Craftsman 917272460 User Manual LAWN TRACTOR Manuals And Guides L0202150

CRAFTSMAN Lawn, Tractor Manual L0202150 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272460 917272460 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272460. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

Open the PDF directly: View PDF .
Page Count: 60

Owner's Manual

ICRIIFTSMRN'I

LAWN TRACTOR

21.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.272460

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual,

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

AssembtyPra-Operation ....................... 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 22

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears wilt repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two full years. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (Sea exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

clays of purchase, but atrip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard Maintenance Servicing, oil changes, or tune-ups

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

•Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BA'I-FERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious inJury or death.

_Look for this symbol to point out •Do not mow in reverse unless absolutely

important safety precautions. It means necessary. Always look clown and

CAUTION[H BECOMEALERT!H YOUR

SAFETY IS INVOLVED.

,_ CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

,_ CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

,_ CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on aslope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_,WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into atrailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

•Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

3

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding,

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

lU. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity, Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spiUage. Nlow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

4

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on aslope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope,

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (Above 32°F)

API-SF-SJ): SAE 5W-30

(Below 32°F)

Oil Capacity: 4 Pints

Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Fire Pressure: Front: 14PSI

Rear: 10 PSI

Charging 3Amps Battery

System: 5 Amps Headlights

Battery: Amp/Hr. 28

Min. CCA: 230

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

6

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 x 1

Steerinc_

Boot

Steering Wheel

1) Lock

washer 3/8

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

(1) Large Flat Washer

(1) Hex Bolt

5116-18 x 1-1/4

1SEtx_eeringn

Shaft

(_Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Slope Sheet

Keys

Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2=wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines

on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter

onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (_elt to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 he)( bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

_.._._ Insert

_- 3/8 Hex Bolt

3/8 Lock Washer

_3_'_'_ Larg_Fla t

Boot

Steering Wheel

=-Tabs

Extension Shaft

CHECK BATrER¥

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BAI-FERY" in Maintenance

section of this manual for charging

instructions).

8

•"_-..... ;l__bel

•

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing• Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Wash_r__

Adjustment Knob

NOTE: You may now rollor drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "transmis-

sion disengaged" position (See "1O

TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_IL WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

J

Deflector \,/_ .

Shield _

Mulcher

te

_ Latch

Hooks

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are

designed for discharging and bagging

also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSi shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V' CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,I All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in "transmission

engaged" position (see "TO TRANS-

PORT' in the Operation section of this

manual).

While learning how to use your tractor,

pay extra attention to the following

important items:

•/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls -their

location and function. Operate them

before you start the engine.

,I Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

10

Thesesymbolsmayappearonyour tractoror in literaturesuppliedwiththe product.

Learnand understandtheir meaning.

BATTERy CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT

®

PARKING BRAKE

LOCKED

FAST SLOW

Oi k

UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

@_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

11

FREE WHEEL

(Automatic Models only)

K]qOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Light Switch

Clutch Lever Ignition Switch

Ammeter Lift

Choke ....

--'" -- Lever

Control _ "_." Plunger

Throttle

Clutch/

Brake Pedal

Height

Adjustment

Knob

Attachment

t Lever

Freewheel

Control g Brake Lever

Motion

Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

A'n'ACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

AI-rACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

CHOKE CONTROL -Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH -Used for starting and

stopping the engine,

LIFT LEVER PLUNGER -Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THRO'B'LE CONTROL - Used to control

engine speed.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and ho_d.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever "Engaged" Position

Choke _ ..

Control "-----._( JL..7_'_ Ignition Key

_'_---.___/.._)isengaged"

\._"_=_'_./ /Position

Th rotfle.._ :,)_0_,'_ Parkin.

C ontr_"_', _'_/;aar _ _

Clutch/ _. _._- "'Y "Enqaqed"

Brake _,,; _('_L_-_ Position •

_'_/ _ \ Motion Control

.Disen/geged . AH_iugshttrnent ,_Lever

ju Brake

Position Knob Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal all the way down.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE" Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_]L CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTI'ING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (_)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

13

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

t. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU-I-FING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment

hole.

Gauge

Wheel

\

3/8-16_

Locknut

3/8 Washer/j_

f

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch Lever Lever

"Engaged" High

Position Position

Position

"Disengaged_.

Position Deflector

TO OPERATE ON HILLS

411CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide at the back of this manual.

•Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest setting.

•Make all tums slowly.

14

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Freewheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

•To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATtACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

t. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for afew seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

•For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean,

regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead

oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

_CAUTION; Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_,CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

To avoid engine problems, the fuel

system should be emptied before storage

of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc-

tions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disen-

gaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

15

.Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 °F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

7. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

•The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

ACAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission

disengaged" position (See "TO

TRANSPORT" in this section of

manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in "transmission

engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your transmission is now purged and

ready for normal operation.

16

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "3"O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

[

l

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy grass,

reduce your width of cut on each pass

and mow slowly.

it_!_i_'--_ Max 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

17

FILL IN DATES /_j_:>_/cp.y__/¢¢ cac_

Check Brake Operation

Check Tire Pressure _

Check Operator Presence and

TIntedock Systems If

RCheck for Loose Fasteners If Ks I1_

A Sharpen/Replace Mower Blades _3

TLubr_ation Chart V'

0Check Battery Level

RClean Batter'j and Terminals I_

Check Transaxle Cooling V'

Check V-Belts _'

Check Engine O11Level I_ I_'

Change Engine Oil (with oil filter) _i_11 _

E Change Engine Oil (without oil filter) I_1,= I_

N ' Clean Air Rlter _I_:G Clean Air Screen

NI Inspect Muffler/Spark Arrester

EReplace Oil Filter (If equipped) 1_1.;

Clean Engine Cooling Fins if ;

Replace Spark Plug V_ if

Replace Air Filter Paper Cartridge I 1_2

Replace Fuel Filter I

1- Charge more often when operating under e heavy icsd ot

In high ambient temperatures.

2 - Service rno_e often when operating in dirty Ot dusty co_ditlens.

3 - Replace blades more often when mowing in sandy soil.

4-Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-les, maximum.

Do not overtightsn.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper opera-

tion.

5. Check for loose fasteners.

LUBRICATION CHART

• Spindle--

Zerk t--;"

• I

,f:':

(_Front Wheel ,-

Bz_al_ing_

(_Engine'i i"

J--.

I_ (:i)Spindle

Zerk

,_'- ...... .-__Front Wheel

........ ,k_earing Zerk

"4 b _

._____ i :

= t

(i) General PurposeGrease

(_ REFER TO Maintertance "ENGINE"SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

18

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See TO ADJUST BRAKE" in the Center

Service and Adjustments section of this Edge Up

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly. 19

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Mandrel

Flat Assembly

Lock

/

_'Hex Bolt i

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade -but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

_'_= '"'_-_.___<_:;,m__/_ B,ade

ooorP

C_ferHo'e "_

BA'i-rERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BAI-rERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmission

while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

•Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID

The trensaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact a Sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°F. Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight (8)

hours of operation. -tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OiL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefut

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting. Oil Drain Valve

Closed and

Yellow _-_--/_, _ .'_" °

Cap -

Drain

Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

2O

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep

oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when

finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knobs and cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartridge.

2. Reinstall precleaner cartridge, cover

and secure with knobs.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

Knob_

Foam C°v_ rtridge

Pre-Clea_e_

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers. 21

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

ClamP_clamp

Fuel Filter

CLEANING

ilean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

[,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR IMPORTANT: If an attachment other than

TO REMOVE MOWER the mower deck is to be mounted on the

Mower will be easier to remove from the tractor, remove the front links and hook

right side of tractor, the clutch spring Into square hole in

1. Place attachment clutch in "DISEN- frame.

GAGED" position. TO INSTALL MOWER

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with

retainer springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Install belt onto engine pulley.

Small Retainer Spring

Clutch Spring _

Retainer Spring

Anti-Sway Bar --

Collar

Housing

Guide

Large

Retainer

Spring Bracket

Engine Pulley

J_ Front

Link

Retainer Springs

(Both Sides)

Deflector

Shield

22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

•At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

•Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

mower to _ mower to

ground _ ground

A--_'_Ground Line _t_._--A

Suspension Arm

Lift Link

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Nut "E"

Front Links

23

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "-I-O

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel

pulleys and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See 'q'o Install Mower"

in this section of this manual).

Mandrel

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear on alevel dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, lurther maintenance is neces-

sary. Contact a Sears or other

qualified service center.

With Parking Brake

"Engaged"

Jam Nut

Nut =A"

Arm

Do Not touch this nut. If further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

1. Remove mower (See 'q-O REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and

keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine

pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keep-

ers.

6. Install mower (See 'qO INSTALL

MOWER" in this section of manual).

24

Motion Control Lever Neutral

Lock Gate

Clutching

Stationary Idler

Center Span

Keeper

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

"., Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble with

crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key -Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves

in rear wheel hub and axle. Insert square

key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. 13re sealant

also prevents tire dry rot and corrosion.

Washers

Retaining _ _k.'_

Ring\ /\ _'_r__!

Cover \ ;6;ll Im

Square Key ----_'

(Rear Wheel Only)

25

TO START ENGINE WITH A WEAK

BATTERY

,_WARNING: Lead-acid batteries generate

explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around

batteries.

If your battery is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a

12 volt system. The other vehicle must also be

a 12 volt system. Do not use your tractor

battery to start other vehicles.

TO ATFACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_IWARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Hex Bolt

Keps Nut

Terminal

Door

Cable

Terminal -_ ,Negative

Guard (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

26

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against stop. If it

is not, loosen cable clamp screw and

pull cable back until swivel is against

stop. Tighten cable clamp screw

securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Loosen knob and remove cover

assembly from air cleaner.

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate properly due to

suspected carburetor problems, take your

tractor to an authorized service center for

repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other qualified

service center,, which has proper equip-

ment and experience to make any

necessary adjustments.

Stop

Swivel Clamp

Screw

27

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_, CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATI'ERY

•Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

'q-O CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called

gasohol or using ethanol or methanol)

can attract moisture which leads to

separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTINGCHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Enginewill not

turn over

!Engine clicks but

will not start

Loss of power

CAUSE CORRECTION

•Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug•

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

8. Check all wiring.

9. Sea "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5• Drain fuel tank and refill with

fresh gasoline.

6. Check all widng.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

6. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

continued)

Excessive

vibration

Engine continues

to run when

aperator leaves

;eat with

attachment

:lutch engaged

Poorcut-uneven

Mower blades will

rot rotate

CAUSE

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bentorloose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

.Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

CORRECTION

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11 .Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

.Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

3O

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt.

not rotate (con't) drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact aSears or other

qualified service center.

Poor grass 1. Engine speed too slow.

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine

"OFF"

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11 .Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) bumed out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or

servicing.

.Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

31

32

TRACTOR -- MODEL NUMBER 917.272460

SCHEMATIC

RED

BATTERY

BLACK

AMMETER FUSE

(OPTIONAL) : i

I J

CLUTCH /BRAKE

IGNITION

SWITCH

/;

_ARTER

i .... I

SOLENOID

(PEDAL UP) WH_E

,- - _ .... (NoTSEAToccuPIED)SWITCH

Ii I Pi k

i BLACK bL BLACK

JATI_M E_IT (_LUTCH R_.....

SL_K (CLUTCH G OUNDING

SPARK

IGNITION _) PLUG

UNIT GAP

I(2 PLUGS ON

1WIN CYL. ENGINES) I

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

BROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+AI NONE

_UN/LIGH] B+A1 A2+L

RUN B÷A1 NONE

START ]+ S + A1 NONE

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

33

ELECTRICAL TRACTOR -- MODEL NUMBER 917.272460

€I

II

II

I

41

!

I

26

16

I

I

I

I

\t

29

\

\\

/

/

/

!

/

34

TRACTOR - - MODEL NUMBER 917.272460

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hax Hd 1/4-20unc X 3/4

8 7603J Casa Battery

10 145211 Bolt Btr Frt 1/4-20 x 7,5

11 150109 Holddown Battery Front

12 145769 Nut Push Nylon 1/4 Batt Frt

16 176138 Switch IntedockPush-In

21 175688 Harness Asm LightW/4152J

22 4152J BulbLight#1156

24 4799,.I Cable Battery 6 Ga 11"red

25 146148 Cable Battery

26 175158 Fuse20AMP

27 73510400 Nut, Keps Hex 1/4-20 UNC

28 145491 CableGround

29 121305X Switch PlungerNc Gray

30 175566 Switch Ign

33 140403 Key Ign

40 179720 Hamess Ign

41 71110408 Bolt BIk Fin Hex 1/4-20unc X 1/2

42 131563 Cover TerminalRed

43 178861 Solenoid

45 121433X Ammeter

52 141940 ProtectionWire Loop(Hourmeter)

55 17490508 Screw Thrd Roll5/16-18 x 1/2

NOTE: Allcomponent dimensions givein U.S.inches

1 inch= 25.4 mm.

35

TRACTOR - - MODEL NUMBER 917.272460

CHASSIS AND ENCLOSURES

60

74

,142

J3

/

3 14 208

36

TRACTOR -- MODEL NUMBER 917.272460

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Dmwbar

3 17060612 Screw 3/8-16x3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 STD533710 Bolt Cardage 3/8o16 x 1

11 174996 Panel Dash Lh

13 175149 Panel Dash Rh

14 174906o08 Screw Thdrol3/8-16 x 1/2

17 174330X612 Hood

18 126938X BumperHood

20 180679 Plate Mtg Bait

23 124028X BushingSnap

25 19131312 Washer 13/32 X 13/16 X 12 Ga

26 STD541437 Nut Lock Hex W/Ins 3/8-16 Unc

28 177403 Gdlle

29 174332X599 Lens Gdlle

30 175692X612 Fender Footrest

31 139976 Bracket Support Fender

37 17490508 Screw Thdrol6/16-18 x 1/2 TYT

38 175710 Bracket, Asm. Pivot,MowerRear

39 174714 Bracket Pivot Laser Lt

58 174930 Air Duct

60 STD533707 Bolt Rdhd Sqnk 3/8-16unc x3/4

64 154798 Dash LowerSTLT

74 STD5414.37 Nut Crownlock 3/8-16 UNC

142 175702 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis

144 175582 Bracket Pnt Footrest STLT

145 156524 Rod Pivot Chassis/Hood

159 155123X428 Cupholder Stlt Black

166 164863 Screw Hwhd Hi-Lo #13°16 x 3/4

206 170165 Bolt Shoulder 5/16-18 "I-I"

207 17670508 Screw Thdro13/8-16 x 1/2

208 17670608 Screw Thdrol 3/8-16 x 1/2

219 17000512 Screw 5/16-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

TRACTOR -- MODEL NUMBER 917.272460

GROUNDDRIVE

36

77

55

TRACTOR-- MODELNUMBER 917.272460

GROUND DRIVE

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO.

1 ...... Transaxle (See Braakdown) 70 134683

HydroGr 314-0510 71 169183

8 165866 Rod ShiftFender Adjust 73 169182

10 STD561210 Pin Cotter 1/8 x 1 CAD 74 137057

14 10040400 Washer Lock Hvy Helical 75 121749X

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 76

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 77

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 78

21 130564 Knob, Deluxe 1/2-13 81

22 169498 Rod, Brake Hydra 82

24 73350600 Nut, Hex Jam 3/8-16 Unc 83

25 106888X Spring, Brake Rod 84

26 STD551037 Washer 89

27 S'rD561210 Pin Cotter 118x 3/4 CAD. 90 124346X

28 175765 Rod, ParkingBrake 95 170201

29 71673 Cap, Parking Brake 96 4497H

30 169592 Bracket, Transaxle 116 72140608

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 120 73900600

34 175578 Shaft, Foot Pedal 150 175456

35 120183X Beadng, Nylon 151 19133210

36 19211618 Washer 156 166002

37 1572H Pin, Roll 158 165589

38 179114 Pulley,Composite, Fiat 159 165494

39 74760648 Bolt Fin Hex 3/8-16 x 3 161 72140406

41 175556 Keeper, Belt I_er 162 73680400

47 127783 Pulley, Idler,V-Groove 163 74780416

48 154407 Bellcrank, Clutch 164 19091010

49 123205X Retainer, Belt 165 165623

50 STD523715 Bolt 166 166880

51 STD541437 NutCrownlock 3/8-16UNC 168 165492

52 STD641431 Nut, Crownlock 5/16-16Unc 169 165580

53 105710X Link, Clutch 197 169613

55 106709X Spring, Return, Clutch 198 169593

56 17060620 Screw3/8-16 x 1-1/4 199 169612

57 140294 V-Belt 200 72140508

59 169691 Keeper, Center Span 202 72110614

61 17120614 Screw. 3/8-16 x.875 212 145212

62 8883R Cover, Pedal 250 17060612

63 175410 Pulley,Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

65 s'rD551143 Washer

66 154778 Keeper Belt Engine Hydro

DESCRIPTION

Keeper BeltEngine

Strap TorqueLh Hydro

StrapTorque Rh Hydro

Spacer

Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X Key, Square

121748X Washer 25/32 x 1-5/8 x 16 Gauge

165596 ShaftAsm CrossTapered

165711 SpdngTorsion

19171216 Washer 17/32 x 3/4 x 16 Ga.

169594 Unk Transaxle

164890X428 Console,Shift

Nut Seif-ThdWsh-hd 1/4 Zinc

Control BypassHydro 20" Tires

Retainer Spring1"Zinc'Cad

Bolt Rdhd Sqneck 3/8-16 x1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange ShiftLt

Bolt Rdhd Sqnk 1/4-20 x3/4 Gr 5

Nut Crowntock1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 6/8

BoltShoulder 5/16-18 x .561

PlateFastening

Nyliner Snap-in 5/8"10

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Carl"Sh 3J8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

Screw 3/8-16 x .75

NOTE: Allcomponent dimensionsgiven inU.S.

inches 1 inch = 25.4 mm

39

TRACTOR-- MODEL NUMBER 917.272460

STEERING ASSEMBLY

L_ _ _---..-..._ 311

. __39

i', _ _ _"

i --_ .... t *1

i

/

15 15 29

68 67 67

6II 13 /

g7

_ 3

J32

10

/

34

4O

TRACTOR - - MODEL NUMBER 917.272460

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1159944X428 WheelSteedng

2172393 Axle Asm Cast Iron LT

3 169840 SpindleAsmLH

4169839 Spindte AsmR_

5 6266H BearingRaceThrustHarden

6 121748X Washer 25/32 X 1-5/8 X 16 Ga

612000029 RingKlip#15304-75

10 175121 LinkDrag

11 STD551137 Washer Lock Hvy Hlcl Spr 3/8

13 136518 Spacer Bearing Axle

15 145212 Nut Hexflange Lock

17 177876 Shaft Asm Strg

29 17060612 Screw 3/8-16x3/4

32 171888 Rod Tie Wire Fonn 19 75 Mech

33 19111216 Washer 11/32 x 3/4 x16

34 10040500 Washer Lock 5/16

35 73540500 CrownlockNut5/16-24

36 155099 BushingStrg

37 152927 Screw

38 159946X428 InsertCap Strg

39 19132411 Washer 13/32 X 1-112X 11 Ga

40 STD541537 Lock nut

41 159945 AdaptorWheel Strg

42 1450,5AX428 Boot Steering Shaft

43 121749X Washer 25/32 X 1 1/4 X 16 Ga

44 153720 ExtensionSteering Shaft LWLT

46 121232X Cap SpindleFrTop BIk

51 STD541431 Nut Lock Hex w/Ins 5/16-18

54 STD523112 Bolt Fin Hex 5/16-18 Unc x 1-1/4

63 STD523710 Bolt Fin Hex 3/8-16unc x 1 Gr, 5

65 160367 Spacer Brace Axle

67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4

68 169827 Axle, Brace

71 175146 Steering Asm

82 169835 Bracket Susp Chassis Front

87 173966 Washer Flat .761 x 1-1/2 x .14

88 175118 Bolt Shoulder7/16-20

91 175553 Clip Steering

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch = 25,4 mm

41

TRACTOR - - MODEL NUMBER 917.272460

ENGINE

31 33

29

OPTIONAL EQUIPMENT

Spark Arrester

23

13

81

i

42

TRACTOR-- MODEL NUMBER 917.272460

ENGINE

KEY PART

NO. NO. DESCRIPTION

1

2

3

4 149723 Muffler Exhaust

5 159955 Exhaust Asm. Left

6 160589 Exhaust Asm. Right

8 171877 Bolt 5/16-18unc x 3/4 w/seres

10 162797 Heat Shield Lt

13 165391 Gasket Muffler

14 148456 Tube Drain Oil Easy

16 STD551237 Washer Lock Ext Tooth 3/8

17 17060624 Screw Thdrol3/8-16x1-1/2 Tytt

23 169837 ShieldBRN/DBR Guard

25 145996 ControlChoke

26 73920600 Nut Keps 3/8-24 UNF

29 137180 Arrestor Spark

31 157103 Tank Fuel 3.5 STL W/O Sensor

32 161696 Cap FueIGauge

33 123487X Clamp Hose BIk

34 106082X Strip Foam

37 8543R Line Fuel

38 148315 Plug Drain Oil Easy

39 t 09227X Pad Spacer

45 17000612 Screw Hexwsh Thdrol 3/8-16 x3/4

62 10040500 Washer Lock Hvy Hlcl Spr 5/16

72 71070512 Screw Hex Hd Cap 5/16-18 x3/4

81 73510400 Nut Keps Hex 1/4-20 UNC

170546 ControlThmt Paddle

17720408 Screw Hex Thd Cut 114-20x 1/2

........ Engine (See Breakdown) B&SModel No,407777-0174-E1

NOTE: All componentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.272460

SEAT ASSEMBLY

8

,_22

11

12

s -.

52',";'-L '4

:k4.5

KEY PART

NO. NO, DESCRIPTION

1 180597 Seat 12 121246X

2 180166 Bracket Pivot Fender 13 121248X

3 71110616 Bott F}n Hex 3/6-16unc X 1 14 72050412

4 19131610 Washer 13/32 X 1X10 Ga 15 134300

5 145006 Clip Push-In 16 121250X

6 STO541437 Nut Hex w/Ins. 3/8-16 Unc 17 123976X

7124181X Spring Seat Cprsn 2 250 BIk Zi 21 171852.

8 17000616 Screw 3/8-16 X 1.5 22 STO541431

9 19131614 Washer 13/32 X 1X14 Ga. 24 19171912

10 180186 Pan Seat

11 166369 Knob Seat

KEY PART

NO. NO. DESCRIPTION

Bracket MountingSwitch

BushingSnap BIk Ny150 Id

Bolt Rdhd Sqnk 1/4-20x1-1/2

Spacer Split 28x 96 Yel Zinc

Spring Cpmn 1 27 BIk Pnt

Nut Lock 1/4 Lge FigGr5 Zinc

BoltShoulder 5/16-18 Unc

Nut Hex Lock W/Ins 6/16o18

Washer 17/32 X 1-3/16 X 12 Ga.

NOTE: Allcomponentdimensionsgiven inU.S.

inches 1 inch = 25.4 mm

44

TRACTOR -- MODEL NUMBER 917.272460

DECALS

92713

810

11

KEY PART

NO. NO.

1 156811

2 164065

3 177356

4 138047

5 181569

6 146046

7 181703

8 133644

9163204

10 156439

11 177357

15

12 KEY PART

DESCRIPTION NO. NO.

Decal Fend STLTOper 12 172331

Decal Steer. Wheel 13 177355

Decal HoodRH 14 160396

Decal Batt Diehard 15 179128

Decal Engine 20 149516

Decal V Belt Drive Sch 30 181429

Decal Dash Pnl - - 165800X428

Decal CustomerResponsibility - - 165799X428

DecalCraftsman - - 138311

Decal Fender Danger Eng/Fr --169210

Decal Hood LH - - 151342

--181343

_4

DESCRIPTION

Decal Mower Srs Heavy Duty 12 Ga

Decal Hood Side

Decal V-Belt Schematic

Decal Deck "B"42"

Decal BatDardPsn

Decal ReplacementParts

Pad FootrestLH STLT

Pad FootrestRH STLT

Decal Handle LftHeight Adjust

Decal By-Pass

Manual Owner's(English)

Manual Owner's(Spanish)

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

11

1

2

3

4

5

6

7

8

9

10

11

59192

65139

106222X

59904

106732X427

2781-1

9040H

106108)(427

122082)(

7152J

104757X428

144334

Cap Valve Tire

Stem Valve

Tire Frent

Tube Front (Service Item Only)

RimAsm 6"frontService

FittingGrease (Front Wheel Only)

BearingFlange (FrontWheel nly)

RimAsm 8"rearService

Tire Rear

Tube Rear (Service Item Only)

Cap Axle BIk I50 x 1 0O

Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917.272460

LIFTASSEMBLY

29 _28 27

37

38

40

11

13

41

46

13

19

19

32

49

7

2

6

20 20

46

TRACTOR - - MODEL NUMBER 917.272460

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Wire Asm Inner W/Plunge5r

2 159471 Shaft Asm Lift

3 105767X PinGroove

4 STD581062 E Ring

5 19211621 Washer 29/32 x 1-1/4x 21 Ga.

6 120183X BearingNylon BIk .629 ID

7125631X GripHandle Fluted

8 122.365X Button, Plunger

11 139865 Link Uft Lh Fixed Length

12 139866 Link Lift Rh Fixed Length

13 STD624008 Retainer Spr_ng

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 175689 Trunnion

18 73800800 Nut Lock w/Wsh 1/2-13 Unc

19 139868 Arm Suspension Rear

20 163552 Spring Retainer

23 110807X Nut Special

24 19131016 Washer 13/32 x 5/8 x 16 Ga.

25 2876H Spring 2-1/8

26 169484 RetainerClip

27 126971X Rod Adj. Lift

28 73350600 Nut Hex Jam 3/8-16 Uric

29 138057 Knob Inf.

31 169865 Bearing Pvt. Lift

30 150233 Trunnion

32 73540600 Nut Lock 3/8-24

36 155097 Pointer

37 123935X Plug

38 17060516 Screw 5/16-18 x 1

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 155098 indicator

49 145212 Nut Hex Flange Lock

50 110452)( Nut Push

NOTE: All componentdimensions given in U.S. inches

1 inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.272460

MOWER DECK

; 142

;147

I

68

34

119

118

6

19F 21

21

\2

16

1

18

\

13_

10 .-.-._

9_

23 24

25

27

48

TRACTOR -- MODELNUMBER 917.272460

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO.

1 165892 Mower DeckAssembly, 42" 53 131845

2 STD533107 Bolt 54 133943

3 138017 Bracket Assembly,Sway Bar, 55 155046

Front 56 165723

4 165460 Bracket Sway Bar 38/42, Deck 59 141043

5 STD624008 RetainerSpdng 67 149846

6 178024 Bar Sway Deck 68 144959

8 850857 Bolt, He:< 3/6-24 x 1.25 Gr. 8 92 STD541437

9 STD551137 Washer, Lock 101 136420

10 140296 Washer,Hardened 102 71081010

11 134149 Blade Mulching42" 103 19061216

(OriginallyEquippedWith) 104 STD551f 10

- - 138498 Blade Mower 42" Hi-Lift Std 105 160793

(For Better Bagging, Especially In 106 2029J

Wet Conditions) 111 179292

- - 139775 BladeMulching42"Premium 112 179293

(For BetterWear When Mulching) 113 17060510

-o 138971 BladaMower42"Hi-liffPremium 114 STD541431

(For BetterWear When Bagging In 115 72110505

Heavy or Wet Conditions) 116 4898H

13 137645 Shaft Assembly, Mandrel, Vented 117 165746

14 128774 Housing,Mandrel, Vented 118 73930600

15 110485X Bearing,Ball,Maodrel 119 STD551037

16 174493 Strippor,Vented Mower Deck 129 19131312

18 72140505 Bolt, Carriage 5/16-18 x 5/8 130 STD523710

19 132827 Bolt, Shoulder 131 STD533710

20 159770 Baffle, Vortex 142 165890

21 STD541431 NutCrownlock5/16-18UNC 143 157109

23 177563 Bracket, Deflector 144 158634

24 105304X Cap, Sleeve 145 165888

25 123713X Spring,Torsion, Deflector 146 171977

26 110452)( Nut, Push 147 131335

27 130968X428 Shield, Deflector 148 169022

28 19111016 Washer 11/32x5/8x16Ga. 149 165898

29 131491 Rod, Hinge 150 19091216

30 173984 ScrewThdrolWasher Head 151 169870

31 129963 Washer, Spacer 152 169676

32 153535 Pulley, Mandrel 153 169674

33 178342 Nut,Toplock, Flanged 154 189675

34 STD533717 Bolt Rdhd 3/8-16 x 1-3/4 155 169671

36 131494 Pulley, Idler, Flat 156 169672

37 STD551037 Washer 13/32x13/16x16Ga. 157 169669

40 STD541437 NutCrownlock3/8-16UNC 158 17720408

44 140088 Guard, MandreI, L.H. 159 72140614

45 STD624003 Retainer --130794

46 137729 Screw, Thd. Roll 1/4-20 x 5/8

48 133944 Washer, Hardened

49 174284 RollerAssembly,Cam Follower --169583

50 131340 Bolt,Shoulder #10-24 Grade 5

51 STD541410 Loeknut

52 139888 Bolt,Shoulder 5/16-18 UNC

DESCRIPTION

ArmAssembly, Pad, Brake

Washer,Hardened

Arm, Idler

Spacer, Retainer

Guard,TUV Idler

KnobCustom Oval

V-Belt

Nut

MulcherCover

Screw

Washer #10

Washer, Lock

Latch Assembly,Bagger

Nut, Weld

Bracket, Ga. Wheel LH

Bracket, Ga. Wheel RH

ScrewTapping5/16-18

Nut, Hex, Keps 5/16-18 UNC

Bolt,Carriage 5/16-18 x 5/8

BoltShoulder

Wheel Gauge

Nut, Cantedock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5

Bolt, Rdhd Sqnk 3/8-18 UNC x 1

Arm SpringBrakeMower

Bracket Arm Idler 42"

Keeper Belt 42" ClutchCable

Pulley Idler Flat

BoltCarriage Idler

SpringExtension

SpringReturnIdler

RetainerSpdngYellow Zinc

Washer 9/32 x 3/4 x16 Ga.

Bracket Clutch

Cable Clutch42 In

Washer Flat 3/8" Type B

Spring Retainer

Spdng Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16unc x 1-3/4

Mandrel Assembly (Includes

Housing, Shaftand Shaft Hardware

Only - Pulley Not Included)

Replacement Mower, Complete

NOTE: AllcomponentdimensionsgiveninU.S.inches

1 inch = 25.4 mm

49

81

79

73

16

64

93

32

63 60

58

19

48

120"

24

107

128

12

88

o

=-

='=I

0

I1'1

,2

I I

oO

mo

r- m

Zl-

cz

=Ouu

=.._

010

o_

o

TRACTOR -- MODEL NUMBER 917.272460

HYDRO GEAR TRANSAXLE --MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408

2 170352 Side Housing, Assembly 60 142883

3 170353 Center Section, Assembly 61 142882

4 170354 Swashplate, Trunion Machined 82 142887

5 169898 Block -Assembly 63 170410

6 170355 Sealant 10.50z

7 170356 Hex Flange Screw 1/4-20X1.25 64 142892

8 170357 Stud, 5/16-24 Hex Double End 65 170411

9 170358 Shaft, Input 66 170412

10 170359 Ring -Retaining 67 170413

11 170360 Spacer 68 170414

12 169870 Ring -Retaining 69 170415

13 170361 Seal, Lip .67 X 1.58 X .276 70 170416

14 169869 Ball Brg 17mm Id X 40mm 71 170417

Od X 12mm

16 170362 Hex Flange Head Screw 72 170418

5/16-24X0.75

17 170363 Lip Seal 18 X 32 X 7 73 142884

18 170364 Arm, Control

19 150771 Bearing, 30x52x13 Thrust 74 170419

23 170365 Check Plug Assembly, Washer 75 170420

24 170366 Shaft, Motor

27 170367 Gear -Pinion, 13t 76 170421

28 170368 10t/48t Gear 77 170422

29 170369 Gear, 10t Jackshaft 78 142969

30 170370 60t Bull Gear 79 142980

31 170371 Sleeve Bearing 80 150778

.75 X 1.575 X .625

32 170389 SleeveBearing(Outboard) 81 170423

.75x1.750x.625 82 170424

33 142991 Washer,

3/4 Id X 1-1/20d X .13 Thk 83 161168

34 170390 Lip Seal Axle Seal 84 170425

35 170391 Shaft, Axle .75 X 11.39 85 170426

(Key, R.H.) 87 142917

36 170392 Shaft, Axle .75 X 16.99 88 170429

(Key, L.H.) 90 170430

37 150792 Miter Gear (Splined) 93 170431

38 150793 Miter Gear 15t (0.5 Id) 107 170432

39 150809 Shaft 108 170433

40 170393 Ring, Spiral Retaining

41 170394 Pin, Jackshaft 109 170434

42 170395 Magnet, Ring 111 170435

43 170396 Spring, Bypass 113 170437

44 150797 Hydro Mtg Screw 3/8-24 X 2.5

Long 116 170438

45 170397 Filter 119 170439

46 170398 Base, Filter 120 170440

47 170399 Actuator, Bypass 121 170441

48 170400 Rod, Bypass Actuator

49 170401 Arm, Bypass 122 170442

50 170402 Retaining Ring .250 External 123 170443

51 170403 Seal, Lip .741 X .250 X .250Tc 124 170444

52 170404 Flat Washer,

5/8 Id X 1.00d X .05 Thk 125 170445

53 170405 Retaining Ring 126 170446

54 170406 Bearing, Center Block 127 170447

55 142977 Spring - Helical Compression 128 173165

56 142978 Washer 900 166768

57 150798 20w-50 Oil

58 170407 Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

Special Flange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake

Anti-Drag

Washer, Ht

.5 I.D. X 10.D. X .032

Flat - Washer

11/32 I.D. X 7/80.D

Oil Seal .625 X 1.0 X .26

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5i16-24Unf

(Nylon Insert)

Wedge, Friction Pack

Clip, Washer .316x1.50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.272460

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1

IIoTI'__i)

l10

216 188

267 _* 710

207_//_

524

220

75oI

32 _I 1010LABELKIT I304

447A

2_

965

I 1058 OWNER'S MANUAL ]

[ 1036 EMJSSION LABEL I

1017

3O5 19

,eA7A

447

501 163

617 51

s4_

654O

1095 VALVE GASKET SET

276 O

1_3_ ,o22_:_

TRACTOR - - MODEL NUMBER 917.272460

BRIGGS & STRA'I'rON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1

sl

1029 II022

211

_'i_ `P" _D_' 2_

I

40_ 505 I_

121 CARBURETOR OVERHAUL KIT

51 L__)_ )_J 276 O

633 •0,B_

sszA8

742

4040

552A8

691 0

987 •

104 983_

105 _1123 0

117 _1124

137 _1125 |

9T/CARBURETOR GASKET SET

633 •

51

987 •

137C_ 983C:;_

150_ 1123_

276 0 1124_

914'_)

108_ I / I 11311130 9stl

__ I--_,."oo I

I::::,llll , _

117 f276 Q

118 IP

53

TRACTOR -- MODEL NUMBER 917.272460

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1

78,

573 _

4O5

358 ENGINE GASKET KIT

51

9

117 •

276

691 d_

8O3

54

TRACTOR - - MODEL NUMBER 917.272460

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1690231 Cylinder Assembly 125 499804

2 499585 Kit-Bushing/Seal (Magneto 130 690993

Side) 131 499805

3 391086 •Seal-Oil (Magneto Side) 133 499806

4 690069 Sump-Engine 135 499803

5 693998 Head-Cylinder (Cylinder 1) 137 690994

5A 693999 Head-Cylinder (Cylinder 2) 141 499807

7 690962 -+ Gasket-Cylinder Head 142 499808

8 499601 Breather Assembly 146 690979

9 690937 •Gasket-Breather 150 690995

10 690960 Screw (Breather Assembly) 160 690996

11 690942 Tube-Breather 183 691001

12 697227 °Gasket-Crankcase 165 693148

13 690360 Screw (Cylinder Head) t 87 691050

15 690946 Plug-Oil Drain

16 691046 Crankshaft 187A 691049

20 690947 °Seal-Oil (PTO Side) 188 690960

22 694966 Screw (Engine Sump) 192 690083

23 691054 Flywheel 209 697674

24 222698 Key-Flywheel 211 691019

25 499588 Piston Assembly (Standard) 212 695238

25 499589 Piston Assembly (.01(T 213 691021

Oversize) 216 691022

25 499590 Piston Assembly (.020" 219 696376

Oversize) 220 690412

25 499591 Piston Assembly (.030" 222 691023

Oversize) 227 691048

26 499604 Ring Set-Piston (Standard) 231 690718

26 499605 Ring Set-Piston (.010" 240 691035

Oversize) 250 690957

26 499606 Ring Set-Piston (.020" 252 690956

Oversize) 265 691024

26 499607 Ring Set-Piston (.030" 267 695134

Oversize) 276 690997._+

27 690975 Lock-Piston Pin 287 690960

28 690229 Pin-Piston 304 695277

29 499583 Rod-Connecting 305 691005

32 690976 Screw (Connecting Rod) 309 691262

33 499596 Valve-Exhaust 310 691263

34 499597 Valve-Intake 31 t497608

35 690963 Spring-Valve (Intake) 332 691059

36 690963 Spring-Valve (Exhaust) 333 691060

40 690964 Retainer-Valve 334 691061

42 499586 Keeper-Valve 337 691043

45 690977 Tappet-Valve 358 694012

46 690978 Camshaft 363 691062

48 692714 Short Block (446777-0027-E2 383 690966

Replacement Engine) 385 690960

50 695241 Manifold-Intake RPM Settings:

51 690950° O:1:Gasket-Intake

53 690951 Stud (Carburetor)

54 695240 Screw (Intake Manifold) Included in

73 691055 Screen-Rotating _} in

Included

74 691057 Screw (Rotating Screen) 121

75 691056 Washer (Flywheel) :I: Included in

89 690283 Plug-Oil 977

95 690718 Screw (Throttle Valve) + Included in

98 499802 Kit-Idle Speed

104 690984 _Pin-Float Hinge

105 690985 0Valve-Float Needle

108 690986 Valve-Choke

117 690232 OJet-Main (Standard)

118 690989 Jet-Main (High Altitude)

121 499811 Kit-Carburetor Overhaul

Carburetor

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

Tube-Fuel Transfer

IZI:I: Gasket-Float Bowl

Kit-Choke Shaft

1_ Nozzle-Carburetor

Key-Timing

_a_t Gasket-Nozzle

Retainer-Solenoid

•+ Gasket-Air Cleaner

Nut (Ring Gear)

Line-Fuel (Cut to Required

Length)

Line-Fuel (Molded)

Screw (Control Bracket)

Adjuster-Rocker Arm

Spring-Governor

Spring-Governed Idle

Link-Throttle

Bracket-Choke Control

Link-Choke

Gear-Governor

Washer (Governor Lever)

Bracket-Control

Lever-Governor Control

Screw (Choke Valve)

Filter-Fuel

Retainer-Breather

Collector-Oil

Clamp-Casing

Screw (Casing Clamp)

Washer-Sealing

Screw (Dipstick Tube)

Housing-Blower

Screw (Blower Housing)

Motor-Starter

Bolt-Starter Motor

Brush Set

Nut (Flywheel)

Armature-Magneto

Screw (Magneto Armature)

Spark Plug

Set-Engine Gasket

Flywheel Puller

Wrench-Spark Plug

Screw (Fuel Pump)

Low Speed: 1900-2100

High Speed: 3000-3200

Engine Gasket Set, Key. No. 358

Carburetor Overhaul Kit, Key. No.

Carburetor Gasket Set, Key. No.

Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

55

TRACTOR - - MODEL NUMBER 917.272460

BRIGGS& STRA'n'ONENGINE-MODELNUMBER407777,TYPENUMBER0174-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

387 808656 Pump-Fuel 865 691012 Cover-Air Guido

404 690442 Washer (Governor Crank) 865A 691014 Cover-Air Guide

405 690960 Screw (Back Plate) 865B 691015 Cover-Air Guide

418 690999 Plate-Carburetor 868 690968 .+ Seal-Valve

445 499486 Filter-Air Cleaner Cartridge 914 691127 Screw (Rocker Cover)

447 691003 Screw (Air Guide Cover) 918 694000 Hose-Vacuum

447A 690960 Screw (Air Guide Cover) 929 695239 Screw (Choke Control

467 691008 Knob-Air Cleaner Bracket)

474 696459 Alternator 929A 691003 Screw (Choke Control

505 691029 Nut (Governor Control Lever) Bracket)

510 497606 Drive-Starter 943 690589 • SeaI-O Ring (Oil Pump

513 692024 Clutch-Drive Cover)

523 691036 Dipstick 947 499809 Solenoid-Fuel

524 691032 •Seal-Dipstick Tube 965 499613 Cover-Oil Pump

525 691037 Tube-Dipstick 967 272638 Filter-Pre Cleaner

544 Armatura-Starter 968 499788 Cover-Air Cleaner

(Service with 691262 Starter 975 499810 Bowl-Float

Motor) 977 499812 Gasket Set-Carburetor

552 690552 Bushing-Governor Crank 987 691000 O:1: Seal-Throttle Shaft

552A 690553 Bushing-Governor Crank 1005 499603 Fan-Flywheel

562 690311 Bolt (Governor Control Lever) 1013 690954 Nipple-Oil Filter

573 691009 Plate-Back 1017 690770 Screen-Oil Pump

601 691038 Clamp-Hose 1019 690103 Kit-Label

615 690317 Retainer-Governor Shaft 1022 690971 ,+ Gasket-Rocker Cover

616 691045 Crank-Governor 1023 499599 Cover-Rocker (Cylinder 1)

617 691917 SeaI-O Ring (Intake Manifold) 1023A499600 Cover-Rocker(Cylinder2)

628 690960 Screw (Fuel Pump Bracket) 1024 499054 Pump-Oil

633 690998 O:_: Seal-Choke/Throttle Shaft 1026 690981 Rod-Push (Steel)

635 66538 Boot-Sparkplug 1026A690982 Rod-Push (Aluminum)

654 690958 Nut (Carburetor) 1027 492932 Filter-Oil

668 691216 Spacer 1029 690972 Arm-Rocker

672 690234 O_ Gasket-Carburetor Plate 1035 691042 Shaft-Pump

691 690657 ° Seal-Governor Shaft 1036 695704 Label-Emission

695 693149 Screw (Ring Gear) 1051 691265 Ring-Retaining

697 690372 Screw (Drive Cap) 1058 274794 Owner's Manual

703 691010 Clip 1070 691674 Screw (Flywheel Fan)

718 690959 Pin-Locating 1090 691293 Retainer-Brush

726 499612 Gear-Ring 1095 694013 Kit-Valve Overhaul

741 690980 Gear-Timing 1100 690973 Pivot-Rocker Arm

742 690328 Retainer-E Ring 1119 691183 Screw (Altomator)

750 691033 Screw (Oil Pump Cover) 1123 6909870:1: SeaI-O Ring (Solenoid

783 693058 Gear-Pinion Retainer)

788 691039 Bracket-Fuel Pump 1124 6909889:1: SeaI-O Ring (Fuel Transfer

789 695050 Harness-Wiring Tube)

797 691029 Nut (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tube)

797A 693167 Nut (Brush Retainer) 1127 690992 Screw (Float Bowl)

798 690967 Screw (RockerArm) 1128 690990 O Screw (Carburetor Nozzle)

801 691283 Cap-Drive 1169 693140 Screw (Carburetor Cover

802 691286 Cap-End Plate)

803 Housing-Starter RPM Settings: Low Speed: 1900-2100

(Service with 691262 Starter High Speed: 3000-3200

Motor)

842 691031 • Seal-Dipstick/Tube -- Included in Engine Gasket Set, Key. No. 358

847 4996O2 Dipstick/Tube Assembly OIncluded in Carburetor Overhaul Kit, Key. No.

851 493880 TerminaI-Sparkplug 121

855 691011 Adapter-Air :1: Included in Carburetor Gasket Set, Key. No.

977

+ Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

56

57

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_ARNING: To avoid serious Injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

bslopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that Its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

1-800-4-MY-HOME _

1-800-488-1222

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectS_!

1-800-366-PART 6a.m.-11p.m.,7daysaweek

(1-800-366-7278) (U.S.A. only)

www.sears.com_rect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement:

1-800-827-6855 (U.S.A.) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m., CST, Mort. - Sat. 9 a.m.- 8 p.m. EST, M- F, 4 p.m. Sat.

,,H,i;, ,iL i i i i J ! - --- _

Para pedir seNicio de reparod6n a Au Canada pour service en _:

domialio, ypara o_denar pie>:_,_: 1.800.LE.FOYERMC

1-888-SU-HOGAR s" (1-800-5,33.6937)

(1-888-784-6427) www.sears.ca

@Seals,RoebuckandCo. HomeCentral®J

® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.

® Marca Registrada /TMMama de Fdbrica /SMMarca de Servicio de Sears, Roebuck and Co.

uc Marque de commerce /uoMarque deposee de Sears, Roebuck and Co.

181342 01.23.02 RH Printedin U.S.A.