Craftsman 917273634 User Manual TRACTOR Manuals And Guides L0407114

CRAFTSMAN Lawn, Tractor Manual L0407114 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917273634 917273634 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917273634. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual
CRAFTSMIIN°
18.5 HE 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.273634
i_] his product has a mowemission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
Read and follow all Safety
Rules and instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1_800-659°5917
Sears Craftsman Help Line
5 am o5 pm, Men o Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
Service andAdjustments......................21
Storage.................................................27
Troubleshooting....................................28
RepairParts..........................................32
SearsService.........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2)years from the date of purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedand tuned upaccordingto the instructionsinthe owner'smanual,
Searswill repairor replacefree of chargeany partsthat arefoundto bedefectivein
materialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswill
also providefree laborfor these applicablewarrantedpartsfor the two fullyears.During
the first 30 daysof purchase,therewill be nochargesto servicethe productat your
homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-
nience, IN HOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-
chase, buta trip chargewill apply.Thischargewill bewaived if the Craftsmanproduct is
droppedoffat an authorizedSears location.For the nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME@.This warrantyapplies onlywhile this productis within
the UnitedStates.
This Warrantydoes notcover:
Expendableitemswhich becomeworn duringnormaluse, includingbut not limitedto
blades,spark plugs,air cleaners,belts,and oil filters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,
thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damage
causedby towingobjectsbeyondthe capabilityof the riding equipment,impacting
objectsthat bendthe frameor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-
tricaland mechanicaldamagecausedby improperstorage,failureto usethe proper
gradeand amount of engine oil,failureto keepthe deckclear of flammabledebris,
or failureto maintainthe equipmentaccordingto the instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedby fueldeterminedto becontami-
nated or oxidized(stale). In general,fuelshould beused within30 daysof its pur-
chase date.
Normaldeteriorationand wear of the exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rental purposes.
LIMITEDWARRANTYON BATTERY
For ninety(90) daysfrom date of purchase,if anybatteryincludedwith this ridingequip-
ment provesdefectivein materialor workmanshipand our testingdeterminesthe battery
will not holda charge, Searswill replacethe batteryat nocharge. Duringthe first30
daysof purchase,therewill be nochargesto replacethe batteryat your HOME. After
the first 30 days,foryour convenience,IN-HOMEwarrantyservicewill still be avail-
ablebut a trip chargewill apply. Thischarge will bewaivedif the Craftsmanproduct is
droppedoffat an authorizedSears location.For the nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME@.
This battery warrantyapplies onlywhile this productis withinthe UnitedStates.
This warrantygivesyou specificlegalrights,and you mayalso haveother rights,which
vary,from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNmNG: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
dHLWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_IWARNmNG: Engine exhaust, some of
its constituents, and certain vehicle com-
portents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_IWARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling. *
L GENERAL OPERATmON
Read, understand, and follow all instruc-
tions in the manuat and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower=related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
*Do not mow on wet grass. Reduced
traction could cause sliding.
*Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
*Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
*Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
iV, SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
*Never tamper with safety devices.
Check their proper operation regularly.
*Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
*Never make adjustments or repairs with
the engine running.
*Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
*Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
PRODUCT SPECIFICATmONS
Gasoline 4.0
Capacityand Unleaded
Type: Regular
OilType SAE 30 (above32°F)
IAPFSG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH):
Forward:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 9 Amps @3600 RPM
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATmONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you the
best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITmES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
*Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_bWARNmNG: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAmR PROTECTmON
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sionat repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regutar price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
*Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-8655.
SEARS INSTALLATmON SERVmCE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4oMY-HOME®
6
Mower Leveling Wrench Bubble Level
)
Keys
(2) Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet Video Cassette
"'t
Your new tractor has been assembled at the factory. Review the video cassette before
you begin.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
tor hood and grille.
mMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1, Lift hood to raised position.
NOTE: If this battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
....
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
1. Press lift lever plunger and raise
attachment lift lever to its highest pc=
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRmVE TRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
_L,,WARNmNG: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
8
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RmGHT REAR GAUGE
For shipping purposes, the right rear
gauge wheel assembly is mounted upside
down on the mower. Remove the gauge
wheel assembly and reinstall from the
bottom as shown. To adjust gauge wheels,
see the Operation section in this manual.
mNSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Deflector
ShbUd
Mulcher
Latch
Hooks
_CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO BAGGmNG OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NO'rE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on yourtractorwere overin-
fiated at the factoryfor shipping purposes.
Correcttire pressureis importantfor best
cutting performance.
Reducetire pressureto PSI shownin
"PRODUCTSPECIFICATIONS"section
of this manual.
CHECK DECK LEVELNESS
For bestcutting results,mowerhous-
ing shouldbe properlyleveled. See "TO
LEVELMOWERHOUSING"in the Service
and Adjustmentssection of this manual.
CHECK FOR PROPER POSmTmON
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
V"CHECKMST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'-,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
G G
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
BATTERY REVERSE FORWARD
SLOW IGNITION
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
DANGER, KEEP HANDS
AND FEET AWAY
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
&
&
DANGER indicatesa hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READTHINSOWNER'SMANUAL AND SAFETYRULES BEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrols and adjustments. Savethis manualfor futurereference.
Th rottle/Choke
Control
Hourmeter ignition Switch
iht Switch
Position
Attachment
Clutch Lever
Lift Lever
Plunger
Attachment
Lift Lever
Parking Brake Lever
Gearshift Lever
02785
Our tractors conform to the safety standards of the
American National Standards anstitute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHmFT LEVER - Selects the speed
and direction of tractor.
mGNmON SWITCH - Used for starting and
stopping the engine.
LiFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
UGHT SWmTCH POSmON - Turns the
headlights on and off.
PARKmNG BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
HOURI_IETER - indicates hours of operation.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedaf all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
ThrottUe/Choke
Attachment CUutchSwitch
Pull out to "Engage"
Key
Position Lever
"Disengaged" Parking Brake Push in to
Position "Engaged" Position "Disengage"
STOPPmNG
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to atlow engine to idle before
stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
mMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A
_CAUTmON: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
*Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
mMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
13
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
mMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis
Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_ICAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment CUutch Switch
Pull Out To "Engage" Attachemnt
Lift Lever High
9 Position
.:,,74_._.._._Low
Position
Deflector
Shield
TO OPERATE ON HILLS
_,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
,, Raise attachment lift to highest position
with attachment lift control.
,, When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
,, Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
14
TOWING CARTS AND OTHER ATTACH-
rvIENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heaw
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL:' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
,I_I, CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
15
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWmNG TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
fJ
J
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHmNG MOWmNG TIPS
mMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
o For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
MAX 1/3
16
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
F,LL,, DATES
AS COMPLETE ......
REGULARSERV,OE f y4 yA TS ERV'CEDATES
Check Brake Operation _1_ t_
Check Tire Pressure
Check Operator Presence and
TInterlock Systems If
R Check for Loose Fasteners If I_s If
A Sharpen/Replace Mower Blades li#13
C Lubrication Chart tf If
0 Check Battery Level 1_4
a Clean Battery and Terminals _ If
i,,'Check Transaxle Cooling
Check V-Belts If
Check Engine Oil Level _ If
Change Engine Oil (with oil filter) I_$1,2
E Change Engine Oil (without oil filter) 11_'1,2
NClean Air Filter 11_2
G Clean Air Screen 1_112
I Inspect Muffler/Spark Arrester i/
E Replace Oil Filter (If equipped) 1_,2
Clean Engine Cooling Fins If 2
Replace Spark Plug I_ If
Replace Air Filter Paper Cartridge 1_'2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operatinq in dirty or dusty conditions.
GENERAL RECOMMENDATmONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.
LUBRmCATION CHART
@ Sl: -- @ Spindb
Zerk Zerk
@Front Wheel ,
Bearing
Zerk
@Front Wheel
Bearing Zerk
@Engine .
Pivots
(gSAE 30 or 10w30 Motor Oil
@General Purpose Grease
@Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
mlVlPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feet they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rutes when per-
forming any maintenance.
BRAKE OPERATmON
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TmRES
, Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
* Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
* Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
mMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
mMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel As._
Trailing
Edge Up Center
Lock
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt ( Blade
Pin
Center Hole
18
BATT E RY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
NOTE: Although muki-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°R
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting. Oil Drain Valve
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES 4o' 1
oil vk_ochartl e
19
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULE' line on dipstick. Tighten cap
onto the tube securely when finished.
ENGmNEOraLFmLTER
Replacethe engine oil filter every season
or everyother oil change if the tractor is
used morethan 100 hours in oneyear.
AIR FmLTER
Yourenginewill not run properlyusinga
dirty airfilter. Replacepre-cleanerafter
every25 hours of operationor every
season. Service papercartridgeevery
100 hoursof operationoreveryseason,
whicheveroccursfirst.
Service aircleaner moreoften underdusty
conditions.
1. Pull up on air filtercover handleand
rotatetowardsengine.
2. Removecover.
3. Carefullyremoveair filter cartridgeand
pre-cleanerfrom base.
4. Cleanbasecarefullyto preventdebris
from fallinginto carburetor.
NOTE:Ifvery dirty or damaged,replace
cartridge.
5. Place newpre-cleanerand cartridge
firmly in base.
6. Align tabs oncoverwithslots in blower
housingand replacecover.
7. Hook handleon coverand pushdown
onhandle to close.
mMPORTANT:Petroleumsolvents,such
as kerosene,arenot to be usedto clean
the cartridge. They maycause deterio-
rationof the cartridge. Do not oil car-
tridge. Do not usepressurizedair to clean
cartridge.
CLEAN AmRSCREEN
Air screen mustbe keptfree of dirt and
chaffto preventenginedamagefrom
overheating. Cleanwith a wire brushor
compressedair to removedirt and stub-
born dried gumfibers.
ENGmNECOOUNG SYSTEM
Debris mayclog the engine's aircool-
ing system.Removeblower housingand
cleanarea shownto preventoverheating
and enginedamage.
CUeanoutchaffanddebris
AirScreen
I_IUFFLER
Inspectand replacecorrodedmufflerand
sparkarrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
Cartridge
raN-LINE FUEL FmLTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Tabs
-Slots _ Clamp
Clamp J k._/_/ :/_-"- Fuel Filter
20
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
WARNmNG: TO AVOmD SERmOUS mNJURY, BEFORE PERFORMmNG ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch switch in "DIS-
ENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off electric clutch pulley.
4. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
5. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
6. Disconnect front links from deck by
removing retainer springs.
7. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
mMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO mNSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Install belt into electric clutch pulley
groove.
Suspension Arms Electric Clutch Pulley
:ront Link
Retainer
Spring
Anti-Sway
Bar
Retainer Springs
(Both Sides)
Shield
Retainer Spring
21
TO LEVEL MOWER HOUSmNG
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or undednflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT WITH
BUBBLE LEVEL
NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
Using the lift lever, place mower in position
where no part of the mower, including
gauge wheels, is touching the ground.
From left side of tractor, find the level
decal on top of mower and place bubble
level on decal as indicated.
Mower is level side-to-side when bubble is
between the two lines in the bubble level.
If adjustment is necessary, under left
hand footrest, turn lift link adjustment
nut (above yellow cap) in appropriate
direction to bring bubble between the
lines in the bubble level.
Remove bubble level from mower and
store in a safe place.
Brake
PedaU/ f-_\45 Left Hand Footrest
o o_ ....... 7_
ALTERNATE SIDE-TO-SIDE
ADJUSTMENT METHOD
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after ad-
justing.
Bottom Edge of Bottom Edge of
Suspension Arm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
mMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the mower
housing should be adjusted so that the front
is approximately 1/8" to 1/2" lower than the
rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E" on
both front links an equal number of turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E" on
both front links an equal number of turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
22
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
Mandrel
Idler
BOTH FRONT LINKS MUST BE EQUALIN
LENGTH
Nut "F"
Trunnion
Front Links
TO REPLACE MOWER BLADE DRmVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
o Arm
23
TO REPLACE MOTmON DRmVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Disconnect clutch wire harness.
3. Remove clutch Iocator.
4. Remove belt from stationary idler and
clutching idler.
5. Remove belt downward from engine
pulley and around electric clutch.
6. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxb
pulley by deflecting belt keepers.
7. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and rofl
belt around electric clutch and onto
engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Reinstall clutch Iocator and tighten nut
securely.
6. Reconnect clutch harness.
7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
8. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Electric Clutch
Clutch Locator
Clutching
Idler
Stationary
Idler
Center Span
Keeper Clutch
Transaxle Wi re
Pulley Harness
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxb is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Neutral Lock Gate
--,,_.o., Adjustment Bolt
TO ADJUST STEERmNG WHEEL AUGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE=IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Axle
Cover
Square Key Only)Jj._/'
(Rear Wheel
24
TO START ENGINE WiTH A WEAK BAT-
TERY
,_kWARNmNG: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
n_asWARNmNG: Do not short battery termi-
by allowing a wrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard. 25
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
mex
BoUt
Positive (Red)
CabUe
Negative (BUack)
CaMe
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
mNTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
,_ Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Connector
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
Governor ControU Lever Governor PUate
HoUes ThrottUe
CUamp CaMe
Screw
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limker cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
mMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
mMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Speed [- Throttle
Screw Lever
With Limiter
26
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_I, CAUTmON: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
FUEL SYSTEM
mMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENG(NE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
mMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTmNG CHART:
See appropriate section in marluam unmess directed to Sears service center
Hard to start
Engine wiii not
turn over
Engine clicks but
wiii not start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
GORRECTmON
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure=
tor, refill tank with fresh gas=
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check atl wiring.
4. Check/replace solenoid or
starter.
28
TROUBLESHOOTmNG CHART:
See appropriate section in manuam unmess directed to Sears service center
CAUSE CORRECTmON
1.
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build=up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
PROBLEM
Loss of power
Excessive
vibration
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator=safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
POOr cut _ uneven
Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure=
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
.Check wiring, switches and
connections. If not corrected
contact Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
TROUBLESHOOTmNG CHART:
See appropriate section in manuam unmess directed to Sears service center
Mower blades wiii
not rotate
PROBLEM CAUSE CORRECTmON
1. Remove obstruction.
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery wiii not
charge
Engine "backfires"
when turning
engine "OFF"
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11 .Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
.Engine throttle control not
set at "SLOW" position for
30 seconds before stopping
engine.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11. Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
.Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
30
SCHEMATmC TRACTOR o o MODEL NUMBER 917.273634
SOLENOID
I
AMMETER
(OPTIONAL)
_ED
FUSE STARTER
I I
C G I BLACK
WHITE I \ ]
f 1...............
A 1©---'---_, '-
BLACK I I LJ I _kJ I
_ S H() ........ 'FIELECTRIC CLUTCH
i i H I
-_L A2r-/ f_ _/ VLUI_,nzon_B.[_
2i ) _. I II ........... _(PEDAL UP)
"_'--_'_ i E 1 1..................!: .........................Rm_..........................................................I<_q...............................
SNITION i A i I [_ I_ DIODE
_WITCH i I
T I _ SEAT SWITCH
_: L D ] ! (NOT OCCUPIED)
°i O PT0(DISENGAGED) _Y BLACK :r_{_,_ 1 (_, i
• F
i i 1
[ GROUNDING
ICONNECTOR
I%UEL I (OPTIONAL) ................_tA_ .................................................................................................I
I _ NE I i IIF I SPARK PLUGS
l_ # I _ IGNITION _-_ GAP
I Id4_ _ UNIT _ (2 PLUGS -- "T
................................... _l/x_ ON TWIN CYL, ENGINES) I
LI CHARGINGSYSTEMOUTPUT 28 VOLTSAC @3600 RPMRP_a
FUEL SHUT-OFF _ AMP DO@ 3_CORPM (REGULATORDJSCONNEOTEOl}
SOLENOID /I ] */
............................. RED_ REGULATOR / (_ _C)\_ O
-- O' IALTERNATORI /
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
DN + LIGHTS B + A1 L + A2
ON B + A1 NONE
START B + S + A1 NONE
REMOVABLE PTO
CONNECTIONS
• ON
NON-REMOVABLE
CONNECTIONS
SWITCH
CIRCUIT
C+G,B+H
S+F,B+E,A+D
02781
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
HEADLIGHTS
GFC
DA
31
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273634
12
/
I
41
16
]
I- .....
I
12
32
ELECTRmCAL
TRACTOR o o MODEL NUMBER 917.273634
KEY PART
NO. NO. DESCRiPTiON
1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Trap',Battery
10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2
11 150109 HoIddown, Battery, Front
12 145769 Nut, Push, Nylon, Battery, Front 1/4
16 176138 Switch, htedock
21 175688 Harness, Light
22 4152J Bulb Light #1156
24 8860R Cable Starter
25 146148 Cable
26 175158 Fuse
27 73510400 Nut, Hex, Keps 1/4-20 uric
28 145491 Cable, Ground
29 121305X Switch, Seat
30 175566 Switch, Hgnition
33 140403 Key
40 188031 Harness, Hgnition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover Terminal
43 178861 Sotinoid w/brass plunger
45 122822X Ammeter
46 169635 Hourmeter
50 174652 Switch, PTO
55 17490508 Screw, Thd. RoII. 5/16-18 x 1/2
79 175242 Socket Asm Bulb Twistiock
80 146685 Harness Clutch EVX
89 169639 Bracket Snap4n Hourmeter
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
33
TRACTOR o o MODEL NUMBER 917.273634
CHASSmS AND ENCLOSURES
90
209 60
54
166
_j209
J20 59
209
209
2_ 114
chassis-stealth,stlt 22
74
.142
.14
38
209
34
TRACTOR ooMODEL NUMBER 917.273634
CHASSmSAND ENCLOSURES
KEY PART
NO. NO. DESCRiPTiON
1 174619 Chassis
2 176554 Drawbar
9 161566X428 Dash
10 72140608 Bolt RDHD SQNK 3/8-16 x 1
11 167203 Panel, Dash, LH
13 188702X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 175260X615 Hood Assembly
20 162026 Plate Battery
26 STD541437 Locknut, Hex, with hsert 3/8-16 unc
28 174515X615 GrilIe
29 161840 Lens Bar
30 188572X615 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
54 161464 Screw 8-18 x 7/8
58 175351 Duct Hood
59 187495 Bushing
60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4
64 174997 Dash Lower
74 STD541437 Nut Crownlock 3/8-16 uric
90 124346X Nut Self Thrd Wshd 1/4 Zinc
114 158112 Keeper Bett Rear LH
142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest
145 156524 Rod Pivot Chassis/Hood
148 17060620 Screw 3/8-16 x 1-1/4
154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh
158 162037 Parking Brake Bkrt
159 179950X428 Cupholder
161 164655 Bumper
166 191611 Screw 10 x 3/4 Single Lead Hex
206 170165 Bolt Shoulder 5/16-18
209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
211 145212 Nut Hexfiange Lock
217 179132X428 Console Fuel Window
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.273634
GROUND DRIVE
26 27
75 drive-fender.stlt 43
36
TRACTOR o o MODEL NUMBER 917.273634
GROUND DRmVE
KEY PART KEY PART
NO, NO, DESCRIPTION NO, NO,
1 TransaxIe Peerless 206-545C 59
(See Breakdown) 61
2 146682 Spring, Return, Brake 62
3 123666X Pulley, Transaxle 63
4 12000028 Ring, Retainer 64
5 121520X Strap, Torque 65
6 17060512 Screw 5/16-18 x 3/4 66
8 165866 Rod Shifter Fender STLT 69
9 160889 Clutch 74
10 STD561210 Pin, Cotter 75
11 105701X Washer, Shift Plate 76
13 74550412 Bolt 1/4-28 UNF W/Patch Gr=8 77 123583X
14 10040400 Washer Lock Hvy Helical 78 121748X
15 74490544 Bolt Hex FLGHD 5/16-18 Gr=5 79 STD580025
16 STD541431 Nut Lock Hx W/Ins 5/16-18 unc 80 145090
17 126197X Washer 1-1/20D x 15/32 ID x =250 81 165593
18 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr=5 82 165711
19 STD541437 Nut 83 19171216
21 106933X Knob 84 166231
22 130804 Rod, Brake 85 150360
23 171258 Bracket Anti-Rotation 89
24 STD541237 Nut 96 STD624003
25 106888X Spring, Brake Rod 100 19111016
26 STD551037 Washer 112 19091210
27 STD561210 Pin 113 127285X
28 175765 Rod, Parking Brake 120 73900600
29 124236X Cap, Parking Brake 150 175456
30 169592 Bracket, Transaxle 151 19133210
32 STD523107 Bolt 156 166002
33 72140506 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 158 165589
34 175578 Shaft Assembly, Foot Pedal 159 183900
35 120183X Bearing, Nylon 161 72140406
36 STD551062 Washer 162 73680400
37 STD571810 RoII Pin 163 74780416
38 179114 Pulley, Composite, Flat 165 165623
39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 166 17490510
41 175556 Keeper, Belt, Idler 168 165492
47 127783 Pulley, Idler, V-Groove, Plastic 169 165580
48 154407 Bellcrank Clutch Grad Drv Stl 170 187414
49 123205X Retainer, Belt 197 169613
50 72110612 Bolt 198 169593
51 STD541437 Nut Crown Lock 3/8-16 uric 202 72110614
52 STD541431 Nut Crown Lock 5/16-18 unc
53 105710X Link, Clutch
55 105709X Spring, Clutch Return
56 17060620 Screw 3/8-16 x 1-1/4
57 130801 V-Belt, Ground Drive
DESCRIPTION
169691 Keeper, Belt, Center Span
17120614 Screw 3/8-16 x =875
123533X Cover, Pedal
175414 PulIey, Engine
173937 Bolt Hex 7/16-20 x 4 Gr=5-1Thr=
STD551143 Washer
154778 Keeper, Belt, Engine, Fool Proof
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 uric
137057 Spacer, Axle
121749X Washer 25/32 x 1-1/4 x 16 Ga=
STD581075 E-Ring
Key, Square 2=0 x =1845/1865
Washer 25/32 x 1-5/8 x 16 Ga=
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered 20
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga=
Link TransaxIe
Nut, NyIock
188310X428 Console, Shift, STLT
Retainer Spring 1"
Washer 11/32 x 5/8 x 16 Ga=
Washer 9/32 x 3/4 x 10 Ga=
Strap Torque 90 Degrees
Nut Lock Fig. 3/8-16 unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga=
Washer Srrted 5/16 ID x 1=125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr=5
Nut Crownlock 1/4-20 uric
Bott Hex Fin 1/4-20Unc x 1 Gr=5
Bracket Pivot Lever
Screw 5/16-18 x 5/8 TT Yellow
Bolt Shoulder 5/16-18 x =561
Plate Fastening Lt
Keeper Belt Transaxle Gear
NyIiner Snapqn 5/8 ID
Washer Nyliner 7/8 ID x =105 Hd
Bolt Cam SH 3/8-16 x 1-3/4 Gr=5
NOTE: AlI component dimensions given in U=S=inches
1 inch = 25=4 mm
37
STEERmNG
TRACTOR o o MODEL NUMBER 917.273634
/:
L _ 38
_72
//
88
J
/,
J
68 67 67
/67
13
65
94
34
4O
43
/
/\
/ / /_J
/8
steering steaffh prem 7
38
STEERmNG
TRACTOR o o MODEL NUMBER 917.273634
KEY PART
NO. NO. DESCRiPTiON
1 159944X428 Wheel Steering
2 184706 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 x 1-5/8 x 16 Ga=
8 12000029 Ring Klip #t5304-75
10 175121 Link Drag
11 STD551137 Washer Lock Hvy HIcl Spr 3/8
12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axie Front
15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm. Steering
29 17000612 Screw 3/8-16 x 3/4
32 171888 Rod Tie
34 10040500 Washer Lock 5/16
36 155105 Bushing Strg
37 152927 Screw
38 159946X428 insert Cap Strg Wh
40 73540500 Crownlock Nut 5/16-24 unf
41 159945 Adaptor Wheel Strg
42 163888X428 Boot Steering
43 121749X Washer 25/32 1 1/4 x 16 Ga=
46 184946X505 Cap Spindle
65 160367 Spacer Brace Axle
67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm=
72 19182411 Washer 9/16 ID x 1-1/20D 11 Ga=
73 160135X428 Extension Steering
82 169835 Bracket Susp=Chassis Front
87 173966 Washer Fiat =781x 1-1/2 x =15
88 175118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering
94 19111216 Washer 11/32 x 3/4 x 16 Ga=
95 188967 Washer Hardened
NOTE: All component dimensions given in U=S=inches
1 inch = 25=4 mm
39
ENGINE
TRACTOR o o MODEL NUMBER 917.273634
78
33
112
29
\
OPTIONAL EQUIPMENT
Spark Arrester
81
38
14
23
72
13 4
engine-bs.lcyl 51
4O
ENGINE
TRACTOR o o MODEL NUMBER 917.273634
KEY PART
NO. NO. DESCRiPTiON
1 176636X505 Control ThrottIe
2 171875 Screw Hwhd Hi-Lo #13-16 x 3/4
3 Engine, Briggs Mode! 31P777-0348-E1
(See Breakdown)
4 137352 Muffler
13 165291 Muffler Gasket
14 148456 Tube Drain oiI
23 169837 Shie!d Heat
29 137180 Kit Spark Arrestor (Flat Scrn)
31 179022 Tank Fuel 4.0 Rear
32 179124X428 Cap Asm Fuel
33 123487X Clamp Hose Black
37 8543R Line Fue!
38 181654 Plug Drain OiI Easy
41 139277 Stem Tank Fuel
45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
72 183906 Screw 5/16-18 x 1
78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 unc
112 3645J Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
TRACTOR °°MODEL NUMBER 917.273634
SEAT ASSEMBLY
\
\\
\\\\\
I
F_._--.-15
ij
25
11
17 12
seat It.knob 13
10
5
21
KEY PART
NO, NO,
1 188714
2 140551
3 STD523710
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 182493
11 166369
12 121246X
DESCRIPTION
Seat
Bracket Pivot Seat
Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 1 x 10 Ga.
Clip Pushqn
Nut Hex w/Ins. 3/8-16 unc
Spring Seat Cprsn
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
KEY PART
NO, NO, DESCRIPTION
13 121248X
14 72050412
15 121249X
16 123740X
17 123976X
18 124238X
21 171852
22 STD541431
24 19171912
25 127018X
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Split 28x .88 Zinc
Spring Cprsn Hate 1,310 Ga.
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 unc
Nut Hex LockW/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
42
DECALS
18
TRACTOR o o MODEL NUMBER 917.273634
11
16 3 13 21 4 11
21 10
24
2O 7
6
15
26
12
1
KEY PART
NO. NO.
1 187407
2 138047
3 186242 DecaI
4 186243 Decal
5 160396 Decal
6 146046 Decai
7 179128 Decal
9 189080 Decal
10 156439 Decal
11 189088 Decal
12 172331 DecaI
13 133644 Decal
15 187408 Decal
DESCRIPTION
Reflector, LH
Decal Battery, Diehard, Sears
Hood RH
Hood LH
Deck Sch.
V-Belt, Drive Schematic
Deck "B" "42"
Replacement Hood
Fender, Danger
Panel, Dash
Mower, Heavy-Duty
Replacement Parts
Reflector, RH
KEY
NO.
16
17
18
20
21
23
24
26
PART
NO,
164065
156368
186572
149516
186331
189020
164096
181470
184310X428
184311X428
192367
192368
DESCRIPTION
Decal, Steering Wheel
Decal, Fender, Operator
Instructions
Decal, Fender
Deca!, Battery
Decal, Hood, Side Panel
Decal, Engine
Decal, Dash
DecaJ, Deck level
Pad, Footrest, ST/LT, LH
Pad, Footrest, ST/LT, RH
Manual, Owner's, English
Manual, Owner's, Spanish
4,10
3,9
wheel 1
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
59192
65139
106222X
59904
106732X624
278H
9040H
8 106108X624
9 122082X
10 7152J
11 104757X428
-- 144334
Cap Valve Tire
Stem Valve
Tire FTs 15 x 6 0 - 6 Service
Tube Front (Service item Only)
Rim Asm 6" front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel
Only)
Rim Asm 8" rear Service
Tire R Ts 20 x 10-8 C Service
Tube Rear (Service item Only)
Cap Axle
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR o o MODEL NUMBER 917.273634
UFT ASSEMBLY
41
38
40
11
13
461/
65
19
13
32
13
19
20 20
44
TRACTOR - - MODEL NUMBER 917.273634
UFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 179504 PIunger Assembiy
2 159476 Shaft Assembly, Lift
3 188822 Pin, Groove
4 12000002 E-Ring
5 19211621 Washer 21/32 x 1 x 21 Ga+
6 120183X Bearing, NyIon
7 175830 Grip, Handle, Fluted
11 139865 Link, Lift, L.H+
12 139866 Link, Lift, R.H+
13 STD624008 Retainer Spdng
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 unc
17 175689 Trunnion
18 73800800 Locknut, Hex, with Washer hsert 1/2-13 unc
19 139868 Arm, Suspension, Rear
20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lift
32 73540600 Nut, Crownlock 3/8-24
36 155097 Pointer Height hdicator
37 123935X Plug Hole
38 17060516 Screw 5/16-18 x 1
40 19112410 Washer 11/32 x 1-1/2 10 Ga+
41 155098 hdicator Height
NOTE: All component dimensions given in U+S+inches
1 inch = 25+4 mm
45
TRACTOR o o MODEL NUMBER 917.273634
MOWER DECK
_ ""_ 40
159 _i
132 91
t
_184
59
117
\
11
34
92__ 92
4 149
56
19F 21
140 -
,138
2
16
14\
18
13
102 F
21 _5
_134
29
116
21
2/23 24
_,_ 6
28 \" 27
42 D,elec.t-path.adjwl.stlt 3
46
TRACTOR o o MODEL NUMBER 917.273634
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO.
1 182032 Mower Housing 94 132264
2 STD533107 Bolt 95 180533
3 138017 Bracket Assembly, Sway Bar, Fr. 101 136420
4 165460 Bracket Sway Bar 38/42" 102 71081010
5 STD624008 Retainer Spring 103 19061216
6 178024 Bar Sway Deck 104 STD551110
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793
9 STD551137 Washer, Lock 106 2029J
10 140296 Washer, Hardened 113 17060512
(The following blades are available) 116 4898H
11 134149 Blade, 42" Mulching STD 117 165746
(For mulching mowers only) 118 73930600
- - 139775 Blade, 42" Mulching Premium (For 119 19121414
better wear when mulching) 129 19131312
- - 138971 Blade, 42" Hi-Lift 130 STD523710
(For bagging or discharge) 131 STD533710
13 137645 Shaft Assembly, Mandrel, Vented 132 17000612
dncL Key Number 6) 134 156941
14 128774 Housing, Mandrel, Vented 135 159765
15 110485X Bearing, Ball, Mandrel
16 174493 Stripper, Mower Deck 136 155986
18 72140505 Bolt, Carriage 5/16-18 x 5/8 138 159763
19 132827 Bolt, Shoulder
20 159770 Baffle, Vortex 139 159767
21 STD541431 Nut, Crownlock 5/16-18 unc
23 177563 Bracket, Deflector 140 159768
24 105304X Cap, Sleeve
25 123713X Spring, Torsion, Deflector 143 157109
26 110452X Nut, Push 144 158634
27 130968X428 Shield, Deflector 145 165888
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 146 171977
29 131491 Rod, Hinge 148 169022
30 173984 Screw Thdrol Rolling Wsh Hd 149 165898
31 187690 Washer, Spacer 150 19091210
32 153535 Pulley, Mandrel 159 STD533717
33 178342 Nut, TopIock, Flanged 182 179126
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 183 163552
36 131494 Pulley, Idler, Flat 184 19131410
40 73900600 Nut, Lock Fig. 3/8-16 uric - - 130794
44 140088 Guard, Mandrel, LH.
45 STD624003 Retainer
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 181542
54 178515 Washer, Hardened
55 155046 Arm, IdIer
56 165723 Spacer, Retainer
59 141043 Guard, Tuv IdIer (94)
61 174882 Spring Ext Elect Clutch
68 174883 V-Belt
91 180532 Bracket Roller Nose LH
92 STD541437 Locknut, Hex W/Wsh 3/8-16 uric
DESCRIPTION
Roller Nose
Bracket Roller Nose RH
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x 5/8
Washer #10
Washer Lock
Latch Asm Bagger
Nut Weld
Screw 5/16-18 x 3/4
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13/16x 12 Ga.
Bolt, Fin Hex 3/8-16 unc x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 unc x 1
SWcrew Hex Wsh Th
Pin Head Rivet
Bracket Asm. Wheel Gauge
Rear LH
Bar Adj. Gauge Wheel
Bracket Asm. Wheel Gauge
Rear RH
Bracket Asm. Wheel Gauge
Front RH
Bracket Asm. Wheel Gauge
Front LH
Bracket Arm idler 42"
Keeper Belt 42" Clutch Cable
Pulley idler Flat
Bolt Carraige idler
Spring Return idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Rod Roller Nose
Retainer Spring
Washer 3/8
Mandrel Assembly (includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
mulch cover, guage wheels and
nose roller components key nos.
101 - 106, 5, 116- 119, 134, 136
and 91,94, 95,132, 182,183)
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
47
"TRACTOR ° ° MODEL NUMBER 917.273634
PEERLESS TRANSAXLE-MODEL NUMBER 206-545C
18
4
/
8:3
/
714
15 14_
29B 56
MODEL and SERIAL
NUMBERS HERE
79
180J_
150
57
58
48
51
59
61
2g 35
157
#
4P_
48
TRACTOR o ° MODEL NUMBER 917.273634
PEERLESS TRANSAXLE--MODEL NUMBER 206°545C
KEY PART KEY PART
NO. NO. DESCRmPTmON NO. NO. DESCRIPTION
1 772147 Transaxle Cover 41A 790079 Brake Lever
2 780086A Needle Bearing 5/8" 42 792073A Screw 1/4 - 20 x 1-1 /4"
3 770128 Transaxle Case 42A 792085A Screw 1/4 - 20 x 2 1/4"
4 776395 Countershaft 43 792075 Locknut 5 /16 - 24
5 776409 Output Shaft 44 790025 Brake Pad HoIder
6 778364 Spur Gear (38 teeth) 45 786066 Spacer ,2625 x 1,0
6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket
7 778330 Spur Gear (11 teeth) 47 774690 AxIe (11-15 /16" Long)
8 792180 Shift Key 48 774691 AxIe (16 - 1 /2" Iong)
8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)
9 784352 Shift Collar 50 778338 Spur Gear (27 teeth)
10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth)
11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)
12 778309 input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)
13 778368 Bevel Gear (13 teeth) (include, 54 778346 Spur Gear (15 teeth)
14) 56 778355 Spur Gear (11 teeth)
14 778368 Bevel Pinion (13 teeth) (include, 57 778337 Spur Gear (13 teeth)
13) 58 778353 Spur Gear (17 teeth)
15 778370 Ring Gear (43 teeth) 59 778351 Spur Gear (21 teeth)
17 786188 Drive Pin 60 778349 Spur Gear (24 teeth)
18 786102 Spacer 1,130 X ,695 61 778345 Spur Gear (25 teeth)
20 792077A BaH 5/16" dia 65 780189 Fiat Washer ,563 ID x ,062W
21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 input Shaft
22 792079 Spring ,310 OD x ,625 L 67 776396 Shifter & Brake Shaft
25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ring
25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 Spacer .890
26 792125 Retaining Ring (pkg of 2) 71 788069 Square Cut Ring
27 792035 Retaining Ring 71B 788092 "O" Ring
28 788040 Retaining Ring 76 780090 Fiat Washer 1,128 ID x ,058W
29 780072 Thrust Washer ,627 ID x ,031W 77 788078A Inverted Retaining Ring
29A 780160 Thrust Washer .762 ID x .031W 79 792144 Spring ,430 OD x ,5000 L
29B 780051 Thrust Washer .762 ID x .031W 82 778333 Bevel & Spur Gear (30 & 13
29C 780199 Anti-Rotation Washer ,632 teeth)
30 780108 Cup Washer 1,127 ID x ,032W 83 778338 Spur Gear (27 teeth)
31 780001 Flat Washer ,750 ID x ,056W 85 792154 Oil FilI PIug
(Use As Needed) 87 788089A OiI Seai 9 /16"
31A 780195 Flat Washer ,750 ID x ,062W 150 788093A Liquid Gasket RTV Silicone
32 788083 Oil Seal 5/8" 157 788088A OiI SeaI 3/4"
34 780194 Bushing ,563 180 730229A Gear OiI 80W90
35 780193 Flanged Bushing 5 /8" ID 900 794712 Replacement MST - 206-545C
35A 780197 Flanged Bushing ,751 Transaxle
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2) NOTE: All component dimensions given in U,S, inches
39 786026 Dowel Pin 1 inch = 25,4 mm
40 792076A Flat Washer ,312 ID x ,059W
49
TRACTOR ° ° MODEL NUMBER 917.273634
BRmGGS &STRATTON ENGmNE=MODEL NUMBER 31P777,TYPE NUMBER 0348=E1
718
358 ENGINE GASKET SET
8680
8_1_ 146 '_ I
741_
12
524
617 0
842<:3
943 O
1270
_7591
1027 /
I 1019LABELKIT II
I 1330 REPAIR MANUAL
305A _
1058 OWNER'S MANUAL I I 1036 EMISSION LABEL I _ _
I [ 1329 REPLACEMENT ENGINE ]
750&
41
12
884_ 11_
584_
9_ 15
12641_
126_
24 _ 22
20_ 89
48 SHORT BLOCK
1040
3o8'_
643
729
697 _
729A_
801
803_ 310 I
802
388_<_>'%
74
1070
lOO8 1°44I
783@J
50
TRACTOR ° ° MODEL NUMBER 917.273634
BRIGGS &STRATTON ENGINE=MODEL NUMBER 31P777,TYPE NUMBER 0348=E1
238
g5
1022
1034
6170
914
1095 VALVE GASKET SET
868 _'_ 1022 _]
131
--10_
_ _-1o6 lo91
105
276@
1127L4_
127 (_
601
1119_
947
918
977 CARBURETOR1370GASKET276_._SET 160/1
93_
95 _
104%-CA R BURETO R6_4A_KIT-087
105 _ 137_ 276@ f-_ I
106 _ _'_ 634_ 1266 L] I
117_ 142_ 6170 1266A< _
51
TRACTOR o o MODEL NUMBER 917.273634
BRmGGS &STRATTON ENGmNE=MODEL NUMBER 31P777,TYPE NUMBER 0348=E1
KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO. DESCRmPTmON
1 697174 Cylinder Assembly 108 690464 Valve-Choke (Manual Choke)
2 399265 Kit-Bushing/Sea! 108A 692344 Valve-Choke (Choke A Matic)
(MagnetoSide) 117 694352 © Jet-Main (Standard)
3 391086 ,, SeaFOiI (Magneto Side) 118 697228 Jet-Main (High Altitude)
4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul
5 698147 Head-CyIinder 125 698445 Carburetor
7 699168 ,,+ Gasket-Cylinder Head 127 695005 Plug-Welch
9 697109 ,, Gasket-Breather 130 691750 Valve-Throttle
11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft
12 697110 ,, Gasket-Crankcase 133 494381 Float-Carburetor
13 690360 Screw (Cylinder Head) 137 281165 {3$ Gasket-Float Bowl
15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual
16 697127 Crankshaft Choke)
20 690947 ,, SeaI-Oil (PT{3 Side) 141A 495931 Kit-Choke Shaft (Choke A
22 692125 Screw (Crankcase Matic)
CoverSump) 142 697140 {3 Nozzle-Carburetor
23 693556 Flywhee! 146 691639 Key-Timing
24 222698 Key-Flywheel 186 698174 Connector-Nose
25 699052 Piston Assembly (Standard) 187 697098 Line-Fuel
699054 Piston Assembly (=020" 187A 698417 Line-Fue!
Oversize) 188 691693 Screw (Control Bracket)
26 699051 Ring Set (Standard) 192 691986 Adjuster-Rocker Arm
697559 Ring Set (.020" Oversize) 202 691841 Link-Mechanica! Governor
27 698469 Lock-Piston Pin 209 692208 Spring-Governor
28 697099 Pin-Piston 216 691840 Link-Choke
29 697126 Rod-Connecting (Standard) 222 694042 Bracket-Contro!
697263 Rod-Connecting (.020" 227 691374 Lever-Governor Control
Undersize) 232 691842 Spring-Governor
32 692852 Screw (Connecting Rod) 238 691843 Cap-Valve
33 695760 Valve-Exhaust 240 691035 Filter-Fuel
34 695761 Valve-Intake 265 691024 CIamp-Casing
35 691279 Spring-Valve (Intake) 267 695134 Screw (Casing Clamp)
36 691279 Spring-Valve (Exhaust) 276 692255 {3_ Washer-Sealing
37 697352 Guard-FIywheel 304 699829 Housing-Blower
42 691752 Keeper-Valve 305 697102 Screw (Biower Housing)
43 691968 Stinger-Governor/Oil 305A 697103 Screw (BIower Housing)
45 690564 Tappet-Valve 306 697107 Shield-Cylinder
46 698492 Camshaft 307 691003 Screw (Cylinder Shield)
48 697762 Short Block 309 693551 Motor-Starter
50 690193 Manifold-Intake 310 690323 Bolt (Starter Motor)
51 692137 ,,{3_+ Gasket-Intake 311 497608 Brush Set
53 690227 Stud (Carburetor) 333 492341 Armature-Magneto
54 691148 Screw (Intake Manifold) 334 691061 Screw (Magneto Armature)
73 697133 Screen-Rotating 337 691043 Plug-Spark
74 697897 Screw (Rotating Screen) 356 697089 Wire-Stop
78 691003 Screw (Flywheel Guard) 358 697191 Gasket Set-Engine
89 690283 Plug-Oil 363 19203 Flywheel Puller
93 690602 {3 Bushing-Throttle Shaft
94 498030 Kit-Hie Mixture Included in Engine Gasket Set, Key. No=358
95 691636 Screw (Throttle VaIve) {3 Included in Carburetor OverhauI Kit, Key=No=
98 495800 Kit-Idle Speed 121
104 690525 {3 Pin-FIoat Hinge $ Inctuded in Carburetor Gasket Set, Key=No=
105 231855 {3 Valve-FIoat Needle 977
106 691780 {3 Seat-Inlet + Included in Valve Gasket Set, Key=No=1095
NOTE: AII component dimensions given in U.S. inches
1 inch = 25.4 mm
52
TRACTOR ooMODEL NUMBER 917.273634
BRmGGS&STRATTON ENGmNE=MODEL NUMBER 31P777, TYPE NUMBER 0348=E1
KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO. DESCRmPTmON
383 89838 Wrench-Spark Plug 868 690968
385 694476 Screw (Fuel Pump) 914 690960
385A 690297 Screw (Fuel Pump) 918 697091
387 697090 Pump-Fuel 943 690589
404 691691 Washer (Governor Crank) 947 694393
431 697122 Elbowqntake 965 499613
445 697153 Filter-Air Cleaner Cartridge 967 697015
462 691261 Washer (Starter Cable) 968 699848
474 696459 Alternator 975 495933
501 691188 Regulator 977 690192
503 691532 Strap-Starter 987 691326
505 691251 Nut (Governor Control Lever) 1005 699043
510 693699 Drive-Starter 1017 690770
513 692024 Clutch-Drive 1019 697143
523 697086 Dipstick 1022 272475
524 691032 ,, SeaFDipstick Tube 1023 692492
525 697085 Tube-Dipstick 1024 499054
526 697088 Screw (Regulator) 1026 692003
544 692034 Starter-Armature -- 692011
552 697144 Bushing-Governor Crank 1027 696854
562 691119 Bolt (Governor Control Lever) 1029 691751
579 691029 Nut (Starter Cable) 1034 690822
584 697112 Cover-Breather Passage 1035 693784
601 95162 Clamp-Hose 1036 695700
614 691620 Pin-Cotter 1040 699852
616 692012 Crank-Governor 1044 698139
617 692138 O, Seal-O Ring dntake Manifold) 1051 691265
634 690801 O Spring/Seal Assembly 1058 275038
(Manual Choke) 1059 698516
634A 690802 O Spring/Seal Assembly (Choke 1070 690372
A Matic) 1090 691293
635 691909 Boot-Spark Plug 1091 691333
643 698401 Retainer-Air Filter 1095 690190
654 690958 Nut (Carburetor) 1119 691183
684 697157 Screw (Breather Passage 1127 691657
Cover) 1263 697124
691 692407 ,, Seal-Governor Shaft 1264 697104
697 690372 Screw (Drive Cap) 1266 691917
718 690959 Pin-Locating 1266A 697123
729 691224 Clip-Wire 1267 697424
729A 694123 Clip-Wire 1270 697156
741 697128 Gear-Timing 1329
750 691033 Screw (Oil Pump Cover) 1330
757 697607 Link-Counterweight
758 697134 Counterweight
759 697392 Pin-Counterweight O
783 693713 Gear-Pinion
789 698329 Harness-Wiring
797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive +
802 691286 Cap-End
803 693757 Housing-Starter
830 691095 Stud (Rocker Arm)
842 691031 ,, SeaFO Ring (Dipstick Tube)
847 697087 Dipstick/Tube Assembly
851 692424 TerminaFSpark Plug
"+ SeaFVaIve
Screw (Rocker Cover)
Line-Vacuum
Sea!-O Ring (Oil Pump Cover)
Solenoid-FueI
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
BowFFIoat
Gasket Set-Carburetor
{3 SeaFThrottIe Shaft
Fan-Flywheel
Screen-Oil Pump
Kit-Label
-+ Gasket-Rocker Cover
Cover-Rocker Arm
Pump-Oil
Rod-Push (intake)
Rod-Push (Exhaust)
Filter-Oil
Arm-Rocker
Guide-Push Rod
Shaft-Pump
Label-Emission
Hate-Trim
Screw (FIywhee!)
Ring-Retaining
Owner's Manual
Kit-Screw/Washer
Screw (Flywheel Fan)
Retainer-Brush
Cap-Limiter
Gasket Set-Valve
Screw (Alternator)
Screw (FIoat Bowl)
Reed-Breather
Screw (Breather Reed)
,,0 SeaI-O Ring (intake Elbow)
{3 SeaI-O Ring (intake Elbow)
Latch-Blower Housing
PIug-AVS Counterweight
31Q777-0036 Replacement Engine
272147 Repair Manual
included in Engine Gasket Set, Key. No. 358
included in Carburetor Overhaul Kit, Key. No.
121
included in Carburetor Gasket Set, Key. No.
977
included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
L_
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_b ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1= Fold this page along dotted Wineindicated above.
2. Hotd page before you so that its Jeff edge is vertically paraJNel to a tree
trunk or other upright structure.
3. Sight across the fomd in the direction of hi_ smope you want to measure.
4. Compare the angme of the fomdwith the smope of the hill.
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Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
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(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.seats.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en fran(_ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
, E/.4RS ........
02410
© Sears, Roebuck and Co.
® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.
® Marca Registrada /TMMarca de Fabrica /SM Marca de Servicio de Sears, Roebuck and Co.
Mc Marque de commerce /MDMarque deposee de Sears, Roebuck and Co.
192367 Rev. 1 7.6.04 RDiMH Printed in U.S.A.

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