Craftsman 917271920 User Manual LAWN TRACTOR Manuals And Guides L0203209

CRAFTSMAN Lawn, Tractor Manual L0203209 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271920 917271920 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271920. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
ICRAF¥$MAWJ
LAWN TRACTOR
20.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.271920
I I_ This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A
Visitour Craftsmanwebsite:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly/Pre-Operation ...................... 8
Operation ............................................ 11
Maintenance ....................................... 18
Maintenance Schedule ...................... 18
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Sears Service ...................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual Sears will repair or replace free of charge any pads that are found to be
defective in material or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted pads for the
two fullyears. During the first 30 days of purchase, there will be no charges to service
the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30
days of purchase but a trip charge will apply. This charge will be waived if the Crafts-
man product is dropped off at an authorizadSears Iocat on. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this
product is within the United States.
This Warranty does not cover:
Expendable items which become wom during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
iRepairs necessary because of operator abuse, includin_ but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speedin_ the engine.
Repairs necessary because of operator negligence, includmg but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commemial or rental purposes.
LIMITED WARRANTY ON BA'n'ERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing, objects. Failure to observe the following safety instructions could result in
serious injury or death.
&Look for this symbol to point out Do not mow in reverse unless absolutely
important safety precautions. It means necessary. Always look down and
CAUTIONI!! BECOMEALERT!!I YOUR behind before and while backing.
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
& CAUTION: Tow only the attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on aslope, is
dangerous. "13rescan lose traction with
the ground and cause you to lose control
of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_,WARNING: Battery posts, terminals
and related accessodes contain lead
and lead compounds, chemicals known
to the State of Califomia to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
Clear the area of objectssuch as rocks,
toys, wire, etc., which couldbe picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
O
D
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removinggrass
catcher or uncloggingchute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influenceof alcohol or drugs.
Watch for trafficwhen operatingnear or
crossing roadways.
Use extra care when loading or unload-
ingthe machine into a trailer or truck.
Data indicates that operators,age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their abilityto operate the riding
mower safely enough to protectthem-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-of-
control and tipover accidents, which can re-
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts,or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tionsfor wheel weights or counter-
weights to improve stability.
Usa extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
Do not mow near drop-offs,ditches, or
embankments. The mower could
suddenly tum over if awheel is over the
edge of a cliffor ditch,or if an edge
caves in.
Do not mow on wet grass. Reduced
tractioncould cause sliding.
Do not tryto stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
4
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
DO not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 3.5 Gallons
Capacity Unleaded
and Type: Regular
OilType SAE 30 (Above 32°F)
API-SF-SJ): SAE 5W-30
(Below 32°F)
Oil Capacity: 3.75 Pints
Spark Plug: Champion RC12YC
GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr. 28
Min. CCA: 230
Case Size: UIR
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under _Mainte-
nanca" and "Storage* sections of this
owner's manual.
_IWARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrestar meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar taws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
QSteering Wheel
Steering
Wheel
Adapter
Steering
Sleeve
Steering
Extension
Shaft
Steedng
Wheel
insert @
(1) Locknut 1/2-20
(1) Large Flat
Washer
(1) Locknut 1/4-28
(1) Hex Bolt 1/4-28 x 1-1/4
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Video Cassette Keys
<__ (2) Keys
_) Oil Drain Tube
or Future Use
Slope Sheet
7
(1) 3/4"wrench (1) Pliers
(2) 7/16"wrench (1) Utilityknife
(1) Tire pressure gauge
Whenrightor left handis mentionedin
thismanual,it means,from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR Insert
ASSEMBLY __/_/2 Hex Nut
Asocket wrench set will make assembly
easier. Standard wrench sizes you need _ _._..... LargeFlat
are listed below. _asher
Sf_.\', _\
Steering _...._'_ / /
Wh.f Steedng
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines
on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
Tabs
Adapter Extension
/Shaft
114 Locknut _ _" 114Hex
I
Lower ,
Steedng _'-. _ \" ]
Shaft _.. ---_'2_-"
.1,,_'_Tab
"':,:_ _' Slots
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large fiat washer, 112 hex
nut and tighten securely.
7. Snap steering wheel insert into center
of steedng wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
I. Liftseat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See 'BATTERY" in Maintenance
section of this manual for charging
instructions).
8
..- ,- •- Label
.• --?;:
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing• Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolls are positioned over the
large slotted holes in pan.
4. Push down on seat to engage
shoulder bolts in slots and pull seat
towards rear of tractor•
5, Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely• Do not tighten•
6. Lower seat into operating position and
sit in seat.
7• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position•
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
Adjustment Knol
Shoulder Bolts
NOTE: You may now roll or drive your
tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2• Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in =transmis-
sion disengaged" position (See "TO
TRANSPORT" in the Operation
section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position. (See "TO
TRANSPORT" in the Operation
section of this manual)•
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position•
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine• After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid•
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11 .Turn ignition key to "STOP" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE
(If prevlously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Deflector
Shield
Mulcher
Plate
Latch
CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are
designed for discharging and bagging
also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
propody adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
_CHECKMST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
/No remaining loose parts in carton.
/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and ddve belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly
clamped.
/ Before driving tractor, be sure free-
wheel control is in =transmission
engaged* position (see "TO TRANS-
PORT" in the Operation section of this
manual).
While learning how to use your tractor,
pay extra attention to the following
important items:
/ Engine oil is at proper level.
,/Fuel tank Is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
/ It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and =PURGE
TRANSMISSION" In the Operation
section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
=I
BATI'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
@ @ @i k___--
ENGINE ON ENGINE OFF OIL PRESSURE UGHTS ON OVE_.MP I
FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
A'FI"ACHMENT REVERSE NEUTRAL HIGH LOW PARKINGBRAKE
CLUTCHENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Switch
Position
Ammeter ""--. Lift
Choke Control Plunger
Attachment
Throttle Control Lift Lever
Clutch/
Brake Pedal Height
tAdjustment
Indicator
FmeWheel
Control
-F"
Approx.
Speed:
3MPH-"
2MPH_
1MPH
g Brake Lever
_°ti_rn,
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER -Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER -Selects the
speed and direction of tractor.
IGNITION SWITCH -Used for starting and
stopping the engine.
LIFT LEVER PLUNGER -Used to release
attachment lift lever when changing its
position,
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position•
CHOKE CONTROL -Used when starting
a cold engine.
THROTTLE CONTROL - Used to control
engine speed.
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USEYOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull lever up and
parking brake
release pressure from clutch/brake
pedal. Pedal should remain in brake
_ooSition. Make sure parking brake will
Id tractor secure.
Choke
Throttle Control
Control
Attachment Clutch Lever
Position
Clutch/ Motion Control
Pedal
Brake
"Disengaged" =Brake" =Engaged"
Position Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to disengaged
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to =STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause _browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
ACAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Attachemnt
Clutch
=Engaged" _ High
Position Position
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See =TOADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge _ "_,_ _
Whee,
Mounting.-_ ( _=_i_" -
Bracket_._ __
3/8-16_--------_) _/\\
Locknut _'_T,_:_ _ _J
_-_--_-v,'_'_ _-J Shoulder
3/8 Washer / ._,_JBolt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
Deflector
TO OPERATE ON HILLS
hA...CAt_TIQN: Do not.drive uo or down
ills with slopes greater tharl 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Freewheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
14
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for afew seconds,
remove and read oil level. If neces-
sary, add oil until =FULL" mark on
dipstickis reached. Do not overfill.
For cold weather operation you should
change oil for easier starting((See the
oil viscositychart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead
oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
15
_,CAUTION: Wipe offany spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
ACAUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage, Acidic gas can
damage the fuel system of an engine
while in storage.
To avoid engine problems, the fuel
system should be emptied before storage
of 30 days or longer. Drain the gas tank,
start the engine and let it run untilthe fuel
lines and carburetor are empty. Use fresh
fuel next season. See Storage Instruc-
tions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
When startingthe engineforthe firsttime orif
the enginehas runoutoffuel,itwilltake extra
crankin_timeto movefuelfrom thetankto
the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disen-
gaged position.
5. Move throttle controlto fast position
6. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Beforestarting,readthe warm and
coldstartingproceduresbelow.
7. Insert key into ignitionand turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine
still does not start, pull the choke
control out and retry.
WARMWEATHERSTARTING(50° Fand
above)
8. Whenenginestarts,slowly push
chokecontrolin until the engine
beginsto runsmoothly.If theengine
startsto runroughly,pullthechoke
controloutslightlyfor afew seconds
and then continue to push the control
in slowly.
The attachmentsand grounddrive can
now be used. If the engine does not accept
theload, restartthe engineand allowitto
warm upforone minuteusingthechoke
as describedabove.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transm=ss!onhas been warmed up and
may raqu=rathe choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION
r_eCA.UTION: Never engage or disengage
ewneel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractorfor the firsttime. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shippingof your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after ralnstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in =transmission
disengaged* position (See =TO
TRANSPORT'* in this section of
manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulicdrive system.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing
freewheel control in =transmission
engaged* position (See =TOTRANS-
PORT* in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position.After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your transmission is now purged and
ready for normal operation.
16
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. Atter one or two
rounds, mow in the opposite direction
making left hand turns until finished.
1
J
If grass is extreme]y tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as welt as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.
ax 1/3_
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
17
.A. rE.ANCSSC.SOU.E
AS YOU COMPLETE _ _ ""
l/l/ira
CheckOperator Preserve and
T InterlockSystern8
R CheckforLooseFastenere I/'5 k/
Sharpen/Replace Mower Blades I_.
LubricaUonChad _I_
0 CheckBatter/Level
R C_=nBe_w andT_na_ I/
Chad( Tmn_ode Coolle,g I1_
CheckV-Belts _#r
c._ E,_ o=_,_ V" V"
_OR (_ Oil _ I _'_ _
NE C_een_K_xChangeF'_neO"(w"h_°an_er) _!
G Clean Ak Soreen
NI Inspect Muffler/Spark Attester iV'
EBe_. o,.h, (,.q._ _.,
Replace Spark Plug , V"
Replace Air Rlter Paper Cartridge V'2
Replace Fuel Rlter
I - Change mo_ orion ,.Vnenopera,rig under a heavy load or
kt h_ m_blent tempe_stuma.
2 - Sei_lce morn often when operating In dldy or dustycor,di_on_
3 - Replace I;_des mo_ olten v,t.m _ _ sandy solt.
4 - Not requbed If equ_oped.wlich_hoe battery.
5. Tlghten fro_ rode phiotbolt to 35 _.-Ibs. maxlmum.
DO not ovemghten.
GENERALRECOMMENDATIONS
The warranty on thistractor does not
cover items that have been subjectedto
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractoras instructedin this
manual.
Some adjustments will need to be made
periodicallyto propedy maintain your
tractor.
All adjustments in the Service and
Adjustmentssection of this manual should
be checked at least once each season.
°Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
intedock systems for proper opera-
tion.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle
Zerk t';'_
(_Front Wheel ,-
Beadng _
Zerk
-i-i°
_Engme
I. ~ _"
(_ pindle
Ze_
/l- _ ntwhoo,
(D General PurposeGrease
(_)REFER TO Maintenance "ENGINE"SECTION
IMPORTANT: Do not oil or grease the
_ivot points which have special nylon
eadngs. Viscous lubricantswill attract
dust and dirt that will shorten the life of
the self-lubricatin_ bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
18
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel
Assembly
Trailing
Flat
Lock
Washer_
Blade Bolt
(Grade _8)*
Hole
*A Grade 8 Heat Treated Bolt Can Be
Identified By Six Unes On The Bolt Head
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancar. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8" Bolt or Pil Blade
19
BA'I-rERY
Your tractor has a battery charging system
which is sufficientfor normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'I-I'ERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BATTERY' in the SERVICE AND
ADJUSTMENTS section of this
TR._r_..E COOLING
The transmissionfan and coolingfins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission
while engine is running or while the
transmissionis hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect coolingfan to be sure fan blades
are intact and clean.
Inspect coolingfins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure sprayer
to clean cooling tins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the lifeof the transaxle. Should the
transaxle ever leak or require servicing,
contact a Sears or other qua,tied service
center.
V-BELTS
Check V-belts for deteriorationand wear
after 100 hours of operation and replace if
necessary. The belts are notadjustable.
Replace belts ifthey begin to slipfrom
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscositygrade
according to your expected operating
temperature.
NOTE: Although multi-viscosityoils (5W30,
10W30 etc.) improve startingin cold
weather, these multi-viscosityoils will
result in increased oil consumptionwhen
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year ifthe
tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)
hours of operation. "13ghtenoilfill cap/
dipsticksecurely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Closed an_
Locked
Pos_on Drain
Yellow Tube
Cap _ __
2O
3. Unlock drain valve by pushing inward
slightly and turning countemlockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto the and of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity sea
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep
oil at =FULL" line on dipstick. Tighten
cap onto the tube securely when
finished.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartddge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knobs and cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pra-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure with knobs.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Knobs_
Cove_r_ridge
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubbom dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
21
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tot, replacement is required.
I. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. immediately wipe up any spilled
gasoline.
ClamP_clamp
Fuel Filter
CLEANING
ilean engine, battery, seat, finish etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
22
WARNING:TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in =DISENGAGED" position.
4. Turn ignition key to =STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
dght side of tractor.
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spdng, and lift
clutch spdng off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from
chassis bracket by removing retainer
spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer spdngs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: if an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
Small Retainer Spring
Clutch
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position,
2. Slide mower under tractor with
deflector shield to dght side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer spdngs.
5. Connect suspension arms to rear
deck brackets and secure with
retainer spdngs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires arepropedy inflated (See =PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
.P,
siod .... "
Suspen ;,
Arms ,._ Hole
Engine Pulley
Retainer
Anti-Sway
Collar_
Housing
Large
Retainer
Spdng Bracket
23
Front Link
Retainer Springs
Sides)
Shield
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance =A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge of _Bottom edge of
mower to ___ mower to
gr°und ",_._.__..._L,,/gr°und
A--t-T-' around V-]T-A
i i on
Arm
Lift Unk
Adjustment Nu_
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 118" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on dght side of tractor.
Measure distance =D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
tums.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut =_ on both front links an
equal number of turns.The two front
links must remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
24
Recheck side-to-side adjustment.
*__ Mandrel
Both Front Unks Should be Equal in Length
Nut ._Nut "E"
Trunnion __
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL-
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel
pulleys and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See =To Install Mower"
in this section of this manual).
Mandrel
Pulley
TO ADJUST BRAKE
Yourtractor is equipped with an adjustable
brake system which is mounted on the
side ofthe transaxle.
If tractorrequires more than six (6) feet
stoppingdistance at high speed in
highest gear on a level dry concrete or
paved surface, then brake must be
adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A"on brake
rod.
3. If distance is other than 1-9/16', loosen
jam nut and tum nut "A" untildistance
becomes 1-9/16". Retighten jam nut
against nut "A'.
4. Road test tractorfor proper stopping
distanceas stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highestgear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.
With Parking Brake "Engaged"
Jam Nut
Nut "A"
Do Not touch this nut. If further brake
adjustmentis necessarycontacta Sears or
otherqualifiedservicecenter.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and
keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down around
transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine
pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keep-
ers.
6. Install mower (See "IO INSTALL
MOWER" in this section of manual).
Engine Pulley --
Clutching Idler
Stationary Idler--
Center Span
Keeper
Transmission
Input Pulley-------'-
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightlytighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
25
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Lever Lock
G_e
'l Adjustment Bolt
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See =PURGE
TRANSMISSION" in the Operation section
of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble with
crossbars horizontal. "13ghtensecurely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
servicecenter.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key -Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover. 26
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. "lira sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Axle
Cover
I
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
=%
4NkWARNING: Lead-ackJ batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
If your baftery is too weak to start the engine, it
shouldbe recharged.(See"BATTERY"inthe
MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a
12 volt system. The other vehicle must also be
a 12 volt system. Do not use your tractor
battery to start other vehicles.
TO A'I-rACH JUMPER CABLES -
1. Connect one end of the RED cable to
the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_,WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same positionas old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood. Hex Bolt
Keps
INTERLOCKS AND RELAYS
Loose or damaged widng may cause your
tractor to run poorly,stop running, or
prevent it from starting.
Check widng. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-infuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to
reconnect the headlight wire connec-
tor.
Headlight Wire
Cortnector
(Red)
:_ Cable
Terminal gaUve (Black)
Guard Cable
TO REPLACE HEADLIGHT BULB
1, Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
27
ENGINE
Maintenance,repair,or replacementofthe
emissioncontroldevicesand systems,which
are beingdone at the customersexpense,
may be performedby any non-roadengine
repairestablishmentor individual.Wananty
repairsmust be performed by an authorized
engine manufacturer'sservice out,eL
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and
pull cable back until swivel is against
stop. Tighten cable clamp screw
securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Loosen knob and remove cover
assembly from air cleaner.
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Replace air cleaner cover assembly
and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate propedy due to
suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust -damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contacta Sears or otherqualified
servicecenter,,which has proper equip-
ment and expedence to make any
necessary adjustments.
Swivel Clamp
Screw
28
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_1, CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
aperiod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See =CLEANING _
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement Instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. 29
Also, alcohol blended fuels (called
gasohol or using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cyUnder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protectionfrom dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE CORRECTION
.
2.
,
,
5.
6.
7.
Out of fuel.
Engine not =CHOKED"
properly.
Engine flooded. 3.
Bad spark plug. 4.
Dirty air filter. 5.
Dirty fuel filter. 6.
Water in fuel. 7.
8. Loose or damaged wiring.
9. Carburetor out of adjustment,
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fillfuel tank.
2. See "TO START ENGINE"
in Operation section.
Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure-
tor. refill tank with fresh
gasoline and replace fuel
filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10.Contact aSears or other
qualified service center.
1. Clean/replace air tilter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/
fast, reduce speed.
2. Throttle in =CHOKE" position, 2, Adjust throttle control.
30
TROUBLESHOOTING CHART:
See appropriate section In manual unless directed to Sears service center
PROBLEM
Loss of power
(continued)
Excessive
vibration
Engine contlnues
to run when
operator leaves
seat wlth
attachment
clutch engaged
Poorcut-uneven
Mower blades will
not rotate
CAUSE CORRECTION
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/didy oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
lO.Spark plug wire loose.
11. Dirty engine air screen/fins.
12.Didy/clogged muffler.
13.Loose or damaged wiring.
14. Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
.Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
1. Obstruction in clutch
mechanism.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/replace muffler.
13.Check all widng.
14.See "To Adjust Carburetor"
in Service and Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged pads.
.Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
31
TROUBLESHOOTINGCHART:
See appropriate section In manual unless directed to Sears
)ROBLEM
_lower blades will
lot rotate (con't)
_oor grass
_lscharge
CAUSE
service center
2. Wom/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven Ure air pressure.
6. Wom, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not 1.
working 2.
if so equipped) 3.
4.
5.
3attery will not 1.
;harge 2.
3.
4.
Loss of drive 1.
2.
3.
Engine"backfires" 1.
•hen turning
engine
"OFF"
Switch is "OFF".
Bulb(s)orlamp(s)burnedout.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty altemator.
Freewheel control in
=disengaged" position.
Motion drive belt worn,
damaged, or broken.
Air trapped in transmission
during, shipment or
servlclng.
Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.
CORRECTION
2. Replace mower drive belt.
3. Replace idler pulley.
_4. Contact aSears or other
qualified service center.
1. Place throttle control in
=FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11 .Clean around mandrels to
open vent holes.
.
2.
3.
4.
5.
1.
2.
3.
4.
1.
2.
3.
Turn switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connec-
tions.
Replace fuse.
Replace battery.
Check/clean all connec-
tions.
Replace regulator.
Replace alternator.
Place freewheel control in
"engaged" position.
Replace motion drive belt.
Purge transmission.
.Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
TRACTOR -- MODEL NUMBER 917.271920
SCHEMATIC
- Ltltt
BATrERY
AMMETER FUSE
iiI
_ , ,(>+---
J
CLUTCH IBRAKE
)G At( (PEDALUP)
IGNITION
SWffCH
IGNITION SWITCH
SOLENOID
A
VSPARK
m._c_ IGNmON GAP _-'-_
UNIT "rWl_ CYL. ENGINES)
I(2 PLUGSON
L _ .........
FUEL SHUT-OFF SOLENOID "_"_ i i
(IF SO EQUIPPED) J
O_UU_OE
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATrERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE UGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE UGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED ClipS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR - -MODEL NUMBER 917.271920
11
25
\
29
34
TRACTOR- - MODEL NUMBER 917.271920
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, Btr Front 1/4-20 x 7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 176138 Switch Interlock
21 175688 Harness, Light Socket (w/4152J)
22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
2B 145491 Cable, Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 14040_ Key, Molded
40 179720 Harness, Ignition
41 71110408 Bolt BIk Fin Hox 1/4-20 UNC x 1/2
42 131563 Cover,Terminal
43 178861 Solenoid
45 t21433X Ammeter Rectangular6 Amp
52 141940 ProtectionWire Loop (Hour Meter)
55 17490508 Screw Thdrol 5/16-18 x 1/2
NOTE: Allcomponentdimensions givenin U.S_inches
1 inch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.271920
CHASSIS AND ENCLOSURES
2O8
3
219
13 o
2O8
36
TRACTOR - - MODEL NUMBER 917.271920
CHASSISAND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 D_wbm
3 17060612 Screw 3/8-16 x 3/4
5155272 BumperHood/Dash
9 168337X013 Dash
10 STD533710 Bolt,Ca_iage 3/8-16xl
11 174996 Panel, Dash, I.H
13 172105X010 Panel, Dash, RH
14 17490608 Screw Thdrol3/8-16 x 1/2
17 174330X558 HoodAssembly
18 1269_8X Bumber Hood
20 180679 Plate MIg Battery Fuel Tank
23 124028X Bushing,Snap, Nylon, Fuel Line
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Locknut, He)(, with Insert 3/6-16 UNC
28 175049 Gdlla/LensAsm.
29 174332X599 Lens, Gdlle
30 175692X558 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrel. 5/16-18 x 1/2 T'YT
38 175710 Bracket Asm Pivot Mower Rear
39 174714 Bracket Pivot Laser Lt
58 174930 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3,'4
64 154798 DashLowerSTLT
74 $1"D541437 Nut Crewnlock3/6-16 UNC
142 175702 Plate ReinforcementSTLT
143 154966 BracketSwaybar Chassis
144 175582 Bracket FootrestSTLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cupholder
166 164863 Screw HwHd Hi-Lo #13-16 x 3/4
206 170165 BoltShoulder5/16-18i-r
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrel 3/8-16 x 1/2
212 175143 Insert, Lens
219 17000512 Screw 5/16-18 x 3/4
--5479J Plug Button
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.271920
GROUNDDRIVE
32 3O
16_ 52
62 120"_
36
30
38
TRACTOR - - MODEL NUMBER 917.271920
GROUNDDRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1...... Trensaxle (See Breakdown) 70 134683
HydroGr 314-0510 71 169183
8 165866 Rod Shift Fender Adjust 73 169182
10 _1210 Pin Cotter 1/8 x 1 CAD 74 137057
14 10040400 Washer Lock Hvy Helical 75 121749X
15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 76
16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 77
19 s'nto41437 NutLockHexW/Wsh 3/8-16Unc 78
21 130564 Knob, Deluxe 1/2-13 81
22 169498 Rod, Brake Hydro 8_
24 73350600 Nut, Hex Jam 3/8-16 Unc 83
25 106888X Spdng,Brake Rod 84
26 STD551037 Washer 13/32 x 13/16 Ga. 89
27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 90 124346X
28 175765 Rod, ParkingBrake 95 1_1
29 71673 Cap, ParkingBrake 96 4497H
30 169592 Bracket, Transaxle 116 72140608
3_ 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 120 73900600
34 175578 Shaft, Foot Pedal 150 175456
35 120183X Beadng,Nylon 151 19133210
36 19211616 Washer 156 166002
37 1572H Pin, Roll 158 165589
38 179114 Pulley, Composite, Flat 159 165494
39 74760648 Bolt Fin Hex 3/8-16 x 2-3/4 161 72140406
41 175556 Keeper, Belt Idler 162 73680400
47 127783 Pulley, Idler,V-Groove 163 74780416
48 154407 Ballcmnk, Clutch 164 19091010
49 123L_OSX Retainer, Belt 165 165623
50 STD523715 BoltHexHd3/8-16x1-1i2 166 166880
51 STITo41437 NutCrownlock 3/8-16UNC 168 165492
52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580
53 105710X Link, Clutch 197 169613
55 105709X Spring, Return,Clutch 198 169593
56 17060620 Screw 3/6-16 x 1.04 199 169612
57 140294 V-Belt 200 72140508
59 169691 Keeper, Center Span 20_ 72110614
61 17120614 Screw. 3/6-16x.875 212 145212
62 8883R Cover,Pedal 250 17060612
63 175410 Pulley, Engine
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
65 S'fITo51143 Washer
66 154778 Keeper Belt Engine Hydro
DESCRIPTION
Keeper Belt Engine
Strap Torque LhHydro
StrapTorque Rh Hydro
Spacer
Washer 25/32 x 1-1/4 x 16 Gauge
STD581075 E-Ring
123583X Key, Square
121748X Washer 25/32 x 1-5/9 x 16 Gauge
165596 Shaft AsmCross Tapered
165711 SpdngTorsion
19171216 Washer 17/32 x 3/4 x 16 Ga.
16_594 LinkTmnsaxle
1648g0x428 Console, Shift
Nut Self:n_l Wsh-hd 1/4 Zinc
Control Bypass Hydro20" Tires
Retainer Spdng1 Zinc/Cad
Bolt Rdhd Sqneck 3/6-16 x1.25
Nut Lock Fig3/8-16
Spacer Retainer
Washer 13i32x2x 1OGa.
Washer Srrted 5/161D x 1,125
Bracket ShiftMount
Hub Tapered Range Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock11420 Unc
Bolt Hex Fin 114-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Belt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"1D
Washer Ny1718ID x .105" Hyd
Bolt Shoulder5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Can"Sh 3/8-16 x 1-3/4Gr.5
Nut Hex Rg. Lock
Screw 3/8-16 x.75
NOTE: All componentdimensionsgivenin U.S.
inches 1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.271920
STEERING ASSEMBLY
.J
J
-r"
i .... pr_.__# i
-..-~~ =_-;I
--_-r..
ii
i i
N
40
TRACTOR - - MODEL NUMBER 917.271920
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 Steedng Wheel
2 175131 FrontAxle Assernbly
3 169840 Spindle Assembly, LH.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 1_ Ring, Klip
9 3366R Beadng, StasringColumn
10 175121 Link, Drag
11 STD551137 Washer, Lock
12 73940800 Nut Hex Jam Toplock 1/2-20 Unf
13 136518 Spacer, Bearing, FrontAxle
15 145212 Nut, Hexflange Lock
17 180641 Shaft Assembly, Steedng
26 126847X BushingUnk Drag
28 19131416 Washer 13/32 x 7/8 x 16 Gauge
29 17060612 Screw 3/8-16 x 3/4
30 STD561210 Pin
32 130465 Rod, Tie
36 155099 Bushing,Steedng
37 152927 Screw "17"#10-32 x 5 x 3/8 Flange
38 139769 Insert, Steering Wheel
39 19183812 Washer 9/16 x 2-3/8 x 12 Gauge
40 _1537 Lock Nut Center 3/3-24 UNF
41 100711L Adaptor, SteedngWheel
42 145054X428 Boot, Steedng Dash P/L Mtl BIk
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge
44 180640 ExtensionSteedng
46 121232)( Cap, Spindle
47 6855M Fitting,Grease
51 73540400 NutCrownlock1/4-28
54 71130420 Bolt Hex 1/4-28 x 1 1/4
65 160367 Spacer Brace Axle
67 72140618 Bolt Rhnd Sq 3/8-15 x 2-1/4
68 169827 Braco Axle
71 175146 StsadngAsm
82 169835 Bracket Susp Chassis Front
85 133835 Fastener ChristmasTree
88 175118 Bolt Shoulder7/16-20
91 175553 ClipSteedng
NOTE: All component dimensionsgivenin U.S. inches
1 inch= 25.4 mm
41
TRACTOR -- MODEL NUMBER 917.271920
ENGINE
1425 38
13
l" _ ." _ I$.1
\ .
IOPTIONAL EQUIPMENT I
Spark Arrester
42
TRACTOR - - MODEL NUMBER 917.271920
ENGINE
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5 159955 Exhaust Asm. Left
6 160589 Exhaust Asm. Right
8 171877 Bolt5/16 -18 UNC X 3/4 W/Sems
10 162797 Heat ShieldLt
13 165391 Gasket Muffler
14 148456 Tube, DrainOil Easy
16 STD551237 Washer Look Ext Tooth 3/8
17 17060624 Screw 3/8-16xl-1P2 Tytt
23 169837 ShieldBrowning/DebdsGuard
25 145996 ControlChoke
26 73920600 Nut Keps 3/8-24 Unf
29 137180 Arrestor Spark
31 157103 Tank Fuel 3 50 Rear
32 161696 Cap Fuai Guage STLT
33 123487X Clamp Hose BIk
34 106082)( Spacer Pad
37 8543R Line Fuel
38 148315 Plug, Drain Oil Easy
39 109227X Pad Idler 1.75 x .75 x .06
45 17000612 Screw Hex Wsh Thdrol3/8-16 x 3/4
62 10040500 Washer Look5/16
72 71070512 Screw HD Cap 5/16-3/4
81 73510400 Nut, Keps 1/4-20 Starter Nut
17(_o46 ControlThrotPaddle
17720408 Screw Hex Thd Cut 1/4-20x5/8 T
....... Engine (See Breakdown) Bdggs ModelNo. 407777-0167-E 1
149723 Muffler Exhaust
NOTE: All componentdimensionsgiven in U,S. inches
1 inch =25,4 mm
43
TRACTOR - - MODEL NUMBER 917.271920
SEAT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 180597
2 180166
3 71110616
4 19131610
5 145OO6
6 STD541437
7 124181X
8 17000616
9 19131614
10 180186
11 166369
12 121246X
Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hsx Lockw/Ina 3/8-16 Unc
Spring Seat Cprsn2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt MountingSwitch
KEY PART
NO. NO.
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
DESCRIPTION
BushingSnap BIk Ny150 Id
BoltRdhd Sht Nk 1/4-20x1-1/2
Spacer Split28 X 96 Zinc
Spdng Cpmn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
NOTE: All componentdimensionsgivenin U.S. inches
1 inch =25.4 mm
44
TRACTOR -- MODEL NUMBER 917.271920
DECALS
7
3 2 2 4
1
11
14
22
19
2O
14
13
KEY PART
NO. NO.
1 156439
2 177253
3 177278
4 177279
5 181659
6 133644
7 181418
8 179128
9 16,3204
11 156811
13 146046
KEY PART
DESCRIPTION NO. NO.
Decal Fender Danger Sears 14 181824
Decal HoodSide 15 160_96
Decal Hood Rh 19 138047
Decal HoodLh 20 172331
Decal Engine H/P 22 149516
Decal MaintCustomerSears Dom - - 169210
Decal RaplacemantSrs - -138311
Decal Deck - - 165800X428
Decal Fender Craftsman Gold --165799X428
Decal Fender STLTH Oper InstFJS - - 181317
Decal V-belt Dr Sch Tractor E - - 181318
DESCRIPTION
Decal Dash Panel
Decal Mower DriveSchematic
Decal. Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
DecalLiftHandle
Pad FootrestLh STLT
Pad Footrest Rh STLT
Manual,Owner's (English)
Manual.Owner's (Spanish)
WHEELS & TIRES
2_5,8 4,10
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
°.
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, FrontTire
(Not Provided, Service Item Only)
106732)(624 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Baadng, Flange (FrontWheel Only)
106108X624 Rim, Rear
122082X Tire, Rear
7152J Tube, Rear Tire
(Not Provided, Service Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensionsgivenin U.S. inches
1 inch= 25.4 mm
45
TRACTOR - - MODEL NUMBER 917.271920
LIFTASSEMBLY
13
5
6
3
2
r4
13
19
32
32
13
19
15
2O
46
TRACTOR -- MODEL NUMBER 917.271920
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 LiftLever Inner Wire Asmo
2 159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 ERing
5 19211621 Washer 21/32 x 1 x21 Ga.
6 120183X BearingNylong
7 125631X GdpHandle Ruted
8 122365X ButtonPlunger Read
11 139865 Unk Asm Lift LH.
12 139866 Link Asm Lilt R.H.
13 STD624008 RetaJnerSpring
15 1_ Unk Front
16 73350800 Nut Jam Hex 1/2o13Unc
17 175689 Trunnion
18 738008(_ Nut Lockw/Wsh 1/2-13 Unc
19 139868 ArmSuspensionMower
20 163552 RetainerSpring
31 169865 Bearing, Pvt. Lift.Tapered
32 73540600 Nut Crownlock3/8-24
NOTE: All componentdimensionsgiven inU.S. inches
1 inch = 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.271920
MOWERDECK
67 68
IU (_,"" 36
J
34 e_21
_>21
\2
16
21
_3 24
28
29
.18
27
48
TRACTOR -- MODEL NUMBER 917.271920
MOWER DECK
KEY PART
NO. NO.
1 165892
2 STD533107
3 138017
4 165460
5 STD624008
6 1780_4
8 850857
9 STITo51137
10 140296
11 134149
13 137645
14 128774
15 110485X
16 174493
18 72140505
19 132827
20 159770
21 STD541431
23 177563
24 105304X
25 123713X
26 110452
27 130968)(428
28 19111016
29 131491
3O 173984
31 129963
32 153535
33 178342
34 STITo33717
36 131494
37 19131316
40 STD541437
44 14OO88
45 STD624003
46 137729
48 133944
49 174284
50 131340
51 STD541410
52 139888
53 131845
54 133943
5_ 155046
56 165723
59 141043
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
MowerHousing 67
Bolt 68
BracketAssembly,Sway Bar, 92
Front 101
BracketSway Bar 38/42" 10_
RetainerSpring 103
BarSway Deck 104
Bolt,Hex 3/8-24 x 1.25 Gr. 8 105
Washer, Lock 106
Washer, Hardened 111
Blade,Mulching 112
Shaft Assembly, Mandrel,Vented 113
(Incl. Key Number 6) 114
Housing,Mandrel,Vented 115
Bearing,Boll,Mandrel 116
Stripper,Mower Deck 117
Bolt, Carriage 5/16-18 x 5/8 118
Bolt,Shoulder 119
Baffle, Vortex 129
Nut, Crownlock5/16-18 UNC 130
Bracket, Deflector 131
Cap, Sleeve 142
Spring,Torsion, Deflector 143
Nut, Push 144
Shield, Deflector 145
Washer 11/32 x 5/8 x 16 Ga. 146
Red, Hinge 147
ScrewThdrolRollingWsh Hd 148
Washer, Spacer 149
Pulley,Mandrel 150
Nut,Toplock, Ranged 151
Bolt 152
Pulley, Idler, Rat 153
Washer 13/32 x 13/16 x 16 Ga. 154
Nut, Crownlock3/6-16 UNC 155
Guard, Mandrel, L.H. 156
Retainer 157
Screw, Thd. Roll 1/4-20 x 5/8 158
Washer,Hardened 159
RollerAseembly,Cam Follower - -
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC - -
ArmAssembly, Pad, Brake
Washer,Hardened
Arm, Idler
Spacer, Retainer
Guard, Tuv Idler (94)
149846 Knob Custom Oval
144959 V-Belt
S'10541437 Locknut,He)(W/Wsh 3/6-16 UNC
136420 Cover Mulching42, Black
71081010 Screw Tress Hd Phil10-24 x5/8
19061216 Washar#1O
s'rlTo51110 Washer Lock
160793 Latch Asm Bagger
2029J NutWald
179292 Bracket Gauge, Wheel LH
179293 Bracket, Gauge, Wheel RH
17060510 Screw 5/16-18
73510500 Nut, Hex Keps 5/16-18 UNC
72110505 Bolt,Carriage 5/16 UNC x 5/8
4898H Bolt,Shoulder
165746 Wheel,Gauge
73930600 Nut, Crownlock 3/8-1
19121414 Washer 13/32 x 7/8 x 14 Ga.
19131312 Washer 13/32 x 13/16 x 12 Ga.
STD523710 Bolt, Fin Hex 3/8-16 UNC x t Gr 5
STD533710 BOltRdhd Sqnk 3/8-16 UNC x I
16589O
157109
158634
165888
171977
131335
169022
165898
19091216
169670
169676
169674
169675
169671
169672
169669
1772O4O8
S'1_533717
13O794
169583
ArmSpdng Brake Mower
BracketArm Idler42,
Keeper Belt42, ClutchCable
Pulley IdlerFiat
BoltCerraige Idler
Spring Extension
Spring ReturnIdler
RetainerSpringYellowZinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch42"
Washer flat 3/8" Type B
SpringRetainer
SpringRetention Lever
Spacer
RedCluk:h
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/6-16 Unc x 1-3/4
Mandrel Assembly (Includes
housing,shaft and shaft hardware
only-pulleynot included)
Replacement Mower, Complete
NOTE: Allcomponentdimensionsgivenin U.S.inches
1 inch =25.4 mm
49
TRACTOR - - MODEL NUMBER 917.271920
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing,Assembly 59 170408 Rotor, Brake
2 1703.52 Side Housing,Assembly 60 142883 Brake Puck
3 170353 Center Section,Assembly 61 142881 Puck Plate
4 170354 Swashplate,TrunionMachined 62 142887 Brake ActuatingPin
5 169898 Block- Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch,
6 170355 Sealant 10.50z SpocialFlange
7 170356 Hex Range Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X 1 W/Patch
8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer
9 170358 Shaft, input 66 170412 Spdng, Brake Arm Bias
10 1_ Ring- Retaining 67 170413 Sq. Hd. Bolt5/16-24-Ribbed
11 170_60 Spacer 68 170414 Arm, Brake
12 169870 Ring-Retaining 69 170415 Slotted Hex Nut 5/16-24
13 170361 Seal, Up .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4
14 169869 Ball Big 17mm IdX 4OmmOd X 71 170417 CompressionSpringBrakeAnti-
l_lnrn Drag
16 170362 Hex Flange Head Scraw5/16- 72 170418 Washer, Ht .5 I.D. X 10.D. X .032
24X0.75 73 142884 Flat -Washer 11/32 I.D. X 7/80.D
17 170363 Up Seal 18 X 32 X 7 74 170419 Oil Seal .625 X 1.0 X .25
18 170364 Arm,Conbol 75 170420 Check PlugAssembly, .027,Washer
19 150771 Beadng, 30x52x13 Thrust 76 170421 Stud,5/16-24 FrictionPack
23 170365 Chock Plug Assembly, Washer 77 170422 Puck, .330 X 1.50 X .0975
24 170366 Shaft, Motor 78 142969 Spdng,HelicalComp
27 170367 Gear -Pinion, 13t 79 142980 Spacer
28 170368 10t/48t Gear 80 150778 Hex Lock Nut5/16-24Unjf(Nylon
29 170369 Gear, 10t Jackshaft Insert)
30 170370 60t BullGear 81 170423 Wedge, Fdction Pack
31 170371 Sleeve Bearing .75 X 1.575 X .625 82 170424 Clip, Washer .316x1.50x.1046
32 170389 SlaeveBaadng(Outboard) (Plated)
.75x1.750x.625 83 161162 Pin, Standard Headless
33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425 Fitting, 5/16 Sae 5/32 Tube
Thk 85 170426 Hose, ExpansionTank
34 170390 Lip Seal Axle Seal 86 170427 Expansion Tank
35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424 Cap -Poppet Valve
36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429 Bolt,Self Tapping 10-32 X 1/2
37 1507_ MiterGear (Splined) 90 170430 Puck, Inner Wedge
38 150793 Miter Gear 15t (0.5 Id) 93 170431 Spring Clip-HousingThrust
39 150809 Shaft 107 170432 Deflector
40 170393 Ring,Spiral Retaining 108 170433 Washer,MotorShaft
41 170394 Pin, Jackshaft .71idx1.15odx.030thk
42 1_ Magnet, Ring 109 170434 Plug, Sae #6
43 170396 Spitng, Bypass 111 170435 O-Ring .07 X.301 I.D.
44 150797 Hydro Mtg Screw 3/8.24 X 2.5 112 170436 Shield, Vent
Long 113 170437 Bracket, Support Expansion Tank
45 170397 Filter 116 170438 SiliconSponge
46 170398 Base, Filter 119 170439 Fan, 7 In.
47 170999 Actuator, Bypass 120 170440 Pulley
48 170400 Rod, Bypass Actuator 121 170441 He:<Lock Nut 1/2-20 (Nylon Insert)
49 170401 Arm, Bypass 122 170442 Washer, Balleville
50 17(Y2G2 RetainingRing .250 Extemal 123 170443 BeltKeeper
51 170403 Seal, Up .741 X .250 X .250 Tc 124 170444 CenterSection-Filter-Bypass
52 170404 Flat Washer, 5/8 Id X 1.00d X .05 Assembly
Thk 125 170445 FilterAssembly
53 170405 RetainlngRing 126 170446 Fan -Pulley Service Assembly
54 170406 Beadng, Center Block 127 170447 Seal - O-Ring Kit
55 142977 Spdng-Halical Compression 900 166768 TransaxleComplete
56 142978 Washer
57 150798 20w-50Oil NOTE: All componentdimensionsgivenin U.S. inches
58 170407 Brake Yoke 1 Inch= 25.4 mm
51
TRACTOR - - MODEL NUMBER 917.271920
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1
MAt
2161
_J
287
5_40
i 1019 LABEL KIT I
IIO.OW.e_S._UAL I
IIO_m_tON_EL I
3O4
447 _7AJ
6910 20_
447A_
52
TRACTOR - - MODEL NUMBER 917.271920
BRIGGS & STRATfON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1
51
121 CARBURETOR OVERHAUL KJT
977 CARBURETOR GASKET SET
51A_ 137Q
1123_ 1124_ 6330
61611
53
TRACTOR - - MODEL NUMBER 917.271920
BRIGGS &STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1
1095 VALVE GASKET SET
358 ENGINE GASKET SET
,:_ t -o ,o_p,,,.
7
897
54
TRACTOR - - MODEL NUMBER 917.271920
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
74 691677 Screw (RotatingScreen)
1 697078 CylinderAssembly 75 691056 Washer (Flywheel)
2 399265 Bushing-Cylinder 91 693483 Body-Upper Carburetor
3 391086 Seal-Oil 95 690718 £1 Scmw_"hrottle Valve)
Shaft-Throttle4 493304 Sump-Engine 97 693485
5 691162 Head*CylinderNo. 1 95 807923 Kit-Idle Speed
5A 691163 Head-CylinderNo. 2 102 693509 I_ Gasket-CarburetorBody
7697075 o+ Gasket-CylinderHead #1 104 693506 OPin-Float Hinge
7A 697076 .+ Gasket-Cylinder Head #2 105 692076 (_ Valve-Float Needle
8 495754 Breather Assembly 107 693482 Body-LowerCarburetor
9 27803 ,+ Gasket-Breather 106 693505 Valve-Choke
10 690334 Screw (BreatherAssy.) 109 693498 Shaft-Choke
11 691899 Tube-Breather 117 693538 OJet-Main (Standard)
12 692287 • Gasket-Crankcase
12A 692292 Gasket-Crankcase (.015") 116 693500 Jst-Main (High AlUtude)
271188 ;Gasket-Crankcase (.005") 119 690720 Screw (Upperto Lower
Carburetor Body)
271189 Gasket-Crankcase (.009") 121 693503 CarburetorOverbaul Kit
13 691651 Screw (CylinderHead) 122 691928 Spacer-Carburetor
15 690946 Plug-Oil Drain 125 693479 Carburetor
16 690636 Crankshaft 130 693504 Valve-Throttle
18 495901 Cover-Crankcase 133 693512 Float-Carburetor
19 399264 Kit-Bushing/Seal 146 691639 Key-_ming
20 291675 Seal-Oil (PTO Side) 147 693508 (_ Jet-Pilot
22 691104 Screw (Crankcase Coved 161 691401 Base-Air Cleaner
Sump) 163 690273 *Gasket-AirCleaner
22A 693972 Screw (Crankcase Coved 165 693148 Nut (Ring Gear)
Sump) 186 691764 Connector-Hose
23 691976 Flywheel 187 499167 Line-Fuel(Cut to Required
24 222698 Key-Flywheel Length)
25 697069 Piston Assembly (Standard) 188 691003 Screw (ControlBracket)
697072 Piston Assembly (.010" 197 690364 Screw (Back Plate)
Oversize) 202 690570 Link-MechanicalGovernor
697073 Piston Assembly (.020" 203 493230 Crank-Bell
Oversize) 205 690322 Screw (Bell Crank)
697074 Piston Assembly (.030" 209 691273 Spring-Governor
Oversize) 211 691807 Spring-Governed Idle
26 690162 Ring Set-Piston (Standard) 212 693544 Link-Throttle
690164 Ring Set-Piston (.010" 212A 690571 Link-Throttle
Oversize) 219 696376 Gear-Governor
690166 Ring Set-Piston (.020" 220 690412 Washer (GovernorGear)
Oversize) 222 691366 Bracket-Contrel
690168 Ring Set-Piston (.030" 227 690762 Control Lever-Governor
Oversize) 231 690718 _Screw (Choke Valve)
27 691299 Lock-Piston Pin 235 691206 Shield- Fuel Spray
28 498319 Pin-Piston(Standard) 240 394358 Filter-Fuel
498320 Pin-Piston(.005" Undersize)
29 394306 Rod-Connecting(Standard) 267 690316 Screw (Casin_]Clamp)
276 693510 9+ Washer-Seahng
397158 Rod-Connecting(.020' 276A 693497 _Washer -Sealing
Undersize)
32 691133 Screw (ConnectingRod) 278 692810 Washer (GovernorControl
Lever)
33 691794 Valve-Exhaust 279 690366 Screw (Valve Cover)
34 691804 Valve-Intake
35 691805 Spring-Valve(Intake) Includedin Engine Gasket Bet, Key. No.
36 691597 Spring-Valve(Exhaust) 358
40 690656 Retainer-Valve (Intake) _Includedin CarburetorOverhaul Kit, Key.
40A 691939 Retainer-Valve (Exhaust) No. 121
42 494553 Keeper-Valve + Includedin Valve Gasket Set, Key. No.
45 691800 Valve Tappet 1095
46 691161 Cam Shaft ±Includedin Fuel Pump Kit, Key. No.861
47 691964 Slinger-Oil
48 696942 Short Block NOTE: All componentdimensionsgiven in U.S.
(Replacement Engine inches1 inch = 25.4 mm
463707-0143-E2)
50 691709 Manifold-Intake
51 692278 ,121Gasket-lntake
51A 692219 .+ Gasket-lntake
54 93205 Screw (Intake Manifold)
73 692527 Screen-Rotating
55
TRACTOR - - MODEL NUMBER 917.271920
BRIGGS& STRATTONENGINE-MODELNUMBER407777,TYPENUMBER0167-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
297 691331 Nut (Air FilterRetainer) 643 496700 Retainer-AirFilter
304 690826 Housing-Blower 689 690555 Spdng-FdctJon
305 690960 Screw (BlowerHousing) 691 690657 Seal-Governor Shaft
306 690414 Shield*cylinder 695 693149 Screw (Ring Gear)
306A 690435 Shield-Cylinder 697 691625 Screw (Drive Cap)
307 691003 Screw (Cylinder Shield) 725 280866 ShleldHeat
309 497596 Motor-Starter 726 391362 Gear-Ring
310 690323 Bolt-Starter Motor 741 691285 Gear-Timing
311 497608 Brush Set 742 690326 Retalner-ERing
332 691059 Nut (Flywheel) 783 693059 Gear-Pinion
333 394891 Armature-Magneto 789 695050 Hameas-Widng
334 691061 Screw (Magneto Armature) 797 693167 Nut (BrushRetak_r)
337 802592 Sparkplug 801 691967 CalPDdve
358 495868 Gasket Set-Engine 802 691286 Cap-End
359 691077 Washer-GroundTerminal 803 691427 Housing-Starter
363 691062 Flywheel Puller .807 693511 _Spacer-Throttle
365 690321 Screw (Ca_u...retor_.. 842 271170 O-RingSeal (DipstickTube)
373 691612 Nut (Grouno iermJnal) 547 495715 DtpstickiTu=beA._mbly
383 89838 Wrench-Spark Plug 851 493880 Terminal-Sparkpmg
391 693487 Body-Fue/Pump 859 693486 Gasket- Carburetor Pump
392 693491 _+ Spring-Pump Diaphragm 859A 693490 O1 Gasket- Carburetor Pump
394 693489 Diaphragm*Carburetor 861 693502 Kit-Fuel Pump
395 690481 Cover-Valve Chamber 865 691196 Cover-AirGrade
404 690442 Washer (GovernorCrank) 865A 691197 Cover-Air Guide
414 691872 Washer (BellCrank) 868 692324 Seal-Valve
Screw (Air Cleaner Cover) 869 691802 Seat-Valve (Intake)
425 691675
432 693492 _+ Cap-Sp_ng 870 691844 Seat-Valve (Exhaust)
434 693493 Cover Diaphragm 871 261961 Bushing-Valve
435 693494 Screw (DiaphragmCover) 918 393815 Hose-Vacuum(Cut to
441 691176 Bracket-OilFill Required Length)
445 394019 Filter-AirCleaner Cartridge 934 691058 Screw (Fan Retainer)
447 690297 Screw (AirGuide Cover) 955 693513 Plug*carburetor
449 691044 Screw (Oil FillBracket) 967 272490 Filter-Pra Cleaner
474 696459 Alternator 968 691207 Cover-AirCleaner
505 691029 Nut (Governor ControlLever) 971 691100 Screw (Air Cleaner Base)
507 691972 Insulator 1005 498157 Fan-Flywheel
510 497606 Drive-Starter 1006 691247 Retainer-Fan
513 692024 Clutch-Drive 1019 697080 Kit-Label
520 691084 Terminal-Ground 1036 695702 Label-Emission
523 691385 Dipstick 1051 691265 Ring-Reta_ning
524 692532 Seal-DipstickTube 1058 274796 Owner's Manual
525 690823 Tube-Dipstick 1090 691293 Retainer-Brush
544 692034 Armatura-Starter 1095 498047 Gasket Set-Valve
551 690415 Cover-Valve 1119 691183 Screw(AlternatOr)
552 690553 Bushing-GovernorCrank 1132 690353 Screw (OilSlinger)
552A 690552 Bushing-Governor Crank 1136 690329 Screw (control Bracket)
562 690311 Bolt (Governor Control Lever) 1137 690390 Washer (ControlBracKet)
573 696040 Plate-Back 1138 690330 Nut (ControlBracket)
579 690958 Nut (Starter Cable)
601 95162 Clamp-Hose Includedin EngineGasket Set, Key. No.
615 690317 Retainer-Govemor Shaft 358
616 491530 Crank-Governor ID Included in CarburetorOverhaul Kit, Key.
629 262539 Spring-ThrottleReturn No. 121
635 66538 Boot-Sparkplug + Includedin Valve Gasket Set, Key. No.
t095
±Includedin Fuel Pump Kit, Key. No.861
NOTE: All componentdimensionsgiven in U.S.
inches 1 inch =25.4 mm
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ol
(D
,*,,1,1.
1. Fold this page along dotted line Indicated above.
2. Hold page before you so that Its left edge Is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold In the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill
For repair ofcany.inproductslikevacuums,bwn equipment,and
electronics,callforthenearestSeamPartsandRepairCenler.
1-800-488-1222 An_rn_dayordght(U.S_.only)
www.seQ{s.com
i,,.Hi i i
Forthereplacement parts,accessoriesand owner'smanuals
thatyouneed todo-it-yourself,callSears PartsDirectSM!
1-800-366-PART 6 a.m.- 11 p.m., 7days aweek
(1-.8(30-,366-7278) (U.S.A. only)
Mww_
.ill ..ll
To purchaseor inquireabouta Sears ServiceAgreement
or Seam MaintenanceAgreement
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
7 a.m. - 5 p.m., CST, MOR - Sat. 9 a.m.- 8 p.m. EST, M - F, 4 p.m. SaL
Para pedlrselvicio de reparack_ a
domicito,y paraoKlenarpieza_
1-888-SU-HOGAR su
(1-_8-784-_27)
AuCanadapour_ce enfran_
1-800-LE-FOYER_
(1-O00_r_
WWW.Se_S.Ca
©__c_
®Registered Trademark /TM Trademark /su Service Mark of Seam, Roebuck and Co.
®Mama Reglstrada /TMMama de Fdbdce /sv Mama de Servlclo de Sears, Roebuck and Co.
uc Marque de commerce /ao Marque d6posde de Seam, Roebuck and Co.
181317 3.14.02 RD Printedin U.S.A.

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