Craftsman 917272861 User Manual LAWN TRACTOR Manuals And Guides L0309175

CRAFTSMAN Lawn, Tractor Manual L0309175 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272861 917272861 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272861. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
JCRIIFTSMIIN°J
LAWN TRACTOR
22.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.272861
I
This product has a low emission engine which operates I
differently from previously built engines. Before you start the I
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/P re-Operation ....................... 8
Operation ............................................. 11
Maintenance ....................................... 18
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 22
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT:This cuttingmachineis capableof amputatinghandsand feet and throw-
ing objects.Failureto observethe followingsafety instructionscould resultin serious
injuryor death.
_WARNING: In order to preventacciden-
tal startingwhensettingup, transporting,
adjustingor makingrepairs,always
disconnectspark plugwire and placewire
whereit cannotcontactsparkplug.
_:_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
• I,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope.
If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do notmow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do notuse grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 3.5 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 30 (above 32°F)
(API-SF-SJ): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(GAP: .040")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr: 35
Min. CCA: 280
Case Size: U1R
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
Steering
Wheel
Adapter
(1) Large Flat
Washer
Steering Wheel
Steering
Extension
Shaft
Steering
Sleeve
Steering (1) Locknut 1/2-20
Wheel
Insert ®
(1) Locknut 1/4-28
(1) Hex Bolt 1/4-28 x 1-1/4
Seat
(1) Washer
@ 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Video Cassette Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
Steering
Wheel
F_ _lnsert
_-----1/2 Hex Nut
__Large Flat
Washer
Steering
Extension
_Shaft
_/j lo/4tHex
Lowe
Steering
Shaft
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoul-
der bolts in slots and pull seat towards
rear of tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat
Shoulder
Bolts
Adj
9
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in '"trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
AI_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Deflector
Shield
Mulcher
Plate
Latch
Hooks
_CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
v"CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
:_ HOT SURFACES indicates a hazard which,
.,V_lr=. if not avoided, could result in death, serious injury
"======and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Choke Control
\
Throttle Control
B_ke
Pedal
Light Switch Position
Lift Lever Plunger
Attachment
Reverse
Drive Pedal
o Height
Adjustment
Indicator
Free Wheel
Control _gBrake Lever
02727 1
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
BRAKE PEDAL -Used for braking the
tractor and starting the engine.
FORWARD DRIVE PEDAL -Used for
forward movement of tractor.
REVERSE DRIVE PEDAL - Used for
reverse movement of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
CHOKE CONTROL - Used when starting
a cold engine.
THROTTLE CONTROL - Used to control
engine speed.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down
and hold.
2. Pull parking brake lever up and release
pressure from brake pedal. Pedal
should remain in brake position. Make
sure parking brake will hold tractor
secure.
Attachment Clutch Lever
Position
Choke Ignition
Throttle Control
"Disengaged"
Brake
Pedal
Drive Pedal
Reverse
Drive
Pedal
"Disengaged"
Position "Brake" pz g Brake
Position "Engaged"Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE -
To stop ground drive, depress brake
pedal all the way down.
IMPORTANT: Forward and reverse drive
pedals return to neutral position when not
depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position to allow engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive
pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward or reverse
drive pedal to begin movement.
Ground speed increases the further
down the pedal is depressed.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
3types of grass being mowed.
1
Theaveragelawnshouldbecutto approxi- Attachment
mately2-1/2inchesduringthecoolseason Clutch
andto over3 inchesduringhotmonths. "Engaged"
For healthier and better looking lawns, Position
mow often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high; "Disen
Position
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mounting
Bracket
3/8-16
Locknut
3/8 Washe
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachemnt
Lift Lever
High
Position
Position
Deflector
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary, push
brake pedal quickly to brake position
and engage parking brake.
To restart movement, slowly release
parking brake and brake pedal.
Slowly depress appropriate drive pedal
to slowest setting.
Make all turns slowly.
TOTRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
14
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait
a few minutes and try again. If engine
still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the
brake slowly return to operating posi-
tion.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION
_ILCAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. Disen-
gage parking brake.
4. Depress forward drive pedal to full
forward position and hold for five (5)
seconds and release pedal. Depress
reverse drive pedal to full reverse posi-
tion and hold for five (5) seconds and
release pedal. Repeat this procedure
three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
8. Drive tractor forward for approximately
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
16
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
MAINTENANCE SCHEDULE _.,_-_ ,_'_ ,_'_ _ o÷ ,_h_
AS YOU COMPLETE
REOO, RSERV,CE
Chh:: kkTB_rak;reOspe:::i°n I1_ _/S
Check Operator Presence and
TInterlock Systems
a Check for Loose Fasteners _ _5
Sharpen/Replace Mower Blades _3
TLubrication Chart
0Check Battery Level _4
R C_ean Battery and Terminals _
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level _
Change Engine Oil (with oil filter) _1,2 I_
EChange Engine Oil (without oil filter) _,2 v'
N C_ean Air Filter _2
GC_ean Air Screen _2
inspect Muffler/Spark Arrester
EReplace Oil Fitter (If equipped) _*
C_ean Engine Cooling Fins i
Replace Spark Plug _
Replace Air Filter Paper Cartridge _2
Replace Fuel Fiffer
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3=Replace blades more often when mowing in sandy soil
4=Not lequired it equipped with m_dntenance=free battery.
5=TigMen front a×_e pivot bo_t to 35 ft.qbs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@ Spindle--
Zerk t%-"
IL..
= I
@Front Wheel
Bearing
Zerk _
@PEngine",-_
i
i
._@ Spindle
Zerk
q @Front Wheel
:======_ ,L.,_Bearing Zerk
i 1
, 1
"o%G-_i' '" I
@ General Purpose Grease
Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Flat TrailingFEdge Up Mandrel
Washer_ Assembly
Lock
Washers.
/Center Hole
Blade BoW
_Star
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
BI
5/8" Bolt or P_ ade
19
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
20
Oil Drain Valve
Closed and
Locked
Yellow
Cap
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULE' line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knobs and cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure with knobs.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Cover
Foam _Cartridge
Pre-eleaner
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
21
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clam
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
22
_l WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
Small Retainer Spring
Clutch Spring
Small Retainer Spring
Clutch Spring
Pulley
Retainer
Anti-Sway
Bar
(Both Sides)
Deflector
Housing Large Retainer
Guide Spring Bracket
23
\\\\
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge of
Bottom edge _ mower to ground
of mower to ___ /
JVA
_Arm
Lift Link
Adjustment Nut --
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
= Before making any necessary adjust-
ments, check that both front links are
equal in length.
= If links are not equal in length, adjust
one link to same length as other link.
= To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
= When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
= To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal
number of turns.The two front links must
remain equal in length.
= When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
= Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Nut it "E"
Trunnion
Front Links
24
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel Idler Pulleys
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission by placing
freewheel control in '"transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-3/4", loosen
jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in '"transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With parking brake "Engaged"
Nut
Jam Nut
Operating
Arm
Do not touch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
5. Remove belt from center span keeper
and pull belt away from tractor.
25
BELT INSTALLATION -
1. Carefully work new belt down around
transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Engine Pulley- ,_ o
O'otc"'oO'O'erI
'at'onar 'O'er"71
Center Span _ _
Keeper _
Transmission _
Input Pulley--------- , .:_:..
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-
MISSION" in the Operation section of this
manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Rin(
Axle
Cover
I
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
26
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
026_4
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
Hex Bolt
Keps Nut
Terminal ,f'
Acces_
Door- , _ - ! _Positive (Red)
_ ! "-_ Cable
Ter_?_ _/_ _ Negat.,ve (Black)
Guard <-_ N Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Headlight Wire
Connector
27
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUSTTHROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull
cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Loosen knob and remove cover as-
sembly from air cleaner.
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Replace air cleaner cover assembly
and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center,, which has proper
equipment and experience to make any
necessary adjustments.
Swivel Clamp
Screw
Clamp Screw I
28
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
_will not be used for 30 days or more.
CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TER-
MINALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
= Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
= Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
= Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
=Do not store gasoline from one season
to another.
= Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
= If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
= Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
Loss of power
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and
trash under mower.
1. Fill fuel tank.
2. See "TO START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure.
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill
tank with fresh, clean gaso-
line.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignitionswitch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
LOSS of power
(continued)
Excessive
vibration
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
Poor cut - unever
Mower blades
will not rotate
CAUSE CORRECTION
4.Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and
trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11 .Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Loss of drive
Engine "backfires"
when turning
engine "OFF"
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Freewheel control in
"disengaged" position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.
Engine throttle control not set
at "SLOW" position for 30
30 seconds before stopping
engine.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
this manual.
11 .Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
TRACTOR - - MODEL NUMBER 917.272861
SCHEMATIC
REO BLACK
BATTERY
//
RED
AMMETER
(OPTIONAL)
WHETE
IGNITION
SWITCH
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT 8+A1 A2+L
RUN R+A1 NONE
START 3 + S + A1 NONE
FUSE
I I
i J
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK
(OPTIONAL)
LINE I
J
SOLENOID
RED
STARTER
BLACK
J
SHUT-OFF SOLENOID
ORANGE
WHr£E
SEAT SWITCH
(NOT OCCUPIED)
W_
i I
iI, i I
E-G GROUNDING
BCONNECTOR
==
w SPARK
PLUG
BLACK IGNITION _ GAP
UNIT (2 PLUGS ON
TWIN CYL ENGINES)
CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM
3AMP DC @ 3660 RPM (OHARGENG SYSTEM DISCONNECTED)
RED I I
LE_HTIN_ SYSTEM OUTPUT I
5AM_AC@360ORpM DIODE I ALTERNATOR I
\ 14 VOLTS AC MIN @ 36OO RPM {LIGHTS OFF)
BROWN
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL TRACTOR --MODEL NUMBER 917.272861
i I
I
I
41
I/I
I I
I I
I
I
26 i
J
I
\
\
29
/
116 I//
i I !
\
I\/
\
I
I
I
I
I
34
TRACTOR - - MODEL NUMBER 917.272861
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Belt, Btr Front 1/4-20 x 7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 176138 Switch Interlock
21 183759 Harness, Light Socket (w/4152J)
22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Uric
28 145491 Cable, Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 140403 Key, Molded
40 179720 Harness, Ignition
41 71110408 Bolt BIk Fin Hex 1/4-20Uncx1/2
42 131563 Cover, Terminal
43 178861 Solenoid
45 121433X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 ScrewThdrol 5/16-18 x 1/2
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.272861
CHASSIS AND ENCLOSURES
259
260
258
212_
261
18
F30
\
58 166
208
209
/
6O
2_
2d
-145
_37
208
chassis_Laser-lt.st_32
36
TRACTOR -- MODEL NUMBER 917.272861
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, LH
13 172105X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 185682X613 Hood Assembly
18 184291 Bumper Extrusion
20 180679 Plate Mtg Battery Fuel Tank
23 124028X Bushing, Snap, Nylon, Fuel Line
26 STD541437 Locknut, Hex, with Insert 3/8-16 Unc
28 184247 Grille/Lens Asm.
30 184411X613 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
39 174714 Bracket Pivot Laser Lt
58 184462 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
64 154798 Dash Lower STLT
74 STD541437 Nut Crownlock 3/8-16 Unc
90 124346X Nut Self-Thd Wsh-Hd 1/4
142 175702 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Footrest STLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cupholder
166 171875 Screw HwHd Hi-Lo #13-16 x 5/8
206 170165 Bolt Shoulder 5/16-18TT
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
212 184248 Insert Lens
219 17000512 Screw 5/16-18 x 3/4
258 184245X599 Lens RH
259 184246X599 LensLH
260 184250X428 Cover Lens
261 184258X428 Grille Insert
269 184400X428 Toolbox
270 184401X428 Lid Toolbox
- - 5479J Plug Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.272861
GROUND DRIVE
229
227 218 _--272
223
223226 21 62 36
32 0 6
52 253
.....- 77 32
_4, ,4_,_ _o
drive*hydro,stJ[ 50
22
212
70 116
• 53
55
38
TRACTOR - - MODEL NUMBER 917.272861
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 Transaxle (See Breakdown) 70 134683
Hydro gear Model 336-0510 74 137057
6 17060512 Screw 5/16-18 x 3/4 75 121749X
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 76 12000001
16 73800500 Nut Lock Hex W/Ins. 5/16-18 77 123583X
Unc 78 121748X
19 73800600 Nut Lock Hex 3/8-16 Unc 95 180825
22 175896 Rod, Brake 96 4497H
24 73350600 Nut, Hex Jam 3/8-16 Unc 116 72140608
25 106888X Spring, Brake Rod 120 73900600
26 19131316 Washer 150 175456
27 76020412 Pin Cotter 1/8 x 3/4 CAD. 151 19133210
28 175765 Rod, Parking Brake 202 72110614
29 71673 Cap Brake Parking 212 145212
30 169592 Bracket, Transaxle 214 174735
32 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 217 179433
34 175578 Shaft, Foot Pedal 218 174713
35 120183X Bearing, Nylon 219 174839
36 19211616 Washer 220 174711
37 1572H Pin, Roll 221 72140606
38 179114 Pulley, Composite
39 74760648 Bolt Fin Hex 3/8-16 Uric x 3 222 73680700
41 175556 Keeper, Belt Idler Flat 223 174840
47 127783 Pulley, Idler, V-Groove 224 174736
48 154407 Bellcrank Clutch Grnd Drw Stl 225 174712
49 123205X Retainer, Belt 226 174902
50 72110612 Bolt 227 174710
51 73680600 Nut Crownlock 3/8-16 Uric 228 179032
52 73680500 Nut, Crownlock 5/16-18 Unc 229 176451
53 105710X Link, Clutch 231 174573
55 105709X Spring, Return, Clutch 241 73930400
56 17060620 Screw 3/8-16 x 1-1/4 244 166880
57 140294 V-Belt, Ground Drive 250 17060612
59 169691 Keeper, Center Span 251 17060516
61 17120614 Screw 3/8-16 x.875 253 179422
62 8883R Cover, Pedal 254 178062
63 175410 Pulley, Engine 272 17670508
64 173937 Bolt Hex 7/16-20 x 4 Gr.5-1.5 273 179610
Thr. 274 175646
65 10040700 Washer
66 154778 Keeper Belt Engine
DESCRIPTION
Guide Belt Mower Drive RH
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Rod Bypass
Retainer Spring 1" Zinc/Cad
Bolt Rdhd SQNK 3/8-16 Unc x 1
Nut Lock Fig 3/8-16 Unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
Nut HexFlange Lock
Link Transaxle
Pedal Assy, Reverse, with Pad
Arm Control Pedal Reverse
Bracket Frest Pdl CtrL Hyd
Bracket Mtg. Pedal Control
Bolt Rdhd Sqnk 3/8-16 Uric x
3/4
Nut Crownlock 7/16-14 Unc
Washer Nylon 11/16 ID x .060
Pedal Forward
Arm Control Pedal Forward
Bolt Pivot Spacer
Cam Reverse Pedal LT
Bolt Shoulder 5/16-18
Washer Serrated 5/16 x .75
Strap Torque
Nut Centerlock 1/4-20 Unc
Screw 5/16-18 x 5/8 Yellow
Screw 3/8-16 x 3/4
Screw 5/16-18 x 1
Washer .3125 x .615 x 16 Ga.
Clip Retainer
Screw, 5/16-18 x 1/2TT
Pad, Reverse Pedal
Cover Pedal Forward
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.272861
STEERING ASSEMBLY
\ _ \ I _ _ -
41
88
I
29
t3
65
68 67 67
67
15 15
steering_pl,It47
40
to 3O
!8
4O
TRACTOR - - MODEL NUMBER 917.272861
STEERINGASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 184704X428
2 184706
3 169840
4 169839
5 6266H
6 121748X
8 12000029
10 175121
11 STD551137
12 73940800
13 136518
15 145212
17 180641
26 126847X
28 19131416
29 17060612
30 STD561210
32 130465
36 155099
37 152927
38 159946X428
39 19182411
40 STD541537
41 159945
42 145054X428
43 121749X
44 180640
46 184946X505
51 73540400
54 71130420
65 160367
67 72140618
68 169827
71 175146
82 169835
87 173966
88 175118
91 175553
Steering Wheel
Front Axle Assembly
Spindle Assembly, LH.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip
Link, Drag
Washer, Lock
Nut Hex Jam Toplock 1/2-20 Unf
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
Bushing Link Drag
Washer 13/32 x 7/8 x 16 Ga.
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 9/16 x 1-1/16 x 11 Ga.
Lock Nut Center 3/8-24 Unf
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Ga.
Extension Steering
Cap, Spindle
Nut Crownlock 1/4-28
Bolt Hex 1/4-28 x 1 1/4
Spacer Brace Axle
Bolt Rhnd Sq 3/8-16 x 2-1/4
Brace Axle
Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
ENGINE
2
TRACTOR - - MODEL NUMBER 917.272861
14
38
13
31
39
!
29
\
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs intek-twin 28
KEY PART
NO. NO.
1 170546X505
2 17720408
3
4 149723
5 159955
6 160589
8 171877
10 162797
13 165391
14 148456
16 STD551237
17 17060624
23 169837
25 145996X505
26 73920600
KEY PART
DESCRIPTION NO. NO.
Control Throt Paddle 29 137180
Screw Hex Thd Cut 1/4-20x5/8 T 31 157103
Engine (See Breakdown) Bdggs 32 161696
Model No. 407777-0174-E1 33 123487X
Muffler Exhaust 34 106082X
Exhaust Asm. Left 37 8543R
Exhaust Asm. Right 38 181654
Bolt 5/16 - 18 Unc x 3/4 W/Sems 39 109227X
Heat Shield Lt 45 17000612
Gasket Muffler
Tube, Drain Oil Easy 72 183906
Washer Lock Ext Tooth 3/8 81 73510400
Screw 3/8-16x1-1/2 Tytt
Shield Browning/Debris Guard
Control Choke
Nut Keps 3/8-24 Unf
DESCRIPTION
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose BIk
Spacer Pad
Line Fuel
Plug, Drain Oil Easy
Pad Idler 1.75 x .75 x.06
Screw Hex Wsh Thdrol 3/8-16 x
3/4
Screw Socket Head 5/16-18 x 1
Nut, Keps 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S.
inches 1inch = 25.4 mm
42
TRACTOR - - MODEL NUMBER 917.272861
SEAT ASSEMBLY
\\
I I
seatlt.knob9
11
21
KEY PART
NO. NO.
1 180597
2 180166
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 180186
11 166369
12 121246X
DESCRIPTION
Seat
Bracket Pnt Pivot Seat
Bolt Fin Hex 3/8-16 Uric x 1
Washer 13/32 x 3/4 x 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 x 1 x 14 Ga
Pan Pnt Seat
Knob Seat
Bracket Pnt Mounting Switch
KEY PART
NO. NO.
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
DESCRIPTION
Bushing Snap BIk Ny150 Id
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917.272861
DECALS
KEY PART
NO. NO.
1 156439
2 186283
3 186280
4 186281
5 172258
6 133644
7 186438
8 179128
9 186282
10 184842
11 187103
12 184843
16
\
14
6 2
3 10
22
-''"'" \
15
DESCRIPTION
Decal Fender Danger Sears
Decal Hood Side
Decal Hood Rh
Decal Hood Lh
Decal Engine H/P
Decal Maint Customer Sears
Dom
Decal Replacement Srs
Decal Deck
Decal Fender Craftsman
Decal Grill RH
Decal Fender Oper Inst E/S
Decal Grill LH
12
20
7 1
2 4 11
KEY PART
NO. NO.
13 146046
14 186869
15 160396
16 164065
19 138047
20 172331
22 149516
-- 166960
-- 138311
-- 174998X428
-- 175542X428
-- 187169
-- 187170
14
13
DESCRIPTION
Decal V-belt Dr Sch Tractor E
Decal Dash Panel
Decal Mower Drive Schematic
Decal Steering
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's (Spanish)
4,10
wheel t
11
KEY PART
NO. NO. DESCRIPTION
1 59192 Valve Cap, Tire
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, Front Tire
(Net Provided, Service Item
Only)
5 106732X624 Rim, Front
6 278H Fitting, Grease (Front Wheel
Only)
7 9040H Bearing, Flange (Front Wheel
Only)
8 106108X624 Rim, Rear
9 122082X Tire, Rear
10 7152J Tube, Rear Tire
(Not Provided, Service Item
Only)
11 104757X428 Cap, Axle
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
TRACTOR - - MODEL NUMBER 917.272861
LIFT ASSEMBLY
7
5
13
46
3
2
65
13
19
19
2O 2O
15
lift-rh.1piece 3
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Asm.
2159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring
5 19211621 Washer 21/32 x 1 x21 Ga.
6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
13 STD624008 Retainer Spring
KEY PART
NO. NO. DESCRIPTION
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Uric
17 175689 Trunnion
18 73800800 Nut Lock w/Wsh 1/2-13 Unc
19 139868 Arm Suspension Mower
20 163552 Retainer Spring
31 169865 Bearing, Pvt. Lift. Tapered
32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 917.272861
MOWER DECK
67
158
151
46
ii47142
34
0
68
2
117 _
119 118_
56
19F 21
42 D man-t-path stl 3
16
10_
9_
18 I
21_
21
23
28 \"
29
_112
_117
24
25
27
46
TRACTOR - - MODEL NUMBER 917.272861
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Housing 67 184939
2 STD533107 Bolt 68 144959
3 138017 Bracket Assembly, Sway Bar, 92 STD541437
Front 101 136420
4 165460 Bracket Sway Bar 38/42" 102 71081010
5 STD624008 Retainer Spring 103 19061216
6 178024 Bar Sway Deck 104 STD551110
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793
9 STD551137 Washer, Lock 106 2029J
10 140296 Washer, Hardened 111 179292
(The following blades are 112 179293
available) 113 17060510
11 134149 Blade, 42" Mulching STD (For 114 73510500
mulching mowers only) 116 4898H
-- 139775 Blade, 42" Mulching Premium 117 165746
(For better wear when mulching) 118 73930600
-- 138971 Blade, 42" Hi-Lift (For bagging 119 19121414
or discharge) 129 19131312
13 137645 Shaft Assembly, Mandrel, 130 STD523710
Vented (Incl. Key Number 6) 131 STD533710
14 128774 Housing, Mandrel, Vented 142 165890
15 110485X Bearing, Ball, Mandrel 143 157109
16 174493 Stripper, Mower Deck 144 158634
18 72140505 Bolt, Carriage 5/16-18 x 5/8 145 165888
19 132827 Bolt, Shoulder 146 171977
20 159770 Baffle, Vortex 147 131335
21 STD541431 Nut, Crownlock 5/16-18 Unc 148 169022
23 177563 Bracket, Deflector 149 165898
24 105304X Cap, Sleeve 150 19091216
25 123713X Spring, Torsion, Deflector 151 169670
26 110452X Nut, Push 152 169676
27 130968X428 Shield, Deflector 153 169674
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 154 169675
29 131491 Rod, Hinge 155 169671
30 173984 Screw Thdrol Rolling Wsh Hd 156 169672
31 129963 Washer, Spacer 157 169669
32 153535 Pulley, Mandrel 158 17720408
33 178342 Nut, Toplock, Flanged 159 STD533717
34 STD533717 Bolt
36 131494 Pulley, Idler, Plat 184 19131410
37 19131316 Washer 13/32 x 13/16 x 16 Ga. - - 130794
40 STD541437 Nut, Crownlock 3/8-16 Uric
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer - - 169583
46 137729 Screw, Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened
52 139888 Bolt, Shoulder 5/16-18 Uric
53 184907 Arm Assembly, Pad, Brake
54 178515 Washer, Hardened
55 155046 Arm, Idler
56 165723 Spacer, Retainer
59 141043 Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 Uric
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x 5/8
Washer #10
Washer Lock
Latch Asm Bagger
Nut Weld
Bracket Gauge, Wheel LH
Bracket, Gauge, Wheel RH
Screw 5/16-18
Nut, Hex Keps 5/16-18 Unc
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 Uric x 1Gr 5
Bolt Rdhd Sqnk 3/8-16 Uric x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42"
Washer flat 3/8"Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Unc x
1-3/4
Washer 3/8
Mandrel Assembly (Includes
housing, shaft and shaft hard-
ware only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
mulching cover and gauge
wheel components key nos. 101
- 106 and 116 - 119)
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
47
4_
CO
18
19
88
123
r124
_108
6-Sealant (Joint d' etsncheite)
57-20W50 Oil - 78.80Z (OZ de 78.820 d' Huile)
127 - Seal and O-ring Kit (Phoque 0 Sonne Jeu)
128
Z
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30
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TRACTOR - - MODEL NUMBER 917.272861
HYDRO GEAR TRANSAXLE -- MODEL NUMBER 336-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing, Assembly 68 178782
2 170352 Side Housing, Assembly 69 170415
3 170353 Center Section, Assembly 70 170416
4 170354 Swashplate, Trunion Machined 71 170417
5 169898 Block - Assembly
6 170355 Sealant 10.50z 72 170418
7 170356 Hex Flange Screw 1/4-20 X 1.25
8 170357 Stud, 5/16-24 Hex Double End 73 142884
9 170358 Shaft, Input
10 170359 Ring - Retaining 74 170419
11 170360 Spacer 75 170420
12 169870 Ring - Retaining
13 170361 Seal, Lip .67 X 1.58 X .276 76 170421
14 169869 Ball Brg 17mm Id X 40mm Od X 77 170422
12mm 78 142969
16 170362 Hex Flange Head Screw 5/16- 79 142980
24X0.75 80 150778
17 170363 Lip Seal 18 X 32 X 7
18 178781 Arm, Control 81 170423
19 150771 Bearing, 30x52x13 Thrust 82 170424
23 170365 Check Plug Assembly, Washer
24 170366 Shaft, Motor 83 161168
27 170367 Gear- Pinion, 13t 84 170425
28 170368 10t/48t Gear 85 170426
29 170369 Gear, 10t Jackshaft 87 142917
30 170370 60t Bull Gear 88 170429
31 170371 Sleeve Bearing .75 x 1.575 x 90 170430
.625 93 170431
32 170389 SleeveBearing(Outboard) 94 178783
.75xl .750x.625 95 178784
33 142991 Washer, 3/4 Id x 1-1/20d x .13
Thk 96 178786
34 170390 Lip Seal Axle Seal 97 178787
35 170391 Shaft, Axle .75 X 11.39(Key, RH) 98 178789
36 170392 Shaft, Axle .75 X 16.99(Key, LH) 99 178792
37 150792 Miter Gear (Splined) 100 178793
38 150793 Miter Gear 15t (0.5 ld)
39 150809 Shaft 101 178794
40 170393 Ring, Spiral Retaining 102 178795
41 170394 Pin, Jackshaft
42 170395 Magnet, Ring 103 178796
43 170396 Spnng, Bypass 107 170432
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 108 170433
Long
45 170397 Filter 109 170434
46 170398 Base, Filter 111 170435
47 170399 Actuator, Bypass 113 170437
48 170400 Rod, Bypass Actuator
49 170401 Arm, Bypass 114 178797
50 170402 Retaining Ring .250 External 116 170438
51 170403 Seal, Lip.741 X.250X.250Tc 117 178799
52 170404 Flat Washer, 5/8 Id X 1.00d X 119 170439
.05Thk 120 170440
53 170405 Retaining Ring 121 170441
54 170406 Bearing, Center Block
55 142977 Spring- Helical Compression 122 170442
56 142978 Washer 123 178800
57 150798 20w-50 Oil 124 170444
58 170407 Brake Yoke
59 170408 Rotor, Brake 125 170445
60 142883 Brake Puck 126 170446
61 142882 Puck Plate 127 170447
62 142887 Brake Actuating Pin 128 173165
63 170410 Hfhcs 1/4-20x2 W/ 130 178802
Patch,SpecialFlange 131 178803
64 142892 Bolt, 1/4-20 X 1 W/Patch 132 178804
65 170411 Spacer 133 184227
66 170412 Spring, Brake Arm Bias 134 178808
67 170413 Sq. Hd. Bolt 5/16-24-Ribbed 900 173839
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti-
Drag
Washer, Ht .5 I.D. X 10.D. X
.032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unjf(Nylon
Insert)
Wedge, Friction Pack
Clip, Washer .316xl .50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Belt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Bearing, Ball
Screw, Socket Head Cap 5/16-
24X1-1/2
Spacer, Locating
Screw, SFHCS 5/16-18 X1
Arm Return
Puck, Adjusting
Washer, .24 ID X 1.60 OD X
.239
Spring, Extension
Spacer .260 ID X .560 OD X
.870
Bracket, Torque
Deflector
Washer, Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion
Tank
Spring
Silicon Sponge
Pin, Spring
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Stud Ball
Bracket, Cruise Damper
Hex Nut 5/16-18 NC
Damper
Washer, Helical Sprg Lock 5/16
Transaxle Complete
NOTE: All component dimensions given in U.S.
inches 1inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.272861
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1
26
525_
287_/_"
824
220 @
780,8
447A .J
1035_
1019 LABEL KIT
84[_
1017_
304
1058 OWNER'S MANUAL
1036 EMISSION LABEL
447A_
445
967
'_ 447
447A
50J 163
°170 1
84% (_
654
1098 VALVE GASKET SET
276@
7883_
868_
1022
163_
50
TRACTOR - - MODEL NUMBER 917.272861
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1
35
36 _ 1022
1029 I
1100
93
40
7 _ 1022
35
3e
1199_o_
240_
387
918 0
628 _
121 CARBURETOR OVERHAUL KIT
51 _J^_^ 276 @
633 e
987 e
104 672
105 1123 @
117 _ 1124 £_'
137 @
o16
552
992A
742 @
404
992A _3_
691
977 CARBURETOR GASKET SET
633
51
987
137Q o_9_
159 1123
276 @ 1124
211
562
914_
108 _
633
lOS
1123 @
16o_
1170
118#
975J 137 Q
119_
51
TRACTOR - - MODEL NUMBER 917.272861
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0174-E1
334
363 #
474
332 _ _
75@
1119 573 _
405
358 ENGINE GASKET KIT
20 @ 868
943 _)
842
163 _
276 @
691
883
7_3_13_ I_°_,_
1° 1Y8 797
697
52
TRACTOR - - MODEL NUMBER 917.272861
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0174-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 690231 Cylinder Assembly 118 690989 Jet-Main (High Altitude)
2 499585 Kit-Bushing/Seal (Magneto Side) 121 499811 Kit-Carburetor Overhaul
3 391086 ,Seal-Oil (Magneto Side) 125 499804 Carburetor
4 690069 Sump-Engine 130 690993 Valve-Throttle
5 693998 Head-Cylinder (Cylinder 1) 131 499805 Kit-Throttle Shaft
5A 693999 Head-Cylinder (Cylinder 2) 133 499806 Float-Carburetor
7 690962 ,+Gasket-Cylinder Head 135 499803 Tube-Fuel Transfer
8 499601 Breather Assembly 137 690994 Q_:Gasket-FIoat Bowl
9 690937 ,Gasket-Breather 141 499807 Kit-Choke Shaft
10 690960 Screw (Breather Assembly) 142 499808 QNozzle-Oarburetor
11 690942 Tube-Breather 146 690979 Key-Timing
12 697227 ,Gasket-Crankcase 150 690995 Q_:Gasket-Nozzle
13 690360 Screw (Cylinder Head) 160 690996 Retainer-Solenoid
15 690946 Plug-Oil Drain 163 691001 ,+Gasket-Air Cleaner
16 691046 Crankshaft 165 693148 Nut (Ring Gear)
20 690947 ,Seal-Oil (PTO Side) 187 691050 Line-Fuel (Cut to Required
22 694966 Screw (Engine Sump) Length)
23 691054 Flywheel 187A 691049 Line-Fuel (Molded)
24 222698 Key-Flywheel 188 690960 Screw (Control Bracket)
25 499588 Piston Assembly (Standard) 192 690083 Adjuster-Rocker Arm
25 499589 Piston Assembly (.010" Over- 209 697674 Spring-Governor
size) 211 691019 Spring-Governed Idle
25 499590 Piston Assembly (.020" Over- 212 695238 Link-Throttle
size) 213 691021 Bracket-Choke Control
25 499591 Piston Assembly (.030" Over- 216 691022 Link-Choke
size) 219 696376 Gear-Governor
26 499604 Ring Set-Piston (Standard) 220 690412 Washer (Governor Lever)
26 499605 Ring Set-Piston (.010" Oversize) 222 691023 Bracket-Control
26 499606 Ring Set-Piston (.020" Oversize) 227 691048 Lever-Governor Control
26 499607 Ring Set-Piston (.030" Oversize) 231 690718 Screw (Choke Valve)
27 690975 Lock-Piston Pin 240 691035 Filter-Fuel
28 690229 Pin-Piston 250 690957 Retainer-Breather
29 499583 Rod-Connecting 252 690956 Collector-Oil
32 690976 Screw (Connecting Rod) 265 691024 Clamp-Casing
33 499596 Valve-Exhaust 267 695134 Screw (Casing Clamp)
34 499597 Valve-Intake 276 690997 ,O+Washer-Sealing
35 690963 Spring-Valve (Intake) 287 690960 Screw (Dipstick Tube)
36 690963 Spring-Valve (Exhaust) 304 695277 Housing-Blower
40 690964 Retainer-Valve 305 691005 Screw (Blower Housing)
42 499586 Keeper-Valve 309 691262 Motor-Starter
45 690977 Tappet-Valve 310 691263 Bolt-Starter Motor
46 690978 Camshaft 311 497608 Brush Set
48 692714 Short Block 332 691059 Nut (Flywheel)
(446777-0027-E2 Replacement 333 691060 Armature-Magneto
Engine) 334 691061 Screw (Magneto Armature)
50 695241 Manifold-Intake 337 691043 Spark Plug
51 690950 • OSGasket-lntake 358 694012 Set-Engine Gasket
53 690951 Stud (Carburetor) 363 691062 Flywheel Puller
54 695240 Screw (Intake Manifold) 383 690966 Wrench-Spark Plug
73 691055 Screen-Rotating 385 690960 Screw (Fuel Pump)
74 691057 Screw (Rotating Screen) RPM Settings: Low Speed: 1900-2100
75 691056 Washer (Flywheel) High Speed: 3000-3200
89 690283 Plug-Oil
95 690718 Screw (Throttle Valve) -- Included in Engine Gasket Set, Key. No. 358
98 499802 Kit-Idle Speed Q Included in Carburetor Overhaul Kit, Key.
104 690984 QPin-FIoat Hinge No.121
105 690985 QValve-Float Needle _: Included in Carburetor Gasket Set, Key. No.977
108 690986 Valve-Choke + Included in Valve Gasket Set, Key. No. 1095
117 690232 QJet-Main (Standard) NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
53
TRACTOR - - MODEL NUMBER 917.272861
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0174-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
387 808656
404 690442
405 690960
418 690999
445 499486
447 691003
447A 690960
467 691008
474 696459
505 691029
510 497606
513 692024
523 691036
524 691032
525 691037
544
552 690552
552A 690553
562 690311
573 691009
601 691038
615 690317
616 691045
617 691917
628 690960
633 690998
635 66538
654 690958
668 691215
672 690234
691 690657
695 693149
697 690372
703 691010
718 690959
726 499612
741 690980
742 690328
750 696999
783 693058
788 691039
789 695050
797 691029
797A 693167
798 690967
801 691283
802 691286
803
842 691031
847 499602
851 493880
855 691011
865 691012
Pump-Fuel 865A 691014
Washer (Governor Crank) 865B 691015
Screw (Back Plate) 868 690968
Plate-Carburetor 914 691127
Filter-Air Cleaner Cartridge 918 694000
Screw (Air Guide Cover) 929 695239
Screw (Air Guide Cover) 929A 691003
Knob-Air Cleaner 943 690589
Alternator 947 499809
Nut (Governor Control Lever) 965 499613
Drive-Starter 967 272638
Clutch-Drive 968 499788
Dipstick 975 499810
*Seal-Dipstick Tube 977 499812
Tube-Dipstick 987 691000
Armature-Starter 1005 499603
(Service with 691262 Starter 1013 690954
Motor) 1017 690770
Bushing-Governor Crank 1019 690103
Bushing-Governor Crank 1022 690971
Bolt (Governor Control Lever) 1023 499599
Plate-Back 1023A499600
Clamp-Hose 1024 499054
Retainer-Governor Shaft 1026 690981
Crank-Governor 1026A690982
SeaI-O Ring (Intake Manifold) 1027 492932
Screw (Fuel Pump Bracket) 1029 690972
Q_ Seal-Choke/Throttle Shaft 1035 691042
Boot-Sparkplug 1036 695704
Nut (Carburetor) 1051 691265
Spacer 1058 274794
Q$ Gasket-Carburetor Plate 1070 691674
*Seal-Governor Shaft 1090 691293
Screw (Ring Gear) 1095 694013
Screw (Drive Cap) 1100 690973
Clip 1119 691183
Pin-Locating 1123 690987
Gear-Ring 1124 690988
Gear-Timing 1126 690991
Retainer-E Ring 1127 690992
Screw (Oil Pump Cover) 1128 690990
Gear-Pinion 1169 693140
Bracket-Fuel Pump RPM Settings:
Harness-Wiring
Nut (Brush Retainer)
Nut (Brush Retainer) * Included
Screw (Rocker Arm) Q Included
Cap-Drive 121
Cap-End $ Included
Housing-Starter 977
(Service with 691262 Starter + Included
Motor)
*Seal-Dipstick!Tube
Dipstick/Tube Assembly
TerminaI-Sparkplug
Adapter-Air
Cover-Air Guide
Cover-Air Guide
Cover-Air Guide
•+ Seal-Valve
Screw (Rocker Cover)
Hose-Vacuum
Screw (Choke Control Bracket)
Screw (Choke Control Bracket)
SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
Q$ Seal-Throttle Shaft
Fan-Flywheel
Nipple-Oil Filter
Screen-Oil Pump
Kit-Label
*+Gasket-Rocker Cover
Cover-Rocker (Cylinder 1)
Cover-Rocker (Cylinder 2)
Pump-Oil
Rod-Push (Steel)
Rod-Push (Aluminum)
Filter-Oil
Arm-Rocker
Shaft-Pump
Label-Emission
Ring-Retaining
Owner's Manual
Screw (Flywheel Fan)
Retainer-Brush
Kit-Valve Overhaul
Pivot-Rocker Arm
Screw (Alternator)
Q:l:SeaI-O Ring (Solenoid Retainer)
Q$ SeaI-O Ring (Fuel Transfer Tube)
Screw (Fuel Transfer Tube)
Screw (Float Bowl)
OScrew (Carburetor Nozzle)
Screw (Carburetor Cover Plate)
Low Speed: 1900-2100
High Speed: 3000-3200
in Engine Gasket Set, Key. No. 358
in Carburetor Overhaul Kit, Key. No.
in Carburetor Gasket Set, Key. No.
in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S.
inches 1inch = 25.4 mm
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
u_
u_
_ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to atree
trunk or other upright structure.
3, Sight across the fold in the direction of hill slope you want to measure,
4, Compare the angle of the fold with the slope of the hill,
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaciSn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888784-6427)
Au Canada pour service en franqais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
o ,,o
© Sears,RoebuckandCo.
® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.
® Marca Registrada /TMMarca de F_bdca /SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce /MDMarque d_pos_e de Sears, Roebuck and Co.
187169 Rev. 1 08.26.03 TR Printed in U.S.A.

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