Craftsman 917271842 User Manual LAWN TRACTOR Manuals And Guides L0105110

CRAFTSMAN Lawn, Tractor Manual L0105110 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual
JCRAFT$1qAWJ
21.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271842
Safety
Assembly
• Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Une
5am - 5 pm, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.comlcraftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 39
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubdcated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman dding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines
the battery witl not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by returning your Craftsman dding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck end Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This curtng roach ne s capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould result in
serious/njury or death.
I. GENERAL OPERATION
Read, understand,and follow all
instructionsin the manual and on the
machine before starting.
Only allow responsibleadults,who are
familiar with the instructions,to operate
the machine.
C_earthe area of objectssuch as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
directionand do not point itat anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave arunning machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removinggrass
catcher or uncloggingchute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influenceof alcohol or drugs.
Watch for trafficwhen operating near or
crossing roadways.
Use extra care when loading or unload-
ingthe machine into a traileror truck.
Data indicates that operators,age 60
years and above, are involved_na large
percentage of r;ding rnower-related
injuries. These operators should
evaluate their abilityto operate the riding
mower safely enough to protect them-
selves and others from sedous injury.
Keep machine free of grass, leaves or
other debris build-upwhich can touch
hot exhaust /engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillagebefore operating or storingthe
machine. Allow machine to cool before
storage.
II, SLOPE OPERATION
Slopes are a majorfactor related to loss-of-
control and tipover accidents, which can
result in severe in ury or death. Aft stopas
require extra caution, f you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you willnot have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
° Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-otis, ditches, or
embankments. The mower could
suddenly turn over if awheel is over
the edge of acliffor ditch, or if an edge
caves In.
Donotmowonwetgrass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
IlL CHILDREN
Tragic accidents can occur ifthe operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or intedere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you
stdke an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall Off
and be seriously injured or intedere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine, Tall grass can hide obstacles.
4
Use slow speed. Choose alow gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_.Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug. '
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications el the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on aslope. Too
heavy of a load, while on a slope, is
dangerous. "Srescan lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or ether reproductive harm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 3O
',API-SF-SJ): (ABOVE 32°F)
SAE 5Wo30
(BELOW 32°F)
OIL CAPACITY: 3.0PINTS
SPARK PLUG: CHAMPION
IGAP: .030") RJ19LM OR J19LM
GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 3AMPS BA'I-rERY
SYSTEM: 5 AMPSHEADLIGHTS
BA'i-rERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1 R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow aregular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). It a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal taws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering Wheel j_
Steering Steedng
/ _-J / J Wheel Adapter Extension
Stee,.g \_/ _ Sha_
Sleeve __(1)Locknut _
_. _ Steering (t)H_; B_lt
W"e°"n'°"7
_ t t _ washer
_ a/a
(1) Large Fiat
Washer
(1) Hex Bolt
5/16-18 x 1-1/4
Seat
(1) Washer
17/32 x1-3/16 x12 Gauge
(1) Knob
For Future Use
Keys
41
(2) Keys
Video Cassette Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassemble5 for sh_pping purposes. To ensure sale and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wreP_h (1) Utili_ knife
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATFACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT ANO
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibe torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position |rent wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
._ _ Steering
_ Wheel Insert
_-_ Hex Bolt
_._____ L_k Washer
fF'_._ ! _"- LargeRat
_=-_---_-___ )Washer
Steedng_-_'_ _JJ
Wheelf _J
_ SteeringBoot
Extension Tabs
Shaft"-_._ _--_ Adapter
Lower , "' " TabSteering-',_, '3_
Shaft _- _ ' Slots
HOW TO SET UP YOUR TRACTOR
CHECK BA'n'ERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BA'I-FERY" in Malntenance
section of this manual for charging
instructions).
_'_"ff'" "" " Label
INSTALLSEAT
Adjustseatbefore tightening adjustment
knob.
1, Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2, Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pen so head of
shoulder bolt is positioned over large
slotted hole in pan,
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which a_lowsyou to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely,
Seat
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
fromthe skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2, Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" inthe
Operation section of this manual),
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
qLWARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual Be
sure tractor is in a well-ventilated area, Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline,
3. Place freewheel control in "transmis-
sion engaged" position,
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be propedy leveled. See TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
sectionof this manual. Verify that the
belts are muted correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
/I=CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow
it to rest on plate while in operation.
Mulcher
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
10
_CHECKUST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/No remaining loose pads in carton.
/" Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,I Seat is adjusted comfortably and
tightened securely.
,I All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
J Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly
clamped.
/ Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAYEXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
J Become familiar with all controls - their
location and function. Operate them
before you start the engine.
4 Be sure brake system is in safe
operating condition.
/ it is importantto purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
SLOW
k
MOWER LIFT
N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED PARKING BRAKE
AI_ACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND F_ET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Ught Switch
Ammeter
Lever
Choke Control Plunger
Throttle Control
Clutch/
Brake Pedal
Uff Lever
Height
Adjustment
Indicator
FreeWheel
Control Brake Lever
Motion
Lever
Our tractors conform to the safety standards of the
American National Standards Institute,
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'I'FACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
AI-I'ACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH -Tums the headlightson
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THRO'I-FLE CONTROL - Used to control
engine speed.
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide visionsafety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO BET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" positfon and hold.
2. Piece parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position, Make sure parking brake will
hold tractor secure.
AttachmentClutchLever
Choke
Control ,tgnition Key
ThrotUe
Parking Brake
/ _Engaged"
Clutch/ Position
Brake
=Disengaged" MoUon Contro/
Position =Brake" Lever
Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
i To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE= Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
F
Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE= Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_I=CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO]-rLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full threttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1, Start tractor with motion control lever in
neutral (N) position.
2, Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment lift lever
determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
14
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 lecknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16 _ f --F_'_- \
Locknut..
Wheel _'_ _ "_
Mounting __ _
Bracket •
GaugeWheel_"_ Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut oft the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentCinch
Lever=Engaged"
"Disengaged" ._
PosiUon
Attachemnt Lift
LeverHigh
i_ Low
Position
D_l/_dct° r
TO OPERATE ON HILLS
ACAUTION: Do net drive up or down
hillswith slopes greater than 15= end do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position end engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment liftto highest
position with attachment lift control,
2. Pull freewheel control out and down
into the slot and release so itis held in
the disengaged position.
15
Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTSAND OTHER
ATrACHMENTS
Tow only the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tiras can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsed the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting(See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank, Use fresh clean regular
un eaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to heJp
insure good cold weather starting. 16
_,WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, stad the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
,_..CAUTIONj Fillto bo_,.om.ofgas !ank
filler necK. uo norovenih, wipe otr any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When stadJng_enginefor the firstlime or if
the enginehasrunoct of fuel, it,,viiitake extra
crankinglirne to movefuel from thetank to
the engine.
1. Be sure freewheel control is in the
transmission engaged position,
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine stad attempt. For awarm
engine stad attempt the choke control
may not be needed.
NOTE: Before sta_ng, read the warm and
cold starling procedures below.
7. Insed key into ignition and turn key
clockwise to "START" position and
release key as soon as engine stads.
DOnot run starter continuously for
more than fifteen seconds per minute.
If the engine does not stad after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes not stad, pull the
choke control out and retry.
WARM WEATHER STARTING (50' F and
above)
8. When engine stads, slowly push
choke control in until the engine
begins to run smoothly. If the engine
stads to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachmentsand grounddrive can
nowbe used. Ifthe enginedoes not accept
the load,rastarttheengine and aJk)witto
warm up for one n_nuteusingthe choke
as describedabove.
COLD WEATHER STARTING(50_Fand
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept smaU
changes in speed and load, untilthe
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightlyfor afew seconds
end then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up end
may require the choke control be
pulled out slightly.
NOTE: If at a h=ghaltitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" inthe
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and pedor-
manoe, it is recommended that the
transmissionbe purged before operating
tractorfor the first time.
This procedure will remove any trapped a_r
insidethe transmissionwhich may have
developed during shippingof your tractor.
IMPORTANT: Should yourtransmission
require removal for service or replacement,
it should be purged after reinstallation
before operatingthe tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control tever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
17
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
pedormance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best pedormance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recuftingaction of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting heightso that tbe mower cuts oft
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched asecond time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max I/3"
18
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Broke Opera_ I_
Check 13re Pressure (1_
Check Odemtor Pre=ence and
Interlock Systems I1#/
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubdca_:e Chart
Check 8atter_ Lev_
Clean Beltely and TermlJ_ds
Check Trar,.tmxleCooling
Adjust _lede Belt(s) Te_Z_or_
Adjust Motion DriVe Belt(s) Tension
Check Engine O_ Level
Change En_r_
Clean ,&JrFilter
Clean Air Screen
[r_spectMuffler/Spark Attester
Replace Oil Fitter(If equipped)
Clean Eng_n_ Cooltng Fir,s
Replc_,e Spark Plug
Replace Air Filter Paper Carttlege
Replace FUel Filter
i/
v"
i/, i/
v',
v' v'
v'
v',
v',
=/=
l/ i/
i/, v'
1 -C;lmr_ohen_opembrfgun_tahea_tloe_otiqNgharnb_qtm_tatums. 5*ll_ipped_lhm:_uetab_Wlblm,
2* _ r_m o_n v.4_ opembng _n_ly _" _ly co_r_ne.
3 - If equi_ed v*_lhod fAe_, ohenge oil _va_ 50 hrmnl.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjectedto operator
abuse or negligence. To receive fullvalue
from the warranty, operator must maintain
tractor as instructedin this manual.
Some adjustmentswill need to be made
pefiedically to properly maintain your
tractor,
All adjustments in the Sewice and
Adjustments section of this manual should
be checked at least once each season,
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3, Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
8. Not mqui_d _K_Ji_ v_h mak4e_anc_fr_ b_ery.
7. TiiLIhle_ ftoni &xle Fi_t boa _0 35 _.-I_. _
Oo,',c4omd_h_n.
LUBRICATION CHART
(_FrontWheet
Beating
Ze_
•General purposeGrease
_Refer to Maintenance "Engine"Section
IMPORTANT: Do not oil or grease the
_ivot points which have special nylon
earings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the seJf-lubricatingbearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
19
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
Iftractor requiresmore than six (6) feet
stopping distance at high speed in highest
gear,then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustmentssection of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
sectionof this manual).
Keep tiresfree of gasoline,oil, or insect
controlchemicals which can harm
rubber.
Avoidstumps, stones, deep ruts, sharp
objectsand other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiattiresdue to slow leaks, tire sealant may
be purchased fromyour local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systemsare working properly. If your
tractor does not functionas described,
repairthe problem immediately.
The engine should not start unlessthe
brake pedal is fully depressed and
attachement clutch controlis inthe
disengaged position.
When the engine is running, any attempt
by the operator to leave the seat without
firstsetting the parking brake should
shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attemptby the operator to leave the seat
shouldshut off the engine.
The attachment clutchshould never
operate unless the operator is in the
seat.
BLADE CARE
For best resultsmower blades must be
kept sharp. Replace bent or damaged
blades.
4. Reassemble hex bolt, lockwasher and
fiatwasher in exact order as shown.
5. Tighten belt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Trailing Center,
Lock Washe Assembly
Hex Bolt \ Star
(Grade)*_
*AGrade8 heattreatedboltcan be identified
by sixlineson thebolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade -but ifyou do, be surethe blade is
balanced.
Care shouldbe taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions suppliedwith
balaneer.)
NOTE: Do not use anail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel Ix)It or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" BOlt
or Pin
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to b]edes.
2. Remove hex bolt, lockwasher and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure properassembly,
center hole in blade must align with star on
mandrel assembly.
Center Hole
BA'n'ERY
Your tractor has a battery chargingsystem
which is sufficientfor normal use. How-
ever, pedodic charging of the battery with
an automotive charger willextend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
2O
NOTE: The originalequipment battery on
yourtractor is maintenance free. DOnot
attempt to open or remove caps or covers.
Adding or checking level of electrolyteis
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosionand dirton the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard,
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petroeum
jelly.
6. Reinstall battery (See "REPLACING
BATTERY" inthe SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for detedoratian and wear
after 100 hours of operation and replace if
necessary.The belts are not adjustable.
Replacebelts ifthey begin to slipfrom
wear.
TRANSAXLE COOLING
The transmissionfan and coolingfins
should be kept clean to assure proper
cooling.
Do not attemptto clean fan or transmission
while engine is running or while the
transmissionis hot. To prevent possible
damage to seals, do not use high pressure
water orsteam to clean transaxle.
• Inspectcoolingfan to be sure fan blades
are intactand clean.
Inspectcoolingfins for dirt, grass
clippingsand other materials. To prevent
damage to seals, do not use compressed
air orhigh pressuresprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transexle was sealed at the factory
and fluid maintenance is not requiredfor
the life of the transaxle. Shouldthe
transs,xleever leak or requireservicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high qualitydetergent oil rated
withAPI service classificationSF-SJ.
Select the oil's SAE viscositygrade
according to your expected operating
temperature.
21
......... j
NOTE: Although multi-viscosity oils
(5W30, lOW30 etc.) improve startingin
cold weather, these multi-viscosity oils will
resultin increased oil consumptionwhen
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operationor at least once ayear if the
tractoris not used for 25 hours inone year.
Check the crankcase oil level before
startingthe engine and after each eight (8)
hoursof operation. "13ghtanoil fill cap/
dipsticksecurely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classificationSF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in asuitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allowdirtto enter the engine
when changing oil.
2. Remove cap from end of drain valve
and installthe drain tube onto the
fitting.
3. Unlock drain valve by pushinginward
slightly and turning counterclockwise.
4. To open, pullout on the drain valve.
5. After oil has drainedcompletely, close
and lock the drain valve by pushing
inward and turning clockwise untilthe
pin is in the locked positionas shown.
6. Remove the drain tube and replace the
cap ontoto the end of the drain valve.
7. Refill engine with oil through oil fill
dipsticktube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section
ol this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick. Oil DrainValve
Closed_D
and rainTube
Position
a
CLEAN AIR SCREEN
Air screen mustbe kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
fromoverheating. Air guide covers must
be removed. Remove side panels and
hood (See TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and
Adjustments section of this manual).
TopAir
Guide Cover"_-J-- -_
EngineCoolingF_
Air Guide __
Cover _ xx-_-'_
(BothSides)--_, _'_ \"
AIR FILTER
Yourengine will not runpropedy using a
dirtyair filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper certndge every 100
hoursof operation or every season,
whicheveroccurs first.
Service aircleaner more often under dusty
conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate itin engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove wing nuts and cartridge
plate.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
3. Clean certridge by tapping gently on
flat surface.
NOTE: If very dirty or damaged, replace
cartridge.
4. Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleumsolvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deteriorationof
the certddge. Do not oilcertddge. Do not
use pressurized air to clean or dry
cartridge.
Plate
Foam Pre-
Cleaner
Air Screen
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. Iffuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in positionin fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
22
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of ell gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using agarden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor ere covered to keep water out.
Water in engine can result in a shortened
engine life.
ACAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Piece motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignitionkey "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower willbe easier to remove from the
rightside of tractor.
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Move attachment liftlever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms, Slide mower out from under
tractor. Small Retainer
Spdn
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook the
clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with
deflector shield to rightside of tractor.
3. Lower liftlever to its lowest position.
4. Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" sectionof this
manual). If tires ere over or
underinfleted, you will not properly adjust
your mower.
Square Hole
Clutch Spring
Retainer S
Anti-Swa
;prings
(Both Sides)
Guide Lar9e
Retainer Bracket
Spnng 23
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance =A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will
change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge of Bottom edge of
mow_; round
_A Suspension
rm
LiftUnk AdjustmentNut/
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
It links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut =E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F' against
trunnion on both front links.
Recheck side-to-side adjustment.
rel
Both FrontLinksShouldbe EqualinLength
Nut "_ Nut "E"
Trunnion"r_
FrontLinks
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" inthis section of
this manual).
2. Work belt off both mandrel pulleys end
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
Mandrel
Pulley '
Mandrel
Pulley
24
TO ADJUST BRAKE
Yourtractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
Iftractor requiresmore than six (6) feet
stoppingdistance at high speed in highest
gear on alevel dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A"on brake red.
3. If distance is otherthan 1-9/16", loosen
jam nut and turn nut =A"until distance
becomes 1-9/16". Retightanjam nut
against nut "A".
4. Road testtractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet ]n highest gear,
further maintenance is necessary.
Contact your nearest Sears or other
qualified center.
ENGAGED
Jam Nut
adjustment is necessary contact your nearest
Searsorotherqualifiedcenter.
TO REPLACE MOTION DRIVE BELT
Park the tractor on levelsurface. Engage
parkingbrake. For assistance, there is a
belt installationguide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
4. Pull belt toward front of tractor and
remove downward from around
engine pulJey.
5. Install new belt by reversing above
procedure.
EnginePulley--
Clutching Idler
Stationary Idlerj
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
rightrear wheel, and lightly tighten.
2. Start engine and move motion control
lever untiltractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Neutral Lock Gate
Control
25
Adjustment Bolt
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See =PURGE
TRANSMISSION" in the Operation
section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructionsin the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contact your nearest Sears
or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheet removal (rear
wheel contains asquare key -Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replaca axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
RetainingRing _r_, I
\wastes IN/ff _II
SquareKey _ -,_F,-
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BA'n'ERY
,CAUTION: L.ead-acldbatteries generate
exp*os_vegases. Keep sparks,fla.,'_ and
smokingmaterialsaway from batteries.
Alwayswear eye protocUonwhen around
batteries.
ffyourbattery Lstooweakto startthe engine,it
should be recharged. (See "BATTERY"in the
MAINTENANCE sectionof thismanusJ).
If =jumpercables" are used for emergency
staring, follow this procedure:
IMPORTANT: Your tractor is equippedwi_ a
12 voft negaWe grounded system. The other
vehicalmustaJsobe a 12 voltnegate
groundedsystem,Do notuse yourtractor
battery to start other vehicles.
TO ATFACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER-
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
"Positive" (+) "Negative" (-)
REPLACING BATI'ERY
_QI,CAUTION: Do not short battery
terminals by allowing awrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
26
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same positionas old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt end keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood.
Keps He:<Bolt
Terminal
(Red)
-'_,.. Cable
Negative (Black)
Guard Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractorto run poorly,stoprunning, or
prevent itfrom starting.
Check winng. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-infuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
_. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilttoward engine and lift off of
tractor.
4. To replace, reverse above procedure.
H°_eadlight Wire
¢tor
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST TH RO'I-I'LE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
controrlever to fast position.
2. Check that swivel is against side of
quarter cimle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.
Clamp Screw__
Quarter Circle
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scdbed below before loosening cable. If
adjustment is necessary, proceed as
follows:
t. With engine not running, move choke
control (located on dash panel) to full
choke position.
27
2. Remove air cleaner cover, filter and
cadridge plate to expose carburetor
choke (see "AIR FILTER" in the
Maintenance section of this manual).
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4 Reassemble air cleaner.
Casing
Clam
Screw
Choke
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the mixture screw In
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and
the throttle control cable and choke
are adjusted propedy (see above).
2. With engine off turn idle mixture screw
In (clockwise) closing it finger tight
and then turn out (counterclockwise)
1-1/4 to 1-1/2 turns.
FINAL SE'I-rlNG -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
2. With throttle control lever in slow
position, hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 1200 to 1400
RPM.
28
3. While still holding throttle lever
against idle speed screw, turn idle
mixture screw In (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway
between those two positions.
4. Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
ACCELERATION TEST-
5. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest Sears or
other qualified service center, which has
proper equipment and experience to
make any necessary adjustments.
Idle Speed
_ldle Mixture
Screw
Throttle
Lever
IdleSpeed
Throttle IdleMixture Screw
Lever
Immediatelyprepareyourtractorfor
storageat the end of the season or if the
tractor will not be used for 30 days or
more.
_l_ CAUTION: Never store the tractor with
gasoline in the tank inside abuilding
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TFL_CTOR
Remove mowerfrom tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fugycharge the battery for storage.
After a period of time in storage, battery
may require recharging,
To help prevent corrosionand power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATrERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: Itis important to prevent
gum depesitas from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run untilthe
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
altamative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuet tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENG|NEOIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignitionkey to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
startsto rust. Rust and/or dirtin your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover trector while
engine and exhaust areas are stillwarm.
29
TROUBLESHOOTINGCHART
PROBLEM
Will not start 1.
2.
3.
8.
9.
Hard to start
CAUSE
Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Englnewlll not
turn over
4. Bad spark plug.
5. Dirty air filter.
6. Dirtyfuel filter.
7. Water in fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty airfilter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirtyfuel filter.
5. Stale or dirty fuel
6. Loose or damaged wiring,
7. Carburetor out of adjustment.
8. Engine valves Outof
adjustment.
1. Brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or stader.
CORRECTION
I. Fill fuel tank,
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
5. Replace fuel filter.
7. Drain fuel tank and carbure-
tor. refilltank with fresh
gasoline and replace fuel
filter.
B. Check all wiring.
9. See "To Adjust Carburetor"
in Service Adjustments
section,
10.Contact a Sears or other
qualified service center,
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" it
Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2, Disengage attachment
clutch,
3. Recharge or replace battery.
4. Replace fuse,
5. Clean battery terminals,
6, Check all wiring.
7. Check/replace ignition
switch.
8, Check/replace solenoid or
starter,
9. Contact a Sears or other
qualified service center,
9. Faulty operator presence
switch(es).
Englnecllcks but 1. Weak or dead battery, 1. Recharge or replace battery.
will not start 2, Corroded battery terminals. 2. Clean battery terminals.
3 Loose or damaged wiring• 3. Check all wiring,
4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter,
Loss of power 1. Cutting too much grass/too 1, Set in "Higher Cut" position/
fast. reduce speed,
2. Throttle in "CHOKE" 2. Adjustthrottle control.
position.
3O
TROUBLESHOOTING CHART
IPROBLEM
Losaofpower
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poorcut-uneven
CAUSE
1. Cutting too much grass/too
fast.
2. Throttle in =CHOKE"
position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
19. Water in fuel.
10.Spark plug wire loose.
11.Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Lcose or damaged wiring.
14.Carburetor out of
adjustment.
15.Enginevalvesoutof
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
CORRECTION
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil levaVchange oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refillwith
fresh gasoline.
9. Drain fuel tank and carbure-
tor, refilltank with fresh
gasoline and replace fuel
filter,
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/fins.
12.Clean/replace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact aSears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel
3. Tighten loose part(s).
Replace damaged pads.
1. Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
31
TROUBLESHOOTINGCHART
CAUSE CORRECTION
PROBLEM
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Ba_erywlllnot
charge
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7, Buildupof grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11. Clogged mower deck vent
holes from buildupof
grass, leaves, and trash
around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(it so equipped).
4. Faulty alternator.
Lose of drive 1.
2.
3.
Engine"backfires" 1.
whenturnlng
engine
"OFF"
i
Freewheel control in
=disengaged" position.
Motion drive belt worn,
damaged, or broken.
Air trapped in transmission
during shipment or
servicing.
1. Place throttle control in
"FAST" position.
2. Shiftto slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch"ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
1, Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
Engine throttle control not 1. Move throttle controlto
set at =SLOW" "SLOW" position and allow
positionfor 30 seconds to idle for 30 seconds before
stopping engine, stopping engine.
i
32
SCHEMATIC TRACTOR --MODEL NUMBER 917.271842
AMMETER
(OPTION.'_-) I
RSD
r-i
FUSE _, L STARTE_R
:©_ ,
SEAT SWITCH
_l _..... _ (NOT OCCUPIED)
_RvUND ,,_
IGNITION SWITCH
NOTE
YOUR TRACTOR IS
EQUIPPED WITH ASPECIAL
ALTERNATOR SYSTEM,
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM, AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
/-
33
ELECTRICAL TRACTOR -- MODEL NUMBER 917.271842
16
34
ELECTRICAL TRACTOR --MODEL NUMBER 917.271842
KEY PART
NO. NO. DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
3O
33
4O
41
42
43
45
52
55
163465 Battery
74760412 BoJt, Hex 1/4-20 x 3/4
7603.1 Tray, Battery
145211 Bolt, Dtr Front 1/4-20 x 7-1/2
150109 Holddown Battery Front Mount
145769 Nut, Push Nylon Battery Front 1/4
153664 Switch Interlock Push-In
175688 Harness, Light Socket (w/4152J)
4152J Light Bulb
4799J Cable, Battery
146148 Cable, Batte.3'
175158 Fuse
73510400 Nut Keps Hex 1/4-20 uric
145491 Cable, Ground
1213O5X Switch, Seat
175566 Switch, Ignition
140403 Key, Molded
178437 Harness, Ignition
71110408 Bolt BIk Fin Hex t/4-20 UNC x 1/2
131563 Cove_,Terminal
178861 S_enoid
121433X Amrneter Rectangular 6 Amp
141940 protection Wire Loop (Hour Meter)
17490508 Screw Thdrol 5/16-18x 1/2
NOTE: AJlcomponent dimensldns given inU.S. Inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.271842
CHASSISAND ENCLOSURES
28
12
207
53
23 54
207
60
74 2OO
36
TRACTOR -- MODEL NUMBER 917.271842
CHASSISAND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bctt, Catriage 3/8-16xi
11 155927 Panel, Dash, LH
12 145660 Clip Tinnerrnan G ril!eP/L
13 172107X010 Panel, Dash, RH
14 17490608 Screw Thdml 3/8-16 x I/2
17 144983X558 Hood Assembly
18 126938X Bumber Hood
20 156437 Plate Mtg Batteq/Fuel Tank
23 124GZ8X Bushing, Snap, Nylon, Fuel Line
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STC541437 Locknut, Hex, with Insert 3/8-16 UNC
28 178987X558 Gdlle
29 155217X599 Lens, Gdllo
30 175692X558 Feoder/Footrect
31 139976 Bracket, Fender/Suppor t
37 17490508 Screw, Thdml, 3/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
51 73800400 Nut Lock W/Ir_sert 1/4 -20 UNC
52 19091416 Washer 9/32 X 7/8 X 16 Ga.
53 145201 Bracket Grille Pickoff LH
54 161464 Screw, Hex Wshd #8-18 x 7/8
56 1452132 Bracket Grille Pickoff RH
57 S]_552507 Boll FinHex 1/4 -20 UNC X.75
58 14(To47 Air Duct
60 721406_6 Boll Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
74 STD541437 Nut CrownJcck 3/8-16 UNC
142 175702 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Footrest STLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cuphaloer
206 170165 BollShoulder 3/16-18TT
207 17670508 Screw Tndrol 3/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
212 165919 Insert, Lens
- - 5479J Plug Button
NOTE: All component dimensions given in U.S. inches
1 inch =25.4 mm
37
TRACTOR - - MODEL NUMBER 917.271842
GROUND DRIVE
_B
32
52
16 /_32
35
1
26
38
TRACTOR - - MODEL NUMBER 917.271842
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 ...... Transaxle (See Breakdown) 66 154778 Keeper Bed Engine Hydro
Hydro Gr 314-0510 70 134683 Guipa Belt RH Engine
8165866 Rod Shift Fender Adjust 71 169183 Strap Torque Lh
10 STO561210 PinCotter 1/8x 1 CAD 73 189182 StrapTorqueRh
14 1(_A04_0 Washer Lock HW Helical 74 137C57 Spacer. Split
15 74490544 Bolt Hex FLGHD 5/18-18 GR.5 75 121749X Washer 25/32 x 1-1/4 x 16 Ca.
16 STD541431 Nut Lock Hex W,'lns. 5/18-18 Unc 76 STD581075 E-RIOg
19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc ?7 123583)( Key, Square
21 13KT-_64 Knob, Deluxe 1/2-13 78 121748X Washer 25/32 x 1-5/8 x 16 Ca.
22 169498 Rod, Brake Hydro 81 165596 Shaft Asm Cross
24 73350600 Nut, Hex Jam 3/8-16 Unc 82 165711 SpdngTorsion
Z5 106008X Spdng, Brake Rod 83 19171216 Washer 17/32 x 3/4 x 16 Ca.
26 STD551037 Washer 84 169594 LinkTransa.xle
27 S]_r_61210 Pin Cotter 1/8 x 3/4 CAD. 89 164890X428 Console, Shift
28 175765 Rod, Parking Brake 90 124346X Nut Seif-Thd Wsh-hd 1/4 Zinc
29 71673 Cap, Parking Brake 95 17_01 Control Bypass
30 169592 Bracket, Transaxle 96 4497H Retainer Spdng 1"Zinc/Cad
32 74760512 BoitHexHri 5/16-18Uncx3/4 116 72140608 BOltRDHDSQNK3/8-16X1
34 175578 Shaft, Foot Pedal 120 73900600 Nut Lock Rg 3/8-16 Uric
35 120183X Bearing,Nylon 150 175456 Spacer Retainer
36 19211616 Washer 151 19133210 Washer 13/32 x 2 x 10 Ca.
37 1_ Pin, Roll 156 1660(_ Washer Srtted 5/161D x 1.125
38 165936 Pulley, IdLer, Flat 158 165589 Bracket Shift Mount
39 74760648 Bolt Fin Hex 3/8-16 x 3 159 165494 Hub Tappered Flange Shitt Lt
40 175461 Spacer, Split 161 72140406 Bolt Rrihd Sqnk 1/4-20 x 3/4 Gr. 5
41 175556 Keeper, Belt Idler 162 73680400 NutCrowniockl/4-2OUnc
42 19131312 W6sher 13/32x13/16x12Ga. 163 74780416 BoitHexFinl/4-2OUncxl Gr. 5
47 127783 Pulley, Iri[er, V-Groove 164 19091010 W_sher 5/8 x.281 x 10 Ga
48 154407 Bellc_ank Clutch Grnd Dry STL 165 165623 Br_lckel pivot Lever
49 123205X Retainer, Belt 166 166880 Screw 5/18-18 x5/8
50 $3]:F_23"/15 BoitRexHd3/8-16uncx1-1/2 168 165492 BoltShoulders/16-18x.561
51 STD541437 NutCrownlocit 3/8-16UNC 169 165580 Plate Fastening Lt
52 STD541431 Nut, Crownlock 5/18-18Unc 197 169613 NylinerSnatPIn
53 105710X Link, Clutch 100 169593 WasherNyLiner
55 1057(_X Spring, Return, Clutch 199 169612 Bolt Shoulder 5/16-18UNC
57 14(_o94 V-Belt, Ground Drive 200 72140508 Bolt RDHO SQNKS/16-18UNC x 1
59 160091 Keepar, Center Span 202 72110614 Bolt RDHD SH 3/8-16 x1o3/4 Gr.5
61 17060612 Screw 3/8-16 x 3/4 212 145212 Nut Hex Fig Lock
62 8_83R Cover, Pedal
63 175410 Pulley, Engine
64 71170764 Bolt Hex 7/18-20 x 4 Gr. 5 ROTE: All component dimensions given in U.S. inches
65 ST1_51143 Washer 1 inch =25.4 mm
39
TRACTOR --MODEL NUMBER 917o271842
STEERINGASSEMBLY
i ..... -_-..._ j s
4O
TRACTOR - - MODEL NUMBER 917.271842
STEERINGASSEMBLY
KEY
NO,
1
2
3
4
5
6
7
8
9
10
11
13
15
17
26
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
66
67
68
71
82
85
88
9O
91
PART
NO, DESCRIPTION
139768 SteeringWheel
154427 Front Axle Assembly
169840 Spindle Assembly, LH.
169839 Spindle Assembly, R.H.
6266H Scaring, Race, Thrust, Hardened
121748X Washer 23/32 x 1-5/8 x 16 Gauge
19272016 Washer 27/3_ x 1-1/4 x 16 Gauge
1_ Ring, Klip
3366R Scaring, Steering Column
175121 Link, Drag
ST_o51137 Washer, Lock
13_518 Spewer, Bearing, Front Axle
145212 Nut, Hexflange Lock
177876 Shalt Assembly, Steering
126847X Bushing Link Drag
19131416 Washer 13/32 x 7/8 x 16 Gauge
1706(;612 Screw 3/8-16 x 3/4
S]_561210 Pin
130465 Rod,Tie
155099 Bushing, Steering
152927 Screw 17- #10-32 x 5 x 3/8 Flange
13_769 Insert, Steering Wheel
19133812 Washer 13/32 x 2-3/8 x 12 Gauge
STITo41537 LOck NUt Center 3/8-24 UNF
100711L Adaptor, Steering Wheel
14,5_54X428 Boot, Steering D_sh P/L Mtl SIk
121749X Washer 25/32 x 1-1/4 x 16 G_',uge
153720 Extension Steering Non-Arijust
121232X Cap, Spinrile
6858M Fitting, Grease
73800500 Nut Lock Hx W/Ins 5/16-18 UNC
74780520 SClt Fin Hex 3/16-18 UNC x 1-1/4
74780616 Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5
160367 Spacer Brace Axle
154404 Scaring Ann Pithaan
72140618 Bolt Rhnd Sq 3/8-18 x 2-1/4
169827 Brace Axle
175146 Stsering Asm
169835 Bracket Susp Chassis Front
133835 Fastener Christmas Tree
175118 Bolt Shouleer 7/16-20
121749X Washer 25/32 x 1-1/4 x 16 Ga
175553 ClipSteering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
ENGINE TRACTOR --MODEL NUMBER 917.271842
2
1_ 14
32
31 33
<>
39 33
29
\
IOPTIONAL EQUIPMENT
Spark Arrester
38
81
i
13
_::::,1i
12
42
ENGINE TRACTOR -- MODEL NUMBER 917.271842
KEY PART
NO, NO, DESCRIPTION
1 170547 ControJThrot Paddle
2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T
3....... Engine (See Breakdown) Briggs Model No. 461707-0147-E1
4 149723 Muffler Exhaust
5 144069 Exhaust Asm. Left
6 144068 Exhaust Asm. Right
7 138129 ClampTube Double Engine
8 171877 Bolt 5/16 - 18 UNC X 3/4 w/seres
10 145652 Heat Shield Lt
11 $317a51125 Washer Lock Hvy. Helical 1/4
12 S]_522507 Bolt Fin Hex 1/4-20 x 3/4
13 165287 Gasket Muffler
14 148456 Tube, Drain Oil Easy
16 STD561237 Washer Lock Ext Tooth 3,'8
17 17490624 Screw Thdrol 3/8-16xl -1/2 Tytt
23 169837 S hield Browning/Debris Guard
25 145996 ControlChoke
26 73920600 Nut Kepa 3/8-24 Unf
27 152927 Screw TT #10-32 x 5 x 3/8 Flange
29 137180 Arrestor Spark
31 157103 Tank Fuel 3 50 Rear
32 161696 Cap FuelGuage STLT
33 123487X Clamp Hose BIk
34 1060__X Spacer Pad
37 8543R LineFuel
38 148315 Plug, Drain Oil Easy
39 109"_7X Pad Idler 1.75 x ,75 x.06
45 1700_612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
81 73510400 Nut, Kaps 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR --MODEL NUMBER 917.271842
SEATASSEMBLY
KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO. DESCRIPTION
1 140123 Seat 3450 BIIVblk Craftsman 13 121248X Bushing Snap BIk Ny150 Id
2 140651 Brackel Pnt Pivot Seat (l_k) 14 72050412 BOlt Rdhd Shl Nk 1/4-20x1-1/2
3 71110616 BoftFin Hex 3/6-16unc X 1 15 134300 Spacer ,Split28 X 96 Zinc
4 19131010 W_sher 13/32 X 3/4 X 10 Ga 16 121250X Spring Cprsn 1 27 BIk Pnt
5 145006 Clip Push In Hinged 17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc
6$1_541437 Nut Hex Lock w/Ins 3/6-16 Unc 21 171852 Bolt Shoulder 5/16-18 Unc-2A
7 124181X Spring Seat Cprsn 2 250 BIk ZJ 22 STD541431 Nut Hex Lock w/Ins 5/16-18
8 1_16 Sc/ew 3/8-10 x 1.6 SMGML 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga,
9 19131614 Washer 13/32 X 1X14 Ga 25 127018X Bolt ShouJder 5/16-18 X 62
10 174894 Pan Pnt Seat (blk)
11 166369 Knob Seat NOTE: All component dimensions g;ven in U,S. inches
12 121246)( Bracket Pnt Mounting Switch 1inch _25.4 mm
44
DECALS TRACTOR - - MODEL NUMBER 917,271842
67
2 4
1
11
14
2O
22
14
13
KEY PART
NO, NO.
1 156439
2 177253
3 171696
4 171697
5 176682
6 133644
7 171809
8 179128
9 16..%o04
11 156811
13 146046
DESCRIPTION
Decal Fender Danger Sears
Decal Hood Side
Decal _Rh Craftsman
Decal Hood Lh Craftsman
Decal Engine WP
Decal Maint Customer Sears Dora
Decal Replacement Srs
Decal Deck
Decal Fender Craftsman Gold
Decal Fender STLTH Opor Inst E/S
DeCal V-belt Dr Sch Tractor E
KEY PART
NO, NO. DESCRIPTION
14 177289 Decal Dash Panel
15 160396 Decal Mower Drive Schematic
19 138047 Decal, Battery Diehard Sears
20 172331 DecEdDeck Mower EZ3
22 149616 Decal Battery
-- 16_10 Decal By Pass Lt Hydro
- - 138311 Decal Lift Handle
-- 16582OX428 Pad Footrest Lh STLT
-- 165799)(428 Pad Footrest Rh STLT
- - 179206 Manual,Owner's(English)
- - 179207 Manual, Owner's (Spanish)
WHEELS & TIRES
2_5,8
4,10
KEY PART
NO. NO. DESCRIPTION
159192 Valve C_lp, ]3m
2 65139 Stem, Valve
3 106222X Tim, Front
4 59904 Tube, FrontTire
(Not Provided, Service Item Only)
5 106732X427 Rim, Front
6278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (FrontWheel Only)
8 106108X427 Rim,Rear
91220_.X Tire, Rear
10 7152J Tube, Rear]3re
(Not Provided, Service Ilem Only)
11 104757X428 Cap, Axle
- - 144334 Sea!ant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch =25.4 mm
45
TRACTOR -- MODEL NUMBER 917.271842
LIFTASSEMBLY
13
13
19
13
19
15
2O
46
TRACTOR -- MODEL NUMBER 917.271842
MOWERDECK
34
48
TRACTOR -- MODEL NUMBER 917.271842
MOWERDECK
KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 1_ Mower Hc_sing 59 141043 Guard. Tuv Idlar (94)
2 ST0533107 Bolt 67 143246 Knob Custom Oval
3 138017 Bracket Assembly,Sway Ber, 68 144S5.9 V-Be9
Front 32 S'1_541437 Locknut, Hex W/Wsh 3/8-16 UNC
4 165460 Bracket Sway Bar 38/42 _101 136420 Cover Mulching 42" Black
5 STC624008 RetalnerSpring 102 71081010 Sc_ewTrussHdPhi110-24x5/8
6130832 Ann, Suspension, Rear 103 13261216 Washer #10
8 850857 BoJt, Hex3/8-24x1.25Gr. 8 104 S'RT_lltO WasherLock
9 STD551137 Washer. LOCk 105 160793 Latch Asm Bagger
10 140296 Washer, Hardenab 106 2029J Nut Weld
11 134149 Blade,Mulching 111 179292 BrScket Gauge, Wheel LH
13 137645 Shaft Assembly, Mandrel, Vented 112 179293 Bracket, Gauge, Wheel RH
(Ir_.KeyNumber6) 113 17660508 Screw _16-18xI/2
14 128774 Houalng. Mandrel. Vented 114 7351(T_00 Nut. Hex Keps 5/16-18 UNC
15 110485X Bearing, Ball. Mandrel t15 7211G505 Bolt. Cardage 5/16 UNC x 5/8
16 174493 Slripper, Mower Deck 116 4ffl_H Bolt, Shoulder
18 721405C5 Bolt, Carriage 5/16-19 x 5/8 117 165746 Wheel, Gauge
19 132827 Bolt, Shoulder t 18 73930600 Nut, Crownlock 3/8-1
20 159770 Baffle, Vortex 119 19121414 Washer 13/32 x 7/8 x 14 Ga.
21 ST[_41431 Nut, CrewnlockS/16-19UNC 129 19131312 Washer 13!32x13/16x12Ga.
22 134753 Stiffener Bracket 130 STD323710 Bolt, Fin Hex 3/8-19 UNC x 1 Gr5
23 131267 Bracket, Deflector 131 STD53,._10 BoitRrindSqnk3/8-16UNCx1
24 105304X Cap, Sleeve 142 165890 Arm Spdng Brake Mower
25 123713X Spring, Torsion, Deflector 143 157109 Bracket Arm Idler 42"
26 110452X Nut, Push 144 158634 Keeper Belt 42" Clutch Cabla
27 130968X428 Shield, Deflector 145 165888 PulleJylldlerFlat
28 19111016 Wa_sher11/32 x 5/8 x 16 Ga, 146 171977 Boit Can'alge Idler
29 131491 Rod,Hinge 147 131335 Spring Extansion
30 157722 Screw Thdrol RottingWsh Hd 148 169(_2 Spring Rat urn Idlar
31 129963 Washer, Spacer 149 165898 Retainer Spring Yellow Zinc
32 153535 Pulley,Mandrel 150 19091216 Washer 9/32 x 3/4 x 16 Ga.
33 178342 Nut, Toplock, Flanged 151 169670 Bracket Clutch
34 STD533717 Bolt 152 169676 Cable Clutch 42"
36 131494 Pulley, Idle,', Flat 153 169674 Washer flat 3/8" Type B
37 19131316 Washer 13/32 x 13/16 x 16 Ga. 154 169675 Spring Retainer
40 STD541437 Nut, CrownJock3/8-16 UNC 155 169671 Spring Ratanlton Lever
44 140_68 Guard, Mandrel, L.H, 156 169672 Space,.
45 STD624003 Retainer 157 169669 Rod Clutch
46 137729 Screw, Thd, Roll 1/4-20 x 5/8 158 1772(_10 Screw Hex Thd Cut 1/4-20 x 5/8
48 133944 Washer, Hardened 159 S_33717 Bolt Rdhd Sqn 3/8-16 Unc x 1/3/4
49 174284 Roltar As,sembly.Cam Follower -- 130794 Mandrel Assembly (Ir_cludes Key
50 131340 Bolt. Shoulder #10-24 Grade 5 Numbers 8-10.13-15. 31 anti 32)
51 STD541410 LOCknut --169583 Replacement Mower,COml_eta
52 139888 Bolt, Shoulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler NOTE: All component dimensions given in U.S.inches
56 165723 Spacer, Retainer 1 inch = 25.4 mm
49
U1
081
79
73
17
16
93
58
19
107 _43
90O
/
2:
0
"n
0
rrl
(n'n
,',n
m
oO
Zr..
-rim
o111
co
to
TRACTOR -- MODEL NUMBER 917.271842
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing, Assembly 59 170408 Rotor, Brake
2 170352 Side Housing, Asseml_y 60 142883 Broke Puck
3 170353 Center Section, Assembly 61 142881 puck Plate
4 170354 Swashplate, TnJnionMachined 32 142887 Brake Actuating Pin
5 169898 B!oct_-Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch,
6 170355 Sealant 10.50z SpackdFlange
7170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X1W/Patch
8 170357 Stud, 5/16-24 Hex Doubio Enrt 66 170411 Spac_
9 170358 Shaft, Input 66 170412 Spring, Brake Arm BiaS
10 170359 Ring- Retaining 67 170413 Sq. Hd. Bolt 5/1 6-24-Ribbed
11 170360 Spacer 68 170414 Arm, Brake
12 169870 Ring -Retaining 69 170415 Siofted Hex Nut 5/16-24
13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4
14 169869 Ball Brg 17ram Id X 40ram Od X 71 170417 Compressle_ Spring Brake Anti-
12nTn Drag
16 170362 Hex Flange Head Serew 5/16- 72 170418 Washer, Ht ,5 LD. X I O.D. X .032
24X0.75 73 142884 Flat - Washer 11/32 I.D. X 7/8 O.0
17 170363 Lip Seal 18X 32 X 7 74 170419 Oil Seal .625 X 1.0 X_.5
18 170364 Arm,Control 75 170420 Check Plug Assembly, .027,Washer
19 150771 Searing, 36x32xt 3 Thrust 76 170421 Stud, 5/16-24 Friction Pack
23 170365 Check Plug Assembly, Washer 77 170422 Puck, ,330 X 1.50 X .0975
24 170366 Shaft, Motor 78 142969 Spring, Helicalcomp
27 170367 Gear- Pinion, 13t 79 142980 Spacer
28 170368 lot/48t Gear 80 150778 Hex Lock Nut 5/16-24Unjf(Nyion
29 170369 Gear, t0t Jackshaft Insert)
30 170370 6ot Bull Gear 81 170423 Wedge, Friction Pack
31 170371 Sleeve Bearing .75 X 1.575 X .625 32 170424 Clip, Washer .316x1.50x.1046
32 1713389 SleeveSearing(Outboa,'d) (Plated)
.75x1.750x.625 83 161162 Pin, Standarrt Headless
33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425 Fitting, 5/16 Sae 5/32 Tube
85 170426 HoSe, Expansion Tank
34 1703_0 Lip Seal Axle Seal 86 170427 Expansion Tank
35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424 Cap - Poppet Valve
36 170392 Shaft, Axle .75 X 16.99 (;<ey, LH.) 88 170429 Bolt, Salt Tapping 10-32 X 1/2
37 150792 Miter Gear (Splined) 90 170430 Puck, Inner Wedge
38 150793 Miter Gear 15t (0.5 Id) 03 170431 Spring Clip -Housing Thrust
39 150809 Shaft 107 170432 Deflector
40 170393 Ring, Spiral Retaining 108 170433 Washer,Motor Shaft
41 170394 Pin, Jack.shaft .71idxl.15odx.03othk
42 170395 Magnet, Ring 1(;9 170434 Plug, Sae #6
43 170396 Spring, Bypass 111 170435 O-Ring .07 X .301 I.D.
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield, Vent
Long 113 170437 Bracket, Support Expansion Tank
45 170397 Filte¢ 116 170438 SiJiconSponge
46 170398 Base, Filter 119 170439 Fan, 7 In.
47 170999 Actuator, Bypass 120 170440 Pulley
48 170400 Rod, Bypass Actuator 121 170441 Hex Lock Nut 1/2-20 (Nylon Insert)
49 170401 Arm, Bypass 122 170442 Wssher, Bellevi]io
50 170_G2 Retaining Ring .250 Ex'le_l 123 170443 Belt Keeper
51 170403 Seal, Lip .741 X .250 X .250 Tc 124 170444 Center Section- Filter-Bypass
52 170404 Flat Washer, 5/8 Id X 1.OOd X ,05 Assembly
Thk 125 170445 Filter Assembly
53 170406 Retaleir_gRing 126 170446 Fan *Pulioy Service .Assembly
54 170406 Bearing, Center BlOCk 127 170447 Seal - O-Ring Kit
55 142977 Spring - Helical Compression g00 166768 Transaxio Complete
56 142978 WaSher
57 150798 20w-50 Oil NOTE: All component dimensions given in U.S. inches
58 170407 Brake Yoke 1 inch = 25.4 mm
51
TRACTOR - - MODEL NUMBER 917.271842
BRIGGS& STRATrON ENGINE-MODELNUMBER 461707, TYPE NUMBER0147-E1
2,,!
52
TRACTOR -- MODEL NUMBER 917,271842
BRIGGS & STRATrON ENGINE-MODELNUMBER461707, TYPE NUMBER0147-E1
523
524 o
441
449_S_
212 _A 51
205_ 122_
Sl
119_
394 391
121 CARBURETOR OVERHAUL KIT
102__59 _4 _ "_
276A_ _
^lO4_ 276_
105_ 117 _392_ 432_
9s_ 807¢ 14_
10_)5VALVE GASKET SET
53
TRACTOR -- MODEL NUMBER 917.271842
BRIGGS & STRA'I-I'ONENGINE-MODELNUMBER461707, TYPE NUMBER0147-E1
,,_,o@
I
11036 EMISSIONS LABEL]
425 _
689 11
9681 861 FUEL PUMP KIT
445
358 ENGINE GASKET SET
_30_ 603_
54
TRACTOR --MODEL NUMBER 917.271842
BRIGGS& STRATI'ONENGINE-MODELNUMBER461707, TYPE NUMBER 0147-E1
783
513
544
802ti" "
797A !
79; _
697_
55
TRACTOR --MODEL NUMBER 917,271842
BRIGGS & STRATrON ENGINE-MODELNUMBER 461707,TYPE NUMBER0147-E1
KEY PART
NO. NO.
1 498583
2399265
3 391086
4 493304
5 691162
5A 891163
_A 271867
271868
8 495754
927803
10 690334
11 691899
12 692287
12A 692292
271188
271189
13 691651
15 690946
16 690668
18 495901
19 399264
20 291675
22 691184
22A 693972
23 691976
24 222698
25 499180
499181
499182
499183
26 499184
499185
499186
499187
27 691299
28 498319
498320
29 497912
498317
32 691133
33 390420
34 691302
35 691597
36 691597
40 690656
40A 691939
42 494553
45 261368
46 691161
47 691964
48 498542
50 213299
51 692278
51A 692219
54 93208
73 692527
74 691677
75 691058
91 693483
95 690718
97 693485
KEY PART
DESCRIPTION NO, NO. DESCRIPTION
BCylinder Assembly 98 807923 Idle Speed Kit
ushing-Cylinder 102 693509 OGasket-Carburetor Body
• SeaJ-OII 104 693506 _Pin*Float Hin_a_e
105 692078 _Valve-Roat Needle
Sum -Engine
He_- 107 893482
Cylinder No. 1 Body-Lower Carburetor
Head-Cylinder No, 2 108 693505 Valve-Choke
o+ Gasket-Cylinder Head #1 109 693498 Shaft-Choke
o+ Gasket-Cylinder Head #2 117 693507 QJet-Main (Standard)
Breather Assembly 693500 Jet-Main (High Altitude)
*+ Gasket-Breather 119 690720 Screw (Upper to Lower
Screw (Breather Assy,) Carburetor Body
Tube-Breather 121 693503 Carburetor Overhau Kt
Gasket-Crankcase 122 691928 Spacer-Carburetor
Gasket-Crankcase 1.015 125 693479 Carburetor
Gasket-Crankcase .005 130 693504 Vaive-Throftle
Gasket-Crankcase .009 133 693512 Float-Carburetor
Screw (cylinder Head) 146 691839 Key-Timing
Plug-Oil Drain 147 693508 CI Jet-Pilot
Crankshaft 161 691401 Base-Air C_eaner
Cover-Crankcase 163 690273 Gasket-Air Cleaner
Kit-Bushing/Seal 165 693148 Nut Ring Gear)
Seal-Oil (PTO Side) 187 499167 L no-Fuel Cut to Requ red
Screw (Crankcase Cover/ Length)
Sump) 188 691003 Screw (Control Bracket)
Screw (Crankcase Cover/ 197 690364 Screw Back Plate)
Sump) 202 690570 L nk-Meohan cai Governor
Flywhee_ 203 493230 Crank-Bell
Key-Flywhoel 205 690322 Screw (Bell Crank
Piston Assembly (Std,) 209 691273 Spring-Governor
Piston Assembly (,010 =O,S.) 211 691807 Sp bg-rin-Governed Idle
Piston Assembly (.020" O.S.) 212 693544 Link-Throttle
Piston Assembly (.030" O.S,) 212A690571 Link-Throttle
Ring Set-Piston (Std.) 219 394348 Gear-Governor
I I Washer Governor Lever)C
Ring Set-Piston .010 =O.S. 220 690412 Bracket_((ontrol
Ring Set-Piston .020 _O.S, 222 691366
Ring Set-Piston (.030 "O.S,) 227 690762 Control Lever-Governor
Lock-Piston Pin 235 691206 Shield- Fuel Spray
Pin-Piston (Std.) 240 394358 Filter-Fuel
Pin-Piston (,005 =O,S,) 267 690316 Screw Casing Clamp
Rod-Connecting (Std.) 276 693510 O+Sealing Washer
Rod-Connecting (.020" 276A693497 (_ Sealing Washer
Undersize) 278 692810 Washer (Gov, Control Lever)
Screw(Connecting Rod) 279 690366 Screw Valve Cover
Valve-Exhaust 297 691331 Nut ArFilerRetaner)
Housin -Blower
Valve-Intake 304 495588 Screw _Ba'lower
Spring-Valve (Intake) 305 690960 Hou,dng)
Spdng-Valve (Exhaust) 306 690414 Shield-Cylinder
Retainer-Valve (Intake) 306A690435 Shield-Cylinder
Retainer-Valve (Exhaust) 307 691003 Screw_Cyllnder Shield)
Motor-Starter
Keeper-Valve 309 497596
Valve Tappet 310 690323 Bolt-Starter Motor
Cam Shaft 311 497608 Brush Set
Slinger-Oi_ 332 691059 Nut (Flywheel)
Low Seed: 1900-2100
Short Block Replacement RPM Settings: High sp_Pleed:
Engine 460707.2637-E1 3OOO-32OO
Man told- ntake
._ Gasket-Intake InC[udod in Engine Gasket Set, Key. No.
+ Gasket-Intake 358
Screw (Intake Manifold) QInbludod in Carburetor Overhaul Kit, Key.
Screen-Rota6ng No. 121
Screw (Rotating Screen) + Inctoded in Valve Gasket Set, Key. No. 1095
Washer (Fiywheot) ±Included in Fuel Pump Kit, Key. NO.861
Body-U_pperr Carburetor
QScrew (ThrottJe Valve) NOTE: All component dimensions given inU.S.
Shaft-Throttle inches 1inch = 25.4 mm
56
TRACTOR -- MODEL NUMBER 917.271842
BRIGGS& STRATFONENGINE-MODELNUMBER 461707, TYPE NUMBER0147-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO, DESCRIPTION
333 394891 Armature-Magneto 797 690958 Nut (Brush Retainer)
334 691061 Screw (,Armature) 797A693167 Nut (Brush Retainer )
337 802592 Sparkplug 801 691967 Cap-Drive
358 495868 Gasket Set 802 691286 Cap-End
359 691077 Washer-GroundTarrninal 803 691427 Housing-Starter
363 691062 Flywheel Puller 807 693511 _Spacer-'flzroftle
365 690321 Screw (Carburetor) 842 271170 O-Ring Seal (Dipstick Tube)
373 691612 Nut (Ground Terminal) 847 495715 Dipstick/Tube Assembly
383 89838 Wrench-Spark Plug 851 493880 TerminaI-Sparkplug
P 859 693489 _:Gasket- Carburetor Pump391 693487 Body-Fuel Pure
392 693491 O±Spring-Pump Diaphragm 859A693490 _:Gasket- Carburetor pump
394 693489 Q:_Dlaphragm-Carburetor 851 693502 Kit-Fuel Pain P
395 690481 Cover-Valve Chamber 865 691196 Cover-Air Guide
404 690442 Washer (Governor Crank) 865A691197 Cover-Air Guide
414 691872 Washer (Bell Crank) 868 497658 Seal-Valve
425 691675 Screw (Air Cleaner Cover) 868A 2733t2 Seal-Valve
432 693492 O_Cap-Spring 869 691802 Seat-Valve (Intake)
434 693493 Cover Diaphragm 870 691844 Seat-Valve (Exhaust)
435 693494 Screw Diaphragm Cover) 871 231218 Bushing-Valve (Exhaust)
441 691176 Bracket-Oil F 871 231218 Bushing-Valve (intake)
445 394019 Filter-Air Cleaner Cart_dge 877 393456 Wire/Connector-Alternator
447 690297 Screw(Air Guide Cover) 883 692282 Gasket-Exhaust
449 691044 Screw (Oil Fill Bracket) 918 393815 Hose-Vacuum (Cut to
474 691063 Alternator Required Length)
505 691029 Nut (Governor Control Lever) 934 691058 Screw (Fan Retainer)
507 691972 Insulator 985 693513 Ping-Carburetor
510 497606 Drive-Starter 967 272490 FiRer-PreCleaner
513 692024 Clutch-Drive 968 691207 Cover-Air Gleaner
520 691084 Terminol-Ground 971 691100 Screw (Air Cleaner Base)
523 691385 Dipstick 1005498157 Fan- Rywhael
524 692532 Saal-DipslJck Tube 1006 691247 Retainer-Fan
825 690823 Tuhe-Dipstick 1019496726 Kit-Label
544 692034 Armature-Starter 1036695702 LabePErnlssions
551 690415 Cover-Valve 1051 691265 Ring-Retaining
552 690553 Bushing-Governor Crank 1058 274279 Owner's Manual
552A690552 Bushing-Governor Crank 1090 691293 Retainer-Brush
562 690311 Bolt (Governor Lever) 1095 498047 Gasket Set-Valve
573 696040 Plata-Back 1119691183 Screw (Aitematur)
601 95162 Clamp-Hose 1132 690353 Screw (Oil Slinger)
615 690317 Retainer-Governor Shaft 1136 690329 Screw (Control Bracket)
616 491530 Crank-Governor 1137 690390 Washer (Control Bracket)
629 262539 Spring-Throttle Return 1138 690330 Nut (Control Bracket)
635 66538 Boot-Sparkplug RPM Settings; Low Speed: 1900-2100
643 496700 Retainer-Air Filter High Speed: 3000-3200
689 690555 Spdng.-Friction
691 690657 , Seal-Governor Shaft Included in Engine Gasket Set, Key. No.
695 693149 Screw (Ring Gear) 355
697 691625 Screw (Ddve Cap) _ Included in Carburetor Overhaul Kit, Key.
725 280866 Shield Heat No. 121
726 391362 Gear-Ring + Included in Valve Gasket Set, Key. NO.
741 691285 Gear-Timing 1095
742 690328 Retalner-ERing ±Included in Fuel Pump Kit, Key. No.861
783 693059 Gear-Pinion
789 695050 Harness*Widng NOTE: A]I component dimensions given in U.S.
inches 1 inch =25.4 mm
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING "_ ._ CUT
GUIDE THe-8
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
Ol
1_ erate your Tractor up and down the face of slopes (not
greater than 15 ), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
Forrepairof majorbra,'_appliancesin your ownhome...
nomatterwhomadeit,nomatterwhosold
1-6O0-4-MY-HOME _An,pine.dayorr_t_
(1-8(X)-,_) (U.SA_d C,_ada
www_Ree_*sJDor_ _.sQ6r_l,C=l
Forrepairofcarry-inproductslikevacuums,lawnequ=pment,and
electronics,call for _e nearestSearsParts and RepairCenter.
1-600-488-1222 ArV_e,_ayofn_Jl(u.s_.or_)
WWW_
For thereplacementparts,accessoriesandowner'smanuals
thatyouneedtodo-it-yourself,callSears PartsDirectSM!
1-800-366-PART 6a,m,-11 pJm.,7days aweek
(1-am-3_-7278) (u_s._on,y)
wvw_mct
To pumhase or inquire about aSears Service Agreement
or Sears Maintenance Agreement:
1-800-827-6655 (u.s.A.) 1-800-361-6665 (C,_ada)
7a.m.-5 p.m.,CST,Mor_- SaL 9 am.- 8p.m.EST,M- F,4 p.m.Sat.
Parapedrse_dodereparacV_a
domiclio,yparaorder_arplezas:
1.888-SU.HOGARsM
(1-s_-Ts4.s427)
AuCana_pourser,,lce_ _anc;_s:
1-800-1_YER Mc
(1.Boo-_3-6_7)
WWW.se_rs_
@Seam,P,oebx_ a_:iCo.
®Registered Trademark /T_ Trademark /su Service Mark of Sears, Roebuck and Co.
®Mama Registrada /TUMarca de Fdbrica /su Mama de Servicio de Sears, Roebuck and CO.
_x: Marque de commerce /UOMarque ddpos_e de Sears, Roebuck and Co.
179206 5.8,01 JH Printedin U.S.A.

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