Craftsman 917272440 User Manual LAWN TRACTOR Manuals And Guides L0102257
CRAFTSMAN Lawn, Tractor Manual L0102257 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272440 917272440 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272440. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual I CRI FTSMAWI 20.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272440 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before operating this equipment, about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Maintenance Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 11 Maintenance Schedule ...................... 18 ....................................... 18 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION I1. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-ofinstructionsin the manual and on the control and tipover accidents, which can machine before starting. result in severe in ury or death. All slopes • Only allow responsible adults, who are requ re extra caut on. fyou cannot back up familiar with the instructions, to operate the slope or if you feel uneasy on it, do not mow it. the machine. DO: • Clear the area of objects such as recks, toys, wire, etc., which could be • Mow up and down slopes, not across. picked up and thrown by the blade. • Remove obstacles such as rocks, tree • Be sure the area is clear of other limbs, etc. people before mowing. Stop machine Watch for holes, ruts, or bumps. if anyone enters the area. Uneven terrain could overturn the • Never carry passengers. machine. Tall grass can hide obstacles. • Do not mow in reverse unless absoUse slow speed. Choose a low gear lutely necessary. Always look down so that you will not have to stop or shift and behind before and while backing. while on the slope. • Be aware of the mower discharge Follow the manufacturer's recommendirection and do not point it at anyone. dations for wheel weights or counterDo not operate the mower without weights to improve stability. either the entire grass catcher or the Use extra care with grass catchers or guard in place. other attachments. These can change • Slow down before turning. the stability of the machine. • Never leave a running machine Keep all movement on the slopes slow unattended. Always turn off blades, set and gradual. Do not make sudden parking brake, stop engine, and changes in speed or direction. remove keys before dismounting. Avoid starting or stopping on a slope. If • Turn off blades when not mowing. tires lose traction, disengage the • Stop engine before removing grass blades and proceed slowly straight catcher or unclogging chute. down the slope. • Mow only in daylight or good artificial DO NOT: light. • Do not turn on slopes unless neces• Do not operate the machine while sary, and then, turn slowly and graduunder the influence of alcohol or drugs. ally downhill, if possible. • Watch for traffic when operating near or • Donotmowneardrep-offs, ditches, or crossing roadways. embankments. The mower could • Use extra care when loading or suddenly turn over if a wheel is over unloading the machine into a trailer or the edge of a cliff or ditch, or if an edge truck. caves in. • Data indicates that operators, age 60 • Do not mow on wet grass. Reduced years and above, are involved in a traction could cause sliding. large percentage of riding mower• Do not try to stabilize the machine by related injuries. These operators putting your foot on the ground. should evaluate their ability to operate • Do not use grass catcher on steep the riding mower safely enough to slopes. protect themselves and others from serious injury. 3 III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. -Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. 4 • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, Lfpossible. _k CAUTION: Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of CatLforniato cause cancer and birth defects or other reproductive harm. Wash hands after handling. _b CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT REPAIR AGREEMENT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE API-SF-SJ): OIL CAPACITY: SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) 4.0 PINTS _PARK PLUG: GAP: ,040") GROUND SPEED (MPH): TIRE PRESSURE: CHAMPION RC12YC FORWARD: REVERSE: FRONT: REAR: CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE:U 1R BLADE BOLT TORQUE: 27-35 FT. LBS 5.5 2.4 14 PSI 10 PSi CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under =Maintenance" and "Storage" sections of this owner's manual. _II, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). if a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). Steering Wheel Steering © Steering Sleeve ....... Wheel Adapter _-.j t Extension Shaft teering 1) Locknut 5/16-18 Steering Wheel Insert © (t) Hex Bolt 3/8-16 x 1 washer (1) 3/8 Lock (1) Hex Bolt 5/16-18 x 1-1/4 ',1)Large Flat Washer (1) Washer 17/32 x 1-3/16 x 12 Gauge K_ (1) Knob For Future Use Keys (2) Keys Video Cassette Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 112"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels fiat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. ___,..1_- D Steering Wheel__ ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. Steering Wheel Insert _Hex Bolt LockWasher i LargeFlat Washer HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Seat Battery box Terminal 8 INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten, 6. Lower seat into operating position and sitin seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8, Get off seat without moving its adjusted position. 9, Raise seat and tighten adjustment knob securely. Seat Bolt Flat Washer NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instructionbelow to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manua]). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) _kWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "OFF" position. Continue with the instructionsthat follow. CHECKTIRE PRESSURE TO CONVERT TO BAGGING OR Thetiresonyourtractor wareoverinflatedDISCHARGING atthefactory forshipping purposes. Simply remove mulcher plate and store in Correct tirepressure isimportant for best a safe place. Your mower is now ready for cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. l/CHECKLIST BEFOREYOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSU RE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING CHECKLIST: #' All assembly instructions have been completed. •/ No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/frent-to-rear for best cutting (If previously removed) results. (Tires must be properly inflated 1. Raise and hold deflector shield in for leveling). J Check mower and drive belts. Be sure upright position. 2. Place front of mulcher plate over front they are routed properly around pulleys of mower deck opening and slide into and inside all belt keepers. place, as shown. ,,/Check wiring. See that all connections 3. Hook front latch into hole on front of are still secure and wires are properly mower deck. clamped. 4. Hook rear latch into hole on back of ,/Before driving tractor, be sure freemower deck. wheel control is in drive position. • I,CAUTION: Do not remove deflector WHILE LEARNING HOWTO USE YOUR shield from mower. Raise and hold shield TRACTOR, PAY EXTRA ATTENTION TO when attaching mulcher plate and allow it THE FOLLOWING IMPORTANT ITEMS: to rest on plate while in operation. ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, D fi " /_J_/ Mulcher regular unleaded gasoline. e ector " Plate / Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 4" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation 10 section of this manual). See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BAI-rE RY CAUTION OR WARNING REVERSE FORWARD FAST SLOW (, I ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON ! OVER TEMP LIGHT i'.,i,@ 0 0 FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWERLI_ LOCKED _t_'=R N ATTACHMENT CLUTCHENGAGED REVERSE _}_(_ IGNITION DANGER, NEUTRAL ATTACHMENT CLUTCH KEEP HANDS H HIGH LOW KEEP AREA CLEAR DISENGAGED AND FEET L (SEE SAFETY PARKING SLOPE RULES BRAKE HAZ.t_ DS SECTION) FREE WHEEL (Automatic Models only) AWAY 11 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Clutch Lever Ammeter .-". Ignition Switch : -___ -" .-'" Lever Plunger Choke Control Lift Lever Clutch/ Brake Pedal Height , Adjustment Indicator FraeWheel Control g Brake Lever MoUon Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging(-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor, ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and startingthe engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". • Turn ignitionkey to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Choke Control "Engaged" Position Throttle ._ Control Brake Pedal use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditionswhen tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas. _IJCAUTION: Always stop tractor completely, as described above, before leaving the operator's position;to empty grass catcher, etc. TO USE THRO'n'LE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are startinga cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake and clutch/ brake pedal. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. Position "Engaged" Position "Brake" Position Motion Control Lever STOPPING MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE • Move throttle control to slow position. 13 The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon sol conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gouge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a fiat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are sightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, end 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. 3/8-16 Locknut -_ ( S ",.... Mou ting 3/8 Washer---'_-_" _',&_ Gauge Wheel-'_"_'_J'%-J _Shoulder Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control, _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" Attachemnt Lift Lever High Low Position "Disengaged" Position Deflector Shield TO OPERATE ON HILLS _I,CAUTtON: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills, • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position, • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. t. Raise attachment lift to highest position with attachment lift control. 14 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporLingyour tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, Is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting(See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has ran out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to "DISENGAGED" position. 5. Move throttle control to fast position 6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 15 7. Insert key into ignition and turn key clockwise to "START' position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° F and above) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground dnve can now be used. If the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke as described above. COLD WEATHER STARTING (50° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGETRANSMISSION _kCAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the firsttime. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstaitation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in thissection of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 16 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. MOWlNGTIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWlNGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recur the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and net be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3" 17 1.0,ar,_,_,meolte_w_enop_at_gur,_erahew_or_h_,mb_et_rnpe_tur_. 2. Set_ol i_nl ollen when o_maUng iq dlt'/or _b/con_tons 3. _ eq_ w_h _ n_, mang_ o4 ew_ 50 hou_ 4. Repk_e brides r_m oaen wh_ mow_ _nsandy ao_ GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to property maintain your tractor. Alt adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last Longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 5 ffequ_ust_esystem. 6. Net req_d _ e_J_ped w_h _,tk_te_snce-k_ . T_g_n bat_. ko_t axle p._ot b_t t_ 35 R.4bl. max_ur_ LUBRICATION CHART Zerk Zerk (_Front Wheel Bearing i zer ! * BearingZark i (_General PurposeGrease _Refer to Maintenance"Engine"Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricantswill attract dust and dirt that will shorten the life of the self-lubricating]bearings. If you feel they must be lubncated, use omy a dry, powdered graphite type lubricant sparingly. 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. ]f your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Trailing Assembly Ed_ de Hex Bolt,.._._J _ C_nter (Grade 8)*_ Hole "_ *A Grade8 HeatTreatedBoltCan Be IdentifiedBySix LinesOn The BoltHead TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower, • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancar.) NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portionof the steel bolt or pin and hold the bolt or pin parallel with the ground. if blade is balanced, it should remain in a horlzontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. / BLADE REMOVAL 1. Raise mower to highest position to allow access to blades, 2. Remove hex bolt, lock washer and fiat washer securing blade. 3. install new or resharpened blade with trailing edge up towards deck as shown. 518" Bolt 19 BATTERY Yourtractor has a battery charging system which is sufficientfor normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals dean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroeum jelly. 6. Reinstall battery (See "REPLACING BATI'ERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transexle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classificationSF-SJ. Select the oil'sSAE viscositygrade according to your expected operating temperature. NOTE: Although muLti-viscosity oils (5W30, 10W30 etc.) improve startingin cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipsticksecurely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API TRANSAXLE COOLING service classification SF-SJ. The transmission fan and cooling fins • Be sure tractor is on level surface. should be kept clean to assure proper • Oil will drain more freely when warm. cooling. • Catch oil in a suitable container. Do not attempt to clean fan or transmis1. Remove oil fill cap/dipstick. Be careful sion while engine is running or while the not to allow dirt to enter the engine transmission is hot. To prevent possible when changing oil. damage to seals, do not use high 2. Remove cap from end of drain valve pressure water or steam to clean and install the drain tube onto the transaxle. fitting. • inspect cooling fan to be sure fan 3. Unlock drain valve by pushing inward blades are intact and clean. slightly and turning counterclockwise. • Inspect cooling fins for dirt, grass 4. To open, pull out on the drain valve. clippings and other materials. To 5. After oil has drained completely, close prevent damage to seals, do not use and lock the drain valve by pushing compressed air or high pressure inward and turning clockwise until the sprayer to clean cooling fins. pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 2O 7. Refill engine with oil through oil fill dipsticktube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil DrainValve Position TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 5. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 6. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cap /_ DrainTube CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the ccoling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. 21 IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. Clamp Fuel Filter_ 22 A CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake, 2, Place motion control lever in neutral (N) position. 3, Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5, Make sure the blades and all moving parts have completely stopped. 6, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. I'RACTOR ro REMOVE MOWER _,lower will be easier to remove from the right side of tractor, 1, Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3, Roll belt off engine pulley. 4, Remove small retainer spring, and lift clutch spdng off pulley bolt, 5, Remove large retainer spring, slide collar off and push housing guide out of bracket. _. Disconnect anti-swaybar from chassis bracket by removing retainer spring, 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Small Retainer Clutch IMPORTANT; If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with discharge guard to right side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. Suspension Arms =so_: "'_'_'Square Hole Spdng Pulley -'rant Link Retainer Spdng Anti-Sway (Both Sides) Guide Retainer Spring Bracket 23 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE:Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottomedge of Bottomedge of mowe_ • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. _' , I r,, Mandrel Both Front Links Should be Equal in Length °und g -V G,oo. , e Nut "_Nut "E" Suspension Tronnion_ Front Links Lit_ Link Adjustment Nut / j TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools, Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5, Make sure belt is in all pulley grooves and inside all belt guides. 6, Install mower in reverse order of removal instructions. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side, To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length, Both links should be approximately 10-3/8". 24 TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom side of left footrest. 1. Remove mower (See =TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 4. Pull belt toward front of tractor and remove downward from around engine pulley. 5. Install new belt by reversing above procedure. Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the trensaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/breke pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest Sears or other qualified center. EnginePull_ Stationary Idler Tnr puntS _1i_lSly° n Clutching Idler_ WITH PARKING BRAKE "ENGAGED" lam Nut ut "A" TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, end lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and tum engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral Lrrerr adjustmentis necessary contactyour nearest authorizedservicecenter/department. 25Position, follow these steps: 1. Loosen theadjustment bolt. 2. Movethe motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lever Neutral Lock Gate TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstaUation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual, TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal(left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble, NOTE: On rear wheels only: align grooves in rear wheel hub and axle, Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5, Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may he purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers _Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _k CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to startthe engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual), If "jumper cables" are used for emergency starting, fonow this procedure: IMPORTANT: Yourtractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 26 -peeve" (-) rL.H. Panel_/ Bolt , _ REPLACING BATTERY ,_ICAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positiveterminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Positive (Red) Cable (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractorto run poorly,stop running, or prevent it from starting. • Check wiring. See electdcal wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-infuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and liftoff of tractor. 4. To replace, reverse above procedure. HeadlightWire Connector Hood Batter Box Door 27 ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL GABLE The throttlecontrol has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Yourcarburetor is not adjustable. If your engine does not operate propedy due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equipment and experience to make any necessary adjustments. Swivel Glamp_1_ Screw Clamp 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractorwith gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATFERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain o11(with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oilthrough spark plug hole(s) into cylinder(s). 3, Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29 'ROUBLESHOOTING CHART PROBLEM Will not start CAUSE 1. Out of fuel 2. Engine not "CHOKED" properly, 3. Engine flooded. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter, 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7. Water in fuel. 7. Drain fuel tank and carbure tot. refill tank with fresh gasoline and replace fuel filter. 8. Loose or damaged wiring. 8, Check all wiring. 9. Carburetor out of edjustment. 9, See =To Adjust Carburetor" in Service Adjustments section. 1O.Engine valves out of 1O.Contact a Sears or other adjustment, qualified service center. Hard to start 1. 2. 3. 4. 5. Dirty air filter. Badspark plug. Weak or dead battery. Dirtyfuel filter. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment, Enginewill not turn over 1. Clutch/brake pedal not depressed 2. Attachment clutch is engaged, 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch, 1. 2. 3. 4. 5. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See"To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 9. Faulty operator presence switch(es), 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring, 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but witl not start 1. 2. 3. 4. 1. 2. 3. 4. Lossofpower 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 8. Faulty solenoid or starter. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 3O Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. TROUBLESHOOTING CHART _ROBLEM CAUSE .oss of power continued) CORRECTION 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Waterinfuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburator out of adjustment. 15.Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12.Clean/raplace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. Poorcut-uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. Mowerbladeswill notrotate 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 31 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. TROUBLESHOOTING PROBLEM Poor grass discharge Headlight(s) not working (ifsoequipped) CHART [CAUSE _ I1. "FAST" Place throttle control in position. 2. Shift to slower speed. I 3. Wet grass• 3. ,_Lowgrass to dry before mowing. 14. Mower deck not level• !4. Level mower deck. 5, Low/uneven tire air pressure•i 5. Check tires for proper air I pressure. I 6. Worn, bent or loose blade. I 6. Replace/sharpen blade. I I Tighten blade bolt. ! 7. Buildup of grass, leaves and i 7. Clean underside of mower housing. • Mower drive belt worn. 18 trash under mower. Ii8 RepLace mower drive belt. 9. Blades improperly installed. . Reinstall blades sharp edge down. 10.improper blades used. ! 1O,Replace with blades listed in this manual. 11.C ean around mandrels to 11.Clogged mower deck vent holes from buildup of open vent holes, grass, leaves, and trash around mandrels. 2. Travel speed too fast. 1. Switch is "OFF". 2. Bulb(s) burned out. 14J31 Faulty light switch. wiring, . Loose or damaged 5. Bafferywillnot charge I CORRECTION 1. Engine_speed too slow. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections, 3. Faulty regulator (if so equipped). 4. Faulty alternator. Loss ofddve 1. 2. 3, 4. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. 5. Rep]ace fuse. 1. Replace battery, 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken, 3. Air trapped in transmission during shipment or servicing. 1. PLace freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. Engine"backfires" 1._Engine throttle control not --11. set at "SLOW" when turning engine position for 30 seconds "OFF" before stopping engine, 32 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.272440 _'CHEMATIC 33 TRACTOR - - MODEL NUMBER 917.272440 ELECTRICAL i :?4 TRACTOR- - MODEL NUMBER 917.272440 LECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 PART NO. 163465 74760412 156417 153664 175688 4152J 4799J 146147 175158 7351_400 4207J 121305X 175566 140403 178437 71_I_40_ 131563 175141 12282ZX 141940 DESCRIPTION Battery 12 Vott 28 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Case, BattenJ Mech Hinge Switch, _nter_ock N Opn_N Opn Harness, Light Socket (Include$ 4152J) Bulb, Light Cabte, 8artery, 6 Gau9 e, Red, 11" Cable, Battery, @Gauge, Red, W/16 Wire FuSe,2O Amp Nut Keps Hexl/4.-2C, Dn¢ Cable, GrOund, @Gauge, Black, 12" Switch, Plunger Normal Op Olive Switch, tgn_'_on Key, Ignition Harness, Ignition Bob, Hex Head, Fin. 114-20 x '_/2 Cover, Terminal, Red Solenoid Ammeter Rectang_a_ Protection Wire Loop NO]'E: Ait component dimensions gWen in U.S. _nches I inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.272440 CHASSISAND ENCLOSURES 39 6O 13 t" 3 3 3 14 208 _ 4 TRACTOR - - MODEL NUMBER 917.272440 :HASSLEAND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 13 14 17 18 25 26 25 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 - - Chassis Stamping Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13132 x 13/16 x 12 Gauge Nut Grille Lens Asm Lens, Grille Fend/Ftrest Pnt STLT Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket, Pivot Duct Air Engine P/L LT Bolt Rdhd Sqnk 5/5-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 318-16 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Cupholder Screw Hwhd Hi Lo #13-16 x 314 Bolt ShoulderS/16-18Tr ScrewThdrol 5/16-15x1/2TYTE ScrewThdrct 3/8-16x 1/2 Insert Lens Reflective Plug, Button 174619 176554 17060612 155272 168337)(013 STD533710 155927 172107X010 17490608 174330)(612 126938X 19131312 STD541437 177403 174332X599 164919X612 139976 1749(_ 175710 174714 174930 72140606 154798 7368O600 165867 154966 175582 156524 155123X428 164863 170165 17670508 17670608 175143 5479J NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272440 GROUND DRIVE 212 70 38 116 TRACTOR - - MODEL NUMBER 917.272440 GROUND DRIVE5 -:6 xj _0 )2 34 _5 19 37 19 k9 10 H t2 t7 18 19 _0 _1 ;2 _3 _5 _6 i7 _9 31 32 ;5 _4 ;5 DESCRIPTION KEY NO, PART NO. DESCRIPTION 66 70 71 73 74 75 76 77 78 81 82 83 84 89 90 95 95 116 120 150 151 156 158 159 161 162 163 164 195 166 168 169 197 195 199 200 202 212 154778 134683 169183 169182 137057 121749)( STD581075 123953X 121748X 165595 165711 19171216 169594 164890X428 124346X 169497 4497H 72149508 73906600 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169513 169593 169512 72140508 72119514 145212 Keeper Belt Engine Hydro Keeper Belt Engine Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer Washer 25/32 x 1-1/4 x 15 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm Cross Tapared Spdng Torsion Washer 17/32 x 5/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass Hydro 20" Tires Retainer Spring l"ZinrJCed Bolt Rdhd Sqneck 3/6-16 x 1 Nut Look Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srded 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Uric x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5116-18 x .561 Plate Fastening Nyliner Snap-In 5/8"1D Washer Ny1718 ID x .105" Hyd Bolt Shoulder 6116-18UNC Bolt Rdhd Sgnk 5/16-18UNC x 1 Bolt Cart Sh 3/6-16 x 1-3/4 Gr.5 Nut Hex Flange Lock Transaxle (See Breakdown) Hydro Gr 314-0510 Rod Shift Fender Adjust Pin Cotter 1/6 x 1 CAD Washer Lock Hvy Helical Bolt Rex FLGHD 5/16-15 x Gr 5 Nut Lock Hex W/Ins. 5116-18 Unc Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 348-16 Unc Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. ROd, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing,Nylon Washer Pin, Roll Pulley, Composite, Fiat Bolt Fin Hex 3/8-16 x 3 Spacer, Split Keeper, Belt Idler Washer 13/32 x 13/16 x 12 Ga. Pulley, Idler, V-Groove Bellcranlt, Clutch Retainer, Belt Bolt NutCrownlock 3/8-16UNC Nut. Crownlock 5/16-18Unc Link, Clutch Spring, Return, Clutch Screw 3/5-16 x 1 V-Belt Keeper, Center Span Screw. 3/6-16 x 3/4 Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 x 4 Gr. 5 Washer NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.272440 STEERING ASSEMBLY \ \ '\ \ 4O TRACTOR - - MODEL NUMBER 917.272440 STEERINGASSEMBLY KEY NO. PART NO. DESCRIPTION 1 159944X428 Steedng Wheel 2 154427 Axle Assembly STM P Dropped STL 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 62661"1 Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1_5/8 x 16 Gauge 7 19272016 Washer 27132 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing, Steedng Column 10 175121 Oraglink 11 STD551137 Washer, Lock 13 136518 Spacer Brg Axle Front 15 145212 Nut, Hexftange Lock 17 177876 Shaft Assembly, Steedng 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/5 x 16 Gauge 29 17060612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod,Tie 36 155099 Bushing, Steering 37 152927 Screw 38 159946X428 tnsert, Steedng Wheel 39 19132411 Washer 13/32 x 2-3/8 x 12 Gauge 40 STD541537 Nut Lock Center 3/8-24 UNF 41 159945 Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-114 x 16 Gauge 44 153720 Extension Shaft Steering LR.LT 46 121232X Cap, Spindle 47 6855M Fitting, Grease 51 STD541431 Nut Lock Hexw/Ins. 5/16-18 UNC 54 74788520 Bolt Fin Hex 5/16-18 UNC x 1-1/4 63 STD523710 Bolt, Fin Hex 3/6-16 UNC x 1 Gr 5 65 160367 Spacer Brace Axle 67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2*1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 13,3835 Fastner Christmas Tree 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip 5teedng NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 41 TRACTOR- - MODEL NUMBER 917.272440 ENGINE 28 13 29 \ OPTIONAL EQUIPMENT Spark Arrester 42 TRACTOR - - MODEL NUMBER 917.272440 ENGINE KEY NO. 1 2 3 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 37 38 44 45 46 62 72 81 PART NO. 170546 17720410 ...... 149723 160589 159955 171877 162797 165391 148456 STD551237 17490624 169837 145996 73920600 137180 109202X 158990 123487X 137040 148315 17670412 17000612 19091416 10040500 71070512 73510400 DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting I/4-20 x 5/8 Engine, (See Breakdown) B&S Model No. 407777-0121 -E5 Muffler Exhaust Tube Rh Exhaust Tube Lh Bolt 5/16-18 x 3/4 Shield Browning Gasket Muffler Tube Drain Oil Easy Washer Screw Thdrol 3/8-16 x 1-1/2 Shield Bm/Dbr Guard ControlChoke Nut Keps 3/8-24 Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line,Fuel Plug, Drain Oil Easy Screw, Hex Washer Head, Thd.. Roll, 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer Lock 5/6 Screw Hex Hd Cap 5116-18 x 3/4 Nut Keps Hex 1/4-20Unc NOTE: Allcomponent dimensions given in U.S. inches 1 inch = 25.4 mm 43 SEATASSEMBLYTRACTOR - - MODEL NUMBER 917.272440 KEY NO. 1 2 3 PAR'I" NO. 140123 140551 71110616 DESCRIPTION Beat Bracket, Pivot, Seat BOR 4 5 6 7 8 9 10 11 19131610 145006 B'1]_541437 124181X 1700_616 19131614 174894 166369 Washer 13/32 x 1 x 19 Gauge Clip, Push-in Hinged Nut Spring, Seat Screw 3/8-16x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat 12 121246X Bracket, Switch Mounting K'=Y PART NO. NO. 13 14 19 16 17 21 22 24 25 121248X 72055412 134300 121250X 123976X 171852 STD541431 19171912 127019X DESCRIPTION Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spring LOcknut, Flange 1/4 Grade 5 BOiL Shoulder 3/16-18 UNC Nut Washer 17132 x 1-3/16 x 12 Ga. Bolt, Shoulder 3/16-19x .62 NOTE: All component dimensions given In U,S. inches 1 inch = 25,4 mm 44 TRACTOR - - MODEL NUMBER 917.272440 DECALS 10 2O _12 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 156811 165407 177356 177357 174322 133644 177355 172331 163204 156439 146046 Decal, Oper, Instr. Decal, HP Engine Decal, Hood, R.H. Decal, Hood, LH. Oeca_Hood Replacement Decal, Customer Maintenance Decal, Hood Side Decal, Deck Decal, Fender. CraRsman Decal, Fender Danger Decal, V-BeR Drive Schematic 13 14 16 20 21 ------- 177284 160396 138047 149516 164_65 138311 165800X428 165799X428 169210 177462 177463 Decal, Lower Dash Decal, V-Belt Schematic Decal Battery Diehard Decal, Battery DngdPsn Eng Decal, Strng Whl Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Decal By Pass LT Hydro Owner's Manual, English Owner's Manual, Spanish WHEELS &TIRES KEY PART NO. NO. 1 2 3 4 2_ 59192 65139 106222X 59904 106732X427 278H 904G_1 5,8 4,10 /,9 11 8 9 10 106108X427 122082X 7152J 11 .° 104757X428 144334 DESCRIPTION Valve Cap, Tire Stem, Valve Tim, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Searing, Flange (Front Wheel Only) Rim, Rear Tire,Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.272440 LIFT ASSEMBLY 7 41 // I , 37 3 13 /'/ / 1 6 6 13 19 20 13 2O 15 32 19 15 32 46 TRACTOR - - MODEL NUMBER 917.272440 LIFTASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 36 37 38 40 41 159460 159471 105767X 120(_O02 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 130171 73800800 139868 163552 169865 73540600 155097 123935X 1706(_16 19112410 155098 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E_ing Washer 21/32 x 1 x 21 Gauge Bearing,Nylon Grip.Handle, Fluted Button, Plunger, Red Link, Lift, LH. Link, Lift, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hex, with Washer Insert 1/2ol 3 UNC Arm, Suspension, Rear Retainer Spring Bearing, Pvt. L_t Nut, Crownlock 3/8-24 Pointer Height Indicator Plug Ho_e Screw 5/16-18 x 1 Washer 11/32 x 1-1/2 10 Ga. Indicator Height NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 TRACTOR- MODEL NUMBER 9t7.272440 MOWERDECK / 116 113 111 114 I \ t6 1t8_ 30 __,_192 i 131 i 129 J I 21 TRACTOR - - MODEL NUMBER 917.272440 MOWERDECK KEY NO. PART NO. 1 2 3 165892 S'rD533107 138017 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bar 38/42" eck S]_624008 RetainerSpdng 130832 Arm, Suspension, Rear 850857 Bolt, Hex 3/8-24 x 1,25 Gr. 8 STD551137 Washer, Lock 140296 Washer, Hardened 134149 Blede, Mulching 137645 Shaft Assembly, Mandrel, Vented (Includes Key Number 12) 128774 Housing, Mandrel,Vented 110485X Bearing, Batl, Mandrel 174493 Stdpper, Mower Dock 72140505 Bolt, Carriage 5/16-18 x 5/8 132827 Bolt. Shoulder 159770 Baffle, Vortex STD541431 NutCrownlock5i16-18UNC 134753 Stiffener Bracket 131267 Bracket, Deflector 105304X Cap, Sleeve 123713)( Spring, Torsion, Deflector 110452X Nut, Push 130968X428 ShiekJ, Deflector 19111016 Washer 11132x5iBx16Ga. 131491 Rod, Hinge 157722 ScrewThdrolWasher Head 129963 Washer, Spacer 153535 Pulley, Mandrel 137266 Nut, Toplock. Flanged STD533717 Bolt 131494 Pulley, Idler. Flat STD551037 Washer 13132x13116x16Ga STD541437 NutCrownlock3/6-16UNC 140088 Guard, Mandrel, LH. STD624003 Retainer 137729 Screw, Thd. Roll 1/4o20 x 5/8 133944 Washer.Hardened 174284 Roller Assembly, Cam Follower 131340 Bolt, Shoulder #10-24 Gr. 5 STD541410 Locknut 139888 Bolt, Shoulder 5/16-18 UNC 131845 Arm Assembly, Pad, Brake 133943 Washer, Hardened 155046 Arm, Idler 165723 Spacer, Retainer 141043 Guard, TUV Idtar KEY NO. 67 68 9_ 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 -- - PART NO. 149846 144959 7380(To00 136420 71081016 19061216 STD551110 160793 2029J 155197 155198 17060514 ST[To41431 72110504 4898H 165746 73930600 $10551037 143723 19131312 STD523710 $10533710 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 169583 DESCRIPTION Knob Custom Oval V-Bett Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer. Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw Taping 5116-16 Nut, Hex, Keps 5/16-18 Unc Bolt, Carriage 5/16 Uncx 1/2 Bolt, Shoulder Wheel,Gauge Nut, Centedock 3/6-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer 13/32 x 15/16 x12 Ga. Bolt, Fin Hex 3/8-16 Unc xl Gr. 6 Bolt, Rdhd Sqnk 3/8-16UNCx 1 Arm Spdng Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage tdler Spring Extension Spring Return Idler Retainer Spdng Yellow Zinc Washer 9132 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 114-20 x5/8 Bolt Rdhd Sqn 3/6-16 UNC x 1- 314 Mandrel Assembly (includes Key Numbers 6-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Cock, Order Separately Mulcher Rate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.272440 HYDROGEAR TRANSAXLE - - MODEL NUMBER 314-0510 5O TRACTOR - - MODEL NUMBER 917.272440 HYDROGEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY NO. PART NO. KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 68 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 9G 107 168 161168 170425 170426 142917 170429 170430 170431 170432 170433 109 111 113 116 119 120 121 170434 170435 170437 170438 170439 170440 170441 122 123 124 170442 170443 170444 170405 170406 142977 142978 Main Housiog, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machioed Block - Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shag, Input Ring - Retaining Spacer Riog - Retaining Seal, Lip ,67 X 1.58 X .276 Ball Brg 17ram Id X 40ram Od X 12mm HexFlange Head Screw5/1624)(0.75 Lip Seal 18 X 32 X 7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shag, Motor Gear - Pinion, 13t 10t/48t Gear Gear, 10t Jackshag 60t Bull Gear Sleeve Beadng .75 X 1.575 X .625 SleeveBeedng(Out board) .75xl.750x.625 Washer, 3/4 Id X 1-112 Od X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11,39 (Key, R,H.) Shaft, Axle .75 X 16,99 (Key, L.H.) Mitar Gear (Splioed) Miter Gear 15t (0,5 Id) Shag Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spdng, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base. Filter Actuator. Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 ld X 1.00d X ,05 Thk Retaioiog Ring Bearing, Center Block Spriog - Helioat Compression Washer 16 170362 17 18 19 23 24 27 28 29 30 31 170363 170364 150771 170365 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 170393 170394 170395 170396 150797 45 46 47 48 49 50 51 52 170397 170398 170999 1704_) 170401 170402 170403 170404 53 54 55 56 125 126 127 128 900 170445 170446 170447 173165 166768 57 58 150798 170407 20w-50 Oil Brake Yoke NOTE: All component dimensions given in U.S, inches 1 inch = 25,4 mm DESCRIPTION 51 DESCRIPTION Rotor, Brake Brake Puck Puck Plata Brake Actuedng Pin Hfhcs 114-20x2 W/ Patch,SpecialFlange Bo_t, 114-20 X 1 W/Patch Spacer Spdng, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Siottad Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spdng Brake AntiDrag Washer, Ht .5 LD. X 1 O.D. X .032 Flat - Washer 11132 I.D. X 7/8 O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027. Washer Stud. 5/16-24 Friction Pack Puck, .330 X t .50 X .0975 Bpring, HelicalComp Spacer Hex Lock Nut 5/16-24Unjf(Nyion Insert) Wedge, Friction Pack Clip, Washer .316x1.50x.104B (P_ated) Pin, Standard Headless Fitting, 5/16 See 5/32 Tube Hose, Expansion Tank Cap - Poppat Valve Bolt, Serf Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housiog Thrust Deflector Washer, Motor Shag .71_ix1.15odx.030thk Plug, Sae#6 O-Ring ,07X .301 I.D. Bracket, Support Expansion Tank SiliconSponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, BelleviUe Belt Keeper CentarSection-Filter-Bypass Assembly FilterAssembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Transax_eComplete TRACTOR- MODEL NUMBER 917.272440 BRIGGS AND STRATTON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E5 029_ 10 y11_ 267J 246 9_ 188 _:_ 2-N 445 222 _ _r REQUIRESSPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTIONMANUAL 20_ 265 267 8 27_-_ r_ 32_1 1 1010 LABEL KIT 163_ 287_ ! I./_ 447A _ 220 _ [1058 [ _NER'S 22 _ MANUAL- 1036 EMISSIONS LABEL ] ] 1017 _ 691 _ 51_ _ -- 868 _/ 1033 VALVE OVERHAUL KIT 865B 447A _ 52 1 10 TRACTOR - - MODEL NUMBER 917.272440 BRIGGSANDSTRAI-rONENGINE-MODEL NUMBER407777,TYPENUMBER0121-E5 60_ 36_ 1022 1029 1029 I 1023 1022 31_1022_1 13 _ 337_ 383 -- 211 209% 11023AJ_1 _ 914_ [_SfiZ _ F_--117, ._] , 085" _788_ - j I SIA__I 276 _ 111122:_ 105, _ 104 _ 633 @ 087_ i- REQUIRES SPECIALTOOLS 1169 100_;_ I 692 _ 51AO!,_ 404 o 552A_ _ 601 " 1124 _ 1i42 I _ 105 ,'' ]_ 1-131S 13095 r13_-]-_ ' i 975 __' 1:760. (_ 672_ 1123 _:_ 1022 150 I_J 987@ 633 @ 53 1127_ ] TRACTOR - - MODEL NUMBER 917.272440 BRIGGSANDSTRATrONENGINE-MODEL NUMBER407777,TYPE NUMBER0121-E5 o30 363 197 40 30_ l_,oJ ,03s1_ t051 _ 311 717_ 697 54 462 579 TRACTOR-MODEL NUMBER 917.272440 BRIGGS AND STRAI-I'ON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E5 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 5A 7 8 9 10 11 t2 13 15 16 29 22 23 24 25 690231 499585 391086 • 690069 499587 499595 690962 ,+ 499601 690937 * 690960 690942 690945 * 690360 690946 691046 690947 * 690308 691053 222698 499598 499589 499590 499591 499604 499605 499606 499607 690975 499582 499583 690976 499596 499597 690963 690963 690964 499586 690977 690978 693893 690948 90949 ,_+ 696950,_1_ 690951 690953 691055 691057 691056 690283 690718 499802 690984 O 690985 O 696986 696232 O 690989 Cylinder Assembly Bushing-Cylinder Seal-Oil Sum -Engine Hea_- Cylinder No. 1 Head-Cylinder No. 2 Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw Breather Assy.) Tube-Brea her Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft Seal-Oil (PTO Bide) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembly (Btd.) Piston Assembly (.010 O.S.) Piston Assembly (.020 O.S.) Piston Assembly (.030 O.B.) Ring Set-Pisthn (Std) Ring Set-Piston (.010 O.B.) Ring Set-Piston (.020 O.S.) Ring Set-Piston (.030 O.S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-intake Gasket-Intake Gasket-Intake Stud (Carburetor) Screw Intake Manifold) Screen-Rotat n9 Screw Rotating Screen Washer Fywhee Plug-Oil Screw Throttle Valve) Idle Speed Kit Pin-Float Hinge Valve-Float Needle Valve-Choke Jet-Main (Standard Jet-Main H9 h Altitude 26 27 28 29 32 33 34 35 36 46 42 45 46 48 50 51 51A 53 54 73 74 75 89 95 98 164 165 168 117 KEY NO. PART NO. 121 122 125 139 131 133 135 137 141 142 146 159 160 163 187 499811 690952 499804 690993 499805 499806 499803 690994 499807 499808 94388 690995 690996 691001 691050 187A 188 192 197 209 211 212 213 216 219 220 222 227 231 240 250 252 265 267 276 278 287 304 305 309 310 311 332 333 334 337 358 363 O + NOTE: 55 DESCRIPTION Carburetor Overhaul Kit Spacer-Carburetor Carburetor Valve-Throttle Throttle Shaft Kit Float-Carburetor Fuel Transfer Tube O:_ Gasket-Float Bowl Choke Shaft Kit _ Nozzle-Carburetor Key-Timing _:_ Gasket-Nozzle Retainer-Solenoid • Gasket*Air Cleaner Line-Fuel (Cut to Required Length) 691049 Line-Fuel 690960 Screw (Control Bracket) 690083 Adjuster*Rocker Arm 690969 Screw Back Plate 691018 Sprng-Governor 691019 Spring-Governed Idle 691020 Link-Throttle 691021 Bracket-Choke Control 691022 Link-Choke 394348 Gear-Governor 690412 Washer (Governor Lever) 691023 Bracket-Control 691048 Control Lever*Governor 690718 Screw (Choke Valve) 691035 Filter-Fuel 690957 Retainer-Breather 690956 Element-Breather 691024 Clamp-Casing 695134 Screw (Casing Clamp) 690997,O_ Sealing Washer 690097 Washer (Gov. Control Lever) 690960 Screw Dipstick Tube 691004 Housng-Blower 691005 Screw(Blower Housing) 691262 Motor-Starter 691263 Bolt-Starter Motor 497608 Brush Set 691059 Nut (Flywheel) 691060 Armature-Magneto 691061 Screw (Ivlagneto Armatu re) 691043 Spark Plug 499889 Gasket Set 691062 Flywheel Puller Included in Engine Gasket Set, Ref, No. 358 Included in Carburetor Overhaul Kit, Rof. No. 121 Included in Carburetor Gasket Set, Ref. NO.977 Included in Valve Overhaul Kit, Ref. No. 1033 All component dimensions given in U.S. inches 1 inch -- 25.4 mm TRACTOR - - MODEL NUMBER 917.272440 BRIGGS AND STRA'I-rON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E5 KEY PART NO. NO. DESCRIPTION 383 385 387 404 418 445 447 447A 462 467 474 501 505 510 513 523 524 525 526 544 690966 690960 808656 690442 690999 499486 691003 690960 691261 691008 691064 691185 691029 497606 692024 691036 691032 691037 690960 552 552A 562 573 579 601 615 616 628 633 635 654 668 672 691 697 703 718 726 729 741 742 750 783 788 769 797 798 801 802 803 690552 690553 690311 691009 691029 691038 690317 691045 690960 690998 O1: 66538 690958 691215 690234 0:[: 690657 • 690372 691010 690959 499612 694123 690980 690328 691033 693058 691039 695050 693167 690967 691283 691286 ------ 842 847 851 691031 499602 691234 • • Wrench-Spark Plug Screw(Fuel Pump) Pump-Fuel Washer (Governor Crank) Plate-Cover Filter-Air Cleaner Cartridge Screw (Air Guide Cover) Screw (Air Guide Cover Washer Starter Cabe Knob-Air Cleaner Alternator Regulator Nut (Gov, Control Lever) Drive-Starter Clutch-Drive Dipstick Dipstick Tube Seal Dipstick Tube Screw (Regulator) Armature-Starter Service wth 691262 Starter Motor Bushing-Governor Crank Bushing-Governor Crank Bolt (Gov. Control Lever) Plate-Back Nut (Starter Cable) Clamp-Hose Retainer-Governor Shaft Crank-Governor Screw (Fuel Pump Bracket) Seal-Choke Shaft Boot-Spark Plu Nut (Carbureto J_r) Spacer Gasket-Carburetor Plate Governor Shaft Seal Screw (Drive Cap) Clip Pin-Locating Gear-Ring WireClip Gear-Timing E-Ring Retainer Screw LOil Pump Cover) Gear-Pinion Fuel Pum_p Bracket Harness-Widng Screw (Brush Retainer) Screw CRocker Arm) Cap-Dnve Cap-End Housing (Service with 691262 Starter Motor) Dipstick/Tube Seal Dipstick/Tube Assembly TerminaI-Sparkplug KEY NO. PART NO. 855 865 865A 865B 868 871 877 883 914 918 929 691011 691012 691014 691015 690968 690969 399916 690970 690960 694000 691003 934 943 691058 690589 947 965 967 968 975 977 987 1005 1006 1013 1017 1019 1022 1023 1023A 1024 499909 499613 273638 499788 499810 499812 691000 691243 691247 690954 690770 690103 690971 499599 499600 499054 DESCRIPTION Adapter-Air Cover-Air Guide Cover-Air Guide Cover-Air Guide .+ Seal-Valve Bushing-Guide Alternator Connector/Wire -+ Gasket-Exhaust Screw (Rocker Cover) Hose-Vacuum Screw (Choke Control Bracket ) Screw (Fan Retainer) • O-Ring Seal (Oil Pump Cover) Solenoid-Fuel Oil Pump Cover Filter-Pre-Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor O_: Seal-Throttle Shaft Fan-Flywheel Retainer-Fan Nipple-Oil Filter Oil Pump Screen Label Kit ,+ Gasket-Rocker Cover Cover-Rocker (Cyl. No. It Cover-Rocker IICyL No. 2 Pump-Oil 1026 690981 1026A 690982 1027 492932 1029 690972 1033 499890 1035 691042 1036 695104 1051 691265 1058 274277 1090 691293 1100 690973 1119 691183 1123 690987 0¢ 1124 1126 1127 1128 1169 Rod-Push Aumlnum Steel_ Rod-Push Filter-Oil RockerArm Valve Overhaul Kit Shaft-Pump Emissions Label Ring-Retaining Owner's Manual Retainer-Brush Rocker Ai'm Pivot Screw (Alternator) O-Ring Seal (Solenoid Retainer_ 690988 O:1: O-Ring _eaI-Fuel Transfer Tube 690991 Screw (Fuel Transfer Tube 690992 Screw (Float Bowl) 690990 O Screw (Carburetor No_le) 690990 Screw (Carburetor Cover Plate ---445777-0027-E2 Replacement Engine RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 O + Includedin Engine Gasket Set, Ref. No. 358 Included in Carburetor Overhaul Kit, Ref. No 121 Included in Carburetor Gasket Set, Ref. No, 977 Includedin Valve Overhaul Kit, Ref. No. 1033 NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 56 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. For repair of major brand appliances in your own home.,, no matter who made it, no matter who sold it! 1-800-4-MY-HOME SMA,y,me.dayorni_,t (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-t222 Anytime, dayor night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself,call Sears PartsDirectSi7 1-800-366- PART 8arn- 11.m CST. (1-800-366-7278) 7 days a week www.sears.comlpartsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST. Mon,- Para pedJr servicio de reparacidn a dornicilio, y para ordenar piezas con entrega a domicilio: Sat. Au Canada pour service en fran_ais: 1-888-SU-HOGAR s_ (1-888-784-6427) 1-877-LE-FOYER TM (1-877-533-6937) HomeCenlral © Sears, Roebuck =andCo. 177462 2.5.01 TR ® Registered Trademark / TM Trademark of Sectors,Roe_ and Co ® Marca Registrada / r. Marca de F&l_ica de Sears, Roebud_ and CO, Printed in U.S.A,
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