Craftsman 917271060 User Manual 15.5HP 42 AUTOMATIC LAWN TRACTOR Manuals And Guides L9120316
CRAFTSMAN Lawn, Tractor Manual L9120316 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271060 917271060 CRAFTSMAN CRAFTSMAN 15.5HP 42 AUTOMATIC LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 15.5HP 42 AUTOMATIC LAWN TRACTOR #917271060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 15.5HP 42 AUTOMATIC LAWN TRACTOR Manual
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Owner's Manual £RAFTSMAN 15.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.271060 e Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before operating this equipment. about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... Safety Rules ......................................... Product Specifications .......................... Assembly .............................................. Operation ............................................ Maintenance Schedule ...................... 2 2 5 7 10 17 Service and Adjustments ...... .............. 21 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricatod and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. This Warranty does not cover: • Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman dding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard tdp charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and 2 remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large pementage of riding mowerrelated injuries, These operators should evaluate _eir ability to operate the dding mower safely enough to protect themselves and others from esdous injury. SLOPE OPERATION Slopes are a major factor related to Ioesof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not tum on slopes unless nesessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near dropoffs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you lest saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run e machine inside a closed area. 3 • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. _CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. TOOheavy of a load, while on a slope, is dangerous. "liras can lose traction with the ground and cause you to lose control of your tractor. A_,Look for this symbol to point out important safety precadtions. It means u/_uTIONIt! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_kCAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 4 _WARNING: The enaine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°FI W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS API-SF/SG/SH): OIL CAPACITY: SPARK PLUG: GAP: .030") VALVE CLEARANCE: MAINTENANCE A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details, CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintair ing, cedng for and using your tractor. • Follow the instructions under "Mainte nance" and "Storage" sections of this owner's manual. CHAMPION RC12YC A WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equippe_ with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Dapartment (See REPAIR PARTS section of this manual). NOT ADJUSTABLE GROUND SPEED FORWARD:5.5 (MPH): REVERSE: 2.4 I'IRE PRESSURE: .3HARGING _YSTEM: _TTERY: 3LADE BOLT rORQUE: AGREEMENT FRONT: 14 PSI REAR: 10 PSI 3AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1 R 27-35 FT. LBS. CONGRATULATIONS .on your purchsse of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES'. 5 Steering Wheel (1) Hex Bolt 3/8-16 x I Steering Wheel Insert (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-10 _ =_ t Steedng Wheel Adapter (1) Lockwashar 3/8 Steedng Boot Steedng Extension Shaft Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys (1) Shoulder Bolt 5/16-18 Video Cassette Slope Sheet 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY _ _---..-3/8 _---_3/8 A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9116" wrench (2) 1/2" wrench (1) 3/4" socket with ddve ratchet _Large (1) Pliers (1) Utility knife TRACTOR Flat _ Washer / ' Boot Steedng Wheel (1) Tire pressure gauge When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operafing position (seated behind the steering wheel). TO REMOVE Insert Hex Bolt Lock Washer ,Tabs FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels fiat. • Remove mower and packing matedals. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steedng shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steemg wheel adapter from steering wheel and slide adapter onto steering shaft extension. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised postion and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 610 amps. (See =BATTERY" in MAINTENANCE section of this manual for charging structions.) 7 Seat _rminal Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. * Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob 'securely. Seat Shoulder Seat Pan Bolt Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and"raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. * Place freewheel control in freewheeling position to disengage transmission (See =TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID AWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor Is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly ddve tractor oft skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. •Tum ignition key to "OFF" position. Continue with the instructions that follow. 8 INSTALL MULCHER PLATE belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. (If previously removed) • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. V' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. •/ No remaining loose parts in carton. ,/Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were ovednflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). •! Check mower and drive belts. Be sure _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operalion. Mulchsr Plate Shield Latch Hooks TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installat'_n of optional grass catcher accessory. NOTE: It is not necesea_ to change blades: The mulcher blades are designed for discharging and begging also. they are routed properly around pulleys and inside all belt keepers. •/ Check wiring. See that all connections are still secure and wires are properly clamped. •/ Before driving tractor, be sure freewheel control is in drive position. While leaming how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cuffing performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECKOECKLEVELNESS For best cutting results, mower housing should be properly leveled. See 'I"O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER OF ALL BELTS POSITION See the figures that are shown for replacing motion and mower bla_e drive 9 location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 4' It is important to purge the transmission before operating your tractor for . the first time. Follow proper staking and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED R N ATTACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED FAST SLOW MOWER LIFT H HIGH LOW PARKINGBRAKE KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREEWHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic Modelso_y) 10 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch UghtSwitch IgrdtionSwitch Ammeter J ThrotSe Control Lift Lever Plunger Attachment Lift Lever He,hi ClutchlBrake Pecl_ Adjustment Indicator Freewheel Control Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute, AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachraents mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed. FREEWHEEL CONTROL Disengagages transmission for pushing or slowly towing the tractor with the engine off. 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safsty_nask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to save the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full =BRAKE" position and hold. • Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever =Engagecr'Position __-_'x_/'Disengaged'_ "X\'_F:sJ ,_'_ P_ition T • control-J,,_,, \ ', /\\ _ arking Brake ...---_---_ ,_, \V!_/=Engaged" Clutch/ "_ _',: __._'_::So_ Position Brake eda ",i "%_ _ / _.___" -" ._-.--tMotionControl _ever " =Blake'" STOPPING MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED _ position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal into kill =BRAKE" position. • Move motion control lever to neutra! (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE o • Move throttle control to slow position. NOTE: Failure to move throttle control to slow pos'dion and allowing engine to idle before stopping may cause engine to =backfire". • Tum ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CA.U.TI.ON: Always.,stop tractor. , comple[ely, as aescnoed above. Detore leaving the operator's position; to empty TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion cOntrollever in neutral (N) position. • Release parking brake and clutch/ brake pedal. • Slowly move motion control lever to desired position. TO ADJUST MOWER CUTFING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary 12 IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropdate means of tying hood to tractor (rope, cord, etc.). Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment dutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. A CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment ClutchLever Attachemnt "Engaged"" Position Position High Low Pos_on Position TOWING CARTS AND OTHER AI"FACHMENTS Deflector Shield TO OPERAT! Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not ddve across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. BEFORE • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. CHECK 13 STARTING ENGINE THE ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthreed and remove oH fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube, Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Customer Responsibilities section in this manual. Oil Fill Cap/ Dipstick ADD GASOUNE TO START ENGINE When starting the engine for the first time or if the engine has run out oi fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wad a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide WARM WEATHER STARTING (50 ° F and deposits and reduce valve life). Do above) not mix oil with gasoline. Purchase fuel in quantities that can be used • When engine starts, move the throttle within 30 days to assure fuel freshcontrol to the fast position. ness. • The attachments and ground drive can IMPORTANT: When operating in now be used. If the engine does not temperatures below 32°F(0°C), use accept the load, restart the engine and fresh, clean winter grade gasoline to allow it to warm up for one minute help insure good cold weather starting. using the choke as dascdbed above. WARNING: Expedence indicates that COLD WEATHER STARTING ( 50° F and aTcoholblended fuels (called gasohol or below) using ethanol or methanol) can attract moisture which leads to separation and • When engine starts, allow engine to run with the throttle control in the formation of acids dudng storage. Acidic gas can damage the fuel system of an choke position until the engine runs engine while in storage. To avoid engine roughly, then move throttle control to problems, the fuel system should be fast position. This may require an emptied before storage of 30 days or engine warm-up pedod from several longer. Drain the gas tank, start the seconds to several minutes, dependengine and let it run until the fuel lines ing on the temperature. and carburetor are empty. Use fresh fuel AUTOMATIC TRANSMISSION WARM UP next season. See Storage Instructions for additional information. Never use • Before driving the unit in cold weather, the transmission should be warmed up engine or carburetor cleaner products in as follows: the fuel tank or permanent damage may oosur. • Be sure the tractor is on level ground. • Place the motion control lever in _eCAUTION: Fill to bottom of gas tank r neck. Do not ovedill. Wipe off any neutral. Release the paddng brake spilled oil or fuel. Do not store, spill or and let the clutch/brake slowly retum use gasoline near an open flame. 14 to operating pes'_lon. • Allow one minute for transmission to warm up. This can be done dudng the engine warm up period. • The attachments can also be used during the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGE TRANSMISSION 4_CA.UTIO.N: Never engage or disengage Treewneel lever wn.e the engine is running. To ensure proper operation end performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT" Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutcW brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: Dudng this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. • Engage transmission by placing freewheel control in ddving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tracto r seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage dutch/ brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • Your tractor is now purged and now ready for normal operation. 15 MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- • • • • • tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand tums until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best rscutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cuffing pattem from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the01awn. _"-_ 16 Max 1/3" MAINTENANCE SCHEDULE FILL iN DATES AS YOU COMPLETE REGULAR SERVICE Check Operat_n Check Bmke llm Pm_um _ _ T Inten_ck Sy_ems T _uon 0 c_e_ _m_ C_art I/ R Ch_ck Battery CoolingClean Tnmsaxle and Tenninlds t.e_ _ AdjustBladeBe_s)T_olon AdjustMotion_ N t_ P li/s Beif(s)Teflon _AIr_ ReplaceOil Flifer(if aKlUipp_K0 V_I.: NE ck.ms_;neCoe_ Rm Re_ GENERAL Nr filter Pm)er C_ RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. Zerk •Front Wheel Bearing Zerk - _ Spindle Zerk Whee Bearing Ze_ (DSAE 30 or 10w30 MOTOR OIL (_)REFER TO Maintenance "ENGINE'SECTION IMPORTANT: Do not oil or grease the civot points which have special nylon eadngs. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubdcatin_ bearings. If you feel they must be lubncated, use only a dry, powdered graphite type lubricant sparingly. • • • • 17 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and fiat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly Edge Up Blade Center Hole • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps; stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Rat Lock _--- Hex Bolt *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you wilt need a 5/8' diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. if blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. blades. BLADE Replace bent or damaged REMOVAL • Raise mower to highest pos'ition to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" " Center Hole 18 e BATrERY TRANSAXLE PUMP Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep smell vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transexle. Should the Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bdght. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The bolts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLIE COOUNG The transmission fan end cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transexle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. t9 FLUID transaxle ever leak or require servicing, contact your nearest authodzed service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. ,,_,==0_=_ NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosityoils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. T'_hten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. ( _ver Knob Air Cleaner_j ___0g Cover --- ( _,= _ ..___gubber Foa_ Pre- _ - lr_ _ Cleaner_[ _c" r_ rean _ Nut )Grommet _ _ XAir Cleaner Paper Cartridge XAir Cleaner kBase ,d /\ o,pstlck (F_ Oil Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and axtemal surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run propedy using a dirty air filter. Clean the foam precleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off oartddge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartddge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. •MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstruoting fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. CI_ 2O amp Fuai Filter CLEANING of all foreign matter. Keep finished sudaoss and wheels i free lean battery, of engine, all Qesoline, oil, seat, etc. finish, etc. Protect painted surfaces with automotire type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water oL Water in engine can result in a shodened engine life. i _kCAUTION: i Before performing any service or adjustments: * Depress clutch/brake pedal tully and set parking brake. Place gearshift lever in neutral (N)position;, • Place attachment clutch in "DISENGAGED position. sure the blades moving parts have completely stopped. i Make Tum ignition key "OFF"and andall remove key. Discon.nect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACI'OR TO REMOVE MOWER Mower will be easier to remove from the dght side of tractor. • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine PUlley. • Remove small retainer spdng, and lift clutch spdng off pulley bolt. • Remove large retainer spdng, slide collar off and push housing guide out of bracket. • Disconnect anfi-swaybar from chassis bracket by removing retainer spdng. • Disconnect suspension arms from rear deck brackets by removing retainer springs, • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other that the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spdng onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to dght side of tractol • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Small Retainer Spdng Link Retainer AnU-Swa' Springs (BothSides) Housing Guide I.srg, 21 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or ddveway. Make sure tiros aroproperly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 118". • Recheck measurements after adjusting. Bottomedge of Bottomedge of • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal In length, adjust one link to same length as other link. • To lower front of mower loosen nut =E" on both front links an equal number of tums. When distance "D" is 118' to 1/2" lower at front than roar, tighten nuts "P against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of tums. . When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. . Recheck side-to-side adjustment. 'D" "D" Both Front Links Should be Equal In Length gmOou, ne _ t_.___ gmo_c_n _ Arm LiftLink "==a_--_;;;;_ll_ AdjustmentNut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-beck a_ustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. 22 TO REPLACE DRIVE BELT MOWER BLADE W'_h Parking Brake 'Engaged" Nut "A" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL• Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Mandrel Do Not touch this nut. If furlher brake adjustmentis necessarycontactyour nearest authorized servicecenter/ department Pulley TO ADJUST Jam Nut BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at hlgh speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retightan jam nut against nut "A'. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, fudher maintenance is neceesary. Contact your nearest authorized service center/depertment. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See =1"OREMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Pull belt toward front of tractor and remove downward from around engine pulley. • Install new belt by reversing above procedure. "u"0'en; ----o,utch,n ld,er-- Input Pulley\ _ TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the dght rear wheel, and lightly tighten. • Stad engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and tum engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/ 2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. Mo_onContro4Lever TO ADJUST STEERING ALIGNMENT FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/depadment. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. J"\ r- 'l Square Key/ (Rear Whe_ Orgy) Neutral Gate TO START ENGINE WITH AWEAK BA'n'ERY ACAUTION: Lead-acid baftedes generate explosive gases. Keep sparks, flame and smoking matedais away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged, (See "BATI'ERY" in the MAINTENANCE section of this manual). if "jumper cables" are used for emergency stading, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual. 24 TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batterias. PositiveTerminal Negative Terminal Seat Nut Hex (Red) Cable Black) TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the gdlL • Replace bulb in holder and push bulb holder securely back Into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Battery Positive Terminal Negative Terminal REPLACING BATTERY A CAUTION: Do not short battery terminals by allowing a wrench Or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. * Lift seat pan to raised position and open battery box door. . Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. * Install new battery with terminals in same position as old battery. , First connect RED battery cable to positive (+) terminal with hex bolt and nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining 25 hex bolt and nut. Tighten securely. • Close battery box door. Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder Is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY . Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. * To replace, reverse above procedure. _e_dli:ht _ector Wire Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non.road engine repair establishment or individual. Warranty repairs must be performed by an authodzed engine manufacturer's service outlet. ENGINE TO ADJUST THROTI'LE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as descdbed below before loosening cable. If adjustment is necessary, proceed as follows: = With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" ddll bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or ddll bit. Cable Screw SpeedControl Bracket TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, tuming the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • J._ - With throttle control lever in slew position, engine should idle at 1750 RPM. If engine idles too slow or fast, tum idle speed adjusting screw in or out until correct idle is attained: TI _ro_ Lever 26 • Idle fuel needle settina - With throttle control lever in slow position, tum idle fuel adjustment needle in (clockwise) until engine begins to die and then tum out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST • Move throttle control lever from slow to fast pos'diono If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center/department, which has proper equipment and experience to make any necessary adjustments. Idle Speed Adjusting Screw _ 27 immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _. CAUTION: Neverstore the tractor with _asoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a penod of time, clean it thoroughly, remove all did, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving pads for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATFERY Fully charge the battery for storage. After a period of Ume in storage, battery may require recharging. • To help prevent corrosion and power leakage dudng long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • Af_er cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGtNE FUELSYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dema_e the fuel system of an engine while Jn storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or (_arburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Tum ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark p!ug(s). OTHER • DO not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 28 TROUBLESHOOTING CHART PROBLEM Will not start CAUSE • _ of f_I. • Engine not "CHOKED" propedy. • Engine flooded. CORRECTION • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to stad. • Bad spark plug. • Replace spark plug. • Dirty air filter. • Clean/rsplace air filter. • Dirty fuel filter. • Replace fuel filter. • Water in fuel. • Drain fuel tank and carbure tot, refill tank with fresh gasoline and replace fuel filter. • Loose or damaged wiring. • Check all wiring. • Carburetor out of adjustment • See "To Adjust Carburetor" ir section. Service Adjustments Contact an authorized • Engine valves out of adjustment. service centerldepartment. Hard to start i• Dirty air filter. • • • • • Clutch/orake pedal not depressed Attachment clutch is engaged. • Depress clutch/brake pedal. • Disengage attachment clutch, • • Blown fuse. eak or dead battery. Corroded battery terminals. Loose or damaged wiflng. Faulty ignition switch. Faulty soler_d or starter. • • • • • • t Faulty operator presence • Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Chack/mplace ignition switch Check/replace solenoid or starter. Contact en authorized eervic_ center/department. • • • • • • Engine will not turn over Clean/replace air filter. Replace spark plug. Weak or dead battery. Recharge or replace battery. Dirty fuel filter. Replace fuel filter. Drain fuel tank and refill with Stale or dirty fuel. fresh gasoline. Loose or damaged wiring. • Check all wiring. Carburetor out of adjustment • See "To Adjust Carburetor" in Service Adjustments section. Engine valves out of • Contact an authorized serv_ adjustment. center/department. I. Badspark plug. • • i switch(as). Engine clicks but wig not start • i• I. • Weak or dead battery. Corroded battery terminals. Loose or damaged widng. Faulty solenoid or starter. 29 I. • • • Recharge or replace battery. Clean battery terminals. Check all widng. Check/replace solenoid or starter. TROUBLESHOO_NG CHART PROBLEM CAUSE CORRECTION Lossofpower • • Set in =Higher Cut" position/ reduce speed. • Adjust throttle control. • • • Cutting too much grass/too fast. Throttle in =CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. • • Dirty fuel filter. Stale or dirty fuel. • • • Water in fuel. • • Spark plug wire loose. • • Dirty engine air screen/fins. • • • • Dirty/clogged muffler: Loose or damaged wiring. Carburetor out of adjustment. • • • • Engine valves out of adjustment. • Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven •Wom, bent or loose blade. • • Bent blade mandrel. Loose/damaged part(s). • Faulty operator-safety presence control system. Wom, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 30 • • • • Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and rogap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/ fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authodzed service center/department. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an authorized service center/department. • • • • • Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Remove obstruction. • Replace mower drive belt. • * Replace idler pulley. Replace blade mandrel. • • Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower ddve belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Engine speed too slow. • Travel speed too fast. • Wet grass. • • Mower deck not level. • Low/uneven tire air pressure • • Worn, bent or loose blade. Battery will not charge Loss of drive Engine "backfires' whentumlng engine "OFF" • • • Buildup of grass, leaves and • trash under mower. Mower drive belt wom. • Blades improperly installed. • • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • • Headlight(s) not working (if so equipped) • • • • Switch is =OFF'. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. • Blown fuse. • • • • Turn switch =ON". Replace bulb(s). Check/replace light switch. Check widng and connec tions. • Replace fuse. '. Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. • • • Replace battery. Check/clean all connections. Replace regulator. • Replace alternator. • • Freewheel control in "disengaged" position. • Motion drive belt worn, damaged, or broken. • Air trapped in transmission dudng shipment or servicing. Engine throttle control not set at "SLOW _ position for 30 seconds stopping engine. 31 Place freewheel control in "engaged" position. • Replace motion ddve belt. • Purge transmission. Move throttle control to "SLOW* position and allow to idle for 30 seconds before stopping engine. 32 TRACTOR -- MODEL NUMBER 917.271060 SCHEMATIC I AMMETER (OP_ORAL) t ....... I I I SEATSWITCH (NOTOCCUPIEO) t J OPERATOR PRESENCE RELAY #1 OPEP_TOR OPERATOR PRESENCERELAY113 187 i , 30 I NOl1£ YOUR TFtACTOR IS EQUiPPEO WITH A SPEQAL ALTERNA'IOFt SYSTEM. "hiE LIGHTS ARE NOT IGNITION SWITCH CONNECTED TO THE BATTERY, BUT HAVE THBR OWN ELECTRICAL SOURCE. CONNECTIONS_ NON-REMOVABLE BECAUSE OF THIS, THE BRIGHTHESS OF THE UGHTS WILL CONNECTIONS RELAY CHANGE WITH ENGINE SPEED. AT IDt.E THE LIGHTS WILL DiM. WIRING IINSUt.ATED CLIPS NOTE: IF WtRiNG tNSUU_TED CUPS WERE REMOVED FOR AS THE ENGINE IS SPEEOEO UP, THE UGHTS WiLL BECOME SERVICING OF UNIT. THEY SHOULD 8E REPLACED TO THEIR BRIGHTEST. PROPERLY SECURE yOUR WIRING. @ REMOVABLE J 33 TRACTOR - - MODEL NUMBER 917.271060 ELECTRICAL \ I t 21 I I I I I I I I I I I € I I I i I I I 1 I I_ I I I I I 41 701 *l 11 # t I t 1 I 1 t t I t T I I I I I I I I I I I I I s I I 34 TRACTOR -- MODEL NUMBER 917.271060 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 3O 33 40 41 42 43 45 52 70 81 PART NO. DESCRIPTION 163465 74760412 156417 161343 166182 4152J 4799,1 146147 166180 73510400 4207J 160784 16,3968 14O403 170216 71110408 131563 145673 121433X 141940 170249 109748X Battery 12 Volt 25 Amp Bolt. Hex Head 1/4-20 unc x 3/4 Case. Ba.ttery Mech Hinge Swttch,Interlock N Opn/N Opn Harness, Light Socket (Includes 4152J) Bu_, Light Cable, Battery, 6 Gauge, Red, 11• Cable, Batten/. 6 Gauge. Red. W/16 Wire Fuse, 15Amp Nut Keps Hexl/4-20 Unc Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Normal Op Olive Switch, Ignition Key, Ignition t-tames,s,ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Ammeter Rectangular ProteollonWlre Loop Harness Engina Relay Asm. NOTE: NI componentdimensions giveninU.S. inches 1 inch= 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.271060 CHASSISAND ENCLOSURES 58 12 ss 74 f_ 2O6 TRACTOR -- MODEL NUMBER 917.271060 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 17 18 25 26 28 29 30 31 37 38 51 52 53 • 54 55 57 58 60 64 74 142 143 • 144 145 206 207 208 - - 169830 169061 17060612 155272 168337X013 STD533710 155927 145660 172107X010 144983X558 126938X 19131312 _1437 166271X558 155217X599 164918X558 139976 17490508 169834 73800400 19091416 145201 161464 145202 S'11To22507 150127 72140606 154798 73680600 165867 154966 154207 156524 170165 17670508 17670606 5479J Chessls Stamping Drawbar Screw 3/6`16 x 3/4 BumperHood/Dash Dash Bolt, Cardage 3/8-16 x 1 Panel, Dash, LH. Clip Tlnnerman Gdlle P/L Panel, Dash, R.H. HoodAssembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut Gr_law/CUps Lens, Gdlla Fend/Ftrest Pnt STLT Bracket, Fender SuPport Screw Thdrol 5/16`18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Gritte PIckofl Lit Screw Hex Wshd 8-18 x 7/8 Bracket Gdlle PIckoff RH Bolt, Rn Hex I14-20 UNC x .75 Duct Air Engine P/L LT Bott Rdhd Sqnk 3/8-18 UNC x 3/4 Dash LowerSTLT NutCrownlock 3/8-16 UNC Plate Reinforcement S11.T Bracket Swaybar Chassis Bracket Pnt Footrest STLT RJod Pivot Chessls/Hood Bolt Shoulder 5/16 -18 1-1" _rew'l'hdrct 5/16-18 x 1/2 TY'I-r Screw Thdrol 3/8-16 x 1/2 Ptug, Button NOTE: AUcomponent dimensions given in U.S. Inches 1 Inch = 25.4 mm 37 TRACTOR-- MODEL NUMBER 917.271060 GROUND DRIVE ; 156 166 35 /v 38 TRACTOR - - MODEL NUMBER 917.271060 GROUNDDRIVE KEY NO. PART NO. 1 ...... 8 10 14 15 16 165866 $10561210 10040400 74490544 S'10541431 19 STO541437 21 22 24 25 26 27 28 29 30 3_ 34 35 36 37 38 39 40 41 42 130564 169498 73350600 106888X S'I1Yo51037 STD561210 145204 71673 169592 74760512 155071 120183X 19211616 1572H 131494 72110622 4470J 165838 19131312 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 127783 154407 123205X STD523715 8_1437 s'rD541431 105710X I_X STD523712 140294 169691 17060612 8_83R 140186 71170764 _1143 154778 DESCRIPTION Tra_,_.de (See Breakdown) Hydro Gr314-0510 Rod Shift Fender Adjust PidCotter 1/8xl CAD Wecher Lock Hvy Helical Bolt Hex FLGHD 5/16-18 x Gr 5 Nut Lock Hex W/Ins. 5/16-18 Uflc Nut Lock Hex W/Wsh 3/8-16 Uric Knob, Detuxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spdng, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd .5/16-18 Unc x 3/4 Shaft, Foot Pedal Beedng, Nyloo Washer Pin, Roll Pulley, Idler, Rat Bolt Spacer, Split Keeper, Belt idler Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove Bellcmnk, Clutch Retalner, Bolt Bolt Nut Crownlock 3/8-16 UNC Nut, Cmwnlock 5/16-18 Unc Link, Clutch Sp_lng,Return, Clutch Bo#tHex 3/8-16 x 1-1/4 V-Belt Keeper, Center Span Screw. 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bo_t Hex 7/16-20 x 4 Gr. 5 W_ Keeper Belt Engine Hydro KEY NO. PART NO. 70 71 72 134683 169183 19132012 73 74 75 169182 169496 121749X 76 77 78 STD581075 123583X 121748X 81 82 83 84 89 90 95 96 116 165596 165711 19171216 169594 164890X428 124346X 170201 449711 72110610 150 151 156 158 159 161 165850 19133210 166002 165589 165494 72140406 162 163 73680400 74780416 164 165 166 168 169 197 198 199 200 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 202 72110612 NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 39 DESCRIPTION Keeper Belt Engine Strap Torque Lh Hydro Washer 13/32 x 1-1/4 x 12 Gauge Strap Torque Rh Hydro Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Wesher 25J32 x 1-5/8x 16 Ga s_aU_eAsm CrossTapered SpdngTorsion Washer 17/32 x 3/4 x 16 Ge. Unk Transaxla Console, Shift Nut Self-Thd Wsh-hd I14 Zinc Control Bypass Hydro 20" Tires Retainer Sqdng I • Zinc/Cad Bolt Rdhd So.nsck 3/8-16 x 1.25 Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Range ShiftLt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr5 Nut Crownlock 1/4-20 Uric Bolt Hex Rn 1/4-20 Unc x I Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyl_ner Sr_p-tn 5/8"10 Washer Nyl 7/8 ID x .105" Hyd Bolt Shoulder5/16-1BUNC Bolt Rdhd Sgnk 5/15-18UNC x 1 Bolt Cart Sh 3/8-16 x 1-1/2 Gr.5 TRACTOR -. MODEL NUMBER 917.271060 STEERINGASSEMBLY : ,'...... _-.____, )_---, ,c :i I 40 TRACTOR -- MODEL NUMBER 917.271060 STEERINGASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 t9 22 23 25 26 27 2B 29 3O 32 36 37 38 39 4O 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 PART NO. 1397"o8 154427 16984O 16_839 121748X 19272016 1200OO29 3366R 169832 $10551137 136518 145212 156546 57079 160395 165857 165851 154406 126847)( 136874 19131416 17060612 STD561210 130465 155O99 152927 139769 19133812 $11To41537 100711L 145054X428 121749)( 15372O 121232X 6855M STD541431 74780520 167902 STD523710 160G67 1544O4 72140618 169827 19132012 74950612 169835 133835 DESCRIPTION SteedngWheel Axle Assembly STMP Dropped STL Splnd4eAssembly,LH, Spindle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge ng, Steedng Column Dm_ink Washer, Look Spacer Brg Axle Front Nut, Hexltange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 suppon, Shaft Screw Hex Wshhd Ton( PittrnanShaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/82 x 7/8 x 16 Gauge Screw 3/8-I 6 x 3/4 Pin Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut LockCenter 3/3-24 UNF Adaptor, Steering Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge ExtensionShaft Steering LR.LT Cap,Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Rn Hex 5/16-18 UNC x 1-114 Kit _eedng Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr5 Spacer Brace Axle Beedng Amt Plttman Bolt Rdhd Sqnk 3/8.16 x 2-1/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 Bracket Suap Chassis Front Fastner Christmas Tree NOTE: All component dimensionsgiven In U.S. Inches 1 klch = 25.4 mm 41 ENGINE TRACTOR - - MODEL NUMBER 9172.71060 4 44 "_ S_ 33 33 29 I OPTIONAL EQUIPMENT Spark Arrester 42 L: _ p_ i TRACTOR -- MODEL NUMBER 917.271060 ENGINE KEY NO. 1 2 PART NO. 162156 17720410 3 ---_-° 4 13 14 15 16 23 29 31 32 33 37 159420 12-041-03 13280328 13200300 S'rD551231 169837 137180 109"202)( 158990 123487X 137040 40 44 45 46 62 77 79 80 81 101 124028X 17490412 17000612 19091416 10040500 19101216 M740108025 74760506 73510400 M73030800 DESCRIPTION Control,Throttle Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8 Engine, (See Breakdown) KohlerModel No. CV15S-41567 Muffler Gasket Kohlar Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Llna Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer Lock Ext Tooth 5/16 Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Keps Hex 1/4-20Unc Nut Flan-ge M8-1.25 Non-Lk Zinc NOTE: Allcomponentdimensionsgiven In U.S. inches 1 inch= 25A mm 43 SEATASSEMBLY TRACTOR -- MODEL NUMBER 917.271060 KEY NO. PART NO. DESCRIPTION I 2 3 4 5 6 7 6 9 IO 11 12 140123 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat Bracket, Pivot, Seat Bolt Washer 13/32 x I x 10 Gauge Clip, Push-In Hinged Nut Spdng, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. Knob Seat Bracket, Switch Mounting KEY NO. 13 14 15 16 17 21 22 24 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 25 127018X NOTE: 44 PART NO. DESCRIPTION Bushing,Snap Bolt, Carriage 1/4-20 x i-1/2 Spacer, Spilt .26 x .88 Spdng Locknut, Flange 114Grade 5 Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Ga. Bolt, Shoulder 5/16-18 x .62 Allcomponent dimensionsgiven in U.S. Inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.271060 DECALS 10 21 5_ KEY NO. PART NO. DESCRIPTION 1 3 4 5 6 8 9 10 12 13 14 156811 171698 171699 171763 133644 166887 1632O4 156439 146046 163261 160396 Decal, Oper. Instr. Decal, Hood, R.H. Decal; Hood, LH. Decal HoodReplacament Oeca|, Customer Maintenanea Decal, Deck EZ3 Oecal, Fender, Creftsman Decal, Fender Danger Decal, V-Belt Drive Schematic Decal, Dash Pnl Decal, V-Belt Schematic WHEELS & TIRES 4,10 11 4 13 16 2O KEY NO. PART NO. DESCRIPTION 16 20 21 --- - -. - - 138047 149516 1632_5 138311 165800X428 165799X428 169210 172210 172211 Decal, Bettery Diehard Decal, Battery Dngr/Psn Eng Decal, Fender Auto Sears Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Decal By Pass LT Hydro Owner'sManual, English Owner'sManual, Spaolsh KEY NO. PART NO. DESCRIPTION 1 2 3 4 59192 65139 . 106222X 59904 5 6 7 8 9 10 106732X427 2781"1 90401-1 106108X42"/ 122082X 7152J 11 I O4757)( 144334 Valve Cap, Tire Stm, Valve Tire, Front Tube, FrontTire (Not Provided, Service Item Only] Rim,Froot Fitting, Grease (Front Wile_el Only) Beadng, Flange (Front wheel Only Rim, Rear Tire, Rear Tube, Reer "llre (Nat Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. All component dimensionsgiven in U.S. Inches I Inch = 25.4 mm 45 LIFTASSEMBLY TRACTOR - - MODEL NUMBER 917.271060 13 46 TRACTOR - - MODEL NUMBER 917.271060 LIFT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 13_65 13_66 $1"D624008 167253 _ 130171 73800800 139668 163552 140302 73540600 Lift Lever Inner Wire Asseml_y Shaft Assembly, Lift Pin, Groove E.RIr_ Washer 21/32 x 1 x 21 Gauge Beadn9, Nyion Gdp, Handle, Fluted Button, Plunger, Red Unk, Lid, L.H. Unk, Lift, R.H. Retainer,Spring Unk, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hes, with Weshar Ineatt 1/2-13 UNC Arm, Suspension, Rear Retainer Spdng Beadng, Pvt, Lift Spherical Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm 47 MOWERDECK TRACTOR -- MODEL NUMBER 917.271060 167 68 I >21 21 223 24 \ 2 26 16 27 1 18 _117 48 TRACTOR - - MODEL NUMBER 917.271060 MOWER DECK KEY NO. 1 2 3 PART NO. 165892 STD533107 138017 4 5 6 8 9 10 11 12 13 165460 S'IO624008 130832 85O857 STD551137 140296 134149 129895 137645 14 15 16 18 19 128774 110485X 140329 72140505 132827 I_0 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 $1"D5510_7 40 44 45 46 48 49 5o 51 52 53 54 55 56 59 s'rIx_1437 14OO88 S'rD624003 137729 133944 155066 13134o STD541410 139888 131845 133943 155046 165723 141043 DESCRIPTION Mower Deck Assembly, 42, Bolt Bracket Assembly,Sway Bar, Free( Bracket Sway Bar 38/42" Deck Retainer Spdng Ann, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Beadng, Bail Shell Assembly, Mandrel, Vented (Indedas Key Number 12) Housing, MandmI, Vented Beering, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex NutCrownlocks/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleave Spdng; Torsk>n, Deflector KEY NO. 67 68 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 129 130 PART NO. 149846 144959 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17060512 STD541431 72110504 489814 165746 73930600 STD551037 143723 153390 19131312 STD523710 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 $10533710 165890 157109 158634 165888 165891 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 DESCRIPTION KnobCustom Oval V-Belt MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centedock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32.x 13/16 x 12 Ga. Bolt, Rn Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Ann Spdng Brake Mower Bracket Ann Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat BoltCarriage Idler Spring Extension Spring Retum Idler Retainer SpringYellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Rat 3/8" Type B Spring Retainer SpringRetention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Bqn 3/8-16 UNC x 13/4 Mam:k'el ,ad_embly (I_lud_s Key Numbem 8-10, 12-15, 31 and 32) Mower Deck,Complete (Standard Deck, Order Separately Muldner Plate end Gauge Wheel Components, Key Nos. 101-106 and 111-121) Nut, push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdroi Washer Heed Washer, Spacer Pulley,Mandrel Nut, Taplock, Ranged Bolt Featner, Chrlatmas Trae •Pulley, Idler, Rat Washer 13/32 x 13/16 x 16 Gauge NutCrownlock 3/8-16 UNC Guard, Mandrel, L.H. ReWne¢ Screw, "rhd. Roll 114-20 x 5/8 -* 130794 Washer, Hardened Rolter Aseambly,Cam Follower Bolt, Shoulder #10-24 Grade 5 -169583 Locknut Bolt, Shoulder 5/16-18 UNC Ann Assembly, Pad, Broke Washer, Hardened Ann, Idler Gspacer, RetaJ_er NOTE: All_n_aoneat dlmees_ givenIn U.S.k-tchas uard, TUV Idler I Inch= 25.4mm 49 TRACTOR - - MODEL NUMBER 917.271060 HYDROGEARTRANSAXLE- - MODELNUMBER314-0510 \ \ 5O TRACTOR -- MODEL NUMBER 917.271060 HYDROGEARTRANSAXLE- - MODELNUMBER314.O510 KEY PART NO. NO. 1 2 3 4 5 6 7 170351 170352 170353 170354 1696ge 170355 170356 8 9 10 11 12 13 14 170357 170358 170359 170360 169870 170361 16S669 16 170362 17 18 19 23 24 27 28 29 30 31 170363 170364 150771 170365 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 1703,90 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150609 170393 170394 170395 170396 150797 45 46 47 48 49 50 51 170397 1703S8 170999 170400 170401 170202 170403 52 170404 53 54 55 56 57 58 170405 170406 142977 142978 150798 170407 DESCRIPTION , Main Housing,Assembly Side Housing, Assembly Center Section, Assembly Swashplate,Trunion Macblned Block - Assembly Sealant 10,50z Hax Range Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring- Retaining Spacer Ring- Retaioing Seal, Lip .67 X 1.58 X .276 Ball Brg 17ram Id X 40ram Od X12mm Hex Flange Head Screw 5/1624X0.75 I Ip Seal 18 X 32 X 7 Arm,Control Beadng, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 131 10V48t Gear Gear, 10t Jackshaft 601Bull Gear Bieave Beadng .75 X 1.575 X .625 Sleavel_)adng(Oulboard) .75x1.750x.625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, LH.) Mitar Gear (Bpflned) Miter Gear 151(0.5 Id) Shaft Ring, SplralRetainlng Pln, Jackshaft Magnet, Ring Spdng, Bypass Hydro Mtg Screw 3/8-_'4 X 2.5 Long Filler Base, Filler Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Up .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.00d X .05 Thk Retainklg Ring Beadng, Center Block Spdng - HencalComp rassion Washer 2Ow-50oii Brake Yoke 51 KEY NO. PART NO. DESCRIPTION 59 60 61 62 63 1704O6 142883 142881 142887 170410 Rotor, Brake Brake Puck Puck Plate Brake Actuatlng Pin Hfhce 114-20x2 W/Patch, 64 65 66 67 68 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142969 142960 150778 81 82 170423 170424 83 84 85 86 87 88 90 g_ 107 108 161162 170425 170426 170427 170424 170429 170430 170431 170432 170433 109 111 112 113 170434 170435 170436 170437 116 119 120 121 170438 170439 "170440 170441 122 123 124 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 Bolt, 1/4-20 X 1 W/Patch Spacer Spdng, Brake Arm Bias Sq, lid. Bolt 5/16-24-Ribbed Arm, Brake Blotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression SpringBrake Anti-Drag Washer, Ht .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 7/3 O.D Oil Seal .625 X t.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 FrictionPack Puck, .330 X 1.50 X .0975 Spdng, Helical Comp Spacer Hax Lock Nut 5/16-24Unjf (Nylon Insert) Wedge, FrictionPack Clip, Washer .316xl .50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sea 5/32 Tube Hose, ExpansionTank (_aXpansion Tank p - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spdng Clip - Housing Thrust Deflector Washer, Motor Shaft .71idx 1.15odx.030thk Plug, See #6 O-Ring .07 X .301 I.D. Shield, Vent Bracket, Support Expansion Tank SiliconSponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insed) Washer, Bailey|lie Bell Keeper Center Section-Filler-Bypass Assembly Filler Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Tmneaxla Complete NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm SpeclaIRange TRACTOR - - MODEL NU MBER 917.271060 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 L.IR INTAKE I BLOWER HOUSING @-, AND BAFFLES I 15 t;_--S -I S--e ENGINE CONTROLS I __ ? ;RANKSHAFT I / S 52 TRACTOR - - MODEL NUMBER 917.271060 KOHLERENGINE-MODELNUMBERCV15S,TYPE NUMBER41567 AIR INTAKE KEY NO. PART NO. 1 12-743-05 2 3 4 5 6 7 25-341-02 12-096-24 12-083-08 12-100-01 X-25-63 12-083-05 8 9 12-313-04 12-094-12 10 12-072-05 11 12-086-01 12 12-041-02 ENGINE CONTROLS DESCRIPTION Kit, Air Cleaner thrutnCludes Key Numbers 2 12) Knob, Air Cleaner Cover Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (Includes #7) Grommet Base, Air Cleaner (Includes Key Numbers 9 end 10) Stud, MountingPlate M6 x 1.0 x 66 Samw, #10 Hi-Lo Thread Forming(2) Gasket, Air Cleaner KEY NO, PART NO, 1 2 3 12-079-07 12-237-01 M-0664020 4 5 6 7 8 9 10 11 12 13 14 15 16 NOT ILLUSTRATED -12-113-53 Decal, Air Cleaner DESCRIPTION Linkage, Choke Clamp, Cable Screw, Locked Socket M6 x 1.0 x 20 (2) M-0545016 Screw, Hex Flange M5 x. x16 12-536-09 Control, Speed Assembly (Includes Key Numbers 6 through 9) M-0443020 Screw, Pan Head M4 x 0 x 20 SM-0443025 Screw, Pan Heed MAx 0 x 25 12-089-11 Spdng, Choke Adjust (2) 12-089-23 Spdng, Choke Retum 12,089-24 Spdng, Governor M-0641060 Nut,Hex Flange M6 x 1.0 SM-0642025 Screw, Hex Flange M6 x 1.0 x25 12-090-05 Lever, Governor 25-158-11 Bushing,Throttle Linkage 12-079-01 Linkage, Throttle 25-158-08 Bushing, Linkage Retaining CRANKSHAFT KEY NO. 1 2 EXHAUST PART NO. DESCRIPTION 12-014-37 12-139-01 Crankshaft Plug, Cup KEY NO. BLOWER HOUSING AND BAFFLES KEY NO. PART NO. DESCRIPTION 1 M-0545010 2 3 4 24-468-10 12-146-07 M-0645020 6 7 g 6 24-096-05 12-027-32 12-141-01 12-096-26 Screw, Hex Flange M5 x 0.8 x 10 (8) Washer, Plain 1/4 Plate, Blower Housing Screw, Hex Flange M6 x 1.0 x 20 Cover, Pinion Housing, Blower Ring, Retainer (2) Cover 10 11 25-154-02 M-0545020 _NM_H:_ 12 13 12-063-05 M-0645016 14 15 12-063-08 12-063-01 .8 x 20 Inta(3) ka Side Baffle, Screw, Hex Range M6 x 1.0 x 16 (2) Baffle, _r Heed Baffle, Cylinder PART NO. DESCRIPTION 1 2 3 M-0829033 12-041-03 M-0841080 Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifold Nut, Hex Range M8 x 1.2: 42) 5 6 12-126-11 12-445-06 M-0645025 Bracket, Muffler Strap, Lifting Screw, Hex Flenge M6 x 1.0 x 25 (2) NOT ILLUSTRATED KEY NO. --- M5 x PART NO. DESCRIPTION 12-522-18 12-755-59 Short Block Gasket Set RPM Settings: RPM Settings: Low Speed: 1500-2000 High Speed: 3200-3400 NOTE: NI componentdimensionsgiven in U.S. Inches 1 inch = 25.4 mm NOT ILLUSTRATED -12-113-64 Decal, Horsepower 53 TRACTOR - - MODEL NUMBER 917.271060 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 FUEL SY6TEM I 4 / / 31 / CYLINDER HEAD, VALVE AND BREATHER 54 TRACTOR - - MODEL NUMBER 917.271060 KOHLERENGINE-MODELNUMBERCV15S,TYPENUMBER41567 FUEL SYSTEM CYUNDER KEY NO. 1 KEY NO. 1 2 3 4 5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO. 12-853-56 DESCRIPTION Kit, Carburetor (Includes #2 thru 6) 12-041-02 Gasket, Air Cleaner 12-053-56 Carburetor Assembly (For InformationOnly. Hot Available Separately) (Includes Key Numbers 12 thru 27) 12-041.01 Gasket, Carburstor (2) 12-089-23 Spdng, Choke Return 12-079-07 Linkage, Choke 12-265-04 Deflector, Heat X-426-9 Clamp, Hose (2) 25-353-10 Line, Fuel, 9" 25-050-02 Filter, Fuel 47-154-01 Clip, Cable 12-086.07 Screw, Hex Cap 8-32 x 3/8 12-431-01 Sleeve, Insulating 12-368-05 Needle, Idle, Fuel Adjust 12-089-09 Spdng, Idle Fuel 12-086-04 Screw, Idle Speed Adjust 12-089.09 Spring, IdleSpeed 12-146-03 Plate, Throttle 25-086-27 Screw, Throttla Plate (2) 12-144-09 Shaft, Throttle with Lever and Seal 12-144-08 Shaft, Choke 12.069-10 Spdng, Choke 12-146-02 Plate, Choke 12-337-03 Jet, Main 12-757-02 Kit, Float 12.041-05 Gasket, Bowl 12-104-01 Bowl, Fuel 12-757-06 Kit, Solenoid Assembly (Includes Key Number 29) 12-041-06 Gasket, Bowl Retainer Screw M-0641060 Nut, Has Flange M6 x 1.0 X-25-63 X-22-11 M-0629122 NOT ILLUSTRATED -12-041-01 -12-757-03 -. 12-518-05 -- 41-518-34 --- 277563 12-454-03 HEAD, VALVE AND BREATHER PART NO. 12-351-01 12-755-60 12-411-01 12-041-10 12.017-01 12-017-02 6 12-016-01 12-016-02 7 8 9 12-146-13 12-468-05 12-112-13 10 12-086-15 11 12 13 14 15 16 12-089.01 12-173-01 12-755-03 X-426-9 12-326-03 M-0645020 17 18 19 20 12.096.07 235011 24-032-05 M-0640034 21 22 23 24-194-01 24-186-03 M-0545010 24 25 26 27 12-018-01 12-402-02 12-316.09 X-75-23 DESCRIPTION Lifter, Valve (2) Kit, Cylinder Head Rod, Push _2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, .25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head BOtt xhaust Port Screw, Hex Flange M10 x 1.5 x 81 (5) Spring, Valve (2) Cap, Valve Spdng (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Hex Flange M6 x 1 x34 (2) Pivot, RockerArm (2) Arm, Rocker(2) Screw, Hex Flange M5 x 0.8 x 10 Retainer, Breather Reed Reed, Breather Head, Cylinder Plug, Pipe, Allen Heed1/8 NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mm _1,-_asher, Plain 1/4 Washer, Lock 1/4 Stud, M6 x 1.0 x 122 (2) Gasket, Carburetor Kit, Carburetor Repair Lead, Solenoid, Black, 5", 14 Gauge, Unineulated Push-On Tabs Lead, Ground, Green, 5", 18 Gauge Insulated Gdp Barrel Eyelets Connector Tie, Cable 55 TRACTOR - - MODEL NUMBER 917.271060 KOHLERENGINE-MODELNUMBERCV15S,TYPENUMBER41567 IGNITION I ELECTRICAL I OIL PAN I LUBRICATION J' _-, $.1 _'_ CRANKCASE ___, I STARTING +.! SYSTEM I '+ .d! TRACTOR - - MODEL NU MBER 917.271060 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 IGNmON I ELECTRICAL CRANKCASE KEY NO. 1 PART NO. 12-086-14 KEY NO. 1 2 2 3 4 12-468-03 24-162-03 M-0639016 5 6 12-112-01 12-157-02 7 8 9 10 X-42-15 12-025-37 12-155-02 M-(_48025 11 M-O545010 12 13 14 15 16 17 12-154-02 12-085-08 12-132-02 X-728-1 12-584-01 M-0545020 NOTILLUSTRA'I_D -12-518-11 DESCRIPTION Screw,Hex Flenge M10x 1.5x46 Washer, Plain 3/8 Screen, Grass Screw, Hex Flange M6 x I x 16 (4) Spacer, Fan (4) Fan _h eel Assembly Connector (4 Contact) Screw, Hex Cap M5 x 0.8 x 25 (2) Scraw, Hex FlaNge M5 x 0.8 x 10 (2) Clip, Stator Harness Stator Asssmbly Spad_Ptug Clip,Cable Module, Ignition Screw, Hex Range M5 x 0.8 x 20 (2) PART NO. 12-038-01 2 25-755-13 3 4 5 6 12-153-O3 12-153-02 12-123-04 _ 7 8 9 I0 12-153-01 25-162-07 12-096.03 M.0545016 11 M-10390L)5 12 12-126-02 13 14 12"089-03 12_-01 15 16 17 18 19 20 21 12-208-01 12-050-O1 )(-75-10 12-3,93-01 12-032.04 12-09602 M-0545016 22 23 12-032-03 SM-0e39045 24 12-199-30 12-44502 M-0839025 5 6 12-38003 12-755-49 7 8 12-089-18 12-422.08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27 12-874-07 12-874.08 12-874-09 11 12 Leed, Whlta, GroundTo Kill 19", 18 Gauge, Fully nsuisted Push-on Tab and UnlnsulatedPush-onTab Termioais) DESCRIPTION DipstickAssembly (includes Key Numbers 2 and3) Kit, Oil FillCap (Includes Key #3) O-Ring, _itck O-Ring, Upper oil FBTube Tube,Oil Fill Screw, Hex Ftange M5x 0.8x 20 O-Ring, LowerOil FillTube Screen, oil Pisk-up Cover, Oil Pick-up Screen Screw, Hex Range M5 x 0.8 x 16 Screw, Hex Range Ml0x 1.5 x 25 Bracket,Oil Pump Relief Valve vaSPalvdnge, oil Pump Rellef Piston,oil Pump Relief Valve Body,Oil PumpRelief Valve Filler,Oil Plug, Sque,re Head, Sotid3/8 OII PumpAssemb_/ O-Ring, Oil PumpLover Cover, Oil Pump Screw, Hex Range M5 x 0.8 x 16 (3) Seal, Oil (P.T.O. End) Screw,l-laxFlange M8 x 1.25 x 45 (12) Pan, Oil 3 4 9 10 OIL PAN I LUBRICATION KEY NO. 1 PART NO. 12-032-03 12-522-18 13 12-018-02 12-10e-07 12-108-06 12-10609 _,2-067-05 14 15 16 17 18 19 12-067-06 12-380-01 12-043-05 M-0631005 12-144-02 52-139-09 12-755-64 20 21 22 12-144-24 X-25-102 12-032-01 23 24 SM-0631015 12-15405 STARTING KEY NO. 1 "_ 57 DESCRIPTION Seal, Crankshaft Block, Cylinder (Use Short Block) strop, Screw, Hex Hange M8 x 1.25 x 25 Dowel, Locating(4) Kit, Camshaft 0nclodes Key #7 & 8) Spring, Actuating Shim, Camshaft, B4uo Shim,Camshaft, Red (A.R.) Shim,Camshaft,Yellow(A.R.) Shim,Camshaft, Greee (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black(A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Pistonw/Ring Set, Standard Pistonw/Ring Set .25' Oversize Pistonw/Ring Set .50" Oversize Retainer, PistonPin (2) Ring Set, Standard Ring Set .25" Oversize Ring Set .50" Oversize ConnectingRod, Standard Connecting Rod .25"Oversize Pin,Governor Regulating Gear, Govemor Aseembly Washer, Plain,6mm Shaft, Govemor Gear Plug,Cup Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, GovernorCross Shaft Washer, Plain, 6turn Clip,Hitch Pin SYSTEM PART NO; M-0839070 2 25-096-03 3 4 5 7 8 12-755-54 12-227-06 45-170-0_ 12-227-I I 12.086-25 DESCRIPTION Screw,HexRange ¥8 x 1.25x 70 (2) _'_rtar Assembly (IndudeeKeyNumbers3 thru8) I_, DriveEnd Cap/uCa_ma, DdveEnd tura EndCap,Commutator Screw,HexF_nga 114-20x 4-5/8 (2) NOTE: AIIcomponent dimensionsgiven in U.S. inches 1 inch = 25.4 mm 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I " SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make rums gradually to prevent tlpplng or loss of control. Exercise extreme caution when changing dlrectlon on slopes. l I For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME s" (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi6ces 1-600-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirects" 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio 1-600-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800488-1222 For Information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-827-6655 pr SEARS Home Central°" 172210 11.19.99 RD Printed in U.S.A.
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