Craftsman 917270921 User Manual 19.5HP AUTOMATIC LAWN MOWER Manuals And Guides L0020123
CRAFTSMAN Lawn, Tractor Manual L0020123 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917270921 917270921 CRAFTSMAN CRAFTSMAN 19.5HP AUTOMATIC LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 19.5HP AUTOMATIC LAWN MOWER #917270921. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 19.5HP AUTOMATIC LAWN MOWER Manual
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Owner's
Manual
(R;IFTSM;IN °
19.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270921
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety Rules
and Instructions before operating this equipment,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co, Hoffman Estates, II 60179
Visit our Craftsman website:www.sears corn/craftsman
Maintenance
Warranty ...............................................
2
Safety Rules .........................................
3
Product Specifications
..........................
5
Assembly ..............................................
7
Operation ............................................
11
Maintenance
Schedule .................... 178
LIMITED TWO YEAR WARRANTY
.......................................
18
Service and Adjustments .................... 22
Storage ...............................................
29
Troubleshooting
.................................
30
Repair Parts ........................................
34
Parts Ordering .....................
Back Cover
ON CRAFTSMAN
RIDING
EQUIPMENT
PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions
in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
Warranty service is available free ot charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement
or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence,
including but not limited to,
electrical and mechanical
damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined
to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment
used for commercial
or rental purposes.
LIMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship
and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other dghts which
may vary from state to state.
Sears, Roebuck
and Co,, D/817 WA, Hoffman
2
Estates,
IL 60179
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
•
•
•
•
•
•
•
•
•
•
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage
of riding mowerrelated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves
and others from serious
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope,
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drep-offs, ditches, or
embankments.
The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
injury.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
3
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended
parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Be sure the area is clear of other
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
lutely necessary.
Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible
adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
4
_,Look
for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEAWARE!!!
YOUR
_FETY
IS INVOLVED.
CAUTION:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always
disconnect
spark plug wire and place wire
_%re it cannot contact spark plug.
AUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
PRODUCT
3.5 GALLONS
UNLEADED
REGULAR
OILTYPE
SAE 30
(ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
API-SF/SG/SH):
OIL CAPACITY:
3.0PINTS
SPARK PLUG:
CHAMPION
RJ19LM OR J19LM
GAP: .030")
VALVE
ADJUSTMENT
GROUND
(MPH):
TIRE
!PRESSURE:
INTAKE:
EXHAUST:
• FORWARD:
REVERSE:
FRONT:
REAR:
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
owner's manual.
.004"-.006'
.007"-.009 _
5.5
2.4
14 PSI
10 PSI
CHARGING
SYSTEM:
3AMPS BATTERY
5 AMPS HEADUGHTS
BATTERY:
AMP/HR:
30
MIN. CCA: 240
CASE SIZE:U1R
BLADE BOLT
TORQUE:
27-35 FT. LBS
Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
y_%r tractor.
ARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
SPEED
_-CAUTION-
AWARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arraster for the muffler is available
through your nearest Sears Authorized
Service Center (See REPAIR PARTS
section of this manual).
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
5
Steering
Steering
Steering
Sleeve
Whee
Extension
Shaft
Steering
t
AWhae_
'er
._.
(1) Hex Bolt
_"
"_
3/8-16
_.___..j/Steering
x 1
_
(1) Lock
I
_
/
_ _--//
washer
(1)HexBolt
(1) Large Flat
|
Washer
|_
,'/ r
_
Illllllllllllllllllllllllllllllllllllll!llll
(1)
Locknut
...................
5/16-18
Seat
(1) Shoulder
Bolt 5/16o18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
Video Cassette
Slope Sheet
i
F-7
I
(2) Keys
6
_,
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED
FOR ASSEMBLY
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT:
Check for and remove
any staples in skid that may puncture
tires where tractor is to roll off skid.
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Pliers
(2) 1/2" wrench
(t) Utility knife
(1) 3/4" socket with
(1) Tire pressure
drive ratchet
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE
BOOT
EXTENSION
SHAFT
AND
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to
secure,
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
7
HUW
IU _SP.I UP YOUR
CHECK
TRACTOR
BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See =BATTERY"
in Maintenance
section of this manual
for charging instructions).
,o
INSTALL
,.
,
Label
SEAT
Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
secu_'ely,
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position
and sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its
adjusted position.
• Raise seat and tighten adjustment
knob securely.
Seat
NOTE: You may now roll or drive you
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR
OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission
(See =TO TRANSPORT" in the Operation section of this manual).
• Roll tractor fonNard off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
/k, WARNING:
Before starting read
understand and follow all instructions
the Operation section of this manual. Be
sure tractor is in a weU-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel
tank with gasoline.
• Place freewheel control in "transmission engaged" position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
• Place motion control lever in neutral
(N) position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Release parking brake.
Seat Pan
Shoulder
Bolt X_._.._.
Adjustment
Knob
in
Flat
Washer
8
• Slowly move the motion control lever
forward and slowly drive tractor off
skid.
INSTALL
• Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
• Turn ignition key to "OFF _ position.
Continue with the instructions that follow.
upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes, Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
MULCHER
PLATE
(if previously
removed)
• Raise and hold deflector shield in
_CAUTION:
Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and
allow it to rest on plate while in operation.
Mulcher
Shield
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
9
t/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE TilE
BEST PERFORMANCE
AND
SATISFACTION
FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/
All assembly instructions have been
completed.
•/ No remaining loose parts in carton.
,,x Battery is properly prepared and
charged.
(Minimum
1 hour at 6
amps).
•/ Seat is adjusted comfortably
and
tightened
securely.
,/All tires are properly inflated.
(For
shipping purposes, the tires were
overinflated
at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear
for
WHILE LEARNING HOW TO USE YOUR
TRACTOR,
PAY EXTRAATI'ENTION
TO
THE FOLLOWING
IMPORTANT ITEMS:
,/Engine
oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function.
Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
,/It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting
and transmission
purging instructions
(See =TO START ENGINE" and
"PURGE TRANSMISSION"
in the
Operation
best cutting results. (Tires must be
properly inflated for leveling).
•/ Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,/Check
wiring. See that all connections
are still secure and wires are properly
clamped.
/ Before driving tractor, be sure freewheel control is in drive position.
10
section
of this manual).
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
R N
ATTACHMENT
CLUTCH ENGAGED
IGNITION
REVERSE
NEUTRAL
ATTACHMENT
CLUTCH DISENGAGED
FORWARD
FAST
H
L
HIGH
LOW
SLOW
UNLOCKED
MOWER LIFT
PARKING BRAKE
KEEP AREA CLEAR
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOW
YOUR TRACTOR
READ THIS OWNER'S
YOUR TRACTOR
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
Compare the illustrations with your tractor to familiarize yourself with the locations
various controls and adjustments.
Save this manual for future reference.
of
Light Switch
Attachment
Clutch Lever
Ammeter
Ignition
Switch
"''--.
Lever
Plunger
Choke
Throttle
Lift Lever
Clutch/
Brake Pedal
Height
Adjustment
Indicator
Free Wheel
Control
,g Brake Lever
Motion
Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
FREEWHEEL
CONTROL
- Disengages
transmission for pushing or slowly
towing the tractor with the engine off.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
AMMETER
- Indicates charging (_) or
discharging
(.) of battery.
ATTACHMENT
CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
CHOKE CONTROL
- Used when starting
a cold engine.
CLUTCWBRAKE
PEDAL - Used for
clutch/brake
position,
THROTTLE
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
pedal into the brake
CONTROL
engine speed.
speed and direction of tractm;.
12
- Used to control
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure from clutch/orake pedal, Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever
Choke
"Engageo" Position
=Disengaged"
Position
Throttle
Parking
Brake
=Engaged"
Clutch/
Mo_ion
Control
Lever
=Disengaged".
Position
STOPPING
MOWER
Pos_on
BLADES -
• To stop mower blades,move attachment clutch lever to =DISENGAGED"
position.
GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
• Move motion control lever to neutral
(N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
•Tum
ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/
brake pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
13 tip with the engine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-112 inches during the
cool season and to over 3 inches
during hot months.
For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST
GAUGE
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch Lever
"Er_aged" Position
_'_ //.//_.J'_
J
_
WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
_
TO OPERATE
ON HILLS
_
(N) position.
IMPORTANT:
The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
Gauge
Wheel
Mounting
Bracket
3/8
Bolt
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling pos'_ion. Free wheel control is
located at the rear drawbar of tractor.
• Raise attachment lift to highest
position with attachment lift control.
MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift
control.
"Disengaged;
Position
Position
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral
Locknut\
TO OPERATE
. i,,_/:_-_
}/
_,
_T_f:
Attachernnt
Lever High Lift
_I, CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
3/8-16
Gauge Wheel
F
14
• Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more
than two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "13rescan lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENIGNE
CHECK
ENGINE
OIL LEVEL
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane.
(Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline.
Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
IMPORTANT:
When operating in
temperatures below 32°F(0°C),
use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
_1, WARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur.
A CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY
CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place motion control lever in neutral
(N) position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm
and cold starting procedures below.
15
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up
and may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine performance. See "TO ADJUST CARBURE-
WARM WEATHER
above)
TOR" in the Service and Adjustments
section of this manual.
STARTING
(50 ° F and
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
• The attachments
and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER
below)
STARTING
PURGE TRANSMISSION
CAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure
will remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT:
Should your transmission
require removal for service or replacement, it should be purged after reinstallatlon before operating the tractor.
• Place tractor safely on level surface
with engine off and parking brake set.
• Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT"
in
this section of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
• Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
* Move motion control lever to neutral
(50 ° F and
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATIC
TRANSMISSION
WARM UP
• Before ddving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level
ground.
• Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake
(N) position. Shut- off engine and set
parking brake.
• Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT"
in this section
of manual).
slowly return to operating position.
• Allow one minute for transmission
to
warm up. This can be done during
the engine warm up period.
16
• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
• Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
• Your tractor is now purged and now
ready for normal operation.
MOWING TIPS
MULCHING
MOWING
TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best recutting action of the
blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
• Mower should be properly leveled for
best mowing performance. See "['O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
tuming to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc; After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
17
MAINTENANCE
SCHEDULE
./_
FILL IN DATES
REGULAR
./'_/._/_/_/,_._/
___
_--/_._'__/_'_g_'/_t'_O_
SERVICE
• _'_
_.
_
/__../_.'_S
E ....
By,
C E
DATES
E_EEm
Cc_lei:
B'ri::;rO_te
i°n
_
T
Check Operator
Presence
tntedock
Systtwns
R
Check for Loose Fasteners
A,
Sharpen/Replace Mower Blades
_,
T
Lubrication Chart
_
0
Check Battery Level
R
Clean
_7
I1_
I
ll_
I_
Cooling
Adjust Blade Belt(s)
Adjust Motion
Change
I1_
Batte W and Terminals
Check Transaxle
Check
and
Tension
Drive Belt(s)
I_
Engine Oil Level
En_ne
,!,
Tension
_
I
Oil
Ql_,t,3
E
N
Clean Air
Air Screen
Filter
Clean
_
IG
Inspect Muffler/Sderk
N
Replace Oil Filter (If equipped)
Clean Engine Coolirlg Fins
ReplaCe Spark Plug
_:
Replace Fuel
Air Filter
Replace
FilterPaper Certrtdge
I_=
Arre_er
I_
_
1 - Change more often when opemUng unde_ a heavy Iosd or in high a n_iQ't I temperatures.
2 - Sen_,e more often when 0pemtlng in dirty or dUSty cond_1or, s.
5 - ff equipped
6 - Not reqund
3 - ffequlp_pedwith og iflte_, Glumge oil ev_
5o bourn.
7 - Tl_t_
4 - Replace b_ades more often when mowing
in sandy so_,
GENERAL
bakery.
pivot bolt to 35 ft+-lt_ maximum
Do not overtigMen.
RECOMMENDATIONS
LU BRICATION
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
with adJuMab_ system,
if equ_
with rne_lermnce-free
hont _
Zerk
_Front Wheel
Bearing
Zerk
CHART
Zerk
Beadng Zerk
_eneral
Purpose Grease
_Refer to Maintenance "Engine" Section
IMPORTANT."
Do not oil or grease the
pivot points which have special nylon
beatings.
Viscous lubricants will attract
dust and dirt that will shorten the life of
•
•
•
•
the seif-lubdc_tincj beadngs.
If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
18
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
TIRES
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is Grade 8 heat
treated.
Mandrel Assembly
Trailing Edge Up
/
Blade Center
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR
PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/Drake pedal is fully depressed
and attachement clutch control is in
the disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT:
To ensure proper aSsembly, center hole in blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
19
fiat washer in exact order as shown.
Flat Washer_..,_
Lock Washer _
_
"_
_)
_6tar
_---Hex
Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN
BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced.
An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a
file or on a grinding wheel, Do not
attempt to sharpen while on the
mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer.
(When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8" _.
_aQe
Center Hole
"v_
BATrERY
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive
charger will extend
its life.
Keep
tight.
eep battery
battery bolts
and terminals
clean.
Keep small vent holes open,
• Recharge at 6-10 amperes for 1 hour.
i
NOTE:The originalequipmentbattery on
yourtractor is maintenancefree. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
.c_;.E,,,u%
,_ ,,=,;,,Eo
,_0;_
_x,o,o_
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Corrosion and dirt on the battery and
terminals can cause the battery to "leal¢'
power.
Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable
ends with wire brush until bright.
• Coat terminals with grease or petro-
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
leum jelly.
=
• Reinstall battery (See REPLACING
BATTERY
in the SERVICE AND
ADJUSTMENTS
section of this
manual).
V-BELTS
starting the engine and after each eight
(8) hours of operation. "13ghten oil fill cap/
dipstick securely each time you check
the oil level.
TO CHANGE
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
ENGINE
OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while en.gine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed a0r or high pressure
sprayer to clean coohng fins.
TRANSAXLE
PUMP FLUID
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at =FULL" line on
dipstick.
Oil
Drain_ _
Air S/creen
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized servnce
center/department.
ENGINE
Plug _
LUBRICATION
OIL Fill Ca_
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
•
*
>':"
D=pstsick_
CLEAN AIR SCREEN
20
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating.Cleanwith a
wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or
dry cartridge.
Cover
Knob
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Wing
Cartridge
Foam Pre-
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled,
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
Air Screen
MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or
damage.
AIR FILTER
Your engine will not run propedy using a
dirty air filter. Clean the foam pre-cleaner
after avery 25 hours of operation or
every season. Service paper cartridge
every 100 hours of operation or every
season, whichever occurs first.
Service air cleaner more often under
SPARK PLUGS
dusty conditions.
• Remove knob(s) and cover.
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
TO SERVICE PRE-CLEANER
IN-LINE FUEL FILTER
•
•
•
•
The fuel filter should be replaced once
each season, if fuel fitter becomes
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water,
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace precleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with
knob(s).
TO SERVICE
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and
plug fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks
and clamps are properly positioned.
• Immediately wipe up any spilled
gasoline.
CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debris from entering carburetor.
• Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
• Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT"
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge.
They may cause deteriora-
21
CLEANING
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened engine life.
of
all foreign
Clean
engine, matter.
battery, seat, finish, etc.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
i
_IL CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED"
position.
= Turn ignition key =OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in "DISEN-
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame•
GAGED" position.
• Move attachment
TO INSTALL
lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Remove small retainer spring, and lift
clutch spring off pulley bolt.
• Remove large retainer spring, slide
collar off and push housing guide out of
bracket.
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
TO LEVEL MOWER
HOUSING
. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See =PRODUCTSPECIFICATIONS"
section ofthis
manual).
If tires are over or
underinflated, you will not properly
adjust your mower.
....o-
Small Retainer Spnng
Clutch :
MOWER
- _..;--;-
..
_.._ _.,
"._.
-;_=_. :
Suspension Arms ;_':: o. °
""
Square Hole
Pulley
Retainer
Anti-Sway
Link
Springs
(Both Sides)
Housing
Large
Spring
Bracket
22
TO LEVEL MOWER HOUSING
Before making any necessary adjustments, check that both front links are
equal in length. Both links should be
approximately
10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See =PRODUCT SPECIFICATIONS"
section of this
manual).
If tires are over or
underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance =A" on
both sides of mower should be the
same or within 1/4" of each other.
at front than rear, tighten nuts =F"
against trunnion on both front links.
To raise front of mower, loosen nut =F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of
mower to ground
at front than rear, tighten nut "F"
against trunnion on both front links.
Recheck side-to-side
adjustment.
Bottom edge of
mower to ground
Both Front Links Should be Equal in Length
(_
Suspension
Lift Link Adiustment Nut
FRONT-TO-BACK
IMPORTANT:
ADJUSTMENT
Deck must be level side-to
mru
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
Front Links
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
23
TO REPLACE
DRIVE BELT
MOWER
BLADE
With Parking Brake "Engaged"
=A"
The mower blade drive belt may be
replaced without tools, Park the tractor
on level surface. Engage parking brake.
BELT REMOVAL• Remove mower from tractor (See =TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
Jam Nut
idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION
Arm
-
• Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
and inside all belt guides,
• Install mower in reverse order of
removal instructions.
Mandrel
Pulley Idler
_lley
\
\
Do not touch this nut. if further brake
adjustment is necessary contact your
nearest authorized service center/department
TO REPLACE
BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on
the side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted.
• Depress clutch/brake pedal and
engage parking brake.
• Measure distance between brake
engine pulley.
• Install new belt by reversing above
procedure.
Engine Pulley-_
Clut_iia_gol:l:__dler I ,
operating arm and nut =A" on brake
rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut =A" until distance
becomes 1-9/16".
Retighten jam nut
against nut =A".
• Road test tractor for proper stopping
distance as stated above, Readjust if
necessary.
If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact your nearest authorized
service center/department.
DRIVE BELT
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
• Pull belt toward front of tractor and
remove downward from around
\\
TO ADJUST
MOTION
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
• Remove mower (See "TO REMOVE
MOWER" in this section of this
manual,)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
24
TRANSAXLE
MOTION CONI'ROL
LEVER NEUTRAL ADJUSTMENT
TO ADJUST
ALIGNMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
• Start engine and move motion control
lever until tractor does not move
forward or backward.
• Hold motion control lever in that
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
are
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact your nearest
authorized service center/department.
TO REMOVE
neutral (N) (lock gate) position.
• Tighten adjustment
bolt securely.
NOTE:
If additional clearance is needed
WHEEL
FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above
steps until satisfied.
square key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
Neutral Lock Gate
Retaining Ring
Axle
Cover
Washer
Adjustment Bolt
TRANSMISSION
MENT
WHEEL
The front wheel toe-in and camber
position and turn engine off.
• While holding motion control lever in
place, loosen the adjustment
bolt.
• Move motion control lever to the
Motion Control
STEERING
I
Square Key --'_
(Rear Wheel Only)
REMOVAL/REPLACE-
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See
"PURGE TRANSMISSION" in the
Operation section of this manual.
25
TO START
ENGINE
WITH
A WEAK
BA'I-FERY
A CAUTION:
Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
if _jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT:
Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO AI-IACH
JUMPER
CABLES
-
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable
to the NEGATWE
(-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE
ORDER • BLACK
CABLES,
REPLACING
BA'I-rERY
A CAUTION:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
• Close terminal access doors.
• Close hood.
Hex Bolt
REVERSE
cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
(Red)
Cable
Terminal
Guard
-Negative
Cable
(Black)
TO REPLACE HEADLIGHT BULB
=Positive" (+)
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
• Close hood.
=Negative" (-)
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See etectrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
26
Replace with 15 amp automotive-type
plug-in fuse. The 1use holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.
• Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see "AIR FILTER" in the
Customer
Responsibilities section of
this manual).
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
• Reassemble air cleaner.
Clamp
Quarter
Headlight Wire
Connector
Choke Closed
ENGINE
Maintenance, repair, or replacement
the emission control devices and
of
systems, which are being done at the
customers expense, may be performed
by any non-read engine repair establishment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE
CONTROL
CABLE
The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment
as
described below before loosening cable.
If adjustment is necessary, proceed as
follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as
described below before loosening cable.
If adjustment is necessary, proceed as
follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
..Choke
Lever
Casing
Clam;:
Screw
TO ADJUST
CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load, If the carburetor does need
adjustment,
proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(counterclockwise)
increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
IMPORTANT:
Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETI'ING • Be sure you have a clean air filter, and
the throttle control cable and choke
are adjusted properly (see above).
• With engine off turn idle mixture screw
27
in (clockwise) closing it finger tight and
then turn out (counterclockwise)1-1/4
to 1-1/2turns.
FINAL SE'I-I'ING
IdleSpeed
-
• Start engine and allow to warm for five
minutes.
Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
• With throttle control lever in slow
Idle Mixture
Screw
Throttle
Lever
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against
idle speed screw, tum idle mixture
screw In (clockwise) until engine
begins to die and then turn out
(countemlockwise)
until engine runs
rough. Turn screw to a point midway
between those two positions.
• Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
ACCELERATION
Idle Speed_
Lever _
_ixture
Screw
TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise)
1/8 turn. Repeat
test and continue to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory sat for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed
high speed needs
adjusting, contact your nearest authorized service center/department,
which
has proper equipment and experience to
make any necessary adjustments.
28
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
w_l_rod_h_d_iCAUTION
! Never store t.het ractor
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a penod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc, Store
in a clean, dry area.
• Clean entire tractor (See =CLEANING"
in the Maintenance
section of this
manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
• Lubricate as shown in the Maintenance section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
• Use fresh fuel next season,
NOTE:
Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container, Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance
section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to USTAR'I" position
for a few seconds to distribute oil.
BATTERY
• Fully charge the battery for storage.
• After a pedod of time in storage,
battery may require recharging.
• To help prevent corrosion and power
leakage during long pedods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see =TO CLEAN BATTERY
AND TERMINALS" in the Maintenance
section of this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
• Replace
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from
dust and dirt,
• Cover your tractor with a suitable
protective cover that does not retain
moisture.
Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
ENGINE
FUELSYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank dudng storage.
Also, experience ind=cates that alcohol
blended fuels called gasohol or using
with new spark plug(s).
engine
warm,
29
and exhaust areas are still
TROUBLESHOOTING
PROBLEM
Will not start
CAUSE
CORRECTION
• Out of fuel.
• Engine not "CHOKED"
properly.
• Engine flooded.
• Loose or damaged wiring.
• Carburetor out of adjustment.
Service Adjustments
• Engine valves out of
adjustment.
• Fill fuel tank.
• See "TO START ENGINE"
in Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
• Check all wiring.
• See "To Adjust Carburetor" in
section.
• Contact an authorized
service center/department.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Hard to start
CHART
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Engine will not
turn over
• Clutch/brake
pedal not
depressed
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See =To Adjust Carburetor" in
Service Adjustments
section.
• Contact an authorized service
center/department
• Depress
• Disengage
clutch/brake
attachment
pedal.
clutch.
• Faulty operator presence
switch(es).
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace
ignition switch.
Check/replace
solenoid or
starter.
• Contact an authorized service
center/department.
Engine clicks but
will not start
•
•
•
•
•
•
•
•
Loss of power
• Cutting too much grass/too
fast.
• Throttle in "CHOKE"
position.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
30
•
•
•
•
•
•
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace
solenoid or
starter.
• Set in "Higher Cut" position/
reduce speed.
• Adjust throttle control.
TROUBLESHOOTING
CHART
CORRECTION
PROBLEM
CAUSE
Loss of power
(Continued)
• Build-up of grass, leaves
and trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.
• Dirty engine air screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Excessive
vibration
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged
part(s).
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
• Faulty operator-safety
presence control system.
Poor cut - uneven
• Worn, bent or loose blade.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
• Obstruction in clutch
mechanism.
• Worn/damaged
mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
31
of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel
filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/
fins.
• Clean/replace
muffler.
• Check all wiring.
• See =To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Replace blade.
Tighten blade bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections, if not corrected
contact an authorized
service
• Mower deck not level.
Mower blades will
not rotate
• Clean underside
center/department.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
• Remove
obstruction.
• Replace
mower drive belt.
* Replace
, Replace
idler pulley.
blade mandrel.
TROUBLESHOOTING
PROBLEM
Poor grass
discharge
CHART
CAUSE
• Engine
CORRECTION
speed too slow.
• Travel speed too fast.
• Wet grass.
* Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s)
not
! working
(if so equipped)
•
•
•
•
Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
• Blown fuse.
Battery wUt not
charge
• Bad battery ceil(s).
• Poor cable connections.
• Faulty regulator
(if so equipped).
• Faulty alternator.
Loss of drive
• Freewheel
"FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen
blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
•
•
•
•
-rum switch "ON'.
Replace bulb(s).
Check/replace
light switch.
Check wiring and connec
tions,
• Replace fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator,
• Replace alternator.
control in
=disengaged"
position.
• Motion drive belt worn,
damaged, or broken.
• Air trapped in transmission
during shipment or
servicing.
Engine "backfires':
when turning
engine
"OFF"
• Place throttle control in
• Engine throttle control not
set at =SLOW"
position for 30 seconds
stopping engine.
32
• Place freewheel control in
=engaged" position.
• Replace motion drive belt.
• Purge transmission.
• Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.
TRACTOR -- MODEL NUMBER 917.270921
SCHEMATIC
BATTERY
AMMETER
FUSE
(OP'r_,NAL)
*"_
:©
'
i
I
STARTER
.......
'
I
'
P.........
G
I
;"
- --
At,
D
a
(PEDAL UP)
CLU'rCH ! BRAKE
I
IGNITION
SWITCH
II
I
I
_
"_
I
t
:_
', ,,_ _
(OP'TK_NAL)
:
"_
;- ........
i
:-=,=
q_
s_cx
, .........
SPARK
PLUG
GAP
IGNITION
LINE :
"RNINCYL ENGINES)
OUn_
5_AqP ACeSVSTF._
_e_ _"M
ORJ,NGE
NOTE
YOUR TRACTOR IS
I
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATI'ERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
W_LL CHANGE W_TH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP. THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
DIOD E
e,ow_
_ACK
I
I
_
_
_-F-_
uF
/--/
•
NON-REMOVABLE
CONNEC]IONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT. THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
J
J
HEADLIGHTS
O
IGNITION SWITCH
POSITION ClRoun" =MAI:JE"
A2+L
NONE
SEAT SWITCH
(NOT OCCUFIED)
........
TRACTOR - - MODEL NUMBER 917.270921
ELECTRICAL
b
42
24
41
25
I
I
....
T
16
'
//
//
/t
I
I
I
I
11
34
i /
TRACTOR - - MODEL NUMBER 917.270921
ELECTRICAL
KEY
NO.
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
55
PART
NO.
163465
74760412
7603J
145211
150109
145769
153664
166182
4152J
4799J
146148
166180
73510400
145491
121305X
163968
140403
170217
71110408
131563
145673
121433X
141940
17490508
DESCRIPTION
Battery
Bolt, Hex 1/4-20 x 3/4
Tray, Battery
Bolt, Btr Front 1/4-20 x 7-1/2
HOtddownBe,tteryFmnt Mount
Nut, Push Nylon Battery Front 1/4
Switch Interlock Push.In
Harness, Light Socket (w/4152J)
LightBulb
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Uric
Cable, Ground
Switch, Seat
Switch, ignition
Key, Molded
Harness, ignition
BoitBIkFinHex
l/4-20UNCxl/2
Cover,Ten'n_na!
Solenoid
Ammeter Rectangular 6 Amp
ProtectionWire Loop (Hour Meter)
ScrewThdrol 5/16-18xl/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.270921
CHASSIS AND ENCLOSURES
28
58
12
53
208
207
23
54
6O
3
2O8
74
36
TRACTOR - - MODEL NUMBER 917.270921
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
1 169830
2 169061
3 17060612
5 15527'2
9 168337X013
10 STD533710
11 155927
12 145660
13 169117)(010
17 144983X558
18 126938X
2O 156437
23 124028X
25 19131312
26 STD541437
28 166271X558
29 155217X599
30 164918X558
31 139976
37 17490508
38 169834
51 738OO4OO
52 19091416
53 145201
54 161464
55 145202
57 S'1"D552507
58 140547
60 72140606
64 154796
74 S]Or.J,1437
142 165867
143 154966
144 154207
145 156524
206 170165
207 17670508
208 176706Q8
-- 5479J
DESCRIPTION
Chassis
Dra'd_r
Screw 3/8-16 x 3/4
BumperHocd/Oash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Clip Tinnarman Gdlle P/L
Panel, Dash, RH
HoodAssembly
Bomber Hood
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge
Locknut, Hex. with insert 3/8-16 UNC
Grille
Lena, Gril|e
Fender/Footrest
Bracket, FendedSuppott
Screw, Thdrol. 5/16-18 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Nut Lock W/Insert 1/4 - 20 UNC
Washer 9/32 X 7/8 X 16 Ga.
Bracket Gdlle Pickoff LH
Screw, Hex Wshd #8-18 x 7/3
Bracket Grille Pickoff RH
Bolt FinHex 114-20 UNC X.75
Air Duct
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
NutDrownlock3/8-16 UNC
Plate ReinfomernantSTLT
Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
BottShoulder 5/16-18"1-1"
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Plug Button
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25,4 mm
37
TRACTOR - - MODEL NUMBER 917.270921
GROUNDDRIVE
35
32
62
52
36
16
3O
38
TRACTOR
- - MODEL NUMBER
917.270921
GROUND DRIVE
KEY
NO.
1
8
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
PART
NO.
......
165866
STD561210
10040400
74490544
STD541431
STD541437
130564
169498
73350600
106888X
STD5510_7
STD561210
145204
71673
169592
74760512
155071
120183X
19211616
1572H
131494
72110622
4470J
165838
19131312
127783
154407
123205X
S'rD523715
STD541437
s'rD541431
105710X
105709X
s'rD523712
140294
169691
17060612
8883R
140186
71170764
DESCRIPTION
Transaxte (See Braakdown)
Hydro Gr314-0510
Rod Shift FenderAdjust
P_nCotter 1/3 x 1 CAD
Washer Lock HvyHelical
BoltHexFLGHDS/16-18GR.5
NutLockHexW/lns.
5J16-18Uno
NutLockHexW/Wsh3/8-16Unc
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, HexJam 3/8-16Unc
Spdng, Brake Rod
Washer
PinCotter I/8X3/4CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
BoltHexHd 5/16-18Uncx3/4
Shaft, Foot Pedal
Beadng, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Ga.
Pulley, Idler, V-Groove
BettcrankClutch Gmd Drv STL
Retainer, Belt
Bolt
NutCrownleek 3/6-16UNC
Nut, Crownlock 5/16-18 Uric
Link, Clutch
Spring, Return, Clutch
BoltHex 3/8-16x1-1/4
V-Belt, Ground Drive
Keeper, Center Span
Screw 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 x 4 Gr. 6
KEY
NO.
PART
NO.
65 STD551143
66 154778
70 134683
71 169183
72 19132012
73 169182
74 169496
75 121749X
76 STD581075
77 123583X
78 121748X
81 165596
82 166711
83 19171216
84 169594
89 164890X428
90 124346X
95 170201
96 4497H
116 72110610
150 165850
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613
198 169593
199 169612
200 72140508
202 72110612
DESCRIPTION
Washer
Keeper Belt Engine Hydro
Guide Belt RH Engine
Strap Torque Lh
Washer 13/32 x 1-1/4 x 12 Ga.
StrapTorque Rh
Spacer, Spilt
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
SpringTorsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass
Retainer Spring 1' Zinc/Cad
Bolt Carr. 3/8-16 x 1.25
Bushing Bellcrank Grd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Tappared Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownloekl/4-20 Unc
Bolt Hex Fin 1/4-20 Uno x 1 Gr. 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In
Washer N_ner
Bolt Shoulder5/16-18UNC
Bolt RDHD SQNK 5/16-18UNC x 1
Bolt Can"SH 3/8-16 x 1-1/2Gr.5
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inoh= 25.4 mm
39
TRACTOR -- MODEL NUMBER 917.270921
STEERINGASSEMBLY
t
/
i
_41
I
II,1
44
27
117
2S
40
40
TRACTOR - - MODEL NUMBER 917.270921
STEERING ASSEMBLY
KEY
PART
NO.
NO.
1 139768
2 154427
3 169840
4 169839
5 6266H
6 121748X
7 19272016
8 12000029
9 33661:1
10 169832
11 STD551137
13 136518
15 145212
17 156546
18 57079
19 160395
22 165857
23 165851
26 154406
26 126847X
27 136874
28 19131416
29 1706C612
30 STD561210
32 130465
36 155O99
37 152927
38 139769
39 19133812
40 STD541537
41 100711L
42 145054X428
43 121749X
44 153720
46 121232X
47 6855M
51 738OO5OO
54 74780520
62 167902
63 74780616
65 160367
66 1544O4
67 72110618
68 169827
79 19132012
80 74950612
82 169835
85 133835
DESCRIPTION
SteedngWheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R,H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Kl_p
Beadng, Steedng Column
Link, Drag
Washer, Lock
Spacer, Beadng, Front Axte
Nut. Hextlange Lock
Shaft Assembly, Steedng
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw hex Wshhd Torx
Piftman Shaft Assembly
Bracket, Staedng
Bushing, Link. Drag
Gear, Sector
Washer 13/32 x7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing,Steedng
Screw "iT"#10-32 x 5 x 3/8 Flange
Insert, Steedng Wheel
Washer 13/32 x 2-3/5 x 12 Gauge
Lock Nut Center 3/8-24 UNF
Adaptor, Steedng Wheel
Boot, Steedng Dash P/I. MU BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Steadng Non-Adjust
Cap, Spindle
Fitting, Grease
Nut Lock Hx W/Ins 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit, Steedng Assembly, Service
Bolt Fin Hex 3/8-16 unc. x I Gr. 5
Spacer Brace Axle
Beadng Arm Pittman
Bolt Rhnd Sqnk 3/8-16 x 2-1/4
Brace Axle
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Fastener Christmas Tree
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch = 26.4 mm
41
TRACTOR
- - MODEL
NUMBER
917.270921
ENGINE
2
1_
38
14
13
81
i
31
39
33
23
29
\
OPTIONAL
EQUIPMENT
Spark Arrester
I
42
TRACTOR - - MODEL NUMBER 917.270921
ENGINE
KEY
NO.
PART
NO.
1
2
162152
17720410
3
.......
4
5
6
7
8
10
11
12
13
14
15
16
17
23
25
26
27
29
31
32
33
34
37
149723
144069
144O68
138129
150176
145552
SXD551125
S'rD522507
165287
13280336
13200300
STD551237
17490624
169837
145996
73920600
152927
137180
157103
161696
123487X
106082X
8543R
38
--..--.
39
45
81
109227)(
17060612
128861
DESCRIPTION
Control Throt Paddle 32 22
Screw Hex Thd Cut 1/4-20x5/8 T
Engine (Sea Breakdown) BrlggsModel No. 461707-0145-E3
Muffler Exhaust
Exhaust Asm. Left
Exhaust Asm. Right
Clamp Tube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Seres
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler
Nipple Pipe4-1/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16xl -1/2 Tytt
Shield Browning/DebrisGuard
ControlChoke
Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose 81k
Spacer Pad
Une Fuel
Plug Oil Drain (See Engine Breakdown)
Pad Idler 1.75 x .75 x .06
Screw 3/6-16 x SMGML
Nut, Flange 1/4-20 Starter Nut
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917.2709621
SEATASSEMBLY
6
22
21
5
KEY
NO.
PART
NO.
1 140123
2 140551
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 155925
11 166369
12 121246X
KEY
NO.
DESCRIPTION
Seat 3450 BIk/blk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIkZi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
13
14
15
16
17
21
22
24
25
PART
NO.
121248X
72050412
134300
121250X
123976X
171852
STD541431
19171912
127018X
DESCRIPTION
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnl
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensionsgiven inU,S. inches
1 inch = 25,4 mm
44
TRACTOR - - MODEL NUMBER 917.270921
DECALS
7
6
2
1
4
11
2
2O
19
14
14
13
KEY
NO.
PART
NO.
1
2
3
4
5
6
156439
163205
171696
171697
165392
133644
7
9
11
171809
163204
156811
KEY
NO.
DESCRIPTION
Decal Fender Danger Seara
Decal Fend Auto Sears Gold
Decal Hood Rh Craftsman
Decal Hood Lh Craftsman
Decal Engine H/P
Decal Maint Customer
SearsDom
DecalReplacementSrs
DecalFendefCraftsmanGold
DecalFenderSTLTHOper
Inst E/S
13
14
15
19
20
22
--- - - . -
14P_)46
163259
160396
138047
166887
149516
169210
138311
165800X428
165799X428
173481
173482
KEY
NO.
WHEELS & TIRES
1
2
3
4
4,10
PART
NO.
PART
NO.
59192
65139
106222X
59904
5 106732X427
6 278H
7 90401-1
8 106108X427
9 122082X
10 7152J
11
11
.°
104757X
144334
DESCRIPTION
Decal V-belt Dr Sch Tractor E
Decal Dash Panel
Decal Mower Drive Schematic
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
Decal Lift Handle
Pad Footrest Lh SILT
Pad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's(Spanish)
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, FrontTire
(Not Provided, Sew_e Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim,Rear
Tire, Rear
Tube, RearTire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz. Tube)
NOTE: All componentdimensionsgiven in U.S. inches
1 klch = 25A mm
45
TRACTOR - - MODEL NUMBER 917.270921
LIFT ASSEMBLY
,8
/
/
/
3
13
2
6
6
5
13
19
32
46
/
TRACTOR -- MODEL NUMBER 917.270921
LIFTASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32
PART
NO.
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
s'rD624008
167253
73350800
130171
73800800
139868
163552
140302
73540600
DESCRIPTION
Lift Lever inner Wire Asm.
Shaft A_sm.Lift
Pin Groove
ERing
Washer21/32x1
x21 Ga.
Beanng Nylong
Grip Handle Ruted
Button Plunger Read
Link Asm Lift L.H.
LinkAsm Lift R.H.
Retainer Spring
LinkFront
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
NutLockw/Wsh 1/2-13Unc
Arm SuspensionMower
Retainer Spring
Beadng, Pvt. Lift. Spherical
Nut Crowniock 3/8-24
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25,4 mm
47
TRACTOR - - MODEL NUMBER 917.270921
MOWERDECK
_147
34
21
22
26
16
28
1
,
27
29
,18
18
.117
_116
48
TRACTOR -- MODEL NUMBER 917.2709621
MOWER DECK
KEY
NO.
PART
NO.
1
2
3
165892
STD533107
138017
4
5
6
8
9
10
11
12
13
165460
STD624008
130832
850857
S'I_551137
140296
134149
129895
137645
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
128774
110485X
140329
72140505
132827
159770
S'rD541431
134753
131267
105304X
123713X
110452X
130968X428
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
19131316
STD541437
140088
S'1'O624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046
165723
DESCRIPTION
MowerHousing
Bolt
BrecketAssembly,SwayBar,
Front
Bracket Sway Bar 38/42"
RetainerSpdng
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel, Vented
(IncL Key Number 6)
Housing,Mandrel, Vented
Bearing, Bali, Mandrel
Stdpper, Vented MowerDeck
Bolt, Carriage 5,'16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut,Crownlock5/16-18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring,Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
ScrewThdrolRolllngWshHd
Washsr, Spscer
Pulley, Mandrel
Nut, Toptock, Flanged
Bolt
Fastner, Christmas'rree
Pulley, Idler, Rat
Washer 13/32 x 13/16 x 16 Ga.
Nut, Crownlock3/6-t6UNC
Guard, Mandrel, L.H.
Retainer
Screw, Tnd. Roll 1/4-20 x 5/8
Washer, Hsrdened
RollerAssembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
KEY
NO.
PART
NO.
59 141043
67 149846
68 144959
92 STD541437
101 136420
102 71161010
103 19061216
104 STD551110
105 160793
106 2029J
111 155197
112 155198
113 17060512
114 73510500
115 72110504
116 4898H
117 165746
118 73930600
119 19121414
121 143723
128 153390
129 19131312
130 STD523710
131 STD533710
142 165890
143 157109
144 158634
145165888
146 165891
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 168675
155 169671
156 169672
157 169669
158 17720410
159 STD533-/17
-130794
- -
169583
DESCRIPTION
Guard, Tuv Idler {94)
Knob Custom Oval
V-Belt
Locknut,Hex W/Wsh 3/8-16 UNC
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x5/8
Washer#10
Washer Lock
Latch Asm Bagger
NutWeld
Bracket Gauge, Wheel LH
Bracket, Gauge, Wheel RH
Screw 5/16-18 x 3/4
Nut, Hex Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoutder
Wheel, Gauge
Nut, Crownlcck 3/8-16
Washer 13/32 x 7/8 x 14 Ga.
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Bolt Rdhd Sqnk 3/8-16 UNC x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraigs Idler
Spring Extension
SpringReturn idler
Retainer SpringYellowZinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42"
Washer flat 3/8" Type B
SpringRetainer
Spring Retention Lever
Spacer
BodClutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Uno x 1-3/4
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete (Std deck
- order separately mulcher plate
components key nos. 101-106)
NOTE:/dl componentdimensionsgivenin U.S.Inohes
1 inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.270921
HYDROGEARTRANSAXLE- - MODEL NUMBER314-0510
03
\
5O
TRACTOR - - MODEL NUMBER 917.270921
HYDROGEARTRANSAXLE- - MODEL NUMBER 314-0510
I<_'YPART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
170351
170352
170353
170354
169898
170355
170356
170357
170358
170389
170360
169870
170361
169869
16
170362
17
18
19
23
24
27
28
29
30
31
170363
170364
150771
170365
170_66
170367
170368
170369
170370
170371
32
170389
33
142991
34
35
170390
170391
36
170392
37
38
39
40
41
42
43
44
150792
150793
150809
170393
179394
170395
170396
150797
45
46
47
48
49
50
51
52
170397
179398
170999
170400
170401
170202
170403
170404
53
54
55
56
57
58
170405
170406
142977
142978
150786
170407
K]EYPART
NO, NO.
DESCRIP'TION
Main Housing,Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, TmnionMachined
_,k_ck-Assembly
Sealant 10.50z
Hex Range Screw 1/4-20 X 1.25
Stud, 5/16-24 Hex Double End
Shaft, Input
R_ng-Retainirv:3
Spacer
Ring-Retaining
Seal, Lip .67 X 1.58 X .276
Ball Srg 17ram Id X 4Omm Od X
t2mm
HexFlangeHeadScrew5/1624X0.75
LipSea118X32X7
Arm,Control
Beadng,30x52x13Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear- Pinion, 13t
10t/48t Gear
Gear, 10tJackshaft
60t Bull Gear
Sleeve Seadng .75 X 1,575 X
,625
SleeveBeadng(Outboard)
.75x1.75Ox.625
Washer, 3/4 Id X 1-1/20d X .13
Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key,
R.H.)
Shaft, Axle .75 X 16.99 (Key,
L.H.)
MiterGear(Splined)
MiterGear 15t (0.5 Id)
Shaft
Ring, SpiraIRetaining
Pin, Ja_ft
Magnet, Ring
Spring, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
F_er
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Rata'ruingRing .250 External
Seal, Lip .741 X .250 X .250 Tc
Flat Washer, 5/8 Id X 1.00d X
.05 Thk
RetainingRing
Beadng, Center Block
Spdng - HelicalComprsssion
Washer
20w-50 Oil
Brake Yoke
59
60
61
62
63
170408
142883
142881
142887
170410
64
65
66
67
68
69
70
71
142892
170411
170412
170413
170414
170415
170416
170417
72
170418
73
142884
74
75
170419
170420
76
77
78
79
80
170421
170422
142969
142980
150778
81
82
170423
170424
83
84
85
86
87
88
93
93
107
108
161162
170425
170426
170427
170424
170429
170430
170431
170432
1704.33
109
111
112
113
116
119
120
121
170434
170435
170436
170437
170438
170439
170440
170441
122 170442
123 170443
"t24 170444
125
126
127
900
170445
170446
170447
166768
DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpecialFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bott 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression SpringBrake AntiOlag
Washer, Ht ,5 I.D. X 10.D. X
,032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X ,25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spdng, HelicaIComp
Spacer
Hex Lock Nut 5/16-24Unjl(Nyton
Insert)
Wedge, Friction Pack
Clip, Washer .316xl .50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 See 5/32 Tube
Hose, Expansion Tank
Expansion Tank
Cap - Poppet Valve
Bolt, Self Tappla9 10-32 X 1/2
Puck, Inner Wedge
SpringClip - Housing Thrust
Deflector
Washer, MotorShaft
.71 idxl. 15odx.O30thk
Plug, Sea #6
O-Ring .07 X .30t I.D,
Shield, Vent
Bracket, Support Expansion Tank
SiliconSponge
Fan, 7 In.
Pultey
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, BeUev_tta
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Transaxta Corrq31ete
NOTE: NI component dimensions given in U.S. inches
1 inch = 25A mm
51
TRACTOR
- - MODEL NUMBER
BRIGGS & STRATTON ENGINE-MODEL
917.270921
NUMBER 461707, TYPE NUMBER 0145-E3
1125_
1095 VALVE OVERHAUL
GASKET SET
615A _) I
258 _
15 _
I
110se
OwNER's
MANUAL
I
11019 LABEL KIT
_kREQUIRESSPECIALTOOLS
TO INSTALl SEEREPAIR
INSTRUCTION
52
MANUAL
TRACTOR - - MODEL NUMBER 917.270921
BRIGGS& STRATTONENGINE-MODELNUMBER461707,TYPE NUMBER0145-E3
Ilm LA.SL
Krr-E._SS_O,
I
:_'
53
TRACTOR - - MODEL NUMBER 917.270921
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
802
513
783
697 ,_
y
797A
803
797
544
801
358 GASKET SET
,o0
54
TRACTOR - - MODEL NUMBER 917.270921
BRIGGS
KEY
NO.
& STRATTON
PART
NO.
1
2
3
4
5
5A
7
7A
8
496583
399265
391086
493304
691162
691163
271867
271868
495754
9
10
10A
11
12
27803
690334
690366
280225
273390
271188
271189
13
15
16
19
20
23
24
25
27
28
28
94565
94239
6g0666
399264
291675
481180
222698
499180
499181
499182
496183
499184
499284
499196
499157
691299
498319
498320
29
29
.32
33
49_314
498541
691133
390420
34
35
36
40
41
42
45
46
47
48
50
51
51A
53
54
73
75
78
91
95
691302
65906
26828
221596
292260
494553
261368
691161
393415
498542
213290
271412
270884
690321
93208
691438
225137
691134
693483
690718
26
ENGINE-MODEL
DESCRIPTION
NUMBER
KEY
NO.
Cylinder Assembly
Bushing/Seal Kit
-k SeaI-Oi_
Sump-Engine
Head-Cylinder #1
Head-Cylinder#2
_• Gasket-Cylinder Head #1
_r• Gasket-Cylinder Head #2
Breather Assembly
(Cylinder #1)
_r• Gasket-Breather
Screw (Breather Assembly)
Screw (Breather Cover)
Tube-B_thar
,_ Gasket.Crankcase
(.015" Thick, Std.)
_r Gasket-Crankcase
(.005" Thick)
-k Gasket-Crankcase
(.009" Thick)
Screw (CylinderHead)
Plug-Oil Drain
Crankshaft
Bushing
_ Seat-Oil
Flywheel
Key-Rywheel
PistonAssembly (Standard)
Piston Assembly (.0t0=O.S.)
Piston Assembly (.020"O.S.)
Piston Assembly (.030"O.S.)
Ring Set, Piston (Standard)
Ring Set, Piston (.010"O.S.)
Ring Set, Piston (.020_O.S.)
Ring Set, Piston (.030"O.S.)
Lock-PistonPin
Pin Assembly, Piston (Sld.)
Pin Assembly-Piston
(.005" O.S.)
Rod-Connecting(Standard)
R0d-Connecting (.020 U,S.)
Screw (ConnectingRod)
Valve-Exhaust (Include(s):
494553 Keeper.Valve
(Ref. No. 42))
Valve-Intake
Spring-Valve(Intake)
Spring-Valve(Exhaust)
Retainer-Valve (Exhaust)
Retainer-Valve (Exhaust)
Keeper-Valve
Tappet-Valve
Camshaft
Slinger-Oil
Short Block
Manifold-lntaks
_• Gasket-Intake
,/re Gasket-Intake
Screw (Carburetor)
Screw (intake Manifold)
Screen-Rotating
Washer (Fb/whe_)
Screw (Rywheel Fan)
Body Assembly-Upper
Screw (ThrottleValve)
97
98
102
104
105
107
108
109
117
121
122
125
130
133
146
147
161
163
177
187
197
202
203
205
209
211
212
215
219
220
222
227
235
240
244
258
267
278
297
304
305
306
396A
461707,
PART
NO.
693485
807923
693509
693506
692078
693482
693505
693499
693538
693500
491539
281411
693479
693504
693512
94196
693508
691401
271411
271170
499167
690364
690570
280997
690322
691273
261563
693985
690481
394348
690412
491282
491297
224995
394358
230318
94930
690315
691366
94289
691390
690960
8904141
690435
RPM Settings:
•
•
+
TYPE NUMBER
0145-E3
DESCRIPTION
Shaft.Throttle
Kit-Idle Speed
• Gasket-Carbu retorBody
• Pin-FloatHinge
• Valve-Roat Needle
Body Assembly-Lower
VaNe.Choke
Shaft-Choke
Jet-Main
Jet-Main (High Altitude)
CarburetorKit
Spacer
Carburetor
Valve-Throttle
Float-Carburetor
Key-Timing
Jet-Pilot
Base-Air Ck_nar
_r Gasket-AirCleaner
-_"Seal-O-Ring
Line-Fuel
(CuttoLength)
Screw (Beck Plate)
Link-MechanicalGovernor
Crenk-Bell
Screw (BallCrank)
Spring-Governor
Spring-Governor
Link-Throttle
Guide-Air
Gear-Governor
Washer-Throst
(Governor Gear)
Bracket-Controt
Lever-Governor
Shield-Fuel Spray
Fitier-Fuel
Connector-Hose (Pulse Line)
Screw (Engine Sump)
Screw (CasingClamp)
Washer (Governor Lever)
Nut-Wing (Air Filter Retainer)
Hous_oj-_^rer
Screw (Blower Housing)
Shlatd-Cytirx_er
Shield-Cylinder
Low Speed: 1900-2100
High Speed: 3000-320
Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number 121.
Included in Value Overhaul Kit,
Ref Number 1095.
Included in Fuel Pump Kit, Rsf Number 861
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
55
TRACTOR - - MODEL NUMBER 917.270921
BRIGGS& STRATTONENGINE-MODELNUMBER461707,TYPE NUMBER0145-E3
KEY
PART
NO,
NO.
307
309
310
311
332
333
334
337
358
383
386
391
392
404
423
425
432
433
434
435
441
445
447
449
474
482
510
513
523
525
527
535
544
552
552
562
94930
497596
690323
497608
230674
394891
94731
802592
495868
89838
693490
693487
693491
690442
691100
94823
693492
693489
893493
693494
691176
394019
690297
94882
393474
93621
497606
398003
691385
690823
690423
272490
497603
690553
690552
690311
569
572
573
592
601
615
615A
616
634
634A
635
637
643
689
697
725
726
741
783
789
797
272645
690415
690764
92278
95162
690328
690317
491530
690657
271013
66538
693510
496700
690555
93585
280866
391362
691285
693059
695050
94010
DESCRIPTION
Screw (Cylinder Shield)
Motor-Starter
Bolt (Starter Motor)
Brush Set
Nut (Fty_heel)
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Gasket Set
Wrench-Sperk Plug
d_- Gasket-Pump
Body.Pump
0+ Spring-PumpDiaphragm
Washer (Governor Crank)
Screw (Air Cleaner Base)
Screw (Air Cleaner Cover)
•+ Cap-Spring
•+ Dk3phragm-FuelPump
Cover-Diaphragm
Screw (DiaphragmCover)
Bracket-Oil Fill
Filter-Air
Screw (Air Guide Cover)
Screw (Oil Fill Bracket)
Alternator
Screw (Alternator)
Dnve-Starter
Clutch-Drive
Dipstick
Tube-Oil Fill
Ck_p-Tube
Filter-Air
Armature-Starter
Bushing (Govemor Crank)
Bushing (Governor Crank)
Bolt-Carriage
(Governor Lever)
_ Gasket-Base
Cover-Breather(Cylinder#2)
Plata-Back
Nut (Governor Lever)
C_mp-Hose
Retainer (Governor Crank)
Retainer-Governor Shaft
Crank-Governor
_ Seal-Governor Shaft
Washer-Foam
Boot-Spark Plug
Washer-Soal
Retainer-Air Filter
Spring-FalCon
Screw (Drive Cap)
Shield-Heat
Gear-Ring
Gear-'nn_ng
Gear-Starter
Wiring Harness
Nut (Starter Terminal)
KEY
PART
NO.
NO.
797A
801
802
803
807
822
847
851
659
861
865
865A
868
868A
869
870
871
693167
394860
497607
691427
693511
693497
495715
493880
693488
693502
691196
691197
497656
273312
261463
262924
261961
231218
393456
495901
393815
877
881
918
934
955
968
971
1005
1006
1019
1036
1051
1058
1081
1090
1095
1125
1132
1136
1137
1138
----
Nut (Starter Terminal)
Cap-D_ve
Cap-End
Housing-Starter
Spacer
Washer-Seal (Threttle Shaft)
Dipstick/TubsAssembly
Terminal-Cable
•+ Olaphragm.FueIPump
Kit-Fuel Pump
Cover-AirGuide
Cover-AirGuide
SeaI-Vatve
Seal-Valve
Seat-Valve(Intake)
Seat-Valve (Exhaust)
Bushing-Guide(Exhaust)
Bushing-Guide(Intake)
Wire-Aitemator
Plate-Cover
Hose-Vacuum
(Cyltnder-To-lmpulsePurap)
(Cut to Length)
94627
Screw (Fan Retainer)
693513
Plug-Carburetor
691207
Cover-AirCtaaner
690720
Screw
(Upper BodyTo LowerBody)
498157
Fan-Flywheel
691247
Retainer-Fan
496726
Label Kit
694979
Label KibEmisslon
263080
Ring-Retairdng
273688
Owner's Manual
280860
_ SeaI-O-R_ng
497605
Retainer-Brosh
498047
Gasket SetoVatveOverhaul
691104
Borew (Cover Plate)
690353
Screw (Oil Slinger)
690329
Screw
(Governor, Control Rod)
690390
Washer
(Governor, Control Rod)
690330
Nut (Governor, Control Rod)
445777-0027-E1 Replacement Engine
RPM Settings:
_
•
•
+
DESCRIPTION
Low Speed; 1900-2100
High Speed: 3000-320
Included )n Gasket Set, Rel Number 358.
Included In Carburetor Kit, Ref Number 121.
Included In Value Overhaul Kit,
Ref Number 1095.
Included in Fuel Pump Kit, Ref Number 861
NOTE: All component dimensionsgiven in U.S.
inches I Inch = 25.4 mm
56
57
58
SUGGESTED
GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
O1
(D
I
Operate your Tractor up and down the face of slopes (not J
greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
I
For repair of major brand appliances In your own home..,
no rr_t_er wt-_ mac_ it, no mat_ who sold it!
1-8 00-4-MY-HOME _An_m_
_=n_
(1-800.469-4663)
www.sear$.com
To bring in products such as vacuums, lawn equipment and electronics
for repair, call for _ Icx:aUonof_K)ur nearest Sears Parts & Repair Center
1-800-488-1222
_v_
_sorn_t
www.iNwr$.com
Forthe replacerne_ parts,accessor_ and owner'smanuals
that you needto do-it-yourself,call Sears PartsDlrects"!
1-800-366-PART
(1400-366-7278)
8_n_-11p.m.
CST,
7 daysaweek
www.sears_om / partsdlrect
To purd'k_seor inquire al:x:x_a SearsServiceAgceeme_:
1-800-827-6655
7 aJlt - 5 p.rr_CST,IVkxt- Sat.
Parapedrservicio
demparacin
a domidlio,
y paraordenarpiazasoonertregaa donlUlio:
1-SB8-$U-HOGAR"
(1-888-784.6427)
AuCanadapourservicee n _n_s:
1-877-LE-FOYER"
(1-877-533-6937)
SEARS
HomeCentraF
O Seam, Roebuck and Co.
173481
@R_lstmed T_I
TM
Tmdunarkof SNm, RoebuckandCo.
® Mama Reglm
I " Man_ de FUodC=de Seam, Roebuckand Co.
Rev. 1 12.23.99
MH
Printed
in U,S.A,
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