE-CLEANER

• Slide loam pro-cleaner off cartridge

• Wash it in liquid detergent and water,

• Squeeze it dry in a clean clolho Mow it to dry

• Saturate it In engine o11 Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged cartrfdge

NOTE: Do not wash the paper cartridge or use pressurized

air, as thts will damage the cartridge,

. Reinstall the pre*cleaner (cleaned and oiled) over the

paper cartridge.

• Reassemble air cleaner, cartridge plate, and seal.

• Installtheaircteanercoverandwingnut Tightenwing

nut 1/2 turn to I full turn after nut contacts cove r Do not

overttghten.

COVER-,_, .,.-_'-'_'_'- WINGNUT

SEAL

PRE-CLEANER".-._ ""CARTRIDGE

0

FIG. 17

.................... , ill ill,i ,,,I,II I I I IIIlllllllllllllllll I Illl,.utl

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of did and chaff to prevent

engine damage from overheating Clean with awire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig, I8)

Remove any dust, dirt or oil from engine coolingfins to

prevent engine damage from overheating, Engine blower

housing must be removed, Remove side panels andhood

(See"TO REMOVE HOOD ANDGRILLASSEMBLY tnthe

_erviceend Adjustments section of thismanual)

\

FIG,, 18

ENGINE OIL FILTER

Replace the engine ott tilter every season or every otheroil

change if the lractor is used more than 100 hours tn one

year_

MUFFLER

inspectand replacecorroded muffler and spark arrestor (if

equipped) as l( could create a fire hazard andtor damage

i,, .... ,, ............... i i,,,,

IN-LINE FUEL FILTER (See Fig, 19)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement ts requlrsd.

• With engine cool, remove filter and plug fuel line

sections

• Place new fuel filter In position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps ere

properly positioned.

Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUELF1LTER

FfG, 19

CLEANING

• Clean engfne, battery, seat, finish, etc of all foreign

metier

. Keep finished surfaces and wheels free of all gasoline,

otl, etc.

- Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clea n your

1rector unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Wafer in engine

can result in a shortened engine life

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap salting are shown in

"PRODUCT SPECIFICATIONS" on page 3of this manual

2O

i ill,,iu,,i i i .....

SERVICE AND,ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake°

Place motion control lever in neutral iN) positlono

Place attachment clutch in "DISENGAGED" position,

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped°

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with piug. i

TRACTOR

TO REMOVE MOWER (See Fig. 20)

• Place attachment ciutch in "DISENGAGED" position

•Turn height adjustment knob to lowest setting

- Lower mower to its Iowesf position

• Remove retainer spring holding anl}-swaybar to chas-

sis bracket and disengage anti-swaybar from brackeL

•Remove retainer springs from suspension arms at

deck and disengage arms from deck

• Raise attachment lift to Its highest position:

• Remove two retainer springs from each front link and

remove iinks.,

• Sitde mower forward and remove bett from eieclric

clutch pulley

• Slide mower out from under right side of traclor,

iMPORTANT; iF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS

TO INSTALL MOWER

Farrow procedure described in "iNSTALL MOWER AND

DRIVE BELT' in the Assembly section of this manual

ADJUSTMENT

NUTS UFT FRONT

LINKS SUSPENSION

RRACNET

TO LEVEL MOWER HOUSING

Adjust the mower white tractor is parked on level ground or

driveway. Make sure tires are property inflated (Sea

"PRODUCT S PECIF1CATtONS" o n page 3 of this manual).

If tires are over or undertnflated, you wll! not properly adjust

your mower

SIDE-TO-SIDE ADJUSTMENT (See Figs, 21 and 22)

• Raise mower to its highest position.

• At the midpoint of both sides ol mower, measure heigltt

from bottom edge of mower to ground Distance"A"on

both sides of mower should be the same or within 1/4"

of each other,

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nul on 1hal side

• To lower one side of mower, toosen lilt link adjustmenl

nul on lhal side,,

NOTE: Each full turn of adjustment nut wltl change mower

height about 1/8"

•Recheck measurements after adjusting,

CHASSIS

RETAINER

SPRING

ANTi-SWAY

BAR RETAINER

SPRINGS

FIG. 20

FRONT

SUSPENSION

BRACKET

RETAINER

MOWER

BRACKET

iii, i, IIIIHIIlll ii

SERVICE AND ADJUSTMENTS

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

FIG. 21

_(_ SUSPENSIONARM

./

LIFT LiNK ADJUSTMENT NUT

FIG_ 22

FRONT-TO-SACK ADJUSTMENT (See Figs 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE÷TO-S_DE _F

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONTLINK8

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE,

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 118"to

1/2" lower than the rear when the mower is in its highest

position,

Check adjuslment on right side of tractor Measure dis-

tance "D" directly in front and behind the mandrel at boltom

edge of mower housing as shown

BOTHFRONTLINKSMUSTBE EQUALIN LENGTH

NUT "E"

NUl

FIG. 24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig, 25)

, Park!rector on a level surface Engage parking brake.

• Remove four screws from L,H mandrel cover and

remove cover,

•Roll beIt over the top of LH, mandrel pui_ey,

•Remove belt from electric clutch pulley.

• Remove belt from tdter pulleys,

Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface,

•Check primary idler arm and two idlers to see that they

rotate freely,

• Be sure spdng ts securely hooked to primary idler arm

and bolt in mower housing,

•Before making any necessary adjustments, check that

both fron! links are equalin tenglh Both links should be

approximately 10-3/8",

•tf links are not equal in length, adjust one link to same

Ieng[h as other link,

• To lower front of mower loosen nut "E" on both front

links an equal number of turns

• When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

• To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number ol turns

• When distance "D" is 1/8" to 1/2" lower at front than •

rear, tighten nut"F" against trunnion on both front links.

Recheck side-to-side adjustment.

:,_,,,% t _ =,_ MANDREL

FIG, 23

MOWER DRIVE BELT INSTALLATION (See Fig, 25)

•Install be{t in both idlers, Make sure belt. is in both belt

keepers at the idlers as shown

•Install new belt onto electric cFutch puItey,

• Roll belt into upper groove ol LH mandrel pulley

.Carefully check bell routing making sure belt ls in the

grooves correctly and inside belt keepers

Reassemble LH. mandrel cover

ELECTRIC

CLUTCH

PULLEY

22 FIG. 25

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 26)

Park the tractor on level surface Engage parking brake

• Remove mower drive belt (See "TO REPLACE MOWER

DRIVE BELT" in this section of thls manual)

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual)

• Remove four screws from R H mandrel cover and

remove cover Unhook spring from bop on mower

housing

• Carefully roll belt oIf R H mandrel putley

• Remove beft from center mandrel pulley, idler pulley,

and L.Ho mandrel pulley

Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface

• Check secondary idler arm and Idler to sea that they

rotate freety

• Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

• Install new belt in lower groove of LH mandrel pulley,

fdter pulley, and cenler mandrel pu/tey as shown

• Rollbelt over R H mandrel pulley Make sure belt isln

all grooves properly

• Reconnect spring to bolt in mower housing and rein-

stall R H mandrel cover

•Reinstall mower to lractor (See "iNSTALL MOWER

AND DRWE BELT" in the Assembly section of this

manual)

• Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" inthis section o! this manual

MOWER

LH. BLADE CENTER

MANDREL DRIVE9ELT MANDREL

tDLER

RH,

MANDREL

COVER

SFR|NG

SWAY-eAR

BRACKET SCREW

FIG. 26

TO ADJUST ATTACHMENT CLUTCH (See

Fig, 27)

The eiectflc ctutch should provide years of service The

clutch has a built-in brake that stops the pultey within 5

seconds Eventually, the tntemat brake wilt wear which

may cause the mower btades to not engage, or, to not stop

as required Adjustments should be made by your nearest

authorized service center/department

•Make sure attachment clutch andignttton switches are

in "OFF" positron.

• Ad ust the three nylon Iocknuls unlit space between

clutch plate and rotor measures O12" at all three slot

tocalions cut in the side of brake plate.

NOTE; After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear In clutch plate

ROTOR CLUTCHF.LATE

NYLON_SL_ _eRAKE

LOCKNUT(3) PLATE

FIG. 27

TO ADJUST BRAKE (See Fig. 28)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle

if _ractor requires more than six (6) feet stopping distance

at high speed in htghesl gear, then brake must be adjusted

• Depress c]ulchibraka pedal and engage parking brake.

• Measure d{stance between brake operating arm and

nut "A" on brake rod

•II distance is other than 1-3/4% loosen jam nut and turn

nut "A" until distance becomes !-3/4" Retlghten iam

nut against nut "A".

• Roadtest tractor forproper stopping distance as stated

above, Rsadjusl if necessary. If stopping distance is

stil! greater than six (6) leel tn highest gear, further

maintenance is necessary Contact your nearest au-

thorized service center/department

WITH PARKING BRAKE "ENGAGED"

HUT "A'"-_._.__, JAM NUT

-77_;__ OPERATING

DONOTTOUCHTHt5 NUT. IF FURTHER;BRAKeADJUST-

MENT|S NECESSARYCONTACTYOURNEARESTAUTHO-

R|ZEDSERVICECENTER!DEPARTMENT

F|Go 28

TO REPLACE MOTION DRIVE BELT

(See Fig. 29)

Park the tractor on leve_ surface Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of]elt footres_

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual )

• Disconnect clutch wire harness

• Remove clutch locater

• Remove upper belt keeper

• Remove be_t from stationary idler and clutching Idler

•Pull belt slack toward rear of tractor Carefully remove

bait upwards from transmission input pu!ley and over

cooling fan biades

Pull belt toward front of tractor and remove downwards

from around electric clutch

Insta!l new be]t by reversing above procedure

23"

SERVICE AND ADJUSTMENTS

IMPORTANT; MAKE SURE UPPER BELT KEEPER tS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

_ND ELECTRtO "CLUTCH WIRE CONNECTION IS

;ECURE.

ELECTRIC

CLUTCH _"'_.,

UPPER BELT_

KEEPER /

LOCATOR "'"

TABS

CLUTCHING "_''"

IDLER

STATIONARY

IDLER

TRANSMiSSiON*',-.

iNPUT PULLEY

_CLUTCH LOCATOR

1i,,

if,?, HARNESS

FIG, 29

TO ADJUST MOTION CONTROL LEVER (See

Fig, 30)

The motion con=rot lever has been preset at the factory and

adjustmenl should nst be necessary,

If for any reason the motion control tever will no! hotd Its

pesltloe while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission.

•Park tractor on level surface Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake.

• Adjust motion control lever by tightening adjustment

locknut one hall (1/2) turn

NOTE: If for any reason the eftod Io move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening ]ocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removat for service or

replacement, tt should be purged after retnstatlatfon and

before operating the tractor. See "PURGE TRANSMtS*

SION" in the Operation section of this manual

tf %:'

_,.. ADJUSTMENT

LOCKNUT

FIG, 30

TO ADJUST STEERING WHEEL ALIGNMENT

!1steering wheel crossbars are not horizontal (Ieft to dgh0

when wheels are positioned straightforward, remove sleep

ing wheat and reassemble per InstrUctions in the Assembly

section of this manual

FRONT WHEEl. TOE4NICAMBER

The front wheel toe-in and camber are not adiustable on

your tractor, tf damage has occurred to affect the front

wheel tee4n or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 31)

• Block up axle securely,

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel conlains a square key - Do

no! lose).

• Repair tire and reassemble

• On rear wheels only: align grooves in rear wheel hub

and axle.. Insert square key.

,, Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover,

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer Tire sealanl also prevents tire dry rot and

corrosion.

WASHERS

RiNG

AX2OVER _'"_BGUARE KEY

(REAR WHEEL ONLY)

FIG, 31

TO START ENGINE WITH AWEAK BATTERY

(See Fig° 32)

= i = =l m llll i H,,,,H,,,,,,I

l& CAUTION: Lead-acid batteries gener-

ate explosive gases,, Keep sparks, flame

and smoking materials away from bat-

terios, Always wear eye protection

when around batterles_

tf your battery ls too weak to start the engine, tt should be

recharged, tf "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM, DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each batten/, taking care not to shorl

against chassis,

• Connect one end of the BLACK cable Io the NEGA-

TIVE (-) terminal of lully charged battery

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, awaylrom fuel tankand battery

TO REMOVE CABLES, REVERSE ORDER -

- BLACK cable first from chassis and then from the fully

charged battery

24 "RED cable last from both batteries

it1 ,i ullul ul ii Ull i i,,uJ u uulu,

• +

SERVICE AND ADJUSTMENTS

'POSITIVE="NEGATIVE"

(+) (-)

,i ,, itt,, ,uv_

FiG. 32

TO REPLACE HEADLIGHT BULB

•Raise hood.

• Pull bulb holder out of thehole In the backside of the

grill

• Replace bulb tn holder and pushbulb holder securely

back into thehole in the backside of the grill

• Close hqod

INTERLOCKS AND RELAYS

Loose or damaged w+rtngmay cause your tractorto run

poorly, stop running, or prevent it from starling+

• Check wiring+ See electrical wir+ng diagram in the

RepairParts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotlve_type plug+Infuse The

fuseholder is located behind thedash

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig, 33)

• Raise hood

• Unsnap headlight wire connector

. Stand +nfront of tractor Grasp hood at s+des,tilt toward

engine and liftoff of tractor

To replace,reverse above procedure

HOOE

FIG+ 33

ENGINE

25

TO ADJUST THROTTLE CONTROL CABLE

(See Figs. 34 &35)

The throttle control has been preset at the tactory and

adjustment should notbe necessary Check adiustmentas

described below before loosening cable If adjuslment is

necessary, proceed as follows:

=With engine net running, move throttle control lever to

fast pos+lion

Check that speed controllever ts against step screw _'

it is not, boosen casing clamp screw and pull throttte

cable until lever is against screw Ttghten clamp screw

securely

CASING STOP SCREW SPEEDCONTROL

THROTTLE

CABLE

FIG, 34

STOP

SPEED

CONTROL

LEVER

FIG+ 35

TO ADJUST CARBURETOR (See Fig. 36)

The carburetor has been present at the factory and adjust+

ment should not be necessary However, minor adjustmenl

may be required to compensate for differences In fuel,

temperature, all{rude or load tf the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles In (clockwise)

decreases the supp+y of fuel to the engine giving a leaner

fuel/air mI×h_re Turning lhe adjusling needles out (coun-

terclockwise) increases the supp{y of luel to the engine

giving a richer fueVair mixture

IMPORTANT: DAMAGE TO THE NEEDLES ANO THE

SEATS IN CARBURETOR MAY RESULT tF SCREW IS

TURNED tN TOO TIGHT

PRELIMINARY SETTING

• Be sure you have a c{ean air filter, and lhe throttle

control cable ts adjusted properly (see above)

•With engine oft turn id+elust ad ustlng needle [n (clock-

w ss) cos ng t fnger t ght and then turn out (counter-

clockwise) 1-1/4 turns

• Turn main fuel adjusting needle in (clockwise) ctosing

finger tight end then turrl out (counterclockwise) 1 turn

,,,,, i i i ,i

SERVICE AND ADJUSTMENTS

FINAL SE"FFING -

, Start engine end allow to warm for five minutes. Make

final adjustments with engine running and shlf'Jmotlon

control lever in neutral (N) position.

•With throttle control lever in last position, turn main fuel

adjusting needle in (ciockwlse) untll engine begins to

die then turn out (counterclockwise) until engine runs

rough. Turn needle to apoint midway between these

two positions,

•Idle speed setliqq -With throttle control lever in stow

position engine should idle at 1400 RPM If engine

=diestoo stow or fast, turn id e speed adjust ng screw n

or out untti correct idle is attained

!die rue{ need!e t_s_e_U_g-Wtth throttle control lever in

s!ow position, turn idle luet ad usting needle in (clock-

wise) until engine begins to die and then turn out

(counterc!ockwise) unttf engine runs roug h. Turn needle

1oa point midway between those two positions

• Recheckldle speed Readjustif necessary

ACCELERATION TEST -

• Move throttle control lever from slow to fast position, tt

engine hesitates or dies, Iurn idle mixlure screw out

(counterclockwise) 118 turn. Repeat test and continue

to adjust, if necessary, until engine accelerates

smoothty_

High speed stop is factory adjusted Do not adjust=damage

may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINESPEED, OVERSPEEDINGTHE ENGINEASOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,

,,*IDLEFUEL

IDLESPEED_--_'_-_" _. // ADJUSTNG

ADJUSTING -'_"_,_ _NEEDLE

' _ _'"_" MAINFUEL

__"_______'_ ADJUSTING

'_ NEEDLE

FIG_ 36

_R

STORAGE

lmmediatefy prepare your tractor for storage si the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline In the tank Inside a building

where fumes may reach an open flame

or spark, Allow the engine to cool

before storing in any enclosure°

TRACTOR

Remove mower from tractor for winter storage When

mower is to be stored for a period of time, clean il thor-

oughly, remove aft dirt, grease, leaves, etc Store in a

clean, dry area-

-Clean entire tractor (See "CLEANING" in the Customer

Responsibilities section of lhis manual).

Inspect and replace bells, if necessary (S_e belt re-

placement tnstrucltons in the Service and Adjustments

section of Ihis manual).

* Lubricate as shown in the Customer Responsibilities

saclion o[ this manual.

. Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear,, Replace If necessary

. Touch up all r_sted or chipped paint surfaces; sand

lightly before painting

BATTERY

Fully charge Ihe battery for storage.

• After a period of time in storage, battery may require

recharging

.To help prevenl corrosion and power leakage dUdng

tong periods of storage battery cables should be

disconnecte d and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual)

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•Be sure battery drain tube Is securely attached,

, tf baltery Ssremoved from tractor for storage, do not

store battery directly on concrete or damp surfaces,

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT' TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACiDiC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

•Drain the fuet tank

• Slart the engine and let it run until the fue_ lines and

carburetor ere empty

* Never use engine or carburetor cleaner products tn the

fuel tank or permanent damage may occur.

• Use fresh rue] next season

NOTE: Fuel stabilizer is an acceplab]e alEemative in

minimizing the Iormatlon of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel lank or storage

container, Always follow Ihe mix ratio found on stabilizer

conta!ner. Run engine at feasl 10 minutes alter adding

slabtttzer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (withengine warm) and replacewithclean engine

etf (See "ENGINE" in the Customer Responsibilities

seclion of thismanual)

CYUNDERS

• Remove spark plug(s)

• Pour one ounce of ofl through spark plug hole(s) into

cylinder(s)

•Turn ignition key to "START" posilion for afew seconds

to distribute oil

• Reptace with new spark plug(s).

OTHER

• Do not store gasoline from one season to anolher

• Replace your gasoline can i! your can starts 1o rust.

Rust and/or d{d In your gasoline wtt_ cause problems

•if possible, store your tractor indoors and cover it to

give protection lrom dust and dirt.

•Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic, Plastic

cannot breathe which allows condensation to Io rm and

will cause your tractor to rest.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGIN E

AND EXHAUST AREAS ARE STILL WARM

27

TROUBLESHOOTING POINTS

PROBLEM

WtlInot alert

Hard to start

Engine wI!t not turn over

Engthe clicks bat wgt not

of art

Loss of power

Excessive vtbrotIoa

CAUSE

1 Out of fuel

2. Engine not "Ct?IOKED"properly

3 Engine flooded

4Bad sparkplug,

5Dirty air fIiter

6Dirty fuel filter

7Water in iuaI

B. Loose or damaged wiring

O Carburetor out el adjustment

10 Engine valves out of adjusimenI.

i =

1Dirty e_r Oiler

2 Bad spark plug

3 Week or dead batten/

4Dirty fuel Iillar

5, Stale or dirty fuei

6Loose ordemagedwiring

'7 Carburetor eul of adjustment

8EnginevaJvasoutofadjustment

I, Clulchibrekapedalnotdepressed

2A_tachmeotcIutchtsengaged,

3Weekordead battery

4 Blown fuse

5 Corroded batten/terminals.

BLoose or damaged whine

7 Faulb/IgnIIien switch

B Foully solenoid or _lsrlar

g Faulty operator presence switch(as)

1Week or dead batten/

;_ Corroded batten! terminals

3 Loose or dsmsgB(:l wldng

4Faulty solenoid or slarter,

1. Cutting too mu_h grassf{eo fast

2. Throttle in"CHOKE" position.

3Bui{d-up of gross, leaves and fresh under mower

4, Oldy air filter,

5LOWell Ievegdirty oil

6, Feuflysparkplug

7 Dirty fuel liltar

8 Stale or dlrty fuel

9 Water In fuel

IO, Spark plug wire loose

t I DIdy aogthaoft screen/fins

12 Dlrtylologged mulIIar.

13. Loose ordamaged wiring

"t4 Carburetor out of adjustment

15 Engknavalves out e!adjustment

iWorn, beetorlooseblade

2Bent blade mandret

3Loosefdamsged part(s)

CORRECTION

iFIll rue{tank

2SoB"TO START ENGINE" In Operal]on section.

3. Walt several minutes before ettempling to start

4 Replace spark plug.

5. Clean/rapists air Iltlar

6 Replace lUBIlitter

7Drainfueltankand cerburetonrefilllankwithfresh

gasolineend replaceluslfiller

8Check ellwldng.

g See "To Adjust Carburetor_In Service Adjuslmanls

seclJon,

1Or Contact an authorized aarv)oa center/departmenl

i iii i

tC!ean/rapists air Illte¢

2Replace spark plug

3Recharge or replace barren/

4. Replace fuellifter,

5Dretn fuel tank end rslilI wtlh fresh gasoItne

6. Check all wiring,

7See "ToAdtust Carburetor" In Service Adfuslmants

section,

8 Genteel an a_hodzad sewios cenlsrldepatlmanI

1Depress ciutohYarakepedal

2, Disengage attachment clutch

3 Recharge or replace battery

4 Replace tusa

5Ctean battery tarmtha_s

6 Check all wiring

7Check/replace ignition switch

8 Check/replacesolsnoldorelader

9 Conteolon authorized sorvfce centsr/daparimant.

1Recharge or" replace batten/

2 Clean bajlen! terminals

g Check eliwiring

4Checldreplece sotenold or slarter

1 Sofia =Higher Cut" position/reduce speed

2. Adjust throttle control

3 ClaSh underside el mower housing

4. Ctean,_eplece air filler

5. Check oUIsvel./chsngs oil

6. Clean and rogap or change spa_k p{ug

7 Replacefuelfiller

B Dralnfuellank and refillwlthIraehgasoline,

gDrainfuelranis,end cerbu_'eler,reIi_ltankwithfrssh

gasolineand replacefuelfilter

10 Connect and tighten sps_k plug wire

11 Clean engths sir screen/floe

12 Cleanlrapteee muffler

13 Check eli wiring,

14 Sea %0 AdjustCarburefof'ln SeIvioa Adtuelmenta

SBOI{On.

15 Contaci an authorized service r:enter/departmant.

1Replace blade Tighten blade bolt

2Ftepta0eblade mandrel

3 Tighten loose part{s) Replace damaged parts

28

TROUBLESHOOTING POINTS

= m,,,,,m,,, , ,,i,,,,,,, , , ,

PROBLEM CAUSE CORRECTION

Engine continues to run

when operator leaves sent

with attachment clutch

engaged

POOr out - unevon

Mower blades wit] not

rotors

Poor grass d_acherge

Headgght(e) not working

(if so equipped}

Battery wifi not charge

• • ,,,,,,,, ,,,,,,,,ui

Lees of drive

,,, ,,,, ,,,, ,,,,, ,,, , ,,

Engtno "backfires"

when turning engine

"OFF"

t Fautty operetor,satety presence centr!! system

1 Worn, bent or loose blade

2Mower deck notlevel

3. Buildup of gross, leaves- end trashunder mower

4Bent blademandret

5 Ctegged mower deck vent holes from buildup of

grass, leaves, end trasharound mandrels,

1 ObstrocIion inclutch mechanism

2Womldemaged mower drive bert

3 Frozen Idler pulley

4 Frozen blade mandral

1Engine speed too stow

2 Travel sp_ed Ice fasL

3 Wet gross.

4 Mower deck oat favef

5. Low/uneven tlre e)rpressure

5; Worn, bent or toose blade

7Buildup of grass, leaves and trash under mower

8 Mower drive betf worn

B Blades Improperly InslaIted

10 Improper blades used

| 1 Clogged mower deck vent holes frombulidup of

grass, leaves, end trash around mendrete

"i Swgch Is "OFF

2Bulb(s) burned out

3 Faulty tightswitch,

4Loose or dm'nagedwtrtng

5Blown fuse.

1 Bad baltery es_t(s)

2Poor ceb(econnections.

3 Feu_ty regulator II! so equipped}

4Faulty alternator

1Check wiving, switches and connections It not

eorrested, sontee! an authadzod service ssnler/

department

t Replace b_ade Tighten blade heft

2, Level mower deck,

3GIean undereldeOfmower housing

4 Reptace blade mandrel

5CIean around mandrate to open vent holes

IRemove obst;uctlon

2 Replace mower ddve bell

3 Reptace Idler pulley

4 Replace blade mandrel

fPlace throttle contratin "FAST" posittan

2- Shift to stower speed.

3Allow gross to drybe|ore mowtng

4Level mower deck

5 Check tires tot proper air pressure,

6 Raptacelsherpen brads Tighten bfade bole

7, Glees undere_deo! mowe_ Ilou_ing

8Replace mower drive bert

9Reinstaltblades sharp edge down,

10 Replace with bledea llsled in this manual

fl Clean around masdra_e to open vent holes

1Turn switch"ON"

2Reptace bulb(e}

3 Check/replace light switch

4Check widng end connestions

5Replace fuse

! Repieee battery

2 Check/croon a!l connections

3, Rep!ace regulator

4Rep!ase agemato_

1Freer;heel controlIn =disengaged" p0slttan

2Malice drive bslt worn, damaged, or broken

3, Air trapped intransmissionduring shipment

or sentleing

1 Engine thrallte control not set at "SLOW"

positionIor 30 seconds before stepping engine

1 Piece freewheel conlret In "engaged" pesttion

2Replace motion drive bett

3Purge trensmisslon

1 Move Lhtotlleconlrel to =BLOW_ positionend elIow

1oIdle for 30 seconds before slopping engine

29

3O

SCHEMATIC

TRACTOR - - MODEL NUMBER 917,258692

BATTERY

SOLENOID

FUsE_0AMP "-dt_-,; ;_

;_ 7 ____ _HLj _ _

WH17_ _ _ ', _ J ,- ..... b" 111',-I

I__ ,o,c>-+-7 , , 1 ...... ,

i __Z"_G Ll" J J (PEDAl. UP) l i 'F _ l .......... J !

II 74_. .1,L ,k.00i i ! ....-,s;

jv t I

! t_I,_N,T,ONI '7_l.... 1_04_ r1_-rO,,,-¢-_,17----

i ' E_87 '301

I l_tSw"°NL'J.I! _ iL, tL-F_,'%_

/PTO (DISEI_dAGED),IGAGED)j BELAY #!

I 1 "i _"1....2._' SEATSW_TCHr'

I I I (OPTIONAl.) (NOT OCCUPIED! l

I I -r--'-"e_TiNE: I ..... =.... '

I 1 _ JIL _ ] _ SPARK

I I l_[_J__ , L -HIGNITION _ PLUGSGAP

I l _'Jll"--,l_ _ , ""'I UNIT _ "_ (2PLUGSON

r FUEL SHUT-OFFSOLENOID

•127 •

,._,._ YOUR TRACTOR IS _ ! _.-..--.-----_-,'_\_TERNA_fOR.R

ALTERNATOR SYSTEM j _ vo_'t__co_n_ {_Gu,_m<o_sco.._m_ol

_o"&g'2g72_?gN°2 i ooo,..

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF G+M + L NONE

RL_NfUGHT B+ L A +Y

RUN B+LNONE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED/AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE fS

SPEEDED UP, THE LIGHTS

WILL BECQME THEIR BRfGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

HEADLIGHTS

RELAY G F C

PTO SWITCH

Po_rr,o. c,.cu_TI I" .__._I

oFF:_Hl !_!IE

;C.,F,"+E.A÷_I

_ DA

NON-_EMOVABLEREMOVABLE

CONNECTIONS CONNECTIONS

1 .....

REPAIR PARTS

ELECTRICAL TRACTOR . .MODEL NUMBER 917.258692

t

26

o

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

ELECTRICAL

KEY PART

NOr NO. DESCRIPTION

1t44926 Baltery

274750412 Bolt, Hax 1/4-20 UNC x 3/4

3 STD551025 Washer

4 STD551125 Washer

6 STD541026 Nut

7 7697J Tube, Plastic

87603J Tray, Battery

9 t09596X Clamp, Hose

10 145211 Bolt, Btr, Frt 1/4-20 x 7.5

11 150109 Hotddown Btr Dash

12 145769 NUt, Push Nylon 1/4" Battery'

16 153664 Switch Interlock Push-ln

19. STD551125 Washer, Lock

20 73350400 Nut, Hax, Jam 1/4-20 UNC

21 136850 Hamass, Light Socket W/4152J

22 4152J Bulb, Light

24 4799J Cabte Battery

25 146148 Cable, Battery

26 !08824X Fuse

28 145491 Cable, Ground

29 160784 Switch, Plunger

30 140301 Switch, ignition

31 124211X Nui, Ignition

32 141226 Cover, Ignition Switch

33 109310X Key, ignition

40 160721 Harness, Ignition

41 7! 110408 Bo{t B_k Fin Hex 1/4-20 UNC x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

44 73640400 NUt, Keps Blk, Hex 1/4-20 UNC

45 122922X Ammeter Rectangular 15 Amp

50 154963 Switch PTO 3 Pot Red Delta

5t 140405 Ring Retainer PTO

52 141940 Wire Loop

55 17490508 Screw Thdrof 5/16-18 x1/2 TYT

70 140427 Harness Engine Koh t B TWN 15 AR

81 109748X Relay Asm

NOTE: All component dimensions given In US. inches

Iinch = 25.4 mm

33

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

CHASSIS AND ENCLOSURES

125

30 119

B7 36

47

14B 66

115 3

26

25

26

44

@

117

1t4

3,---_

6

36

36

t7

29

28

123 19

t24

86

147

114 117

3

33 lo

35 34

34

26

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

CHASSIS AND ENCt.OSURES

KEY PART

NO_ NO, DESCRIPTION

1 159530 Chassis

2 140356 Drawbar

3 17490612 Screw, ThdroL 3/8+16 x3/4 Type TT

6 155923 Saddle

7 145351 Shield Heat Kohler MV18

8 126471X Clip, Fuel Line

9 145203 Dash, Plastic

I0 STD533710 Bolt, Carriage 3t8-I6x 1

11 145218 Panel, Dash, LH

13 145217 Panel, Dash, RH

17 136673X558 Hood Assembty

19 17521312 Screw Sttd Hex Hd WtPI

24 STD523710 Bolt

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD641437 Nut

28 138373X428 Grill

29 136374 Lens, Bar, Clear

30 140002X558 Fender

31 t37"H3 Bracket Assembly, Fender

33 145244X558 Footrest, LH

34 145243X558 Footrest, RH

35 STD533707 Bolt

36 108067X +Nut, Pal

38 139886 Bracket Assembly, Pivot, LH

39 139887 Bracket Assembly, Pivot, RH

44 140675 Fender Strap

47 10553tX Nut, Push, Nylon

50 137304 Rod, Support Hood

59 110436X Bush+ng, Snap, Split

54 150272 Dash, Lower

86 156281X012 Plate, Dash

71 73640400 Nut

86 138670X558 Pane/Assembly, RH

87 136671X558 Panel Assembly, LH

90 STD551025 Washer 17/64

100 105037X Strip Foam 18"

114 145349 Bracket+ Support, Dash

115 121794X Cover, Access

117 144283 Washer Serrated Disk 13132 x 1

!19 19092016 Washer 9/32 x1+1/4 x16 Ga

!20 137271 Rivet, Ratchet, Female

121 137269 Washer, Nylon

122 137270 Rivet, Rachel, Male

123 157105 Bracke_, Weldment Plvot Hood, LH

t24 157107 Bracket, Wetdment Pivot Hood, RH

I25 74180412 Screw, Machine 1/4+20 x3/4

140 158418 Bracket Suspension Front

145 156524 Rod Pivot ChasslstHood

147 74760412 Bolt Hex Hd lt4-20une x 3/4

- - 8022J Plug Dash 81k 500 Din E Lift

NOTE: Ail component dimensions given in US, inches

1 Inch = 25 4 mm

35

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.258692

DRIVE

26

14100

1oo

55

36

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,258692

DRIVE

KEY PART KEY PART

NOo NO. DESCRIPTION NOo NO, DESCRIPTION

1 150071 Transaxle Assembly 57

2 142431 Spdng, Brake Return 59

3 143996 Pufley, Transax[e 6!

6 141002 Rod, Shifter 62

g 137140 Clutch, E]ectdc 63

10 76020416 Pin, Cotter 1/6 x 1 65

15 74490544 Bolt, Hex Ftghd 5/16-18 Gr 566

16 73800500 Nut Lock Hx W/ins 5/I6-18unc 69 142432

17 126197X Washer 15/32x1-3/4xlt4 71 140158

16 74780616 Boll Fin Hex 3t8-16 UNC x 1 Gr. 5 73 156347

19 73800600 Locknut3/8_16 74 121199X

20 150280 Boll, Hex 7t16-20 x4-t/4 75 121749X

2t 130564 Knob 76 12000001

22 145627 Rod, Brake. 77 !23563X

23 137141 Bracket Assembly, Clutch 78 121748X

24 73350600 Nut, Hex Jam 3/8-18 81 156046

25 106888X Spdng, Rod, Brake

26 19131316 Washer 13/32 x 13/16 x 16 Gauge 62 123782X

27 76020412 Pln, Cottert/axS/4 83 19171216

28 145204 Rod, Brake, Park 64 140548

29 124236X Cap, Plunger 66 71208

30 130807 Bracket, Transax[e, L.Hr. 87 19212016

32 74760512 Bofl, HexHd 5/16_18UNC×3/4 88 12000006

33 STD533107 Bolt,Carriage 5/16-18 x 3/4 89 151146

34 155071 Shaft, Foot Pedal 91 74780536

35 120183X Bearing Nylon 92 74780524

36 19211616 Washer 2t/32 x 1 x 16 Gauge 93 142564

37 1572H Pin, Roll 3/16 ×1 94 140462

38 123674X Idler, Fiat 95 144643

39 74760644 Bolt, Hex 3/8-16 x 2-3/4 96 4497H

40 4470J Spacer 97 140469

41 154777 Keeper, Belt Idler 96 73510600

42 19131312 Washer 13/32x13/t6xt2Gauge 100 19111216

43 19111012 Washer tt/32 x 518 x 12 Gauge t02 141322

47 127783 Pulley, Idler 103 73940800

48 154604 Bellcrank, Asm. Clutch I04 140156

49 t23205X Retalner, Belt 105 71070516

50 74760624 Boll, Hex 3/8-16 x 1-1/2 106 74780520

51 STD541437 Nut, Crownfock 3/8-16 118 154774

52 73680500 Nut, Lock Hexwlins 5/16-16 121 154419

53 105710)( Link, Clutch

55 t05709X Spdng, Return, Clutch

66 74760620 Bolt, Fin. Hex 318-16 UNC x 1-1/4

140294 V-Belt, Drive

140312 Retainer, Belt

17490612 Screw Thdrol 3t6-!6 x 3/4

8883R Cover, Foot Pedal

140189 Pulley, Engine

STD551143 Washer, Lock Hvy Hrcl Spr 7/16

154778 Keeper Belt Engine

Screw

Strap Torque Lh Hydro 18t20",T

Strap Torque Rh Hydro 18120 T

Spacer, Split

Washer 25/32 x 1-114 x 16 Ga

E-Ring

Key Square

Washer 25/32 x 1-5/8 x 16 Go.

Shaft asm Cross 20" tires 650

Hydro

Spriilg, Torsion

Washer 17/32 x 3/4 x 16 Gauge

Rod, Tie

Bushing, Rod, Steering

Washer 21/32 x 1_1/4 x 16 Gauge

Ring, Kfip

Console, 6 Speed

Bolt Fin Hex 5/16-18 x 2-1/4

Bolt Fin Hex 5t16-18 UNC x 1-t/2

Line Fuel Hydro 4"

Fan, Hydro 7

Centre/Bypass Hydro 20" Tires

Ratatner Spdng 1" ZlnctCac_ ,,

Keeper Boft Rh Hydro 0750.18t20

Nut Keps Hex 3/8-16 UNC

Washer 11/32 x 3/4 x 16 Go.

Washer Bellville .501D x 1,50D

Nut Hex Jam Toplock 112-20 UNF

Arm, Control Hydro

Screw Cap Hex 5/16 x t8 x 1

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Spacer Bellcrank

Nyliner Clutching Stl

NOTE: All componentdimensions given in U S, _nches

I Inch=25.4 mm

37

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258692

STEERING ASSEMBLY

62

(, ,

I i

38

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9'17.258692

STEERING ASSEMBLY

KEY PART

NO, NO. DESCRIPTION

1 121472X

2 154427

3 156483

4 157473

5 6266H

6 121746X

7 19272016

8 12000029

9 3366R

10 156436

11 STD551137

12 73940600

t3 154779

15 73901000

17 156543

18 57079

19 124035X

20 126684X

22 71200410

23 127501

25 154406

27 136874

29 17490612

32 139929

33 19111216

34 STD551131

35 73610500

36 145207

37 152927

38 126805X

39 100712K

40 STD541537

41 100711L

42 140216

43 121749X

46 121232X

47 6855M

53 73680600

62 156595

65 154780

66 154404

67 74781044

68 154429

69 160367

7O 74780636

Steer}ng Wheel

Axle Assembly, Front

Spindle Assembly, LH

Spindle Assembly, RH

Bearing, Race, Thrust, Hardened

Washer 25132 x t-5/8 × 16 Gauge

Washer 27/32 x 1-t/4 x 16 Gauge

Ring, Klip

Bearing

Link, Drag

Washer, Lock

Nut, Hex, Jam Toplock 1/2-20 UNF

Bearing, Axle

Locknut, Hex, Jam, w/Washer insert

5/6-1 t UNC

Shaft Assembly, Sleerlng

Washer, Thrust .515x .750 x 033

Supped, Shaft

Washer, Shim 1/4 x 5/8 x 062

Screw Hex Socket 1/4-20 x 2.3/4

Shaft Assembly, Pittman

Bracket, Steering

Gear, Sector

Screw, Thdrel 3/8-16 x 3/4

Tie Rod

Washer 1t/32x 3/4x 16 Ga.

Washer Lock Hvy Hltci Spr. 5/16

Locknut 5/16-24 UNF

Bushing, Steering

Screw TT #10-32 53/6 Flange

Insed, Cap, Steering Wheel

Washer ..53 x 2.25 × .160

Nut Lock Center 3/8-24 UNF

Adapter, Steering Wheel

Column, Steering

Washer 25/32 x 1-1/4 x I6 Gauge

Cap, Spindle

Fitting, Grease

Nut, Crownlock 3/8-16 UNO

Kit, Steering Assembly

Spacer Axle

Beating Arm Plttman

Bolt Fin Hex 5/8-11 UNC x 2-3/4

Brace Axle

Spacer, Brace Axle

Bett, Fin Hex 318-16 UNC x 2-1/4

NOTE: All component dimensions given in U S inches

1 inch = 25 4 mm

39

REPAIR PARTS

TRACTOR -- MODEl. NUMBER 917.258692

ENGINE

32 31 34

89 9

39 4O 41

8B

29

OPTIONAL EQUIPMENT

23

Spark Arrester

40

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917,258692

ENGINE

KEY PART

NO_ NO, DESCRIPTION

1 132755

2 17720410

3 .......

4 149723

5 136215

6 136216

7 138129

8 150176

9155425

10 145552

1t STD551131

12 74570512

13 .........

14 13280336

15 13200300

16 STD551237

17 17490624

20 156426

23 156123

25 138672

26 73920600

29 137180

31 151346

32 152334

33 123487X

34 t06082X

35 17490512

37 6543R

38 .......

39 109227X

40 3645J

41 139277

61 19111216

81 128861

88 72110506

89 73800500

90 15952O

91 71110408

92 19091018

93 123976X

Control, Throttle

Screw, He× Head, Thread Cutting

1/4-20 x 5/8

Engine (See Breakdown) Koh(er Model No

MVISS-PS58560

Muffler, Asm, Twin LmTone

Tube Manilotd LH Kohler MV18

Fube Manifold RH Kohler MV18

Clamp Tube Double Engine

Bolt 5/t6-16 UNC × 3/4 w/Sems

Shield Heat Browning LH

Shfeld Heat

Washer Lock Hvy HLCL Spr. 5/16

Screw Hex Ski 5/15 UNV × 3/4

Gasket (Order From Engine Manufacturer)

Nipple, Pipe

Elbow, Standard 90 °, 3/8-18 NPT

Washer, Lock

Screw Thdroi 3/6-16 x 1=1/2 TT

Shield Heal Browning RH

Shield, Browning

Control Choke

NutKeps 3/8-24 UNF

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel

Cl,amp, Hose

Spacer, Pad

Screw Thdrol 5/16-!8 x 3/4 TYT

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer)

Spacer Pad

Bushing

Sl`em, Fuel Tank

Washer t 1/32 x 3/4 x 16 Ca,

Nut Flange t/4-20 Starter Nut

Bolt Rdhd Sqnk 5t16-16 UNC x 3/4

Nut, Lock Hex w/Ins 5/15-18 UNC

Guard Debris

Bolt FJlk Fin Hex 1/4-20 UNC x 1/2

Waehc 9/32 x 5/8 x 16 Ga

Nut Lo::k lj4 Lge Fig Gr. 5

NOTE: Al! component dtmens!one given in UoS inches

1 inch = 25,4 mm

41

REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258692

SEAT ASSEMBLY

KEY

NO.

1

2

5

6

7

lo

11

12

13

14

15

PART

NO.

140123

140551

145006

STD541437

124!81X

155925

t20068X

121246X

121248X

72050412

1343OO

DESCRIPTION

Seat

Bracket, Pivot, Seat

Clip Push.in

Nut tLock Hex w/tns,, 3/8-15 UNC

Spnng, Seat

Par_, Seat

Knob, Seat

Bracket, Sw_tchMounting

Bushing, Sna'p, Nylon

Bolt, Carriage 1/4-20 x 1-1/2

Spacer, Spiit

5

/22

21

KEY PART

NO_ NO.

t6 121250X

17 123976X

18 12423_X

21 153236

22 STD541431

24 19171912

25 1270t8X

27 17490608

28 150176

DESCRIPTION

Spdng

Nut Flangetock 1/4 Grade 5

Cap, Spring, Seat

Bolt, Shoulder 5/16-18 UNC. 2A

N_t

Washer 17/32 x 1-3/16 x 12 Gauge

Bo_t, Shoulder 5f16-16 x ,62

Screw Thdrol 3/8-16 x 1/2

Bolt 5tl 6-18 x 3/4 wlSems

NO!rE_ All component d(menstons given in U 8 inchm

1 inch = 25 4 mm

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

DECALS

t8 6 3 785

\24

25

17_

t9

11

2O 2

!2

23

14

KEY PART

NO, NO.

1 156835

2 156787

3160291

4 160292

5 151408

6 133644

7 138048

8 142243

8146709

10 156439

11 4900J

12 146046

t3 151401

DESCRIPTION

Decal Operating Instruction

Decal Deck Mower, EZ3

Decal Hood, Craftsman, RH

Decal Hood, Craftsman, LH

Decal Grille

Decal Maintenance

Decal Side Panel

Decal Side Pane!

Decal Fender, Craftsman

Decal Caution

Decal ClulchiBrake

Decal V÷BelI Drive Schematic

Decal Chassis, 46" Hydro Srs

Polo

WHEELS & TIRES

2_5,8 4,10

KEY PART

NO,_ NO, DESCRIPTION

14 160397 Decal, V-Belt Schematic

16 150333 DecaI, Cap Cnsmr Help Line Srs_

17 52-113-50 Decal, HP Engine

18 146710 Decal, InsertStrg

19 138047 Decal, Battery

20 149516 Decal, Btry,Dngr/Psn, Eng, Acme

21 140837 Decal, Brake Parking Saddle

23 106202)( ReflecIor, Taillight

24 149918 Decal, Fend Auto Trana

25 142341 Decal, Drawbar Cntd Mvt

-- 138311 Decal, Handle Lilt Height Adj

-- 145246 Pad Footrest

-- 145247 Fastener Pop-In Footrest

--161000 Manual, Owners (Eng)

-- 161001 Manual, Owners (Span)

11

KEY PART

NOo NO, DESCRIPTION

t 59!92 Cap, Valve, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front (Service Item Only)

5 106732X427 Rim AssembIy, Front

6278H Fitting, Grease (Front WheeIOnly)

79040H Bearing, Flange (Front Wheel Only)

8 106108X427 Rim Assembly, Rear

9 122082X Tire, Rear

IO 7!52J Tube, Rear (Service item Only)

11 104757X Cap, Axle

-- 144334 Sealant, Tire (10 oz Tube)

NOTE: All component dimensions given in U S inches

1inch = 254 mm

43

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258692

MOWER LIFT

//°f

5

2O

44

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 159461 Wire Asm. Inner wtplunger

2 159476 Shaft Asm Lilt

3138284 Pin Groove

4 12000002 E R}ng #5133-62

5 19211621 Washer 2!/32X ;I X 21 Ga

6 120183X Bearing Nylon

7 125631X Grip Handle Fluted

8 t22365X Butlon, Plunger

11 I39865 Link Uft Lh

12 139666 Link Lift Rh

13 STD624008 Retainer Spring

15 127218 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion Btk Zinc

18 73800800 Nut Lock WA4tsh 1t2-t3 Uric

19 139868 Arm Suspension Rear

20 STD824008 Spring Retainer

23 !10807X Nut Special

24 19131016 Washer 13/32 X 5/8 X 16 Ga

25 137150 Spring"

28 76020308 Pin Cotter 3132 x 1/2

27 137167 Rod Adjust Lift

28 73350600 Nut Hex Jam 3/8-16 Unc

29 138057 Kneb Infinite 318-16 Unc Black

30 150233 Trunnion lnfin Height

31 140302 Bearing Pvt LiltSpherica!

32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer, Height Indicator

37 123935X Plug, Hole

38 17490512 Screw Thdrot 5/16_18 x 3/4

40 19112410 Washer 11/32 x 1-1/2 x 10 Gauge

41 t23934X Scale, Height Indicator

49 145212 Nut Hex Flange Lock

50 110452X Nut Push Phee & Oil

NOTE: A$Icomponent dimensions given [n US inches

1 Inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

MOWER DECK

46

45\

31

!17

49

49 41 36

32

l i j

15

46

21

21 22

47

26

46

18

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

MOWER DECK

KEY PART KEY PART

Nee NO. DESCRIPTION NO, Nee DESCRIPTION

1156946

3138457

5STD624008

6130832

8850857

9 STD551137

10 140296

11 152443

12 129895

13 137553

14 137152

15 110465X

16 140329

16 72140505

!9 132827

20 145055

21 STD541431

22 134753

23 131267

24 105304X

25 149287

26 110452X

27 157788

28 19111016

29 131491

30 157722

31 129963

32 153531

33 137266

34 144945

35 17490628

36 STD551037

37 131494

38 156086

Housing, Mower 46" 39 144917

Bracket Asm,Sway Bar 40 137273

Retainer Spring 41 17490620

Arm, Suspension, Rear (Sway Bar) 42 122052X

Belt, Palched 3/8-24 x 1-.1/4 Gr. B 43 144949

Washer, Lock Hvy,, Unplaled 3/8 44 133943

Washer, Hard Blade, Mower 45 145059

Vented 46 137729

Blade, 46" Mower Deck 47 144959

Beedng, Bail, Mandrel#6204 48 139573

Shaft Asm, wtLewer Bearing 49 STD541437

(Includes Key No. t2) 50 72110612

Housing, Mandrel 51 153390

Beedng, Bail, Mandrel 52 156493

Stripper, Mower Round 72 19131616

Bolt, Carriage 51!6-18 x5/6 101 145579

Bolt, Hex Head, Shoulder 5/16-18 102 71161010

Baffle, Vodex Mower 46" 103 10071000

Nut, Crownlock 5/t6-18 UNC 104 19061216

Stifflner, Bracket 105 160793

Bracket, Deflector 106 2029J

Cap, Sleeve 116 137644

Spring, Torsion, Defleclor 117 133957

Nut, Push 1t8 73930600

Shield, Deflector Mower 119 19121414

Washer tl/32 × 5/8 ×16 Ga 126 144948

Rod, Hinge , 127 146763

Screw, Thd Rolling Washer Heae -- 158851

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Flg Top Lock Cntr. 9/!6

Anchor, Spring Deck 46" - - 143651

Screw, Thdroll 3/8-16 x 1-3t4 Tylt

Washer 13/32 x13/16 x 16 Ga,

Pultey, Idler, Flat

Keeper, Belt, Idler

Pulley, Idler, Driven

Spring, Secondary 44/45/50 Vent

Screw, Thdroll 3/8-16 x t-t/4 Tytt

Spacer Retatner

Arm, dter Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, Thdrollo 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Bett, Mower, Prlrnary

Nul, Crownlock 3]8-16 UNC

Bolt, Csrdage 3/8-16 x 1-1/2 Gr. 5

Washer Felt

Pulley Idler

Washer 13132 x 1 × 16 Ga

Cover, Mulching

Screw

Washer, Lock #I0

Washer

Latch Asm Bagger

Nut, Weld

Boll, Shoulder

Gauge Wheel, Wide

Nut, Centedock 3/8-16 UNC

Washer 3t6 x 7/8 x 14 Ga.

Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 4 25

Deck Complete (Std Deck-Order

separately mulcher plate and gauge

wheel components Key Nos. 10!-

106 and 116-1t8)

Mandrel Assembty (Includes Key

Numbers 6-10, 12-15, 3t and 33)

NOTE: All component dimensions given in U.S Inches

t inch =25 4 mm

47

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

HYDRO TRANSAXLE -MODEL NUMBER 3't0-0650

5B

25 90

53

35

48

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,258692

HYDRO TRANSAXLE - MODEL NUMBER 310-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO_ DESCRIPTION

1 142930 Housing, Lower 43 142884 Washer 7116 ×718 x 060

2 142931 Assembly, Upper Housing 44 150829 Differential Assembly

Washer 3/4x 1.5 x .t3

3 142932 Seat, LIp 52 142991

4 142928 Ring, Wlra Retaining 53 142961 Seal 75x 1 25 x 250

5 142933 Ring, Retaining 56 142963 Shaft, Input

5 142934 Bearing, Shaft Bali 58 142964 Bolt t/4-20 x 1.38

7 142935 Bearing, Cradle 59 142965 Pin 50D x 43 ID x 750

8 150771 Bearing, Thrust 30 x52 x 13 62 142966 Arm, Conifer

9142937 Swashplate, Variab{e 63 142967 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw

14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Lip 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 Jackshaft Assembly

16 150772 Shaft, Motor 85 150806 Jackshaft

19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, CylinderAssembty 89 142974 Washer 7/15 x 1 x 112

24 142945 Seal, Lip 10x 25 x790 142975 Sleeve Bearing

25 142946 Actuator, Bypass 91 142976 Seal, Wiper

26 150774 Center Section Assembly Kit 92 142977 Spring, Block

27 142948 Seat, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust

28 142949 Ring, Retaining I13 142917 Cap. VeniAssembly

29 142950 Washer 26x35x1 1t4 142918 Fitting, O.RingAssembly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 Oi! Filter Elemenl 134 144607 Nut, Castle 5/t6-24

35 142952 Arm, Bypass 135 144608 Pin, Cotter

36 142953 Ring, Retaining t39 150775 Spring, Compression

37 142954 Arm, Actuating 140 150776 Nut, Hex 5ti6-24

38 142955 Ptn Actuating

39 150777 Be t 5116-24 x I-3/4 NOTE: A_ component dimensions given in US _nches

40 150778 Locknut, Hex 5/16-24 UNJC 1 inch = 25.4 mm

41 142958 Brake Rotor/Stater Kit

49

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258692

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER PS58560

AIR INTAKE j

1

!_--.5

18

t6

/

I 6

%

/

4

7 .I'" i

5O

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER PS58560

AIR INTAKE BAFFLES& SHROUD

KEY PART DESCRIPTION KEY PART

NO. NO- NO, NO.

NOT ILLUSTRATED

** 25-I13_t5 Decor, Air Cleaner

-- 52-113-30 Decal

1 X_276-7 WingNut 1/4-20 1 52_063_41

252.755-83 Kil, Cover and Tube 252_313-O5

(includes Key Numbers 3and 4) 3 52`063_42

352-098_35 Cover, Air Cleaner 4 X-67-83

4 52-123-21Tube, Ai_"In_ake

5231032 Sea], E_emen! Cover 5 52-755-70

8 52-082`04 Cover, Air Cleaner Element

7 45-083-0t Pro.Cleaner 6 52"r2t7"01

8 45-083-02 Element 7 52-458-16

9 237423 Seal, Atr C|eaner Cover 8 52`086-11

'_0 )(.,67-98 Screw, Ha× Washer Head 952-!24-23

#t0-32 x9/t6 (4)

11 52-201`06 Bass, Air Cleaner

12 277093 Gasket, Air Crooner (2)

13 52-054-39 E_bow, Air Intake

14 X-25.79 Washer, Plain #10

15 X-50--37 Screw, SIotled Pan Head BREATHER & VENT

#10-32 x 2-I/4

15 X-50-57 Screw, Slotted Pan Head

#10_32 x1-3/4 (2)

t7 X-22-g Washer, Lock, Intemat Tooih

#10 (2) 1

t8 22-041-06 Gasket, Air Cieaner Elbow 2

3

4

5

DESCRIPTION

Baffle, #2 Cylinder Head

Grommet (2)

Baffle, Fuel Pump

Screw, Hex Washer Head

t/4-20 x 7/!6 (14)

KtL BIower Housing

(Includes Key Numbers 6 lhna 8)

Support, Upper Housing

Washer, Flat (2}

Screw 1t4-20 x 5/8 (6)

Saflle, #! Cylinder Head

NOT ILLUSTRATED

- 52-1t3-46 Decal, Horsepower(3)

KEY PART DESCRIPTION

NO. NO,

6

7

8

9

I0

tl

X-8t-1 Nut, He× 1/4-20 (2)

X-25-12 Washer, Plain t/4 (2)

52.096-18 Cover, #2 CyI_nder Valve

52-055-01 Gasket, Cover (3)

X-352-3g Stud, #2 Cylinder Valve Cover

1/4-20 x 2-114

52-326-12 Hose, Breather

52-095.0_ Cover, #1 Upper Cylinder Valve

52-032`04 Seal, Breather

52-462-0t Valve, Umbrella

52`096-22 Covet #1 Lower Cylinder Valve

275220 Siud, #t Cylinder Valve Cover

1/4-20 x 3-1/4

NOTE_ Allcomponent dimensions given In U S Inches

1 Inch = 25 4 mm

51

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER PS58560

CRANKCASE J

3

CARBURETOR I

13

11

52

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

KOHLER ENGINE -MODEL NUMBER MVI88, TYPE NUMBER. PS58560

CRANKCASE CARBURETOR

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO. NO. NO. NO.

1X-82-2

2 52,,466,12

382-756,15

4 52-0"t6,,05

5 62-031-01

852-3! 6-66

752-755-50

B 52-072-12

926,g86.12

10 X-26g-43

11 52-078-05

12 52-030.10

52-030_11

52-030.12

13 25-086,10

14 25-066,13

15 52-14!-02

"16 52-13.9-08

17 25-(}66-11

IB 52-032-10

19 82-755q 7

20 .--

Nut, Hex 5/16,1B (12)

asher, Fiat 5/16(12)

Ktt #1 Cylinder Barrel

(Includes Key Numbers 4 thru 6)

Valve, Exhaust

Insert, Valve Seat (2)

Guide,Valve(2)

Kit, Oil Relief

Step Stud 5/16-18 x3/4,

3/8-16 x5iS, 2 Lung(12)

Screw, Hex Flange 5t16,I6 ×2 (2)

Ring, Retaining

Shalt, Govemur

Bearing, Sleeve, Standard (2)

8earing, Sleeve ,010" (2)

Beadng, Sleeve .020" (2)

_crew. rtex FIange

5t!6-18 x 1-112 (3)

Screw, Hex Fiange

318-16 x 3.516 (2)

O.Rlng

Plug

Screw, Hex Ftange

5/16,18 x 3-112 (8}

Seal, Oil, Front

KIt, #2 Cylinder Barrel

(Includes Key Numbers 4thru 6)

Crankcase (Service with Shud Block,

Par',Number 82 522 30)

t 52-04t-09

252.755-gl

3 52-t64,-I5

4 X_21-1

5 X-6-29

6 X-75-23

7 236776

8 X-67-97

g4t_072-'{9

10 52=063-46

1t 25-'155-02

12 62..&,.._3-25

13 271030

14 52-053-54

I5 25-041-06

I6 X-77-2

! 7 232667

I8X-67-62

19 25-086-27

20 25-146-03

21 52-t44,24

22 25-368-01

23 25-089-02

24 25-066-26

25 25-069-04

26 25-368-03

27 25-089*02

28 52-090-13

29 25-08g-03

20 26-194`01

31 25-146-02

82 26,041-04

33 26,757-09

34 25-104-01

35 25.041.,03

36 26,100-05

Gasket, intake (2)

Kit, Manifold

(includes Key Numbers 3 thru 8)

Mantra{d, intake

Washer, Lock 5;/18 (4)

Screw, Hex Cap 5/16,18 x 2 (4)

Plug, He×, Countersunk

ttSN.P,T.F.

Clamp, Cable (2)

Screw, Hex Washer Head

#10-24 ×3/8 (2)

Stud 5/16,18 x I(2)

BaliIe, Carburetor

Connecter, Hose

Kit, Carburelor WtthGasket (]nctudes

Key Numbers 12 {hru14)

Gasket, Carburetor (2)

Carburetor Assembly (Information OnLy

-Net Available Separately) (Includes

Kay Numbers 10 Ihru 35)

Gasket, Air Cleaner

Nut 5/t6 (2)

S#ap, Ltfllng

Screw, Hex Washer Head

1t4-20 x 3]4

Screw, Throttle and Choke Plate (4)

Plate, Choke

Shaft, Throllte with Lever and Seal

Needle, Idle Fuel AdIust

Spdng, _dle,Fuel

Screw, Idle Speed Adjust

Spring,fdta Speed

Needle, Main Fue!

Spring, Main Fuet

Lever, Chuke

Spring.Choke, Friction

Ball, Choke, Friction

Plate, Throttle

Gasket, Bawl

KIt, Float

Bow_,Fuel

GaskeL Bewt Retalner Screw

Screw, 8uwl Retainer

NOT ILLUSTRATED

--25,757q 1 Kit, Carburetor Repair

- - 25-757-23 Ki!, Buwl Baltte

NOTE: At_componentdimensions given {nU S inches

t _nch=25A mm

53

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258692

KOHLER ENGINE -MODEL NUMBER MV18S_ TYPE NUMBER PS58560

DIPSTICK ] CYLINDER HEAD J

I

CRANKSHAFTJ

ELECTRIC STARTER J

3,._

4J

0

@

@

,@

6

--6

1

EXHAUST j

4

54

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER PS58560

CRANKSHAFT ELECTRIC STARTER

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO. NO. NO. NO,

1 52-014-g3 Crankshaft 1 52-09B-12

252-468-03 Washer, Thrust llg/122(A,R)

52-468-04 Washer, Thrust 128/13t 2X_20-_

52-468-05 Washer, Thruet 137/140 (A R) 3 X-81-1

4 82-755-25

552-081-07

DIPSTICK 6 52-170-05

7 52-211-0t

KEY PART DESCRIPTION 8 52-227-10

NO, NO., 9 82-755..28

1 52.035-14 OipsttckAssembiy

(includes Key Numbers 2 and 3)

2 X-25-44 Washer, Plain 5tt6

3 52-032-14 Seal, Rubber

4 41-153-01 O-Ring

552-126-11 Bracket, OI!Tube Support

652-123-20 Tube, Oil Fitl 11-7t8

747_139-01 PIug, Hex, Countersunk

3/4N PT.F

CYLINDER HEAD

KEY PART DESCRIPTION

NO,, NO.,

1 52.041-20 Gasket, Head 2)

252-0 t5-08 Cylinder Head (2)

3220534 Washer, Plain 5116(18)

441-086-02 Screw, Hex Head

5116-15x 1-112(t8)

Starter Assembly

(Includes Key Numbers 4 thru 9)

Washer, Lock 174(2)

Nut, Hex 1/4-20 (2)

KIt,Drive

Cap, DriveEnd

Armature

Bo_t,Thru(2)

Cap, Commutator End

i_,it,Brush

NOT iLLUSTRATED

- - 25°450-03 Tag, Caution

EXHAUST

KEY PART DESCRIPTION

NO, NO.

1

2

3

4

52,_26-12 Br_cke!

X-25-72 Washer, Plain (3)

52.,056-11 Screw t/4.20 x 5/B (3)

52-041-14 Gasket, Exhaust (2)

NOTE: AJlcomponent dimensions g_ven in US Inches

1 Inch = 25 4mm

55.

REPAIR PARTS

TRACTOR .-- MODEL NUMBER 917.258692

KOHLER ENGINE -MODEL NUMBER MV18S, TYPE NUMBER PS58560

GOVERNOR I

1 26 2(_

27 24

1

4

I

:UEL PUMP

\

I_--!5

14

FLYWHEEL I

I

18

56

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

KOHLER ENGINE- MODEL NUMBER MV18S_ TYPE NUMBER PS58560

FLYWHEEL FUEL PUMP

KEY PART DESCRIPTION

KEY' PART DESCRIPTION NO. NO.

NO. NO.

125.152..0"_ Screen, Grass t47-086-08

2 25-086-21 Screw, HexWasher Head 2 52-559-01

1/4-20 x 5/B (4)

3 25_112-04 Spacer (4) 3Xo,380-t

425,.157-01 Fan 4 X-25-63

5 25-086.24 Screw, He×Machine ,3/8-24 x 1-1/4 525-04l.,09

6 52-468-15 Washer, Plain 6 25-t55-02

7X-286-17 Key, Square 3116 x7/'8

B 52-025-36 Flywheel 7 X-426-9

652.,353-18

925-050403

GOVERNOR 10 15_353-04

KEY PART DESCRIPTION IGNITION

NO. NOB

KEY PART

t 231355 Pin, Governor Stop NOt NO,

2X.26.12 Washer, P_a?n1/'4

3237022 Washer, Thrusl 1 25-755-03

4 A-235743-S Kit, Governor Gear

552-078_04 Shaft, GovernorCross 2 X-'{32-5

5 X,.25-102 Washer, Plain 1/4 (2)

7X-269._28 Retainer, Governor 3236602

4 237878

8 X-25-72 Washer, Plain 1/'4(2 5 >(.67.51

g52-090-23 Lever Speed Control 6 210251

10 277341 Washer, Tens on

11 52-158-07 Bushtng, ThfetLte ControlLever 7X-67-64

12 25.086-15 Screw, Hex WasherHead 841-155-03

1/'4-20x 1 9 220297

13 52-089-07 Spring, Governor t0 52-313-02

!4 X-81-I Nul, Hax 1/4-20

15 X.25-63 Washer, Plain 1t4 1! 52-1,32-02

12 52-126-06

18 52*186-09 Arm, Governor 13 25-056-15

17 52-211.04 Screw, Round Head, Square Neck 11

4-20 x 1

18 25-141-03 Ring, Retaining (4) 14 52-584-02

19 25-158-08 Bushing, Linkage Ralalntng(4) 15 25.086.16

20 52-079-07 Linkage, Governor

21 22-079-06 Linkage,Throtlle NOT ILLUSTRATED

22 52-590-14 Lever, Throttle -- 47..518.33

2`3 52-089-08 Spring. Torsion

24 25-086-21 Screw, Hex Washer Head

tt4_20x 2/8 --52.,5t8-19

25 X-67-g7 Screw, HexWasher Head

_10.24 x 3/5 (3)

20 2`35778 Clamp, Cable (3)

27 25-431-01 Bushing, Speed ControtLever

28 X-70-3 ,NUt,Hex #10.32

29 52-056-05 Screw, Hex Head #10-32x7/8

Screw, Poztdrlv, Truss Head

t/4-20 x 5/8 (2)

Pump, Fuel Assembly

0neludes Key Numbers ,3thru 5)

Connector, Straight

Washer, Plain I/4 (2)

Gasket, Fuel Pump

Connector, Hose

Clamp, Hose (4)

Line, Fuel, 8"

Filter, Fuet

Line, Fuel, 11-1/2"

DESCRIPTION

KtL Rec_Jfier-.Reguletor

(Includes Key Number 2)

Screw, Hex Cap 1/'4-20x5/8 (2)

Connector, .3Conlac!

Kff, Starer (IncludesKey Number 5)

Screw, Hex Cap #10-24 x 3/4 _2}

C_rPe(w2!Hex Washer Head

#10-32 x 7/I6

Connector, 2 Contact

Grommet, Rubber

Grommet

Spark P(ug (2}

Bracket, Module

Screw, Hex Washer Head

114-2ox I (2}

Module, Ignition

Screw, Hex Washer Head

t/4-20 x 7/8 (2)

Lead, VtoleL Rectifier-Regulator

(I I", t4 Gauge, UntnauIateo' PushOn

Tab Terminals)

Lead, White, Modute To C,hhnector

_19-I/2", 14 GauF/e,Insulated PushOn

ab, Unlnsulated-Push On Tab

Termlnais)

NOTE: AII component dimensions given fn U.S inches

f inch = 25 4 mm

57

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258692

KOHLER ENGINE - MODEL NUMBER MVIBS, TYPE NUMBER PS58560

OIL FILTER j

7

L, ,l,,,I

CAMSHAFT AND VALVES t

9

5

8 \

6

2

4

5

J

J

2

OIL SWITCH i

'1

OIL PUMP J

7_ -6

58

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258692

KOHLER ENGINE .- MODEL NUMBER MV18S, TYPE NUMBER PS58560

OiL PAN LOW OIL PRESSURE SWITCH

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO. NO_ NO NO_

! X-67-,54 Screw, Hax Washer Head 1 X.75-23 Plug, Pipe I/8 N_P T..F.

#10=32 x7/16 (2)

252-050-03 Filler O_!Pickup

3 52-199-14 Otf Par, (includes Key #4 thru `5) CAMSHAFT & VALVES

4 X-702-14 PIug, Cup 1-t/!6

552-054_07 Elbow, Street KEY PART DESCRIPTION

6X-75-38 Plug, Hex, Countersunk NO. NO.

t/4N.P.T .F.

7 ×-75-10 Plug, Square Head 318 N P T F(2) i 52-012-09 Camshaft

852-08,5-12 Screw, HexWasher Head 2 52-Ot9-03 Tappet (4)

5/16-18 x 1-t/4 (9) 3 41-755-10 Kit Retainer (4)

9 52-032-10 Seal, Oil, Rear 4 52-413-0"{ RolaIor, Exhaust Va ve (2)

5 25-089-01 Sprlng, Valve (4)

6 52-016-05 Valve, Exhaust(2)

752-0t7-0B Vatve, {nlake (2)

OIL FILTER 8 52-032q3 Seal, Intake Valve Stem (2)

KEY PART DESCRIPTION g 2300tl Retainer, Intake Valve (2)

*After serial no. 240`52000 use:

NO. NO. !524012-11 Camshaft

152-050-02 OilFitter 2,52-019-02 Tappet

2 82-755-23 Ktl, OIt Filter Adaptor

(includes Kay Numbers 3thnJ.5)

3X-55-15 Screw, Hex Socket Head OIL PUMP

5/16-18 x 1ol/4 (2)

4X-75_23 P!ug, Hex, Countersunk KEY PART DESCRIPTION

!/,SN,P T.F.. NO NO.

5 52-04t-16 Gasket, Oil Filter 1 X-280-25 Pin, Roll

252-144-05 Shaft, OltPump

PISTON & ROD 3 52-422-0I Spacer, Shim

(As Required, Maximum el 2)

KEY PART DESCRIPTION 4 52.043-05 Gear, Oil Pump

NO, NO. 5 52..393-09 RotorSet

652-006-03 Cover, Oil Pump

152,067..67 Connecting Rod, Standard (2) 7 X..67-,54 Screw, Hex Washer Head

52-057-65 Conneeling Rod ,010" (2) #10..32 x7/t6 (4}

2 52-,574,11 Piston withRing Set, Standard (2)

52-874-12 Piston with Ring Sat 003" (2) NOT ILLUSTRATED

52,.,574,13 Piston withRing Sat 010" (2)

52-,574,l 4 Piston with Ring Sat 020' (2) - - 82-522-30 Short Block

52-,574-15 P{st0n with Ring Set ,030' (2) - - 52-755-94 Gasket Set

3230004 Re{airier. Pislon Pin (4)

452-108-09 Ring Set, Standard and 003_ 2) RPM Seitings: Low Speed; !150-1650

52-108-10 RUngSet 010" (2) High Speed: 3200-3400

52-108-11 Ring Sat 020" (2)

52-108-12 Ring Set 030" (2) NOTE: A{f component dimensions given in U S inches

1 Inch = 2`54 mm

.59 .............

SERVICE NOTES

i,it _i ,, J,H,HH HI'

6O

,Jii ii

SERVICE NOTES

6t

iii ,lllllll i, ,,i F .......i'

SERVICE NOTES

62

I./J

o _

t_

OWNER'S

MANUAL

MODEL NO.

917.258692

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMAT|ON AND

ORDERING," CALL THiS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7279)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THtS

TOLL FREE NUMBER:

1-800-659-5917

[RRFTSMRN®

18.0 HP

ELECTRIC START

46" MOWER

AUTOMATIC (HYDROSTATIC)

LAWN TRACTOR

Each tractor has its own model number Each engine has

ils own model number_

The model number for your tractor will be found on the

model plate located under the seat,

The model number for your engine wil! be found on the

blower housing of the engine.,

All parts listed herein may be ordered from any Sears,

Roebuck and Co Service Center/Department and most Re-

tail Stores

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

•MODEL NUMBER - 917.258692

,, ENGINE MODEL NO. - MV18S -PS58560

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians,,°, professional technicians

specifically trained to insure that we meet our p{edge to

you, we service whet we sell.

161000 6.2..97 JH Printed in US..A.

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I