Craftsman 917259573 User Manual TRACTOR Manuals And Guides L0711470
CRAFTSMAN Lawn, Tractor Manual L0711470 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917259573 917259573 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917259573. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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MRN MODEL NUMBER 917.259573 OWNER'SMANUAL Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat CAUTION: Read and follow all safety rules and instructions before operating ................................... this equipment. m SAFETY Practices RULES for Ride-On Safe Operation Mowers IMPORTANT: TH_S CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH. I. . . • • = o = • o . • • • GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are famiiiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse untess absolutely necessary. AIways look down and behind before and while backing, Be aware of the mower d}scharge direction and do not point it at anyone_ Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unc!ogging chute. Mow only in daylight or good artificial tight, Do not operate the machine white under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways, Use extra care when loading or unloading the machine into a trailer or truck. I1o SLOPE III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. . Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small chiJdren. • Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. ° IV. SERVICE • Use extra care in handling gasoline and other fuel& They are flammable and vapors are explosive. Use oniy an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running, Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or aIIow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gtoves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. • • OPERATION • Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. Alt slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. ° DO: - = • = • . • = ,, Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could ovedurn the machine. Tati grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift whi_e on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual_ Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • , o o DO NOT," • • ° • Do not turn on slopes untess necessary, and then, turn slowly and graduaJ_y downhill, if possible. Do not mow near drop-oils, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. A WARNING A The en gine exhaust from this product contains chemicals known to the State of California to cause cancer, tive harm. !,,ir_L birth i defects, or other , i n,nll reproducnl PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have competent, welFtrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". SPECIF!CATIONS HORSEPOWER: 19.5 GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEAD[:iiD RE!GULAR OIL TYPE (API-SF/SGiSH): SAE 5W-30 (below 32°F) SAE 30 (_'.bow_32'_F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: (GAP: .030") CHAMPION RJ19LM VALVE CLEARANCE: INTAKE: EXHAUST: .004" - .006" .007" - .009" GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR: ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS FOR FUTURE BATTERY: AMPiHR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. NUMBER SERIAL NUMBER 9I 7.259573 DATE OF PURCHASE THE MODELAND SER1ALNUMBERSWlLL REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears CUSTOMER o * BE FOUND is available on this prodstore for details. RESPONSIB L TIES This tractor is equipped with an internal engine and should not be used on or near any forest-covered, brush-covered or grass-cov- MM|TED TWO YEAR WARRANTY t4 PSI t0 PSi 30 240 UlR ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Pubtic Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffle_ is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). Read and observe the safety rules. Foltow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. WARNING: combustion unimproved 0 - 5.5 0-2.4 ON CRAFTSMAN RiDiNG EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. * Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. * Riding equipment used for commercial or rental purposes. LiMiTED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date ol purchase, if any battery inctuded with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legai rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN 3 ESTATES, IL 60179 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 17-20 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... t 1-18 MAINTENANCE SCHEDULE ...................................... 17 SERVICE AND ADJUSTMENTS ............................ 2t-27 STORAGE ................................................................... 28 TROUBLESHOOTING ............................................ 29-30 REPAIR PARTS - TRACTOR .................. ",.............. 32-47 REPAIR PARTS - ENGINE ..................................... 48-53 PARTS ORDERiNG/SERVICE .................. BACK PAGE iNDEX A Accessories ............................................ 5 Adjustments: Brake ........................................... 24 Carburetor ................................... 27 Mower: Front-To-Back ........................ 22 Side-To-Side .......................... 22 Throttle Control Cable ............ 26-27 Air Filter, Engine ................................. 19 Air Screen, Engine ............................. 19 Assembly ......................................... 7-10 8 Battery: Charging ..................................... Cleaning ...................................... Starting with Weak Battery .......... Storage ....................................... Terminals .................................... Belts: Motion Drive Removal/Replacement ........... Mow_r Drive Removal/Replacement ........... Mower Blade Drive Removal/Replacement ........... Blade: Sharpening .................................. Replacement ..................... _......... Brake Adjustment ............................... 18 18 26 28 18 24 23 23 E O Electrical: Oil: Interlocks and Relays .................. 26 Schematic ................................... 31 Wiring Diagram ........................... 32 Engine: Air Filter ....................................... 19 Air Screen .................................... 19 Cooling Fins, Engine ................... 20 Oil Change .................................. 19 Oil Level ................................. t4,19 Oil Type ....................................... 19 Preparation ................................. 14 Repair Parts ........................... 48-53 Starting ........................................ 14 Storage ....................................... 28 F Filters: Air ................................................ t9 Fuel ............................................. 20 Fuel: Type ............................................ 14 Storage ....................................... 28 Fuse ................................................... 26 Cold Weather Conditions ....... 14, t 9 Engine ....................................... :. 19 Storage ........................... :........... 28 Operation ...................................... 11- 16 Operating Mower ................................ 14 Options: Accessories ................................... 5 Spark Arrester .......................... 3,40 P G Gauge Wheels ................................ !8 18 24 C Carburetor Adjustment ....................... 27 Controls, Tractor ................................ 13 Customer Responsibilities .......... 3,17-20 Engine: Air Filter ................................... 19 Air Screen, Engine .................. 19 Battery ..................................... 18 Cooling Fins, Engine ............... !9 Engine Oil ............................... 20 Fuel Filter ................................ 20 Spark Plugs ............................. 18 Tractor: Blades ..................................... 18 Lubrication Chart ..................... t 7 Maintenance Schedule ........... 17 Tire Care ......................... 8,18,25 Cutting Height, Mower ........................ 13 H Hood Removal/Installation 9,t4 ................. 26 L Leveling Mower Deck .................... 21-22 Lubrication Chart ................................ 17 M Maintenance Schedule ...................... !7 Mower: Adjustment, Front-to-Back .......... 22 Adjustment, Side-to-Side ............ 22 Blade Sharpening ....................... 18 BJade Replacement ..................... 18 Cutting Height ............................. I3 Installation ................................ 9,21 Operation ............................... 11-!6 Removal ...................................... 21 Mowing Tips ....................................... 16 Muffler ................................................ 20 Spark Arrester .......................... 3,40 Mutcher Plate ..................................... 10 Parking Brake ................................ 12-13 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 32-47 Product Specifications ........................... 3 R Repair Parts .................................. 32-47 S Safety Rules ......................................... 2 Seat ...................................................... 8 Service and Adjustments .............. 21-27 Brake ........................................... 24 Carburetor ................................... 27 Fuse ............................................ 26 Hood Removal/installation .......... 26 Motion Drive Belt Removal/Replacement ........... 24 Mower Drive Removal/Replacement ........... 23 Mower Blade Drive Belt Removal!Replacement ........... 23 Mower Adjustment: Front-to-Back ......................... 22 Side-to-Side ........................... 22 Mower Installation ....................... 21 Mower Removal .......................... 2t Tire Care ............................. 8,18,25 Slope Guide Sheet ............................. 55 Spark Ptugs ........................................ 20 Specifications ..................... :................. 3 Starting the Engine ....................... t4-t5 Steering Wheel ................................ 7,25 Stopping the Tractor ........................... !3 Storage ............................................... 28 T Throttle Control Cable Adjustment ..... 26 Tires ........................................... 8, ! 8,25 TrouMe Shooting Oharl .................. 29-30 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... Wiring Diagram .................................. Wiring Schematic ............................... 3 32 31 ACCESSO AN ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OiL FUEL STAB_L|ZER AiR FILTER BLADES } @ELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are tisted below with brief explanations of how they can help you. This listwas current at the time of publication; however, it may change in future years ° more attachments may be added changes may De made in these attachments, or some may no _onger be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor, Most of these attachments attaclting and detaching, do not require additional hitches or conversion kits (these that de are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Tapered 2,5-inch steel spikes mounted on t0-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. SteeJ weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-ga!ion plastic bags_ BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panei kits, toot caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to a_fow moisture and nutrients to reach grass roots. 364nch swath. 24 hardened steel coring tips. t50 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oit changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH Jetsyou tow 2 or 3 pull-behind attachments at once. such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments), GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE./DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. UsefiJltopreparebareareasforseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharg e or bag clippings (bagger optional) without changing btades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manuat, RAMP TOPS AND FEET let you load and unload tractor from a pickup truck, Use with 2 x 8 or 2 x 101umber, ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds upto 390 lbs, of weight, Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. SNOW BLADE forsnow removal oniy. 14-inch high, 48-inch wide bladeclears 42-inch path when angled left or dght, Raises, towers with side lever. Adjustable skids; replaceable, reversible scraper bar+ (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath, Drum-type auger handles powdery and wet/heavy snow, Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feel Lift controiied at tractor seat, (Use with chains and wheel weights and/or rear drawbar weight,) SPRAYERS use 12-voft DC electric motor that connects to the tractor battery or ether 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand, SWEEPERS let you collect grass clippings and leaves, TILLER has 5 hp engine and 364nch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits anytawn, yard or gardentractor. Simplyhookuptothetractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; dear plastic windshield offers 360 degree visibility. Hinged metaf doors with catch_ Keeps operator warm and dry. Remove vinyf sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves, Optionat wand attachment to pick up debris in hard-to-reach places. VAC/OHIPPER includes a chipper-shredder. WEIGHT 8RACKET for drawbar for Snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. CONTENTS Parts Bag contents (1) Large Fiat Washer shown OF HAR[:)WA ful! size PACK Parts packed separately in carton (l) Hex Bolt _ \ ) '_ ji(1) _ Seat Video Cassette Lockwasher 3/8 (1) Locknut 5/16-18_qX1 \/f f _ (1)HexBolt _._/ 5/16-18 x 1-1/4 (1) Shoulder Bolt 5/16-18 Steering Wheel Mulcher Plate (t) Hex Bolt 1/2-13 x 1 I E E Steering Boot Manual (1) Washer 17/32 x 1-3/16.x 12 Gauge Parts bag contents Lock Washer 1/2 , not shown full size (2) Washers 3/8 x 7/8 x t 4 Gauge (2) Shoulder Bolts (2) Lock O Washers # 10 _s #10 x 5/8 (2) Center_lock (2) Weld Nuts #t0 (2) Gauge Wheels / Nuts . Steering Wheel Adapter 3/16 x 3/4 x(2)16Washers Gauge i (2) Hex Bolts I/4-20 x 3/4 mT]__]_ f,41_,\(2) Steering Wheel Insert Hex Nuts (2) Keys s_ (2) Washer 9/32 x 5/8 x 16 Gauge 2 (2) Lock Washers t/4 Slope Sheet Steering Extension Shaft '_< o_ ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembiy easier, Standard wrench sizes are listed, (1) 3/4" Socket w/drive rachet (1) 9/16" wrench Phillips Screwdriver (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrench Utility knife (1) 3/4" wrench Pliers When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR UNPACK * o STEERING WHEEL FROM CARTON CARTON EXTENSION SHAFT Remove all accessible loose parts and parts cartons from carton (See page 6). Cut, from top to bottom, along lines on al! four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. 5/16 HEX BOLT BEFORE ROLLING TRACTOR OFF SKiD ATTACH STEERING ASSEMBLE EXTENSION WHEEL (See Fig. 1) SHAFT AND BOOT • Slide extension shaft onto tower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and IocknuL Tighten securely. iMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. = Place tabs of steering boot over tab slots in dash and push down to secure. FIG. 1 TO ROLL TRACTOR OFF SKiD (See Operation section for location and function of con- trois) Press tift lever plunger and raise attachment lift lever to its highest position. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. * S_idesteering wheel adapter onto steering shaft extension. Position steering wheel so cross barn are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. - Snap steering wheel insert into center of steering wheet. Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES tN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. , , Release parking brake by depressing pedal. clutch/brake Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). Roll tractor backwards off skid. Remove banding holding discharge guard up against tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY iNSTALL SEAT (See Fig, 3) Adjust seat before tightening adjustment bolt. (See Fig, 2) CAUTION: Do m_otshort battery terminals by allowing a wrench or any other object to contact both terminals at the sametime. Before connecting battery, remove metat bracelets, wristwatch bonds, rings, etc. Positive termina! must be connected first to prevent sparking from accidenta_ grot_nding, Lift hood to raised position. Open terminal access doors, remove terminal protective caps and discard. • • Remove cardboard packing on seat pan. Place seat o_ seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. , Assemble aditJstment bolt, lock washer and fiat washer loosely. Do not tighten. = Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal al! the way down. - Get off seat without moving its adjusted position. , Raise seat and tighten adjustment bolt securely. SEAT It this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. , SEAT PAN First connect RED battery cable to positive (+) battery terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. • Close terminal access doors. Use terminal access doors for: SHOULDER BOLT___ • a inspection for secure connections FLAT WASHER LOCK BOLT WASHER FIG. 3 (to tighten hard- wa re), , Inspection for corrosion. CHECK TIRE PRESSURE • • Testing batterv_ Jumping (if required). ° Periodic charging. The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. = HEX NUT LOCK WASHER FLAT WASHER DISCARD TERMINAL PROTECTIVE CAPS HEX BOLT Reduce tire pressure to PS_ shown in "PRODUCT SPECIFICATIONS' on page 3 of this manual. CHECK For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK BELTS POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 2 DECK LEVELNESS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ASSEMBLY ASSEMBLE GAUGE DECK (See Fig. 4) WHEELS TO TO CONVERT DISCHARGING MOWER Assemble surface. - Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). - NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. gauge wheels with tractor on a flat level HOOK POINT DOWN WELD NUT \ With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Instatl gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. = OR Simply remove mutcher plate and store in a safe place, Your mower is now ready for discharging or ]nstalration of optional grass catcher accessory. The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. , TO BAGGtNG LOCK WASHER WELD. NUT _ Repeat for opposite side installing gauge wheel in same adjustment hole. LATCH "_ HOOK HOOK LOCK WASHER WHEEL WELD NUT WASHER BRACKET MULCHER PLATE LOCKNUT FiG. 5 GAUGE WHEEL DEFLECTOR SHIELD FiG. 4 INSTALL • MULCHER PLATE (See Figs. 5 and 6) Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. Raise and hold deflector shield in upright position. • , Place front of mutcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. = Hook rear latch into hole on back of mower deck. HOOKS guard from mower. Raise and hold CAUTION: not remove discharge guard whenDoattaching mutcher plate and altow it to rest on plate while in operation. FiG. 6 9 ,/ CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: •/ All assembly instructions have been completed. ,/ No remaining toase parts in carton. ¢" Battery'is properly prepared and charged. 1 hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveIed side-to-side! front-to-rear for best cutting results. (Tires must be properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢' Check wiring. See that all connections are still secure and wires are properly clamped. •/ Before driving tractor, be sure freewheel control is in drive position. (Minimum WHILE LEARNING HOW TO USE YOUR TRAC TOt l, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: J Engine oil is at proper level. ¢" ¢ Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine, ¢ Be sure brake system is in safe operating condition, ¢ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMtSSLON" in the Operation section of this manual). 10 OPERATiO These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT p-@ @ FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED L REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED IGNITION HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) 11 OPERATIC KNOW YOUR TRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES Compare theitlustrationswithyourtractortofami]iadzeyourselfwiththe this manual for future reference. CHOKE CONTROL BEFORE OPERATING TRACTOR locations of various cQntrolsand adjustments, Save LIGHT SWITCH POSITION ATTACHMENT CLUTCH LEVER AMMETER YOUR THROTTLE CONTROL ATTACHMENT LIFT LEVER CLUTCH/ BRAKE PEDAL IGNITION SWITCH HEIGHT ADJUSTMENT KNOB PARKING BRAKE FREEWHEEL CONTROL MOTION CONTROL LEVER APPROX. SPEED 3MPH 2MPH 1MPH FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. ,-. LIGHT SWITCH: THROTTLE MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. Turns the headlights on and off. CONTROL: LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. Used to control engine speed, CLUTCHtBRAKE PEDAL: Used for dectutching and braking the tractor and starting the engine. PARKING BRAKE: brake position. Locks clutch/brake iGNITiON engine. pedat into the HEIGHTADJUSTMENT cutting height. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. CHOKE CONTROL: SW_TCH: AMMETER: (4. Used when starting a cold engine. 12 Used for starting and stopping the KNOB: Usedto adjustthe mower indicates battery charging (+) or discharging OPERATION spectacles or standard safety glasseso NOTE: Under certain conditions when b'actor is standing idle withthe e_gine running, hot engine exhaust gases may cause "browning" ef grass. To eliminate this possibility, always stop engine when stepping tractor on grass areas. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. , Depress clutch/brake pedal into full "BRAKE" position and held. * Place parking brake lever in "ENGAGED" position and releasepressurefromclutch/brakepedaL Pedal should remain in "BRAKE" position. Make sure parking brake wil! hold tractor secure. THROTTLE CONTROL ompty 1 TO USE THROTTLE ATTACHMENT CLUTCH LEVER"ENGAGE'°; POSITION "DISENGAGE" CHOKE CONTROL TO USE CHOKE CONTROL TO MOVE FORWARD MOTIONCONTROL CLUTCH_RAKE PEDAL"DRWE .... POSITION HEIGHT ADJUSTMENT KNOB (See Fig. 8) AND BACKWARD (See Fig, 8) The direction and speed of movement is controlled by the motion control lever. o Start tractor with motion control fever in neutral (N) position, , Release parking brake and clutch!brake pedal. Slowly move motion control lever to desired position, DISENGAGED" POS_ION TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is c0ntrolied by turning the height adjustment knob in desired direction. • Turn knob clockwise (/_) to raise cutting height. • Turn knob counterclockwise (_#_'_)to lower cutting height. The cutting height range is approximately 1-!/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut to approximately 2-1/2 inches during the coo! season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth, For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height, FIG. 8 (See Fig. 8) MOWER BLADES o Move attachment clutch Lever to "DISENGAGED" position. GROUND DRIVE Depress dutch/brake pedal into full "BRAKE" position. = Move motion control {ever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITtON WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE o Move throttle control to stow position. NOTE: Failure to move throttle control to stow position and allowing engine to idle before stopping may cause engine to "backfire". - (See Fig. 8} Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push knob in to disengage. "BRAKE" POSITION STOPPING CONTROL Always operate engine at futl throttle, Operating et_,gine at less than full throttle reduces the battery cha_ging rate. Full throttle offers the best bagging and mower performance, Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use, Never use choke to stop engine. 13 0 TO OPERATE MOWER ERATION (See Fig. 9) TO TRANSPORT (See Fig. 10) Your tractor isequippedwithanoperatorpresencesensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. Lower mower with attachment lift control. When pushing or towi_g your tractor, be sure transmission by ptacing freewheel controljn position. Free wheel control is ]ocated al the of tractor. Raise at_acilmer_t lift to highest position ment _ift contrct. , Start mower biades by engaging attachment clutch control • - TO STOP MOWER BLADES - disengage attachment clutch control. ATTACHMENT LEVER HIGH POSITION ATTACHMENT CLUTCH LEVER"ENGAGED" POSiTiON to disengage freewheeling _ear drawbar with attach- Pull freewheel control knob out s.nd hold in position by inseding retainer spri_g ir_toforv,'ard hote of control rod. , Do not push or tow tr_ctor at more than two (2) MPH. , To reengage transmission, reverse above procedure, NOTE: To protecl: hood fmrn damage when transporting your tractor on atruck or a traitor, be sure hood is dosed and secured to tractor. Use an appropriate means of tying hood to tractor (ro_e, cord, etc_). LIFT POSITION FiG, 10 HEIGHT / ADJUSTMENT KNOB DISCHARGE GUARD BEFORE CHECK FIG. 9 • , TO OPERATE ON HILLS • , • Choose the slowest speed before starting up or down hills. , Avoid stepping or changing speed on hills. o tf slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT.' THE MOTION CONTROL LEVE_ClDOES NOT RETURN TO NEUTRAL (N) POSITION WH'EN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. , To restart movement, slowly release parking brake and clutch/brake pedal. , Slowly move motion control lever to slowest setting. ° Make all turns slowly. - STARTING THE ENGINE ENGSNE OIL LEVEL (See Fig. 15) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, walt fera few seconds, remove and read oil level. If necessary, add oit until "FULL" mark on dipstick is reached. Do not overfill, For cold weather operation you should change oil for easier starting (See "O1L VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change er_gi_e oil, see the Customer Responsibilities section in this manual. ADD GASOUNE Fili fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used withi__30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING iN _BMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. OPERATION WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, Be sure the tractor is on level ground. Place the motion control lever Jh neutral. Release the parking brake and Iet the clutch/brake slowly return to operating position. , Allow one minute for transmission to warm up. This can be done during the engine warm up period. The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGE TFIANSMISSION TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transrflission engaged position. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISS!ON REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, tT SHOULD BE PURGED AFTER REtNSTALLATtON BEFORE OPERATING THE TRACTOR. • Place tractor safely on level surface with engine off and parking brake set. , Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position, With motion control ]ever in neutral (N) position, slowly disengage clutch/brake pedal, , Move motion control lever to futf forward position and hold for five (5) seconds. Move tever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement ol drive wheels. The air is being removed from hydraulic drive system. , Move motion control lever to neutrai (N) position. Shut _ off engine and set parking brake. , Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). , Sitting inthetractor seat, star!engine. Aftertheengine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Slowly move motion contro! lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • Your tractor is now purged and now ready for normal operation. , Sit on seat in operating position, depress clutch/brake pedal and set parking brake. Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position, • Move throttle control to fast position • Pull choke control out for a cold engine start attempt, For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and c01d starting procedures below. • Insert key into ignition and turn keyctockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after severe! attempts, push choke contro/ in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) , When engine starts, slowly push choke control in until the engine beginsto run smoothly, if the engine starts to run roughly, pull the choke controi out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) , When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly, This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. HYDROSTATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: 15 OPERATION MOWING TIPS MULCHING best mowing HOUSING" in this manual. used for trim- o Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the dght of the tractor. "['his will result in a more even distribution of clippings and mere uniform cutting. - When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11 ). - If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip_ pings. Make first cut relatively high; the second to the desired height. , Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Atlow grass to dry before mowing. , Atways operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. , When operating attachments, select a ground speed that ,_vi!tsuit the terrain and give best performance of the attachm;_nt being used. TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE, Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for performance. See "TO LEVEL MOWER the Service and Adjustments section of The left hand side of mower should be ming. MOWING * The special mulching blade wiif recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass wilt biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wilt provide the best recutting action of the btades. , Avoid cutting your lawn when it is wet. Wet grass tends to form ck._mpsand interferes with the mulching action. The best time to mow your law# i£ the early afternoon. At this time the grass has dried ar,d the new_y cut area will not be exposed to the direct sun. For best resutts, adjustthe mowercutting height so that the mower cuts off only the top one-third of the clrass blades (oee Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly. . Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. * Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 FIG. 12 ( FiG. 11 16 CUSTOMER MAINTENANCE RESPONSIBILIT! SCHEDULE FILL [N DATES AS YOU COMPLETE REGULAR SERVICE ;ERVICE DATES ;heck Brake Operation Check Tire Pressure T I Check for Loose Fasteners R I" SharpenlReptace A l" Lubrication I i Mower Blades Chart Cl. T [ Check Battery Level/Recharge 0 I Clean Battery a_td Terminals R [ Check Transaxle Cooling Adjust Biade Belt(e)Tension Adjust Motion Drive Belt{s) Tension Check Engine Oil Lever Change Engine Oil F_..} Clean Air Filter N 1 Clean Air Screen G I inspect Muffler/Spark Arrester I Replace Oil Filter (If equipped) N I clean El I - Change 2 - Service Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter more often when operating mo_a often when operating 3 - I1 equipped with oil filter, change m under a heavy iced or in high ambient in dirty or dusty conditionsoil every 5 - If equippedwith adjustabtesystem, 6 * Not requiredif equippedwith maintenance4reebattery. 7 - Tightenfront axle pivot bo{tto 35 ft.4bs, maximum, Do not overtighten. temperatures, 50 hours, 4 - Replaceblades more oftenwhen mowing in sandysoil GENERAL RECOMMENDATIONS LUBRICAT|ON The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. •_PINDLE ZERK (_) (_) SPINDLE (_) FRONT BEARING Some adjustments will need to be made periodically to property maintain your tractor. CHART -FRONT WHEEL (_) BEARING ZERK ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ENGINE (_ Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH 0 CLUTCH PIVOT(S) USE , Check engine oil level = Check brake operation. , , Check tire pressure. Check for loose fasteners. (_) SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION iMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRiCANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOME RESPONSIBILITIES TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance. Care should be taken to keep the blade balanced. An unbatanced b}ade wit} cause excessive vibration and ever].. tuat damage to mower and engine. BRAKE • the btade can be sharpened with a file er on a grindhtg wheet. Do not attempt to sharpen while on the mower. Q "To check blade balance, you will need a 5/8" diameter steel bolt, pin. or acene balancer. (When us nga cone balancer, follow the instructions supplied with balancer). • Slide blade on to an u nthreaded portion of the steeJ bolt or pin and hold the bolt or ptn parallel with the ground. If blade is balanced, it should remain in a horizontal position, If ekher end ot the Made moves downward, sharpen the heavy end until the biade is balanced. OPERATION tf tractor requires more than six (6) feet stepping dts[ance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual) TIRES , Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber, • Avoid stumps, stones, deep ruts, sharp objects and ether hazards that may cause tire damage. (See Fig. 14) NOTE: Do not use a nail foi balancing b)ade. -[he lobes of the center hole may appear to be centered, but are not. NOTE: Te seat tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE BLADE CENTER HOLE CARE For best results mower blades must be kept sharF place bent or damaged blades. BLADE REMOVAL BLADE 518" BOLT OR PiN Re- (See Fig, 13) o Raise mower to highest position to allow access to blades. o Remove hex bolt, lock washerand flat washer securing blade. • Install new or resharpened towards deck as shown. FiG. !4 BATTERY blade with trailing edge up Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wilf extend its life. Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (30-35 Ft. Lbs. torque), iMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. , Keep battery and terminals clean. , Keep battery bolts tight. NOTE: We do not recommend sharpening blade - but if yeu do, be sure the blade is balanced. o Keep small vent holes open. = Recharge at 6-10 amperes for I hour. TO CLEAN BATTERY AND TERMINALS MANDREL BLADE Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Remove terminal guard. ASSEMBLY ° TRAILINGEDGE FLAT WASHER Disconnect BLACK battery cable first the_ RED battery cable and remove battery from tractor. o Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. , Coat terminals with grease or petroleum je!ly. ._.% Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). HEX BOLT (GRADE *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SJ× LINES ON THE BOLT HEAD. FIG. 13 18 CUSTO BILITIES After oif has drained completely, replace oil drain plug and tighten securely. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE , Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. COOUNG The fan and cooling fins of transmission clean to assure proper cooling. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick; should be kept Do not attempt to dean fan or transmission while engine is running or while the transmission is hot. • OiL DRAIN PLUG Inspect cooling fan to be sure fan blades are intact and clean. Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE OIL FILL CAPiDIPSTSIC K PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxte. Shoutd the transaxte ever leak or require servicing, contact your nearest authorized service center/department. FiG. t 6 CLEAN ENGINE AIR SCREEN (See Fig. 16) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. AIR FILTER (See Fig. 17) Your engine will not run properly using a dirty air filter. Clean the foam pre-cteaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. SAE VISCOSITY GRADES Service air cleaner more often under dusty conditions. .20 _ .30 o 0o 7 _ -20 TEMPERATURE 60 _ T _= _10 0_ RANGE ANTICIPATED 80 ° T _ 10 BEFORE " ° 20 * Remove knob(s) and cover, TO SERVICE PRE-CLEANER 0* NEXT OIL CHANGE FIG. 15 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils wili result in increased oil consumption when used above 32°F. Check your engine oil leveI more frequently to avoid possible engine damage from running low on oiI. , Slide foam pre-cleaner off cartridge. = Wash it in liquid detergent and water. o Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level Squeeze it dry in a clean cloth. , Saturate it in engine oil. Wrap it in ctean, absorbent cloth and squeeze to remove excess oil. o If very dirty or damaged, replace pre-cleaner. , - Reinstall pre-cleaner over cartridge. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE Remove wing nuts and cartridge plate. TO CHANGE ENGINE OIL (See Figs. 15 and 16) = Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. Carefully remove cartridge to prevent debris from entering carburetor. , Ciean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. , Reinstall cartridge plate, wing nuts, prec]eaner, cover and secure with knob(s). , Be sure tractor is on level surface. • , Oil wilf drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. , Remove drain plug. 19 ............ ,i,_ ; ....... =:_......................................... _ ..... .... : ...... CUSTOMER RESPONSIBILITIES IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OiL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. MUFFLER Inspect and replace corroded muffler and spark attester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS' on page 3 of this manual. KNOB PLATE IN-LINE FOAM FUEL FILTER (See Fig, i9) The fuel filter should be replaced once each season, if fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. AIR SCREEN CARTRIDGE , With engine cool, remove filter and plug fuel line sections_ - Place new fue! filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. • FIG. 17 ENGINE COOLING FINS (See Fig. 18) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be i'emoved. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). FIG. t 9 TOP A]IR GUIDE COVE ENGINE COOLING CLEANING FINS * Clean engine, battery, seat, finish, etc. of all foreign matter. - Keep finished surfaces and wheels free of all gasoline, oil, etc. , Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep watereut. Waterin e nglne can result in a shortened engine lifel A|R GUIDE COVER (BOTH SIDES) FIG. 18 20 SERVICE CAUTION: • = • • - TO REMOVE BEFORE PERFORMING ADJUSTMENTS ANY SERVICE OR ADJUSTMENTS: Place motion control tever in neutral (N) position. Depress clutch/brake pedal fuUy and set parking brake, Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plugo MOWER (See Fig. 20) LEVER Mower wilt be easier to remove from the right side of tractor. = o Ptace attachment clutch in "DISENGAGED" position. Move attachment lift fever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. , Disconnect anti-sway bar from chassis bracket removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. , Disconnect front links from deck by removing retainer springs. , Raise lift lever to raise suspension arms. Slide mower out from under tractor. CLUTCH MOWER ENGINE rpULLE Y SUSPENSION ARMS FRONT LINK by 'RETAINER SPRINGS (BOTH SIDES) RETAINER SPRING IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL SPRING ANTI-SWAY (See Fig. 20) • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. BAR RETA{NER SPRINGS (BOTH SIDES) FiG. 20 21 ADJUSTM SERVlC TO LEVEL MOWER HOUSING FRONT_TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown. , Before making any necessary adjustments, check that both front links are equal in length_ Both links should be approximately 10o3/8". • If links are not equal in length, adjust one link to same length as other link. To _ower front of mower loosen nut "E" on both front. links an equal number of turns. When distance "D" is 1/8" to !/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. o When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. , Recheck side-to-side adjustment. Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PROD UCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower, SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22) * Raise mower to its highest position. = At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. = If adjustment is necessary, make adjustment on one side of mower only. * To raise one side of mower, tighten lift link adjustment nut on that side. . To _ower one side of mower, loosen {ift link adjustment nut on that side. NOTE: Each full turn of adjustment nut willchange height about l/8". - Recheck measurements mower after adjusting. BOTTOM EDGE OF MOWER TO GROUND BOTTOMEDGE OF MOWER TO GROUND GROUND LINE NTS A FIG. 21 '\ SUSPENSION ARM FIG, 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LINK ADJUSTMENT NUT FIG, 22 NUT "E" NUT "F" FRONT LINKS 22 TRUNNION FIG, 24 SERVICE AND ADJUSTMENTS TO REPLACE (See Fig. 25) MOWER BLADE DRIVE BELT TO ADJUST BRAKE {See Fig, 26) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. The mower blade drive belt may be replaced without tools. Park the tractor on level surface, Engage parking brake. BELT REMOVAL - If tractor requires more than six (6) feet stopping _Jstance at high speed in highest gear, then brake must be adjusted. ° • Depress clutch!brake peda} and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod, • If distance is other than 1-3/4", ioosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as Stated above. Readjust if necessary. If stopping distance is stJJl greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au _ thorized service center/department. • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). Work belt off both mandrel pulleys and idler pulleys, Pull belt away from mower. BELT INSTALLATION - Install new belt in reverse order of removal. - Make sure belt is in all pulley grooves and inside all belt guides. lnstall mower in reverse order of removal instructions. MANDREL PULLEY IDLER PULLEYS DO NOT TOUCH THIS NUT, IF FURTHER 8RAKE ADJUSTMENTISNECESSARYCONTACTYOUR NEAREST AUTHORIZEDSERVICE CENTEWDEPARTMENT MANDREL PULLEY FiG. 26 FIG. 25 23 SERVICE AN TO REPLACE (See Fig. 27) MOTION DRIVE AD, USTMENTS BELT TO ADJUST MOTION (See Fig. 28) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest, CONTROL LEVER • Remove mower (See "TO REMOVE MOWER" in this section of this manual,) The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, itmay be adjusted at the friction pack located on the right side of transmission. o Remove upper belt keeper, o • Remove belt from stationary idler and clutching idler. ® Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Park tractor on levei surface. Stop tractor by turning ignition key to "OFF" position, and engage parking brake. Adjust motion control lever by tightening adjustment locknut one half (1/2) turn. NOTE: tf for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening ]ocknut t/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if necessary. Pull belt toward front of tractor and remove downward from around eng{ne pulley. Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER ES POSITIONED PROPERLY BETWEEN LOCATOR TABS. TRANSMISSION ENGtNE'--....JI PULLEY CLUTCHING _T_ I_-_,,, --_-_'_'_,,L _ I" ...... r_=_'_:_ IARY_ TRANSMISSION Should your transmission require removal for service or replacement, it shou{d be purged after reinstallati0n and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. _ LOCATOR "-TABS _ STATIONARY ,_DLER REMOVAL/REPLACEMENT UPPER BELT _Y ._._',,_ ADJUSTMENT LOCKNUT INPUT PULL_ FtG. 28 FIG. 27 24 i i, ! Jl,lll i SERVICE AND ADJUSTMENTS iiiiii TO ADJUST STEERING WHEEL TO START ENGINE (See Fig. 30) ALIGNMENT if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steeringwheel and reassemble per instructions in the Assembly section of this manual, FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, tf damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL (See Fig. 2g) • = = • • • WITH A WEAK BATTERY If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, foflow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. FOR REPAIRS Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose), Repair tire and reassemble. On rear wheels only: align grooves in rear'whee] hub and axle, Insert square key. Replace washers and snap retain}rig ring securely in axle groove. Replace axle cover. TO A]-FACH JUMPER CABLES * Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. , Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tankand battery. TO REMOVE CABLES, REVERSE ORDER * BLACK cable first from chassis and then from the fully charged battery. * RED cable last from both batteries. NOTE: To seat tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sea_ant also prevents tire dry rot and corrosion, WASHERS RETAINING RiNG "POSITIVE" (+) "NEGATIVE" FiG. 30 25 (-) SERVICE AND TO REPLACE o e e HEADLIGHT BULB ENGINE Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, Close hood, INTERLOCKS TO ADJUST THROTTLE (See Fig, 32) AND RELAYS FUSE Replace with 30 amp automotive-type plug-in fuse. fuse holder is located behind the dash. TO REMOVE HOOD (See Fig. 31) AND GRILL The ASSEMBLY - Raise hood. = ° Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. - CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable, If adjustment is necessary, proceed as follows: ° With engine not running, move throttle control lever to fast posItion. • Check that swivel is against side of quarter circle, tf it is not loosen cable clamp screw and pull cable back until swivel is against quarter circle. T ghten cable clamp screw securely. Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting, • Check wiring, See electrical wiring diagram tn the Repair Parts section of this manual. TO REPLACE CONTROL & SWIVEL HOOD / r FIG. 32 HEADLIGHT _\ WIRE CONNECTOR ",,, FIG. 31 26 r SERVICE AND ADJUSTMENTS TO ADJUST CHOKE CONTROL (See Fig. 33) The choke control has been preset at the factory and adjustment should not be necessary. Checkadjustment as described below before loosening cable, tf adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash pane!) to full choke position. ° Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see AIR FILTER" in the Customer Responsibilities section of this manual), = Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely, • Reassemble air cleaner, - With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain t200 to !400 RPM. • While still holding throttle lever against idle speed screw, turn idle mixture screw _n (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions, o Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to ! 200 RPM, Release throttle lever. ACCELERATION TEST - Move throttle control lever from show to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acce!erates smoothly. CHOKE CLOSED High speed stop is factory damage may result. adjusted. Do not adjust IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. c,,,,o IDLE SPEED SCREW CLAMP SCREW FIG, 33 TO ADJUST CARBURETOR (See Figs. 34 & 35) IDLEMIXTURE SCREW The carburetor has been preset at the factory and adjustment should r_ot be necessary. However, minor adjustment may be required to compensate for differences in fue!, temperature, attitude or load, If the carburetor does need adjustment, proceed as follows: THROTTLE LEVER In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning themixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. FIG. 34 IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS 1N CARBURETOR MAY RESULT 1F SCREW tS TURNED IN TOO TIGHT. pRELIMINARY IDLE SPEED SETTING - • Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above), o With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns, sCREW FINAL SETTING • THROTTLE / LEVER Start engine and ai]ow to warm for five minutes. Make final adjustments with engine running and shift/motion contro! leve( in neutral (N) position. • 27 IDLE MIXTURE SCREW FIG. 35 - STO Immediately prepare your :tractor for storage at the end of the season or if the tractor will not be used for 30 days or ENGINE more. FUEL SYSTEM _nside L, Whetefumes P or _1 _ng iMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. a bui}ding may reach an open flame w the engine to cool in any enclosure. TRACTOR Drain the fuel tank. Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ,, Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). , Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. , Be sure that all nuts, bolts and screws are securely fastened. Inspect moving partsfordamage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. - FuIly charge the battery for storage. - After a period of time in storage, battery may require recharging. ENGINE CYLINDERS Be sure battery drain tube is securely attached. • if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. , Remove spark plug(s). • Pour one ounce of eil through spark plug hole(s) into cylinder(s). . Turn ignition key to"START',position to distribute oil. for a few seconds Replace with new spark plug(s). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. . OiL Drain oi! (with engine warm) and reptace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). To help prevent corrosion and power teakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see"TQ CLEAN BATTERY AND TERMINALS" in the Cus _ tomer Responsibilities section of this manual). o Never use engine or carburetor cleaner products in the fuet tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuef stabilizer. BATTERY • Start the engine and let it run unti! the fuel lines and carburetor are empty. OTHER Do not store gasoline from one season to another. ,, Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. , Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and wilt cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 28 I • • _Juu_ TROUBLESHOOTING CORRECTION CAUSE PROBLEM Wi|l not start 1 Out Of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded, Bad spark plug, Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Hard to start will not turn over properly. Dirty air filter. Bad spark plug, Weak or dead battery. 4, 5. 6. 7. Dirty fuet filter. Stale or dirty fuel. Loose or damaged wiring, Carburetor out Of adjustment. 8. Engine valves out of adjustment, 1_ 2, 3. 4. 5. 6, 7. 8, 9, Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring, Faulty ignition switch, Faulty solenoid or starter. Faulty operator presence switch(es). Fill fue! tank, See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start, 4. 5. 6, 7, Replace spark plug, Clean/replace air filter. Replace fuel filter. Drain rue} tank and carburetor, 10. Engine valves out of adjustment. 1 2, 3, 1. 2, 3, 8. 9, Loose or damaged wiring, Carburetor out of adjustment. 10. Engine POINTS 1, 2. 3. 4. 5. 6. 7. refilt tank with fresh gasotine and replace fuel filter. Cheek att wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. 8. Clean/replace air rifler. Replace spark plug. Recharge or replace batteR7. Replace fuet filter. Drain fuel tank and refill with fresh gasoline. Cheek a{t wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. 1, 2, 3. 4, 5. 6. 7. 8. 9, Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse Clean battery terminals. Check alt wiring, Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. i Engine clicks but will not start 1 2 3. 4. Weak or dead battery. Corroded battery terminals, Loose or damaged wiring. Faulty solenoid or starter, 1, 2, 3. 4, Recharge or replace battery. Clean battery terminals, Check el! wiring. Check/replace sofenoid or starter. Loss of power 1. 2. 3, 4. 5. Cutting too much grass/too fast, Throttle in "CHOKE" position, Build-up of grass, leaves and trasn under mower, Dirty air filter. Low oil level/dirty oil, 6. 7. 8. 9, Faulty spark plug. Dirty fuel ti|ter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10, 11 12. 13, 14, Spark ;)lug wire loose, Dirty engine air screen/fins, Dirty/clogged muffler, L_ooseor damaged wiring. Carburetor out of adjustment. 10. 11. t2. 13. 14. 15. Engine valves out of adjustment, t5. Set in "Higher Cut" position/reduce speed, Adjust thrott{e control. Ciean underside of mower housing. Cleantreplace air filter. Check oil leveVchange oil Clean and regap or change spark pIug. Replace fue! filter. Drain fuel tank and refitt with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. CIean engine air screen/fins ..... Clean/replace muffler. Check all wiring. See 'q'o Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department, - Excessive vibration 1. 2. 3. ..... = t. 2, 3. Worn, bent or loose blade. Bent blade mandrel, Loose/damaged part(s), 29 Replace blade, Tighten b_ade bolt, Replace blade mandrel. Tighten loose part(s), Replace damaged parts. ....... .k • / .... i,,n i ¸ BLESHOOTI POINTS ................. PROBLEM I CAUSE :"" 1. _ i i i' CORRECTION ,t,=............ Engine continues to run when operator leaves seat with attachment clutch . , Faulty 0perator-safety presence control systeml 1. ! ![i Check wiring, switches and connections, if not corrected, contact an authorized service center; ' department, engaged Poorcut-uneven Mower biades will not rotate t, 2. 3. 4. Worn, bent orloose blade. Mower deck not brat. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. in clutch mechanism. 1. 2. Replace blade, Tighten blade bolt. Level mower deck. 3, 4. 5. Clean underside of mower housing. Replace blade mandrel, Clean around mandrels to open vent holes; 1. Obstruction 1, Remove obstruction. 2. 3. 4. Worn/damaged mower drive belt. Frozen idter puIiey. Frozen blade mandrel. 2, 3. 4, Rep;ace mower drive beIL Replace idler putley. Replace blade mandrel 1. 2. 3. 4. 5. 6. Engine speed too slow, Travel speed too fast, Wet grass. Mower decknot level Low/uneven tire air pressure. Worn, bent or loose blade, 1, 2 3, 4, Place throttle control in "FAST" position, Shift to slower speed. Allow grass to dry before mowing. Levet mower deck 7. 8. Buildup of grass, leaves and trash under mower, Mower drive belt worn. 9. 10, ! 1. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buiEdup of grass, loaves, and trash around mandrels. ..... nnnllUl Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive n ,,u Engine "backfires" when turning engine "'OFF" 1. Switch Js "OFF. 2, 3, 4, 5, Bulb(s) burned out. Faulty light switch. Loose or damaged wpring Blown fuse, 1, 2. Bad battery cefI(s). Poor cable connections. 3. 4. Faulty regulator (if so equlppea}, Faulty alternator. 1, 2, 3, t. 5. 6, 7. 8. 9. t0. 11. Check tires for proper air pressure. Replace/sharpen blade, Tighten blade boil. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down, Replace with btades listed in this manual. Clean around mandral£ to open vent holes. 1. 2. 3. 4. 5. Turn switch "ON", Replace bulb(s). ChecWreelace light switch Check wiring and connections. Replace fuse, 1. 2. 3. 4, Replace battery. Check/clean allconnections. Replace regulator. Replace alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped m transmission during shipment or servicing. 1. 2. 3. Place freewheel control in "engaged" position. Replace motion drive belt Purge transmission Engine throttle control not set a_ "SLOW" position for 30 seconds before stopping englne. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, , . 30 _. - _ _ TRACTOR - - MODEL NUMBER 917.259573 scHEMATIC REDOitlo ÷ill BATTERY I ...... b __ RED FUSE 3OAMP. STARTER D ) WHITE L ..... i J ....... J I CLUTCH / BRAKE (PEDAL UP) WRITE IGNITION SWITCH WHITE I ........ O V NOT OCCUPIED) _ _ _ BLACK I METER HOUR I (OPTIONAL) --__SPARK BLACK __ IGNITION UNIT CHARGING SYSTEM OUTPUT 3 AMP DC @ 8600 RPM BLUE PLUG P GAP a (2 PLUGS ON TWIN CYL ENGINES) 28VOLTS AC M{N. @ 3609 RPM (CHARGING SYSTEM DISCONNECTED) I-- -- _ I HEADLIGHTS IGNITION SWITCH POSITION o# CIRCUIT .........=4 "MAKE" ""' ' RUN/LIGHT G + M + L B+L NONE A+Y : RUN START B + L B + L + S NONE NONE NOTE BROWN __ YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT O O CONNECTED TO THE NON-REMOVABLE REMOVABLE _V BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE WIRING INSULATED CLIPS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED SPEED, AT IDLE THE LIGHTS CLIPS WERE REMOVED FOR WILL DIM, AS THE ENGINE IS SERVICING OF UNIT, THEY SPEEDED UP, THE LIGHTS SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING. 31 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.259573 ELECTRICAL 4t 26 19 20 \ I 16 \ \ \ i I l I 33 1 1 t I %7 11 12 32 REPAIR PARTS TRACTOR - -MODEL NUMBER 917.259573 ELECTRBCAL KEY NO. PART NO. 1 2 3 4 6 8 10 11 12 16 19 20 21 22 24 25 26 28 29 30 31 32 33 4O 44 42 43 44 45 52 55 70 144926 74760412 STD551025 STD551t25 STD541025 7603J 145211 150109 145769 153664 STD551125 73350400 147430 4!52J 4799J 146148 108824X 145491 121305X 140301 124211X 141226 109310X 156442 71110408 131563 145673 73640400 t21433X 141940 17490508 140413 NOTE: DESCRIPTION Batter.7 Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock t/4 Nut, Hex 1/4-20 Tray, Battery Bolt, Btr Front 1/4-20 x 7q/2 Hoiddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-ln Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (w!4152J) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, Ignition 4 Position Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman Harness, Ignition Bott Blk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut Keps BIk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x !/2 Harness Engine B&SiTec Dua! All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.259573 AND ENCLOSURES 12 58 53 52 55 57 60 10 37 74 3 / 3 14 34 REPAIR PARTS TRACTOR CHASSIS -- MODEL NUMBER 917.259573 AND ENCLOSURES KEY NO, ! 2 3 4 5 9 10 11 12 13 14 17 18 20 23 25 26 28 29 30 3t 37 38 39 51 52 53 54 55 57 58 60 64 74 PART NO. 160392 140356 17490612 STD551025 155272 161917X0tl STD533710 155927 145660 155936 17490608 !44983X558 126938X 156437 124028X 19131312 STD541437 145198X558 155217 151287X558 139976 17490508 139886 139887 73800400 19091416 145201 161464 145202 STD552507 140547 72140606 154798 STD541437 140 158418 142 156095 t43 154966 144 154207 145 156524 DESCRIPTION Chassis Drawbar Screw. Thd., Roll. 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash, Silkscreened Bolt Carriage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerman Grilte P/L Panel, Dash, RH Screw, Thd.. Roll. 3/8-16 x t/2 Type TT Hood Assembly Bumber Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Grille, W/Clips MS-558 Lens, Grille Fender/Footrest Bracket, Fender!Support Screw, ThdroL 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Nut Lock W/Insert t/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH Screw. Hex Wshd #8_t8 x 7/8 Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X.75 Air Duct P/L 18HP B&S Opp. Twin Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 UNC Bracket Suspension Front Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood NOTE_ All component dimensions given in U.S. inches t inch = 25.4 mm 35 REPAIR PARTS TRACTOR DRIVE -- MODEL NUMBER 917.259573, 57 ! _66 116 42 _ 48 '_50 151 51 36 32 77 3:6 REPAIR PARTS TRACTOR - -, MODEL NUMBER 917,259573 DRIVE KEY NO. PART NO. 150071 2 3 8 10 15 16 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 43 47 48 49 50 5t 52 53 55 56 57 59 61 62 63 142431 143995 154792 STD5612t0 74490544 STD541431 STD523710 STD541437 130564 145627 73350600 106888X STD551037 STD5612t0 145204 !24236X 130807 74760512 155071 120183X 19211616 1572H 123674X STD523727 4470J 154777 19131312 19111012 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 161588 140312 17490612 8883R 161399 DESCRIPTION Transaxle ( See Breakdown) Hydro Gear Model No. 310-0650 Spring, Return, Brake Pulley, Transaxle Rod Shift Fender STLT Pin Cotter 1/8 x 1 CAD Bolt Hex Flghd 5/16-18 Gr. 5 Nut Lock Hex W/Ins. 5/t6-t8 Unc Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5 Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe I/2-13 Rod, Brake Hydro Nut, HexJam 3/8-16 Unc Spring, Brake Rod Washer Pin Cotter t/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/t6-t8 Unc x 3/4 Shaft, Foot Pedal Bearing, Ny!on Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Idler Washer t3/32 x 13/16 x 12 Gauge Washer 11/32 x 5/8 x 12 Ga. Pulley, Idler, V-Groove Be!lcrank Clutch Grnd Drv STL Retainer, Belt Bolt Nut Crownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-t6x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw Thdrot. 3/8-16 x 3/4 Ty. TT Cover, Pedal Pulley, Engine KEY NO. PART NO. 64 65 66 70 71 72 73 74 75 76 77 78 81 82 83 84 86 87 88 89 90 91 92 93 94 95 96 97 98 100 I02 103 104 105 106 116 t44 t48 149 150 151 71170764 STD551143 161488 134683 140158 19132012 156347 121199X 121749X STD581075 123583X 121748X 161079 123782X 19171216 161901 157480 19212016 12000008 158388 124346X 74780536 74780524 142564 140462 144643 4497H 140469 73510600 19111216 141322 73940800 140156 71070516 74780520 72110610 19111016 159103 122052X 150935 19133210 DESCRiPTiON Bolt Hex 7/16-20 x 4 Gr. 5 Washer Keeper Belt Engine Hydro Guide Belt RH Engine Strap Torque Lh Hydro 18/20" T Washer 13/32 x 1-1/4 x 12 Ga. Strap Torque Rh Hydro 0650 Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x I-5/8 x 16 Gauge Shaft Asm. Cross Hydro 20" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Rod, Tie Hydro 20" Tires Bushing Washer 21/32 x 1-1/4 x 16 Ga. Ring Klip #5304-62 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Bolt Fin Hex 5/16-t8 x 2-1/4 Bolt Fin Hex 5/6-t8 Unc x 1-1/2 Line Fue! Hydro 4" Fan, Hydro 7" Control Bypass Hydro 20" Tires Retainer Spring !" Zinc!Cad Keeper Bolt Rh Hydro 0750. 18/20" Nut Keps Hex 3/8-16 Unc Washer 11/32 x 3/4 x 16 Ga. Washer Beltville .501D x 1.50D Nut Hex Jam Toplock 1/4-20 Unf Arm, Control Hydro Screw Cap Hex 5/16 x 18 x t Bolt Fin Hex 5/16-18 Unc x t-1/4 Bolt Cart. 3/8-16 x 1.25 Washer 11/32 x 5/8 x 16 Ga. Spacer Spacer Retainer PM Mower Bushing Nylon Collered Washer 13/32 x 2 x 10 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS ......... TRACTOR STEERING -- MODEL NUMBER 917.259573 ASSEMBLY _ 63 .... +Y"/,Y"y - _,, i ........... t_ ..... I z t + fits3' tI 62 Ii t_ i iJ+? I i 11B 67 68 13 ¼ 11 40 43 / / / 28 '%_Y 3O 38 t I 10 / / ! REPAIR PARTS TRACTOR STEERING =- MODEL NUMBER 917.259573 ASSEMBLY KEY NO, 1 2 3 4 5 6 7 8 9 10 1t 13 15 17 I8 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 PART NO. 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 !56546 57079 124035X 126684X 71200410 127501 154406 126847X 136874 19131416 17490612 STD5612!0 130465 155099 152927 139769 19133808 7810H 100711L 145054 !21749X 153720 121232X 6855M 73800500 74780520 156594 74780616 154780 154404 74781044 154429 DESCRIPTION Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer27/32 X 1 1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg Btk Link Drag Extended Stamped Washer Lock Hvy Hlcf Spr 3/8 Bearing Axle STLT/GT Locknut Flange 5/8-11 UNC Shaft Asm Strg Private Label Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw Hex Sckt 1/4-20 x 5/8 Shaft Asm Pittman Bracket Steering Bushing Rod Tie BIk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty4t Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 td Dash Screw TT #10-32x5x3/8 Flange Insert Cap Strg Wheel Std BIk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24 UNF Adaptor Whee! Strg Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Non-Adjust Cap Spindle Fr Top BIk Fitting Grease Nut Lock Hex W/Ins 5/16 -18 UNC Bolt Fin Hex 5/16 - 18 UNC X 1 -1/4 Kit, Steering Assembly Bolt Fin Hex 3/8-16unc x I Gr.5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Axle Brace NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER g17.259573 ENGINE 27 !5 38 14 13 10 32 34 3t / 33 37 3g 23 / 4 OPTIONAL EQUIPMENT Spark Attester 4O REPAIR PAR "' TRACTOR -.. MODEL NUMBER 917,259573 ENGINE KEY NO, 1 2 3 PART NO, 162152 17720410 4 5 6 7 8 i0 11 12 13 14 15 16 17 23 25 26 27 29 31 32 33 34 35 37 38 149723 144069 144068 138129 150176 145552 STD551125 STD522507 272250' 13280336 132OO300 STD551237 17490624 159880 145996 73920600 152927 137180: 157103 155971 123487X 106082X 17490512 8543R ....... 39 40 41 8t 109227X 3645J 139277 128861 DESCRiPTiON Control Throt Paddle 32 22 Screw Hex Thd Cut 1/4-20x5/8 T Engine(See Breakdown) Briggs Model No, 42E707-2631-E1 Muffler Exhaust Exhaust Asm, Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/I6 - 18 UNC X 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical t/4 Bolt Fin Hex !/4-20 x 3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16xl -1/2 Tytt Shield Browning/Debris Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose Blk Spacer Pad Screw Thdrol 5/t6-18 x 3/4 TYT Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler 1.75 x .75 x .06 Bushing Stem Tank Fue! Nut, Flange 1/4-20 Starter Nut NOTE: A!t component dimensions given in U,S. inches 1 inch = 25.4 mm 41 REPAIR P_RTS TRACTOR-MOWER MODEL HUMBER 917.259573 LiFT 7 5 49 6 6 5 13 19 2O 13 32 19 32 82 REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER 917.259573 LiFT KEY NO. PART NO, ! 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 3! 32 49 50 159460 159471 105767X 12000002 19211621 !20183X 125631X t22365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 t10807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 145212 110452X NOTE: DESCRIPTION Wire Assy., Inner/Spring, w/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Read Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Uric Trunnion Btk Zinc Nut Lock W/Wsh t/2-13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer I3/32 x 5/8 x 16 Ga. Spring 2-1/8" Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf. 3/8-16 Trunnion tnfin. Height Bearing, Pivot, Lift, Special Nut, Crowntock 3/8-24 Nut Flange Lock Nut Push Phos & Qit All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PAinTS TRACTOR MOWER = MODEL NIJMItER 917.259573 OECK 79 105 102 52 34 33 )6 21 22 24 25 \ 2 "I!9 26 t6 29 .18 t1 44 27 REPAIR PARTS TRACTOR = -MODEL NUMBER 917,259573 MOWERDECK KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 11 12 !3 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 48 49 50 51 52 53 54 55 56 128774 110485X 140329 72110610 72140505 132827 136888 STD54!43t 134753 131267 105304X 123713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 19131316 STD54t437 133551 140083 140088 STD624003 137729 133944 155066 131340 STD541410 139888 I31845X900 133943 155046 t22052X KEY NO. DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, SWay Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 6). Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-t6 x 1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 1 t/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thd Rolling Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, idler, Flat Washer 13/32 x t3/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer Screw, Thd, Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 i0! 102 103 104 105 106 1 I1 112 113 114 I15 t16 t17 118 119 121 128 129 130 131 I32 141 --- PART NO. !40086 141043 162113 144200 142427 131870 127847 !21748X 12000029 128903 127845 160570 127498 153701 73350600 142028 120958X 156084 72140618 STD541437 136420 71161010 19061216 STD5511 t0 160793 2029J 155t97 155198 17490512 73510500 72110504 137644 133957 73930600 19t21414 143723 153390 19131312 STD523710 STD533710 19132203 6266H 130794 145411 DESCRIPTION Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pri PIm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Flex Jam 3/8q6 Unc Trunnion, Adj. Washer Sintered Keeper, Belt Bolt, Carriage 3/8-16 x 2-1/4 Nut Mutcher Cover Screw Washer #I0 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-t8 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x I Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1 Washer 13/32 x 1-3/8x 3 Ga. Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbers 8-10, 12-t5, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and t11-121) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR - - MODEL NUM BER 917.259573 SEAT ASSEMBLY \ 5 I i 23 12 KEY NO. PART NO. 1 140123 2 140551 3 74760616 4 19131610 5 145006 6 STD541437 7 t24181X 8 17490616 9 19131614 10 155925 12 121246X D_ESCRIPT_ON [_EY NO, PART NO. Seat Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16 UNC X 1 Washer Fiat 13/32 x 1 x 10"Ga Clip PUshqn Nut Lock Hex W/ins 3/8 -16 UNC Spdng Seat Oprsn 2 250 Blk Zi Screw 3/8-! 6xl Washer t3/32 x 1 x 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch 13 14 !5 16 17 2! 22 23 24 25 26 121248X 72050412 134300 121250X t23976X 153236 STD541431 74780814 19171912 127018X STD551150 NOT_: 46 DESCRIPTION Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16_18 Unc Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 1/2-13 X7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlct Spr 1/2 All component dimensions given in U,S, inches 1 inch = 25,4 mm REPAmR PARTS TRACTOR .... MODEL NUMBER 917.25957'3 DECALS 7 2 74 10 \ 22 19 \ 13 '!4 14 t5, KEY NO. 1 2 3 4 5 6 7 9 10 11 13 PART NO. 156439 156810 160284 160285 273503 133644 150927 146709 I50333 156811 146046 KEY NO. DESCRIPTION Decal Fender Danger Soars Docat Fend Auto Sears Gold Decal Hood Rh Craftsman Decal Hood Lh Craftsman Decat HP Engine Decal Maint Customer Sears Dom Deca_ Panel Side B&S Decaf Fender Craftsman Gold Decal, Cap CNSMR Help Line SRS Decal Fender STLTH Oper lnst E/S Decal V-belt Dr Sch Tractor E 14 15 20 22 ------- PART NO. 147138 160396 19 138047 !56787 t49516 138311 142341 163270 163271 154515 154516 KEY NO, t 2 3 4 4,10 11 PART NO. 59192 65139 106222X 59904 5 6 7 8 9 t0 106732X427 278H 9040H 106t08X427 122082X 7152J ti -- 104757X 144334 NOTE: 47 DESCRiPTiON Decal Chassis Hydro 42" Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Mulching Decal Battery Decal Lift Handle Decal, Drawbar Cntd. Mvt. Hyd. Lt. Manual, Owner's (English) Manual, Owner's (Spanish) Pad Footrest Lh STLT Pad Footrest Rh STLT DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, FrontTire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear " Tube, RearTire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz, Tube) All component dimensions 1 inch = 25.4 mm given in U. S. inches REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - ,- MODEL NUMBER = MODEL NUMBER 917.259573 310-0650 58 41 34 28 59 26 23 t9 14 9O 52 91 4 5 35 113 48 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - = MODEL NUMBER - MODEL NUMBER KEY PART NO. NO. DESCRiPTiON 1 2 3 4 5 6 7 8 9 13 14 !5 t7 t8 t9 23 24 25 26 27 28 29 30 34 35 36 37 38 39 40 41 Housing, Lower Assembly, Upper Housing Seal, Lip Ring, Wire Retaining Ring, Retaining Bearing, Shaft Ball Bearing, Cradle Bearing, Thrust 30 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seat, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x t6 Block, Cylinder Assembly Seat, Lip 10 x 25 x 7 Actuator, Bypass Center Section Assembly Kit Seal, Lip 26 x 42 x 8 Ring, Retaining Washer 26 x 35 x 1 Plate, Bypass Oil Filter Element Arm, Bypass Ring, Retaining Arm, Actuating Pin, Actuating Bolt 5/16-24 x 1-3/4 Locknut, Hex 5/16-24 UNJC Brake Rotor/Stator Kit 142930 142931 142932 142928 142933 142934 142935 15077! 142937 !42938 142939 142940 142941 150772 !50773 142944 142945 142946 150774 142948 142949 142950 150787 142951 142952 142953 142954 142955 150777 150778 142958 917.259573 310-0650 }_EY _ _FtT NO, _, DESCRIPTION 43 44 52 53 56 58 59 62 63 64 68 69 83 85 88 89 90 91 92 93 113 114 119 134 135 139 t40 Washer 7/16 x 7/8 x .060 Differential Assembly Washer 3/4 x 1.5 x .13 Seat .75x 1.25 x.250 Shaft, Input Bolt 1/4-20 x 1.38 Pin .50D x.43 ID x.750 Arm, Control Puck, Dampener Set Screw Spring Stud 5/16-24 Jackshaft Assembly Jackshaft Screw, Cap Washer 7/16 x 1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Block Washer, Block Thrust Cap, Vent Assembly Fitting, O-Ring Assembly Spacer Nut, Castle 5/t6-24 Pin, Cotter Spring, Compression Nut, Hex 5/16-24 142884 150829 142991 142961 142963 142964 142965 142966 142967 142920 142969 144610 142971 150806 142973 142974 142975 142976 !42977 142978 142917 142918 142980 144607 144608 150775 150776 NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 49 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 42E707, 917.259573 TYPE NUMBER 2631-E1 552A 534 523 842 % 27_ I 535 422 284A 445 5:_.5 284 235 t 161 240 537 5O REPAIR PARTS TRACTOR BRIGGS 358 & STRATTON GASKET ENGINE - - MODEL NUMBER - MODEL NUMBER SET_ 42E707, 917.259573 TYPE NUMBER 2531=E1 51 52 232 202 257 435 432 392 52 54 334 851 332 7s 188 1006 383 51 REPAIR PARTS TRACTOR BRiGGS & STRATTON ENGINE = - MODEL NUMBER - MODEL NUMBER 917.259573 42E707, TYPE NUMBER 2631-E1 801 783 802 615A 311 803 544 201 209A 209 414 52 207 REPAIR PARTS BRtGGS & STRATTON TRACTOR -- MODEL NUMBER ENGINE NUMBER - MODEL 42E707, 917.259573 TYPE NUMBER 2631=E1 8A 10A 10 "_ REQUmRES SPECIAL TOOLS TO IINSTALL. SEE REPAIR _NSTRUCTION MANUAL, 305 304 308A 307 308 306 307 53 REPAIR PARTS TRACTOR BRtGGS & STRATTON KEY PART NO. NO. 1 2 3 4 5 5A 7 7A 8 8A 9 10 10A 11 12 497074 399265 391086 493304 493457 493458 271867 271868 495754 222892 27803 94382 94830 280225 273208 271188 271189 13 94565 15 94239 t6 394028 94196 19 399264 20 291675 22 94724 23 491180 24 222698 25 498584 498585 498586 498587 26 394959 394960 394961 394962 27 263129 28 498319 391286 29 394306 397158 32 94671 33 390420 34 261528 35 65906 36 26828 40 221596 41 292260 42 494553 45 261368 46 214484 50 213290 51 271412 51A 281412 52 270884 53 93970 ENGINE - o MODEL NUMBER - MODEL NUMBER 917.259573 42E707, TYPE NUMBER KEY PART NO, NO, DESCRIPTION Cylinder Assembly Bushing * Seal, Oil Sump, Engine Head, Cylinder #1 Head, Cylinder #2 * Gasket, Cylinder Head #1 * Gasket, Cylinder Head #2 Breather Assembly #t Cover, Breather Cylinder #2 (Used Only on Key #572, Air Baffle with Holes for Mounting) * Gasket, Breather Screw, Sems Screw, Seres T_Jbe,Breather * Gasket, Crankcase, .015" Thick * Gasket, Crankcase, .005" Thick * Gasket, Crankcase, .009" Thick Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Bushing * Seat, Oi! Screw, Seres 54 75 78 91 95 96 97 98 99 t02 103 t04 105 t07 108 109 116 117 93208 222511 95039 499281 93499 221939 499172 9!920 26157 271607 298514 231435 394682 499655 225373 392673 280474 2320t8 232022 119 94152 121 491539 125 19306 127 223472 161 165 187 188 Flywheel Key Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Standard Size Ri,qg Set, .010" Oversize Ring Set, .020" Oversize Ring Set, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Ri_l, Piston, .005" Oversize Rod, Connecting, Standard Size Rod, Connecting, .020" Undersize Screw, Connecting Rod Valve, Exhaust Valve, intake opnng, Valve, Intake Spring, Valve, Exhaust Retainer, Valve, Intake Retainer, Valve, Exhaust Keeper, Valve > Tappet, Valve Gear, Cam Manifold, intake .... Gasket, Carburetor Mounting Spacer, Carburetor * Gasket, Intake Manifold Mounting Screw, Hex Head, Carburetor to Manifold 496599 94289 299146 94627 201 262683 202 262684 203 280997 205 93971 206 94298 207 262337 209 262352 209A 261563 219 394348 219A 393415 220 222773 222 491282 224 94297 * 2631=E! DESCRIPTION Screw, Phitlips Washer, Spring Screw, Hex Body Assembly, Upper Screw, Seres Valve, Throttle Shaft, Throttle Screw, Fillister Head Spring, Throttle Adjust Gasket, Carburetor Body Float, Carburetor Pin, Float Hinge Valve, Needle Body Assembly, Lower Valve, Choke Shaft, Choke CoRing Jet, Needle Vatve, Fixed Jet, Needle Valve, Fixed, High Altitude Screw, Hex Head Carburetor Kit Carburetor Plug, Welch Base, Air Cleaner Nut, Wing Line, Fuel, 28" Long (Cut to Suit) Screw Link Link Crank, Bell Screw, Hex Head Nut Spring, Control, Rod Spring, Governor Spring, Governor Idle Gear, Governor Oil Slinger Washer, Thrust Bracket, Control Screw, Torx® included in Gasket Set (495868) ** Included in Carburetor Kit (491539) *** Included in Carburetor Kit (491539), and Pump Repair Kit (393397) .... Included in Gasket Set (495868), and Carburetor Kit (491539) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54 REPAIR PARTS TRACTOR BRIGGS & STRATTON KEY PART NO. NO. 227 491297 229 62199 230 223882 235 224995 240 394358 244 230318 257 93897 284 94674 284A 94882 304 495469 305 94786 306 222846 306A 223734 307 94930 308 224774 308A 224775 309 497596 310 94003 311 497608 332 230674 333 394891 334 94731 337 802592 356 494705 358 495868 363 19203 383 89838 391 280197 392 261395 394 272638 414 220680 422 222875 432 221377 434 223688 435 93829 445 394019 468 497908 474 393474 482 93621 510 497606 523 494947 524 271157 525 495348 528 393815 534 94823 535 272490 537 271411 544 497603 p 552 •26_332 552A 262331 ENGINE = - MODEL - MODEL NUMBER NUMBER 42E707, 917o259573 TYPE NUMBER KEY PART NO. NO. DESCRRPTION Lever Assembly, Governor Washer Washer, Governor Crank, Inside Shield, Fuel Spray Filter, Fuel Connector, Fuel Line Screw, Sems Screw, Hex Head Screw, Hex Head Housing, Blower, Red Screw, Sems Shield, Cylinder Shield, Cylinder Screw, Self-Tapping Cover, Air Guide Cover, Air Guide Motor, Starter Bolt, Thru Brush Set Nut, Hex Armature, Magneto Screw, Seres Plug, Spark Wire, Stop Gasket Set Ftywheel Puller Wrench, Spark Ptug Body, Pump *** Spring, Diaphragm *** Diaphragm, Carburetor Washer Bracket, Oi! Fill *** Cap, Spring Cover, Diaphragm Screw, Diaphragm Cover Filter, Air Screen, Rotating Alternator Screw, Drive, Starter Cap, Oil Fill * Seal, Fill Tube Tube, Oil Fill (Includes Seals Hose, Vacuum Screw, Air Cleaner Filter, Air .... Gasket, Air Cleaner Armature, Starter Lower Bushing, Governor Upper Bushing, Governor 556 562 567 93585 93853 94811 569 572 573 592 601 615 615A 616 634 634A 635 642 643 653 726 272645 224816 491304 92278 93053 94296 263080 491530 271013 491287 66538 225008 496700 93585 391362 74t 783 801 802 803 819 842 847 851 858 859 860 861 868 869 870 871 262989 280104 394860 497607 497604 94675 270920 495715 493880 270989 271025 26!358 393397 497212 261463 213316 261961 231218 393456 495901 397882 281053 224901 496726 497605 877 881 955 1005 1006 t019 1090 * 2831-E1 DESCRiPTiON Screw, HexHead Bolt, Governor Lever Screw, Hex Head, Back Plate to Cylinder * Gasket, Base Baffle, Air, Cylinder #2 Plate, Back Nut, Hex. Clamp, Hose Retainer, E-Ring Retainer Crank, Governor ** Washer, Throttle Shaft * Seal, Governor Shaft Boot, Spark Plug Cover, Air Cleaner Plate, Air Cleaner Screw, Hex Head Gear, Ring (Includes Mounting Parts) Gear, Timing Gear, Starter Cap, Drive Cap, End Housing, Starter Screw, Hex Head * Seat, Cap Tube Assembly, Oil Terminal, Cable *** Diaphragm, Carburetor ***Gasket, Pump *** Spring, Diaphragm Repair Kit, Pump Seat, Valve Seat, Valve, Intake Seat, Valve, Exhaust Bushing, Guide (Exhaust Only) Bushing, Guide (Intake, Brass) Wire, Alternator Plate, Cover Plug and Seal, Solenoid Fan, Flywheel Retainer, Fan Label Kit Retainer, Brush Included in Gasket Set (495868) ** Included in Carburetor Kit (491539) •** Included in Carburetor Kit (491539), and Pump Repair Kit (393397) Included in Gasket Set (495868), and Carburetor Kit (491539) NOTE: 55 All component dimensions given in U.S. inches 1 inch = 25.4 mm 56 SERVICE NOTES 57 SERVIC NOTES 58 Z 0 J ,,_! m im / / w o,,, 0 W U., <_ ¢0 0 W 0,, 0 t_ 0 u 0 i 0 W a m a / W / ¢0 W /./ 0 ::0 / £RRFTSMR#+ OWNER'S MANUAL MODEL NO. 917.259573 19.5 HP ELECTRIC START 42" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (t -800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: + PRODUCT - TRACTOR ° MODEL NUMBER +917.259573 * ENGINE MODEL NO. - 42E707-2631-E1 " PART NUMBER " PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 163270 t0.28+97 Printed in U+S+A. RH _!11!1111 I IIIIIIIIIIIIIIIIIHIIIIII I
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