Craftsman 917272040 User Manual LAWN TRACTOR Manuals And Guides 99040572

CRAFTSMAN Lawn, Tractor Manual 99040572 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272040 917272040 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272040. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual

rRRFTXMRN°
18.5 HP
ELECTRIC START
46" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917.272040

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears,com/craftsman

Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 30
Troubleshooting .................................... 31
Repair Parts ......................................... 35
Parts Ordering ....................... Back Cover

Warranty .:...;...._;:...:,_..;;.............................
2
Safety Rules..'......_..-....._
....................... 2
Product Specifications ..,.:: .................... 5
Assembly ...................... ,......................... 8
Operation ..............................................
12
Maintenance Schedule .........................
19

LIMITED

TWO YEAR WARRANTY

ON CRAFTSMAN

RIDING

EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does not cover:.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment

used for commercial

or rental purposes.

LIMITED 90 DAY WARRANTY ON BA'n'ERY
For ninety (90) days from date of purchase, if any battery included with this tiding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL

OPERATION

• Never carry passengers.
• Do not mow in reverse unless absolute-

• Read, understand, and follow all instructions in the manual and on the machine

ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.

before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2

• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
SLOPE

• Do nottryto stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of Children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approachingblind
corners, shrubs, trees, or other objects
that may obscure vision.

OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-

SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an

dations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:

open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before resta_rting.

• Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drep-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
3

•

Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

@@@@@
• Mow up and down slopes (15 ° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donotturnonslopesunlessnecessary,
and then, turn slowly and gradually
downhill, if possible.

_,Look
for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

_[ILWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.

_,CAUTION:

In order to prevent acciden-

tal starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

PRODUCT

SPECIFICATIONS

GASOLINE
CAPACITY
AND TYPE:

3.5 GALLONS
UNLEADED
REGULAR

OILTYPE

SAE 30

API-SF/SG/SH):

OIL CAPACITY:

MAINTENANCE
AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.

(above 32°F)
SAE 5W-30
(below 32°F)

CUSTOMER

W/FILTER:
3.5 PINTS
W/O FILTER: 3.0 PINTS

_PARK PLUG:
'GAP: .040")

Champion

VALVE
;LEARANCE:

INTAKE:
EXHAUST:

GROUND

SPEED

and maintain your tractor properly. Always
observe the =SAFETY RULES".

0 - 5.5

REVERSE:

0 - 2.4

rIRE PRESSURE:

FRONT: 14 PSI
REAR: 10 PSI

BATTERY:

BLADE BOLT
TORQUE:

nance" and =Storage"
owner's manual.

.004"-.004"
.004"-.004"

FORWARD:

CHARGING
SYSTEM:

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under =Mainte-

RC12YC

(MPH):

RESPONSIBILITIES

sections of this

,_.WARNING:
This tractor is equipped
with an internal combustion
engine and
should not be used on or near any unimproved forest-covered,
brush-covered
or
grass-covered
land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working

16 AMPS @ 3600 RPM

order by the operator.
In the state of California

AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R

the above is

required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

27-35 FT. LBS.

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble

_eLOJdllll_ _t_ll_'l[oJ l:

V_,I-"I JiVAVl
,.1r,! _11_/:_LI,J_

Parts Bag contents shown full size

(1) Knob

(1) Shoulder
Bolt 5/16-18

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(2) Washers
3/16 x 3/4 x 16 Gauge

_#10

(2)
Weld
Nuts
#10

x 5/8

(2) Lock
Washers #10

(3) Retainer Springs (double loop)

(4) Retainer Springs (single loop)

Partspackedseparatelyin carton
J

Mulcher
Plate

Seat
Video
Cassette

I
I
!
|
I
I
I
I

L
n

Steering
Wheel

Parts Bag

Manual

B
(2) Shoulder
Bolts

(2) Washers 3/8x 7/8 x 14 Gauge

(2) Gauge Wheels

Q(2)

Centerlock Nuts

Parts Bag contents not shown full size

%__, , ,_ _"
(2) Latch Hook
Assemblies

(2) Front Link Assemblies

(2) Keys

SteedngSleeve
Steering
Wheel
Insert
Slope Sheet

Steering Sleeve
Extension

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR
ASSEMBLY

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll oft skid.

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1)
(2)
(1)
(1)
(1)

3/4" wrench
(1)
1/2" wrench
Utility knife
(1)
Pliers
Tire pressure gauge

_:_ _
--.

3/4" Socket w/
drive rachet
Phillips Screwdriver

Steering
Wheel Insert

When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE
CARTON
UNPACK

TRACTOR

FROM

CARTON

• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or
boxes and remove.

BEFORE
SKID
ATTACH

ROLLING
STEERING

TRACTOR

Steering
Sleeve

,,
''

TO ROLL TRACTOR OFF SKID (See.
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT"
in the Operation
section of this manual).
• Roll tractor forward off skid.

OFF

WHEEL

• Remove Iocknut and large flat washer
from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the steering shaft.
• Align tabs and press steering sleeve
extension into bottom of steering wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.
• Secure steering wheel to steering shaft
with Iocknut and large fiat washer previously removed. Tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.
R

HOW TO SET UP YOUR TRACTOR
CHECK

BATTERY

• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
.--:._,"

. ......

,,-: ...... ."

:._..

/Label

CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
on
page 5 of this manual.
CHECK

BRAKE

SYSTEM

After you leam how to operate your tractor, check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL

MOWER

AND DRIVE

BELT

Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with dis-

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat

charge guard to right side of tractor.
IMPORTANT:
Check belt for proper routing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
• Install second front link in left hand front
suspension bracket only and retain with
single loop retainer spring as shown.
•Tum
height adjustment knob counter-

clockwise until it stops.
• Lower mower linkage with_attachment
lift control.
• Place the left hand suspension arm on
outward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
• Slide left side of mower back and install
the unattached front link in top hole of
the left hand front mower brackeL
Retain with single loop retainer spring
as shown.
• Place the right hand suspension arm on
outward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spdng with loops down asshown.

Seat Pan
Shoulder
Bolt

Rat Washer
Adjustment Knob

CHECK

• Connect anti-sway bar to chassis bracket under left footrest and retain with
double loop retainer spring.
• Turn height adjustment knob clockwise
to remove slack from mower suspension.
• Raise mower to highest position.
Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS in the
Operation section of this manual).

MOWER

LEVELNESS

For best cutting results, mower should be
properly leveled. See =TO LEVEL
MOWER HOUSING" in the Service and
Adjustments

section of this manual.

CHECK FOR PROPER
ALL BELTS

POSITION

See the figures that are shown for replacing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
Front

Chassis
Bracket
Shoulder
Bolt

Double Loop
Retainer Spring
(Outward pointing
deck pins)

Suspension
Arms

Suspension
Brackets

Front Mower
Bracket

Retainer Springs
3/8-16
Center
Locknut
Use Pliers For
Retainer Springs

Discharge Guard

Double Loop
Retainer Spring
Anti-Sway
Bar
Idler
Pulley

INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pro-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hardware securely.
• Raise and hold deflector shield in upright position.
'• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front=of
mower deck.
• Hook rear latch into hole on back of

ACAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.

TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.

mower deck.
10

Weld Nut

Hook Points

Lock
Washer

Latch

Weld
Nut
Latch

Lock
Washer

Deflector
Shield

WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/ Be sure brake system is in safe operating condition.
/ It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Operation section of this manual).

Latch

v"CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
v' All assembly instructions have been
completed.
v' No remaining loose parts in carton.
v' Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v' Seat is adjusted comfortably and
tightened securely.
!/ All tires are properly inflated. (For
shipping purposes_ the tires were
overinflated at the factory).
i,,' Be sure mower deck is propedy leveled
side-to-sideJfront-to-rear for best
cutting results. ('Rres must be properly
inflated for leveling).
v' Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v' Check wiring. See that all connections
are still secure and wires are properly
clamped.
v' Before driving tractor, be sure freewheel control is in ddve position.

Thesesymbolsmay appearon yourtractoror in literaturesuppliedWiththe product.
Learnandunderstandtheir meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENG,NEON
ENG,NEOFF
OILFRE=U"E
°GNTSCH
OV_,?E_P1'

FUEL

ATTACHMENT
CLUTCH ENGAGED

CHOKE

REVERSE

MOWER HEIGHT

UNLOCKED

NEUTRAL

HIGH

' LOW -

ATTACHMENT
IGNITION

PARKING BRAKE
LOCKED

KEEP AREA CLEAR

CLUTCH DISENGAGED

MOWER UFT

(®)
PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREEWHEEL
(Auiomatic
Modelsonly)

DANGER. KEEP HANDS AND FEET AWAY

KNOW YOUR TRACTOR
READTHISOWNER'SMANUALAND SAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparethe illustrationswith your tractorto familiarizeyourselfwith the locationsof
variouscontrolsand adjustments.Savethis manualfor futurereference.
Ught Switch
Position
Ignition
Switch

Ammeter

Attachment
Clutch Switch
Throttle/Choke
Control

Lift Lever
Plunger

Clutch/Brake
Control
Attachment
Lift Lever

Brake
Motion
Control,Lever
Freewheel
Control

Speed
3MPH 1
2MPH
1MPH

Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT
CLUTCH SWITCH: Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE
CONTROL:
Used to

MOTION

CONTROL

LEVER:

Selects the

control engine speed.
CLUTCH/BRAKE
PEDAL:

attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER:
Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.

speed and direction of the tractor.
ATTACHMENT
LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release

Used for

declutching and braking the tractor and
starting the engine.
FREEWHEEL
CONTROL:
Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
HEIGHT ADJUSTMENT
KNOB: Used to
adjust the mower cutting height.
13

eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stanhe operation of any tractor can result in foreign objects thrown into the
dard safety glasses.

!_
HOW

USE YOUR

TRACTOR

Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine,
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in "ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure,
Throffie/
Choke

Push-In to

Attachment Clutch
Switch Pull Out To
"Engage"

"Brake"
-Position

NOTE:

slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A, CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THRO'n'LE
CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion.control lever.
• Start tractor with motion control lever in
neutral (N) position.

"Engaged" Position
Pedal =Drive"
Position

"Disengaged"
Position

STOPPING
MOWER

BLADES

Failure to move throttle control to

• To stop mower blades, move attachmerit clutch switch to "DISENGAGED"
position.

• Release parking brake and clutch/brake
pedal.
° Slowly move motion control lever to
desired position.
NOTE: The effort to move the motion con-

GROUND

trol lever will reduce after the first few

DRIVE -

• To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
• Move motion control lever to neutral (N)
position.
IMPORTANT:
The motion control lever

hours of use. This is normal.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
•Tum
knob clockwise (G) to raise cutting
height.
•Tum
knob counterclQckwise (O) to
tower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the b{ade tip with the

does not return to neutral (N) position
when the clutch/brake pedal is depressed,
ENGINE _
• Move throttle control to slow position,

engine not running. These heights are approximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
• The average lawn should be cut to
approximately 2-112 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height shouldbe
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the dock in proper position to help
prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHF
in the Operation section of
this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.

• TO STOP MOWER

BLADES

- disen-

g_gce attachment clutch control.
AUTION:
Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or the
discharge guard in place.
Attachment

Clutch

Attachment

Switch Pull Out To

High

Lift Lever

Position
.;::_'Position
Y

=Enga_

=Disengage"

.._

Push In To

_-._"_

TO OPERATE

"\
_/

Discharge
Low
Guard

,_'
_._

ON HILLS

_,CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brak_pedal
is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.

Mounting.
Bracket
3/8-16
Locknut

Shoulder Bolt

3/8 Washer
TO OPERATE

TO TRANSPORT

._auge Wheel

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling
position.
Freewheel control is located at the rear
drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control knob out and hold
in position by inserting retainer spring
into forward hole of Control rod.
• Do not push or tow tractor at more than
two (2) MPH.
-

MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.

• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until =FULL" mark on
dipstick is reached. D_enot overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART* in the Customer
Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD

GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide

_,WARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
,_CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to =START* position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT:
When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to Ipelp insure good
!.
cold weather starting.
16

COLD WEATHER STARTING ( 50 ° F and
below)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup pedod from several seconds to several minutes, depending on the temperature.
AUOTMATIC TRANSMISSION
WARM UP
• Before ddving the unit in cold weather,
the transmission
should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
• Allow one minute for transmission
to
warm up. This can be done dudng the
engine warm up pedod.
• The attachments
can also be used during the engine warm-up period after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
manual.

section

of this

PURGE TRANSMISSION
,_CAUTION:

Never engage

or disen-

gage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.

IMPORTANT:
Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling
position
(See "TO TRANSPORT"
in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
• Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of ddve wheels. The air is
being removed from hydraulic drive system.
• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in driving position (See
"TO TRANSPORT"
in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion c:ontrol lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.
• Your tractor is now purged and ready for
normal operation.

MOWING TIPS

MULCHING

• Tire chains cannot be used when the

IMPORTANT:
For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.

mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be

MOWING

TIPS

• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutdents for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattem from week
to week. Mow north to south one week

used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the dght so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

{__;_i_'_"_

J
18

Max 1/3

MA..TE.ANCE
SC.EDULE
REGULAR SERVICE

i,__._'/_._,,_,_'_

Check
Operation
Check Brake
Tire Pressure

Fasteners

SharperdReplace
Lubrication
Chart

Mower

Check

Battery

Level

Clean

Battery

and Terminals

Check

Transaxle

Adjust Blade
Motion

Check

Engine

V'
Blades

Clean

CleanAir

Inspect

11_7 I

tl_

; If

Cooling

BaR(S) Tenslan
Drive Balt(s)

V'_
Tension

Oil Level

_s
V p

Change Engine Oil
E

_.;

Air Filter

Screen

MuffierlSpark

Attester

V _

Replace

Oil Filter (If equipped)

Replace

Spark

Replace

Air Filter Paper

Clean Engine Cooling Fins
Ping

Cartridge

;

1_2

Replace Fuel Filter
I
2
3
4

*
°

V _

Change more often when opemling under a he_
load or in high ambient temperatures.
Se_,ice more often when operating in dirty or dusty coc'_rdiorm.
If equip_
with oil liifer, change oil _ery
50 hours.
Replace Medes more often when _
in sandy soil.

GENERAL

EACH

5 - If equipped with ad_taMe
systarn.
6 ° Not required if equipped with maintenance4ree
ban_
7 - Tightwn Iront axte pivo( bo/t to 35 ft,-Ib=, maximum.
DO not overl_ten.

LUBRICATION

RECOMMENDATIONS

CHART

Q
Zerk

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE

DATES

and

Check for Loose

Adjust

'' SERVICE

Check Operator
Presence
Interlock Systems

T
R

,indle
Zerk
=ront
Wheel

O Front Wheel
Beadnq

Bearing
Zerk

O Engine

C, tch i
Pivot(s)

i
:

,'.

O SAE 30 or 10w30 Motor OIL
@ General Purpose Grease
O Refer to Maintenance "Engine_ Section

USE

•
•
•
•

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.

IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
19

TRACTOR
Alwaysobservesafetyruleswhen performingany maintenance.
BRAKE OPERATION
If tractorrequiresmorethan six (6) feet
stoppingdistanceat highspeedin highest
gear,then brakemustbe adjusted.(See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR

PRESENCE

SYSTEM

Be sure that operator presence and interlock systems are working properly. Ifyour
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.

• TIghten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
treated.

Blade bolt is Grade 8 heat

Trailing E

Mandrel

Star
Flat Washer
Lock

Center
Hole
"_ _

Washer _F_._ Hex Bolt
(Grade 8)*
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balahced.
Center Hole

Blade

BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT:
To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

5/8" Bolt
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However periodic charging of the battery
with an automotive charger will extend ts
life.
• Keep battery and terminals clean.
Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperds for I hour.
2O

TO CLEAN BA'I-I-ERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).

V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot.
""
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center.

NOTE: Although multi-viscosify oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.

Check

the crankcase oil level before start-

ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip
stick securely each time you check the oil
level.
TO CHANGE

ENGINE

OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
section of this
manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at "FUEL" line on dipstick.

ENGINE
LUBRICATION

Cap/Dipstick

Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.

"_Oil

Drain Plug

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
21

CLEANAIR INTAKE/COOLINGAREAS
Toinsurepropercooling,makesure the
grassscreen,coolingfins,and other
externalsurfacesof the engineare kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating:
AIR FILTER
Your engine will not run preperly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER

ENGINE

OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Unscrew old filter by turning counterclockwise. Use a suitable container to
catch oil.
• Apply a thin coating of new engine oil to
rubber gasket on replacement oil filter.
• Install replacement oil filter by tuming
clockwise until rubber gasket contacts
mounting surface, then tighten filter an
additional 1/2 to 3/4 turn.
• Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICATIONS" section of this manual.
• Start engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.

Oil Filter

• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

MUFFLER
Inspect and replace corroded muffler and
spark arrester (it equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

• If very dirty or damaged, replace precleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
• Reinstall precleaner _artridge, cover
and secure with knobs.
IMPORTANT:
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.

on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled gasoline.

cleaner_
22

Clamp___

• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.

lamp
_"_Fuel

Filter

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

_CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in =DISENGAGED"
position.
• Turn ignition key =OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.

TRACTOR
TO REMOVE

MOWER

• Place attachment
•
•
•

•

• Remove two retainer springs from each
front link and remove links.
• Slide mower forward and remove belt

clutch in =DISEN-

from electric clutch pulley,
• Slide mower out from under right side of
tractor.
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the

GAGED" position.
Turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
Remove retainer springs from suspension arms at deck and disengage arms
from deck.

tractor, remove the front links.
TO INSTALL

MOWER

Follow procedure described in ulNSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.

• Raise attachment lift to its highest position.
Front

L_ft
Adjustment
Nuts

Links

Front Mower
Bracket

Chassis

Front
Suspension
Bracket

Springs
Retainer
Spdng
AnU-Swav
Bar

Bracket

.Retainer
Springs

..........
23

TO LEVEL MOWER

HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See =PRODUCT SPECIFICATIONS").
If tires are
over or underinftated, you will not properly
adjust your mower.
SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground,
Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment
nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.

• Before making any necessary adjustments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance =D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment,
Mandrel

NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements

o I. oo:S

after adjusting.

.._

Bottom

i_i

Both F_

Suspension
Arm

Nut "H"_
Lift Link Adjustment Nut
FRONT-TO-BACK

ADJUSTMENT

IMPORTANT:
Deck must be level side-toside. If the following front-to-back
adjustment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in

Links

its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
24

Length

10 HEPLACEMOWERDRIVEBELT
MOWER

DRIVE

• Be sure spring is securely hooked to primary idler arm and bolt in mower housing.

BELT REMOVAL

• Park tractor on a level surface. Engage
parking brake.
• Remove screws from left hand mandrel
comer and remove cover.
• Roll belt over the top of left hand mandrel pultey.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface.

MOWER

• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
• Reassemble
left hand mandrel cover.

• Check primary idler arm and two idters
to see that they rotate freely.

Left Hand
Mandrel
Cover

Screws

DRIVE BELT INSTALLATION

Idler
Pulleys

Electric

Ddve Belt
Left
Mandrel

Primary
Idler Arm

Belt
Keepers

TO REPLACEMOWERBLADE DRIVE
BELT
Park the tractoron level surface. Engage

•

parking brake.
• Remove mower drive belt (See =TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
• Remove mower (See =TO REMOVE
MOWER" in this section of this manual).
• Remove four screws from right hand
mandrel cover and remove cover.

•

•
•

Check secondary idler arm and idler to
see that they rotate freely.
Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
Install new belt in lower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown•
Roll belt over right hand mandrel pulley.
Make sure belt is in all grooves properly.
Reconnect spring to bolt in mower
housing and reinstall right hand mandrel

Cover.
Unhook spring from bolt on mower
housing.
• Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE BELT"
• Carefully roll belt off right hand mandrel
pulley.
in the Assembly section of this manual).
• Remove belt from center mandrel pu}• Reassemble mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
ley, idler pulley, and left hand mandrel
this section of this manual).
pulley.
• Remove any dirt or grass which may
have accumulated around mandrels and
entire upper deck surface.
Left Hand
Mower Blade Center
Mandrel
Idler
Ddve Belt

Right Hand
t Mandrel
Cover
Secondary
Idler Arm
Spdng
Bracket

TO ADJUST

Screw

BRAKE

With Parking Brake "Engaged'

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.

•Nut =A"

~Jam Nut

ating
arm distance
and nut "A"
on brake
rod.opereasure
between
brake
If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut =A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
turther maintenance is necessary.
Contact your nearest authorized service center/department.

Do Not touch this nut. If further brake ad}ustmerit is necessary contact your nearest authodzed service centerldepartment

TO REPLACE

MOTION

DRIVE

BELT

while motion control lever is in neutral

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.

position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to 112
inch in the direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps
until satisfied.

• Remove mower (See rl'O REMOVE
MOWER" in this section of this manual.)
• Disconnect clutch wire harness.
• Remove clutch locator.
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over cooling fan blades.
• Pull belt toward front of tractor and
remove downwards from around electric
clutch.

Motion Control Lever

Bolt
TRANSMISSION
MENT

• Install new belt by reversing above procedure.
Electric-----..__
Clutch
_

Clutch
--Locator

TO ADJUST
MENT

StationaryJ
Clutching----'-- _
Idler

TRANSAXLE
LEVER

"
_='_!.._:!.:

MOTION

NEUTRAL

REMOVAL/REPLACE-

Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See "PURGE
TRANSMISSION"
in the Operation section
of this manual.

Idler

Transmission
Input Pulley--

Neutral

STEERING

WHEEL

ALIGN-

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

Clutch
Wire Harness

CONTROL

ADJUSTMENT

camber, contact your nearest authorized
service center.
:
TO REMOVE WHEEL FOR REPAIRS

The motion control lever has been preset
at the factory and adjustment should not
be necessary.
• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
• Start engine and move motion control
lever until tractor does not move forward
or backward.

• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.=

• Hold motion control lever in that position
and turn engine off.
• While holding motion control lever in
place, loosen the adjustment bolt.
• Move motion control lever to the neutral
(N) (lock gate) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
27

(Rear Wheel Only)
TO START
BATTERY

ENGINE

THAT HAS A WEAK

ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equiped with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.

to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. "13ghten secure• _onnect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
-13ghten securely
• Close terminal access doors.
• Close hood.
Terminal
Access

keps Nut
"

Door _

Guard

:""'
;

Hex Bolt

Positive
(Red) Cable

" ....

(Black) Cable

TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may. cause your
tractor to run poody, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.

"Positive" (-,-/-- _,.___._-._=.==.,=_

REPLACING
BATTERY
ACAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before conD.ecting battery,
remove metal bracelet_, wristwatch
bands,rings,etc.
i
P_sitive terminal mustbe connected first

Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.

Hood

Headlight
Wire
Connector

ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

High speed stop is factory adjusted.
Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest AUTHORIZED service center/depadment,
which
has proper equipment and experience to
make any necessary adjustments.

ENGINE
TO ADJUST
CABLE

THROTTLE

CONTROL

The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull
cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL

Clamp
Screw

The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before _osening
cable. If adjustment is necessary, proceed as follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
• Loosen knob and remove cover assem-

Clam_

bly from air cleaner.
° Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and
tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected car'puretor problems, take your
tractor to an apthorized service center for
repair and/or _djustment.
29

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_,CAUTION:

Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.

TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this man-

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-

ual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY

tor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Tum ignition key to =STARF" position for
a few seconds to distribute oil.

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERYAND
TERMINALS" in the Maintenance section of

• Replace with new spark plug(s).

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.

this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

• Cover your tractor with a suitable protective cover that does not retain moisture.

ENGINE
FUEL SYSTEM

Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while

IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.

engine and exhaust
30

areas are still warm.

TROUBLESHOOTING
PROBLEM
Will not start

CHART
CAUSE

CORRECTION

• Out of fuel.
• Engine not "CHOKED" properly.
• Engine ltooded.

• Engine valves out of adjustment.

• Fill fuel tank.
• See "TO START ENGINE" in
Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carburetor,
refill tank with fresh
gasoline and replace fuel filter.
Check all widng.
• See "ToAdjust Carburetor" in
Service and Adjustments
section.
* Contact an authorized service
center.

•
•
•
•
•

•
•
•
•

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged wiring.
• Carburetor out of adjustmenL

Hard to start

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

• Loose or damaged widng.
• Carburetor out of adjustment.

• Engine valves out of adjustmenL
Engine will not tom
over

• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).

Engine clicks but will
not start

•
•
•
•

Loss of power

• Cutting too much grass/too
fast.
• Throttle in "CHOKE" posiUon.
• Build-up of grass, leaves and
trash under mower.
• Dirty air tilter.
• Low oil level/dirty oil.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
* Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
• Depress clutch/brake pedal.
I • Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
Clean battery terminals.
Check all widng.
• Check/replace ignition switch.
• Check/replace solenoid or
starter.
Contact an authorized service
center.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
CheckJreplace solenoid or
starter.
• Set in =Higher Cut" position/reduce speed.
• Adjust throttle control.
- Clean underside of mower
housing.
Claan/replace air filter..
• Check oil level/change oil.

TROUBLESHOOTING
IPROBLEM
Loss of power (cont'd)

CHART
CAUSE

CORRECTION

• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Waterinfuel.

• Spark plug wire loose.
•
•
•
•

Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

• Engine valves out of adjustment.
Excessive vibration

• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).

• Clean and regap or'change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
I. Connect and tighten spark plug
wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See =ToAdjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s). Replace
damaged parts.

Engine continues to
run when operator
leaves seat with at
tachmant clutch
engaged

• Faulty operator-safety presence control system.

• Check wiring, switches and connections. If not
corrected, contact an authorized
service center/
department.

Poor cut - uneven

• Worn, bent or loose blade.

• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower housing.
• Replace blade mandrel.
• Clean around mandrels to open
vent holes. _-

• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Mower blades will not
rotate

Poor grass discharge

• Obstruction in clutch mechanism.
• Worn/damaged mower drive
belt.
• Frozen idler pulley.
• Frozen blade mandrel.

• Remove obstruction.

• Engine speed too slow.

• Place throttle control in "FAST"
position.
• Shift to slower speed.
• Allow grass to dry before mowing.
• Level mowerdeck.
• Check tires for proper air pressure.

• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/unevan tire air pressure.

• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.

TROUBLESHOOTING CHART
PROBLEM
Poor grass discharge
(cont'd)

CAUSE
•Worn,

CORRECTION
bentorlooseblade.

• Buildup of grass, leaves and
i•

trash under
Mower
drivemower.
belt worn.
• Blades impropedy installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.

I Headlight(s) not work
ing (if so equipped)

Battery will not charge

Loss ofddve

Engine "backfires"
when tuming engine
"OFP

•
•
•
•
•

Switch is "OFP.
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

• Replace/sharpen blade. "i3ghten
blade bolt.
• Clean underside of mower
housing.
• Replace mower ddve belt.
,, Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to open
vent holes.

•
•
•
•
•

Turn switch "ON".
Replace bulb(s).
Check/replace light switch.
Check widngand connections.
Replace fuse.

• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

• Replace battery.
• Check/clean all connections.
• Replace regulator.

• Freewheel control in "disengaged" position.
• Motion drive belt worn, damaged or broken.
• Air trapped in transmission
dudng shipment
or servicing.

• Place freewheel control in

• Engine throttle control not set
at =SLOW" position for 30 seconds before stopping engine.

• Replace alternator.

• "engaged"
position.
Replace motion
ddve belt.
• Purge transmission.

Move throttle control to "SLOW"
position and allow to idle for 30
seconds before stopping
engine.

TRACTOR

- - MODEL

NUMBER

917.272040

SCHEMATIC

RED

ilili8
BATTERY
SOLENOID

AMMETER

v
_TW

SPARK
PLUGS GAP
(2 PLUGS ON
IN CYL ENGINES)

HEADLIGHTS
RELAY
IGNITION

GFC

SWITCH

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

PO_MTION
OFF PTO
ON

CIRCUIT

C+G,B+H
ISWITCH
C÷F,B+E,A+D

0
NON-REMOVABLE
CONNECTIONS

REMOVABLE
CONNECTIONS

TRACTOR - - MODEL NUMBER 917.272040
ELECTRICAL

TRACTOR

- - MODEL NUMBER

917.272040

ILW.ECTRICAL

KEY

PART

NO.

DESCRIPTION

1
2
8
10
11
12
1_
18
19
20
21
22
24
25
26

163465
74760412
7603J
145211
150109
145769
153664
17720408
STD551125
73350400
166184
4152J
8860R
146148
166180

Battery
Bolt, Hex 1/4-20 x 3/4
Trey, Battery
Bolt, BtrFront 1/4-20x7-1/2
Holddown Battery Front Mount
Nut, Push Nylon Battely Front 1/4
Switch Interlock Push-in
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Washer, Lock 1/4
Nut, Hex, Jam 1/4-20
Harness, Light
Light Bulb
Cable, Battery
Cable, Battery
Fuse

27
28
29
30
33
40
42
43
45
50
55
70
79
80
81

73510400
145491
160784
163968
140403
166166
131563
145673
122822X
154963
17490508
166668
163996
146685
109748X

Nut Keps Hex 1/4-20 UNC
Cable, Ground
Switch, Seat
Switch, Ignition
Key, Molded, Craftsman
Harness, Ignition
Cover, Terminal
Solenoid
Ammeter Rectangular 15 Amp
Switch Pro 3 Pdt Red Delta 96
Screw Thdrol 5/16-18 x 1/2
Hamess Engine
Socket, Light Bulb
Harness Clutch Evx
Relay Asm

NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

"_'R-_C't'OR - " MODEL

HUMBER

917.272040

cHASS|S ,_,HDENcLoSURES

"lit1

TRACTOR

- - MODEL

NUMBER

917.272040

CHASSIS AND ENCLOSURES

KEY

PART

NO.

DESCRIPTION

165583
140356
17490612
163978
STD533710
163455
163456
161023X558
162026
19131312
STD541437
160564X558
161235
154791X558
139976
17490508
139886
139887
161464
161236
110436X
STD533707
162025
STD541437
158418
165867
154966
154207
156524
161897
161900
163805
163806
162037
155123X428
162967
164655
164863

Chassis
Drawbar
Screw, Thd.,Ron. 3i8-16x3/4TypeTl"
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Panel, Dash. RH
Hood Assembly
Plate BatterySTYT
Washer 13/32 x 13/16 x 12 Gauge
Lneknut,Hex, with Insert 3/8-16 UNC
Grille,MS-558
Lens, Gdlle
Fender/Footrest
Bracket, Fender/Support
Screw, ThdroL 5/16-18 x 1/2 TY'I"
Pivot BracketAssembly,LH, Mower, Rear
Pivot BracketAssembly,RH, Mower, Rear
ScrewHexWshd 8.18x7/8
Duct Hood
Bushing,Snap, Split
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STY-f
Nut Crownlock3/8-16 UNC
Bracket SuspensionFront
P!_te Re;tnforcementSTLT
BracketSwey'narChassis
Bracket FootrestSTLT
Rod Pivot Cllassis/I-Iood
Bracket Dash Rh
Bracket Dash Lh
Stn'kerPlate
Magnet YTGT
Parking Brake Blot
CupholderSIJ BIk
Faslner Nutpal
Pinch-Welt Hood
HWHDH:-Lo. #13-16 x 3/4

"t
2
3
9
10
11
13
17
20
25
26
28
29
30
31
37
38
39
54
58
59
60
64
74
140
142
143
144
145
154
155
156
157
158
159
160
161
166

NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm

TRACTOR

- - MODEL

NUMBER

GROUND DRIVE

11i9

•

I
103

164

8
97
19

i:,..-.-96

917.272040

TRACTOR

- - MODEL

NUMBER

917.272040

GROUND DRIVE

KEY
NO.
1
2
3
8
9
10
14
16
18
19
20
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62

PART
NO.
......
142431
143995
165866
160889
76020416
10040400
73800500
74780616
73800600
150280
130564
145627
154978
73350600
106888X
19131316
76020412
145204
124236X
130807
74760512
72140506
155071
120183X
19211616
1572H
131494
74760644
4470J
165838
19131312
127783
154407
123205X
74760624
73680600
73680500
105710X
105709X
74760620
140294
140312
17490612
6883R

DESCRIPTION

KEY
NO.

Tmnsaxle (See Breakdown) Hydro
gear Model 319-0650
Spring, Return, Brake
Pulley, Transaxle
Rod Shift Fender Adjust Lt
Clutch Elec Evx
PinCotter 1/8x 1 CAD
WasherLo_kHvyHelical
NutLookHexW/Ins. 5/16-18Unc
BoltFinHex 3i8-16Uncx1Gr.
5
Nut LockHex W/Wsh 3/8-16 Unc
Bolt Hex 7/16-20 x 4-1/4 5 Ga.
Knob, Deluxe 1/2-13
Rod, Brake Hydro
BracketAsmCiotchMtgEvx
Nut, Hex Jam 3/8-16 Unc
Spdng, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, ParkingBrake
Cap, ParkingBrake
Bracket,Transaxie
BoltHexHd 5/16-18Uncx3/4
Bolt RdhdSqnk 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Beadng, Nylon
Washer
Pin, Roll
Pulley,Idler, Fiat
Bolt
Spacer, Split
Keeper, Belt idler
Washer 13/32 x 13/16x 12 Gauge
Pulley,Idler, V-Groove
Bellcrank ClutchGmd Drw Sit
Retainer,Belt
Belt
Nut Crownlock 3/8-16 UNC
Nut, Crowniock 5/16-18 Unc
Unk, Clutch
Spring, Return, Clutch
BoltHex 3/8-16 x 1-1/4
V-Belt,Ground Drive
Keaper, CenterSpan
ScrawThdrol. 3/8-16x3/4"rYTF
Cover, Pedal

63
65
66
71
73
74
75
76
77
78
81
82
83
84
89
90
93
94
95
96
97
98
102
103
104
105
145
146
147
150
151
156
157
158
159
160
161
162
163
164
165
166
168
169

PART
NO.
145868
10040700
154778
140158
156347
121199X
121749X
12000001
123583X
121748X
165591
165711
19171216
165815
164890X428
124346X
142564
140462
144643
4497H
140469
73510600
141322
73940800
140156
71070516
74490540
74490536
74490524
165850
19133210
166002
153236
165589
16549__
19292016
72140406
73680400
74780416
19091010
165623
166880
165492
165580

DESCRIPTION
Pulley, Engine
Waster
Keeper Belt Engine
StrapTorque Lh
StrapTorque Rh

Spacer,Split
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm. Cross Tapered 650 20
SpringTorsion T/A
Washer 17/82 x 3/4 x 16 Ga.
Link Transaxte 0650 Lt/Yt//Stl
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Line Fuel Hydro 4"
Fan, Hydro 7"
Control Bypass Hydro 20' Tires
Retainer Spdng 1• Zinc/Cad
Keeper Bolt Rh Hydro 0750.
18/20"
Nut KepsHex 3/8-16Unc
Washer Bellville .501D x 1,50D
Nut H Jam Topiock 1/4-20 Unf
Arm, Control Hydro
Screw Gap Hex 5/16 x 18 x 1
Belt Hex Flghd 5/16-18 Gr. 5
Belt Fin Hex 5/16-18 unc x 2-!/4
Bolt Fin Hex 5/16-18 onc x 1-1/2
BushingBellcrank Grd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Shred 5/161D x 1.125
Bolt Shoulder 5/16-18 Unc - 2_.A
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Washer 29/32 x 1-1/4 x 16 Ga
Bolt Rdhd Sqnk 114-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4420 Uricx 1 Gr 5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Laver
Screw 5/16-16 x .561
Bolt Shoulder 5/16-18 x ,561
Plate Fastening Lt

NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm

TRACTOR

- - MODEL

NUMBER

917.272040

STEERING ASSEMBLY

,, .......

_ ......

67
13

TRACTOR
STEERING ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
40
41
42
43
46
47
62
65
66
67
68
72
73
79
80

- - MODEL

PART
NO.
159944X426
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
73940800
154779
73901000
156543
57079
160395
165857
165851
154406
136874
17490612
139929
19111216
STD551131
73810500
155105
152927
159946X428
STD541537
159945
163888
121749X
121232X
6855M
167905
154780
1544O4
74781044
154429
19182411
160135
19132012
74950612

NUMBER

917.272040

DESCRIPTION
Steering Wheal
AxleAssembly STMP Dropped STL
SpindleAssembly,L.H.
SpindleAssembly, R,H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steadng Column
Dragliok Extended Stamped
Washer, Lock
Nut Hex Jam Toplock1/2-20 Unf
Bearing Axle STLT/GT
Nut, Lock, Flange 5/8-11 UNC
Shalt Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw Hex Wshnd Torx
Pittman Shaft Assembly
Bracket, Steering
Gear, Sector
Screw, Tnd., Roll. 3/8-16 x 3/4
Rod, "Re
Washer 11/32 x 3/4 x 16 Ga/
Washer Lock HW Spr. 5/16
Lecknut5/16-24 Unf
Bushing,Steering
Screw
Insert, Steedng Wheel
Gripco Nut
Adaptor,Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Cap, Spindle
FitlJng,Grease
Kit Steedng Asm Sentice
Spaser Axle
Bearing Arm Pitlman
Belt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 9/16 Id x 1-1/2Od 11 G Zin
Steering Sleeve Extension
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon3/8-16 i 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR

- - MODEL

NUMBER

917.272040

ENGINE

_72

"<+

OPTIONAL

EQUIPMENT

" "-,,

'"-_
,-J

Spark Arrester

,T"-.

\ _- %_',-3s

;,+

TRACTOR

- - MODEL

NUMBER

917.272040

ENGINE

KEY
NO.
1
3

4
5
6
8
10
13
14
15
16
17
23
25
26
29
31
32
33
34
35
37
38
39
62
72
81
102

PART
NO.
164092
.......

149723
159955
160589
150176
162797
165391
13280336
13200300
11050600
17490624
159580
164068
73920600
137180
157103
161696
123487X
106082X
17490512
8543R
.......
109227X
10040500
71070512
128861
164863

DESCRIPTION
Control. Throttle
Engine, (See Breakdown)B&S Model Number 4077770121-E1
Muffler
Tube, Manifold, LH
Tube, Manifold, RH
Bolt 5/16-18 UNC x 3/4 w./Sems
Shield,Browning
MufflerGasket (Order from Engine Manufacturer)
Nipple, Pipe 3/8 NPTx4-1/2
Elbow. Standard90" 3/8-18 NPT
Washer, Lock, ExternalTooth 3/8
Screw Thdrol 3/8-16 x 1-1/2
Shield,Browning/ Debris Guard
Choke Control
Nut, Kepa 3/8-24 UNF
Kit, SparkArrestor
Tank Fuel
Cap Asm Fuel
Clamp, Hose
Pad, Spacer
Screw,Thd. Roll. 5/16-18 x 3/4
Line, Fuel
Plug, Oil Drain (Order From Engine Manufacturer)"
Pad, Idler
Washer, Lock 5/16 (Order from engine mfg.)
Screw, Hex Socket Head 5/16-18
Nut, Range 1/4-20 StarterNut
Screw Hwhd H.-Lo #13016 x 3/4

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER

917.272040

SEAT ASSEMBLY

18
I

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12

PART
NO.

DESCRIPTION

140124
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
166369
121246)(

Seat
Bracket, Pivot,Seat
Bolt
Washer 13/32 x I x 10 Gauge
Clip, Push-In Hinged
Nut
Spring,Seat
Screw,Thd., Roll. 3/8-16 x 1
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Conn.
KnobSeat
Bracket, Switch Mounting

KEY
NO.

PART
NO.

13
14
15
16
17
18
21
22
24

121248X
72050412
121249X
123740X
123976X
124238
153236
STD541431
19171912

127018X

DESCRIPTION
Bushing,Snap
Bolt, Carriage 1/4-20x 1-1/2
Spacer, Split
Spring
Locknut,Flange 1/4 Grade 5
Cap Spring Seat
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x1-3/16 x12
Gauge
Bolt, Shoulder 5/16-18x.62

NOTE: AllComponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR

-- MODEL

NUMBER

917.272040

DECALS
15
21

1
4

11
12

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

DESCRIPTION

164094
106202X
163916
163917
164O88
133644
167329
166887
163204
156439
142341
146046
164065

Decal, Dash, Stealth
ReflectorTail Light
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal Brake Clutch Stealth
Decal, CustomerMaintenance
Decal Dash Pnl
Decal, Deck Mower EZ3
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Drawbar Cntfl Mvt Hyd Lt
Decal, V-Belt Drive Schematic
Decal Strg Whee_

WHEELS

PART
NO,

& TIRES

5,8
4,10

KEY
NO.

PART
NO.

DESCRIPTION

14
15
16
17
20
21

160397
167185
138047
167049
149516
163206
138311
154515
154516
167268
167269

Decal, V-Belt Schema_c
Decal Replc
Decal, Battery Diehard
Decal, Hp Engine
Decal, BatteryDngr/Psn Eng
Decal, Fender Side
Decal, LiftHandle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
OwneCs Manual, Spanish

KEY
NO.
1
2
3
4

PART
NO.
59192
65139
106222X
59904

5
6
7
8
9
10

106732X427
278H
9040H
106108X427
122082X
71523

11
--

104757X
144334

DESCRIPTION
Valve Cap, T_re
Stem, Valve
"nre,Front
Tube, FrontTire
(Not Provided, Service Item Only)
Rim, Front
Fitting,Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided,Service Item Only)
Cap, Axle
Sealant, "nre10 oz.

NOTE: Allcomponent dimensionsgiven in U.S. inches
I k',ch= 25.4 mm

TRACTOR

- - MODEL

NUMBER

917.272040

LIFT ASSEMBLY

29_

49
30

13
19
20

19
31
32

TRACTOR -- MODEL NUMBER 917.272040
LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50

PART
NO.

DESCRIPTION

159461
159476
138284
12000002
19211621
120183X
125631X
122365X
139865
139866
4939M
127218
73350800
130171
73680800
139868
163552
110807X
19131016
164024
76020308
164543
73350600
138057
150233
140302
73540600
155097
123935X
17490512
19112410
155098
145212
110452X

Uft Lever InnerWire Assembly
ShaftAssembly, Lift
Pin, Groove
E-Ring
Washer 21/32xl x21 Gauge
Bearing, Nylon
Grip, Handle, Fluted
Button, Plunger,Red
Link, Lift,LH.
Unk, Lift. R.H.
Retainer Spdng
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
NutCrowniock 1/2-13 Uric
Arm, Suspension,Rear
Retainer Spdng
Nut Special
Washer 13/32 x 5/8 x 16 Ga.
SpringComp Infinite
PinCotter 3/32-1/2
Red Adj LiftZinc
Hut Hex Jam 3/8-16 uric
KnobInfin 3/8-16 unc BIkSym
Trunnion InfinHeight
Bearing, Pvt, Lift Spherical
Nut, Crownlock 3/8-24
PointerHeight Indicator
PlugHale
ScrewThdrol 5/16-18 x 3/4
Washer 11/32 x 1-1/2 x 10 Ga
indicator Height Stit
Nut Hex/Large Lock
Nut Push Phos & Oil

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch -- 25.4 mm

TRACTOR

- - MODEL

NUMBER

917.272040

MOWER DECK

46
49

i 49
_36

45
\
i

116

117

21
55

118

24
25

18
103102

10_

105

1/03 1/06

TRACTOR

- - MODEL

NUMBER

917.272040

MOWER DECK

KEY
NO.
1
3
5
6

PART
NO.

DESCRIPTION

KEY
NO.

164210
138457
STD624008
130832

Deck Weldment. 46"
BracketAsm.,SwayBar
Retainer Spdng
Arm, Suspension,Rear
(Sway Bar)
8 850857
Bolt, Patched 3/8-24 x1-1/4
Gr. 8
9 STD551137 Washer, LockHvy.,Unplated 3/8
10 140296
Washer, Hard Blade, Mower
Vented
11 163819
Blada, 3tn146"
12 129895
Bearing, Bali, Mandrel#6204
13 137553
ShaftAsm. w/LowerBoadng
(Iocludes Key No. 12)
14 137152
Housing, Mandral
15 110485X
Bearing, Ball, Mandrel
16 140329
Stripper, Mower Round
18 STD533106 Bolt, Carriage 5/16-18x5/8
19 132827
Bolt, Hex Hd, Shoulder 5/16-18
20 145055
Baffle, VortexMower46"
21 STD541431 Nut, Crownlock 5/16-18 UNC
22 134753
Stiffener,Bracket
23 131267
Bracket,Deflector
24 105304X
Cap, Sleeve
25 149287
Spring, Torsion,Deflector
26 110452X
Nut, Push
27 157788
Shield, DeflectorMower
28 19111016
Washer 11i32xSi8x16Ga.
29 131491
Rod, Hinge
30 157722
Screw, TndRdllingWasherHead
31 129963
Washer, Spacer Mower Vented
32 153531
Pulley, Mandrel
33 137266
Nut, FIg. TopLock Cntr. 9/16
34 144945
Anchor,Spring Deck 46"
35 17490628
Screw, Thdrd13/8-16xl-3/4 Tytt
36 STD551037 Washer 13/32 x 13/16 x 16 Ga,
37 131494
Pulley, Idler, Flat
38 156086
Keeper, Bolt, Idler
39 144917
Pulley, Idler, Driven

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
72
92
101
102
103
104
105
106
116
117
118
119
126
127
--

PART
NO.
137273
17490620
122052X
144949
133943
145059
137729
144959
148763
STD541437
72110612
15,3390
156493
19131312
74780616
721406o08
19131616
STD541437
145579
71161010
STD551110
19061216
160793
2029J
137644
133957
73930600
19121414
144948
146763
166222

143651

DESCRIPTION
Spring, Secondary44/46/50 Vent
Screw, Thdrol 3/8-16 x 1-1/4 Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, ThdroU. 1/4-20 x 5/8
V-Belt,Mower, Secondary
V-Belt,Mower, Primary
Nut, Crownleck 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr, 5
Washer Felt
PulleyIdler 46" Prim. Ddve
Washer 13/32 x 13/16 x 12 Ga
Bolt Fin Hex 3/8-16 Unc x I Gr. 5
Bolt Rdhd Sqnk 3/8-16 Uoc x 1
Washer 13_32x 1 x16Ga
Nut Lock Hex w/Ins 3/8-16 Unc
Cover, Mulching
Screw
Washer. Lock #10
Washer
LatchAsm. Bagger
Nut, Weld
Belt, Shoulder
Gauge Wheel
Nut, Centedock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Pdmary Deck 46"
Pulley, Idler,V-Groove Dim. 4.25
Mower Service 46" (Standard
Deck - Order separately mulching
and guage wheel components
Key Nos. 101-106 and 116-119
Mandrel Asm 44/50 Service
(Includes Key Nos. 8-10, 12-15,
31 and 33)

NOTE: All component dimer_ions given in U.S. inches
1 inch= 25.4 mm

TRACTOR

- - MODEL

NUMBER

917.272040

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

139

27_,

28
59
91

TRACTOR

- - MODEL

NUMBER

917.272040

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
13
14
15
17
18
19
23
24
25
26
27
28
29
30
34
35
36
37

142930
142931
142932
142928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954

Housing,Lower
Assembly,Upper Housing
Seal, Up
Ring, Wire Retaining
Ring, Retairdng
Bearing. Shaft Bag
Bear_g. Cradle
Bearing,Thrust 30x52x13
Swashplate,Vadable
Block,CylinderAseambly
Ann, Tmnnlon
Seal, Lip
Guide, Slot
Shaft,Motor
Bearing,Thrust 42x68x16
Block,CylindefAscembly
Seal, Lip 10x25x7
Actuator,Bypass
Center SecSonAssembly Kit
Seal, Lip 26x42x8
Ring, Retaining
Washer 26x35x1
Plate, Bypass
Oil FilterElement
Ann, Bypass
Ring, Retaining
Ann, Actuating

38
39
40
41

142955
150777
150778
142958

Pin, Actuating
Bolt 5/16.24xl-3/4
LocknuLHex 5/16-24 UNJC
Brake RotodStatorKit

KEY
NO.
43
44
52
53
56
58
59
62
63
64
68
69
83
85
88
89
90
91
92
93
113
114
119
134
135
139
140

PART
NO.

DESCRIPTION

142884
150829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142975
142976
142977
142978
142917
142918
142980
144607
144608
150775
150776

Washer 7/16x7i8x.060
DifferentialAssembly
Washer 3/4 x1.5 x .13
Seal .75 x 1.25 x .250
Shaft, Input
Bolt 114-20 x 1.38
Pin .50D x .43 ID x.750
Arm, Control
Puck, Dampener
Set Screw
Slxing
Stud 5/16-24
JackshaftAssemb_y
Jack.shaft
Screw, Cap
Washer 7/16xl xl/2
Sleeve Beadng
Seal, Wiper
Spring, Block
Washer, BlockThrust
Cap, VentAssembly
F_ng, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spring,Ccmpression
Nut, Hex 5/16-24

NOTE: All component dimensions given in U.S.
Inches 11nch:25.4mm

TRACTOR - - MODEL NUMBER 917.272040
BRIGGS& STRATONENGINE-MODELNUMBER407777,TYPENUMBER0121-E1

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TO I_STALL SEEREPAIR
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Ilm_OWNSm'S
M_UAL
I

TRACTOR - - MODEL NUMBER 917.272040
BRIGGS& STRATONENGINE-MODELNUMBER407777,TYPENUMBER0121-E1

TRACTOR

- - MODEL

BRIGGS & STRATON ENGINE-MODEL

NUMBER

917.272040

NUMBER 407777, TYPE NUMBER 0121-E1

823

TRACTOR - - MODEL NUMBER
BRIGGS & STRATON ENGINE-MODEL

917.272040

NUMBER 407777, TYPE NUMBER 0121-E1

783

803
544

801

sss_>

334

_482

TRACTOR

- - MODEL

BRIGGS & STRATON ENGINE-MODEL

NUMBER

917.272040

NUMBER 407777, TYPE NUMBER 0121-E1

523

116B Q

116C

m
195

176
_
___

lO_S

1_7

111°

2®
823

823

918 0

<_977CARBURETOR

GASKET SI_I"

51A

13 O

102_

150_

116_

116A_'

3550

987 @
633 •

e121 CARBURETOR
51 _'_

KIT

117_'

11",
102 _

116A_

117Q
14L_119|

105 0 104'=:= I
116(_

358 GASKET SET

1;1:_
116D

1022_

_.1033 VALVE OVERHAUL KIT

150_r'_ _

355_

987(_

51_

883_

8s8 _

633 @

lO23

TRACTOR

- - MODEL

NUMBER

917.272040

BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1

FUEL SYSTEM
KEY
NO.
1
2
3
4
5
5A
6
7
6
9
10
11
12
13
15
16
20
22
23
24
25

27
28
29
32
33
34
35
40
42
45
46
50
51
51A
53
73
75
78
87
89
95
98
102
104
105
108

PART
NO.
499584
499585
690926
690069
499587
499595
690097
690962
49_o01
690937
691003
690942
690945
690360
690946
691046
690947
690308
691053
690974
499588
499589
499590
499591
499604
499605
499606
499607
690975
499.582
499583
690976
499596
499597
690963
690964
499586
690977
690976
690948
690949
690950
690951
691055
691056
691057
690657
690238
690716
499802
690234
690984
690985
690986

DESCRIPTION
CylinderAssembly
Bushing,Cytinder
* Seal, Oil
Sump, Engine
Head, Cylinder No. 1
Head, Cylinder No. 2
Washer, Rat
0* Gasket, Cylinder Head
BreatherAssembly
" Gssket, Breatber
Screw, Hex
Tube, Breather
" Gasket, Crankcase
Screw, Cylinder Head (3-_16")
Plug, Oil Drain
Crankshaft
" Seal, Oil
Screw. Crankcase Cover
Flywheel
Key, Rywheel
PistonAssembly(Std.)
PistonAssen_ (.010" O.S.)
PistonAssembly (.020" O.S.)
PistonAssembly (.030" O.S.)
Ring Set, Piston(Std.)
Ring Set, Piston (.010" O.S.)
Ring Set, Piston (.020" O.S.)
R_g Set, Piston (.030" O.S.)
Loc_ Pisto_ Pin
PtnAssembly, Piston
Rod Assembly,Con_
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve
Retainer, Valve
Keeper Valve
Tappet, Valve
Gear, Cam
Manftok:l,Intake
*,0 Gasket, Carb. Mounting
*.,, Gasket, Intake Manifold
Stud, Cad). Mounting
Screen, Rotating
Washer, Spring
Screw, Torx
° Seal, Governor Shaft
Plug, Oil
Screw, Slotted
Screw, Idle Speed
0- Gasket, PLate
• Pin, Float Hinge
° Valve, Needle
Valve, Choke

KEY
NO,

PART
NO.

110
116
116A
116B
116C
't't612
117
119
119A
11915
119(3
121
122
125
130
131
133
135
137
141
142
146
150
160
163
176
187

691261
690987
690988
690589
691031
691032
690232
690990
690991
690992
690720
499811
690952
499804
690993
499805
499806
499803
690994
499807
499808
94388
281767
690996
691001
691033
691050

187A 691049
188 691058
190 690953
192 690083
195 690954
269 690018
211 690019
212 691020
213 691021
216 691022
219 394348
220 690412
222 691023
_7
691048
RPM Settings:

0
O

DESCRIPTION
Washer
O-Ring, Solenoid Retainer
O.Ring, Fuel TrensferTube
Seal, O-Ring (Oil Pump Cover)
Seal, O-Ring (Dipstick)
Seal, O-Ring (OLtFitiTube)
Jet, Main (Standard)
Screw, Phillips
Screw, Phillips
Screw, Phittips
Screw, Phillips
CarburetorOverhaul Kit
Spacer, Carburetor
CaflDuretof
Valve, Throttle
Sheft,Throttla
Float, Carburetor
Tube, Fue4Ttanster
0- Gasket, Float Bowl
Shaft, Choke
* Nozzle, Carburetor
Key,_ming
0- Gasket, Nozzle
Retainer,Solermid
0" Gasket, Air Cleaner
Screw, T-30
Line, Fuel
(Cut To Required Length)
Lk_e,Fuel
Screw, Hex
Screw, Tofx Hex
A_uster, RockerAnn
Nipple, Oil Filter
Spring, Governor
Spring, Governed Idle
Link,
Bracket,Choke Control
Link, Choke
Gear, Governor
Washer, Thrust
Plate, GovernorControl
LeverAssembly,Governor
Low:.1750-1950
High:3200-,3400
0.
G,
"
"
*
•
•

Included in Gasket Set, Part Number 499889
included in CarburetorLit, Part Number499811
Included in CarburetorGasket Set, Part Numbe
499890
Includedin Valve Overhaul Gasket Set, Part
Number 499890

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch=25,4mm

TRACTOR - - MODEL NUMBER
BRIGGS & STRATON ENGINE-MODEL

917.272040

NUMBER 407777, TYPE NUMBER 0121-E1

FUEL SYSTEM
KEY
NO.
240
252
256
258
265
277
304
305
309
310
311
332
333
334
337
351
355
358
363
383
387
445
467
474
482
610
523
625
544

PART
NO.
691035
690956
69O957
691003
691024
691029
691004
691005
691262
691263
691264
690059
691060
691061
691043
691044
690997
499889
691062
690966
691034
691007
691008
691063
691183
497606
691036
691037

552 690552
552A 690553
556 690967
562 690311
573 691009
592 690958
592A 691029
601 691038
615 690328
615A 690317
615B 691265
616 691046
633 690998
634 690442
635 691210
668 691215
703 690010
7t8
690959
726 • 499612
728 690372
741 690980
783 691280
788 691039
789 691220

DESCRIPTION
Filter,Fuel
Element, Breather
Retainer, Element
Screw, Hex
Clamp, Casing
Nut, Hex
Housing, Blower
Screw, Hex
Motor,Starter
Screw, Hex
Brush Set
Nut, Flywheel
Armature, Magneto
Screw, Armature Mounting
Spark Plug
Screw, Hex
•*_ Washer, Seal
Gasket Set
Flywheel, Puller
Wrench, Spark Plug
Pump, Fuel
Cartridge,Air Cleaner
Nut, Air Cleaner
Alternator
Screw, Hex
Drive, Starter
Dipstick,Oil
Tube, Oil Fill
Armature, Starter
(Service with 499529 Starter
Motor)
Bushing,Governor Crank
Bushing,Governor Crank
Screw, Hex
Bolt,Carnage
Plate, Black
Nut, Hex
Nut, Hex
Clamp, Fuel Une
Retainer, Governor
Retainer, Governor
Retainer
Crank, Governor
,,0 Seal, Choke Shaft
Washer, Flat
Boot, Spark Plug
Spacer
Clip, Hose
Dowel, Sleeve
Gear, Ring
Screw, Torx_
Gear, "Smiug
Gear, Starter
Bracket, Pump
Harness, Widng

KEY
NO.
801
802
803

PART
NO.
691283
691286

823 690960
847 499602
851 691234
855 691011
865 691012
865A 691013
865B 691015
868 690968
*_
871 690969
878 691237
881
690999
883 690970
*_
918 691040
947 499809
965 499613
967 691016
968 499788
975 499810
977 499812
987 691000
.0
1005 691243
1006 691247
1017 690770
1019 690103
1022 690971
*_
1023 499599
1023A 499600
1024 499054
1026 690981
1026A 690982
1027 690041
1029 690972
1033 499890
1039 691042
1036 499783
1058 273694
1090 691293
1100 690973
2500
407777,0027
2500
---RPM Set_ngs:

DESCRIPTION
Cap, Drive
Cap, End
Housing, Starter
(Service with 499529 Starter
Motor)
Screw, Hex
DipstloW'rubeAssembly
Terminal, IgnitionCable
Adapter, Air
Cover, Air Guide
Cover, Air Guide
Cover, Air Guide
Seal, Valve
Bushing,Guide
Wire, Alternator
Plate, Cover
Gasket, Exhaust
Hose, Vacuum
Solenoid, Fuel
Cover, Oil Pump
Filter,Pre-Cleaner
Cover,Air Cleaner
Bowl, Rnat
Gasket Set, Carburetor
Seal, ThmtUeShaft
Fan, Flywheel
Retainer, Fan
Screen, Oil Pump
Label Kit
Gasket, Rocker Cover
Cover, Rocker (Cyl. No. 1)
Cover, Rocker (Cyl. No. 2)
Pump, Oil
Rod, Push (Steel)
ROd, Push (Aluminum)
Filter,Oil
Arm, Rocker
Valve Overhaul Kit
Shaft, Oil Pump
Label Kit, Emission
Owner's Manual
Retainer,Brush
Pivot, RockerArm
Replacement Engine
Short Block
Low:.1750-1950
High: 3200-3400

Included in Gasket Set, Part Number 499889
Included in Carburetor Lit, Part Number 499811
0 Included in Carburetor Gasket Set, Part Number
499890
O Included in Valve Overhaul Gasket Set, Part
Number 499890
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch = 25.4 mm

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE

_. CUT
TH_s

greater
never
the face.
Make
Operate than
your 15°),
Tractor
upacross
and down
the face
of turns
slopesgradu
(not ally to prevent tipping or loss of control. Exercise extreme

For in-home major brand repair service:
Call 24 hours a day, 7 days a week

1-800-4-MY-HOME
s"(1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service, ou les pi_ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am-llpm CST, 7 days a week

PartsDirectsM
1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 Hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am-5 pro, Monday - Saturday
1-800-827-6655

Homecentral sM
167268

3.22.99

Rev. 2

Printed

in U.S.A.

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 64
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Mon Apr 02 11:33:22 2007
Author                          : 
Title                           : 
Subject                         :

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Craftsman 917272040 User Manual LAWN TRACTOR Manuals And Guides 99040572

CRAFTSMAN Lawn, Tractor Manual 99040572 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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