Craftsman 917258863 User Manual TRACTOR Manuals And Guides 1006754L

User Manual: Craftsman 917258863 917258863 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917258863. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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DEL

MON °

917.258863 OWNER'SMANUAL

Assembly

Operation

®Customer Responsibilities

®Service and Adjustments

- Repair Parts

For answers to your questions

about thisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pro,Mon-Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°

I. GENERAL OPERATION

•Read, understand, and follow all instructionsin the m_nual

and on the machine before starting..

oOnly a11owresponsible adults, who are familiar with the

instructions, to operate the machine+

•Clear the area of objects such as rocks, toys, wire, etc._,

which could be picked up and thrown by the blade.

•Besure the area isclear ofother peoplebeforemowing+ Stop

machine if anyone enters the area.

•Never carry passengers°

• Do not mow in reverse unless absolutely necessary_+Always

look down and behind before and while backing+

•Be aware of the mower dischargedirectionand do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place+

• Slow down before turn+ng+

•Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light+

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a traitor or truck+

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury ordeath+

All slopes require extra caution, tf you cannot back up the

slope or if you feel uneasy on it, do not mow it

DO:

• Mow up and down slopes, not across+

• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps Uneven terrain could

overtum the machine. Tall grass can hide obstacles°

• Use slowspeed. Choose a low gear so that youwill not have

to stop or shift while on the slope

•Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments

These can change the stability of the machine°

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowlystraight down the

slope

DO NOT:

•Do not turn on slopes unless necessary, and then,turn slowly

and gradually downhill, if possible.

•Do not mow near drop oils, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in+

oDo not mow on wet grass Reduced traction could cause

sliding.

•Do not try to stabilize the machine by putting your foot on the

ground

•Do not use grass catcher on steep slopes.

Ul. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity+ Never assume that

children will remain where you last saw them.

•Keep children outof the mowing area and under the watchful

care of another responsible adult

•Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for small

children.

°Never carry children, They may fall off and be seriousIy

injured or interfere with safe machine operation+

• Never allow childrento operate the machine°

• Use extra care when approaching btind comers, shrubs,

trees, or+otherobjects that may obscure vision.

IV. SERVICE

• Use extracare tnhandllnggasoline and otherfuels. Theyare

flammable and vapors are explosive+

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not

smoke.

Never refuel the machine indoors°

Never store the machine or fuel container insidewhere

there is an open flame, such as awater heater.

• Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts,tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly+

• Keep machine free of grass, leaves, or otherdebds build+up.

Clean oil or fuel spillage° Allow machine to cool before

storing.

°Stop and inspect the equipment if you strike an objecL

Repair, if necessary, before restarting

•Never make adjustments or repairs with the engine running+

•Grass catchercomponents are subjectto wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace withmanufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them,

• Check brake operation frequently. Adjust and service as

required°

LOOk for this Symbol to point out im-

portant safety' precautions. It means

CAUTIONtt! BECOMEALERTIH YOUR

SAFETY IS INVOLVED.

CAUT'O":

Always--disconnect spark plug

wire and placewire where itcannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

•_lb VVARNING........................ &_........

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

............ i lU .... ........

CONGRATULATIONS on your purchase of a Sears

Tractor.. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartment. We have competent well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly_

Always observe the "SAFETY RULES".

"MODEL

NUMBER 917_258863

SERIAL

NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF"PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct,. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

= Read and observe the safety rules_

• Follow a regular schedule in maintaining, caring for and

using your tractor°

- Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

i,lll ................ :......... Ill

LIMITED TWO YEAR WARRANTY ON

PRODUCT SPECIFICATIONS

HORSEPOWER: 18.5

GASOLINECAPACITY 3°5GALLONS

ANDTYPE: UNLEADED REGULAR

OILTYPE (API-SF/SG/SH): SAE 10W30 (above 32°F)

SAE 5W_30(below 32°F)

OIL CAPACITY: Wl FILTER: 442PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: °030")

VALVECLEARANCE: NOT ADJUSTABLE

GROUNDSPEED (MPH): Forward LO HI

1st 0.7 1.7

2nd 1,.4 3.3

3rd 243 5.4

Reverse 0°9 2ol

TRANSAXLEOIL 4 QUARTS

CAPACITYAND TYPE: SAE 30 API-SF/SG/SH

TiRE PRESSURE: FRONT: 14 PS1

REAR: t0 PS1

CHARGINGSYSTEM; i5 AMPS @3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLTTORQUE: 27-35 FT_LBS.

with a spark arrester meeting applicable local or state laws

(if any). if a spark arrester is used, itshould be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)°

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manuat)_

CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase,if this CraftsmanRiding Equipmentis maintained,lubricated andtunedupaccording

tothe instructionsin the owner'smanual,Searswillrepairorreplace,free of charge,any partsfound to be defectiveinmaterialor

workmanship.

ThisWarrantydoesnot cover:.

=Expendableitemswhichbecomewornduringnormaluse,suchas blades,sparkplugs,aircleaners,belts,etco

•Tire replacementorrepaircausedby puncturesfromoutsideobjects,such as nails,thorns,stumps,orglass.

° Repairsnecessarybecause of operatorabuse,negligence,improperstorageor accidentorthefailure tomaintainthe

equipmentaccordingtothe instructionscontainedinthe owner'smanual°

=Ridingequipmentusedfor commercialorrentalpurposes°

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included withthisriding equipment proves defective In matedal or

workmanshipand ourtesting determinesthe battery wtl!not holda charge, Searswillreplacethe battery at nocharge_

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER_ AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TC

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT lS IN THE UNITED STATES°

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

INDEX A

Accessories ................................................5

Adjustments:

Brake ................................................ 22

Carburetor .........................................27

Clutch Pulley .......................................22

Gauge Wheels ....................................14

Mower

Front-To-Back ............................21

Side-To-Side ............................ 20

Throttle Control Cable ................... 26

Air Filter, Engine ......................................19

Air' Screen, Engine ...................................19

Assembly ..............................................7-10

Battery:

Charging .............................................8

Cleaning ............................................18

Starting with Weak Battery .......... 24

Storage ........................................... 28

Terminals .........................................18

Belt: Motion Drive

Removal/Replacement .............23

Mower Ddve

Removal/Replacement ........... 21

Mower Blade Drive

Removal!Replacement ............ 22

Blade:

Sharpening .......................................17

Replacement ................................... 17

Brake Adjustment .....................................22

Carburetor Adjustment ..............................27

Clutch Pulley .............................................22

Controls, Tractor ................................... 12

Customer Responsibilities ............. 16-19

Engine:

Air Filter,.........................................19

Air Screen ....................................19

Cooling Fins ...................................18

Engine Oil ............................. !4,18

Fuel Filter .................................. 19

Spark Plug(s) .................................19

Tractor:.

Battery ............................................18

Blade .............................................17

Lubrication Chart .........................16

Maintenance Schedule ............ t6

Tire Care ............................ 8,17,24

Transaxle .....................................17

Cutting Height, Mower .......................... 13

Electdcak

Interlocks and Relays .....................25

Schematic ...........................................31

Wiring Diagram ............................. 32

Engine:

Air Filter ................................................19

Air Screen ............................................19

Cooling Fins ...............................................18

Oil Change ............................................18

Oil Level ..................................................t8

Oil Type .............................................14,18

Preparation .......................................15

Repair Parts ...............................50-57

Starting ....................................................15

Storage ..............................................28

Filter:

Air Filter....................................................19

Fuel ...........................................................19

Oil ..........................................................19

Fuel:Storage .................................................28

Type ..........................................................14

Fuse ..................................................................25

Headlights .....................................................25

Hood RemovaVInstallatlon .......................25

Leveling Mower Deck .............................20

Lubrication:

Chart ....................................................16

Engine .....................................................18

Maintenance Schedule ...........................16

Mower:

Adjustment, Front-to-Back .............21

Adjustment, Side-to-Side .................20

Blade Replacement ........................17

Blade Sharpening ............................17

Cutting Height ..................................13

Installation ....................................... 20

Operation ........................................ 14

Removal ...........................................20

MowingTips .......................................... 15

Muffler ......................................................19

Spark Arrester ............................. 3,40

Oit:

Cold Weather Conditions .........14,18

Engine ................................................I8

Storage ................................................28

Operation ........................................... 11-15

Operating Mower ................................. 14

Options:

Accessories ..........................................5

Spark Arrester ............................. 3,40

Parking Brake .......................................12-13

Parts Bag ......................................................6

Parts, Replacement/Repair ...............32-47

Product Specifications................................. 3

Repair Parts .........................................32-47

Safety Rules ..................................................2

Seat ............................................................. 8

Service and Adjustments .................20-27

Carburetor ........................................27

Clutch Pulley ................................ 22

Fuse ..................................................25

Hood RemovaVlnstaHat[on ............ 25

Motion Drive Belt

Removal/Replacement ............ 23

Mower Drive Belt

Removal/Replacement ........... 21

Mower Blade Drive Belt

Removal/Replacement ............ 22

Mower Adjustment

Front-to-Back ..............................21

Side-to-Side .................................20

Mower Removal/Installation ......... 20

Tire Care ..................................8,17,24

Slope Guide Sheet ..................................59

Spark Plug(s) ........................................ 19

Specifications ........................................... 3

Starting the Engine ............................. 15

Steering Wheel ................................... 7,23

Stopping the Tractor .............................. 15

Storage ........................................................28

Throttle Control Cable Adjustment ........26

Tires ............................................... 8,17,24

Troubleshooting Chart ................... 29-30

Transaxle .................................... 17,48-49

Warranty .................................................... 3

Wiring Diagram ..................................... 32

Wiring Schematic ....................................31

ACCESSORIES AND ATTACH

i i Hi,ll=ll, ii ii =,,H,i=,=,L,,

These accessories and attachments were available throughmostSears retailoutletsandservice centers when thetractorwas purchased_

Most Sears stores can order these items for you when you provide the model number of your tractor.,

ENGINE MAINTENANCE

SPARK PLUG BLADES BELTSGAS CAN ENGINE OIL FUELSTABILIZER AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor..Many of these are listedbelow withbrief explanations of how they can help

you, This list was current at the time of publication;however, it may change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or tit your model,. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotesdeep rootgrowth for a healthy lawn,.Tapered

2o5-inchsteel spikes mountedon 10-inchdiameter discs puncture

holesinsoilat closeintervalstoretmoisture soakin. Steelweighttray

for increasedpenetration.

BUMPER protectsfront end of tractorfrom damage.

CARTS make haulingeasy. Varietyof sizes available, plusaccesso-

ries such as sidepanel kits,toolcaddy,cartcover,protectivematand

dolly_

CORING AERATOR lakes small plugs out of soil to allow moisture

and nuldents to reach grass roots, 30-inch swath, 24 hardened steel

codng tips, 150 Ib, capacityweighttray,

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 incheswide° Can hook 2 unitsintandem, (Requires

sleeve hitch°)

DOZER BLADE removes snow; grades dirt, sand and gravel 48

incheswide, 17incheshigh, clears 44*inch path when angled. Master

liftcontrol lever for operator ease, Spring trip for snow removal on

uneven pavement; built-in float for blade to fotlow ground contour,

Reversible, replaceable scraper bar. (Use withtire chains and wheel

weights and/or rear drawbar weighL)

EASY OIL DRAIN VALVE makes oil changes easier, faster,,

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of"scalping" on uneventerrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not lot use with

rollers, carts or other heavy attachments).

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawnsurfacefor easypickup_Twenty springtine

teeth. Usefulto preparebareareasfor seeding. Availablefor front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers36*inchwidepathandtossesthatch into

large hopper, Mounts behind tractor.

PLOW turns soil 6 inches deep, cuts 10-inch furrow_ Crank adjust-

ment controlsdepth, 3-position yoke sets width. Heavy steel landsfde

for straight furrowing, (Requires sleeve hitch,)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x t0 lumber,,

REARGRADER BLADE ts42incheswide andoperated frbmddvefs

seat° Reversible steel blade can be angled at 30 degrees for grading.

Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smootherlawn surface. 36-Inch wide, 18-inch diameter

water-tight drum holds up to 390 lbso of weight, Rounded edges

prevent harm to turf° Adjustable scraper automatically cleans drum,,

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for

seeding,helpsweedcontrol.Steelframe holds5 adjustablesweeps.

Adjustsverttcaly, horizontaHyo(Requires sleeve hitch,) Optional

accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops_

SLEEVE HITCH for usewith master lift system,, Single pln couples/

uncouples,

SNOWTHROWER has 42-inch swath° Drum-type auger handles

powdery andwet/heavysnow_ Mounts easily with slmple pin arrange-

ment. Discharge chute adjusts from tractor seat° 6-tnch diameter

spout discharges snow 10 to 50 feet. Lift controlled at tractor seat°

(Use with chains and wheel weightsand/or rear drawbar weighL)

SPRAYERS use 12-volt DC electric motor that connectsto thetractor

battery or other 12-volt source, Includes booms for automatic

spraying and hand held wand for spot spraying. Wand has adjustable

spray pattem_ For applying herbicides, insecticides, fungicides and

liquid fertiitzerso

SPREADER/SEEDERS make seeding,fertilizing,and weed killing

easy. Broadcastspreadersare also usefulfor granular de-icers and

sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has8 hpengineto prepare seed beds, cultivate, andcompost

garden residue, Chain-drivetransmlssion_Six 1l-inch diameterone

piece heat-treated steel tines. -riits 30-inch path. (Requires sleeve

hitch°) Or use 5 hptow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compostgarden residue. Tillerhas its own

built-in lift and depth control system and does NOT requirea sleeve

hitch. Fits any lawn,yard or garden tractor, Simply hook up to the

tractor drawbar and gol Optional accessories for 5hp tiller convert

unit for dethatching, aerating, hilling,oowithouttools.

TIRE CHAINS are heavy duly; closelyspacedextra-largecrosslinks

give smoothride,outstandingtraction,

TRACTOR CAB has heavy dulyvinylfabric over tubularsteel frame,

ABS plastictop;clear plasticwindshieldoifers360 degree visibility.

Hinged metal doors with catch, Keeps operator warm and dry.

Remove vinyl sides and windshieldsfor use as sun protectorin

summer. Optional accessories Include: tinted/temperedsolid

safety glass windshield with hand operated wiper;, 12-volt amber

cautionlightfor mounting oncab top.

VACS for powerfulcollectionof heavy grass clippings and leaves.

Optional wand attachment to pickupdebrisinhard-to-reach places.

VACICHIPPER includesa chipper-shredder_

WEIGHT BRACKET for drawbar for snowremovalapplications. Can

be mountedon front of tractorfor plowingapplications, Uses (1) 55

IboweighL

WHEEL WEIGHTS for rear wheels provideneededtractionfor snow

removal ordozing heavy materials,

CONTENTS OF HAR

ijl ,iiiiiilllJl i i iilllll]ll iiiiiii ii

Parts Bag contents shown full size

PACK

i link J/ _uIII

(1) Shoulder Bolt 5/16-18

O (1) Knob

(1) Washer 17/32 x 1_3/16 x 12 Gauge

(2) Screws #10 x5/8 (2) Lock Washers #10

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Weld Nuts #10

:............................... :. ii

(2) Hex Bolts

1/4.20 x 3/4 /,._--_. _ (2) Hex

(2) Washers__ (2)Lock _

9/32 x 5/8 x 16 Gauge Washers 1/4

Parts packed separately in carton

Seat

Mufcher

Plate

Steering

Wheel

Video

Cassette

Manual Parts Bag

'i,ijl,llJlllll illlllll ................................

Parts bag contents not shown full size

_(2) Gaug_

Wheels

(2) Shoulder

Bolts

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Center-

lock Nuts

O teering

Wheel

Insert

_"'(2) Front Link Assembfies

Slope Sheet

i i iiii I iii II iiii

(2) Keys Steering

Sleeve

_...

_Hook

Assemblies

Your new tractor has been assembled at the factory with exception of those parts left unassemb_ed for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife

(1) 112"wrench (1) 3/4" socket w!drive ratchet

(t) Phillips screwdriver

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

oRemove all accessible loose parts and parts cartons

from carton (See page 6).

° Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

• Remove mower and packing materials.

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

STEERING WHEEL

INSERT

HEX BOLT

_,_ LOCK

STEERING _WASHER

WHEEL

STEERING

WHEEL

ADAPTER

STEERING

SLEEVE

I-

/ I _ _t" //

I/i// I

FIG. 1

ATTACH STEERING WHEEL (See Fig. 1)

=Remove hex bolt, lock washer and large flat washer

from steering shall

•Positionfront wheels of the tractorso they are pointing

straight forward°

°Slide steering sleeve over steering shafL

,Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

°Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previouslyremoved.

Tighten securely.

,Snap steering wheel insert into center of steering

wheel.

•Remove protective materials from tractor hood and

gdllo

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLLTRACTOR OFFSKID (See Operation

section for location and function of controls)

o Press liftlever plungerand raise attachment lift leverto

its highest position.

°Release parking brake by depressing clutch!brake

pedal.

•Place gearshift lever in neutral (N) position.

°Roll tractor backwards off skid.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

L tl ....it ,, Llll i ,,,,

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

oLift hood to raised position,

°Open terminal access doors, remove terminal protec-

tive caps and discard_

•If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 ampso

•First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

°Connect BLACKgroundingcable to negative (-)battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut° Tighten securely.

-Close terminal access doors.

ASSEMBLY

: ...:: i,i,,,,,:,, :....

SEAT

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware).

°Inspection for' corrosion°

o Testing battery.

• Jumping (if required).

° Periodic charging°

LOCK FLAT

HF..XNUT' WASHER

DISCARD TERMINAL HEX

PROTECTIVE CAPS BOLT

TERMINAL ....

ACCESS

DOOR ',

FIG. 2

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob°

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder boil

Tighten shoulder bolt securely.

°Assemble adjustment knob and fiat washer loosely.

Do not tighten_

°Lower seat into operating position and sit on seal

=Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down,

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT

WASHER

CHECK TIRE PRESSURE

The tires on yourtractor'were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cuttingperformance°

°Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLY

i ,i,,ii,,,,ii,,i,l,_UU_ll,,ll,, ....

INSTALL MOWER AND DRIVE BELT (See °Piace the Roll,,suspension arm on inward pointing

Figs. 4 and 7) deck pin° If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm_

Retainwithdouble loopretainerspring withloopsdown

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control° Engage park-

ing brake,

•Cut and remove ties securing anti-sway bar and belts,

Swing anti-sway bar to left side of mower deck,.

°Slide mowerundertractorwith discharge guardto right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

• Install one front link in top hole of the R,H. front mower

bracket and R.Hofront suspension bracket. Retain with

two single loop retainer springs as shown.,

= Install second front linkin L,,H.front suspension bracket

only and retain with single loop retainer spring as

shown.

.Turn height adjustment knob counterclockwise until it

stops.

oLower mower linkage with attachment lift control°

.Place the LHo suspension arm on inward pointing deck

dPin,if necessary, rock and raise front of mower to align

eck pin with the hole in suspension arm. Retain with

double loop retainer spring with loopsdown as shown.

°Slide left side of mower back and install the unattached

front link in top hole of the L.Hofront mower bracket.

Retain with single loop retainer spring as shown.

as shown°

° Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

° Turn height adjustment knob clockwise to remove

slack from mower suspension,

° Raise mower to highest position.

° AssembIe gauge wheels (See "TO ADJUST GAUGE

WHEELS" inthe Operation section of this manual)°

CHECK MOWER LEVELNESS

For best cuttingresults,mower should be properlyleveled.

See '3"0 LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts

are routed correctly°

ELECTRIC

CLUTCH

PULLEY'

FRONT

SUSPENSION

BRACKETS

DOUBLE LOOP

RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deck pins)

SUSPENSION

ARMS FRONT

MOWER

BRACKET

FRONT

,LINK

SHOULDER

BOLT

GAUGE

WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

3/846

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER

SPRING ANTI-SWAY

BAR

IDLER /

PULLEY

FIG, 4

SINGLE

LOOP

RETAINER

SPRINGS

DISCHARGE GUARD

...... x i i,i,ii,i IHIIll : ................................................................ IIlllll

INSTALL MULCHER PLATE DEFLECTOR

(See Figs. 5A and 5B) SHIELD

•Install two fatch hooks to mulcher plate usingscrew,

washer',lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to tatch hook by inserting

weld nut from the top with hook pointingdown_

• Tighten hardware securely.

-Raise and hold deflector shield in uprightposition.

•Place front of mulcher plate over front of mowerdeck

opening and slide into place, as shown°

-Hook front latch into hole on front of mower deck.

° Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mutcher plate

and allow it to rest on plate while In

operation.

ill ii ...............

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your' mower is now ready for' discharging or installation of

optional grass catcher accessory.

NOTE; it is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

WELD NUT

FROM THE "fOP

LOCK

WASHER

SCREW

HOOKPOINTS

DOWN

LATCH

HOOK

WELD

NUT

LATCH

HOOK

MULCHER

PLATE

LOCK

WASHER

FIG. 5A

FIG. 5B

HOOKS

,/"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

/No remaining loose parts in carton.

v" Battery is properlyprepared and charged, (Minimum

1hour at 6amps)o

#' Seat is adjusted comfortably and tightened securely.

#" All tires are properlyinflated. (For shipping purposes,

the tires were overinflated at the factory).

/Be sure mower'deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

#" Check mower and drive belts. Be sure tt_eyare routed

propertyaround pulleys and inside att bett keepers.

/Check wiring. See that all connections are stillsecure

and wires are properlyclamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level.

,/" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

4" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

i ........... i ,rv............... _.........

OPERATHON

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.,

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FORWARD

CLUTCH

FAST SLOW

LIGHTS ON OVER TEMP

LIGHT

CHOKE

FUEL MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH

LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEETAWAY HYDROSTATIC FREEWHEEL

(Hyd_ Modelsonly)

'11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractortofamiliarizeyourselfwiththe locationsof variouscontrolsand adjustments, Save

this manual for future reference,

CHOKE CONTROL

CLUTCH/BRAKE

PEDAL

THROTTLE

CONTROl,,

HEIGHT

ADJUSTMENT

KNOB

ATTACHMENT CLUTCH swrI'CH LIGHT SWITCH

_,%\ LIFT LEVER

_PLUNGER

LIFT LEVER

PARKING BRAKE

LEVER

RANGE SHIFT

LEVER

GEARSHIFT LEVER

FIG. 6

Our tractors conform to the safety standards of the American National Standards institute,

ATTACHMENT CLUTCH SWITCH- Used toengage mower

blades or other attachments mounted to your tractor,

LIFT LEVER- Used to raiseand lower mower deck orother

attachments mounted to your tractor.

LIFT LEVER PLUNGER- Used to release attachement lift

lever when changing its position°

CLUTCH/BRAKE PEDAL -Used for deciutching and

braking the tractor and startingthe engine.

GEARSHIFT LEVER - Selects the speed and directionof

tractor°

THROTTLE CONTROL-, Used to control engine speed°

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for' all forward and reverse gears,

IGNITION SWITCH -Used to start and stop the engine,

AMMETER - Indicates battery charging (+) or discharging

LIGHT SWITCH -Turns the headlights on and off,

PARKING BRAKE LEVER- Locksclutch/brake pedat into

the broke position,

CHOKE CONTROL- Used when starting acold engine.

HEIGHT ADJUSTMENT KNOB- Usedto adjust the mower

height,,

OPEBATRON

i1,111,11[_1,11_ ,i,,i,1,,,,,,i,, i,i .... 1,1,,11,1

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 7)

Your tractoris equipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat withoutfirst setting the parking

brake will shut off the engine,

•Depress clutch/brake pedal into full "BRAKE" position

and holdo

,Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure°

ATTACHMENT

IGNITION CLUTCH SWITCH

KEY PULL OUT TO

PUSH IN TO "ENGAGE"

CHOKE

CONTI

THROTTLE

CONTROL

LEVER

POSITION

"DISENGAGED"

CLUTCH/ POSITION

BRAKE HEIGHT

PEDAL ADJUSTMENT

"DRIVE" KNOB

POSITION

RANGE

LEVER

GEARSHIFT

LEVER

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES *

°Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE-

•Depress clutch/brake pedal into full "BRAKE" position.

o Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to stow position and

allowing engine to idle before stopping may cause engine

to "backfire".

°Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

° Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

= Operating engine at less than full throttle reduces the

battery charging rater

° Full throttle offers the best mower performance.

TO USE CHOKE CONTROL (See Fig. 7)

Use chokecontrolwhenever you are starting acold engine,

Do notuse to start a warm engine,

°To engage choke control, pull knob out° Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig, 7)

The direction and speed of movement is controlled by the

gearshift lever,

°Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position°

• Move gearshiftand range shift levers to desired posi-

tiono

°Slowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cuttingheightis controlledby turningthe heightadjust-

ment knob in desired direction°

•Turn knob clockwise ((-_) to raise cutting height.

-Turn knob counterclockwise (P_)to lower cutting

height.

The cuttingheight range is approximately 1-1/2" to 4-1/2'L

The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soltconditions,height

of grass and types of grass being mowed,

°The average lawn shouldbe cut toapproximately 2-1/2

inches during the cool season and to over 3 =nches

during hot months, For healthier and better looking

lawns, mow often and after moderate growth,

•For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut

relatively high;the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gaugewheels arepropedyadjustedwhen theyareslightlyoffthe

ground when mower is at the desiredcutting height inoperating

position. Gauge wheels then keep the deck inproper positionto

help prevent scalping in most terrain cond_ionSo

•Adjust gauge wheelswithtractoron a flat level surface.

= Adjust mower to desired cutting height (See 'q*OADJUST

MOWER CUTTING HEIGHT" in the OperaUonsection of

this manual)°

o With mower indesired height of cut POSition,gauge wheels

should be assembled so they are slightly off the ground°

lns_l gauge wheel inappropriatehole withshoulder bolt,3/

8 washer, and 3/8-16 Iocknutand tightensecurely.

°Repeat for opposite side installing gauge wheel in same

adjustment hole.

TO TRANSPORT

•Raiseattachment liftto highest position withattachment lift

control.

°When pushingortowing your tractor',be sure gearshiftlever

is in neutral (N) position.

°Do not push or tow tractorat more than five (5)MPH.

NOTE: To protect hoodfrom damage when transporting your'

tractor on atruckor atrailer,be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor

(rope, cord,etcJ.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 9)

• The engine in your tractor has been shipped, from the

factory, already filled with summer weightoil.

°Check engine oit with tractor on level ground.

•Unthreadand remove oilfill cap/dipstick; wipe oiloff. Rein-

sert the dips'_ckintothe tube and restoilfill cap on the tube.

Do not thread the cap onto the _be. Remove and read oil

level. If necessary, add oil until FULL_mark on dipstick is

reached. Do not overfill.

•For cold weatheroperation you should change oilfor easier

starting (See _31LVISCOSITY CHART" in the Customer

Responsibil_es section of this manual)°

•To changeengine oil, see the Customer' Responsibilities

section in this manual.

FIG. 8

TO OPERATE MOWER (See Rgs. 6 and 7)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leavethe seat w_ththe

engine runningand the attachment clutch engaged will shut off

the engine.

•Select desired height of cut.

•Lower mower with attachment liftcontrol.

•Start mower blades by engagingattachment clutch controI.

•TO STOP MOWER BLADES- disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

TO OPERATE ON HILLS

ii oo°=0r, J

with slopes greater than 15°and do not

drive across any slope.

•Choose the slowest speed before starting upor down hills°

•Avoid stopping orchangingspeed on hiHs_

•Ifslowing isnecessary, movethrottle controlleverto slower

pos_ono

°tfstoppingisabsolutely'necessary, pushclutch/brakepedal

quickly to brake pos_on and engage partdngbrake_

• Move gearshiftlever to 1stgearand rangeshiftlever to low

(L)position. Be sureyou haveallowedroomfortractortoroll

slightly as yourestartmovement.

•To restartmovement,slowly release parkingbrake and

clutch/brakepedal.

•Make all turnsslowly°

OIL FILLCAP/

.'K

FIG. 9

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular' unleaded

gasoline with a minimum of 87octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT" WHEN OPERATING IN TEMPERATURES

BELOW 32QF(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage° Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

LILl I UIII Jllll'llllllll

OPERATmON

TO START ENGINE (See Fig. 7)

When startingtheenginefor thefirsttimeor iftheenginehasrun

outoffuel,itwilltakeextracrankingtimetomovefuelfromthetank

to theengine°

•Siton seatinoperatingposition,depressclutch!brakepedal

andset parkingbrake°

oPlacegearshift leverinneutral(N) position.

o Moveattachment clutchto"DISENGAGED" position.

•Movethrottle controltofast position

°PullchokecontroIoutfor a coldenginestart attempt. Fora

warm enginestart attempt the chokecontrolmay notbe

needed.

Note: Before starting, read the warm and cold starting proce-

dures below.

• Insert key into ignitionand turn key clockwise to "START"

positionand releasekeyassoon asenginestarts. Donotrun

starter continuously for more than fifteen seconds per

minute. Ifthe engine does not start after severalattempts,

push choke control in, wait a few minutes and try again. If

enginestilldoes notstart,pullthe chokecontrolout andretry.

WARM WEATHER STARTING (50° F and above)

° When engine starts, slowIy push choke control in until the

engine begins to mn smoothly. If the engine starts to run

roughly,pullthe chokecontrol out slightlyfor afew seconds

and then continue to push the control in slowly_

• The attachments and ground drivecan now be used. Ifthe

enginedoes not accepttheload, restartthe engineandallow

itto warm up for one minute using the choke as described

above.

COLD WEATHER STARTING (50° F and below)

o When engine starts, slowly push choke control in until the

engine begins to runsmoothly_Continueto push thechoke

control in small steps allowing the engine to accept small

changes in speed and load, untilthe choke controlisfully in.

Ifthe engine starts to runroughly,pull the choke controlout

slightly for a few seconds and then continue to push the

controlinslowly.This mayrequireanenginewarrn-up period

from several secondsto severalminutes,dependingon the

temperature.

• The attachments can be used during the engine warm-up

period and may require the choke control be putled out

slightly°

NOTE: Ifat a highaltitude (above3000 feet)or incold tempera-

tures (below 32 F) the carburetor fuel mixture may need to

beadjustedfor bestengineperformanceoSee"TOADJUST

CARBURE-I'OR"inthe ServiceandAdjustments section of

this manual.

MOWING TIPS

o Tire chains cannot be used when the mower housing is

attached to tractor.

•Mower should be properly leveled for best mowing perfor-

mance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

o The left hand side of mower shouldbe used for trimming.

° Driveso thatclippings are dischargedonto the area thathas

been cut. Havethe cut areatothe rightofthe machine. This

wilt resultin a more even distribution of clippings and more

uniform cutting.

,rlH"l"ln,,'lL _ I 'J,l,II

• When mowinglargeareas,start bytuming tothe rightso that

clippings will discharge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow in the opposite

direction makinglefthand turns untilfinished(See F3g.10)_

• ifgrass isextremelytall, itshould be mowed twiceto reduce

loadand possiblefire hazard fromdried clippings. Make first

cut relatively high; the second to the desired height.

o Do not mowgrasswhen itiswet. Wet grasswiIlplug mower

and leave undesirable clumps. Allow grass to dry before

movang.

o Alwaysoperateengine atfullthrottlewhen mowingto assure

bettermowing performance and proper discharge of mate_

daL Regulategroundspeed by selectinga Iowenoughgear

to give the mowercutting performance as well as the quality

of cut desired.

= When operatingattachments,select agroundspeedthatwill

suitthe terrainandgive bestperformance of the attachment

being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT; FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

oThe special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quicklyto provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades°

o Avoid cutting your lawn when itis wet. Wet grass tends

to form clumps and interferes with the mulching action°

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

o For best results, adjustthe rnowercutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching,

reduce yourwidth of cut on each pass and mow slowly.

° Certain types of grass and grass conditlons may re-

quire that an area be mulched a second time to com-

pletely hide the clippings° When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattern from weekto week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

15 FIG. 11

CUSTOMER

II IIIIIII II I LIIIIII IIIIIIIIII I lUlU ............ ................................................

MAINTENANCE SCHEDULE ___ _._'__ ............

AS YOU COMPLETE

CheckBrakeOperation V # V F

CheckTirePressure iV_' If

Check for Loose Fasteners IV _ I_##7 if

R. Sha_e,_Rep_aceMowerBia,_es _,

cLu, catiOncha. ...........€: :i .....i€ : .... L_

TCheckBatteryLeve!/Recharge

0CleanBatteryandTerminals Ikj

AdjustBladeBelt(s)Tension ..... _5

AdjustMotionDriveBelt(s)Tension V_e ,,., :'................ ,.......... , .

Check Engine 0ii Level ''" ....

Chan eE"gioeO, ......... ......... V'

CleanAirFilter ........... .....1_2.................

EN CleanAirScreen V_2

G_nspectiu.ier!SparkArresier .... _ ...........

| ReplaceOilFilter(ff equipped) V_t.2

Replace Air Fitter Paper Cartridge _/2

ReplaceFuelFilter if .

............ ,,, , ,,,, ,, ,,,,,,,,, ,,, ,,,

1-Change more often when operating under a heavy loador In high ambient temperatures 5 - if equipped with adjustable system,

2-Service more often when operating indirty or dusty conditions. 6 - Not requited it equipped with maintenance-free battery,

3- if equipped with oil filter, change oil every 50 hours, 7- Tighten front axle pivot bolt to 35 fL.lbs, maximum,

4 - Replace blades more often when mowing In sandy soil,. Do not oved]gh_en

GENERAL RECOMMENDATIONS LU BRIOATION CHART

(_ TIE ROD BALL JOINTS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor as

instructed in this manual.

@FRONT WHEEL _..:_-_-_. -_1 _FRONT WHEEL _)

(bCHEC_'ADD'-._(_', 5"1

(3:)SAE 30 MOTOR OIL API _SF/SG

(_ GENERAL PURPOSE GREASE

REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBR|CATE)

Some adjustments will need to be made periodically to

properly maintain your' tractor.

All adjustments in the Service and Adjustmentssection of this

manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or

replace air filter, and check blades and beltsfor wear. A

new spark plugand clean air filter'assure proper air-fuel

mixture and help your engine run better and last longer:

BEFORE EACH USE

•Check engine oil level.

-Check brake operation.

- Check tire pressure.

•Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.

tFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY,

POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOM LITIES

Always observe safety rules when performing any mainte-

nanceo

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at highspeed inhighest gear, then brake mustbe adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

merits section of this manual).

TIRES

•Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

oKeep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

iAvoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damager

NOTE: To seal tire punctures and prevent fiat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion°

BLADE CARE

For best results mower blades must be kept sharp° Re_

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

•Raise mower to highest position to allow access to

blades°

= Remove hex bolt, Iockwasher and flat washer securing

blade_

°Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

° Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced.. An

unbalanced blade willcause excessive vibrationand even-

tual damage to mower and engine,

° The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower.

= To check blade balance, you will need a 5/8" diameter

steel bolt, pin,or acone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer),

• Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced°

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not°

. CENTERHOLE //

FIG. 13

V-BELTS

Check V-belts for deterioration and wear after 100 hours

and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear,.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

CHECK TRANSAXLE OIL LEVEL (See Fig, 14)

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE MANDREL

ASSEMBLY

TRAILING

EDGE UP

HEX BOLT (GRADE

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FiG. 12

°Block up rear axle securely_

°Remove left rear wheel by removing hub bolts_

• Remove filler plug from transaxleo Oil level must be

even with plug threads° If necessary, fill with SAE 30

motor oil, API-SF, SG or SH. Replace filler plug.

° Reassemble wheel to hub.

-For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual.

o oo

TRANSAXLE

FILLER PLUG

17 FIG. 14

CUSTOM RNSIBILITIES

.......... ii r Ullll u

BATTERY

Your tractor has a battery chargingsystem which is suffi-

cient for normal use° However, periodic charging of the

ii ii,llUllll i H_.,,,, , ,, ,,,,,,,,,,,, _,,.,, ,,,

TO CHANGE ENGINE OIL (See Fig. 15)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

battery with an automotive charger will extend its life,,

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classificationSF, SG, orSH. Select the oil sSAE viscosity

grade according to your'expected operating temperature.

SAEVIscosITYGRADES

°F -20 = 0_3{); 32 °40" 60" 8(}" 100 _

°C -30 ° -20" -I0" 0=tO =20" 30" 40 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

• Be sure tractor is on level surface.

•Oil will drain more freely when warm.

- Catch oil in a suitable containen

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine wittl oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For'approximate capacity see

PRODUCT SPECIFICATIONS' on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on tite

tube. Do not thread the cap onto tile tube when taking

reading_ Keep oil at "FULL" line on dipstick° Tighten

cap onto the tube securely when finished.

OIL

DRAIN

PLUG

AIR

FIG, 15

L FILL

CAP/DIPSTICK

Change the oil after every 50 hours of operation or at least

once a year if the tractor isnot used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation_ Tighten oil fill

cap/dipstick securely each time you check the oil level.

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating,

CUSTOMER R

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter_

Clean the foam pre-cleaner after every 25 hours Ofopera-

tion or every season, Service paper cartridge even./100

hours of operation or every season, whichever occurs first.,

Service air cleaner more often under dusty conditions,.

•Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

o Slide foam pre-cleaner off cartridge.

= Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow it to dry°

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged cartridge.

NOTE: Do notwash the papercartridge oruse pressurized

PONSIBIL E$

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage°

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every'season or every other oil

change if the tractor is used more than 100 hours in one

year°

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter shouldbe replaced once each season. If fuel

filter becomes clogged,obstructingfuel flow to carburetor,

replacement is required°

.With engine cool, remove filter and plug fuel line

air, as this will damage the cartridge,

° Remove nut and cartridge plate.

° Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartddge.

° Check rubber seal for damage and proper position

around stud. Replace if necessary.

°Reassemble air cleaner, cartridge plate, and nut.

- Reinstall air cleaner cover and secure by tightening

knob.

CARTRIDGE

FOAM

PRE_CLEANER

CARTRIDGE

PLATE \._ RUBBER

SEAL

NUT

FIG. 16

sections.

°Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properly positioned.

°Immediately wipe up any spilled gasoline.

CLAMP _ _ MP

FUEL RLTER " ",-_

FIG. 17

CLEANING

-Clean engine, battery, seat, finish, etc. of all foreign

matter.

° Keep finished surfaces and wheels free of all gasoline,

oil, etco

° Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water inengine

can result in a shortened engine life_

SE AND ADJUSTMENTS

................ . ....... : ...... ; .............. ..i. iiiii iii HIHll ,,,,_

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

•Depress clutch/brake pedal fully and set parking brake.

i UUlLil[,,,,,, ................

TO REMOVE MOWER (See Fig. 18)

•Place attachment clutch in "DISENGAGED" position_

o Turn height adjustment knob to lowest setting°

•Lower' mower to its lowest position.

•Remove retainer spring holding anti-swaybar to chas*

sis bracket and disengage anti-swaybar from bracket°

° Remove retainer' springs from suspension arms at

deck and disengage arms from deck..

° Raise attachment lift to its highest position.

•Remove two retainer' springs from each front link and

remove links.

° Slide mower forward and remove belt from electric

clutch pulley.

° Slide mower out from under right side of tractor'.

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position°

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

I II IIIIIIIII iiiiiii I IIIIII II IIIllllllllll III IIIII IIII II .. i"i' i....... iLI I Ill II IIII g[

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual.

ADJUSTMENT

NUTS LIFT

LINKS

FRONT

SUSPENSION

BRACKET

SUSPENSION

ARMS

TO LEVEL MOWER HOUSING

Adjust the mower whiletractor is parked on level groundor

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" onpage 3 ofthis manual).

If tiresare over orunderinflated,you will notproperlyadjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

• Raise mower to its highest position.

°Measure height from bottom of deck curl to ground

level at front corners of mower. Distance "A" on both

sides of mower should be the same.

•If adjustment is necessary, make adjustment on one

side of mower only.

-To raise one side of mower, tighten liftlink adjustment

nut on that side.

•To lower one side of mower, loosen liftlink adjustment

nut on that side=

NOTE: Each full turn of adjustment nutwill change mower

height about 3/16".

o Recheck measurements after adjusting.

BOTTOM BOTTOM

OF CURL OF CURL

FIG. 19

CHASSIS

LINKS

FRONT

SUSPENSION

BRACKET

RETAINER

SPRING

ANTI-SWAY

BAR RETAINER

SPRINGS

FRONT MOWER

BRACKET

FIG. 18

1,1,1,1

SERVnCE AND ADJUSTMENTS

,I,ii1_,,_l_ _i, iil,ll,,i i,,,ii,i ,ill i ii, _, :

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL(See Fig° 22) -

,Park tractor on a level surface° Engage parking brake.

° Remove four screws from LoHomandrel cover and

remove cover.

, Roll belt over the top of L.H. mandrel pulley,

° Remove belt from electric clutch pulley.

=Remove belt from idler pulleys.

= Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

•Check primary idler arm and two idlersto see that they

rotate freely.

= Be sure spring is securely hooked to primary idler arm

and bolt in mower housing°

MOWER DRIVE BELT INSTALLATION (See Fig, 22) -

° Install belt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown°

•Install new belt onto electric clutch pulley.

° Roll belt into upper groove of LH. mandrel pulley°

°Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers,

• Reassemble LHo mandrelcover.

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) -

IMPORTANT . DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown.

= Before making any necessary adjustments, check that

both front links are equal in length.

oIf links are not equal in length, adjust one link to same

length as other link.

•To iowerfrontof mowerhousing, toosen nut"G"on both

front links an equal number of turns.

•When distance "F" is 1/8" to I/2" lower at front than

rear, tighten nut"H" against trunnion on both front linkso

= To raise front of mower housing, loosen nut "H" from

trunnion on both front links, Tighten nut "G" on both

front links an equal number of turns°

° When distance "F' is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front

links.

NOTE= Each full turn of nut "G" will change dim. "F" by

approximately 3/8"o

°Recheck side-to-side adjustment,

MANDREL

FIG. 20

LH. SCREWS

MANDREL IDLER

PULLEYS

MOWER

DRIVE

ELECTRIC

CLUTCH

PULLEY

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

TRUNNION

FIG. 21

PRIMARY

IDLER

ARM BELT

KEEPERS

FIG. 22

SAND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface. Engage parking brake.

• Remove mowerddve belt (See'TO REPLACE MOWER

DRIVE BELT" in this section of this manual).

- Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

°Remove four' screws from Roll. mandrel cover and

remove cover. Unhook spring from bolt on mower

housing.

• Carefully roll belt off R.H. mandrel pulley.

°Remove belt from center mandrel pulley, idler pulley,

and L.Homandrel pulley°

• Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

, Check secondary idler arm and idler to see that they

rotate freely°

° Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

• Install new belt in lower groove of L.Homandrel pulley,

idler pulley, and center mandrel pulley as shown.

= Roll belt over Roll. mandrel pulley. Make sure belt is in

all grooves properly.

, Reconnect spring to bolt in mower housing and rein-

stall R.H. mandrel cover.

° Reinstall mower to tractor (See'q'O INSTALL MOWER"

in the Assembly section of this manual).

.Reassemble mower' drive belt (See "TO REPLACE

MOWER DRIVE BELT' in this section of this manual).

R_H_

MANDREL

COVER

L.H, MOWER CENTER

MANDREL BLADE

DRIVE BELT MANDREL

SECOI

IDLER ARM

SWAY-eAR

BRACKET SCREW

FIG. 23

SPRING

IDLER

PULLEY

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear' which

may cause the mower blades to not engage, or, to notstop

as required, Adjustments shouldbe made by your nearest

authorized service center/department,,

°Make sure attachment clutch and tgnitionswitches are

in "OFF" position.

° Adjust the three nylon locknuts untilspace between

clutch plate and rotor measures .012' at alt three slot

locations cut inside of brake plate.

NOTE-" After installinganew electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

CLUTCH PLATE

.012"

NYLON LOCKNUT (3)

FIG. 24

BRAKE PLATE

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the left side of the transaxle_

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear',then brake must be adjusted.

°Depress clutch/brake pedaland engage parking brake.

•Measure distance between brake operating arm and

nut "A" on brake rod.

tf distance isother than 1-3/4", loosenjam nut arid turn

nut "A" until distance becomes 1-3/4". Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGE"

OPERATING

ARM NUT

FIG. 25

VnCEAND A ;TMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

Forease of service there is abeltinstallationguidedecalon

bottom of leftfootrest, itis notnecessaryto removemower,

BELT REMOVAL -

•Engage parking brake (creates slack in belt)_

° Remove mower drive belt from electric clutch pulley

only (See TO REPLACE MOWER DRIVE BELT" in

this section of this manual)°

• Roll motion drive belt off transaxie pulley°

° Roll belt off clutching idler pulleys, then off engine

pulley and front V-idler pulley.

° Pull belt out of all belt keepers.

BELT INSTALLATION -

o Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of belt

keepers_

= Put belt coming from V-idler above mldspan belt keeper,

then onto clutching idler pulleys as shown.

•Make sure V part of belt engages V-idler.

• Place belt around transaxle pulley, beginning at top.

Vpart of belt should engage transaxle pulley.

= Place long lowersection of belt through loop in midspan

belt keeper_

°Check to be sure belt is on proper side of all belt

keepers°

°Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L.H° SIDE OF TRACTOR

CLUTCHING

IDLER

CLUTCHING \BELT

FLATIDLER

ENGINE

PULLEY

V-IDLER

BELT

KEEPER BELT

TWISTS BELT TRANSAXLE

KEEPER PULLEY

AS VIEWED FROM BOTTOM

FIG. 26

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbarsare not horizontal (left to right)

whenwheelsare positionedstraightforward, removesteer-

ingwheel and reassemble per instructions in the Assembly

section of this manual°

FRONT WHEEL TOE-IN ADJUSTMENT

Frontwheeltoe-in is requiredforpropersteering operation,,

Toe-in ,wasset at the factory and adjustment should notbe

necessary, If partsinthe front axle or steering mechanism

have been replaced or damaged, check toe-in and adjust

if necessary.

TO CHECK TOE-IN (See Fig,,27) -

°Position front wheels straight ahead°

°Measure distance between wheels at front and rear of

tires (dimensions"A" and "B").

°Front dimension"A" should be 1/8" to 1/4" less than

rear dimension"B".

TO ADJUST TOE-IN (See Figs. 27 and 28) -

.Loosenjam nutsat adjustment sleeves on tie rod_

°Adjust tie rodunti]dimension"A" is 1/8" to 1/4" less than

dimension"B".

•Tighten jam nuts securely.

B _.

FRONTOF TRACTOR

FIG. 27

ADJUSTMENT SLEEVES

JAM NUTS

FIG. 28

FRONT WHEEL CAMBER

The frontwheel camber is notadjustable onyour tractor. If

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart_

menL

EAND A

:..... t,,ti, till, _:

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 29) -

•Block up axle securely.

,Removeaxlecover, retaining ringandwasi_erstoaltow

wheel removal.

•Repair tire and reassemble.

°Replace washers and snap retaining ring securely in

axle groove°

•Replace axle cover.

REAR WHEEL -

=Block rear axle securely.

°Remove five (5) hub bolts to allow wheel removal.

°Repair' tire and reassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion,

WASHERS

RETAINING

RING

AXLE

COVER

FIG. 29

TO START ENGINE WITH A WEAK BATTERY

(See Figs. 30)

CAUTION: Lead-acid batteries gener-

ateexplosivegases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged° If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES -

•Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

•Connect the other end of the BLACK cable to a panel

bolt on the left side of the tractor, away from fuel tank

and battery.

TO REMOVE CABLES, REVERSE ORDER o

° BLACK cable first from chassis and fully charged

battery.

• RED cable last from both battedes_

PANEL 0 !

BOLT

FIG, 30

SERVHCE

........................ ....._..i,,i,

ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

•Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

° Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,,

° Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorty,stop running, or prevent it from starting.

o Check wiring° See electrical wiringdiagram in Repair

Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotiveotypeplug-infuse° The

fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 31)

•While holdingspring bushing withwrench, loosen jam

nut.

°Turn adjustment bolt clockwise to extend spring and

reduce lifteffort (for heavier attachments)°

°Turn adjustment bolt counterclockwisefor lighter at-

tachments.

•Retighten jam nut against spring bushing.

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

AS A MOWER° ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION°

ADJUSTMENT SPRING BUSHING

JAM NUT

ATTACHMENT

LIFT SPRING

FIG. 31

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 32)

°Raise hood.

.Unsnap headlight wire connector,

°Standinfront oftractor. Grasp hood atsides, tilttoward

engine and liftoff of tractor.

°To replace, reverse above procedure,

HOOD

HEADLIGHT

WIRE

CONNEC_ON

FIG, 32

AND ADJ ENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 33)

The throttle control has been preset at the factory and

adjustment should notbe necessary° Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•With engine not running, move throttle control lever to

fast position.

.Checkthat speed control leveris against stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable until lever is against screw. Tighten clamp screw

securely.

IDLE FUEL

ADJUSTING

NEEDLE IDLE SPEED

ADJUSTING

SCREW

THROTTLE

CONTROL

CABLE

STOP

SCREW CLAMP

SCREW

CHOKE

CONTROL

CABLE

TO ADJUST CHOKE CONTROL

(See Figs. 33 and 34)

The choke control has been preset at the factory and

adjustment should not be necessary, check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move choke control (located

on dash panel) to full choke position.

• Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual).

°Choke should be closed, if it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed_ Tighten casing clamp screw se-

curely.

•Reassemble air cleaner.

CLOSED FOR

FULLCHI

FIG. 34

FIG. 33

$ERWCE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been present at the factory andadjust-

ment should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or Ioado If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixtureo Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fue!/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING

•Be sure you have a clean air filter, and the throttle

control cable is adjustedproperly (see "TO ADJUST

THROTTLE CONTROL CABLE' in the Service and

Adjustments section of this manual).

oWith engine off turn idlefuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn°

FINAL SETTING -

= Start engine and allow to warm for five minutes_ Make

final adjustments with engine running and shift!motion

control lever in neutral (N) position_

, The high idle is set at the factory and cannot be

adjusted.

•Idle speed setting - With throttle control lever in slow

osition, engine should idle at 1200 RPM. If engine

Iestoo slow or fast, turn idle speed adjusting screw in

or out until correct idle is attained°

°Idle fuel needle setting _With throttle control lever in

slow position, turn idle fuel adjusting needle in (clock-

wise) until engine speed decreases and then turn out

(counterclockwise) approximately 3/4 turn to obtain the

best low speed performance..

° Recheck idle speed° Readjust if necessary°

ACCELERATION TEST -

=Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn. Repeat test and con-

tinue to adjust, if necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted, Do not adjust-damage

may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH iS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS._ IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,.

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove aft dirt, grease, leaves, etc. Store in a

c|ean, dry area.

•Clean entire tractor (See"CLEANING"in the Customer'

Responsibilities section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

•Lubricate as shown in the Customer Responsibilities

section of this manual.

°Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary,

•Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•Fullycharge the battery for storage.

° After a period of time in storage, battery may require

recharging.

•To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and batten]cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS' in the Cus-

tomer Responsibilities section of this manual)°

°After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•Be sure battery drain tube is securely attached.

°If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE_

• Drain the fuel tank.

•Start the engine and let it run until the fuel lines and

carburetor are empty.

•Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

°Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizerto gasoline in fuel tank or storage

container. Always follow the m_xratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizer to reach the carburetor, Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

,Remove spark plug(s).

•Pour'one ounce of oil through spark plug hole(s) into

cylinder(s).

°Turn ignition keyto"START" positionfor a few seconds

to distributeoi!,

•Replace with new spark plug(s),

OTHER

=Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust,

Rust and/or dirt in your gasoline wiltcause problems,

°If possible, store your tractor'indoors and cover it to

give protectionfrom dust and dirt=

° Cover yourtractor witha suitable protectivecover that

does not retain moisture, Do not use plastic, Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

TROUBLESHOOTING POHNTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine cltcks but will not

start

Loss of power

Excessive vibration

CAUSE

t. Out of fuel,,

2,, Engine not "CHOKED" properly,

3. Engine flooded.

4. Bad spark plug,

5,, Dirty air fitter,,

6o Dirty fuel filter.

7, Water in fuel

8. Loose or damaged wiring,

9. Carburetor out of adjustment,

10. Engtne valves out of adjustment,

!. Dirt,] air filter.

2,, Bad spark plug,,

3,, Weak or dead battery.

4. Dirty fuel filter.,

5. Stale or dirty fuel.

6. Loose or damaged wiring,

7. Carburetor out of adjustment.

CORRECTION

1.. Fill fuel tank,,

2. See "TO START ENGINE" tn Operation section.,

3o Wait several minutes before attempting to sled,

4., Replace spark plug.

5° Clean/replace air fitter.

6. Replace fuel fitter,,

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel fitter.

8, Check eli wiring,

9- See "To Adjust Carburetor" tn Service Adjustments

section,

t0o Contact an authorized service center/department.,

8o Engine valves out of adjustment,.

1_ Clutch/brake pedal not depressed

2. Attachment clutch ts engaged.

3, Weak or dead battery.

4,, Blown fuse.

5_ Corroded battery termlnats_

6, Loose or damaged wiring,

7_ Faulty ignition switch.

8, Faulty solenoid or starter°

9.. Faufty operator presence switch(as),

1. Weak or dead battery_

2o Corroded battery terminals.

3o Loose or damaged wiring.

4_ Faulty solenoid or starter..

1. Cutting too much grass/too fast.,

2. Throttle tn "CHOKE" position.

3. Build-up of grass, leaves and trash under mower,

4. Dirty air filter.

5. Low oil leve!/dirty oIL

6. Faulty spark plug,

7,, Dkty fuel fflter_

8. State or dirty fuel

9, Water In fuel

10. Spark plug wireloose.

! 1. Dirty engine afr screen/fins.

12_ Dirty/clogged muffler,.

t3, Loose ordemaged w[ring_

I4 Carburetor out of adjustmenL

15,, Engtne valves out of adjustmenL

1o Worn, bent or loose blade.

2, Bent blade mandrel.

3. Loose!damaged pad(s),

1. Clean/replace air filter,,

2. Replace spark plug,

3_ Recharge or replace battery,

4. Replace fuel filter°

5. Drain fuet tank and refill with fresh gasoline.

6, Check el! wiring.

7. See "To Adjust Carburetor" In Service Adjustments

section,,

8Contact an authorized service center/department.

1. Depress clutcl-ffbrakepedal.

2. Disengage attachment clutch,

3, Recharge or reptace battery°

4., Replace fuse°

5. Clean batterytermtnals,

6. Check all wiring,

7_ ChecPJraplace Ignition switch,

8, Check/replace solenoid or starter_

9.. Contact an authorized service center/department,

1. Recharge or replace battery°

2. Clean battery termlnalso

3, Check all wiring,,

4. CheckJreplace solenold or stader,,

1_ Set In "Higher Cut" position/reduce speed.

2_ Adjust throttle control.

3, Clean underside of mower housing

4. Clean/replace air filter.

5. Check oil level/change oil

6, Clean and regap or change spark plug,

7, Replace fuel filter.

8, Drain fuel tank and reliJlwith fresh gasoline,,

9- Drain fuel tank and carburetor, refill lank with fresh

gasoline and replace fuel fitter_

I0o Connect and lighten spark ptug wire.

11,, Clean engine atr screen/tins,,

12. Ciean/raplace muffler

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments

section,

15. Contact an authorized service center/departmento

JIIIILILILIUIJ/JlIlJl/J/IIII

1. Replace blade_, Tighten blade bolt.

2, Replace blade mandrel.

3. Tighten loose part(s),, Replace damaged parts_

TROUBLESHOOTING POINTS

ill lllllll, i lllll i N, ii ii ill ij i . llll ii.,

CORRECTION

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut -uneven

Mower blades wUI not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Englne "backfires"

when turning engine

"OFF"

CAUSE

, ,, ,,,,,,, ,,,,,, .....

1, Faulty operator-safety presence control system,.

I. Worn, bent or loose blade.

2, Mower deck not level.

3. Buildup of grass, leaves, and trash under mower_

4, Bent blade mandrel,

5, Clogged mower deck vent holes from buildup ef

grass, leaves, and trash around mandrels

,,, ,_,,,,

2,.

5,.

11.

1,.

3,*

1. Obstruction in clutch mechanism

2. Worn/damaged mower drive belt

3. Frozen idler pulley.

4, Frozen blade mandreL,.

i, Engine speed too slow.

2. Travel speed too fast

3_ Wet grass,_

4, Mower deck not level.

5, Lowluneven tire air pressure.

6_ Worn, bent or loose blade,.

7. Buildup of grass, leaves and trash under mower

8, Mower drive belt worn.

9. Blades tmpropedy Installed,

10r Improperb!ades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels,

t. Switch is "OFF",

2. Bulb(s) burned out

3 Faulty light switch,

4. Loose or damaged wiring,

5, Blown fuse,

1° Bad battery cell(s).

2. Poor cable connections.

3, Faulty regulator (if so equipped),

4. Faulty a|temator°

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

,,, ,,,, _,,,,,, ,i N, ill llllllll llll m ill L ill,ill,

Check wiring, switches and connecttons_ Ifnot

corrected, contact an authorized service center/

dapartment_

Replace blade. Tighten blade bolt,

Level mower deck.

Clean underside of mower housing.

Replace blade mandrel,

Clean around mandrels to open vent holes.

Remove obstruction.

Replace mower drivebelt.

Replace Idlerpulley,

Replace blade mandrel,

PlacethrottlecontrolIn "FAST"posi_on,.

Shift tosIowerspeed,

Allowgrassto drybeforemewing,

Levetmower deck,

Checktiresfor properatr pressure.

Replace/sharpenblade. Tighten bladebolt,

Cleanundersideof mowerhousing.

Replacemowerdrivebell

RelnstaJlblades sharpedgedowm

Replacewithblades listed in thismanual,

Cleanaround mandrelsto openventholes,

Turn switch "ON"

Replace bulb(s).

Checldraplace light switch.

Check w[dng and connections_

Replace fuse_

Replace battery.

Check/clean all connect{ons.

Replace regulator.

Replace alternator,

1, Move throttle control to "SLOW" position and aflow

to idle for 30 seconds before stopping engine.

SCHEMATIC

TRACTOR - MODEL NUMBER 917.258863

RED

l(OPTIONAL)

IGNMON

SWITCH

IGNITION SWITCH

POSITION! CIRCUIT "MAKE"

OFF G + M + L NOllE

RUNiUGH-[ B + LA+Y

RUN B + L NONE

START B + L + S NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WiLL CHANGE WITH ENGINE

SPEED+ AT IDLE THE LIGHTS

WILL DIM, AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST,

RELAY HEADLIGHTS GFC

PTO SWITCH

_o%o, .........cmcuiT HOEItIB

OFF C+G,B+H

ON C+F, B+E+A+D

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

ENGINE CONNECTOR TRACTOR CONNECTOR

IGNITION SWITCH BATTERY

REGULATOR _ FENGINE "M" FOR ENGINE "_ CHARGING

(PURPLE WIRE+ \/SHORTING

RED WIRE) _(WHITE WIRE) (BLACKWIRE)SHORTINGll_ _]_ I1 (RED WIRE)

CARBURETOR lf____J1c3Gll OILSENTRYII_-t _ Ii SWITCHED

SOLENOID 1f_tI

(RED WIRE, .J_L--_f OIL SENTRY OPTION _+12V

(YELLOW WIRE u---,-_ t_LUE WIRE)

BLUE WIRE) _'_ _ _" (GREEN WIRE) TO LIGHT PKG )

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.258863

25 t

J26

12 t

, 51

-r

,, /

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.258863

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

3STD551125 Washer, Lock 1/4

4 STD551025 Washer 9/32 x 5/8 x 16 Ga

6 STD541025 Nut Fin Hex 1/4-20

8 7603J Tray, Battery

10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Hold down Battery Dash Mount

12 145769 Nut Push Nyton 1/4"

16 153664 Switch Interlock Push-ln

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex 1/4-20

21 136850 Harness Socket Light Wi4152J

22 4152J Bulb Light

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

28 157899 Cable, Ground

29 160784 Switch, Plunger

30 140301 S_vitch, lgn

31 124211X Nut, Ignition Switch

32 141226 Cover Switch Key

33 109310X Key, Ignition

40 160732 Harness lgn.

41 17720408 Screw 114-20x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822X Ammeter

50 154963 Switch, PTO

51 140405 Ring Retainer PTO

52 141940 Protection Wire Loop

8t I09748X Relay Asm.

NOTE: All component dimensions given in U.S inches

1 inch = 25°4 mm

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.258863

CHASSIS AND ENCLOSURES

92 11

47120

, 17

18 15

REPAIIR PARTS

TRACTOR - .. MODEL NUMBER 917,258863

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NOo NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253 Rail, Frame RH 40 156111

2 140506 Drawbar, Gt 42 72140608

3 136671X558 PanelAsmo, Side LH 43 136939

4 73800700 Nut, Lock Hex 7/16 Unc 44 136940

5 145203 Dash, Plastic Black 45 154913

6 157882 Dash, Lower Vgt One Piece 47 17490608

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 48 157105

8 145166 Support, Battery 49 157107

9 108067X Nut, Pal 50 152728

10 19092016 Washer 9/32 x 1-1/4 x 16 Gao 52 STD541431

11 t37270 Rivet, Ratchet Male 56 155914

12 t37269 Washer, Nylon 57 73640400

13 t37271 Rivet, Ratchet Female 58 137113

14 136673X558 Hood Asm., Pnt 59 741804!2

15 136374 Lens, Bar Clear 60 17490620

16 121794X Cover, Access 63 19131614

I7 17490612 Screw, Thdrol 3/8-16 x 3/4 64 144283

18 136373X428 Gdlle 67 156793

19 19131312 Washer 13/32x 13/16 x 12 Ga. 68 17490508

20 STD523710 Bolt, Fin Hex 3/8-16 x 1 70 137159

21 STD541437 Nut Crownlock 3/8-16 Unc 84 142992

22 136670X558 Panel Asm., Side RH 85 144911

23 17490616 Screw Thdrol 3/8-16 x 1 Ty-Tt 86 74760716

24 145243X558 Footrest, RH 88 STD551143

28 I45244X558 Footrest, LH 90 STD55t237

29 145349 Bracket, Support Dash 91 156586

30 145051X014 Saddle, Slkscr Vgt 92 156281X011

31 161419 Brace, Supt 1-pc VGT Steering 94 100207K

32 141315 BracketAsm., Frame PivotLh 95 105531X

33 141314 Bracket Asm., Frame Pivot Rh 106 138776

34 142131 Bracket, Engine Support Rear 120 19131616

35 19111116 Washer 11/32x11/16x16Ga_ 130 17521312

36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 137 74780616

37 t21642X558 Fender, Pnto

38 19091216 Washer 9/32x3!4x 16 Gao

39 136961 Bracket, Axle Front

Bracket, Support Axle/Engine

Bolt, Carriage 3/8-16 x 1

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Thdrol. 3/8-16 x 1/2

Bracket Asm., Pivot Hood Lh

Bracket Asm, Pivot Hood Rh

Bracket, Chassis Front

Nut, Crownlock 5116-18 Unc

Bracket Asm., Susp Chassis Lh

Nut, Keps, Blk Hex 1/4-20 UNC

Bracket Asm., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol. 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga.

Washer, Serrated Disc 13/32 x 1

Guide, Belt Gear Drive

Screw ThdroL 5/16-18 x I/2

Guide, Belt Mid Span

Stop, Over Center Mower

Bracket, Support Transaxle

Bolt Fin Hex 7/!6-14 UNC x 1

Washer, Lock Hvy Hlcl Spr 7/16

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon

Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x Ix 16 Ga.

Screw Sftd Hex Hd W/PIn Washer

Bolt Fin Hex 7/16-14 x 1 Gr, 5

-- 8022J Plu.clrHole

NOTE: All component _hmensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258863

GROUND DRIVE

39_ 42_

54 66

.,_ 48

67 5

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258863

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

19858M1 Key, Woodruff 37 121749X

3 7563R Washer, Thrust, Axle 38 150035

4 17490508 Screw Thdrol 5/16-18 x 3/4 39 74321016

5 STD541437 Nut, Crownlock 3/84 6 40 5304J

6 STD5612t0 Pin, Cotter 41 73661000

7 149176 Wheel, Hub Assembly 42 8883R

8 12000034 Klip, Ring 46 145170

9 140080 Bolt, Hub 47 138228

10 142509 Disc, Brake 48 72110612

11 136927 Yoke, Brake Disc 50 131494

12 73750800 Nutlock 1/2-20 Unf 51 STD541437

13 139419 Washer, Special 52 139123

'14 138901 Bushing 53 207J

t5 8TD551037 Wahser 13/32x 13/16 x t6 Ga. 54 156563

16 143012 Set, Screw 1/4-28 x 3/4 55 105706X

17 126909X Spring 56 137153

18 137104 Lever, Brake 57 141756

19 136926 Cam, Brake Disc 59 122253X

21 23260412 Screw, Fiat Head 1/4-28 x 3/4 60 122268X

22 633A109 Gearshift, Lever Assembly 61 137524

23 106932X Knob 62 8TD551143

24 136925 Support, Puck Brake 63 74760720

25 136923 Puck, Brake Top 64 154752

26 137552 Spring, Return 65 67609

27 17490528 Screw, Hex Wsh Th& 66 140296

5/16-18x 1-3/4 67 19131312

28 73350600 Nut, Hex Jam 3/8-16 68 5142H

29 137213 Brake, Rod 69 136327

30 19131616 Washer 13/32 x 1 x 16 Ga. 117 73900600

34 124236X Cap, Plunger

35 137648 Rod, Parking Brake

36 149412 Spring, Drive Ground

Washer 25/32 x 1-1/4 x 16 G&

Nyliner

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Locknut #10-24

Cover, Pedal

Retainer, Spring

Clutch Rod

Boft, Carriage 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat

Nut, Crownlock 3/8-16 UNC

Pulley, idler, Grooved

Washer, Hardened

Clutch, Arm Assembly

Bearing, Idler

V-Belt

Bracket, Shift Rod, HI-Lo

Shift Rod, Hi-Lo

Spring Clip, Connecting Link

Pulley, Transaxle

Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt, Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub, Cover

Nut, Lock Fig. 3/8-16 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258863

STEERING ASSEMBLY

/16

15 \ _

18 ,....__

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258863

STEERING ASSEMBLY

KEY PART

NO. NOo DESCRIPTION

1 121472X

2 137094

3 6855M

4161849

5 161848

6 6266H

7 121748X

8 12000029

9 121232X

10 74781O44

11 136518

12 73901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 137155

19 156011

20 145182

21 1007tlL

22 155105

23 152927

24 19133808

25 STD523710

26 126805X

27 3366R

26 17490612

29 t04239X

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

41 155246

42 17490508

Wheel, Steering

Axle Asm. Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm. RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Ktip #T5304_75

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer Bearing Axle Front

Nut, Lock Flange 5/8-! 1 Unc

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/6

Nut, Lock Center 318-24 UNF

Shaft Asm., Steering

Rod Asm., Tie Ball J Ball Vgt (lnCo

Key No. 36-40)

Draglink, Ball Joint SolidVgt

Support Asm., Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strgo BIk

Screw

Washer 13/32 x 2-3/8 x 8 Gao

Bolt, Fin Hex 3/8-16 x I Gro5

Cap, Wheel Steering

Bearing, CoL Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32 x I x 10 Ga.

Washer, Lock Hvy Hlcl Spr 5/t6

Bolt, Hex Hd 5/t6-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Thread

Joint Asmo Ball RH Thread

Jam Nut LH Thread

Joint Asm. Ball LH Thread

Bracket Switch Interlock VGT 97

Screw Thdrol 5/16_18 x 1/2 Tyt

NOTE: All component dimensions given in U.Soinches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258863

ENGINE

3354

spARKAR.ES'T_RK,;-]

REPAIR

ENGINE

PARTS

TRACTOR -- MODEL NUMBER 917,258863

KEY PART

NO. NO. DESCRIPTION

2 161062

5 13200300

7151396

8t21361X

9150828

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 t06082X

18 161493

19 13290300

20 162147

21 17720410

22 132779

23 19132616

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD541437

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 STD551143

43 *150280

45 128861

47 '142040

48 19132007

50 161862

51 161230

53 161829

54 19131414

55 13280336

64 "17490612

65 19131614

74 162295

Engine (See Breakdown)

Kohler Model No, CV20PS-61555

Muffler Side 1-1/8" 98

Elbow STD 90 Degree 3/8 - 18 NPT

Muffler Asm Guard

Pulley V-Idler

Keeper Asm. Belt Engine

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3.50 Yt/Gt 96

Pad Spacer

Cap Asm Fuel W/Gauge

Plug Oil Drain (Order From Engine

Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4 - 20 X 5/8

Control Choke

Washer t3/32 X 1 - 5/8 X 16 Ga

Washer Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex w/Inso 3/8 - 16

Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw TT 3/8-16 x 2-1/4 UNC

Screw TT 3/8-16 x 4 UNC

Washer 1-1/20D X 15/32 ID X ,250

Washer Lock 7/16

Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5

Nut Flange I/4-20 Starter Nut

Spacer Engine

Washer 13/32 x t-1/4 x 7 Ga,

Duct Air Intake GT CVll

Manifold Pipe VGT CV 1-1/8"

Rod Support Hood Duct CV Twin

Washer Flat 13/32 x 7/8 x 14 Ga.

Nipple Pipe 4-1/2

Screw Thdrol 3/8-16 x 3/4 Ty-TT

Washer 13/32 x 1 x 14 Ga.

Elbow Street Brass

NOTE: All component dimensions given in U.S, inches

1 inch = 25°4 mm

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.258863

KEY

NO,

, 5

7._,_

PART

NO.

14O124

140551

140675

127018X

145006

STD541437

12418tX

150176

155925

121246X

121248X

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-18 x _62

Clip, Push In, Hinged

Nut, Crownlock 3/8-16 Unc

Spring, Seat Cprsn

Bolt 5/16-18 Unc x 3/4 w!Seres

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

KEY PART

NO. NO.

14 72050412

15 121249X

16 123740X

17 123976X

18 19171912

19 120068X

20 124238X

21 153236

22 STD541431

DESCRIPTION

Bolt, Carriage 1/4-20 X 1-1/2

Spacer',Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5116-18

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

DECALS

18 6 3 7 7 4 13

5 21

11 12

KEY

NO. PART

NO.

1 156834

2151448

3160294

4 160295

5 149516

6 133644

7 138048

8 142241

9 146709

10 156439

11 4900J

12 146047

KEY PART

DESCRIPTION NO. NO.

Decal, Operating instruction 13 151452

Decal, Grill 14 160397

Decal, Hood, Craftsman, RH 16 150333

Decal, Hood, Craftsman, LH 17 158255

Decal, Battery DNGWPSN ENG 18 146710

Asm 19 138047

Decal, Maintenance 21 156787

Decal, Side Panel 23 106202X

Decal, Side Panel - - t38311

Decal, Fender, Craftsman

Decal, Fender Danger * - 157199

Decal, Clutch/Brake - - 163170

Decal, V-Bert Drive Schematic - - 163171

DESCRIPTION

Decal, Chassis, 6 Speed!46"

Decal, V-Belt Schematic

Decal, Cap CNSMR Help Line SRS

Decal Engine

Decal, Insert Strg

Decal, Battery

Deca_, Mower EZ3

Reflector, Taillight

Decal, Handle Lft Height Adjust

(Lift Handle)

Pad, Footrest

Manual, Owner's (Eng)

Manual, Owner's (Span)

KEY PART

NO. NO= DESCRIP_ON

1 59192

2 65139

3 106228X427

11 106277X427

4 8134H

10 7154J

5 106230X

9105588X

6 278H

12 6856M

7 9040H

8 104757X

-_ 144334

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Rim Assembly, Rear

Tube, Front (Service Item Only)

Tube, Rear (Service Item Only)

Tire, Front

Tire, Rear

Fitting, Grease (Front Wheel Only)

Fitting, Grease

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only)

Sealant, Tire (10 ozoTube)

NOTE: All component dimensions given in U.S_inches

1inch = 25.4 mm

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - MODEL NUMBER 917.258863

25 26

19 18

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.258863

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1121006X

2 154389

3 121002X

4 12000022

519292016

6 74780624

7 125631X

8 122365X

9 122364X

10 2876H

11 146704

12 STD624008

t3 139868

14 140302

t5 STD541437

t6 674A247

17 STD541237

18 143363

19 STD551037

20 5328J

21 STD523710

22 t272!8

23 STD624008

24 73350800

25 130171

26 73800800

29 150233

30 110807X

31 19131016

32 137150

33 76020308

34 137167

35 138057

38 155097

39 123935X

40 !7490512

41 73540600

42 19112410

43 123934X

70 145212

72 1i0452X

Rod Asm., Lever

Shaft Asmo, Lift Vgt

Lever Asm., Lift Rh

E-Ring Truarc #5133-87

Washer 29/32 x t-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-1/8

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing

Nut, Crownlock 3/8.'I6 Unc

Spring Asm., Assist Lift

Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist

Washer 13/32 x 13/16 x16 Ga.

Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring

Nut, Jam Hex 1/2-13 Unc

Trunnion

Nut, Lock W/Wsh 1/2-13 Unc

Trunnion, Infin Height

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x t/2

Rod, Adj Lift

Knob, lnf 3/8-I6 Uric

Pointer, Height Indicator

Plug, Hole

Screw Hex Wsh 5/16-18 x 3/4

Nut, Crownlock 3/8-24

Washer 1t/32 x 1-1/2 x 10 Gao

Scale, IndicatorHeight

Nut Hex Flange Lock

Nut Push Phos & Oil

NOTE: All component dimensions given in UoS.inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258863

116 117

119

ItA t \

21 22

103102

1 1 106

101 ._,_f 102

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258863

KEY PART

NO. NO.

1 156948

3 138457

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 152443

12 129895

13 137553

14 137152

15 110485X

16 140329

18 STD533106

19 132827

20 145055

21 STD541431

22 134753

23 131267

24 105304X

25 149287

26 110452X

27 157788

28 19111016

29 13'1491

30 157722

31 129963

32 153531

33 137266

34 144945

35 17490628

36 STD551037

37 13'1494

38 156086

DESCRIPTION

Deck Weldment

Bracket Asm., Sway Bar

Retainer Spring

Arm, Suspension, Rear (Sway Bar)

Bolt, Patched 3/8-24 x 1-1/4 Gro8

Washer, Lock Hvy., Unplated 3/8

Washer, Hard Blade, Mower

Vented

Blade, 46" Mower Deck Mulching

Bearing, Ball, Mandrel #6204

Shaft Asm. w/Lower Bearing

(Includes Key No. 12)

Housing, Mandrel

Bearing, Ball, Mandrel

Stripper, Mower Round

Bolt, Carriage 5/16-18 x 5/8

Bolt, Hex Head, Shoulder 5/16-18

Baffle, Vortex Mower 46"

Nut, Crownlock 5116-t8 UNC

Stiffener, Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector Mower

Washer 11/32 x 5/8 x 16 Gao

Rod, Hinge

Screw, Thd Rolling Washer Head

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Fig. Top Lock Cntr. 9/16

Anchor, Sprmg Deck 46

Screw, Thdroll 3/8-16 x 1-3/4 Tytt

Washer 13/32 x 13/16 x 16 Ga.

Pulley, Idler, Flat

Keeper, Belt, Idler

KEY PART

NO. NO. DESCRIPTION

39 1449't7

40 137273

41 17490620

42 122052X

43 144949

44 133943

45 145O59

46 137729

47 144959

48 139573

49 STD541437

50 72110612

51 153390

52 156493

72 19131616

101 145579

102 71161010

103 STD551110

104 19061216

105 160793

106 2029J

116 137644

117 133957

118 7393060O

119 19121414

126 144948

127 146763

-- 157251

143651

Pulley, Idler, Driven

Spring, Secondary 44/46/50 Vent

Screw, Thdroll 3/8-16 x 1-1/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, ThdrolL 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crowniock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5

Washer Felt

Pulley Idler 46" Prim. Drive

Washer 13/32 x 1 x 16 Ga.

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asm. Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3t8-16 UNC

Washer 3/8 x 7/8 x 14 Ga.

Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 4.25

Mower Service 46" (Standard Deck

Order separately mulching

components Key Nos. 101-106)

Mandrel Asm 44/50 Service

(Includes Key Nos. 8-10, 12-15, 31

and 33)

NOTE: All component dimensions given in U_Soinches

1inch = 25_4mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258863

TRANSAXLE

7 23

74 70 54

3_,_ ,

89 97

25 24

RIEPAIlRPARTS

TRACTOR - - MODEL NUMBER 917.258863

TRANSAXLE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

I 4197R

2 12000034

3 4199R

44216R

54215R

6 4217R

7 6256H

8 74020652

9 7392M

10 137261

11 4985R

!2 6266H

13 4212R

14 137125

15 6276H

16 633A63

!7 8118M

18 8740H1

19 122238X

20 4218R

21 6252H1

22 7810H

23 6262H

24 7393R

25 992R!

26 139111

27 4986R

28 122254X

29 6269H

30 5855H

31 139538

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 7395H

39 139536

13320400

17580520

6271H

13060200

4895H

4222R

1529R

Axle Shaft 52

Retaining Ring 53

Final Drive Gear 54

Differential Gear 55

Differential Pinion 56

Differential Carrier 57

Axle Thrust Washer 58

Bolt, Hex Head 3/8-24 x 3-1/4 59

(1" Thread Length) 60

Steel Ball 61

Spring Shift Fork Detent 62

Shift Fork, High-Low Range 63

Thrust Beating Race 64

4th Reduction Pinion

Shaft, Brake 65

Snap Ring, Crescent Type 66

High-Low Range Gears 67

Needle Bearing 68

Sintered Iron Bearing 69

Shift Fork Shaft, High-Low Range 70

Differential Pinion Spacer 71

Differential Pinion Bushing

Gtipco Centeriock Nut 3/8-24 72

Shift Fork, Roll. 73

Oil Seal 74

Sintered iron Bearing 75

Shift Fork Shaft 77

Shift Fork, L.H. 79

Shift Shaft, High-Low Range 80

Oil Seal 81

Pressure Relief Valve 82

Gearcase, Reverse Idler Shaft and 84

Beatings, R.Ho (Includes Key No/s 85

17,18, 25, 33, 50, 63, 77 and 82) 86

Dowel Pin 87

Needle Bearing 88

Thrust Bearing Race 89

4th Reduction Gear Shaft 90

4th Reduction Gear Spacer 91

Thrust Bearing Race 92

Gearcase and Bearings, Loll. 93

(Includes Key Numbers i 8, 25, 49, 94

50 (2), 51 and 52) 95

Pipe Plug 1/2-14 N_P.T. 96

Bolt, Hex 5116-18 UNC x 1-1/4 97

Oil Seal 98

Pipe Plug 1/4-18 N.PoT.

Needle Bearing

8119M

4220R

4209R

4213R

4442R

4195R

4214R

4194R

7528R

4208R

4207R

7398H

4203R

4204R

2898J

12000033

4205R

4206R

1370H

633A69

139120

4201R

12OO0008

1153R

6803J

1167R

73360700

6270H

136984

5384J

2978J

633A85

8739H1

4924H

19151516

110542X

19181511

75J

6274H

76020412

1OO405OO

74760514

633At09

14O332

Needle Bearing

Thrust Bearing Race

3rd Reduction Pinion, Low

4th Reduction Gear

3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer

3rd Reduction Pinion High

2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear

Key, Hi-Pro 1/8 x 17/32

Klip Ring

Intermediate Speed Gear

High Speed Gear

Thrust Bearing Race

Intermediate and High Speed

Cluster Pinions

Input Shaft

Low Speed Pinion

E-Ring

Reverse Idler Gear

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seat

Reverse Idler Shaft

Gearshift Lever, Bent

Gearshift CaD

Gearshift Ball Cover and Pin

Shift Lever Guide Ball, Keyed

Spring

Washer 15/32 x 15/16 x 16 Gauge

Shift Mechanism Seal

Washer 9/16 x 15/16 x 12 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket

Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8

Gearshift Lever Assembly

Transaxle, 6 Speed,

Complete Assembly

NOTE: All component dimensions given in U.S. inches

1 inch = 25°4 mm

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.258863

KOHLER ENGINE - MODEL NUMBER CV18S, TYPE NUMBER 61555

.......CYLtNDER HEAD, VALVE ANI3rBREATHER

_./9 7.,_J 19.

11 1213_4 15

-"21 ---.24

38 37

!--24

,_ _ --28

32-Pi'_ i

'1 Iffl'llll IIII III '1 I_IIJ%PII ...... :

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE -MODEL NUMBER CV18S, TYPE NUMBER 61555

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

24-318-11

24-755-76

25-313-02

24-033-03

24-041-23

24_096-15

M-O645020

8 X-75-23

9X-426-9

10 24-326-14

11 12-755-03

12 12_173-01

13 24-089-02

14 235011

15 24-016-01

24-016-02

16 24_017-01

24-0't 7-02

17 24-032-05

18 24-294-06

19 24-326-13

20 12-351-01

2'1 24-411-05

22 24-041-08

23 24-318-12

24 24-755-66

25 25-186-01

26 24-599-01

27 M-0640034

28 24_55-74

29 24-153-12

30 24-086-32

31 12-086-16

32 24-445-01

33 24,.755-57

Head Assembly, #1 Cylinder 1

Kit, Valve Cover, Breather 2

ncludes Key #3, 29 thru 30) 3

rommet, Rubber

Kit, Breather Cover with Gasket 4

ncludes Key Numbers 5 and 6) 5

asket, Breather 6

Cover, Breather

Screw Hex Flange M6 x 1o0x 20

(4) 7

Plug, Allen head, 1/8 Pipe

Clamp, Hose (2)

Hose, Breather 8

Kit, Retainer (4) 9

Cap, Valve Spdng (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, ,25 Oversize (2)

Valve, Intake, Standard Size (2)

Valve, Intake, .25 Oversize (2)

Seal, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (.4)

Gasket, Cyhnder Head (2) 10

Head Assembly, #2 Cylinder 11

Kit, Valve Train 12

(Includes Key Numbers 21,25-26) 13

Arm, Rocker (4) 14

Pivot, Rocker Arm (4) 15

Screw Hex Flange M6 x 1.0 x 34 16

(4)

Kit, Valve Cover, Plain 17

(includes Key Numbers 29 thru 30) 18

O-Ring 19

Screw, Shoulder (4) 20

Screw Hex Flange M10 x 1o5x 90 21

(8) 22

Strap, Lifting 23

Kit, Breather Separator

(includes Key Numbers 34 thru 38) 24

Spacer 25

Bracket, Breather Separator 26

Grommet, Rubber 27

Strap, Breather Separator

Screw Hex Flange NOTE:

M5 x 0,8 x 16 (2) inches

34 24-112-12

35 24-126-44

36 25-313-02

37 24-445-02

38 M-0545016

24_782-05

24_94-03

24-067-05

24-067-06

12-380-03

52-139-09

24=874-01

24-874-02

24-874-03

24-108-01

24-t08-02

24-108-03

24-018-01

I2-422-10

12-422-09

12-422-13

12-422-07

i2-422-08

12-422-11

12-422-12

24-010-03

24-144o01

M0631005

12-032-01

X-25-102

12-380-04

M-0545010

24-018-04

24-402-05

24-032_01

12-153-01

!2-123-04

24-126-19

M-0545016

12-153-02

24-038-04

24-755-46

12-153-03

Cylinder Block (Use Mini Block)

Fitting

Connecting Rod (Standard) (2)

Connecting Rod (.25) (2)

Pin, Dowel Locating (6)

Plug, cup.

Piston with Ring Set (Standard) (2)

Piston with Ring Set (.25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Red

(As Required)

Shim, Camshaft, Black

As Required)

im, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim, Camshaft, Green

As Required)

im, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 6ram

Seal, Governor Cross Shaft

Washer, Plain 1/4

Pin, Hitch

Screw, Hex Flange

M5 x 0.8 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil, Front

O-Ring, Lower Oil Fill Tube

Tube, OilFill

Bracket,OilFillTube

Screw, Hex Flange

M5x0.8 x 16

O-Ring, upper Oil Fill Tube

Dipstick Assembly (Includes 26-27)

Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

All component dimensions given in U.S.

1inch = 25,4 mm

RIEPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE -MODEL NUMBER CV18S, TYPE NUMBER 61555

BL0WER HOUSING AND BAFFLES I

20 19 18 17 16

131

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE -MODEL NUMBER CV18S, TYPE NUMBER 61555

IGNITION/ELECTRICAL

KEY PART

NOo NOo DESCRIPTION

1 24-162-17

2 M-0403025

3X-25,92

4 24-112_04

524-157-03

6 M-06390t6

7 12-112-01

8 24`025-04

9 X-42_15

10 25-403-03

11 24-086-18

12 236602

13 12-t32-02

14 48-t54-02

15 12-468-03

16 12-086-t4

17 24-085-01

18 M-0548025

19 X-25,63

20 X-25-92

21 235173

22 24-584-01

23 SM-0545020

NOT ILLUSTRATED

- - 24_176-t2

- - 25-518-28

-- 24-113-18

Screen, Grass

Screw, Hex, Cap

M4 x 0_7 x 24 (4)

Washer, Plain 3/16 (4)

Spacer, Fan (4)

Fan

Screw Hex, Flange M6 x 1..0x !6 (4)

Spacer, Fan (4)

Flywheel Assembly

Key

Rectifier-Regulator

Screw, Phillips (2} Hd. 11_16 x 7/8

Connector, Rectiher-Regulator,

3 Contact

Spark Plug (2)

Clip, Cable

Washer, Plain 3/8

Screw, Hex, Flange

M10x 1o5x46

Stator, t5 Amp

Screw, Hex, Cap

MS x 0o8 x 25 (2)

Washer, Plain 1/4 (2)

Washer, Plain 8/8 (2)

Clip, Cable

Module, Ignition(2)

Screw, Hex, Flange M5 x 0°8 x 20 (4)

Harness, Wire

Lead, Black (4", 18 Gauge, insulated

Grip Barrel Eyelets)

Decal, Grass Screen

BLOWER HOUSING & BAFFLES

KEY PART

NO.. NO. DESCRIPTION

1 24-027-20

2 M-0545016

3M-0645016

4 24-314-05

524-146-02

6 M-0545020

7 M-0551016

8 24-063-20

9 24`063-14

10 Mo0545010

Housing, Blower

Screw,Hex Flange M5 x 0°8x 16 (3)

Screw, Hex Flange M6 x t,0 x 16 (4)

Guard, Flywheel

Plate, Backing, # 2 Side

Screw, Hex Flange M5 x 0°8 x 20 (2)

Screw, Hex Flange M5 x 08 x 16

Baffle, Cylinder Barrel, #2 Side

Baffle, Valley, # 2 Side

Screw, Hex Flange M5 x 0°8 x 10 (2)

tl 24`063-23

12 M-0545016

13 24`063-30

14 M-0645016

t5 24-146-08

t6 24-100-02

17 24-i12-12

18 24-!26-44

19 24-445-02

20 24-086-27

NOT ILLUSTRATED

- - 24-100-0t

--24`100-02

-- 25-t39-16

AIR INTAKE

Baffle, Valley, # 1 Side

Screw, Hex Flange M5 x 0.8 x 16 (2)

Baffle, Cylinder Barrel, # 1 Side

Screw, Hex Flange M6 x 1,.0x 16 (2)

Plate, Backlng, # 1 Side

Nut, Plastic (2)

Spacer

Bracket, Breather Separator

Strap, Breather

Screw, Hex Caps 8-18 x 1/2 (2)

Nut, Plastic (3)

(Included with Blower Housing)

Nut, Plastic (2)

(included with Blower Housing)

Plug, Button 9/16

(Included with Blower Housing)

KEY PART

NQ NO. DESCRIPTION

!24-743-05

2 24-755-91

3 25.341-02

4 24-096-24

5 12-100-0t

6 24-096-01

724*032-03

8 24`083-02

9 47-083-03

10 24-126-21

11 24-126-43

12 24-755-86

13 24-326-13

14 X-426-9

15 24-294-06

t6 24-326-14

17 24-109-06

18 24-04t-!3

19 24`094-04

20 24-041-14

21 24-164`06

22 24-041-01

23 M-065t055

NOT ILLUSTRATED

-- 12-113-53

Kit, Air Cleaner Cover (Includes Key

Numbers 2-4, I0-11)

Kit, Knob w/Gasket (Includes Key

Number 3)

Knob, Cover

Cover, Air Cleaner

Wing Nut

Cover, Inner Air Cleaner

Seal, Air Intake

Element, Pre-Cleaner

Element, Air Cleaner

Bracket, Air Cleaner

Kit,Air Cleaner Base (Includes Key

Numbers 13-20)

Hose, Breather

Clamp, Hose (2)

Fitting

Hose, Breather

Cup, Fuel Spttback

Gasket, Fuel Spitback Cup

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, Intake

Gasket, intake Manifold (2)

Screw, Hex Flange M6 x to0 x 55 (4)

Decal, Atr Cleaner

NOTE: All component dimensions given in U_Soinches

tinch= 25..4mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE - MODEL NUMBER CV18S, TYPE NUMBER 61555

STA'R'Ti'NGSYSTEMI........................

111

...................... ,ii ill ,11,/,/11J1,1

ENGINE CONTROLS

22.

23-,,,."

19 ),o

18 _ %14

REPARR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE - MODEL NUMBER CV18S, TYPE NUMBER 61555

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO,

Screw, Hex Flange M8 x 1.25 x 70

Screw, Hex Flange M8 x t.25 x 80

Cover, Pinion

Starter Assembly (Includes 6-11)

Washer, Plain tl/32 (3)

Kit, Drive End

Cap, Drive End

Armature

Kit, Brush and Spring

Cap, Commutator End

BoIt, Hex Flange 1/4-20x4-5/8 (2)

1 M-0839070

2 M-0839080

3 24-096-05

425-098-03

5 12-468-0t

6 12-755-54

7 12-227-06

8 45-170-03

9 82-755-28

10 12-227_11

11 12-086-25

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO. NO.

24-199-07

3 X-75-32

4 24-136-01

5 12-050-01

6 52-032-08

7 24-086-17

8 24-086-t6

9 X-75-10

10 24-153-08

11 12-144-02

12 52-448-02

13 24-043-12

Oil Pan Assembly (includes Key

Numbers 11-14 and 17-19)

Plug, Hex, Countersunk, 3/8

Nipple, Oil Filter

Filter, Oil

Seal, Oil (PTO End)

Screw, Hex Flange M8 x 1.25 x 45

Screw, Hex Flange M8xlo25x45 (9)

Plug, Solid, Square Head, 3/8

O-Ring

Shaft, Governor Gear

Tab, Locking

Kit, Governor Gear with Pin

(Includes Key Number t4)

Pin, Governor Regulating

Screw,Hex Flange M6 x 1nOx 25 (2)

Washer, Plain 6ram (2)

Oil Pump Assembly (includes 17)

Tube, Oil Pickup

Screen, Oil

14 12-380-01

15 M-0645025

•t6 M_0631005

17 24-393-08

18 24-123-05

19 25-162-07

DESCRIPTION

t SM-0642025

2 24-090-14

3 M_0641060

4 24-089-01

5 25-158-08

6 24-079-04

7 25-158-11

8 24-126-13

9 24-089-03

10 M-0547050

11 M-0545016

12 M-0446030

13 M=0645016

14 12-237.O1

15 M-0545016

16 24-090-07

17 24-468-0t

18 24-090-13

19 24-090-05

20 24-079-05

21 M-0545020

22 41-468-03

23 M-0403025

24 24-089-18

Screw, Hex Flange M6 x 1.0 x 25

Lever, Governor

Nut, Hex Flange M6 x 1.0

Spring, Linkage

Bushing, Linkage Retaining

Linkage, Throttle

Bushing, Throttle Linkage

Bracket, Control

Spring, Choke Return

Locknut, Hex M5 x 0.8

Screw, Hex Flange M5 x 0.8 x 16

Nut, Hex M4 x 0.7

Screw, Hex Flange M6xl o0x 16 (4)

Clamp, Cable (2)

Screw, Hex Flange M5x0.8 x t6 (2)

Lever, Throttle Actuator

Washer, Plain 5.5ram (3)

Lever, Throttle Control

Lever, Choke

Linkage, Choke

Screw, Hex Flange M5 x 0.8 x 20

Washer, Spdng 1/4

Screw, Hex Cap M4 x 0.7 x 24

Spring, Governor 25

NOTE: All component dimensions given in U.So inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE -MODEL NUMBER CV18S, TYPE NUMBER 61555

CRANKSHAFT 1

,11,11]]1111,11 11

16 17

e"-_38

o-40

-41 --39

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258863

KOHLER ENGINE -MODEL NUMBER CV18S, TYPE NUMBER 61555

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

24-853-41 Kit, Carburetor withGasket 1 24-014-72

(Includes Key Numbers 2 thru 4) 2 52-139-09

24-041-15 Gasket, Carburetor

24-053_19 Carburetor Assembly (For

Information Only, Not Available

Separately) (Includes 15-37)

Gasket, Air Cleaner Base

24-041-14

X-426-9

24-353-O3

SM-064106

M-06290950

47-154-01

24-086-12

24-393-04

24-100-01

25-353-03

25-050_03

24-144-15

24-468-05

24_24t o01

24-089_22

24-141-04

24_090-10

24-089-24

24-086-19

24-146-13

24-086-20

24-337-27

24-337-11

24-086-22

24-089-23

24-086-21

24-096-13

24-041-18

24-041-19

24-757-05

24-369-01

24-234-01

24-755-15

24-041-21

24-126_29

M-259005

Clamp, Hose (6) .

Line, Fuel, 10-5/8 (2)

Nut Hex, Flange M6 x 1o0(2)

Stud M6 x 1.0 x 95 (2)

Clip, Cable

Screw, Hex Cap Head

M6x1.7x18 (2)

Pump, Fuel, Pulse

Nut, Plastic (2)

Line, Fuel, 13-1/2"

Filter, Fuel

Shaft, Choke

Washer, Felt 5.7 mm

Collar, Choke

Spring, Choke Return

Ring, Choke Lever

Lever, Choke

Spring, Throttle Adjust Screw

Screw, Throttle Adjust

Choke Plate

Screw, Throttle and Choke Shaft (4)

Jet, Air Bleed

Jet, Slow

Screw, Idle Adjust

Spring, Idle Adjust Screw

Screw, Sems, Pan Hd M4xO.7x8 (3)

Cover, Passage

Gasket, Passage Cover

Gasket, Float Chamber

Kit, Float Repair

Nozzle, Main

Chamber, Float

Kit, Solenoid Valve (Includes 37)

Gasket, Chamber Screw

Bracket, Throttle, Stop

Screw, Thread Forming

ILLUSTRATED

24-041-15 Gasket, Carburetor

24-757-06 Kit, Carburetor Repair

NOT

DESCRIPTION

Crankshaft

Plug, Cup

EXHAUST

KEY PART

NO. NO.

2 M-0829033

DESCRIPTION

Stud

M8 x 1.25 x 33 (4)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

24-522-16 Short Block

--24-755-03 Gasket Set

24-782_05 Miniblock

RPM Settings: Low Speed: 1150-1650

High Speed: 3200-3400

NOTE: All component dimensions given in UoSoinches

1 inch = 25.4 mm

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX.

i,A. Operate your Tractor up and down the face of slopes (not

A_ greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

OWNER'S

MANUAL

MODEL NO.

917.258863

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

CRAFTSMAN°

18.5 HP TWIN CYLINDER

ELECTRIC START

46" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model number. Each engine has

its own model number,

The model number for your tractor will be found on the

model plate located underthe seat°

The model number for your engine will be found on the

blower housing of the engine_

All parts listed herein may be ordered from any Seam,

Roebuck and Co. Service CentedDepartment and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

"PRODUCT" TRACTOR

•MODEL NUMBER -917.258863

,, ENGINE MODEL NO. -CV18S-PS61555

°PART NUMBER

•PART DESCRIPTION

Your Sears merci_andise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians._ professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

163170 REV. 1 11.14.97 RD Printedin U.S.A.

........ I111111 IIIIIIIIIIIIIIIIIIIIII IIIIII

Craftsman 917258863 User Manual TRACTOR Manuals And Guides 1006754L

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