Craftsman 917271012 User Manual LAWN TRACTOR Manuals And Guides 98120018
CRAFTSMAN Lawn, Tractor Manual 98120018 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271012 917271012 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271012. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
Open the PDF directly: View PDF .
Page Count: 60
Download | |
Open PDF In Browser | View PDF |
Owner's Manual CRnFTXMnN o 15.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271012 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800o659-5917 Sears Craftsman Help Line 5 am * 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 i.... Prod_t ........ Maintenance ................................ _......._18 Service and Adjustments ...................... 22 Storage ................................................. 28 Troubleshooting .................................... 29 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover 2 € 5 ..... ,jl, ....... ....8 ..... 4 ......... 12 ..... ., ......... 18 IMAN RIDING i ! not EQUIPMENT if this Craftsm_ R__ing Equipment is main=gto the instructions in the owner's manual, charge, any parts found to be defective in material or ; covei': i = which become worn during normal use, such as blades, spark plug_, air';cle_ners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment LIMITED used for commercial or rental purposes. 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any batten/included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the batten/at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may van/from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman GENERAL OPERATION Estates, IL 60179 • Never carrypassengers. • Do not mow in reverse unless absolute- • Read, understand, and follow all instructions in the manual and on the machine ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before fuming. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. 2 •Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. SLOPE • DonottrytostabilizethemachTnebrt putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last sawyers. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an dations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regulady. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, • Donotturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over it a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. 3 beforerestarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. Mow up and down slopes (15 ° Max), no1 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolute- across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Unever terrain could overturn the machine. Taft ly necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. _,WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. ,_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. _.CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. 4 PRODUCT SPEGIFICATiONS GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OIL TYPE SAE 10W-30 API-SF/SG/SH): Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trainea tecSniclans and the proper tools to service or repair this tractor. Please read and retain this manual. The (above 32°F) SAE 5W-30 instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". (below 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/O FILTER: 3.5 PINTS SPARK PLUG: GAP: .040") MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears stor,a,_r,,_etails. Champion RC12YC VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED FORWARD: (MPH): 1sT 2ND 3RD 4 TM 5TM 6TM REVERSE: CUSTOMER • Read and observe the safety nJles. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under =Mainte- 1.1 1.4 2.3 3.5 4.5 6.0 1,7 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: UIR BLADE BOLT TORQUE: 27-35 FT. LBS. RESPONSIBILITIES nance" and "Storage" owner's manual. ,_,WARNING: sections of this This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Parts Bag _:ontents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 © (1) Hex Bolt 3/8-16 x I (1) Lockwasher 3/8 @ (1) LargeFlat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge O (2) Washers 3/16 x 3/4 x 16 Gauge (2) Weld Nuts #10 (2)__ #10 x 5/8 6 (2) Lock #10 Washers Parts packed separately in carton Steedng Boot Seat Video Cassette Mulcher Plate i j I t I I I I I j, Steedng Wheel I Parts Bag Manual Parts Bag contents not shown full size D (2) Shoulder Bolts (2) Washers 3/8 x 7/8 x 14 Gauge Wheels Steering Sha_ Wheel t Insert E_ension Latch .'oo Slope Sheet Assemblies Steering Wheel (2) Keys Adapter 7 Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY Insert A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/ (1) Pliers drive ratchet (2) 112" wrench (1) Phillips Screw(1) Utility knife driver (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE CARTON UNPACK TRACTOR _ ,_3/8 Large Flat ff--_Washer Steedng_'_,___ Adapter FROM CARTON Extension Shaft Lower Steering Shaft WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT Hex Bolt <', ," . , ,,<-,, -'1- , \ ,, I . , ,,, ," Tab Slots TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. shaft onto lower steer- ing shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securelyto 18-22 ft. Ibs. torque. • Place tabs of steedng boot over tab slots in dash and push down to secure. INSTALL STEERING ._5/16 washer. 3/8 hex belt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. BEFORE ROLLING TRACTOR OFF SKID • Slide extension _Tabs 5/16 Locknut _ STEERING ) Steering • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. ATTACH 3/8 Rex Bolt L_:_l_asher WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft extension. • Position steedng wheel so cross bars are horizontal (left to dght) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock • Remove banding holding discharge guard up against tractor. 8 HOW TO SET UP YouR CHECK BATTERY TRACTOR INSTALL Adjust seat before tightening adjustment knob. • Lift seat pan to, raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. for charging instructions). • Slide seat until a comfortable position is reached which allows you to press clutch/b_._ke _o_dal all the way down. • Get off _e-_t _Tthout moving its adjusted position. • Raise seat and tighten adjustn_ent knob securely. Seat Pan Battery Box Door SEAT Label Seat Seat Pan : to,0o, / Flat Washer Adjustment Knob 9 CHECK TIRE PRESSURE The tires on your tractor were overinflated. at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK Weld Nut From The Top Weld Hook Ppints Down • Lock Washer Latch Latch DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION Washer Lock Washer Washer Mulcher "_1_ Screw Plate _ _.. Deflector Shield OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you leam how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch Latch Hooks _.CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. 10 ASSEMBLEGAUGEWHEELSTO MOWERDECK The gaugewheelsaredesignedto keep the mowerdeck in properpositionwhen operatingmower.Besurethey are properly adjustedto ensure optimum mower per- CHECKLIST - Please review the following checklist: - / All assembly instructions have been completed. J No remaining loose parts in carton. / Battery is propedy prepared and formance. charged. (Minimum 1 hour at 6 amps). • Assemble gauge wheels with tractor on / Seat is adjusted comfortably and tighta flat level surface. ened securely. • Adjust mower to desired cutting height / All tires are propedy inflated. (For ship(See "TO ADJUST MOWER CUTTING ping purposes, the tires were ovednflatHEIGHT" in the Operation section of this ed at the factory). manual). J Be sure mower deck is properly leveled • With mower in desired height of cut poside-to-side/front-to-rear for best cutting sition, gauge wheels should be assemresults. (T'_rr_ be properly inflated bled so they are slightly off the ground. for leveling). Install gauge wheel in appropriate hole / Check mower and drive belts. Be_ure with shoulder bolt, 3/8 washer, and 3/8they are routed properly around pulleys 16 Iocknut and tighten securely. and inside all belt keepers. • Repeat for opposite side installing ,/Check wiring. See that all connections gauge wheel in same adjustment hole. are still secure and wires are propedy clamped. While learning how to use your tractor, pay extra attention to the following important items: Gauge Wheel Mounting Bracket J Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their 3/8-16 Locknu Shoulder Bolt 3/8 location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. Gauge Wheel 11 These symbols may appear on your tractor or in literature supplied Learn and understand their meaning. with the product-: BA'R'ERY CAUTION OR WARNING REVERSE FORWARD FAST ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH UGHTS ON FUEL MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED L R N REVERSE MOWER OVER TEMP LIGHT ==_= CHOKE ! SLOW NEUTRAL H L HIGH LOW UNLOCKED PARKING BRAKE LIFT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) IGNITION DANGER, KEEP HANDS AND FEET AWAY 12 FREE WHEEL (Automatic Models only) KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the Iocaiions of various controls and adjustments. Save this manual for future reference, Attachment Clutch Lever Ignition Switch Light Switch Position Ammeter Throttle/Choke Control Lift Lever Plunger Clutch/Brake Control Attachment Lever Height Adjustment Indicator "Parking Brake Gearshift Lever Our tractors ATTACHMENT CLUTCH conform to the safety standards of the American National Standards Institute. LEVER: Used to ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutcWbrake Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed and direction of the tractor. into the brake position. 13 The operatiohof anytractorcan resultin foreignobjectsthrownintothe eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustrfient_ or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any posiSen other than "OFF" will cause the battery to be discharged, (dead). Yourtractoris equippedwithan operatorpresence sensingswitch.When engine is running, anyattemptby the operatorto leavethe seat withoutfirstsetting theparking brakewillshut offthe engine. NOTE: Under certain conditions when tractor is standing _]be engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this poss4bility, always stop engine when stopping tractor on grass TO SET PARKING BRAKE • Depress dutch/brake pedal into full =BRAKE" position and hold. • Place parking brake lever in "EN-GAGED" position and release pressure from dutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. areas. A CAUTION: Always stop tractor completely, as described above, before leaving the oporatofs position; to empty grass catcher, etc. THROTrLE CONTROL Attachment Clutch Lever "Engaged" Position Throttle/Choke Control Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD __/=Disengaged"Position Brake_" Position _" _-_;'_:_ / ; _._ ; --_-_" "_,,"; 2 _.'-'_'::Y- ",_ '$ .. __ _'_ '" %Dis/_ Clutch/Bral _e Pedal =Ddve" Position Position Parking Brake The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release dutch/brake pedal to start movement. Position j"Engaged" Shift Gealr Lever IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CuI-rlNG HEIGHT STOPPING MOWER BLADES - • To stopmowerblades, moveattachment dutch lever to =DISENGAGED"_. GROUND The position of the attachment liftlever determines the cutting heighL • Grasp liff lever. • Press plunger with thumb and move lever DRIVE - • To stop ground drive, depress dutch/brake pedal into full "BRAKE" position. • Move gearshift levertoneutmt(N)position. todesiredpos_on. The cutting height range is approximately 11/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approxi- ENGINE • Move throttle controlto slowposition. NOTE: Falure to movethrottle controlto slowpositionand allowingengineto idle beforestopping may cause engine to "backfire". • Turn ignition key to "OFF" position and 14 mately2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. ,A CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. TO TRANSPORT • Raise attachment liftto highest position with attachment liftcontrol. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at mere than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of _ng hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'FrACHM_ Tow only the attachments that are recommended by and comply with specificati-0ns of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL Attachment Clutch Position "Disengaged" Attachment Lift Lever High Position Low TO OPERATE ON HILLS _,CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle controf lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake pos'_ion and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fillcap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read o_ level. If necessary, add oil unt='l =FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOUNE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide depos'_s and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean wintel grade gasoline to help insure good cold weather starting. 15 _,WARNING: F_x_rlenoe indicates that alcohol blended fuels (called gesohel or using ethanol or methanol) can attract moisture which leads to separation and formation of adds during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage yo=ur. AUTION: Fill to bottom of gas tank tiller neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutctvbrake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. • When engine starts, allow engine to run with _e throttl e control in the choke position until the engine rune roughly, therLmove throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up peded. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustmen('_ of this manual. MOWING TIPS • "Erechains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cuL Have the cut • NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and rum key dockwise to "START" pos'tion and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke pooi- • • tlon and retry. WARM WEATHER STARTING (50 ° FAND ABOVE) • • When engine starts, move the throttle control to the lest position. • The attachments and ground drive can now be usecl. If the engine clnes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. • COLD WEATHER STARTING ( 5@' FAND BELOW) 16 area to the right of the tractor. This will result in a more even distributionof clippings and more uniform cutting. When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible tire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of materlal. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • For best results, adjust the mower cutting heightso that the mower cuts off onlythe top one-third of the grass blade=s=. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattem from week to week. Mow north to south one week then J MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. change to east to west the next week. This will help prevent matting and graining of the lawn. -'='_- "_ • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. 17 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE : " f _"___-_-_ ._y AS YOU COMPLETE Check Tire Brakepressure Operation Check T _ Check Operator Presence and Interlock Systems V p R T Sharpen/Replace Fasteners Mower Blades CheckforLoo6e R 0 Clean Battery and Terminals Check Battery Level Check Transaxle Cooling Lubrication Adjust Blade Belt(s) Motion Check Engine Ik/s Oil Level Engine IJ_ V' Oil I#_1_ N Clean Air Screen Inspect MuffledSpark Air Filter V'= Attester If Oil Filter (If equipped) Engine Cooling i 11_1.2 Fins Replace Air Filter Paper Replace Fuel Filter li_= _= Cartrldge The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. • • • • temperatur os. USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. • Chock for loose fasteners. 5 - If equipped with ad_tJstab_e system. 6 - Not requ_ if equipped wlth maintenance-free battery. 7 - T'_ht en front axle pivot bolt to 35 ft.-Ibs, rnaxln-um, Do not cvertighten. LUBRICATION CHART RECOMMENDATIONS EACH I# # ll_ 1 * Change mo_ often when c_erati_g under • heavy Joad or in high ambient 2 - Service mo(e often when operating irl dirty Or dusty conditions. 3 - If equipped wl_l ct"_fi#er, change omever/S0 hours. 4 o Replace b;ade= more ofl_ when mowing in sandy soil. BEFORE I_ _2 Replace Spark plug GENERAL - -='==_."_ i _/_ G Clean If _ Tension Clean Replace 11_7 Drive Belt(s) Tension E E _,1, V* Adjust Change Ik/ Chart Zerk 0 Front Wheel Wheel Bearing Zerk Bearing Zerk 0 Engine O Attachmenl: ; Clutch ri , I Pivot(s) ', , •-" Shift Pivots O SAE 30 or 10w30 Motor OIL O General Purpose Grease O Refer to Maintenance "Engine" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubdcating beadngs. If you feel they must be lubdcated, use only a dry, powdered graphite type lubdcant sparingly. 18 TRACTOR Alwaysobservesafetyrulesyvhen per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and • Reassemble he_( bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Trailing Edge Up Blade Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tiros free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly, if your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. blades. BLADE Replace bent or damaged REMOVAL Star \ Center Hole Lock Mandrel Assembly _._._ Hex Bolt (Grade 8)* "A Grade 8 heat treated bolt can be identified by six lines on the bolt head, TO SHARPEN BLADE NOTE: We do not recommend sharpening blade but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade, the lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center ,_=... /,/ Hole _Blade 5/8.olt • Raise mower to highest position to allow or Pin "_ access to blades. • Remove hex bolt, lock washer and flat BATrERY washer securing blade. Your tractor has a battery charging system • Install new or resharpened blade with which is sufficient for normal use. trailing edge up towards deck as shown. However, periodic charging of the battery IMPORTANT: To ensure proper assembly, with an automotive charger will extend its center hole in blade must align with star life. on mandrel assembly. 19 TO CHANGE • Keep battery and terminals clean. : ,- Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engin e with oil through oil fill dipstick tul_. P_r slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Cover Knob Wing Air Cleaner Cover BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to =leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bdght. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BA'I-I'ERY" in the SERVICE AND ADJUSTMENTS section of this manual), V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Foam PreCleaner Grommet Cleaner Base Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Oil Fill Air Cleaner Paper Cartridge Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. Dipstick Oil Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR FILTER Your engine will not run propedy using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartddge every 100 hours of operation or every season, whichever occurs first. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dip stick securely each time you check the oil level. 20 Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE • PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE • • • CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. • tion of this manual, through step remove drain plug). Remove oil filter and wipe off filter adapter. Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this _u_ For approximate capacity see _b'I_[O]_OCT SPECIFICATIONS" section of this manual. Start the engine and check fbr_il leaks. Correct any leaks before placing engine into full operation. Filtrode Aceite IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediatly wipe up any spilled gasoline. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. ENGINE CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this sec21 ,A',CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. • Turn ignition key =OFP and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR • Disconnect front links from deck by removirrff_etafrTer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with dis- TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. charge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Clutch Lever Retainer Spring Clutch Engine Pulley Suspension Arms Front Unk Retainer Springs (Both Sides) Retainer Spdng Suspension Arm AnS-Swaybar Retainer Spdngs (Both Sides) 22 TO LEVEL MOWER HOUSING • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" Adjust the mower while;tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS"). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE on both front links an equal number of turns. • When distance "D" is 118" to 1/2" lower ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. at front than roar, tighten nuts =F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighter'f_l_t '*P on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than roar, tighten nut "F" against trunnion on both front links. • If adjustment is necessary, make adjustment on one side of mower only, • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. • Recheck side-to-side NOTE: Each full tum of adjustment nut will change mower height about 1/8". • Recheck measurements 0_\_ adjustment. I © _! .- Mandrel Q = • after adjusting. Bottom edge of mower to Bottom edge of mower to Both Front Links Should be Equal in Length ground t-l! roundUne Suspension Arm Lift Unk Adjustment Nut FRONT-TO-BACK ADJUSTMENT Front Links IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. TO REPLACE BELT MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the roar when the mower is in BELT REMOVAL• Remove mower from tractor (See "TO REMOVE MOWER" in this section of its highest position. Check adjustment on right side of tractor. Measure distance "D" diroctly in front and behind the mandrel at bottom edge of mower housing as shown. this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. 23 BELT3NSTALLATION - and inside all belt guides. • Install mower in reverse order of removal instructions. • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves Idler Pulley Idler Pulley Mandrel Mandrel Pulley TO ADJUST BRAKE • Remove belt from stationary idler_and clutching idler. • Pull belt slack toward rear of tractor. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut =A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retightenjam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around eng{ne pulley. • Install new belt by reversing above procedure. Engine Pulley Idler Idler Pulley W'dhParking Brake =Engaged" Nut "A" j _Operating TO REPLACE MOTION TO ADJUST MENT Jam Nut STEERING WHEEL ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. Arm DRIVE BELT FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not Park the tractor on level surface. Engage parking brake..For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. 24 TRANSAXLESHIFTERLINKAGEAND ADJUSTMENT The transaxleshouldbQin neutralwhen the gearshiftleveris inthe neutral(N) (lockgate)position. The adjustmentis preset at the factory; however, if adjust- NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from :your local parts dealer. Tire sealant also preventslire dry rot and corrosion. TO START ENGINE WITH A WEAK BATTERY ment is needed, proceed as follows: • Make sure transaxle is in neutral (N). • Loosen two Iocknuts on tie rod. •,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATT E RV,_.tI_AINTE NAN C E section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt • Turn center rod until gearshift lever falls into neutral lock gate on fender console. • Tighten iocknuts securely. Locknut Rod Tie Rod negative grounded system. Do not use your tractor battery to start other vehicles. Transaxle TO A'I-I-ACH JUMPER • Connect CABLES - each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to earshift Lever the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. - kGata TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. PositiveTerminal Negative Terminal • Replace washers and snap retainiqg ring securely in axle groove. • Replace axle cover. Washers_ Retaining Ring t_ fAV'/'_'l_ Charged Batter I Square Key j, (Rear Wheel Only) Positive Terminal ",_v.._y 25 Negative Terminal REPLACING BATTERY' TO REMOVE HOOD AND GRILL AS- SEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. A, CAUTION: Do not short battery terminals by allowing a wrench or any other obiect to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first • To replace, reverse above procedures. to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. "lighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. "Tighten securely. • Close battery box door. H HOO_eadlight Wire ector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE Seat Pan Battery Box Door The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and Hex Bolt Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb bolder out of the hole in the backside of the gdU. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" ddll bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or ddU bit. AND RELAYS Loose or damaged wiring may cause your tractor to run poody, stop running, or prevent it from starting. • Check wiring. See electrical widng diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plugin fuse. The fuse holder is located behind the dash. 26 TO ADJUSTCARBURETOR ACCELERATION The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: • Move throttl_ control lever from slow to fast position. If engine hesitates or_dies, tum idle fuel adjusting needle out (counterclockwise) 118 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. TEST - ting can be_ng_rous. If you think the engine-gov_Tne"_-high speed needs IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Stad engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, tum idle speed adjusting screw in or out until correct idle is attained. adjusting, contact your nearestAUTHORIZED service center/department, which has proper equipment and experience to make any necessary adjustments. Cable Clamp Screw Speed Control Bracket Throttle Lever Idle Speed Adjusting Screw Idle Fuel Adjusting Needle • Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then tum out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. 27 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine end let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage ro_iLo_u r. • Use fresh fuel next season. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this man- NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ENGINE CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "STAR'I-" position for a few seconds to distribute oil. • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATI'ERYAND TERMINALS" in the Maintenance section of • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if it steds to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). _ 28 • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor While engine and exhaust areas are still warm. TROUBLESHOOTING CHART CAUSE: PROBLEM Willnctstad CORRECTION • Out of fuel. • Engine not "CHOKED" propedy. • Engine flooded. • • • • Bad spark plug. Dirty air filter, Dirty fuel filter. Water in fuel. • Loose or damaged widng. • Carburetor out of adjustment. • Engine valves out of adjustment. Hard to start • • • • • Dirty air filter, Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged widng. • Faulty ignitionswitch. • Faulty solenoid or starter. • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. *_h_ all widng. • See "To Adjust Carburetor"in Service and Adjustments section. • Contact an authodzed service center. • • • • • Clean/replace air tilter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. • Check all widng. • See =ToAdjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Depress clutch/brake pedal. • Faulty operator presence switch(as). Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all widng. Check/replace ignition switch. Check/replace solenoid or starter. • Contact an authorized service center. Engine dicks but will not start • • • • • • • • Loss of power • Cuffing too much grass/too fast. • Throttle in =CHOKE" position. • Build-upof grass, leaves and trash under mower. • Dirty air filtar. • Low oil leveUcrtrtyoil. Weak or dead battery. Corroded battery terminals. Loose or damaged widng. Faulty solenoid or starter. 29 • • • • • • • Recharge or replace battery. Clean battery terminals. Check all widng. Check/replace solenoid or starter. • Set in "Higher Cut" position/reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air tilter. • Check oil leval/change oil. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power (cont'd) • Faulty spark plug. • Clean and regap or change spark plug. • Replace fuel tilter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refilltank with fresh gasoline and replace fuel tilter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • _=leck'_ll wiring. • See =ToAdjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Dirty fuel tilter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • • • • Dirty engine air screen/tins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). Engine continues to run when operator leaves seat with at tachment clutch engaged • Faulty operator-safety presence control system. Poorcut-uneven • Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Mower blades will not rotate Poor grass discharge • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged pads. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Remove obstruction. • Engine speed too slow. • Place throttle controlin "FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. 30 • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. TROUBLESHOOTING PROBLEM CHART CAUSE CORRECTION i Poor grass discharge (cont'd) • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed, • Improper blades used. • Clogged mower deck vent _holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) • • • • • Battery will not charge • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. • Replace battery. • Check/clean all connections. • Replace regulator. • Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. • Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. Engine "backfires" when turning engine "OFF" Switch is "OFF". Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. i • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. 31 • • • • • Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiringand connections. Replace fuse. • Replace alternator. 32 TRACTOR -- MODEL NUMBER 917.271012 SCHEMATIC REO I AMMETER I ATT'MENTCLUTCH i _ i t (CLUTCH OFF) I i 85 (NOT OCCUPIED) SEAT SWITCH R 86 _ _87 i8" _l _ , i 87A ' ....... FUEL SHUT-OFF SOLENOID 301 i T I PRESENCERELAY#1 'sz : j__85 3o, 86 i SPARK -d_f&-' UNIT IGNITION CHARGING I J _ v GAP 2 PLUGS PLUG ON TW N CYL ENGINES _) VOLT8 AC MIN. I 3100 RpM (CH/*RGINQ Sy_;TEM _4SCONNEC31EO} SYSTEM OUI_UT DIODE i ALTERNATOR II I LIGit11NG SY OUTPUT | AMP AC • _ NOTE i ......... t4 VOLTS AC MIN. I 3600 RFM _1_8 OFF) ] YOUR TRACTOR IS EQUIPPED WITH A SPECIAL THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUTSYSTEM. HAVE THEIR ALTERNATOR OWN ELECTRICAL SOURCE. IGNFRON SWITCH RI=M _* "_ _j_ ,,, HEADLIGHTS BECAUSE OF THIS, THE RELAY BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLETHE LIGHTS _ WILL DIM. AS THE ENGINE IS NON-REMOVABLE SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST, CONNECTIONS F"/ REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 l_J TRACTOR -- MODEL NUMBER 917.271012 ELECTRICAL -- ..... 22 ...... 21 25 / / // 34 TRACTOR - - MODEL NUMBER 917.271012 ELECTRICAL KE_ PART NO._ NO. 1 2 8 16 19 20 21 22 24 25 26 27 28 29 30 31 32 33 40 41 42 43 44 45 52 70 81 163465 74760412 156417 161343 STD551125 73350400 147430 4152J 4799J 146147 108824X 73510400 4207J 160784 140301 124211X 141226 109310)( 161352 71110408 131563 145673 73640400 121433X 141940 142621 109748X DESCRIPTION Battery,12Volt 28 Amp Bolt, Hex 1/4-20 x 3/4 Case, BatteryMech Hinge Switch, Intadock N. OPN.!N.OPN Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 UNC Harness, LightSocket(w/4152J) LightBulb Cable, Battery,6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W16 Wire Fuse, 30 Amp Nut Keps Hex 1/4-20 UNC Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger NormalOP Olive Switch, Ignition4 Position Nut, Ignition Cover, IgnitionSwitch Key, Molded,Craftsman Hamess, Ignition BoltBIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut,Keps BIk Hex 1/4-20 UNC Ammeter, Rectangular15 Amp ProteCtionWire Loop(Hour Meter) Harness, Engine Kohl Cmd-L 15AR Relay Asm. NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch= 25.4 mm 35 TRACTOR - - MODEL CHASSIS AND ENCLOSURES NUMBER 917.271012 53 57 54 ,_3 14 74 36 TRACTOR - - MODEL NUMBER 917.271012 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 160392 ChassisAssembly 2 3 140356 17490612 4 5 9 19131216 155272 161917)(013 10 11 STD533710 155927 12 13 14 145660 155934X010 17490608 17 18 144983X558 126938X 25 26 28 19131312 STD541437 145198)(558 29 30 31 155217X599 151287)(558 139976 37 38 39 51 17490508 139886 139887 73800400 52 53 54 19091416 145201 161464 55 57 58 145202 STD552507 150127 60 64 74 140 STD533707 154798 $TD541437 158418 142 143 144 165867 154966 154207 145 -- 156524 5479J Drawhar Screw, Thd., Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge BumperHood/Dash Dash Bolt,Carriage 3/8-16 x 3/4 Panel, Dash, LH Clip Tinnerman Grille Prt. Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Hood Assembly Bumber Hood Washer 13/32 x 13/16 x 12 Gauge Locknut Grille w/Clips MS-558 Lens, Grille Fender/Footrest Pnt STLT N Hold 558 Bracket, Fender/Support ScrewThdrol 5/16-18 x I/2 Pivot BracketAssembly,LH, Pivot BracketAssembly,RH, Nut Lockw/Insert 1/4 - 20 UNC Washer, 9/32 x 7/8 x 16 Gauge Bracket, Gdlle PickoffLH Screw, Hex Wshd #5-19 x 7/8 Bracket,Gdlle PickoffRH Bo_t,FinHex 1/4 -20 UNC x .75 Duct,Air Engine PL/LT Bolt, Rdnd Sqnk 3/8-16 UNC x 3/4 Dash, LowerSTLT Nut, Crown_?,k3/0-16 UNC Bracket, SuspensionFront Plate, ReinforcementSTLT Bracket, Swayhar Chassis Bracket, FootrestSTLT Rod Pivot Chaesi_Hood Plug, Button NOTE: -,_JIc_tmponentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER GROUND DRIVE 38 917,271012 TRACTOR - - MODEL NUMBER 917.271012 GROUND DRIVE KEY NO. 1 PART NO. .... 2 3 4 5 6 8 10 11 13 14 15 18 146662 123666X 12000028 t21520X 17490512 154792 STD561210 105701X 74550412 STD551125 74490544 STD523710 19 21 22 24 25 26 27 26 29 30 31 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 155071 120183X STD551062 STD571810 131494 STD523727 4470,.I 165838 19131312 127783 154407 123205X STD523715 STD541437 STD541431 DESCRIPTION KEY NO. Traneaxle(Ses Breakdown) Dana, Model Number4360-122 Bprir_, Retum, Brake Pulley,Traneaxls Ring_Retainer Stra_,Torque Screw,Thd.,Roll. 5/16-18x3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Gr. 8 Washer Bolt, Hex Flghd 5/16o16Gr. 5 Bolt Fin Hex 3/8-16 UNC x 1. Gr. 5 Nut Knob Rod, Brake Nut Spring,Brake Rod Washer Pin Rod, ParkingBrake Cap, ParkingBrake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt ShaftAssembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley,Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Ga. Pulley, Idler, V-Groove, Plastic BellcrsnkClutch Grnd Dr,, Stl Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC PART NO. 53 55 56 57 58 59 61 62 63 64 105710X 105709X STD523712 160855 127274X 140312 17490612 8883R 140186 71170764 65 66 STD551143 154778 70 72 74 75 76 77 78 80 81 82 83 84 85 86 87 88 89 90 134683 19132012 109502X 121749X STD581075 123583)( 121748)( 160783 161077 123782X 19171216 145643 150360 157480 19212016 12000008 158391X428 124346X 112 116 148 149 150 151 19091210 72110610 159103 122052X 150935 19133210 DESCRIPTION Link,Clutch Spring,Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, GroundDrive Keeper,Belt, R.H. Keeper, Belt, CenterSpan Screw,Thd.,Roll. 3/8-16x3/4 Cover, Pedal Pulley,Engine Bolt,HexHead, Fin. 7/16-20 x 4 Gr. 5 Washer Keeper, Belt, Engine, FoolProof Guide, Mower Drive Belt,R.H. Washer 13/32x 1ol/4x 12 Ga. Spacer, Split Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1°5/8x 16 G. Arm, Shift BhaftAssembly Spdng, Torsion Washer 17i32x3/4x16Ga. Tie Rod Nut, Nylock Bushing,Pivot Washer E-Ring Console, Shift, STLT Nut, Self-Threading,Washer Hd 1/4 Washer 9/32 x 3/4 x 10 Ga. Bolt RdhclBqneck 3/8-16 x 1.25 Spacer Spacer Retainer PM Mower BushingNylonCollered Washer 13/32 x 2 x 10 Ga. NOTE: Allcomponentdimensionsgiven in U.S, inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.271012 STEERING ASSEMBLY 36 63 L 67 47 43 4O TRACTOR - - MODEL NUMBER 917.271012 STEERING ASSEMBLY KEY NO. PART NO. 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 124035X 20 126684X 22 71200410 23 127501 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 74780520 62 156594 63 STD523710 65 ÷,,,,'t _ 66 154404 67 74781044 68 154429 DESCRIPTION Wheel, Steadng AxJe,Asm Front Spindle,Asm Lh Spindle,Asm Rh Beadng, Race ThrustHarden Washer, 25/32 x I 5/8 x 16ga Washer, 27/32 x I 1/4 x 16 Ga Ring, Klip#t5304-75 Bearing, Col Strg BIk Draglink,Extended Stamped Washer, Lock Hvy Hlcl Spr 3/8 Beadng,Axle STLT/GT Locknut' Flange 5/8-11 UNC Shaft,Asm Strg PrivateLabel Washer, Thrust 515 x 750 x 033 Support,Shaft Washer,Shim 1/4 x 5/8 x 062 Screw,Hex SocketHd 1/4-20 x 5/8 Shaft,Asm Pittman Bracket, Steedng Bushing,Rod Tie BIkLt Gear, Sector Washer, 13/32 x 7/8 x 16ga Screw, Thdrol3/8-16x3/4 Ty-tt Pin, Cotter 1/8 x 3/4 Cad Rod, _e Wire Form 19 75 Mech Bushing,Strg 5/8 Id Dash Screw, "IF #10-32 x 5 x 3/8 Flange Insert, Staering Wheel Washer, 13/32 x 2-3/8 x 8 Gauge Lock Center Nut 3/8-24 Unf Adaptor,Wheal Strg BootShaft Steering Washer, 25/32 x 1-1/4 x 16 Gauge Extension,Steedng Non-Adjust Cap, Spindle FrTop BIk Fitting,Grease Nut Lock Hex wilas 5/16 -18 UNC BoltFin Hex 5/16 - 18 UNC x t -1/4 Kit, Staedng Assembly Bolt,Fin Hex 3/8-16 UNC x 1 Gr. 6 Spacer, Axle Beadng,Ann Pittman Bolt,Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25A mm 41 TRACTOR - - MODEL NUMBER 917.271012 ENGINE 80 4 6 33 29 40 23 / OPTIONAL EQUIPMENT Spark Arrester w 42 TRACTOR - - MODEL NUMBER 917.271012 ENGINE KEY NO. PART NO. 1 2 162156 17720410 3 ....... 4 13 14 15 16 23 29 31 32 33 35 37 159420 12-041-03 13280328 13200300 STD551231 159880 137160 109202X 158990 123487X 17490512 137040 3 8 ....... 40 44 46 62 77 79 80 81 101 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 M73030800 DESCRIPTION Control, Throt/ Ch Screw, Hex Thd Cut 1/4-26x5/8 T Engine(See Breakdown)KohlerModel No. CV15S-41564 Muffler Gasket KohlerCV-CV16.5 Nipple, Pipe 3/8 NPTx 3-1/2 Elbow,Std 90 Degree 3/8-18 Npt Washer Shield,BRN/DBR Guard Arrestor,Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose BIk Screw, Thdrol 5/16-16 x 3/4 TYT Line Fuel PlugO_1Drain (Order From Engine Manufacturer) Bushing,Snap, Fuel Line Screw, Hex Washer Head, Thd. Rell. 1/4-20 x 3/4 Washer, 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Gauge Bolt,Hex Bolt, Hex Hd 5/16-18 UNC x 1/2 Nut, Flange 1/4-20 Starter Nut Nut Flange M8-1.25 Non-LkZinc NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 43 TRACTOR-- MODEL NUMBER 917.271012 SEAT ASSEMBLY 21 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. DESCRIPTION 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490516 19131614 155925 120068X 121246X o Sea_, _ Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw, Thd.,Rolt. 3/8-16xl Washer 13/32 x I x 14 Gauge Pan, Seat EmbossQCK Conn. Knob Seat 1/2-13 UNC BIk Bracket, Switch Mounting KEY NO. 13 14 15 16 17 21 22 24 PART NO. 121248X 72050412 134300 121250X 123976X 153236 STD541431 19171912 DESCRIPTION Bushing,Snap Bolt,Cawiage 1/4-20 x 1-1/2 Spacer,Split .28 x +88 Spring Locknut,Flange 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x ,62 25 127018X NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch= 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.271012 DECALS 5 6 4 3 10 13 2O 12 KEY NO. PART NO. 1 3 4 5 156368 163200 163202 163261 6 8 9 10 12 133644 163203 163204 156439 146046 KEY NO. DESCRIPTION Decal, Oper. Instr. Decal, Hood, R.H. Decal, Hood, L.H. Decal, Dash Pnl Kohler 15.5 OHV Decal, CustomerMaintenanca Decal, Deck Mower F_Z3 Decal, Fender, Craftsman Decal, Fender Danger Decal, V-Belt Drive Schematic WHEELS & TIRES 2_ 13 163207 14 20 21 ------ 160396 149516 138047 138311 154515 154516 167098 167099 KEY NO. I 2 3 4 5,8 4,10 11 PART NO. PART NO. 59192 65139 106222X 599o4 5 6 106732X427 278H 7 9040H 8 9 10 I06108X427 122082X 7152J 11 -- I04757X 144334 DESCRIPTION Decal, Fend Sd Wht Radi6sp 42 Decal, V-Belt Schematic Decal Battery DngdPsn Eng Decal, BatteryDiehard Sears Decal, LiftHandle Pad FootrestLH STLT Pad Footrest RH STLT Owner'sManual, English Owner'sManual, Spanish DESCRIPTION Valve Cap, "Rre Stem, Valve _re, Front Tube, Front"13re (Not Provided,Service Item Only) Rim, Front Fitting,Grease (Front Wheel Only) Bearing, Flange (FrontWheel O_) Rim, Rear "Rre,Rear Tube, Rear _re (Not Provided,ServiceItem Only) Cap, Axle Sealant, "[lie 10 oz. NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.271012 LIFT ASSEMBLY 3 13 2 6 13 19 20 13 20 15 46 TRACTOR - - MODEL NUMBER 917.271012 LIFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 PART NO. DESCRIPTION 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73680800 139868 163552 140302 73540600 Wire Asm Inner/Sprgw/PlungerLT ShaftAsm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylon Grip Handle Ruted ButtonPlungerRed LinkLiftLh Fixed Length LinkLiftRh Fixed Length Retainer Spring LinkFront NutJamHex 1/2-13Unc TrunnionBIkZinc Nut Crownlock1/2-13 Unc Arm, SuspensionRear Retainer Spring Bearing, Pivot,LiftSpherical Nut, Crownlock 3/8-24 NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.271012 MOWER DECK 34 32 58 _-21 116 113 111 114 \ 16 29 ,18 5 6 J 21 48 27 TRACTOR - - MODEL NUMBER 917.271012 MOWER DECK KEY NO. PART NO. 1 2 3 164961 STD533107 138017 4 5 6 8 9 10 11 12 13 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 128774 15 110485X 16 140329 17 72110610 18 STD533106 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 I05304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 STD551037 40 STD541437 41 133551 43 140083 44 _ 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 15.5046 56 122052X 58 140086 KEY NO. DESCRIPTION Mower Housing Bolt BracketAssembly,Swey Bar, Front BracketAssembly,Sway Bar Retainer Spring Arm, Suspension,Rear Bolt,Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Beadng, Ball ShaftAssembly,Mandrel, Vented (IncludesKey No. 6) Housing,Mandrel, Vented Beadng, Ball, Mandrel Stripper,VentedMower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder Baffle,Vortex NutCmwnlockS/16-18UNC StiffenerBracket Bracket, Deflector Cap, Sleeve Spring,Torsion,Deflector Nut, Push Shield, Deflector Washer 11/32x5/8x16Ga. Rod, Hinge ScrewThdrolWasherHead Washer, Spacer Pulley, Mandrel Nut, Toplock,Flanged Bolt Fastner, ChdstrnasTree Pulley, Idler,Rat Washer 13i32x13/16x16Ga. NutCrownlock3/8-16UNC Rod, Pivot,with Nibs Rod, Clutch, Secondary,w/Nibs Guard, Mandrel, LH. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Wasl_r, H_rdened RollerAssembly,Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC ArmAseembly,Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring,TorsionBrakes PART NO. 59 67 68 71 72 73 74 75 76 141043 162113 144200 142427 131870 127847 121748X 12000029 128903 77 78 127845 160570 79 80 81 82 83 84 85 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 129 130 127498 153701 STD541237 142028 120958X 156084 72140620 STD541437 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17490512 STD541431 72110504 137644 133957 73930600 STD551037 143723 153390 19131312 STD523710 131 STD533710 132 19132203 141 -- 6266H 130794 -- 164963 DESCRIPTION Guard, TUV Idler Kneb Custom Oval V-Belt ROd, Clutch, Pdmary,with Nibs Spring, Retum Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pd PIm STLT Bushing,Large, Brass Spring, Mower Clutch Nut, HexJam 3/8-16 Unc Trunnion,Adj. Washer Sintered Keeper Belt Idler Bolt Carriage3/8-16 x 2-1/2 G 5 Nut MulcherCover Screw Washer #10 Washer, Lock LatchAssembly,Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16,18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt,Shoulder Wheel, Gauge Nut, Centedock3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC xl Spacer, Washer 13/32 !.D. x 13/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly(Includes Key Numbers 6,10, 12-15, 31 and 32) Mower Deck,Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: Ag componentdimensionsgiven in U.S.inches 1 inch= 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.271012 DANA TRANSAXLE - - MODEL NUMBER 4360-122 20 21 22 24 25 31 27 33 36 38 53 46 12 47 48 49 50 59 62 63 67 70 so TRACTOR - - MODEL NUMBER 917.271012 DANA TRANSAXLE - - MODEL NUMBER 4360-122 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 160955 2274J 134400 105904X 160940 6 7 8 9 10 11 12 13 134788 108727X 120951X 148266 2225,1 134793 143697 120415X 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 142674 161563 161564 105909X 105910X 148269 160943 138246 138238 148268 143673 2244J 105916X 120470X 110070X 142677 142681 124644X 108980X 120406X 134796 t05925X Housing,Upper Screw, Tapping,1/4-20 X .734 Bell, Detent Spring,Detent Screw,Tapping,No. 10-24 X .482 Assy,Kit, Shifter V-Ring Puck, Fnction Bearing, Flange Ring, Retaining Assy,Kit, Shim, .625 Shaft Gear, Spur, 15T Washer, Plain, .632 X 1.38 X .046 Key, Woodruff,No. 9 Assy,Kit, InputShaft Pinion, Bevel, 12T Ring, Retaining Chain,24 Pitches Seal, Oil Gear, Spur,12T Collar,Clutch Assy,Kit, Clutch Keys Beadng, Flange Shaft, Intermediate Key, Woodruff,No. 61 Ring, Retaining Sprocket, 18T Spacer, 1.131 X 1.45 X .494 Gear, Spur,37T Gear, Spur, 35T Gear, Spur,3OT Gear, Spur,25T Gear, Spur,22T Gear, Spur, 19T Washer, Plain, .640 X 1.37 X .061 37 2231J 38 39 40 41 42 43 44 45 46 47 48 49 50 51 16(}944 124639X 120472X 105928X 161565 134394 120473X 160942 142678 124641X 106589X 120408X 105937X 2226J 52 53 134401 2264J 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 160946 160947 160948 110071X 120952X 160949 16(7950 160951 120961X 7294J 108989X 160952 120954X 160953 138244 108996X Washer, Plain, .632 X 1.00 X .031 Assy, Gear, Comb., 12T & 30T Shaft, Idler Spacer, .633 X .87 X .755 Sprocket,9T Gear, Bevel, 36T Assy,Kit, Shim, .750 Shaft Shaft, Drive Cover, Detent Gear, Spur, 12T Gear, Spur,20T Gear, Spur,25T Gear, Spur,28T Gear, Spur, 31T Washer, Plain, .632 X 1.00 X .060 Washer, Neoprene Washer, Plain, .758 X 1.25 X .031 Axle, LH Gear, Miter,12T, Spnned Ring, Retaining Gear, Spur,32T Shaft, Cross Gear, Miter, 12T, Idler Axle, RH Housing,Lower Pock, Friction Disc, Brake Spacer, Brake Pock Jaw, Brake Pin, Dowel Screw, Tapping,5/16-18 X 2.35 Lever, Actuating Washer, Plain, .321 X 1.00 X .055 Bracket,Anti-Rotation Nut, Lock, 5/16-24 Grease 70 160954 36 2228J Washe[;,,Plau_, .632 X 1.00 X .046 71 72 73810500 120416X NOTE: All componentd_mensio_ given io U.S. iochea 1 inch= 25.4 mm 51 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 AIR INTAKE J ;LOWER HOUSING AND BAFFLES Y 1-- 8 I _r _6 15 $ _B4 5--e 7_t 6 NGINE CONTROLS J 10 CRANKSHAFT I --,o ,3_\ i EXHAUST -' I _1 _i_),_ 4 / _3 6 52 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 AIR INTAKE KEY NO. 1 2 3 4 5 6 7 PART NO. 25-341-02 12-096-24 12-083-08 12-100-01 X-25-63 12-313-04 12-083-05 8 9 12-072-03 12-086-01 ENGINE CONTROLS KEY NO. DESCRIPTION Knob, Air Cleaner Cover Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Grommet Element, Air Cleaner (Includes #6) 1012-094-12 11 12-041-02 NOT ILLUSTRATED - - 12-113-53 Stud, M6X 1.0X75 Screw, #10 Hi-LoThread Forming Base, Air Cleaner (Includes Key Numbers9 and 10) Gasket, Air Cleaner PART NO. 12-014-37 12-139-01 DESCRIPTION Crankshaft Plug,Cup PART NO. M-0545010 Baffle, Intake Side Screw, Hex flangeM6 x 1.0 x 16(2) 14 12-063-08 15 12-06301 NOT lU.USTRATED - - 12-113-55 M-0545016 5 12-536-09 6 M-0443020 7 SM-0443025 8 9 10 11 12 12-089-11 12-089-23 12-089-24 M-0641060 SM-0642025 13 14 15 16 12-090-05 25-158-11 12-079-01 25-158-08 DESCRIPTION Linkage,Choke Clamp, Cable Screw (2), LockedSocket Screw,Hex Flange M5 x .8 x 16 Control,Speed Assembly (includes Key Numbers6 through9) Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head M4 x 0,7 x 25 Spdng, ChokeAdjust Spring, Choke Retain Spdng, Governor Nut, Hex Flange M6 x 1.0 Screw, Hex Flange M6x 1.0x25 Lever, Governor Bushing,Throttle Linkage Linkage, Throttle Bushing, Linkage Retaining PART NO. M-0829033 12-041-03 M-0841080 12-126-11 12-445-06 M-0645025 DESCRIPTION Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifold Nut, Hex Flange M8 x 1.25 (2) Bracket, Muffler Strap, Lifting Screw, Hex Flange M6 x 1.0 x25 (2) NOT ILLUSTRATED - - 12-522-18 - - 12-755-59 Short Block Gasket Set RPM Settings: RPM Settings Low Speed: 1500-2000 High Speed: 3200-3400 NOTE: All componentdimensionsgiven in U.S. inchea 1 inch= 25A mm (3) 12-063-05 M-0645016 4 KEY NO. 1 2 3 4 5 6 DESCRIPTION Screw, Hex Flange M5x 0.8 x 10 (13) 2 24-468o10 Washer, Plain 1/4 3 12-146-07 Plate, BlowerHousing 4 M-0645020 Screw, Hex Flange M6 x 1.0 x 2O 5 220534 Washer, Plain 5/16 (2) 6 24096-05 Cover, Pinion 7 12-027-32 Housing,Blower 8 12-096-28 Cover 9 . 12-141-01 Ring, Retainer (2) 10 25-154-02 Clip, Mounting(3) 11 M-0545020 : ScmviL_He_Flange M5 x .8x 20 12 13 12-079--07 12-237-01 M-0664020 EXHAUST BLOWER HOUSING AND BAFFLES KEY NO. 1 t 2 3 Decal, Air Cleaner CRANKSHAFT KEY NO. 1 2 PART NO. Baffle, CylinderHead Baffle, Cylinder Decal, Horsepower 53 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 FUEL SYSTEM CYLINDER I HEAD, VALVE AND BREATHER I I 15 14 54 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 FUELSYSTEM KEY NO. 1 2 3 4 5 6 7 PART NO. M-0641060 X-25-63 X-22-11 M-0629122 12-853-68 12-041-02 12-053-68 8 9 10 11 12 13 14 15 12-041-01 12.265-04 47-154-01 X-426-9 52-353-22 25-050-02 25-155.o2 12-559-01 16 t7 18 12-112-05 25-041-09 M-0645020 19 X-380-1 20 21 22 12-353-01 12-123-19 M-0545010 23 12-154-01 24 12-431-01 25 12-313-01 26 12-3.53-10 NOT ILLUSTRATED - - 12-O41-01 - - 12-518-O5 ----- 12-75%27 12-757o28 12=7-57-30 12-75"/-31 CYLINDER HEAD, VALVE AND BREATHER KEY NO. 1 2 3 4 5 7 8 9 10 PART NO. 12-351-01 12-755-60 12-411-01 12-041-10 12-017-01 12-01702 12-016-01 12-016-02 12-146-13 12-46805 12-112-13 12-086-15 11 12 13 14 15 16 12-089-01 12-173-O1 12-755-03 X-426-9 12-326-03 M-0645020 Spacer, Fuel Pump Gasket, Fuel Pump Screw, Hex Flange M6 x I x 20 (2) Connector,StraightHose 17 18 19 20 12-096-07 235011 24-032-05 M-0640034 Line, Fuel, 1-1/4" Line, Fuel, Metal Screw, Hex Flange M5 x 0.8 x 10 21 22 23 24-194-01 24-186-03 M-0545010 Clamp, Fuel Une Sleeve, Insulating Grommet, Fuel line Line, Fuel, 2-1/2" 24 25 26 27 12-018-01 12-402-02 12-318-O9 X-75-23 DESCRIPTION Nut, Hex Flange M6 x 1.0 (2) Washer, Plain 1/4 Washer, Lock 1/4 Stud, M6 x 1.0 x 122 (2) Kit, Carburetor(Includes #6 thru 8) Gasket, AirCleaner Carburetor Assembly (For InformationOnly - Not Available Separately) Gasket, Carburetor(2) Deflector, Heat Clip, Cable Clamp, Hose (6) Line, Fuel, 12" Filter, Fuel Connector,Hose, 90° Kit, Fuel Pump with Gaskets (Includes Key Numbers 16 thin 18) 6 DESCRIPTION Lifter,Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, CyltnderHead Valve, Intake, StandardSize Valve, Intake, .25" Oversize Valve, Exhaust,Standard Valve, Exhaust,2-5"Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Po_l Screw, He)( Flange M10x 1.5 x 81 (5) Spdng, Valve (2) Cap, Valve Spdng (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x 1.0 x20 (5) Cover, Valve with Nipple Retainer,Spdng Seal, Valve Stem (2) Screw, Hex Flange M6 x I x 34 (2) Gasket, Carburetor Lead, Solenoid, Black,5", 14 Gauge, Uninsulated Push-On Tabs Kit, CarburetorOverhaul Kit, Solenoid Repair Kit, Omke Repair Kit, Gasket Replacement Pivot, RockerArm (2) Arm, Rocker (2) Screw, Hex Flange M5xO.8x 10 Retainer,Breather Reed Reed, Breather Head, Cylinder Plug, Pipe, Allan Head 1/8 NOTE: All componentdimensionsgiven in U,S. inches 1 inch= 25.4 mm 55 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 IGNITION I ELECTRICAL I OIL PAN I LUBRICATION J _,__, O--2 , s_ _ '_--lz ., ,' "__--'.__ "--? H;-- 1o--: Q--7 _--IIP CRANKCASE 23 22 I STARTING @--1 SYSTEM 2 0 9 3 @ o o 56 J TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 IGNmON / ELECTRICAL CRANKCASE KEY NO. 1 KEY NO. 1 2 PART NO. 12-086-14 2 3 4 12-468-03 24-162-03 M-0639016 5 6 7 8 9 10 12-112-01 12-157-02 X-42-15 12-025-37 41-155-02 M-0548025 11 M-0545010 12 13 14 15 16 17 12-154-02 12-085-07 12-132-02 X-728-1 12-584-01 M-0545020 DESCRIPTION Screw, Hex Range M10 x 1.5 x46 Washer, Hex Range Screen, Grass Screw, Hex Flange M6 x I x 16 PART NO. 12-032-03 12-522-18 3 4 12-445-02 M-0839025 5 6 12-380-03 12-755-49 7 8 12-089-18 12-422-08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27 12-874-07 12-874-08 (4) NOT ILLUSTRATIED -12-518-11 Spacer, Fan (4) Fan Key FlywhealAssembly Connector (4 Contact) Screw, Hex Cap M5 x 0.8 x 25 (2) Screw, Hex Flange M5 x 0.8 x 10 (2) Clip, Stator Harness StatorAssembly Spark Plug Clip,Cable Module, Ignition Screw, Hex Flange M5 x 0.8 x 20 (2) 9 10 12-874-09 Lead, White, GroundTo Kill (19", 18Gauge, Fully Insulated Push-onTab end Unlosulated Push-onTab Terminals) 2 3 4 5 6 PART NO. 12-038-01 25-755-13 12-153-O3 12-153-02 12-123.O4 M-0545020 7 12-153-01 8 25-162-07 9 12-096-03 10 - M-0545016 DESCRIPTION DipstickAssembly (includes Key Numbers2 & 3) Kit, Oil Fill Cap (Include Key #3) O-Ring, Dipstick O-Rlog, Upper Oil FillTube Tube, Oil Fill Screw, Hex Flange M5 x 0.8 x 20 O-Ring, Lower Oil Fill Tube Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Hex Flange M5 x 0.8 x 16 11 M-1039025 SC= rew_,HexFiange M10 x 1.5 x 12 13 14 15 16 17 18 19 20 21 12-126-02 12-089-03 12-462-01 12-208-01 12-050-01 X-75"-10 12-393-01 12-032-04 12-096-00 M-0545016 22 23 12-032-03 SM-0839045 24 12-199-30 Bracket,Oil Pump ReliefValve Spring,Oil Pump Relief Valve Piston,Oil Pump ReliefValve Body,Oil Pump Relief Valve Filter,Oil Plug, Square Head, Solid3/8 Oil Pump Assembly O-Ring, Oil Pump Cover Cover, Oit Pump Screw, Hex Flange M5 x 0.8 x 16 (3) Seal, Oil (RT.O. End) Screw, Flex Flange M8 x 125 x45(12) Pan, Oil 12-018-02 14 15 16 17 18 19 12-108-07 12-108-08 12-108-09 12-067-05 12-067-06 12-380-01 12-043-05 M-0631005 12-144-02 52-139-09 12-755-64 20 21 22 23 24 12-144-24 X-25-102 12-032-01 SM-0631015 12-154-05 13 OIL PAN / LUBRICATION KEY NO. 1 11 12 DESCRIPTION Seal, Crankshaft Block,Cyfinder(Use Short Bicck) Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25 Dowel, Locating(4) Kit,Camshaft (includes Key #7 & 8) S_ng, ActuaUng Shim, Camshaft, Blue Shim, Camshaft, Red (A.R.) Shim, Camshaft, Yellow(A.R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Pistonw/Ring Set, Standard Piston w/Ring Set .25" Oversize Pistonw/Ring Set .50" Oversize Retainer,PistonPin (2) Ring Set, Standard Ring Set 25" Oversize Ring Set .50" Oversize ConnectingRod, Standard Connecting Rod .25" Oversize Pin, Governor Regulating Gear, GovernorAssembly Washer, Plain 6mm Shaft,Governor Gear Plug,Cup Kit, Shaft,Governor Cross, with Clip (Includes Key #20 and 24) Shaft,Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain 6mm Clip,Hitch Pin STARTING SYSTEM KEY NO. 1 PART NO. M-0839070 2 25-098-03 3 4 5 6 7 8 12-755-54 12-_7-06 45-170-03 82-755-28 12-227-11 12-086-25 DESCRIPTION Screw, Hex Flange M8 x 1.25x70 (2) Stader Assembly (IncludesKey Numbers3 thru 8) Kit, Drive End Cap, Drive End An'nature Kit, BnJshand Spring End Cap, Commutator Screw, Hex Flange 1/4-20 x 4-5/8 (2) NOTE: Allcomponentdimensionsgiven in U.S. inches 1 klch = 25.4 mm 57 58 SUGGESTED _r GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _ SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL ol _o ! Operate your Tractor up and down the face of slopes (not I greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. I For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domiciUo - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676-5811 For the location of a Sears a Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 Iillim mmmmmm For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 8 pm, Monday-_Saturday 1-800-827-6655 When requesting se_ice or ordering parts, always provide the'following information: • Product Type • Part Number • Model Number • Part Description SEARS Amenca's Flepalr Speciat_sts 167098 10.15.96 RH Printed in U.S.A.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 60 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Mon Apr 02 10:42:28 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools