Craftsman 917270710 User Manual LAWN TRACTOR Manuals And Guides L0807098

CRAFTSMAN Lawn, Tractor Manual L0807098 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917270710 917270710 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270710. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 32

Owner's Manual
17,0 HP
®
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270710
oSafety
• Assembly
• Operation
o MainteRance
• Repair Parts
CAUTUON:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty .................................................. 2 Product Specifications ........................... 5
Safety Rules ........................................... 2 Service and Adjustments ................... __.22
Assembly ................................................. 8 Storage ................................................. 28
Operation .............................................. 12 Troubleshooting .................................... 29
Maintenance Schedule ........................... 18 Repair Parts ......................................... 32
Maintenance ......................................... 18 Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
= Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass°
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
° Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days frorn
the date of purchase. Please contact your nearest service center: After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (Imhome warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state°
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
oRead, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
o Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
oClear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
° Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
= Never carry passengers.
o Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
o Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
= Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
• Turnoffbladeswhennotmowing.
o Stopenginebeforeremovinggrass
catcheror uncloggingchute.
o Mowonly indaylightor goodartificial
light.
• Donot operatethe machinewhileunder
the influenceof alcoholor drugs.
o Watchfor trafficwhenoperatingnearor
crossingroadways.
• Useextracarewhenloadingor unload-
ingthe machineintoa traileror truck.
SLOPE OPERATION
Slopes are amajor factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
o Mow up and down slopes, not across.
o Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
o Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
o Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
= Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
oAvoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
oDo notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
°Do not mow near drep-offs, ditches, or
embankments_ The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves ino
oDo not mow on wet grass. Reduced
traction could cause sliding°
oDo nottry to stabilize the machine by
putting your foot on the ground°
•Do notuse grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
oKeep children out of the mowing area
and under the watchful care of another
responsible adult.
o Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
o Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
o Never allow children to operate the
machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
o Never run a machine inside a closed
area.
o Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
o Never tamper with safety devices.
Check their proper operation regularly.
o Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an objecL Repair, if necessary,
before restarting.
o Nevermakeadjustmentsor repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cUt.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
o Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
o Do not mow in reverse unless absolute-
ly necessary: Always look down and
behind before and while backing.
o Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
o Keep children out of the mowing area
and under the watchful care of another
responsible adult.
o Be alert and tum machine off if children
enter the area.
o Before and when backing, look behind
and down for small children.
._Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
,_CAUTION; In order to prevent acciden-,
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug,
o Mow up and down slopes (15 ° Max), not
across.
° Remove obstacles such as rocks, tree
limbs, etc.
° Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
° Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
o Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Donotturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
,_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 125 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 30 (above 32°F)
(API-SF/SG/SH): SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: Champion J19LM
(GAP: .030") STD361458
VALVE INTAKE: .005"-.007"
3LEARANCE: EXHAUST: .009"_.011"
SROUND SPEED
MPH):
FORWARD:
1sT 1_0
2ND 1.3
3RD 2.1
4TM 3, !
5TM 4°0
6TM 5_1
REVERSE: 1_6
"IRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING 3 AMPS BATTERY
YSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U1R
BLADE BOLT 27-35 FT_LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor, It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance_
Should you experience any p¢oblem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
o Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual
A_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any), If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands° A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
,, rr ......... ,
PARTS BAG CONTENTS SHOWN FULL SgZE
(1) Large Flat Washer
©®
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher
3/8
(1) Hex Bolt
5/16-18x 1-1/4 (1) Locknut
5/16-18
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge ©(1) Knob
n, ........ ,,
(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20
, ,,,r, ,,r ,,, , ,,,
6
@
(2) Lock Washers 1/4
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Weld#10 Nuts
(2) Screws _ (2) Lock
#10 x 5/8 _,_ Washers #10
..................... ,r, ......
Parts packet separately in carton Parts Bag contents not shown full size
Seat
Video
Cassette
Mulcher f J--/
PlateJ//'
Manual
Parts Bag
t
i
I I
i I
Steering ,
Boot
@(_ (2) Washers
(2) Shoulder 3/8 x 7/8 x 14
Bolts
(2) Centerlock Nuts I
(2) Gauge Wheels
Steering Wheel
Adapter _ok
Assemblies
O 1 Steering
Extension
Shaft
Steering
Wheel Insert (2) Keys
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness_ Review the video cassette before you begin,
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 7/16" wrenches
(2) 1/2" wrench (1) Phillips Screw-
(1) Pliers driver
(1) Utility knife (1) Tire pressure
(1) 3/4" wrench socket gauge
drive rachet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
o Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
° Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat,
o Remove mower and package materials,
o Check for any additional loose parts or
boxes and remove,
BEFORE ROLLING TRACTOR OFF
SKiD
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
o Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and IocknuL Tighten securely,
iMPORTANT; Tighten bolt and nut secure-
ly to 18_22 ft. Ibs. torque.
. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
o Position front wheels of the tractor so
they are pointing straight forward.
Q Slide steering wheel adapter onto steer-
ing shaft extension.
° Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
= Snap steering wheel insert into center
of steering wheel.
o Remove protective materials from trac-
tor hood and grill,
IMPORTANT." Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
/_ 3/8 Hex Bolt
_._..318 Lockwasher
Large Flat
__Washer
Steerin'_g__ Steer, rig
Wheel _//Boot
Extension /Adapter
Shaft _
5/16 Locknut _
5/16 Hex
Bolt
/
Lower Steering _ _" =_---- -
Shaft '"';,
I
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
° Release parking brake by depressing
clutch/brake pedal.
oPlace gearshift lever in neutral (N) posi-
tion,
°Roll tractor backwards off skid.
=Remove banding holding discharge
guard up against tractor:
8
•lOW TO SET UP YOUR TRACTOR
_ONNECTBATTERY
I_CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
_bject to contact both terminals at the
;ame time. Before connecting battery, re-
,eve metal bracelets, wristwatch bands,
ings, etc. Positive terminal must be con-
_ected first to prevent sparking from acci-
;iental grounding_
, Remove cardboard packing from seat
pan and lift seat pan to raised position.
, Open battery box door and remove pro-
tective plastic..
• Remove terminal protective caps and
discard.
o If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps.
= First connect RED battery cable to posi-
tive (+) terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown.
Tighten securely.
° Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely.
o Close battery box door. Open battery
box door for:
•Inspection for secure connections
(to tighten hardware).
o Inspection for corrosion.
o Testing battery.
•Jumping (if required).
= Periodic charging.
Positive Discard Terminal
(Red) Cable Proctective Caps
Lock Washer
Flat Washer
Hex Hex Bolt
Negative
(Black)
" Cable
Battery Box-"
Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
o Remove cardboard packing on seat pan°
= Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely..
o Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
= Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
o Get off seat without moving its adjusted
position.
o Raise seat and tighten adjustment knob
securely.
Seat Pan
Shoulder
Bolt
Adjustment Knob
Seat
_" Flat Washer
INSTALL IVIULCHER PLATE
o Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
o Raise and hold deflector shield in up-
right position_
° Place front of mulcher plate over front of
mower deck opening and slide into ,
place, as shown.
o Hook front latch into hole on front of
mower deck.
= Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
9
Weld Nut From
The Top
Lock
Weld Washer
Hook Points
Down
Latch
Washer
Latch
Hook
Nut
Lock Washer
Washer
Mulcher _.._Screw
Plate
Deflector
Shield
Latch
Hooks
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop-
erly adjusted to ensure optimum mower
performance.
o Assemble gauge wheels with tractor on
a flat level surface.
,, Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual)_
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground_ Install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer;
and 3/8-16 Iocknut and tighten securely.
o Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting
Bracket
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation ofoptional
grass catcher accessory.
NOTE: It is not necessary to change
blades, The mulcher blades are designed
for discharging and bagging also.
3/8-16
Locknut
3/8 Wa_
_Shoulder Bolt
.=Wheel
10
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes°
Correct tire pressure is important for best
cutting performance.
o Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly levele& See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments section of
this manual. Verify that the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac.
tot, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manuel.
,I CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/ No remaining loose parts in carton.
,I Battery is properly prepared and
charged° (Minimum I hour at 6 amps).
,/ Seat is adjusted comfortably and
tightened securely
,./ All tires are properly inflated, (For
shipping purposes, the tires were
overinflated at the factory),
,/ Be sure mower deck is properly leveled
side-to-side/front4o-rear for best
cutting results. (Tires must be properly
inflated for leveling).
,/ Check mower and drive belt& Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/ Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL
REVERSE FORWARD
OIL PRESSURE LIGHTS ON
,@ 6
CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED
PAST
OVER TEMP
LIGHT
UNLOCKED
SLOW
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
IGNITION
REVERSE NEUTRAL
A3-FACHMENT
CLUTCH DISENGAGED
HIGH LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
12
(NOW YOUR TRACTOR
:lEADTHISOWNER'SMANUAL AND SAFETY RULES BEFORE OPERATING YOUR
tRACTOR
_,ompare the illustrations with your tractor to familiarize yourself with the locations of
rarious controls and adjustments. Save this manual for future reference,,
/
Height
Adjustment
Knob Gearshift
Lever
PARKING BRAKE
Our tractors conform to the safety standards of the American
National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used
Io engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
tHROTTLE/CHOKE CONTROL: Used
tor starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
3edal into the brake position.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height..
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to "
raise, lower, and adjust the mower deck or
other attachments mounted to your trac-
tor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine,
AMMETER: Indicates battery charging
(+) or discharging (-).
13
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine,
TO SET PARKING BRAKE
°Depress clutch/brake pedal into full
"BRAKE" position and hold_
• Place parking brake lever in
"ENGAGED" position and release pres-
sure from clutch/brake p6dal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Throttle/Choke Attachment Clutch Lever
Control lever "Engaged" Position
"Disengaged"
Clu_h/Brake Position
Pedal"Drive" Parking Brake
Position ', "Engaged"
"Brake" Gearshift
Position Lever
Position Knob
STOPPING
MOWER BLADES -
= To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE-
oTo stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
° Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
o Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
o Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
o Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
_pping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle,
oOperating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever=
oStart tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position,
oMove gearshift lever to desired posi-
tion.
°Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to acomplete
stop before shifting or changing gears,
Failure to do so will shorten the useful life
of your transaxle,
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controUed by turning
the height adjustment knob in desired
direction,
•Turn knob clockwise (_)to raise cutting
height.
°Turn knob counterclockwise (_)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running, These heights are ap-
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
14
o The averagelawnshouldbe cutto
approximately2-1/2 inchesduringthe
cool seasonandto over3 inchesduring
hotmonth& Forhealthierand better
looking lawns, mow often and after
moderate growth.
o For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
,Lower mower with attachment lift con-
trol.
o Start mower blades by engaging attach-
ment clutch control.
o TO STOP MOWER BLADES - disen-
gage attachment clutch control.
Attachment Lift Lever Attachment Lift Lever
High Position High Position
"Disengaged :_. Low
Position Position
_kCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
TO OPERATE ON HILLS
_.CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope, A slope guide
at the back of your manual is provided for
your use.
oChoose the slowest speed before start-
ing up or down hills.
• Avoid stopping o_"changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower poeition.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
o Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movemenL
o To restart movement, slowly release
parking brake and clutch/brake pedal.
° Make all turns slowly.
TO TRANSPORT
o Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
o Do not push ortow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etCo).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
oCheck engine oil with tractor on level
ground.
o Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
-For cold weather operation you should
change oil for easier starting (See "OIL
VISCQSlTY CHART" in the Mainten-
ance section of this manual).
o To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
• Fill fuel tank, Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline_ Purchase fuel in
quantities that can be used within 30
days to assure fuel freshnes&
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
_,WARNING"Experienceindicatesthat
alcoholblendedfuels(calledgasoholor
usingethanolor methanol)canattract
moisturewhichleadsto separationand
formationof acidsduringstorage.Acidic
gascandamagethefuelsystemof an
enginewhileinstorage,Toavoidengine
problems,the fuelsystemshouldbe emp*
tiedbeforestorageof 30daysor longer.
Drainthegastank, starttheengineandlet
it rununtilthefuellinesandcarburetorare
empty.Usefreshfuelnextseason.See
StorageInstructionsfor additionalinforma-
tion.Neveruseengineor carburetor
cleanerproductsinthefueltankorperma-
nent damage occur.
;nay
CAUTION. Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine_
=Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
o Place gear shift lever in neutral (N) posi-
tion.
= Move attachment clutch to "DISEN-
GAGED" position.
o Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
o Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
° When engine starts, move the throttle
control to the fast position.
o The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F AND
BELOW)
o When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
° The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
oMower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
o The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the fight of the machine.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
f
( - ..... _____J
.*_f= ., ,. , ,J
• When mowing large areas, start by turn-
ing to the fight so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds,
16
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
oAlways operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
oWhen operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
, The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
= Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time io mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
o For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Max 1/3
° Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings, When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
o Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawno
17
?-,USTOMER RESPONSIBILITIES
.........,,..TE.A.cESC.EDOLE.....
FiLL..DATES
AS¥OUCOMPLETE
REGULAR SERVICE /__"_,4_-'_4,_"_ f SERVICE DATES
ii .... ii I I
Check Brake Operation K _'
I
Check Tire Pressure 8=4_ K
Chock Operator Presence and
TInterlock Systems K
R Check for Loose Fasteners K K7 K
A Sharpen/Replace Mower Blades K4
TLubrication Chart _#' K
0Check Battery Level -- 1_6
RClean Battery end Terminals/Recharge _'
Check Transaxle Cooling
Adjust Blade Belt(s ) Tension Ks -- --
Adjust Motion Drive Belt(s) Tension Ks
Check Engine Oil Level K## K
Change Engine OlI _1,2,: K
E Clean Air Filter _'2
N Clean Air Screen t_2
Inspect Muffler/SparkArrester K
Replace OIl Filler (If equipped) _,2
NE Clean Engine Cooling Fins ..... _=##'2
Replace Spark Plug K 6f
Replace Air Filter Paper Cartridge _'2
Replace Fuel Filter Ki
u.,
1 _ Chart[to more alton whoa oprlr=ltlag under a hosvy load _r In high ambJont lemperEquro_
2_Sorvlco mo_o olten whoa oporQtlag In dirty or du_ condltJon_
3- Ifequipped with allfiller,change elleve_ 50 houm.
5- If equlppod with adjustable system.
6 - Not required If equipped with matntenanoo-lree batter
7 - Tlghl_n fto_l axlo pivot bolt to 35 fL-Ib_ m_;Im urn
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor:
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
o Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFOREEACH USE
o Check engine oil level.
o Check brake operation.
o Checktire pressure.
= Check operator presence and interlock
systems for proper operation.
° Check for loose fasteners.
LUBRICATION CHART
O Spindle
Zerk Zerk
O Front Wheel Wheel
Bearing Zerk q Bearing
Zerk
O Engine
I
@Attachment _ I @Gear.
Clutch t,
,tshift
Pivot(s) I --_
, _ _ Pivots
@SAE 30 or 10w30 Motor OIL
O General Purpose Grease
Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bea
ings. Viscous lubricants will attract dust
and dirt that will shorten the life of the self
lubricating bearings, If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
18
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
o Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
o Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub_
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
BLADE CARE
For best results mower blades mdst be
kept sharp, Replace bent or dam_led
blades.
BLADE REMOVAL
oRaise mower to highest positior_ to allow
access to blades.
oRemove hex bolt, lock washer and flat
washer securing blade.
oInstall new or resharpened blade with
trailing edge up towards deck as shown.
°Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Tighten bolt securely (27-35 Ft Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Bladh_r___ Mandrel
Assembly
Flat Was Trailing
Edge Up
Lock Washer._ _-,."<-,.. I
Hex Bolt (Grade8)*_'_
*A Grade 8heat treated bolt can be
identifiedby six lines on the bolt head,
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
o The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
oSlide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hod-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
Center Hole
5/8=Bolt
or Pin
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. Howev-
er, periodic charging of the battery with an
automotive charger will _xtend its life.
°Keep battery and terrninals clean.
• Keep battery bolts tight.
•Keep small vent holes open.
°Recharge at 6_10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free, Do not
attempt to open or remo.'ve caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY _ND TERMINALS
Corrosion and dirt on th8 battery and ter-
minals can cause the battery to "leak _
power.
oRemove terminal guard.
=Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
19
° Rinsethe batterywithplainWater and
dry.
o Clean terminals and battery cable ends
with wire brush until bright.
o Coat terminals with grease or petroleum
jelly.
o Reinstall battery (See "CONNECT BAT-
TERY" in the Assembly section of this
manual) i
V-BELTS
Check V-belts for d_tedoration and wear
after 100 hours of o_peration and replace if
necessary. The belt_ are not adjustable.
Replace belts if they begin to slip from
wear,
TRANSAXLE COOLING
Keep transaxle fra_from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating tern-
perature°
SAE VISCOSffY GRADES
.zo*
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°1=.Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before start.
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classificatioh SF, SG or SH. '
=_ Be sure tractor is_on level surface.
=Oil will drain more freely when warm.
• Catch oil in a suitable container°
o Remove oil fill cap/dipstick` Be careful
not to allow dirt to enter the engine
when changing oil.
= Remove drain plug.
o After oil has drained completely, replace
oil drain plug and tighten securely.
° Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 5 of
this manual.
° Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at =FULL" line on dipstick,
Oil Fill
Cap/Dipstick
Oil Drain
Plug
AIR FILTER
Your engiite will not run properly using a
dirty air fi[tero Clean the foam pre-clear]er
after eveP_ 25 hours of operation or every
season. Service paper cartridge every 100
hours of _peration or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
° Remov_ knob(s) and cover.
TO SERVICE PRE-CLEANER
= Slide foam pre-cleaner off cartridge.
° Wash it in liquid detergent and water.
= Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean,
absorbent cloth and squeeze to remove
excess oil.
o If very dirty or damaged, replace pre-
cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure wit|] knob(s).
TO SERVICE CARTRIDGE
° Remove cartridge nut.
o Carefuily remove cartridge to prevent
debris from entering carburetor. Clean
base carefully to prevent debris from
entering carburetor.
o Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
20
. Reinstallcartridge,nut,precleaner,
coverandsecurewithknob(s).
IMPORTANT:Petroleumsolvents,suchas
kerosene,arenotto be usedto cleanthe
cartridge.Theymaycause deterioration of
the cartridge, Do not oil cartridge. Do not
use pressurized air to clean or dry car-
tridge.
Cover
Knob
C _ Cartridge
Foam _'J" _ Paper
Pre-Cleaner_ Cartridge
Base
;LEAN AIR SCREEN
_,irscreen must be kept free of dirt and
:haft to prevent engine damage from over-
leating° Clean with a wire brush or como
_ressed air to remove dirt and stubborn
Iried gum fibers.
[NGINE COOLING FINS
lemove any dust, dirt or oil from engine
ooling fins to prevent engine damage
om overheating.
Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine,
Cover oil fill opening to prevent entry of
dirt.
Use compressed air or stiff bristle brush
to thoroughly clean engine cooling fins.
To reassemble, reverse above proce-
dure.
_crews Blower Housing Screws
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage,
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
" With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor,
• Be sure there are no fuel line leaks and
clam.
Clamp
CLEANING
•Clean engine, battery, seat, finish, etCo
of all foreign matter,
o Keep finished surfaces and wheels free
of all gasoline, oil, etc.
,, Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
air screen
_ipstickTube
ssembty _
/
Engine Cooling Fins
park
Plug
21
_kCAUTION: Beforeperforminganyserviceor adjustments:
o Depressclutch/brakepedalfully andset parkingbrake.
o Placegearshiftlever in neutral (N) position.
oPlace attachment clutch in "DISENGAGED" position,
o Turn ignition key "OFF" and remove key.
o Make sure the blades and all moving parts have completely stopped.
° Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
= Place attachment clutch in "DISEN-
GAGED" position,
= Move attachment lift lever forward to
lower mower to its lowest position.
o Roll belt off engine pulley°
= Disconnect clutch rod from clutch lever
by removing retainer spring.
o Disconnect anti-swaybar from chassis
bracket by rernoving retainer spring.
o Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by
removing retainer springs.
o Raise lift lever to raise suspension
arms, Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
oRaise attachment lift lever to its highest
position.
•Slide mower under tractor with dis-
charge guard to right side of tractor°
oLower lift lever to its lowest position°
o Install mower in reverse order of
removal instructions,
Retainer'
Suspension
Arms Pulley
Front
Link
ipdngs
(Both Sides)
Retainer
Spring
Ant_-Swaybar
(Both Sides)
22
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" on page 5 of this
manual). If tires are over or underinflat-
ed, you will not properly adjust your
mower_
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
o At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
° If adjustment is necessary, make adjust-
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
o To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom Bottom
of Cu__Curl
Suspension
Arm
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
" To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
° When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links°
o lb raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
o When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
° Recheck side-to-side adjustment.
Mandrel
_,D 11
Beth Front Links Should be Equal in Length
Nut "F"
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT; Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust-
ments, check that both front links are
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without toOiSrPark the tractor on
level surfacer Engage parking brake,
BELT REMOVAL -
• Remove mower from tractor (See 'q'O
REMOVE MOWER" in this section of
this manual).
° Work belt off both mandrel pulleys and
idler pulleys.
° Pull belt away from mower.
23
TRANSAXLE SHIFTER LINKAGE AND
ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in the neutral (N)
(lock gate) position. The adjustment is
preset at the factory; however, if adjust-
ment is needed, proceed as follows:
• Make sure transaxle is in neutral (N)_
• Loosen two Iocknuts on tie rod.
• Turn center rod until gearshift lever falls
into neutral lock gate on fender console.
• Tighten Iocknuts securely.
Locknuts
Transaxle
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not hori-
zontal (left to right) when wheels are posi-
tioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual°
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
3ervice center.
I'O REMOVE WHEEL FOR REPAIRS
, Block up axle securely°
Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
,, Replace washers and snap retaining
ring securely in axle groove.
° Replace axle cover°
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring
Axle Cover
(Rear Wheel Only)
TO START ENGINE THAT HAS A WEAK
BATTERY
,_CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies_ Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. If "jumper
cables" are used for emergency starting,
follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-
tery, taking care not to short against
chassis,
•Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery,
•Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery,
TO REMOVE CABLES, REVERSE
ORDER -
o Remove BLACK cable first from chassis
and then from the fully charged battery,
o Remove RED cable last from both bat-
teries.
25
Positive Terminal Negative Terminal Hood
Headlight
Wire
',onnector
Positive ferminal
Charged
Battery
Negative Terminal ENGINE
TO REPLACE HEADLIGHT BULB
o Raise hood.
•Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
o Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre-
vent it from starting.
•Check wiring. See electrical wiring dia-
gTam in the Repair Parts section of this
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise flood.
o Unsnap headlight wire connector.
o Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
rnent is necessary, proceed as follows:
° With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
oCheck that holes "A" in governor control
lever and hole in governor plate line-up.
If holes "A" are not aligned, loosen
clamp screw and move throttle cable
until holes are aligned. Tighten clamp
screw securely.
Governor Governor
Control Lever Control Plate
O
Holes "A"
Clamp
Screw Throttle
Cable
26
TO A[)JUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with alimiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the fac-
tory and adjustment should not be neces-
sary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the idle mixture valve out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle valve
and the seat in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
• Air cleaner assembly must be assem-
bled to the carburetor when making car-
buretor adjustments.
o Be sure the throttle control cable is
adjusted properly (see above),.
FINAL SETTING -.
o Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position,
, Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw.. Turn idle
speed screw to attain 1750 RPM.
', While still holding throttle lever against
idle speed screw, turn idle mixture valve
full travel clockwise then counterclock-
wise until engine runs rough. Turn valve
to a point midway between those two
positions. Release throttle lever.ACCEL-
ERATION TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
tum idle mixture valve out (counter-
clockwise) 1/8 turn° Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust--damage may result.
IMPORTANT- Never tamper with the
engine governor, which is factory set for
proper engine speed, overspeeding the
engine above the factory high speed set-
ting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center, which has proper equip-
ment to make any necessary adjustments.
Idle Speed Throttle
Screw Lever
IvdJ_vM_ithe_
Limiter
97
Immediatelyprepareyourtractorfor stor-
ageat theendof theseasonorif thetrac-
tor will notbe usedfor 30daysor more.
•_k CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor-
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor-
oughly. Remove all dirt, grease, leaves,
etc, Store in a clean, dry area.
o Clean entire tractor (See "CLEANING" in
the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
= Lubricate as shown in the Maintenance
section of this manual.
- Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary°
=Touch up all rusted or chipped paint sur-
faces; sand lightly before painting.
BATTERY
= Fully charge the battery for storage.
o After a period of time in storage, battery
may require recharging.
o To help prevent corrosion and power
leakage dudng long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
°After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terrninals.
. If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage_ Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of acids
during storage. Acidic gas can damage the
fuel system of art engine while in storage.
o Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
= Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
, Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta-
bilizer to gasoline in fuel tank or storage
container: Always follow the mix ratio
found on stabilizer container: Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor: Do not drain the gas tank and carbure-
tor if using fuel stabilizer:
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDERS
o Remove spark plug(s).
= Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
= Turn ignition key to "START" position for
a few seconds to distribute oil
o Replace with new spark plug(s).
OTHER
°Do not store gasoline from one season
to another.
= Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
= If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
° Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
28
TROUBLESHOOTING CHART
-PROBLEM
Will not start
Hard to start
Engine will not turn
over
ngine clicks but
will not start
CAUSE
- Out of fuel. o
o Engine not"CHOKED" o
properly.
o Engine flooded. •
• Bad spark plug. o
o Dirty air filter, o
° Dirty fuel filter. °
o Water in fuel. •
oLoose or damaged wiring, o
•Carburetor out of adjust- =
ment.
° Engine valves out of o
adjustment.
° Dirty air filter, o
° Bad spark plug, •
° Weak or dead battery, o
o Dirty fuel filter. °
o Stale or dirty fuel. °
°Loose or damaged wiring.
o Carburetor out of adjust- °
ment, •
o Engine valves out of
adjustment, o
° Clutch/brake pedal not °
depressed.
° Attachment clutch is °
engaged.
• Weak or dead battery. ',
°Blown fuse. •
°Corroded battery termi- •
nals.
° Loose or damaged wiring, o
o Faulty ignition switch. °
= Faulty solenoid or starter. °
° Faulty operator presence
switch(es)_ •
o Weak or dead battery.
o Corroded battery termi-
nals.
CORRECTION
,, , ,,, ,,, _,,, ,,,, .,, ,,,,
Fill fuel tank.
See "TO START ENGINE" in
Operation section.
Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel fil-
ter.
Check all wiring.
See 'fro Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser-
vice center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter°
Drain fuel tank and refill with
fresh gasoline.
Check all wiring_
See 'qo Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser-
vice center.
Depress clutch/brake pedal.
Disengage attachment
clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact an authorized ser-
vice center.
°Recharge or replace battery.
° Clean battery terminals.
29
CHART
CAUSE
o Loose or damaged wiring.
oFaulty solenoid or starter.
fROUBLESHOOTING
PROBLEM
_line clicks but
will not start
J (cont'd)
Loss of power
Excessive vibration
Engine corrtinues to
run when opera-
tor leaves seat
with attachment
clutch engaged
Poor cut - uneven
= Cutting too much
grass/too fast.
o Throttle in "CHOKE" posi-
tion=
o Build-up of grass, leaves
and trash under mower:
I ° Dirty air filter.
I • Low oil level/dirty oil.
I ° Faulty spark plug,
= Dirty fuel filter.
= Stale or dirty fuel.
° Water in fuel.
o Spark plug wire loose,
o Dirty engine air
screen/fins.
° Dirty/clogged muffler.
= Loose or damaged wiring,
o Carburetor out of adjust-
ment.
• Engine valves out of
adjustment.
, , ,, , ,,
o Worn, bent or loose blade°
oBent blade mandrel
=Loose/damaged part(s).
° Faulty operator-safety
presence control system.
i°Worn, bent or loose blade.
•Mower deck not level.
• Buildup of grass, leaves,
and trash under mower,
•Bent blade mandrel.
o Clogged mower deck vent
holes from buildup of
CORRECTION
o Check all wiring.
o Check/replace solenoid or
starter:
o Set in "Higher Cut" posi-
tion/reduce speed.
o Adjust throttle control
• Clean underside of mower
housing.
= Clean/replace air filter,
= Check oil level/change oil.
o Clean and regap or change
spark plugo
= Replace fuel filter:
o Drain fuel tank and refill with
fresh gasoline.
o Drain fuel tank and carbure-
tor, refill tank with fresh gaso-
line and replace fuel filter.
• Connect and tighten spark
plug wire.
= Clean engine air screen/fins.
I ° Clean/replace muffler:
I•Check all wiring.
! o See "To Adjust Carburetor" in
Service and Adjustments
section.
o Contact an authorized ser-
vice center,
oReplace blade. Tighten blade
bolt,
° Replace blade mandrel.
o Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not
corrected, contact an autho-
rized service center,
o Replace blade. Tighten blade
bolt,
°Level mower deck.
= Clean underside of mower
housing.
o Replace blade rnandreL
i° Clean around mandrels to
open vent holes.
30
PROBLEM
Poorcut- uneven
(cont'd)
Mowerbladeswill
notrotate
TROUBLESHOOTING CHART
AUSE
grass, leaves, and trash
around mandrels.
Poor grass dis-
charge
Headlight(s) not
working (if so
equipped)
_attery will not
charge
ngine "backfires"
when turning
engine "OFF"
, , ,, ,,,
• Obstruction in clutch
mechanism.
• Worn/damaged mower
drive belt.
o Frozen idler pulley.
o Frozen blade mandrel.
o Engine speed too slow.
; o Travel speed too fast.
r° Wet grass.
° Mower deck not level_
oLow/uneven tire air pres-
sure.
° Worn, bent or loose blade.
- Buildup of grass, leaves
and trash under mower.
, Mower drive belt worn.
o Blades improperly
installed.
,, Improper blades used.
o Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
° Switch is "OFF".
o Bulb(s) burned out.
o Faulty light switch.
• Loose or damaged wiring.
o Blown fuse.
o Bad battery cell(s).
o Poor cable connections.
, Faulty regulator (if so
equipped).
! • Faulty alternator.
° Engine throttle control not
set at "SLOW"
position for 30 seconds
before stoppirig engine.
rCORRECTION
, ,, , ,, ,,, ,, ,,
° Remove obstruction.
• Replace mower drive belt.
° Replace idler pulley,
• Replace blade mandrel.
•Place throttle control in
"FAST" position.
o Shift to slower speed.
° Allow grass to dry before
mowing.
• Level mower deck.
o Check tires for proper air
pressure.
° Replace/sharpen blade.
Tighten blade bolt.
o Clean underside of mower
housing.
° Replace mower drive belt.
• Reinstall blades sharp edge
down.
° Replace with blades listed in
this manual
oClean around mandrels to
open vent holes.
I • Turn switch "ON".
r° Replace bulb(s).
° Check/replace light switch°
, Check wiring and connections.
° Replace fuse.
oReplace battery.
,, ChecWclean all connections.
o Replace regulator.
°Replace alternator,
° Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pro, 7 days a week
1_800-366=PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800_659-7084
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAnR
(1-800-473-7274)
Para pedir aervicio de reparaci6n a
domicilio -1-800-676-5811
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For irrformatien on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pro, Monday-Saturday
1-800-827-6655
When requestingservice or ordering
parts, always provide the following
information:
, ProductType ,,Part Number
•Model Number -Part Description
Amenca s Repair Specia#srs
163412 Rev. 1 11.25.97 KFSW Printed in U.S.Ao

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