Craftsman 917271062 User Manual TRACTOR Manuals And Guides L0030185

CRAFTSMAN Lawn, Tractor Manual L0030185 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271062 917271062 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917271062. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual

£RAFTSMAN

15.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271062

•Safety

•Assembly

•Operation

• Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsmen Help Line

5 am -5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2

Safety Hules .........................................3

Product Specifications ..........................5

Assembly ..............................................7

Operation ............................................10

Maintenance Schedule ......................17

Service and Adjustments....................21

Storage ...............................................27

Troubleshooting .................................28

Repair Paris........................................34

Parts Ordering .....................Back Cover

LIMITEDTWO YEAR WARRANTYON CRAFTSMANRIDING EQUIPMENTPARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipmentis

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any paris found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/617 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

°Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are amajor factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

3

*Keep children out of the mowing area

and under the watchful care of

another responsible adult.

° Be alert and turn machine off if

children enter the area.

•Before and when backing, look

behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water

heater.

•Never run a machine inside aclosed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

•Be sure the area is clear of other •Remove obstacles such as rocks, tree

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if

children enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 °Max),

not across. 4

limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

_l, Look for this symbol to point out impor-

tant samty precautions. It means CAu-

TION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

d_eCA,UTIO.N: In order to.prevent.acci-

nta_marring when semng up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_I=CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

A, CAUTION: Tow only the attachments

that are recommenoe_ by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest pos-

sible speed when on a slope. Too heavy

of aload, while on a slope, is dangerous.

Tires can lose traction with the ground

and cause you to lose control of your trac-

tor.

AWARN.ING: The engine exhaust from

this proauct contains cnemicals Known

to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

ANDTYPE:

OILTYPE

1.25 GALLONS

UNLEADED

REGULAR

SAE 10W30 (ABOVE

32°F)

API-SF/SG/SH): SAE 5W-30 (BELOW

32°F)

:)IL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

3ROUND SPEED FORWARD:5.5

',MPH): REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your pur-

chase of a Craftsman Tractor. It has

been designed, engineered and

manufactured to give you the best

possible dependability and perfor-

mance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center.

We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

ASears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

CaUfomia Public Resources Code),

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

5

Steering

Wheel Insert

C?

]_(1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

, _ , Wheel Adapter

i

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

t Steering

Extension

Shaft

Seat

(1)Washer

(_) 17/32 x1-3/16 x 12

Gauge

1_(1) Knob

_) Shoulder

olt 5/16-18

Slope Sheet

Keys

Video Cassette

6

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

_.._ Insert

_i-_--_---3/8 Hex Bolt

_3/8 Lock Washer

Large Flat

Washer

_-'_ JSteering Boot

Steering Wheel

Tabs

Adapte r------'---_ msion Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Remove mower and packing materi-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

Tab

Slots

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

7

Seat

Battery

Door

Terminal

INSTALLSEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer

Adiustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Release parking brake by depressing

clutch/brake pedal.

•Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

_I, WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

•Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Start the engine. After engine has

started, move throttle control to idle

position.

•Release parking brake.

•Slowly move the motion control lever

forward and slowly drive tractor off

skid.

•Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

•Turn ignition key to "OFF" position.

Continue with the instructions that follow.

8

INSTALL MULCHER PLATE

(If previously removed)

•Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion. Mulcher

Deflector_ Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIREPRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

v' CHECKL IST

Before you operate and enjoy your new

tractor, we wish to assure that you re-

ceive the best performance and satisfac-

tion from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

•/No remaining loose parts in carton.

/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

4' Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

4' Check mower and drive belts. Be sure

they are routed properly around pul-

leys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

•/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following im-

portant items:

/Engine oil is at proper level.

4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

=PURGE TRANSMISSION" in the Op-

eration section of this manual).

9

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

IE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

HL

A'I-rACHMENT REVERSE

CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition Switch

Clutch

Lever _

Ammeter ..._-_---....

Throttle Control

i

Light Switch

Lift

_Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal o Height

Adjustment

Indicator

Freewheel

Control "Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER -Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER -Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

11

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Position

Thn

Clutch/

Brake

gaged"

Position

Parking

Brake ed"

Position

Control

"Disengaged'

Position

STOPPING

Lever

Position

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

•Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Tum ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

ACAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

•Release parking brake and clutch/

brake pedal.

•Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

12

The position of the attachment lift lever

determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1o112 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Whae "1\ \

Mounting'--.2 " _ "_.dP_" _

Bracket _ _--,_ _// .

Locknu_ _ _'¢_"_ _."_.. ....

/{; _)J Shoulder Bolt

3/8W har /

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging

attachment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_i_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever Attachemnt

"En( High

Position Position

"Disengaged_

Position

Low

Position

Deflector

Shield

TO OPERATE ON HILLS

_I,CAUTION: Do not drive up or clown

hills with slopes greater than 15°and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

•Make all tums slowly.

TO TRANSPORT

13

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel-

ing position. Free wheel control is

located at the rear drawbar of tractor.

•Raise attachment lift to highest

position with attachment lift control.

•Pull freewheel control knob out and

hold in position by inserting retainer

spring into forward hole of control rod.

• Do not push or tow tractor at more

than two (2) MPH.

•To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on atruck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

A'I-rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

•Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

Occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

•Be sure freewheel control is in the

transmission engaged position.

°Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

14

WARM WEATHER STARTING (50 °F and

above)

•When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

• When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up period

after the transmission has been

warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

_kCAUTION: Never engage or disen-

gage rreewneel lever wnJne the engine

is running.

To ensure proper operation and

performance, it is recommended that the

transmission be purged before operat-

ing tractor for the first time. This proce-

dure will remove any trapped air inside

the transmission which may have

developed during shipping of your

tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

15

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

tL

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

i__ _,._'_7_'-_ Max 113"

,+ P

16

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Operator Presence and

iT IntedockSystems I_

RCheck for Loose Fasteners I_ _7 I_

i_LubrlcatlonSharpen/ReplaceMower Blades i'

IT Chart I_

0 Check Battery Levet

RClean Batteryand Terminals I_

Check Traneaxla Cooling I_

Adjust Blade Belt(s) Tension II_s

Adjust Motion Drive Belt(s) Tension Ks

Check Engine Oil Level V'

Change Engine Oil l_t2,=

EClean Air Filter

NClean Air Screen

GInepect Muffler/Spark Arrester I_

Replace Oil Filter (If equipped) I_t2

NClean Engine Cooling Fins _=

Replace Spark Plug I_ ll_

Replace Air Filter Paper Cartridge

Replace Fuel Filter _d

1 * change more often when operating under •heavy Io=d or in high •mb_ent temperatur*=. 5 - if _luipp•d with adjuetabl• =yltorn.

2-Service mo_• often when operating in dirty or du•ty cond_tionl. 6 -NOt te<loired if iquipped with mainteruinco-f re• battory,

3-II equipped wifh o_ filter, change oil •very 50 houri, 7 -Tighten front •=de pivo_ bok to 35 ff,-Ib$, rr_xirnurn.

4-Replace blades rnorl often when mowing in ==ndy =oiL DO not overt_ghten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

Anew spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

interlock systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

Zerk _:,-" Zerk

(DFront Wheel Wheel

Bearingzerk _dng Zerk

17

(DSAE 30 or 10w30 MOTOR OIL

_REFERTO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

civot points which have special nylon

earings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricatin 9bearings. If you feel

they must be lubncated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Mandrel Assembly

TrailingEdge Up

Blade Center

Hole

Flat Washer\

Lock Washer

_P----Hex Bolt (Grade

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

• Raise mower to highest position to

allow access to blades. 5/8" Bolt

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as

shown. 18

Center Hole

BATTERY

Your tractor has abattery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

19

-2O*

-30" O" 20" 30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

•Be sure tractor is on level surface.

• Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

•Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

F......_ve r Knob

Air Cle_er_..____ "X_._g Nut

Cover (,_ _Rubber

Foa_ _/Grommet

Pre- _ - ._-_ /

Cleaner • _. _',J..XAir Cleaner

• _ Paper Cartridge

• ,_ _.!=_l_\Air Cleaner

_7 Oil Fil Cap/

_Dipstick

('_'_ Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty airfilter. Clean the foam pre-

cleaner after every 25 hours of operation

or every season. Service paper car-

tridge every 100 hours of operation or

every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

•Remove knob and cover.

•Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow

it to dry.

•Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE. Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

ENGINE OIL FILTER

Replace the engine oil filter every

season or every other oil change if the

tractor is used more than 100 hours in

one year.

•Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL in this

section of this manual, through step

remove drain plug).

•Remove oil filter and wipe off filter

adapter.

•Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

•Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

•Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see =PRODUCT SPECIFICA-

TIONS"section of this manual.

•Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

2O

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

•Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels

free of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

_L, CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

•Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley.

Remove small retainer spring, and lift

clutch spring off pulley bolt.

Small Retainer Spring

Clutch Suspension Arms

Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

Disconnect suspension arms from rear

deck brackets by removing retainer

springs. ._.

=','-Z: ;._ Square Hole

i II," EnginePulley

Retainer

Anti-Sway

Collar, (Both Sides)

Link

Housing Guide

Large ;pring 21

•Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its

highest position.

•Slide mower under tractor with

discharge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedge of Bottomedge of

mower to mower to

ground _ ground

A_- _'"" VGround Line V-"J -_A

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

•Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

•To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

•Recheck side-to-side adjustment.

oo oo

o • o o Mandrel

Both Front Links Should be Equal in Length

nArm

22

Nut ._Nut "E"

Trunnion_

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL-

•Remove mower from tractor (See 'q-O

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys

and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

•Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulle Idler Pulleys

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

•Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut "A"

Nut

g

Arm

J

Do Not touch this nut. If further brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En-

gage parking brake. For assistance,

there is a belt installation guide decal on

bottom side of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

•Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

•Pull belt toward front of tractor and

remove downward from around

engine pulley.

• Install new belt by reversing above

procedure.

Engine Pulley-------.__._

Clutching Idler _ F_I

Stationary Idler---------- _1

Transmission J_

Input Pulley -------_-_

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

23

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the

neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/

2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral Lock Gate

........ _ _lent Bolt

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEELTOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Washer

Retaining

AxleRing_k _

Cover

Square _

Key

(Rear Wheel Only)

TO START ENGINE WITH AWEAK

BATTERY

_I,CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

•BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

24

Positive Terminal Negative Terminal

Battery

Positive Terminal Negative Terminal

REPLACING BATTERY

A CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

•Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to

positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

•Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and nut. Tighten securely.

•Close battery box door.

Seat

-y

Box

Nut Hex

Positive (Red) Cable Negative

Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedure.

25

\\\

\

\ _ '_ Headlight Wire

?}_ Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non-road engine repair estab-

lishment or individual. Warranty repairs

must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THRO'rFLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not

be necessary. Check adjustment as

described below before loosening

cable. If adjustment is necessary,

proceed as follows:

•With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

• Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Cable

Screw

Speed Control

Bracket

Throttle

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving aleaner fuel/air

mixture. Turning the adjusting needles

out (counterclockwise) increases the

supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

needle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with

engine running and shift/motion

control lever in neutral (N) position.

• Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is

attained.

• Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then

turn out (counterclockwise) until

engine runs rough. Turn needle to a

point midway between those two

positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Idle Speed

Adjusting

Screw

Idle Fuel

Adjusting

Needle

26

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_. CAUTION: Never store the tractor

w=th gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Mainte-

nance section of this manual,

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'I'rERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

_uUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (,See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

•Do not store gasoline from one seasor

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

27

TROUBLESHOOTING CHART

PROBLEM CORRECTION

Willnotstad

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

CAUSE

•Out of fuel.

•Engine not "CHOKED"

properly.

•Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment

Service Adjustments

• Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

,o Dirty fuel filter.

• Stale or dirty fuel.

Loose or damaged wiring.

• Carburetor out of adjustment;

• Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed

• Attachment clutch is

engaged.

•Weak or dead battery.

•Blown fuse.

•Corroded battery terminals.

•Loose or damaged wiring.

•Faulty ignition switch.

•Faulty solenoid or starter.

•Faulty operator presence

switch(es).

I• Weak or dead battery.

•Corroded battery terminals.

•Loose or damaged wiring.

•Faulty solenoid or starter.

• Fill fuel tank.

• See"TO START ENGINE"

in Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Check all wiring.

• See "To Adjust Carburetor" in

section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

•See "To Adjust Carburetor" in

Service Adjustments

section.

• Contact an authorized service

center/department.

Depress clutch/brake pedal.

Disengage attachment clutch.

• Recharge or replace battery.

•Replace fuse.

• Clean battery terminals.

• Check all wiring.

I- Check/replace ignition switch

•Check/replace solenoid or

starter.

• Contact an authorized service

center/department,

•Recharge or replace battery.

• Clean battery terminals.

•Check all wiring.

• Check/replace solenoid or

starter.

28

TROUBLESHOOTING CHART

PROBLEM

Loss of power

Excessive

vibration

CAUSE

•Cutting too much grass/too

Enginecontinues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

fast.

Throttle in "CHOKE"

position.

Build-up of grass, leaves

and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

Dirty fuel filter.

Stale or dirty fuel.

Water in fuel.

•Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

•Carburetor out of

adjustment.

•Engine valves out of

adjustment.

• Worn, bent or loose blade.

•Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

CORRECTION

• Set in "Higher Cut" position/

reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/

fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authorized

service center/department.

•Replace blade.

Tighten blade bolt.

•Replace blade mandrel.

•Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

•Level mower deck.

•Clean underside of mower

housing.

•Replace blade mandrel.

•Clean around mandrels to

open vent holes.

29

TROUBLESHOOTING CHART

PROBLEM CAUSE

Mower bladeswill '- Obstruction in clutch

not rotate mechanism,

Poor grass

discharge

Headlight(s) not l:

working

(if so equipped) •

Battery will not •

charge •

Loss of drive •

Engine "backfires" •

whenturning

engine

"OFF"

Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

•Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

•Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Switch is "OFF".

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Freewheel control in

"disengaged" position.

Motion drive belt worn,

damaged, or broken.

Air trapped in transmission

during shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

stopping engine.

CORRECTION

• Remove obstruction.

•Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

•Place throttle control in

"FAST" position.

• Shift to slower speed.

•Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

Turn switch "ON".

,, Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

• Replace battery.

•Check/clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.

• Replace motion drive belt.

• Purge transmission.

eMove throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

3O

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.271062

POSITION

OFF

RUNJLIGHT

RUN

START

BATTERY SOLENOID

i..... 1

AMMETER STARTER

WHtT EI_ dL I B_CK

WHITE _ _1 --

I_- CLUTCH,BRAKE I_' L";-_'

LR_D _ (PEDAL UP) L_

,-_L_, _, ,

I B_UE , ,,_ o, ,..... ,

(/ /_vT IJ_........ AT_r'MEN-T-CLUTCH ' -- LSNE '

i f ,_..,j._o_I ",--- _-- -, CCWTC.OFF) I : ;

! I ,T,,,o .o,

/JT_ L........ BLOC _ SOLENOIDSEAT SWITCH

(NOT OCCUPIED) eL_K

87A

......... PRESENCE RELAY#t

[ I __EB_uE1851 ' 86111 SENCE RELAY #1 _/w aU_CKSPARK i

t! ( L_ --8-7A--- : I(_J IGNITION I_ PLUG

Ii r' ! _.-_._ I_fl UNIT I _GAP

(2 PLUGS ON

I I IPt TWINCYL. ENGINES)

Z8 VOLTS/_ MIN e 3_1RpM

OPERATOR

PRESENCE RELAY #3

__/ +L___87A _ _ ] NOTE

It/YOUR TRACTOR IS EQUIPPED

REMOVABLE

"'L__ p_ p _ _ WITH ASPECIAL ALTERNATOR

IGNITION SWITCH _._,NNE_.TI_N_

SYSTEM. THE LIGHTS ARE NOT

ClRCUrr "MAKE" CONNECTED TO THE BATTERY,

M+C_A1 NONE •BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

8+A1 A2*L NON-REMOVABLE BECAUSE OF THIS, THE BRIGHT-

B+A1 NONE CONNECTIONS RELAY NESS OF THE LIGHTS WILL

+S ÷A1 NONE CHANGE WITH ENGINE SPEED.

WIRING INSULATED CLIPS AT IDLE THE LIGHTS WILL DIM

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR AS THE ENGINE IS SPEEDED UP,

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO THE LIGHTS WILL BECOME

PROPERLY SECURE YOUR WIRING. THEIR BRIGHTEST.

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271062

4:; I

41

I

21

25

29

:32

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271062

KEY PART

NO. NO.

I163465

2 74760412

8 156417

16 161343

21 166182

22 4152J

24 4799J

25 146147

26 166180

27 7351O4O0

28 4207J

29 160784

30 163968

33 140403

40 170219

41 711"f0408

42 131563

43 145673

45 121433X

52 141940

70 170249

81 !09748X

NOTE:

DESCRIPTION

Battery 12 Volt 28 Amp

Bolt, Hex Head 1/4-20 unc x3/4

Case, Battery Mech Hinge

Switch, Intedock N Opn/N Opn

Harness, Light Socket (Includes 4152J)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6 Gauge, Red, W/16 Wire

Fuse, 15 Amp

Nut Keps Hexl/4-20 Uric

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Normal Op Olive

Switch, Ignition

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover, Terminal, Red

Solenoid

Ammeter Rectangular

Protection Wire Loop

Harness Engine

Relay Asm.

All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

TRACTOR - -MODEL NUMBER 917.271062

CHASSIS AND ENCLOSURES

2O8

58 12

53 51 55 57

54

I64

206 3

G0

74

13--_._ "

t "

i

208

34

TRACTOR - - MODEL NUMBER 917.271062

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 169830

2169061

3 17060612

5 155272

9168337X013

10 S'rD533710

11 155927

12 145660

13 172107X010

17 144983X558

18 12693BX

25 19131312

26 STD541437

28 156725X558

29 155217X599

30 164918X558

31 139976

37 174£0508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

58 150127

60 72140606

64 154798

74 73680600

142 165867

143 154966

144 154207

145 156524

206 170165

207 17670508

208 17670608

212 165919

- - 5479J

NOTE:

Chassis Stamping

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, L.H.

Clip Tinnerman Grille P/L

Panel, Dash, R.H

Hood Assembly

BumperHood

Washer 13/32 x 13/16 x 12 Gauge

Nut

Grille Lens Asm

Lens, Grille

Fend/Ftrest Pnt BTLT

Bracket, Fender Support

Screw Thdrot 5/16-16 x1/2 Ty't

Bracket Asm. Pivot Mower Rear

Nut Lockw/Insert 1/4-20 UNC

Washer 9/32 x7/8 x 16 Ga.

Bracket Grille Pickoff LH

Screw Hex Wshd 8-18 x 7/8

Bracket Gdlle Pickoff RH

Bolt, Fin Hex t/4-20 UNC x .75

Duct Air Engine P/L LT

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

RJod Pivot Chassis/Hood

Bolt Shoulder 5/16 - 18 ]-I-

Screw Thdrol 5/16-18 x 1/2 TYTT

Screw Thdrol 3/8-16 x 1/2

Insert Lens Reflective

Plug, Button

All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR -- MODEL NUMBER 917.271062

GROUND DRIVE

3_ 52 62

30

26

35

53

96

22

"55

36

TRACTOR - - MODEL NU MBER 917.271062

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1Transaxle (See Breakdown) 66 154778

Hydro Gr 314-0510 70 134683

8 165866 Rod Shift Fender Adjust 71 169183

10 s'r'D561210 Pin Cotter 1/8 x 1 CAD 72 19132012

14 10040400 Washer Lock Hvy Helical

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 73 169182

5 74 169496

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 75 121749X

Unc

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 76 STD581075

Unc 77 123583X

21 130564 Knob, Deluxe 1/2-13 78 121748X

22 169498 Rod, Brake Hydro

24 73350600 Nut, Hex Jam 3/8-16 Unc 81 165596

25 106888X Spring, Brake Rod 82 165711

26 STD551037 Washer 83 19171216

27 STD561210 Pin Cotter 1/8 x 3/4 CAD 84 169594

28 145204 Rod, Parking Brake 89 164890X428

29 71673 Cap, Parking Brake 90 124346X

30 169592 Bracket, Transaxle 95 170201

32 74760512 Bolt Hex Hd 5/16-18 Unc x

3/4 96 4497H

34 155071 Shaft, Foot Pedal 116 72110610

35 120183X Beadng, Nylon

36 19211616 Washer 150 165850

37 1572H Pin, Rolt 151 19133210

38 131494 Pulley, Idler, Flat 156 166002

39 72110622 Bolt 158 165589

40 4470J Spacer, Split 159 165494

41 165838 Keeper, Belt Idler 161 72140406

42 19131312 Washer 13/32 x 13116 x 12

Gauge 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 Bellcrank, Clutch

49 123205X Retainer, Belt 164 19091010

50 STD523715 Bolt 165 165623

51 STD541437 Nut Crownlock 3/8-16 UNC 166 166880

52 S'I'D541431 Nut, Crown!ock 5/16-18 Unc 168 165492

53 105710X Link, Clutch 169 165580

55 105709)( Spring, Return, Clutch 197 169613

56 STD523712 Bolt Hex 3/8-16 x 1-1/4 198 169593

57 140294 V-Belt 199 169612

59 169691 Keeper, Center Span 200 72140508

61 17060612 Screw. 3/8-16 x 3/4

62 8883R Cover, Pedal 202 72110612

63 140186 Pulley, Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

DESCRIPTION

Keeper Belt Engine Hydro

Keeper Belt Engine

Strap Torque Lh Hydro

Washer 13/32 x 1-1/4 x 12

Gauge

Strap Torque Rh Hydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16

Gauge

E-Ring

Key, Square

Washer 28/32 x 1-5/6 x 16

Gauge

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ca.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Controt Bypass Hydro 20"

Tires

Retainer Spring 1• Zinc/Cad

Bolt Rdhd Sqneck 3/8-16 x

1.25

Bushing Betlcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 114-20 Unc x 1 Gr

5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5116-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyliner Snap-In 5/8"1D

Washer Nyl 718 IB x .105" Hyd

Bolt Shoulder 5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x

1

Bolt Carr Sh 3/8-16 x 1-1/2

Gr.5

NOllE: All component dimensions given in U.S.

inches 1inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.271062

STEERING ASSEMBLY

_41

I

62 44

__ / 51_54

47

26

20

30

88 67 67

67

13

43

/ // f _ \143

38

TRACTOR -- MODEL NUMBER 917.271062

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2154427

3 169840

4169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 169832

11 STD551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 S'rD541537

41 100711L

42 145054x428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 160367

66 154404

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

NOTE.-

SteedngWheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25132 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Draglink

Washer, Lock

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Screw Hex Wshhd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Pin

Rod, Tie

Bushing, Steering

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 UNF

Adaptor, Steering Wheet

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Service

Bolt, Fin Hex 3/8-16 UNC x I Gr 5

Spacer Brace Axle

Bearing Arm Pittman

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

Fastner Christmas Tree

All component dimensions given in U.S. inches

1inch = 25.4 mm

39

ENGINE

TRACTOR --MODEL NU MBER 917.271062

33

37

29

\

IOPTIONAL EQUIPMENT

Spark Arrester I

4O

ENGINE

TRACTOR --MODEL NUMBER 917.271062

KEY PART

NO. NO.

1 162156

2 17720410

3......

4 159420

13 12-041-03

14 13280328

15 13200300

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38 .......

40 124028X

44 17490412

45 17000612

46 19091416

77 19101216

80 74760508

81 73510400

101 M73030800

105 17120616

NOTE:

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 5/8

Engine, (See Breakdown) Kohler Model No. CV 15S-41592

Muffler

Gasket Kohler

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Standard 90 °, 3/8-18 NPT

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

Line, Fuel

Plug, Oil Drain (See Engine Breakdown)

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M8-1 25 Non-Lk Zinc

Screw 3/8-16 x 1

AllcomponentdimensionsgiveninU,S. inches

1 inch= 25,4 mm

41

TRACTOR-- MODEL NUMBER 917.271062

SEATASSEMBLY

KEY

NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART

NO. DESCRIPTION KEY PART

NO. NO. DESCRIPTION

140123 Seat 13 121248X

140551 Bracket, Pivot, Seat 14 72050412

71110616 Bolt 15 134300

19131610 Washer 13/32 x 1 x 10 Gauge 16 121250X

145006 Clip, Push-In Hinged 17 123976X

STO541437 Nut 21 171852

124181X Spring, Seat 22 STD541431

17000616 Screw 3/8-16 x 1-1/2 24 19171912

19131614 Washer 13/32 x 1 x 14 Gauge

155925 Pan, Seat Emboss QCK Conn. 25 127018X

166369 Knob Seat

121246X Bracket, Switch Mounting NOTE."

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-"

Spacer, Split .28 x .88

Spring

Locknut, Flange 1/4 Gra_,

Bolt, Shoulder 5/16-18 UI_

Nul

Washer 17/32 x 1-3/16 x

Ga.

Bolt, Shoulder 5/16-18 x

All component dimensdons given in U.S.

inches 1 inch = 25.4 mm

42

)ECALS

TRACTOR --MODEL NUMBER 917.271062

21 4 13 10 16 2O

12

14

(EY

,10.

I

_J

3

)0

2

i3

PART

NO.

156811

169427

171698

171699

171763

133644

166887

163204

156439

146046

163261

DESCRIPTION

Decal, Oper. Instr.

Decal, HP Engine

Decal, Hood, R.H.

Decal, Hood, LH.

Decal Hood Replacement

Decal, Customer Maintenance

Decal, Deck EZ3

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, V-Belt Ddve Schematic

Decal, Dash Phi

KEY PART

NO. NO.

14 1603_

16 1_7

20 149516

21 163205

-- 13311

-- 16_X428

-- 165799X428

-- 169210

-- 1_3_

-- 1_395

DESCRIPTION

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Fender Auto Sears

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

VHEELS & TIRES

74,10

,9

11

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

NOTE:

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front Tire

(Not Provided, Service Item Only)

106732X427 Rim, Front

278H Fitting, Grease (Front Wheel Only)

90401-1 Bearing, Flange (Front Wheel Only)

106108X427 Rim, Rear

122082X Tire, Rear

7152J Tube, Rear Tire

(Not Provided, Service Item Only)

104757X Cap, Axle

144334 Sealant, Tire 10 oz.

All component dimensions given in U.S.

inches 1 inch =25.4 mm

43

TRACTOR - - MODEL NUMBER 917.271062

LIFT ASSEMBLY

5

13

11__ Ii 6 13

3

2

20 20

15

44

TRACTOR-- MODEL NUMBER 917.271062

LIFT ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2159471 Shaft Assembly, Lift

3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32 x 1 x21 Gauge

6 120183X Beadng, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, L.H.

12 139866 Link, Lift, R.H.

13 STD624008 Retainer Spring

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring

31 140302 Bearing, Pvt, Lift Spherfcal

32 73540600 Nut, Crownlock 3/8-24

NOTE.* All component dimensions given in U.S. inches

1inch = 25.4 mm

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271062

157 _67

I\\, lSS Y''"_ 40 _ll

_1_ 1_14 _45 "_ •

ls9_ _.:-lso I"

46 40--._ 37

44 _

2

_147142'

146

34

5

119

6

118

19F 21

\2

16

1

10.-_-

9_-

21 22

/23 24

29

25

46

_OWER DECK

TRACTOR - - MODEL NUMBER 917.271062

I(EY PART

jo. NO.

1 165892

:2 STD533107

3 138017

4 165460

5 STD624008

6 130832

8850857

9 STD551137

10 140296

tl 134149

f2 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133838

36 131494

37 STD551037

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155O46

56 165723

59 141043

KEY PART

DESCRIPTION NO. NO.

Mower Deck Assembly, 42" 67 149846

Bolt 68 144959

Bracket Assembly,Sway Bar, 101 136420

Front 102 71161010

Bracket Sway Bar 38/42" 103 19061216

Deck 104 STD551110

Retainer Spdng 105 160793

Arm, Suspension, Rear 106 2029J

Bolt, Hex 3/8-24 x 1.25 Gr. 8 111 155197

Washer, Lock 112 155198

Washer, Hardened 113 17060512

Blade, Mulching 114 STD541431

Bearing, Ball 115 72110504

Shaft Assembly, Mandrel, 116 4898H

Vented (Includes Key 117 165746

Number 12) 118 73930600

Housing, Mandrel, Vented 119 STD551037

Beadng, Ball, Mandrel 121 143723

Stripper, Vented Mower Deck 128 153390

Bolt, Carriage 5/16-18 x 5/8 129 19131312

Bolt, Shoulder 130 STD523710

Baffle, Vortex

Nut Cmwnlock 5/16-18 UNC 131 STD533710

Stiffener Bracket 142 165890

Bracket, Deflector 143 157109

Cap, Sleeve 144 158634

Spring, Torsion, Deflector 145 165888

Nut, Push 146 165891

Shield, Deflector 147 131335

Washer 11/32 x 5/8 x 16 Ga. 148 169022

Rod, Hinge 149 165898

ScrawThdrolWasher Head 150 19091216

Washer, Spacer 151 169670

Pulley, Mandrel 152 169676

Nut, Toplock, Flanged 153 169674

Bolt 154 169675

Fastnar, ChdstmasTree 155 169671

Pulley, Idler, Flat 156 169672

Washer 13/32 x 13/16 x 16 157 169669

Gauge 158 17720410

Nut Crownlock 3/8-16 UNC 159 72140614

Guard, Mandrel, L.H.

Retainer -- 130794

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower - - 169583

Bolt, Shoulder #10-24 Gr. 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

DESCRIPTION

Knob Custom Oval

V-Belt

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheet LH.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Cardage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centedock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 UNC xl

Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNCx t

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Cardage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn

3/8-16 UNC x 1- 3/4

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete

(Standard Deck, Order

Separately Mulcher Plate and

Gauge Wheel Components,

Key Nos, 101-106 and 111 -

121)

NOTE: All component dimensions given in U.S.inches

1 inch =25.4 mm

47

81

79

73

17

16

32

g3

6O

58

3_

119.

120-

14,

109

[24

107

"88

19

[.u,,.,,,,-_-= _127

11

88

90O

o

_0

r-

mO

! |

o=_

oO

m 0

r- m

Z I"

cZ

=_ =.-

i'_ ID

0

O'J

TRACTOR --MODEL NUMBER 917.271062

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART

NO, NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

16

17

18

19

23

24

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

_6

170351

170352

170353

170354

169898

170355

170356

170357

170358

170359

170360

169870

170361

169869

170362

170363

170364

150771

170365

170366

170367

170368

170369

170370

170371

170389

142991

170390

170391

170392

150792

150793

150809

170393

170394

170395

170396

150797

170397

170396

170999

17O400

170401

170202

170403

1704O4

170405

170406

142977

142978

150798

170407

KEY PART

NO. NO. DESCRIPTION

Main Housing, Assembly 59 170408

Side Housing, Assembly 60 142883

Center Section, Assembly 61 142881

Swashplate, Trunion Machined 62 142887

Block - Assembly 63 170410

Sealant 10.50z

Hex Flange Screw 1/4-20 X 64 142892

1.25 65 170411

Stud, 5/16-24 Hex Double End 66 170412

Shaft, Input 67 170413

Ring - Retaining 68 170414

Spacer 69 170415

Ring - Retaining 70 170416

Seal, Lip .67 X 1.58 X .276 71 170417

Ball Brg 17mm Id X 40ram Od

X12mm 72 170418

Hex Flange Head Screw 5/16-

24X0.75 73 142884

Lip Seal 18 X 32 X 7

Arm, Control 74 170419

Beadng, 30x52x13 Thrust 75 170420

Check Plug Assembly, Washer

Shaft, Motor 76 170421

Gear - Pinion, 13t 77 170422

10t/48t Gear 78 142969

Gear, lot Jackshaft 79 142980

6Ot Bull Gear 80 150778

Sleeve Bearing .75 X 1.575 X

.625 81 170423

SleaveBead ng(Outboard) 82 170424

.75xl .750x.625

Washer, 3/4 Id X 1-1/20d X83 161162

.13 Thk 84 170425

Up Seal Axle Seal 85 170426

Shaft, Axle .75 X 11.39 (Key, 86 170427

R.H.) 87 170424

Shaft, Axle .75 X 16.99 (Key, 88 170429

L.H.) 90 170430

Miter Gear (Splined) 93 170431

Miter Gear 15t (0.5 Id) 107 170432

Shaft 108 170433

Ring, Spiral Retaining

Pin, Jackshaft 109 170434

Magnet, Ring 111 170435

Spdng, Bypass 112 170436

Hydro Mtg Screw 3/8-24 X 2.5 113 170437

Long

Rlter 116 170438

Base, Filter 119 170439

Actuator, Bypass 120 170440

Rod, Bypass Actuator 121 170441

Arm, Bypass

Retaining Ring .250 External 122 170442

Seal, Up .741 X.250 X .250 123 170443

Tc 124 170444

Flat Washer, 5/8 Id X 1.00d

X .05 Thk 125 170445

Retaining Ring 126 170446

Bearing, Center Block 127 170447

Spring *Helical Compression 128 173165

Washer 900 166768

20w-50 Oil

Brake Yoke NOTE:

49

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

SpecialRange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hal. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake

Anti-Drag

Washer, Ht .5 I.D. X 10.D. X

.032

Flat- Washer 11/32 I.D. X 7/8

O.B

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unjf

(Nylon Insert)

Wedge, Friction Pack

Clip, Washer .316xl .50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 See 5/32 Tube

Hose, Expansion Tank

Expansion Tank

Cap -Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft .71idx

1.15odx.030thk

Plug, See #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Bellevllle

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan -Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Traneaxle Complete

All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

AIR INTAKE I

6--o

8--g _

CRANKSHAFT I

-1

BLOWER HOUSING AND BAFFLES J _4

U

15

14

ENGINE CONTROLS I

t_'16 13 - .8 S S

EXHAUST I

_--1 _-4

$

5O

TRACTOR --MODEL NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

:UEL SYSTEM I

4

/7

/

CYLINDER HEAD, VALVE AND BREATHER I

14

51

TRACTOR - - MODEL NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

CRANKCASE I

$

OIL PAN ILUBRICATION J

STARTING SYSTEM I

0

1

52

TRACTOR -- MODEL NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

AIR INTAKE

KEY PART

NO. NO. DESCRIPTION

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

t 12-743-05

2 25-341-02

3 t 2-096-24

4 12-083-08

5 12-100-01

6 X-25-63

7 12-083-05

812-313-04

9 12-094-12

10 12-072-05

11 12-086-01

12 12-041-02

NOT ILLUSTRATED

-- 12-113-53

Kit, Air Cleaner(Includes 1

Key Numbers 2 thru 12) 2

Knob, Air Cleaner Cover 3

Cover, Air Cleaner

Precleaner Element 4

Wing Nut

Washer, Plain 1/4 5

Element, Air Cleaner

(Includes #7)

Grommet 6

Base, Air Cleaner(Includes

Key Numbers 9 and 10) 7

Stud, Mounting Plate

M6 x 1.0 x 66 8

Screw, #10 Hi-Lo Thread 9

Forming (2) 10

Gasket, Air Cleaner 11

12

Decal, Air Cleaner

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

12-014-37 Crankshaft

12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 M-0545010 Screw, Hex Flange

M5 x 0.8 x 10 (8)

2 24-468-10 Washer, Plain 114

3 12-146-07 Plate, Blower Housing

4 M-0645020 Screw, Hex Flange

M6 x 1.0 x 20

6 24-096-05 Cover, Pinion

7 12-027-32 Housing, Blower

9 12-141-01 Ring, Retainer (2)

8 12-096-28 Cover

10 25-154-02 Clip, Mounting (3)

11 M-0545020 Screw, Hex Flange

MS x .8 x 20 (3)

12 12-063--05 Baffle, Intake Side

13 M-0645016 Screw, Hex Flange

M6 x 1.0 x 16 (2)

14 12-063-08 Baffle, Cylinder Head

15 12-063-01 Baffle, Cylinder

NOT ILLUSTRATED

-- 12-113-64 Decal, Horsepower

13

14

15

16

12-079-07

12-237-01

M-0664020

M-0545016

12-536-09

Linkage, Choke

Clamp, Cable

Screw, Locked Socket

M6 x 1.0 x 20 (2)

Screw, Hex Flange

M5 x .8 x 16

Control, Speed Assembly

(Includes Key Numbers 6

through 9)

M-0443020 Screw, Pan Head

M4 x 0.7 x 20

SM-0443025 Screw, Pan Head

M4 x 0.7 x 25

12-089-11 Spring, Choke Adjust (2)

12-089-23 Spring, Choke Return

12-089-24 Spring, Governor

M-0641060 Nut, Hax Flange M6 x 1.0

SM-0642025 Screw, Hex Flange

M6 x 1.0 x 25

12-090-05 Lever, Governor

25-158-11 Bushing, Throttle Linkage

12-079-01 Linkage, Throttle

25-158-08 Bushing, Linkage Retaining

EXHAUST

KEY PART

NO. NO.

1 M-0829033

2 12-041-03

3 M-0841080

4 12-126-11

5 12-445-06

6 M-0645025

DESCRIPTION

Stud, M8 x 1.25 x 33 !2)

Gasket, Exhaust Mantfold

Nut, Hex Flange

M8 x 1.25 (2)

Bracket, Muffler

Strap, Lifting

Screw, Hex Flange

M6 x 1.0 x 25 (2)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

12-522-18 Short Block

12-755-59 Gasket Set

RPM Settings: Low Speed: 1500-2000

RPM Settings: High Speed: 3200-3400

NOTE: All component dimensions given in U.S.

Inches1 inch =25.4 mm

53

TRACTOR - - MODEL NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

FUEL SYSTEM CYLINDER HEAD, VALVE AND BREATHER

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-853-56 Kit, Carburetor (Includes #2 1 12-351-01 Lifter, Valve (2)

thru 6) 2 12-755-60 Kit, Cylinder Head

2 12-041-02 Gasket, Air Cleaner 3 12-411-01 Rod, Push 52)

3 12-053-56 Carburetor Assembly 4 12-041-10 Gasket, Cylinder Head

(For Information Only - Not 5 12-017-01 Valve, Intake, Standard

Available Separately) Size

(Includes Key Numbers 12 12-017-02 Valve, Intake, .25" Oversize

thru 27) 6 12-016-01 Valve, Exhaust, Standard

4 12-041-01 Gasket, Carburetor (2) 12-016-02 Valve, Exhaust, .25"

5 12-089-23 Spring, Choke Return Oversize

6 12-079-07 Linkage, Choke 7 12-146-13 Plate, Guide

7 12-265-04 Deflector, Heat 8 12-468-05 Washer, Plain 13/32

8 X-426-9 Clamp, Hose (2) 9 12-112-13 Spacer, Head Bolt Exhaust

9 25-353-10 Line, Fuel, 9" Port

10 25-050-02 Filter, Fuel 10 12-086-15 Screw, Hex Flange

11 47-154-01 Clip, Cable M10 x 1.5 x 81 (5)

12 12-086-07 Screw, Hex Cap 8-32 x 3/8 11 12-089-01 Spring, Valve (2)

13 12-431-01 Sleeve, Insulating 12 12-173-01 Cap, Valve Spring (2)

Needle, Idle, Fuel Adjust 13 12-755-03

14 12-368-05 Kit, Retainer (2)

15 12-089-09 Spring, Idle Fuel 14 X-426-9 Clamp, Hose (2)

16 12-066-04 Screw, Idle Speed Adjust 15 12-326-03 Hose, Breather

17 12-089-09 Spdng, Idle Speed 16 M-0645020 Screw, Hex Flange

18 12-146-03 Plate, Throttle M6 x 1.0 x 20 (5)

19 25-086-27 Screw, Throttle Plate (2) 17 12-096-07 Cover, Valve with Nipple

20 12-144-09 Shaft, Throttle with Lever 18 235011 Retainer, Spring

and Seal 19 24-032-05 Seal, Valve Stem

21 12-144-08 Shaft, Choke 20 M-0640034 Screw, Hex Flange

22 12-089-10 Spring, Choke M6 x lx 34 (2)

23 12-146-02 Plate, Choke 21 24-194-01 Pivot, Rocker Arm (2)

24 12-337-03 Jet, Main 22 24-186-03 Arm, Rocker (2)

25 12-757-02 Kit, Float 23 M-0545010 Screw, Hex Flange

26 12-041-05 Gasket, Bowl M5 x 0.8 xl0

27 12-104-01 Bowl, Fuel 24 12-018-01 Retainer, Breather Reed

28 12-757-09 Kit, Solenoid Assembly 25 12-402-02 Reed, Breather

(Includes Key Number 29) 26 12-318-09 Head, Cylinder

29 12-041-06 Gasket, Bowl Retainer 27 X-75-23 Plug, Pipe, Allen Head 1/8

Screw

30 M-0641060 Nut, Hex Flange NOTE: All component dimensions given in U.S.

M6 x 1.0 (2) inches 1 inch = 25.4 mm

31 X-25-63 Washer, Plain 1/4

32 X-22-11 Washer, Lock 1/4

33 M-0629122 Stud, M6 x 1.0 x 122 (2)

NOT ILLUSTRATED

o- 12-041-01

-- 12-757-03

- - 12-518-05

- - 41-518-34

- - 277563

- - 12-454-03

Gasket, Carburetor

Kit, Carburetor Repair

Lead, Solenoid, Black, 5",

14 Gauge, Uninsulated

Push-OnTabs

Lead, Ground, Green, 5",

18 Gauge Insulated Grip

Barrel Eyelets

Connector

Tie, Cable

54

TRACTOR - - MODE L NUMBER 917.271062

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41592

IGNITIONIELECTRICAL CRANKCASE

PART

NO. NO. DESCRIPTION

Screw,HaxFlange

Mt0x 1.5 x46

Washer,Plain3/8

Screen, Grass

Screw,Hex Flange

MSxl x 16 (4)

Spacer,Fan(4)

Fan

Key

FlywheelAssembly

Connector(4 Contact)

Screw,HaxCap

M5 x 0.8 x 25(2)

Screw,Hex Flange

M5 x 0.8 x 10 (2)

Clip, StatorHarness

StatorAssembly

SparkPlug

Ctip,Cable

Module,Ignition

Screw,HexFlange

M5 x 0.8 x20 (2)

1 12,086-14

2 12-468-03

3 24-162-03

4 M,0639015

5 12-112-01

6 12-157-02

7 X-42-15

8 12-025-37

9 12-15502

10 M-0548025

11 M-0545010

12 12-154-02

13 12-085-08

14 12-132-02

15 X-728-1

16 12-584-01

17 M,0545020

NOTUI US'I1RATED

.. 12o518-11 Lead, White,GroundToKill

(19", 18Gauge, Fully

InsulatedPush-onTaband

UninsulatedPush-onTab

Terminals)

OILPAN/LUBRICATION

RMtT

NO. NO. DESCRIP11ON

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2O

21

22

23

24

12-038-01

25-755-13

12-153-03

12-15302

12-123.04

M-054502O

12-153-01

25°162-07

12.096-03

M-0545016

M-1039025

12-126-02

12-089-03

12-462-01

12-208-01

12-050-01

X-75-10

12-393-01

12-032-04

12-096-02

M-0545016

12-032-03

SM,0839045

12-199-30

Dipstick Assembly(Includes

Key Numbers 2 and 3)

Kit,Oil Fill Cap

(Includes Key #3)

O-Ring, Dipstick

O-Ring, Upper Oil FillTube

Tube, Oil Fill

Screw, Hex Flange

M5x0.8x20

O-Ring, Lower Oil FillTube

Screen, Oil Pick-up

Cover, Oil Pick-up Screen

Screw, Hex Flange

M5x0.8 x 16

Screw, Hex Flange

M10x 1.5x25

Bracket, Oil Pump Relief Valve

Spring,Oil Pump Relief Valve

Piston, Oil Pump Relief Valve

Body, Oil Pump Relief Valve

Filter, Oil

Plug, Square Head, Solid 3/8

Oil Pump Assembly

O-Ring, Oil Pump Cover

Cover, Oil Pump

Screw, Hex Flange

M5 x 0.8 x 16 (3)

Seal, Oil (P.T.O. End)

Screw, Hex Flange

M8 x 1.25 x 45(i2)

Pan, Oil

PART

NO. NO.

1 12-032-03

2 12-522-18

3 12-445-02

4 M,0639025

5 12-380-03

6 12-755-49

7 12-089-18

8 12-422-08

12-422-09

12-422-10

12-422-11

12-422°12

12-422-13

12-422-07

9 12-144-27

10 12-874-07

12-874-08

12-874-09

11 12-018-02

12 12-106-07

12-108-08

12-108-09

13 12-067-05

12,067,06

14 12-380-01

15 12-043-05

16 M-0631005

17 12-144-02

18 52-139-09

19 12-755-64

2O 12-144-24

21 X-25-102

22 12-032-01

23 SM-0631015

24 12-154-05

STARllNGSYSTEM

DESCRIFnON

Seal, Crankshaft

Block, Cylinder

(Use Short Block)

Strap, Lifting

Screw, Hex Flange

M8 x 1.25 x 25

Dowel, Locating (4)

Kit, Camshaft

(Includes Key #7 & 8)

Spring, Actuating

Shim, Camshaft, Blue

Shim, Camshaft, Red (A.R.)

Shim, Camshaft, Yellow (A. R.)

Shim, Camshaft, Green (A.R.)

Shim, Camshaft, Grey (A.R.)

Shim, Camshaft, Black (A.R.)

Shim, Camshaft, White (A.R.)

Shaft, Balance

Piston wiRing Set, Standard

Piston wiring Set .25"

Oversize

Piston wiRing Set .50"

Oversize

Retainer, Piston Pin (2)

Ring Set, Standard

Ring Set .25' Oversize

Ring Set .50' Oversize

Connecting ROd, Standard

Connecting Rod .25" Oversize

Pin, Governor Regulating

Gear, Governor Assembly

Washer, Plain, 6ram

Shaft, Governor Gear

Plug, Cup

Kit, Shaft, Governor Cross,

w hCl

(Includes Key #20 and 24)

Shaft, Governor Cross

Washer, Plain 1/4

Seal, Governor Cross Shaft

Washer, Plain, 6mm

Clip, Hitch Pin

PART

NO, NO. DESCRIPTION

3

4

5

7

8

12-755-54

12-227"06

45-170-03

12-227-11

12-085-25

Screw,Hex Flange

M8 x 1.25 x 70 (2)

StarterAssembly

(IncludesKey Numbers3 thnJ8)

Kit, DriveEnd

Cap, DdveEnd

Armature

EndCap,Commutator

Screw, Hex Flange

1/4-20 x4-5/8 (2)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

55

56

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_r _

SIGHTING

IDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX.

I

Operate your Tractor up and down the face of slopes (not |

greater than 15°), never across the face. Make turns gradu- J

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

/[i_i_ii:i

:KiZ:i_:i:i!!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME sMAnytime, dayor night

(1-800-4694663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytir.o,dayo,nio.t

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART _a_- _1prnCST

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Sewice Agreement:

1-800-827-6655

iliiii

Para pedir serviciode reparaciSn a domicilio,

y para ordenar plazas con entrega a domicilio:

1"888"SU'HOGAR s_

(1-888-784-6427)

......_:_'___' HomeCentral _'

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Au Canada pour service en franP_ais:

1-877-LE-FOYER s_

1-877-533-6937)

© Sears, Roebuck and Co.

®RegisteredTrademark/VMTrademark of Sears, Roebuckand Co.

®Marca Registrada/_MMama de Fdbdcade Seam, Roebuckand Co,

174394 2.11.00 RD Printed in U.S.,t