Craftsman 917273041 User Manual TRACTOR Manuals And Guides 98100075

CRAFTSMAN Lawn, Tractor Manual 98100075 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

[RRFTSMRNo
20.0 HP
ELECTRIC STAR:T.46" MOWER
AUTOMATIC

GARDEN TRA
Model No.
917.273041

_=
7

O

=

•
•
°
•

Safety
Assembly
Operation
Maintenance

° Repair Parts

-v

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Maintenance .........................................
19
Service and Adjustments ...................... 23
Storage .................................................
31
Troubleshooting ....................................
32
Repair Parts .........................
............... 36
Parts Ordering ....................... Back Cover

Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED

90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Never carry passengers.
• Do not mow in reverse unless absolute-

• Read, understand, and follow all instructions in the manual and on the machine

ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove
keys before dismounting.

before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
befo_ mowing. Stop mP_'_ine if anyone
enters the area.
2

• Turnoff bladeswhen not

mowing.

• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.

SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counter-

• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted tOthe
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be esdously injured or intedere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running.Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine orfuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed

weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.

area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

• Do riot mow on wet grass. Reduced
traction could cause sliding.

3

• Nevermakeadjustmentsor repairswith
the enginerunning.
• Grasscatchercomponentsare subject
to wear,damage,anddeterioration,
whichcouldexposemoving parts or

when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

allow objects to be thrown. Frequently
. check components and replace with
manufacturer's recommended parts,

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.

• Mow up and down slopes (15 ° Max), not
across.

• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall

• Never carry peesengem.
• Do net mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be sedously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. H
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do nottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.

ALook for this symbol to point out important safety precautions. It means CAUTIONH! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

_WARNING:
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.

_,CAUTION:
In order :to prevent accidentai starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

4

PRODUCT

SPECIFICATIONS

GASOLINE
CAPACITY
AND TYPE:

3.5 GALLONS
UNLEADED
REGULAR

OIL TYPE
API-SF/SG/SH):

SAE 30
(above 32°F)
SAE 5W-30

MAINTENANCE
AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.
CUSTOMER

(below 32°F)
OiL CAPACITY"

SPARK PLUG:
(GAP: .040")

W/FILTER:
4,0 PINTS
W/O FILTER: 3.8 PINTS
Champion RC12YC

VALVE CLEARANCE:

INTAKE: .004-.006
EXHAUST:

SROUND

SPEED

MPH):
TIRE PRESSURE:
:HANGING
YSTEM:

FORWARD:

.004-.006
5.8

REVERSE:
2.1
FRONT: 14 PSI
REAR: 10 PSI
16 AMPS@ 3600 RPM

BATTERY:

AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R

BLADE BOLT
TORQUE:

27-35 FT. LBS.

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you expedence any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions wilt enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, cadng for and using your tractor.
• Follow the instructions under =Maintenance" and "Storage"
owner's manual.

sections of this

_WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forast-coverad,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
an'ester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arraster for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

PARTS BAG CONTENTS
•
,__.J

SHOWN FULL SIZE

(1) Shoulder Bolt
5/16-18

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Knob

(3) Retainer Springs
(Double Loop)
(4) Retainer Springs

_t [2) Weld Nuts _, (2) Lock

#1_

i

#1o
Washers

(2) Washers
3/16 x 3/4 x 16 Gauge

_ =.,

6

I

I

Parts packet separately in carton

£D

Parts Bag contents not shown futl size

4

(2) Shoulder
Bolts
Seat
<_

V_deo
Casse_e

Mulcher
Plate

(2) Washers 3/8
x7/8 x 14 Ga.

@

(2) Centedock_

(2) Keys

Steering Wheel

' \

"--J

_

Nuts

(2) Latch Hook
Assemblies

(
1_(2}

Steering
Wheel Insert
11

(2) Gauge
Wheels

I

Slope Sheet

FrontLinkAssemblies
Steedng
Sleeve

I

Parts Bag

Manual
i

7

Steedng Sleeve
Extension

Yournewtractorhas beenassembledat

the factory with exception of those parts left
unaseembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightenee, securely:.use the corr ,ect tools
as necessary to insure proper tightness. Heview the vieeo casset'[e before you eegm.

TOOLS REQUIRED FOR

I l Sn

ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" Socket w/
(1) 1/2" wrench
drive rachet
(1) Utility knife
(1) Phillips Screw(1)Pliers
driver
:
(1) _re pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

Wheel Insert

_..

Hex Bolt

_..._

L_k Washer
Large Flat
Washer

Steering
Steering
Wheel

TO REMOVE TRACTOR FROM
CARTON

Steering _
Sleeve
Extension

UNPACK CARTON
• Remove all accessible loose pads and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.

Wheel
Adapter
Tabs
I

Shaft

Steering
Sleeve

• Remove mower and package materials.
Check for any additional loose parts or
boxes and remove.
BEFORE
ROLLING
SKID
A'n'ACH STEERING

TRACTOR

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll offskid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

OFF

WHEEL

• Remove hex bolt, lock washer and large
flat washer from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the steering shaft.
• Align tabs and press steering sleeve
extension into bottom of steering wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
• Secure steering wheel to steering shaft
with he)( bolt, lock washer and large flat
washer previously removed. Tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.

• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
• Roll tractor forward off skid.

8

HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions).

.:

""

el

CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on page
5 of this manual.
CHECK BRAKE SYSTEM
After you leam how to operate your tractor,
check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
Seat
Seat Pan
Shoulder
Bolt

INSTALL

SEAT

Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.

Adjustment Knob
INSTALL MOWER
AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with discharge guard to right side of tractor.

9

IMPORTANT:Checkbeltfor propermut-

• Connect anti-sway bar to chassis bracket under left footrest and retain with
double loop retainer spring.
• Turn height adjustment knob clockwise
to remove slack from mower suspension.
• Raise mower to highest position.

ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
• Install second front link in left hand
front suspension
bracket only and
retain with single loop retainer spring as
shown.
• Tum height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment
lift control.
• Place the left hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
• Slide left side of mower back and install
the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
• Place the right hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.

• Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS
in the
Operation section of this manual).
CHECK

MOWER

CHECK FOR PROPER
ALL BELTS

Chassis
Bracket

OF

• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.

Double Loop
Retainer Spring
(Inward pointing
deck

Suspension

Front Mower

Loop
Retainer Springs

Gauge
Wheel
3/8 Washer

POSITION

See the figures that are shown for replacing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
INSTALL
MULCHER
PLATE

Suspension
Arms

Shoulder
Bolt

LEVELNESS

For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.

3/8-16
Center
Locknut

Use Pliers for
Retainer Springs

Double Loop
Retainer Sp.ring
Anti-Sway
Bar

Idler
Pulley

10

Discharge Guard

NOTE: Pra-assemble

weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
.- Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_CAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT

TO BAGGING

OR

DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
Hook Points
Lock
Washer

Latch

Weld
Nut
Latch

Lock
Washer
Mulcher
Plate

'_,------Screw

I/CHECKLIST
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
•/ Battery is propedy prepared and
charged.
(Minimum I hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results. ('lires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
•/ Before driving tractor, be sure freewheel
control is in ddve position.
While learning how to use your tractor,
pay extra attention to the following important items:
,./Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,f Become familiar with all controls - their
location and function.
Operate them
before you start the engine.
,f Be sure brake system is in safe operating condition.
/ It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in the Operation section of
this manual).

Deflector

._

Shield

( ,_

-

_Latch
Hooks

11

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

8A'I-rERY

CAUTION OR
WARNING

REVERSE

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

N
A'I-I'ACHMENT
CLUTCH ENGAGED

REVERSE

_(_)

NEUTRAL

ATTACHMENT
IGNITION

FORWARD

FAST

H

L

HIGH

LOW

KEEP AREA CLEAR

CLUTCH DISENGAGED

SLOW

UNLOCKED

MOWER LIFT

PARKIN _ BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

V
FREE WHEEL
DANGER, KEEP HANDS AND FEET AWAY

(Autcmatic Models only)

12

KNOW

YOUR

READ TH_
TRACTOR

TRACTOR

OWNER'S

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

YOUR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Ignition
Switch
Ammeter

I

Light Switch
Position

Attachment
Clutch Switch

Throttle Control
Lift Lever
Plunger
Clutch/Brake

Lift Lever

Choke
Control
- Parking Brake
Motion
Control
Lever

Height
Adjustment
Knob
Free Wheel

Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT
CLUTCH SWITCH: Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THRO'I'rLE
CONTROL:
Used to control

ATTACHMENT
LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
AMMETER:
Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake

engine speed.
CLUTCWBRAKE
PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL:
Used when starting a
cold engine.
HEIGHT ADJUSTMENT
KNOB: Used to

into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
FREEWHEEL
CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.

adjus_ the mower cutting height.
IGNmON
SWITCH: Used for starting and
stopping the engine.
13

The operationof anytractorcan resultin foreignobjectsthrowninto the
eyes,whichcan resultin severeeyedamage.Alwayswearsafetyglasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend
dard safety glasses.

a wide vision safety mask over spectacles, or stan-

HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
=BRAKE' position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle
Push-In to
Attachment Clutch
Control
=Disengaged"
Switch Pull Out To

NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE:

Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_ CAUTION." Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE
CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL

Pedal =Ddve
Position

Position

="Yog_u
Position

STOPPING
MOWER

BLADES -

• To stop mower blades, move attachment clutch lever to "DISENGAGED"
position.
GROUND

DRIVE -

• To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE

-

• Move-t[_rottle control to slow position.

Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUT'rING HEIGHT

The cutting height is controlled by tuming the height adjustment knob in
desired direction. -_"
•Tum
knob clockwise ((:,) to raise cutting
height...
....
• /urn KnOb counterclockwise (,.-4))
to
14
lower cutting height.

The cutting height range is approximately
1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.

Gau
Mounting
Bracket

• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage

attachment clutch control.
AUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
TO OPERATE ON HILLS
_,CAUTION:
Do not ddve up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Cheese the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
clutch/brake pedal quickly to brake posif stopping
is absolutely
push
tion
and engage
parking necessary,
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.

i

parking
and clutch/brake
pedal.
o restartbrake
movement,
slowly release
Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
i

Attachment Clutch
Switch Pull Out To

Attachment Uft Lever
High Position

"Engage"

,,._'('tP°siti°n
,!?
LOW

tj'

.._:++
Discharge

_\

Push In To

_,

_'_"

"Disengage"

P))))_"

Guard

g

TO TRANSPORT
3/8-16
Locknut

Shoulder Bolt
3/8 Washer

TO OPERATE

'Gauge Wheel

MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Sele-c} desired height of cut.
• Lower mower with attachment lift control.

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling
position. Freewheel control is located at the
rear drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Remove retainer spring from freewheel
control rod.
• Push control rod in to disengage transmission and reinsert retainer spring into
control rod hole now on back side of the
bracket.
• Do not push or tow tractor at more than
15 two (2) MPH.

• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY
CHAR'I _' in the Customer
Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_d weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner products in the fuel
_k
or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.

GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix,oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
16

WARM WEATHER STARTING (50 ° F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as descdbed above.
COLD WEATHER
BELOW)

STARTING

(50 ° F AND

• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
AUTOMATIC

TRANSMISSION

PURGE

TRANSMISSION

_,CAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shippingof your tractor.
IMPORTANT:
Should our transmission
require removeal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheehng position
(See =TO TRANSPORT"
in this section
of manual).

i

WARM-UP

After the engine is running, move throttle control to slow position. With motion
control
lever
neutral
(N) start
position,
itting in
the in
tractor
seat,
engine.
slowly disengage clutch/brake pedal.
Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.

NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive system.

• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neu-

• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in driving position (See
=TO TRANSPORT"
in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.
• Your tractor is now purged and now
ready for normal operation.

tral Release the parking brake and
let the clutch/brake slowly return to
operating position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See =TO ADJUST CARBURETOR"
in the
Service and Adjustments section of this
manual.

17

MOWING TIPS
• Tire chainscannotbe usedwhen the
mowerhousingis attachedto tractor.
• Mower should be properly leveledfor
best mowing pedormance. See =TO
LEVEL MOWER HOUSING" in the
Service andAdjustrnents section of this
manual,
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have

•

•

•

,

,

the cut area to the fight of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
If grass is extremely tall, if should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to d_/
before mowing.
Always operate engine at full throttle
when mowing to assurebetter mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.
f

MULCHING MOWING TIPS
IMPORTANT:
For best performance,
keep
mower housing free of 10uilt-up grass and
trash. Clean after each use.
• The special mulching blade will recur
the grass clippint_s many times and
reduce them zn size so that as they fall
onto the lawn theywil! disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutring action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

4=,

18

CUSTOMER

RESPONSIBILITIES

.EOU .SE.VCE

RV,CO, S

Check Tire Pressure

T
R

Interlock Systems
JCheck Operator Preaecee and
ChecklorLooseFasteners

1_7

cA! Sharpen/Replace Mower Blades

T

Lubrication Chart

0

Check Battery Level

R

Clean Battery and Terminals/Recharge

I_

_4
i _

I# #

Check Transaxle Cooing
Adjust Blade Belt(s) Tension

I_s

Adjust Motion Drive Belt(s) Tension

I_s

Check Engine Oil Level

E
N

1_

V'

ChangeEngine_U

IK,=,_

Clean Air Filter

1##2

clean Air Screen

ll&/=

Inspect Muffler/Spark An'ester

V'

t_

Replace Oil Filter (ff equipped)

V_I,e

Clean Engine Cooling Fins

li_=

Replace Spark Plug
Replace Air Finer Paper Cartridge

_2

(1_

Replace Fuel Filter
1 - Change mo_ on_

v_en

I1_

operaling undm" a heavy k_d or Whhigh ambieht tm_oeratur_$.

2 - Selvlce mo_ oil eft when operat_

In ditty or dusty conditions.

5 - H equipped with ad_dable
6. Nol _?Jirld

3 - IfKlUif_oedwi_ oitiner, changeoil avery 50 houm.
4 - Replace bladesmo_eonen wh=nmowing_ I_ndy soil

LUBRICATION

The warranty on this tractor does not cover

:

Check tire pressure.
Check operator presence and interlock

systems for proper operation,
• Check for loose fasteners,

=ysten_
with _lte

bNte_t.

7 - T_hton tronl rodepivotboltto aS n,-IM, maximum,
Do nol ove_

GENERAL RECOMMENDATIONS
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodicaily to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE
EACH USE
• Check engine oil level.
• Check brake operation.

if equil_ld

CHART

=)Tie Rod Ball Joints
eSpindls Zerk-----ij _

_eSpindle

Zerk

@Front-_.---_j_l._.III_
Wheel _
Bearing

_
eFront
r!,__J-"Wheel
Bearing

eSteedng'1
Sector
_
Gear Teeth \

"_rk

Zerk

l__j_._

@Engine

_

OSpray Silicone lubdant (Move Boots to Lubricate)
@General Purpose Grease
eRefer to Customer Responsibilities "ENGINE"
Section
IMPORTANT: Do not oil or grease the pivot points
which have special nylon beadngs. Viscous lubdcants will attract dust and dirt that will shorten the
life of the salf-lubdcating bearings. If you feel they
must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.

19

TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and

• Reassemble hex belt, lock washer and
flatwasher in exact order as shown.
• Tighten belt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
treated.

Trailing E_ge Up
_de

Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR

PRESENCE

SYSTEM

Be sure that operator presence and interlock systems are working propedy. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE

CARE

For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL

Blade belt is Grade 8 heat
Mandrel Assembly
Center_

_H?le

,___J

_Hex
Bolt (Grade 8)"
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head .....
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade canbe sharpened with a file
or on a gdnding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer).
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the belt
or pin parallel with the ground. If blade
is balanced, it should remain in a hodzontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Center Hole

Blade
5/8" Bolt
or Pin
BATTERY

Your tractor has a battery charging system
• Raise mower to highest position to allow
which is sufficient for normal use.
access to blades.
However, pedodic charging of the battery
• Remove hex bolt, lock washer and flat
with an automotive charger will extend its
washer securing blade.
life.
• Install new or resharpened blade with
• Keep battery and terminals clean.
trailing edge up towards deck as shown.
• Keep battery belts tighL
IMPORTANT: To ensure proper assembly,
• Keep small vent holes open.
center hole in blade must align with star
• Recharge at 6-10 amperes for I hour.
on mandrel assembly.
2O

TO CLEAN

BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See "REPLACING
BAI-FERY" in the MAINTENANCE
section of this manual).
V-BELTS
Check V-belts for deterioration and wear
after 1O0 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot.
."
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
centeddepartment.

ENGINE
LUBRICATION

year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 3 of
this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
CLEAN
AIR SCREEN
Air screen must be kept free of did and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
Air Screen

O,,O n
Plug

Oil Fill Cap/Dipstick/
ENGINE

Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.

"_*
TI_IPERAI1JRE

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one

FINS

Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See =TO REMOVE HOOD AND
GRILLASSEMBLY"
inthe Service and Adjustments section of this manual).

r
16"
:SO*
RANGE ANTICIPATED BEFORE NEXT O_ CHANGE

-'_

COOLING

_"s_,_'_

21.

Guide
Top Air

ENGINE

ver

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Unscrew old filter by tuming counterclockwise. Use a suitable container to
catch oil.

_,,

Engine
Cooling

• Apply a thin coating of new engine oil to
rubber gasket on replacement oil filter.
• Install replacement oil filter by turning
clockwise until rubber gasket contacts
mounting surface, then tighten filter an
additional 112 to 314 tum.
• Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see =PRODUCT SPECIFICATIONS" on page 5 of this manual.
• Start engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.

Air Guide C6ve_
(Both Sides)
"
AIR RLTER
Your engine will not run propedy using a
dirty airfllter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
Squeeze
dry indetergent
a clean cloth.
ash it initliquid
and water.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace precleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debds from entering carburetor.
i

/--

Oil Filter

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type andgap setting are
shown in =PRODUCTSPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.

surface. If very dirty or damaged,
lean cartridge
replace
cartridge.by tapping gently on flat
Reinstall cartddge plate, wing nuts precleaner, cover and secure with knob(s).
IMPORTANT:
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterioration of the cartridge.
Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge,
i

,Cover
Wing
Foam

OIL FILTER

Plate

Air Scree_
22

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.

We do not recommend using a garden
hose to clean your tra_or unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.

_rCAUTION:
Before performing any service or adjustments:
Depress clutcWbrake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in =DISENGAGED"
position.
i

Make
sure thekey
blades
moving key.
parts have completely stopped.
um ignition
"OFF"and
andallremove
Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.

TRACTOR

• Remove two retainer springs from each
front link and remove links.
• Slide mower forward and remove belt
from electric clutch pulley.
• Slide mower out from under right side of
tractor.
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.

TO REMOVE MOWER
• Place attachment clutch in "DISENGAGED" position.
• Turn height adjustment knob to lowest
setting.
• Lower mower to its lowest position.
• Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
• Remove retainer springs from suspension arms at deck and disengage arms
from deck.
• Raise attachment lift to its highest position.

TO INSTALL

MOWER

Follow procedure described in =INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.

Front

Suspension

Adjustment Lift
Nuts
Links

Front Mower
Bracket

Chassis

Retainer
Springs
Mower
Bracket

Retainer
Spring
Anti-Sway
Bar

Retainer
Springs
23

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS').
If tires are
over or underinflated, you will not propedy
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• Measure height from bottom of deck
cud to ground level at front comers of
mower. Distance =A"on both sides of
mower should be the same.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full tom of adjustment nut
will change mower height about 3116".
• Recheck measurements after adjusting.

• Before making any necessary adjustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower housing, loosen
nut "G" on both front links an equal
number of tums.
• When distance =F" is 1/8 =to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
• To raise front of mower housing, loosen
nut =H" from trunnion on both front links.
Tighten nut =G" on both front links an
equal number of turns.
• When distance =F" is 1/8' to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE: Each full tum of nut =G" will
change dim. =F" by approximately 3/8".
• Recheck side-to-side adjustment.
Mandrel

Bottom

Bottom
of Cud\_

Both Front Links Should be

f Curl

Length

Lift Link Adjustment Nut
FRONT-TO-BACK

ADJUSTMENT

IMPORTANT:
Deck must be level side=re=
side. If the following front-to-back
adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side=to-side.

TO REPLACE
MOWER

MOWER

DRIVE BELT

DRIVE BELT REMOVAL

• Park tractor on a level surface. Engage
parking brake.
• Remove screws from left hand mandrel
cover and remove cover.
• Roll belt over the top of left hand mandrel pulley.
• Remove belt from electric clutch pulley.

To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on right side of tractor.
Measure distanc_ =F" directly in front of
and behind the mandrel at bottom edge of
mower, housing as shown.

: Remove belt from idler pulleys.
Remove any dirt or grass clippings .
which may have accumulated arouna
mandrels and entire upper deck sur• face.
24

• Check primary idler arm and two idlers
to see that they rotate freely.
• Be sure spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER DRIVE BELT iNSTALLATION
• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.

• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
• Reassemble left hand mandrel cover.

Screws
Electric
Clutch

Left Hand
Mandrel
Idler
Pulleys
Cover _'_

Pulley

,try,

Left Hand

_'

Primary
Idler Arm
Keepers

TO REPLACE
BELT

MOWER

BLADE

DRIVE

• Check secondary idler arm and idler to
see that they rotate freely.

Park the tractor on !evel surface. Engage
parking brake.
• Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
• Remove mower (See rl'O REMOVE
MOWER" in this section of this manual).
• Remove screws from right hand mandrel cover and remove cover. Unhook
spring from bolt on mower housing.
• Carefully roll belt off right hand mandrel
pulley.
• Remove belt from center mandrel pulley, idler pulley, and left hand mandrel
pulley.
• Remove any dirt or grass which may
have accumulated around mandrels and
entire upper deck sudace.

idler
armspring
and sway-bar
bracket.
Be sure
is hookedin
secondary
install new belt in |ower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as snown.
Roll belt over riovht hand mandrel pulley.
sure belt IS in all grooves properly.
_Make
Reconnect spring to bolt in mower
housing and reinstall right hand mandrel
cover.
• Reinstall mower to tractor (See
=iNSTALL MOWER AND DRIVE BELT"
in the Assembly section of this manual).
• Reassemble mower drive belt(See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).

25

LeftHand
Mandrel

DriveBelt

Pulley
Mandrel
Cover

Idle
Spdn!

\

Bracket

TO ADJUST

ATTACHMENT

CLUTCH

• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
9reater than six (6)feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized service center/department.

The electric clutch should provide years of
service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the intemal brake will wear
which may cause the mower blades to not
engage, or, to not stop as required.
Adjustments should be made by your
nearest authorized service center/department.
• Make sure attachment clutch and ignition switches are in =OFF" position.
• Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot locations cut in the side of brake plate.

With Parking Brake =Engaged"
Nut =A"
Jam Nut

'\

Operating
Arm

Clutch Rats
.012 °

Slot(3)

TO REPLACE MOTION DRIVE BELT

Brake Plate
Nylon Locknut i

Park the tractor on level surface. Engage
parking brake. For ease of service there
is a belt installation guide decal on bottom
of left footrest.
• Remove mower (See "TO REMOVE
MOWER" inthis section of this manual.)
BELT REMOVAL• Engage parking brake (creates slack in
belt).
• Remove belt from clutching and fan
idler pulleys.
• Loosen belt keeper above transaxle pulley.

NOTE: After installing a new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut =A" on brake rod.
• If distance is other than 1-1/2", loosen
jam nut, and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut =A'.

• Remove belt from transaxle pulley.
Remove belt from engine pulley and
front V-idler pulley.
• Pull belt out of all belt keepers and
remove from tractor.

26

BELT INSTALLATION
• Place V part of belt intogrooves On
engine pulley and front V-idler, making
sure to route belt inside of all belt keepers.
• Route belt on right side, coming from Vidler, towards back of tractor, above
midspan belt keeper and to top of
transaxle pulley,
• Route belt on left side, coming from
engine pulley, towards back of tractor
and through loop in midspan belt keeper.
• Place V part of belt into grooves on
transaxle and fan idler pulleys, making
sure to route belt inside of all belt keepers.
• Retighten belt keeper above transaxle
pulley.
• Place belt around clutching idlers as
shown, making sure to route belt inside
of all belt keepers.
• Check to be sure belt is positioned correctly and is on proper side of all belt
keepers.
• Reinstall mower.
IMPORTANT:
Check brake adjustment.
Tractor V-Belt Drive Schematic
Viewed from L.H. Side of Tractor
Belt
Transaxle
Keeper
Engine
Pulley Clutching

NOTE: If for any mason the effort to
move the motion control lever becomes
too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4
turn.
Road test tractor after adjustment and
repeat procedure if necessary.
TRANSMISSION
REMOVAL/REPLACEMENT

Should. your transmission require
removal mr service or replacement, it
should be purged after reinstallation
and before operatin.q the tractor. See
"PURGE TRANSMISSION"
in the
Operation section of this manual.
Locknut

TO ADJUST
MENT

Fan
Idler

- V-Idler
As Viewed fron Bottom
TO ADJUST

MOTION

CONTROL

ALIGN-

WHEEL

TOE-IN

ADJUSTMENT

Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustment should not be necessary. If parts in the front axle or steering
mechanism have been replaced or damaged, check toe-in and adjust if necessary.
TO CHECK TOE-IN
• Position front wheels straight ahead.
• Measure distance between wheels at
front and rear of tires (dimensions "A"
and "B').
• Front dimension "A" should be 1/8" to
1/4" less than rear dimension =B".

Bel!
Belt
Keeper

WHEEL

If steeringwheel crossbars are not horizontal (le_tto right) when wheels are positioned straight forward, remove steenng
wheel and reassemble per instructions/n
the Assembly section of this manual.
FRONT

Belt Keepers

STEERING

LEVER

The motion control lever has been preset
at the factory and adjustment should not
be necessary.
If for any reason the motion control lever
will not hold its position while at a selected
speed, it may be adjusted at the friction
pack located on the right side of chassis.
• Park tractor on levelsurface.
Stop tractor by turning ignition key to "OFF" position and engage parking brake.
• Place motion control lever in neutral (N)
position.
• While holding Iocknut, loosen jam nut

TO ADJUST TOE-IN
* Loosen jam nuts at adjustment sleeves
on tie rod.
• Adjust tie rod until dimension =A" is 1/8"
to 1/4" less than dimension =B".
• Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred to
affect the front wheel camber, contact your
nearest authorized service center/department.

.* Tighten Iocknut 1/4 turn.
While holding Iocknut, tighten jam nut
se_hrely.
27

• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
/F_

Jam Nuts
TO REMOVE WHEEL
FRONT

TO REMOVE CABLES, REVERSE
ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.

AdLustment Sleeves

FOR REPAIRS

WHEEL

Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal.

i

Replace washers and snap retaining
epair
tire andin reassemble.
ring
securely
axle groove.
Replace axle cover.

REAR WHEEL
Block rear axle securely.
*= Hemove five (5) hub bolts to allow
wheel removal.
• Repair tire and reassemble.
Replace
and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may bepurchased
from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring_
Axle----_
Cover
TO START
TERY

ENGINE

WITH A WEAK

BAT-

ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharqed. (See
"BAI-FERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equiped with
a 12 volt ne_lative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to.start other vehica|s.
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the P(_SITIVE (+) terminal of each battery, taking care not to short against
chassis.
28

"Positive"(+)
L.H. Panel

=Ne_ative" (-)
_[

Bolt _

REPLACING

BATTERY

ACAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten
securely.
• Close terminal access doom.
• Ctose hood.
Terminal

Kep_

Access
Door.._ ""
Positive
,Cable
Gruard
Cable

Hood

TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder secui'ely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS
AND RELAYS
Loose or'damaged w[dng may cause your
" tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section of this
manual.
TO REPLACE FUSE

Headlight
Wim
Connector

ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonread engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE
CONTROL
CABLE

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
formed by an authorized engine manufacturer's service outlet.
TO ADJUST ATTACHMENT
LIFT
SPRING
• While holding spring bushing with
wrench, loosen jam nut.
• Tum adjustment bolt clockwise to
extend springand reduce lift effort for
heavier attachments.
• Turn adjustment bolt counterclockwise
for lighter attachments.
• .Retighten jam nut against spring bushIng.
IMPORTANT.
Do not adjust for maximum
spring tension when using light attachments such as a mower. Adjust lift lever
spring to aid in lifting attachment. Do riot
overpower spring. When removing attachment, always adjust spring tension to its
lowest position.
Adjustment Bolt

o

=
TO REMOVE

The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke
(see =AIR FILTER" in the Customer
Responsibilities section of this manual).
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Reassemble air cleaner.

Lift Spring
J

Nut

HOOD AND GRILL

ASSEMBLY
• Raise hood.
* Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.

29

C._np

• While still holding throttle lever against
idle speed screw, tum idle mixture

Quarter

screw in (clockwise) untilengine begins
to die and then turn out (counterclockwise) until engine runs rough. Turn
screw to a point midway between those
two positions.
• Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM. Release throttle lever.

Swivel

ACCELERATION

TEST

• Move throttle control lever from slow to

Casing
Screw

fast position. If engine hesitates or dies,
tum idle mixture screw out (counterclockwise) 1/8 tum. Repeat test and
continue to adjust, it necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.

Lever

TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, fuming the mixture screw in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fueVair mixture.
Turning the mixture screw out (counterclockwise) increases the supply of fuel to
the engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result ifscrew
is tumed in too tight.

IMPORTANT: Never tamper with the
engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center/department,
which has
proper equipment and experience to make
any necessary adjustments.
Idle Speed
rew

_ldle Mixture
_.Screw

PRELIMINARY SETTING
• Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above).
• With engine off tum idle mixture screw
in (clockwise) closing it linger tight and
then turn out (countemlockwise) 1-114
to 1-1/2 turns.

"-Throttle Lever

FINAL SETTING
• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
• With throttle control lever in slow position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.

Idle Speed

Throttle

Idle
Screw

3O

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
,ACAUTION:

Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor- ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
• inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that a_tnuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
%0 CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methano|) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDERS
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to "START" position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or did in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture.

ENGINE
FUEL SYSTEM
IMPORTANT:
It is impodant to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel

Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while

filter, _fuelhose, or tank during storage.

engine and exhaust areas are still warm.
31

TROUBLESHOOTING
PROBLEM
Will not start

CHART
CAUSE

CORRECTION

• Out of fuel.
• Engine not "CHOKED" propedy.
• Engine flooded.

• Fill fuel tank.
• See "TO START ENGINE" in

•
•
•
•

•
•
•
•

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Engine valves out of adjustment.
•
•
•
•
•

•
•
•
•
•

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.

• Engine valves out of adjustment,
Engine will not turn
over

• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignitionswitch.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).

Engine clicks but will
not start

attempting to start.
Replace spark plug.
Clean/replece air filter.
Replace fuel filter.
Drain fuel tank and carburetor,
refill tank with fresh

gasoline and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.

• Loose or damaged wiring.
• Carburetor out of adjustment,

Hard to start

Operation section.
• Wait several minutes before

•
•
•
•

Weak or dead battery.
Corroded battery terminals.
Loose or damaged widng.
Faulty solenoid or starter.

32

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all wiring,
• See =ToAc lust Carburetor" in
Service an JAdjustments
section.
• Contact a_ authodzed service
center.
• Depress cl Jtch/brakepedal.
Disengage attachment clutch.
Recharge, )r replace battery.
Replace fu _,e.
Clean battq_ryterminals.
Check all _dng.
Check/reph ,ce ignitionswitch.
Checldrepl; ce solenoid or
starter.
authorized service
• center.
Contact an

•
!•
•
!•
•
I"
•

I•

/

Recharge c_rreplace battery.
• Clean battery terminals.
• Check all widng.
• Check/replace solenoid or
starter.

TROUBLESHOOTING CHART
CAUSE
PROBLEM
• Cuffingtoomuchgrass/too
Loss of power
fast.
• Throttle in =CHOKE" position.
• Build-up of grass, leaves and
trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.

• Spark plug wire loose.
•
•
•
•

Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

• Engine valves out of adjustment.
Excessive vibration

i

• Set in •Higher Cut" position/reduce speed.
• Adjust throttle control.
• Clean underside of mower housing.
• Clean/replece air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
• Connect and tighten spark plug
wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "ToAdjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.

• Worn, bent or loose blade.

• Replace blade.
bolt.

• Bent blade mandrel.

• Replace blade mandrel.
• "13ghtenloose part(s). Replace
damaged pads.

• Loose/damaged part(s).

Enginecontinuesto
run when operator
leaves seatwith attachmentclutch
engaged

• Faulty operator-safe_" presence control system.

Poor cut - uneven

•Wom,

Tighten blade

• Check wiring, switches and connections. If not
corrected, contact an authorized
service center/
department.

bent or loose blade.

• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Mower bledeswill not
rotate

CORRECTION

• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower housing.
• Replace blade mandrel.
• Clean around mandrels to open
vent holes.

• Obstruction in clutch mechanism.

• Remove obstruction.

• Worn/damaged mower drive
belt.

• Replace mower dr'webelt.

33

TROUBLESHOOTING

CHART
CAUSE

CORRECTION

rotate (cont'd)

• Frozen idler pulley.
• Frozen blade mandrel.

• Replace idler pulley.
• Replace blade mandrel.

Poor grass discharge

• Engine speed too slow.

• Place throttle control in =FAST"
position.
• Shift to slower speed.
• Allow grass to dry before mowing.
• Level mower deck.

PROBLEM
Mower blades will not

• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven fire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
; Headlight(s) not working (if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"
when turning engine
"OFF"

• Check fires for proper air pressure.
• Replace/sharpen blade. "13ghten
blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to open
vent holes.

• Switch is "OFF".

• Turn switch =ON".

•
•
•
•

•
•
•
•

Bulb(s) bumed out.
Faulty light switch.
Loose or damaged widng.
Blown fuse.

Replace bulb(s).
Check/replace light switch.
Check wiringand connections.
Replace fuse.

• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

• Replace battery.
• Check/clean all connections.

• Freewheel control in "disengaged" position.
• Motion drive belt worn, damaged or broken.
• Air trapped in transmission
during shipment
or servicing.

• Place freewheel controlin

• Engine throttle control not set
at "SLOW" positionfor 30 seconds before stopping engine.

• Move throttle control to "SLOW"
position and allow to idle for 30
seconds before stopping
engine.

=,r

34

• Replace regulator.
• Replace alternator.

=engaged" position.
• Replace motion drive belt.
• Purge transmission.

TRACTOR

- - MODEL

NUMBER

917.273041

SCHEMATIC

FUEL,

.I

FUEL SHUTOFF SOLENOID

REGULATOR __T_
_ '_I.TI MCe _

YOUR TRACTOR IS
EQUIPPED WITH A _PECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BA'rrERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
IGNmON SWITCH
.

.

I

OFF

_-_|
RUN

I M+G+AtI

_*A,
B_A1

START L + S + A1
r-

NONE

IWILL BECOME

HEADUGHTS

THEIR BRIGHTEST

_

G F C

PTO SWITCH
cmcurr
_NF

c +C+G,B+H
Ft B + _ A+ D H

S
D A

_

•

REMOVABLE
NON-REMOVABLE

'+Y I
NONE

WIRING

NON=
"

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

INSULATED

_,i
=,_
vur_

TOR0e_0NNEGIEO)

RELAy

BRIGHTNESS
THEENGINE
LIGHTS
WILL CHANGE OF
WITH
SPEED. AT IDLE THE LIGHTS
WILLDIM. AS THE ENGINE IS

I _smo_ j c_cu. I "AXE ISPEEDED
UP,THELIGHTS

RPM_mJJ,

35

CONNECTIONS

CONNECTIONS

TRACTOR

- - MODEL

NUMBER

917.273041

ELECTRICAL
22

33

26

"_
i

le,
i

I
i

28
i/.t

I
I

.........

--_ ..........................

36

; .....

TRACTOR

- - MODEL

NUMBER

917.273041

ELECTRICAL

KEY
NO.
1
2
8
10
11
12
16
19
20
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
5O
70
81
NOTE:

PART
NO.

DESCRIPTION

144926
Battery
74760412
BoltHex Head 1/4-20 x 3/4
7603J
Tray, Battery
145211
Bolt 1/4-20 x 7.5 Zinc
150109
Hold down Battery Dash Mount
145769
Nut Push Nylon 1/4"
153664
Switch InterlockPush-In
STD551125
Washer, Lock 1/4
73350400
Nut, Jam Hex 1/4-20
161785
Harness Headlight
4152J
BulbLight
4206J
Cable, Battery
146149
Cable, Battery
108824X
Fuse
73510400
Nut Kep_ Hex 1/4-20 UNC
4207J
Cable, Ground
160784
Switch, Plunger
163968
Switch, Ign
140403
Key, IgniUon
164417
Harness Ign.
17720408
Screw 1/4-20 x 1/2
131563
Cover, Terminal
145673
Solenoid
122822X
Ammeter
154863
Switch, PTO
164767
Harness, Engine BS/Intek VGT
109748X
RelayAsm.
Allcomponentdimensionsgiven in U.S. inches
1 Inch= 25.4 mm

37

TRACTOR

- - MODEL NUMBER

917.273041

CHASSIS AND ENCLOSURES

47

149

1;
122

68
17

43_

52

28
17

21

I
56

100

lg
68

I

2

38

TRACTOR

- - MODEL NUMBER

917.273041

CHASSIS AND ENCLOSURES

KEY
NO.

PART
NO.

1
2
4
5
6
7
8
14
15
16
17
18
19
20
21
23
24
28
30
31

150253
140506
73800700
163976
157882
17720408
145166
161023)(558
160568
121794X
17490612
160564X558
19131312
74760616
73680600
17490616
145243X558
145244X558
145052
161419

32
33
34
35
36
37
39
40
42
43
44
45
47

161327
161326
142131
19111116
74780512
163982X558
136961
156111
72140608
136939
136940
154913
17490608

KEY
DESCRIPTION

NO.

Rail, Frame RH VGT
Drawbar,Gt
Nut, Lock Hex 7/16 Uric
Dash
DashAsm.,LowerVGT
Screw,Thd Cut 1/4-20 x 1/2
Support,Dash 1-Pc. Battery
HoodAsm.
Lens, Asm Headlight
Cover, Access
Screw, Thdrol 3/8-16x3/4
GdneStaatth
Washer 13/32x13/16x12Ga.
Bolt,Fin Hex 3/8-16 x 1
NUt,Crownlock 3/8-16 Unc
Screw,Thdro13i6-16x1"t_-Tr
Footrest.RH LT/YT/GT 95
Footrest,LH LT/YT/GT 95
Saddle, Hydro 1995
BracketSupport 1-pcVGT
Stenflng
Bracket PivotChassisLh
Bracket PivotChassisRh
Bracket, Engine Support
Washer 11/32 x 11/16 x 16 Ga.
Bolt, Fin Hex 5/16÷18 x 3/4
Fender
Bracket,AxleFront
Bracket, SupportAxleiEnglne
Bolt, Canlage 3/8-16 x I
Bracket,Sposn FrontLh
Bracket,Spnsn FrontRh
BracketAsm.,SuspChasslsRh
ScrewThdrol 3/8-16 x 1/2

50
52
56
58
60
63
68
70
84
86
90

PART
NO.
152728
73680500
154914
137113
17490620
19131614
17490508
137159
142992
74760716
11050600

91
95
98
99
100
101
102
103
106
120
122
130

156586
105531X
140503
140871
124236X
17490628
STD624003
142273
138776
19131616
161464
17521312

138
139
140
141
142
144
146
147
149

163975
161330
163806
163805
161897
161900
161576
162967
164769

DESCRIPTION
Bracket, Chassis Front
Nut, Cmwniock 5/16-18
BracketAsm., SuspChessis _.
BracketAsm., Fender
Screw'lT_roi 3/8-16 x 1-1/4
Washer 13/32 x I x 14 Ga.
Screw,Thd 5/16-18x 1/2
Guide, Belt Mid Span
Stop, Over Center Mower
Boil Fin Hex 7/16-14 Uncx 1
Washer, Lock ExternalToo_
3/8
Rail, Frame Lh VGT
Push Nut, Nylon
Bracket Skid Chassis
Rod By Pass
Cap By Pass Rod
Screw "Thdro|3/8-16 x 1-3/4
Retainer,Spring
Lock, By Pass
Bolt 5/16-18 Type TT
Washer 13/32 x I x 16 Ga.
Screw Hex Wshd. 6-18 x 7/8
Screw Sltd Hex Hd W/PIn
Washer
Cuphoider
Bolt Shoulder5/16-18"iT
Magnet
Stdker Plate
Bracket Dash Rh
Bracket Dash SLh
BaffleVGT
Fastner Nutpal
Pinch Welt Hood

NOTE: Allcomponent dimensionsgiven In U.S. inche=
1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.273041
GROUNDDRIVE

42

81

46

37

15

47

2
g
104
.111

106

72
2

4O

TRACTOR

- - MODEL

NUMBER

917;273041

GROUND DRIVE

KEY
NO.
2
3
5
6
7
9
15
17
20
22
23
28
29
30
33
34
35
36
37
38
39
40
41
42
46
47
48

PART
NO.
7070E
7563R
STD541437
STD561210
140507
140080
STD551037
140921
73940800
156103
130564
STD541237
140494
19131616
12000053
124236X
137648
149412
121749X
150035
74321016
5304J
73661000
8883R
145170
138228
72110612

50
51
52
53
54
55
56
58
61
64
65
66
67
68
69

131494
STD541437
139123
207J
161590
105706X
140218
74760724
140488
154752
67609
140296
19131312
5142H
123800X

KEY
NO.
70
71
72
73
74
76
77
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
96
98
99
100
101
104
105
106
107
108

DESCRIPTION
Key 1/4x2.5
Washer, Thrust'Axla
Nut, Crownlock 3/8-16
Pin, Cotter
Wheel, Hub Assembly
Bolt,Hub
Washer 13/32 x 13/16 x 16 Ga.
Spring
Nut Hex Jam Toplock1/2-20
ArmAsmShltt
Knob
Nut
Brake, Rod
Washer 13/32xl x 16Ga.
Ring E
Cap, Plunger
Rod, ParkingBrake
Spring, Drive Ground
Washer 25/32 x 1-1/4 x 15 Ga.
Nyltner
Screw, Fin. #10-24 x 1
Actuator,InterlockSwitch
Top Lock #10-24
Cover, Pedal
Retainer, Spdng
Clutch Rod
Bolt, Canlage 3/8-16x 1.1/2
Gr. 5
Pulley, Idler,Rat
Nut, Crownlcok 3/8-16 UNC
Pulley, Idler,Grooved
Washer, Hardened
Clutch,ArmAssembly
Bearing, Idler
V-Belt
BoltFin Hex 7/16-14 x 1-1/2
Pulley,Traneaxla
Shaft, Clutch/BrakePedal
Bolt, Shoulder
Washer, Hardened
Washer, Fiat
Pin, Roll
Washer

PART
NO.
151146
151179
STD541431
74490548
142432
140481
74760716
72110505
140484
17490612
150586
140479
140490
17541020
140462
140491
161592
73680700
140489
17490644
74760520
140502
133835
141103
141004
17490624
126881X
156106
140480
17580408
142918
154739
142917

DESCRIPTION
ConsoleHydro Fender
Plate ConsoleShift
Nut, Crownlock5/16-18
BoltHex Flghd 5/16-18 x 3 Gr5
Screw Hex Wsh. Hi-Lo 1/4-1/2
BracketTransaxle
BoltFin Hex 7116-14x 1
BoltCardage 5/16-16 x 5/8
BracketTorque RH
Screw Thdrol3/8-16 x 3/4
BracketMount Torrque/Fan
StrapTorque Mid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
Pulley Idler
NutCrownlock 7116-14 Unc
Keeper Bolt
Screw Thdrol 3/8-16 x 2-3/4
Bolt Fin Hex 5/16-18 x 1.25
LinkShiftAsm
Fastener Christmas Tree
Washer Nickel Plated
BracketShift
Screw Thdrol3/8-16 x 1-1/2
Washer Compression
Washer Bellvtlla
BracketIdler
Screw Tap 1/4-20 x 1/2
O-Ring Asm Hydro Gear 70110
Line Fuel Hydro 15" VGT
Cap Asm Vent Hydro Gear
70109
109 140929
Spdng Return Brake
111 156240
Spacer Shift Lever VGTH
112 156104
Washer Nylon HighTemp
113 73220700
Nut-Hex ASF 7116-14 UNC
115 123405X
Keeper BeltT/A Grid Dr
116 73900500
Nut Lock Hex Flange 5/16-18
117 73900600
Nut, Lock Rg. 3/8-16
-163198
Transaxle (See Breakdown)
Hydro Gear 222-3010L
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 Inch= 25.4 mm

41

TRACTOR
STEERING ASSEMBLY

34
32

19

\\'\'\'\

_i

- - MODEL

NUMBER

917.273041

TRACTOR

- - MODEL

NUMBER

917.273041

STEERING ASSEMBLY

KEY
PART
DESCRIPTION
NO.
NO.
1 159944
Wheel, Steering
2 137094
Axle Asm., Front
3 6856M
Fitting,Grease
4 161849
SpindleAsm, LH
5 161848
SpindleAsm., RH
6 6266H
Bearing, Race Thrust Harden
7
121748)(
Washer 25/32 x 1-5/8 x 16 Ga.
8
12000029
Ring, Flip #T5304-75
9
121232X
Cap, Spindle
10 74781044
Boll Fin Hex 5/8-11 x 2-3/4
1t
136518
Spacer BearingAxle Front
12 73901000
Nut, Lock Flange 5/8-11 Uric
13 121749)(
Washer 25/32 x 1-1/4 x 16 Ga.
14 STD551137
Washer, Lock Hvy Hid Spr 3/8
15 STD541537
Nut, LockCenter 3/8-24 UNF
16 145103
Shaft Asm., Steering
17 137347
Rod Asm., Tie BallJ Ball Vgt (Inc. Key No. 36-40
18
137155
Draglink,BallJoint Solid Vgt
19 156011
Support Asrn.,Steedng Vgt
20
163887
Boot, Steedng
21
159945
Adapter,Wheel Steering
22
155105
Bushing,Strg.BIk
Screw
23
152927
25 74780616
Bolt, Fin Hex 3/8-16 x I Gr.5
26
159946
Cap, Wheel Steering
27 3366R
Beanng, Col. Strg.
28 17490612
Screw, Thrdrol 3/8-16 x 3/4
29 104239X
Bearing, Range
30
12000034
Ring, FlipTruarc #5304-75
31 138136
Bushing,NylinerSnap
Washer 11/32x I x 10 Ga.
32 19111610
33 STD551131
Washer, Lock Hvy Hlcl Spr 5/16
34 74760512
Bolt, Hex lid 5/16-18 x 3/4
35
138059
Gear, Sector Steering
36
137156
"13eRod
37 73360600
Jam Nut RH Thread
JointAsm. BallRH Thread
38
109850X
39 73700600
Jam Nut LH Thread
40
109851X
JointAsm. Ball LH Thread
BracketSwitch InterlockVGT 97
41
155246
42
17490508
Screw Thdrol 5/16-18 x 1/2 Tyt
44
160135
Extensk_n, Steerinc3
Washer 13/32 x 1-1/20 x 11 Ga.
45
19132411
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.273041

ENGINE

39

18

15

41
42

17

7

32

16

2

39

I SPARK

44

/

29

ARRESTER

KIT J

TRACTOR

- - MODEL NUMBER

917.273041

ENGINE

KEY
NO.
1

2
5
7
8
9
10
11
12
15
16
17
18
19
20
21
22
24
25
26
27
28
29
32
33
35
37
38
39
40
41
42
43
45
47
48
49
51
54
55
65
69
74
75
76
79

PART
NO.
.......

161062
13200300
151396
121361X
150828
105432X
140923
143996
151346
109227X
1{_)82X
161493
13290300
164067
17521312
164068
STD551237
73920600
3645J
139277
7834R
132920
17490508
STD551437
10040500
123487X
74780624
17490636
17490664
126197X
STD551143
150280
128861
142040
19132007
71070512
161064
19131414
13280336
19131614
273485
162295
163776
17490612
71070512

DESCRIPTION
Engine (See Breakdown) B &S 407777-0122-E1
MufflerSide 1-1/8"
Elbow STD 90 Degree 3/8 - 18 NPT
MufflerAsm Guard
Pulley V-Idler
Belt Engine KeeperAsm VGT 96
Bushing
Clutch Electric
Pulley EngineVGT Elect Clutch
Tank Fuel Rear 3.50 YT/GT 96
Pad Spacer
Pad Spacer
Cap Fuel 5-1/2" Vented Cov.
Plug Oil Drain (Order From Engine Manufacturer)
ControlThrottle
Screw SLTD Hex Hd w/Pin Washer
ControlChoke
LockwasherExtTeeth 3/8
NutKeps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
SparkAttester Kit
Screw Thdrel 5/16-18 x 1/2
Nut Lock Hex w/lee. 3/8 - 16
Washer Lock Hvy HLCL 5/16
Clamp Hose
Belt Fin Hex 3/8 - 16 x 1-1/2
Screw'l-l" 3/8-16 x 2-1/4 Unc
Screw'lT 3/6-16 x 4
Washer 1-1/20D X 15/32 ID X .250
Washer Lock7/16
Belt Hex 7/16 - 20 X 4-1/4 Ga 5
Nut Flange 1/4-20 Starter Nut

SpacerEn_ne
Washer 13/32 x 1-1/4 x 7 Ga.
Screw Hex Hd Cap. 5/16-18 x 3/4
Manifold Pipe VGT
Washer Flat 13/32 x 7/8 x 14 Ga.
Nipple Pipe 4-1/2
Washer 13/32 x 1 x 14 Ga.
Gasket Muffler
Bbow Street Brass
Shield Heat Intek
Screw Thdrol3/8-16 x 3/4
Screw Hex Hd Cap 5/16-18 x 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

45

TRACTOR

- - MODEL

NUMBER

917.273041

SEAT ASSEMBLY

21

KEY
NO.
1
2
3
4
5
6
7
8
10
12

PART
NO.
140124
140551
140675
127018X
145006
STD541437
124181X
150176
155925
121246X

KEY
PART
NO.
NO.
DESCRIPTION
13
121248X
Bushing,Snap
14 72050412
Bolt, Carriage 1/4-20X 1-1/2
15
121249X
Spacer, Split
16
123740X
Spring,Cprsn
17
123976X
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
18
19171912
Knob, Seat lf2-13 Uric
19
120068X
20
124238X
Cap, SpringSeat
21
153236
Bolt, Shoulder 5/16-18
22
STD541431
Nut, Crownlock 5,'16-18 Une
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch = 25.4 mm

DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt, Shoulder 5/16-18 x.62
Clip, Push In, Hinged
Nut, Crownlock 3/8-16Uoc
Spdng, Seat Cprsn
Bolt 5/16-18Uncx3/4w/Sems
Pan, Seat
Bracket, MountingSwitch

46

TRACTOR - - MODEL NUMBER 917.273041
Z)ECALS
18
13

3

10

16
9

22

2O
11
12

17
14

KEY
_IO.
1
3
4
5
6
9
10
11
12
13
14
16

PART
NO.
164094
163916
163917
140837
133644
163204
156439
4900J
146780
163257
160397
163230

NHEELS

KEY
NO.

DESCRIPTION
Decal, Dash
Decal, Hood, Craftsman. RH
Decal, Hood, Craftsman, LH
Decal, Brake ParkingSaddle
Decal, Maintenance
Decal, Fender.Craftsman
Decal, Fender, Danger
Decal, Clutch/Brake
Decal, V-Belt Drive Schematic
Decal, Dash Phi
Decal, V-Belt Schematic
Decal, Fender Auto

& TIRES

273852
164065
138047
149516
142342
106202X
163203
138311

----

157199
164812
164813

Decal, Engine
Decal, InsertStrg
Decal, Battery
Decal, Bettery
Decal, DmwbarCNTRL
Reflector,Taillight
Decal, Mower F-Z
Decal, Handle LFT HeightAdj.
(Lift Handle)
Pad Footrest
Manual, OwneCs (Eng)
Manual, OwneCs (Span)

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7

Cap, Valve, Tire
Stem, Valve
Rim Assembly,Front
Tube, Front(Sen_ce Item Only)
Tire, Front
F_ng, Grease
Beadng, Flange (Front Wheel
Only)
8 104757X
HubCap, Axle
9 105588X
"nreRear
10 7154J
Tube, Rear (Service Item Only)
11 106277X427
Rim Assembly,Rear
12 6856M
Fdting, Grease
- - 144334
Sealant, Tire (10 oz. Tube)
NOTE: AII._
dimensionsgiven in U.S. inches
1 inch= 25.4 mm

3
7

4

DESCRIPTION

17
18
19
20
22
23
24
--

KEY
NO.

1

PART
NO.

10

$

47

59192
65139
106228X427
8134H
106230X
278H
9040H

TRACTOR

- - MODEL

NUMBER

917.273041

UFT ASSEMBLY

40

43
38

39

42

2

12

12

13

16

23
22
12

13
15
20

41

48

19

18

TRACTOR

- - MODEL

NUMBER

917.273041

LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
• 12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32
33
34
35
38
39
40
41
42
43
70
72
NOTE:

PART
NO.

DESCRIPTION

121006X
RndAsm., Lever
159187
SheltAsm., Uft Vgt
159189
LeverAsm., Lift Rh
12000022
E-Ring Truarc #5133-87
19292016
Washer 29/32x1-1/4x16Ga.
74780624
Bolt, FinHex 3/8-16x1-1/2
125631X
Gdp, Handle Fluted
122365X
Button,Plunger
122364X
Plunger, Button
2876H
Spdng 2-1/8"
146704
Unk Uft
163552
Retainer,Spring
139868
Arm, SuspensionVgt
140302
Beadng
STD541437
Nut, Crownleck 3/8-16 Unc
674A247
Spdng Asm., Assist Uft
STD541237
Nut, Hex Jam 3/8-16 Uric
143363
Bracket, Spring Assist
STD551037
Washer 13/32 x 13/16 x 16 Ga.
5328J
Bolt, Adjust Spring Assist
STD523710
Bolt, Fin Hex 3/8-16 x 1
127218
Unk, Front
STD624008
Retainer, Spdng
73350800
Nut, Jam Hex 1/2-13 Uric
130171
Trunnion
73680800
NUt, Crownlock 1/2-13 Unc
150233
Trunnion, Infin Height
110807X
NUt, Special
19131016
Washer 13/32 x 5/8 x 16Ga.
137150
Spdng, Compression Inf Hgt
STD560907
Pin, Cotter 3/32xl/2
137167
Red, Adj Lift
138057
Knob, lnf 3/8-16Unc
155097
Pointer,Height Indicator
123935X
Plug, Hole
17490512
Screw Hex Wsh 5/16-18 x 3/4
73540600
NUt,Crownlock 3/8-24
19112410
Washer 11i32x1-1/2xlOGa.
123934X
Scale, Indicator Height
145212
Nut Hex Flange Lock
110452X
Nut Push Phes & Oil
All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

49

TRACTOR--

MODEL NUMBER

917.273041

MOWER DECK

46
46
49

41

45
\

47

116

117

21
21

22

118
/
/

5
19

\

18

5O

TRACTOR

- - MODEL NUMBER

917.273041

MOWER DECK

KEY

PART

NO.

NO.

DESCRIPTION

1
3
5
6

164210
138457
STD624008
130832

DeckAsm., Mower 46"
BracketAsm., Sway Bar
RetainerSpdng
Arm, Suspension,Rear (Sway

8

850857

9

STD551137

Bolt, Patched 3/8-24 x 1-1/4
Gr. 8
Washer, LockHvy., Unplated
3/8
Washer, Hard Blade, Mower
Vented
Blade, 46" Mower Deck
Beadng, Ball, Mandrel #6204
Shaft Asm. w/Lower Bearing
(Includes Kay No. 12)
Housing,Mandrel
Bearing, Ball, Mandrel
Stripper,MowerRound
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder
5/16-18
Baffle, VortexMower46"
Nut, Crownlock 5/16-18 UNC
Stiffiner,Bracket
Bracket, Deflector
Cap, Sleeve
Spdng, Torsion,Deflector
Nut, Push
Shield, DeflectorMower
Washer 11/82x5/8x16Ga.
Rod, Hinge
ScrewThdrol Washer Head
Washer, Spacer Mower
Vented
Pulley,Mandrel
Nut' FIg.Top LockCntr. 9/16
Anchor,SpringDeck 46"
Screw,Thdroll 3/8-16 x 1-3/4
Tytt
Washer 13/32 x13/16 x16
Ga.

10

140296

11
12
13

163819
129895
137553

14
15
16
18
19

137152
110485X
140329
72140505
132827

20
21
22
23
24
25
26
27
28
29
30
31

145055
STD541431
134753
131267
105304X
149287
110452X
157788
19111016
131491
157722
129963

32
33
34
35

153531
137266
144945
17490628

36

STD551037

Bar)

51

KEY

PART

NO.

NO.

37
38
39
40

131494
156086
144917
137273

DESCRIPTION

Pulley,Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50
Vent
41
17490620
Screw, Thdroll 3/8-16 x 1-1/4
Tytt
42
122052X
Spacer, Retainer
43
144949
Arm, Idler Secondary
44
133943
Washer, Hardened
45
145059
Cover, Mandrel Deck
46
137729
Screw,Thdroll. 1/4-20 x 5/8
47
144959
V-BalLMower, Secondary
48
139573
V-BelL Mower, Primary
49 STD541437
Nut, Crownlnck 3/8-16 UNC
50 72110612
Bolt, Carriage 3/8-16 x 1-1/2
Gr. 5
51 153390
Washer Felt
52 156493
Pulley,Idler Rat 46 Pri Drive
72 19131616
Washer 13/32 x I x 16 Gao
101 145579
Cover, Mulching
102 71161010
Screw
103 STD551110
Washer, Lock #10
104 19061216
Washer
105 160793
LatchAsm. Bagger
106 2029J
Nut, Weld
116 137644
Bolt, Shoulder
117 133957
Gauge Wheel, Wide
118 73930600
Nut, Centerlock 3/8-16 UNC
119 19121414
Washer 3/8 x 7/8 x 14 Ga.
128 144948
Arm, Idler, Primary Deck 46*
127 146763
Pulley,Idler, V-Groove Dim.
4.25
- - 143651
Mandrel Asm 44"/50" Service
(Includes Key Nos. 6-10, 1215, 31 and 33)
- - 164821
Deck Complete (Std. DeckOrder separataly mulcher
plate and gauge wheel cornix)cents Kay Nos. 101-106
and 116-118)
NOTE; Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR--

MODEL

NUMBER

917.273041

HYDRO GEAR TRANSAXLE -- MODEL NUMBER 222-3010L

2

52

TRACTOR

- - MODEL

NUMBER

917.273041

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222-3010L

KEY

PART

NO.

NO.

DESCRIPTION

1
2
7
16
20
21
22
33
35
36
37
38
39
40
41
42
43
45
46
47
49
63
64

164591
164592
153765
142876
142877
142878
142879
142929
142880
142882
142883
142884
142885
142886
142887
142888
142889
142890
142891
142892
153766
142894
150818

65
67
68
69
70
71

142897
142898
142899
142900
142901
142902

Assembly,Housing,LH
Assembly,Housing, RH
Oil Seal .984 x 1.5 x .25
BrakeShaftAssembly
Axle MountingHorn Assembly
Washer 1.0 x 1.63 x .08
Washer 1.0 x 2.06 x .09
BrakeYoke Assembly
BrakeArm
Puck Plate
Brake Puck
Washer 7/8OoD.x7/16x.060
Nut, Castle 5/16-24
CotterPin
Brake Actuating Pin
Hi Pro Key
Spacer
Brake Disc
Bolt 1/4-20x1-1/2
Bolt 1/4-20 x I
DifferentialAssembly
Dowel Pin
ReductionGear,
14 Teethto 38 Teeth
Final Drive PinionAssembly
Jackshaft
O-Ring
Washer 5/8 X 1-5/32
Washer 7/8 X 1-1/2
Bolt, Hex 5/16-18 x 3.5

KEY

PART

NO.

NO.

DESCRIPTION

153767
142904
142905
142907
142908
142909
153768
142910
142911
142912
153769
142914
153770
142916
142917
142918
142919
142920
142921
150820
150823
150821
150u22
150824
150825
153771

Lockout,Hex 5/16-18
Bolt, Hex 5/16-18 x 1-!/2
Hex Cap Screw 5/16-18 x 1
ShoulderBolt
Freewheel Actua_ngArm
Oil Seal .625 x 1.0 x .25
Grease (10 oz. Tube)
Bolt, Hex 5/16-18 x 1o3/4
Bolt 5/16-18 x 4-1/2
Filter,SpinOn
Pump,BDU-10L-122
Plug,StraightThread
60 i 7/18 SAE x 5/16 Fitting
Washer
Vent Cap Assembly
F'_ng O-Ring Assembly
ControlArm
Set Screw
Filter Head
Hose 1/2"
Fitting,1/2"Beaded 90 i 7/8 SAE
Fitting, 1/2"Beaded 60 i 9/16
Fitting, 112"Beaded 90 i 9/16
O Ring
Pinch Clamp
Spring,Long

72
73
74
76
77
78
79
81
82
89
91
95
96
103
104
106
108
109
110
111
112
113
117
t23
124
129

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

53

TRACTOR
TRANSAXLE

- - MODEL

NUMBER

- PUMP - MODEL NUMBER BU-10L-122

i

54

917.273041

TRACTOR
TRANSAXLE

- - MODEL NUMBER

917.273041

- PUMP - MODEL NUMBER BU-10L-122

KEY

PART

NO.

NO.

DESCRIPTION

144569
122716X
122745X
122715X
122700X
122699X
122767X
122717X
122748X
122749X
144571
122770X
153801
122722X
144573
142978
127148X
142938
122786X
122718X
144578
144578
144579
122752X
127153X
142977
144581
144582
144583
144584
153769

Shaft, Pump
Ring, Retaining
Bearing, Ball
Spacer
Seal, lip
Ring, Retaining
Bearing, CFadlo
Seal, lip
Arm,Trunnion
Guide, Slot
HousingKit,Transmission
Beadng,Thrust, Ball
Center SectlenKit
Seal, Up
Shaft,Motor
Washer, BlockThrust
Swashplate, Variable
Block_embly
Pin, Stainless,Headless
Gasket, Center Section
Check Valve Kit
Check Valve Kit
Charge Relief Kit
Screw, Socket Head, Cap
BypassValve Kit
BlockSpring
O-Ring
Charge Pump Kit
GerotorAssembly
Screw, SocketHead, Cap
PumpAssembly,Complete

1
2
3
4
5
6
8
12
13
14
15
17
19
21
22
23
25
32
37
38
42
43
44
47
53
60
62
63
64
67
--

55

TRACTOR
BRIGGS

& STRATTON

- - MODEL

ENGINE-MODEL

NUMBER
NUMBER

917.273041

407777,

TYPE

NUMBER

0122-E1

1017_

im
195
89
823 T

_9_i

11_ib

51__

"k REQUIRE8 BPECIALTOOLS 190 qqD
TO IN_TALL. SEE REPAIR
INSTRUGTIONMANUAL.

151_ _

22_

11019 LABEL Ioll

11_8_B_L_r-E.lss_. 1Ilo. ow.sR's
._UAL1

56

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

lO2,

NUMBER

917.273041

NUMBER 407777, TYPE NUMBER 0122-E1

_I

_

57

_Y" "'°_ °

TRACTOR

- - MODEL NUMBER

917.273041

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

222

265_
351 8

9_'

137
445
119B_

3O4

258

J--. _r.-|

1005

7s
188

58

TRACTOR

- - MODEL NUMBER

917.273041

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

783

803
544

801

_482

59

TRACTOR

- - MODEL

NUMBER

917.273041

BRIGGS & STRAI"I'ON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

4.977 CARBUFI_'TOR GASKET 811_1"
[

-

_ 358 GASKET SET

sO

_

_@
116_

116A_;'

633 B

e121 CARBURETOR
51 _

KIT

117f

. ,,lO,++
_,.,_o_,.,uL.<,," I
ii

102 _

116 0
116A_

ljljljljljljljljlL_j
119| _r'_'i

3,,_50

967@
868

633 @

6O

@

1022 "_

d

TRACTOR - - MODEL NUMBER
BRIGGS & STRAI"rON ENGINE-MODEL

KEY
NO.

PART
NO.

OESCRIFq'K)N

27
28

499584
499585
690926
690069
499587
4gg595
690097
6g0952
499601
6.90937
691003
690942
690945
690360
690946
691046
690947
690308
691053
690974
499588
499589
499590
499591
499604
499505
499606
499607
690975
499582

CyfmderAssen'foly
Bushing,Cylinder
Seet, Og
Sump, Er_ne
Head, CytinderNo. 1
Head, CylinderNo.2
Washer, Flat
Gasket, CyUnderHead
BreatherAssembly
Gasket, Breather
Screw, Hex
Tube, Breather
Gasket, Crankcase
Sc_ew,Cylinder Head (3-9/16")
Plug, Oil Drain
Crankshaft
Seal, Oil
Screw, Crankcase Cover
_
Key, Flywheel
PistonAssembly (Std.)
PistonAssembly (.010" O.S.)
Pisto_Assembly(.020"O.S.)
Piston_
(.03)" O.S.)
RingSet, Piston(Std.)
Ring Set, Piston(.010" O.S.)
Ring Set, Piston(.020" O.S.)
F_ngSet, Piston(.030' O.S.)
Lock, PistonPin
PinAssembly, Piston

29

499583

- 1
2
3
4
5
5A
6
7
8
9
10
11
12
13
15
16
20
22
23
24
25

26

*

"
•

"

"

NUMBER 407777, TYPE NUMBER 0122-E1

RodAssembly,
Connec_g

32
33
34
35
40
42
45
46
50
51
51A
53
73
75
78
87
89
95
98

690976
499596
499597
690963
690964
499586
690977
690978
690948
690949
690950
690951
691055
691056
691057
690657
690_38
690718
499802

lO_

6s0234

"v _

104
105

690984
690885

¥ PIn, Roatl-linge
¥ Valve, Needle

los

_

110
116

691281
690987

KEY
NO.

PART
NO.

116A
t16B
11_C:
116D
117
119
119A
119B
119C
121
122
125
130
131
133
135
137
141
142
146
150
160
163
176
187

690988
690589
691031
691032
690232
690990
690991
690992
690720
499811
690952
499804
6909_3
499805
499806
499803
690994
499607
499808
94388
281767
690996
691001
691033
691050

187A
188
190
192

691049
691058
690953
690083

195 6S0954

Screw, ConnestingRod
Valve, Exhaust
Valve, Intake
Spring,Valve
Retainer,Valve
Keeper Valve
Tappet, Valve
Gear, cam
Manifold, Intake
_ Gasket,carb.MountJng
"_ Gasket, Intake Manifold
Stud, Cafo.
Screen, Rotating
Washer, Spring
Screw,Ton(
" Seal, Governor Shaft
Plug, Oil
Screw, Slotted
Screw, Idle Speed

_

917.273041

209 690018
211 690019
212 691020
213 691021
216 691022
219 394348
220 690412
222 691023
227 691048
RPMSetl_gs:

¥

DESCRIPTION
"4 (_FuelTmnderTube
"SeaI, O-R_ng(Oil PumpCover)
*Seal, O-Ring(_)
* SeaJ,_(OaRIITube)
¥ Jet, Main (Standam_
¥ Screw, PhUF_s
Screw, PhBips
Scraw, Phglips
Screw,
CarburetorOved'mulK]t
Spacer, Carburetor
Carburetor
VaNe, ThroWe
Shaft,Thmffie
Float,Carburetor
Tube, FuelTransfer
"4 Gasket, Float BovA
Shaft,Choke
¥ Nozzle, Carburetor
Key,'[imb_J
"4 Gasket, Nozzle
Retainer,Sok_oid
" Ga.sket,AkCleaner
Scraw, T-30
Line, Fuel
(Cut To Required_)
Line, Fuel
Screw, Hex
Screw, Ton(Hex
Adjuster,Rocke_rAnn

Nipp_,OCR_er
,_
Governor
Spdng, Governedldle
Link,_
Bracket,Choke_
L_ Choke
Gear, Governor
Washer, Thrust
Plate, GovemorCo_bol
Leve_Asseff_y, Governor
Low:1750-1950
H'_jh:3200-3400

Includedin Gasket Set, Part Number 499889
Includedin Carburetor Lit, Part Ntn'N_t'499811
Includedin Carburetor Gasket Set, Part
Number
4998.°0
Includedin Valve Oved'laulGaskst Set, Part
Number495690

Prate
NOTE: AIIcomponent_Imemlonsgi_ninU.S.lnches
1 inch= 25,4 mm

Choke

Washer
"¥ O._,Solenoid_

61

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

KEY
NO.

PART
NO.

240
252
- 256
258
265
277
304
305
309
310
311
332
333
334
337
351
355
358
363
383
387
445
467
474
482
510
523
525
544

691035
69G956
690957
691003
691024
691029
691004
691005
691262
691263
691264
690059
691060
691061
691043
691044
690997
49_89
691062
690966
691034
691007
691008
691063
691183
497606
691036
691037

552
552A
556
562
573
592
592A
601
615
615A
615B
618
633
634
635
668
703
718
726
728
741
783
788
789
801
802

690552
690553
690967
690311
691009
690958
691029
691038
680328
690317
691265
691045
690998
690442
691210
691215
690010
690959
49£612
690372
690980
691280
691039
691220
69-1283
691286

NUMBER

917.273041

NUMBER 407777, TYPE NUMBER 0122-E1

KEY
NO.

DESCRIPTION
Filler, Fuel
Element, Breather
Retainer. Element
Screw, Hex
Clamp. Casing
Nut, Hex
Housing, Blower
Screw, Hex
Motor,Starter
Screw, Hex
Brash Set
Nut, Flywheel
Armature, Magneto
Screw,Armature Mounting
Spark Plug
Screw, Hax
Washer, Seal
Gasket Set
Flywheel. Puller
Wrench, Spark Plug
Pump, Fuel
Cartridge,Air Cleaner
Nut, Air Cleaner
Alternator
Screw, Hex
Drive, Starter
Dipstick,Oil
Tube, Oil Fill
Armature, Starter
(service with 499529 Starter
Motor)
Bushing.Govemor Crank
Bushing,GovemorCrenk
Screw, Hex
Bolt. Cardage
Plate. Black
Nut, Hex
Nut. Hex
Clamp, Fuel line
Retainer, Govemor
Retainer, Governor
Retainer
Crank, Governor
Seal, Choke Shaft
Washer, Flat
Boot. Spark Plug
Spacer
Clip, Hose
Dowel, Sleeve
Gear, Ring
Screw, Torx"
Gear, "Rming
Gear, Starter
Bmsket, Pump
Hameas, Wiring
Cap, Drive
Cap, End

PART
NO.

803

823
690960
847 499602
851 691234
855 691011
865 691012
865A 691013
865B 691015
868 690968
*871 690969
878 691237
881 690999
883 690970
"918 691040
947 499809
965 499613
967 691016
968 499788
975 499810
977 499812
987 691000
_
1005 691243
1006 691247
1017 690770
1019 690103
1022 690971
"1023 499599
1023A 499600
1024 499054
1026 690981
1026A 680982
1027 690041
1029 690972
1033 499890
1035 691042
1036 499783
1058 273694
1090 691293
1100 690973
2500 407777,0027
2500
I_ I_1
RPM Settings:

¥

DESCRIPTION
Housing,Starter
(Service with 499529 Starter
Motor)
Screw, Hex
DipstickiTubeAssembly
Terminal,Ignition Cable
Adapter,Air
Cover, Air Guide
Cover, Air Guide
Cover, Air Guide
Seal, Valve
Bushing,Guide
Wire.Aitemetor
Plate, Cover
Gasket, Exhaust
Hose, Vacuum
Solenoid.Fuel
Cover, Oil Pump
Filter,Pre-Cleaner
Cover, Air Cleaner
Bowl.Float
Gasket Set, Cad0uretor
Seal, Throftle Shaft
Fan, Flywheel
Retainer.Fan
Screen, Oil Pump
LabetKit
Gasket, Rocker Cover
Cover, Rocker (Cyl. No. 1)
Cover, Rocker (CyL No. 2)
Pump, Oil
Rod, Push (Steel)
Rod, Push (Aiuminum)
Filler, Oil
Arm, Rocker
Valve Overhaul Kit
Shaft,Oil Pump
Label Kit, Emission
Owner's Manual
Retainer,Brush
Pivot, RockerArm
Replacement Engine
Short Block
Low: 1750-1950
High:3200-3400

Includedin Gasket Set, Part Number499889
Includedin CarburetorLit, Part Number 499811
Includedin Cafouretor Gasket Set, Part
Number
499890
Included in Valve Overhaul Gasket Set, Part
Number499890

NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

62

I
//
/

63

Forthe repairor replacementpartsyou need
delivereddirectlyto yourhome
Call 7 am - 7 pm, 7 days a week

1-800-366-PART
(1-800-366-7278)
Pare ordenar piezas con entrega
domicilio - 1-800-659-7084

a

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n
domicilio - 1-800-676-5811

a

For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week

1-800-488-1222

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For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
parts, always provide the following
information:
• Product Type
• Model Number

• Part Number
- Part Description

SEARS
Amenca's Repair Speciattsts

164812

07.24.98

REV.3

JHNB/SV

Printed in U.S.A.



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