Craftsman 917270923 User Manual TRACTOR Manuals And Guides L0040144

CRAFTSMAN Lawn, Tractor Manual L0040144 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917270923 917270923 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917270923. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual
£RAFTSMI:INo
19.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270923
.Safety
Assembly
Operation
Maintenance
Repair Parts
P
This product has a low emiss!.on en.gine which operates
d_fferently from previously budt engmesl Before you start the en-
gine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ...............................................2
Safety Rules .........................................3
Product Specifications..........................5
Assembly ..............................................7
Operation ............................................11
Maintenance Schedule ......................18
Maintenance .......................................1
Service and Adjustments .................... 2
Storage ............................................... 2
Troubleshooting ................................. 3
Repair Parts ........................................ 3
Parts Ordering ..................... Back Cov_
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines th_
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights whicP
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine,
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
3
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water
heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across. 4
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!!BECOMEAWARE!!!YOUR
_FETY ISINVOLVED.
CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place wire
_l_ere it cannot contact spark plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
0A,CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
_YwAOUr tractor.
RNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
ANDTYPE:
OIL TYPE
API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
VALVE
ADJUSTMENT
GROUND
SPEED (MPH):
TIRE
PRESSURE:
CHARGING
SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
3.5 GALLONS
UNLEADED
REGULAR
SAE 30
(ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
3.0PINTS
CHAMPION
RJ19LM OR J19LM
INTAKE: .004"-.006"
EXHAUST: .007"-.009"
FORWARD: 5.5
REVERSE: 2.4
FRONT: 14 PSI
REAR: 10 PSI
3AMPS BATTERY
5AMPS HEADLIGHTS
AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1R
27-35 FT. LBS
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabili-
ty and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_t,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
aspark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available
through your nearest authorized service
center (See REPAIR PARTS section of
this manual).
5
Steering Wheel t
' L_ ' Steering Extension
Steering Sleeve Shaft
Wheel
Adapter
Wheel
Insert
(1) Hex Bolt
3/8-16 x 1
g
(_ (1) Lock
washer
3/8
(1) Hex Bolt
5/16-18 x 1-1/4
(1) Large Flat _ (1)
Washer I1__1[t_1[1_1_1_1 !Locknut
5/16-18
Seat
(1) Shoulder
Bolt 5/16-18
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Keys
(2) Keys
Video Cassette
F-3
Slope Sheet
6
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(2) 1/2" wrench
(1) 3/4" socket with
drive ratchet
(1) Pliers
(1) Utility knife
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and Iocknut, Tighten
securely.
Place tabs of steering boot over tab
slots in dash and push down to secure.
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL STEERING WHEEL
Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
7
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in
Maintenance section of this manual for
charging instructions).
Label
INSTALLSEAT
Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from the
cardboard packing. Remove the
cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment
knob securely. Seat
Seat Pan
NOTE: You may now roll or drive you
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place freewheel control in freewheel-
ing position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_,WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank
with gasoline.
Place freewheel control in "transmis-
sion engaged" position.
Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
Place motion control lever in neutral
(N) position.
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Start the engine. After engine has
started, move throttle control to idle
position.
• Release parking brake.
Shoulder
Bolt _ -_.
Flat
Adjustment Washer
Knob 8
Slowly move the motion control lever
forward and slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSi shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
4_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow
it to rest on plate while in operation.
Shield
Mulcher
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
9
I/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,I All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,I Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
4' Become familiar with all controls -their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
,I It is important to purge the transmissior
before operating your tractor for the fir_
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
MA =,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PF_ESSURE LIGHTS ON OVER TEMP t_
LIGHT !
FUEL CHOKE MOWER HEIGHT PARKING 8RAKE UNLOCKED MOWER LIFT
LOCKED
r 'l R N HL
ATTACHMENT REVERSE
CLUTCH ENGAGED
NEUTRAL HIGH LOW PARKING BRAKE
'__(_) _r_ KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Light Switch
Ammeter . - --_-
"•- "- "- Lever
Choke Contro Plunger
Throttle
Clutch/
Brake Pedal
()Lift Lever
Height
Adjustment
Indicator
Free Wheel
Control
• \
Brake Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL -Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make
sure parking brake will hold tractor
secure. Attachment Clutch Lever
"Engaged" Position
Choke
Control _ ._
Control_ I '_i
cfut
Brake \
"Disengaged"
Position
J Parking
Brake
"Engaged"
....._Position
Motion
"Disengaged". Control
Position "Brake" Lever
STOPPING Position
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_kCAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'I-rLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion control lever in
neutral (N) position,
Release parking brake and clutch/
brake pedal.
Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
13
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
3/8-16
Locknut\
Gauge
Wheel
Mounting
Bracket
3/8
Gauge Wheel
Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift
control.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
_cage attachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. Attachment Clutch Lever
"Engaged" Position
__-_ Lift
O' Lever High
.... Position
_Low
Position
"Disengaged_
Position --
Shield
TO OPERATE ON HILLS
_3AUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT; The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control.
14
Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATrACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENIGNE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_I, WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
Place motion control lever in neutral
(N) position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
15
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control
out and retry.
WARM WEATHER STARTING (50 ° F and
above)
When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
This may require an engine warm-up
period from several seconds to several
minutes, depending on the tempera-
ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly
return to operating position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_kCAUTION: Never engage or disen-
gage rreewneel lever wn,e the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure wil
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT; Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
Place tractor safely on level surface
with engine off and parking brake set.
Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in this
section of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE; During this procedure there will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
Move motion control lever to neutral (N)
position. Shut- off engine and set
parking brake.
Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
16
Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly move
motion control lever to reverse position.
After the tractor moves approximately
five (5) feet return the motion control
lever to the neutral (N) position. Repeat
this procedure with the motion control
lever three (3) times.
Your tractor is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor,
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into th_
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts of
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu.
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
17
F,,L,NOATES
REGULAR SERVICE
Check Tire Pressure
Check Operator Presence and
TInterlock Systems If
RCheck for Loose Fasteners if 1##7
Sha pen Rep,oceMowerBlades
TLubrication Chart
0Check Battery Level _s
RClean Battery and Terminals _
v'Check Transaxle Cooling
Adjust Blade Be_t(s) Tension _s
Adjust Motion Drive Belt(s) Tension V'_
Check Engine Oii Level VPI1_
Change Engine Oil II1_1 213 Vw
ECleanAirFi'ter _Vf_
NClean Air Screen
Inspect Muffler/Spark Arrester Vp
Replace Oil Filter (If equipped) ._z
NClean Engine Cooling Fins V'2
Replace Spark Plug if
Replace Air Filter Paper Cartridge V'2
Replace Fuel Filter Vp
1-Change more ofte_ when operating under aheavy load or irl high ambient temperatures. S- If equipped with adjustable system.
2-Sewice more oft ei'_ when operating in dirty or dusty conditions, 6-Not required if 0quipped with maintenance free batter
3- If equipped wi_ oil filter, change off every 50 hours. 7 o Tighten front axle pivot bog to 35 ft.-Ibs, maximum,
4 - Replace blades more oftetl when mowing in sandy _oil Do r_ot overtighte_,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
LUBRICATION CHART
Spindle-
Zerk Zerk
_Front Wheel
Bearing
Zerk
_Er
1eel
Zerk
season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
• Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
i
i
(_General Purpose Grease
_Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
18
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs,
torque). Mandrel Assembly
Trailing Edge Up
Blade Center
Hole
Flat Washer\
Lock Washer
G_---Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
IMPORTANT: Blade bolt is Grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced. !
5/8"
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
19" Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
• Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
Inspect cooling fan to be sure fan
blades are intact and clean.
Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE Vi_tT_ GRADES
_ _2o o _ 3o, 32- 4o, 6o* i_- lOO*
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoi(
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting tl_e engine and after each eight
(8) hours of operation. Tighten oil fill cal:
dipstick securely each time you check th
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely,
replace oil drain plug and tighten
securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" sectio
of this manual,
Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
Oil
Drain. Air Screen
Plug \
Dipstsick
2O
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE; Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in aclean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
If very dirty or damaged, replace pre-
cleaner.
• Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
Carefully remove cartridge to prevent
debris from entering carburetor.
Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora
t/on of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dr
cartridge.
Cover
Knol:
Wing
Foam Pre-
Cartridge
Air Screen
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARKPLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season, ff fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
With engine cool, remove filter and
plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
Be sure there are no fuel line leaks and
clamps are properly positioned.
Immediately wipe up any spilled
gasoline.
Clamp -----,=P---_, '_
{J I1_/ /I ,_Clamp
Fuel Filter /_J" ..... L-_
21
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortene_
engine life.
CAUTION: Before performing any service or adjustments:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor,
Place attachment clutch in "DISEN-
GAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring, slide
collar off and push housing guide out of
bracket•
Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by
removing retainer springs•
Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
Clutch
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame•
TO INSTALL MOWER
Raise attachment lift lever to its highest
position.
Slide mower under tractor with dis-
charge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
undednfiated, you will not properly adjust
your mower•
Square Hole
Retainer S
Anti-Sway
Coil;
Housing
Large Retainer
Spring
o_
Bracket 22
Link
Springs
• (Both Sides)
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position,
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will
change mower height about 1/8".
Recheck measurements after adjust-
ing.
Bottom edge of Bottom edge of
mowe_(_ round
A__ound Line _'-'J 7_-
_rrn _ 7Suspensi°n
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown. 23
Before making any necessary adjust-
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
Mandrel
'D .... D"
Both Front Links Should be Equal in Length
Trunnion
Front Links
TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
Work belt off both mandrel pulleys and
idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Install new belt in reverse order of
removal.
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
Mandrel
Pulley Idler
TO ADJUST BRAKE
Your tractor is equipped with an adjust-
able brake system which is mounted on
the side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed.
Depress clutch/brake pedal and
engage parking brake.
Measure distance between brake
operating arm and nut "A" on brake rod.
If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized
service center/department.
24
With Parking Brake "Engaged"
Nut "A"
Jam Nut
g
Arm
Do not touch this nut. If further brake
adjustment is necessary contact your
nearest authorized service center/department
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
Remove belt from stationary idler and
clutching idler.
Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and
remove downward from around engine
pulley.
Install new belt by reversing above
procedure.
Engine Pulley--
Clutchingldler_ 7_/1_'1
Stationary Idler" /]
TransmissionF _=_--__',"
Input Pulley @_ g
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
Start engine and move motion control
lever until tractor does not move
forward or backward.
Hold motion control lever in that
position and turn engine off.
While holding motion control lever in
place, loosen the adjustment bolt.
Move motion control lever to the neutral
(N) (lock gate) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps
until satisfied.
Motion Control Neutral Lock Gate
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contact your nearest
authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
Replace axle cover.
NOTE'- To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Retaining Ring
Washer
Axle
Cover
Adjustment Bolt
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION" in the Operation
section of this manual.
I
Square Key /
(Rear Wheel Only)
25
TO START ENGINE WITH A WEAK
BA'n'ERY
_!_ CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
BLACK cable first from chassis and
then from the fully charged battery.
RED cable last from both batteries.
!P
"Positive" (+) "Negative" (-)
[,. Pane,
rot,# Bolt
REPLACING BA'n'ERY
_iLCAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift hood to raised position.
• Remove terminal guard.
Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in
same position as old battery.
Reinstall terminal guard.
First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
Close terminal access doors.
Close hood.
Hex Bolt
(Red)
,Cable
Termina Negative (Black)
Guard Cable
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type
plug-in fuse, The fuse holder is located
26
TO REMOVE HOOD AND GRILL
ASSEMBLY
Raise hood.
• Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
To replace, reverse above procedure.
®
ENGINE
\_-_" HeadnlieghtoWire
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
With engine not running, move throttle
control lever to fast position.
Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary, Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
With engine not running, move choke
control (located on dash panel) to full
choke position.
Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see "AIR FILTER" in the
Customer Responsibilities section of
this manual).
Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
Reassemble air cleaner.
Q: :art_Pr Screw-_ ___
Circle_j
Choke Closed
Casing
Claml:
Screw
Choke
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above).
27
With engine off turn idle mixture screw
in (clockwise) closing it finger tight and
then turn out (counterclockwise) 1-1/4
to 1-1/2 turns.
FINAL SETTING -
Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
With throttle control lever in slow
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise) until engine
begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway
between those two positions.
Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM.
Release throttle lever.
ACCELERATION TEST -
Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest autho-
rized service center/department, which
has proper equipment and experience to
make any necessary adjustments.
Idle Speed
Idle Mixture
Screw
Throttle
Lever
Idle Sp eed,_...t_
Screw_
Throttle
Lever _ Mixture
Screw
28
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more,
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
Lubricate as shown in the Maintenance
section of this manual.
Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
puUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
Drain the fuel tank.
Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to "START' position
for afew seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
Enginewill not
turn over
Engine clicks but
will not start
Loss of power
Out of fuel.
• Engine not "CHOKED"
properly.
• Engine flooded.
• Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
Service Adjustments
• Engine valves out of
adjustment.
• Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
• Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of
adjustment.
• Clutch/brake pedal not
depressed
• Attachment clutch is
engaged.
Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
Loose or damaged widng.
• Faulty ignition switch.
Faulty solenoid or starter.
• Faulty operator presence
switch(es).
Weak or dead battery.
• Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
• Cutting too much grass/too
fast.
Throttle in "CHOKE"
position,
Fill fuel tank.
• See "TO START ENGINE"
in Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
Check all wiring.
• See "To Adjust Carburetor" in
section.
• Contact an authorized
service center/department.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor" in
Service Adjustments
section.
• Contact an authorized service
center/department.
• Depress clutch/brake pedal.
• Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition switch.
• Check/replace solenoid or
starter.
• Contact an authorized service
center!department.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or
starter.
Set in "Higher Cut" position/
reduce speed.
• Adjust throttle control.
30
TROUBLESHOOTING CHART
PROBLEM
Loss of power
(Continued)
Excessive
vibration
Enginecontinues
to run when
operator leaves
seat with
attachment
clutch engaged
Poorcut-uneven
Mower blades wil!
not rotate
CAUSE
Build-up of grass, leaves
and trash under mower.
Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
• Spark plug wire loose.
• Dirty engine air screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
• Worn, bent or loose blade.
• Bent blade mandrel.
Loose/damaged part(s).
• Faulty operator-safety
presence control system.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
Obstruction in clutch
mechanism.
• Worn/damaged mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
CORRECTION
• Clean underside of mower
housing.
Clean/replace air filter.
• Check oil level/change oil.
Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/
fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Replace blade.
Tighten blade bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not corrected,
contact an authorized
service center/department.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
• Remove obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade rnandrel.
31
TROUBLESHOOTING CHART
PROBLEM
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Loss of drive
Engine "backfires'
when turning
engine
"OFF"
CAUSE
Engine speed too slow.
• Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure
• Worn, bent or loose blade.
Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Switch is "OFF".
• Bulb(s) burned out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
Bad battery cell(s).
• Poor cable connections.
• Faulty regulator
(if so equipped).
• Faulty alternator.
• Freewheel control in
"disengaged" position.
• Motion drive belt worn,
damaged, or broken.
Air trapped in transmission
during shipment or
servicing.
• Engine throttle control not
set at "SLOW"
position for 30 seconds
stopping engine.
CORRECTION
• Place throttle control in
"FAST" position.
• Shift to slower speed.
Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
• Turn switch "ON".
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connec
tions.
• Replace fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Place freewheel control in
"engaged" position.
• Replace motion drive belt.
• Purge transmission.
• Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.270923
BATTERY
_CA_C > .EO
AMMETER
(OPTIONAL)
_ED
G A1
_i IGNITION
SWITCH
|Y
FUSE
:o I;
L- I
CLUTCH/BRAKE
(PEDAL UP)
BL_K
BLACK
(OPTIONAL)
BLACK
BLU_ ! LINE i
STARTER
BL&CK
WHITE
SEAT SWITCH
+ _, N2joc u_P,+Ep_
q _ I J /
L I BLACK t BLAC K
/ATT'MENTCLU=TCH _'_ G-RO6NdlNG-
BLACK (CLUTCH OFF) I _ONi_E_T'O'R
• SPARK i
(_{ PLUG
IGNITION _ - GAP H
UNtT J (2 PLUGS ON
TWIN CYL ENGINES)
CHARGPNG SYSTEM OUTPUT
3 AMp DC @3600 RpM 28 VOLTS AC M_N @ 3800 RPM
(CHARGING SYSTEM DISGONNECTED)
FUEL SHUT-OFF SOLENOID RED _- _ . _ A
(IF SO EQUIPPED) I ___ i--q_ ,,.y___y___L_
+U_'_T'_S'CST£_O,J_";=UT,-,_,_t'- , ALTERNATOR I i
t
NOTE /
YOUR TRACTOR IS { BROWN __ _BLACK_I
EQUIPPED WITH ASPECIAL " _
ALTERNATOR SYSTEM. I _ I
THE LIGHTS ARE NOT I_ 1
CONNECTED TO THE _
BATTERY, BUT HAVE THEIR _-_"
OWN ELECTRICAL SOURCE, HEADLIGHTS
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS /_
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS NON-REMOVABLE
SPEEDED UP, THE LIGHTS CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGH] B+At A2+L
RUN B+A1 NONE
START 3 4-S + A1 NONE
O
REMOVABLE
CONNECTIONS
WIRING |NSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270923
I
I
I
42
41
25
//
......... 22 ........
26
34
ELECTRICAL
TRACTOR-- MODEL NUMBER 917.270923
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
274760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, Btr Front 1/4-20 x 7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch tntedock Push-In
21 166182 Hamess, Light Socket (w/4152J)
22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 166180 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 145491 Cable, Ground
29 121305X Switch, Seat
30 163968 Switch, ignition
33 140403 Key, Molded
40 170217 Harness. Ignition
41 71110408 Bolt BIk Fie Hex !/4-20 UNC x 1/2
42 131563 Cover, Terminal
43 145673 Solenoid
45 121433X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw Thdrol 5/16-18 x 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.270923
CHASSIS AND ENCLOSURES
28
58 12
31
208 11 208 207
53
52 55 7
54
207
6O
3 37_
3
.;'€ .€
7
2O8
36
TRACTOR -- MODEL NUMBER 917.270923
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 169830
2 169061
317060612
5155272
9168337X013
10 STD533710
11 155927
12 145660
13 169117X010
17 144983X558
18 126938X
20 156437
23 124028X
25 19131312
26 STD541437
28 156725X568
29 !55217X899
30 164918X558
31 139976
37 17490508
38 169834
51 73800400
52 19091416
53 145201
54 161464
55 145202
57 STD552507
58 ! 40547
60 72140606
64 154798
74 STD541437
142 165867
143 154966
144 154207
145 156524
206 170165
207 17670508
208 17670608
212 165919
- - 5479J
Chassis
Drawbar
Screw 3/8-16 x3/4
Bumper Hood!Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
C|ip Tinnerman Grille P/L
Panel, Dash, RH
Hood Assembly
Bumber Hood
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC
Grille/Lens Asm
Lens, Grille
Fender/Footrest
Bracket, Fender/Support
Screw, Thdrol. 5/16- t 8 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Nut Lock W/Insert 1/4 - 20 UNC
Washer 9/32 X 7/8 X 16Ga.
Bracket Grille Pickoff LH
Screw, Hex Wshd #8-18 x 7/8
Bracket Gdlre Pickoff RH
Boll FinHex 1/4 -20 UNC X.75
Air Duct
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
Bolt Shoulder5/16-18TT
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug Button
NOTE: Allcomponent dimensions given in U.S. inches
1 inch =25.4 mm
37
TRACTOR- -MODEL NUMBER 917.270923
GROUND DRIVE
62
36
30
511
I.. 53
2O0
73
61
38
TRACTOR --MODEL NU MBER 917.270923
GROUND DRIVE
KEY PART KEY
NO. NO. DESCRIPTION NO.
66
14 10040400 Washer Lock Hvy Helical 70
15 74490544 Bolt Hex FLGHD 5/16-18 GR.5 71
16 STD541431 Nut Lock Hex W/Ins. 5/!6-18 Unc 72
19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 73
21 130564 Knob, Deluxe 1/2-13 74
22 169498 Rod, Brake Hydro 75
24 73350600 Nut, Hex Jam 3/8-16 Unc 76
25 106888X Spring, Brake Rod 77
26 STD551037 Washer 78
27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 81
28 145204 Rod, Parking Brake 82
29 71673 Cap, Parking Brake 83
30 169592 Bracket, Transaxle 84
32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 89
34 155071 Shaft, Foot Pedal 90
35 120183X Bearing, Nylon 95
36 19211616 Washer 96
37 1572H Pin, Roll 116
38 131494 Pulley, Idler, Flat 150
39 72110622 Bolt 151
40 4470J Spacer, Split 156
41 165838 Keeper, Belt Idler 158
42 19131312 Washer 13/32 x 13/16 x 12 Ga. 159
47 127783 Pulley, Idler, V-Groove 161
48 154407 Bellcrank Clutch Grnd Dry STL 162
49 123205X Retainer, Belt 163
50 STD523715 Bolt 164
51 STD541437 NutCrownlock 3/8-16UNC 165
52 STD541431 Nut, Crownlock 5/16-18 Unc 166
53 105710X Link, Clutch 168
55 105709X Spring, Retum, Clutch 169
56 STD523712 Bolt Hex 3/8-16 x 1-1/4 197
57 140294 V-Belt, Ground Ddve 198
59 169691 Keeper, Center Span 199
61 17060612 Screw 3/8-16 x 3/4 200
62 8883R Cover, Pedal 202
63 140186 Pulley, Engine
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
65 STD551143 Washer
PART
NO. DESCRIPTION
154778
134683
169183
19132012
169182
169496
121749X
STD581075
123583X
121748X
165596
165711
19171216
169594
Keeper Belt Engine Hydro
Guide Belt RH Engine
Strap Torque Lh
Washer 13/32 x 1-1/4 x 12 Ga.
Strap Torque Rh
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
164890X428 Console, Shift
124346X
170201
4497H
72110610
165850
19133210
166OO2
165589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
169612
72140508
72110612
Nut Selt-Thd Wsh-hd 1/4 Zinc
Control Bypass
Retainer Spring 1" Zinc/Cad
Bolt Car[. 3/8-16 x 1.25
Bushing Bellcrank Grd Drive
Washer 13/32 x 2x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Tappered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. -=
Nut Crownlock1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x t Gr. 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In
Washer NyUner
Bolt Shoulder5/16-18UNC
Bolt RDH D SQNK 5/16-18UNC x 1
Bolt Carr SH 3/8-16 x 1-1/2Gr.5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR- -MODEL NUMBER 917.270923
STEERING ASSEMBLY
_38
J i .... -t ~_.... s J
_41
I
62 4_
51 54
-t
68
40 /
47
26
28
30
43
I
I/
t
4O
TRACTOR - - MODEL NUMBER 917.270923
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768
2154427
3 169840
4169839
5 62661-1
6 121748 X
719272016
8 12000029
9 3366R
10 169632
t t STD551137
13 136518
15 145212
17 156546
18 57079
19 160395
22 165857
165851
25 154406
26 126847X
27 136874
28 19131416
29 17060612
30 STD5612!0
32 130465
36 155099
37 152927
38 139769
39 19133812
40 STD541537
41 100711L
42 145054X428
43 121749X
44 153720
46 121232X
47 6855M
51 73800500
54 74780520
62 167902
63 74780616
65 160367
66 154404
67 72110618
68 169827
79 19132012
80 74950612
82 169835
85 133835
Steering Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw hex Wshhd Torx
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw TT #t0-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Lock Nut Center 3/8-24 UNF
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Steering Non-Adjust
Cap, Spindle
Fitting, Grease
Nut Lock Hx W/Ins 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit, Steering Assembly, Service
Bolt Fin Hex 3/8-16 uric. x 1 Gr. 5
Spacer Brace Axle
Bearing Arm Pittman
Bolt Rhnd Sqnk 3/8-16 x 2-1/4
Brace Axle
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Fastener Christmas Tree
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
ENGINE
TRACTOR - - MODEL NUMBER 917.270923
2
1
14
32 34
1
39 _33
27 3
_'10
13
, 5
12 '
23
29
\
OPTIONAL EQUIPMENT
Spark Arrester
42
ENGINE
TRACTOR -- MODEL NUMBER 917.270923
KEY PART
NO. NO. DESCRIPTION
1
2
3
4 149723
5144069
6144068
7 138129
8 150176
10 145552
11 STD551125
12 STD522507
13 165287
14 13280336
15 13200300
16 STD551237
17 17490624
23 169837
25 145996
26 73920600
27 152927
29 137180
31 157103
32 161696
33 123487X
34 106082X
37 8543R
38 .......
39 109227X
45 17060612
81 128861 Nut, Flange 1/4-20 Starter Nut
162152 Control Throt Paddle 32 22
17720410 Screw Hex Thd Cut 1/4-20x5/8 T
....... Engine (See Breakdown) Briggs Model No. 42E707-2631 -E3
Muffler Exhaust
Exhaust Asm. Left
Exhaust Asm. Right
Clamp Tube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Seres
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler
Nipple Pipe 4-1/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield Browning/Debris Guard
Control Choke
Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose BIk
Spacer Pad
Line Fuel
Plug Oil Drain (See Engine Breakdown)
Pad Idler 1.75 x .75 x .06
Screw 3/8-16 x SMGML
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR -- MODEL NUMBER 917.270923
SEAT ASSEMBLY
5
21
KEY PART
NO. NO.
1140123
2 140551
371110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 155925
11 166369
12 121246X
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat 3450 BIk/blk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push tn Hinged
Nut Hex Lock w/ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
25 127018X
Bushing Snap BIk Nyl 50 Id
Bo_t Rdhd Sht Nk 1/4-20×1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock I/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 G
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U.S. inc_
1 inch = 25.4 mm
44
DECALS
TRACTOR -- MODEL NUMBER 917.270923
6741
11 2
KEY PART
NO. NO.
1 156439
2163205
3171696
4171697
5 165392
6133644
7 171809
9 163204
11 156811
14
2O
DESCRIPTION
Decal Fender Danger Sears
Decal Fend Auto Sears Gold
Decal Hood Rh Craftsman
Decal Hood Lh Craftsman
Decal Engine H/P
Decal Maint Customer
Sears Dom
Decal Replacement Sis
Decal Fender Craftsman Gold
Decal Fender STLTH Oper
Inst E/S
KEY PART
NO. NO.
13
14
15
19
20
22
146046
163259
160396
138047
166887
149516
169210
138311
165800X428
165799X428
174439
174440
14
t3
DESCRIPTION
Decal V-belt Dr Sch Tractor E
Decal Dash Panel
Decal Mower Drive Schematic
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's (Spanish)
WHEELS & TIRES KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
NOTE:
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, Front Tire
(Not Provided, Service Item Only)
106732X427 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Bearing, Flange (Front Wheel Only)
106108X427 Rim, Rear
122082X Tire, Rear
7152J Tube, Rear Tire
(Not Provided, Service Item Only)
104757X Cap, Axle
144334 Sealant, Tire (10 oz. Tube)
Allcomponent dimensions given in U.S.inches
1inch= 25.4 mm
45
TRACTOR -- MODEL NUMBER 917.270923
LIFT ASSEMBLY
_-:_ 7
5
13
4
19
13
13
2
2O
/ /
3
46
TRACTOR -- MODEL NUMBER 917.270923
LIFTASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Asm.
2 159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring
5 19211621 Washer 21/32 x 1 x 21 Ga.
6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
13 STD624008 Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 130171 Trunnion BIk Zinc
18 73800800 Nut Lock w/Wsh 1/2-13 Uric
19 139868 Arm Suspension Mower
20 163552 Retainer Spring
31 169865 Bearing, Pvt. Lift.
32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
MOWER DECK
TRACTOR -- MODEL NUMBER 917.270923
34
i. _
147 142
/i
6
121 ,
I
21 22
!\2
16
1
18
13_
24
25
27
48
MOWER DECK
TRACTOR -- MODEL NUMBER 917,270923
KEY PART
NO. NO.
1 165892
2 STD533107
3 138017
4165460
5 STD624008
6 130832
8850857
9 STD551137
10 140296
11 134149
12 129895
13 137645
14 128774
15 110485X
16 140329
18 72140505
19 132827
20 159770
21 STD541431
22 134753
23 131267
24 105304X
25 123713X
26 110452X
27 130968X428
26 19111016
29 131491
30 157722
31 129963
32 153535
33 137266
34 STD533717
35 133835
36 131494
37 19131316
40 STD5414.37
44 140088
45 STD624003
46 137729
48 133944
49 155066
50 131340
51 STD541410
52 139888
53 131845
54 133943
55 155046
56 165723
DESCRIPTION KEY PART
NO. NO.
Mower Housing 59 141043
Bolt 67 149846
Bracket Assembly,Sway Bar, 68 144959
Front 92 S-fD541437
Bracket Sway Bar 38/42" 101 136420
Retainer Spring 102 71161010
Arm, Suspension, Rear 103 19061216
Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551t10
Washer, Lock 105 160793
Washer, Hardened 106 2029J
Blade,Mulching 111 155197
Bearing, Ball 112 155198
Shaft Assembly, Mandrel, Vented 113 170605t2
(Incl. Key Number 6) 114 73510500
Housing, Mandrel, Vented 115 72110504
Bearing, Bali, Mandrel 116 4898H
Stripper, Vented Mower Deck 117 165746
Bolt, Carriage 5/16-18 x 5/8 118 73930600
Bolt, Shoulder 119 19121414
Baffle, Vortex 121 143723
Nut, Crownlock 5/16-18 UNC 128 153390
Stiffener Bracket 129 19131312
Bracket, Deflector 130 STD523710
Cap, Sleeve 131 STD533710
Spring, Torsion, Deflector 142 165890
Nut, Push 143 157109
Shield, Deflector 144 158634
Washer 11/32 x 5/8 x16 Ga. 145 165888
Rod, Hinge 146 165891
Screw Thdrol Rolling Wsh Hd 147 131335
Washer, Spacer 148 169022
Pulley, Mandrel 149 165898
Nut, Toplock, Flanged 150 19091216
Bott 151 169670
Fastner, Christmas Tree 152 169676
Pulley, Idler, Flat 153 169674
Washer 13/32 x 13/16 x 16 Ga. 154 169675
Nut, Crownlock 3/6-16 UNC 155 169671
Guard, Mandrel, L.R, 156 169672
Retainer 157 169669
Screw, Thd. Roll 1/4-20x 5/8 158 17720410
Washer, Hardened 159 STD533717
RollerAssembly, Cam Follower - - 130794
Bolt, Shoulder #10-24 Grade 5
Locknut - - 169583
Bolt, Shoulder 5/16-18 UNC
Arm AssembLy, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
DESCRIPTION
Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 UNC
Cover Mulching 42" Black
Screw Truss Hd Phil10*24 x5/8
Washer#10
Washer Lock
Latch Asm Bagger
Nut Weld
Bracket Gauge, Wheel LH
Bracket, Gauge, Whee) RH
Screw 5/16-18 x 3/4
Nut, Hex Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-16
Washer 13/32 x 7/8 x 14 Ga.
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr5
Bolt Rdhd Sqnk 3/8-16 UNC x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley td_erF_at
Bolt Carraige Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42"
Washer flat 3/8" Type B
Spring Retainer
Spring Retention Lever
Spacer
RodClutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Unc x1-3/4
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete (Std deck
- order separately mulcher plate
components key nos. 101-106)
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
49
TRACTOR -- MODEL NUMBER 917.270923
HYDRO GEAR TRANSAXLE --MODEL NUMBER 314-0510
\\\\
5O
TRACTOR -- MODEL NUMBER 917.270923
HYDRO GEAR TRANSAXLE --MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1170351 Main Housing, Assembly 59 170408
2 170352 Side Housing, Assembly 60 142883
3 170353 Center Section, Assembly 61 142881
4 170354 Swashplate, Trunion 62 142887
Machined 63 170410
5 169898 Block - Assembly
6 170355 Sealant 10.50z 64 142892
7 170356 Hex Flange Screw 1/4-20 X 65 170411
1.25 66 170412
8 170357 Stud, 5/16-24 Hex Double 67 170413
End 68 170414
9 170358 Shaft, Input 69 170415
10 170359 Ring - Retaining 70 170416
11 170360 Spacer 71 170417
12 169870 Ring - Retaining
13 170361 Seal, Lip .67 X 1.58 X .276 72 170418
14 169869 Ball Brg 17mm Id X 40mm Od
X 12mm 73 142884
16 170362 Hex Flange Head Screw 5/16-
24X0.75 74 170419
17 170363 Lip Seal 18 X 32 X 7 75 170420
18 170364 Arm, Control
19 150771 Bearing, 30x52x13 Thrust 76 170421
23 170365 Check Plug Assembly, Washer 77 !70422
24 170366 Shaft, Motor 78 142969
27 170367 Gear - Pinion, 13t 79 142980
28 170368 10t/48t Gear 80 150778
29 170369 Gear, 10t Jackshaft
30 170370 60t Bull Gear 81 170423
31 170371 Sleeve Bearing .75 X 1.575 X 82 170424
.625
32 170389 SleeveBearing(Outboard) 83 161162
.75xl .750x.625 84 170425
33 142991 Washer, 3/4 Id X 1-1/20d X 85 170426
.13 Thk 86 170427
34 170390 Lip Seal Axle Seal 87 170424
35 170391 Shaft, Axle .75 X 11.39 (Key, 88 170429
R.H.) 90 170430
36 170392 Shaft, Axle .75 X 16.99 (Key, 93 170431
L.H.) 107 170432
37 150792 Miter Gear (Splined) 108 170433
38 150793 Miter Gear 15t (0.5 Id)
39 150809 Shaft 109 170434
40 170393 Ring, Spiral Retaining 111 170435
41 170394 Pin, Jackshaft 112 170436
42 170395 Magnet, Ring 113 170437
43 170396 Spring, Bypass
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 116 170438
Long 119 170439
45 170397 Filter 120 170440
46 170398 Base, Filter 121 170441
47 170999 Actuator, Bypass
48 170400 Rod, Bypass Actuator 122 170442
49 170401 Arm, Bypass 123 170443
50 170202 Retaining Ring .250 External 124 170444
51 170403 Seal, Lip .741 X .250 X .250
Tc 125 170445
52 170404 Flat Washer, 5/8 Id X 1.00d 126 170446
X.05 Thk 127 170447
53 170405 Retaining Ring 128 173165
54 170406 Bearing, Center Block 900 166768
55 142977 Spring - Helical Compression
56 142978 Washer
57 150798 20w-50 Oil
58 170407 Brake Yoke
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpecialFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake
Anti-Drag
Washer, Ht .5 I.D. X 10.D. X
.032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unf
(Nylon Insert)
Wedge, Friction Pack
Clip, Washer .316x1.50x 1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector
Washer, Motor Shaft
.71 idx 1.15odx.O30thk
Plug, Sae #6
O-Ring .07 X.301 I.D.
Shield, Vent
Bracket, Support Expansion
Tank
Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Transaxle Complete
NOTE: All component dimensions given in U.S.
inches t inch = 25.4 mm
51
TRACTOR -- MODEL NUMBER 917.270923
BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E3
48
22A
523 I
842
449 _'
524 _
520_ 595 9[_ _ 991.
552A
359, _3375_A 552_
3,3, 10_ 3,,3_Y_3_ _ ,0,o
1095 VALVE _ _' _ _ 34_
GASKET SET ._ 45_4_0 A 3_ _220
51A% _7A_ 27_
111019"ASELK,rI
LlO58OWNER'SMANUALI
_TO INSTALL.SEE REPAIR
INSTRUCTIONMANUAL.
22_ 1132 '_
46 _15
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52
TRACTOR -- MODEL NU M BER 917.270923
BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E3
51
122 1A
365_ 54==" _51A
861 FUEL PUMP KIT
394A 39_
3o7L
240
188_'
122211138 1136
_"_ J_ 1137 ,_ _2 _
"1 _os_ I
=os
212 _276_
629¢_
[ 1036LABEL-EMISSIONS j
643
334 |
1119_
235
INSTRUCTION MANUAL,
119_
108_
IlO_@
105_
53
TRACTOR -- MODEL NUMBER 917.270923
_GGS& STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E3
697
783
1051
310_ 803
544
513
80
797
7.;3
332
934_ 7_,_
1006_
358 ENGINE GASKET SET
524o
883_ 51_ 691_
i
54
TRACTOR-- MODEL NUMBER 917.270923
BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E3
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 498583 Cylinder Assembly 98
2 399265 Bushing 102
3 39t086 _ Seal-Oil 104
4 493304 Engine Sump 165
5 493457 Head-Cylinder #1 107 693482
5A 493458 Head-Cylinder #2 108 693505
7 271867 -k_Gasket-Cylinder Head #t 109 693498
7A 271868 _l, Gasket-Cylinder Head #2 117 693507
8 495754 Breather Assembly 693499
9 27803 _tGasket-Breather 119 690720
10 690334 Screw (Breather Cover)
! 1 280225 Tube-Breather 121 693503
12 273390 _ Gasket-Crankcase (.015 122 281411
Thick) 125 693480
271188 _" Gasket-Crankcase (.005 130 693504
Thick) 133 693512
271189 _Gasket-Crankcase (.009 146 94196
Thick) 147 693508
12A 272645 -k Crankcase Gasket 161 691401
13 94565 Screw (Cylinder Head) 163 271411
15 94239 Oil Drain Plug (Square 165 693148
Socket) 186 230318
16 690636 Crankshaft 187 499167
18 495901 Cover-Crankcase
19 399264 Bushing 168 94930
20 291675 _Seal-Oil 197 690364
22 693972 Screw (Engine Sump) 202 690570
22A 94724 Screw (Crankcase Cover) 203 493230
23 491180 Flywheel 205 690322
24 222698 Key-Flywheel 209 691273
25 498584 Piston Assembly (Standard) 211 261563
498585 Piston Assembly (.010 O.S,) 212 693544
498586 Piston Assembly (.020 O.S.) 212A 690571
498587 Piston Assembly (.030 O.S.) 219 394348
26 394959 Ring Set (Standard) 220 690412
394960 Ring Set (.010 O,S.) 222 691366
394961 Ring Set (,020 O.S.) 227 690762
394962 Ring Set (.030 O.S,) 231 690718
27 691299 Lock-Piston Pin 235 691206
28 498319 Pin-Piston (Standard) 240 394358
498320 Pin-Piston (,005 O.S.) 267 690316
29 394306 Rod-Connecting (Standard) 276 271013
397158 Rod-Conn. (.020 Undersize) 276A 693497
32 691133 Screw (Connecting Rod) 276B 693510
33 390420 Valve-Exhaust 278 692810
34 261528 Valve-Intake
35 65906 Spring-Valve (intake) 279 690366
36 26828 Spring-Valve (Exhaust) 297 94289
40 221596 Retainer-Valve 304 495587
40A 292260 Retainer-Valve (Exhaust)
42 494553 Keeper-Valve RPM Settings:
45 261368 Tappet-Valve
46 692857 Camsllaft
47 393415 Oil Slinger ,_ Included
48 499945 Short Block% Number
50 213290 Manifold-Intake • Included
51 271412 -_-•Gasket-lntake Number
51A 270884 -_-+Gasket-lntake _. Included
54 93208 Screw (Intake Manifold) Number
73 691438 Screen-Rotating + Included
75 225307 Wasller (Flywheel) 861.
78 691134 Screw (Rotating Screen)
91 693483 Upper Carburetor Body
95 690718 Screw (Throttle Valve)
97 693485 Shaft-Throttle
807923 Idle Speed Kit
693509 • Gasket-Carburetor Body
693506 Pin-Float Hinge
692078 Valve- Float Needle
Lower Carburetor Body
Valve-Choke
Shaft-Choke
Jet-Main (Standard)
Jet-Main (High Altitude)
Screw (Upper Body To
Lower Body)
Carburetor Overhaul Kit
Spacer-Carburetor
Carburetor
Valve-Throttle
Float-Carburetor
Key-Timing
Jet-Pilot
Base-Air Cleaner
-_•Gasket-Air Cleaner
Nut (Ring Gear)
Connector-Hose
Line-Fuel (Cut to Required
Length)
Screw (Control Bracket)
Screw (Back Plate)
Link-Mechanical Governor
Bell Crank
Screw (Bell Crank)
Spring-Governor
Spring-Gov. Idler
Throttle Link
Throttle Link
Gear-Governor
Washer (Governor Gear)
Bracket-Control
Lever-Governor Control
Screw (Choke Valve)
Shield-Fuel Spray
Filter-Fuel
Screw (Casing Clamp)
Washer-Sealing
-tr Washer-Sealing
Washer-Seating
Washer (Governor Control
Lever)
Screw (Valve Cover)
Nut (Air Filter Retainer)
Housing-Blower
Low Speed: 1900-2100
High Speed: 3000-3200
in Engine Gasket Set, Ref
356.
in Carburetor Overhaul Kit, Ref
121.
in Carburetor Gasket Set, Ref
1095.
in Fue_ Pump Kit, Ref Number
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
55
TRACTOR -- MODEL NUMBER 917.270923
,GGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E3
_EY PART KEY PART
NO, NO. DESCRIPTION NO. NO. DESCRIPTION
305 690960 Screw (Blower Housing) 783 693059
306 690414 Shield-Cylinder 789 695050
306A 690435 Shield-Cylinder 797 94010
307 94930 Screw (Cylinder Shield) 797A 693167
309 497596 Motor-Starter 801 394860
310 690323 Bolt (Starter Motor) 802 497607
311 497608 Brush Set 803 691427
332 230674 Nut (Flywheel) 807 693511
333 394891 Armature-Magneto 842 271170
(Magnetron) 847 495715
334 691061 Screw (Magneto Armature) 851 493880
337 802592 Plug-Spark 859 693490
358 495868 Engine Gasket Set 861 693502
359 691077 Washer (Ground Terminal) 865 691196
365 690321 Screw (Carburetor) 865A 691197
373 90576 Nut (Ground Terminal) 868 497212
383 89838 Wrench-Spark Plug 869 261463
391 693487 Body-Fuel Pump 870 262924
392 693491 •+Spring-Pump Diaphragm 871 261961
394 693489 t+Diaphragm-Carburetor 231218
394A 693488 t+Diaphragm-Carburetor 877 393456
395 690481 Valve Chamber Cover 918 393815
404 690442 Washer (Governor Crank)
425 94823 Screw (Air Cleaner Cover) 934 94627
432 693492 I+Cap-Spring 947 693495
434 693493 Cover-Diaphragm 955 693513
435 693494 Screw (Diaphragm Cover) 967 272490
441 691176 Bracket-Oil Fill 968 691207
445 394019 Filter-Air 971 691100
447 690297 Screw (Air Guide Cover) 1005 498157
449 94882 Screw (Oil Fill Bracket) 1006 691247
474 393474 Alternator (Dual Circuit) t019 496726
505 92278 Nut (Governor Control Lever) 1036 694979
507 398525 Insulator 1051 263080
510 497606 Drive-Starter 1058 274279
513 398003 Clutch-Drive 1090 497605
520 691084 Ground Terminal 1095 498047
523 691385 Dipstick 1119 93621
524 280860 _- Dipstick Tube Seal 1132 690353
525 690823 Dipstick Tube 1136 690329
544 497603 Armature-Starter 1137 690390
551 690415 Valve Cover
552 690552 Bushing-Governor Crank 1138 690330
552A 690553 Bushing-Governor Crank
562 690311 Bolt (Governor Control
Lever) RPM Settings:
573 690764 Plate-Back
601 95162 Clamp-Hose
615 93898 Retainer-Governor Shaft "_"
616 491530 Crank-Governor
629 262539 Spring-Throttle Return
635 66538 Boot-Spark Plug
643 496700 Retainer-Air Filter
689 690555 Spring-Friction
691 690657 -k Seal-Governor Shaft +
695 693149 Screw (Ring Gear)
697 690372 Screw (Drive Cap)
726 391362 Gear-Ring
741 691277 Gear-Timing
742 94296 Retainer-E-Ring
Gear-Pinion
Harness-Wiring
Nut (Starter Terminal)
Nut (Starter Terminal)
Cap-Drive
Cap-End
Housing-Starter
Spacer (Throttle Shaft)
Dipstick/Tube Seal
Dipstick/Tube Assembly
TerminaI-Sparkplug
• +Gasket-Carburetor Pump
Kit-Fuel Pump
Cover-Air Guide
Cover-Air Guide
• Seal-Valve
Seat-Valve (Intake)
Seat-Valve (Exhaust)
Bushing-Guide (Exhaust)
Bushing-Guide (Intake)
Wire-Alternator
Hose-Vacuum (Cut to
Required Length)
Screw (Fan Retainer)
Solenoid-Fuel
Plug-Carburetor
Filter-Air
Cover-Air Cleaner
Screw (Air Cleaner Base)
Fan-Flywheel
Retainer-Fan
Label Kit
Label-Emission
Ring-Retaining
Owner's Manual
Retainer-Brush
Gasket Set-Valve
Screw (Alternator)
Screw (Oil Slinger)
Screw (High Speed Control)
Washer (High Speed
Control)
Nut (High Speed Control)
---- 460707-2637-E2 Replacement Engine
Low Speed: 1900-2100
High Speed: 3000-3200
Included in Engine Gasket Set, Ref
Number 358.
Included in Carburetor Overhaul Kit, Ret
Number 121.
Included in Carburetor Gasket Set, Ref
Number 1095.
Included in Fuel Pump Kit, Ref Number
861.
NOTE: All component dimensions given in U.S
inches 1 inch = 25.4 mm
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
"_ .....
I ""
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
01
_O
I =_, Operate your Tractor up and down the face of slopes (not I
!
greater than 15°), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME SMAnytime, day or night
(1-800-469-4663)
www, sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, cal! for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSr_t
1-800-366-PART 6am- 11_mCST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m.- 5 p,m. CST, Men.- Sat.
Para pedir servicio de reparaeiSn a domiciUo,
y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR sM
Au Canada pour service en tran(;ais:
1-877-LE-FOYER s,
(1-877-533-6937)
(I-888-784-6427)
© Sears, Roebuck and Co.
® Registered Trademark /T. Trademark of Sears, Roebuck and Co,
® Marca Registrada /TM Marca de F&brica de Sears, Roebuck and Co.
174439 2.29.00 TR Printed in U.S.A.

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