Craftsman 917258960 User Manual TRACTOR Manuals And Guides L0805082

CRAFTSMAN Lawn, Tractor Manual L0805082 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917258960 917258960 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917258960. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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1®

MODEL U917,258960 OWNER'S NIANUAL

°Assembny

° Operation

oCustomer Responsibilities

°Service and Adjustments

°Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

_"i_- _ ..................................................................................................

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT _a SERIOUS INJURY OR DEATH.

L GENERAL OPERATION III, CHILDREN

= Read, understand, and follow all instructions in the manual

and on the machine before starting.

oOnly allow responsible adults, who are familiar with the

instructions, to operate the machine.

°Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area isclear of other people before mowing, Stop

machine if anyone enters the area..

• Never carry passengers

o Do not mow in reverse unless absolutely necessary, AIways

look down and behind before and while backing.

, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

, Slow down before turning_

,Never leave a running machine unattended. Atways turn off

blades, set parking brake, stop engine, and remove keys

before dismounting..

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

° Mow only in daylight or good artificial light.

, Do not operate the machine while under the influence of

alcohol or drugs.

° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

atrailer or truck

II. SLOPE OPERATION

Slopes are a major factor.related to loss-of-control and tipover

accidents, which can result in severe injury or death.. All slopes

require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow iL

DO:

, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc,

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift white on the slope..

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,

° Use extra care with grass catchers or other attachments.

These can change the stability of the machine_

• Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.,

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

°Do not mow near drop-otfs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

°Do not mow on wet grass. Reduced traction could cause

sliding,.

°Do not try to stabilize the machine by putting your foot on the

ground

°Do not use grass catcher on steep slopes.,

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine

and the mowing activity. Never assume that children will remain

where you last saw them

• Keep children out of the mowing area and under the watchful

care of another responsible adult,

°Be alert and turn machine off if children enter the area

° Before and when backing, look behind and down for small

children

° Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

° Never allow children to operate the machine

° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

iV° SERVICE

oUse extra care inhandling gasoline and other fuels. They are

flammable and vapors are explosive..

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not

smoke.

Never refuel the machine indoors..

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

° Never run a machine inside aclosed area.

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

° Never tamper with safety devices. Check their proper

operation regularly_

° Keep machine free of grass, leaves, or other debris build-up,

Clean oil or fuel spillage, Allow machine to cool before

storing.,

•Stop and inspect the equipment if you strike an object..

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

•Mower blades are sharp and can cur Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

Look for' this symbol to point out important

safety precautions. It means

CAUTIONtI! BECOME ALERTI!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

|,_ wire and place wire where it cannot contact

|_spark plug in order to prevent accidental

| starting when setting up, transporting,

adjusting or making repairs

WARNING

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor., It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center!DepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual,, The instructions wilt

enable you to assemble and maintain your tractor properly,,

Always observe the "SAFETY RULES",,

MODEL

NUMBER 917,258960

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rutes_

o Follow a regufar schedufe in maintaining, caring for and

using your tractor°

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 18 5

GASOLINE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RVt2YC

(GAP: .025")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): Forward LO HI

1st 0..7 1..7

2nd 1.4 33

3rd 23 5 4

Reverse 0 9 2.1

TRANSAXLE OIL 4 QUARTS

CAPACITY AND TYPE: SAE 30 APf-SF/SG

TIRE PRESSURE: FRONT: 14 PSI

REAR: t 0 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35

MIN CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

with a spark arrester meeting applicable local or state laws

(if any),, If a spark arrester is used, it should be maintained

in effective working order by the operator,,

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws apply on

federal land& A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)_,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

1othe instructions in the owner's manual, Sears will repair or replace, free of cl_arge, any parts found to be defective in material

or workmanship.

This Warranty does not cover:

°Expendable items wl_ioh become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual..

° Riding equipment used for cornmercial or rental purposes.

UM TED 90 DAY WARRANTY ON BATTER"/'

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the batlery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER.. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF OONTENTI

SAFETY RULES ............................................................. 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-16

MAINTENANCE SCHEDULE ........................................ 17

SERVICE AND ADJUSTMENTS ............................. 21-27

STORAGE ................................ _,_,_...... ....._.. ..... ..,. 28

TROUBLESHOOTING ............................................... 29-30

REPAIR PARTS -TRACTOR .................................... 32-49

REPAIR PARTS -ENGINE ...................................... 50-59

PARTS ORDERING/SERVICE ................ BACK COVER

nNDE× A

Accessories ................................ 5

Adjustments:

Brake ............................................ 23

Carburetor ........................................27

Clutch PuLley .................................... 23

Gauge Wheels ............................. 14

Mower

Front-To-Back ...................... 22

Side-To-Side ...................... 21

Throttle Control Cable ...................27

Air Filter, Engine ....................................... 20

Air Screen, Engine ............................... 20

Assembly .....................................................7-10

Battery:

Charging ........................................ 8

Cleaning ........................................... 19

Starling with Weal< Battery ........ 25

Storage ............................................ 28

Terminals ..................................... t9

Belt:

Motion Drive

Remova!/Replacement ..... 24

Mower Drive

RemovatlReplacernent ..............22

Mower Blade Drive

Removal!Replacement ......... 23

Blade: .....................................

Sharpening ...............................................18

Replacement ........................................18

Brake Adjustment .....................................23

Carburetor Adjustment ..............................27

Clutch Pulley ......................................................23

Controls, Tractor .................................................12

Customer Responsibilities ..................17-20

Engine:

Air Filter. .................................... 20

Air Screen .................................... 20

Cooling Fins ....................................20

Engine Oil ........................... I4,t9

Fuel Filter. ...............................................20

Spark Plug(s) ..................................20

Tractor:

Battery .......................................... 19

Blade ...................................................18

Lubrication Chart ....................... t 7

Maintenance Schedule ............. 17

Tire Care .............................t0,18,25

Transaxle ............................................18

Cutting Height, Mower ...............................13

Electrical:

Interlocks and Relays ......................25

Schematic ............................................3I

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................... 20

Air Screen ............................. 20

Cooling Fins ................................... 20

Oil Change ................................. t 9

Oil Level ........................................... 19

Oil Type ..........................................14,t9

Preparation .........................................! 4

Repair Parts .............................. 50-59

Starting ............................................14,16

Storage ........................................ 28

Filter:

Air' Filter ..................................... 20

Fuel .......................................... 20

Oil ....................................................... 20

Fuel:

Storage ........................................... 28

Type .......................................................15

Fuse .............................................................25

Headlights .............................................. 25

Hood Removalltnstallation :::.::;:4:....... 26

Leveling Mower Deck ........................... 21

Lubrication:

Chart ........................................................17

Engine ...................................... 19

Maintenance Schedule ...................... t7

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to_Side .................21

Blade Replacement .........................18

Blade Sharpening .............................18

Cutting Height .......................................t3

Installation ..........................................2t

Operation ..............................................t 4

Removal ...................................... 21

Mowing Tips ................................................t 5

Muffler ..................................................................19

Spark Arrester ...................................3,40

Oil:

Cold Weather Conditions ....... t 5,19

Engine ....................................................19

Storage ...................................................28

Operation ......................................................11-16

Operating Mower ...........................................14

Options:

Accessories .................... :........... 5

Spark Attester ............................ 3,40

Parking Brake ..................... 12-13

Parts Bag ...........................................................6

Paris, Replacemenl/Repair ..............32-49

Product Specifications ...................................3

Repair Paris ....................................... 32-47

Safety Rules ...................................................2

Seat ..................................................................8

Service and Adjustments ...............2!-27

Carburetor ......................................... 27

Clutch Pulley .................................... 23

Fuse ...........................................................25

Hood Remova!/Instal]ation ...................26

Motion Drive Belt

Removal/Replacement ..............24

Mower Drive Belt

Removal/Replacement ............ 22

Mower Blade Drive Belt ..........

Removal!Replacement .............23

Mower Adjustment

Front-to-Back ................................22

Side-to-Side ......................................21

Mower Removal/installation ...........21

Tire Care .......................................!0,18,25

Slope Guide Sheet ..........................................63

Spark Plug(s) .................................................20

Specifications ...............................................3

Starting the Engine ........................... 14-16

Steering Wheel ..........................................7,24

Stopping the Tractor ............................... 13

Storage ...............................................................28

Throttle Control Cable Adjustment .......27

Tires ....................................................10,18,25

Troubleshooting Chart ......................29-30

Transaxle ...........................................18,48-49

Warranty ...................................................................3

Wiring Diagram .........................................................32

Wiring Schematic ...............................................31

ACCESSORmES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail oullets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG BLADES BELTS

GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of llow they can help

you This fist was current at the tirne of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer beavailable or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.,

AERATOR promotes deep root growth for a healthy lawn Tapered

2 5-inch steel spikes mounted on 10-inch diameter discs puncture

holes in soil atclose intervals to let moisture soak in Steel weight tray

for increased penetration..

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and

dolly.

CORING AERATOR takes small plugs out of soil to allow moisture

and nutrients to reach grass roots 36-inch swath 24 hardened steel

coring lips 150 lb capacity weight tray

DISC HARROW has 2 gangs of 4 steei blades that angle from t0 to

20 degrees, 40 inches wide Can hook 2 units in tandem (Requires

sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and grave! 48

inches wide, t7 inches high, clears 44qnch path when angled Master

lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oii changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH Iets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethalchers, aerators (not for use with

ro!lers, carts or other heavy attachments)

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tosses thatch into

iarge hopper Mounts behind tractor

PLOW turns soiI 6 inches deep, cuts 104nch furrow Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or2 x 10 lumber

REAR GRADE RBLADE is 42 inches wide and operated from driver's

seat. Reversible steei blade can be angted at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER forsmootherlawn surface. 364nch wide, 18-inch diameler

water-tight drum holds up to 390 Ibs of weight. Rounded edges

prevent harm to turf Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control. Steel frame holds 5 adjustable sweeps.

Adjusts vertically, horizontally. (Requires sleeve hitch) Optional

accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples!

uncouples

SNOWTHROWER has 42qnch swath Drum-type auger handles

powdery and wet/heavy snow Mounts easily with simple pin arrange-

ment. Discharge chute adjusts from tractor seat. 6qnch diameter

spout discharges snow I0 to 50 feet Lift conlrolled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight )

SPRAY ERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-volt source Includes booms for automatic

spraying and hand held wand forspot spraying Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed killing

easy Broadcast spreaders are also useful for granular de-icers and

sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue.. Chain-drive transmission Six 11-inch diameterone

piece heat-treated steel tines, Tills 30-inch path (Requires sleeve

hitch ) Or use 5 hp tow-behind TILLER wilh 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built4n lift and depth control system and does NOT require a sleeve

hitch Fits any tawn, yard or garden tractor Simply hook up to the

tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular stee! frame,

ABS plastic top; clear plastic windshield offers 360 degree visibilily.

Hinged metal doors wilh catch. Keeps operator warm and dry.

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places

VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications, Can

be mounted on front of tractor for plowing applications Uses (1) 55

Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

CO + TENTS OF HARDWARE PACK

(t) Shoulder Bolt 5/t6-18

(2) Screws #10 x 5/8

(2) Washers

(2) Loci< Washers #10

(2) Weld Nuts #10 d 1

3/16 x 3/4 x 16 Gauge

(4) Retainer Springs

(single loop)

(3) Retainer Springs

(double loop)

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts t/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge _

(2) Lock Washers I/4

Parts packed separately in carton

MLdcher

Seat Plate

Video

Cassette

Steering

Wheel

Manual Parts Bag

Parts bag contents not shown full size

_l,i illl illll i ,, ill

x 7/8 x 14 Gauge

(2) Shoulder

Bolts 2) Gauge (2) Center-

Wheels lock Nuts

(2) Front Link Assemblies

(2) Latch Hook

Assemblys Steering

Bushing

Steering

Slope Sheet Sleeve

(2) Keys

Steering Wheel

Adapter

Steering

Wheel

insert

You rnew tractor has been assembled at the factory with the exception of those parts left unassembted for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness,.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrencfn sizes are listed,

(2) 7/t 6" wrenches Tire pressure gauge

(1) t/2" wrench Utility knife

(1) 9/t6" wrench Phillips Screwdriver

(1) 3!4" socket w/drive ratchet Pliers

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

- Remove all accessible loose parts and parts cartons

from carton (See page 6)_

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat

oRemove mower and pacldng materials,

° Check for any additional loose parts or cartons and

remove,,

BEFORE ROLMNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

o Remove hex bolt, lock washer and large fiat washer

from steering shafL

.Position front wtneels of the tractor so they are pointing

straight forward,,

° Slide the steering sleeve over the steering shaft,,

-Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely

° Snap steering wtneel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill

IMPORTANT: CHECK FOR AN D REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURETIRESWHERETRACTOR

iS TO ROLL OFF SKID

_ STEERING WHEEL

INSERT

I HEX BOLT

LOC

_1,_ WAS.ER

LARGE FLAT

•STEERING

WHEEL

STEERING _ 1

WHEEL ii'[, '.

ADAPTER ' i;'!i

/ ! !

I I Ii

STEERING SHAFT

hTEERING

SLEEVE

_/ < ,"

/ y"

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con°

trois)

.Press lift lever plunger and raise attachment lift lever to

its highest position

° Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position,

• Roll tractor backwards off skid,

ASSEBa.BLY

CONNECT BAT _ER'_ 0see Fig. 2}

CAUTION: Do not short battery termi.,

rials+ Before connecting bakery, re._

move metal bracelets, wristwatch

bands, rir_gs, etc,

Positive terminal must be connected

first to prevent sparking from acciden-.

ta! grounding_

_, Lift hood to raised position,

o Open terrninaI access doors, remove terminal protec-

tive caps and discard.

o tf this battery is put into service after month and year

indicated on label (label located between terminals_

charge battery for' minimum of one hour at G10 amps.

o First connect RED battery cable to positive (+) battery

terminal wilh hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely

o Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut.. Tighten securely.

o Close terminal access doors.

Use termina! access doors for:

o Inspection for secure connections (to tighten hard_

ware)

o Inspection for corrosion.

o Testing battery

o Jumping (if required)

o Periodic charging.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

o Remove cardboard packing on seat pan..

o Place seat on seat pan and assemble shoulder bolt

o Assemble adjustment knob and flat washer loosely.

Do not tighten_

Tighten shoulder bolt securely

o Lower seat into operating position and sit on seat..

o Slide seat until a comfortable position is reached which

allows you to p_ess clutch/brake pedal all the way

down

o Get off seat without moving its adjusted position..

o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

FIG, 2

ASSEM LY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 6)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control, Engage park-

ing brake,,

• Cut and remove ties securing anti-sway bar and belts,

Swing anti-sway bar to left side of mower deck

o Slide mower under tractor with discharge guard to right

side of tractor,

IMPORTANT: CHECK BELT FOR PROPER ROUTING tN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

Place the R_H, suspension arm on inward pointing

deck pin,. If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm,

Retain with double loop retainer spring with loops

down as shown,,

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring

• Turn heigttt adjustment knob clockwise to remove

slack from mower suspension

o Raise mower to highest position,

o Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual),

, Install one front link in top hole of the R.H, front mower

bracket and RH, front suspension bracket, Retain with

two single loop retainer springs as shown,

• Install second front link in L H front suspension bracket

only and retain with single loop retainer spring as

shown,.

° Turn height adjustment knob counterclockwise until it

stops..

• Lower mower linkage with attachment lift control.

o Place the LH, suspension arm on inward pointing deck

pin If necessary, rock and raise front of mowerto align

deck pin with the hole in suspension arm. Retain with

double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached

front link in top hole of tile LH, front mower bracket

Retain with single loop retainer spring as shown

CHECK MOWER LEVELNESS

For' best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual, Verify that the belts

are routed correctly

ELECTRIC

CLUTCH

PU!

FRONT

SUSPENSION

BRACKETS

DOUBLE LOOP

RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deck pins)

SUSPENSION

ARMS FRONT

MOWER

BRACKET

FRONT

LINK

SHOULDER

BOLT

GAUGE

WHEEL

3t8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

3t8-16

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER

SPRING ANTI-SWAY

BAR

IDLER /

PULLEY

FIG. 4

SINGLE

LOOP

RETAINER

SPRINGS

DISCHARGE GUARD

ASSE BLY

CHECK TiRE PRESSURE

Tile tires on your tractor were overinflated at the factory for

sllipping purposes.. Correct tire pressure is important for

best cutling performance.

• Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

it_at the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual..

_NSTALL MULCHER PLATE (See Figs. 5A and

5B)

o Install two latch hooks to muicher plate using screw,

washer, Iock washer, and weld nut as shown

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with tlook pointing down

o Tighten hardware securely

. Raise and hold defleclor shield in upright position

o Place front of mulcller plale over front of mower deck

opening and slide into place, as shown

o Hook front latch info hole on h'ont of mower deck

° Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge

guard fron] rnowe_. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate wMle in

operation.

I400K POINTS

DOWN

LATCH

WASHER

MULCHER

PLATE

LOCI{

WASHER

_"-"-- SCREW

FIG. 5A

HOOK

WELD

NUT

DEFLECTOR

SHIELD

"_LATCH

HOOKS

FIG. 5B

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory

NOI'E: It is not necessary to change blades The mulcher

blades ale designed for discharging and bagging also

¢CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST'

/All assembly instructions have been completed.

,/ No remaining loose parts in carton_

,/ Batteryis propedyprepared andcharged (Minimum

I f_our at 6 amps)

v" Seat is adjusted comfortably and tiglltened securely

v' All tires ale properly inflated. (For shipping purposes,

the tires were ovednflated at the factory).

v' Be sure mower deck is properly leveled side-to-side!

front4o-rear for best cutting resuits. (Tires must be

properly inflated for leveling).

¢Check mower and drive belts.. Be sure they are routed

properly around pulleys and inside alI belt keepers..

,/ Check wiring See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA A TTENTfON TO THE FOLLOWING IMPOR-

TANT ITEMS'

v" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline..

VBecome familiar witt7 all controls - their location and

function.. Operate them before you start the engine_

v' Be sure brake system is in safe operating condition

OPERATION

H:Ul ,, ,ll ' ' '

These symbols may appear on your product or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL MOWER HEIGHT DIFFERENTIAL UNLOCKED

LOCK

CHOKE

PARKING BRAKE

LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

H L

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL

(Hydro Models only)

KNOW YOUR TRACYOR

OPERAWION

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations witi_ your tractor to familiarize yourself with the locations of various controls and adjustments,. Save

this manual for fLlture reference

AMMETER

CHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

THROTTLE

CONTROL

HEIGHT

ADJUSTMENT

KNOB

ATTACHMENT IGNITION SWITCH

CLUTCH SWITCH

,,., \ '..

GEARSHIFT LEVER

LIGHT SWITCH

LIFT LEVER

PLUNGER

LIFT LEVER

PARKING BRAKE

LEVER

RANGE SHIFT

LEVER

FIG, 6

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH - Used to engage mower

blades or other attachments mounted to your tractor..

LIFT LEVER - Used to raise and lower' mower deck or other

attachments mounted to your tractor,,

LiFT LEVER PLUNGER - Used to release attachement lift

lever widen changing its position,

CLUTCHIBRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine

GEARSHIFT LEVER - Selects the speed and direction of

tractor

THROTTLE CONTROL - Used to control engine speed.

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears.

IGNITION SWITCH - Used to start and stop the engine,.

AMMETER - Indicates battery charging (+) or disctqarging

(-)

LIGHT SWITCH - Turns the headlights on and off,,

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,.

CHOKE CONTROL - Used when starting a cold engine,

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height,.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

You r tractor is equipped with an operator presence sensing

switch,, When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will sllut off the engine

•Depress clutch/brake pedal into full "BRAKE" positio n

and hold,

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass_ To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

CAUTION: Always stop tractor cora- l

pletely, as described above, before leav- !

ing the operator's position; to empty !

grass catcher, etc, |

Place parking brake lever in "ENGAGED" position and

release pressure fromcfutchtbrake pedal., Pedal should

remain in "BRAKE" position,, Make sure parking brake

will hold tractor secure.

ATTACHMENT

IGNITION CLUTCH SWITCH

KEY PULL OUT TO

PUSH IN TO "ENGAGE"

"DISENGAGE"

CHOKE

CONTROL

THROTTLE

CONTROL

LEVER

"BRAKE"

POSITION _E "ENGAGED"

POSITION

"DISENGAGED"

CLUTCH/ POSITION

BRAKE HEIGHT

PEDAL ADJUSTMENT

"DRIVE" KNOB

POSITION

RANGE

SHIFT

LEVER

\GEARSHIFT

LEVER

FIG, 7

STOPPING (See Fig, 7)

MOWER BLADES -

•Move attachment clutch switch to "DISENGAGED"

position_

GROUND DRIVE -

•Depress clutch/brake pedal into full "BRAKE" position

o Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to stow (._) position.

NOTE: Failure to move throttle control to slow (._)

position and allowing engine to idle before stopping may

cause engine to "backfire"_,

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,,

•Never use choke to stop engine, 13

TO USE THROTTLE CONTROL (See Fig, 7)

Always operate engine at full throttle,

o Operating engine at less than full throttle reduces the

battery charging rate.,

- Full throttle offers the best bagging and mower perfor-

mance,

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine

Do not use to start a warm engine.,

° To engage choke control, pull knob out, Slowly push

knob in to disengage,,

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

gearshift lever_

• Start tractor with clutch!brake pedal depressed and

gearshift lever in neutral (N) position,

° Move gearshift and range shift levers to desired posi-

tion

• Slowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

. Turn knob clockwise (f'_) to raise cutting height.,

• Turn knob counterclockwise (1.'_'_)to lower cutting

height°

The cutting height range is approximately 1-1/2" to 4-1/2",

The tleights are measured from the ground to the blade tip

with the engine not running These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed..

• The average lawn should be cut to approximatefy 2-1/2

inches during the cool season and to over 3 inches

during hot months For healthier and better looking

lawns, mow often and after moderate growth,

° For best cutting performance, grass over 6 inches in

height should be mowed twice., Make the first cut

relatively high; the second to desired height.,

OPERATmO

TO ADJUST GAUGE WHEELS (See Fig. 8)

Adjust gauge wheels with tractor-on a flat levet sufface_

o Adjust mower to desked cutting heigl!t (See "TO AD-

JUST MOWER CUTTING HE!GHT" in the Operation

section of tills manual)

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tigtlten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

GUAGE _'_" '' ',

WHEEL "_ _ x

MOUNTING ,'_ _',ii'i.,i!_ 'i :

BRACKET_I' ' ,:::_ ,

3/a-16 "_':_ ;_ ......' ',f-

LOCKNUT " (Si_.-._, ."

3/8 WASHER "_' _, : SHOULDER

GAUGE WHEEL "_ _ ........_ BOLT

FIG 8

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor is equipped with an operator presence sensing

switch Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine..

o Select desired height of cut.

o Lower' mower with attachment lift control

o Start mower blades by engaging attachment clutch

control

o TO STOP MOWER BLADES - disengage attachment

clutch control,

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place,

DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

t _ CAUTION: Do not drive up or down

I _ hills with slopes greater than 15° and

....................._ donot drive across any slope.

o Choose the slowest speed before starting up or down

hills

o Avoid stopping or changing speed on hills

o If slowing is necessary, move throttle controI lever to

slower position..

o if stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

o Move gearshift lever to 1st gear and range shift lever to

low (L) position. Be sure you have allowed room for

tractor to rollslightly as you restart movement..

o To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly,

TO TRANSPORT

aRaise attachment lift to highest position with attach-

ment lift control

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position..

o Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tracto ron a truck or a trailer, be sure hood is closed and

secured to tractor.. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTaNG THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

. The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil..

• Check engine oil with tractor on level ground

Unthread and remove oil fill cap/dipstick; wipe oil off

Reinsert the dipstick into the tube and rest oil fill cap on

the tube Do not thread the cap onto ttle tube. Remove

and read oil level., If necessary, add oil until "FULL"

mark on dipstick is reached Do not overfill

- For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

o To change engine oi!, see the Customer ResponsibilF

ties section in this manual.

FIGo 10

OIL FILL CAP/

DIPSTICK

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane.. (Use of leaded

gasoline wilt increase carbon and lead oxide deposits

and reduce valve life)_ Do not mix oil witt_ gasoline.

Purchase fuel in quantities that can be used witt_in 30

days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING,

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethano! or' methanol) can

attract moisture which leads to separation and formation of

acids during storage Acidic gas can damage the fuel

OPE ATmO

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur°

CAUTION: Fill to bottom of gas tank

filler neck° Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

• Depress clutchlbrake pedal and set parking brake.

• Place gear shift lever in neutral (N) position_

, Move attachment clutch to "DISENGAGED" position.,

o Move throttle control to fast (_) position

° Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting

procedures below..

o Insert keyinto ignition andturn key clockwise to"START"

position and release key as soon as engine starts Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again., If engine still does not start, pull

the choke control out and retry°

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly..

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart ttTeengine

and allow it to warm up for one minute using the choke

as described above

COLD WEATHER STARTING (50° F and below)

° When engine starts, slowly push choke control in until

tile engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully in.. tf the engine starts to run

roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in

slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

°The attachments can be used during the engine warm-

up period and may require the choke control be pulled

out slightly..

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual..

MOWING TiPS

° Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance See "TO LEVEL MOWER HOUSING" in

the Set,Ace and Adjustments section of this manual..

° The left hand side of mower should be used for trim-

ming..

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This wilt result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc.. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. t0).

- tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height,

o Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired_

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

= _, __

,,_ ,J

FIG. 11

OPERATIO

rViULCH_NG MOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

o Tile special mulching blade will recut the grass clip-

pings many times and reduce [hem in size so that as

riley fall onto the lawn they wil! disperse into the grass

and not be noticed.. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your' highest engine (blade) speed

as this will provide the best recutting action of the

blades

o Avoid cutting yourlawn when itiswet Wet grass tends

to form clumps and interferes with tl_e mulching action

Tile best time to mow your lawn is the early afternoon.

At this tirne the grass has dried and the newly cut area

will not be exposed to the direct sun..

o For best results, adjust tl_e mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 12)_ For extremely heavy mulching,

reduce your width of cut on eact_ pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire tllat an area be mulched a second time to

completely Mde the clippings When doing a second

cut, mow across or perpendicular to the first cut path

Change your cutting pattern from week to week_ Mow

north to south one week then change to east to west the

next week.. This wilt help prevent matting and graining

ot:the lawn.

MAX 1/3

FIG, 12

OUST0 ER RESPONS ULI ES

MAINTENANCE SCHEDULE : ___ /. __!_n_n_ ../_/'_o_,_''* .......

FILL IN DATES /_!?-_, _<,0_

ASYOUCOMPLETE

REGUL.ARSERV!C_....................... /__,_._:/_4_;/ ATES

CheckBrake Operalion

Check Tire Pressure

Check for Loose Fasteners

AR sharpeniRepiace Mower Blades

C LUbd,cati,onChart ,

T=Check Battery Level/Recharge

0 Clean Battery andTerminals

aCheck TransaxleCooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Bell(s) Tension

e" e"7 V"

....... : ................................. I '.: i J,::: : !......... [......... -..... : ;..... .......................::

v' V' ...........

v' e"%

J_ I

Check Engine Oil Level

Change Engine Oit

Clean Air Filter

N c!eanAi!Saree_

G Inspect MuflterlSpark Arrester

I ReplaceOil Filter (1tequipped)

NCiean Engine'CooIing Fins_

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filler

v' .... i

_=_ .... IV'

v'_ I

e¢'_.2

V_ V'

1 - Change more allen when operaling under a l_eavy foad or in high ambient lemperatures

2 - Service more often when operating in dirly or dusty candilions

3-I! equipped with oil rifler, change oil eve[y 50 hours

4 - Replace blades more often when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence,, To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual,

Some adjustments will need to be made periodically to

properly maintain your tractor,

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

5 - It equipped wilt_ adjustable system

6 - Nol required il equipped with main_enance4ree balleH

7 - Tighten front axle pivot boll lo 35 tl -lbs maximum

Do no_ overlighlen

LUBRICATION CHART

®TIE ROD BALL JOINTS

(_) FRONT WHEEL "_,_:::kk:_.._,..qL_ FRONT WHEEL 1_

(_ STEERING

SECTOR GEAR ENGINE (_)

TEETH

BEFORE EACH USE

o Check engine oil level.

• Check brake operation,

• Check tire pressure.,

o Check for loose fasteners

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBR]CATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

(9TRANSAXLE

FLUID

(_)SAE 30 MOTOR OIL API _ SFtSG

GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

OUSTOMER

I'RACTOR

Always observe safety rules when performing any mahlte-

nance,

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted..

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp.. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

o Raise mower to highest position to allow access to

blades

o Remove hex bolt, lock washer and flat washer securing

blade..

o install new or resharpened blade with trailing edge up

towards deck as shown_

° ReassembIe hex bolt, !ock washer and fiat washer in

exact order as shown_

o Tighten bolt securely (30-35 FL Lbs torque)..

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade-but if you

do, be sure the blade is balanced.

MANDREL

BLADE ASSEMBLY

TRAILING

EDGE UP

HEX BOLT (GRADE 8)*"....-<,

"A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD_

FIGo 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced.. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine..

RESPONSiBiLiTIES

o The blade can be sharpened with a file or on a grinding

wheel, Do not attempt to sharpen while on the mower

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone balancer. (When using a cone

batancer, follow the instructions supplied with bal-

ancer)

,, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward,

si_arpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade_ The lobes of

the center hole may appear to be centered, but are not

CENTER HOLE

5t8" BOLT

OR PIN

BLADE

FIG. 14

V-BELTS

Check V-belts for deterioration and wear after I00 hours

and replace if necessary The belts are not adjustable,

Replace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxte free from build-up of dirt and chaff which

can restrict cooling..

CHECK TRANSAXLE OIL LEVEL

(See Fig. 15)

o Block up rear axle securely

o Remove left rear wheel by removing hub botts

° Remove filler plug from transaxle, Oil level must be

even with plug threads. If necessary, fill with SAE 30

motor oil APPSF or SG Replace filler plug

° Reassemble wheel to hub

° For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual°

TRANSAXLE

:ILLER PLUG

FIG. 15

CUSTO IRESPONSI

Your tractor has a batten.i charging system which is suffi-

cient for normal use,, However, periodic charging of the

battery with an automotive charger will extend its lifeo

• Keep battery and terminals clean,

• Keep battery bolts tight.

° Keep small vent holes open,

° Recharge at 6-10 amperes for I hour.,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power_

° Remove terminal guard.,

• Disconnect BLACK battery cable first then RED baF

tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry.

° Clean terminals and battery cable ends with wire brush

until bright,

° Coat terminals with grease or petroleum jelly.,

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG, or SH Select the oil's SAE viscosity

grade according to your expected operating temperature,,

SAE VISCOSITY GRADES

'_E _20" 0_' 30" 32 _' 40" 60" 80" 100 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

ULUTaES

i i,,/

TO CHANGE ENGINE OIL (See Figs 16 and 17)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG, or SH

o Be sure tractor is on level surfacer

Oil will drain more freely when warm,

Catch oil in a suitable container,

Remove oil fill cap/dipstick Be careful not to allow dirt

to enter the engine when changing oit,

Remove drain plug.

After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual,

Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on the

tube, Do not thread the cap onto the tube when taking

reading Keep oil at "FULL" line on dipstick Tighten

cap onto the tube securely when finished

OIL

DRAIN

PLUG

OIL FILL

CAPtDIPSTICK

FIG, 17

FIG. 16

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year.,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill

cap/dipstick securely each time you check the oil level..

CUSWO£ IIER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig, 17)

Air screen must be kept free of dirt and chaff to prevent

engine damage frorn overheating Ctean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

CL,EAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at al! times.

Every 100 llours of operation (more often under extremely

dusty, dirty conditions), remove the blower hou@tg and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure timecooling shrouds are

ieinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, andlor cooling shrouds re-

moved will cause engine damage due to overheating..

AIR FILTER (See Fig. "18)

Your engine will not _un properly using a dirty air filter.

Clean tile foam pre-cleaner after every 25 hours of opera-

tion or every season Service paper cartridge every 100

hours oi' operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions

,_ Loosen knob and remove cover

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge

Wash it in liquid detergent and water

Squeeze it dry in a clean cloth. Allow it to dry

Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil..

TO SERVICE CARTRIDGE

o Replace a dirty, bent, or damaged cartridge

NOTE: Do not wash the paper cartridge or use pressurized

air, as this will damage the cartridge

Remove nut and cartridge plate

Reinstall tile pre-cteaner (cleaned and oiled) over the

paper cartridge

o Check rubber seal for damage and proper position

around stud. Replace if necessary

o Reassemble air cleaner, cartridge plate, and nut..

o Reinstall air cleaner cover and secure by tightening

knob.

CARTRIDGE

FOAM "_ .,*-

PRE-CLEANER "_"_'"-.

CARTRIDGE _t"'_'" ". \_:s_"," 'k",

,_i_!iii ii[ t "<_'="

ii:ii l t \

-!it;S::,!_!,i!l_iliI__

/"<_:: t.q=:_,

FIG. 18

RUBBER

SEAL

IftUFFLER

Inspect and replace corroded muffler and spark arresLer (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of 1his manual

ENGINE OIL FILTER

Replace the engiue oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

IN-LINE FUEL. FILTER (See Fig. i9)

The fuel filter should be replaced once each season li fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is requhed.

° With engine coot, remove filter and plug fuel line

sections

o Place new fue! filter in position in fuel line with arrow

pointing towards carburetor

o Be sure there are no rue! line leaks and clamps are

properly positioned

,, Immediately wipe up any spilled gasoline.

CLAMP _..._ if"W_--'_---_.. CLAMP

FfGo 19

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter.

- Keep finished surfaces and wheels free of all gasoline,

oil, etc

o Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to ciean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out Water in engine

can result in a shortened engine life.

SERVHCE AND ADJUST ENT$

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

oDepress clutchlbrake pedal fully and set parking brake.

° Place gearshift lever in neutral (N) position.

. Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key°

.Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

,i,,lllr

=Place attachment clutch in "DISENGAGED" position_

o Turn height adjustment knob to lowest setting

=Lower mower to its lowest position.

" Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket,

• Remove retainer springs from suspension arms at

deck and disengage arms from deck,

°Raise attachment lift to its highest position.

° Remove two retainer springs from each front link and

remove links,

° Slide mower forward and remove belt from electric

clutch pu!ley

•Slide mower out from under right side of tractor,.

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual..

ADJUSTMENT

NUTS

SUSPENSION

ARMS

LIFT LINKS

CHASSIS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway, Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual),,

if tires are over or underinflated, you wil! not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs° 20 and 2t)

o Raise mower to its highest position.

° Measure height from bottom of deck curl to ground

level at front corners of mower_ Distance "A" on both

sides of mower should be the same_

o if adjustment is necessary, make adjustment on one

side of mower only,

° To raise one side of mower, tighten lift link adjustment

nut on that side,

° To lower one side of mower, loosen lift Iink adjustment

nut on that side,,

NOTE: Each full turn of adjustment nut will change mower

height about 3/16",

.Recheck measurements after adjusting

BOTTOM BOTTOM

SUSPENSION ..........

BRACKET ._ FIG. 21

"x.

FRONTMOWER .........

BRACKET ;;!:::i:_; !

!o,

!i: i_,,i'it SUSPENSION

BRACKET

RETAINER

SPRING

ANTI-SWAY

BAR RETAINER

SPRINGS

LINKS

RETAINER

SPRINGS

FRONT MOWER

BRACKET

FIG. 20

SERVHOE AND ADJUSTMENTS

FROItT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) -

I_IPORTANT: DECK MUST BE LEVEL SIDE-TO-StDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT KS

{,IECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately I/8" to 1/2"

lower than the rear when the mower is in its highest

position

Check adjustment on right side of tractor Measure dis-

_s_nce"F" directly in front of and beNnd the mandrel at

bottom edge of mower housing as shown.

o Before making any necessary adjustments, check that

boih front links are equal in lengttl

0, If links are not equal in length, adjust one link to same

length as other link..

,_ To tower front of mower housing, loosen nut"G" on both

front links an equat number of turns°

_- When distance "F" is t/8" to t/2" lower at front than

rear, tighten nut"H" against trunnion on both front links..

o To raise front of mower housing, loosen nut "H" from

trunnion on both front links Tighten nut "G" on both

front links an equal number of turns.

When distance "F" is 1/8" to 1/2" lower at front than

rear, tiglten nut "H" against trunnion on both front

links.

i,_OTE: Each full turn of nut "G" witl change dim° "F" by

approximately 3/8"

_- Recheck side-to-side adjustment

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 24) -

o Park tractor on a level surface.. Engage parking brake

- Remove four screws from LH. mandrel cover and

remove cover.

o Roll belt over the top of L.H.. mandrel pulley.

o Remove belt from electric clutch pulley

,, Remove belt from idler pulleys.

o Remove any dirt or grass clippings wiich may ilave

accumulated around mandrels and entire upper deck

surface..

o Check primary idler arm and two idlers to see [h_,tthey

rotate freely.

o Be sure spring is securely hooked to primary idler arm

and bolt in mower housing

MOWER DRIVE BELT INSTALLATION (See Fig. 24)

o Install belt in boti_ idiers. Make sure belt is in both belt

keepers at the idlers as shown.

,, Install new belt onto electric clutch pulley.

o Roll belt into upper groove of L..H..mandrel pulley_

o Carefully check belt routing making sure belt is in ttqe

grooves correctly and inside belt keepers.

Reassemble LH mandrel cover

FIG. 22

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

_-s_:_ • r_/• , "4;,

14UT "H

FRONT LINKS TRUNNION

LH. SCREWS

_ANDREL /._ IDLER

COVER\/\\ PULLEYS !ELEOT ,C

X'! ..... ! {i,i ;; i;,::,:[;CLUTCH

..... PULLEY

_! '-£{

MANDREL

IDLER ARM BELT

KEEPERS

MOWER

DRIVE

BELT

FIG. 24

FIGo 23 22

SERVHCE AN ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

Park the tractor on level surface,, Engage parking brake

• Remove mower drive belt (See "TO REPLACE MOWER

DRIVE BELT" in this section of this manual),

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual)_.

. Remove four screws from R.H. mandrel cover and

remove cover., Unhook spring from bolt on mower

housing_

- Carefully roll belt off R,H. mandrel pulley°

oRemove belt from center mandrel pu!tey, idler pulley,

and LH mandrel pulley..

,, Remove any dirt or grass wilich may have accumu-

lated around mandrels and entire upper deck surface,

°Check secondary idler arm and idler to see that they

rotate freely_

° Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

° Install new belt in lower groove of LH. mandrel pulley,

idler pulley, and center mandrel pulley as shown

° Roll belt over R H. mandrel pulley. Make sure belt is in

ail grooves properly.

° Reconnect spring to bolt in mower housing and rein-

stall R.H. mandrel cover.

. Reinstatf mower to tractor (See "TO INSTALL MOWER"

in the Assembty section of this manual).

°Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual)..

L,H, MOWER

MANDREL BLADE CENTER

DRIVE BELT MANDREL

IDLER

PULLEY

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage etectric clutch 10

cycles to wear in clutch plate..

ROTOR \ CLUTCH PLATE

NYLON LOCKNUT (3) BRAKE PLATE

FIG. 26

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equipped with an adjustable brake system

wilich is mounted on the left side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

RRo

MANDREL

COVER

SECONDARY

IDLER ARM

SPRING

SWAY-BAR

BRACKET SCREW

FIG. 25

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 26)

The electric clutch should provide years of service., The

clutch has a built-in brake that stops the pulley within 5

seconds, Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required, Adjustments should be made by your nearest

authorized service center/department,

• Make sure attachment clutch and ignition switches are

in "OFF" position°

• Adjust the three nylon !ocknuts until space between

clutch plate and rotor measures .O12" at all three slot

locations cut inside of brake plate., 23

° Depress clutch/brake pedal and engage parking brake.

° Measure distance between brake operating arm and

nut "A" on brake rod

If distance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4". Retighten jam

nut against nut "A"

Road test tractor for proper stepping distance as stated

above Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary° Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGE"

NUT "A"

OPERATING

ARM JAM NUT

FIG. 27

SERVICE AND ADJUST ENTS

"TO REPLACE IVIOTION DRIVE BELT

(See Fig, 28)

Pad< tt_e tractor on level surface.. Engage pafldng brake.

For ease of service there is a belt installation guide decal on

bottom of IeRfootrest, tt is not necessary to remove mower

BELT REM©VAL -

o. Engage parking brake (creates slack in belt)

,, Remove mower drive belt from elec[ric clutch pulley

only (See "TO REPLACE MOWER DRlVE BELT" in

this section of ti_is manual)

o Rott motion drive belt off transaxle pulley.

0, Roll belt off clutching idler pulleys, then off engine

pulley and front V-idler pulley.

o Pull bett out of all belt keepers.

BELT INSTALLATION -

o Place V part of belt into grooves on engine puIley and

front V-idler, making sure to roule belt inside of belt

keepers

o PutbeIt coming from V-idler above midspan bett keeper,

then onto clutching idter pulleys as shown

_, Make sure V part of belt; engages V-idler.

_- Place belt around transaxle pulley, beginning at top..

V part of belt should engage transaxle pulley

o Place tong lower section of belt through loop in midspan

belt keeper.

o Check to be sure belt is on proper side of all bell

keepers.

,_ Reinstall mower drive belt onto electdc clutch pulley

IMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L,H,. SIDE OF TRACTOR

CLUTCHING

IDLER

CLUTCHING

FLATIDLER

ENGINE

PULLEY ABOVE

V-IDLER

BELT

EEPER

BELT

TWISTS

BELT TRANSAXLE

KEEPER PULLEY

FIG, 28

TO ADJUST STEERUNG WHEEL ALIGNMENT

If steering wheel crossbars are not ilorizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEl_ TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary If palts in the front axle or steering mechanism

tlave been replaced or damaged, check toe-in and adjust

if necessary.

TO CHECK TOE4N (See Fig. 29) -

,, Position front wheels straight ahead

,Measure distance between wheels at front and rear of

tires (dimensions 'W' and "B")

o Front dimension "A" should be 1/8" to t/4" less than

rear dimension "B"

TO ADJUST TOE-IN (See Figs. 29 and 30) -

o Loosen jam nuts at adjustment sleeves on tie rod

o Adjust tie rod until dimension'W'is 1/8" to 1/4."less than

dimension "B".

o Tighten jam nuts securely.

FIGo 29

' FRONT OF TRACTOR

ADJUSTMENT SLEEVES

1 f

JAM NUTS ' i ' /

FIG, 30

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on yourtractor. II

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart-

ment

SERVICE A ADJUSTME TS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 31) -

o Block up axle securely

o Remove axle cover, retaining ring and washers to allow

wheel removal.

° Repair tire and reassemble.

oReplace washers and snap retaining ring securely in

axle groove..

o Replace axle cover

REAR WHEEL -

. Block rear axle securely,

. Remove five (5) hub bolts to allow wheel removal.

° Repair tire and reassemble.. Replace and tighten hub

bolts securely.,

WASHERS

RETAINING

AXLE RING\ \\

COVER

FIG. 3t

TO START ENGINE WITH A WEAK BATTERY

See Figs, 32)

CAUTION: Lead-acid batteries gener-

ate explosive gases, Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged.. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPEDWlTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

• Connect eactl end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.,

° Connect one end of the BLACK cable to the NEGA-

TIVE (_) terminal of fully charged battery.

oConnect the other end of the BLACK cable to a panel

bolt on the left side of the tractor, away from fuel tank

and battery.,

TO REMOVE CABLES, REVERSE ORDER -

- BLACK cable first from chassis and fully charged

batten7,

°RED cable last from both batteries_

"POS,T,VE""

(+) l" _Lt_

PANEl,

BOLT

FIG, 32

TO REPLACE HEADLIGHT BULB

, Raise hood

• Pull bulb holder out of the hole in tile backside of the

grill

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill..

° Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting,,

° Check wiring See electrical wiring diagram in Repair

Parts section of this manual_

TO REPLACE FUSE

Replace with 30 amp automotive-type plug_in fuse The

fuse holder is located behind the dash..

ERV CE AND ADJUSTMENTS

TO ADJUST ATTACHMENT UFT SPRING

(See Fig, 33)

oWhile holding spring bushing with wrench, loosen jam

nut.

o Turn adjustment bolt clockwise to extend spring and

reduce lift effort {for heavier attachments)

o Turn adjustment bolt counterclockwise for lighter at-

iachments

o Retighten jam nut against spring bushing

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

ASAMOWER ADJUST LIFT LEVER SPRtHG TO AID IN

LIFTING ATTACHMENT DO NIQTOVERPOWER SPRING.

VHEN REMOVING ATTACHMENT, ALWAYS ADJUST

_PRING TENSION TO ITS LOWEST POSITION

AD JUSTMENT SPRING BUSHING

OLT ,,{2J

® ATTACHMENT

JAM NUT LIFT SPRING

¢} @

FIG, 33

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig, 34)

o Raise hood.

o Unsnap headlight wire connector.

Standinfrontoftractor. Grasp hood at sides, tilt toward

engine and lift off of tractor

,_- To replace, reverse above procedure_

' HEADLIGHT

_/ WIRECONNECTION

HOOD

::i:2117::i'_:L_

!/:r: ' ',!

ENGRNE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 35)

The ttlrottle contro! has been preset at the faclory and

adjuslment should not be necessary Check adjustment as

described below before loosening cable. If adjustrnent is

necessary, proceed as follows:

o With engine not running, move throttle control lever to

fast (_,_) position.

o Check that speed control lever is against stop screw. If

it is not, loosen casing clamp screw and pull tilrottie

cable until lever is against screw Tighten clamp screw

securely

IDLE FUEL

ADJUSTING IDLE SPEED

NEEDLE ADJUSTING

fSCREW

THROTTLE

CONTROL

CABLE

STOP

SCREW CLAMP

SCREW

CHOKE

CONTROL

CABLE

FIG. 35

FIG_ 34

SERVnCE

iii JJl / i J i i Jii _.,,..._,,,_ ,,

AND ADJUST ENTS

TO ADJUST CHOKE CONTROL

(See Figs. 35 and 36)

Ttne choke control has been preset at tlne factory and

adjustment should not be necessary° check adjustment as

described below before loosening cable.. If adjustment is

necessary, proceed as follows:

o With engine not running, move choke control (located

on dash panel) to full choke (l'&l) position

• Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual)

• Choke siloutd be closed.. If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed. Tighten casing clamp screw se-

curely

° Reassemble air cleaner

CLOSED FOR

FULL CHOKE ,,..

TO ADJUST CARBURETOR (See Fig. 35)

Tile carburetor has been present at the factory and adjust-

ment should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or load, If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel lo the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT..

PRELIMINARY SETTING -

•Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see "TO ADJUST

THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual),

oWith engine off turn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn,

FINAL SETTING -

°Start engine and allow to warm for five minutes.. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position_

o The high idle is set at the factory and cannot be

adjusted°

•Idle speed setting - With throttle control lever in slow

(,,{_,) position, engine should idle at I200 RPM. If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained

oIdle fuel needle settin.g - With throttle control lever in

slow (_,) position, turn idle fuel adjusting needle in

(clockwise) until engine speed decreases and then

turn out (counterclockwise) approximately 3/4 turn to

obtain the best tow speed performance.

• Recl_eck idle speed. Readjust if necessary..

ACCELERATION TEST -

o Move throttle control lever from slow (,,_.) to fast (',_)

position,, If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1f8 turn° Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.,

High speed stop is factory adjusted Do not adjust-damage

may result,

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more..

i _ CAUTION: Never stor

_& gasoline in the tank inside a building i

where fumes may reach an open flame !

or sparlc Allow the engine to cool i

................ be,fores_orj2,g ina ny encl°sure'

qiRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor-

oughty, remove all dirt, grease, leaves, etc Store in a

clean, dry area.

._ Clean entire tractor' (See "CLEANING" in the Customer

Responsibilities section of this manual)..

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)

o Lubricate as shown in the Customer Responsibilities

section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened.. Inspect moving parts for damage, breakage

and wear.. Replace if necessary..

o Touch up all rusted or chipped paint surfaces; sand

lightly before painting..

BATTERY

o Fully charge the battery for storage.

o After a period of time in storage, battery may require

recharging

o To help prevent corrosion and power leakage during

long periods of storage, battery cables sf]ould be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

o After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals

Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGgNE

FUEL SYSTEM

IMPORTANT: IT iS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXP£RtENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

. Drain the fuel tank..

o Start the engine and let it run unlit the luel lines and

carburetor are empty

o Never use engine ot carburetor cleaner products in the

fuel tank or permanent damage may occur

o Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fue! gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor, Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oi! (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual)..

CYLINDERS

o Remove spark plug(s)

- Pour one ounce of oil through spark p!ug hole(s) into

cylinder(s)..

o Turn ignition key to"START" position for a few seconds

to distribute oil..

o Replace with new spad< plug(s)..

OTHER

. Do not store gasoline from one season to another_

oReplace your gasoline can if your can starts to rust..

Rust and/or dirt in your gasoline will cause problems

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt

o Cover your tractor with a suitable protective cover that

does not retain moisture., Do not use plastic. Plastic

cannot breatt_e which allows condensation to form and

wilt cause your tractor to rust.

IMPORTANT: NEVERCOVERTRACTORWHILEENGINE

AND EXHAUST AREAS ARE STILL WARM..

PROBLEM

Will not start

Hard to start

lu ii ii ii : :

Engine will not turn over

Engine clicks but will not

start

........,,,,,, .........

Loss of power

Excessive vibration

CAUSE

t Out of fuel

2 Engine not "CHOKED" properly

3 Engine flooded

4 Bad spark plug

5 Dirty air filter

6 Dirty fuel filter

7.. Water in luel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

1 Dirty air filter

2 Bad spark plug

3 Weakordead battery

4 Dirty fuel filter

5 Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjuslmenl

8Engine valves out of adjustment

1 Clutchlbrake pedal not depressed

2 Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse.

5 Corroded battery terminals

6 Loose or damaged wiring

7 Faulty ignition switch

8 Fautty solenoid or starter

9 Faulty operator presence switch(es)

1 Weak or dead battery,

2 Corroded battery terminals

3 Loose or damaged wiring

4 Faulty solenoid or starter

I Cutting too much grass/too fast

2 Throttle in 'CHOKE" position

3, Build-up ol grass, leaves and trash under mower

4 Dirty air filter,

5 Low oil level/dirty oil

6 Faulty spark plug

7 Dirty fuel filter

8. Stale or dirty fuel

9 Wafer in fuel

10 Spark plug wire loose

1!. Dirty engine air screen/fins

12 Dirty/clogged muffler

13 Loose or damaged wiring

t 4 Carburetor out of adjustment

t5 Engine valves out of adjustment

1 Worn, bent or loose blade

2. Bent btade mandrel

3 Loosetdamaged part(s)

CORRECTION

I Fill fuel tank,

2 See "TO START ENGINE" in Operation section.

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace air filter

6 Replace fuel filter

7 Drain fuel lank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check el! wiring

g See "To Adjust Carburetor" in Service Adjuslments

section

t 0 Conlacl an authorized service center/department

1 Clean!replace air filter

2 Replace spark plug

3 Recharge or replace battery

4 Replace Iuel filter

5 Drain fuel tank and refill with lresh gasoline

6 Check all wiring

7 See "To Adjust Carburetor" in Service Adjustments

section

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch.

3 Recharge or replace battery

4 Replace fuse

5: Clean battery terminals

6 Check all wiring

7 Check/replace ignition switch

8 Check/replace solenoid or starter

9 Contact an authorized service center/department,

1 Recharge or replace battery

2 Clean battery terminals

3 Check all wiring

4 Ctleck/replace solenoid or starter

1 Set in _'Higher Cut" position/reduce speed

2 Adjust throtl/e control

3 Clean underside of mower housing

4 Clean/replace air filter

5 Check oil level/change oil

6 Clean and regap or change spark plug,

7 Replace fuel filter

8 Drain fuel tank and refill with fresh gasofine

9 Drain luel tank and carburetor, retill tank with fresh

gasoline and replace fuel filter

t0 Connect and lighten spark plug wire

I1, Clean engine air screen/fins

12 Clean/replace muffler,

13 Check all wiring

14 See "To Adjust Carburetor" in Service Adjustments

secfion

15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt

2 Replace blade mandrel,

3 Tightentoose part(s) Replace damaged parts

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to tun

when operator leaves seat

wilh attachment clutch

engaged

Poorcut-uneven

Mower blades willnot

rotate

Poor grass discharge

CAUSE

t Faulty operator-safety presence control system

1 Worn, bent or loose blade

2 Mower deck not )eve)

3 Buildup of grass, leaves, and trash under mower

4 Bent biade mandrel

5 Clogged mower deck vent hoies from buildup of

grass, teaves, and trash around mandrels

1 Obstruction in clutch mechanism

2 Wornidarnaged mower drive belt

3 Frozen idler pulley

4 Frozen blade mandrel

! Engine speed too slow

2 Travel speed too fast

3 Wet grass

4 Mower deck not tevel

5 Low/uneven tire air pressure

6 Worn, benl or loose blade

7 Buiidup of grass leaves and ((ash unde( mower

8 Mower drive belt worn

9Blades improperly installed,

10 Improper blades used

t 1 Clogged mower deck vent ho_es ((ore buildup oI

grass leaves, and trash around mandrels

CORRECTION

Check wiring, switches and conneclJons I( not

corrected, contact an authorized service center/

department

1 Replace blade Tighten biade bolt

2Level mower deck

3 Clean underside of mower housing

4 Replace blade mandret

5 Clean around mandrels lo open van( t_oles

1Remove obsbuction

2 Replace mower drive belt

3 Replace idler pulley

4 Reptace blade mandrel

l Place throttle control in 'FAST" position

2 Shi(I to slower speed

3 Attow grass to dry beiore mowing

4 Level mower deck

5 Check liras for proper air pressure

6 Replace/sharpen blade. Tighler_ blade bolt

7 Clean underside of mower tlousing

8 Replace mower drive belt

9Reinstall b_ades sharp edge down

10 Replace with blades lisled in lhis manual

11 Clean a_ound mandrels to open vent holes

Headlight(s) not working

(if so equipped)

t Switch is 'OFF

2. Bulb(s) burned out

3 Faulty light swilch

4 Loose or damaged wiring

5 Blown :[use

t Turn switct_ "ON"

2 Replace bulb(s)

3 Check/replace (igi_t switch

4 Check wiring and connections

5 Replace fuse

Battery will not charge

Engine "backfires"

when turning engine

'OFF"

1 Bad battery cell(s)

2 Poor cable conneclions

3 Faully regulator (if so equipped)

4 Faulty alternator.

1 Replace battery

2 Checldclean all connections

3 Replace regulator

4 Replace allernalor

ml_ ............... : .:.......................... i-¸ .ll

! Move throttle control to"SLOW" position and allow

to idle tor 30 seconds before stopping engine

1 Engine throttle control not set at "SLOW

position for 30 seconds before stopping engine

SCHEMATmC

[

/77 ___

TRACTOR- MODEL NUMBER 917.258960

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

IGNITION SWITCH

__Posmo.circuit'G+ + 'MA_"MAKE"

RUNJLiGHTt 'B + L X ; Y

RUN ............. B_ ' 'J

START""...... t B _'+L + S NOblE

ENGINE CONNECTOR

REGULATOR -_ f_ ENGINE

(PURPLE WIRE, \ /SHORTING

RED WIRE) _ (WHITE WIRE)

CARBURETOR IIL_J LC:D_tl __.

SOLENOID " Ilr-_r_ll OIL SENTRY

(RED WIRE, (GREEN

BLUE WIRE) L__J WIRE)

WIRING INSULATED CLIPS

TRACTOR CONNECTOR

IGNITION SWITCH

.... BATTERY

M FORENGINE "m _ _ .... r_GIN_,

SHORTING __ L,r,_n _

(BLACK WIRE) (RED WIRE)

OIL SENTRY {t _ _ II SWITCHED

OPTION -__-_g-J- +t2V

(YELLOW WIRE _LZ._.JJ /RIHF: W1FIF:)

TO LIGHT PKG )'- ....... '

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT.

THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

3'1

REPAgR PARTS

ELECTRICAL

TRACTOR- - MODEL NUMBER 917.258960

REPAnR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917,258960

KEY PART

NO. NO. DESCRIPTION

I 144927 Battery

2 74760412 Boft Hex Head 1/4-20 x 3/4

3 STD551125 Washer, Lock 1/4

4 STD551025 Washer 9/32 x 5/8 x 16 Ga

6 STD541025 Nut Fin Hex 1/4-20

7 7697J Tube Plastic

8 7603J Tray, Battery

9 109596X Clamp, Hose

t0 I45211 Bolt 1/4-20 x 7,5 Zinc

I1 t50109 Hold down Battery Dash Mount

12 145769 Nut Push Nylon 1/4"

16 153664 Switch Interlock Push-In

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex tt4-20

21 136850 ' Harness Socket Light W/4152J

22 4152J Bulb Light

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

28 157899 Cable, Ground

29 121305X Switch, Plunger

30 140301 Switch, Ign

31 !24211X Nut, ignition Switch

32 141226 Cover Switch Key

33 I09310X Key, Ignition

40 156162 Harness lgn.

4I 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 I22822X Ammeter

50 154963 Switch, PTQ

51 140405 Ring Retainer PTO

NOTE: All component dimensions given in U S inches

1 inch = 25 4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258960

CHASSIS AND ENCLOSURES

10 9

/15

53 68

,%0..>. 17/

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9'17.258960

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253 Rail, Frame RH 42 STD5337t0

2 140506 Drawbar, Gt 43 t36939

3 13667IX558 PanelAsm, Side LH 44 136940

4 73680700 Nut, Crown Lock Hex 7/I6-14 Unc 45 154913

5 145203 Dash, Plastic Black 47 t7490608

6 157882 Dash LowerVGT One-Piece 48 154995

7 17720408 Screw, Ttld Cut I/4-20 x t/2 49 154993

8 145166 Support, Dash 1-Pc Battery 50 152728

9 I08067X Nut, Pal 52 STD541431

10 19092016 Washer 9/32 x 1-1/4 x t6 Ga. 53 137304

11 !37270 Rivet, Ratchet Male 56 154914

12 137269 Washer, Nylon 57 73640400

t3 137271 Rivet, Ratchet Female 58 137113

I4 136673X558 Hood Asm., Pnt 59 74180412

•15 136374 Lens, Bar Clear 60 17490620

16 121794X Cover, Access 63 19131614

17 17490612 Screw, Thdrol 3/8-16 x 3/4 64 144283

18 I36373x428 Grille 67 156973

19 19131312 Washer 13132 x I3/!6 x 12 Ga.. 68 17490508

20 STD523710 Bolt, Fin Hex 3/8-16 x 1 70 137159

2I STD541437 Nut, Crownlock 3/8-16 Unc 77 137308

22 136670X558 Panel Asm., Side Rid 84 142992

23 17490616 Screw, Thd. Roll 3/8-16 x 1 Ty-TT 85 144911

24 145243X558 Footrest, RH 86 74.7607t6

28 145244X558 Footrest, LH 88 STD551143

29 145349 Bracket, Support Dash 90 STD551237

30 145051 Saddle 91 156586

31 t45183 Bracket, Support 1-Pc Steering VGT 92 156281X0t 1

32 141315 Bracket Asm, Frame Pivot Lh 94 100207K

33 141314 Bracket Asm, Frame Pivot Rh 95 t05531X

34 142131 Bracket, Engine Support Rear 106 138776

36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 120 19131616

37 121642X558 Fender, Pnt -* 8022J

38 19091216 Washer 9/32x3/4x16Ga..

39 t36961 Bracket, Axle Front

40 15611I Bracket, Support Axle/Engine

41 17580408 Screw Tap Tite 1/4-20 x 1/2

Bolt, Carriage 3/8-16 x t

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Tt_drol 3/8-16 x t/2

Bracket Asm, Pivot Hood Lh

Bracket Asm, Pivot Hood Rh

Bracket, Chassis Front

Nut, Crownlock 5/16-18

Rod, Support Hood

Bracket Asm, Susp Chassis Lh

Nut, Keps Hex 1/4-20

Bracket Asm.., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol 3/8-16 x 1-t/4

Washer 13/32 x 1 x 14 Ga.

Washer, Serrated Disc t3!32 x 1

Guide, Belt T/A

Screw, Thd 5/16-18 x 1/2

Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower

Bracket, Support Transaxle

Bolt, Fin Hex 7/16-14 Uncx 1

Washer, Lock Hvy HLCL, Spr,. 7/16

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon

Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x I x !6 Ga,

Plug, Hole

NOTE: All component dimensions given in U.S. inches

1 inch = 25..4 mm

REPAIR PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.258960

38 37 6

REIPA R PARTS

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.258960

KEY PART

NO, NO,,

1 9858MI

3 7563R

4 17490508

5 STD541437

6 STD561210

7 149176

8 12000034

9 140080

10 142509

t1 136927

12 9204H

13 t39419

14 13890t

I5 STD551037

16 143012

17 t26909X

!8 137104

19 136926

2I 23260412

22 633AI09

23 106932X

24 136925

25 136923

26 137552

27 17490528

28 STD541237

29 137213

30 19131616

34 124236X

35 137648

36 149412

DESCRIPTION

Key, Woodruff

Washer, Thrust, Axle

Screw, Thdrot 5/16-t8 x 1/2 Tyt

Nut, Crown!ock 3/8q6

Pin, Cotter

Hub Asm. Wheel Rear

Klip, Ring

Bolt, Hub

Disc, Brake

Yoke, Brake Disc

Locknut 1/2-20

Washer, Special

Bushing

Washer 13/32 x 13/I6 x 16 Ga,

Set, Screw I/4-28 x 3/4

Spring

Lever', Brake

Cam, Brake Disc

Screw, Flat Head 1/4-28 x 3/4

Gearshift, Lever Assembly

Knob

Support, Puck Brake

Puck, Brake Top

Spring, Return

Screw, Hex Wsh Thd 5/16-I8 x 1-

3/4

Nut, Hex Jam 3/8-16

Brake, Rod

Washer 13/32 x 1 x 16 Ga,,

Cap, Plunger

Rod, Parking Brake

Spring, Drive Ground

KEY PART

NO. NO. DESCRIPTION

37 t2t749X Washer 25/32 x 1-t/4 x 16 Ga.

38 150035 Nyliner

39 74321016 Screw, Fin.. #10-24 x t

40 5304J Actuator, Interlock Switch

41 7363!000 Locknut #10-24

42 8883R Cover, Pedal

46 t45170 Retainer, Spring

47 138228 Clutch Rod

48 72110612 Bolt, Carriage 3/8-16 x 1-1/2 Gr, 5

50 131494 Pulley, Idler, Flat

5t STD541437 Locknut, Hex 3/8-16

52 139123 Pulley, Idler, Grooved

53 207J Washer, Hardened

54 I56563 Clutch, Arm Assembly

55 105706X Bearing, Idler

56 137153 V-Belt

57 141756 Bracket, Shift Rod, Hi-Lo

59 122253X Shift Rod, Hi-Lo

60 t22268X Spring Clip, Connecting Link

61 137524 Pulley, Transaxte

62 STD551143 Washer, Lock 7/16

63 74760720 Bolt, Fin Hex 7/16-14 x 1-1/4

64 154752 Shaft, Clutch/Brake Pedal

65 67609 Bolt, Shoulder

66 140296 Washer, Hardened

67 19131312 Washer, Fiat

68 5t42H Pin, Roll

69 136327 Hub, Cover

I17 73900600 Nut Lock Fig 3/8q6 Unc

NOTE: All component dimensions given in U,S., inches

1 inch = 25,4 mm

STEERING ASSEMBLy

2`3

2`2

\28

TRACTOR

""MODEL NUMBER 917.258960

1313

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2589£,0

KEY PART

NO, NO, DESCRIPTION

1 121472X

2 t37094

3 6855M

4 136960

5 136959

6 6266H

7 t2t748X

8 12000029

9 121232)(

t0 74781044

tl 136518

12 7390!000

13 121749X

i4 STD551137

15 STD54t537

16 i45103

I7 t37347

18 137155

19 1560i1

20 145182

21 100711L

22 155105

23 152927

24. 19133808

25 STD523710

26 I26805X

27 3366R

28 17490612

29 104239X

30 I2000034

31 138136

32 t911t610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 I09851X

41 155246

42 17490508

Wheel, Steering

Axfe Asm., Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm., RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x !6 Ga.

Ring, Klip #T5304-75

Cap, Spindle

Bolt, Fin Hex 5/8-1I x 2-3/4

Spacer, Brg Axle Front

Nut, Lock Flange 518-1t Unc

Washer 25/32 x 1-I/4 x I6 Ga..

Washer, Loci< Hvy Hlcl Spr 3/8

Nut, Lock Center 3!8-24 Unf

Shaft Asm.,, Steering

Rod Asm., Tie Ball J Ball Vgt (Inc.

Key No. 36-40)

Draglink, BaH Joint Solid Vgt

Support Asm., Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strg.. Blk

Screw

Washer 13/32 x 2-3/8 x 8 Ga

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheet Steering

Bearing, Col, Strgo

Screw, Thdrol 3/8-t6 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32 x 1 x 10 Ga..

Washer, Lock Hvy Hlcl Spr 5/16

Bolt, Hex Hd 5/16-t8 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Ttqread

Joint Asm Ball RH Thread

Jam Nut LH Thread

Joint Asm. Ball LH Thread

Bracket, Switch lnter!ock VGT97

Screw, Thrd, Roll 5/I6-18 x 1/2 TYT

NOTE: All component dimensions given in U S inches

1inch=254mm

REPAHR PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.258960

18 15

,,j j56

!'!

"iJ 55

ii_;/5

,% , 7

335448

[ SPARK ARR_ESTER KIT .....

REIPA R PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.258960

KEY PART

NO. NO, DESCRIPTION

2 152947

5 13200300

7 151396

8 12!361X

9 150828

10 I05432X

tl 140923

t2 143996

15 I5t346

"16 I09227X

t7 106082X

18 152334

19 13290300

20 132755

21 17720410

22 132779

23 t91326t6

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD541437

37 123487X

38 74780624

39 17490636

40 17490664

41 t26197X

42 STD551143

43 150280

45 128861

4,6 19131616

47 142040

48 19132007

50 143020

5I 152946

52 17580408

53 143528

54 19131414

55 13090336

56 13090308

NOTE:

Engine (See Breakdown)

Kohler CV20S-65538

Muffler Asm

Elbow STD 90 Degree 318- 18 NPT

Muffler Asm Guard

Pulley V-Idler

Belt Keeper Asm VGT

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3,,50 YT/GT 96

Pad Spacer

Cap Asm Fuel W/Gauge

Plug Oil Drain (Order From Engine

Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4-20 X 5/8

Control Choke

Washer 13/32 X 1-5/8 X I6 Ga

Lockwasher Ext Tooth 3!8

Nut Keps 3/8-24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex w!Ins 318 - 16

Clamp Hose

Bolt Fin Hex 3/8 - 16 x l-1/2

Screw TT 3/8-16 x 2-t/4 Unc

Screw TT 3/8-16 x 4

Washer 1-1/20D X 15/32 1D X ,250

Washer Lock 7/16

Bolt Hex 7/I6 - 20 X 4 - 1/4 Ga 5

Nut Flange t/4-20 Starter Nut

Washer 13/32 x 1 x 16 Ga,,

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga.,

Duct Air

Pipe Crossover

Screw Tap 1/4 - 20 x I12

Bracket Duct Air Rear Sup

Washer Flat 13/32 x 7/8 x 14 Ga.,

Nipple Pipe 3/8NPT X 4-1!2

Elbow Nipple Pipe 3t8 x t

All component dimensions given in U_S. inches

I inch = 254 mm

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258960

KEY

NO.

PART

NO.

140124

14055 t

140675

127018X

145006

STD541437

124181X

150176

155925

121246X

121248X

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-18 x 62

Clip, Push In Hinged

Nut, Crowntock 3/8-16 Unc

Spring, Seat Cprsn

Bolt 5/16-18unc X 3/4 WiSems

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

KEY PART

NO. NO.

14 72050411

15 121249X

16 123740X

17 t23976X

t8 19171912

19 120068X

20 124238X

21 153236

22 STD54143t

DESCRIPTION

Bolt, Carriage 1/4-20 X 1-3/8

Spacer, Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5/16-18

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions given in U.S inches

! inch = 25.4 mm

REPAmR

DECALS

PARTS

TRACTOR - - MODEL NUMBER 917.258960

6 3 7 I5 !5 7 4 13

17_

14 23

KEY PART

NOo NO.

t 156834

2"151448

3 146705

4 146706

6 133644

7 138048

8 142241

9 146709

10 156439

tl 4900J

12 150333

13 151452

DESCRIPTION

Decal, Operating Dash Gear Dr_

Eng

Decal, Grille Garden Trac. IPC

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman, LH

Decal, Maintenance

Decal, Side Panel

Decal, Fender, Craftsman

Decal, Fender, Danger

Decal, Clutch/Brake

Decal, Cap CNSMR Help Line SRS

Decal, Chassis

KEY PART

NO. NO.

t4 139346

I5 151441

t6 146047

I7 158255

I8 146710

19 138047

20 149516

21 156787

23 t06202X

-- 145245

_- 145247

-- 13831't

158491

158492

DESCRIPTION

Decal, V-Belt Schematic

Decal Hood Insert

Decal, V-Belt Drive Sch Tract

Decal, Engine Craftsman Kohler

Decal, Insert Strg

Decal, Batter.i

Decal, Battery Dngr/Psn Srs Eng

Decal, Deck Mower EZ3 Polo

Reflector, Taillight

Pad, Ftrest Rbr Sq

Fastener, Pop-In Footrest

Decal, Handle Lft Height Adjust

(Lift Handle)

Manual, Owner's (Eng)

Manual, Owner's (Span)

WHEELS & TIRES

KEY PART

NO. NO.

1 59192

2 65139

3 106228X427

3 106277X427

4 8134H

4 7154J

5 t06230X

5 105588X

6 278H

6856M

7 9040H

8 104757X

-- 144334

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Rim Assembly, Rear

Tube, Front (Service Item Only)

Tube, Rear (Service Item Only)

Tire, Front

Tire, Rear

Fitting, Grease (Front Wheel Only)

Fitting, Grease

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only)

Sealant, Tire (10 ozo Tube)

NOTE: All component dimensions given in US. inches

I inch = 254 mm

REPAUR PARTS

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.258960

43 38

20 19 15

IREPAnR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258960

KEY PART

NO, NO, DESCRIPTION

1 t21006X

2 154389

3 12t002X

4 12000022

5 19292016

6 74780624

7 125631X

8 122365X

9 122364X

t0 2876H

11 146704

12 STD624008

!3 '139868

14 '140302

15 STD541437

16 674A247

17 STD541237

I8 143363

t9 STD551037

20 5328J

21 STD523710

22 127218

23 STD62400B

24 733508O0

25 '130171

26 73800800

29 150233

3O !10807X

31 19131016

32 I37150

33 STD560907

34 137167

35 138057

38 155097

39 123935X

40 17490512

41 7354O60O

42 1911241O

43 123934X

70 145212

72 110452X

Rod Asm,, Lever

Shaft Asm., Lift Vgt

Lever Asm., Lift Rh

E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 Ga

Bolt, Fin Hex 3/8-t6 x 1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-1/8"

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing

Nut, Crownlock 3/8-16 Unc

Spring Asm, Assist Lift

Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist

Wasfter 13/32 x t3/16 x 16 Ga

Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring

Nut, Jam Hex 1/2-13 Unc

Trunnion

Nut, Lock W_Jsh 1/2-13 Unc

Trunnion tnfin, Height

Nut, Special

Washer t3/32 x 5/8 x 16 Ga,,

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, lnf 3/8-16 Uric

Pointer, Height Indicator

Plug, Hole

Screw, Thdrol 5116-18 x 3/4 Tyt

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x 10 Ga

Scale, Indicator Height

Nut, Hex Flange Lock

Nut, Push Phos & Of!

NOTE: All component dimensions given in US, inches

1 inch = 25,4 mm

REPABR PARTS

MOWER DECK

TRACTOR -- MODEL NUMBER 917.258960

45\

117

119

REPARR PARTS

MOWER DECK

TRACTOR-- MODEL NUMBER 917.258960

KEY PART

NO. NO.

1 156948

3 138457

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 152443

12 129895

t3 137553

14 137152

t5 110485X

_6 140329

i_} STD533106

!9 132827

20 145055

2t STD541431

22 134753

23 131267

24 105304X

25 t23713X

26 110452X

27 157788

28 19111016

29 131491

30 138776

3t 129963

32 153531

33 137266

34 144945

35 17490628

36 STD551037

DESCRIPTION

Deck Asm., Mower 46"

Bracket Asm., Sway Bar

Retainer Spring

Arm, Suspension, Rear (Sway Bar)

Bolt, Patctled 3/8-24 x 1-1/4 Gr.. 8

Washer, Lock Hvy., Unplated 3/8

Washer, Hard Blade, Mower

Vented

Blade, 46" Mower Deck

Bearing, Ball, Mandrel #6204

Shaft Asm w/Lower Bearing

(Includes Key No. 12)

Housing, Mandrel

Bearing, Ball, Mandrel

Stripper, Mower Round

Bolt, Carriage 5/16-18 x 5/8

Bolt, Hex Head, Shoulder 5/16-18

Baffle, Vortex Mower 46"

Nut, Crownlock 5/16-18 UNC

Stiffener, Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector Mower

Washer !1/32 x 5/8 x 16 Ga

Rod, Hinge

Screw, Hex Head, Thdrolf

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Fig. Top Loci< Cntr.. 9/t6

Anchor, Spring Deck 46"

Screw, Thdrol! 3/8-I6 x 1-3/4 Tytt

Washer 13/32 x 13/16 x t6 Ga

KEY PART

NO. NO. DESCRIPTION

37 131494

38 156086

39 144917

40 137273

41 17490620

42 122052X

43 144949

44 133943

45 145059

46 137729

47 144959

48 139573

49 STD54t437

50 72110612

51 153390

52 156493

101 145579

102 71161010

103 STD55!110

104 19061216

105 130758

106 2029J

116 137644

117 133957

118 73930600

119 19!214.14

t26 144948

t27 146763

-- 157251

-- 143651

NOTE:

Pulley, Idler, Flat

Keeper, Belt, idler

Pufley, Idler, Driven

Spring, Secondary 44/46150 Vent

Screw, Thdroll 3/8-16 x 1-1/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, Thdroll.. t/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5

Wasl_er Felt

Pulley idler Flat

Cover, Mulching

Screw

Washer, Lock #!0

Washer

Latch Asm Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel

Nut, Centedock 3/8_16 UNC

Washer 3/8 x 7/8 x 14 G&

Arm, Idler, Primary Deck 46"

Pulley, idler, V-Groove Dim. 4,25

Mower Service STD Deck - Order

separately Mulcher and Gauge

Wheel components, Key No.s 101-

t06 and 1!6q 19)

Mandrel Asm, 44/50" Service

(Includes Key No.'s 8-I0, t2-15, 31

and 33)

All component dimensions given in U.S. inches

1 inch = 254 mm

REPAIR PARTS

TRANSAXLE

TRACTOR -- MODEL NUMBER 917.258960

92 93

REPABR PARTS

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.258960

KEY PART

NO. NO.

! 5

4t 97R

I2000034

4199R

4216R

42t5R

4217R

6256H

74020652

7392M

137261

4985R

6266H

4212R

137125

6276H

633A63

8118M

8740H1

122238X

4218R

6252HI

78t0H

6262H

7393R

992R1

139111

4986R

t22254X

6269H

5855H

139538

6277H

4225R

7396H

4!98R

4200R

7395H

139536

13320400

17580520

627tH

13060200

4895H

4222R

1529R

DESCRIPTION

Axle Shaft

Re_aining Ring

Final Drive Gear

Differential Gear

Differential Pinion

Differential Carrier

Axle Thrust Washer

Bolt, Hex Head 3/8-24 x 3q/4

(t" Thread Length)

Steel Ball

Spring Shift Fork Detent

Shift Fork, High-Low Range

Thrust Bearing Race

4th Reduction Pinion

Shaft, Brake

Snap Ring, Crescent Type

High-Low Range Gears

Needle Bearing

Sintered Iron Bearing

Shift Fork Shaft, High-Low Range

Differential Pinion Spacer

Differential Pinion Bushing

Gripco Centertock Nut 3!8-24

Shift Fork, RH,

Oil Seat

Sintered iron Bearing

Shift Fork Shaft

Shift Fork, L,H,

Sf_ift Shaft, High-Low Range

Oil Seal

Pressure Relief Valve

Gearcase, Reverse Idler Shaft and

Bearings, R..H..(Includes Key No.'s

17,18, 25, 33, 50, 63, 77 and 82)

Dowel Pin

Needle Bearing

Thrust Bearing Race

4th Reduction Gear Shaft

4th Reduction Gear Spacer

Thrust Beadng Race

Gearcase and Bearings, LH,

(includes Key Numbers 18, 25, 49,

50 (2), 51 and 52)

Pipe Plug 1/2-i4 N,,P,To

Bolt, Hex 5!I6-18 UNC x i-I/4

Oil Seal

Pipe Plug I/4-I8 NP.T,,

Needle Bearing

KEY PART

NO, NO. DESCRIPTION

52 8t19M

53 4220R

54 4209R

55 4213R

56 4442R

57 4t95R

58 4214R

59 4194R

60 7528R

6t 4208R

62 4207R

63 7398H

64 4203R

65 4204R

66 2898J

67 12000033

68 4205R

69 4206R

70 I370H

71 633A69

72 t39120

73 420IR

74 t2000008

75 1153R

77 6803J

79 I167R

80 733607O0

81 6270H

82 136984

84 5384J

85 2978J

86 633A85

87 8739H1

88 4924H

89 19151516

90 110542X

91 19181511

92 75J

93 6274H

94 76020412

95 100405OO

96 74760514

97 633A10g

98 140332

Needle Bearing

Thrust Bearing Race

3rd Reduction Pinion, Low

4th Reduction Gear

3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer

3rd Reduction Pinion High

2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear

Key, Hi-Pro 1/8 x 't7/32

Kfip Ring

Intermediate Speed Gear

High Speed Gear

Thrust Bearing Race

Intermediate and High Speed

Cluster Pinions

input Shaft

Low Speed Pinion

E-Ring

Reverse Idler Gear

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

Gearshift Lever, Bent

Gearshift Cap

Gearshift Ball Cover and Pin

S!qift Lever Guide Ball, Keyed

Spring

Washer I5/32 x 15/16 x 16 Gauge

Shift Mechanism Seal

Washer 9/16 x t5!16 x t2 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket

Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8

Gearshift Lever Assembly

Transaxle, 6 Speed,

Complete Assembly

NOTE: All component dimensions given in U,S,, inches

t inch = 25,4 mm

REPANR PARTS

TRACTOR --MODEL NUMBER 917.258960

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

CYLINDER HEAD, VALVE AND BREATHER ! ....

38 37

,,#,9 7_',,,Ji 19_

_11 1213141716

11 1213_4 15

"36 34.... J

_--20

......... ,, ,,,,,,

- 26

_-27

"-24

CRANKCASE I .......

Lo-- 2;,

25-

22 20-._

15 17

=--8

llIi_

REPAIR PARTS

TRACTOR o - MODEL NUMBER 917.258960

KOHLER ENGINE _ MODEL NUMBER CV20S, TYPE NUMBER 65538

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

224.-318-11

24_755-76

25-3t3-02

24-033-03

5 24-041-23

6 24-096-15

7 M-0645020

8 X-75-23

9 X-426-9

t0 24-326-14

1t t2-755-03

t2 12-173-0I

13 24-089-02

t4 235011

15 24-0t6-01

24-016-02

t6 24-017-0I

24-0t7-02

17 24.-032-05

18 24-294-06

19 24-326-13

20 t2-351-0t

21 24-4tl-05

22 24-041-08

23 24-3t 8-12

24 24-755-66

25 25-I86-0I

26 24-599-01

27 M-0640034

28 24-755-74

29 24-153-I2

30 24-086_32

31 I2-086-16

32 24-445_01

33 24-755-57

Head Assembly, #1 Cylinder I

Kit, Valve Cover, Breather 2

(Includes Key #3, 29 thru 30) 3

Grommet, Rubber

Kit, Breather Cover with Gasket 4

(Includes Key Numbers 5 and 6) 5

Gasket, Breather 6

Cover, Breather

Screw Hex Fiange M6 x 1.0 x 20

(4) 7

Plug, Allen head, t/8 Pipe

Clamp, Hose (2)

Hose, Breatt_er 8

Kit, Retainer (4) 9

Cap, Valve Spring (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, .25 Oversize (2)

Valve, lntake, Standard Size (2)

Valve, Intake, .25 Oversize (2)

Seal, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (4)

Gasket, Cylinder Head (2) 10

Head Assembly, #2 Cylinder t t

Kit, Valve Train 12

(includes Key Numbers 21,25-26) 13

Arm, Rocker (4) 14

Pivot, Rocker Arm (4) 15

Screw Hex Flange M6 x 1.0 x 34 t6

(4)

Kit, Valve Cover, Plain t7

(Includes Key Numbers 29 thru 30) 18

O-Ring 19

Screw, Shoulder (4) 20

Screw Hex Flange M!0 x 1.5 x 90 21

(8) 22

Strap, Lifting 23

Kit, Breather Separator

(Includes Key Numbers 34 thru 38) 24

Spacer 25

Bracket, Breather Separator 26

Grommet, Rubber 27

Strap, Breather Separator

Screw Hex Flange

M5 x 0.8 x I 6 (2)

34 24-112-12

35 24-t26-44

36 25-313-02

37 24-445-02

38 M_0545016

24-782-05

24-294-03

24-067-05

24-067-06

t2-380-03

52-139-09

24-874-01

24-874-O2

24-874-03

24-108-01

24-108-02

24-108-03

24-018-0I

I2-422-10

12-422-09

12-422-13

I2-422-07

12-422-08

12-422-tl

12-422-12

24-010-03

24-144-01

M0631005

i2-032-01

X-25-102

t 2-380-04

M-0545010

24-018-04

24-402-05

24-032-01

12-153-0I

12-t23-04

24-126-19

M-0545016

t2-153-02

24-038-04

24-755-46

"t2-153-03

Cylinder Block(Use Mini Block)

Fitting

Connecting Rod (Standard) (2)

Connecting Rod (25) (2)

Pin, Dowel Locating (6)

Plug, Cup

Piston with Ring Set (Standard) (2)

Piston with Ring Set (.25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Red

(As Required)

Shim, Camshaft, Black

(As Required)

Shim, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim, Camshaft, Green

(As Required)

Shim, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 6ram

Seal, Governor Cross Sllaft

Washer, Plain 1/4

Pin, Hitch

Screw, Hex Flange

M5 x 0.8 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil, Front

O-Ring, Lower Oil Fill Tube

Tube, Oil Fill

Bracket, Oil Fill Tube

Screw, Hex Flange

M5 x 0..8 x 16

O-Ring, upper Oil Fill Tube

Dipstick Assembly (Includes 26-27)

Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

NOTE: All component dimensions given in U,S.

inches 1 inch = 25 4 mm

REPAIR PARTS

TRACTOR - - lvIODEL NUMBER 917.258960

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258960

KOHLER ENGINE - f_]ODEL NUMBER CV20S, TYPE NUMBER 65538

IGNITION/ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

11 24-063-23

I2 M_0545016

NOT ILLUSTRATED

24q 76-12 Harness, Wire

25-518-28 Lead, Black (4", 18 Gauge,

Insulated Grip Barrel Eyelets)

24-113-18 Decal, Grass Screen

I3 24-063_30

14 M-0645016

1 24-I62-17 Screen, Grass

2 M_0403025 Screw, Hex, Cap 15 24q46-08

M4 x 0.7 x 24 (4) 16 24-I00-02

3 X-25-92 Wasller, Plain 3/16 (4) 17 24-112-12

4 24-t12-04 Spacer, Fan (4) 18 24-126_44

5 24-157-03 Fan 19 24-445-02

6 M-0639016 Screw Hex, Flange M6 x 10 x I6 20 24-086-27

(4) NOT

7 12-t12-01 Spacer, Fan (4) --

8 24-025-04 Flywheel Assembly

9 X-42-t5 Key

10 25_403-03 Rectifier-Regulator

11 24-086-18 Screw, Phillips (2) Hd. I1_I6 x 7/8

I2 236602 Connector, Rectifier-Regulator,

3 Contact

13 t2-132-02 Spark Plug (2)

t4 48-t54-02 Clip, Cable AIR INTAKE

15 12-468-03 Washer, Plain 3/8

16 12-086-I4. Screw, Hex, Flange

Mt0 x 1.5 x 46

t7 24-085-01 Stator, 15 Amp

18 M-0548025 Screw, Hex, Cap t 24-743-05

M5 x 0.8 x 25 (2)

19 X-25-63 Washer, Plain I/4 (2) 2 24-755-91

20 X-25-92 Washer, Plain 3/8 (2)

21 235173 Clip, Cable 3 25-341_02

22 24-584-01 Module, Ignition (2) 4 24-096-24

23 SM-0545020 Screw, Hex, Flange M5 x 0 8 x 20 5 12-100-01

(4) 6 24-096-01

7 24-032-03

8 24_083-02

9 47-083_03

!0 24-126-21

11 24-126-43

!2 24-755-86

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO. DESCRIPTION

24-027-20

M-0545016

M-0645016

24-314-05

24-146-02

M-0545020

2Housing, Blower

Screw, Hex Flange M5 x 0°8 x I6

(3)

Screw, Hex Flange M6 x 10 x 16

(4)

Guard, Flywlleef

Plate, Backing, # 2 Side

Screw, Hex Flange M5 x 0.8 x 20

(2)

Screw, Hex Flange M5 x 08 x 16

Baffle, Cylinder Barrel, # 2 Side

Baffle, Valley, # 2 Side

Screw, Hex Flange M5 x 0 8 x 10

(2)

7 M_0551016

8 24-063-20

9 24-063-14

10 M-0545010

Baffle, Valley, # 1 Side

Screw, Hex Flange M5 x 0.8 x 16

(2)

Baffle, Cylinder Barrel, # I Side

Screw, Hex Flange M6 x 1.0 x 16

(2)

Plate, Backing, # 1 Side

Nut, Plastic (2)

Spacer

Bracket, Breather Separator

Strap, Breather

Screw, Hex Caps 8-18 x t12 (2)

ILLUSTRATED

24_100-01 Nut, Plastic (3)

(Included with Blower Housing)

- - 24-100-02 Nut, Plastic (2)

(Included with Blower Housing)

- _ 25-t39-16 Plug, Button 9/t6

(Included with Blower Housing)

-- 24-113_36 Decal, Horsepower

KEY PART

NO. NO. DESCRIPTION

13 24-326-13

!4 X-426-9

15 24-294-06

16 24-326-14

17 24-109-06

t8 24_041-t3

19 24-094-04

20 24-041-14

21 24-164-06

22 24-041-01

23 M-0651055

NOT

Kit, Air Cleaner Cover (includes

Key Numbers 2-4, 10-11)

Kit, Knob w/Gasket (Includes Key

Number 3)

Knob, Cover

Cover, Air Cleaner

Wing Nut

Cover, Inner Air Cleaner

Seal, Air Intake

Element, Pre-Cleaner

Element, Air Cleaner

Bracket, Air Cleaner

Kit, Air Cleaner Base (Includes Key

Numbers I3-20)

Hose, Breather

Clamp, Hose (2)

Fitting

Hose, Breather

Cup, Fuel Spitback

Gasket, Fuel Spitback (.;up

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, Intake

Gasket, Intake Manifold (2)

Screw, Hex Flange M6 x 1,0 x 55

(4)

ILLUSTRATED

12-113-53 Decal, Air Cleaner

NOTE: All component dimensions given in U S..inct_es

t inch = 254 mm

REPAaR PARTS

TRACTOR -- MODEL NUMBER 917.258960

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

STARTING SYSTEM !

ENGINE CONTROLS i

i,,i,i i

2!L pAN/.LUBRICAT!ON _

REPAQRPARTS

TRACTOR --MODEL NUMBER 917.258960

K:OHLER ENGBNE -MODEL NUMBER CV20S, TYPE NUr_BER 65538

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO.

Screw, Hex Flange M8 x 125 x 70

Screw, Hex Flange M8 x 1.25 x 80

Cover, Pinion

Starter Assembly (Includes 6-1I)

Washer, Plain tl/32 (3)

Kit, Drive End

Cap, Drive End

Armature

Kit, Brush and Spring

Cap, Commutator End

Bolt, Hex Flange 1/4-20x4-5/8 (2)

t M-0839070

2 M-0839080

3 24-096-05

4 25-098-03

5 12-468-0!

6 t2-755-54

7 12-227-06

8 45-t70-03

9 82-755-28

t0 t2-227-I1

I1 t2-086-25

OlL PAN/LUBRlCAT!ON

DESCRIPTION

KEY PART

NO. NO,

24- ! 99-07

3 X-75-32

4 24-136-0t

5 12_050-0!

6 52-032-08

7 24-086-17

8 24-086-16

9 X-75-10

I0 24q 53-08

11 12-144-02

I2 52-448-02

13 24.-043-12

Oil Pan Assembly (Includes Key

Numbers 11-14 and 17-19)

Plug, Hex, Countersunk, 3/8

Nipple, Oi! Filter

Filter, Oil

Seal, Oil (PTO End)

Screw, Hex Flange M8 x 1.25 x 45

Screw, Hex Flange M8x1.25x45 (9)

Plug, Solid, Square Head, 3/8

O-Ring

Stqaft, Governor Gear

Tab, Locking

Kit, Governor Gear with Pin

(includes Key Number 14)

Pin, Governor Regulating

Screw,Hex Flange M6 x 1..0 x 25 (2)

Washer, Plain 6mm (2)

Off Pump Assembly (includes 17)

Tube, Oil Pickup

Screen, Oi!

14 t2-380-01

I5 M-0645025

16 M-0631005

17 24_393-08

I8 24-123-05

19 25-162-07

DESCRIPTION

1 SM-0642025

2 24-090-t4

3 M-0641060

4. 24-089-01

5 25-158-08

6 24-079-04

7 25-i58-11

8 24-126-t3

9 24-089-03

10 M-0547050

11 M_0545016

12 M-0446030

13 M-0645016

14 12-237-01

15 M-0545016

i6 24-090-O7

17 24-468-01

18 24-090-I3

19 24-090-05

20 24-079-05

2t M-0545020

22 41-468-03

23 M-0403025

24 24-089-18

Screw, Hex Flange M6 x 10 x 25

Lever, Governor

Nut, Hex Flange M6 x 1..0

Spring, Linkage

Bushing, Linkage Retaining

Linkage, Throttle

Bushing, Throttle Linkage

Bracket, Control

Spring, Choke Return

Locknut, Hex M5 x 0 8

Screw, Hex Flange M5 x 0.8 x 16

Nut, Hex M4 x 07

Screw, Hex Flange M6xl .0 x 16 (4)

Clamp, Cable (2)

Screw, Hex Flange M5x&8 x 16 (2)

Lever, Throttle Actuator

Washer, Plain 5.5mm (3)

Lever, Throttle Control

Lever, Choke

Linkage, Choke

Screw, Hex Flange M5 x 0 8 x 20

Washer, Spring 1/4

Screw, Hex Cap M4 x 0_7x 24

Spring, Governor 25

NOTE: Allcomponentdimensions givenin USinches

1 inch = 254mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258960

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65538

2 ----_

FUEL SYSTEM

EXHAU.ST _......

3---_

6./? 5 _ 14

24 26

!18 20

16 17

'_'37 -36

REPAORPARTS

TRACTOR =- MODEL NUMBER 917.258960

KOHLER ENGINE -MODEL NU[,fdBER CV20S, TYPE NUMBER 65538

FUELSYSTEM

KEY PART

NO. NO. DESCRIPTION

NOT

t 24-853-19 Kit, Carburetor with Gasket

(Includes Key Numbers 2 thru 4)

2 24-041-15 Gasket, Carburetor

3 24-053-19 Carburetor Assembly (For

Information Only, Not Available

Separately) (Includes 15-37)

4 Gasket, Air Cleaner Base

5 24-041-14 Clamp, Hose (6)

6 X-426-9 Line, Fuel, 10-5/8" (2)

7 24-353-03 Nut Hex, Flange M6 x 1.0 (2)

8 SM-0641060Stud M6 x 10 x 95 (2)

9 M-0629095 Clip, Cable

10 47-154-01 Screw, Hex Cap Head

24-086-12 M6x1.7x18 (2)

Pump, Fuel, Pulse

24-393-04 Nut, Plastic (2)

24-I00-0! Line, Fuel, 13-1/2"

25-353-03 Filter, Fuel

25-050-03 Shaft, Choke

24_144-15 Washer, Felt 5.7 mm

24-468-05 Collar, Choke

24-241-01 Spring, Choke Return

24-089-22 Ring, Choke Lever

24-14! -04 Lever, Choke

24-090-10 Spring, Throttle Adjust Screw

24-089_24 Screw, Throttle Adjust

24-086-19 Choke Plate

24-146-13 Screw, Throttle and Choke Shaft (4)

24-086-20 Jet, Air Bleed

24-337-27 Jet, Slow

24-337-11 Screw, Idle Adjust

24.-086-22 Spring, Idle Adjust Screw

24-089_23 Screw, Seres, Pan Hd M4x0 7x8 (3)

24-086-2! Cover, Passage

24-096-13 Gasket, Passage Cover

24-041-18 Gasket, Float Chamber

24-041-t9 Kit, Float RePair

24-757-05 NozzIe, Main

24-369-01 Chamber, Float

24-234-01 Kit, Solenoid Valve (Includes 37)

24_755-15 Gasket, Chamber Screw

124-041-2ILLUSTRATED

24-041-15 Gasket, Carburetor

-- 24.-757-06 Kit, Carburetor Repair

CRANKSHAFT

KEY PART

NO. NO.

1 24-014-72

2 52-I39-09

DESCRIPTION

Crankshaft

Plug, Cup

EXHAUST

KEY PART

NO. NO.

t 24-041-02

2 M-0829033

3 M-0841080

DESCRIPTION

Gasket, Exhaust (2)

Stud

M8 x 1.25 x 33 (4)

Nut, Hex Flange

M8 x t 25 (4)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

w 24-522-16 Short Block

-- 24-755-03 Gasket Set

24-782-05 Miniblock

RPM Settings: Low Speed: 1150-1650

High Speed: 3200-3400

NOTE: All component dimensions given in U S inches

1 inch = 25.4 mm

SERVICE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING _-._

_UIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

OWNE 'S

UAL

MODEL NO.

917.258960

IF YOU NEED

REPAaR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

-'ORCONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

18.5 HP IC

ELECTRIC START

46" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor' has its own model number_ Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seal

The model number for your engine will be found on the

blower housing of the engine,

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

oPRODUCT -TRACTOR

•MODEL NUMBER - 917.258960

,, ENGINE MODEL NO. -CV20S-65538

°PART NUMBER

°PART DESCRIPTION

Your Sears merchandise has added value when you

consider' Sears has service units nationwide staffed with

Sears trained technicians ..... professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

158491 01.13.97 RH Printed in U,S,.A.

iii ll i m..Hllll ,,,,,, ,,,,, ,,,,, ................................................... IIIIIIIIIIII1'111111111I IIIIIIIIIII rlllllrllllll.,

Craftsman 917258960 User Manual TRACTOR Manuals And Guides L0805082

CRAFTSMAN Lawn, Tractor Manual L0805082 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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