Craftsman 917271631 User Manual LAWN TRACTOR Manuals And Guides L0904458
CRAFTSMAN Lawn, Tractor Manual L0904458 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
917.27499 L0904458
User Manual: Craftsman 917271631 917271631 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271631. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual l 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.27163! o Safety Assembly o Operation o Maintenance Repair Parts CAUTION: For answers Read and follow all Safety Rules and Instructions before about this product, Call: operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat to your questions 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, I160179 Visit our Craftsman website:www.sears_com/craftsman LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS For'two (2) years from the date of purchase,if this CraftsmanRidingEquipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Searswill repairor replace,free of charge,any parts found to be defectivein materialor workmanship°Warrantyserviceis availablefree of charge by returning your Craftsmanridingequipmentto your nearestSearsServiceCenter.. In-home warrantyserviceis availablebut a trip chargewill apply.This warrantyappliesonly while this productis in timeUnited States° This Warrantydoesnot cover: • Expendableitems which becomeworn duringnormal use, such as blades, spark plugs,air cleaners,belts and oil filters.. . Tire replacementor repaircaused by puncturesfrom outside objects,such as nails, thorns, stumps,or glass. • Repairsnecessarybecauseof operatorabuse,includingbut not limitedto, damage caused by towing objectsbeyondthe capabilityof the riding equipment,impacting objectsthat bend the frame or crankshaft,or over speedingthe engine° ° Repairsnecessarybecauseof operator negligence,includingbut not limitedto, electricaland mechanicaldamagecaused by improperstorage,failure to use the propergrade and amountof engineoil, failureto keepthe deck clearof flammable debris, or the failure to maintainthe equipmentaccordingto the instructions containedin the owner's manual. , Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale)° In general, fuel sllould be used within thirty (30) days of its purchase date. ° Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is .used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge° Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. Inohome warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States° TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN,HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co. D/817 WA, Hoffman Estates, IL 60179 IMPORTANT:This cuttingmachineis capableof amputatingIlands and feet and throwingobjects_Failureto observe the followingsafetyinstructionscould result in serious injury or death. I. GENERAL OPERATION I!. SLOPE OPERATION o Read,understand,and follow all Slopes are a major factor related to loss-ofinstructionsin the manualand on the control and tipover accidents, which can remachinebeforestarting. sutt in severe injury or death, All slopes o Only allow responsibleadults,who are require extra caution. If you cannot back up familiarwith tile instructions,to operate the slope or if you feel uneasy on it, do not the machine_ mow it, ° Clearthe areaof objectssuchas rocks, DO: toys,wire,etco,whichcouldbe picked ° Mow up and down slopes, not across. up andthrownby the blade° o Remove obstacles such as rocks, tree ° Be surethe areais clearof otherpeople limbs, etc. beforemowing. Stop machineif anyone ° Watch for holes, ruts, or bumps° Uneven entersthe area.. terrain could overturn the machine° Tall o Nevercarry passengers. grass can hide obstacles. o Do not mow in reverseunlessabsolutely o Use slow speed. Choose a low gear so necessary.Alwayslookdownand that you will not have to stop or shift behindbeforeand w!_ilebacking_ while on the slope_ • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place° o Slow down before turning. o Never leave a running machine unattended_ Always turn off blades, set parking brake, stop engine, and remove keys before dismounting, o Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging chute. o Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. ° Watch for traffic when operating near or crossing roadways.. ° Use extra care when loading or unloading the machine into a trailer or truck,. o Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries° These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others frorn serious injury, o Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn _ Do not allow the mower deck to plow leaves or other debris which can cause build- • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. o Keep all movement on the slopes slow and graduaL Do not make sudden changes in speed or direction° • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope_ DO NOT: o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. o Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over il a wheel is over the edge of a cliff or ditch, or if an edge caves in. ° Do not mow on wet grass. Reduced traction could cause sliding° ° Do not try to stabilize the machine by putting your foot on the ground. o Do not use grass catcher on steep slopes. up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. 3 HI.CHILDREN • Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ° Never tamper with safety devices_ Check their proper operation regularly. o Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing, ° Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting, o Never make adjustments or repairs with the engine running, o Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary, ° Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. o Check brake operation frequently. Adjust and service as required. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful care of another responsible adult. o Be alert and turn machine off if children enter time area. o Before and when backing, look behind and down for small children. o Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. . Never allow children to operate the machine. o Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV, SERVICE o Use extra care in handling gasoline and other fuels° They are flammable and vapors are explosive. Use only an approved container. -Never remove gas cap or add fuel with the engine running° Allow engine to cool before refueling. Do not smoke., -Never refuel the machine indoors_ - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine anyone enters the area. ° Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- ° Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for smatl children. ° Mow up and down slopes (15 ° Max), not across. o Remove obstacles such as rocks, tree limbs, etco ° Watch for holes, ruts, or bumps. Uneven terrain could overturn the if lutely necessary. Always look down and behind before and while backing. o Never carry children,, They may fall off and be seriously injured or interfere with safe machine operation. . Keep children out of the mowing area and under the watchful care of another responsible adult. machine. 4 Tall grass can hide obstacles. o Use slow speed..Choosea low gear so thatyou will not haveto stop or shift while on the slope° o Avoidstartingor stoppingon a slope.,if tires losetraction, disengagethe bladesand proceedslowly straight down the sloper o If machinestopswhile going uphill, disengageblades,shift into reverse and backdown slowly. • Do not turn on slopes unless necessary,and then, turn slowly and gradually downhill,if possible.. _Look for this symbolto pointout importantsafetyprecautions.It means CAUTIQNH!BECOMEALERT!HYOUR SAFETYISINVOLVED. _ CAUTION: In orderto prevent accidentalstartingwhen setting Lip, transporting,adjustingor making repairs, always disconnectspark plug wire and place wirewhere it cannotcontact spark plug. _, CAUTION: Do not coast down a hill in neutral,you may losecontrolof the tractor° _, CAUTION: Towonlythe attachments thatare recommendedby and comply with specificationsof the manufacturerof yourtractor.Use commonsensewhen towing..Operateonly at the lowest possiblespeed when on a slope° Too heavyof a load,while on a slope,is dangerous°Tirescan losetractionwith the groundand causeyou to lose control ofyour tractor_ _WARNING: Engineexhaust,some of its constituents,and certainvehicle componentscontainor emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harrn. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. PRODUCT SPECiFICATiONS GASOLINE 1°25 CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE SAE30 (ABOVE32°F)i (APFSF- SJ): SAE5W-30 (BELOW32°F) OILCAPACITY: 3.0 PINTS SPARKPLUG: CHAMPIONRC12YC (GAP: _.030") GROUNDSPEED(MPH): FORWARD: 1ST '1,.1 2ND 3RD 4TH 5TH 6TH REVERSE: TIRE PRESSURE: instructions will enable you to assemble and maintain your tractor properly_, Always observe the "SAFETY RULES". 1.4 2.2 3.4 4,3 5.4 1.7 REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details,, CUSTOMER FRONT:14 PSI REAR: 12 PSI CHARGING SYSTEM: HEADLIGHTS 3 AMPS BATTERY 5 AMPS BATTERY: AMP/HR: 25 MINoCCA: 190 CASE SIZE:U 1R BLADE CONGRATULATIONS on your purchase of a new tractorr It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center° We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. Tile BOLTTORQIJE: RESPONSIBiL|TIES • Read and observe tile safety ,, Follow a regular schedule in ing, caring for and using your ° Follow the instructions under nance" and "Storage" sections owner's manual. rules. maintaintractor_ "Mainteof this _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is 27-35 FT_ LBS required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws,, Federal laws apply on federal lands. A spark arrester for tile muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manuaO. 6 Steering Wheel (1) Hex Bolt 318-t6 x 1 Steering Wheel Insert (1) Large Fiat Washer @ (1) Hex Bolt 5/16-1B x t-I/4 ......... _ (1) Locknut 5/16-18 Steering Whee! ......... Adapter (I) Lockwasher 3/8 Steering Boot Extension Steering Shaft Seat @ _(I) (1) Washer 17/32 x 1-3/16 x 12 Gauge Knob For Future Use Keys Slope Sheet ll',l (2) Keys 7 Video Cassette © Your new tractor has been assembled at the factory with exception of tlnose parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will easier. Standard wrench are listed below,, (1) 9/16"wrench (2) I/2" wrench (1) Tire pressure gauge _ _---_3t8 '._--_3/8 make assembly sizes you need (I) Pliers (1) Utility knife J _ Steering Wheel _ When right or left hand is rnentioned in this manual, it means when you are in the operating position (seated behind the steering wheel) TO REMOVE TRACTOR CARTON UNPACK Hex InsertBolt Lock Washer ...-Steering Boot Tabs FROM Adapter_ Shaft CARTON 1, Remove all accessible loose parts and parts cartons from croton. 2o Cut, from top to bottom, along lines on all four corner's of carton, and lay panels flat. 3, Check for any additional loose parts or cartons and remove. BEFORE REMOVING FROM SKID ATTACH ASSEMBLE BOOT STEERING 5/16 Locknut Lower Steering_If_. Shaft TRACTOR .... _., 5/16 Hex Bolt _-J"_ '%--', _ ' _" ,"'Y-_I r -, __,_ _,-. - ___. o_., _ t € -,.:.. ,,, -...,:.j.,;, Tab Slots 7. Snap steering wheel insert into center of steering wheel. 8,, Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. WHEEL EXTENSION SHAFT AND 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/I6 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to HOW TO SET UP YOUR TRACTOR CHECK 1. Lift seat pan to raised position and open battery box door. NOTE; If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Label Seat secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight for_vard. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. BATTERY 4. Battery Box Terminal 8 Terminal INSTALL SEAT Adjust seat before tightening adjustment knob_ 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2, Pivot seat upward and remove from the cardboard packing_ Remove the cardboard packing and discard, 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4, Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor° 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely° Do not tighten° 6_ Lower seat into operating position and sit in seal 7, Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down_ 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely_ TO ROLL TRACTOR Operation section function OFF SKiD for location (See and of controls) 1, Press lift lever plunger and raise attachment lift lever to its highest position, 2_ Release parking brake by depressing clutch/brake pedals 3. Place gearshift lever in neutral (N) position, 4, Roll tractor forward off sldd. 5, Remove banding holding deflector shield up against tractor, TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _,WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual.. Be sure tractor is in a well-ventilated area° Be sure the area in front of tractor is clear of other people and objects° i_ Be sure all the above assembly steps have been completed, 2. Check engine oil level and fill fuel tank with gasoline. 3.. Sit on seat in operating position, depress clutch!brake pedal and set the parking brake.. 4_ Place gear shift lever in neutral (N) position. 5_ Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7o Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. t 0.Turn ignition key to "OFF" position. Continue with the instructions that follow. Seat Seat Bolt NOTE: You may now roll or drive your tractor off the slddo Follow the appropriate instruction below to remove the tractor from the skid. 9 INSTALL MULCHER PLATE CHECK FOR PROPER ALL BELTS (If previously removed) i. Raise and hold deflector shield in upright position° 2, Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3., Hook front latci! into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck_ CHECK SYSTEM ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT,, PLEASE REVIEW CHECKLIST: _CAUTION: Do not remove deflector shield from mower. Raise and hold "TO CONVERT TO BAGGING OR DISCHARGING Simply remove rnulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory, NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also, TIRE PRESSURE The tires on you[ tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance, • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. DECK LEVELNESS For best cutting results, mower tlousing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual_ THE FOLLOWING v" All assembly instructions have been completed,, v" No remaining loose parts in carton. ¢" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely,, v" All tires are properly inflated° (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring,, See that all connections are still secure and wires are properly clamped,, shield when attaching mulcher plate and allow it to rest on plate while in operation. CHECK BRAKE After you learn how to operate your tractor, check to see that tile brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual Latch Hooks CHECK OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify tllat the belts are routed correctly Mulcher Plate Deflector Shie POSITION WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: v" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar witll all controls - their location and function_ Operate them before you start the engine, ,f Be sure brake system is in safe operating conditiom 10 These symbols may appear on your tractor Learn and understand their meaning° BATTERY CAUTION OR WARNING or in literature REVERSE supplied FORWARD with the product, SLOW FAST GI ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED \1 FUEL CHOKE AFrACHMENT CLUTCH ENGAGED REVERSE NEUTRAL H L c®) l HIGH LOW PARKING BRAKE KEEP AREA CLEAR ATTACHMENT CLUTCH DISENGAGED IGNITION __ ii MOWER LIFT SLOPE HAZARDS (SEE SAFETY RULES SECTION) =i::: FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic Models only) 1I KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare tile illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference, of Light Switch Attachment Clutch Lever X Ignition Switch Lift Ammeter " Lever Plunger Throttle/Choke Control Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Indicator Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards American National Standards Institute, AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. of the IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever wi_en changing its position. LIGHT SWITCH -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position° THROTTLE/CHOKE CONTROLUsed for starting 12 and controlling engine speed. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead)° NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etco TO USE THROTTLE CONTROL BRAKE Your' tractor' is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure frorn clutch/brake pedal. Pedal should remain in "BRAKE" position° Make sure parking brake will hold tractor secure° Always operate engine at full throttle. o Operating engine at less than full throttle reduces the battery charging rate. Attachment Clutch Lever "Engaged" Position Ignition Key ° Full throttle offers the best bagging mower performance° ed" Th Choke Control Position Parking Brake led" Position Ciutch/ Brake_ rshift Lever "Disengaged" Position Position STOPPING MOWER BLADES o To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE o To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position° ENGINE ° Move throttle control to slow position. NOTE: Failure to move tllrottle control to slow position and allowing engine to idle before stopping may cause engine to "backfire"° o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized TO MOVE to stop engine. AND BACKWARD The direction and speed of movernent is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.. 2_ Move gearshift lever to desired position. 3o Slowly release clutch/brake pedal to start movement IMPORTANT: Bring tractor to a complete stop before shifting or' changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height_ o Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running° These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. use. ° Never use choke FORWARD and 13 o The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months,, For healthier and better looking lawns, mow often and after moderate growthr ° For best cutting perforrnance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; tile second height. TO OPERATE MOWER to desired '{our tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off tlle engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control,. TO STOP MOWER BLADES disengage attachment clutch control. _b, CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.. Attachment Clutch Lever Attachemnt "Engaged" Lever High Position _ Position Low Position "Disengaged_ Position _'1 TO OPERATE Shield Deflector ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. . Choose the slowest speed before starting up or down Mls. o Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. o if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake_ o Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. o To restart movement, slowly release parking brake and clutch/brake pedal, • Make alt turns slowly. TO TRANSPORT ° Raise attachment lift to highest position with attachment lift control. ° When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. o Do not push or tow tractor at more than five (5) MPHo NOTE: To protect hood from damage when transpoiting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor° Use common sense when towing. Too heavy of a load, while on a slope, is dangerous_ Tires can lose traction with the ground and cause you to lose control of your tractor° BEFORE CHECK STARTING ENGINE THE ENGINE OIL. LEVEL The engine in your tractor has been sllipped, from the factory, already filled with summer weight oil. 1o Check engine oil with tractor on level ground_ 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill o For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual), o To change engine oil, see the Maintenance section in this manual. 14 ADD GASOLINE clockwise to "START" position and release key as soon as engine starts° Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry° o Fill fuel tank_ Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness, IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to tlelp insure good cold weather starting. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. ,, The attachments and ground drive can now be used if the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choice as described above. ,_ WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.. To avoid engine problems, the fuet system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty° Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.. COLD WEATHER STARTING ( 50" F and below) 6, When engine starts, allow engine to run with the throttle control in the choke position until tile engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ,, The attachments can also be used r_. CAUTION: Fi!l to bottom of gas tank iller neck° Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame° during the engine warm-up period, NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See '%0 ADJUST CARBURETOR" in the Service TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from tile tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake_ 2. Place gear shift lever in neutral (N) position. 3o Move attachment clutch to "DISEN_ GAGED" position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below_ 5. Insert key into ignition and turn key and Adjustments 15 section of this manual MOWING TiPS o Mower should be properly leveled for best mowing performance, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ° The left hand side of mower should be used for trimming, o Drive so that clippings are discharged onto the area that has been cut, Have tile cut area to the right of the tractor. This will result in a more even distribu_ tion of clippings and more uniform cutting,. o When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. o If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ° Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IIVIPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after eacfm use° . The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass wit! biodegrade quickly to provide nutrients for time lawn. Always mulch witlm your highest engine (blade) speed as this will provide time best recutting action of the blades. • Avoid cutting your lawn when it is wet, Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon° At this time the grass has dried and the newly cut area will not be exposed to tile direct sun° • For best resulls, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ° Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your' cutting pattern from week to week,, Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawno f Max 1/3" l lL__ 16 MA,,TE,A,OESO,EOUL, AS YOU COMPLETE REGULAR SERVICE T /_./_ ERV'C E DATES chec_ Br.ka Opo,a,on V" it' ..................... Check Tire Pressure V' V' _Check Operator Presence and ...................... lnledock Systems tf R [&eekforLoosa Fas,ener_ ..................... u_ ..... A i Sharpen!Replace Mower Blades c v" VS V'4 ............. ............................... v v ...... 0 Check Battery Level R CIean Batlery and Teiminals .... V e Check Transaxle V" Cooling v' Adjust Btade Bell(e) Tension v'o ;;;I; Adjust Mol.len Drive Bett(s) Tension Check Engine oil Level V ° If Change Engine Oil E Clean Air Filter N Clean Air Screen G Insp_Ci _,_uiiier/spa,k Arrestor Replace Oii'Fi"_';'i" eq"ippe¢ a clean I_tm3 ............ V_:_ .................... V'= _._ .... Engine Cooling Fins ........... , ......... Replace Spark Hug .... 4'eplace Ai." Fi"erPaper ca.,dge ........................... V';_ _ ..... _' V% Reptace Fuel Filler t - Change m(_.'eo!lan when epe,talfng under a heavy k)ad at tn high ambient leml;,eta.lures 2 - Seraice mo,/e ellen wt;en ,c,pemlieg in dl,rlyat dusly cendilions 3 - II equipped w{lh ell f_ller, change eli every 50 heu{_ 5 * If equipped with adj_lslable syelem e * Net required it equipped with rna_eteeanee,llee ballefy 7 - Tighlan Iienl awle plvc,l boll to 35 II -Ibs maximum 4 _ Replace blades mofe ellen when mewing in sandy sei! GENERAL Do not over_tghlen RECOMMENDATIONS LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual, @ S[ Zerk CHART Spindle Zerk iq7 _ f Some adjustments will need to be made periodically to properly maintain your tractor, All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or' replace air filter, and check blades and belts for wear. A new _','Front Wheel ,Bearing Zerk Wheel Beating Zerk (_Engine / spark plug and clean air filter assure proper air4uel mixture and help your engine run better and last longer. BEFORE 1_ 2, 3o 4_ 5. EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper' operation. Check for loose fasteners, ([JSAE 30 or 10w30 MOTOR OIL @GENERAL PURPOSE GREASE _,REFER TO Maintenance "ENGINE" SECTION 17 IMPORTANT.' Do not oil or grease the pivot points which have special nylon bearings, Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. TRACTOR Alwaysobservesafety ruleswhen performingany maintenance. BRAKE OPERATION If tractorrequiresmorethan six (6) feet stoppingdistanceat high speed in highestgear,then brakemustbe adjusted.(See"TOADJUSTBRAKE"in the ServiceandAdjustmentssectionof this manual). TIRES ° Maintainproper air pressurehi all tires (See"PRODUCTSPECIFICATIONS" sectionof this manual). o Keeptires free of gasoline,oil, or insect controlchemicalswhich can harm rubber. o Avoid stumps,stones,deep ruts, sharp objectsand other hazardsthat may causetire damage. NOTE:Toseal tire puncturesand prevent flat tires due to slowleaks,tire sealant may be pu[chasedfrom your local parts dealer.Tire sealantalso preventstire dry rot and corrosion. OPERATORPRESENCESYSTEM Be sure operator presenceand interlock systemsare workingproperly. If your tractordoesnot functionas described, repair the problemimmediately. o The engineshouldnot start unlessthe brake pedal is fully depressedand attachementclutchcontrolis in the disengaged position. o Whenthe engineis running,any attemptby the operatorto leavethe seat withoutfirst settingthe parking brakeshouldshut off the engine. o Whenthe engineis runningand the attachmentclutch is engaged,any attemptby the operatorto leavethe seat should shut off the engine. o The attachmentclutch should never operateunlessthe operatoris in the seat. BLADE CARE Forbest resultsmowerbladesmust be kept sharp. Replacebentor damaged blades° BLADE REMOVAL 1. Raise mowerto highestpositionto allow accessto blades. 2. Removehex bolt, lockwasherand flat washer securing blade° 3.. Installnew or resharpenedblade with trailingedge up towardsdeck as shown. IMPORTANT:Toensureproperassembly, centerhote in blade mustalign with star on mandrelassembly. 4. Reassemblehex bolt, lock washer andflat washer in exact order as shown. Tighten bolt securely (27-35 Fto Lbs. torque). Ir,4PORTANT: Blade bolt is grade 8 heat treated° 5, Trailing Edge Up Blade Mandr'el Assembly Center Hole Fiat Washer.... Lock Washer % _--Hex Bolt (Grade) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. o The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on time mower. o To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow tile instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade, The lobes of the center hole may appear to be centered, but are not, ° Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_ Center Hole 18 "_ BATTERY Your tractor has a battery charging systern which is sufficient for normal use° However; periodic charging of the battery with an automotive charger will extend its life. . Keep battery and terminals clean_ o Keep battery bolts tight° . Keep small vent holes open. o Recharge at 6-t0 amperes for I hour,, NOTE: The original equipment battery on your tractor is maintenance freer Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary., TO CLEAN BATTERY NOTE: Altllough multi-viscosity oils (5W30, t0W30 etco) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op* eration or at least once a year if the tractor is not used for 25 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. AND TERMINALS Corrosion and dirt on the batter,/and terminals can cause the battery to "leak" power. Io Open battery box door, 2. Disconnect BLACK battery cable first then RED battery cable and remove batter/from tractor. 3, Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5, Coat terminals with grease or petroleum jelly, 6. Reinstall batter/(See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TO CHANGE the fitting. Oil Drain 'valve Closed and Locked Position Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary° The belts are not adjustable. Replace belts if they begin to slip from wear,, COOLING 3. 4o 5. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF - SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. c _o ._0 TEMPERATURE 6_ 7. SAEV,SCOSf_ G'RADES -to o _o _o _o Drain Tube Yellow Cap Keep transaxte free from build-up of dirt and chaff which can restrict cooling. .................. OIL Determine temperature range expected before oil change, All oil must meet API service classification SF-SJ. o Be sure tractor is on level surface. , Oil will drain more freely when warm o Catch oil in a suitable container° 1, Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto V-BELTS TRANSAXLE ENGINE 4o RANGE ANTIOIPATEO BEFORE NF.,XTOI,,L,,CHANGE !9 Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve. After' oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the end of the drain valve, Refill engine with oil through oil fill dipstick tube_ Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Use gauge on oil fill cap/dipstick for chectdng level. Be sure dipstick cap is tightened securely for accurate reading_ Keep oil at "FULL" line on dipstick, B, CLEAN COOLING FINS Remove any dust, dirt or' oil from engine cooling fins to prevent engine damage from overheating. 1. Remove screws from blower housing and lift housing and dipstick tube assembly off engine_ 2_ Cover oil fil! opening to prevent entry of dirt, 3. 4. knob(s). TO SERVICE AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers° ENGINE NOTE: tf very dirty or damaged, replace pre-cteaner. 6. Reinstall pre-cleaner over cartridge° 7. Reinstall cover and secure with Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. To reassemble, reverse above procedure_ CARTRIDGE 1 Remove cartridge nut, 2. Carefully remove cartridge to prevent debris frorn entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3 Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge. 4. Reinstall car[ridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge r Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Knob Cover@Cartridge Screws Blower Housing Paper Foam Pre-Cleaner Dipstick Tube Assembly Nut Screws 1.-,_-.. Cartridge Air Screen _'_ Base MUFFLER Engine Cooling Fins )ark Plug AIR FILTER Your engine will not run properly using a dirty air' filter, Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whiclqever occurs first. Service air cleaner more often under dusty conditions° I, Remove knob(s) and cover, TO SERVICE 2. & 4. 5. PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil, inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual, IN-LINE FUEL FILTER The fuel filter should be replaced once each season_ tf fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is require& t. With engine cool, remove filter and plug fuel line sections. 2o Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3_ Be sure there are no fuel line leaks and clamps are properly positioned. 2O o Keepfinishedsurfacesand wheelsfree of all gasoline,oil, etc. o Protectpain[edsurfaceswith automotive type wax° We do not recommendusing a garden hoseto cleanyour tractorunlessthe electricalsystem,muffler,air filter and carburetorare coveredto keepwater out. Water in enginecan result in a shortened engine life. 4. Immediatelywipe up any spilled gasoline. Clamp__--_-_ FuelFilter----_.__-L__.,' Clamp CLEANING ,, Cleanengine,battery,seat,finish,etc. of all foreignmatter., CAUTION: BEFOREPERFORMINGANY SERVICEORADJUSTMENTS: 1_Depressclutch/brakepedalfully and set parkingbrake. 2. Placegearshiftleverin neutral(N) position° 3oPlaceattachmentclutch in "DISENGAGED"position. 4oTurn ignitionkey "OFF"andremovekey. 5. Makesure the bladesand all movingparts havecompletelystopped. 6. Disconnectspark plug wire from spark plug and place wire where it cannot come in contactwith plug,. TRACTOR 9. TO REMOVE Raise lift lever to raise suspension arms_ Slide mower out from under tractor., IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER Io Raise attachment lift lever to its MOWER Mower will be easier to remove from the right side of tractor. 1, Place attachrnent clutch in "DISENGAGED" position,, 2. Move attachment lift lever forward to lower mower to its lowest position, 3, Roll belt off engine pulley, 4, Remove small retainer spring, and lift clutch spring off pulley bolto 5, Remove large retainer spring, slide collar off and push housing guide out of bracket, 6. 7. 8. highest position. Slide mower under tractor with deflector shietd to right side of tractor, 3o Lower lift lever to its lowest position. 4, Install mower in reverse order of removal instructions,, 2, Disconnect anti-swaybar from chassis bracket by removing retainer spring. Disconnect suspension arms from rear deck brackets by removing retainer' springs. Disconnect front links from deck by removing retainer' springs. Small Retainer Spring fJ Suspension Arms .S_:_Z. ",, -_- -i ° :-i" , ._--1-._._ Square Hole Engine Pulley Clutch S Link Retainer Spring Anti-Sway Retainer Springs (Both Sides) Collar.., Housing Guide Bra Large Retainer Spring 21 TO LEVEL MOWER HOUSING Adjust tile mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ,, Raise mower to its highest position. o At tl_e midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. o If adjustment is necessary, make adjustment on one side of mower onlyo • To raise one side of mower, tighten lift link adjustment nut on that side. . To lower one side of mower, loosen lift link adjustment nut on that side° NOTE: Each full turn of adjustment nut will change mower height about I/8". . Recheck measurements after adjusF ing., Bottom edge of mower to ___ °° • Before malting any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link, • To lower front of mower loosen nut "E" on both front links an equal number of turns° o When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ,, To raise front of mower, loosen nut "F" from trunnion on both front links, Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links_ • Recheck side-to-side adjustmenL _o\_x ,. o o__ Mandrel Bottom edge of mower to Both Front kinks Should be Equal in Length Lq eT T JA n Arm l= .... Lift Link Adjustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. if the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower wilt stay level side-to-side. To obtain the best cutting resuits, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower tllan the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ,:E r, Nut Front Links TO REPLACE BELT MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools_ Park the tractor level surface Engage parking brake, 44 on BELT REMOVALRemove mower from tractor (See "TO REMOVE MOWER" in this section of this manual), 2,, Work belt off both mandrel pulleys and idler pulleys, 3, Pull belt away from mower_ Road test tractor for proper stopping distance as stated above, Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact a Sears or other qualified service center. I. With Parking Brake "Engaged" BELT INSTALLATION 4. Install new belt in reverse order of removal, 5o Make sure belt is in all pulley grooves and inside all belt guides,, 6, Install mower in reverse order of removal instructions, Nut "A" Nut Mandrel -_]_ OperaA_ m ting Idler' TO REPLACE BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in higtlest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake 2, Measure distance between brake 3, DRIVE BELT Park the tractor on level surface_ Engage parking brake, For assistance, there is a belt installation guide decal on bottom side of left footresL 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2, Remove belt from stationary idler and clutching idler_ 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4, Pull belt toward front of tractor and remove downwards from around engine pulley° 5. Install new belt by reversing above procedure. Mandrel Pulley TO ADJUST MOTION Engine operating arm and nut "A" on brake rod. If distance is other than t-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A"o Clutching Stationary Idler Transaxle Pulle 23 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when 4+ Replace washers and snap retaining ring securely in axle groove. 5+ Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion,. the gear shift lever is in neutral (N) (lock gate) position, The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2+ Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4, Tighten adjustment bolt securely. NOTE: If additional clearance is needed Washers Retaining Ring Axle Cover to get to adjustment bolt, move mower deck height to the lowest position+ Gearshift Lever Square Key (Rear Wheel Only) Neutral Lock Gate TO START BATTERY ENGINE WITH A WEAK ,_,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Adjustment Bolt TO ADJUST ALIGNMENT STEERING If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual)° If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system+ Do not use your tractor' battery to start other vehicles. WHEEL If steering wheel crossbars are not horizontal (left to right) when wiqeels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual+ FRONT WHEEL TOE-INIOAMBER TO ATTACH JUMPER CABLES - The front wheel toeqn and camber are not adjustable on your tractor+ If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL I+ Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis+ 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery, 3. Connect the other end of the BLACK cable to good CHASSlS GROUND, away from fuel tank and battery. FOR REPAIRS 1_ Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key + Do not lose). 3o Repair tire and reassemble, NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. TO REMOVE CABLES, REVERSE ORDER 1+ BLACK cable first from chassis and then from the fully charged battery,+ 2. RED cable last from both batteries. 24 Positive Terminal Ke Nut Negative Terminal Hex Bolt Positive (Red) Cable TO REPLACE Cables REPLACING HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill, 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood,, INTERLOCKS AND RELAYS Charged Battery Positive Terminal Negative (Black) Cable Negative Terminal BATTERY Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ,, Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting batten7, remove metal bracelets, wristwatch bands, rings, etco Positive terminal must be connected first to prevent sparking from accidental grounding 1. Lift seat pan to raised position and open battery box door. 2o Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3, Install new battery with terminals in same position as old battery. 4. First connect RED baltery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely_ 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely,, 6o Close battery box door. Replace with 20 amp automotive4ype plug-in fuse. The fuse holder is located behind the dash, TO REIVtOVE HOOD AND GRILL ASSEMBLY 1, Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor_ Grasp hood at sides, tilt toward engine and lift off of tractor. 4_ To replace, reverse above procedure. jjHood .%,. / / Seat Battery Door Be; 25 _'\. Headlight C_ Connector Wire ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual, Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, rnove throttle control lever from slow to choke position_ Slowly move lever from choke to fast position, 2. Check that holes "A" in governor control lever and hole in governor plate line-up. if holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned° securely. PRELIMINARY Governor , ---._ Contro_lLe(_ ver J_'_ 1/'i_C°ntr°' P,ate Holes 'W' "_ "__il.@J _'e' _v _ "_.... t hrottle Cable CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a lirniter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary° However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: in general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counter-. clockwise) increases the supply of fue! to the engine giving a richer fuel!air mixture SETTING 1o Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above), FINAL SETTING t. 2, Start engine and allow to warm for five minutes. Make final adjustments with engine running and shiflJmotion control lever in neutral (N) position. Move throttle control lever to slow position° With finger, rotate and hold throtIle lever against idle speed screw_ Turn idle speed screw to attain 1750 RPM, 3_ While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever Tighten clamp screw Governor TO ADJUST IMPORTANT: Damage to the needle valve and the seat in carburetor may resutt if screw is turned in too tight. ACCELERATIONTEST 4_ Move throttle control lever from slow to fast position, if engine hesitates or dies, rum idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly, High speed stop is factory adjusted, Do not adjust - damage may resulL IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. IdLeSpeed F Screw----'-- L C Idle With Limiter 26 Immediately prepare your tractor for storage at the end of the season or if the tractor wil! not be used for 30 days or more. with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure° hose, or tank during storage° Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1_ Drain the fuel tank_ TRACTOR 2. CAUTION: Never store the tractor Start the engine and let it run until the fuel lines and carbureto_ are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur° o Use fresh fuel next season, Remove mower from tractor for winter storage, When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1, Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3 Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened, Inspect moving parts for damage, breakage and wear. Replace if necessary, 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage° Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow tile stabilizer to reach the carburetor_ Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil.. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1_ Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil, BATTERY o Fully charge the battery for storage° o After a period of time in storage, battery may require recharging.. o To help prevent corrosion and power leakage during long periods of storage, batten./cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of 4,, Replace with new spark plug(s)o OTHER o Do not store gasoline from one season to another, ° Replace your gasoline can if your can starts to rust° Rust and/or dirt in your gasoline will cause problems. . If possible, store your tractor indoors and cover it to give protection from dust and dirt o Cover your' tractor with a suitable protective cover' that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust,, IMPORTANT: Never cover tractor while engine and exhaust areas are still warm° this manual). ,, After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces° ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel 27 TROUBLESHOOTING CHART PROBLEM CAUSE Will not start CORRECTION 1. Out of fue!. 2. Engine not "CHOKED" properly. 3. Engine flooded° 4. 5. 6, 7 10. Engine valves out of adjustment. t, Dirty air filter_ 2. Bad spark plug. 3. Weak or dead battery° 4_ Dirty fuel filter. 5. Stale or dirty fuel. 6 Loose or damaged wiring, 7. Carburetor out of adjustment° 8. Enginewi!l turn over not Engine clicks will not start but Engine valves adjustment° Fill fuel tank. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, Bad spark plug, Dirty air filter, Dirty fuel filter, Waterin fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. Hard to start I. 2. out of 8. Check all wiring. 9o See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug, 3,, Recharge or replace battery_ 4o Replace fuel filter, 5, Drain fuel tank and refill with fresh gasoline, 6. Check all wMng. 7_ See "To Adjust Carbureto¢' in Service Adjustments section. 8. Contact a Sears or other qualified service center, 1, Clutch/brake pedal not depressed. 2_ Attachment clutch is engaged. 3. Weak or dead battery,, 2. 4_ 5. 6 7. 4,, 5o 6, 7_ Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 1, 3. 8. Faulty solenoid or starter_ 8. 9o Faulty operator switch(es)_ presence 9. 1. 2. 3. 4. Depress clutch/brake pedal, Disengage attachment clutch. Recharge or replace battery, Replace fuse. Clean battery terminals. Check all wMng. Check/replace ignition switch. ChecWreptace solenoid or starter: Contact a Sears or other qualified Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 I. 2. 3. 4, service center° Recharge or replace battery. Clean battery terminals. Check all wiring. Chectdreplace solenoid or starter,, TROUBLESHOOTING PROBLEM Loss of power CHART CORRECTION CAUSE 1,, Cutting too much grass/too fast. 2. Throttle in "CHOKE" position_ 3. Build-up of grass, leaves and trash under mower, 4. Dirty air filter. 5, Low oil level/dirty oilo 6. Faulty spark plugo 7. 8, Dirty fuel filter. Stale or dirty fuel. 9_ Water in fuel. t0oSpark plug wire loose. 11 .,Dirty engine air screen/fins, I2. Dirty/clogged muffler. 13. Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves adjustmenL Excessive vibration I. Worn, 2. Bent blade mandrel. 3. Looseldamaged Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven out of , t. bent or loose blade,, part(s), I. Set in "Higher Cut" position/ reduce speed° 2, Adjust throttle control. 3. 1. 2. 3, 1, Worn, Io 2o Mower deck not level, 3. Buildup of grass, leaves, and trash under mower° 4o Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil, 6. Clean and regap or' change spark plug. 7o Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9o Drain fuel tank and carbure tot, refill tank with fresh gasoline and replace fuel filter° 10oConnect and tighten spark plug wirer t I ,Clean engine air screenifins_ 12.Clean/replace muffler. 13.Check al! wiring, 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center, Faulty operator-safety presence control system° bent or loose blade, Clean Replace blade. Tighten blade bolt. Replace blade mandrel, Tighten loose part(s). Replace damaged parts, Check wMng, switches and connections_ tf not contact a Sears or other qualified service center. Replace blade° Tighten blade bolt,, 2. Level mower deck,, 3. Clean underside of mower housing,, 4,, Replace blade mandrel. 5, Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEM Mower blades not rotate CAUSE wilt Poor grass discharge CORRECTION 1, Obstruction mechanism° in clutch 1. Remove obstructiono 2o Worn/damaged mower drive belt, 3o Frozen idler pulley. 4. Frozen blade mandrel. 2. Replace mower 1, Engine 2. 3. Travel speed too fast. Wet grass. 4. 5, Mower deck not level. Low/uneven tire air 1_ Place throttle control in "FAST" position, 2_ Shift to slower speed, 3. Allow grass to dry before mowing. 4. Level mower deck, 6, pressure° Worn, bent or loose blade. speed too slow. 7o Buildup of grass, leaves and trash under mower° 8o Mower drive belt worn. 9. Blades improperly installed, t0. Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) Battery charge will not Io Switch is"OFF". idler pulley. blade mandrel° 5, Check tires for proper air pressure. 6. Replacetsharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8_ Replace mower' drive belt. 9, Reinstall blades sharp edge down. 10oReplace with blades listed in this manual. 11 ,Clean around mandrels to open vent holes. 2o Bulb(s) or lamp(s) burned out 3. Faulty light switch. 4. Loose or damaged wiring. 1. 2. 3o 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wMng and connec tions. 5. 5. Replace Blown fuse.. 1. Bad battery cell(s)_ 2, Poor cable connections° 3. 4, Engine "backfires" when turning engine "OFF" 3o Replace 4. Replace drive belt.. Faulty regulator (if so equipped). Faulty alternator. 1, Replace battery. 2. Checldclean all connec tions. 3o Replace regulator. 4. Engine throttle control not set at "SLOW" position for' 30 seconds before stopping engine. 30 fuse, I, Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917,271631 SCHEMATIC BATTERY ) _R FUSE RED STARTER BLACK I (OPT(O_) _) WHI_E : ,O-4---* ) ...... i SOLENOID J CLUTCH I BRAKE (PEDAL UP) WHfl'E SWITCH _ _ _ i__ i ........ I _ IGN_TtO_ m I Bt=ACK + .... 8L,_CK {OPTIONAL) / IGNITION UNIT _Z_ _ LINE + " , llI J +°+ 3 AI,_p (IF SO EQUIPPED) D_ 0 3£v30 i_p_ _ , L_mmGsYst_mout#ut O#J_HOE _ _I_P AC @ 36_ OF THIS, A2+L NONE NONE ) ) ,°+-' (CHAI_GI_'I_ l"._j _ DIODE _._STi_I_; OLRCQ_Itl:_CTED) ! _._]k...]__ _ALTERNATOR I _ ...... "--" I I _ I '. I I _)_ _" HEADLIGHTS THE /_ {_ NON-REMOVABLE CONNECTIONS O REMOVABLE CONNECTIONS "MAKE" ...... _# ........ M;_;_i............ RUN/LIGHT B+A't RUN 8+At START 3 + S ÷ A'{ RPI,I _ 4) _ ) SPARK _ PLUG _._ I-..... "J GAP _---_ l (2 PLUGS ON TWIN CYL ENGINES) I SWITCH C{RCUE I- THE LIGHTSARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR 8RIGHTEST. IGNITION I ,J- ALTERNATORSYSTEM, BECAUSE POSITION I _ GROUNDING CONNECTOR : ___EFUEL: + (NOT OCCUPIED) SWITCH ) DL_C_{ _,_ iJLUE I SEAT r ........ WIRING INSULATED CLIPS NOTE: 1F WIRING iNSULATED CUPS SERVICING OF UNIT, THEY SHOULD PROPERLY SECURE YOUR WIRING, 31 WERE REMOVED FOR BE REPLACED TO TRACTOR -- MODEL NUMBER 917.271631 ELECTRICAL I 1 26 t I t t / / t / 33 / _ ! / t f • t "/ 32 TRACTOR - - MODEL NUMBER 917.27t631 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 I6 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 Batter:/12 VOLT 25 AMP Bolt Hex Hd 114-20unc x 3/4 Case Battery Switch, Interlock Push-In Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga 1!" red Cable Battery 6 Ga w/! 6 wire red Fuse 20 AMP Nut, Keps Hex t/4-20 UNC Cable Ground 6 Ga t2" black Switch Plunger Nc Gray Switch Ign Key Ign Molded Craftsman Harness lgn Bolt Blk Fin Hex 1/4-20 Uric x 1/2 Covet'Terminal Red Solenoid Ammeter Rectangular 6 Amp Proteclion Wire Loop 144925 74760412 156417 153664 166182 4t52J 4799J 146147 175158 73510400 4207J 12t305X 175566 140403 170217 71110408 131563 175141 I21433X t41940 NOTE: All component 1 inch = 25,4 mm dimensions 33 give in U,S inches 'TRACTOR - - MODEL NUMBER 917.271631 CHASSIS AND ENCLOSURES 2B 12 53 31 51 55 57 207 20 207 54 207 6O i 1 37 3 ,,145 208 74 206 34 TRACTOR - - MODEL NUMBER 917.271631 CHASSIS AND ENCLOSURES KEY NOo PART NO. DESCRIPTION t 2 3 5 9 10 1I 12 I3 t4 t7 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 60 64 74 142 143 144 145 206 207 208 2t2 -- 174619 176554 17060612 155272 168337X013 STD533710 155927 145660 t72t07X010 I7,t90608 144983X558 126938X 19131312 STD541437 156725X558 I55217X599 164918X558 139976 17490508 169834 73800400 19091416 145201 161464 145202 STD522507 STD533707 154798 STD54t437 t65867 154966 154207 156524 170165 17670508 17670608 165919 5479J Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash° Boft. Carriage 3/8-I6 x 1 Panel. Dash, L,H, Clip Tinnerman Grille P/L Panel, Asm. SLKSCR Dash R.H_ Screw Thdrol 3/8-16 x 1/2 HoodAssembly BumperHood Washer t3/32 x 13/I6 x 12 Gauge Nut, Lock Hex W/Ins 3/8-16 UNC Grille w/Lens A_m. Lens, Grille Fender Bracket. Fender Suppod Screw Thdrol 5/16d 8 x 1/2 TYT Bracke! Asm Pivot Nut. Lock w/Insert 114-20 UNC Washer 9/32 x 7/8 x 16 Ga° Bracket Grille Pickoff LH Screw Hex WSHD 8-18 x 7/8 Bracket Grille Pickofl RH Bolt, Fin Hex 1/4-20 UNC x ,75 Bolt Rdhd Sqnk 3!8-16 UNC x 3/4 Dash LowerSTLT Nut. Crowntock 3/8-16 UNC Plate ReinforcementSTLT Brackel Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Bott Shoulder 5/t 6q 8 TT Screw Thdrol 5!8-t8 x !/2 ScrewThdro13/8-t6 x 1/2 Insert Lens Re[lect.ive Plug, Button NOTE: All component dimensions give in US 1 inch = 25 4 mm 35 inches TRACTOR - - MODEL NUMBER 917.271631 GROUNDDRIVE 57 / / i 22 / / 1 26 27 36 TRACTOR -- MODEL NUMBER 917.271631 GROUND DRIVE KEY PART NO. NO. I 2 3 4 5 6 8 10 11 13 14 15 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 146682 t23666X I2000028 t21520X 17060512 165866 STD561210 105701X 74550412 10040400 74490544 STD5237t0 STD541437 106933X 130804 STD541237 106888X 8TD551037 STD561210 175765 71673 174973 STD523t07 175578 120t83X STD551062 STD571810 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD54t437 STD541431 105710X I05709X 17060616 160855 169691 17060612 DESCRIPTION Transaxle (See Breakdown) Dana D4360-140 Spring Return Brake T/a Zinc Pulley Transaxle 18/20" tires Ring Retainer # 5 t00-62 Strap Torque 30 Degrees Screw 5/16-18 x 3/4 Rod Shifter FenderSTLT Pin Cotter 1/8 x 1 Cad Washer Plate Shf 388 Sq Hole Boll 1/4-28unf Gr8 W/Patch Washer Lock Hvy Helical 1/4 Bolt Hex FLGHD 5/t6d 8Gr 5 Bolt Fin Hex 3/8-16unc x t Gr 5 Nut Lock Hex W/Ins. 3/8-16 Unc Knob Rd I/2-t3 Plstc Thds BIk Rod Brake Bik Zinc 26 840 Nut Hex Jam 3/8q6 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x t3/16 x 16 Ga Pin Cotter 1/8 x 3/4 Cad Rod Brake Parking LtiYt CapBrake Parking Bracket MtgTransaxle Bolt Hex Hd 5/t6q8unc x 3/4 ShaftAsm Pedal Foot Searing Nylon Blk 629 ld Washer 21/32 x 1 x t6 Ga Pin Roll3/16 x 1" Pulley Composite Flat Boll Fin Hex 3/8-16unc x 3 Spacer Spli! Steel Keeper Belt Idler Wasller 13/32 x 13/t6 x 12 Ga Pulley Idler Bellcrank Clutch Grnd Drv STL Retainer Belt Style Spring Bolt Hex Hd 3/8d6uncx t-I/2 Nut Crownleck 3/8-16 UNC NutCrown Lock5/16-18 Link Clutch 7 66 Spring Return Clulch 6 75 Screw 3!8-I6 x I 0 V-Belt Gd Drive Keeper Soft Centerspan Screw 3/8-t6 x 3/,1 KEY NO, PART NO. 62 63 64 65 66 70 74 75 76 77 78 79 80 8t 82 83 84 85 89 90 8883R 175410 71170764 STD551I43 154778 134683 109502X 121749X STD581075 t23583X 121748X 2228M 131488 165594 165711 19171216 166229 150360 !58391X428 124346X 112 113 116 120 I50 151 156 158 159 t61 162 163 164 165 166 168 t69 170 t97 198 202 19091210 127285X STD533710 73900600 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 173898 169613 169593 72110614 DESCRIPTION Cover Pedal Blk Round Pulley Eng Bolt He× 7/16-20 x 4 Gr5 Washer Lock Hvy Htcl Spr 7/16 Keeper Belt Engine Guide Belt Mower Drive RH Spacer Split Washer 25/32 x 1 1/4 x 16 Ga E-dng #5133-75 Key Square Washer 25/32 x 1-5/8 x 16ga Key Woodruff Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x t6 Gauge Link Transaxle Nut, Nylock Console, Shift, STLT Nut, Self-Threading, Washer Hd I/4 Washer 9/32 x 3/4 x 10 Ga Strap Torque Bolt RdHd Sqnk 3/8-t6 x 1 Uric Nut Lock Fig 3/8-16 Unc Spacer Retainer Washer 13!32 x 2 x 10 Ga. Washer Srrted 5/16tD x 1 125 Bracket Sllift Mount Hub Tapered Flange Stlitt Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Cruwnlock t/4-20 UNC Bolt Hex Fin 1/4-20 UNC x I Gr 5 Washer 5/8 x .28I x 10 Ga. Bracket Pivot Lever Screw 5/I6-18 x 5!8 Belt shoulder 5/16-18 x ,561 Plate Fastening Lt Keeper Belt TiA Nyliner Snap-In 5/8" ID Washer Nyl 7/81D x _105" Belt Cart Sh 3/8-16 x 1-3/4 Gro5 NOTE: All component dimensions give in US inches 1 inch = 25 4 mm 37 TRACTOR - - MODEL NUMBER STEERING ASSEMBLY ;_._._ t 511 r t ....... / i _37 118 .j _ ,..,.t43 '_ J i 211 I \ \ \ \ \ \ 38 917.271631 TRACTOR - - MODEL NUMBER 917.271631 STEERING ASSEMBLY KEY PART NOo NO. DESCRIPTION I 2 3 4 5 6 7 8 9 10 11 I3 t5 t7 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 87 88 9t Steering Wheel Front Axle AssembEy Spindle Assembty, L H Spindle Assembly, R,H Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kllp Bearing, Steering Column Link, Drag Washer, Lock Spacer, Beadng, Front Axle Nut Lock Hex Flange Shaft Asm. Steedng Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 314 Pin Rod, "fie Bushing, Steering Screw qq" #t0_32 x 5 x 3/8 Flange Cap Wheel Steer OPP Bik Washer 13132 x 2-3/8 x 12 Gauge Nut Loci{ Center 3!8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash PIL Mtl Btk Washer 25/32 x 1-1#t x 16 Gauge Extension Steering Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hx W/Ins 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Bolt Fin Hex 3/8-t6 unc, x 1 Gr, 5 Spacer Brace Axle Bolt Rdhd Sq 3/8-16 x 2-1/4 Brace Axte Steering Asm, Bracket Susp Chassis Front Fastener Christmas Tree Washer Flat ,78t x 1-t/2 x ,t4 Bolt Shoulder 7/!6-20 Unc Crip Steering 139768 154427 169840 169839 6266H 12t748X 19272016 12000029 3366R 175121 STD551137 136518 145212 177876 126847X 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 10071tL 145054X428 121749X 153720 121232X 6855M STD541431 74780520 STD523710 160367 72140618 169827 175146 169835 133835 173966 175118 175553 NOTE: All component dimensions given in U S inches I ind_ = 25 4 mm 39 TRACTOR - - MODEL NUMBER 917.271631 ENGINE 72 62 81 ? 13 78_ 14 @ 29 OPTIONAL _._ /1 "_"_',,,,_ _' EQUIPMENT Spark Arrester 4O TRACTOR - - MODEL NUMBER 917.271631 ENGINE KEY NO, PART NO. I 2 170545 17720410 3 ........ 4 13 14 16 23 29 31 32 33 37 38 40 44 45 46 62 72 78 8t 137352 165291 148456 STD551237 169837 137180 t09202X 158990 t23487X I37040 148315 t24028X 17670412 17000612 19091416 STD551131 71070512 17060620 73510400 DESCRIPTION ControlThrottletChoke Screw Hex Thd Cut 1t4-20x5/8 T Engine (See Breakdown) Briggs Modef310707-0137-E1 Muffler Exhausl B&S L! Gasket 1 313 ]d Tin Plated Tube Drain Oil Washer Lock Ext Tooth 3/8 Shield BRN/DBR Guard Arrestor Spark Tank Fuel I 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose Btk Line Fuel 20" Plug Oil Drain Bushing Snap Nyt Blk Fuel Line Screw Hexwstt Thdrot 1t4-20x3/4 Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 9/32 X 7/8 X t6ga Washer Lock Hvy Hlct Spr 5/16 Screw Hexhd Cap 5/I6-18x3/4 Screw 3/8-t 6x 1-1/4 Nut Keps Flex t/4-20unc NOTE: All component dimensions given in U,S, inctles ! inch = 25,4 mm 41 TRACTOR -- MODEl,, NUMBER 917.271631 SEAT ASSEMBLY 10 6 " 21 f 15 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 lO 11 12 140122 140551 71110616 19131610 145006 STD541437 I24181X 17000616 19131614 174894 166369 12t246X Seat 3350 Blk!blk Craltsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X t0 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-!6 Unc Spring Seat Cprsn 2 250 Btk Zi Screw 3/8-t6 X t -1/2 Washer 13/32 X 1 X t4 Ga Pan Pnt Seat (blk) Knob Seat Bracket Pnt Mounting Switch KEY NO, PART NO, DESCRIPTION !3 t4 t5 t6 I7 2I 22 24 25 12t248X 72050412 134300 12t250X 123976X 171852 STD541431 19171912 127018X Bushing Snap glk Nyl 50 ld Boll[ Rdhd Sht Nk 1/4-20x1-I/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/164 8 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X t2 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch =254 mm 42 TRACTOR - - MODEL NUMBER 917.27i631 DECALS 6 4 \ 10 2 2O 13 0 14 KEY NO. PAR]' NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 156368 177258 171696 171697 176677 133644 177253 172331 163204 156439 Decal, Oper. lnstr_ Decal, Replcmnt Decal, Hood Rh Decal, Hood Lh Decal, Hp Engine Decal Maint Customer Sears Dom Decal Hood Side Decal Mower Decal, Fender Craftsman Decal, Fender Danger 4,t0 1! KEY NO, PART NO. DESCRIPTION 12 13 14 20 - - _- -- 146046 177259 160396 149516 138311 165800X428 165799X428 178056 178057 Decal, V-belt Dr Sch Decal, Dash, Panel Decal. V-bell Schematic Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Manual. Owner's (Englis!_) Manual, Owner's (Spanish) KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 tl - Cap Value Tire StemValue Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"fronl White Service Fitting Grease Bearing Flange Rim Asm 8"rearWhite Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle Blk I 50 X t 00 Sealant, Tire (10 oz. tube) 59192 65139 106222X 59904 t06732X427 278H g040H 106108X427 t06268X 7152J t04757X428 144334 NOTE: All component dimensions given in U,S inches I inch = 25.4 mm 43 TRACTOR -- MODEL NUMBER 917.271631 LIFT ASSEMBLY 7 5 3 !3 \ 6 1t 12 13 19 2O I3 32 32 44 TRACTOR - - MODEL NUMBER 917.271631 LIFT ASSEr_BLY KEY PART NO, NO, DESCRIPTION t 2 3 4 5 6 7 8 !1 12 13 15 16 I7 18 19 20 31 32 Washer Asm inner Spring W/Plunger Shaft Asm_ Lift RH Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 2t G& Bearing Nylong Grip Handle Fiuled Buiton Plunger Read Link Asm Lift L,H,, Link Asm Lift R,,H RetainerSpfing Link Front NtJ!Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lockw/wsh 1/2-13 Uric Arm Suspension Mower Retainer Spring Bearing. Pvto Lilt. Nut Crownlock 3/8-24 t59460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 BTD624008 173288 73350800 130171 73800800 139868 163552 169865 73540600 NOTE: AUcomponent dimensions given i_ U,S_inches I inch = 25,4 mm 45 TRACTOR MOWER - - MODEL NUMBER 9'17.27i 631 DECK 157 t51 103 106 105 1051 'i147 1t 10I 102''_ 34 \ 21 22 _23 !i 24 16 28 1 29 1B 18 13_ 10_ 46 27 TRACTOR MOWER KEY NO. 1 2 3 4 5 6 8 9 10 11 13 14 t5 16 18 19 20 2t 22 23 24 25 26 27 28 29 30 3t 32 33 34 35 36 37 40 44 45 46 48 49 50 5I 52 - - MODEL NUMBER 917.271631 DECK PART NO. 165892 STD533107 138017 165460 STD624008 130832 850857 STD55t137 140296 134149 137645 128774 It0485X 174493 72140505 132827 t59770 STD541431 t 34753 131267 105304X 123713X tt0452X 130968X428 19111016 131491 157722 129963 153535 137266 8TD533717 133835 131494 STD551037 STD541437 140088 STD624003 137729 133944 174284 131340 STD541410 139888 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42' Deck RelainerSpring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1..25 Gr 8 Washer. Lock WasI_er, Hardened Blade, Mulching Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented Bearing, Bail, Mandrel Stripper, Vented MowerDeck Bolt, Carriage 5116-18 x 5/8 Bolt, Shoulder Balfle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x t3/I6 x 16 Ga. Nul C rownlock 3/8-16 UNC Guard, Mandrel, LH.. Retainer Screw, Thdo Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Followe r Bolt. Shoulder #10-24 Grade 5 Locknut Boll, Shoulder 5116-t8 UNC 47 KEY NO53 54 55 56 59 67 68 92 10t 102 103 104 105 106 129 t30 131 142 143 144 145 146 t47 t48 !49 I50 t51 t52 153 t54 t55 156 !57 t58 t59 -- PART NO. 131845 133943 155046 165723 141043 149846 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 19131312 STD523710 STD533710 165890 157109 158634 165888 171977 131335 169022 t65898 19091216 169670 169676 t69674 169675 t69671 169672 169669 17720410 72140614 130794 -- t69583 DESCRIPTION Arm Assembly, Pad. Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer 13/32 x 13/!6 x 12 Ga Bolt, Fin Hex 3/8-16 UNC x 1 Gr.5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Exlension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga Bracket Clulch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Relention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 BoltTdhd Sgn 3t8-16UNC x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE; All compor_,entdimensions given in US.inches 1 inch = 254 mm TRACTOR DANA TRANSAXLE - - MODEL NUMBER 917.271631 - - MODEL NUMBER D4360-140 I / ..... .... , ... ,: - 4B L TRACTOR DANA TRANSAXLE KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 I1 I2 13 14 15 16 17 18 19 20 2t 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 170981 2274J 134400 105904X 160940 138235 108727X 148266 148269 2225J 134793 148268 120415X 142674 170983 170986 105909X t05910X 160942 160943 148267 138236 73810500 142676 2244J t05916X !2047OX !t0079X 142677 142681 I24644X 108980X 120406X 134796 105925X 2228J 170987 174255 124639X - - MODEL NUMBER 917.271631 - - MODEL NUMBER D4360-140 DESCRIPTION Housing, Upper Screw, Tapping, 1/4-20 X ,,734 Ball, Delenl Spring, Delent Screw, Tapping, No 10-24 X ,482 Assy, Kit, Shifter V-Ring Bearing, Flange Seal, Oil Ring, Retaining "Assy, Kit, Shim, .625 Shalt Bearing, Flange Washer, Plain, ,632 X t.38 X ..046 Key, Woodruff, No. 9 Assy, Kit, Input Shaft Pinion, Bevel, 12T Ring, Retaining Chain, 24 Pitches Cover, Detent Gear, Spur, 1 2T Collar, Clutch Assy, Kit, Clutch Keys Nut, Lock, 5/16-24 Shaft, Intermediate Key. Woodruff, No. 6! Ring, Retafning Sprocket, 1 8T Spacer, 1. 131 X I..45 X .494 Gear, Spur, 37T Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 25T Gear, Spur, 22T Gear, Spur, I9T Washer, Plain, .640 X 1.37 X _061 Washer, Plain, .632 X 1.00 X ..046 Washer, Plain, °632 X t..00 X .031 Assy, Gean Comb.., I2T & 30T Shaft, Idler KEY NO, PART NO. DESCRIPTION 40 41 42 43 44 45 46 47 48 49 50 5I 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 120472X 105928X 170988 134394 120473X 142678 143697 124641X 106589X 120408X 105937X 2226J 134401 2264J 160946 170990 160948 1I0071X 120952X 170991 160950 170992 7294J !08989X 160952 120954X 160953 138244 108996X 160954 120951X 174256 120416X Spacer', .633 X 87 X ,755 Sprocket, 9T Gear, Bevel, 36T *Assy, Kil, Shim, .750 Shalt Shaft, Drive Gear, Spur, 12T Gear, Spur, 15T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, 632 X 1.00 X .060 Washer, Neoprene Washer, Plain, 758 X 125 X ,031 Axle, LH Gear, Miter, 1 2T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miler, 1 2T, ldler Axle, RH Housing, Lower' Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5116-18 X 2,35 Lever, Actuating Washer, Plain, ,32l X 1..00X .055 Bracket, Anti-Rotation Puck, Friction Washer, Anti Rotation Grease NOTE: All component dimensions given in US., inches 1 inch = 254 mm * Use in various combinations lo mainlain proper clearances, *" Older Key NOo 15. '*" Silicone Sealan{ to be applied between Upper and Lower Housings (use Loctite Ultra Gray Silicone 5699 or equivaienl) 49 TRACTOR - - MODEL NUMBER 917.271631 BRIGGS & STRATTON ENGINE-MODEL NUMBER 3'10707) TYPE NUMBER 0137-E1 "k REQUIRES SPEClALTOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, 9t4_P 1o22 "_l!__ ""_ 63..5-.S;_ .... 102; 757 761 _.:_ 13J 7_82_ ................ -'--:__-..../ / [ L 2_ }_,_:_ L_Y" 27_,. t/IIt;_N#IlJ] I({%,,_ 5O TRACTOR BRIGGS & STRATTON -- MODEL ENGINE-MODEL NUMBER 917.271631 NUMBER 310707, TYPE NUMBER 0137-E1 711_ 971 996 176 6t !i 1019 LABEL KIT I [ 1o56 OwNER's MANUAL 51 344_Ip 404@ TRACTOR -- MODEL NUMBER 917.271631 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 310.5;_;" 802 :-2J 1051 ,, %'_"_;'_ 797 311 ,..::J_ o, 697 1"_ *'j [ !036 LABEL-EMISSIONS _-:x t 52 _ 287 _. 668 _ 52 0t37-E1 TRACTOR - - MODEL BRIGGS & STRATTON ENGINE-MODEL 977 CARBURETOR NUMBER 917,271631 NUMBER 310707, TYPE NUMBER 0137-E1 GASKET SET 121 CARBURETOR OVERHAUL KIT Io4g1270276r_ 987® 95 51_ 137 0 2760 1095 VALVE GASKET SET 358 ENGINE GASKET SET 6170 _24_ 1022_ 842 175_ 2o_ NIKKR 121A CARBURETOR 13OA_ t t 231A_ Ul 95A_> _t 633_j 95A_ 104A _ J _987A® 198A1 2I 7.._s 1---- _l 369_I _ 276A_ 127A I05A_) 987A ® 137A O _L OVERHAUL KIT 231A_ 077A cA==u=ETo= =A===T =ET 13 7 A"_4' 51 53 . 276A _,_ TRACTOR BRIGGS & STRATTON KEY NOo PART NO, t 2 3 4 5 7 8 9 10 11 12 690t56 399265 39t086 494238 690188 692410 495735 27803 691666 691328 692226 .+ 692406 • 692405 • I3 15 t6 20 22 23 24 25 26 690360 690946 690136 291675 692125 693557 222698 692271 692272 692273 692274 690162 32 33 34 35 36 37 40 43 45 46 48 692164 692166 692168 691299 498319 498320 692419 499940 692852 495856 495857 691279 69 t279 690456 691752 691968 690564 692421 692706 50 51 53 54 73 74 75 78 93 94 94A 95 95A 98 98A 104 104A !05 105A 690193 692137. 690227 691148 690492 691674 690582 690661 690602 498030 695425 691636 690718 495800 695408 690525 694918 231855 694922 27 28 29 - - MODEL ENGINE-MODEL NUMBER DESCRIPTION • o • o NUMBER Cylinder Assembly Kit-Bushing/Seal Seal-Oil (Magneto Side) Sump-Engine Head Cylinder Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw (Breather Assembly) Tube-Breather Gasket-Crankcase (015 Thick, Std) Gasket-Crankcase (005 Thick) Gasket-Crankcase (,009 Thick) Screw (Cylinder Head) Plug-Oil Drain Crankshaft SeaFOii Screw (Crankcase Cover) Flywheel Key-Flywlleel Piston Assembly (Standard) Piston Assembly (.010 OS.) Piston Assembly (.020 O,S,,) Piston Assembly (.030 O,S,,) Ring Set-Piston (Standard) 310707, TYPE KEY NO. PART NO, 106 I08 108A I08B 690577 690464 692344 695419 1I7 692408 692411 6954,t5 695416 690191 695427 690194 O t27 127A I30 130A 131 13IA i33 133A 137 137A 141 695005 690727 691750 695418 494379 695421 494381 694914 281165 695426 495097 O O 141A 495931 14'1B 142 146 167 176 186 187 695420 692412 691639 692297 691917 692317 691050 117A t21 t21A 125 125A Ring Ring Set-Piston Set-Piston (.010 (020 CoS. O SI,t Ring Set-Piston (,,030 O S ) Lock-Piston Pin Pin-Piston (Standard) Pin-Piston (,020 O S) Rod°Connecting (Standard) Rod-Connecting (°020 US) Screw (Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Guard-Flywheel Retainer-Valve Slinger GovernodOil Tappel-Valve Camshaft Short Block (311707-0028E1 Replacement Engine) Manifold-intake O:1:+Gasket-intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Screw (Flywheel Guard) Bushing-Throttle Shaft Kit-Idle Mixture Kit ldle Mixture O Screw (Throttle Valve) I_ Screw (Throttle Valve) Kit-Idle Speed Kit-Idle Speed O Pin-Float Hinge £) Pin-Float Hinge O Valve-Float Needle (5 Valve-Float Needle 917.271631 188 192 202 209 216 217 222 227 231 23IA 232 238 240 265 267 276 276A . NUMBER 0137-E1 DESCRIPTION O O _:i: (_:I: Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke(Choke-A-Matic) Valve-Choke (Nikki Carburetor) Jet-Main (Standard) Jet-Main (High Altitude) Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Kit-Carburetor Overhaul Carburetor Carburetor (Nikki) (Service with Walbro Carburetor) Plug-Welch Plug-Welch Vafve-Throttle Vafve-Throttle Kit-Throttle Shaft Kit-Throttle Shait Float-Carburetor Float-Carburetor Gasket-Float Bowl Gasket-Float Bowl Kit-Choke Shaft (Manual Choice) Kit-Choke Shaft (Choice-AMatic) Kit-Choke Shaft (Nikki) Nozzfe-Carburetor KeyTiming Air Cleaner Stud Seal ° ORing Seal (Air Cleaner) Connector-Hose Line-Fuel (Cut to Required Length) 691693 Screw (Control Bracket) 691986 Adjuster-Rocker Arm 691841 Link-Mechanical Governor 692208 SpringGovernor 691840 Link-Clloke 695409 Spring-Choke Return 694.04.2 Bracket-Control 691374 Control Lever Governor 691636 _ Screw (Choke Valve) 690718 (_ Screw (Choke Valve) 691842 Spring-Governor Link 691843 Cap-Valve 394358 Filter-Fuel 691024 Clamp-Casing 695134 Screw (Casing Clamp) 692255 t_:]: Sealing Washer 695410 I_:l: Sealing Washer RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 a Included in Engine Gasket Set, Key No35B O Included in Carburetor Overhaul Kit, Key Not21 andt21A I: Included in Carburetor Gasket Set, Key No977 and 977A + Included in Valve Gasket Set, Key No 1095 NOTE: All component dimensions given in US inches 1 inch = 254 mm 54 TRACTOR BRIGGS & STRATTON KEY NO. PART NO. 287 304 305 306 307 309 3t0 3tl 333 334 337 344 358 363 369 383 404 445 455 462 467 474 503 505 5t0 513 523 524 525 544 552 562 579 601 614 6!6 617 633 634 69t 002 690844 690960 690499 691003 693551 690323 497608 495859 691061 491055 693675 690189 t9203 695422 89838 691691 496894 691173 691261 691668 691063 691532 691251 693699 692024 692014 281370 691398 692034 491986 69t119 691029 95162 69t620 6920t2 692138 695414 690801 _9 634A 690802 £t 635 668 69I 692 697 711 7!8 727 729 729A 732 733 741 757 758 759 761 783 691909 691323 692407 690572 690372 690703 690959 490324 691335 691224 691002 691658 691284 69t714 692423 691239 691096 693713 - - MODEL ENGINE-MODEL NUMBER ,, ° 310707, KEY NO, DESCRIPTION ,, NUMBER Screw (Dipstick Tube) Housing-Blower Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Screw (Starter Motor) Brush Set Armature-Magneto Screw (Armature Magneto) Spark Plug Screw (Cable Clamp) Engine Gasket Set Flywheel Puller Spring-Float Bowl Wrench-Spark Plug Washer (Governor Crank) Filter-Air Cleaner Cartridge Cup-Flywheel Washer (Brush Retainer) Knob-Air Cleaner Alternator Strap-Starter Nut (Governor Control Lever) Drive-Starter Clutch-Drive Dipstick Seal-Dipstick Tube Tube-Dipstick Armature-Starter Busfling-Governor Lever Bolt (Governor Control Lever) Nut (Starter Cable) Clamp-Hose Pin*Cotter Crank-Governor O-Ring Seal (Intake Manifold) Seal-Choke/Throttle Shaft Seal-Spring Assembly (Manual Choke) Seal-Spring Assembly (Choke-A*Matic) Boot-Spark Plug Spacer Seal-Governor Shaft Spring-Detenl Screw (Drive Cap) Screw (Carburetor Shield) Pin-Locating Cover-Starter Drive Clip-Wire Clip_Wire Screw (Starter Drive Cover} Screw (Crankshaft Extension) Gear-Timing Link-Counterweight Counterweight Pin-Counterweight Screw (Counterweight) Gear-Pinion PART NO, 917.27t631 TYPE NUMBER 0137-E1 DESCRIPTION 789 789A 797 801 802 803 830 842 847 851 868 871 875 877 883 9t4 934 947 947A 967 968 971 975 975A 977 977A 987 987A 996 t005 1006 1019 1022 1023 I026 692037 Harness-Wiring 695050 Harness-Wiring 693167 Nut (Brush Retainer) 691429 Cap-Drive 691286 Cap-End 693757 Housing-Starter 691095 Stud (Rocker Arm) 691870 , DipstickfTube SeaF 496415 DipsticldTube Assembly 892424 Terminal-Spark Plug 690968 o+ Seal-Valve 690969 Bushing-Guide 694942 Base-Air Cleaner 393456 Wire-Connector/Alternator 692236 ,, Gaskef-Exhaust 690960 Screw (Rocker Cover) 69!058 Screw (Fan Retainer) 497672 Solenoid-Fuel 695423 Solenoid-Fuel 272043 Filter_Pre Cleaner 6919t6 Cover-Air Cleaner 692129 Screw (Air Cleaner Base) 495933 Bowl-Float 695417 Bowl-Float 690t92 SebCarburetor Gasket 695428 Set-Carburetor Gasket 691326 * Seal-Throttle Shaft 690998 Seal-Throttle Shaft 690678 Carburetor Shield 695056 Fan-Flywheel 690452 Retainer-Fan 690180 Kit-Label 272475 o+ GaskeFRocker Cover 691192 Cover*Rocker 692003 Rod-Push (Intake) 69201 ! Rod-Push (Exhaust) 1029 691751 Arm-Rocker 1034 690822 Guide_Push Rod 1038 695700 Label-Emissions I051 691265 Retainer-Brush 1058 274789 Owner's Manual I090 691293 Retainer-Brush 109t 691333 Cap-Limiter 1095 690190 Valve Gasket Set 1119 69!t83 Screw (Alternator) 1127 691657 Screw (Float Bowl) 1127A695407 Screw (Float Bowl) RPM Settings: Low Speed: I900-2100 High Speed: 3000-3200 • Included in Engine Gasket Set, Key_ No,358 _ Included in Carburetor Overhaul Kit, Key. 1"4o.121 and121A _ Included in Carburetor Gasket Set, Key. No.977 and 977A + Included in Valve Gasket Set, Key, No. t095 NOTE: All component dimensions given in US, inches I inch = 25.4 mm 55 SERVICE 56 NOTES SERVICE 57 NOTES SERWCE 58 NOTES SUGGESTED GUHDE FOR SDGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL SKY LINE OR TREE. ol ¢.D WITH 15 MAX. ! ! i!! ,_, i!;! ,_ i_] _ iil Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. HILL, _.,_-,=t'"" ":'_ _-f"*'_ _t*¸......................... -""_ .................................... '.................................................................................................... i• ¸_¸_ • ,• . _, ,, • .:. Get iitfixed, at yOur home :orOurs! ! ! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it[ 1.-800-4-MY-HOM E¢ Anytime,day or night (I-800-4694663) (USA and Canada) www.sears.com wv'_,N.._ears.ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 :, i Anytime,day or night(UrS.A only) t_.S_rS_COffl For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSM! . 1-800-366-PART 6 am - 11 p.m, 7 days a week (US.A only) (1-1300-366-7278) www_sears.com/partsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 7 am.-5 (USA) 1-800-361-6665 pro, CST, Mon-Sat. 9 am-8 Para pedirserviciode reparaci6na domicilio,y para ordenar piezas: (Canada) p.m EST, M- F, 4 pm Sat Au Canadapour serviceen fran_ws: 1-800.LE.FOYERMC 1-888-SU_HOGAR sM (1-800-533-6937) (1-888-784-6427) vvww, searsca :;•," © Sears,RoebuckandCo ® Registered Trademark ® Marca Registrada Mc Marque 178056 L,HTeoT '3 / rM Trademark / sM Service Mark of Sears, Roebuck / TM Marca de F&brica / SMMarca de Servicio de commerce Rev, 1 9.14.01 / MD Marque RH d6pos_e de Sears, Roebuck and Co. de Sears, Roebuck and Coo and Co, Printedin U.S.A, J
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