Craftsman 917271825 User Manual LAWN TRACTOR Manuals And Guides L0106038

CRAFTSMAN Lawn, Tractor Manual L0106038 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271825 917271825 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271825. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 60

Owner's Manual
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271825
• Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to yourquestions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.corn/craftsman
Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications..........................6
Assembly..............................................8
Operation............................................12
MaintenanceSchedule......................19
Maintenance.......................................19
ServiceandAdjustments....................23
Storage...............................................29
Troubleshooting.................................30
RepairParts........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purpeses. A product is "used for
commercial purpose" if is used for any purpose other than single tamily household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: Th s cutting math ne s capable of amputating hands and feet and
throwingobjects. Failure to observe the following safety instructone coudresult in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade,
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and othersfrom sedous injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and b_m. Do
not allow the mower deck to plow leaves
or other debris which can cause build-up
to occur. Clean any oil or fuel
spUlagebefore operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a ma)or factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do net mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Usa slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the mantdacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes inspeed or direction.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then. tam slowly and gradu-
ally downI_it,tipossible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over It a wheel is over
the edge of a cliff or ditch, or if an edge
caves In.
Do not mow on wet grass, Reduced
traction could cause sliding.
Do not try to stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
Ill.CHILDREN
Tragicaccidentscanoccuriftheoperator
isnotalert to the presenoe of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs,trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspectthe equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slowspeed. Choose a low gear so
that you willnot have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
_CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_1, CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_.WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_I_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0PINTS
SPARK PLUG: CHAMPION
GAP: .030") RJ19LM OR J19LM
GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 3AMPSBA'I-I'ERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of anew tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual, The
instructions will enable you to assemble
and maintain your tractor propedy.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_I,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
Steering Wheel
Steering
Wheel
Adapter
Steering
Sleeve
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x1
(1) Large Rat
Washer
Wheel
Insert
(1) Hex Bolt
5/16-18 x 1-1/4
(1) Lock
washer
3/8
(1)
Loeknut
5/16-18
Seat
(1) Washer
(_> 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
Video Cassette
(1) Oil Drain Tube
For Future Use
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utilityknife
(1) "ere pressure
gauge
When dght or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steedng wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
A'n'ACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure,
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forv,'ard.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steedng wheel insert into center
of steedng wheel.
8. Remove protective materials from
tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.
i-_ _ Steering
_ Wheel Insert
Hex Bolt
________ Lock Washer
f_'_! _ _ LargeFlat
_'___9/) Washer
Wheel
_ SteedngBoot
Tabs
Extension
Shaft _.._ Adapter
5/16 Locknut_'_,_ 5/16 Hex Bolt
Lower ",_ _,
Steerin "_"_' Tab
Shaft ,_'-. ,'--_F_.' ,; Slots
HOWTO SET UPYOUR TRACTOR
CHECK BAI"FERY
1. Lift hood to raised position.
NOTE: Ifthis battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (Sea =BATTERY" in Maintenance
section of this manual for charging
instructions).
_"'" "'" ' Label
+.*" /-/ j/
fiiJ
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan So head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Flat Washer
NOTE: You may now roll or drive your
tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2, Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual),
4. Roll tractor forward off skid,
5, Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read.
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stoptractor, set
parking brake and place motion
control lever in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important tor best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual, Verify that the
belts ere routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual,
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2, Place front of mulsher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
CAUTION: Do net remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector Mulcher
Plate
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
asafe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades, The mulcher blades are de-
signed for discharging and bagging also.
10
_CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructionshave been
completed.
#' No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,I Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
J" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be property inflated
for leveling).
/ Check mower and ddve belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/Check widng. See that all connections
are still secure and wires are propedy
clamped.
J" Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAATFENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,I Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
4' Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/Be sure brake system is in safe
operating condition.
4' It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
s_mion of this manual).
11
These symbols may appear on your tractor or in literature supplied withthe product.
Learn and understand their meaning.
t
RA'n'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT !
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED MOWERLI_
NHL
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED PARKING BRAKE
ATTACHMENT
IGNITION CLUTCH DISENGAGED
®@@@@
DANGER, KEEP HANDS ANC FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
{Automalic Models only)
12
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various contrals and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
_t Switch
Ammeter
Lever
Choke ControlXPlunger
Throttle
Clutch/
Brake Pedal
Lift Lever
Height
Adjustment
Indicator
FreeWheel
Control Brake Lever
M_ion
Contml
Lever
Our tractorsconformto the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'I-rACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mountedto your tractor.
A3"-rACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL -Disengages
transmission for pushing or slowly
towing the tractor with the engine off.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position,
LIGHT SWITCH - Turns the headlightson
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THRO'FrLE CONTROL- Usedtocontrol
engine speed.
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch, When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brake will shut off the engine,
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2, Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position, Make sure parking brake
will hold tractor secure,
Choke Attachment Clutch Lever
Control_ _ "Engaged"Position
Throttle_ l,J IgnitionKey
Cont,o,
Clutch/ _. "".._\ \V
PedaJBrake__ i I_ LeverMotionControl
_"_--_ _ _ arkingBrake
"Disengaged" =Brake" =Engaged"
Position Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stoppingtractor on grass areas.
_kCAUTION: Always stoptractor
completely, as described above, before
leaving the operator'sposition; to empty
grass catcher, etc.
TO USE THRO'rrLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, putl knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion controllever in
neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
14
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a ltat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropdate hole with shoulder bolt,
3/8 washer, and 3/8-16 Iccknut and
tighten securely.
3, Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Lookout\. (
G uge
Wheel "%_ _--_'_% _r _,x_ ,._
Mounting _ _ '_.,_
13racket_...._ _
3/8 Washer_ "_ _Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine runningand the attachment
clutch engaged wilt shut off the engine.
t. Select desired height of cut,
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. Attachment Clutch Lever
=Engaged"Position
AttachernutLift
LeverHigh
_- .,_' Position
"DiosS_nga_e__ _ Deflector
__ Shield
TO OPERATE ON HILLS
J_,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope,
• Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quicldy to
brake position and engage parking
brake.
Move motion control lever to neutral
(N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
15
Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hoodfrom damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on aslope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstickis reached. Do not overfill.
For cold weather operation you should
change oil for easier starting(See "OIL
VISCOSITY CHART" In the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT; When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
,I_WARNING: Experience indicates that
alcohol blended fuels (called gasohoi or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
1,CAUTION: Fill to bottom of gas tank
fillerneck. Do not overfill. Wipeoffany
spitted oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When staring theenginefor the firsttimeorif
the enginehas runoutof fuel, itwilltake
extracranl_ingtimeto move fuel from the
tankto the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to =DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Beforestarting,readthewarm and
coldstarting procedaresbelow.
7. Insert key into ignitionand turn key
clockwise to "START" positionand
release key as seen as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
16
WARM WEATHER STARTING (50° F and
above)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachments and grounddrive can
now be used. If the engine does not accept
the load, restartthe engine and allow it to
warm up for one minute using the choke
as descried above.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push
choke control in untilthe engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATICTPJ_ SMISSIONWARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_,CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
To ensure proper operationand perfor-
manoe, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reiostallatian
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be
nomovement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "ro TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now, ready
for normal operation.
17
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cutarea to the rightof the tractor.
This will result in a more even distribu-
tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns untilfinished.
If grass is extremely tail, it should be
mowed twice to reduce load and
possible fire hazard from dried dip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when itis wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
/-
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housingfree of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recuttingaction of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumpsand
interferes with the mulching action.
The best time to mow your lawn is the
eady afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may requirethat an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto the firstcut path.
Change your cutting pattern from week
to week. Mow northto south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
18
MAINTENANCE SCHEDULE
FILL IN DATES
AS yOU COMPLETE
REGULAR SERVICE ERVICE DATES
Ch.ck Brake Opcrat_ IS' t/
Che_k _m Pr_sum k/
Che:k Operator Pmsen{_ and
Intedoc_ Systems tf
Check for Lo_e Fastenem i/ (I/7 I_
Sharpen/Replace Mower Blades I/4
Lubricatio_ CFart IJ I/
Check Battory La*Je_ 1_6
Clean Batten/and Terminals (1_ If
Check Trat_,saxleCoo_ing ll_
Adjust Blade Befl{s) Tensi_l I1_
Adjust Motion Drive Be_(s) Tenslc_ Ifs
Check Engine C_ILevel _I/
Change Engine O_l 1_1_,3 11/
Clean Air Fiber I_=
Clean A_rScreen V'2
inspect MufflerlSpark Arrester i,/
Replace Oil F_lter(If equipped) I_1
C_an Er,g]lneCooling Fins 11/=
Replace Spark Plug If i/
Replace Air Fiber Paper Cartridge I/2
Replace Fuel Fil_er I/
GENERAL RECOMMENDATIONS
The warranty onthis tractordoes not cover
itemsthat have been subjectedto operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractoras instructedin this manual.
Some adjustmentswillneed to be made
periodicallyto properlymaintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1, Check engine oil level,
2. Check brake operation,
3, Check tire pressure,
4, Check operator presence and
interlocksystems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(_ Spindle_i',.!
(_FrontWheel,
Bearing
Zerk _
_Eng ne ,.
i !÷°o
_i_ (_ SzPeinrkdle
: BearingZerk
(_General Purpose Grease
(_Refer to Maintenance "Engine"Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricantswill attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
19
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stoppingdistance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence end interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed end
attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp, Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer secudng blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly. 20 _
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5, Tighten bolt securely (27-35 Ft, Lbs.
lorque).
IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel Assembly
Trailing EdgeUp /
"_ Bled,,Center_
Hole
Flat Washer
_d--Hex Bolt (Grade)*_"_'._
"A Grade 8 heat treated boltcanbe identified
by six lines on thebolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced,
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with afile
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
ahodzontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/_
Blade
BATI'ER¥
Your tractor has a battery charging system
which is sufficientfor normaluse, How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'N-ERYAND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect SLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bdght.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-bolts for deteriorationand wear
after 100 hours of operation and replace
ifnecessary. The belts are not ad ustable.
Replace be ts f they beg n to s p from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmissionis hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
Inspect cooling fan to be sure fan
blades are intact and clean.
Inspectcooling fins for dirt,grass
clippings and other materials. To
preventdamage to seals, do not use
compressed air or high pressure
sprayerto clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE _SCOSr_ _S
NOTE: Although multi-viscosity oils
(5W30, lOW30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°1=.Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. "nghten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil DrainValve
Closed and _
Locke_
Position
Drain
Yellow Tube
Cap
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
21
8. Use gauge on oil till cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirtand
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILLASSEMBLY" in the Service and
Adjustments section of this manual).
TopAir
Guide Cover_ _-.
Engine ._ ,_ mL A
CoolingF_.......__
ArGu,do@N
Cover -'---'---._k \_'_
(Bo,.Sld.)
AIR FILTER
Yourengine will not run properly using a
dirtyair tilter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridgeevery 100
hours of operation or avery season,
whicheveroccurs first.
Sewice air cleaner more often under dusty
conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate it in engine oil Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove wing nuts and cartridge
plate.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
3. Clean cartridge by tapping gently on
flat surface.
NOTE: If very dirty or damaged, replace
cartridge.
4. Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartddge.
Wing .- Cartridge Plate
Pre-C]eaner
"Cartddge
Air Screen
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard ancVor damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours ot operation, whichever occurstirst,
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in positionin fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no tuel line leeks
end clamps are propedy positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp__
lamp
22 Fuel Niter-'---
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2, Place motion control lever in neutral (N) position.
3. Place attachment clutch in =DISENGAGED" position,
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug,
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
rightside of tractor.
t. Place attachment clutch in "DISEN-
GAGED" position.
2, Move attachment liftlever forward to
lower mower to its lowest position,
3. Roll belt off engine pulley,
4, Remove small retainer spdng, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring,
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
Small Retainer Spring "'%;°.
Clutch
Square Hole
Anti-Swa
Hou_ng
Large Retainer Bracket
Spring
(Both Sides)
23
TO LEVEL MOWER HOUSING
Adjustthe mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position,
At the midpointof both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A"on
both sides of mower should be the
same or within 1/4" of each other,
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lif_
link adjustment nut on that side.
To lower one side of mower, loosen lift
linkadjustment nut on that side.
NOTE:Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjust-
ing.
Bottomedgeof Bottomedge of
mower _round
on Arm
Lift Link A(_
FRONT-TO-BACKADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the followingfront-to-beck
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
Toobtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one linkto same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts"F"
against trunnion on both front links.
To raise front of mower, loosennut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
o oMandrel
BothFront Links Shouldbe EqualinLength
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced withouttools, Park the tractor on
level surface. Engage parkingbrake,
BELT REMOVAL -
1, Remove mowerfrom tractor (See "TO
REMOVE MOWER" in thissection of
this manual).
2, Work pelt off both mandrel pulleys and
idler pulleys.
3, Pull belt away from mower.
BELT INSTALLATION -
4. Install new belt in reverse order of
removal.
5, Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
24
Mandrel ]dler Pulleys
TO ADJUST BRAKE
Yourtractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
ff tractorrequiresmore than six (6) feet
stoppingdistance at highspeed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/Drakepedal and
engage paddingbrake.
2. Measure distance between brake
operatingarm and nut "A"on brake rod.
3. If distance is other than f-9/f6", loosen
jam nut and turn nut"A" untildistance
becomes 1-9/16". Retightenjam nut
against nut "A".
4. Road test tractorfor proper stopping
distance as stated above. Readjust if
necessary. Itstoppingdistance is still
greater than six (6) foot in highest gear,
furthermaintenance is necessary.
Contact a Sears or other qualified
service center.
With Parking Brake
"Engaged"
am Nut
An11
Do not touch this nut, If further brake adjustment is
necessary, contact aSears or other qualified sePAce
csrlter.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parkingbrake. For assistance, there is a
belt installationguide decal on bottom
sideof leftfootrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3,
4.
5.
Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and
remove downward from around
engine pulley.
Install new belt by reversing above
procedure.
EnginePulley--
Clutching Idler
Stationary IdlerJ
Transmission
InputPulley_= =
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever untiltractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, it the
tractor stillcreeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
25
Motion Control
Lever_
NeutralLock Gate
Adjustment Bolt
TRANSMISSION REMOVAUREPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION" in the Operation
section of this manual.
TO ADJUST STEERING WHEEL
ALIGNMENT
Ifsteering wheel crossbars are not
horizontal (left to dght) when wheels are
positioned straight forward, remove
steedng wheel and reassemble per
instructionsinthe Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contactaSears or other
qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key -Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insed square key.
4. Replace washers and snap retaining
dng securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
RetainingRing Wa_ers_
C°ver
TO START ENGINE WITH A WEAK
BA'rrERY
ACAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" inthe MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starling, follow this procedure:
IMPORTANT: Yourtractor is equipped
with a 12 volt negative grounded system.
The other vehical must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACHJUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable firstfrom chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
"Positive" 1+) "Negative" (-)
REPLACING BATrERY
_. CAUTION: Do not short batterv
terminals by allowing a wrench of any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, dngs, etc.
26
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex holt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood. KepsNut
Terminal '-J._'"--"--_ Hex
Door ,.'J, "" ,,
, , ,.
}' ' positive
_ed)
Terminal _ Cable
Guard ""_ _ I_ Negative
<_-I _" JJ (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractorto run poorly,stop running,or
preventitfrom starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPI,J_CE FUSE
Replace with 20 amp automotive.type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1, Raise hood,
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
°ieadlight Wire
for
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THRO'I-rLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
controllever to fast position.
2. Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see "AIR FILTER" in the
Maintenance section of this manual).
27
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4 Reassemble air cleaner.
Clamp Screw_
\Swivel
Choke Clo_
Casina _ _ Choke
Clamp__ _ Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be requiredto compensate for
differences in fuel, temperature, altitude
or load.
If the carburetor does need adjustment,
proceed as follows:
In general, turning the mixture screw In
(clockwise) decreases the supply of fuel
to the engine giving a leaner fueVair
mixture. Turning the mixture screw out
(counterclockwise) increases the supply
of fuel to the engine giving a dcher fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is tamed in too tight.
PRELIMINARY SE'R'ING -
1. Be sureyou have a clean air filter,
and the throttle control cable and
choke are adjusted properly (see
above).
2. With engine off turn idle mixture screw
in (clockwise) closing it finger tight
and then turn out (counterclockwise)
1-1/4 to 1-1/2 turns.
FINAL SE'I-I'IN G-
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
28
2. With throttle control lever in slow
position, hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 1200 to 1400
RPM.
3. While still holdingthrottle lever
against idle speed screw, turn idle
mixture screw In (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway
between those two positions.
4. Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
ACCELERATION TEST -
5. Move throttle control lever from slowto
fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you thinkthe
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Screw
Idle Mixture
Screw
Throttle
Lever
IdleSpeed
Tehr''e_/_ __] die Mixture
Screw
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_, CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a pedod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BA'n'ERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosionand power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids dudng storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it ran until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes afler adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distdbute oil.
4. Replace with new spark plug(s).
OTHER "
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
startsto rust. Rust and/or dirtin your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protectionfrom dust
and dirt,
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOO_NGCHART
PROBLEM
Willnotstart
Hard to start
Engine will not
turn over
CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10.Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged widng.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
_ORRECTION
1. Fill fuel tank.
2. See =TOSTART ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carbure-
tor, refilltank with fresh
gasoline and replace fuel
filter.
8. Check all widng.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
lg.Cootact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service Adjustments section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery.
€. Replace fuse.
5. Clean battery terminals.
5. Check all wiring.
7. Check/replace ignition
switch.
5. Check/replace solenoid or
starter.
9. Contact a Sears or tother
qualified service center.
9. Faulty operator presence
switch(es).
Enginecllcks but 1. Weak or dead battery. 1. Recharge or replace battery.
will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all widng.
4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter.
Loss of power 1. Cutting too much grass/too 1. Set in =Higher Cut" position/
fast. reduce speed.
2. Throttle in "CHOKE" 2. Adjust throttle cootrol.
position. 3O
TROUBLESHOOTINGCHART
CAUSE ;ORRECTIONPROBLEM
Loss of power
(continued)
Excessive
vibr_lon
Englnecongnues
to run when
operator leaves
seat with
attachment
clutch engaged
Poorcut-uneven
Mower blades will
not rotate
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
lO.Spark plug wire loose.
11.Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of
adjustment.
15.Engine valves out of
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Wom, bent orloose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/replace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
1. Check wiring, switches and
connections. It not corrected
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
31
TROUBLESHOOTING CHART
CAUSEIPROBLEM
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressur_
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
i9. Blades improperly installed.
i
,10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty lightswitch.
4. Loose or damaged wiring.
5. Blown fuse.
Battery will not
charge
3.
4,
Loss Ofdrive 1,
2.
3.
Engine "backfires" 1,
whenturning
engine
"OFF"
1. Bad battery cell(s).
2. Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Freewheel control in
"disengaged" position.
Motion drive belt worn,
damaged, or broken.
Air trapped in transmission
during shipment or
servicing.
CORRECTION
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn swRch"ON".
2. Replace bulb(s) or lamp(s).
3. Check/raplace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3, Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
Engine throttle control not 1. Move throttle controlto
set at "SLOW" "SLOW" position and allow
position for 30 seconds to idle for 30 seconds before
stopping engine, stopping engine.
32
SCHEMATIC
TRACTOR-- MODEL NUMBER 917.271825
BAI_ERY
AMMETER
(OPTIONAL)
iGNITION SWITCH
STARTER
_cK
FUSE ii1_,_,
:O-_-_ I......
I ' SOLENOID
CLtJTCH /BRAKE
(PEDAL
LI I SEAT SWITCH
(NOT CCCUPIED)I
a_r_ lATr_IENT C/-UTCH
..= TM ] , UND1NG
CONNECTOR
(OPTIONAL) _SPARKPLUG
IGNmON GAP
I FUEL = UNIT j (2 PLUGS ON
_.E LINE TWIH CYL ENGINES I
i i
_oc• _eo=RPM _CHARO_QSys_uPlSCC_NI:_E_)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WlTH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CUPS
HEADLIGHTS
F_
+
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL TRACTOR -- MODEL NUMBER 917.271825
r
/
/
/J
/
:34
ELECTRICAL TRACTOR -- MODEL NUMBER 917.271825
KEY PART
NO. NO. DESCRIPTION
1163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
87603,1 Tray, Batter/
10 145211 Bott, Mr Front 1/4-20 x 7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, push Nylon Bakery Front 1/4
16 153664 Switch Interlock Push-In
21 175688 Harness, Light Socket (w/4152J)
22 4152J LighlBulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Uric
28 145491 Cable,Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 140403 Key, Molded
40 178437 Harness, Ignition
41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2
42 131563 Cover, Terminal
43 178861 Solenoid
45 1214,33X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw Thdrol 5/16-18 x 1/2
NOTE: All component dimensions given In U.S. inches
1 inch = 25 4 mm
35
TRACTOR-- MODEL NUMBER 917.271825
CHASSISAND ENCLOSURES
58 12
53
$7
207
6O
74
,60
2O8
TRACTOR --MODEL NU MBER 917.271825
CHASSIS AND ENCLOSURES
KEY PART
NO, NO. DESCRIPTION
1 174619 Chassis
2176554 Drawt_ar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood_ash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 155927 Panel, Dash, LH
12 145660 C_ipTlnnerrnan Grille P/L
"_3 172107X010 Panel, Dash, RH
14 17_ Screw Thdrol 3/8-16 x 112
17 144983X558 HoodAssembly
18 126938X Bumber Hood
20 156437 Plate Mtg Battery Fuel Tank
23 124028X Bushing, Snap, Nylon, Fuel [Jne
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Lccknet, Hex, with Insert 3/8-16 UNC
28 178987X558 Grille
29 155217xsg9 Lens, Gdlle
30 175692X558 Fender/Footrest
31 139976 Bracket, Fonder/Sapport
37 17490508 Screw, Thdrol. 5/16-'_8 x 1/2 T'_r
38 175710 Pivot Bracket Assembly, LH, Mower, Rear
51 73800400 Nut Lock W/Insert "i/4 - 20 UNC
52 19(_1416 Washer 9/32 X 7/8 X 16 Ga,
53 145201 Bracket Grille Pickoff LH
54 161464 Screw, Hex Wshd #8o18 x 7/8
55 145202 Bracket Gd&lePickoff RH
57 S'K)552507 Bolt FInHex 1/4 °20 UNC X.75
58 140547 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8°16 UNC x 3/4
64 154798 Dash LowerSTLT
74 $3_541437 Nut Crownlock 3/8-1g UN C
142 175702 Plete Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Foetreet STLT
145 156524 Rod Pivet Chassi,sJHood
15g 155123X428 Caphc(der
206 170165 Bolt SheuJder5/16o18Tr
207 17670508 Screw Thdrol 5/16°18 x 1/2
208 17670608 Screw Thdrol 3/8ol 6x 1/2
212 165919 insert, Lens
- - 5479J Plug Button
NOTE: All component dimensions given in U,S. Inches
1inch = 25.4 turn
37
TRACTOR--MODELNUMBER917.271825
GROUNDDRIVE
57
32
52
16
212
70 116
66
38
TRACTOR-- MODEL NUMBER 917.271825
GROUNDDRIVE
KEY PART
NO. NO.
1 ......
8165866
10 STD561210
14 10040400
15 74490544
16 STD541431
19 SqI)541437
21 130564
22 169498
24 73350600
25 106888X
26 STD551037
27 STD561210
26 175765
29 71673
30 169592
3_ 74760512
34 175578
35 120183)<
36 19211616
37 1572H
38 165936
39 74760648
40 175461
41 175556
42 19131312
47 127783
48 154407
49 123_05X
50 $3D523715
51 $3_541437
52 STD541431
53 I05710X
55 105709X
56 17660616
57 140294
59 169691
61 17060612
62 8883R
63 175410
64 71170764
KEY PART
DESCRIPTION NO, NO. DESCRIPTION
Transaxle (See Breakdown) 65 8TD551143 Washer
HydroGr 314-0510 66 154778 Keeper Belt Engine Hydro
Rod Shift Fender Adjust 70 134683 Guide Belt RH Engine
Pin Cotter 1/8 x 1 CAD 71 169183 StrapTorqueLh
Washer Lock HWHelical 73 169182 Sb'ap Torque Rh
Bolt Hex FLGHD 5/16-19 GR.5 74 137057 Spacer, Split
Nut Lock Hex W/Ins. 5/16-18 Unc 75 121749X Washer 25f32 x 1-1/4 x 16 Ga.
Nut Lock Hex WhNsh 3/8-16 Unc 76 STD581075 E-RIng
Knob, Deluxe 1/2-13 77 123583X Key. Square
Rod, Brake Hydro 78 121748X Washer 25/32 x 1-5/8 x 16 Ga,
Nut, Hex Jam 5/8-16 Unc 81 165596 Shaft Asm Cross
Spdng, Brake Rod 82 165711 Spdng Torstan
Washer 83 19171216 Washer 17/32 x 3/4x 16Ga,
Pin Cotter 1/3 x 5/4 CAD. 84 169594 Link Transaxle
Rod, Parking Brake 89 164890X428 Console, Shift
Cap, Parking Brake 90 124346X Nut Se_f-Thd Wsh-hd 1/4 Zinc
Bracket, Transaxle 95 170201 Control Bypass
BOlt Hex Hd 5/16-18 Unc x 5/4 96 4497H Retainer Sp dng 1"Zinc/Cad
Shaft, Foot Pedal 116 721406(_ Bolt Cart, 3/8-16 x 1
Bearing,Nylon 120 73960660 Nut lock Fig 3/8-16
Washer 150 175456 Sgecer Retainer
Pin, Roll 151 19133210 Washer 13/32 x2x 10 Ga,
Pulley, Composite, Flat t 56 t 660G2 Washer Srrted 5/161D x 1,125
Boff.Fi, Hex 3/8-16 x 3 158 165589 Bracket Shitt Mount
Spacer, Split 159 t 65494 Hub Tappered Flange Shift Lt
Keeper, Belt Idler 161 72140406 Bolt RdlKI Sqnk 1/4-20 x 3/4 Gr. 5
Washer 13/32 x 13/16 x 12 Ga. 162 736804_0 NutCrownlockl/4-20Unc
Pulley, Idler, V-Groove 163 74780416 Bolt Hex Fin 1/4-20 Unc x 1Gr. 5
Bellerank Clutch Grnd Dry STL 164 19091010 Washer 5/3 x .281 x 10 Ga
Retainer, Belt 165 165623 Bracket Pivot Lever
Bolt 166 166880 Screw 5/16-18 x 5/8
Nut Crownlock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-19 x ,561
Nut, Crownlock 5/16-18Unc 169 165580 PlataFastaningLt
Link, Clutch 197 169613 NylinerSnap*ln
Spring, Return, Clutch 198 169593 W_sher Nyliner
Screw 3/8-16 x 1.0 199 169612 Bolt Sheutder 5/I 6-18UNC
V-Beit, Ground Ddve 200 72140508 Bait RDHD SQNK 5/16-18UNC x1
Keeper, Center Span 202 72110614 Bolt Carr SH 3/8-16 x 1-3/4
Screw 3/8-16 x 3/4 212 145212 Nut Hex Fig Lock
Cover, Pedal
Pulley, Engine NOTE: All component dimensions given in U.S. inches
Bolt Hex 7/16-20 x 4 Gr, 5 1 inch = 25.4 mrn
39
TRACTOR-- MODELNUMBER917.271825
STEERINGASSEMBLY
B8
,J'
40
TRACTOR -- MODEL NUMBER 917.271825
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 Steering Wheel
2 175131 Front Axle AssemlDly
3169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 1200CO29 Ring, Klip
9 3386R Bearing, Steehng Column
10 175121 Link, Drag
11 STD551137 Washer, Lock
13 136518 Spacer, Bearing, Front Axle
15 145212 Nut, Hexflange Lock
17 177875 Shaft Assembly, Steehng
26 126847X Bushing, Link, Drag
28 19131416 Washer 13/32 x 7/8 x 16 Gauge
29 17060612 Screw 5/8-t6 x 3/4
30 $3_561210 Pin
32 130465 Rod,Tie
36 155099 Bushing, Steering
37 152927 Screw 331-#10-32 x 5 x 3/8 Flange
38 139769 Insed, Steering Wheel
39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 STD541537 Lock Nut Center 3/8-24 UNF
41 100711L Adaptor, Stee ringWheel
42 145054X423 Boot, Steering Dash P/L Mtl BIk
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge
44 153720 Extension Steedng Non-Adjust
46 121232X Cap, Spindle
47 6855M Fitting, Grease
51 73800500 NLdLock Hx W/Ins 5/16-18 UNC
54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
63 74780616 Bdit Fin Hex 3/8-16 unc, x 1 Gr. 5
65 160367 Spacer Brace Axle
67 72110618 Bolt Rhnd Sqnk 3/8-16 x 2-1/4
68 169827 Brace Axle
71 175146 Steering Asm
82 169835 Bracket Susp Chassis Front
85 133835 Fastener Cndstmas Tree
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
NOTE: All component dimensions given In U.S. inches
1 inch = 25.4 mm
41
ENGINE TRACTOR --MODEL NUMBER 917.271825
31
39
_28
32
33
29
38
81
34
33
OPTIONAL EQUIPMENT
Spark Arrester
13
42
ENGINE TRACTOR -- MODEL NUMBER 917.271825
KEY PART
NO. NO. DESCRIPTION
1 170547 Cont roIThrot Paddle
217720408 Screw Hex Thd Cut 1/4-20 x 1/2
3....... Engine (See Breakdown) Brlggs Model No.
42E707o2275-E1
4
5
6
7
8
10
11
12
13
14
16
17
23
25
26
27
29
31
32
33
34
37
38
39
45
81
149723 Muffler Exhaust
144069 Exhaust Asm. Left
144068 Exhaust Asm. Right
138129 Clamp Tube Double Engine
171877 Bolt 5/t 6-18 UNC x 3/4 w/Serns
145552 Heat Shield Lt
$1_551125 Washer Lock Hvy, Helical 1/4
S'I_522507 Bolt Fin Hex 1/4-20 x 3/4
165287 Gasket Muffler
148456 Tube, Drain Oil Easy
S'_)551237 Washer Lock Ext Tooth 3/8
17490624 Screw Thdrol 3/8-16x1-1/2 Tytt
169837 Shield Browning/Debris Guard
145996 Contro_Choke
73920600 Nut Keps 3/5-24 Unf
152927 Screw Tr #10-32 x 5 x 3/8 Flange
137180 Arrestor Spark
157103 Tank Fuel 3 50 Rear
161696 Cap Fuel Gauge STLT
123487X Clamp Hose Elk
10_O82X Spacer Pad
8543R LineFuel
148315 Plug, Drain Oil Easy
100_IT/X Pad Idler 1.75 x .75 x.06
17060612 Screw3!8-16 x SMGML
73510400 Nut, Keps 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. Inches
1inch = 25.4 mm
43
TRACTOR-- MODEL NUMBER 917.271825
SEAT ASSEMBLY
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 140123 Seat 3450 BIPJblkCrettsman
2 140551 Bracket Pnt Pivot Seat (blk)
3 71110616 Bclt Fin Hex 3/8-16uric X 1
419131610 Washer 13/32 X 3/4 X 10 Ga
9 145006 Cllp Push in Hin d
6 STD5414.37 Nut Hex Lot:k wI_r'_ _o16 Uric
7124181X Spring Seat Cprsn 2 250 Blk Zi
8 17000616 Screw 3/8-15 x 1.5 SMGML
919131614 Washer 13/32 X 1X 14 Ga
10 174894 Pan Pnt Seat (blk)
11 166369 KnobSeat
12 121246X Bracket Pnt Mounting Switch
13 121248X Bushing Snap BIk Ny150 Id
14 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2
15 134300 Spacer Split 28 X 96 Zinc
16 121250X SpringCprsn 1 27 BIk Pnt
17 123976X Nut Lock I/4 Lge Fig Gr 5 Zinc
21 171652 Bolt Shoulder 5/16-18 Unc-2A
22 STD541431 Nut Hex Lock w/Ins 5/16-18
24 19171912 Washer 17/32 X 1-3/16 X 12 Ga,
25 127018X Bolt Shoulder 5/16-18 X 62
NOTE: NI component dimensions given inU.S. inches
1 inch = 25.4 mm
44
DECALS
14
TRACTOR-- MODEL NUMBER 917.271825
7
2 4
1
11
KEY PART
NO. NO.
1 156439
2 177253
3171696
4 171697
5176681
6133644
7171809
8169210
9163204
10 179128
11 156811
10
19
15
14
13
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Decal Fender Danger Sears 13 146046 Decal V-belt Dr Sch Tractor E
Decal Hood Side 14 177265 Decal Dash Panel
Decal Hood Rh Craltsman 15 160396 Decal Mower Drive Schematic
Decal Hood Lh Craftsman 19 138047 Decal, Battely Diehard Sears
Decal Engine WP 20 172331 Decal DeckMower EZ3
DecalMalntCu.stomerSearsDom 22 149516 Decal Battery
Decal Replacement Srs - - 138311 Decal Lift Handle
Decal, By-Pass -- t 65803X428 Pad Footrest Lh STLT
Decal Fonder Craftsman Gold -- 165799X428 Pad Footrest Rh STLT
Decal Deck "B" 42" --179603 Manual, Owne¢s (English)
Decal Fender STLTH Oper Inst E/S - - 179604 Manual, Owner's (Spanish)
WHEELS & TIRES
2.... ...._ 5,8
4,10
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
It
59192 V_dveCap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, Front]ire
(Not Provided, Service Item Only)
106T-J2X427 Rim, Front
278H Fiiting, Grease (Frc_t Wheel Only)
9040H Bearing, Flange (Front Wheel Only)
tO6108X427 Rim, Rear
122082X Tire,Rear
7152J Tube, Rear]ire
(Not Provided, Service item Only)
104757X428 Cap, Axle
144334 Seatant, T_re (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR -- MODEL NU MBER 917.271825
LIFTASSEMBLY
13
5
3
6
13
I
19 I
13
19
20
46
TRACTOR - - MODEL NUMBER 917,271825
LIFTASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner 'Wire Asm.
2 159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring
519211621 Washer 21/32 x 1 x 21 Ga.
6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 129365X Button Plunger Read
11 139865 Link Asm Lift LH.
12 13_866 Link Asrn Lift R,H.
13 STD624008 Retainer Spring
15 173288 Link Front
16 73,350800 Nut Jam Hex 1/2-13 Unc
17 175689 Trunnion
18 73800800 Nut Lock w/Wsh 1/2-13 Unc
19 139868 Arm Suspeneion Mower
20 163552 Retainer Spring
31 169865 Bearing, Pvt. Uft. Tapered
32 73540600 Nut Crownlock 3/8-24
No'rE: AJlcomponent dimensions given in U.B. inches
1 Inch = 25.4 mm
47
TRACTOR-- MODEL NUMBER 917.271825
MOWERDECK
34
>21
119 i
118
19 21
27
48
TRACTOR -- MODEL NUMBER 917.271825
MOWERDECK
KEY PART KEY PART
NO, NO, DESCRtPTION NO. NO. DESCRIPTION
116589_ Mower Housing 59 141043 Guard, TLN Idler (94)
2 $3D533107 Bolt 67 149848 Knob Custom Oval
3 138017 Bracket Assembly,Sway Bar, 68 144959 V-Beft
Front 92 ST0,541437 Locknut, Hex W/Wsh 3/8-16 UNC
4 165460 Bracket Sway Bar 38/42" 101 136420 Cover Mulching 42" Black
5$3_624008 RetainerSprlng 102 71081010 ScrewTrussHdPhi110-24x5/8
6 130832 Arm, Suspension, Rear 103 19061216 Washer #10
8850857 Bolt, Flex 3/8-24 x 1.25 Gr. 8 104 STD551110 Washer Lock
9STD551137 Washer, Lock 105 160793 Latch Asm Bagger
10 140296 Washer, Hardened 106 2029J Nut Weld
11 134149 Blade, Mulching 111 179292 Bracket Gauge, Wheel LH
13 137645 Shaft Assembly, Mandrel, Vented 112 179293 Bracket, Gauge, Wheel RH
(IncI. KeyNumher6) 113 17060508 Screw 5/16-18xl/2
14 129774 Housing, Mandrel,Vented 114 73510500 Nut, HexKeps 5/16-18UNC
15 110485)( Bearing, Ball, Mandrel 115 72110505 Bolt, Carriage 5/16-18 x 5/8 Short
16 174493 Stripper, Vented Mower Deck 116 4898H Bolt, Shoulder
18 72140505 Bolt` Carriage 5/16-18 x 5/9 117 165746 Wheel, Gauge
19 132827 Bolt, Shoulder 118 739306(;0 Nut, Crownlock 3/8-1
20 159770 Baffle, Vodex 119 19121414 Washer 13/32xT/8x14Ga.
21 STD541431 Nef,CrowolockS/16-f8UNC 129 19131312 Washer 13/32 x 13116 x 12 Ga.
22 134753 Stiffener Bracket 130 S_633710 Bolt, Fin Hex 3/8-16 UNC x I Gr 5
23 131267 Bracket, Defleefor 131 STD633710 Boff Rdhd Sqnk 3/8-16 UNC x 1
24 105304X Cap, Sleeve 142 165890 Arm Spring Brake Mower
25 123713X Spring, Torston, Deflector 143 157109 Bracket Arm Idler 42"
26 110452X Nut, Push f44 158634 Keeper Belt 42" Clutch Cable
27 130968X428 Shield, Deflector 145 165888 Pulley Idler Flat
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 146 171977 Bolt Carraige Idler
29 131491 Rod, Hinge 147 131335 Spring Extension
30 157722 Screw Thdrol Rolling Wsh Hd 148 163022 Spring Return Idler
31 129963 Washer, Spacer 149 163898 Retainer Spdng Yellow Zinc
3_ 153535 Pulley, Mandrel 150 19091216 Washer 9/32x3/4xf6Ga.
33 178342 Nut, Toplock, Flanged 151 163670 Bracket Clutch
34 STD533717 Bolt 152 169676 Cable Clutch 42"
36 131494 Pulley, Idler, Flat 153 169674 Washerllat 3/8"TypeB
33" 19131316 Washer 13/32 x 13/16 x 16 G& 154 169675 SpringRetainer
40 STD541437 Nef, Crowolock3/8-16UNC 155 163671 SprlngRetentionLever
44 140088 Guard, Mandrel, LH. 156 163672 Spacer
45 STD624003 Retainer 157 163669 RodClutch
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 158 17720408 Screw Hex Thd CUt 1/4-20 x 1/2
48 13.3944 Washer, Hardened 159 STD53,3717 Bolt Rdol:lSqn 3/8-16 Unc x 1-3/4
49 174284 Roller Assembly, Cam Follower -- 130794 Mandrel Assembly (Includes Key
63 131340 Bolt, Sheulder #10-24 Grade 5 Numbers 8-10, 13-15, 31 and 33)
51 STD541410 Locknut - - 163583 ReplacementMower, Complete
63 163888 Bolt,Sheulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened NOTE: All cornponent dimensions glven In U.S.inches
55 155046 Arm, Idler 1 inch = 25.4 mm
56 165723 Spacer, Retainer
49
17
16
32
48
"8
60
58
119
13_
14
109
107
go0
/
z
,.<
:;0
o
m
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r".-I
mo
u
_m
TRACTOR -- MODEL NUMBER 917.271825
HYDROGEARTRANSAXLE--MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing, Assembly 59 170408 Rotor, Brake
2170352 Side Housing, Assembly 60 142883 Brake Puck
3 170353 Center Section, Assembly 61 142881 Puck Plate
4 170354 Swashplete,Trunion Machined 62 142887 Brake Actuating Pin
5 169898 Block -Assembly 63 170410 Rfhc_ 1/4-20)(2 W/Patch,
6170355 Sealant 10.50z SpeciaiRange
7 170356 Hex Flange Screw 1/4-20 X1.25 64 142892 Bcg. 1/4-20 X 1 W/Patch
5170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer
9170358 Shaft, Input 66 170412 Spring, Brake Arm Bias
10 170359 Ring - Retaining 67 170413 Sq. Hd. Bo_t5/16-24-Ribbed
11 170360 Spacer 68 170414 Arm, Brake
12 169870 Ring - Retaining 69 170415 Slolted Hex Nut 5/16-24
13 170361 Seal, Lip .67 X1.58 X .276 70 170416 Cotter Pin 3/32 X 5/4
14 169869 BaU Brg 17tumid X 40ram Od X 71 170417 Compression Spdng Brake Anti-
12ram Drag
15 170332 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 LD. X 10.D. X.032
24X0.75 73 142884 Flat -Washer 11/32 I.D. X 7/80.D
17 170_63 Lip Seal 18 X 32 X774 170419 Oil Seal .325 X 1.0 X .25
18 170364 Arm, Control 75 170420 Chack Ptug Assembly, .027,Washer
19 150771 Rearing, 30x52x13Thruet 76 170421 Stud, 5/16-24 Friction Pack
23 170365 Check Plug Assembly, Washer 77 170422 puck, .330 X1.50 X .0975
24 170366 Shag, Motor 78 142969 Spring, Helical Comp
27 1703_7 Gear -Pinion, 131 79 142980 Spacer
28 170368 10t/48t Gear 80 150778 Hex Lock Nut 5/16-24Unjf(Nylon
29 170369 Gear, 10t Jackshaft Insert)
30 170370 60t Bull Gear 81 170423 Wedge, Fdction Pack
31 170371 Sleeve Bearing .75 X 1.575 X .625 32 170424 Clip, Washer .316xl .50x.1046
32 170389 SleeveBearing(Out board) (Plated)
.75xl.750x.625 83 161162 Pin, Standard Hendless
33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425 Fitting, 5/15 See 3/32 Tube
_k 85 170426 Hose, Expansion Tank
34 170390 Lip Seat Axle Seal 86 170427 Expansion Tank
35 170.391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424 Cap - Poppet Valve
36 1703,_ Shag, Axle .75 X 16.99 (Key, L.H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2
37 1507_ Miter Gear (SpLIned) 90 170430 Puck, Inner Wedge
38 150793 Miter Gear 15t (0.5 Id) _3 170431 Spring Clip- HouslngThruet
39 150809 shag 107 170432 Deflector
40 170393 Ring, Spiral Retaining 108 170433 Washer, Mctor She0
41 170394 Pin, Jackehaft .71idx1.15odx.030thk
42 170395 Magnet, Ring 109 170434 Plug, See #6
43 170396 Spnng, Bypass 111 170435 O-Ring .07 X .301 I.D.
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield, Vent
Long 113 170437 Bracket, Support Expansion Tank
45 170.397 Filter 116 170438 Silicon Sponge
46 170398 Base, Filter 119 170439 Fan, 7 In.
47 17099g Actuator, Bypass 120 170440 Pulley
48 170400 Rod, Bypass Actuator 121 170441 Hex Lock Net 1/2-20 (Nylon Insert)
49 170401 Arm, Bypass 122 170442 Washer, Bellevllle
50 1702(_ RetainingRing.250 EMemai 123 170443 BultKeeper
51 170403 Seal, Up .741 X .250 X .250 Tc 124 170444 CenterSection-Filter-Bypass
52. 170404 Flat Washer, 5/5 Id X 1.00d X .05 Assembly
"n3k 125 170445 Fitier Assembly
53 1704_5 Retaining Ring 126 170446 Fan - Pulley Service Assembly
54 170406 Beadng, Center BJock 127 170447 Seal * O-Ring Kit
55 142977 Spring - Helical Compression 900 166768 Transaxle Complete
56 142978 Washer
57 150798 20w-50 Oil NOTE: All component dimensions given _nU.S. inches
58 170407 Brake Yoke 1 inch = 25.4 rnm
51
TRACTOR-- MODEL NUMBER 917.271825
BRIGGS & STRA'I-I'ON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1
[1019 LABEL KIT I
[ 1058 OWNER'S MANUAL I
REQUIRES SPECIALTOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL
22_ 1132_
15_ 4_
52
TRACTOR -- MODEL NUMBER 917.271825
BRIGGS & STRATrON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1
51
50_
2671
365A 51A
861 FUEL PUMP KIT
%
306 _|
240_'
4251
947_
865A 1
447_
306A_
297_o
3341
1119_
53
TRACTOR-- MODEL NUMBER 917.271825
BRIGGS& STRATFONENGINE-MODELNUMBER42E707, TYPE NUMBER 2275-E1
697_
1051,,_) _)_
802 I
797K
797@
1036 LABEL-EMISSION ]
74,
332_
934_ 7_.=
1006 _,._
1005_
54
TRACTOR -- MODEL NUMBER 917.271825
BRIGGS & STRATFON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. blO. DESCR|PTIOH
Body-Up er Carburetor
1 498583 Cylinder Assembly 91 693483 Screw _l_roffie Valve)
2 399265 Kit-Bushing/Seal (Magneto 95 690718 O
97 693486 Shaft-Thro_e
Side)
3 391086 Seal-Oil (Magneto Side) 98 807923 KS-Idle Speed
4 493304 Sump-Engine 102 693509 _1 Gaskct-Carburctor Body
5 493457 Head-Cylinder Cylinder 1) 104 693506 IZI Pin-Float Hin e
5#. 493458 Head-Cylinder (Cyinder 2105 692078 _1 Valve- Float _eedle
7 271867 ._: Gasket-Cylinder Head 107 693482 Body-Lower Carburetor
108 693505 Valve-Choke
(cylinder 1)
7A 271868 ,_: Gaskct-Cylinder Head 109 693498 Shaft-Choke
117 693507 OJet-Main (Standard)
(Cylinder 2)
8 495754 Breather Assembly 116 693499 Jet-Main (High A_ode)
927803 .€ Gasket-Breather 119 690720 Screw (Upper Body To Lower
10 690334 Screw (Breather Cover) Body)
11 691899 Tube-Breather 121 693503 Kit-Carburet or Overbaul
12 692292 • Gasket-Crankcase (.015" 122 891928 Spacer-Carburctor
125 693480 Carburetor
Thick)
12 271188 Gaskel-Orankcase (.005 130 693504 Valve-Throttle
Thick) 133 693512 Float-Carburetor
12 271189 Gasket-Cra_kc_.se 4.009" 146 691639 Key-Timing
Thick) 147 693508 O Jet-Pilet
12A 692287 * Gasket-Crankcase 161 691401 Base-Air Cleaner
13 691651 Screw lCylinder Head) 163 690273 Gasket-Air Cleaner
15 690946 Plug-Oil Drain 165 693148 Nut (Ring Gear)
16 690636 Crankshaft 186 691764 Connector-Hose
18 495901 Cover-Crankcase 187 499167 Line-Fuel (Cut to Required
19 399264 Kit-Bushleg/Seal (PTO Side) Length_
20 291675 ° Seal-Oil(PTO Side) 188 691003 Screw ,control Bracket)
22 693972 Screw (Engine Bump) 197 690364 Screw (Back Plata)
22A 691104 Screw (Crankcase Cover) 202 690570 Link-Mechanical Governor
23 691976 Flywheel 203 493230 Bell Crank
24 222698 Key-Flywheel 205 690322 Screw (Bell Crank)
25 696397 Piston Assembly (Standard) 209 691273 Spring-Governor
25 696398 Piston Assembly (.010" 211 691807 S rin -Governor Idler
Oversize) 212 693544 T_ro_t_e Link
25 696399 Piston Assembly (.020"Over- 219 696376 Gear-Governor
size) 220 690412 Washer (_Governor Gear)
25 696400 Piston Assembly (,030" 222 691366 Brackct-L;ontrol
Oversize) 227 690762 Lever-Governor Control
26 696403 Ring Set (Standard) 231 690718 O Screw (Choke Valve)
26 696404 Ring Set 4.010" Oversize) 235 691206 Shield-Fuel Spray
26 696405 Ring Set (,020"Oversize) 240 394356 Filter-Fuel
26 696406 Ring Set (.030" Oversize) 267 690316 Screw (Casing Clamp)
27 691299 Lock-Piston Pin 276 691872 Washer-Sealing
28 498319 Pin-Piston (Standard) 276A 693497 OWasher-Sealing
28 498320 Pin-Piston (,005 O.S.) 276B 693510 Washed-Sea'{n9
29 394306 Rod-Connecting (Standard) 276 692810 Washer (Governor Control
29 397158 Rod-Connecting (.020 Lever)
Undersize) 297 691331 Nut (Air Fitter Retainer)
32 691133 Screw (Cor_ec_n9 Rod) 304 691391 Housin *_]_Blower
33 691794 Valve-Exhauct 305 690960 Screw _-Iower Housing)
34 691804 Valve-Intake 306 690414 Shield_Cylinder
35 691605 Spring-Valve (intake) 306A 690435 Shield-Cylinder
36 691597 Sprir_g-Valve (Exhaust) 307 691003 Screw (Cylinder Shield)
40 690656 Retainer-Valve 309 497596 Mutor-Starter
40A 691939 Retainer-Valve (Exhaust) 310 690323 Bolt Starter Motor)
42 494553 Keeper-Valve 311 497608 Brush Se
45 691800 Tappet-Valve 332 691059 Nut (Flywheel)
46 214484 Camshaft 333 394891 Armature-Magncto
47 691964 Slinger-Oil 334 691061 Screw (Magneto Armature)
48 499945 Short Block (460707-2637-E2 337 802592 Plug-Spark
Replacement Engine) 358 495869 Engine Gasket Set
50 691709 Manifold-Intake 359 691077 Washer (Ground Terminal)
51 692278. !_ Gasket-Intake 365 690321 Screw Carburetor)
51A 692219 •:_ Gasket-intake 373 691612 Nut Ground Terminal)
54 93206 Screw (Intake ManifokJ) NOTE: All component dimensions given in U.S.
73 692527 Screen-Rcta6ng
74 691677 Screw (Rotating Screen) _nches 1inch = 25.4 mm
75 691056 Washer (Flywheel) 56
TRACTOR -- MODEL NUMBER 917.271825
BRIGGS& STRATTONENGINE-MODELNUMBER 42E707,TYPE NUMBER2275-E1
KEY PART KEY PART
NO. NO. DESCRIP'I'ION NO. NO. DESCRIPTION
383 89838 Wrench-Spark Plug 797A 693167 Nut (Starter Terminal)
391 693487 Body-FuelPump 801 691967 Cap-Drive
392 693491 O+ Spring-Pump Diaphragm 802 497607 Cap-End
394 693489 0+ D_aphragm-Carburetor 803 691427 Housing-Starter
394A 693488 _+ Diaphraqm-Carburetor 897 693511 Spacer (Throttle Shaft)
395 690461 Valve Chamber Cover 842 271170 Seal-Dipstick/Tube
404 690442 Washer (Governor Crank) 847 495715 Dipstick/Tube Assembly
425 691675 Screw (Air Cleaner Cover) 851 493880 TerrninaI-Sparkplug
432 693492 0+ Cap-Spdng 859 693490 0+ Gasket-Carburetor Pump
434 693493 Cover-Diaphragm 861 693502 K'rt-Fuel Pum
435 693494 Screw (Diaphragm Cover) 865 691196 Cover-Air Guide
441 691176 Bracket-Oil Fill 865A 691197 Cover-Air Guide
445 394019 Filter-Air 868 692324 :_ Seal-Valve
447 690297 Screw (Air Guide Cover) 869 261463 Seat-Valve (Intake)
449 691044 Screw (Oil Fill Bracket) 870 262924 Seat-Valve (Exhaust)
474 696459 Alternator 871 261961 Bushing-Guide Exhaust
565 691029 Nut (Governor Control Lever) 871 231218 Bushing-Gude ntake)
507 691972 Insulator 918 393815 Hose-Vacuum Cut to
510 497606 Drlve-Statter Required Length)
513 692024 Clutch-Drive 934 691058 Screw (Fan Retainer)
520 691084 Ground Terminal 947 693495 Solenoid-Fuel
523 691385 Dipstick 955 693513 Plug-Carburetor
524 280860 SeaI-Dipetick Tube 967 272490 Filter-Air
525 690823 Dipstick Tube 968 691207 Cover-Air Cleaner
544 692034 Armature-Starter 971 691100 Screw (Air Cleaner Base)
551 690415 Valve Cover 1005 498157 Fan-Flywheel
552 690552 1006 691247 Retainer-Fan
Bushing-Governor Crank
552A 690553 Bushing-Governor Crank 1019 496726 Label Kit
562 690311 Bolt (Governor Control Lever) 1036 695702 LabeL-Emission
573 696040 Plate-Back 1051 691265 Ring-Retaining
601 95162 Clamp-Hose 1058 274796 Owner's Manual
615 690317 Retainer-Governor Shaft 1090 691293 Retainer-Brush
616 491530 Crank-Governor 1095 498047 Gasket Set-Valve
629 262539 Sprin_g.oThrotge Return 1119 691183 Screw (Alternator)
635 66538 Boot-_park Plug 1132 690353 Screw Oil Slinger
643 496700 Retainer-Air Filter 1136 690329 Screw High Speed Control)
Washer High Speed Control)
689 690555 Spring--Fdntion 1137 690390
691 690657 Seal-Governor Shaft 1138 690330 Nut (High Speed Control)
Screw (Valve Chamber695 693149 Screw RingGear) 1154 690366
687 691625 Screw (Drive Cap) Cover)
725 280866 Shield-Heat
726 391362 Gear-Ring Included in Engine Gasket Set, Key. No.
741 691285 Gear-Timin_q 358
742 690328 Retainer-E-Ring O Included in Carburetor Overhaul Kit, Key.
783 693059 Gear-Pinion No. 121
789 695050 Hamess-Wiring :_ Included in Valve Gasket Set, Key. No.
797 690958 Nut (Starter Terminal) 1095
+Included in Fuel Pump Kit. Key, No. 861
NOTE: An component dimensions given in U,S.
inches 1 inch =25.4 mm
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
/% Operate your Tractor up and down the face of slopes (not I
I
AA greater than 15 ), never across the face. Make turns gradu- I
O ally to prevent tipping or loss of control. Exercise extreme
ono,o .....
For repairof major brandappliancesin your own home...
no matter who made it,no matter who sold it!
1-800-4-MY-HOME _ Anytime,dayornight
(1-800-46,9-4663) (U.S.A.and Canada)
_ww.seal_.COITi WW_'.SI_II'S.C_
N
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:::::::::::::::x:::
For repairof carry-inproductslike vacuums, lawnequipment,and
electronics,call forthe nearestSears Parts and RepairCenter.
1-800-488-1222 Anytime,dayorr_ (U.$.Aonty)
WVPN_
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM!
1-800-366-PART 6 a.m.- 11p.m.,7 daysaweek
(1-8_G-366-7278) (U.S.A.only)
www.sears.con_irect
To purchase or inquireabout a Sears ServiceAgreement
or Sears MaintenanceAgreement:
1-800-827-6655 (u.s._.) 1-800-361-6665 (Canada)
7&m. - 5 p.m., CST, Mort.- Sat. 9 a.m.- 8p.m. EST, M - F,4 p.m. SaL
Parapetit seiv,c_ode mparad_, a AuCanadapourserviceen fran_Ls:
domidio,ypata (xdenarpiezas: 1.800.LE.FOYIERMc
1-888-SU-HOGARs_ 11-800-_7)
............ ]
:::): ,/
........
© Sears,Rcebuck andCo. J
® Registered Trademark /_MTrademark /sMService Mark of Sears, Roebuck and Co.
®Marca Registrada /_a Mama de F&bdca /sMMarca de Serviclo de Sears, Roebuck and Co.
McMarque de commerce /MDMarque ddpos_e de Sears, Roebuck and Co,
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179603 05.23.01 RH Printed in U.S.A.

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