Craftsman 917273121 User Manual TRACTOR Manuals And Guides 98080217

CRAFTSMAN Lawn, Tractor Manual 98080217 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's

Manual

..

r.IIIIII:TSMIIII
+'+
22.0 HP
ELECTRIC START
46" MOWER
AUTOMATIC

GARDEN TRACTOR
Model Nol
917_?.73_121

•
•
•
•

+•

Safety
Assembly
Operation
Maintenance

• Repair Parts

CAUTION:
Read and followall

Por answers to your questions
about this product,Call:

Safety Rules and Instructions
before operating this equipment.

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

1-800-659-5917

,Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty. ............. _...... _...... :.....................
Safety RuLes ..................... _.....................
Product Specifications.
.... _.....................
Assembly ............. , ...... ...... _:
.....................
Operation .................... ?.........................
Maintenance Schedule .........................

LIMITED TWO YEAR WARRANTY

Maintenance .........................................
19
Service and Adjustments ........... ........... 23
Storage .................................................
31
Troubleshooting ....................................
32
Repair Parts .........................................
36
Parts Ordering ....................... Back Cover

2
2
5
8
12
19

ON CRAFTSMAN

RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
• Expendable items which become worn during normal use, such as blades, sl_ark
plugs,-air-_leaners;
belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED

90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before tuming.
• Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove
keys before dismounting.

• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before.,li0owin _ Stop machine if anyone
enters the area.
2

, Tum off blades when not mowing.
, Stop .engine_beforeremoving grass
catcher or uncloggingchute.
, Mow only in daylight or good artificial
light.
, Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for trafficwhen operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.

• Do nottry to stabilize the machine by
puttingyour foot on the ground.
• Do not use grass catcher on steep
slopes.

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.

SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the_slope_.-or-ifyou feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
.-. tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
:.
DO NOT:
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly tum over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
tro_cti_br._uId_cause sliding.

SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running.Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a ma-bhineinside a closed
•

•
•

•

3

area.
Keep nuts and bolts, especially blade
attachment, bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves,and
use extra caution when servicingthem.
• Check brake operationfrequently.
Adjust and service as required.

• Be sure the area is clear of other people
before_mowing.Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do not tum on slopes Unless necessary,
and then, tum slowly and gradually
downhill, if possible.

,_Look for this symbol to point out important safety precautions. It means CAUTION!f! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

,_WARNING:
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.

__CA!JTION: In order.to prevent accidental startingwhen settingup, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

4

PRODUCT

SPECIFICATIONS

GASOLINE
CAPACITY
• ID "WPE: -

3.5 GALLONS
UNLEADED
REGULAR

OILTYPE
(API.SF/SG/SH):

SAE 10W-30
(above 32°F)
SAE 5W-30
(below 32°F)

OIL CAPACITY:

MAINTENANCE

A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.

CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under =Maintenance" and =Storage" sections of this
owner's manual.

W/FILTER:
4.2 PINTS
W/O FILTER: 3.7 PINTS

SPARKPLUG:
Champion RC12YC
GAP: .040")
GROUND SPEED FORWARD: 5.8

A, WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

(MPH):
REVERSE:
2.1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING ...........
SYSTEM:
15 AMPS@ 3600 RPM
BATTERY'.

AMP/HR:
35
MIN. CCA: 280
CASE SIZE: UlR

BLADE BOLT
TORQUE:

27-35 FT. LBS.

AGREEMENT

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Shouldyou experience any problem you
caEnot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well.trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
maintain your tractor properly. Always
observe the =SAFETY RULES =.
--o

5

PARTS BAG CONTENTS SHOWN FULL SIZE
I

(1) Shoulder Bolt
5/16-18

(1) Knob

(1) Washer
17/32 x 1-3/16 x 12 Gauge

#10 x 5/8
(2) Screws

(3) R_tainer Springs
(Double Loop)

(2) Weld
Nuts
#10

I
(4) Retainer Springs
(Single Loop)

(2) Washers
3/16 x 314 x 16
Gauge

6

ILwJL_

Parts Bag contents not shown full size

Parts packet separately in carton

(2) Keys

Seat

V'_deo

_=_

Cassette

(_

SteeringWheel

Mulcher
Plate

Steering
Wheel Insert

!

I

(2) Latch Hook
Assemblies

(2) Front Link Assemblies
Steering
Sleeve

m
I:

Steering Sleeve
Extension

Manual

Parts Bag

Slope Sheet

(4) Adjusting Bar

@

(4) Wheels

(4) Retainer Springs
(4) Clevis Pins

_.

(4) Washers 3/8 x 3/4 x 14 Ga.

_4)_Locknut 3/8-16

(4) Shoulder Bolt

7

I

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely• Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED
ASSEMBLY

FOR

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 314" Socket w/
drive rachet
(1) 1/2" wrench
(1) Utility knife
(1) Phillips Screwddver
(1)Pliers
(1) Tire pressure gauge
When dght or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seatedbehrn-d the steering wheel).

TO REMOVE
CARTON

TRACTOR

FROM

UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
"
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or
boxes and remove.
BEFORE
ROLLING
TRACTOR
SKID
ATTACH STEERING WHEEL

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll offskid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to itshighest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
• Roll tractor forward off skid.

OFF

• Remove hex bolt, lock washer and large
flat washer from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the steerm.9 shaft.
....o Ahgntabs and press steering sleeve
extension into bottom of steering wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
• Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.
- Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and g_ill.

8

|l_lf/.

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V_lmaPlDIk

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CHECK BATTERY (See Rg. 2)
• Lift hood to raised position.
• If this battery is put into service after
month_and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amid. (See "BATTERY" in
MAINTENANCE
section of this manual
for charging instructions).

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knoband flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedaiall the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob

va,

i_vnn't.

• oat ul.h

•

• ia, m_'um_'Vla

oma,o

The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cuffing performance.
• Reduce tire pressure to PS! shown in
=PRODUCT SPECIFICATIONS"
on page
5 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket
channel, Be sure that gauge wheel bar
aligning holes are on top. Assemble
gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center
Iocknuts and tighten securely.
• For ease of mower to tractor assembly,
raise gauge wheels to highest position
and retain with clevis pins and spring
retainers.
• Adjust gauge wheels before operating
mower. See =TO ADJUST GAUGE
WHEELS" in the Operation section of
this manual.
Retainer

Pin _

_olh_t
ulder

securely

;_usting

Seat
Seat Pan

Shoulder

3/8 Washer

%.
Flat Washer
Adjustment Knob

9

:_'_

_'_

II_ID

I,l_tn-I--

IVI_,/Vvc,

rl

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I.)rllV

le- Dr'l--I

Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake;-.• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT:
Check belt for proper routing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
left hand front mower bracket and left
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
• Install second front link in right hand
front suspension bracket only and retain
with single loop retainer spring as
shown.- ...........
• Slide right side of mower back and
install link in top hole of right hand front
mower bracket. Retain with single loop
retainer spring as shown.
•Tum
height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment
lift control.

P'lace me suspension arms on inward
pointing deck pins. If necessary, rock
and raise front of mower to align deck
pins with the holes in suspension arms.
Retain with double loop retainer spring
with loops down as shown.
• Connect anti-sway bar to chassis bracket under left footrest and retain with
double loop retainer spring.
• Tum height adjustment knob clockwise

to remove slack from mower suspension.
Raise deck to highest position.
Adjustgauge wheels before operating
mower as shown in the Operation section of this manual.
CHECK MOWER

LEVELNESS

For best cutting results, mower should be
properly leveled. See =TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

Front

Double Loop
Retainer Spring
(Inwardpointing
deck pins)

Electric Clutch
Pulley

Mower
Bracket

Chassis Bracket

Suspension
Brackets

Suspension
Arms

Front
,Link

Single Loop
RetainerSprings

Gauge Wheel
Double Loop
Retainer Spring
Anti-Sway Bar

Idler Pulley

Discharge

10

Guard

|_l_u/

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VVDl_J

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k_;

IF"

IGtk_ll

_|-I[:::

_,J'IILI--I_

•

hook by inserting weld nut from the:top
with hook pointing down. Tighten hardware securely.
• Raise-and hold deflector shield in upright position.
• Place front of mulcherplate over front of
mower deck openingand slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_,CAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on platewhile in operation.

Please review the following chec.ld_t
,/" All assembly instructions have been
completed.
/ No remaining loose parts in carton.
4" Battery is propedy prepared and
charged_. (Minimum I hourat 6 amps).
4' Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory),
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. Be sure

TO CONVERT TO BAGGING
DISCHARGING

they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Beforedriving
tractor, be sure freewheel
control is in drive position.
While leaming how to use your tractor,
pay extra attention to the following important items:
4" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
/ Become familiar with all controls- their
location and function. Operate them
before you start the engine.
_.
,/Be sure brake system is in safe operating condition.
" ......
_
_*
/ It is important to purge the transmission
before operating your tractor for the first
time. Followproperstarting andtransmission purging instructions (See "1"O
START ENGINE" and •PURGE TRANSMISSION' in the Operation section of
this manual).

OR

Simply reh;t-6V-_
m-t_l_h-er
plate and store in
a safe place. Your mower is now ready for
dischargingor installationof optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for dischargingand bagging also,
Weld Nut
from
Lock
Washer

Hook Points

Latch
Hook

Weld
Nut

Lock
Washer

Mulcher

"_----Screw

Plate

Deflector
Shield

Latch
Hooks

11

These symbols may appear on your tractor or in literature supplied with the product.
• Le_m and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

OVER TEMP
LIGHT

CHOKE

MOWER HEIGHT

DIFFERENTIAL

PARKING BRAKE

UNLOCKED

LOCK

LOCKED

L

!

R N H L
REVERSE

NEUTRAL

HIGH

LOW

PARKING BRAKE

MOWER LIFT

ATTACHMENT
CLUTCH ENGAGED

ATTACHMENT
CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

FREE WHEEL
/Aodrm_tlr

12

IUIq_rlb_lQ _k;_

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE°OPERATING
YOUR
TRACTOR
Compare theJllustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Ignition
Switch

Ught Switch
Position

Attachment
Clutch Switch
Throttle
Control

Lift Lever
Plunger
Clutch/Brake
Pedal
Lift Lever

Choke
Control

Parking Brake

Height
Adjustment
Knob
Free Wheel

Motion
Control
Lever
Approx.
Speed:
3MPH
1MPH

Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.

&TTACI-]MENT CLUTCHSWITCH:
Used
to engage the mower blades, or other attachments mounted to yOLKtractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROI"rLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE
PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT
KNOB: Used to
adjust the mower cutting height.
IGNITI(_Ndswrr._H:
Used for starting and
stopping the engine.
13

;---

eyes, which can result in severe eye damage. Always wear safety glasses
The operation of any tractor can result in foreign objects thrown into the
:
or eye shields while operating your tractor or performing any adjustments or
-repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOW TO USE YOUR

TRACTOR

NOTE: Failure to move throttle controlto
slow positionand allowing engine to idle
before stopping may cause engine to
=backfire".

Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by_the operator to
leave the seat without first setting the
parking brake Will shutoff the engine.

•Tum ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized

TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parkir_j-bfake wilt hold tractor secure.
Throttle
Control

Push,In to

use.

• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
st.opping tractor on grass areas.
,A CAUTION: Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttie reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL

Attachment Clutch
Switch Pull Out To
"Engage"

=Brake"

Lever
Clutch/B
Pedal =Ddve"
Position

"Disengaged"
Position

Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD

g Brake
"Engaged"
Position

STOPPING

MOWER BLADES• To stop mower blades, move attachment clutch switch to =DISENGAGED"
-'- position.
-'
GROUND DRIVE• To stop ground drive, depress
clutch/brake pedal intofull =BRAKE"
position.
• Move motion controllever to neutral (N)
position.
IMPORTANT: The motion controllever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -

The direction and speed of movement is
controlled by the.motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT

The cuttingheight is controlledby turning the height adjustment knob in
desired direction.
• Tum knob clockwise (G) to raise cutting

• Movethrottle control to slow position.

height.knob counterclockwise
_
(0) to _• Tum
lower cuffing height.
14

1-112"to 4_1/2". The I_eights are measured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
upon s0tl conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck-in-proper position to help
prevent scalping tn most terrain conditions.
• Be sure tractor is on a flat level surface.
• Lower mower and adjust mower to
desired cutting height.
• Remove retainer spring and clevis pin
which secure each gauge wheel bar.
• Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert
clevis pin. Gauge wheels should be
slightly off the ground.
• Replace retainer spring into clevis pin.
Retainer
spring

ment clutch control.
• TO STOP MOWER BLADES' disenge attachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
TO OPERATE ON HILLS
,ACAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hifls.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parkingbrake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all tums slowly.
Attachment Clutch

SwitchPull Out To
=Engage"

_Discharge

=Disengage'
Push InTo
Clevis
Pin
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of
the mower deck.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment dutch
engaged will shut off the engine.
* Select desired height of cut.
° Lower mower with attachment [dt controL

Attachment Uft Lever
High Position Low

_---_

TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position. Freewheel control is located at the
rear drawbar of tractor.
• Raise attachment lift to :highest position
with attachment lift control:
:
• Remove retainer spring from freewheel
control rod..
_
"" "
• Push control rod in to disengage _
misston and -re,insert retainer spring into
control rod hole nowon bad< side ofthe
bracket.
....
• _ Do not. push or tow tractor at morethan
two (2)MPI-L
15

LIIU _
lanK, s[ar[ me engine and let
it run until the fuel lines and carburetor are
empty; Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner products in the fuel
k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
.......
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
LJI_LIIi

above procedure.
NOTE: To protecthood from damage
when transporting your tractor on a truck
or_trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recommendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE
STARTING
THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shiPlSe_, f_rfi-t'Se factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to =DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push chokecontrol in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
._.

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
c01d weather starting.
AkWARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
• using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage, the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied _
Stooge of 30 days or longer.

WARM WEATHER STARTING (50 ° F
AND ABOVE)
"
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly.
:
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up,for one minute using
the choke as described above.
16

k,.F'kJl_L/

VVF./"_I

I"11-1"1 _

I/',,_M I il_lk.1

_,_}U"

t-'/'_!_11,,./

BELOW)
"• When engine starts, slowly push choke
control in until the engine begins to run
smoot-hly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
AUTOMATIC TRANSMISSION
WARM-UP
• Before driving the iJnit in cold weather,
the transmission should be warmed up
as follows:
• Be sure t-het-ract-or is on level ground.
• Place the motion control lever in neutral. Release the parking brake and
let the clutch/brake slowly retum to
operating position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See =TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.

PURGE TRANSMISSION
_CAUT!ON:

Never engage or disen-

gage freewheel lever while the engine is
running.
:
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.

=Mr'UM =_ =: onouJo your transm_ss=on
require removeal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position
(See "TO TRANSPORT
in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
• Move motion control lever to full forward
position and hold for f'we (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive system.
• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in driving position (See
"TO TRANSPORT" in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five'(5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.
• Your tractor is now purged and now
ready for normal operation.

MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
17

•

•

•

•

•

•

- _vu,u cu[ung your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the_ut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not_mow_ra_ss_when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

Max 1/3

f

MULCHING MOWING T.IPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in svze so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed a__a_.s
this will provide the best recutting-a01R_ of tf_ blades.
18

_USTOMER

RESPONSIBILITIES

AS YOU COMPLETE

REGULARSERVICE

.

f_.,,,,"/_._"_"_._"/_,_"SERVICE

CheckTire_

V'

DATES

V'

Check OperatorPresence and
T

InterlockSystems
Check for LooseFastenem

_

Sharpen/ReplaceMower
Lubdcatk_
Chart
Blades

T

Check Battenj Level

W

v',
I_ 4

v'
v'

Clean BatteryandTerminals/Recharge

Check
Tra,_ Coo_

I/

AdjustBlade Belt(s)Tension

_s

AdjustMotionDrive Belt(s)Tension

I/Is

Check _OiI-Level

?

-

_

Change EngineOil

I_t2,3

Clean Air Filter

I/=

Clean Air Screen

ll/=

InspectMuffler/S_

v'

V'

v'

Arrester

Replace Oil Filter(If equipped)

;it,
_v' i/
v',
v'

Clean EngineCoolingFine
ReplaceSpark Rug.
ReplaceAir Fdter PaperCartddge
ReplaceFuel Filter
1 - Change more o4ten when operatk_ undera heavy load or in high ambkmt temperalu_.

S- H equipped wilh m:FFslablesystem.

2 - Selvice

6 - Not mqlUk_ed if equipped

moire ollen when

opemSng

In didy or dusty condi_of_.

3 - m_Wlppedwlthol met, dwnge oh_,y SObourn.
4- Replacebladesmo_ oaenwh_ mowlngrn_ndy soa.

with malntenance4ree

betlerY.

7 - 110hlenfrontaxleidvotboltSo3Sl.-t4, m=dnaJm.
DonotoverUghten.

GENERAL
RECOMMENDATIONS
LUBRICATION
CHART
The warranty on this tractor does not cover
o'ne Rod Ball Joints
items-that have been subjected to operator
abuse or negligence.To receive.full value eSpindle Zerk
)indle Zerk
from the warramy, operator must maintain
tractor as instructed in this manual. Some
• Front
. eFront
ustments will need to be made periodiWheel
Wheel
ly to properly maintain your tractor.
Bearing
Bearing
All adiustments in the Service and
Zerk
Zerk
Adjustments section of this manual should
be checked at least once each season.
eSteedng
@Engine
o-Once a year you should replace the
Sector
spark .plug, clean or replace air filter, and Gear Teeth
cneck bla_les and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.

BEFORE

EACH USE

, Check engine oil level.
• Checkbra-ke operation.
Check operator presence and interlock
i Check
systemstire
forpressure.
proi__eroperation.
Check for loose fasteners.

OSpray Silicone lubdant (Move Boots to Lubricate)
eGeneral Purpose Grease
eRefer to Customer Responsibilities "ENGINE"
Section

IMPORTANT: Do not oil or grease the pivot
points which have special nylon beanngs,
Viscous 1010111L_mts_tll
attract dust and dirt that
,Nillshorten the life of the self-lubricating bear-

ings. If you feel they must be lubdcated, use:
only a dry, powdered graphite type lubricant
sparingly.

19

torque).
IMPORTANT:
treated.

Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubbet.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires_due to_slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR

PRESENCE

Trailing

Blade bolt is Grade 8 heat

Up

Star
Blade

Flat

Mandrel
Assembly

Hex Bolt----'_' ''_
(Grade 8)*

Lock
Washer

Center Hole

*A Grade 8 heat treated boltcan be
identifiedby six lineson the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer).
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

SYSTEM

Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never

Cer

operate unless the operator is in the
seat.
5/8, Bolt
or Pin

.=BLADE CARE
For best results mower blades must be
kept sharp. Replace bentor damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with
star on mandrel assembly.
• Reassemble h_x bolt, lock washer and
flatw_s_r
in exact order as shown.

Blade

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tighL
• Keep small vent holes open.
• Recharge at 6-10 amperes for I hour.

20

I U LsLr-/-_l_l D/_I

_nange me Oll alter every bo hours ol
operation or at least once a year ifthe
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip
stick securely each time you check the oil
level.

I El"tT /-_l_lU I F-I-tMII_I/AL,_

Corrosion and dirt on the battery and terminals can cause the battery to =leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manu-

TO CHANGE

ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freelywhen warm.
• Catch oiHn a suitable container.
• Remove oil f,I cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see =PRODUCT SPECIFICATIONS" on page 5 of
this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading,
Keep oil at
=FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary_-Thebelts-are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission Is hot.
• Inspect cooling fan to be sure f._n
blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TR._NSAXLE PUMP FLUID

CLEAN AIR SCREEN

The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE ....
LUBRICATION

Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom
dried gum fibers.
Oil Drain Plug

Only use high quality dete?gent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.

< mira
_I=

_

I
V

_

_

_

Nr Screen

),
_Ir

IO°

1_

•rem,
e_'r_e RANGe
_rncPA_o.a=o_ ._xr o..ow_e

21

Oil Fill
Cap/Dipstick

t,,,l_r_./,_l_ll/,tin

Nu, ,-: uo no[ wasn me paper cartridge
or use pressurized air, as this will damage

i1_11 IJULf_r--/t.,VULII'It.=/._rtr__

To insure,proper cooling, make sure the
grass screen, cooling fins, and other
extemal surfaces of the engine are kept
clearPat all'times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
Sure the cooling shrouds are reinstalled.

the cartridge.
• Remove nut and cartridge

plate.

• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Check rubber seal for damage and
proper position around stud. Replace if
necessary.
• Reassemble air cleaner, cartridge plate,
and nut.
• Reinstall air cleaner cover and secure
by tightening knob.
ENGINE OIL FILTER
Replace the engine oil filter every season
or with every second oil change if the tractor is used more than 100 hours in one
year.
MUFFLER

NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating_
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every25hours
of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Loosen knob and remove cover.
TO SERVICE PRE-CLEANER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.

• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO-SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
Cartridge
Foam
Pre-cleaner
C _artddge
Plate

Clamp

Rubber
Seal

Knob

22

vve oo no[ recommeno using a garoen
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out, Water
in engine can result in a shortened engine
life.

_LI:ANIN_

, Clean engine, battery, seat, finish, etc.
of all foreign matter.
, Keep finished surfaces and wheels free
of all gasoline, oil, etc.
, Protect painted surfaces with automotive type wax.

,_CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.:
• Place attachment clutch in =DISENGAGED" position.

•Tum ignitionkey =OFF"and remove key.
• Make sure the blades and all movingparts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR

• Remove two retainer springs from each
front link and remove links.
• Slide mower forward and remove belt
from electric clutch pulley.
• Slide mower out from under right side of
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.

TO REMOVE MOWER
• Place attachment clutch in =DISENGAGED" position.
•Tum
height adjustment knob to lowest
setting.
• Lower mower to its lowest position.
• Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
• Remove retainer springs from suspension arms at deck and disengage arms
from deck.
• Raise attachment lift to its highest position.

TO INSTALL MOWER
Follow procedure described in =INSTALL
MOWER AND DRIVE BELl" in the
Assembly section of this manual.

Front
Suspension
Bracket
Suspension

Uft
Adjustment Unks
Nuts

FrontMower
Bracket

Chassis
Front
Links

,

Retainer
Springs
Front Mower
Bracket

Retainer
Spring

Anti-Sway
Bar

Retainer
Springs

23

DUlUrU making any necessary aajustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower housing, loosen
nut "G" on both front links an equal
number of tums.
• When distance "P is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
• To raise front of mower housing, loosen
nut "H" from trunnion on both front links.
Tighten nut "G" on both front links an
equal number of tums.
• When distance =P is 1/8" to 1/2" lower
at front than rear, tighten nut =H"
against trunnion on both front links.
NOTE: Each full tum of nut =G" will
change dim. =P by approximately 3/8".
• Recheck side-to-side adjustment.
"

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUC'PSPECIFICATIONS').
If tires are
over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• Measure height from bottom of deck
cud to ground level at front comers of
mower. Distance "A" on both sides of
mower should be the same.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements after adjusting.
Bottom
of Curl

I ....

!

_

Mandrel

Bottom
of Cud
Both Front.LinksShould be" Equalin Length

Suspension
Arm

Nut "H"

Trunnion

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.

Front
Links
TO REPLACE

Nut "G"

MOWER

DRIVE BELT

MOWER DRIVE BELT REMOVAL
• Park tractor on a level surface. Engage
parking brake.
• Remove screws from left hand mandrel
cover and remove cover.
• Roll belt over the top of left hand mandrel pulley.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface,

To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front of
and behind the mandrel at bottomedge
of
mower housing as shown.

24

• Check primary idler arm and two idlers
to see that they rotate freely.
• Be sure spring is securely hooked to prima_idler-arm
and bolt in mower housing.
MOWER DRIVE BELT INSTALLATION
• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.

• Install new-.belt onto electric clutch pulley.
• Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
• Reassemble left hand mandrel cover.

Screws

Left Hand
Mandrel

Electric
Clutch
Pulley
Idler
Pulleys

Left Hand

Mower
Drive
Belt

Primary
Idler Arm

Keepers

TO REPLACE
BELT

MOWER

BLADE DRIVE

• Check secondary idler arm and idler to
see that they rotate freely.
• Be sure spdng is hookedin secondary
idler arm and sway-bar bracket.
• Install new belt in lower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown.
• Roll belt over ri_lht hand mandrel pulley.
Make sure belt is in all grooves properly.
• Reconnect spring to bolt in mower
housing and reinstall right hand mandrel
cover.
• Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE BELl"
in the Assembly section of this manual).
• Reassemble mower drive belt(See =TO
REPLACE MOWER DRIVE BELT" in

Park the tractor on level surface. Engage
""_rking brake.
- Rer_0ve mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this mahual).
• Remove mower (See =TO REMOVE
MOWER" in this section of this manual).
• Remove screws from right hand mandrel cover and remove cover. Unhook
spring from bolt on mower housing.
• Carefully roll belt off right hand mandrel
!_ulley.
• Remove belt from center mandrel pulley, idler pulley, and left hand mandrel
pulley.
• Remove any dirt or grass which may
ba'_mccunaJlated around mandrels and
entire upper deck surface.

this section of this manual).

25

Lett Hand

Mower Blade Drive Belt
Center Mandrel

Pulley
Right Hand
Mandrel
Cover

Secondary
IdlerArm
Spring
Anti-Sway-Bar
Bracket
Screw

TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of
service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually-the-internal brake will wear
which may cause the mower blades to not
engage, or, to not stop as required.
Adjustments should be made by your
nearest authorized service center/department.
• Make sure attachment clutch and ignition switches are in =OFF" position.
• Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot locations cut in the side of brake plate.
Rotor

• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
fgreater than six (6) feet in highest gear,
urther maintenance is necessary.
Contact your nearest authorized service center/department.
With Parking
Brake =Engaged"

Nut =A"
Jam Nut

Operating
Arm

Clutch Plate
.012"

Slot(3)
TO REPLACE

Brake Plate
Nylon Locknut (3)

DRIVE BELT

Park the tractou'on level surface. Engage
parking brake. For ease of service there
is a belt installationguide decal on bottom
of left footrest.
• Remove mower (See =TO REMOVE
MOWER" in this section of this manual.)
BELT REMOVAL • Engage parking brake (creates slack in
belt).
• Remove belt from clutchingand fan
idler pulleys.
• Loosen belt keeper above transaxle pulley.
• Remove belt from transaxle pulley.
• Remove belt from engine pulley and
front V-idler pulley.
• Pull belt out of all belt keepers and
remove from tractor.

NOTE: After installinga new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
-cyclesto wear in clutchplate.
TO ADJUST

MOTION

BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut "A" on brake rod.
• !f distance is other than 1-1/2", loosen
jam nut and turn nut =A" until distance
b_eceqms 1-1=&2".Retighten jam nut
against nut =A".
26

, Place V part of belt into grooves on
engine pulley and front V-idler,making
sure to route belt inside of all belt keep
ers.

Route-l:ielt on right side, coming from Vidler, towards back of tractor, above
midspan belt keeper and to top of
transaxle pulley.
Route be!t on left side, coming from
engine pulley, towards back of tractor
and through loop in midspan belt keeper.
• Place V part of belt into grooves on
transaxle and fan idler pulleys, making
sure to route belt inside of all belt keep

move the motion controt tever oecomes
too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4
tum.
Road test tractor after adjustment and
repeat procedure if necessary.
TRANSMISSION
REMOVAIJREPLACEMENT

Should your transmission require
removal for service or replacement, it
should be purged after reinstallation
and before operating the tractor. See
=PURGE TRANSMISSION"
in the
Operation section of this manual.

ers.

Locknut

• Retighten belt keeper above transaxle
pulley.
• Place belt around clutching idlers as
shown, making sure to route belt inside
of all belt keepers.
• Check tobe-surebelt is positioned correctly and is on proper side of all belt
keepers.
• Reinstall mower.
IMPORTANT:
Check brake adjustment.
TractorV-Belt Drive Schematic
Viewed from L.H. Side of Tractor

Jam Nut

TO ADJUST STEERING
MENT

Clutching
Belt
Transaxle
Keeper Pulley
Engine
Pulley ClutchingFlat Idle
Above Belt
V-Idler

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustmentshould not be necessary. If parts in the front axle or steering
mechanism have been replaced or damaged, check to_in and adjust if necessary.
TO CHECK TOE-IN

Belt Keepers
Belt:

Fan

Keeper

Idler

WHEEL AUGN-

V-Idler
As Viewed from Bottom

• Position front wheels straight ahead.
• Measure distance between wheels at
front and rear of tires (dimensions "A"
and ',B".)..
"""
• Front dtmension =A" should be 1/8" to
1/4" less than rear dimension =B'.

TO ADJUST MOTION CONTROL LEVER
_he moJioncontrol lever l_as been preset
at the factory and adjustment should not
be necessary.
If for any reason the motion control lever
will not hold its position while at aselected
speed, it may be adjusted at the friction
pack Iocatedon the right side of chassis.
• Park tractor on level surface. Stop tractor by tum!ng ignition key to "OFF" posi. tion and engage park]'ng brake;
.
* Place mbtioh control le_er in neutral (N)
position:_ ,../+-.:
:
:-.......
- Whifeholdinglocknut, loosen jam nut
- Tighten Iocknut ll4tum.
° W_ile-Illl_i_knut,
tighten jam nut

TO ADJUST TOE-IN
• Loosen jam nuts at adjustment sleeves
on tie rod.
• Adjust tie rod until dimension "A" is 1/8"
to 1/4" less than dimension .=El'.
• Tighten jam nuts securely,
FRONT WHEEL CAMBER
The front wheel camber is nOt adjustable
on your tractor, if damage has occur[ed to
affect the front wheel camber, contact your
nearest authorized service center/depart,
ment.

securely.

27

It "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equiped with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to start other vehicals.

B

TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
= Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.

Adjustment
Sleeves

Jam Nuts

TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL

TO REMOVE CABLES, REVERSE
ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.

• Block up axl_securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
REAR WHEEL • Block rear axle securely.
• Remove five (5) hub bolts to allow
wheel removal.
• Repair tire and reassemble.
Replace
and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion

"Positive" (+)

REPLACING

"Negative" (-)

BATTERY

,&CAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings,etc.
Positive terminal must be connected first
to prevent spa_king from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
° First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.

Washers
Retaining
Ring

Axle Cover.

TO START ENGINE WITH A WEAK
BATTERY
,&CAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries;,
if your battery is too weak to start the
engine, it should be recharged. (See
"BATI'ff_Y"
imthe MAINTENANCE sec• tion of this manual).
8

• "Connect

BLACK

grounding

TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
formed by an authorized engine manufacturer's service outlet.
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE

cable to

negative (-) battery terminal with remaining hex bolt and keps nut. Tighten
securely.
Close terminal access doors.
Close hood.
Hex Bolt
Terminal Keps
Access
Door
o.o

(Red) Cable
Negative
Guard
Cable

TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pultl_U-lblToldb-r'Out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.

The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that speed control lever is against
stop screw. If it is not, loosen casing
clamp screw and pull throttle cable until
lever is against screw. "13ghtenclamp
screw securely.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section of this
manual.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front bf tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.

Idle Fuel
Adjusting
Needle

Idle Speed
Screw

Throttle
Control
Cable

Hood
Headlight
Wire
Connector

Stop
Screw
Clamp Screw

29

Choke
Control Cable

PRELIMINARY

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

SEi-I'ING

-

• Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly (see =TO ADJUST THROTTLE
CONTROL CABLE" in the Service and
Adjustments section of this manual).
• With engine off tum idle fuel adjusting
needle in (clockwise) closing it finger
tight and then turn out (counterclockwise) 1 turn.

factory and adjustment should not be necessay, check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke
(See "AIR FILTER" in the Customer Responsibilities section of this manual).
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Reassemble air cleaner.

FINAL SETTING

-

• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
• The high idle is set at the factory and
cannot be adjusted.
• Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1200 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is
attained.
• Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjusting needle in (clockwise) until
engine speed decreases and then turn
out (counterclockwise)
approximately
3/4 turn to obtain the best low speed
performance.
• Recheck idle speed. Readjust if necessary.

Closed for
Choke

TO ADJUST CARBURETOR
The carburetor has been present at the
factory and adjustment should not be necessary. However, rfiinor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, tuming the adjusting needles
-in (clockwise) decreases_the supply of fuel
to the engine giving a leaner fuel/air mixture. Tuming the adjusting_eedles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT:
Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.

ACCELERATION
TEST • Move throttle control lever from slow to
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop !sofactory adjusted. Do
not adjust-damage may result.
IMPORTANT:
Never tamper with the
engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the facory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contactyour nearest authorized
service center/department, which has
proper equipment and experience to make
any necessary adjustments.

30

_mediately prepare your tractor for storge at th6-_end of the season or if the tracer will not be used for 30 days or more.

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

CAUTION: Never store the tractor with
asoline in the tank inside a building
,,here fumes may reach an open flame or
)ark. Allow the engine to cool before storlg in any enclosure.

"RACTOR
]emove mower from tractor for winter
;torage. This will allow you to clean it thor_ughly. Remove all dirt, grease, leaves,
;tc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual) ................
Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
, Lubricate as shown in the Maintenance
section of this manual.
, Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
, Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
=TO CLEAN BATTERY AND TERMI_NALS, in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• if battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to "START" position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter,-fu_e,
o3rtank during storage.
31

TROUBLESHOOTING
PROBLEM
W_not ,start

CHART
CORRECTION

CAUSE
• Out of fuel.
• Engine not =CHOKED" properly.
• Engine flooded.
•
•
•
•

• Engine valves out of adjustment.
•
•
•
•
•

•
•
•
•
•

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

• Engine valves out of adjustment.
• Clutch/brake pedal not
depressed.
• Attachment dutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded batteryterminals.
• Loose or damaged widng.
,v Faulty ignition switch.
• Faulty solenoid or starter.
Faulty operator presence
switch(es).
Engine dicks but will
not start

attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor,
refill tank with fresh

gasoline and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authodzed service
center.

• Loose or damaged wiring.
• Carburetor out of adjustment.

Engine will not turn
over

Operation section.
• Wait several minutes before
•
•
•
•

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.

Hard to start

• Fill fuel tank.
• See "TO START ENGINE" in

• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged widng.
• Faulty solenoid or starter.

32

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with

fresh gasoline.
• Check all widng.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
• Depress clutch/brake pedal.
•
•
•
•
•
•
•

Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Che_. all widng.
Check/replace ignition switch.
Check/replace solenoid or
starter.
• Contact an authorized service
center.
• Recharge or replace battery.
• Clean battery terminals.
• Check all widng.
• Check/replace solenoid or
starter.

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

CORRECTION

Loss of power

•

• Set in "Higher Cut" position/reduce speed.
• Adjust throttle control.
• Clean underside of mower hous-

Cutting too much grass/too
fast.

• Throttle in "CHOKE" position.
•

Build-up of grass, leaves and
trash under mower.

• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.

ing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with

• Water in fuel.

fresh gasoline.
• Drain fuel tank and carburetor,:
refill tank with fresh gasoline and :i

•

Spark

replace fuel filter_ -_ ,
..... 'ii!!
* Connect and tighten spark plug
wire.
!_'

•

Dirty engine air screen/fins.

plug wire loose.

• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjustment.

•
•
•
•

Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
_-_
See "To Adjust Carburetor" in , .....

• Engine valves out of adjustment.

Service and Adjustments
section.
• Contact an authorized service
center.

• Worn, bent or loose blade.

•

=

Excessive vibration

• Bent blade mandrel.
• Loose/damaged

Engine continues to.
run when operator
leaves seat with at
tachment clutch

part(s).

Faulty operator-safety
ence control system.

pres-

Check wiring, switches and connections. If not

department.
•Wom,

= ..

bent or loose blade.

° ,

•. Mower deck not level.
•

I_uildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.

• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Mower blades will not
rotate

• Tighten loose part(s). Replace
damaged parts.

corrected, contact an authorized
service center/

engaged
Poor cut - uneven

Replace blade.
Tighten blade
bolt.
:
_
.....
• Replace blade mandrel

• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower housing.
• Replace blade mandrel.
• Clean around mandrels to open
vent holes.

• Obstruction in clutch mechanism.

• Remove obstruction.

• Worn/damaged
belt.

• Replace mower drive belt.

mower drive

33

TROUBLESHOOTING

CHART
CAUSE

CORRECTION

Mo_(ex blades will not
rotate (cont'd)

• Frozen idler pulley.
• Frozen blade mandrel.

•
•

Replace idler pulley.
Replace blade mandrel.

Poor grass discharge

• Engine speed too slow.

•

Place throttle control in "FAST"

PROBLEM

position.
• Travel speed too fast.
• Wet grass.
•

Mower deck not level.

•

Low/uneven tire air pressure.

• Wom, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not work
ing (if so equipped)

B_ttery will not charge

Loss ofddve

• Shift to slower speed.
• Allow grass to dry before mowing.
• Level mower deck.
• Check tires for proper air pressure.
•

Replace/sharpen blade. "13ghten
blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to open
vent holes.

• Switch is "OFP.

• Turn switch "ON".

• Bulb(s) bumed out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.

•
•
•
•

• Bad battery cell(s).
• Poor cable connections.

• Replace battery.
• Check/clean all connections.

• Faulty regulator (if so
equipped).
• Faulty altemator.

•

•

•

Freewheel control in =disen-

Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Replace regulator.
Replace alternator.
Place freewheel control in
-.,,

gaged" position.
• Motion drive belt worn, dam-

"engaged" position.
• Replace motion drive belt.

aged or broken.
• Air trapped in transmission

• Purge transmission.

during shipment
or servicing.
Engine"backfims"
when_ming engine
"OFF"

• Engine throttle control not set
at =SLOW" position for 30 seconds before stopping engine.

34

Move throttle control to"SLOW"
position and allow toidlefor30
seconds before stopping
engine.

THACTOR - - MODEL

NUMBER

917.273121

SCHEMATIC

IGNITION

SWITCH

NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
RELAY
....HEADLIGHTS
G F C
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE UGHTS
OFF PTO ]SWITCH
C+G_B+H
[
WILL CHANGE WITH ENGINE
ON
IC+F,B+ F_A+D|
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
DA
SPEEDED UP, THE LIGHTS
O
•
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
NON-REMOVABLE
CONNECTIONS

ENGINE CONNECTOR
WIRING INSULATED
CUPS
NOTE: IF WIRING INSULATED

CUPS WERE REMOVED FOR

REGULATOR -_
(PURPLEWIRE, \

RED
WIRE)

r/
_

ENGINE
SHORTING
OI_'_JlTEWIRE)

SERVICINGOF UNIT,THEY

CARBURETORU___jic=qll

SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.

SOLENOID
IIr"_r-_ll
(RED WIRE,
_
BLUE WIRE) __--------I_T ---_

35

CONNECTIONS

TRACTOR CONNECTOR
IGNITION SWITCH
_1" FOR ENGINE _

BATTERY
CHARGING

IIr-'_
_-'-_II
(RED
W,RE_

e_,,CKWI_SHOFmNQ

OILSENTRYI1_
OIL SENTRY
(GREEN WIRE)

oPTION
(YELLOWWIRE_
TO LIGHT PKG.)

I_-111 S_nTOHED

ii,,---"

"_JL..,
u_u

+12V
" (BLUE WIRE)

TRACTOR

- - MODEL NUMBER

917,273121

ELECTRICAL

22
\
I

43

40
20
33

25

l
l

:
•

36

.I

TRACTOR

- - MODEL NUMBER

917.273121

ELECTRICAL

KEY

PART

NO.

NO.
1
2

8
10

DESCRIPTION

144927
74760412

Battery
Bolt Hex Head 1/4-20 x 3/4

7603J
145211

Tray, Battery
Bolt 1/4-20 x7.5Zinc

11
150109
12
145769
16
153664
_ 19--STD551125
20
73350400
21
161785
22
4152J
24
4014J
25
146686
26
108824X
27
73510400
28
157899
29
160784
30
163968
33
140403
40
164069
41
17720408
42
131563
43
145673
45
122822X
50
154963
52
141940
81
109748X

Hold down Battery Dash Mount
Nut Push Nylon !/4"
Switch Interlock Push-In
Washer, Lock 1/4
Nut, Jam Hex 1/4-20
Harness Headlight
Bulb Light
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 UNC
Cable, Ground
Switch, Plunger
Switch, Ign
Key, Ignition
Hamess Ign.
Screw 1/4-20 x 1/2
Cover, Terminal
Solenoid
Ammeter
Switch, PTO
Protection Wire Loop
Relay Asm.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

TRACTOR

-- MODEL NUMBER

917.273121

_HASSIS AND ENCLOSURES

14

_..---138
474 _n_:_

...v

141_
147

ip___47

(

' '_

37

5

,47

140

35 I"150

I

122
58 __'-'_17.

/
68
17

102

86

38

TRACTOR -- MODEL
CHASSIS AND ENCLOSURES

KEY

PART

NO.

NO.

DESCRIPTION

1
2
4
5
6
7
8
14
15
16
17
18
19
20
21
23
24
28
3o
31

150253
140506
73800700
163976
157882
17720408
145166
161023X558

Rail, Frame RH VGT
Drawbar, Gt
Nut, Lock Hex 7/16 Unc
Dash
Dash Asm., Lower VGT
Screw, Thd Cut 1/4-20 x 1/2
Support, Dash 1-Pc. Battery
Hood Asm.

160568
121794X
17490612

Lens, Asm Headlight
Cover, Access
Screw,-Thdrol 3/8-16 x 3/4

32
33
34
35
36
37
39
4O
42
43
44
45
47
5O

161327
161326
142131
19111116
74780512
163982X558
138961
156111
72140608
138939
138940
154913
17490608
152728

NUMBER

KEY

PART

NO.

NO.

52
56
58
60
63
68
70
84
86
90
91
95
98

1_5_X__,5_.,_Gm_.
19131312
74760616
73680600
17490616
145243X558
145244X558
145052
161419

917.273121

Washer 13/32 x 13/16x 12 Ga.
Bolt,Fin Hex 3/8-16 x 1
Nut,Crownlock3/8-16 Unc
Screw,Thdrol3/8-16 x I TY-'I-r
Footrest,RH LT/YT/GT 95
Footrest,LH LT/YT/GT 95
Saddle,Hydro 1995
BracketSupport1-pcVGT
Steering
BracketPivotChassisLh
BracketPivotChassisRh
Bracket,EngineSupport
Washer11/32x 11/16x 16 Ga.
Bolt, Fin Hex 5/16-18 x3/4
Fender
Bracket,Axle Front
Bracket,SupportAxle/Engine
Bolt, Carriage 3/8-16 x 1
Bracket,SpnsnFrontI_h
Bracket,SpnsnFrontRh
BracketAsm.,Susp ChassisRh
ScrewThdrol 3/8-16 x 1/2
Bracket,ChassisFront

73680500
154914
137113
17490620
19131614
17490508
137159
142992
74760716
11050600
156586
105531X
140503

Nut, Crownlock 5/16-18
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender
Screw Thdrol 3/6-16 x 1-1/4
Washer 13/32 x 1 x 14 Ga.
Screw, Thd 5/16-18 x 1/2
Guide, Belt Mid Span
Stop, Over Center Mower
Bolt, FinHex 7/16-14Uncx1
Washer, Lock Extemal Tooth 3/8
Rail, Frame Lh VGT
Push Nut, Nylon
Bracket Skid Chassis

99
100
101
102
103
106
120
122
130

140871
124236X
17490628
STD624003
142273
138776
19131616
161464
17521312

Rod By Pass
Cap By Pass Rod
Screw Thdrol 3/8-16 x 1-3/4
Retainer, Spring
Lock, By Pass
Bolt 5/16-18 Type TT
Washer 13/32 x 1 x 16 Ga.
Screw Hex Wshd. 8-18 x 7/8
Screw Sltd Hex Hd W/PIn
Washer

138
139
140
142
141
143
144
145
147
150

163975
161330
163806
161897
163805
161464
161900
163975
162967
161237

Cupholder
Bolt Shoulder 5/16-18 TT
Magnet
Bracket Dash Rh
Striker Plate
Screw Hex Wshd 8-18 x 7/8
Bracket Dash
Cupholder
Fastner Nutpal
Duct, Hood, Heat

NOTE:

39

DESCRIPTION

Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

TRACTOR

- - MODEL NUMBER 917,273121

GROUND DRIVE

33

9

93

81

112
100
72
2

40

1-HAL;T(JH
GROUND

KEY
NO.

- - MUUI::L

NUMI::iI-H

_1 I.ZI_IZ1

DRIVE

PART
NO.

DESCRIPTION

2
3
5
6
7
9
15
17
20
22
23
28
29
30

7070E
7563R
STD541437
STD561210
140507
140080
STD551037
140921
73940800
156103
106933X
STD541237
140494
19131616

Key 1/4 x 2.5
Washer, Thrust, Axle
Nut, Crownlock 3/8-16
Pin, Cotter
Wheel, Hub Assembly
Bolt, Hub
Wahser 13/32 x 13/16 x 16 Ga.
Spring
Nut Hex Jam Toplock 1/2-20
Arm Asm Shift
Knob
Nut
Brake, Rod
Washer 13/32 x I x 16 Ga.

71
72
73
74
76
77
79
80
81
82
83
84
85
86

151179
STD541431
74490548
142432
140481
74760716
72110505
140484
17490612
150586
140479
140490
17541020
140462

33
34
35
36
37
38
39
40
41
42
46
47
48

12000053 ....
124236X
137648
149412
121749X
150035
74321016
5304J
73661000
8883R
145170
138228
72110612
131494
STD541437
139123
207J
161590
105706X
140218
74760724
122253X
140488
154752
67609
140296
19131312
5142H
123800X

Ring E
Cap, Plunger
Rod, Parking Brake
Spring, Drive Ground
Washer 25/32 x 1-1/4 x 16 Ga.
Nyliner
Screw, Fin. #10-24 x I
Actuator, Interlock Switch
Top Lock #10-24
Cover, Pedal
Retainer, Spring
Clutch Rod
Bolt, Carriage 3/8-16 x 1-1/2
Gr. 5
Pulley, Idler, Flat
Nut, Crownlock 3/8-16 UNC
Pulley, Idler, Grooved
Washer, Hardened
Clutch, Arm Assembly
Bearing, Idler
V-Belt
Bolt Fin Hex 7/16-14 x 1-1/2
Shift Rod, Hi-Lo
Pulley, Transaxle
Shaft, Clutch/Brake Pedal
Bolt, Shoulder
Washer,. Hardened
Washer, Rat
Pin, Roll
Washer "

87
88
89
90
91
92
93
94
96
98
99
100
101
104
105
106
107
108

140491
161592
73680700
140489
17490624
74760520
140502
133835
141103
141004
17490624
126881X
156106
140480
17580408
142918
154739
142917

109
111
112
113
115
116
117
--

140929
156240
156104
73220700
123405X
73900500
73900600
163198

151146

Console Hydro Fender

50
51
52
53
54
55
56
58
59
61
64
65
.66
67
68
69
70

KEY
NO.

PART
NO.

DESCRIPTION
Plate Console Shift
Nut, Crownlock 5/16-18
Bolt Hex Flghd 5/16-18 x 3 Gr5
Screw Hex Wsh. Hi-Lo 1/4-1/2
Bracket Transaxle
Bolt Fin Hex 7/16-14 x 1
Bolt Carriage 5/16-18 x 5/8
Bracket Torque RH
Screw Thdrol 3/8-16 x 3/4
Bracket Mount Torrque/Fan
Strap Torque Mid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
Pulley Idler
Nut Crownlock 7/16-14 Unc
Keeper Belt
Screw Thdrol 3/8-16 x 2-3/4
Belt Fin Hex 5/16-18 x 1.25
Link Shift Asm
Fastener Christmas Tree
Washer Nickel Plated
Bracket Shift
Screw Thdrol 3/8-16 x 1-1/2
Washer Compression
Washer Bellville
Bracket Idler
Screw Tap 1/4-20 x 1/2
O-Ring Asm Hydro Gear 70110
Line Fuel Hydro 15" VGT
Cap Asm Vent Hydro Gear
70109
Spring Return Brake
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut-Hex ASF 7/16-14 UNC
Keeper Belt T/A Gnd Dr
Nut Lock Hex Range 5/16-18
Nut, Lock Fig. 3/8-16
Transaxle (See Breakdown)
Hydro Gear 222-3010L

NOTE: All componentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

41

.......

STEERING

_..

..

ASSEMBLY

1,

\

42

v

ewo_

i_

o o

_

II _1 m4r,,,,,411q,,JLIII L

II

TRACTOR

- - MODEL NUMBER

917.273121

STEERING ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

PART
NO.
159944
137094
6855M
161849
161848
6266H
121748X
12000029
121232X
74781044
136518
73901(X)0
121749X
STD551137
STD541537
145103
137347
137155
156011
163887
159945
155105
152927
74780616
159946
3366R
17490612
104239X
12000034
138136
19111610
STD551131
74760512
138059
137156
73360600
109850X
73700600
109851X
155246
17490508
154780
160135
19132411

DESCRIPTION
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Boll Fin Hex 5/8-11 x 2-3/4
Spacer Bearing Axle Front
Nut, Lock Range 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
Shaft Asm., Steering
Rod Asm., "Re Ball J Ball Vgt (Inc. Key No. 36-40)
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Boot, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk
Screw
Bolt, Fin Hex 3/8-16 x I Gr. 5
Cap, Wheel Steering
Bearing, Col. Strg.
Screw, Thrdrol 3/8-16 x 3/4
Bearing, Flange
Ring, Klip Truarc #5304-75
Bushing, Nyliner Snap
Washer 11/32 x I x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Jam Nut RH Thread
Joint Asm. Ball RH Thread
Jam Nut LH Thread
Joint Asm. Ball LH Thread
Bracket Switch Interlock VGT 97
Screw Thdrol 5/16-18 x 1/2 Tyt
Spacer Axle
Extension, Steering
Washer 13/32 x 1-1/20 x 11 Ga.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

TRACTOR

- - MODEL NUMBER

917.273121

ENGINE

78

2O
76

I
I
I
!

!

!

i
I

12

_

19

!

41
18

15

!

43

33
54
38

29
8
16

39

\

I SPARK ARRESTER

44

KIT I

II l

III=II, V

l V.D

I

--

--

lWIVll.fbli=

DIlIVBVIII.Ibl

•

d

O •

a&!

ll/

Ilk

l

ENGINE

KEY
NO.
1
2
5
7
• 8
9
10
11
-12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
33
37
38
39
40
41
42
43
45
47
48
51
54
55
65
74
76
77
78

PART
NO.

161062
13200300
151396
121361X
150828
105432X
140923
143996
151346
109227X
106082X
161493
13290300
164067
17521312
164415
19132616
STD551237
73920600
3645J
139277
7834R
132920
STD551437
123487X
74780624
17490636
17490664
126197X
STD551143
150280
128861
142040
-19132007
161230
1_9131414
13280336
19131614
162295
17490612
19131316
164323

DESCRIPTION
Engine (See Breakdown) Kohler CV22S-67544
Muffler Side 1-1/8"
Elbow STD 90 Degree 3/8 - 18 NPT
Muffler Asm Guard
Pulley V-Idler
Belt Engine Keeper Asm VGT 96
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 3.50 YT/GT 96
Pad Spacer
Pad Spacer
Cap Fuel 5-1/2" Vented Cov.
Plug Oil Drain (Order From Engine Manufacturer)
Control Throttle
Screw SLTD Hex Hd w/Pin Washer
Control Choke
Washer 13/32 X 1 - 5/8 X 16 Ga
Lockwasher Ext Tooth 318
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Une
Spark Arrester I_t
Nut Lock Hex w/Ins. 3/8 - 16
Clamp Hose
Bolt Fin Hex 3/8 - 16 x 1-1/2
Screw TT 3/8-16 x 2-1/4 Unc
Screw "1-1"
3/8-16 x 4
Washer 1-1/20D X 15/32 ID X .250
Washer Lock 7/16
Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5
Nut Range 1/4-20 Starter Nut
Spacer Engine
Washer 13/32 x 1-1/4 x 7 Ga.
Manifold Pipe VGT 1-1/8"
Washer Flat 13/32 x 7/8 x 14 Ga.
Nipple Pipe 4-1/2
Washer 13/32 x I x 14 Ga.
Elbow Street Brass
Screw Thdrol 3/8-16 x 3/4 TY-TT
Washer 13/32 x 13/16 x 16 Ga.
Shield Muffler

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

I rli-_f,,,n

i t./l"l

-

-

iVI_,/IJ

r'L

i_IUIVlDr"Irl

_ I ! ._'P/_,_

|_.|

SEAT ASSEMBLY

14

20
10

12

KEY

_o.

PART

No,

DESCRIPTION

140124
140551
140675
127018X
145006
STD541437
124181X
150176

Seat
Bracket,Pi_t Seat
Strap,Fender
Bolt,Shoulder 5/16-18 x .62
Clip,Push In, Hinged
Nut,Crownlock3/8-16 Unc
Spring,Seat Cprsn

10

155925

12
13

121246X
121248X

Pan, Seat
Bracket,MountingSwitch
Busl_ng,Snap

1
2
3
4
5
6
7
8

KEY
NO.

PART
NO.

14
15
16
17
18

72050412
121249X
123740X
123976X
19171912

19
20
21

120068X
124238X
153236

22

STD541431

--DESCRIPTION
Bolt, Carriage 1/4-20X 1-1/2
Spacer, Split
Spdng, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32 x 1-3/16 x 12

Ga.

Bolt 5/16-18 Unc x 3/4 w/Sems

i

Knob, Seat 1/2-13 Unc
Cap, Spring Seat
Bolt,Shoulder 5/16-18

Nut,Crownlock 5/16-18 Unc

NOTE:_l component
dimensions
g_en_ u.s. Whes
1 inch= 25.4 mm

46

TRACTOR

- - MODEL NUMBER

917.273121

DECALS

18
4

13

10
16

24

22

12

I
17
14

I
16

KEY
NO.
1
3
4
5
6
9
10
11
12
13
14
1617

PART
NO.

DESCRIPTION

164094
163916
163917
140837
133644
163204
156439
4900J
146790
163266
160397
163230
164760

Decal, Dash
Decal Hood,Craftsman,RH
Decal Hood,Craftsman,LH
Decal Brake Parking Saddle
Decal Maintenance
Decal Fender,Craftsman
Decal Fender,Danger
Decal Clutch/Brake
Decal V-Belt DriveSchemaUc
Decal Dash
Decal V-Belt Schematic
Decal FenderAuto
Decal, Engine

WHEELS

KEY
NO.

& TIRES

PART
NO.

DESCRIPTION

18
19
22

164065
138047
142342

Decal, Insert Strg
Decal, Battery
Decal, Drawbar CNTRL

23
24
25
--

106202X
163203
163230
138311

Reflector,Taillight
Decal, MowerEZ
Decal, FendAutoTrans
Decal, HandleLFT HieghtAdj.
(LiftHandle)
Pad Footrest
Manual,Owner's(Eng)
Manual,Owners (Span)

.°
°.
°.

KEY
NO.

1
3
7

4
.10
5
9

157199
165031
165032

PART
NO.

1
2
3
4
5
6
7

59192
65139
106228X427
8134H
106230X
278H
9040H

8
9
10
11
12
--

104757X
105588X
7154J
106277X427
6856M
144334

DESCRIPTION
Cap, Valve, "13re
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Filling, Grease
Bearing, Range (Front Wheel
Only)
Hub Cap, Axle
Tire Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.273121
UFT ASSEMBLY

4O

43

35 17
38

34

39
42

.)o.;;

-

48

n_,

murl

- - MUUr'L

NUMDI:M

_I

I.'Zl;Jl"Z1

LIFT ASSEMBLY

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32
33
34
35
38
39
40
41
42

121006X
159187
159189
12000022
19292016
74780624
125631X
122365X
122364X
2876H
146700
163552
139868
140302
STD541437
674A247
STD541237
143363
STD551037
5328J
STD523710
127218
STD624008
73350800
130171
73800800
150233
110807X
19131016
137150
STD560907
137167
138057
155097
123935X
17490512
73540600
19112410

Rod Asm., Lever
ShaftAsm., Lift Vgt
LeverAsm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Ruted
Button, Plunger
Plunger, Button
Spring 2-1/8"
Unk Lilt
Retainer, Spring
Arm, Suspension Vgt
Bearing
Nut, Crownlock 3/8-16 Unc
Spring Asm., Assist Lift
Nut, Hex Jam 3/8-16 Unc
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Unk, Front
Retainer, Spring
Nut, Jam Hex 1/2-13 Unc
Trunnion
Nut, Lock W/Wsh 1/2-13 Unc
Trunnion, Infln Height
Nut, Special
Washer 13/32x5/8x16Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Pointer, Height Indicator
Plug, Hole
Screw Hex Wsh 5/16-18 x 3/4
Nut, Crownlock 3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.

43
70
72

123934X
145212
110452X

Scale, Indicator Height
Nut Hex Range Lock
Nut Push Phos & Oil

....

--°

NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

49

n n_,

n vn

- - _UUK:L.

l_IUMlOr.rl

UI I.;/{_1;_'I

MOWER DECK

46

46

| -

22

I

ii

27

1

103102
18

1 --_06

| I_

104 105

9
8

1

101

5O

03

. 7102

106

TRACTOR

- - MODEL NUMBER

917.273121

MOWER DECK

KEY

PART

NO.

NO.

DESCRIPTION

1
3
5
6

164811
138457
STD624008
130832

38
39
40

156086
144917
137273

41

17490620

8

850857

DeckAsm., Mower 46"
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway
Bar)
Bolt, Patched 3/8-24 x 1-1/4
Gr. 8

42

9

STD551137

Washer, Lock HW., Unplated
3/8
Washer, Hard Blade, Mower
Vented
Blade
Bearing, Ball, Mandrel #6204
Shaft Asm. w/Lower Bearing
-(Includes Key No. 12)
Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder
5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
Stiffiner, Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector Mower
Washer 11/32x5/8x16Ga.
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer Mower
Vented

43
44
45
46
_ 47
48
49
50

122052X
144949
133943
145059
137729
144959
139573
STD541437
72110612

10

140296

11
12
13

163819
129895
137553
..............
137152
110485X
140329
72140505
132827

14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31

145055
STD541431
134753
131267
105304X
149287
110452X
157788
19111016
131491
157722
129963

32
33
34
35

153531
137266
144945
17490628

36

STD551037

37

131494

KEY

PART

NO.

NO.

51
52
58
57
72
101
102
103
104
105
106
116
117
118
119
126
127

Pulley, Mandrel
Nut, Fig. Top Lock Cntr. 9/16
Anchor, Spring Deck 46Screw, Thdroll 3,'8-16 x 1-3/4
Tytt
Washer 13/32 x 13/16 x 16
Ga.
Pulley,_idler,Flat

153390
156493
155986X505
156941
19131618
145579
71161010
STD551110
19061216
160793
2029J
137644
133957
73930600
19121414
144948
146763

..

143651

-.

164825

DESCRIPTION
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50
Vent
Screw, Thdroll 3/8-16 x 1-1/4
Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2
Gr. 5
Washer Felt
Pulley, Idler Rat 46 Pri Drive
Adjusting Bar
Pin Head Rivet
Washer 13/32 x I x 16 Ga.
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Bagger
Nut, Weld
Bolt, Shoulder
Gauge Wheel, Wide
Nut, Centedock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Pdmary Deck 46"
Pulley, Idler, V-Groove Dim.
4.25
Mandrel Asm 44"/50" Service
(Includes Key Nos. 8-10, 1215, 31 and 33)
Deck Complete (Std. DeckOrder separately mulcher
plate and gauge wheel corrv
..ponents Key Nos. 101-106
and 116-118)

NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

51

TRACTOR

- - MODEL NUMBER

917.273121

HYDRO GEAR TRANSAXLE -- MODEL NUMBER 218-3010

12
1

71

111

124

!

f109

52

TRACTOR
HYDRO GEAR TRANSAXLE

KEY
NO.

- - MODEL

NUMBEH

- - MODEL NUMBER

KEY
NO.

917.273121

218-3010

PART
NO.

DESCRIPTION

PART
NO.

1
2
7
16
20
21
22

142874
142875
153765
142876
142877
142878
142879

Assembly, Housing, LH
Assembly, Housing, RH
Oil Seal .984 x 1.5 x .25
Brake Shaft Assembly
Axle Mounting Horn Assembly
Washer 1.0 x 1.63 x .06
Washer 1.0 x 2.06 x .09

72
73
74
76
77
78
79

153767
142904
142905
142907
142908
142909
153768

33
35
36
37

142929
142880
142882
142883

Brake Yoke Assembly
Brake Arm
Puck Plate
Brake Puck

81
82
89
91

142910
142911
142912
153769

38
39
40
41
42
43
45
46
47
49
63
64

1428__A_
.......
142885
142886
142887
142888
142889
142890
142891
142892
153766
142894
150818

65
67

142897
142898

_Washer 7/80.D. x7/16x.060
Nut, Castle 5/16-24
Cotter Pin
Brake Actuating Pin
Hi Pro Key
Spacer
Brake Disc
Bolt 1/4-20 x 1-1/2
Bolt 1/4-20 x I
Differential Assembly
Dowel Pin
Reduction Gear,
14 Teeth to 38 Teeth
Final Drive Pinion Assembly
Jackshaft

95
96
103
104
106
108
109
110
111
112
113
117
123
124
129

142914
153770
142916
142917
142918
142919
142920
142921
150820
150823
150821
150822
150824
150825
153771

68
69
70
_71

142899
142900
142901
142902

O-Ring
Washer 5/8 X 1-5/32
Washer 7/8 X 1-1/2
Bolt, Hex 5/16-18 x 3.5

DESCRIPTION

Locknut,Hex 5/16-18
Bolt,Hex 5/16-18x 1-1/2
Hex Cap Screw 5/16-18 x 1
ShoulderBolt
FreewheelActuatingArm
Oil Seal .625 x 1.0 x .25
Grease (10 oz. Tube)
Bolt,Hex 5/16-18 x 1-3/4
Bolt 5/16-18 x 4-1/2
Filter,SpinOn
Pump,BDU-10L-122
Plug,StraightThread
60i 7/18 SAE x 5/16 Fitting
Washer
Vent Cap Assembly
Fitting O-RingAssembly
ControlArm
Set Screw
FilterHead
Hose 1/2"
Fitting, 1/2"Beaded90i 7/8 SAE
Fitting,1/2"Beaded60i 9/16
Fitting,1/2"Beaded 90i 9/16
O Ring
PinchClamp
Spring,Long

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

53

l ri/.t_,

TRANSAXLE

- PUMP-

I vrl

- - lllVUlr.L

I_lUlllDr..n

MODEL NUMBER

BU-10L-122

4

_ l I."!_

I-," I

.

I HAt.;

TRANSAXLE

I UI'I

- -.MUIJI:.L.

- PUMP - MODEL NUMBER

KEY
NO.
1
2
3
4
5
6
8
12
13
14
15
17
19
21
22
23
25
32
37
38
42
43
44
47
53
60
62
63
64
67
--

NUMI:I_I'I

_1!11.2/317.1

BU-10L-122

PART
NO.

DESCRIPTION

144569
122716X
122745X
122715X
122700X
122699X
122767X
122717X
122748X
122749X
144571
122770X
153801
122722X
144573
142978
127148X
142938
122786X
122718X
144578
144578
144579
122752X
127153X
142977
144581
144582
144583
144584
153769

Shaft, Pump
Ring, Retaining
Bearing, Ball
Spacer
Seal. Lip
Ring, Retaining
Bearing, Cradle
Seal, Lip
Arm, Trunnion
Guide, Slot
Housing Kit, Transmission
Bearing, Thrust, Ball
Center Section Kit
Seal, Lip
Shaft, Motor
Washer, BIockThrust
Swashplate, Variable
BIockAssembly
Pin, Stainless, Headless
Gasket, Center Section
Check Valve Kit
Check Valve Kit
Charge Relief Kit
Screw, Socket Head, Cap
Bypass Valve Kit
Block Spring
O-Ring
Charge Pump Kit
GerotorAssembly
Screw, Socket Head, Cap
Pump Assembly, Complete

55

TRACTOR

-- MODEL NUMBER

917.273121

(OHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

CYLINDER

HEAD VALVE & BREATHER

(_-

I

CRANKCASE

|

j3S

4

_1

|_11

1_

js

7-

Q_

jls

,%

P

56

1

0-...-1;!

1_.--4

I I'il.lt_

KOHLER

I Ul'l

- - MtJUIT.L.

ENGINE-MODEL

IMt3MD_rt

NUMBER

_PI I.LIOI-L

CV22S, TYPENUMBER

HEAD/VALVE/BREATHER

CRANKCASE

KEY
NO.

KEY
NO.

PART
NO.

1.

24-033-03

2.
3.
4.

24-041-23
24-096-15
M-0645020

5.
6.
7.

X-75-23
12-351-02
24-755-66

DESCRIPTION
Kit, breather cover w/gasket
(includes 2,3)
Gasket, breather
Cover, breather
Screw, hex. flange M6xl.0x20

(4)
Plug, allen hd. 1/8"
Lifter, valve (4)
Kit, valve train (Includes
8,11,12)
....R(x:l, push (4)
Gasket, cylinder head (2)
Head assembly, #2 cylinder
Arm, rocker (4)
Pivot, rocker arm (4)
Screw, hex. flange M6x1.0x34

8.
9.
10.
11.
12.
13.

24:41T-05-24-O41-08
24-318-12
25-186-01
24-599-01
M-0640034

14.

12-086-16

Screw, hex. flange M10x1.5x90

15.

24-755-74

16.
17.
18.
19.

24-153-16
24-086-32
24-445-01
24-016-01
24-016-02
24-017-01
24-017-02
24-032-05
235011
24-089-02
12-173-01
12-755-03
24-318_11
24-755-76

Kit, valve cover - plain
(Includes 16,17)
O-Ring
Screw, shoulder (4)
Strap, lifting
Valve, exhaust (Std.) (2)
Valve, exhaust (.25) (2)
Valve, intake (Std.) (2)
Valve, intake (.25) (2)
Seal, valve stem (2)
-Retainer, spring (4)
Spring, valve (4)
Cap, valve spring (4)
Kit, retainer (4)
Head assembly, #1 cylinder
Kit, valve cover- breather
(Inc1.16,17,28)
Grommet, robber
Kit, breather separator

24-032-01

3.
4.
5.

24-294-13
12-380-17
24-067-13
24-067-14
24-874-01

10.
11.
12.
13.

24-874-02
24-874-03
24-108-01
24-108-02
24-108-03
24-018-01
12-422-09
12-422-13
12-422-07
12-422-08
12-422-10
12-422-11
12-422-12
24-010-03
24-089-21
52-139-09
M-0545010

14.
15.
16.
17.
18.
19.
20.
21.

24-018-04
24-402-05
12-153-01
24-126-19
12-123-04
M-0545016
12-153-02
24-038-04

7.

8.
9.

(8)

21.
22.
23.
24.
25.
26.
27.

28. 25-313-02
29. 24-755-57
30.

M-0545016

31.
32.
33.
34.
35.
36.
37.

24-445-02
24-126-44
24-112-12
24-294-06
24-326-13
24326-14
X-426-9

PART
NO.

1.
2.

6.

(4)

20.

I

67544

DESCRIPTION
Seal, oil front
Crankcase
(USE: Miniblock 24 782 05)
Fitting
Pin, dowel locating (6)
Connecting Rod (Std.) (2)
Connecting Rod (.25) (2)
Piston w/Ring Set (Std.) (2)
(Includes 7,8)
Piston w/Ring Set (.25) (2)
Piston w/Ring Set (.50) (2)
Ring Set (Std.) (2)
Ring Set (.25) (2)
Ring Set (.50) (2)
Retainer, piston pin (4)
Shim, camshaft (A.R.)
Shim, camshaft (A.R.)
Shim, camshaft (A.R.)
Shim, camshaft (A.R.)
Shim, camshaft
Shim, camshaft (A.R.)
Shim, camshaft (A.R.)
Camshaft
Sprint, actuating (ACR)
Plug, cup
Screw, hex. flange M5x0.8xl0

(2)

22.
23.
24.
25.
26.
27.
28.

0ndudQs
28,30-33)
Screw, h_x. flange M5x0.8x16

(2)
Strap, breather
Bracket, breather separator

Retainer, reed (2)
Reed, breather (2)
O-Ring, lower oil filltube
Bracket, oil fill tube
Tube, oil fill
Screw, hex. flange M5xO.8x16
O-Ring, upper oil filltube
Dipstick assembly (Includes
22,23)
24-755-46 .... Kit, oil fill cap (Includes 23)
12-153-03
O-Ring, dipstick
12-380-04
Pin, hitch
M-0631005
Washer, plain 6 mm
12-032-01
Seal, governor cross shaft
X-25-102
Washer, plain 1/4"
24-144-01
Shaft, govemor cross

Spacer

Fitting
Hose, breather
Hose, breather

NOTE: Allcomponent dimensionsgivenin U.S. inches
1 inch= 25.4 mm

Clamp,
hose(2)

57

I HAC;TOI;;I

- -

KOHLER ENGINE-MODEL

MODEL NUMBER
NUMBER

CV22S, TYPE NUMBER

BLOWER

/ ELECTRICAL

917.273121

HOUSING

AND

67544

BAFFLES

24

13_

!
11--_

O---_

AIR INTAKE

3

58

1!

I I'[P._.; I UM

- - MUUI'I-

KOHLER ENGINE-MODEL

I_IUMDI::I'I

NUMBER

IGNmON/CHARGING
KEY
NO.
1.

PART
NO.
54-755-15

2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

M-0403025
X-25-92
24-112-04
25-086-47
24-157-03
12-086-14
12-468-O3
X-42-15
24-025-05
25-403KrJ- ....
X-25-92
24-086-18
236602
54-755-09

16.
17.
18.
19.
20.
21.

12-132-06
M-0548025
48-154-02
X-25-63
24-584-11
M-0561025

22.

M-0448010

25-518-28
24-113-18
12-454-01

I

CV22S, TYPE NUMBER

67544

BLOWER HOUSING & BAFFLES
KEY
NO.

DESCRIPTION
Kit, grass screen
(Includes 2-4,and 24 113 18)
Screw, hex. cap M4x0.7x25 (4)
Washer, plain 5/16" (4)
Spacer, grass screen (4)
Bolt, shoulder (4)
Fan

PART
NO.

1.

54-027-95

2.
3.

24-100-02
M-0545020

4.

M-0545016

5.
6.

M-0551016
M-0645016

7.
8.
9.
10.
11.
12.
13.

24-146-02
24-146-08
24-063-20
24-063-14
24-063-30
24-063-23
M-0545010

DESCRIPTION
Housing, blower
(Incl. M-0545010 & 24 063 36)
Nut, plastic (2)
Screw, hex. flange M5x0.8x20

(2)
Screw, hex. flange M5x0.8x16

(5)

Screw, hex. flange M10x1.5x46
Washer, plain 3/8".
Key
Flywheel
Rectifier-regulator
Washer, plain 3/16" (2)
Screw, phillips lid. 11-16x7/8 (2)
Connector (3 contact)
Kit, 15 amp stator
(Includes 24 126 71)
Spark Plug (2)
Screw, hex. cap M5xO.8x25 (2)
Clip, cable
Washer, plain 1/4"
Module, ignition (2)
Screw, thread forming
M5x0.8x25 (4)
Screw, hex. flanage M4x0.7xl0

Screw, hex. flange M5x0.8x16
Screw, hex. flange M6x1.0x16

(6)
Plate, backing - # 2 side
Plate, backing - # 1 side
Baffle, cylinder barrel-# 2 side
Baffle, valley - #2 side
Baffle, cylinder barrel-# 1 side
Baffle, valley - #1 side
Screw, hex. flange M5x0.8xl0

(2)
NOT ILLUSTRATED
24-063-36
M-0545010

Baffle, blower housing
Screw, hex. flange M5xOo8xl0

(2)
N/A
24-086-06

Cover, control
Screw, phillips hd. 11-16x3/4" (2

AIR INTAKE/FILTRATION

(2)

23.
24-584-09
24.
47-154-01
25.
24-063-27
NOT ILLUSTRATED
24-126-71
X-22-11
24-176-27

:dl/,_.lOIf.

Module, speed advance
Clip, cable
Baffle, heat shield

KEY
NO.

Bi'acket, stator wire
Washer, lock 114"(2)
Harness, wiring
Lead, black (rect.-reg. 4" - 18
gauge
insulated grip barrel eyelets)
Decal, grass screen
"fie, wire..

PART
NO.

DESCRIPTION

1.
2.

24-164-06
M-0651055

Manifold, intake
Screw, hex. flange M6xl.0x55

3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

24-041-01
24-041-14
24-094-13
24-041-13
24-109-05
24-083-05
24-083-03
230046
24-096-01
12-100-01 •
24-096-65
54-755-01

15.
16.

24-153-15
25-341-03

(4)
Gasket, intake manifold (2)
Gasket, air cleaner base
Base, air cleaner
Gasket, fuel spitback cup
Cup, fuel spitback
Predeener, element
Element, air cleaner
Seal, breather
Cover, inner air cleaner
Wing Nut
Cover, air cleaner
K_ knob with seal
(Includes 15 & 16)
O-Ring
Knob, cover

NOTE: Allcomponent dimensionsgivenin U.S. inche_
1 inch= 25.4 mm

59

, n_l,.,

un

- - MUUI::L

KOHLER ENGINE-MODEL

STA.T,,a
SVST--,l

NUMI:II_H

NUMBER

917.273121

CV22S, TYPE NUMBER

67544

ENGINE CONTROLS i
$

I

/

--,.__

.!

22

o

I

OiL PAN

LUBRICATION

I

6O

"rL

,.[_'a
--

_-,, _ _._ j
11

13

I I'1/-_,; I tJrt

KOHLER

- - IVIUUrL

ENGINE-MODEL

I_IUMI:H=M

NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
.11.

PART
NO.
M-0839070
24-096-05
M-0839080
12-468-01
25-098-05
12-221-01
12-227-13
12-211-01
12-755-54
12-227-06
12-.!70--05....

KEY
NO.

DESCRIPTION
Screw, hex. flange M8x1.25x70
Cover, pinion
Screw, hex. flange M8x1.25x80
Washer, plain 11/32" (3)
Starter, (Includes 6-11)
Kit brush
Cap

67544

Bolt.thru(2)
Kit, drive
Cap, drive end
Armature

PART
NO.

DESCRIPTION

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

SM-0642025
24-090-14
M-0641060
24-089-01
25-158-08
24-079-04
25-158-11
M-0547050
24-089-03
24-126-56
M-0645016

Screw, hex. flange M6xl.0x25
Lever, govemor
Nut, hex. flange M6xl.0
Spring, linkage
Bushing, linkage retaining
Linkage, throttle
Bushing, throttle linkage
Nut, he)(. lock M5x0.8
Spdng, throttle
Bracket, control
Screw, hex. flange M6x1.0x16

12.
13.

12-237-01
M-0545016

-Clamp, cable (2)
Screw, hex. flange M5xO.8x16

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

24-090-07
24-468-01
24-089-18
M-0446030
24-090-13
M-0545020
24-089-38
24-090-05
41-468-03
M-0403025
24-079-05

PART
NO.

DESCRIPTION

1.

M-0645025

Screw, hex. flange M6x1.0x25

2.
3.

M-0631005
24-199-07

4.
5.
6.
7.

24-393-08
24-123-05
24-162-26
24-043-12

8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

12-380-01
52-448-02
12-144-02
24-153-08
X-75-32
24-136-01
52-050-02
52-032-08
24-086-17
24-086-16

Washer, plain 6 mm (2)
Pan, oil assembly
(Includes 1,2,&4-10)
Oil pump assembly (Includes 5)
Tube, oil pickup
Screen, oil
Kit, governor gear w/pin
(Includes 8)
Pin, governor regulating
Tab, locking
Shaft, govemor gear
O-Ring
Plug, hex. ctsk. 3/8"
Nipple, oil filter
Filter, oil
Seal, oil (PTO end)
Screw, hex. flange M8x125x45
Screw, hex. flange M8x125x45

(2)

ENGINE CONTROLS
KEY
NO.

CV22S, TYPE NUMBER

OIL PAN/LUBRICATION

STARTING SYSTEM

KEY
NO.

_ I t ._1_1 1_' I

(9)
18.
X-75-10
Plug, sq. hd. solid 3/8" N.RT.F.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

(4)
(3)
Lever, thorttle actuator
Washer, plain 5.5 mm (3)
Spring, governor
Nut, hex M4xO.7
Lever, throttle control
Scmw, hex. flange M5xO.8x20
Spring, throttle limiter
Lever, choke
Washer, spring 1/4"
Screw, hex. cap M4xO.7x25
Linkage, choke

61

I

KOHLER

CRANKSHAFT

I

II'_V

e vI

i

-

-

ENGINE-MODEL

I

elnvimob5

l|YiVli.#m--i-_

NUMBER

EXHAUST

_

|

I

._[I

_

Id_

I

CV22S, TYPE NUMBER

67544

I

--1

FUEL SYSTEM

_

4

,/g

_/'
•

I"

14

TRACTOR

-- MODEL NUMBER

917.273121

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

CRANKSHAFT

FUEL SYSTEM

KEY
NO.

KEY
NO.

1.
2.

PART
NO.

DESCRIPTION

24-014-72
52-139-09

Crankshafl (includes2)
Plug, cup

EXHAUST
KEY
NO,
1o

2.

PART
NO.

DESCRIPTION

24-041-02
25-072-04
24 5221-6 .....
24 782 05
24 755 03

Gasket, exhaust (2)
Stud, MSx1.25x33 (4)
St_6rt Block
Miniblock
Gasket Set

PART
NO.

1.

24-853-25

2.
3.

24-041-15

5.
M-0629095
6.
M-0641060
7.
47-154-01
8.
24-353-03
9.
X-426-9
10.
24-086-12
11. 24-393-04
12.
24-100-01
13.
25-353-03
14.
24-050-02
NOT ILLUSTRATED
24-757-18
24-757-19
24-757-20
24-757-22

DESCRIPTION
Kit, carburetor w/gaskets
(Includes 2-4)
Gasket, carburetor
Carburetor assembly (For informaUon onlynot
available separately)
(Includes 24-757-18,
24-053-25 24-757-19, 24-75720, 24-757-22)
Stud, M6xl.0x95 (2)
Nut, hex. flange M6xl.0 (2)
Clip, cable
Line, fuel 10-5/8" (2)
Clamp, hose (6)
Screw, hey,.cap. M6x1.7x18 (2)
Pump, fuel - pulse
Nut, plastic (2)
Line, fuel 13-1/2"
Filter, fuel

Kit,overhaulw/gaskets
Kit,chokerepairw/gaskets
Kit,gasket
Kit,solenoidreplacement
w/gaskets

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

63

64

65

66

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY :_RIDEUP AND DOWN HILL,
NOT ACROSS HILL
GUIDE

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

O_
.,,j

15 ° MAX.

IAoer
tourTr
otorupand0ow
oosop
snot
I
i

u

ii

greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pm, 7 days a week

1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicil|o - 1-800-659-7084

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n
domicilio - 1-800-676-5811

a

For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week

1-800-488-1222

mm
mm

mmmmmmm

mmmmmm

For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
parts, always provide_he following
information:
• Product Type
• Part Number
• Model Number • Part Description

SEARS
America's

165031

Rev. 3

7.27.98

RD/RH/SV

Repair Speciat_sts

Printed in U.S.A.



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