Craftsman 917270780 User Manual LAWN TRACTOR Manuals And Guides 98120019

CRAFTSMAN Lawn, Tractor Manual 98120019 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917270780 917270780 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270780. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 60

Owner's Manual

[RRFTSMRN°

19.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270780

• Safety

• Assembly

•Operation

• Maintenance

• Repair Parts

CAUTION

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

...=....._,,.....;:-,............. 2

.............2

..._.>...:.-_...............5

..... ,=,...o,.,.....6

..... ,........... 11

................ 16

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

ON CRAFTSMAN RIDING EQUIPMENT

_te of purchase, if this Craftsman Riding Equipment is main-

nec up _ccording to the instructions in the owner's manual,

Sears tree!of charge, any parts found to be defective in material or

_r:

I_eco'me worn during normal use, such as blades, spark

belts, ietc. !

• "13re by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

•Riding equipment used for commemial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of pumhase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERAT_N ='_

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adult_, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

bef_e mowing. Stop machine if anyone

enters the area.

Never carry passengers. .

Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

-ing brake, stop engine, and remove

-keys before dismounting.

•Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow if.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose alow gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires-iose traction, disengage the blades

and proceed slowly ,_ig_own the

slope.

DO NOT:

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

tr_actioh could cause sliding.

•Donottrytostabilizethemachineby

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

_ever tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

_e ad'._stmentss or r_epairs _ithn

_runr_ng.

_m'ner c_omponer_ts a_e subject

_amag_, and de_edoDration,

Jutd exl_ose mowing I_arts or

_ts to_i:be throwm. F--_,equent_ly

,-mponemts and r_plaace with_

uJrer's rrecorna'n_-_ndeed parts,

_--=ssaryy.

•_Vtowerl_lac_e_sare_h_rp a_nd_can cut.

WVra@ _ btl_zu:_e(s) _r _weatr gloves, and

uuse extzca c_uJtmon w_he_n s_rv_cing them.

._heck _ral_a o_oera_tiom fr_qt_ently.

PAdjt._-'t _nd servvice as Te_uired.

are_ is clear :of o_her people

.-_wing. _Stop rnacchineg_ if anyon_

.= £area.

passsengers.

mw in re,verse ur.nlesss absol_-

_rry. Alwvays $ook_, do_wn and

-_,mrea_qd wt-_le i=oackiang.

chilo:lren. They rnaay fall off

_ioustw injured o0r in_effere _wit_

.-nine o!:_eration.

c_ren ouut of t_e rmow,ing area

r.-the w_atchful caare oof anoth_er

_e_ aduldt.

_rnd turrn mac_ir_e offf ff children

a_t'ea.

_1 where backing;i, Ioo_k behind

_'ffor sn'_all ct'_ldm=en.

•Mvlow_ u_ and d_own slc_e_ (15 ° Max), not

-,?._Cr(_3 s.

oF_ermove9 obstEctes such _s rocks, tree

:]limbs, =_tc.

° WVat_n f_or h_ole=...s,runs. for t_urr_s. Uneven

t_rr_in _oulr'J owertwm -the- machine. Tall

ogras_ c_an t_i_ ob_'ta_les.

•LUse slowv soee=_d. C_hoosm_a low gear so

'_-J'_at3,ouJ willl no_t hm_e ,-m E._op or shift

v_hile om the stoope;

•A_voiid _,_'_g _or stmp_in_ on a slope. If

ti_res :los÷e tr_cticon, dis_n(_age the blades

sand _pro=cee_l st_owly¢ srtrai_ht down the

sstop_.

• _o n_ot'_um on _topms:,unle_ss necessary,

sand tthe_n, turn _._stowdyan_t_gra_lually

adow_i'nilltl, if posssible.

.-troissyFrnbol to pooint lout impor--

_cautJtions. It maeanss CAU-

;;;DMEA_WARI_!!E YCDUR SP_FE-

LVED..

_1_:In o_'der to p_eve_t acci_ten--

_hen s_etting up, _trarmsporting,

rmakir_g repairs-;alwaays dis_or_-

_tq.g wi_,_eand pta_ce vwire wh_r_.

_ltact sppark p_ug;;.

_,YWA_INIING: _ _mgime e_xhaust from

thiss prmclL=ct contsain$¢hmmim.,als known to

th_Sta_te_eof C_lif0omia_'t_camse cancer,

birttt_ d_fe_:_s, or o_therr,_'e_rod_uctfve harm.

PRODUCT SPECIFICATIONS

HORSEPOWER 19.0

GASOLINE 3.5 GALLONS

3APACITY UNLEADED

_,ND TYPE: REGULAR

)ILTYPE SAE 30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

DIL CAPACITY: W/FILTER 3.5 PINTS

W/O FILTER 3,0 PINTS

SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVE CLEARANCE: INTAKE: .004-.006

EXHAUST: .007-.009

GROUND SPEED FORWARD: 0-5.5

IMPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR:30

MIN. CCA:240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineer d and manufactur d

to give you the best possible dependability

and performance.

Should you experience any pr blem you

cannot easily r medy, please contact your

near st Sears Authorized Service Center.

We h_ve competent, well-trained techni-

cians and the proper to_lsj_o,,_serviceor

repair this tractor. ;

Please read and rtain this manual. The

instructionswill enable you to assemble

and maintain your tractor pr pedy.Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agr ement is avail-

able on this product. Contact your near st

Sears stor for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a r gular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. Aspark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

(1) LargeFlat Washer

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x I

(1) Lockwasher3/8

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Washers

3/16 x 3/4 x 16 Gauge _(2) Lock

Washers #10

(1) Shoulder

Bolt 5/-16-18

(2) Weld

Nuts #10

Pads packed separately in carton

Seat

Mulcher

Rate

Video

Cassette

Steedng

Boot

Manual

Parts Bag

Pads Bag contents not shown full size

Steering

Wheel

(2) Shoulder

Bolts

2) Center-

lock Nuts

12)Washers 3/8

x 7/8 x 14 Gauge

iL_._r--

Steering Wheel Adapter

Slope Sheet

(2) Gauge

Wheels (2) Keys _ t Steering

Extension

Steering Shaft

Wheel Insert

_mbr_

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all pads and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Utilityknife

(1) Tire pressure

gauge

(1) 3/4" Socket w/

drive ratchet

(1) Phillips Screw-

driver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATrACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion andlower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolPah'_t'ffut secure-

ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide steering wheel adapter onto steer-

ing shaft extension.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

in,de boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

@ 8.exBe.

3/8 Lock

_ Washer

Steering ../_:-_. _

Wheel --_ _L.. _ _ Large Flat

"_ _-_J_ _J! Washer

]_ring Boot

Tabs

Adapter _

_ Extension Shaft

"_._/" 5116 Hex

5/16 Lock Nut__ Bolt

Lower -_"--_ ,_L

Steering Shaft,-------,-_..__jb -. "' Tabs

i\ ,_1/_

" "''-'i 'f'"

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

•Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

:..= :" _" Label

:.. •

_ ",+,++

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

-Seat Pan _ Seat

Shoulder _===

AdnJoU,Stment "__ Rat Washer

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

• -Assemble gauge whee!s with tractor on

aflat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

•With mower in desired height of cut po-

sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 318 washer, and 3/8-

16 Iocknut and tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

MountingBracket _\

3/8-16Locknut /_ _._F_

3/8 Washer /_._,,_/Shoulder Bolt

Gauge Wheel

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

•Place front of mulcher plate over front of

mower dock opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut From

The Top

Lock

Weld Washer

Hook Points

Down

Latch Latch

Washer Washer

Mulcher '_._ Screw

Plate

Deflector

Nut

LockWasher

Latch

Hooks

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BI_LTS

See the figures that are_o_Jor replac-

ing motion and mower bTa-dedrive belts in

the Service and Adjustments sectoin of

this manual. Verily that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you leam how to operate your trac-

tor, check to see that the brake is propedy

adjusted. See "TO ADJUST BRAKE" in

•the Service and Adjustments section of

this manual.

V' CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

V' All assembly instructions have been

completed.

v' No i'emaining loose parts in carton.

Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

v' Seat is adjusted comfortably and

tightened securely.

All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

i/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

V' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

V' Check wiring. See that all connections

are still secure and wires are properly

clamped.

i,' Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATI-ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

•/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See =TO START ENGINE" and

=PURGE TRANSMISSION" in the Op-

eration section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

LIGHTS ON

PARKING BRAKE

LOCKED UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModels only)

KNOW YOUR TRACTOR

READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

LightSwitch

Position

Ammeter

Choke

Lift Lever

Throttle Control

Clutch/Brake

Pedal

Attachment

Freewheel

Control Parking Brake

Motion

Control Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attachments

mounted to your tractor. _-:

LIGHT SWITCH: Tums the headlights on and

off.

CHOKE CONTROL: Used when startinga cold

engine.

THRO'rrLE CONTROL: Used to controlengine

speed.

CLUTCH/BRAKE PEDAL: Used for declutch-

ing and braking the tractor and starling the

engine.

FREEWHEEL CON]'ROL: Disengages trans-

missionfor pushing or slowly towing the tractor

withthe engine off.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and

lower the mower deck or other attachments

mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for startingand stop-

pingthe engine.

AMMETER: Indicates battery charging (+) or

discharging(-).

PARKING BRAKE: Locksclutchibrake into the

brake position.

The operationof anytractorcanresultinforeign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in

=ENGAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold trac-

tor secure.

Choke Attachment Clutch

Control Lever =Engaged"

Position

Control

"Brake"

"Disengaged"

Parking Brake

"Engaged"

Posi_on

MoUon

Pedal"Ddve" "Disengaged" Control

Posi_on PosiSon Lever

STOPPING

MOWER BLADES-

• To stop mower blades, move attach-

me.ot clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress

clutch/brake pedal into full "BRAKE"

position.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

•Move throttle control to slow position.;

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Turn ignition key to "OFP position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT" Leaving the ignition switch

in any position other than =OFP will cause

the battery to be discharged, (dead).

NOTE; Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

ACAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position; to empty grass

catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throt-

tle reduces the battery charging rate.

•Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

•Start tractor with motion control lever in

neutral (N) position.

•Release parking brake and clutch/brake

pedal.

•Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'rrlNG HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

Thecutting height rangeis approximate-

ly 1-1/2to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging attach-

ment clutch control.

•TO STOP MOWER BLADES - disen-

page attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

Attachment Clutch

Lever "Engaged"

Attachment Lift

Lever High Position

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

•Raise attachment lift to highest position

with attachment lift control.

•Pull freewheel control knob out and hold

in position by inserting retainer spring

into forward hole of control rod.

•Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

"Disengaged" ._:' Low

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

•Choose the slowest speed before start-

ing up or down hills.

•Avoid stopping or changing speed on

hills.

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mendedby and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

aload while on a slope, is dangerous.

Tires can lose tract on w th the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

•Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for afew seconds,

remove and read oil level. If necessary,

add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

,_NAweather starting.

RNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engil3e

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel rNY_t_vason. See

Storage Instructions for additional informa-

tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

znt damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the_ngine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

•Be sure freewheel control is in the

transmission engaged position.

•Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

•Place motion control lever in neutral (N)

position.

•Move attachment clutch to "DISEN-

GAGED" position.

•Move throttle control to fast position

•Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

•Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

•When engine starts, slowly push choke

control in until the engine begins to run

smoothly. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly.

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F AND

BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up period from

several seconds to several minutes,

depending on the temperature.

AUTOMATICTRANSMISSION WARM-UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

•The attachments can be used during

the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

,_RGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans-

mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

•Place tractor safely on level surface with

engine off and parking brake set.

•Disengage transmission by placing free-

wheel control in freew_._el_g, position

(See "TO TRANSPOR'_ irilhis section

of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position. With motion

control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

•Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to iull reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive sys-

tem.

•Move motion control lever to neutral (N)

position. Shut off engine and set parking

brake.

•Engage transmission by placing free-

wheel control in driving position (See

"TO TRANSPORT" in this section of

manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

•Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to

the neutral (N) position. Repeat this pro-

cedure with the motion control lever

three (3) times.

•Your tractor is now purged and ready for

normal operation.

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform cut-

ting.

•When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

• Always operateengine at full throttle

when mowing to assurebettermowing

performanceandproperdischargeof

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

[

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

* Avoid.cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the eady

afternoon. At this time the grass has

dded and the newly cut area will not be

exposed to the direct sun.

•For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

•Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILITIES

FILL IN DATES /__S '__€._ t,_ _ _' _ _ _.,_

AS YOU COMPLETE ___ __R,_t O_

REGU LARSE RVICE _f'_.,/_d,_ SERVICE DATES

Check Tire Pressure

Check Operator Presence and

TInterlock Systems

R CheckforLooseFasteners V_(_7 V_

Sharpen/Replace Mower Blades

Lubrication Chart If

0 Check Battery Level

RClaan Battery and Terminals

Check Transaxle COOling

Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Belt(s) Tension II_s

Check Engine Oil Level _1_ V'

Change Engine Oil ll_l.2.a If

E Claan Air Filter _:

N ClaanAir Screen v"

?Inspect Mufflar/Spark Arrestor

Replace Oil Filter (If equipped) 11_1.2

Clean Engine Cooling F_ns 1_2

Replace Spark Plug _V'= _l_

Replace Air Filter Paper Cartridge

Replace Fuel Filter If

I. Change more oftenwhen operating under a hem,yload or In high ambie_ t_. 5. if equippedwfl_ adjustaJc4esystem.

2. Se=vice more oftenwhen operating h3di_ or dusty cond_Tons, 6. Not r_Jired if _u_ped w_h maintenance-free bat_ry.

3. _fequipped with oil fi;tef, change oil qweri 50 hours.

4 - Replace blmdes more often when mow_i_l in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some

adjustments will need to be made periodi-

cally to properly maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should,=_pl,_,a the

spark plug, clean or replace _0r filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFOREEACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and interlock

systems for proper operation.

•Check for loose fasteners.

7. Tighten frorit rodepivotbolt ;o35 [t.-It_. rn_mun_

DO no_ove_ghte_.

LUBRICATION CHART

Zerk Zerk

Bearinc

Wheel

Bearing

Zerk

0Engine

Clutch :

Pivot(s) i. : ' !

OSAE 30 or 10w30 Motor OIL

OGeneral Purpose Grease

ORefer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubri-

cant sparingly.

TRACTOR

Alwaysobservesafetyruleswhenper-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

_1-OADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rob-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. 13re sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described

below, repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat-should shut off the engine.

•The attachment clutch should never

operate unless the o_Y_a_s in the

seat.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

•Reassemble hex belt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated. Trailing

e Up

FlatWasher

Lock Star

Washer"_

Hex Bolt(Grade8)*

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade but if you do, be sure the blade

is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

•To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade onto an unthreeded portion

of the steel bolt or pin and hold the belt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position, if either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

Center Hole

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to allow

access to blades.

•Remove hex bolt, lock washer and fiat

washer securing blade.

•Install-new or resharpened blade with

trailing edge up towards deck as shown.

5/8" Bolt

or Pin

Blade

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"

power.

•Remove terminal guard.

•Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

•Rinse the battery with plain water and

dry.

•Clean terminals and battery cable ends

with wire brush until bright.

•Coat terminals with grease or petroleum

jelly.

•Reinstall battery (See"REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot.

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for,_tkt,-mj=_ss clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever le_.k or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°F. Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

•After oil has drained completely, replace

oil drain plug and tighten securely.

•Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

•Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

Air Screen

Plug

Oil Fill

CLEAN AIR SCREEN

Airscreenmustbe keptfreeof dirt and

chaffto preventenginedamagefrom over-

heating.Cleanwith awire brushor com-

pressedairto removedirt andstubbem

driedgumfibers.

AIR FILTER

Your engine will not run propedy using a

dirty air filter. Clean the foam pre-cteaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

•Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

•If very dirty or damaged, replace pre-

cleaner.

•Reinstall pre-cleaner over cartridge.

•Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

•Remove wing nuts and cartridge plate.

•Carefully remove cartridge to prevent

debris from entering carburetor.

•Clean cartridge by tapping gently on flat

surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge plate, wing nuts, pre-

cleaner, cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartddge. Do not oil cartridge.

Do notuse pressurized air to clean or dry

cartridge. .Cover

Wing

Foam Pre-

Plate

Air Screen_ Cartiridge

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating. Air guide covers must

be removed. Remove side panels and

hood (See =TO REMOVE HOOD AND

GRILLASSEMBLY" in the Service and Ad-

justments section of this manual).

Top Air Guid_

Engine Cooling

Air Guide Cover A

(Both Sides)

MUFFLER

Inspect and replace corroded muffler and

spark arrester (ifequipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and plug

fuel line sections.

•Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

•Be sure there are no fuel line leaks and

clamps are properly positioned..

•Immediately wipe up any spilled gaso-

line.

Clamp Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

_,CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

•Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in "DISEN-

GAGED" position.

•Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley.

• Disconnect clutch red from clutch lever

by removing retainer spring.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

•Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

ctutct

Suspension

Arms

• Disconnect front links from deck by

removing retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

•Raise attachment lift lever to its highest

position.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of

removal instructions.

Retainer

Pulley

Front

Link

Retainer

Spring

AnU-Swaybaf

(Both Sides)

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS"). If tires are

over or underinflated, you will not propedy

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance =A" on both

sides of mower should be the same or

within 1/4" of each other.

•If adjustment is necessary, make adjust-

ment on one side of mower only.

•To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

•Recheck measurements after adjusting,

Bottom Edge of Bottom Edge of

Mower_r_und

"_'-'_J Ground Line _'"'_'T

Suspension

Arm

•Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut =E"

on both front links an equal number of

tums.

•When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "P

against trunnion on both front links.

•To raise front of mower, loosen nut "P

from trunnion on both front links.

Tighten nut =E" on both front links an

equal number of turns.

•When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nut =P against

trunnion on both front links.

•Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Nut =P

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following fr_t-t_ack adjust-

ment is necessary, be si.ire to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance =D" directly in front and

behind the mandrel at bottom edge of

mo_er housing as shown,

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pullbeltawayfrommower.

BELTINSTALLATION-

•Install new belt in reverse order of

removal.

Mandrel

Pulley

•Make sure belt is in all pulley grooves

and inside all belt guides.

•Install mower in reverse order of

removal instructions.

Idler

Pulleys

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

•Measure distance between brake oper-

ating arm and nut "A" on brake rod.

•If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A",

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If Stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized ser-

vice center/department.

_N N%_king Brake

Jam =Engaged"

ut =A"

AITR

Do Not touch this nut. If further brake adjust-

ment is necessary contact your nearest autho-

rized service center/depadment 24

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

•Remove belt from stationary idler and

clutching idler.

•Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades.

•Pull belt toward front of tractor and "

remove downward from around engine

pulley.

•Install new belt by reversing above pro-

cedure.

Engine.________

Pulley

Clutching Idler

Stationary Idler

Transmission

Input Pulley_

TOADJUSTMOTIONCONTROLLEVER

The motioncontrolleverhasbeenpreset

at thefactory and adjustment should not

be rlecessary.

If for any reason the motion control lever

will hot hold its position while at a selected

speed, it may be adjusted at the friction

pack located on the right side of transmis-

sion.

• Park tractor on level surface. Stop trac-

tor by turning ignition key to "OFF" posi-

tion, and engage parking brake.

• Adjust motion control lever by tightening

adjustment Iocknut one half (1/2) tum.

NOTE: If for any reason the effort to

move the motion control lever becomes

too excessive, reverse the above adjust-

ment procedure by loosening Iocknut 1/4

to 1/2 turn.

Road test tractor after adjustment and

repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before

operating the tractor. See "PURGE

TRANSMISSION" in the Operation section

of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or.

camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining _,_ A

Axle Cover

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

.&,CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BAI-IERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER-

•BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

"Positive" (+) "Negative" (-)

REPLACING BATTERY

ACAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift hood to raised position.

•Remove terminal guard.

•Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

•Install new battery with terminals in

same position as 01d battery.

•Reinstaltterminal guard.

•First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt

and keps nut as shown. Tighten secure-

ly.

•Connect BLACK grounding cable to

negative (-) battery terdt_aRl_ffh

remaining hex bolt and keps nut.

"13ghtensecurely.

•Close terminal access doors.

•Close hood. .Hex

Keps Nut Bolt

Terminal

Access :f_:;_"

Positive

pCable

Terminal Negative

(Black) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

•Pull bulb holder out of the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-

vent it from starting.

•Check wiring. See electrical wiring dia-

gram in the Repair Parts section

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

•Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedures.

/Hood

I _,_ Headlight

/._/_ /Wire

_Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

read engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•With engine not running, move throttle

control lever to fast position.

•Check that swivel is against side of

quarter cimle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle. Tighten

cable clamp screw securely.

TOADJUSTCHOKECONTROL

Thechokecontrolhasbeenpresetat the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•With engine not running, move choke

control (located on dash panel) to full

choke position.

•Remove air cleaner cover, filter and car-

tridge plate to expose carburetor choke

(see "AIR FILTER" in the Customer

Responsibilities section of this manual).

•Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw se-

curely.

•Reassemble air cleaner.

Clamp

Quarter Cimle

Casing Choke

Clamp Lever

TO ADJUSTCARBURETOR

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the mixture screw in

(clockwise) decreases_a're_J_pply of fuel to

the engine giving a leaner fuel/air mixture.

Tuming the mixture screw out (counter-

clockwise) increases the supply of fuel to

the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result it screw

is turned in too tight.

PRELIMINARY SE'I-I-ING

• Be sure you have a clean air filter, and

the throttle control cable and choke are

adjusted properly (see above).

•With engine off turn idle mixture screw

in (clockwise) closing itfinger tight and

then tum out (countemlockwise) 1-1/4

to 1-112 turns.

FINAL SETTING

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control ....................

lever in neutral (N) position.

•With throttle control lever in slow posi-

tion, hold throttle lever against idle

speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

•While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine begins

to die and then turn out (counterclock-

wise) until engine runs rough. Tum

screw to a point midway between those

two positions.

•Continue to hold throttle lever against

idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM. Re-

lease throttle lever.

ACCELERATION TEST

•Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle mixture screw out (counter-

clockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest authorized

service center/department, which has

proper equipment and experience to make

any necessary adjustments.

Idle Speed

Throttle Idle Mixture

Lever-...

ldle Speed

Screw

le Mixture

rew

Lever

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

,ACAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

•Clean entire tractor (See "CLEANING" in

the Maintenance section of this manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

•Lubricate as shown in the Maintenance

section of this manual.

•Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

•Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATTERY

•Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

•After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battS,ry_ffninals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel filter,

!uel hose, or tank during storage. Also,

_xperience indicates that alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

Drain the fuel tank.

•Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

•Turn ignition key to "START" position for

a few seconds to distribute oil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

•Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM

Will not start

CAUSE

•Out of fuel.

•Engine not =CHOKED" prop-

•Engine flooded.

Hard to start

Engine will not turn

over

Engine dicks but will

not start

•Bad spark plug.

•Dirty air filter.

•Dirty fuel filter.

- Water in fuel:

•Loose or damaged wiring. •

•Carburetor out of adjustmenL *

•Engine valves out of adjust-

merit.

•Dirty air filter.

• Bad spark plug.

•Weak or dead battery.

•Dirty fuel filter.

•Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

•Engine valves out of adjust-

menL

•Clutch/brake pedal not

depressed.

•Attachment dutch is engaged.

•Weak or dead battery.

•Blown fuse.

•Corroded battery terminals.

•Loose or damaged wiring.

•Faulty ignitionswitch.

F_aultysolenoid or starter.

•Faulty operator presence

s_tch(es).

•Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

•Faulty solenoidor starter.

CORRECTION

•Fill fuel tank.

•See "TO START ENGINE" in

Operation section.

•Wait several minutes before

attemptingto start.

•Replace spark plug.

•Clean/replace air filter.

•Replace fuel tilter.

•Drain fuel tank and carburetor,

refilltank wi_ fresh

gasoline and replace fuel filter.

Check all wiring.

See "ToAdjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Clean/replace air filter.

•Replace spark plug.

•Recharge or replace battery.

•Replace fuel tilter.

•Drain fuel tank and refillwith

fresh gasoline.

•Check all wiring.

•See "To AdjustCarburetor" in

Service and Adjustments

secfion.

• Contact an authorized service

center.

Depress clutchrbrakepedal.

•Disengage attachment clutch.

•Recharge or replace battery.

•Replace fuse.

•Clean battery terminals.

•Check all wiring.

•Check/replace ignitionswitch.

•Check/replace solenoid or

starter.

•Contact an authorized service

center.

•Recharge or replace battery.

• Clean battery terminals.

•Check all wiring.

•Check/replace solenoid or

starter.

Loss of power *Cutting too much grass/too •Set in =Higher Cut" posi-

fast. tion/reduce.speed.

•Throttle !n "CHOKE" position. •Adjustthrottle control.

TROUBLESHOOTING CHART

PROBLEM

Loss of power (coot'd)

Excessive vibration

Engine continues to

run when operator

leaves seat with at-

tachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

CAUSE

• Build-up of grass, leaves and

trash under mower.

• Dirty air filter.

•Low oil level/dirtyoil.

•Faulty spark plug.

• Dirty fuel filter.

•Stale or dirty fuel.

•Water in fuel.

•Spark plug wire loose.

•Dirty engine air screen/fins.

•Dirty/clogged muffler.

• Loose or damaged wiring.

•Carburetor out of adjustment.

•Engine valves out of adjust-

ment.

•Worn, bent or loose blade.

•Bent blade mandrel.

•Loose/damaged part(s).

•Faulty operator-safety pres-

ence control system.

•Worn, bent or loose blade.

•Mower deck not level.

•Buildup of grass, leaves, and

trash under mower.

•Bent blade mandrel.

•Clogged mower deck vent

holes from buildup of

_r-_-_ievas, and trash

around mandrels.

•Obstructionin clutch mecha-

nism.

•Worn/damaged mower ddve

belL

•Frozen idler pulley.

•Frozen blade mandrel.

•Engine speed too slow.

•Travel speed too fast.

•Wet grass.

CORRECTION

•Clean underside of mower hous-

ing.

•Clean/replace air filter.

I•Check oil level/change oil.

•Clean and regap or change

spark plug.

•Replace fuel filter.

•Drain fuel tank and refillwith

fresh gasoline.

•Drain fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

•Connect and tighten spark plug

wire.

•Clean engine air screen/fins.

•Claan/replace muffler.

•Check all wiring.

•See "ToAdjust Carburetor' in

Service and Adjustments

section.

•Contact an authorized service

center.

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parts.

•Check widng, switchesand con-

nections, if not

corrected, contact an authorized

service canted

department.

•Replace blade. Tighten blade

bolt.

•Level mower deck.

•Clean underside of mower hous-

ing.

•Replace blade mandrel.

•Clean around mandrels to open

vent holes.

•Remove obstruction.

•Replace mower drive bell

•Replace idler pulley.

•Replace blade mandrel.

•Place throttle control in "FAST"

position.

•Shiftto slower speed,

•Allow grass to dry before mow-

ing.-

TROUBLESHOOTIN!; CHART

PROBLEM CAUSE

Poor grass discharge •Mower deck not level.

(cont'd) • Low/uneven tire air pressure.

Headlight(s) not

working (if so

equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning engine

"OFF'

• Worn, bent or loose blade.

•Buildup of grass, leaves and

trash under mower.

• Mower ddve belt worn.

I•Blades improperly installed.

I* Improper blades used.

I • Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•Switch is "OFF",

•Bulb(s) burned out.

•Faulty lightswitch.

•Loose or damaged wiring.

•Blownfuse.

•Bad battery cell(s).

•Poor cable connections.

•Faulty regulator (if so

equipped).

• Faulty alternator.

•Freewheel control in "disen-

gaged" position.

•Motion drive belt worn, dam-

aged or broken.

•Air trapped intransmission

during shipment

or servicin,q.

•Engine throttle control not set

at "SLOW" positionfor 30

seconds before stopping

engine.

CORRECTION

•Level mower deck.

•Check tires for proper air pres-

sure.

•Replace/sharpen blade. Tighten

blade bolt.

•Clean underside of mower hous-

ing.

•Replace mower ddvebelt.

•Reinstall blades sharp edge

down.

• Replace with blades listed in this

manual.

•Clean around mandrels to open

vent holes.

•

•Turn switch"ON".

•Replace bulb(s).

•Check/replace lightswitch.

•Checkwiringand connections.

•Replace fuse.

•Replace battery.

•Check/clean all connections.

•Replace regulator.

• Replace alternator.

•Place freewheel control in

"engaged" position.

•Replace motiondrive belt.

Purge transmission.

Move throttlecontrol to "SLOW"

positionand allow to idle for 30

seconds before stoppingengine.

SERVICE NOTES

SCHEMATIC

TRACTOR --MODEL NUMBER 917.270780

IGNITION

SWITCH

BATFERY

RED

WHITE

FUSE3OAMP.

'© ' O-+--

I t

L J

CLUTCH/BRAKE

(PEDALUP)

8LACK

STARTER

_J_K

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

IGNITION SWITCH

(OPTIONAL)

,GN,T,ONI----oSPA LUGe--

UNIT J(2 PLUGS ON

TWIN CYL ENGINES)

C_A_ SY_ _Po_ 21 VOLI_ AC k_hLO3_O #_M

3 AMP DC o _RPM (CHARGINGSYSTi_M DISCONNECTED

LR_41_NG SYSTIE M _

I j

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

_TED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

HEADLIGHTS

NON*REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS /_

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

WILL BECOMETHEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.270780

:34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270780

KEY PART

NO. NO. DESCRIPTION

1163465 Battery

274760412 Boll Hex 1/4-20x3/4

8 7603J Tray,BaMen/

10 145211 Bolt, Btr Front 1/4-20 x 7-1/2

11 150109 HolddownBattery Front Mount

12 145769 Nut, Push NylonBattery Front 1/4

16 153664 SwitchInterlockPush-In

19 STD551125 Washer,Lock 1/4

20 73350400 Nut, Hex, Jam 1/4-20

21 147430 Harness, LightSocket (w/4152J)

22 41523 Light Bulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/'4-20Unc

28 145491 Cable, Ground

29 121305X Switch,Seat

30 140301 Switch, Ignition4 Position

31 124211X Nut, Ignition

32 141226 Cover, IgnitionSwitch

33 109310X Key,Molded, Craftsman

40 156442 Harness, Ignition

41 71110408 Bolt BIKFinHex 1/4-20 UNC x 1/2

42 131563 Cover,Terminal

43 145673 Solonoid

44 73640400 Nut Keps Blk Hex 1/4-20 UNC

45 121433X Ammeter Roctangular6 Amp

52 141940 ProtectionWire Loop (Hour Meter)

55 17490508 Screw Thdrol 5/16-18 x 1/2

70 140413 Harness Engine B&SKec Dual

NOTE: All componentdimensionsgiveninU.S. inches

1 inch = 25.4 mm

TRACTOR --MODEL NUMBER 917.270780

CHASSIS AND ENCLOSURES

58 12

38_ 39

TRACTOR --MODEL NUMBER 917.270780

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 160392

2 140356

3 17490612

4 STD551025

5 155272

9 161917X013

10 STD533710

11 155927

12 145660

13 155934X010

14 17490608

17 144983X558

18 126938)(

20 156437

23 124028X

25 19131312

26 STD541437

28 145198X558

29 155217X599

30 151287X558

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD552507

58 140547

60 72140606

64 154798

74 STD541437

140 158418

142 165867

143 154966

144 154207

145 156524

Chassis

Drawbar

Screw, Thd., Roll. 3/8-16 x 3/4 Type Tf

Washer 13/32 x 3/4 x16 Gauge

BumperHood/Dash

Dash, Silk.screened

Bolt,Carriage 3/8-16 x 1

Panel, Dash, LH

Clip"SnnermanGrille P/L

Panel, Dash, RH

Screw, Thd. Roll. 3/8-16 x 1/2Type TI"

Hood Assembly

Bumber Hood

Ptate Mtg Buttery Fuel Tank

Bushing,Snap, Nylon, Fuel Line

Washer 13/32 x 13/16 x 12 Gauge

Locknut,Hex, withInsert 3/8-16 UNC

Grille,W/Clips MS-558

Lens,Grille

Feeder/Footrest

Bracket, FenderiSuppert

Screw, Thdrol. 5/16-18 x 1/2 TYT

Pivot BracketAssembly,LH, Mower, Rear

Pivot BrecketAssembly,RH, Mower, Rear

Nut LookW/Insert 1/4 -20 UNC

Washer 9/32 X 7/8 X 16 Ga.

BracketGrille PickoffLH

Screw,Hex Wsnd #6-18 x 7/8

BracketGrille PickoffRH

BoltFinHex 1/4 -20 UNC X.75

Air Duct P/L 18HP B&S Opp. Twin

BoltRdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

NutCrowniock 3/8-16 UNC

BracketSuspensionFront

Plate ReinforcementSTLT

Bracket Swaybar Chassis

Bracket FootrestSTLT

Rod Pivot Chassis/Hood

Plug Bm BIk .359 Dia CMnI

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch=25.4 mm

TRACTOR - - MODEL NUMBER 917.270780

GROUND DRIVE

71_1619

147_ 10

.146

116

64 50 149

150

27.._" _150

9!521_151

4 1

100 106 7

TRACTOR - - MODEL NUMBER 917,270780

GROUND DRIVE

KEY PART KEY PART

NO NO. DESCRIPTION NO. NO.

1 150071 Traneaxle ( See Breakdown) 65 STD551143

HydroGear ModelNo. 319- 66 154778

0650 70 134683

2 142431 Spring, Return,Brake 71 140158

3143995 Pulley,Traneaxle 72 19132912

8 154792 Rod Shift Fender STLT 73 156347

10 STD561210 PinCotter 1/8x I CAD 74 121199X

16 STD541431 NutLockHexW/Ins 5/16-18 75 121749X

Unc

18 STD523710 BoltFin Hex 3/8-16 Unc x I 76 STD581075

Gr 5 77 123583X

19 STD541437 NutLockHexW/Wsh 3/8-16 78 121748X

Unc

21 130564 Knob, Deluxe 1/2-13 81 156046

22 145627 ROd,Brake Hydro

24 73350600 Nut, Hex Jam 3/8-16 Unc 82 123782X

25 106888X Spring, Brake ROd 83 19171216

26 STD551037 Washer 84 161901

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 86 157480

28 145204 ROd,ParkingBrake 87 19212016

29 124236X Cap, Parking Brake 88 12000008

30 130807 Bracket,Transaxle 89 164890X428

32 74760512 BoltHex Hd 5/16-18 Unc x 3/4 90 124346X

34 155071 Shaft, FootPedal _3 142564

35 120183X Bearing,Nylon 94 140462

36 19211616 Washer 95 144643

37 1572H Pin, Roll 96 4497H

38 131494 Pulley,Idler,Flat 97 140469

39 STD523727 Bolt

40 4470J Spacer, Split 98 73510600

41 165838 Keeper,Belt Idler 100 19111216

42 19131312 Washer 13/32 x 13/16 x 12 102 141322

Gauge

43 19111012 Washer 11/32xs/8x12Ga. 103 73940800

47 127783 Pulley,Idler,V-Groove

48 154407 BellcrankClutchGrnd Drv STL 104 140156

49 123205X Retainer,Belt 105 71070516

50 STD523715 Bolt 106 74780520

51 STD541437 Nut Crownlock 3/8-16 UNC

52 STD541431 Nut, Crownlook 5/16-18 Unc 116 72110610

53 105710X Unk, Clutch 144 19111016

55 105709)( Spring,Return,Clutch 145 74490540

56 STD523712 BoltHe:_8-_-1/4 146 74490536

57 140294 V-Belt, GF¢_JundDrive 147 74480524

59 140312 Keeper,CenterSpan 148 159103

61 17490612 Screw Thdrol, 3/6-16 x 3/4 Ty. 149 122052X

TT 150 150935

62 8883R Cover, Pedal 151 19133210

63 140186 Pulley,Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr 5

DESCRIPTION

Washer

Keeper Bolt Engine Hydro

Guide Bolt RH Engine

StropTorqueLh Hydro 18/20"T

Washer 13/32 x 1-1/4 x 12 Ga.

Strap TorqueRh Hydro 0650

Spacer, Split

Washer 25/32 x 1-1/4 x 16

Gauge

E-Ring

Key,Square

Washer 25/32 x 1-5/8 x 16

Gauge

ShaftAsm. Cross Hydro 20"

"Rres

SpringTorsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Rod,Tie Hydro 20" Tires

Bushing

Washer 21/32 x 1-1/4 x 16 Ga

Ring}(lip #5304-62

Console, Shift

Nut Selt*ThdWsh-hd 1/4 Zinc

Line Fuel Hydro4"

Fan, Hydro7"

ControlBypass Hydro20" Tires

RetainerSpring 1"Zinc'Cad

Keeper Bolt Rh Hydro 0750

18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga

WasherBellville 501D x

150D

Nut Hex Jam Toplock 1/4-20

Unf

Arm, ControlHydro

Screw Cap Hex 5/16 x 18 x 1

Bolt FinHex 5/16-18 Unc x 1-

114

BoltCart. 3/8-16 x 1.25

Washer 11/32 x 5/8 x 16 Ga.

BoltHex Flghd5/16-18 Gr. 5

Bolt Hex Flghd5/16-18 x 2-1/4

Belt Hex Flghd5/16-18 x 1-1/2

Spacer

Spacer RetainerPM Mower

BushingNylon Collared

Washer 13/32 x 2 x 10 Ga.

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch= 25A mm

TRACTOR - -MODEL NUMBER 917.270780

STEERING ASSEMBLY

"----_-€,3

t ...... .,-__.._j s

_41

, ,'------42

TRACTOR --MODEL NUMBER 917.270780

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 124035)(

20 126684X

22 71200410

23 127501

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

54 74780520

62 156594

63 74780616

65 ltJ ttBo

66 154404

67 74781044

68 154429

SteeringWheel

FrontAxleAssembly

Spindle Assembly,LH.

SpiedleAssembly,R.H.

Beadng, Race, Thrust, Hardened

Washer25/32 x 1-5/8 x 16 Gauge

Washer27/32 x 1-1/4 x 16 Gauge

Ring,Klip

Bearing,SteeringColumn

Unk, Drag

Washer, Lock

Spacer,Bearing,FrontAxle

Nut, Lock,Flange 5/8-11 UNC

ShaftAssembly,Steering

Washer,Thrust .515 x .750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Screw Hex Socket 1/4-20 x 5/8

Pit, nan Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw, Thd., Roll. 3/8-16 x 3/4

Rod, "Re

Bushing, Steering

Screw'lT #10-32x5x 3/8 Flange

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut

Adaptor, Steedng Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Gauge

ExtensionSteering Non-Adjust

Gap, Spindle

Fitting,Grease

Nut Lock Hx W/Ins 5/16-18 UNC

Bolt FinHex 5/16-18 UNC x 1-1/4

Kit,SteeringAssembly,Service

Belt Fin Hex 3/8-16 unc. x 1 Gr.5

SpacerAxle

BearingArm Pittman

Bolt Fin Hex 5/8-11unc x 2-3/4

Brace Axle

NOTE: All componentdimensions givenin U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR --MODEL NUMBER 917.270780

_"'_26

32 34

-_ _ I r- iI)

,i _." |L; (_.,

I OPTIONAL EQUIPMENT I

Spark Arrester

ENGINE

TRACTOR -- MODEL NUMBER 917.270780

KEY PART

NO. NO.

1 162152

2 17720410

4 149723

5 144069

6 144068

7 138129

8 150176

10 145552

11 STD551125

12 STD522507

13 165287

14 13280336

15 13200300

16 STD551237

17 17490624

23 159880

25 145996

26 73920600

27 152927

29 137180

31 157103

32 161696

33 123487X

34 106082X

35 17490512

37 8543R

3 8 .......

39 109227X

81 128861

DESCRIPTION

ControlThrot Paddle32 22

Screw Hex Thd Cut 1/4-20x5/8 T

Engine(See Breakdown)BdggsModel No. 42E707-2631-El

MufflerExhaust

ExhaustAsm. Left

ExhaustAsm, Right

Clamp Tube Double Engine

Bolt 5/16 - 18 UNC X 3/4 W/Seres

Heat Shield Lt

Washer Lock Hvy. Helical 114

Bolt Fin Hex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-1/2"

Elbow Std 90 Degree 3/8-18 Npt

WasherLeek Ext Tooth3/8

Screw Thdrol3/8-16xl -1/2 Tytt

ShieldBrowning/DebrisGuard

Control Choke

Nut Keps 3/8-24 Unf

Screw T]"#10-32 x 5 x 3/8 Range

ArrestorSpark

Tank Fuel 3 50 Rear

Cap Fuel Guage STLT

Clamp Hose BIk

Spacer Pad

Screw TIxIrol5/16-18 x 3/4 TYT

Line Fuel

Plug Oil Drain (Order FromEngine Manufacturer)

Pad Idler 1.75 x .75 x .06

Nut, Range 1/4-20Starter Nut

NOTE: All componentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

TRACTOR --MODEL NUMBER 917.270780

SEAT ASSEMBLY

12 11

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 140122 Seat,,e_._ _12 121246X

2 140551 Bracket-PntPivotSeat (bit() 13 121248X

3 74760616 BoltFinHex 3/8-16uncX 1 14 72050412

4 19131610 Washer13/32 X 3/4 X10 Ga 15 134300

5 145006 ClipPush In _16 121250X

6 STD541437 Nutl-lexLockw/lns3i6-16Unc 17 123976X

7 124181X SpringSeat Cprsn2 250 BIk 71 21 153236

8 17480616 _'lT_rol 3/8-16 X 1 Ty-tt 22 STD541431

9 19131614 Washer13/32 X 1X14Ga 24 19171912

10 155925 PanPntSeat(blk) 25 127018X

11 120068X KnobSeat 1/2-13 Unc BIk

BracketPntb_m_mgSwitch

BushingSnapm<NylS0Id

BoltRdhdSlitNk1/4-20x1-1/2

SpacerSp_i28X 96Z_c

SpringCprmI 27BmkPr_

NutLock1/4LgeFigGr5Zinc

BoltShoulder5/16-18Unc-2A

NutHexLockw_ns5/16-18

Washer17/32X 1.3/16X 12Ga.

BoltShoulder5/16-18X 62

NOTE: All componentdimensionsgiven in U.S. inch-

esl inch= 25.4 mm

DECALS

TRACTOR --MODEL NUMBER 917.270780

6 9 9 11

KEY PART

NO. NO.

1 156439

2 163205

5 165389

6133644

9 163204

11 156811

13 146046

14 166799

15 160396

19 138047

DESCRIPTION

Decal Fender Danger Sears

Decal FendAuto Sears Gold

Decal HP Engine

Decal MalntCustomer

Sears Dora

Decal Fender/HoodLogo

Decal Fender STLTH Oper

Inst E/S

Decal V-belt Dr Sch Tractor E

Decal Dash Panel

Decal Mower DriveSchematic

Decal, BatteryDiehardSears

KEY PART

NO. NO.

20 163203

22 149516

23 167181

- - 138311

- - 142341

.°

154515

154516

166693

166694

DESCRIPTION

Decal Deck Mower EZ3

Mulching

Decal Battery

Decal, Replacement

Decal Uft Handle

Decal, Drawbar Cntd. Mvt.

Hyd. It.

Pad FootrestLh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front"rim

(Not Provided,Service Item

Only)

5 106732X427 Rim, Front

6 278H Fitting,Gmaea (FrontWheel

Only)

7 9040H Beadng, Flange(FrontWheel

onh/)

8 106108X427 Rim, Rear

9 138468 Tire, Rear

10 7152J Tube, Rear'13re

(Not Provided,Service Item

Only)

11 104757X Cap, Axle

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: Allcomponentdimensionsgivenin U.S. inches

:1 inch = 25.4 mm

TRACTOR --MODEL NUMBER 917.270780

LIFT ASSEMBLY

,.8

,I I"

I I'

/" I

TRACTOR --MODEL NUMBER 917.270780

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 LiftLever In_er WireAsm.

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12000002 E Ring

5 19211621 Washar21/32x 1 x21 Ga.

6 120183X Beadng Nylong

7 125631X Grip Handle Ruted

8 122365)( ButtonPlunger Read

11 139865 LinkAsm LiftLH.

12 139866 LinkAsmLift R.H,

13 STD624008 RetainerSpring

15 127218 Unk Front

16 73350800 NutJam Hex 1/2-13 Unc

17 130171 TrunnionBIkZinc

18 73680800 NutLock WPAtsh1/2-13 Unc

19 139868 Arm SuspensionMower

20 163552 Retainer Spring

31 140302 Beadng, Pvt. Lift.Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: AllcomponentdimensionsgiveninU.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270780

MOWER DECK

79 85_

_132

4 36 103

34 101

,_21

>21

lOS

113 111

115'

TRACTOR -- MODEL NUMBER 917.270780

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164961 Mower Housing 59 141043

2STD533107 Bolt 67 162113

3 138017 BmcketAssembly,SwayBar, 68 144200

Front 71 142427

4 138440 BracketAssembly,Sway Bar 72 131870

5 STD624008 RetainerSpdng 73 127847

6 130832 Arm, Suspension, Rear 74 121748X

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 75 12000029

9 STD551137 Washer, Lock 76 128903

10 140296 Washer, Hardened

11 134149 Blade, Mulching 77 127845

12 129895 Beedng, Ball 78 160570

13 137645 ShaftAssembly, Mandrel, 79 127498

Vented (Incl. Key Number6) 80 153701

14 128774 Housing, Mandrel,Vented 81 73350600

15 110485X Beedng, Ball,Mandrel 82 142028

16 140329 Stripper,Vented Mower Deck 83 120958X

17 72110610 Bolt,Cardage3/8-16x2-1/4 84 156084

18 72140508 Bolt,Cardage 5/16-18 x 5/8 85 72140620

19 132827 Boil, Shoulder 92 STD541437

20 159770 Baffle, Vortex

21 STD541431 Nut, Crowntocks/16-18UNC 101 136420

22 134753 StJffenerBracket 102 71161010

23 131267 Bracket, Deflector 103 19061216

24 105304X Cap, Sleeve 104 STD551110

25 123713X Spdng,Torsion,Deflector 105 160793

26 110452X Nut, Push 106 2029J

27 130968 Shield, Deflector 111 155197

28 19111016 Washerlli32x5/8x16Ga. 112 155198

29 131491 Red, Hinge 113 17490512

30 157722 ScrewThdrolRollingWshHd 114 73510500

31 129963 Washer, Spacer 115 72110504

32 153535 Pulley, Mandrel 116 4898H

33 137266 Nut, Toplock,Flanged 117 165746

34 STD533717 Boil 118 73930600

35 133835 Fastner,Chds_nasTree 119 19121414

36 131494 Pulley,Idler,Flat 121 143723

37 19131316 Washer13/32 x13/16 x16 Ga. 128 153390

40 STD541437 Nut, Crownlock3/8-16UNC 129 19131312

41 133551 Red, Pivot, withNibs 130 STD523710

43 140083 Rod, Clutch, Secondary, w/Nibs

44 140088 Guard. Mandrel,L.H. 131 STD533710

45 STD624003 Retainer 132 19132203

46 137729 Screw,l"_I_P,o_lL4-20 x 5/8 141 6266H

48 133944 Washer,'_rde_K-ed L - - 130794

49 155066 RollarAssembly,Cam Follower

50 131340 Boil, Shoulder#10-24 Grade 5

51 STD541410 Locknut -- 164963

52 139888 Bolt,Shoulder 5/16-18 UNC

53 131845 ArmAssembly, Pad, Brake

54 133943 Washer, Hardened

55 155046 Arm, Idler

56 122052X Spacer, Retainer

58 140086 Spdng,TorsionBrakes 42"

DESCRIPTION

Guard,Tuv Idler (94)

KnobCustom Oval

V-Belt

Red, Clutch,Pdrna_y,with Nibs

Spdng, Retum

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip

Bolt, Sheulder 3/8-16 UNC x

1.44

Keeper,Spdng

Arm,Clutch, Pdmary

Bushing,Large, Brass

Spring,Mower Clutch

Nut, Hex Jam 3/6-16 UNC

TrunnionAdj.94

WasherSintered

Keeper Belt Idler

BoilCarriage 3/8-16 x 2-1/2

Locknut,Hex W/Wsh 3/8-16

UNC

Cover Mulching42" Black

Screw TrussHd Phil10-24 x5/8

Washer #10

Washer Lock

Latch Asm Bagger

NutWeld

Bracket Gauge,Wheel LH

Bracket, Gauge, Wheel RH

Screw Thdrol 5/16-18 x 3/4

Nut, Hex Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Cmwnlcck 3/6-16

Washer 13/32 x7/8 x 14 Ga.

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12Ga.

Bolt, Fin Hex 3/8-16 UNC x 1

Gr. 5

Bolt Rdhd S(:lnk3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 3 Ga.

Washer Thrnst .75 x 1.230

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete (Std

deck -order separatelymulcher

plate components key nos. 101-

106)

NOTE: Allcomponentdimensionsgiven in U.S.lnshes

1 inch=25.4 mm

TRACTOR - - MODEL NUMBER 917.270780

HYDRO GEAR TRANSAXLE o- MODEL NUMBER 319-650

113

TRACTOR - -MODEL NUMBER 917.270780

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 532142930 Housing,Lower 43 532142884 Washer 7/16 x 7/8 x .060

2 532142931 Assembly,Upper Housing 44 532150829 DifferentialAssembly

3 532142932 Seal, Lip 52 532142991 Washer 3/4 x 1.5 x .13

4 532142928 Ring,Wire Retaining 53 532142961 Seal .75 x 1.25 x.250

5 532142933 Ring, Retaining 56 532142963 Shaft. Input

6532142934 Beadng, Shaft Ball 58 532142964 Bolt 1/4-20 x 1.38

7532142935 Beadng, Cradle 59 532142965 Pin .50D x.43 ID x.750

8 532150771 Beadng, Thrust 30 x 52 x 13 62 532142966 Arm, Control

9 532142937 Swashplate, Variable 63 532142967 Puck, Dampener

13 532142938 Block, CylinderAssembly 64 532142920 Set Screw

14 532142939 Arm, Trunnion 68 532142969 Spring

15 532142940 Seal, Lip 69 532144610 Stud 5/16-24

17 532142941 Guide, Slot 83 532142971 JackshaftAssernbly

18 532150772 Shaft, Motor 85 532150806 Jackshaft

19 532150773 Bearing,Thrust 42x68x16 88 532142973 Screw,Cap

23 532142944 Block,CylinderAssembly 89 532142974 Washer 7116x I x 1/2

24 532142945 Seal, Lip 10 x 25 x 7 90 532142975 Sleeve Beadng

25 532142946 Actuator,Bypass 91 532142976 Seal, Wiper

26 532150774 Center SectionAssemblyKit 92 532142977 Spdng, Block

27 532142948 Seal, Lip 26 x 42 x 8 93 532142978 Washer,BIockThnJst

28 532142949 Ring. Retaining 113 532142917 Cap, VentAssembly

29 532142950 Washer 26 x 35 x 1 114 532142918 Fitting,O-RingAssembly

30 532150787 Plate, Bypass 119 532142980 Spacer

34 532142951 Oil FilterElement 134 532144607 Nut, Castle 5/16-24

35 532142952 Arm, Bypass 135 532144608 Pin, Cotter

36 532142953 Ring, Retaining 139 532150775 Spdng,Compression

37 532142954 Arm, Actuating 140 532150776 Nut,Hex 5/16-24

38 532142955 Pin,Actuating

39 532150777 Bolt 5/16-24 x 1-3/4 NOTE: Allcomponentdimensionsgiven inU.S. inches

40 532150778 Locknut, Hex 5/16-24 UNJC 1 inch = 25.4 mm

41 532142958 Brake Rotor/StatorKit

TRACTOR - - MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

552A

615 q_

552

220 _

219

601

868(_ .40 35

534

41p15

523

422

284A

525

524 o

_42

165

643

535

445

537

TRACTOR --MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

1358 GASKET SET J

860

391

858

51A

51 52

205

634

r'-_ 202 _3

257

TRACTOR - - MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

653

783

_615A /

544

8O3

801

8O2

209A 2O9

414 297 y

3O7

TRACTOR -- MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

8A_ 881

572

244

10A

_REQUIRESSPECIALTOOLS

_TOINSTALLSEE REPAIR

INSTRUCTION MANUAL

305

573

308

306

3O7

308__ 307

306A_ ,_ 305

TRACTOR --MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY-PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 497074 CylloderAssembly 51A 281412 Spacer, Carburetor

2 399265 Bushing 52 270884 * Gasket, Intake Manifold

3 391086 *Seal, Oil Mounting

4 493304 Sump, Engine 53 93970 Screw,Hex Head,

5 493457 Head, Cylinder#1 Carburetorto Manifold

5A 493458 Head, Cylinder#2 54 93208 Screw, Phillips

7 271867 * Gasket,CylinderHead #1 75 222511 Washer, Spring

7A 271868 " Gasket, CylinderHead #2 78 95039 Screw, Hex

8 495754 BreatherAssembly#1 91 499281 BodyAssembly,Upper

8A 222892 Cover,BreatherCylinder#2 95 93499 Screw, Seres

(Used Only on Key #572, 96 221939 Valve,Throttle

Air Bafflewith Holosfor 97 499172 Shaft,Throttle

Mounting) 98 91920 Screw, FillisterHead

9 27803 * Gasket, Breather 99 26157 Spring,ThrottleAdjust

10 94382 Screw,Seres 102 271607 ** Gasket, CarburetorBody

10A 94830 Screw, Sems 103 298514 Float,Carburetor

11 280225 Tube, Breather 104 231435 ** Pin, Float Hinge

12 273208 *Gasket, Crankcase, .015"Thick 105 394682 "* Valve, Needle

271188 "Gasket, Crankcase, .005"Thisk 107 499655 BodyAssembly,Lower

271189 *Gasket, Crankcase,.009"Thick 108 225373 Valve, Choke

13 94565 Screw, CylinderHead 109 392673 Shaft,Choke

15 94239 Plug, Oil Drain 116 280474 *O-Ring

16 394028 Crankshaft 117 232018 Jet, Needle Valve, Fixed

94196 -timingGear Key 232022 Jet, NeedleValve, Fixed,

19 399264 Bushing HighAltitude

20 291675 °Seal, Oil 119 94152 Screw,HexHead

22 94724 Screw, Seres 121 491539 CarburetorKit

23 491180 Flywheel 125 19306 Carburetor

24 222698 Key,Flywheel 127 223472 ** Plug,Welch

25 498584 PistonAssembly,Standard Size 161 486599 Base, AirCleaner

498585 Piston Assembly, .010, 165 94289 Nut, Wing

Oversize 187 299146 Line, Fuel, 28" Long (Cut to

498586 PistonAssembly, .020, Suit)

Oversize 188 94627 Screw

498587 PistonAssembly,.030, 201 262683 Link

Oversize 202 262684 Link

26 394959 RingSet, StandardSize 203 280997 Crank, Ball

394960 RingSet, .010, Oversize 205 93971 Screw, Hex Head

394961 RingSet, .020" Oversize 206 94298 Nut

394962 RingSeL .030" Oversize 207 262337 Spdng,Control, Rod

27 263129 Lock,PistonPin 209 262352 Spring, Governor

28 498319 Pin, Piston,Standard Size 209A 261563 Spdng, GovernorIdle

-39=1286 Pin, Piston, .005"Oversize 219 394348 Gear, Governor

29 394306 Rod,Connecting,Standard 219A 393415 Oil Slinger

Size_.. -_i===,_ 220 222773 Washer,Thrust

397158 Rod,Connecting,.020= 222 491282 Bracket,Control

Undersize 224 94297 Screw,Ton("

32 94671 Screw, ConnectingRod

33 390420 Valve, Exhaust IncludedinGasket Set (495868)

34 261528 Valve, Intake *° IncludedinCarburetor Kit(491539)

35 65906 Spring, Valve, Intake *** IncludedinCarburetor Kit(491539),

36 26828 Spdng, Valve, F-Jd_ust and Pump Repair Kit(393397)

40 221596 Retainer,Valve,Intake .... IncludedinGasket Set (495868),

41 292260 Retainer,Valve, Exhaust and CarburetorKit(491539)

42 4945.53 Keeper,Valve

45 261368 Tappet, Valve NOTE: Allcomponentdimensionsgivenin U.S. inches

46 214484 "Gear, Cam 1 inch= 25.4 mm

50 213290 Manifold,Intake

5:1 271412 .... Gasket,CarburetorMounting

TRACTOR --MODEL NUMBER 917.270780

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

227 491297 LeverAesembly,Govemor 569 272645 * Casket, Base

229 62199 Washer 572 224816 Baffle, Air,Cylinder #2

230 223882 Washer,GovernorCrank, Inside 573 491304 Plate, Back

235 224995 Shield, Fuel Spray 592 92278 Nut, Hex.

240 394358 Filter,Fuel 601 93053 Clamp, Hose

244 230318 Connector,Fuel Line 615 94296 Retainer,E-Ring

257 93897 Screw,Sems 615A 263080 Retainer

284 94674 Screw, Hex Head 616 491530 Crank, Governor

284A 94882 Screw, Hex Head 634 271013 ** Washer,ThrottleShaft

304 495469 Housing,Blower, Red 634A 491287 *Seal, GovernorShaft

305 94786 Screw, Seres 635 66538 Boot, Spark Plug

306 222846 Shield, Cylinder 642 225008 Cover, Air Cleaner

306A 223734 Shield, Cylinder 643 496700 Plate, Air Cleaner

307 94930 Screw, Self-Tapping 653 93585 Screw, Hex Head

308 224774 Cover, Air Guide 726 391362 Gear, Ring

308A 224775 Cover, Air Guide (Includes Mounting Parts)

309 497596 Motor, Starter 741 262989 Gear, "13mtng

310 94003 Bolt, Thru 783 280104 Gear, Starter

311 497608 Brush Set 801 394860 Cap, Ddve

332 230674 Nut, Hex 802 497607 Cap, End

333 394891 Armature, Magneto 803 497604 Housing, Starter

334 94731 Screw, Sems 819 94675 Screw, Hex Head

337 802592 Plug, Spark 842 270920 * Seal, Cap

356 494705 Wire, Stop 847 495716 Tube Assembly, Oil

358 495868 Gasket Set 851 493880 Terminal, Cable

363 19203 Flywheel Puller 858 270989 *** Diaphragm, Carburetor

383 89838 Wrench, Spark Plug 859 271025 **" Gasket, Pump

391 280197 Body, Pump 860 261358 "** Spring, Diaphragm

392 261395 **° Spring, Diaphragm 861 393397 Repair Kit, Pump

394 272638 *'* Diaphragm, Carburetor 868 497212 Seal, Valve

414 220680 Washer 869 261463 Seat, Valve, Intake

422 222875 Bracket, Oil Fill 870 213316 Seat, _kalve,Exhaust

432 221377 *** Cap, Spring 871 261961 Bushing,Guide (ExhaustOnly)

434 223688 Cover, Diaphragm 231218 Bushing,Guide (Intake, Brass)

435 93829 Screw, DiaphragmCover 877 393456 Wire, Aitamator

445 394019 Filter,Air 881 495901 Plate, Cover

468 497908 Screen, Rotating 955 397882 Plug and Seal, Solenoid

474 393474 Aitamator 1005 281053 Fan, Flywheel

482 93621 Screw, 1006 224901 Retainer, Fan

510 497606 Drive, Starter _1019 496726 Label Kit

523 494947 Cap, Oil Fill 1090 97605 Retainer,Brush

524 271157 *Seal, FillTube 2500 42E707-2631 ReplacementEngine

525 495348 Tube, Oil Fill (IncludesSeals ---- 498543 Replacement Shartbiock

528 393815 Hose, Vacuum

534 94823 Screw, hi_Cl_ Includedin Gasket Set (495868)

535 272490 Filter, Air ** Includedin Carburetor Kit (491539)

537 271411 .... Gasket,AirCleaner **" Inctuded in CarburetorKit (491539),

544 497603 Armature,Starter and PumpRepair Kit(393397)

552 262332 Lower Bushing,Governor .... Included in Gasket Set (495868),

552A 262331 Upper Bushing,Governor andCarburetorKit(491539)

556 93585 Screw, Hex Head

562 93853 Bolt,GovernorLever NOTE: Allcomponentdimensionsgiven inU.S. inches

567 94811 Screw, Hex Head, 1 inch= 25.4 mm

Back Plate to Cylinder

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

I_ erate your Tractor up and down the face of slopes (not

greater than 15 ), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing dlrecUon on slopes.

For the repair or replacement parts you need

delivered directly to your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparaci6n a

domlcilio -1-800-676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or_=ordering

pads, always provide-t11"efo'lt_wing

information:

•Product Type •Part Number

•Model Number •Part Description

mmmmmm

SEARS

America's Repair Specialtsts

166693 11.3.98 SV .Printed in U.S.A.

Craftsman 917270780 User Manual LAWN TRACTOR Manuals And Guides 98120019

CRAFTSMAN Lawn, Tractor Manual 98120019 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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