Craftsman 917272074 User Manual LAWN TRACTOR Manuals And Guides L0202145

CRAFTSMAN Lawn, Tractor Manual L0202145 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272074 917272074 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272074. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual

JCRnFTSMAN'J

LAWN TRACTOR

17 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.272074

This product has a low emission engine which operates

differently from previously built engines, Before you start the en-

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5am -5 pm, Mon -Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.

Visit our Craftsman website:www.sears.corn/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 11

Maintenance Schedule ....................... 17

Maintenance ........................................ 17

Service and Adjustments ..................... 21

Storage ................................................ 27

Troubleshooting .................................. 28

Repair Parts ......................................... 32

Sears Service ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by retuming your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is used in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT:. This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death,

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!H YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. _res can lose traction with

the ground and cause you to lose control

of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into atrailer or truck.

•Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

•Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

3

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

4

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overtum the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a stope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 1.25

Capacity and Unleaded and

Type: Regular

Oil Type SAE 10W30

API-SF-SJ): (above 32°F)

SAE 5W-30

(below 32°F)

Oil Capacity: 4.5 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Forward: 1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600 RPM

System:

Battery: Amp/Hr: 30

Min. CCA: 240

Case Size: UIR

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

6

Steering

Wheel Insert

Steering Wheel

(1) Hex Bolt

3/8-16 x 1

(1) Hex Bolt 5/16-18 x 1-1/4 O

(1) Locknut 5/16-18

(1) Large Flat Washer

(1) Lockwasher 3/8

,=_ Steering Wheel

Adapter Steering

Boot

Steering

Extension

Shaft ©

Seat

_J (1) Washer

17/32 x 1-3/16 x 12 Gauge

._(1) Knob

Keys

(2) Keys

For Future Use

Slope Sheet Video CasseUe

7

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

F_ _ Insert

3/8 Hex Bolt

_3/8 Lock Washer

_Large Flat

Washer Boot

Steering Wheel Tabs

Shaft

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORt'ANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Washer _

jostment

Knob ._. __

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting read

understand and fo ow anstructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector Mulcher

Shield _, Plate

Latch

Hooks

/JLCAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction from

this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

,-;,A ,=

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

FAST SLOW

Oi k

OV_MP

UNLOCKED MOWER LIFT

R N H L <:®:)

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

11

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ignition Switch

Ammeter

Throttle/Choke

Control

Light Switch

Lift

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

ustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER -Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER -Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever

"Engaged" Position

_gnition Key

.._."_----_-__//" Disengaged"

Throttle/_ ._;_/_ Position

Choke

OKe,-_ \ t-"_[ /Parking Brake

L;O_ ,,,-,_, _y)/:'Engaged"

Clutch/ r" "_',_-----_"°_"_ Position

Brake_:_ __

_ _/ _Lever

"Disengaged "Brake

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility,always stop engine when

stopping tractor on grass areas.

_CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift lever to desired

position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CU'I-rlNG HEIGHT

The position of the attachment lift lever

determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

13

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE" Adjust gauge wheels with tractor

on aflat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUf'rlNG

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment

hole.

Gauge Wheel _.\ \_._.

Mounting \ 2_-_ _"

Bracket ._ _, _

_J'__'_ _ Shoulder

3/8 Wash..er.'_- _)).,SBol t

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

A_achment

Clutch Lever A_achemnt

"Engaged" Lever High

Posffion Posi_on

Low

Position

Position

Deflector

Shield

TO OPERATE ON HILLS

,_,CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

•Choose the slowest speed before

starting up or clown hills.

•Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position

with attachment lift control.

•When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

•Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

14of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance

section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the firsttime or if

the engine has run out of fuel, it will take extra

cranking time to move fuel from the tank to

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disen-

gaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait afew minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and

above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50°F and

below)

6. When engine starts, leave throttle

control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, immedi-

ately move the throttle control to the

fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

•The attachments can also be used

during the engine warm-up period.

NOTE: Ifat a high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance (see

"TO ADJUST CARBURETOR" inthe Service

and Adjustments section of this manual).

15

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more

uniform cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

f

j

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively high;

the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy grass,

reduce your width of cut on each pass

and mow slowly.

MAX 1/3

•Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

16

AS YOU COMPLETE

REGULARSERVICE /_._/¢_¢_./¢P/_ -/s ERVICE DATES

l/ / //

W

Check Operator Presence and

TIntedock Systems V'

RCheck for LOOSe Fasteners I_ li//s if

Sharper_Replace Mower Blades _z

TLubrication Chart

0 Check Battery Level

RClean Battery and Terminals _V'

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level If

Change Engine Oil (with oil fitter) V'l,= If

E Ch_geEngine Oil (without oil filter) i_1,= V'

N Clean Air Filter _:

G Clean Air Screen

IN Inspect MuffledSpark l/

Attester

EReplace Oil Filter (If equipped) I_.l

Clean Engine Cooling Fins _##z

Replace Spark Plug _/2 I_

Replace Air Filter Paper Cartridge

Replace Fuel Filter _ I

3 " Replace blades more often when mowing in sandy SOil.

4-Not required if equipped with maintenance-free battery.

5*Tighten front axle pivot bOlt to 35 ft.*lbs, maximum.

Oo not overtighten,

1 - Change more often when operating under a heavy load or

in high ambient temperatures,

2 - Service more often when operating in ditty or dusty COnditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle -_ Spindle

Zerk Zerk

_Front Wheel Wheel

Bearing _ Bearing Zerk

Zerk , "_

'l/

@En ,ner ,

I_ ...... J II

i .... i i

I-_--'=_-r-J I shift

i II

-..... " Pivots

_)SAE 30 or 10w30 MOTOR OIL

(_GENERAL PURPOSE GREASE

@REFER TO Maintenance "ENGINE"

SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

17sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See =TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or rasharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated. Mandrel Assembly

Trailing _ Blade _

Edge Up T" --_ Center d_"_L_-_,_,\

I\_. Hole _.w_))

Flat Washer._L .-_'_'_'_

_;_-Hex Bolt (Grade)*'_=_

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head,

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use anail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced. /

Pin

Center Hole

BA'R'ERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

18

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable

ends with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

.2o 4O

._o -,o o ,_, =o 3o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting. Oil Drain Valve

Closed and

Locked __

Position

Yellow

Cap

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation.

19

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow

it to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

2. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner .3over

Knob

Nut

Foam

Pre- Rubber

Cleaner

Cleaner

Paper

Cartridge

A_ Cleaner

Base

Air Cap/

Screen Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp _ Clamp

Fuel Filter

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

2O

[_lb WARNING: TO AVIOD SERIOUS BEFORE

INJURY, PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake,

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with

retainer springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Install belt onto engine pulley.

Small Retainer Spring

Clutch

Link

Anti-Sway

Collar _=rSprings

(Both Sides)

Housing Guide Bracket

Large Retainer Spring 21

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires areproperly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position,

•At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

•If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

•Recheck measurements after adjust-

ing.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

•To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

%\\ , o_/Mandre{

Both Front Links Should be Equal in Length

Bottom edge of Bottom edge of

mower to mower to

ground __ ground

Gro dLineV f --A

J _n Arm

Lift Link -

Adjustment Nut _

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. if the fol{owing front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

TO obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

•Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

Nut

TrL

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel

pulleys and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower*

in this section of this manual).

22

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the right side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut =A" until distance

becomes 1-1/2". Retighten jam nut

against nut =A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact a Sears or other

qualified service center.

With Parking Brake "Engaged"

Nut "A"

Nut

Operating

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and

keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down be-

tween transaxle belt keepers and onto

the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine

pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keep-

ers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley

Clutching Idlerj

Stationary Id_ler

Transaxle

Pulley_

23

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at

the factory; however, if adjustment is

needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the

right rear wheel.

3. Position the gear shift lever in the

neutral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever Neutral Lock Gate

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble with

crossbars horizontal. -13ghten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have asquare key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks,

purchase and use tire sealant from

Sears. 13re sealant also prevents tire dry

rot and corrosion.

Washers

Retaining

Axle

Cover

b

Square Key f

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

_I-I'ERY

WARNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BA-I-IERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATFACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

24

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor,

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood

at sides, tilt toward engine and lift off

of tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Hood

Headlight Wire

Connector

Ten'ninaJ

Cover Keps

/

Hex

Bolt

Positive

(Red)

Cable Neg_

(Black) Cable

25

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-read engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as described

below before loosening cable. If adjustment is

necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke position.

Slowly move lever from choke to fast

position.

2. Check to see if hole in throttle lever and

hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inser'dng a pencil or a 1/4" ddll bit through

both holes.

4. Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove

alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel,

temperature, altitude or load. If the carburetor

does need adjustment, proceed as follows:

In general, tuming the adjusting needles In

(clockwise) decreases the supply of fuel to

the engine giving a leaner fueVair mixture.

Tuming the adjusting needles out (counter-

clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in too

tight.

NOTE: The carburetor on this engine is low

emission. It is equipped with an idle fuel

adjusting needle with a limiter cap, which

allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limiter cap. The limiter cap cannot be

removed without breaking the adjusting

needle.

1. Be sure you have a clean air filter and the

throttle control cable is adjusted properly

(see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral (N) position.

3. Idle sDeed setting - W_h throttle control

lever in slow position, engine should idle

at 1750 RPM. If engine idles too slow or

fast, tum idle speed adjusting screw in or

out until correct idle is attained.

4. Idle fuel needle setting - With throttle

control lever in slow position, tum idle fuel

adjustment needle In (clockwise) until

engine begins to die and then tum out

(counterclockwise) until engine runs

rough. Tum needle to a point midway

between those two positions.

5. Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

6. Move throttle control lever from slow to

fast position. If engine hesitates or dies,

tum idle fuel adjusfing needle out

(counterclockwise) 1/8 tum. Repeat test

and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous, if you think the

engine-governed high speed needs

adjusting, contact a Sears or other qualified

service center, which has proper equip-

ment and experience to make any

necessary adjustments.

Cable _L.__..__

Clamp _f_='_-----1

Screw I

Speed Control _'!_t'3_ll

21 L[vr

Idle Speed

Adjusting_ /

Screw _'__

Idle Fuel

Adjusting _ I I_-_ ! dr_JI

NeedleI!

26

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

,_ILCAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'I-rERY

•Fully charge the battery for storage.

• After aperiod of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BAI-FERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded. 3.

4, Bad spark plug. 4.

5, Dirty air filter, 5.

6. Dirty fuel filter. 6,

7 Water in fuel. 7.

8. Loose or damaged wiring. 8,

9. Carburetor out of adjustment. 9.

10. Engine valves out of

adjustment.

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

,

7.

.

1. Fill fuel tank.

2, See "TO START ENGINE"

in Operation section.

Wait several minutes

before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

.

2.

3.

.

5.

Loose or damaged wiring. 6.

Carburetor out of adjustment. 7.

Engine valves out of

adjustment.

,

1.

1. Clutch/brake pedal not

Clean/replace air filter.

Replace spark plug,

Recharge or replace

battery.

Replace fuel filter.

Drain fuel tank and refill

with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact a Sears or other

qualified service center.

Depress clutch/brake

depressed.

2. Attachmentclutchis

engaged.

3. Weak or dead battery.

pedal.

2. Disengage attachment

clutch.

3. Recharge or replace

battery.

.

5.

6.

17.

,

g.

.

2,

3.

4.

Blown fuse. 4.

Corroded battery terminals. 5.

Loose or damaged wiring. 6.

Faulty ignition switch. 7.

Faulty solenoid or starter. 8.

Faulty operator presence 9.

switch(es).

Weak or dead battery. 1.

Corroded battery terminals. 2.

Loose or damaged wiring. 3.

Faulty solenoid or starter. 4.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Recharge or replace battery

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter.

28

TROUBLESHOOTING CHART

See appropriate section in manual unless directed to Sears service center

CAUSE CORRECTIONPROBLEM

Lossofpower

Excessive

vibration

Engine conUnues

to run

when operator

leaves seat with

with attachment

clutch engaged

Poor cut °uneven

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves 3.

and trash under mower.

4. Dirty air filter. 4.

5. Low oil level/dirty oil. 5.

6. Faulty spark plug. 6.

7. Dirty fuel filter. 7.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9.

10. Spark plug wire loose.

11.Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety 1.

presence control system.

1. Worn, bent or loose blade. 1.

2. Mower deck not level. 2.

3. Buildup of grass, leaves, 3.

and trash under mower.

4. Bent blade mandrel. 4.

5. Clogged mower deck vent 5.

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

contact a Sears or other

qualified service center.

Replace blade. Tighten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Replace blade mandrel.

Clean around mandrels to

open vent holes.

29

TROUBLESHOOTING CHART

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.

not rotate mechanism.

2. Worn/damaged mower 2. Replace mower drive belt.

drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass 1. Engine speed too slow.

discharge 2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Headlight(s) not 1.

working 2.

(if so equipped) 3.

4,

5.

Battery will not 1.

charge 2.

3.

4.

Engine "backfires" 1.

when turning

engine "OFF"

Switch is "OFF".

Bulb(s) or lamp(s) burned out

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

.Move throttle control to

"SLOW" position and allow

to idle for 30 seconds befor_

stopping engine.

30

TRACTOR - - MODEL NUMBER 917.272074

SCHEMATIC

"° -

BATTERY SOLENOID

FUSE STARTER

RED

MM_E_I'ER

PTIONAL) wwnE

_G _

IGNITION

SWITCH

\!_ _JLJ,'J,

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

CLUTCH IBRAKE

J

SEAT SWITCH

(NOT OCCUPIED)

OFF M+G+A1 NONE

_UWLIGHT B+A1 A2+L

RUN B+A1 NONE

START B+S+A1 NONE

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

RELAY

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

31

TRACTOR - - MODEL NUMBER 917,272074

ELECTRICAL

26

I

i

I

I

\

/

i

J

i

J

/

:32

TRACTOR -- MODEL NUMBER 917.272074

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 176689 Box Battery

16 176137 Switch, Interlock

21 175688 Harness Asm LightW/4152j

22 4152J BulbLight#1156

24 4799J Cable Battery 6 Ga 11" red

25 146147 Cable Battery 6 Ga w/16 wire red

26 175158 Fuse

27 73510400 Hut Keps Hex 1/4-20 Uric

28 4207J Cable Ground 6 Ga 12" black

29 160784 Switch PlungerNormal Op Olive

30 175566 Switch Ign

33 140403 Key Ign

40 179722 Harness Ign

41 71110406 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

42 131563 CoverTerminal Red

43 178861 Solenoid

45 122822X Ammeter Rectangular 15 Amp

52 141940 ProtectionWire Loop

61 109748X Relay Asm

90 180449 CoverTerminal

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch = 25.4 mm

33

TRACTOR-- MODEL NUMBER 917.272074

CHASSISAND ENCLOSURES

28

31 _/5

208 • \

39

166

6O

74 208

34

TRACTOR - - MODEL NUMBER 917.272074

CHASSISANDENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 STD533710 Bolt,Carriage 3/8-16 x 3/4

11 174996 Panel, Dash, L.H.

13 172105X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X558 HoodAssembly

18 126938X BumperHood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut

28 175049 Gdlle

29 174332X599 Lens

30 175692X558 Fend/Ftrest

31 139976 Bracket, Fender Support

37 17490508 Screw Thdrol 5/16-18 x 1/2

38 175710 Pivot Bracket Assembly, Rear

39 174714 Bracket Pivot Laser Lt

58 150127 Duct Air Engine

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 1

64 154798 Dash LowerSTLT

74 STD541437 NutCrownlock 3/8016 UNC

114 158112 Keeper Belt Rear Lh Stl P930

115 17060620 Screw 3/8-16 x1-1/4

142 175702 Plate ReinforcementSTLT

148 154966 Bracket Swaybar Chassis

144 175582 Bracket Pnt FootrestSTLT

145 156524 Rod PivotChassisJHood

159 155123X428 CupholderStltBlack

166 164863 Screw HwhdHi-Lo #13-16 x3/4

206 170165 Bolt Shoulder 5/16-18TT

207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt

208 17670608 Screw Thdrol 3/8-16 x 1/2

211 145212 Nut Hex Flange Lock

212 175143 Insert Lens Reflective

- - 5479J Plug, Button

NOTE: All componentdimensions givenin U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.272074

GROUND DRIVE

57

26 27

36

TRACTOR -- MODEL NUMBER 917.272074

GROUND DRIVE

KEY PART KEY

NO. NO. DESCRIPTION NO.

1........ Transaxle (See Breakdown) 64

Peedess206-545C 65

2 146682 Spring, Return, Brake 66

3 123666X Pulley, Transaxle 70

4 12000028 Ring,Retainer 74

5 121520X Strap, Torque 75

6 17060512 Screw 5/16-18 x 3/4 76

8 165866 ROdShifterFender STLT 77

10 STD561210 Pin, Cotter 78

11 105701X Washer, Shift Plate 79

13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 80

14 10040400 Washer Lock Hvy Helical 81

16 STD541431 Nut Lock Hx W/Ins 5/16-18 x Gr,5 82

18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr. 5 83

19 STD541437 Nut 84

21 106933X Knob 85

22 130804 Rod, Brake 89

24 STD541237 Nut 90

25 106888X Spring, Brake Rod 96

26 STD551037 Washer 112

27 STD561210 Pin 113

28 175765 Rod, Parking Brake 116

29 71673 Cap, Parking Brake 120

30 169592 Bracket, Transaxle 145

32 STD523107 Bolt 150

34 175578 Shaft Assembly, Foot Pedal 151

35 120183X Bearing, Nylon 156

36 STD551062 Washer 158

37 STD571810 Roll Pin 159

38 179114 Pulley, Composite, Flat 161

39 74760648 Bolt 162

41 175566 Keeper, Belt, Idler 163

47 127783 Pulley, Idler, V-Greove, Plastic 164

48 154407 BellcrankClutch Grnd Dry Stl 165

49 123205X Retainer, Belt 166

50 STD523715 Bolt 168

51 STD541437 Nut Crown Lock 3/8-16 UNC 169

52 STD541431 Nut Crown Lock 5/16-18 UNC 170

53 105710X Link, Clutch 197

55 105709X Spring, Clutch Return 198

56 17060620 Screw 3/8-16 x 1-1/4 202

57 130801 V-Belt, Ground Drive 212

59 169691 Keeper, Belt, Center Span

61 17120614 Screw 3/8-16 x .875

62 8883R Cover, Pedal

63 175410 Pulley, Engine

PART

NO. DESCRIPTION

71170764 Bolt, Hex 7/16-20 x 4 Grade 5

STD551143 Washer

154778 Keeper, Belt, Engine,Fool Proof

134683 Guide, Mower Drive Belt,R.H.

137057 Spacer, Axle

121749X Washer 25/32 x 1-1/4 x 16 Ga.

STD581075 E-Ring

123583X Key, Square 2.0 x .1845/1865

121748X Washer 25/32 x 1-5/8 x 16 Ga

STD580025 Key Woodruff

145090 Arm, Shift

165592 Shaft Asm Cross Tapered 650 20

165711 Spring,Torsion

19171216 Washer 17/32 x 3/4 x 16 Ga.

166231 Unk Transaxle

150360 Nut, Nylock

158391X428 Console, Shift,STLT

124346X

STD624003

19091210

127285X

72140608

73900600

74490540

175456

19133210

166002

16.5589

165494

72140406

73680400

74780416

19091010

165623

166880

165492

165580

178394

169613

169593

72110614

145212

Nut, Self-Thding,Wsh Hd 1/4

Retainer Spnng 1"

Washer 9/32 x 3/4 x 10 Ga.

Strap Torque g0 Degrees

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig. 3/8-16 Unc

Bolt, Hex Flghd 5/16-18 Gr. 5

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrled 5/161D x 1,125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Keeper Belt Transaxle Gear

Nyliner Snap-In 5/8 ID

Washer Nyliner 7/8 ID x. 105 Hd

Bolt Cam SH 3/8-16 x 1-3/4 Gr. 5

Nut Hex Flange Lock

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.272074

STEERING ASSEMBLY

f 11 •

....... oi...... !----,

\

47

3O

88

TRACTOR -- MODEL NUMBER 917.272074

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 175131

3 169840

4 169839

5 6266H

6 121748X

7 19272016

8 12OOOO29

9 3366R

10 175121

11 ST0551137

13 136518

15 145212

17 177876

26 126847X

28 19131416

29 17060612

30 STD561210

32 13O465

36 155O99

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054)(428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

63 STD523710

65 160367

67 72140618

68 169827

71 175146

82 169835

85 133835

88 175118

91 175553

SteeringWheel

AxleAssemblySTMP DroppedSTL

SpindleAssembly, L.H.

SpindleAssembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring,Klip

Beadng, Steedng Column

Draglink

Washer, Lock

Spacer BearingAxle Front

Nut, He}(Flange Lock

Shaft Assembly, Steedng

Bushing, Unk, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x3/4

Pin Cotter

Rod, Tie

Bushing, Steering

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 Unf

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25132 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 3/16-18 UNC x 1-1/4

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Brace Axle

Bolt RDHD Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm.

Bracket Susp. Chassis Front

Fastener ChdstmasTree

Bolt Shoulder 7/16-20 Uric

Ct[p Steedng

NOTE: All componentdimensions given in U.S. inches

1 inch = 25.4 mm

39

TRACTOR -- MODEL NUMBER 917.272074

ENGINE

31

4O

KEY PART

NO. NO,

1 170548

2 17720408

3......

4 174667

13 12-041-03

14 148456

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

i

I

I

105_

38

16

105

8O

33

29

33 \

OPTIONAL EQUIPMENT

Spark Arrester

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread

Cutting 1/4-20 x 1/2

Engine,(See Breakdown)

KohlerModelCV490-27508

Muffler

Gasket

Tube Drain Oil Easy

Washer

ShieldBrrdDbrGuard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Seam, Vented

Clamp, Hose

KEY PART

NO. NO.

37 137040

38 148315

40 124028X

44 17670412

45 17000612

46 19091416

77 19101216

80 74760508

81 7351O40O

101 M73030800

105 17120616

DESCRIPTION

Line, Fuel

Plug Drain Oil Easy

Bushing,Snap, Fuel Line

Screw, Hex Washer Head,

Thd,, Roll. 1/4-20 x 3/4

Screw HxwshThdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga

Washer 5/16x3/4x 16Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20 Unc

Nut FlangeM8-1.25 Non-LkZinc

Screw 3/8-16 x 1

NOTE: All componentdimensions given in U,S. inches

1 inch = 25.4 mm

40

TRACTOR -- MODEL NUMBER 917.272074

SEATASSEMBLY

12

11

KEY PART

NO. NO. DESCRIPTION

I180597 Seat

2 180166 Bracket Pnt Pivot Seat (blk)

3 71110616 Bolt Fin Hex 3/8-16unc X 1

4 19131610 Washer 13/32 X 3/4 X 10 Ga

5 145006 Clip Push In Hinged

6 STD541437 Nut Hex Lock w/Ins 3/8-16 Unc

7 124181X Spring Seat Cprsn 2 250 BIk Zi

8 17000616 Screw 3/8-16 X 1

9 19131614 Washer 13/32 X 1 X 14 Ga

10 180186 Pan Pnt Seat (blk)

11 166369 Knob Seat Adj Wingnut

KEY PART

NO. NO. DESCRIPTION

12 121246X

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

Bracket Pnt Mounting Switch

Bushing Snap BIk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X12Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

TRACTOR --MODEL NUMBER 917.272074

DECALS

20

KEY PART

NO. NO.

1156368

2 181423

3177333

4177334

5138047

6133644

7177367

8 172331

9 163204

10 156439

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal, Oper. Instr. 11 177325

Decal, Replacement 12 146046

Decal, Hood, R.H+ 13 177353

Decal, Hood, L+H. 14 160396

Decal, Battery 15 179128

Decal, Customer Maintenance 20 149516

Decal, HP Engine - - 138311

Decal, Mower Srs -- 165800X428

Decal, Fender, Craftsman - - 165799X428

Decal, Fender Danger - - 181510

- - 181511

Decal, Hood Side

Decal, V-Belt Drive Schematic

Decal, Dash Panel

Decal, V-Belt Schematic

Decal, Deck B 42"

Decal Battery Dngr/Psn Eng

Decal, Lift Handle

Pad FootrestLH STLT

Pad FootrestRH STLT

Owner'sManual, English

Owner'sManual, Spanish

WHEELS & TIRES

2_5,8

11

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5106732X427

6 278H

7904OH

8 106108X427

9 122082X

10 7182J

11 104757X428

- - 144334

Cap Value Tire

Stem Value

Tire F Ts 15 X60-6Service

Tube Inner Front#35060

RimAsm 6"frontWhite Service

FittingGrease

BearingFlange

RimAsm 8"rearWhite Service

Tire R Ts 20 X 10-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X 1 O0

Sealant, Tire (10 oz. tube)

NOTE: Allcomponentdimensions given in U.S. inches

1 inch= 25.4 mm

42

TRACTOR -- MODEL NUMBER 917.272074

LIFTASSEMBLY

13

19 I

6

13

2

3

20 161718 20

KEY PART

NO. NO. DESCRIPTION

1 159460 Washer Asm Inner Spring W/

Plunger

2 159471 Shaft Asm, Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62

519211621 Washer 21/32 x 1x 21 Ga.

6 120183X BearingNylong

7125631X GripHandle Fluted

8 122365X Button Plunger Read

11 139865 Link Asm Lift L.H.

12 139866 LinkAsm Lift R.H.

KEY PART

NO. NO. DESCRIPTION

13 STD624008 RetainerSpring

15 173288 LinkFront

16 73350800 Nut Jam Hex 1/2-13 Unc

17 175689 Trunnion BIkZinc

18 73800800 Nut Lock w/Wsh 1/2-13 Unc

19 139868 ArmSuspensionMower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift

32 73540600 Nut Crownlock3/8-24

NOTE: All componentdimensions given in U,S. inches

1 inch = 25.4 mm

43

TRACTOR --MODEL NUMBER 917.272074

MOWER DECK

157 ,(_,_. 67

158

151

152 -_.

lS3

34

18

i

44

TRACTOR - - MODEL NUMBER 917.272074

MOWER DECK

KEY PART

NO. NO.

1165892

2 STD533107

3 138017

4 16546O

5 STD624008

6 178024

8 850857

9 STD551137

10 140296

11 134149

13 137645

14 128774

15 110485X

16 174493

18 72140505

19 132827

20 159770

21 STD541431

23 177563

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 173984

31 129903 "

32 153535

33 178342

34 STD533717

36 131494

37 STD551037

40 STO541437

44 140088

45 STD67_4903

46 137729

48 133944

49 174284

50 131340

51 STD54"1410

52 139888

53 131845

54 133943

55 155046

56 165723

KEY PART

DESCRIPTION NO, NO. DESCRIPTION

Mower DeckAssembly, 42" 59

Bolt 67

Bracket Assembly,Sway Bar, 68

Front 92

Bracket Sway Bar 38/42" Deck 101

RetainerSpdng 102

Bar Sway Deck 103

Bolt, Hex 3/8-24 x 1.25 Gr. 8 104

Washer, Lock 105

Washer,Hardened 106

Blade, Mulching 111

Shaft Assembly, Mandrel, 112

Vented 113

Housing, Mandrel, Vented t14

Bearing, Ball, Mandrel 115

Stripper, Vented Mower Deck 116

Bolt, Carriage 5/16-18 x 5/8 117

Bolt, Shoulder 118

Baffle, Vortex 119

Nut Crewnlock 5/16-18 UNC 129

Bracket, Deflector 130

Cap, Sleeve 131

Spring, Torsion, Deflector 142

Nut, Push 143

Shield, Deflector 144

Washer 11/32 x 5/8 x16 Ga. 145

Red,Hinge 146

Screw ThdrelWasher Head 147

Washer, Spacer 148

Pulley,Mandrel 149

Nut, Toplock,Flanged 150

Bolt 151

Pulley,Idler, Flat 152

Washer 13/32 x 13/16 x 16Ga. 153

Nut Crownlock3/8-16 UNC 154

Guard, Mandrel, L.H. 155

Retainer 156

Screw, Thd. Roll 1/4-20 x 5/8 157

Washer, Hardened 158

RollerAssembly,Cam Follower 159

Bolt,Shoulder #10-24 Grade 5- -

Lecknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake - -

Washer, Hardened

Arm, Idler

Spacer, Retainer

141043 Guard,TUV Idler

149846 KnobCustom Oval

144959 V-Belt

STD541437 Nut

136420 MulcherCover

71081010 Screw

19061216 Washer #10

STD551110 Washer, Lock

160793 Latch Assembly,Bagger

2029,.I Nut, Weld

179292 Bracket Gauge Wheel Lh

179293 Bracket Gauge Wheel Rh

17060510 Screw 5/16-18 Unc

73510500 Nut Keps 5/16-18 Unc

72110505 Bolt Carr 5/16-18 x 5/8

4898H BoltShoulder

165746 Wheel Gauge Std

73930600 Nut Centerlock 3/8-16 Unc

19121414 Washer 3/8 x 7/8 x 4 Ga.

19131312 Washer 13/32 x 13/16 x 12Ga.

STD523710 Bolt. Fin Hex 3/8-16 UNC x 1 Gr. 5

STD533710 Bolt,Rdhd Sqnk 3/8-16UNC xl

165890

157109

158634

165888

171977

131335

169022

165898

19091216

169670

169676

169674

169675

169071

169672

169669

17720408

72140614

130794

169583

ArmSpringBrakeMower

Bracket Arm Idler42"

Keeper Belt42" Clutch Cable

Pulley IdlerFlat

BoltCarriage Idler

Spring Extension

Spring ReturnIdler

Retainer SpringYellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring RetentionLever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 Uric x 3/4

Mandrel Assembly (Includes

Housing, Shaft and Shaft Hardware

Only - Pulley Not included)

ReplacementMower, Complete

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

45

TRACTOR-- MODEL NUMBER 917.272074

PEERLESSTRANSAXLE- - MODEL NUMBER 206-545C

47

,%

13

157

46

TRACTOR - -MODEL NUMBER 917.272074

PEERLESS TRANSAXLE - -MODEL NUMBER 206-545C

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 TransaxleCover 41A 790079

2 780086A Needle Bearing 5/8" 42 792073A

3 770128 Traneexle Case 42A 792085A

4 776395 Countershaft 43 792075

5776409 Output Shaft 44 790025

6 778364 Spur Gear (38 teeth) 45 786066

6A 778369 Spur Gear (15 teeth) 46 786086

7 778330 Spur Gear (11 teeth) 47 774690

8 792180 Shift Key 48 774691

8A 792047 Woodruff Key #9 49 778356

9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 51 778354

11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (13 teeth) 53 778350

13 778368 Bevel Gear (13 teeth) 54 778346

(Include. 14) 56 778355

14 778368 Bevel Pinion (13 teeth) 57 778337

(Include. 13) 58 778353

15 778370 RingGear (43 teeth) 59 778351

17 786188 DrivePin 60 778349

18 786102 Spacer 1.130 X.695 61 778345

20 792077A Ball 5/16" dia 65 780189

21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422

22 792079 Spring .310 OD x .625 L 67 776396

25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170

25A 792177 Screw 1/4-20 x 1-3/8" 70 786187

26 792125 Retaining Ring (pkg of 2) 71 788069

27 792035 RetainingRing 71B 788092

28 788040 RetainingRing 76 780090

29 780072 ThrustWasher .627 ID x.03tW 77 788078A

29A 780160 ThrustWasher.762 ID x.031W 79 792144

29B 780051 ThrustWasher .762 ID x.031W 82 778333

29C 780199 Anti-Rotation Washer .632 83 778338

30 780108 Cup Washer 1.127 ID x .032W 85 792154

31 780001 Flat Washer .750 IDx .056W 87 788089A

(Use As Needed) 150 788093A

31A 780195 FJatWasher .750 ID x .062W 157 798088A

32 788083 Oil Seal 5/8" 180 730229A

34 780194 Bushing.563 900 794712

35 780193 Flanged Bushing5 /8" ID

35A 780197 Flanged Bushing .751

36 790075 Brake Disk

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)

39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x .059W

Brake Lever

Screw 1/4 - 20 x 1-1/4"

Screw 1/4 - 20 x 2 1/4"

Locknut5 /16 - 24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15 /16" Long)

Axle (16 - 1 12" long)

Spur Gear (29 teeth

Spur Gear (27 teeth

SpurGear (23 teeth

Spur Gear (19 teeth

Spur Gear (16 teeth

Spur Gear (15 teeth

Spur Gear (11 teeth

Spur Gear (13 taut|

Spur Gear (17 teeth

Spur Gear (21 teett

Spur Gear (24 teett

Spur Gear (25 teetr

FlatWasher .563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted RetainingRing

Spdng .430 OD x .5000 L

Bevel & Spur Gear (30 & 13 teeth)

Spur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9116"

Liquid Gasket R'IV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement

MST - 206-545C Transaxle

NOTE: All componentdimensionsgiven in U.S. inches

1inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.272074

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27508

CYLINDER HEAD, VALVE AND BREATHER I

9

11

s914

CRANKCASEJ

19

16---_

18

\lO

48

TRACTOR -- MODEL NUMBER 917.272074

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

212-755-94-S Kit, cylinder head (Includes 2

3-17, Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, & 12 3 12-445-02-S

041 03-S) 4 M-839025-S

3 12-411-03-S Rod, push (2)

4 12-041-10-S Gasket, cylinder head 5 24-380-13-S

5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S

12-017-02-S Valve, intake (.25) 7 12-089-31-S

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S

12-016-02-S Valve, exhaust (.25) 12-422-09-S

7 25-139-60-S Plug, allen hd. pipe 1/8" 12-422-10-S

8 12-318-36-S Cylinder Head

9 25-186-01-S Arm, rocker (2) 12-422-11 -S

10 12-599-03-S Pivot, rocker arm (2) 12-422-12-S

11 M-640034-S Screw, hex. flange 12-422-13-S

M6xl.0x34 (2) 12-422-07-S

12 12-089-01-S Spring, valve (2) 9 12-144-28-S

13 12-173-01-S Cap, valve spring (2) 10 12-874-07-S

14 12-755-03-S Kit, retainer (2)

15 12-468-05-S Washer, plain 13/32" 12-874-11-S

16 12-112-13-S Spacer, head bolt exhaust 12-874-08-S

port 12-874-09-S

17 12-086-15-S Screw, hex. flange 11 12 018 02-S

M10xl.5x81 (5) 12 12-108-07-S

18 25-237-14-S Clamp, hose (2) 12-108-08-S

t9 12-326-03-S Hose, breather 12-108-09-S

20 M-645020-S Screw, hex. flange 13 12-067-11-S

M6xl.0x20 (5) 12-067-06-S

21 12-096-07-S Cover, valve w/nipple 14 12-380-01-S

22 M-545010-S Screw, hex. flange 15 12-043-05-S

M5x0.8xl0 16 M-631005-S

23 12-018-01-S Retainer, breather reed 17 12-144-02-S

24 12-402-02-S Reed, breather 18 52-139-09-S

19 12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinder (Use Short

Block 12 522 51)

Strap, lifting

Screw, hex. flange

M8xl.25x25

Dowel, locating (4)

Kit, camshaft .llncludes 7,8)

Spring, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.)

yellow

Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray

Shim, camshaft (A.R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston wiRing Set (Std.)

_ncludes 11,12)

iston wiring Set (.08)

Piston wiRing Set (.25)

Piston w/Ring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 114=

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.272074

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

i IGNITIONIELECTRICAL

%,

15-- 9

BLOWER HOUSING AND BAFFLES I

12

10

11\_,

AIR INTAKE I

3- _"_-__J'_

6--

D-'_-

--7

5O

TRACTOR -- MODEL NUMBER 917.272074

KOHLER ENGINE-MODELNUMBER CV490, TYPE NUMBER 27508

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO, NO. DESCRIPTION NO, NO. DESCRIPTION

112-086-14-S Screw, hex. flange

M10x1.5x46

2 12-466-03-S Washer, plain 3/6"

3 24-162-03-S Screen, grass

4 25-086-47-S Bolt, shoulder M6xl.0x16

5 12-157-06-S Fan

6 X-42o15-S Key

7 12-025-15-S Flywheel

8 12-155-09-S Connector

9 M-548025-S Screw, hex. cap M5x0.8x25

(,,

2)

10 12-065-09-S Stator - 15 amp with stator

brake

11 M-545020-S Screw, hex. flange

M5x0.8x20 (2)

12 12-154-06-S Clip, cable (2)

13 41-403-09-S Regulator, rectifier- 15 amp

14 X-22-11-S Washer, lock 1/4"

15 M-639016-S Screw, hex. flange

M6x1.0x16 (2)

16 236602-S Connector

17 12-132-02-S Spark Plug

18 X-728-1-S Clip, cable (2)

19 M-545010-S Screw, hex. flange

MSx0.Sxl0 (2)

20 12-584-04-S Module, ignition

NOT ILLUSTRATED

12-176-44+S Harness, wiring

24-518-12-S Lead, black (6" - 12 gauge-

insulated grip barrel eyetet

terminals)

12-518-35-S Lead, white (36" - 18 gauge

- fully insulated push on tab

and uninsulated socket

terminals)

2

3

4

5

6

7

8

9

10

11

12

M-545010-S

24-468-10-S

12-146-07-S

M-550010-S

24-096-05-S

12-027-76-S

12-063-18-S

25-154-02-S

12-086-37-S

12-063-20-S

M-645016-S

12-063-19-S

Screw, hex. flange

M5x0.8xlO (6)

Washer, plain 1/4"

Plate, blower housing

Screw, hex. flange

M5xg.6xl0

Cover, pinion

Housing, blower

Baffle, retake side

Clip, mounting(3)

Screw, captive washer

M5x0.Bx20 (3)

Baffle, cylinder head

Screw, hex. flange

M6xl.Ox16 (2)

Baffle, cylinder

Nor ILLUSTRATED

M-541050-S Nut, hex. flange MSx0.8

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 12-281-01-S Duct, air

2 25-341-03-S Knob, air cleaner cover

3 12-096-24-S Cover, air cleaner

4 12-083-12-S Precleaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S Kit, air cleaner element

(Includes 5, 7, 8)

7 12-743-12-S Filter, element (Includes 5,

8)

8 12-032-11-S Seal 1-7/16"

9 t2-094-07-S Base, air cleaner (Includes

11, 12)

10 12-072-04-S Stud, mounting plate

M6xl.0x75

11 12-086-01-S Screw, #10 Hi-Lo thread

forming (2)

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.

inches 1 inch =25.4 mm

51

TRACTOR -- MODEL NUMBER 917.272074

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

STARTING SYSTEM

1

I

ENGINE CONTROLS

t

/

0

8

O

17

16 _T _Jm \ Io m,

t_--_/l_ -, _-

"'15 !14 8\

%1! _,

11

OIL PAN ILUBRICATION I

52

TRACTOR - - MODEL NUMBER 917.272074

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27508

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

M-839070-S Screw, hax. flange 1

MSx1.25x70 (2) 2

25-098-07-S Starter assembly (Includes 3

3-8) 4

12-755-54-S Kit, drive end

12-227-18-S Cap, drive end 5

12-170-05-S Armature

12o221-01-S Kit, brush & spring 6

12-227-13-S Cap, commutator end

12-211-01-S Bolt, hax. flange 1/4-20x4- 7

5/8 (2)

3

4

5

6

7

8

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO. NO.

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

12-038o01-S

25-755-13-S

12-153-03-S

12-153°02-S

12-123-04-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

Mo545015-S

25-462-09-S

52-050-02-S

25-13g-57-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (includes 3)

O-Ring, oil fil| cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange

M6×1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil p_ckup screen

Screw, hex. flange

M5x0.8x16

Valve, oil pressure relief

Filter, oil

Plug, sq. hal. solid 3/6"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.Bx16 (3)

Seal, oil (P.T.O. end)

Screw, hex. flange

MSxl.25x45 (11)

Screw, hex. flange

M8x1.25x45

Assembly, Pan, oil (Inc!.

11,14-17)

2

3

4

5

6

DESCRIPTION

8

9

10

11

12

13

14

15

16

17

12-079-11-S

12-237-01-S

24-086-43-S

M-664020-S

12-536-10-S

M-443025-S

M-443020-S

t 2-069-11-S

12-089-23-S

12-089-24-S

12-755-83-S

12-100-07-S

52-211-04-S

12-090-28-S

25-158-08-S

12-079-10-S

25-158-11-S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xl.Ox20 (2)

Control, speed assembly

(Includes 6-9)

Screw, pan head

M4x0.7x25

Screw, pan head

M4x0.7x20

Spr_ng, choke (2)

Spdng, choke return

Spring, governor

Kit, governor lever (Includes

12-14)

Nut, hex flange 1/4-20

Bolt, 1/4-20x1'

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All componentdimensionsgiven in U,S.

inches 1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.272074

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CRANKSHAFT

2"-"" 8

]

EXHAUST

FUEL SYSTEM I

,-, 6--9

TRACTOR -- MODEL NUMBER 917.272074

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

5

6 12-041-01-S

7 12-265-06-S

8 25-237-14-S

9 52-353-22-S

10 25-050-03-S

11 47-154-01-S

M-641060-S Nut, hex. flange M6xl,0 (2)

M-629116-S Stud M6x1.0x116 (2)

12-853-118-S Kit, carburetor w/gasket

(Includes 4,5,6 qty 1 Tie,

cable 12-454-03-S, Terminal

25-452-20-S)

12-041-02-S Gasket, air cleaner

12-053-118 Carburetor assembly (For

information only not

available separately)

(includes Kit, float 12-757-

02-S Kit, carburetor repair

12-757-03-S, Kit, solenoid

repair 12-757-33-S)

Gasket, carburetor (2)

Deflector, heat

Clamp, hose (2)

Line, fuel 12-1/4"

Filter, fuel in-line

Clip cable

NOTILLUSTRATED

*M-561010-S

*X-22-11-S

12-757-02-S

12-757-03-S

12-041-01-S

12-041-02-S

12-041-05-S

12-041-06-S

12-032-06-S

12-757-33-S

12-041-06-S

12-454-03-S

25-452°20-S

12-518-37-S

Screw, thread forming

M5x0.8xl0

Washer, lock 1/4"

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

Tie cable

Terminal

Lead, red, (37" - 20 gauge -

insulated socket and

uninsulated socket

terminals)

*attaches carburetor ground lead to carb baffle.

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12-014-57-S Crankshaft (includes 2)

2 25-139-27-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 25-072-04-S Stud, M8x1.25x33(2)

2 12°041-03-S Gasket, exhaust manifold

3 12-126-11-S Bracket muffler

4 12-445-06-S Strap, lifting

5 M-645025-S Screw, hex. flange

M6xl.0x25 (2)

PA-27508 Replacement Engine

12-522-51 Short Block

12-755-93-S Gasket Set

NOTE: All componentdimensions given in U.S.

inches 1 inch = 25.4 mm

55

56

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

O1

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

1-800-488-1222

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6a.m.-11 p.m., 7days aweek

(1-800-366-7278) (U.S.A.only)

www.sears.com/parlsdirect

To purchase or inquire about a Sears ServiceAgreement

or Sears Maintenance Agreement:

1-800-827-6655 (u.sJ_)

7&m. - 5 p.m,,CST, MOrL- Sat.

Parapedirsewiciode reparac_n a

domicilio,y paraordenarpiezas:

1.888-SU-HOGARs_

(1_88-784-6427)

1-800-361-6665 (Canada)

9&m.-8 p.m. EST, M- F,4 p.m. S_

AuCanadapourserviceenfrarx;aJs:

1-800-LE-FOYERMc

(1-800-533-6937)

WWW.Seafs.ca

©Sea_ Roebud<andCo,

® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.

® Marca Ragistrada /_rMMarca de Fdbrica /sM Marca de Servicio de Sears, Roebuck and Co.

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181510 01.17.02 RH Printed in U.S.A.