Craftsman 917273820 User Manual TRACTOR Manuals And Guides L0403219
CRAFTSMAN Lawn, Tractor Manual L0403219 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917273820 917273820 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917273820. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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Owner's Manual ICRRFTSMRN'I LAWN TRACTOR 18.5 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.273820 I [_ differently from built engines. Before operates you start the This product haspreviously a low emission engine which engine, read and understand this Owner's Manual. IMPORTANT: For answers to your questions Read and follow all Safety Rules and Instructions before about this product, Call: operating this equipment. Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman I I Maintenance Schedule ........................ 18 Service and Adjustments ..................... 23 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 AssemblyP re-Operation ........................ 8 Operation ............................................. 11 Maintenance ....................................... 18 LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. _WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _kWARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _kWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I, GENERAL • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. II. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ° Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. 4 • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. 5 PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 4.0 Gallons Unleaded Regular Oil Type API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints Spark Plug: GAP: .030") Ground Speed (MPH): Tire Pressure: Champion In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profesional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. RC12YC Forward: 5.5 Reverse: 2.4 Front: 14 PSI Rear: 10 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under"Maintenance" and "Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. SEARS 6 INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MYHOME® Steering Wheel Steering Wheel Insert @ (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 Steering Extension Shaft Wheel Adapter Steering Seat \ (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet Video Cassette 7 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). __ 1/2 Hex Nut Insert Large Flat Washer Steering Wheel g Boot 7Tabs TO REMOVE TRACTOR CARTON UNPACK CARTON FROM Adapter_ 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. Shaft BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOWTO SET UP YOUR TRACTOR CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8 INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in '"transmission disengaged" position (See "TO TRANSPORT' in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ,_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. (See "TO TRANSPORT' in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11.Turn ignition key to "STOP" position. Continue with the instructions that follow. Seat Seat Pan_ Bolt f Adjustment Knob 9 INSTALL MULCHER PLATE CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. v"CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in '"transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). Deflector Shield Plate _atch Hooks _LCAUTION: Do not remove deflector shield from mower. TO CONVERTTO DISCHARGING BAGGING OR Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER OF ALL BELTS POSITION See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N REVERSE ENGINE OFF H NEUTRAL LIGHTS ON OVER TEMP LIGHT FUEL ATTACHMENT CLUTCH ENGAGED ENGINE ON OIL PRESSURE ATTACHMENT CLUTCH DISENGAGED LOW BATTERY FREE WHEEL (Automatic Models only) & FAST PARKING REVERSE DANGER, KEEP HANDS AND FEET AWAY & & & BRAKE FORWARD SLOW PARKING BRAKE LOCKED MOWER HEIGHT IGNITION PARKING BRAKE UNLOCKED MOWER LIFT KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicatesa hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions injury or :_ HOT SURFACES indicates a hazard which, .,_lr=. if not avoided, could result in death, serious injury "='='== and/or property damage. death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. CHOKE ENGINE START m; E could result in serious I',,I L HIGH ._ FIRE indicates hazard serious which, ifinjury not avoided, could result in adeath, and/or property damage. 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Switch Clutch Lever Ammeter / ..... Light Switch Position "'- Plunger Throttle/Choke Attachment Lift Lever Height Adjustment Indicator Clutch/Brake Pedal Freewheel Control Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. 12 The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectac es. HOW TO USE YOUR TRACTOR • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Throttle/ Choke TO USE THROTTLE Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. , Ignition Key Clutch/ Brake Pedal , "Disengaged" Position Motion Control "Disengaged" Position TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT _"Brake" Parking Brake Position "Engaged" Position STOPPING MOWER BLADES CONTROL - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. 13 TO STOP MOWER BLADES disengage attachment clutch control. _ICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT' in this section of manual). 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer _ / _d4;_Ljj, Position i "_%1 / /. ..... uisengaged Position Attachemnt Li!t Lever _ High ,:,/ Positron "_,"_i_i? \ _1 ° _;_ "_-_ _J_-////{_ Position /F Deflector __Shieldt\TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. t= Clevis Pin _=_ TO OPERATE Attachment Clutch Lever""?_ "Engaged" _._ TO TRANSPORT MOWER When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. 14 Transmission Transmission Engaged A(_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl' mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. 15 • The attachmentsand ground drive can nowbe used. If the enginedoes not accept the load, restartthe engineand allow it to warm up for one minute using the choke as describedabove. COLDWEATHERSTARTING( 50° F and below) 7. When enginestarts, allow engine to run with the throttle control in the choke positionuntil the engine runs roughly,then movethrottle control to fast position.This may requirean enginewarm-up period from several secondsto several minutes,depending on the temperature. AUTOMATICTRANSMISSIONWARMUP Beforedriving the unit in cold weather, the transmissionshould be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Placethe motioncontrol leverin neutral.Releasethe parking brake and let the clutch/brakeslowly return to operatingposition. 3. Allow one minutefor transmissionto warm up.This can be done during the enginewarm up period. • The attachmentscan also be used duringthe enginewarm-up period after the transmissionhas been warmed up. NOTE: If at a high altitude (above3000 feet)or in cold temperatures(below32 F) the carburetorfuel mixturemay need to be adjustedfor best engineperformance. (See "TOADJUST CARBURETOR"in the Serviceand Adjustmentssection of this manual.) PURGE 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and now ready for normal operation. TRANSMISSION _,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT' in this section of manual). 16 MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. f 1 1 MAX 1/3 00272 • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. ° Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path. ° Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17 MAINTENANCE SCHEDULE ._f_ ,_-_ _ _ o-_ ,_/_, AS YOU COMPLETE REGULAR SERVICE _'__'S E RVIC E DATES i Check Brake Operation Check Tire Pressure T R _ Check Operator Presence Interlock Systems Check for Loose and Fasteners Mower _ _ T Sharpen/Replace Lubrication Chart 0 Check Battery a Clean Terminals Check Battery Transaxleand Cooling _1_5 Blades _3 Level _4 _ Check V-Belts I1_ Check Engine Oil Level I_ Change Engine Oil (with oil filter) E Change Engine Oil (without N Clean Air Filter G Clean Air Screen _ Inspect E Replace _1,2 oil filter) _1_1,_ _2 _2 Muffler/Spark Arrester Oil Filter (If equipped) Clean Engine Cooling _2 Fins _2 Replace Replace Spark Plug Air Filter Paper Cartridge Replace Fuel Filter t - Change more often when operating in high ambient temperatures. 2 - Service more often when operating GENERAL I_ under _2 a heavy 3 - Replace btades more often when mowing in sandy soil 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bog to 35 ft.qbs, maximum. DO not overtighten. load or in dirty or dusty conditions. RECOMMENDATIONS LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH CHART (# Sp Zerk -_ Spindle Zerk (#Front Wheel Bearing Zerk dbFront Wheel Zerk ! i i , ! i i _ o_9_I i General Purpose Grease REFER TO Maintenance "ENGINE" SECTION USE IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Trailing Mandrel Assembly Edge Up_Blade Center Flat Washer_ _ Lock Washer,..__ \Star __-Blade Bolt TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Blade BLADE REMOVAL 5/8" Bolt or Pin 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. 19 ENGINE • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petroleum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjustments section of this manual). LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. Yellow Cap 20 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULl" line on dipstick. Cartridge Tabs Base ENGINE OIL FILTER CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge. ENGINE COOLING SYSTEM Debris may clog the engine's air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen 21 Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in engine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Fuel Filter 22 A WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. Small Clutch S Small Retainer Clutch line Pulley Retainer Anti-Sway Bar ;prings (Both Sides) 3eflector Housing Guide Retainer Spring 23 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of mower to ground _ Both Fron_ Links Should be E_qual in Length Bottom edge of mower to ground _l_l/ t _E _ Arm kidf_uLstrkent Nut_ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links TO REPLACE BELT MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. 24 BELT INSTALLATION 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a Sears or other qualified service center. Mandrel Operating _Nut [ r--q/_ . "A" . Arm _Nut Pulley TO CHECK TO REPLACE AND ADJUST BRAKE BELT BELT REMOVAL 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley. 5. Remove belt from center span keeper and pull belt away from tractor. BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in '"transmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST DRIVE Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK MOTION BELT INSTALLATION 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in '"transmission engaged" position. 25 Engine Pulley I TRANSMISSION REPLACEMENT _ Clutching IdlerStationary _ Idler _ Center Span I _1 ___/___J Keeper_ - / Transmission .._i[_ [ Input Pulley _@ TRANSAXLE MOTION CONTROL VER NEUTRAL ADJUSTMENT LE- The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lock Gate Adjustment Bolt REMOVAL/ Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key ......I_ (Rear Wheel Only) ' TO START ENGINE WITH A WEAK BATTERY _WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of 26this manual). 8. 9. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE ORDER - CABLES, BLACK cable first from 2. then from the fully charged battery. RED cable last from both batteries. Weak or Dead Battery REPLACING chassis doors. Hex Bolt Cable Terminal Guard TO REPLACE ative (Black) Cable HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE and Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. Fully Charged Battery BATTERY WARNING" De net short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely access Nut REVERSE 1. Close terminal Close hood. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. 27 ENGINE IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUSTTHROTTLE CONTROL CABLE PRELIMINARY SETTING 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING -(See "TO ADJUST THROTTLE CONTROL CABLE" in this section of the manual.) 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Holes "A" Governor Control Plate Clamp Screw ACCELERATION TEST 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. Idle Speed Lever Idle Mixture Valve with Limiter 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. = Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. = Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. = Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER = Do not store gasoline from one season to another. = Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. = If possible, store your tractor indoors and cover it to give protection from dust and dirt. = Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 10. Engine valves out of adjustment. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure. tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. Hard to start Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 8. Engine valves out of adjustment. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. 5. 6. 7. 8. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. Engine will not turn over Brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. 9. Faulty operator presence switch(es). Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignitionswitch. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but will not start 1. 2. 3. 4. 1. 2. 3. 4. Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce fast. speed. 2. Throttle in "CHOKE" position. 2. Adjust throttle control. 3. Build-up of grass, leaves and 3. Clean underside of mower trash under mower. housing. 4. Dirty air filter. 4. Clean/replace air filter. 5. Low oil level/dirty oil. 5. Check oil level/change oil. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 30 Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM LOSS of power (continued) CAUSE CORRECTION 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. 12. 13. 14. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attach ment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. Mower blades will not rotate Poor grass discharge 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace bolt. 2. Contact qualified 3. Tighten Replace . blade. Tighten blade a Sears or other service center. loose part(s). damaged parts. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Remove obstruction. 1. Engine speed too slow. 1. Place throttle control in "FAST' position. 2. Shift to slower speed. 2. Travel speed too fast. 31 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Poor grass discharge (continued) CAUSE CORRECTION Wet grass. 3_ 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Battery will not charge Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). Faulty alternator. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4_ 4_ 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or servicing. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. Loss of drive Engine "backfires" when turning engine "OFF" Switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. = Engine throttle control not set at "SLOW" position for 30 30 seconds before stopping engine. 32 1. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Replace alternator. 3. Purge transmission. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.273820 SCHEMATIC BATTERY RED STARTER BLACK (OPTIONAL) I AMMETER SOLENOID (_LUTCH / B RAKJE (PEDAL UP) WHETE SEAT SWITCH NOT OCCUPIED) IGNITION SWITCH ,© t _'MENf F CLU_ BLACK (CLUTCH GROUNDING CONNECTOR OFF)| _[w (OPTIONAL) BLACK IGNITION SPARK _ UNiT LINE I CHARGING SYSTEM STEM OUTPUT OUTPU 3 AMP DC @ 360O 600 RPM D Pc4£U2 _ PL'UG'SON ]3NIN CYL ENGINES) • D 28 VOLTS AC M]N M_N @ 3600 RPM (CHARGING SYSTEM DESCONNECTED) I FUEL SHUT-OFF SOLENOID ([ D UGHTENG ORANGE SYSTEM OUTPUT 5AMPAC @3600 RPMf% RED DIODE \ NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. i ALTERNATOR I_U%T_T_ 14 VOLTS AC M_N @ 3660 RPM (LEGHTS QF_) BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M+G+A1 NONE RUN/LIGHT B+A1 A2+L RUN B+A1 NONE START B + S + A1 NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 I i TRACTOR - - MODEL NUMBER 917.273820 ELECTRICAL 22 / /I /f i/ 41 / I Jl I 26 I \ \, T / I I I \ \ / \ [ \/ I I 29 I I I 34 f_ k I TRACTOR - - MODEL NUMBER 917.273820 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 55 163465 74760412 7603J 145211 150109 145769 176138 183759 4152J 4799J 146148 175158 73510400 145491 121305X 175566 140403 179720 71110408 131563 178861 121433X 141940 17490508 Battery Bolt, Hex 1/4-20 x 3/4 Tray, Battery Bolt, Btr Front 1/4-20 x 7-1/2 Holddewn Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 unc Cable, Ground Switch, Seat Switch, Ignition Key, Molded Harness, Ignition Belt BIk Fin Hex 1/4-20uncx1/2 Cover, Terminal Solenoid Ammeter Rectangular Protection Wire Loop (Hour Meter) ScrewThdrol 5/16-18x 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL CHASSIS AND ENCLOSURES NUMBER 917.273820 259 260 273 I _1_275 39 217 58 166 31 209 208 20 23 219 209 ,145 2O8 chassis-Lase r -It,stlt 24 36 TRACTOR - - MODEL CHASSIS AND ENCLOSURES NUMBER 917.273820 KEY NO. PART NO. DESCRIPTION 1 2 5 9 10 11 13 14 17 18 20 23 26 28 30 31 37 38 39 58 60 64 74 90 142 143 144 145 159 166 206 207 208 209 217 219 258 259 260 263 264 272 273 274 275 - - 174619 176554 155272 168337X013 STD533710 174996 172105X010 17490608 184272X615 184291 180679 124028X STD541437 184259 179131X615 139976 17490508 175710 174714 184270 72140606 154798 STD541437 124346X 175702 186689 175582 156524 179950X428 171875 170165 17670508 17670608 17000612 179132X428 17000512 184264X599 184263X599 184262X428 184265 184266 184269X428 184268X428 184260X428 184261X428 5479J Chassis Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Screw Thdrel 3/8-16 x 1/2 Hood Assembly Bumper Extrusion Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Locknut, Hex, with Insert 3/8-16 unc Grille/Lens Asm. Fender/Footrest Bracket, Fender/Support Screw, ThdroL 5/16-18x 1/2TYT Bracket Asm Pivot Mower Rear Bracket Pivot Laser Lt Air Duct Bolt Rdhd Sqnk 3/8-16 uric x 3/4 Dash Lower STLT Nut Crewnlock 3/8-16 unc Nut 1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Red Pivot Chassis/Hood Cupholder Screw 13-16 x 3/4 Bolt Shoulder 5/16-18TT ScrewThdrel 5/16-18 x 1/2 ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh Thdrel 3/8-16 x 3/4 Console FueIWindow Screw 5/16-18x 3/4 Lens RH Lens LH Cover Lens Bezel Grille LH Bezel Grille RH Vent Hood RH Vent Hood LH Insert Grille LH Insert Grille RH Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.273820 GROUND DRIVE 36 55 drive-hydro.stlt 38 29 TRACTOR - - MODEL NUMBER 917.273820 GROUND DRIVE KEY NO. PART NO. DESCRIPTION 165866 76020416 10040400 74490544 STD541431 STD541437 130564 169498 73350600 106888X 19131316 76020412 175765 71673 169592 74760512 175578 120183X 19211616 1572H 179114 72110622 175556 127783 154407 123205X 72110612 73680600 73680500 105710X 105709X 17060620 140294 169691 17120614 8883R 175410 173937 10040700 Transaxle (See Breakdown) Hydro gear Model 314-0510 Rod Shift Pin Cotter 1/8 x 1 Washer Lock 1/4 Bolt Hex FIghd 5/16-18 Gr. 5 Nut Lock Hex 5/16-18 Nut Lock Hex 3/8-16 Knob Deluxe 1/2-13 uric Rod, Brake Nut, Hex Jam 3/8-16 unc Spring, Brake Red Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap Brake Parking Bracket, Transaxle Belt Hex Hd 5/16-18 uric x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite Belt Rdhd 3/8-16 uric x 2-3/4 Gr. 5 Keeper, Belt Idler Flat Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drw Stl Retainer, Belt Belt Nut Crownlock 3/8-16 uric Nut, Crownlock 5/16-18 unc Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16 x .875 Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 x 4 Gr.5-1.5 Washer 1 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 66 39 KEY NO. PART NO. DESCRIPTION 66 70 71 73 74 75 76 77 78 81 82 83 84 89 90 95 96 116 120 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212 271 154778 134683 169183 169182 137057 121749X 12000001 123583X 121748X 165596 165711 19171216 169594 164890X428 124346X 170201 4497H 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 19091210 165623 17490510 165492 165580 169613 169593 169612 72140508 72110614 145212 17000612 Keeper Belt Engine Guide Belt Mower Drive RH Strap Torque LH Strap Torque RH Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm. Cross Taper Spring Torsion Shift Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console Shift Nut Self-Thd Wsh-Hd 1/4 Rod Bypass Retainer Spring 1" Zinc/Cad Belt Rdhd Sqnk 3/8-16 uric x 1 Nut Lock Fig 3/8-16 unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrtd 5/16 ID x 1.0 x 1.25 Bracket Shift Mount Hub Shift Belt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 uric Belt Hex Fin 1/4-20 uric x 1 Gr. 5 Washer 9/32 x 3/4 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fstnr Cross Shf Nyliner Snap-In 5/8 Washaer NyL 7/8 ID x .105" Belt Shoulder 5/16-18 uric Belt Rdhd Sqnk 5/16-18 unc x 1 Belt Carr Sh 3/8-16 x 1-3/4 Gr. 5 Nut HexFlange Lock Screw Hexwsh Thdr 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR STEERING ASSEMBLY L . jP"-"'_ - - MODEL NUMBER 917.273820 42 88 68 I 67 67 29 J 67 t3 65 17 i 43 / / ! 2 t5 lO steering._pl,lt 47 4O / f TRACTOR - - MODEL NUMBER 917.273820 STEERINGASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 51 54 65 67 68 71 82 87 88 91 159944X428 184706 169840 169839 6266H 121748X 12000029 175121 STD551137 73940800 136518 145212 180641 126847X 19131416 17000612 76020412 130465 155099 152927 159946X428 19182411 73540600 159945 145054X428 121749X 180640 184946X505 73540400 71130420 160367 72110618 169827 175146 169835 173966 175118 175553 Steering Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip Link, Drag Washer, Lock Nut Hex Jam Toplock 1/2-20 unf Spacer, Bearing, Front Axle Nut, Hexflange Lock Shaft Assembly, Steering Bushing Link Drag Washer 13/32 x 7/8 x 16 Ga. Screw 3/8-16 x 3/4 Pin Cotter 1/8 x 3/4 Rod, Tie Bushing, Steering Screw TT #10-32 x 5 x 3/8 Flange Insert, Steering Wheel Washer 9/16 x 1-1/16 x 11 Ga. Lock Nut Center 3/8-24 Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x 16 Ga. Extension Steering Cap, Spindle Nut Crownlock 1/4-28 Bolt Hex 1/4-28 x 1 1/4 Spacer Brace Axle Bolt Rhnd Sq 3/8-16 x 2-1/4 Brace Axle Steering Asm Bracket Susp Chassis Front Washer Flat .781 x 1-1/2 x .14 Bolt Shoulder 7/16-20 Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.273820 ENGINE 3 2 72 81 13 4 14 _vJ f 29 OPTIONAL EQUIPMENT Spark Arrester engine*bs.lcy1.50 KEY PART NO. NO. 1 2 3 170545 17720408 4 13 14 16 23 29 31 32 137352 165291 148456 STD551237 169837 137180 179022 179124X428 DESCRIPTION Control Throttle Paddle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Briggs Model No. 31P777-0296-E1 Muffler Exhaust Gasket Muffler Tube, Drain Oil Easy Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Arrestor Spark Tank Fuel Cap Fuel KEY NO. PART NO. 33 37 38 41 45 123487X 8543R 181654 139277 17000612 72 78 81 112 183906 17060620 73510400 3645J DESCRIPTION Clamp Hose BIk Line Fuel Plug, Drain Oil Easy Stem Tank Fuel Screw Hex Wsh Thdrol 3/8-16 x 3/4 Screw Socket Head 5/16-18 x 1 Screw 3/8-16 x 1-1/4 Nut, Keps 1/4-20 Starter Nut T Bushing NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 TRACTOR - - MODEL NUMBER 917.273820 SEAT ASSEMBLY \ \ \ \ 5 21 J I I I I ....--.16 11 12 seatJt.knob 1 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Seat Bracket Pnt Pivot Seat Bolt Fin Hex 3/8-16 uncx 1 Washer 13/32 x 3/4 x 10 Ga. Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 SMGML Washer 13/32 x 1 x 14 Ga. Pan Pnt Seat Knob Seat Bracket Pnt Mounting Switch 188719 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 182493 166369 121246X KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 21 22 24 25 121248X 72050412 1343O0 121250X 123976X 171852 STD541431 19171912 127018X Bushing Snap BIk Ny150 td Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Split 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr. 5 Zinc Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 x 1-3/16 x 12 Ga. Bolt Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.273820 DECALS 1 7 16 3 2 2 3 11 9 22 14 14 13 KEY PART NO. NO. 1 2 3 5 6 156439 186367 186366 189020 133644 7 8 9 11 189081 179128 186572 156811 13 146046 WHEELS 2_ DESCRIPTION KEY NO. PART NO. DESCRIPTION Decal Decal Decal Decal Decal Dom Decal Decal Decal Decal E/S Decal 14 15 16 19 20 22 - - - - - - - 189088 160396 164065 138047 172331 149516 166960 138311 184310X428 18431 lX428 189045 189046 Decal Dash Panel Decal Mower Drive Schematic Decal Steering Decal Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal By Pass Lt Hydro Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual Owner's (English) Manual Owner's (Spanish) KEY NO. PART NO. DESCRIPTION 1 2 3 4 59192 65139 106222X 59904 5 6 106732X624 278H 7 9040H 8 9 10 106108X624 122082X 7152J 11 104757X428 144334 Fender Danger Sears Hood Side Hood Engine H/P Maint Customer Sears Replacement Srs Deck Fender Craftsman Fender STLTH Oper lnst V-belt Dr Sch Tractor E &TIRES 5,8 4,10 7 11 wheeE 1 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire(Not Provided, Service Item Only) Cap, Axle Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.273820 LIFT ASSEMBLY 7 41 \ 37 3 6 4 13 19 13 20 20 lift-rh.1 pc stir 3 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 Lift Lever Inner Wire Asm. Shaft Asm. Lift Pin Groove E Ring Washer 21/32 x 1 x21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H. Retainer Spring KEY NO. PART NO. DESCRIPTION 15 16 17 18 19 20 31 32 173288 73350800 175689 73800800 139868 163552 169865 73540600 Link Front Nut Jam Hex 1/2-13 uric Trunnion Nut Lock w/Wsh 1/2-13 uric Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift. Tapered Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.273820 MOWER DECK _184 148 134 136_ 116 26 27 5 6 18 42_D_man-t-path_stlt 46 4. TRACTOR - - MODEL NUMBER 917.273820 MOWER DECK KEY NO. PART NO. 1 2 3 182032 STD533107 138017 4 5 6 8 9 10 165460 STD624008 178024 850857 STD551137 140296 11 134149 -- 139775 -- 138971 13 137645 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 36 40 44 45 46 48 52 53 54 55 56 59 67 128774 110485X 174493 72140505 132827 159770 STD541431 177563 105304X 123713X 110452X 130968X428 19111016 131491 173984 129963 153535 178342 72110612 131494 73900600 140088 STD624003 137729 133944 139888 184907 178515 155046 165723 141043 149846 DESCRIPTION Mower Housing Bolt Bracket Assembly, Sway Bar, Front Bracket Sway Bar 38/42" Retainer Spring Bar Sway Deck Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened (The following blades are available) Blade, 42" Mulching STD (For mulching mowers only) Blade, 42" Mulching Premium (For better wear when mulching) Blade, 42" Hi-Lift (For bagging or discharge) Shaft Assembly, Mandrel, Vented (Incl. Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/16-18 unc Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge ScrewThdrol RollingWsh Hd Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Cart Sh. 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Flat Nut, Lock Fig. 3/8-16 unc Guard, Mandrel, LH. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Bolt, Shoulder 5/16-18 uric Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, Tuv Idler (94) Knob Custom Oval KEY NO. PART NO. 68 92 101 102 103 104 105 106 113 116 117 118 119 129 130 131 134 135 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 17060512 184219 174873 73930600 19121414 19131312 STD523710 STD533710 156941 159765 136 138 155986 159763 139 159767 140 159768 142 143 144 145 146 147 148 149 150 152 158 159 184 185 - - 165890 157109 158634 165888 171977 131335 169022 165898 19091210 169676 17720408 STD533717 19131410 188234 130794 - - 186917 DESCRIPTION V-Belt Locknut, Hex W/VVsh 3/8-16 unc Cover Mulching 42" Black Screw Truss Hd Phil10-24 x 5/8 Washer #10 Washer Lock Latch Asm Bagger Nut Weld Screw 5/16-18 x 3/4 Bolt, Shoulder Wheel, Gauge Nut, Crownlock 3/8-1 Washer 13/32 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 uric x 1Gr. 5 Bolt Rdhd Sqnk 3/8-16 uric x 1 Pin Head Rivet Bracket Asm. Wheel Gauge Rear LH Bar Adj. Gauge Wheel Bracket Asm. Wheel Gauge Rear RH Bracket Asm. Wheel Gauge Front RH Bracket Asm. Wheel Gauge Front LH Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 3/8 Head Asm Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete (Std. Deck-Order separately mulch cover and guage wheel components key nos. 101 - 106 and 5, 116 - 119, 134, 136). NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 47 X ,< o /126 O 128 m 88 -I z_ 12 x-I r- O J ! "88 I o_ oO mo r- m (3O ZF_z 81 90 NC I11 mN 77 73 79 19 16 _m _m 124 32 12 "4 35 64 93 i \ 48 125 O 107 TRACTOR HYDRO GEAR TRANSAXLE KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 170363 170364 150771 170365 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 170393 170394 170395 170396 150797 45 46 47 48 49 50 51 52 170397 170398 170399 170400 170401 170402 170403 170404 53 54 55 56 57 58 170405 170406 142977 142978 150798 170407 - - MODEL NUMBER 917.273820 - - MODEL NUMBER 314-0510 KEY NO. DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring - Retaining Spacer Ring - Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/1624X0.75 Lip Seal 18 X 32 X 7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t 10t/48t Gear Gear, 10t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X .625 SleeveBearing(Outboard) .75x1.750x.625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, LH.) Miter Gear (Splined) Miter Gear 15t (0.5 ld) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250Tc Flat Washer, 5/8 Id X 1.00d X .05Thk Retaining Ring Bearing, Center Block Spring - Helical Compression Washer 20w-50 Oil Brake Yoke PART NO. 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 68 69 70 71 142892 170411 189386 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 142917 170429 170430 170431 170432 170433 109 111 113 170434 170435 170437 116 119 120 121 170438 170439 188312 170441 122 123 124 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 DESCRIPTION Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/ Patch,SpecialFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake AntiDrag Washer, Ht .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 7/8 O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Friction Pack Clip, Washer .316xl .50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer, Motor Shaft .71 idx1.15odx.030thk Plug, Sae #6 O-Ring .07 X .301 I.D. Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section-Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Transaxle Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.273820 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-E1 27 434 o84_11_ 584_ 9_ 307 12641_ 358 ENGINE GASKET SET 3@ 24 868_ 12 @ 943 o 741@ 1022 1270 20@ 617O I 51 691 (_ 524@ 842(3 1019 LABEL KIT I 1058 OWNER'S 41 I MANUAL I I lO36EMISSION LABELI I I I _-_ 48SHORT BLOCK I I@1 1330 REPAIR MANUAL 1329 REPLACEMENT ENGINE 15_ I [_ I 750 & 22_ 20 50 !O 89 TRACTOR - - MODEL NUMBER 917.273820 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-E1 40 _" 35 13_ 1022 6170 342 / _471_ 1022 914 54"_ 654 53 _ 1119_ 141 616{):_ 102 404 # 6141 2,6f 108 334i' 2o7- o6_ _J 142 _ 1091 34o_ [_106 e,,. lOS ¢ 118 1_6q_ 385 1o4_AR R6_4A_KIT-987 BU RETO ® 127 4 10o_ 1_7d_276@_ / __634A_141A .o 93_ 95 11, 0170 1200A 1 977 CARBURETOR GASKET SET 276@ 1266A_ 1127_ 1370 276@ 1266 0 51 TRACTOR - - MODEL NUMBER 917.273820 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-E1 305A 643 1040 305 % 37_ 729 3°91 1070 8ol 697 _ 74 73_ 363 _005 803 _ _ 1044_ 310 I 50 _79%; 802 52 TRACTOR - - MODEL NUMBER 917.273820 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE KEY NO. PART NO. 1 2 3 4 5 7 9 11 12 13 15 16 20 22 23 24 25 -- 697174 399265 391086 697188 698147 699168 697109 697113 697110 690360 690946 697127 690947 692125 693557 222698 699052 699054 26 -27 28 29 -- 699051 697559 698469 697099 697126 697263 32 33 34 35 36 37 40 43 45 46 48 50 51 53 54 73 74 78 89 93 94 95 98 104 105 106 108 692852 695760 695761 691279 691279 697108 690964 691968 690564 698492 697762 690193 692137 690227 691148 697133 697897 691003 690283 690602 498030 691636 495800 690525 231855 691780 690464 DESCRIPTION Cylinder Assembly Kit-Bushing/Seal (Magneto Side) *Seal-Oil (Magneto Side) Sump-Engine Head-Cylinder *+ Gasket-Cylinder Head *Gasket-Breather Tube-Breather *Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft *Seal-Oil (PTO Side) Screw (Crankcase Cover/Sump) Flywheel Key-Flywheel Piston Assembly (Standard) Piston Assembly (.020" Oversize) Ring Set (Standard) Ring Set (.020_ Oversize) Lock-Piston Pin Pin-Piston Rod-Connecting (Standard) Rod-Connecting (.020" Undersize) Screw (Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Guard-Flywheel Retainer-Valve Slinger-GovernodOil Tappet-Valve Camshaft Short Block Manifold-Intake *Q_:+Gasket-tntake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Screw (Flywheel Guard) Plug-Oil QBushing-Throttle Shaft Kit-Idle Mixture Screw (Throttle Valve) Kit-Idle Speed QPin-FIoat Hinge QValve-Float Needle QSeat-lnlet Valve-Choke (Manual Choke) KEY NO. PART NO. 108A 117 118 121 125 127 130 131 133 137 141 141A 142 146 186 187 187A 188 192 202 209 216 222 227 232 238 240 265 267 276 304 305 305A 306 307 309 310 311 333 334 337 358 363 383 385 385A 692344 694352 697228 697241 698445 695005 691750 494379 494381 281165 495097 495931 697140 691639 692317 697098 698417 691693 691986 691841 692208 691840 694042 691374 691842 691843 298090 691024 695134 692255 699829 697102 697103 697107 691003 693551 690323 497608 492341 691061 691043 697191 19203 89838 694476 690297 * Q Included Included 121 Included Included _: + NUMBER 0296-E1 DESCRIPTION Valve-Choke (Choke A Matic) Q Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Carburetor Plug-Welch Valve-Throttle Kit-Throttle Shaft Float-Carburetor Q_:Gasket-FIoat Bowl Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic) QNozzle-Carburetor Key-Timing Connector-Hose Line-Fuel Line-Fuel Screw (Control Bracket) Adjuster-Rocker Arm Link-Mechanical Governor Spring-Governor Link-Choke Bracket-Control Lever-Governor Control Spring-Governor Cap-Valve Filter-Fuel Clamp-Casing Screw (Casing Clamp) Q_:Washer-Sealing Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Bolt (Starter Motor) Brush Set Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller Wrench-Spark Plug Screw (Fuel Pump) Screw (Fuel Pump) in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No. in Carburetor Gasket Set, Key. No. 977 in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 TRACTOR - - MODEL NUMBER 917.273820 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE KEY NO. PART NO. 387 404 431 445 462 474 503 505 510 513 523 524 525 544 552 562 579 584 601 614 616 617 634 697090 691691 697122 697153 691261 696459 691532 691251 693699 692024 697086 691032 697085 692034 697144 691119 691029 697112 95162 691620 692012 692138 690801 634A 690802 635 643 654 684 691 697 718 729 741 750 757 758 759 783 789 797 801 802 803 830 842 847 851 868 914 918 943 691909 697155 690958 697157 692407 690372 690959 691224 697128 691033 697607 697134 697392 693713 698329 693167 691283 691286 693757 691095 691031 697087 692424 690968 690960 697091 690589 DESCRIPTION Pump-Fuel Washer (Governor Crank) Elbow-Intake Filter-Air Cleaner Cartridge Washer (Starter Cable) Alternator Strap-Starter Nut (Governor Control Lever) Drive-Starter Clutch-Drive Dipstick *Seal-Dipstick Tube Tube-Dipstick Starter-Armature Bushing-Governor Crank Bolt (Governor Control Lever) Nut (Starter Cable) Cover-Breather Passage Clamp-Hose Pin-Cotter Crank-Governor O *SeaI-O Ring (Intake Manifold) OSpring/Seal Assembly (Manual Choke) OSpring/Seal Assembly (Choke A Matic) Boot-Spark Plug Retainer-Air Filter Nut(Carburetor) Screw (Breather Passage Cover) .Seal-Governor Shaft Screw (Drive Cap) Pin-Locating Clip-Wire Gear-Timing Screw (Oil Pump Cover) Link-Counterweight Counterweight Pin-Counterweight Gear-Pinion Harness-Wiring Nut (Brush Retainer) Cap-Drive Cap-End Housing-Starter Stud (Rocker Arm) *SeaI-O Ring (Dipstick Tube) Dipstick/Tube Assembly Terminal-Spark Plug *+ Seal-Valve Screw (Rocker Cover) Line-Vacuum *SeaI-O Ring (Oil Pump Cover) NUMBER 0296-E1 KEY NO. PART NO. 947 965 967 968 975 977 987 1005 1017 1019 1022 1023 1024 1026 ...... 1027 1029 1034 1035 1036 1040 1044 1051 1058 1059 1070 1090 1091 1095 1119 1127 1263 1264 1265 1266 1266A 1267 1270 1279 1329 1330 Solenoid-Fuel 694393 499613 Cover-Oil Pump 697015 Filter-Pre Cleaner Cover-Air Cleaner 699848 Bowl-Float 495933 690192 Gasket Set-Carburetor O Seal-Throttle Shaft 691326 697111 Fan-Flywheel 690770 Screen-Oil Pump 697143 Kit-Label *+Gasket-Rocker Cover 272475 Cover-Rocker Arm 692492 499054 Pump-Oil 692003 Rod-Push (Intake) 692011 Rod-Push (Exhaust) Filter-Oil 696854 Arm-Rocker 691751 Guide-Push Red 690822 693784 Shaft-Pump 695700 Label-Emission 699852 Plate-Trim 698139 Screw (Flywheel) 691265 Ring-Retaining Owner's Manual 275038 Kit-Screw/Washer 698516 691058 Screw (Flywheel Fan) Retainer-Brush 691293 691333 Cap-Limiter Gasket Set-Valve 690190 691183 Screw (Alternator) 691657 Screw (Float Bowl) Reed-Breather 697124 697104 Screw (Breather Reed) 697125 Support-Blower Housing 691917 *OSeaI-O Ring (Intake Elbow) 697123 OSeaI-O Ring(Intake Elbow) 697424 Latch-Blower Housing 697156 Plug-AVS Counterweight 690960 Screw (Blower Housing Support) 31Q777-0036Replacement Engine 272147 Repair Manual _: Included Included 121 Included 977 Included + DESCRIPTION in Gasket Set, Key. in Engine Carburetor Overhaul Kit, No. Key.358 No. in Carburetor Gasket Set, Key. No. in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE U1 U1 _ down the face of slopes, never across the face. Do not mow ARNING: To avoid serious tractorto up and slopes greater than 15 degrees.injury, Makeoperate turns your gradually prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. OPERATION Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ (1-800-469-4663) www.sears.com Anytime, day or night (U.S.A. and Canada) www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection or maintenance agreement (Canada) 1-800-827-6655 (U.S.A.) Para pedir servicio de reparaciSn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sM (1-888784-6427) agreement (U.S.A.) on a product serviced 1-800-361-6665 by Sears: (Canada) Au Canada pour service en franqais: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears.ca o ,,o © Sears,RoebuckandCo. ® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de F_bdca / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MDMarque d_pos_e de Sears, Roebuck and Co. 189045 Rev. 1 10.6.03 TR/MH Printed in U.S.A.
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