Craftsman 917271140 User Manual 16.5HP AUTOMATIC LAWN TRACTOR Manuals And Guides L0030040

CRAFTSMAN Lawn, Tractor Manual L0030040 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271140 917271140 CRAFTSMAN CRAFTSMAN 16.5HP AUTOMATIC LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 16.5HP AUTOMATIC LAWN TRACTOR #917271140. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 16.5HP AUTOMATIC LAWN TRACTOR Manual

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Owner's Manual

rRAFTZMANo

16.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271140

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules

and Instructions before operat-

ing this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over ifa wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

3

• Keep children out of the mowing area •

and under the watchful care of another

responsible adult. •

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind •

and down for small children.

•Never carry children. They may fall off •

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine. •

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision. •

SERVICE

• Use extra care in handling gasoline •

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke. •

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an •

open flame, such as a water

heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

•Be sure the area is clear of other *Remove obstacles such as rocks, tree

people before mowing. Stop machine if

anyone enters the area. •

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso- •

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off •

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another •

responsible adult.

• Be alert and turn machine off if children

enter the area. •

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 °Max),

not across. 4

limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_Look f.orthissymbolto pointout!mpor-

saretyprecautions,hmeans C/_u-

TION!!! BECOME AWARE!H YOUR

SAFETY IS INVOLVED.

,ACAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

_,CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

_,CAUTION: Tgw.only the attach.ments that

are recommenaea oy ann comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_I,W,ARNING: The engine ex,haust from this

proouct contains cnemicals Known to the

State of California to cause cancer, birth

defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.26 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 4.0PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC12YC

GROUND FORWARD: 5.5

SPEED (MPH)" REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15 AMPS @3600 RPM

SYSTEM:

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U 1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependabil-

ity and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest authorized service center. We

have competent, well-trained technicians

and the proper tools to service or repair

this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

•k, WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

5

Steering Wheel

Steering

Wheel

Adapter

Steering

Sleeve

Steering

Extension

Shaft

©

(1) Hex Bolt

3/8-16 x 1

Q

(1)

Locknut

5/16-18

Seat

(1) Shoulder

Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob {_

Keys

(2) Keys

Video Cassette Slope Sheet

6

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes in

extension and lower shafts and install

5/16 hex bolt and Iocknut. Tighten

securely.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

, Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel,

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove an_

staples in skid that may puncture tires

where tractor is to roll off skid.

Steering

"-_ Wheel Insert

_''_---_ Hex Bolt

_Lock Washm

--_--- -- "_ Large Fla

I _,_./ Washer

Steering _j_-_- /c_./

Wheel//- _-

_Steering Boot

//_-- Tabs

Extension ....__

Shaft _....._-_Adapte r

5/16 Locknut--_---_-_'-_'_...,_.j "5/16 Hex Bolt

Lower Steering_ _Tabs

Shaft l" .'_-_7_, ' Slots

7

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift seat pan to raised position and

open battery box door.

•If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one hour

at 6-10 amps. (See "BATTERY" in

MAINTENANCE section of this manual

for charging instructions).

Battery

Door

Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the

cardboard packing and discard.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Shoulder Bolt

Seat Pan

Seat

Flat Washer

Adjustment Knob

NOTE: You may now roll or drive you

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission

(See "TO TRANSPORT' in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

AqI,WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

•Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in "transmis-

sion engaged" position.

•Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral (N)

position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. Aft.. engine has

started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

8

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the belts

are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

,d_GAUTION; Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Shield

Mulcher

Plate

/

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

asafe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

9

_CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,I All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,I Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/ Check wiring. See that aU connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level.

J' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- ;I

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP !

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Lever

Plunger

Ammeter

Throttle/Choke

Control

Clutch/

Height

Adjustment

Knob

Free Wheel

Control gBrake Lever

Lift Lever

Control

3MPH Lever

1MPH

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

•Depress clutch/brake pedal into ful!

"BRAKE" position and hold.

•Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Attachment Clutch Lever

Throttle/Choke "Engaged" Position

Control Ignition Key

"Disengaged"

Clutch/ Parking Brake

Position

Position Knob "Brake"

STOPPING Position

Motion

Control

Lever

MOWER BLADES -

•To stop mower blades,move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use,

• Never use choke to stop engine.

IMPORTANT; Leaving the ignition switch

in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

•k CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

•Turn knob clockwise (_) to raise

cutting height.

•Turn knob counterclockwise (1_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

13

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

• With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8.,6

Locknut

Gauge

Wheel

Mounting __,fc _ .j

Bracket

3/8 Washe_._/3houlder

Gauge Wheel Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield place.

Attachment Clutch Lever "Engaged"

Position Lift

Lever High

Position

_Low Position

"Disengaged_!_-: .-

Position %:_- /- Deflector

,. __ . _ Shield

/j....i;

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TOTRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

•Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

14

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap

on the tube. Do not thread the cap onto

the tube. Remove and read oil level. If

necessary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure

good cold weather starting.

A WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

A CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

•Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

15

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, move the throttle

control to the fast position.

The attachments and ground drive

can now be used. If the engine does

not accept the load, restart the en-

gine and allow it to warm up for one

minute using the choke as described

above.

COLD WEATHER STARTING ( 50 ° F and

below)

• When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast

position. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in

neutral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up pedod after

the transmission has been warmed up.

NOTE" If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

•Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in this

section of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

•Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

•Move motion control lever to neutral (N)

position. Shut- off engine and set

parking brake.

•Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

•Slowly move motion control lever

forward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to

the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your tractor is now purged and now

ready for normal operation.

16

MOWINGTIPS

•Mower should be properly leveled for

best mowing performance, See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

•When mowing ! _._e areas, start by

turning to the rig'St so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

f

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass

and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

Max 1/3"

17

F'LL'"BATES

ASYOOCOMP'ETE '

REGULAR SERVICE _'O_" _'_'_ _'_'_ _'_'_" _'_'_ _'_"_ £O_ C E DATES

Check Brake Operation _ _V f

Check Tire Pressure

Check Operator Presence and

TInterlock Systems V*

RCheck for Loose Fasteners _ 1_7

ASharpen/Replace Mower Blades _s 4

ITLubrication Chart v'

0Check Battery Level

RClean Battery and Terminals if

Check Transaxle Cooling i I_

;Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Celt(s) Tension

Check Engine Oil Level Ik_

Change Engine 0il 1_1.2,_ I_

ECieanAirFilter _:

N Clean Air Screen

G Inspect Muffler/Spark Arrestor

Replace Oil Filter (If equipped) _;

EClean Engine Cooling Fins _2

Replace Spark Plug _2 I_

Replace Air Filter Paper Cartridge

Replace Fuel Filter Vr

1 - Change more often when operating under a heavy load or in high ambient temperatures 5 - If equipped with adjustable sysiem*

2 - Se_ce more often when operating in dirty or dusty conditions

3- If equipped wilh oil filter, change oil every 50 hours¸

4 - Replace blades more Often when mowing in sandy soil¸

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

AU adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

•Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure,

• Check operator presence and

interlock systems for proper operation.

•Check for loose fasteners.

6-Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft-Ibs, maximum.

Oo not overtighten,

LUBRICATION CHART

Zerk

(DFront Wheel ,-

Bearing

Zerk

'_ng Zerk

OGeneral Purpose Grease

_Refer to Maintenance "Engine" Section

IMPORTANT" Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

18

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly, if your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to

allow access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

Blade Center

Hole

Flat Washer

Lock Washer

_-- Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

Ce ol

BA'n'ERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

•Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

19

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature. 20

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section

of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

_ver Knob

Air Cleanel _ , .\ Wing Nut

Cover -'_' _ _"_Rubber

F0am_ _"_:_'..,L. TGrommet

Pc;eaner• _ _"_Air Cleaner

_, _'Paper Cartridge

_= _ o._,_'x, Air Cleaner

AIr_"k'Base

Screen L_L, , \

.,_l" f :! Oil Fi' Cap/

.j_"Pr_" _"_ Dipstick

(" ;, "_Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

•Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

•Reassemble air cleaner, wing nut,

cover and tighten knob securely.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

°,amp 'i, )Clamp

Fuel Filter I'1"_" --_-- /

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels

free of all gasoline, oil, etc.

•Protect pamted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

21

• 1,CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in "DISEN-

GAGED" position.

•Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley.

•Remove small retainer spring, and lift

clutch spring off pulley bolt.

•Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring•

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

•Disconnect front links from deck by

removing retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its highest

position.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

Small Retainer Spring " ;_ ";. : •_; ,_

Suspension Arms _;._ "Square Hole

Clutch S ine PII-uey

Retainer

Anti-Swa,

Housing

Large Retainer

Spring Bracket

Link

Retainer Springs

(Both Sides)

22

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut will

change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of Bottom edge of

m°we__{_ rOund

Suspension

rm

Lilt Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F' against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Nut

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

23 removal instructions.

Mandrel

Pulley Idler

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

•If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut "A"

Jam Nut

Operating

Arm

Do not touch this nut. If further brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface, Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this manual.

•Remove belt from stationary idler and

clutching idler.

•Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

•Pull belt toward front of tractor and

remove downward from around engine

pulley.

• Install new belt by reversing above

procedure.

Engine Pulley--

Clutching Idler /

Stationary Idler'

Transmission..__

Input Pulley

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require remow

for service or replacement, it should be

purged after reinstaUation and before

operating the tractor. See "PURGE

TRANSMISSION" in the Operation secti_

of this manual.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been pres_

at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

24

•Move motion control lever to the neutral

(N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

•Loosen the adjustment bolt.

• Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps

until satisfied.

Motion Control

Lever_

Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of this

manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Retaining Ring

Axle

Cover

t

Square Key --''''_

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BA'n'ERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

•Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

•BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

25

Positive Terminal Negative Terminal _. Keps Nut

,/ _' Hex

Battery

Positive Terminal \

Negative Terminal

REPLACING BA'n'ERY

_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

• Close battery box door.

Seat

Ba_er

Box Door

(Red)

Cable Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOODAND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedure.

/,

'\

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishrfient or

individual. Warranty repairs must be

performed by an authorized engine

26manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

•With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from choke

to fast position.

•Check to see if hole in throttle lever and

hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a1/4" drill bit

through both holes.

•Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude or

load. If the carburetor does need adjust-

ment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fueVair

mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if

needle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

•Be sure you have aclean air filter and

the throttle control cable is adjusted

properly (see above).

•Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral (N) position.

• Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is

attained.

•Idle fue! needle setting -With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

•Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Cable

CIamp..___._L_--'---_

Screw _]_----_

Speed Control _:_/_ I

Throttle

Lever

Idle Speed

Adjusting

Screw

Idle Fuel

Needle

27

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

,_, CAUTION-" Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATFERY

• Fully charge the battery for storage.

•After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

puUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position

for a few seconds to distribute oil.

•Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

28

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start •Out of fuel.

• Engine not "CHOKED"

properly.

•Engine flooded.

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

Loss of power

•Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

Service Adjustments

• Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

•Dirty fuel filter.

•Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

•Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery.

• Corroded battery terminals.

•Loose or damaged wiring.

•Faulty solenoid or starter.

• Cutting too much grass/too

fastl

• Throttle in "CHOKE"

position.

• Fill fuel tank.

• See 'q'o START ENGINE"

in Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Check all wiring,

• See "To Adjust Carburetor" in

section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug,

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments

section.

• Contact an authorized service

center/department.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery te[minals.

•Check all wiring.

• Check/replace ignition switch.

•Check/replace solenoid or

starter.

• Contact an authorized service

center/department.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in "Higher Cut" position/

reduce speed.

• Adjust throttle control.

29

TROUBLESHOOTING CHART

PROBLEM

Loss of power

(Continued)

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut -uneven

Mower blades will

not rotate

CAUSE CORRECTION

•Build-up of grass, leaves

and trash under mower.

• Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

•Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

•Obstruction in clutch

mechanism.

• Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

•Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

•Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/

fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authorized

service center/department.

• Replace blade.

Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches and

connections. If not corrected

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

•Replace blade mandrel.

• Clean around mandrels to

open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

30

TROUBLESHOO_NG CHART

PROBLEM CAUSE CORRECTION

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

iEngine "backfires"

when turning

engine

"OFF"

•Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Worn, bent or loose blade.

!•Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

•Blades improperly installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator

(if so equipped).

• Faulty alternator.

•Freewheel control in

"disengaged" position.

• Motion drive belt worn,

damaged, or broken.

• Air trapped in transmission

during shipment or

servicing.

• Engine throttle control not

set at "SLOW"

position for 30 seconds

stopping engine.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

• Replace battery.

•Check/clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

31

SERVICE NOTES

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271140

RED

AMMETER

(OPTIONAL) WHITE

/

CLUTCH /BRAKE

(PEDAL UP)

I ,:- I--:

SEAT SWITCH

(NOT OCCUPIED)

IGNITION SWITCH

PO_'RON CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B + S + A1 NONE =

=FUEL I

ATT,MENT-CLUTCH : LINE ',

11v _ 111 -- i

86 FUEL SHUT-OFF

SOLENOID

BLACK

I

OPERATOR

PRESENCE RELAy #1

BLACK

SPARK •

IGNITION PLUG _I

UNIT GAP

2 PLUGS ON

TW N CYL. ENG NES

YELLOW

1CHARGING SYSTEM CUTPUT 1

I_ AMp [IC 0 _ _pN A

REGULATOR YELLOW

__ ALTERNATOR

YELLOW

_VOLTS AC @ 3600 RPM

OPERATOR _ I •

PRESENCE RELAY #3

=o, I-o:5..... _-: --

HE.ADLIGHTS 1

i 30 BLACK

RELAY

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING,

33

TRACTOR - - MODEL NUMBER 917.271140

ELECTRICAL

45

J

/

i

/

34

TRACTO R - - MODEL NUMBER 917.271140

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

8156417 Case Battery

16 161343 Switch Intedock

21 166182 Harness, Light Socket (w/4152J)

22 4152J Light Bulb

24 4799J Cable, Battery

25 146147 Cable, Battery

26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable,Ground

29 160784 Switch, Seat

30 163968 Switch, Ignition

33 140403 Key, Molded

40 170219 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822x Ammeter

52 141940 Protection Wire Loop (Hour Meter)

70 170250 Harness Engine

81 109748X RelayAsm

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

'TRACTOR °" MODEL NUI_,B_ u,, .*" "-

cHAsSiS AND E_cL.OSkIl_ES

Jlc ._ , .

74

TRACTOR - - MODEL NUMBER 917.271140

CHASSIS AND ENCLOSURES

KEY PART

NO. NO, DESCRIPTION

1 169830

2169061

3 17060612

5 155272

9168337X013

10 STD533710

11 155927

12 145660

13 172108

17 144983X558

18 126938X

20 156437

23 124028X

25 19131312

26 STD541437

28 166271X558

29 155217X599

30 164919X558

31 139976

37 17490508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD552507

58 150127

60 72140606

64 154798

74 STD541437

142 165867

143 154966

144 154207

145 156524

206 170165

207 17670508

208 17670608

- - 5479J

Chassis

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Clip Tinnerman Gdfle P/L

Panel, Dash, RH

HoodAssembly

Bumber Hood

Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, Fuel Line

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8-16 UNC

Gdlle

Lens, Gdtle

FendedFootmst

Bracket, Fender/Support

Screw, Thdrol. 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Nut Lock W/Insert 1/4 - 20 UNC

Washer 9/32 X 7/8 X 16 Ga.

Bracket Grille Pickoff LH

Screw, Hex Wshd #8-18 x 7/8

Bracket Grille Pickoff RH

Bolt FinHex 1/4-20 UNC X.75

Air Duct

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18TT

Screw Thdrol 5/16-18 x 1/2

Screw Thdrol 3/8-16 x 1/2

Plug Button

NOTE: All component dimensionsgivenin U.S, inches

1 inch = 25.4 mm

37

TRACTOR-- MODEL NUMBER 917.271140

GROUND DRIVE

169

156

32

3_._¢ 62

52

16

3O

38

TRACTOR -- MODEL NUMBER 917.271140

GROUND DRIVE

KEY PART KEY

NO. NO. DESCRIPTION NO.

1 Transaxle (See Breakdown) 64 71170764

Hydro Gr314-0510 65 STD551143

8 165866 Rod Shift Fender Adjust 66 154778

10 STD561210 Pin Cotter 1/8 x 1 CAD 70 134683

14 10040400 Washer Lock Hvy Helical 71 169183

15 74490544 Bolt Hex FLGHD 5/16-18 GR.5 72 19132012

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 73 169182

Unc 74 169496

19 STD5414.37 Nut Lock Hex W/Wsh 3/8-16 75 121749X

Uoc 76 STD581075

21 130564 Knob, Deluxe 1/2-13 77 123583X

22 169498 Rod, Brake Hydro 78 121748X

24 73350600 Nut, Hex Jam 3/8-16 Uric 81 165596

25 106888X Spring, Brake Rod 82 165711

26 STD551037 Washer 83 19171216

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 84 169594

28 145204 Rod, Parking Brake 89 164890X428

29 71673 Cap, Parking Brake 90 124346X

30 169592 Bracket, Transaxle 95 170201

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 96 4497H

34 155071 Shaft, Foot Pedal !16 721 t 0610

35 120183X Bearing, Nylon 150 165850

36 19211616 Washer 151 19133210

37 1572H Pin, Roll 156 166002

38 131494 Pulley, Idler, Flat 158 165589

39 72110622 Bolt 159 165494

40 4470J Spacer, Split 161 72140406

41 165838 Keeper, Belt Idler

42 19131312 Washer 13/32 x 13/16 x12 162 73680400

Ga. 163 74780416

47 127783 Pulley, Idler, V-Groove

48 154407 Betlcrank Clutch Gmd Dry STL 164 19091010

49 123205X Retainer, Belt 165 165623

50 STD523715 Bolt 166 166880

51 STD541437 Nut Crownlock 3/8.16 UNC 168 165492

52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580

53 105710X Link, Clutch 197 169613

55 105709X Spring, Retum, Clutch 198 169593

56 STD523712 Bolt Hex 3/8-16 x 1-1/4 199 169612

57 140294 V-Belt, Ground Drive 200 72140508

59 169691 Keeper, Center Span

61 17060612 Screw 3/8-16 x 3/4 202 72110612

62 8883R Cover, Pedal

63 140186 Pulley,Engine

PART

NO. DESCRIPTION

Bolt Hex 7/16-20 x4 Or. 5

Washer

Keeper Belt Engine Hydro

Guide Belt RH Engine

Strap Torque Lh

Washer 13/32 x 1-1/4 x 12 Ga.

StrapTorque Rh

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass

Retainer Spring 1"Zinc/Cad

Bolt Carr. 3/8-16 x 1.25

Bushing Bellcrank Grd Ddve

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tappered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr. 5

Nut Crownlock1/4-20 Uric

Bolt Hex Fin 1/4-20 Unc x 1

Gr. 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Nyliner Snap-In

Washer Nyliner

Bolt Shoulder 5/16-18U NC

Bolt RDHD SQNK

5/16-18UNC x 1

Bolt Carr SH 3/8-16 x 1-1/2Gr.5

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

39

TRACTOR --MODEL NUMBER 917.271140

STEERING ASSEMBLY

/f _t

_41

37"--_It I

I

62 44

51_54

47

13

67

67

43

i /

I

4O

TRACTOR -- MODEL NUMBER 917.271140

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2154427

3 169840

4 169839

56266H

6121748X

7 19272016

8 12000029

93366R

10 169832

11 STD551137

13 136518

15 145212

17 156546

19 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28, 19131416

29 17060612

30 STD561210

32 13O465

36 155099

_,_" 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X428

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

54 74780520

62 167902

63 74780616

65 160367

66 1544O4

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

Steerir',gWheel

Front AxleAssembly

SpindLeAssembly,L.H.

Spindle Assembly,R.H.

Beadng, Race, Thrust,Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring,Klip

Bearing,SteeringColumn

Link, Drag

Washer, Lock

Spacer, Beadng, Front Axle

Nut, Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support,Shalt

Screw hex Wshhd Torx

Pittman Sha_ AssembLy

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x3/4

Pin

Rod, Tie

Bushing, Steering

Screw TT #10-32 x 5 x3/8 Flange

Insert, Steering Wheel

Washer 13/32 x2-3/8 x 12 Gauge

Lock NutCenter 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steedng Dash P/L MU BIk

Washer 25/32 x1-1/4 x16 Gauge

Extension Steering Non-Adjust

Cap, Spindle

Fitting, Grease

Nut Lock Hx W/ins 5/16-18 UNC

Bolt Fin Ftex 5/16-18 UNC x1-1/4

Kit, Steering Assembly, Service

Bolt Fin Hex 3/8-16 unc. x1Gr. 5

Spacer Brace Axle

Beadng Arm Pittman

Bolt Rdhd Sq 3/8-16 Uoc x 2-1/4

Brace Axle

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

Fastener ChristmasTree

NOTE: All component dimensionsgiven in U.S. inches

1inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.271140

ENGINE

6

33

29

33 /

OPTIONAL EQUIPMENT

Spark Arrester

8O

4

42

ENGINE

TRACTOR - - MODEL NUMBER 917.271140

KEY PART

NO. NO, DESCRIPTION

1 162152

217720410

3.......

4159420

13 12-O41-03

14 13280328

15 132003O0

16 STD551231

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137O4O

38 .......

40 124028X

44 17490412

45 17000612

46 19091416

62 STD551131

77 19101216

79 M740108025

80 74760508

81 73510400

101 M73030800

Control Throt I Ch

Screw Hex Thd Cut 1/4-20x5/8 T

Engine(See Breakdown) KohlerModel No.CV16s-43520

Muffler

Gasket

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow,Std 90 Degree 3/8-18 Npt

Washer

Shield,BRN/DBRGuard

Arrestor, Spark

Tank, Fuel

Cap Assembly,Fuel Tank, Vented

Clamp Hose BIk

Line Fuel

PlugOil Drain (See Engine Breakdown)

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4

Screw Hexwsh Thdr 3/8-16 x 3/4

Washer, 9/32 x 7/8 x 16 Guage

Washer, Lock

Washer 5/16 x 3/4 x 16 Guage

Bolt, Hex

Bolt, Hex Hd 6/16-18 Uric x 1/2

Nut, Keps Hex 1/4-20 Unc

Nut FlangeMB-1.25

NOTE: All componentdimensions given in U.S. inches

1 inch = 25.4 mm

43

TRACTOR --MODEL NUMBER 917.271140

SEAT ASSEMBLY

KEY PART

NO, NO.

1140123

2 140551

371110616

4 19131610

5145006

6STD541437

7124181X

8 17000616

9 19131614

10 155925

11 166369

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat 3450 Bik/blk Craftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16

Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1.5 SMGML

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Knob Seat

12 121246X

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

Bracket Pnt Mounting Switch

BushingSnap BIk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X 62

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

44

TRACTOR - - MODEL NUMBER 917.271140

DECALS

741

11 2

9

KEY PART

NO. NO.

1 156439

2163205

3 171698

4171699

5 168920

6133644

7171765

9 163204

1! 156811

14

2O

KEY PART

DESCRIPTION NO, NO.

Decal Fender Danger Sears 13 146046

Decal Fend Auto Sears Gold 14 163263

Decal Hood Rh Craftsman 15 160396

Decal Hood LhCraftsman 19 138047

Decal Engine H/P 20 166887

Decal Maint Customer 22 149516

Sears Dora - - 169210

Decal Replacement Sra - - 138311

Decal Fender Craftsman Gold - -165800)(428

Decal Fender STLTH Oper - - 165799X428

Inst E/S - - 172230

-. 172231

14

13

DESCRIPTION

Decal V-belt Dr Sch Tractor E

Decal Dash Panel

Decal Mower Drive Schematic

Decal, Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal By Pass Lt Hydro

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

4,10

11

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

265139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front Tire

(Not Provided, Service Item Only)

5 106732;<427 Rim, Front

6 278H Fitting, Grease (Front Wheel Only)

7!_40H Beadng, Flange (Front Wheel Only)

8 106108X427 Rim, Rear

9 122082X Tire, Rear

10 7152J Tube, RearTire

(Not Provided, Service Item Only)

11 104757X Cap, Axle

--144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917.271140

LIFT ASSEMBLY

27

25 2423

11

13

12

49

6

30

3

8

/ /'

,/ /

/ /

iI

65

13

19

2O

15

2O

46

TRACTOR --MODEL NUMBER 917.271140

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 LiftLever Inner Wire Asm.

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12(X)0002 E Ring

5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Beadng Nylon

7 125631X Grip Handle Fluted

8 122365X Button Plunger Red

11 139865 Link Lift L.H.

12 139866 Link Lift R.H.

13 STD624008 Retainer Spring

15 167253 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc

19 139868 Arm Suspension Rear

20 163552 Retainer Spring

23 110807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Ga.

25 2876H Spring

26 169484 Retainer Clip

27 126971X Rod, Adjust Lift

28 73350600 Nut, Hex Jam 3/8-t6 UNC

29 138057 Knob, Infinite Height Adjustment

30 150233 Trunnion, Inf. Height

31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 Nut Crownlock 3/8-24

49 145212 Nut, Hex Flange Lock

50 110452X Nut, Push Phos. &-Oi_

NOTE: All component dimensions givenin U.S. inches

1inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.271140

MOWER DECK

6'7 a68 _I_

157 _'_,'/ _"_ 40 \ "_F'Z_P"

t> "t __3+ _%,/'+/

F.3 ,. 1---_ _>t,+o ---

46 1+5

102 +103

106

101

102 t

r-

+147 14

34

90 91

_i _ _ /9392

90

5

119

6

19// 21

16

1

18

13_

21 22

_23 24

!i <2s

28 \-

29

18

27

48

TRACTOR - - MODEL NUMBER 917.271140

MOWER DECK

KEY PART

NO. NO,

1 165892

2 STD533107

3138017

4165460

5 ST_624CO8

6 130832

8 850857

9STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52. 139888

53 131845

54 133943

55 155046

56 165723

59 141043

67 149846

68 144959

90 74760616

KEY PART

DESCRIPTION NO. NO.

Mower Housing 91 132274

Bolt 92 STD541437

Bracket Assembly,Sway

Bar,Front 93 19171416

Bracket Sway Bar 38/42" 94 132264

Retainer Spdng 95 132273

Arm, Suspension, Rear 101 136420

Bolt,Hex 3/8-24 x 1.25 Gr. 8 102 71161010

Washer, Lock 103 19061216

Washer, Hardened 104 STD551110

Blade, Mulching 105 160793

Beadng, Ball 106 2029J

Shaft Assembly, Mandrel, 111 155197

Vented (Incl. Key Number 6) 112 155198

Housing, Mandrel, Vented 113 17060512

Beadng, Ball, Mandrel 114 73510500

Stripper, Vented Mower Deck 115 72110504

Bolt, Carriage 5/16-19 x5/8 116 4898H

Bolt, Shoulder 1!7 165746

Baffle, Vortex 118 73930600

Nut, Crownlock 5/16-18 UNC 119 19121414

Stiffener Bracket 121 143723

Bracket, Deflector 128 153390

Cap, Sleeve 129 19131312

Spring, Torsion, Deflector 130 STD523710

Nut, Push

Shield, Deflector 131 STD533710

Washer 11/32 x 5/8 x 16 Ga. 142 165890

Rod,Hinge 143 157109

ScrewThdrol RollingWsh Hd 144 158634

Washer, Spacer 145 165888

Pulley, Mandrel 146 165891

Nut, Toplock, Flanged 147 131335

Bolt 148 169022

Fastner, Christmas Tree 149 165898

Pulley, Idler, Flat 150 19091216

Washer 13/32 x 13/16x 16 Ga. 151 169670

Nut, Crownlock3/8-16 UNC 152 169676

Guard, MandreI, L.H. 153 169674

Retainer 154 169675

Screw, Thd. Roll 1/4-20 x 5/8 155 169671

Washer,Hardened 156 169672

RollerAssembly,Cam Follower 157 169669

Bolt, Shoulder #10-24 Grade 5 158 17720410

Locknut 169 STD533717

Bolt, Shoulder5/16-18 UNC - - 130794

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler - - 169583

Spacer, Retainer

Guard, Tuv Idler

Knob Custom Oval

V-Belt

Bolt Fin Hex 3/8-16 Uric x 1

DESCRIPTION

BracketAsm Nossroller LH

Locknut,Hex W/Wsh 3/8-16

Washer 17/32 x 7/8 x 16 Ga.

RollerNose

Bracket Asm NoserollerRH

Cover Mulching42" Black

Screw Truss Hd Phil! 0-24 x5/8

Washer#10

Washer Lock

Latch Asm Bagger

Nut Weld

Bracket Gauge, Wheel LH

Bracket, Gauge, Wheel RH

Screw 5/16-18 x 3/4

Nut, Hex Keps 5/16-18 UNC

Bolt,Carriage 5/16 UNC x 1/2

Bolt,Shoulder

Wheel,Gauge

Nut, Crownlock 3/8-16

Washer 13/32 x 7/8 x 14 Ga.

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 unc x 1

Gr.5

Bolt Rdhd Sqnk 3/9-16 UNC x 1

Arm Spdng Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler

Spring Extension

Spring Retum Idler

Retainer Spdng Yellow Zinc

Washer 9/32 x 3/4 x 16 Ca.

Bracket Clutch

Cable Clutch 42"

Washer flat 3/8" Type B

Spdn.gRetainer

Spring Retention Lever

Spacer

RodClutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/9-16 Unc x 1-3/4

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete (Std

deck - order separately

mulcher plate components key

riDS.101-106)

NOTE; Allcomponentdimensions given in U.B.inshes

1 Inch =26.4 mm

49

TRACTOR - - MODEL NUMBER 917.271140

HYDROGEARTRANSAXLE- - MODELNUMBER314-0510

7

\

\

5O

TRACTOR - "MODEL NUMBER 917.271140

HYDRO GEAR TRANSAXLE --MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1170351 Main Housing, Assembly 58 170407 Brake Yoke

2 170352 Side Housing, Assembly 59 170408 Rotor, Brake

3 170353 Center Section, Assembly 60 142883 Brake Puck

4 170354 Swashplate, Trunion 61 142881 Puck Plate

Machined 62 142887 Brake Actuating Pin

5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/

6 170355 Sealant 10.50z Patch,SpecialFlange

7 170356 Hex Flange Screw 1/4-20 X 64 142892 Bolt, 1/4-20 X 1 W/Patch

1.25 65 170411 Spacer

8 170357 Stud, 5/16-24 Hex Double 66 170412 Spring, Brake Arm Bias

End 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

9 170358 Shaft, Input 68 170414 Arm, Brake

10 170359 Ring - Retaining 69 170415 Slotted Hex Nut 5/16-24

11 170360 Spacer 70 170416 Cotter Pin 3/32 X 3/4

12 169870 Ring - Retaining 71 170417 Compression Spring Brake

13 170361 Seal, Lip .67 X 1.58 X .276 Anti-Drag

14 169869 Ball Brg 17mm Id X 40ram 72 170418 Washer, Ht

Od X 12mm .5 I.D. X 10.D. X .032

16 170362 Hex Flange Head Screw 73 142884 Flat -Washer

5/16-24X0.75 11/32 I.D. X 7/80.D

17 170363 Lip Seal 18 X 32 X 7 74 170419 Oil Seal .625 X 1.0 X .25

18 170364 Arm, Control 75 170420 Check Plug Assembly, .027,

19 150771 Bearing, 30x52x13 Thrust Washer

23 170365 Check Plug Assembly, 76 170421 Stud, 5/16-24 Friction Pack

Washer 77 170422 Puck, .330 X 1.50 X .0975

2"-_ 170366 Shaft, Motor 78 142969 Spring, Helical Comp

27 170367 Gear - Pinion, 13t 79 142980 Spacer

28 170369 10t/48t Gear 80 150778 Hex Lock Nut 5/16-

29 170369 Gear, 10t Jackshaft 24Unjf(Nylon Insert)

30 170370 60t Bull Gear 81 170423 Wedge, Friction Pack

31 170371 Sleeve Bearing 82 170424 Clip, Washer

.75 X 1.575 X .625 .316x1.50x.1046 (Plated)

32 170389 SleeveBearing(Outboard) 83 161162 Pin, Standard Headless

.75x1.750x.625 84 170425 Fitting, 5/16 Sae 5/32 Tube

33 142991 Washer, 85 170426 Hose, Expansion Tank

3/4 Id X 1-1/20d X .13 Thk 86 170427 Expansion Tank

34 170390 Lip Seal Axle Seal 87 170424 Cap - Poppet Valve

35 170391 Shaft, Axle .75 X 11.39 88 170429 Bolt, Self Tapping

(Key, R.H.) 10-32 X 1/2

36 170392 Shaft, Axle .75 X 16.99 90 170430 Puck, Inner Wedge

93 170431 Spring Clip - Housing Thrust

(Key, L.H.)

37 150792 Miter Gear (Splined) 07 170432 Deflector

38 150793 Miter Gear 15t (0.5 Id) 08 170433 Washer, Motor Shaft

39 150809 Shaft .71idx1.15odx.030thk

40 170393 Ring, Spiral Retaining 09 170434 Plug, Sae #6

41 170394 Pin, Jackshaft 11 170435 O-Ring .07 X .301 I.D.

42 170395 Magnet, Ring 12 170436 Shield, Vent

43 170396 Spring, Bypass t3 170437 Bracket, Support Expan

44 150797 Hydro Mtg Screw sion Tank

3/8-24 X 2.5 Long 116 170438 Silicon Sponge

45 170397 Filter 119 170439 Fan, 7 In.

46 170398 Base, Filter 120 170440 Pulley

47 170999 Actuator, Bypass 121 170441 Hex Lock Nut 1/2-20 (Nylon

48 170400 Rod, Bypass Actuator Insert)

49 170401 Arm, Bypass 122 170442 Washer, Betleville

50 170202 Retaining Ring .250 123 170443 Belt Keeper

External 124 170444 Center Section-Filter-

51 170403 Seal, Lip .741 X .250 X .250 Bypass Assembly

Tc 125 170445 Filter Assembly

52 170404 Flat Washer, 126 170446 Fan - Pulley Service

5/8 Id X 1.00d X .05 Thk Assembly

53 170405 Retaining Ring 127 170447 Seal - O-Ring Kit

54 170406 Bearing, Center Block 900 166768 Transaxle Complete

55 142977 Spring -Helical Compression

56 142978 Washer NOTE: All component dimensions given in U.S.

57 150798 20w-50 Oil inches 1 inch = 25.4 mm

51

TRACTOR - - MODEL NUMBER 917,271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CYLINDER HEAD, VALVE AND BREATHER I

20--_

CRANKCASE J

24

9

12 11 \ "_

14 _ \13

t4

52

TRACTOR - - MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CYLINDER HEADNALV_BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01 Lifter, valve (2)

212-755-81 Kit, cylinder head (Includes

3-17)

3 12-411-01 Rod, push (2)

4 12-041-10 Gasket, cylinder head

5 12-017-01 Valve, intake (Std.)

12-017-02 Valve, intake (.25)

6 12-016-01 Valve, exhaust (Std.)

12-016-02 Valve, exhaust (.25)

7 X-75-23 Plug, allen hd. pipe 1/8

8 12-318-19 Cylinder Head

9 25-186-01 Arm, rocker (2)

10 12-599-03 Pivot, rocker arm (2)

11 M-0640034 Screw, hex. flange

M6xLOx34 (2)

12 12-089-01 Spring, valve (2)

13 12-173-01 Cap, valve spring (2)

14 12-755-03 Kit, retainer (2)

15 12-468-05 Washer, plain 13/32

16 12-112-13 Spacer, head bolt exhaust

port

17 12-086-15 Screw, hex. flange

M10x1.5x81 (5)

18 X-426-9 Clamp, hose (2)

19 12-326-03 Hose, breather

20 M-0645020 Screw, hex. flange

M6x1.0x20 (5)

21 12-096-07 Cover, valve w/nipple

22 M-0545010 Screw, hex. flange

M5x0.8xlO

23 12-018-01 Retainer, breather reed

24 12-402-02 Reed, breather

1 12-032-03 Seal, crankshaft

2 Block, cylinder (Use Short Block 12 522 18)

3 12-445-02 Strap, lifting

4 M-0839025 Screw, hex. flange

M8x1.25x25

5 12-380-17 Dowel, locating (4)

6 12-755-49 Kit, camshaft (Includes 7,8)

7 12-089-31 Spring, actuating

8 12-422-08 Shim, camshaft (A.R.) blue

12-422-09 Shim, camshaft (A.R.) red

12-422-10 Shim, camshaft (A.R.)

yellow

12-422-11 Shim, camshaft (A.R.)

gteen

12-422-12 ,_him, camshaft (A.R.) gray

12-422-13 Shim, camshaft (A.R.) black

12-422-07 Shim, camshaft (A.R.) white

9 12-144-27 Shaft, balance

10 12-874-07 Piston w/Ring Set (Std.)

(Includes 11-12)

24-874-11 Piston w/Ring Set (.08)

12-874-08 Piston w/Ring Set (.25)

12-874.09 Piston w/Ring Set (.50)

11 12-018-02 Retainer, piston pin (2)

12 12-108-07 Ring Set (Std.)

12-108-08 Ring Set (.25)

12-108-09 Ring Set (.50)

13 12-067-05 Connecting Rod (Std.)

12-067-06 Connecting Rod (.25)

t4 12-380-01 Pin, governor regulating

15 12-043-05 Gear, governor assembly

16 M-0631005 Washer, plain 6mm

17 12-144-02 Shaft, governor gear

18 52-139-09 Plug, cup

19 12-755-64 Kit, gov. cross shaft w/clip

(Includes 24)

21 X-25-102 washer, plain 1/4

22 12-032-01 Seal, governor cross shaft

23 SM-0631015 Washer, plain 6ram

24 12-154-05 Clip, hitch pin

53

TRACTOR -- MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

IGNITION /ELECTRICAL I

AIR INTAKE I

i

tt

IQ=_/

BLOWER HOUSING AND BAFFLES I

13

4

t 5

0_7

t0_,

54

TRACTOR - - MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

IGNITION/ELECTRICAL

KEY PART

NO. NO, DESCRIPTION

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO, DESCRIPTION

12-086-14 Screw, hex. flange MIOx1.5x46 1 M-0545010 Screw, hex. flange M5xO.8xl0

12-468-03 Washer, plain 3/8 (8)

24-162-03 Screen, grass 2 24-468-10 Washer, plain 1/4

M-063£O16 Screw, hex. flange M6x1.0x16 3 12-146-07 Plate, blower housing

(6) 4 24-086-18 Screw, phillip hd M4x0.7 X8 (2)

12-157-03 Fan 5 24-096-05 Cover, pinion

41-403-09 Regulator, rectifier 6 220534 Washer, plain 5/16 (2)

X-22-11 Washer, lock (2) 7 12-027-54 Housing, blower

236602 Connector 8 12-063-10 Baffle, intake side

X-42-15 Key 9 25-154-02 Clip, mounting (3)

12-025-35 Flywheel 10 12-086-37 Screw,captive washer

41-155-02 Connector (4 contact) M5 X0.8X20 (3)

M-0548025 Screw, hex. cap M5x0.8x25 (2) 11 M-0645016 Screw, hex. flange M6x1.0xl 6

12-085-01 Stator assembly - 15 amp (2)

12-132-02 Spark Plug 12 12-063-08 Baffle, cylinder head

X-728-1 Clip, cable 13 12-063-09 Baffle, cylinder

M-0545010 Screw, hex. flange M5x0.8xl0 NOT ILLUSTRATED

(2) X-25-92 WASHER, PLAIN3/16" (2)

12-584-08 Module,ignition

12-452-02 Terminal

12-086-35 Screw, hex. socket M5xO.8x20

(2) AIR INTAKE/FILTRATION

M-0461013 Screw, pan head M4.2x13 (2)

12-584-12 Module,speed advance

25-086-47 Shoulder M6X1.0X16 (4) KEY PART

ILLUSTRATED NO. NO. DESCRIPTION

25-518-29 Lead

25-518-05 Lead

12-176-36 Hamess

X-25-5 Washer, plain 5/16"

12-155-02 Connector

23-517-03 ClipCable

1

2

3

4

5

6

7

8

10

11

NOT

25-341-03 Knob, aircleaner cover

12-096-24 Cover, aircleaner

12-083-12 Precleaner, element

12-1083-10 Kit air cleaner element

(Includes 5,7)

1230046 Seal 3/4"

12.100-01 WingNut

12-032-11 Seal 1-7/16"

12-094-07 Base, air cleaner(Includes

10,11)

12-072-04 Stud, mounting plate

M6X1.0X75

12-086-01 Screw, #10 Hi-Lo thread

forming (2)

12-041-02 Gasket, air cleaner

ILLUSTRATED

12-113-53 Decal atrcleaner

55

TRACTOR - - MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

iSTARTING SYSTEM I

0

3-- ®

°!!

G

8--

ENGINECONTROLS I

"I

11

OIL PAN /LUBRICATION I

_ --13

I$

--16

--111

4

56

TRACTOR --MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

M-0839070 Screw, hex. flange

M8x1.25x70 (2)

25-098-05 Starter assembly (includes

3-8)

12-755-54 Kit, drive end

12-227-06 Cap, drive end

12-170-05 Armature

12-221-01 Kit, brush & spring

12-227-13 Cap, commutator end

12-211-01 Bolt, hex. flange

1/4-20x4-5/8 (2)

3

4

5

6

7

8

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

1 12-038-01 Dipstick assembly (Includes

2-3)

2 25-755-13 Kit, oil fill cap (includes 3)

3 12-163-03 O-Ring, oil fill cap

4 12-153-02 O-Ring, upper oil fill tube

5 12-123-04 Tube, oil fill

6 SM-0545020 Screw, hex. flange

M5x0.8x20

7 12-153-01 O-Ring, lower oil fill tube

8 25-162-07 Screen, oil pickup

9 12-096-03 Cover, oil pickup screen

10 M-0545016 Screw, hex. flange

M5x0.8x16

11 25-462-09 Valve, oil pressure relief

13 52-050-02 Filter, oil

14 X-75-10 Plug, sq. hd. solid 3/8

15 12-393-01 Pump, oil assembly

16 12-153-06 O-Ring, oil pump cover

17 12-096-34 Cover, oil pump

18 M-0545016 Screw, hex. flange

M5x0.Sx16 (3)

19 12-032-03 Seal, oil (P.T.O. end)

20 24-086-16 Screw, hex. flange

M8xl.25x45 (11)

21 24-086-17 Screw, hex. flange

M8x1.25x45

22 12-199-53 Assembly, Pan, oil (Incl.

11,15-18)

1

2

3

8

9

10

11

12

13

14

15

16

17

12-079-07 Linkage, choke

12-237-01 Clamp, cable

M-0664020 Screw, lobed socket

M6xl.0x20 (2)

24-086-43 Screw, hex. flange

12-536-10 Control, speed assembly

(Includes 6,6,9)

M-0443025 Screw, pan head

M4x0.7x25

M-0443020 Screw, pan head

M4x0.Tx20

12-089-11 Spring, choke (2)

12-089-23 Spring, choke return

12-089-24 Spring, governor

12-755-83 Kit, governor lever (Includes

12-14)

12-100-07 Nut, hex flange 1/4 - 20"

52-211-04 Bolt, 1/4 - 20 X 1"

12-090-28 Lever, governor

25-158-08 Bushing, throttle linkage

12-079-01 Linkage, throttle

25-158-11 Bushing, throttle linkage

57

TRACTOR - - MODEL N UMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CRANKSHAFT I

FUEL SYSTEM I

2

_j6

/9

4

3

TRACTOR --MODEL NUMBER 917.271140

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1M-0641060 Nut, hex. flange M6xl.O (2) 1 12-014-37 Crankshaft (Includes 2)

3 X-22-11 Washer, star 1/4 2 12-139-01 Plug, cup

4 M-0629116 Stud M6xl.Ox116 (2)

5 12-853-95 Kit, carburetor w/gasket

(Includes 6,7,8 qty 1 EXHAUST

12-454-01, 25452-20)

6 12-041-02 Gasket, air cleaner KEY PART

712-053-95 Carburetor assembly

(For information only not NO, NO. DESCRIPTION

available separately)

812-041-01 Gasket, carburetor (2) 125-072-04 Stud (2)

9 12-265-04 Deflector, heat 2 12-041-63 Gasket, exhaust manifold

10 47-154-01 Clip cable 4 12-!26-11 Bracket, muffler

11 X-426-09 Clamp, hose (2) 5 12-445-06 Strap, lifting

12 25-353-10 Line, fuel 9" 6 M-0645025 Screw, hex. flange

13 25-050-02 Filter, fuel M6xl.Ox25 (2)

12-522-18 Short Block

NOT ILLUSTRATED 12-755-82 Gasket Set

12-757-02

12-757-03

12-041-01

12-04%02

12-041-05

12-041-06

12-032-06

12-757-33

12-041-06

12-454-01

25-452-20

12-454-03

M-0561010

M-0645020

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid "

Kit, solenoid repair

Gasket, bowl screw

Tie, wire

Terminal

Tie cable

Screw, thread forming

M5XO.6XlO

Screw, hex. flange

M6X1.0X2O (2)

59

60

61

62

SUGGESTED r3u,,.,,....n .jtr_,,, ,,,,._ :SLOPES FOR SAFE OPERATION

GUIDE TH_8

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

,i

d/% Operate your Tractor up and down the face of slopes (not J

H _U_ greater than 150), never across the face. Make turns gradu- J

_ally to prevent tipping or loss of control. Exercise extreme I

caution when changing direction on slopes. !

Get it fixed,at your homeor ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOMEsMAnytime,dayor night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222Anytime, dayornight

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART6a.m.-11 p.m.CST,

(1-800-366-7278) 7 daysa week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mort.- Sat.

Para pedirserviciode reparaci6na domicilio,

y para ordenarpiezasconentrega adomicilio:

1-888-SU-HOGAR _

(1-888-784-6427)

AuCanada pourservice enfran(;ais:

1-877-LE-FOYER _*_

(1-877-533-6937)

SEARS

HomeCentraloM

© Sears,RoebuckandCo.

® RegisteredTrademark/TMTrademarkof Sears, RoebuckandCo.

® MarcaRegistrada/T. Marcade F_bricadeSears,Roebuckand Co,

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